Home

Built-in Spindle Motor SJ-B Series Specifications

1. Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 11 15 15 15 18 5 18 5 Short time ratin 19 22 Ss 22 22 22 9 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating Output Standard output during f acceleration 15 22 22 22 22 22 kW capaci TW deceleration Actual acceleration deceleration output 18 26 4 26 4 26 4 26 4 26 4 Note 4 Base rotation Continuous 475 1250 600 1200 720 1500 speed r min Short time 475 1250 600 1200 720 1500 Maximum rotation speed r min 2000 10000 1500 6000 2000 10000 Frame No Core width 160 295 160 295 160 295 Torque Base Continuous 221 115 239 119 245 118 ech speed short time 302 168 350 175 292 140 Rotor GD kg m 0 54 0 69 0 54 Rotor inertia kg m 0 135 0 173 0 135 Stator 48 63 71 Mass kg Rotor 31 33 31 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 7220 5160 4500 Cooling fluid volume l min 20 C 10 15 10 Motor total length mm 445 445 440 Stator outer diameter mm 229 5 Note 3 254 5 Note 3 254 5 Note 3 Rotor inner diameter mm O95 011
2. Coil changeover Low speed coil High speed coil Low speed coil High speed coil Continuous rating 5 5 5 5 15 18 5 3 7 Short time rating 19 Uu e 195 vs 5 9 30 minute rating 30 minute rating 15 minute rating 15 minute rating 30 minute rating Standard output during Output acceleration 15 15 18 5 22 5 5 Capacity Td deceleration Actual acceleration deceleration output 18 18 22 2 26 4 6 6 Note 4 Base rotation Continuous 450 750 1200 2500 1500 speed r min Short time 520 750 1200 2500 1500 Maximum rotation speed r min 1500 12000 3000 12000 10000 Frame No Core width 112 280 112 280 132 95 Torque Base Continuous 117 70 0 119 70 7 23 6 rotation speed ort time 138 95 5 147 84 0 35 0 N m Rotor GD kg m 0 11 0 11 0 077 Rotor inertia kg m 0 028 0 028 0 0193 Stator 33 33 15 Mass kg Rotor 12 12 62 Overload capacity for one minute 12096 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 3870 4950 920 Cooling fluid volume l min 20 C 10 10 5 Motor total length mm 405 405 205 Stator outer diameter mm 179 5 Note 3 179 5 Note 3 209 5 Rotor inner diameter mm 075 075 085 Motor wire size mm 14 14 SS AWG 6 6 12 Note 1 Please contact yo
3. MITSUBISHI CNC _ 2 Specifications 2 2 PLG Serial Output Encoder TS5690 MU1606 Series 2 2 1 Specifications List Series type TS5690N64xx TS5690N12xx TS5690N25xx xx Theendofthe 4 55 30 40 so 10 20 30 40 60 10 20 30 40 en Sensor type name Length of lead 400 800 1200 1600 2000 400 800 1200 1600 2000 400 800 1200 1600 2000 mm 10 20 20 30 30 10 20 20 30 30 10 20 20 30 30 Type MU1606N601 MU1606N709 MU1606N805 The number of 64 428 256 teeth f Outer diameter 052 8 104 0 206 4 Detection mm ga Inner diameter 40H5 80H5 140H5 mm Thickness mm 12 12 14 Shunk fang 0 020 to 0 040 0 030 to 0 055 0 050 to 0 085 mm Notched ET diameter 072 0 0122 0 223 6 fitting section EURO CILE 40 010 to 0 060 0 025 to 40 025 0 025 to 0 025 tolerance mm The number A B phase 64 128 256 of output pulse Z phase 1 1 1 Detection resolution p rev 2 million 4 million 8 million Absolute accuracy at stop 150 100 95 Tolerable speed r min 40 000 20 000 10 000 Signal output Mitsubishi high speed serial N CAUTION 1 Selected encoders must be able to tolerate the maximum rotation speed of the motor 2 Please contact your Mitsubishi Electric dealer for the special products not listed above Built in Spindle Motor SJ B Series Specifications and Instr
4. 470 700 2100 31503300 Rotation speed r min lt SJ PMB Series gt SJ PMB04412T BO SJ PMB04412T BO SJ PMB02215T 02 low speed coil high speed coil 25 ED rating 6 A 6 6 5 E i i 6 3 6 3 8 3 0 0 0 1500 10000 1200 3000 3000 8000 Rotation speed r min Rotation speed r min Rotation speed r min SJ PMB14007T 01 SJ PMB14007T 01 low speed coil high speed coil Output kW Output kW 750 1800 1800 6000 Rotation speed r min Rotation speed r min Note Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output 2 1 5 Outline Dimension Drawings lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor After machining the rotor s outer diameter Motor wire Length 500mm F j Thermistor wire th g Length 500mm G H A Size 0 75mm s v ll I RK Ji ul M JN amo e ae E cl Ciel ul A i a ele 9 seB8 IT IIT Unit mm Motor type DA OB 6C Od1 D1 d2 QE D2 FIGIH JJ KJL M N as 48 5 0 1 1 0 021 o 2 0 7 44 SJ 2B4A01T 85 47 36 28H7 0 1 70 0125 49 85 89 5h7 0 035 1 110 30 55 25
