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Manual - Prominent Fluid Controls Australia

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2. 40 13 2 Dosing reproducibility 5 5 aE E AREAS De A 41 13 3 VISCOSITY c E Se REC De E EC e dte T e acie dc 41 13 4 Materials Data Liquid ends sss 41 13 5 Fe e ted aaa 41 13 6 Ambient condltioris it Pei n et 42 13 7 Enclosure rating and safety class nnne tnn 42 13 9 Compatibility rere Ea ride 42 Annexe 0 R 43 gammia E Dimentslioris ay tpe ei redet P 43 Exploded diagrams of liquid ends sss 47 Feed rate settings diagrams raataa aa a aaa ra aa La aa Aa Aa 67 EC Declaration of Conformity sese eene nennen nnne nnns 70 ProMinent Identcode Identcode Please enter the identity code on the device label into the grey box below GALA Series gamma L version a GALA GALA ProMinent Type Capacity bar l h 1000 10 0 74 2 1601 16 1 1 1602 16 2 1 1005 10 4 4 Solenoid 70 M70 0708 7 7 1 0413 4 12 3 0220 2 19 0 J 1605 16 4 1 1008 10 6 8 0713 7 11 0 Solenoid 5 0420 4 17 1 0232 2 32 0 J Material version PPE Polypro
3. Fig 07 D E i Imo 5 o power source o o OOO OOO O blue blue Bro O 2 OF brown brown black black gray gray white white Lo Optional fitting of a 2 stage float switch with prior warning and limit switch capacity Electrical interface e Voltage when contacts open e Input resistance Controller approx 5 V 10 kQ voltage free contact load 0 5 mA at 5V or semiconductor switch residual voltage lt 0 7 V Function 3 core cable Pin 1 Earth black Pin 2 Minimum prior warning blue Pin 3 Minimum limit switch brown Optional connection of dosing monitor Electrical interface Voltage when contacts open approx 5 V nput resistance Controller Function Pin 1 Pin 2 Pin 3 Pin 4 Power supply 5V Encoding Response Earth 10 kQ voltage free contact load 0 5 mA at 5 V 4 core cable brown white blue black ProMinent Assembly and Installation Fault indicating relay output Electrical interface Fault indicating relay and pacing relay output Electrical interface Fault indicating relay option Fault indicating relay and pacing relay option Press out relay opening ProMinent N A Relay A fault indicating relay may be orde
4. TT Connector 8 5 TTT 817204 Connector kit 12 9TTT 817202 4 valve balls 404281 as Discharge valve set TTT 809444 12 seals PTFE 483975 NS Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 0 gt O gt SS Spare parts kits for Type Material Order No nu Suction valve set TTT 809445 0708 1008 TTT 1001741 O 0413 0713 TIT 1001742 0220 0420 TTT 1001754 gt asp s p 5 5 j N 2 gt Connector kit The listed items are included in the spare parts kit Customer accessories J Subject to technical alterations 60_07 104_00_30 04_2 Page 62 ProMinent Exploded diagrams of liquid ends Liquid end 0232 TT gt Connector kit 12 9 TTT 817202 4 valve balls 404281 12 seals PTFE 483975 Discharge valve set TTT 809444 Diaphragm 0232 1000251 Suction valve set TTT 809445 Spare parts kits for Type Material Order No 0232 TIT 1001755 gt Connector kit The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 60_07 104_00_35 04_2 ProMinent Page 63 Exploded diagrams of liquid ends Liquid end 1000 1005 1605 SS 4 valve balls 404201 12seals PTFE 483907 Spare parts kits for Type Material Order No 1000 SST 1001729 1601 SST 1001730 1602 SST 1001731 1005 1605 SST 1001732 Customer
5. Affichage permanent Press the P key briefly you will automatically move to the next menu option or to a continuous display Press the P key for 3 s The entry is cancelled and you will return to a continuous display ET t e m Press the i key 1x you can toggle between altering the digits of a value change individual digits standard or incremental alteration of a value change a figure Press UP or DOWN arrow key The flashing digit or figure will start to increase or decrease incrementally For change individual digits confirm each digit using the P key When the last digit has been confirmed you will automatically move to the next menu option or to a continuous display For change a figure press the P key 1x you will simultaneously move to the next menu option or to a continuous display Press the i key 2x you will go back to the first digit Page 21 Settings Page 22 7 1 Check adjustable values Before setting up the gamma L you can check the current settings of adjustable values Press the i key as in info when the gamma L is in continuous display mode There is no P key symbol in the LCD display Each time you press the i key you will see a different continuous display The number of continuous displays depends upon the identcode the selected
6. Continuous display 7 4 Settings for operating mode SET menu In the SET menu you can adjust various settings depending upon the selected operating mode The following programmable function settings menus appear in all operating modes Calibrate CALIB menu Pressure levels PRESS menu Auxiliary frequency AUX menu Flow FLOW menu available only if flow monitor is connected See also section 7 5 Further settings menus depend upon the selected operating mode 7 4 1 Settings for manual operating mode There are no other settings menus in the overall SET menu for the manual operating mode apart from those described in 7 5 7 4 2 Settings for analogue operating mode ANALG menu In addition to those settings menus described in 7 5 there is an additional ANALG menu in the overall SET menu for the analogue operating mode The stroke rate is controlled by an analogue electrical signal via the external control terminal You can select three signal processing methods 0 20mA at O mA the gamma does not operate at 20 mA the gamma L operates at max stroke rate Between these two extremes the stroke rate is proportional to the electrical signal anaie 9 Continuous display ProMinent Page 23 Settings Page 24 e 4 20mA at 4 mA the gamma L does n
7. Suction valve set Suction valve set Suction valve set Suction valve set Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit PPE PPB PCE PCB 8 5 PPE 12 9 PPE 8 5 PPB 12 9 PPB 8 5 PCE 12 9 PCE 8 5 PCB 12 9 PCB 1001437 1001436 1001435 1001434 817161 817162 817174 817175 792058 790577 817066 817067 ProMinent Page 57 Exploded diagrams of liquid ends Liquid end 1000 1005 1605 PVT with bleed Connector kit 6 4PVT 1023246 Connector kit 8 5PVT 1023247 Discharge valve set 9 2 2 PVT 1023247 4 valve balls 4 7 404281 Diaphragm 1000 1000244 1 seal set 4 7 2 PVT 1023130 1601 1000245 1602 1000246 1005 1000247 er 8 Suction valve set 9 2 2 PVT 1023126 gt Connector kit The listed items are included in the spare parts kit Customer accessories Subject to technical alterations Page 58 ProMinent Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420 PVT with bleed 4 valve balls 9 2 1 seal set 9 2 2 PVT 404281 1023130 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations Connector kit 8 5 PVT 1023247 Connector kit 12 9 PVT 8 Discharge valve set 9 2 2 PVT 1023247 Diaphragm 0708 1008 8 0413 0713
8. Material Order No 0232 PPE 1001651 0232 PPB 1001659 E 202 LI gt Connector kit E 0 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 60_07 104_00_40 04_2 ProMinent Page 49 Exploded diagrams of liquid ends Liquid end 1000 1005 1605 NP with coarse fine bleed Type 1000 1601 1602 1005 1605 1000 1601 1602 1005 1605 Spare parts kits for Material NPE NPE NPE NPE NPB NPB NPB NPB E oto 4 valve balls 404201 1sealset EPDM 1001775 1 seal set FPM 1001773 O Order No 1001713 M 1001714 1001715 1001716 1001721 1001722 1001723 1001724 gt The listed items are included in the spare parts kit Customer accessories Subject to technical alterations Connector kit 6 4 PCE 817060 Connector kit 8 5 PCE 817048 Connector kit 6 4 PCB 817050 Connector kit 8 5 PCB 817053 Discharge valve set PCE 740349 Discharge valve set PCB 740348 Diaphragm Diaphragm Diaphragm Diaphragm Suction valve set Suction valve set Connector kit 1000 1000244 1601 1000245 1602 1000246 1005 1000247 PCE 792119 PCB 792026 60_07 104_00_23 04_2 Page 50 Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420 NP with coarse fine bleed 1 seal set EPDM 1 seal set FPM Spare parts kits for Typ
9. Settings mode 8 2 Remote control It is possible to control the gamma L remotely via a signal cable or Profibus see section 6 1 and section 7 Supplementary Instructions for ProMinent gamma L and ProMinent Sigma versions with Profibus and plant documentation Page 32 ProMinent Maintenance Repairs Maintenance intervals Maintenance actions ProMinent 9 Maintenance Every quarter when subject to normal usage continuous operation approx 30 96 Shorter intervals when subject to heavier usage e g continuous operation Standard liquid ends b Check the diaphragm for damage see section 10 b Check chemical seepage at vent hole b Check that the discharge tubing is connected firmly to the liquid end b Check that discharge and suction valves are firmly fixed b Check that the liquid end is generally watertight especially vent hole See fig 20 b Check for correct feed run the gamma L run for a short period press both arrow keys together b Check electrical connections for wear b Check that liquid end screws are fastened tightly on coarse fine bleeding versions first remove knob and cover Screw fastening torque 4 5 to 5 Nm NOTE For PP liquid end check fastening torque every quarter Additionally for liquid ends with coarse fine bleed function and SEK type Check that the bypass tubing is connected firmly to the liquid end Check that the bleed valve is firmly
10. Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420 PP NP self degassing 8 5 PPE 12 9 PPE 8 5 PPB 12 9 PPB 8 5 PCE 12 9 PCE 8 5 PCB 12 9 PCB 817161 817162 817174 817175 792058 790577 817066 817067 Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit Connector kit 7 Eon T D 1 valve ball 404201 1 seal set EPDM 1001675 Ss 1 seal set FPM 1001673 em Discharge valve set PPE 1001071 e Discharge valve set PPB 1001070 Discharge valve set PCE 1001069 Discharge valve set PCB 1001068 027 zc OR am Connector Connector Connector Connector Vent valve Vent valve Vent valve Vent valve PPE PPB PCE PCB Diaphragm Diaphragm Diaphragm 6 4 PPE 6 4 PPB 6 4 PCE 6 4 PCB 817160 817173 791161 817065 1001063 1001062 1001061 1001060 0708 0413 0220 1000248 1000249 1000250 b 3 valve balls 404281 E Spare parts kits for SS Type Material Order No 0708 1008 PPE 1001759 0413 0713 PPE 1001760 O 0220 0420 PPE 1001761 0708 1008 PPB 1001765 S 0413 0713 PPB 1001766 a 0220 0420 PPB 1001767 0708 1008 NPE 1001663 0413 0713 NPE 1001664 j 0220 0420 NPE 1001665 0708 1008 NPB 1001669 0413 0713 NPB 1001670 T 0220 0420 NPB 1001671 The listed items are included in the spare parts kit Subject to technical alterations