5. 7 Set the parameters related to the DC excitation 13125 SP125 to 10 13126 SP126 to 10 and 13127 SP127 to 1000 8 Set the spindle parameter 13225 bit4 SP225 bit4 to 1 to enable the DC excitation mode 9 Release the emergency stop 10 Confirm that the IPM spindle motor carries out a reciprocation operation between about 10 and 20 once start DC excitation 11 Confirm that the IPM spindle motor stops after the reciprocation operation 12 Switch to the Diagn menu on the NC maintenance screen select Spindle unit and monitor AFLT gain 13 Turn ON the emergency stop terminate DC excitation 14 Repeat 9 to 13 5 times and monitor the ALFT gain value magnetic pole shift amount each time If difference of the magnetic pole shift amounts is 1000 data or bigger reset the related parameter settings 13125 SP125 10 13126 SP126 10 and perform 9 to 13 again 15 Calculate the average of the magnetic pole shift amounts and set it to 13118 SP118 16 Return the spindle parameter 13225 bit4 SP225 bit4 back to the original setting O 17 Turn the NC power ON again N CAUTION 1 Never operate the IPM spindle motor before DC excitation function is enabled 2 The motor carries out a reciprocation operation at about the magnetic pole pitch while DC excitation function is enabled 3 The magnetic pole shift amount cannot be calculated correctly with incorrect wiring in the motor
6. Between 120 150 C for the recommended interference Housing heat and drop over L Stator TNT D Jig ez 20 ll CI N CAUTION 1 A0 1mm curve may occur to the outer diameter as the stator is made of layered steel However after assembling the stator will fit to the housing diameter so reference value of the stator outer diameter is that shown in the diameter dimension diagram 2 Do not apply excessive shocks to the stator that is not assembled into the housing 4 4 Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 1 Stator Assembly 5 Checking for the stator and housing insulation and the stator coil resistance Check the following items between the stator terminal and the housing after assembling the stator into the housing a Insulation resistivity 10MqQ or higher at room temperature use a 500V insulation resistance tester b Dielectric strength AC1500V min When measuring the stator coil resistivity use a resistance tester that has a low resistance measurement range The coil resistivity is low at 1 or less so the measurement error will be large if there is a contact resistivity etc in the measurement circuit when a general purpose tester is used If a solderless terminal is installed on the lead wire a contact resistance may occur due to the oxidized film on the solderless terminal surface Hold the terminal with a clip and
7. 5 55 0 5 0 4 48 2js7 0 0125 3 40 1 i 40 025 69 35 0 2 0 44 SJ 2B4002T 100 67 45 42H7 0 1 Sa 70 100 109 5h7 0 035 1 120 40 50 30 5 50 0 5 0 38 TU Ai TV 69 24 0 02 3 40 1 i 0 025 and 0 2 0 xd SJ 2B4004T 100 67 45 42H7 1 70 100 109 5h7 1 120 40 50 30 5 50 5 0 38 0 69 24 0 02 3 0 035 0 0 02 0 1 1 40 025 899 0 2 0 44 SJ 2B4003T 100 67 45 42H7 0 1 Sa 70 100 109 5h7 0 035 1 160 40 90 30 5 90 0 5 10 38 TU TM 69 24 0 02 3 785 40 1 1 40 030 o 2 0 a 44 SJ 2B4B01T 112 76 4 58 4 52H7 0 1 Sa 79 108 114 5h7 0 085 1 136 38 70 28 10 70 0 10 0 4 0 U 78 2 0 02 3 0 030 40 020 2 0 A 4 SJ 2B4218T 150 97 70 60H7 0 99 4 0 020 3 100 150 159 5h7 0 040 1 165 50 75 40 10 75 0 10 0 3 0 030 0 020 0 4 SJ 2B4215T 150 97 70 60H7 0 98 8 0 020 3 100 150 159 5h7 0 040 1 230 55 135 40 10 135 0 10 0 6 0 030 40 020 2 0 4 SJ 2B4310T 170 112 86 75H7 0 113 3 0 020 3 114 1170 179 5h7 0 040 1 230 55 125 50 2 5 15 125 0 15 0 35 0 030 40 020 2 0 4 SJ 2B4301T 170 112 86 75H7 0 113 3 0 020 3 114 1170 179 5h7 0 040 1 230 55 125 50 2 5 15 125 0 15 0 35 0 030 40 020 2 0 8 4 SJ 2B4327T 170 112 86 75H7 0 113 3 0 020 3 114 1170 179 5h7 0 040 1 275 55 170 50 2 5 15 170 0 15 0 35 0 030 40 020 2 0 4 SJ 2B434
8. Changes for the Better MITSUBISHI ELECTRIC MITSUBISHI CNC Specifications and Instruction Manual Built in Spindle Motor SJ B Series ge el i EL 3 1 EL p Ne 4 e ab e Es High Productivity High Accuracy Easy perability IB 1501011 ENG B Introduction Thank you for selecting the Mitsubishi numerical control unit This instruction manual describes the handling and caution points for using this AC servo spindle Incorrect handling may lead to unforeseen accidents so always read this instruction manual thoroughly to ensure correct usage Make sure that this instruction manual is delivered to the end user Always store this manual in a safe place In order to confirm if all function specifications described in this manual are applicable refer to the specifications for each CNC Notes on Reading This Manual 1 Since the description of this specification manual deals with NC in general for the specifications of individual machine tools refer to the manuals issued by the respective machine manufacturers The restrictions and available functions described in the manuals issued by the machine manufacturers have precedence to those in this manual 2 This manual describes as many special operations as possible but it should be kept in mind that items not mentioned in this manual cannot be performed Precautions for Safety Please read this manual and auxiliary documents before starting installation ope
9. Follow the power supply specification conditions given in each specification for the power input voltage input frequency tolerable sudden power failure time etc Set all bits to 0 if they are indicated as not used or empty in the explanation on the bits Do not use the dynamic brakes except during the emergency stop Continued use of the dynamic brakes could result in brake damage If a circuit protector for the main circuit power supply is shared by several units the circuit protector may not activate when a short circuit fault occurs in a small capacity unit This is dangerous so never share the circuit protector Mitsubishi spindle motor is dedicated to machine tools Do not use for other purposes Troubleshooting If a hazardous situation is predicted during power failure or product trouble use a servo motor with magnetic brakes or install an external brake mechanism Use a double circuit configuration that allows the Shut off with NC brake z Shut off with the servo motor control PLC output operation circuit for the magnetic brakes to be operated brake control output even by the external emergency stop signal EMG E Servo motor Always turn the main circuit power of the motor OFF MBR when an alarm occurs Magnetic brake If an alarm occurs remove the cause and secure the safety before resetting the alarm N CAUTION 6 A A gt PRP BB 7 Es PPP P 8 gt
10. SJ 2B6603TK 245 171 130 110 aaen 1732 aozo 3 174 249 254 5h7 aas 1 445 85 295 65 15 295 5 15 0 4 40 040 40 020 2 0 S 4 SJ 2B6711TK 285 207 150 130 A aen 208 oan ra 210 285 299 5h7 ue 1 405 100 230 75 15 230 9 15 1 0 40 040 40 020 2 0 5 4 SJ 2B6716TK 290 207 160 145 vom 209 Aaen vol 210 285 289 5h7 A oss C1 390 80 250 60 15 250 4 15 0 5 0 040 40 020 2 0 i 4 SJ 2B6721TK 290 207 160 145 aaen 209 920 3 210 285 299 5h7 4 ney C1 390 80 250 60 15 250 p 15 0 5 0 040 0 52 0 4 SJ 2B6914TK 360 262 192 165 Auen 263 7h7 45 va 265 860 369 5h7 Anen 1 520 95 350 75 15 350 4 15 0 65 1 These dimensions are the dimensions after machine machining 2 Apply finishing machining after carrying out shrink fitting to the applicable shaft to realize these dimensions pply g g y 3 These are reference values Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor lt SJ B Series gt After machining the rotor s outer diameter Motor wire Length SOOT F Thermi