11. SST material version Fig 29 Dimensions in mm gamma L M70 1000 1601 gamma L M85 1602 1005 0708 0413 0220 1605 1008 0713 0420 0232 E 40 33 31 2 3 31 2 3 10 F 162 170 171 203 204 171 203 204 212 K 78 72 75 77 77 75 77 77 78 L 89 85 88 93 93 88 93 93 95 M 51 60 66 70 68 80 81 85 81 2 85 81 80 81 85 81 2 85 96 2 100 Page 46 ProMinent Exploded diagrams of liquid ends Liquid end 1000 1005 1605 PP with coarse fine bleed Type 1000 1601 1602 1005 1605 1000 1601 1602 1005 1605 Spare parts kits for Material PPE PPE PPE PPE PPB PPB PPB PPB Discharge valve set PPE 740350 1 seal set EPDM 1001775 1 seal set FPM 1001773 Order No 1001644 1001645 1001646 1001647 1001652 1001653 1001654 1001655 The listed items are included in the spare parts kit Customer accessories Subiect to technical alterations Connector kit 6 4 PPE 817150 Connector kit 8 5 PPE 817153 Connector kit 6 4 PPB 817166 Connector kit 8 5 PPB 817167 Discharge valve set PPB 740351 Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 2 J Diaphragm 1005 1000247 Suction valve set PPE 792644 Suction valve set PPB 792646 gt Connector kit 60_07 104_00_18 04_2 ProMinent Page 47 Exploded diagrams of liqu
12. Feed rate Stroke rate l h GALa 1602 at medium operating pressure 3 180 strokes min 25 162 strokes min 100 144 strokes min 126 strokes min 90 108 strokes min 2 90 80 72 strokes min 54 0 70 36 strokes min 18 strokes min 60 15 50 40 1 80 20 0 5 d 10 0 0 10 20 30 40 50 60 70 80 90 100 Stroke length 1 5 1 0 5 0 1 2 4 6 8 11 13 16 Operating pressure Feed rate Stroke rate l h GALa 1005 at medium operating pressure 96 6 180 strokes min 5 162 strokes min 100 144 strokes min 126 strokes min 90 108 strokes min 4 90 strokes min 80 72 strokes min 54 strokes min 70 36 strokes min 18 strokes min 3 60 50 2 40 30 NC uii 1 20 MH eem 1 L 10 0 0 10 20 30 40 50 60 70 80 90 100 Stroke length Correction factor 15 0 5 1 2 4 6 8 11 13 16 Operating pressure Correction factor 12 1 08 0 6 0 4 0 2 0 1 2 4 5 8 10 Operating pressure ProMinent Page 67 F
13. Changing the diaphragm WARNING Always take suitable precautions when using hazardous chemicals e Ensure equipment is de pressurised NOTE Take the explosion drawings annexed t the help Cleaning the discharge valve PP NP for types 1000 1005 1605 1601 1602 NOTE e Discharge and suction valves are different Dismantle one after the other to avoid confusion e Only use new parts which fit your valve in shape and chemical resistance The pump must be reset after replacing a valve Insert an Allen key or similar into the smaller hole of the pressure connector and push out the valve inserts Cleaning the sucction valve PP NP for types 1000 1005 1605 1601 1602 Dismantling cleaning and reassembly of the suction valve is practically the same as for a discharge valve Notice however that both valve inserts are actually identical an additional spacer is found under the valve inserts inthe liquid end a shaped seal is used instead of an O ring e the flow direction of the suction connection is reversed as for the pressure connector Cleaning the discharge valve PP NP for types 0708 1008 0220 0420 0413 0713 0232 NOTE Discharge and suction valves are different Dismantle one after the other to avoid confusion Only use new parts which fit your valve in shape and chemical resistance The pump must be reset after replacing a valve Insert an Allen key or similar into the smaller
14. 100 ms gt 200 000 switch cycles Relay cable contact configuration VDE cable CSA cable Contact white white NO normally open green red NC normally closed brown black C common VDE cable Contact Relay yellow NO normally open Fault indicating relay green C common Fault indicating relay white NO normally open Pacing relay brown C common Pacing relay 6 1 Retrofitting relays Delivery range 1 relay circuit set with 2 screw fasteners 1 relay cable set with socket 1 seal WARNING Disconnect gamma L from the mains power supply and rinse liquid end before commencing work see section 12 IMPORTANT When preparing the opening ensure that the punch is not forced through the entire pump base Pump circuits may become damaged Page 19 Assembly and Installation b Place the gamma L on a firm surface with the relay opening press out section at the top see fig 12 a b Place a punch dia 8 15 mm in the centre of the relay opening press out section and strike briefly and sharply with a hammer approx 250 g gt If necessary clean up the edges of the opening b Remove the pressed out section from the gamma Fig 12 Fig 13 Inserting the relay component Hold the relay component with your right hand gripping the left and right hand edges of the relay cover and tilt the front end slightly to the left see fig 14 b Push the relay component t
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16. This is connected to the float switch terminal Pause function The gamma L can be stopped by remote control via the external control terminal The pause function operates only via the external control terminal The following functions are activated by keystrokes Stop function The gamma L can be stopped by pressing the STOP START key without disconnecting from the mains power supply Prime function Priming short term feed at maximum frequency is activated by pressing both arrow keys at the same time in Stroke rate permanent display ProMinent Function Description Optional relay Function and error ProMinent indicators LCD indicator LED indicator The gamma L has two connection options de deux options Fault indicating relay option In the event of fault signals warning signals or float switch activation signals connects an elec trical circuit to trigger alarm sirens etc The relay is retrofitted via an aperture in the power end Fault indicating and pacing relay option Along with the fault indicating relay the pacing relay produces a contact for every stroke The relay is retrofitted via an aperture in the power end The operating and error status is shown via the three LEDs and the error indicator on the LCD see also section 11 If a fault occurs error will appear along with an additional fault warning Operating indicator green This indic
17. control elements and key functions overview The LCD display supports the operation and setting of the gamma L with a range of indicators BA Stop Aux Pause Error Mem Calib Flow e Set The indicators are interpreted as follows Symbol for P key The gamma L is in settings mode Close symbol In a continuous display lock if code has been set In settings mode indicates access to code menu Stop The gamma L has been stopped using the STOP START key Aux The gamma L is pumping at the auxiliary frequency In AUX menu the gamma L is in the AUX menu Pause The gamma L has been stopped using the pause function external Error A fault has occurred and the pump has been stopped Auto The gamma L is in Auto operating mode Depending on the Identcode this means that the gamma L can be controlled using PROFIBUS or the timer as a comparison see the relevant supplementary instructions Mem An additional memory function has been set in the contact and batch operating modes In CNTCT or BATCH menus mem flashes the memory function can be set Calib The gamma L is in the CALIB menu In a continuous display calib flashes Deviation in stroke length of more than 10 degrees e g a stroke length of 40 96 when set at less than 30 96 or greater than 50 96 from the value at the time of calibration Flow The gamma L is in the FLOW menu Set The gamma L is in the SET menu Comm
18. 02 0 Bojeuy Bunejedo 7 Aeyds p snonunuo Table of Contents ProMinent Table of Contents 10 11 12 ld6ntCode n AAA a aa e 9 General User Guidelines rcd ete iret sl n nal l r 10 Aboutlhis Pump ee cea ew ces TIT eae 11 Safety e ER INO eo I NEIN auc 11 Storage Transport and Unpacking l l nenene 12 Device Overview and Control elements sss 12 Device vervlevy rc 12 4 2 Control Clements ss x eid ate e ner eo Mead RR Repo baud ele 13 Function Description Ec eU NEN E 138 00 1707 16 6 1 Retrofitting relays o bee e d ee ioc biete 19 Settingsss od m cuc aet ecu UP ye RI ARTE a oM 21 721 1 Check adjustable values ied t te a 22 7 2 Change to settings 008 a eo seine nennen nennen nennen nnnm 22 7 3 Select operating mode MODE menu s sss 23 7 4 Settings for operating mode SET meny 23 7 4 1 Settings for manual operating 8 23 7 4 2 Settings fo
19. As soon as the gamma L is connected to the electricity supply it may commence pumping Avoid leakage of hazardous chemicals in this case If this should occur then press the STOP START key or disconnect the gamma L from the power supply immediately The gamma L cannot be switched to a current free status In the event of an electrical accident disconnect cable from the mains power supply Disconnect cable from the mains power supply before commencing work on the gamma L Always depressurise liquid end before commencing work on the gamma L Empty and rinse out the liquid end before commencing work on the gamma L after use with hazardous or unknown chemicals Pumps for radioactive materials may not be returned to ProMinent after use CAUTION t is not permitted to assemble and install ProMinent dosing pumps with non original parts unless these have been checked and recommended by ProMinent It can result in harm to persons and property for which no liability will be accepted When dosing aggressive materials check the resistance of the pump materials see ProMinent resistance list in the product catalogue If another liquid end size is installed the pump must be reprogrammed on factory premises Observe applicable national directives during installation Sound intensity level The sound intensity level is lt 70 dB A at maximum stroke maximum stroke rate maximum back pressure water in accordan
20. Exploded diagrams of liquid ends Liquid end 1000 1005 1605 NP without coarse fine bleed 1 seal set EPDM 1 seal set FPM Spare parts kits for Type Material Order No 1000 PCE NPE 1001713 1601 PCE NPE 1001714 1602 PCE NPE 1001715 1005 1605 PCE NPE 1001716 1000 PCB NPB 1001721 1601 PCB NPB 1001722 1602 PCB NPB 1001723 1005 1605 PCB NPB 1001724 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 4 valve balls 1 1001775 1001773 U gt Connector kit 00 Connector kit Connector kit Connector kit Connector kit 6 4 PCE 817060 8 5 PCE 817048 6 4 PCB 817050 8 5 PCB 817053 Discharge valve set PCE 740349 Discharge valve set PCB 740348 Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set PCE 792119 Suction valve set PCB 792026 60_07 104_00_21 04 2 ProMinent Page 53 Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420 NP without coarse fine bleed Type 0708 0413 0220 0708 0413 0220 1008 0713 0420 1008 0713 0420 P ee Spare parts kits for Material NPE NPE NPE NPB NPB NPB 4 valve balls 1 1sealset EPDM 1001776 1 seal set FPM 1001774 Order No 1001716 1001717 1001718 1001725 1001726 1001727 The listed
21. Solenoid terminal The external control terminal is a five pin in built terminal It is compatible with the two and four core cables used previously The auxiliary frequency function is only available with a five core cable ProMinent Assembly and Installation gamma L configuration gamma L configuration 2 0 16 4 S 5 Fig 05 Plug configuration 1 2 A V SZ Fig 06 ProMinent Electrical interface for external contact pause auxiliary frequency e tension contacts ouverts env 5V Voltage when contacts open approx 5 V nput resistance 10 kO e Control voltage free contact load 0 5 mA at 5 V or Semiconductor svvitch residual voltage 0 7 V e Maximum pulse frequency 25 pulses s e Required pulse duration x 20 ms Electrical interface for external analogue e Input load resistance approx 120 Q e Maximum current at input 50 mA Pin Function 2 core cable 4 core cable 5 core cable Pin 1 Pause Jumped at pin 4 Brown Brown Pin 2 External contact Brown White White Pin 3 External analogue Blue Blue Pin 4 Earth White Black Black Pin 5 Auxiliary frequency Grey Pause function The gamma L is not operating when e The cable is connected and pins 1 and 4 are free The gamma L is operating when e The cable is connected and pin
22. hole of the pressure connector and push out the valve inserts Cleaning the suction valve PP NP for types 0708 1008 0220 0420 0413 0713 0232 Page 34 Dismantling cleaning and reassembly of the suction valve is practically the same as for a discharge valve Notice however that e an additional spacer is found under the valve inserts e in the liquid end the O ring is used not the shaped seal e the flow direction of the suction connection is reversed as for the pressure connector ProMinent Repairs Change diaphragm WARNING Always take suitable precautions when using hazardous chemicals Ensure that the equipment is de pressurised b Empty the liquid end turn the unit upside down and let the feed chemical run out rinse with a suitable material rinse the liquid end thoroughly after use with hazardous materials gt When gamma L is running set the stroke length to 96 the drive axis is then set b Switch off the gamma b Unscrew the hydraulic connectors from the discharge and suction side b For versions with coarse fine bleed function firstly pull out the coarse fine bleed knob then lift off the cover from the liquid end using a screwdriver b Remove the screws 1 For pump types 0220 0232 and 0420 see the following page 4 holes on the diaphragm rim Supply unit types except 0220 0232 and 0420 Loosen the liquid end 2 and the top plate 4 from the pump housing 6 loo
23. items are included in the spare parts kit Customer accessories Subiect to technical alterations 3 CET IMPO Connector kit 8 5PCE 817048 Connector kit 12 9PCE 817049 Connector kit 8 5 PCB 817053 Connector kit 12 9 PCB 817051 nme NC Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set PCE 1001435 Suction valve set PCB 1001434 poc gt Connector kit Ne 60 07 104 00 22 04 2 Page 54 Exploded diagrams of liquid ends Liquid end 0232 NP without coarse fine bleed Connector kit 12 9PCB 817051 0 Connector kit 12 9PCE 817049 Discharge valve set PCE 1001439 1 seal set EPDM 6 Discharge valve set PCB 1001438 1 seal set FPM 1001774 4 valve balls 404281 8 dL d N N Diaphragm 0232 1000251 a7 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Spare parts kits for Type Material Order No 0232 NPE 1001719 0232 NPB 1001728 gt Connector kit Oxo 200 27 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 60_07 104_00_20 04_2 ProMinent Page 55 Exploded diagrams of liquid ends Liquid end 1601 1005 1605 PP NP self degassing Connec
24. lit Error appears and FLOW flashes in the display Dosing monitor not properly connected b Connect dosing monitor properly b Press P key Dosing monitor has reported more defective strokes than have been set in the FLOW menu b Press P key b Investigate the cause and remedy Red LED display is lit Error appears and Mem flashes in the display Stroke memory full b Remove cause b Press P key Consider the consequences this will have on your process All other Errors Please contact your ProMinent branch or representative ProMinent Troubleshooting Decommissioning and Disposal Cause Remedy Cause Remedy Decommissioning ProMinent N Disposal A Fault Signals Yellow LED display is lit Liquid level in chemical storage tank has reached liquid level low stage 1 b Fill chemical storage tank Yellow LED Display is lit and calib flashes The pump is calibrated and the stroke length deviates by more than 10 from the value at the time of calibration b Reset the stroke length or calibrate the pump again to the desired stroke length 12 Decommissioning and Disposal WARNING When decommissioning the gamma L the housing and in particular the liquid end must be thoroughly cleaned to remove chemicals and dirt e Always take suitable precautions when using hazardous chemicals e Ensure that the equipment is de pressurised b Disconnect the gamma L from
25. operating mode and the connected accessories see overview continuous displays 7 2 Change to settings mode If you hold down the P key for 2 seconds in any continuous display the gamma L will change to the settings mode If CODE 1 is set the code must be entered after pressing the P key The following menu options appear first in the settings mode see also overview operating settings diagram MODE menu CODE menu optional SET menu CLEAR window In order to adapt the gamma L to your process requirements you must 1 Select the operating mode in the MODE MODE menu menu 2 Adjust settings to this operating mode in the SET menu CODE menu N o OO Continuous display 2 5 CLEAR window ProMinent Settings 7 3 Select operating mode MODE menu The following operating modes are selected via the MODE menu depending upon identcode some operating modes may be absent Manual for operation by hand Identcode control variant manual standard option Analogue for electronic control Identcode control variant analogue current e Contact for contact operation Identcode control variant external 1 1 external with pulse control e Batch for batch operation Identcode control variant external with pulse control Analog Manual Contact Batch P Analog 7 G umma m 0007 IIIIII
26. the liquid end 2 with the screws 1 on the diaphragm 3 and the top plate 4 the priming connector must point downwards once the pump is fully assembled b Screw on screws 1 lightly and tighten starting torque see below b For versions with coarse fine bleed function ensure that the liquid end cover engages in the liquid end then push the coarse fine bleed vent knob into the liquid end ProMinent Page 35 Repairs Fig 21 1 Screws 4 Top plate 2 Liquid end 5 Safety diaphragm 3 Diaphragm 6 Pump housing NOTE Check the screw torques after 24 hours in operation For PP liquid ends check the screw torques again after three months Screw torques 4 5 to 5 Nm Liquid ends types 0220 0232 and 0420 Page 36 b Remove the metering head 2 with the screw 1 from the pump see fig 22 b Only type 0232 Remove the screws of the set disk 4 below the diaphragm 3 b The screws 1 should fit in the holes of the diaphragm 3 but not on the set disk b Hold the housing 6 in one hand and with the other hand clamp the diaphragm 3 between the liquid end 2 and the top plate 4 release the diaphragm 3 from the drive spindle with a light anti clockwise turn of the liquid end 2 and top plate 4 b Remove the liquid end 2 with screws 1 from of the diaphragm and unscrew completely from the drive spindle b Remove t
27. the settings mode in the overview operating settings diagram fold out page In the next menu option enter the number you wish to use as the code Select CODE 2 to prevent access to the settings options for directly alterable values in the continuous displays in the overview operating settings diagram fold out page In the next menu option enter the number you wish to use as the code Select NONE to remove a pre set security lock 7 7 Cancel total stroke number or total litres CLEAR window In the CLEAR window you can delete the stored total stroke number and simultaneously the total litres set to O You may then press the P key briefly to exit this window The values displayed are counted incrementally from the point of commissioning the pump or from the last delete action Continuous display ProMinent Operating Set stroke length Stop Start gamma L Start batch Load factory settings Change to settings mode Check adjustable values ProMinent Change directly alterable values Stroke rate Feed rate Factor Batch size Priming 8 Operating This section describes all operating options available to you when the gamma L is in continuous display mode no P key symbol in the LCD display NOTE Open out the fold out page following the title page fully There you will find the overviews control elements and key functions and
28. valve allows accurate dosing even in depressurised states Operating modes are selected using the MODE menu depending upon identity code some operating modes may be absent Page 13 Function Description Page 14 Functions Analog operating mode Identity code control variant analogue current The stroke rate is controlled via an analogue electrical signal via the external control terminal Signal processing is pre selected at the controller Manual operating mode Identity code control variant manual standard function The stroke rate is controlled manually via the controller Contact operating mode Identity code control variant external 1 1 external with pulse control This operating mode offers the opportunity to make fine adjustments with small increase decrease factors Dosing can be activated by a pulse via the external control terminal or by a semiconductor element With the pulse control option it is possible to pre set a feed quantity batch or number of strokes factor 0 01 to 99 99 via the control unit Batch operating function Identity code control variant external 1 1 external with pulse control This operating mode offers the option of working with larger transfer factors up to 65535 Metering can be triggered by pressing the P key or a pulse from the external control terminal via a contact or semiconductor element A batching quantity or nu
29. 1000249 0220 0420 1000250 Suction valve set 9 2 2 PVT 1023126 Connector kit ProMinent Page 59 Exploded diagrams of liquid ends Liquid end 0232 PVT without bleed Connector 8 5 PVT 1023247 Connector kit 12 9 PVT 1023248 0 CET Meo OF Discharge valve set 9 2 2 PVT 1023125 4 valve balls 9 2 404281 1 seal set 9 2 2 PVT 1023129 Diaphragm 0232 1000251 Suction valve set 9 2 2 PVT 1023126 Connector kit d The listed items are included in the spare parts kit Customer accessories Subject to technical alterations Page 60 ProMinent Exploded diagrams of liquid ends Liquid end 1000 1005 1605 TT Connector kit 6 4 TTT 817201 Connector kit 8 5 TTT 817204 4 valve balls 1 5 11 seals PTFE 483907 baa valve set TTT 809406 Diaphragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Spare parts kits for Suction valve set TTT 809407 Type Material Order No 1000 TIT 1001737 O 1601 TTT 1001738 1602 TTT 1001739 1005 1605 TTT 1001740 N Connector The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 60_07 104_00_29 04 2 ProMinent Page 61 Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420