11. amp 9 Maintenance inspection and part replacement Always backup the programs and parameters before starting maintenance or inspections The capacity of the electrolytic capacitor will drop over time due to self discharging etc To prevent secondary disasters due to failures replacing this part every five years when used under a normal environment is recommended Contact the Service Center Service Station Sales Office or delayer for repairs or part replacement Do not perform a megger test insulation resistance measurement during inspections If the battery low warning is issued immediately replace the battery Replace the batteries while applying the drive unit s control power Do not short circuit charge overheat incinerate or disassemble the battery For after purchase servicing of the built in motor only the servicing parts for MITSUBISHI encoder can be supplied For the motor body prepare the spare parts at the machine manufacturers For maintenance part replacement and services in case of failures in the built in motor including the encoder take necessary actions at the machine manufacturers For drive unit Mitsubishi can offer the after purchase servicing as with the general drive unit Disposal Take the batteries and backlights for LCD etc off from the controller drive unit and motor and dispose of them as general industrial wastes Do not disassemble the unit or motor Dispose of the battery accordin
12. 1000 Rotation speed r min 2100 SJ 2B4325TK high speed coil 30 1 20 15 minute rating 115 Output kW 10 4700 Rotation speed r min 12000 SJ 2B4326TK low speed coil 21 40 ED ratin Output kW 770 1000 1050 2500 Rotation speed r min SJ 2B4311TK high speed coil 36 24 5 a 5 O12 0 2570 3500 9000 12000 Rotation speed r min Note Short time rated output Built in Spindle Motor SJ B Series Specifications and Instruction Manual SJ 2B4323TK high speed coil 15 10 Output kW 2000 8000 Rotation speed r min 12000 SJ 2B4303TK low speed coil Output kW 530 680 780 2300 3000 Rotation speed r min SJ 2B4326TK high speed coil 21 18 5 Standard outputid ing gt facceleration dedeleratign 14 i i ET 5 a l 5 O 7 0 1600 2700 8000 Rotation speed r min 12000 SJ 2B4304TK low speed coil 18 N Output kW o 1500 350 450 520 700 Rotation speed r min 2 1 Built in Spindle Motor SJ 2B4325TK low speed coil 30 N eo Output kW o 1450 2000 4500 5200 Rotation speed r min SJ 2B4303TK high speed coil 18 z 12 i e acceleration deceleration l 1 a 17 5 1 5 o O 6 0 1250 2500 8000 Rotation speed r min 12000 SJ 2B4311TK low speed coil Standard output during acceleratjon decelerati
13. Do not modify the product or do not give a shock 5 Do not get on top of or place heavy objects on the product Core section lt Transportation and storage gt 1 Correctly store the rotor in the package to transport and store 2 During transportation and storage draw people s attention by applying a notice saying Strong magnet Handle with care to the package or storage shelf 3 Do not use a damaged package Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 4 Precautions for Handling IPM Spindle Motor lt Assembly gt 1 2 3 For the rotor shrink fitting to the spindle the rotor should be heated at 130 C or less If it exceeds the temperature the magnet could be demagnetized and the specified characteristics will not be ensured For the rotor shrink fitting refer to the recommended value as shown in the delivery specifications outline dimension drawings Finishing machining for the rotor has already been performed so do not modify such as the outer and inner diameters Tools may be attracted or cutting chips may stick onto the rotor surface due to magnetic attraction force At the start of inserting a spindle with a rotor into a stator the magnetic force attracting to the stator side is generated Use a jig etc so as not to catch your hand or fingers Example of assembling a rotor The dynamic balance of the rotor has not been adjusted After the rotor is assembled to