30. 12x9 3 3 1 5 5 8 6 0232 2 32 0 2 96 1 36 2 3 35 12x9 2 2 0 8 5 5 8 6 gamma L with self degassing liquid end at 180 strokes minute and 100 stroke length Liquid Max feed rate max feed rate Connector Suction Priming Admmis Ship end at maximum at medium size outer 0 lift lift priming type operating pressure operating pressure x inner pressure bar l h ml str bar ml str mm m Wg m Wg bar approx kg 1601 16 0 59 0 055 8 0 78 0 072 6x4 1 8 0 5 2 9 1602 16 1 4 0 13 8 1 74 0 16 6x4 2 1 0 5 2 9 1005 10 3 6 0 33 5 4 0 0 37 8x5 2 7 0 5 3 1 0708 7 6 6 0 61 3 5 7 5 0 69 8x5 2 0 5 3 1 0413 4 10 8 1 00 12 6 1 17 8x5 2 5 0 5 3 1 0220 2 16 3 0 31 3 8 0 35 8x5 3 0 0 5 4 5 1008 10 6 3 0 58 5 7 5 0 69 8x5 3 0 0 5 4 5 0713 7 10 5 0 97 3 5 123 1 14 8x5 2 5 0 5 4 5 0420 4 15 6 1 44 2 17 4 1 61 12x9 2 5 0 5 4 5 Lift when suction line and liquid end are full Priming lift with clean and wetted valves priming lift at 100 stroke length and free flow or opened bleed valve The feed rate values are for minimum feed rates based on water at 20 C For material versions SST 6 x 4 mm 1 For material versions PPE PPB NPE NPB PVT TTT SST 2 For material versions PPE PPB NPE NPB Page 40 ProMinent Technical Data 13 2 Dosing reproducibility Standard Liquid ends Dosing precision 5 to 10 96 at max stroke length and max operating pressure for all materials Reproducibility 2 at constant conditions a
31. 4 This will significantly affect accuracy of calibration Calibration becomes increasingly accurate the more strokes made by the gamma L during calibration recommended at least 200 strokes WARNING If using a hazardous feed chemical the following setting instructions ensure adequate safety precautions have been taken b Insert the suction tube into a measuring cylinder containing the feed chemical the discharge tubing must also be correctly installed operating pressure b Suck up the feed chemical press both arrow keys at the same time when the suction tube is empty b Note the liquid level in the measuring cylinder and the stroke length b Select the CALIB menu and go to the first menu option using the P key b Select ON using an arrow key and change to the next menu option using the P key b To commence calibration press the P key The gamma L starts to pump and displays the number of strokes STOP appears at regular intervals the gamma works at the stroke frequency set under MANUAL gt After a sufficient number of strokes stop the gamma L with the P key b Calculate the dosed quantity difference between the original quantity and the quantity remaining b Enter this quantity in the next menu and then go to the next menu option using the P key b Select the unit L or gal in the UNIT menu with an arrow key The gamma L is calibrated The corresponding continuous displays sh
32. 5 5 F 177 179 188 189 189 188 189 189 199 K 77 77 74 74 76 74 74 76 76 L 105 105 102 102 104 102 102 104 105 M 62 70 66 70 90 O 90 O 90 90 0 O 90 110 PPE PPB NPE NPB SEK material versions 1 6 Dimensions in mm gamma L M70 gamma L M85 1601 1602 1005 0708 0413 0220 1605 1008 0713 0420 E 25 23 16 15 15 16 15 15 F 177 179 188 189 189 188 189 189 K Tin 77 74 74 76 74 74 76 L 92 92 89 89 91 89 89 91 M 62 O 60 66 70 0 090 090 90 90 90 Page 44 ProMinent gamma L Dimensions PVDF material version 1 0 LL 9 e 5 LLI m Y 1 80 102 Fig 27 Dimensions in mm gamma L M70 gamma L M85 1000 1602 1005 0708 0413 0220 1605 0408 0713 0420 0232 E 25 14 14 14 14 14 14 4 F 185 191 191 191 191 191 191 198 K 71 71 73 75 71 73 75 76 L 84 88 90 92 88 90 92 93 M O 70 O 90 O 0 O 0 0 0 0 0 110 TTT material version 160 imi Fig 28 Dimensions in mm gamma L M70 gamma L M85 1000 1601 1602 1005 0708 0220 1605 1008 0420 0232 E 32 25 23 7 23 7 15 F 170 178 179 209 179 209 217 K 78 72 75 77 75 77 78 L 91 87 90 95 90 95 97 M 51 O 60 66 O 70 68 O 80 81 O 85 68 80 81 O 85 96 O 100 ProMinent Page 45 gamma L Dimensions
33. Pr Minent Operating Instructions Manual ProMinent gamma L Solenoid Metering Pump Please enter ident code of the device here Please read the operating instructions through completely before commissioning this equipment Do not discard Any part which has been subject to misuse is excluded from the warranty Part No 987604 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA G 024 04 05 GB Printing Page 2 Printing Operating Instructions ProMinent gamma L ProMinent Dosiertechnik GmbH 1999 Address ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany info prominent com www prominent com Subject to technical alteration Please fold out this page x ProMinent Control elements and key functions Control elements overview Key functions In continuous display mode operating STOP START key Press briefly Stop pump start pump P key Press briefly Cancel error Press for 2s Change to settings mode Press for 3s Press 10 s Display software version Press for 15 s Touche i Press x1 Press x2 Arrow keys UP and DOWN oo Press x1 Change directly alterable values until Set appe
34. RTANT e Do not overtighten the diaphragm 3 e The top plate 4 must remain in position to prevent the safety diaphragm 5 from distorting b Position the liquid end 2 vvith the screvvs 1 on the diaphragm 3 and the top plate 4 the priming connector must point dovvnvvards once the pump is fully assembled b Screw on screws 1 lightly and tighten starting torque see above b For coarse fine bleed versions ensure the liquid end cover engages in the liquid end then push the coarse fine bleed knob into the liquid end 1121314156 Fig 22 1 Screws 4 Top plate 2 Liquid end 5 Safety diaphragm 3 Diaphragm 6 Pump housing NOTE e Check the screw torque after 24 hours in operation e For PP liquid ends recheck the screw torque after three months Page 37 Troubleshooting Page 38 N Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy 11 Troubleshooting V ARNING e Always take suitable precautions when using hazardous chemicals e Ensure the equipment is de pressurised before working on the pump gamma L does not prime despite full stroke and bleed function Crystalline deposits on the ball seat because valves have dried out b Remove the suction sleeve from the chemical supply container and rinse out the liquid end tho
35. accessories Subject to technical alterations The listed items are included in the spare parts kit Discharge valve set Diaphragm Diaphragm Diaphragm Diaphragm Connector kit Connector kit 6 mm SS 104233 6 mm SST 809418 1000 1601 1602 1005 Suction valve set 6 mm SST 809419 1000244 1000245 1000246 1000247 Page 64 ProMinent Exploded diagrams of liquid ends Liquid end 0708 1008 0220 0420 SS Connector kit 8 mm 55 104237 Connector kit 12 mm SS 104245 4 valve balls 404281 Discharge valve set 8 mm SST 809494 Discharge valve set 12 mm SST 809446 12 seals PTFE 483975 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Spare parts kits for Type Material Order No Suction valve set 8 mm SST 809495 0708 1008 SST 1001733 Suction valve set 12 mm SST 809447 0413 0713 SST 1001734 0220 0420 SST 1001735 The listed items are included in the spare parts kit gt Connector kit Customer accessories 11 Subject to technical alterations 60 07 104 00 26 04 2 ProMinent Page 65 Exploded diagrams of liquid ends Liquid end 0232 SS Ss 9 4 valve balls 1 12 seals PTFE 483975 Spare parts kits for Order No 1001736 Material SST Type 0232 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations Con
36. and symbol The number of strokes reached is above the maximum value 99999 that can be shown in the LCD display NOTE The pump gamma L only displays the metering output in I or I h or in gal or gal h when calibrated 5 Function Description Dosing takes place as follows the dosing diaphragm is forced into the liquid end the pressure in the liquid end causes the suction valve to close and the chemical flows out of the liquid end through the discharge valve The dosing diaphragm is then forced back out of the liquid end The vacuum in the liquid end causes the discharge valve to close and fresh chemical flows into the suction valve in the liquid end This concludes one operating cycle The dosing diaphragm is driven by an electronically controlled electrical solenoid The feed rate is determined by the stroke length and the stroke rate The stroke length is set between 0 100 96 using the stroke length adjusting knob Optimum dosing reproducibility is achieved by setting the stroke length to between 30 100 96 SEK type 50 100 96 The stroke rate is set using the arrow keys not in analogue operating mode to between 0 180 strokes min Pumps with self bleed function 2 SEK types can operate a prime action even when the discharge tubing is closed discharging existing air through a bypass valve These pumps can release gas even during operation irrespective of the actual operating pressure An in built pressure maintenance
37. ars Press simultaneously Prime ProMinent Load factory settings calibration 6 00 1 O 5 12 13 Start batch in batch operating mode only Toggle between continuous displays LCD display Stroke length adjusting knob UP key P key DOWN key STOP START key i key Fault indicator red Warning indicator yellow Operating indicator green Dosing monitor terminal External control terminal Float switch terminal In settings mode settings Stop pump start pump Confirm entry jump to next menu option or continuous display Jump to continuous display Toggle between change individual digits and change a figure For change individual digits jumps to first digit Select other settings change individual digit or figure Page 3 Operating Settings Diagram Continuous display e Start stop pump Lock CODE 1 2 Lock CODE 2 Change directly alterable values Prime 0 Start batch in batch operating mode only Cancel error g Check adjustable values p 32 Analog m ra 2s HUIC 1 Manual manc Analog Manual Contact Batch mnn HOULE Contact p 11 mam HOLC a
38. ator is lit as long as the gamma L is operating correctly It stops briefly with each stroke Warning indicator yellow This warning light appears if the gamma L electronics detect a situation that could lead to a fault e g liquid levels low 1st stage Warning indicator red This warning light appears if a fault occurs e g liquid levels low 2nd stage Hierarchy of operating modes functions and fault statuses The different operating modes functions and fault statuses each have a differing effect on whether and how the gamma L functions These effects are given below 1 Prime 2 Fault stop pause 3 Auxiliary frequency 4 Manual analogue contact batch to 1 Prime can take place in the permanent Stoke rate display in any pump mode as long as it is operational 2 Fault stop and pause stop all system parts up to prime 3 The stroke frequency of the auxiliary frequency always has precedence over the stroke frequency which is set by an operating mode listed under 4 Page 15 Assembly and Installation N A Connection to mains power supply Parallel connection to inductive power consumers Page 16 Power element in base of pump External control terminal 6 Assembly and Installation WARNING e Installation must be carried out by a trained engineer Disconnect gamma L from mains power supply during installation Risk of electric shock This pump is
39. ber sequential ncrease 1 1 1 2 1 2 25 1 25 99 99 1 99 99 1 50 1 1 5 1 2 1 25 1 1 25 1 1 1 2 Reduction 1 1 1 0 50 2 1 0 10 10 1 0 01 100 1 0 25 4 1 0 40 2 5 3 2 1 1 0 75 1 33 2 1 1 1 1 1 For every 1 pulse 1 stroke is activated For every 1 pulse 2 strokes are activated For every 1 pulse 25 strokes are activated At a factor of 2 At a factor of 25 After 1 pulse 1 stroke is activated After 2 pulses 1 stroke is activated After 10 pulses 1 stroke is activated After 2 pulses 1 stroke is activated then after 1 pulse 1 stroke is activated then after 2 pulses 1 stroke is activated etc At a factor of 1 At a factor of 0 5 At a factor of 0 1 At a factor of 0 75 ProMinent Settings NOTE If a remainder occurs when the factor is processed the gamma L counts up the remainder values When the sum reaches or exceeds 1 the gamma L will activate a stroke This ensures that the stroke number corresponds exactly to the factor throughout the dosing operation The number of input pulses which have not been processed are stored by the gamma L in the stroke memory When the STOP START key is pressed or the pause function is activated the stroke memory is deleted this can be avoided using the memory extension function see below The contact identcode external with pulse control version allows optimum adaptation of the gamma L in conjunction with e g water contact meters to a
40. can clear it by changing to a different operating mode Memory extension function The memory extension function can be optionally activated mem appears in the LCD display When Memory is activated the gamma L adds up the unused excess strokes up to the stroke memory s maximum capacity of 65535 strokes If the maximum capacity is exceeded the pump will malfunction ProMinent Page 27 Settings Page 28 N Calibration T 5 Settings for programmable functions SET menu The follovving programmable function settings menus appear in all operating modes Calibrate CALIB menu e Pressure levels PRESS menu Auxiliary frequency AUX menu Flow FLOW menu available only if flow monitor is connected 7 5 1 Settings for calibration function CALIB menu o P o 20 3 Continuous display The gamma L can also run in calibration mode The corresponding continuous displays show the current dosing quantities or the feed rate Calibration is maintained when a stroke rate is altered up to 10 degrees where the stroke length is set at 40 96 the range is 30 50 96 If the stroke rate is altered more than 10 degrees the yellow warning light is lit the continuous display flashes and the flashing message calib appears NOTE Do not go below 30 stroke length SEK type 50 9
41. ce with DIN EN 12639 Metering Pump Noise Measurement ProMinent Page 11 Storage Transport and Unpacking Device Overview and Control elements 3 Storage Transport and Unpacking Transport and store the gamma L in the original packaging Protect the packed gamma L from moisture and the effects of chemicals Environmental conditions for storage and transport Storage and transport temperature 10 bis 50 C Humidity lt 92 96 relative humidity Check that the delivery is complete Delivery range Dosing pump with mains lead Operating instructions manual with EU conformity declaration Accessories if applicablesecteur 4 Device Overview and Control elements When reading this section it is helpful to fold out the overview Control elements and key functions 4 1 Device overview 1 Control unit 2 Power end 3 Liquid end 5 Backplate Liquid end Suction valve Discharge valve Bleed valve Coarse fine bleed valve Bypass hose nozzle 0 0 Fig 02 Fig 03 Page 12 ProMinent Device Overview and Control elements Function Description Indicators Function principle Feed rate Self bleed function ProMinent Operating modes 4 2 Control elements Please acquaint yourself vvith the gamma L control elements vvith the help of the
42. e Material Order No 0708 1008 NPE 1001716 0413 0713 NPE 1001717 0220 0420 NPE 1001718 0708 1008 NPB 1001725 0413 0713 NPB 1001726 0220 0420 NPB 1001727 The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 4 valve balls 1 Connector kit 8 5 PCE 817048 Connector kit 12 9 PCE 817049 Connector kit 8 5 PCB 817053 Connector kit 12 9 PCB 817051 Discharge valve set PCE 1001439 Discharge valve set PCB 1001438 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Connector kit 60 07 104 00 24 04 2 ProMinent Page 51 Exploded diagrams of liquid ends Liquid end 0232 NP with coarse fine bleed 1 seal set 1 seal set Spare parts kits for Type Material Order No 0232 NPE 1001719 0232 NPB 1001728 Customer accessories Subject to technical alterations 4 valve balls 1 EPDM FPM The listed items are included in the spare parts kit V Connector 12 9PCE 817049 Connector kit 12 9 PCB 817051 PCE PCB 1001439 1001438 Discharge valve set Discharge valve set Diaphragm 0232 1000251 A nfl 0 0 PCE PCB 1001435 1001434 Suction valve set Suction valve set 5 gt Connector kit 60_07 104_00_34 04_2 Page 52 ProMinent
43. eed rate settings diagrams Stroke length Feed rate Stroke rate I h GALa 0708 at medium operating pressure 96 9 100 8 180 strokes min 182 strokes min 90 7 144 strokes min 126 strokes min 80 108 strokes min 6 90 72 strokes min z 54 strokes min 5 36 strokes min 60 18 strokes min 50 4 40 3 30 2 15 20 L 1 10 0 0 10 20 30 40 50 60 70 80 100 Correction factor 1 2 14 Stroke length 0 8 0 6 0 4 0 2 0 1 2 3 5 4 6 7 Operating pressure Feed rate Stroke rate l h GALa 0220 at medium operating pressure 1 25 180 strokes min 162 strokes min 100 20 144 strokes min 126 strokes min 90 108 strokes min 90 stroke i strokes min 80 72 strokes min 54 strokes min 15 70 36 strokes min 18 strokes min 60 50 10 40 30 5 20 Lee L 10 0 0 10 20 30 40 50 60 70 80 100 Feed rate Stroke rate V h GALa 0413 at medium operating pres
44. emical feed containers and mounting plates Total height distance between suction and discharge connector Distance between the connectors and locating holes on the pumps Accessories such as pressure back pressure valve multifunctional valve dosing monitor and rinsing equipment ProMinent Annexe gamma L Dimensions PPE PPB material versions 12 not for 0232 Fig 23 Dimensions in mm gamma L M70 gamma L M85 1000 1602 1005 0708 0413 0220 1605 1008 0713 0420 0232 E 23 13 15 15 13 15 15 5 F 186 193 191 191 193 191 191 197 K 71 71 74 76 71 74 76 76 L 106 105 108 110 105 108 110 91 M 70 90 90 90 90 90 90 110 NPE NPB material versions non bleed ProMinent z r Im UB 80 102 Fig 24 Dimensions in mm gamma L M70 gamma L M85 1000 1601 1602 1005 0708 0413 0220 1605 1008 0713 0420 0232 E 25 23 16 15 15 16 15 15 5 F 177 179 188 189 189 188 189 189 199 K 77 77 74 74 76 74 74 76 76 L 92 92 89 89 91 89 89 91 91 M 62 70 66 70 O 90 90 O 90 90 O 90 O 90 110 ProMinent Page 43 gamma L Dimensions NPE NPB material versions with bleed function TS Fi LUI I Fig 5 Dimensions in mm gamma L M70 gamma L M85 1000 1601 1602 1005 0708 0413 0220 1605 1008 0713 0420 0232 E 25 23 16 13 15 16 13 1
45. ent 4 as 0 timer 5 as 3 timer P as 3 Profibus Access code 0 No access code 1 Access code Dosing monitoring 0 Pulse input 1 Input for continuous contact Pause level 0 Pause N C level N C v v v v v v v v il FPM Fluorkautschuk Page 9 General User Guidelines Page 10 gt General User Guidelines Please read through the following user Guidelines Familiarity with these points ensures optimum use of the operating instructions On the fold out page after the title page you will find the overviews control elements and key functions and operating settings diagrams You will find it useful to open out the control elements and key functions overview as you read this instruction manual Key points in the text are indicated as follows e Enumerated points b Hints Working Guidelines NOTE Guidelines are intended to make your work easier Safety Guidelines WARNING Describes a potentially dangerous situation Could result in loss of life or serious injury if preventative measures are not taken CAUTION Describes a potentially dangerous situation Could result in lesser injuries or damage to property if preventative measures are not taken IMPORTANT Describes a potentially threatening situation Could result in damage to property if preventative measures are not taken The name plate affixed to the title page is identical to that on the gamma L pump supplied This fac
46. essure 96 9 100 8 180 strokes min 162 strokes min 90 7 144 strokes min 126 strokes min 80 108 strokes min 6 90 strokes min T2 strokes min 70 54 strokes min 5 36 strokes min 60 18 strokes min 50 4 40 3 30 2 20 1 10 al 7 9096 100 Feed rate Stroke rate I h GALa 0713 at medium operating pressure 96 14 100 12 180 strokes min 162 strokes min 90 144 strokes min 126 strokes min 80 10 108 strokes min 90 strokes min A 70 72 strokes min 54 strokes min 8 ss strokes min 60 18 strokes min 50 6 40 4 30 20 1 3 10 0 096 1096 2096 3096 4096 5096 6096 7096 8096 9096 10096 Stroke length Correction factor Correction factor 12 1 4 1 2 1 0 8 0 6 0 4 0 2 0 1 2 3 5 5 6 10 Operating pressure Feed rate Stroke rate l h GALa 0420 at medium operating pressure 25 180 strokes min 162 strokes min 20 144 strokes min 126 strokes min 100 108 10 90 0 90 72 strokes min 15 54 st
47. fixed in place Examine the discharge and bypass tubing for kinks Check that the coarse fine bleed function is working correctly gi Tr lif Fig 20 Vent hole 10 Repairs NOTE Repair work may be carried out by authorised personnel only or on factory premises Replacement of damaged mains cables Replacement of fuses and electronic controller Please contact your nearest ProMinent branch or representative When sending the pump for repair make sure it is clean and that the liquid end has been thoroughly rinsed out see section 12 If despite careful emptying and cleaning safety precautions are still required for handling the gamma L the necessary information must be entered in the safety declaration The safety declaration is a component of the inspection repair order An inspection or repair can only be carried out when a safety declaration has been correctly and completely filled out by an authorised and qualified member of staff from the company operating the pump A form is included in the appendix Page 33 Repairs N WARNING Pumps used for radioactive materials cannot be returned to ProMinent after use They will not be accepted by ProMinent Repairs These should only be carried out by qualified personnel in accordance with Safety section Cleaning the valve
48. he top plate 4 from the housing 6 b Check the condition of the safety diaphragm 5 and replace it necessary b Push the safety diaphragm 5 only as far onto the drive axis until it lies flat on the pump housing 6 no further b Screw the new diaphragm 3 carefully up to the stop on the drive axis this must be exact to ensure correct metering b Check that the holes in the diaphragm are aligned with those in the pump housing b If not start the pump and set the stroke length to 100 96 b When the pump is running turn the diaphragm 3 slowly in a clockwise direction until the four holes in the diaphragm are flush with those on the pump housing 6 b Hold the diaphragm 3 in this position set the stroke length to 0 96 and stop the pump lt Screw the diaphragm 3 tight once more b Position the top plate 4 on the pump housing 6 b Only type 0232 Mount the set disk 4 with the screws ProMinent Repairs ProMinent A IMPORTANT e The leakage hole must point dovvnvvards vvhen the pump is fuliy assembled see fig 20 e Position the top plate 4 correctiy on the pump housing 6 Do not distort the top plate on the pump housing othervvise the safety diaphragm 5 vvill not fit b Lay the diaphragm 3 into the top plate 4 b Hold the top plate and screw the diaphragm 3 in a clockwise direction until it is firmly in position you will feel the resistance of the return spring IMPO