14. The thermistor signal receiving circuit was short circuited 4C Current error at magnetic Current detection failed during the pulse applied magnetic pole estimation for NR Coast to a stop pole estimate IPM spindle motor Current command of 95 or more of the unit s max current was given 51 Overload 2 continuously for 1 second or longer NR Deceleration stop The encoder installation polarity may be reverse A position tracking error during servo ON was excessive Decel 52 EE The encoder installation polarity may be reverse ER ace eratign stop Note 1 Resetting methods NR Reset with the NC RESET button This alarm can also be reset with the PR and AR resetting conditions PR Reset by turning the NC power ON again This alarm can also be reset with the AR resetting conditions When the control axis is removed this alarm can be reset with the NC RESET button Excluding alarms 32 and 37 AR Reset by turning the servo drive unit power ON again Encoder alarm Spindle drive unit Alarm number when the encoder is connected toCN2 side zB ze 2D az SS ope SH uE Alarm number when the encoder is connected to CN3 side ae 1e NS E ad ER 2 de r Er Relative TS5690 Mitsubishi Memory Waveform N 7 Overspeed position data TS5691 Electric error error Sito Note 6 2 2 Drive Unit Warning A drive unit processes all reset types of alarms as PR However AR will be applied according to the encode
15. and seal the bag when storing for six months or longer Use a dehumidifier that shows the degree of absorption and when 5096 changes from blue to pink is reached replace the agent or dry it to use again Remove all dehumidifiers before using the motor again Measure the insulation resistivity of the coils before using a stator that has been stored Confirm that it is 10M Q or more at room temperature use a 500V insulation resistance tester If the insulation resistance is less than 10M CO dry the stator in a dryer that does not exceed 90 C until the insulation resistance is restored Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor 2 1 3 Specifications List lt SJ B Series gt Built in spindle motor type Note 1 SJ 2B4A01T SJ 2B4002T SJ 2B4004T SJ 2B4003T SJ 2B4BO1T SJ 2B4112T Compatible spindle drive unit MDS D2 SP 80 MDS D2 SP 20 MDS D2 SP 40 MDS D2 SP 40 MDS D2 SP 160 MDS D2 SP 40 AC reactor for spindle motor Coil changeover Continuous rating 1 0 0 4 0 75 1 5 2 2 1 5 T 1 5 0 75 1 5 2 2 3 7 2 2 Sortieren 15 minute rating 15 minute rating 15 minute rating 15 minute rating 15 minute rating 15 minute rating Output Standard output during acceleration 2 2 0 75 1 5 2 2 TD 2 2 EE deceleration Actual acceleration d
16. 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 1240 1180 1340 910 Cooling fluid volume l min 20 C 5 5 5 5 Motor total length mm 230 225 225 230 Stator outer diameter mm 159 5 Note 3 159 5 Note 3 159 5 Note 3 179 5 Note 3 Rotor inner diameter mm 60 60 60 075 Motor wire size mm S 3 gt a ay AWG 8 12 12 12 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short tim e rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B4301T J 2B4327T J 2B4340T Compatible spindle drive unit MDS D2 SP 160 MDS D2 SP 160 MDS D2 SP 200 AC reactor for spindle motor Coil changeover Continuous rati