49. hrough the relay opening holding the upper corner of the lower edge against the guide rail on the pump base until the contact of the relay component has reached the controller contact See fig 15 test can you still move the end of the circuit back and forth b Gently push the relay component right into the opening b Screw the relay cover firmly onto the housing using the screws provided gt Insert the relay cable plug seal into the relay cover and screw on the plug see fig 16 The gamma L is delivered ex works with default settings for a N C fault indicating relay and a N O pacing relay If an alternative switch function is required the gamma L can be reprogrammed at ProMinent Fig 14 Fig 15 Fig 16 Page 20 ProMinent Settings Confirm entries Exit menu option without confirming Incremental change lof a value Change adjustable values Confirm adjustable values Correct wrongly set digits ProMinent 7 Settings NOTE Open out the fold out page following the title page fully There you will find the overviews control elements and key functions and operating settings diagram If no keys are pressed within a period of 1 minute the gamma L will return to a continuous display Basic information for setting up the gamma L OQ possibilit de r glage clignote Mes g gt am 9 s l NS E 2 s
50. id ends Liquid end 0708 1008 0220 0420 PP with coarse fine bleed Connector 8 5 PPE 817153 Connector kit 12 9 PPE 817151 Connector kit 8 5 PPB 817167 Connector kit 12 9 PPB 817168 4 valve balls 404281 d Discharge valve set PPE 1001441 Discharge valve set PPB 1001440 1 seal set EPDM 1001776 1 seal set FPM 1001774 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 n Suction valve set PPE 1001437 Spare parts kits for Suction valve set PPB 1001436 Type Material Order No 0708 1008 PPE 1001648 0413 0713 PPE 1001649 0220 0420 PPE 1001650 0708 1008 PPB 1001656 0413 0713 PPB 1001657 0220 0420 PPB 1001658 gt Connector kit The listed items are included in the spare parts kit Customer accessories Subject to technical alterations 60_07 104_00_19 04_2 Page 48 ProMinent Exploded diagrams of liquid ends Liquid end 0232 PP without coarse fine bleed m 29 7 Connector 12 9PPE 817151 Connector 12 9 817168 4 balls 404281 1sealset EPDM 1001776 1 seal set FPM 4001774 Discharge valve set PPE 1001441 Discharge valve set PPB 1001440 Diaphragm 0232 1000251 ge 03 Suction valve set PPE 7 Suction valve set PPB 1001436 Spare parts kits for e O z m
51. ilitates matching the correct operating instructions manual to the correct pump Please quote the identity code and the serial number which you will find on the name plate in any subsequent correspondence or when ordering spare parts This will ensure accurate identification of the pump type and material version ProMinent About this pump Safety 1 About This Pump The pumps in the ProMinent gamma L pump series are microprocessor controlled solenoid dosing pumps with the following special features The feed rate can be displayed in l h and or gal h calibrated or in strokes min The stroke rate is continuously adjustable and is displayed in the LCD display Stroke rate adjustment is digitally accurate and is displayed in the LCD display The rated pressure of the gamma L can be adapted to individual systems Two pumps can be controlled in different ways via the same standard signal Large illuminated LCD display The hydraulic parts of the gamma L are identical to those of the Beta 2 Safety Correct use The gamma must be used for liquids only The gamma L may be used only in compliance with the technical data and specifications given in the operating instructions It is forbidden to use the gamma L for any other purpose or to modify it in any way The gamma L is not suitable for dosing gases or solids The gamma L must be used by trained and authorised personnel only Safety Guidelines WARNING N
52. mber of strokes can be pre selected via the control unit Operating mode PROFIBUS Identcode control variant profibus This operating mode offers the possibility to control the pump via PROFIBUS see supplemen tal instructions for ProMinent gamma L and ProMinent Sigma versions with PROFIBUS The following functions can be selected using the SET menu Calibrate function The gamma L can be operated in all operating modes including in calibrating mode The corresponding continuous displays can show the actual feed quantity or the feed rate Calibration is maintained within the stroke frequency range 0 180 strokes min Calibration is also maintained when a stroke frequency is altered up to 10 Pressure level function It is possible to set different pressure levels Auxiliary frequency function It is possible to set a stroke rate in the SET menu which may be activated via the external control terminal This auxiliary frequency overrides all other pre set stroke rate frequencies Flow function Stops the gamma L when the flow is insufficient In the SET menu the number of failed strokes is entered after which the pump will be turned off The following functions are available as standard Float switch function Information on the liquid level in the feed chemical container is transmitted to the gamma L This option requires the installation of a 2 stage float switch
53. nd minimum 30 stroke length Self degassing liquid ends Since self degassing liquid ends are filled with air bubbles when in contact with gaseous chemicals and when in operation no dosing reproducibility values can be given The recommended minimum stroke length with self degassing liquid ends is 50 13 3 Viscosity The liquid ends are designed for liquids up to a maximum viscosity of 200 mPas for standard liquid ends 500 mPas for valves with springs 50 mPas for self degassing liquid ends 13 4 Materials Data Liquid ends Version Liquid end Valves Seals Balls PPE PP PP EPDM Ceramic PPB PP PP FPM Ceramic NPE Acrylic glass PVC EPDM Ceramic NPE Acrylic glass PVC FPM Ceramic PVT PVDF PTFE with carbon PTFE Ceramic TTT PTFE with carbon PTFE with carbon PTFE Ceramic Stainless steel Stainless steel A SST 1 4571 1 4571 PTFE Ceramic FPM z Fluorine Rubber Pump Housing Polyphenylene ether PPE vvith glass fibre Cover Polycarbonate Electronics Electronic components 13 5 Electrical Data Version 100 230 V 10 96 50 60 Hz Varants 100 230 V AC gamma L M70 gamma L M85 Povver rating 17 VV 22 W Rated current 0 7A 1A Switch on peak current 15 A for approx 1 ms 15 A for approx 1 ms Fuse 0 8 AT 0 8 AT Note Fuses must display VDE UL and CSA certification e g type 19195 from Wickmann in accordance with IEC publication 127 2 3 ProMinent Page 41 Technical Data Page 42 Temperatures Climate Enclo
54. nd one alkali pump from a pH sensor signal The pumps must be connected electrically in series See wiring plan in section 6 1 Lower band Upper band e g Alkali pump e g acid pump A A Fmx Fmx F1 9 24 R P2 2 1 F1 f gt 0 11 12 20 mA 0 11 12 20 Fig 18 Fig 19 Lower band The symbol __ appears in the LCD display The gamma L will operate below 1 at F1 Above 2 the gamma ceases to operate Between 1 and I2 the stroke rate is between F1 and F2 proportional to the signal current Upper band The signal __ appears in the LCD display The gamma L will cease to operate below Above 2 the gamma L will operate at F2 Between and 2 the stroke rate between is F1 and F2 proportional to the signal current The smallest processable difference between 11 and 12 is 4 mA In the ER error menu option you can activate an error processing function for the curve mode An error message appears for signals below 3 8 mA and the gamma L stops 7 4 8 Settings for contact operating mode CONTCT menu In addition to those settings menus described in 7 5 there is an additional CONTCT in the overall SET menu for the contact operating mode The operating mode contact allows you to activate a single stroke or a series of strokes The strokes can be activated by a pulse or via the external control terminal This operating mode is intended to tra
55. nector kit 12 mm SS 104245 Discharge valve set 12 mm SST 809446 Diaphragm 0232 1000251 Suction valve set 12 mm SST 809447 gt Connector kit 60 07 104 00 36 04 2 Page 66 Feed rate settings diagrams Feed rate Stroke rate l h GALa 1000 at medium operating pressure 0 9 100 0 8 180 strokes min 162 strokes min 90 0 7 144 strokes min 126 strokes min 80 108 strokes min 0 6 90 strokes min 72 strokes min 70 54 strokes min 0 5 36 strokes min 60 18 strokes min m 50 40 0 3 0 2 0 1 0 0 10 20 30 40 50 60 70 80 90 100 Stroke length Feed rate Stroke rate l h GALa 1601 at medium operating pressure 1 6 180 strokes min tee 162 strokes min 144 strokes min 90 12 126 strokes min 108 strokes min 80 90 strokes min 1 72 0 70 54 0 36 0 18 strokes min 60 0 8 50 0 6 40 0 4 0 2 0 096 1096 2096 3096 4096 5096 6096 7096 8096 9 Stroke length 096 100 Correction factor 1 6 1 4 1 2 1 0 8 0 6 0 4 0 2 0 1 2 4 5 6 8 10 Operating pressure Correction factor
56. nsfer input pulses into a reduction break or small increase in strokes IMPORTANT When switching to another operating mode the factor is reset to 1 The following versions are available Contact identcode external 1 1 e Contact identcode external with pulse control Page 25 Settings Explanation of increase Ata factor of 1 Explanation of decrease Page 26 Examples Contact identcode external 1 1 In the contact identcode external 1 1 version the gamma L makes precisely 1 stroke per pulse identcode external 1 1 No entry possible Contact identcode external with pulse control In the contact identcode external with external pulse control you can enter the number of pulses after which a stroke should be carried out Contact identcode external with external pulse control is intended for small dosing quantities oo oo rcc EE c 5 D ies Contact gt Contact ml NTT kx 1 1 l 1 II e LE Continuous display The number of strokes per pulse depends upon the factor which you can enter This allows you to vary to a certain extent the input pulses by a factor of 1 01 to 99 99 and or reduce by a factor Of 0 01 to 0 99 Number of strokes activated factor x number of input pulses Factor Pulse sequential Stroke num
57. ny process Memory extension function The memory extension function can be optionally activated mem appears in the LCD display When Memory is activated the gamma L adds up the unused excess strokes up to the stroke memory s maximum capacity of 65535 strokes If the maximum capacity is exceeded the pump will malfunction 7 4 4 Settings for batch operating mode BATCH menu In addition to those settings menus described in 7 5 there is an additional BATCH menu in the overall SET menu for the batch operating mode 9 Continuous display The batch operating mode is a variant of the contact operating mode see 7 4 3 You can pre select a stroke number no breaks whole numbers only from 1 to 65535 as well as a feed quantity batch To switch between entries for stroke number and feed quantity press the i key 1x in the corresponding menu option see also overview operating settings diagram fold out page The batch operating mode is intended for large dosing quantities Metering is activated by pressing the P key or via a pulse from the external control terminal The number of input pulses which have not been processed are stored by the gamma L in the stroke memory The stroke memory is limited to the batch size if Memory is not activated with Memory this is 65535 strokes You
58. on AUX menu O0 uu Continuous display The programmable function auxiliary frequency allows switching to a different stroke frequency which can be set in the AUX menu It can be activated via the external control terminal When the auxiliary frequency is activated aux appears in the LCD display This auxiliary frequency overrides the current stroke frequency set for the selected operating mode ProMinent Page 29 Settings Page 30 7 5 4 Settings for the flow function FLOW menu oo o9 uw Q ris ss 40 Fae Continuous display The flow menu only appears when a dosing monitor is connected to the dosing monitor terminal This dosing monitor registers each discharge stroke of the gamma L at the discharge connector and transmits it back to the gamma L If this response transmission is serially omitted for a period set in the FLOW menu due to failure or below minimum dosing the gamma L stops 7 6 Setting code CODE menu The code menu is used to select whether you want to prevent access to parts of the settings options Continuous display In the first menu option you can choose CODE 1 or CODE 2 both use the same number Select CODE 1 to prevent access to
59. operating settings diagram Lookat the overview continuous displays This page shows you which displays are available in which operating mode and which values are directly alterable in the corresponding continuous displays 8 1 Manual operation Stroke length is continually adjustable within a range of 0 100 96 The recommended stroke length range which will practically guarantee technical reproducibility is 30 100 96 SEK type 50 100 96 The following operating options are available via the different keys see also figure on the next page To stop gamma L press STOP START key To start gamma L press STOP START key Press the P key briefly in batch operating mode Press the P key for 15 s only if you wish to load factory calibration settings Current settings will be deleted When you press the P key for 2 s in any continuous display the gamma L will change to settings mode see section 7 If CODE 1 is set the code must be entered after pressing the P key Each time you press the i key you will see a different continuous display The number of continuous displays depends upon the identity code the selected operating mode and the connected accessories To change a value see below directly in the corresponding continuous display press one of the arrow keys until set appears in the LCD display The delay has been programmed in to prevent inadvertent changing of values If CODE 2 has been set this code m
60. ot operate at 20 mA the gamma L operates at max stroke rate Between these two extremes the stroke rate is proportional to the electrical signal For signals of below 3 8 mA a fault will be detected and the gamma L will stop e g cable break Curve In the curve processing mode you can programme the gamma L ratios There are 3 options available straight line lower band __ upper band M N Continuous display Straight line The following symbol appears in the LCD display You can enter any stroke frequency ratio for the gamma L in proportion to the electrical signal You must enter two points P1 I1 F1 and P2 I2 F2 F1 is the stroke rate at which the pump should operate at current I1 the straight line and the ratio are fixed accordingly A Fmx P2 F2 P1 F1 1 1 gt 0 11 12 20 mA Fig 17 NOTE Draw a diagram like the one above with values for 11 F1 and 12 F2 in order to set the gamma L to your required stroke rate ProMinent Settings ProMinent Error processing Lovver upper band This processing mode allovvs you to control a pump via an electrical signal as shovvn in the diagrams belovv You may also control tvvo pumps for different feed chemicals from a single signal e g one acid pump a
61. ow the calibrated values The total stroke number and total litres are set during calibration to O The gamma L is in the STOP state ProMinent Settings 7 5 2 Settings for the pressure levels function PRESS menu oo Seles abso icc i PJ 2 17 m LH eA 0 ui 5 A Continuous display The programmable function pressure levels is used to reduce the rated pressure of the gamma A CAUTION The rated pressure can be considerably exceeded at stroke lengths of below 100 The rated pressure relates to a stroke length of 100 e If another liquid end size is installed the pump must be reprogrammed on factory premises Select as large a rated pressure as required and as small as possible This will increase system safety reduces the risk of the tubing bursting when blocked This also protects the diaphragm and saves electricity NOTE If installing another liquid end size the pump must be reprogrammed on factory premises The following rated pressures can be selected for these liquid end sizes rated pressure in bar Liquid end size Pressure level 1 Pressure level 2 Pressure level 3 Pressure level 4 1601 1602 1605 4 7 10 16 1000 1005 1008 4 7 10 0708 0713 4 7 No adjustments can be made for pump types 0413 0420 0220 0232 7 5 3 Settings for auxiliary frequency functi
62. pylene EPDM PPB Polypropylene FPM NPE Acrylic glass EPDM NPB Acrylic glass FPM PVT PVDF PTFE TTT PTFE PTFE SST Stainless steel 1 4571 PTFE Liquid end version 0 Non bleed no valve spring for NP TT and SS only 1 Non bleed with valve spring for NP TT and SS only 2 Bleed function no valve spring for PP NP PV not type 0232 3 Bleed function no valve spring for PP NP PV not type 0232 4 No vent with valve springs for highly viscous media 9 Self bleed function for PP NP not for type 1000 and 0232 Hydraulic connection 0 Standard connector as indicated in technical data 5 12 6 hose connector pressure side only 9 10 4 hose connector pressure side only Version 0 With ProMinent logo Power supply U 100 230 V 10 96 50 60 Hz M 12 24 V DC only M 70 N 24 V DC only M 85 P 24V AC Cable and plug A 2 m Euro B 2 m Swiss C 2 m Australian D 2m USA 1 2 m open end Relay 0 No relay 1 Fault indicating relay N C changeover relay 3 Fault indicating relay N O changeover relay 4 As 1 pacing relay 1 input each 5 As 3 pacing relay 1 input each Accessories 0 No accessories 1 Foot and dosing valve 2 m PVC suction tube 5 m PE discharge tubing PP PC and NP only 2 As 0 calibrating cylinder 3 As 1 calibrating cylinder Control variants 0 Manual external 1 1 1 Manual external with pulse control 2 Manual external 1 1 with analogue current 3 Manual external with pulse control analogue curr
63. r analogue operating mode ANALG menu 23 7 4 8 Settings for contact operating mode CONTCT menu 25 7 4 4 Settings for batch operating mode BATCH menu 27 7 5 Settings for programmable functions SET menu 28 7 5 1 Settings for calibration function CALIB menu 28 7 5 2 Settings for the pressure levels function PRESS menu 29 7 5 8 Settings for auxiliary frequency function AUX menu 29 7 5 4 Settings for the flow function FLOW menu 30 7 6 Setting code CODE 30 71 Cancel total stroke number or total litres CLEAR window 30 00691910606 ee cee ae eee ae nee cee arar aes eee Sete RS 31 8 1 Manual 0 6 1100 1 sama teet ne ia sea ah ea 31 Maintenance 0 0 33 Repairs lt 33 Troubleshooting a aaa a 38 nodum 38 0 alles ed eee eed ele aed 39 Decommissioning and Disposal sss 39 Page 7 Table of Contents Page 8 13 60 1 e dee te err edet ra errr O INEO 40 13 1 Performance data and weights
64. red optionally It is used as the signal output when a pump fault has been detected and to indicate the prior warning signal liquid level low stage 1 and the fault signal liquid level low stage 2 Allocation of signal types to N O and N C relay states is selected on the basis of the identity code descriptors The relay can be retrofitted and is ready to operate after inserting the relay component see section 6 2 The gamma L is delivered ex works with default settings for a N C relay If an alternative switch function is required the gamma L can be reprogrammed at ProMinent e Contact load 250 V 2 A 50 60 Hz e Operating life 200 000 switch cycles A fault indicating relay and pacing relay output may be ordered optionally The pacing relay output is electrically isolated via an optical coupler with a semiconductor switch The second Switch is a relay as for the fault indicating relay variant The fault indicating pacing relay can be retrofitted see section 6 2 The gamma L is delivered ex works with default settings for a N C fault indicating relay and a N O pacing relay If an alternative switch function is required the gamma L can be reprogrammed at ProMinent For semiconductor switch For relay output Residual voltage gt 0 4 Volt at 1 mA Contact load e Maximum voltage 100 mA 24 V 100 mA 50 60 Hz e Maximum current 24 V DC Operating life e Pacing relay pulse duration approx
65. rokes min 80 36 strokes min 18 strokes min 70 60 10 50 40 30 5 M 20 M d aaa 10 2 iii 0 0 10 20 30 40 50 60 70 80 Stroke length 90 100 0 8 0 6 0 4 0 2 0 1 2 3 5 4 6 7 Operating pressure Feed rate Stroke rate l h GALa 0232 at medium operating pressure 40 100 35 180 strokes min 162 strokes min 90 144 strokes min 30 126 strokes min 108 strokes min 80 90 strokes min 25 72 strokes min 70 54 strokes min 36 strokes min 60 18 strokes min 20 50 D 40 10 5 0 096 1096 2096 3096 4096 5096 6096 7096 8096 9096 10096 Stroke length Correction factor 12 0 8 0 6 0 4 0 2 1 15 2 3 Operating pressure ProMinent Correction factor 1 2 0 8 0 6 0 4 0 2 0 5 Operating pressure Page 69 EC Declaration of Conformity EC Declaration of Conformity We ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg hereby declare that on the basis of its functional concept and design and in the version brought into circulation by us the product specified in the following complies with the relevant fundamental safety and health stipulations laid down by EC regula
66. roughly gt If still unsuccessful dismantle valves and clean see section 9 Fluid is seeping from the top plate The liquid end is not sealed against the pump diaphragm b Tighten screws in the liquid end see section 9 gt If unsuccessful replace the diaphragm see section 10 Green LED indicator operating display is not lit Incorrect or no mains voltage b Use the recommended mains voltage as given in the voltage specification on the nameplate Error Messages Red LED display is lit Error appears and MINIM flashes in the display Fluid level in the chemical storage tank has reached liquid level low stage 2 b Fill the chemical supply container Red LED display is lit Error appears and ANALG flashes in the display gamma L is in analogue operating mode a fault routine has been programmed in the ANALG menu and the operating current has fallen below 3 8 mA b Remedy low operating current b Switch fault routine OFF see Section 7 4 2 Red LED display is lit Error appears and CNTCT flashes in the display gamma L is in contact or batch operating mode and the extended function memory has been set In addition a very large factor has been entered too many contacts have been input or the P key has been pressed too often resulting in an overflow of the stroke memory b Press the P key saved data will be deleted b Change gamma set up Red LED display is
67. s 1 and 4 are connected e There is no cable connected pin 1 is free Contact and Batch operating modes One or more discharge strokes are triggered when pin 2 and pin 4 are connected to one another for at least 20 ms Otherwise pin 1 and pin 4 must be connected Analogue operating mode The stroke frequency of the gamma L is controlled via an electrical signal The electrical signal is applied between pins 3 and 4 Otherwise pin 1 and pin 4 must be connected Auxiliary frequency function The gamma L runs at a pre set stroke rate when pin 5 and pin 4 are connected to one another Otherwise pin 1 and pin 4 must be connected The factory setting for this function is 180 strokes NOTE For function and operating mode hierarchy see section 5 Page 17 Assembly and Installation Float switch terminal L configuration 3 1 2 Plug configuration yr Dosing monitor terminal Fig 08 Fig 09 L configuration T T 9 j N 2 Plug configuration 1 2 9 LD t Page 18 Fig 10 Fig 11 Connecting two gamma L pumps in series Connect two gamma L pumps in series as follows if you wish to control both via one electrical signal in the analog operating mode see section 7 4 2
68. sen only Hold the housing 6 in one hand and with the other clamp the diaphragm 3 between the liquid end 2 and the top plate 4 release the diaphragm 3 from the drive spindle with a light anticlockwise turn of the liquid end 2 and top plate 4 v Unscrew the diaphragm 3 completely from the drive spindle Remove the top plate 4 from the housing 6 Check the condition of the safety diaphragm 5 and replace if necessary Push the safety diaphragm 5 only as far onto the drive axis until it lies flat on the pump housing 6 no further b Screw the new diaphragm 3 carefully up to the stop on the drive axis this must be exact to ensure correct metering b Screw the diaphragm 3 tight once more b Position the top plate 4 on the pump housing 6 vvvv 1 IMPORTANT The leakage hole must point downwards when the pump is fully assembled see fig 20 Position the top plate 4 correctly on the pump housing 6 Do not distort the top plate on the pump housing otherwise the safety diaphragm 5 will not fit b Lay the diaphragm 3 into the top plate 4 b Hold the top plate 4 and screw the diaphragm 3 in a clockwise direction until it is firmly in position you will feel the resistance of the return spring IMPORTANT Do not overtighten the diaphragm 3 particularly on type 1601 The top plate 4 must remain in position to prevent the safety diaphragm 5 from distorting b Place
69. supplied with a grounding conductor and grounding type attachment plug To reduce the risk of electric shock be certain that it is connected only to a properly grounding type receptacle Observe applicable national directives when installing the dosing pumps When connecting with parallel inductive power consumers a switch contact must be fitted e g relay or contactor IMPORTANT The universal signal cable the external connecting cable and the liquid level monitoring cable should never be shortened to less than 1 20 m otherwise the cable identification system will fail Connect the gamma L to the mains power supply using the mains lead If the gamma L is connected to the mains in parallel with inductive power consumers e g solenoid valve motor they must be electrically isolated This will avoid damage caused by induction and voltage surges when switching off gt Fit individual contacts for the gamma L and supply power via auxiliary contactor or relay If this is not possible then b Connect a varistor in parallel order number 710912 or an RC circuit 0 22 uF 220 Q order number 710802 ii C m 3 X C 3 5 1 Mains terminal 2 Relay circuit terminal 3 Fuse 4 Solenoid earth lead terminal 5
70. sure 1 16 100 14 180 strokes min 162 strokes min 144 strokes min 90 12 126 strokes min 108 strokes min 80 90 strokes min 72 strokes min 10 70 54 strokes min 36 strokes min 18 strokes min 60 8 50 6 40 4 2 0 096 1096 2096 3096 4096 5096 6096 7096 8096 9096 10096 Stroke length Correction factor 12 1 0 8 0 6 0 4 0 2 0 1 15 2 3 4 Operating pressure Feed rate Stroke rate l h GALa 1605 at medium operating pressure 6 180 strokes min 5 162 strokes min 100 144 strokes min 126 strokes min 90 108 strokes min 4 90 strokes min 80 72 strokes min 54 strokes min 36 strokes min 70 18 strokes min 3 60 50 40 30 1 20 L 1 ee 10 re TSE 0 0 10 20 30 40 50 60 70 80 Stroke length 90 100 Correction factor 0 85 0 8 Operating pressure 0 5 1 1 5 2 15 0 5 Correction factor 1 2 4 6 8 11 13 Operating pressure 16 Page 68 ProMinent Feed rate settings diagrams 0 10 20 30 40 50 60 70 80 Stroke length Feed rate Stroke rate l h GALa 1008 at medium operating pr
71. sure Rating Safety Requirements 13 6 Ambient conditions Storage and transport temperatures 10 to 50 C Feed chemical temperature 10 to 35 C Ambient temperature when in operation 10 to 45 C drive and control Maximum ambient temperatures for liquid ends depending on material type max ambient temperature PPE PPB NPE NPB PVT TTT SST Long term at max operating 50 C 45 C 50 C 50 C 50 C pressure Short term max 15 min at max 2 bar 100 C 60 C 120 C 120 C 120 C Under extreme conditions such as maximum dosing temperatures maximum stroke frequency and maximum operating pressure leakage can occur on the liquid end at an ambient temperature of 35 C Permissible air humidity 92 relative humidity not condensing Moist and fluctuating air conditions FW 24 in accordance with DIN 50016 13 7 Enclosure rating and safety class Contact and moisture enclosure rating IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Safety Class 1 Mains connection with earth lead 13 8 Compatibility The hydraulic parts of the gamma L are identical to those of the Beta The following components and accessories for pumps from the product ranges Beta CONCEPT gamma Classic and gamma are all compatible gamma Vario signal cable 2 4 and 5 core for external function 2 stage float switch gamma Vario Discharge tubing diameters Standard gamma connector set gamma wall bracket Ch
72. the power supply b Empty the liquid end by turning the gamma L upside down and allow the feed chemical to pour out b Rinse the liquid end with a suitable material thoroughly rinse the liquid end after use with hazardous materials If decommissioning is only temporary maintain the correct storage conditions Storage temperature 10 to 50 C Air humidity 92 96 relative humidity IMPORTANT Electronic waste is classified as special waste Please observe all locally applicable directives Page 39 Technical Data 13 13 1 Technical Data Performance data and weights gamma L at 180 strokes minute and 100 stroke length Liquid Max feed rate max feed rate Connector Suction Priming Admmis Ship end at maximum at medium size outer 0 lift lift priming Wt type operating pressure operating pressure x inner pressure bar l h ml str bar ml str mm m Wg m Wg bar approx kg 1000 10 0 74 0 09 5 0 82 0 076 6x4 6 1 8 8 2 9 3 6 1601 16 1 1 0 10 8 1 4 0 13 6x4 6 2 8 2 9 3 6 1602 16 2 1 0 19 8 2 5 0 24 6x4 6 2 5 5 2 9 3 6 1005 10 4 4 0 41 5 5 0 0 46 8x5 5 3 3 3 1 4 5 0708 7 7 1 0 66 35 8 4 0 78 8x5 6 2 2 3 1 4 5 0413 4 12 3 1 14 2 14 2 1 31 8x5 3 2 1 5 3 1 4 5 0220 2 19 0 1 76 1 20 9 1 94 12x9 2 2 1 3 1 4 5 1605 16 4 1 0 38 8 4 9 0 45 8x5 4 3 4 5 5 9 1008 10 6 8 0 63 5 8 3 0 76 8x5 3 3 2 4 5 5 9 0713 7 11 0 1 02 3 5 13 1 1 21 8x5 3 3 1 5 4 5 5 9 0420 4 17 1 1 58 2 19 1 1 77
73. tions Any modification to the product not approved by us will invalidate this declaration Product description Metering pump series Gamma L Product type GALa Serial number see type identification plate on device Relevant EC directives EC machine directive 98 37 EC EC low voltage directive 73 23 EEC EC EMC directive 89 336 EEC subsequently 92 31 EEC Harmonised standards used DIN EN 292 1 DIN EN 292 2 DIN EN 809 in particular DIN EN 60335 1 DIN EN 60335 2 41 DIN EN 50106 DIN EN 50081 1 2 DIN EN 55011 DIN EN 61000 3 3 DIN EN 50082 1 2 DIN EN 61000 4 2 3 4 5 6 11 National standards and other DIN VDE 0700 T1 technical specifications used DIN VDE 0700 T41 in particular DIN VDE 0700 1500 IEC 1000 3 3 IEC 1000 4 2 3 4 5 6 11 Aw The undersigned Dr Rainer V Dulger Executive Vice President R amp D and Production Date manufacturer s signature 02 Nov 99 Page 70 ProMinent
74. tor kit 6 4PPE 817160 Connector kit 6 4PPB 817173 Connector kit 6 4 PCE 791161 Connector kit 6 4 PCB 817065 4 valve balls 404201 Vent valve PPE 1001063 Vent valve PPB 1001062 1 seal set EPDM 1001674 Vent valve PCE 1001061 1 seal set FPM 1001672 Vent valve PCB 1001060 Connector kit 6 4 PPE 817160 Connector kit 8 5 PPE 817161 Connector kit 6 4 PPB 817173 Diaphragm 1601 1000245 Connector kit 8 5PPB 817174 Diaphragm 1602 1000246 Connector kit 6 4 PCE 791161 Discharge valve set PPE 1001067 Diaphragm 1005 1000247 Connector kit 8 5 PCE 792058 Discharge valve set PPB 1001066 Connector kit 6 4 PCB 817065 Discharge valve set PCE 1001065 Connector kit 8 5 PCB 817066 Discharge valve set PCB 1001064 A 2 s 2 0 mm of Spare parts kits for Type Material Order No 1601 PPE 1001756 Suction valve set PPE 792644 1602 PPE 1001757 Suction valve set PPB 792646 1005 1605 PPE 1001758 Suction valve set PCE 792119 1601 PPB 1001762 Suction valve set PCB 792026 1602 PPB 1001763 1005 1605 PPB 1001764 1601 NPE 1001660 1602 NPE 1001661 1005 1605 NPE 1001662 1601 NPB 1001666 1602 NPB 1001667 Connector kit 6 4 PPE 0 1005 1605 NPB 1001668 Connector kit 8 5 PPE 817161 Connector kit 6 4 PPB 817173 Connector kit 8 5 PPB 817174 Connector kit 6 4 PCE 791161 Connector kit 8 5 PCE 792058 Connector kit 6 4 PCB 817065 The listed items are included in the spare parts kit 00 8 Subject to technical alterations Page 56 ProMinent
75. ust be entered after pressing the arrow key Directly alterable values are as follows In manual contact and batch operating modes The stroke rate can be altered in the stroke rate display In manual operating mode The feed rate can be altered in the feed rate display The factor is the number of strokes activated by an external pulse or a press of the P key in batch mode only In batch operating mode You can alter the factor from the remaining strokes display The gamma L returns to the original continuous display a few seconds after the factor has been reset In batch operating mode The batch size can by changed from the batch size remaining litres display The gamma L returns to the original continuous display a few seconds after the batch size has been reset The priming function is activated by pressing both arrow keys at the same time in Stroke rate permanent display Page 31 Operating Cancel error Error messages are cancelled by pressing the P key briefly Display programme versions Press on the P key for 10 seconds to display the programme versions Example V 1052 X 1010 Release the key on LOAD 3 immediately Continuous display Stopp start pump Change directly alterable values 0 LEN P Start batch in batch operating mode only o Check adjustable values Security lock CODE 1 2 Security lock CODE 2

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