17. 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output 2 18 Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor 2 1 4 Characteristics lt SJ B Series gt SJ 2B4A01T SJ 2B4002T SJ 2B4004T 0 9 3 2 0 6 i i amp 8 4 SE 6 0 3 6 0 0 3400 5000 10000 3000 10000 3000 15000 Rotation speed r min Rotation speed r min Rotation speed r min SJ 2B4003T SJ 2B4B01T SJ 2B4112T 3 9 2 gt 6 a z a 5 3 5 amp o 1 o 3 6 0 0 3000 12000 2500 5000 5500 10000 2500 10000 Rotation speed r min Rotation speed r min Rotation speed r min SJ 2B4111T SJ 2B4105T SJ 2B4102T 6 0 minute rating pam a 3 7 2 a 110 minute rating 5 3 5 f H o o o 6000 10000 3000 12000 15000 1500 6000 15000 Rotation speed r min Rotation speed r min Rotation speed r min Note Actual acceleration deceleration output is 1 2 fold of Standard output duri
18. 11F 1 NO 30 ZHONGZHENG S ROAD YONGKANG DISTRICT TAINAN CITY 71067 TAIWAN R O C TEL 886 6 252 5030 FAX 886 6 252 5031 Notice Every effort has been made to keep up with software and hardware revisions in the contents described in this manual However please understand that in some unavoidable cases simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation 2011 2014 Mitsubishi Electric Corporation ALL RIGHTS RESERVED MITSUBISHI CNC MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN MODEL Built in Spindle Motor SJ B Series CODE 100 290 Manual No IB 1501011 IB NA 1501011 ENG B 1407 MEE Made in JAPAN Specifications are subject to change without notice
19. 2 Related Parameters As DC excitation is a function used for initial setup for the IPM spindle motor use the spindle parameters 13125 SP125 13126 SP126 and 13127 SP127 that have another function D A output used for adjustment Note however that these parameters are enabled as the DC excitation function parameters when the spindle parameter 13225 bit4 SP225 bit4 is set to 1 lt DC excitation function related parameters gt 13118 PR SP118 MSFT Magnetic pole shift amount Set the magnetic pole shift amount of IPM spindle motor During DC excitation of the initial setup Set the same value displayed in the AFLT gain on the NC monitor screen in SP225 SFNC5 bit4 dcd 1 Setting range 18000 to 18000 electrical angle 0 01 413125 SP125 DA1NO Initial DC excitation level When driving an IPM spindle motor MDS D2 DH2 Series Use in the DC excitation function DC excitation Set the initial excitation level when SP225 SFNC5 bit4 dcd 1 When O is set the state will be the same as when 20 is set Setting range 32768 to 32767 13126 SP126 DA2NO Final DC excitation level When driving an IPM spindle motor MDS D2 DH2 Series Use in the DC excitation function DC excitation Set the final excitation level when SP225 SFNC5 bit4 dcd 1 When 0 is set the state will be the same as when 50 is set Setting range 32768 to 32767 13127 SP127 DA1MPY Initial DC exci
20. ED rating Output Standard output during f acceleration 37 37 26 26 22 30 capacity kW deceleration Actual acceleration deceleration output 44 4 44 4 31 2 31 2 26 4 36 Note 4 Base rotation Continuous 400 650 420 1000 175 450 speed r min Short time 400 650 420 1000 175 450 Maximum rotation speed r min 1000 3200 1500 4000 1000 3300 Frame No Core width 200 350 225 270 225 350 Torque Base Continuous 716 441 500 210 819 467 ech speed Short time 883 544 591 248 1200 637 Rotor GD kg m 2 70 3 41 4 42 Rotor inertia kg m 0 675 0 853 1 105 Stator 116 110 143 Mass kg Rotor 72 70 91 Overload capacity for one minute 12096 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 8450 4040 9920 Cooling fluid volume l min 20 C 15 10 15 Motor total length mm 550 465 545 Stator outer diameter mm 329 5 Note 3 369 5 Note 3 369 5 Note 3 Rotor inner diameter mm 145 0165 0165 2 Motor wire size ims Se a AWG 2 4 4 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after m
21. Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B4111T J 2B4105T J 2B4102T J 2B4201T J 2B4218T J 2B4202T Compatible spindle drive unit MDS D2 SP 80 MDS D2 SP 80 MDS D2 SP 80 MDS D2 SP 40 MDS D2 SP 80 MDS D2 SP 80 AC reactor for spindle motor BKO NC6783H31 Coil changeover Continuous rating 3 7 2 2 1 1 1 5 1 5 2 2 5 5 3 7 3 7 2 2 3 7 3 7 Short time rating 15 minute rating 15 minute rating 10 minute rating 15 minute rating 15 minute rating 15 minute rating Standard output during Output acceleration 55 37 37 2 2 3 7 3 7 capaci TW deceleration Actual acceleration deceleration output 6 6 4 44 4 44 2 64 4 44 4 44 Note 4 Base rotation Continuous 6000 3000 1500 1500 1500 1500 speed r min Short time 6000 3000 1500 1500 2500 1500 Maximum rotation speed 10000 15000 15000 15000 10000 15000 Frame No Core width 71 66 71 1
22. N o o 1250 5000 10000 Rotation speed r min SJ 2B4602TK low speed coil Output kW 600 720 Rotation speed r min 2000 SJ 2B4511TK high speed coil Output kW 1200 1600 4500 Rotation speed r min 10000 2 1 Built in Spindle Motor SJ 2B6605TK high speed coil 18 N o Output kW 1000 4000 6000 Rotation speed r min SJ 2B6603TK low speed coil 30 N o Output kW eo 600 1000 1500 Rotation speed r min SJ 2B4602TK high speed coil 30 Output kW N eo eo 1500 7000 10000 Rotation speed r min SJ 2B6720TK low speed coil 30 l U 15 ED rating 1 122 Output kW 500 700 Rotation speed r min 1500 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Note SJ 2B6720TK high speed coil 30 20 Output kW 1550 Rotation speed r min 4500 SJ 2B6711TK low speed coil 25 ED rating EE UI Output kW 355 400 500 520 Rotation speed r min 1700 SJ 2B6706TK high speed coil 36 EN Standard output durin g 24 accelerstion deceferaton E 118 5 3 Q 5 6 12 0 1080 1750 Rotation speed r min 6000 SJ 2B6721TK low speed coil 36 Output kW 500 Rotation speed r min 1500
23. Press the stator core end and never press the coil end 2 If the stator and housing are shrink fit assembled it may be difficult to pull the stator out of the housing Confirm the position of the lead wire inlets before assembly 3 The layered steel of the stator with an outer diameter of 229 5 or more is caulked with clamp plates The clamp plates will protrude 2 5 5mm from the state core end so take care when making a step for positioning on the inner diameter of the housing or when preparing a jig An example of the clamp plate positions is shown below Eight clamp plates 4 The stator core is layered steel that is fixed by welding or caulking so the end may be wavy 5 Re machining the stator outer diameter is not recommended When inevitable completely cover the coil end with tape etc so that the cutting powder does not adhere on the coil end and use dry machining when possible 4 Installation to the housing An example of shrink fitting the housing to the stator is shown below Hold the stator with a jig so that the coil end is not damaged Evenly heat the housing with an electric furnace and when using an oil vat use insulating oil The housing has a small heat capacity and easily cools down so carry out the operation swiftly When using the interference shown in section 1 the housing heating temperature should be between 120 150 C for the recommended interference in item 1
24. Short time rated output SJ 2B6705TK low speed coil 15 15 minute iating 10 Output kW 250 270 750 Rotation speed r min SJ 2B6711TK high speed coil 30 z Standard output ducing _ i 20 d E E EE E 115 E E O 10 0 920 1350 Rotation speed r min 5000 SJ 2B6716TK low speed coil 36 LU 10 minute rating 24 Output kW 350 420 Rotation speed r min 600 SJ 2B6721TK high speed coil 36 24 Output kW 1500 Rotation speed r min 3000 6000 SJ 2B6705TK high speed coil 15 Output kW 540 3500 4500 Rotation speed r min SJ 2B6706TK low speed coil 36 24 C andad Output X during acceleration gt 118 5 deceleration 3 6 12 0 450 630 Rotation speed r min 2000 SJ 2B6716TK high speed coil 36 andard ou OQ R 24 Output kW 600 700 2800 3230 4000 Rotation speed r min SJ 2B6704TK low speed coil 36 25 ED rating 24 Output kw 350 420 475 1150 Rotation speed r min Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or lt SJ B Series gt SJ 2B6704TK high speed coil 36 N A N Output kW 1200 3000 Rotation speed r min 6000 SJ 2B6802TK low speed coil 25 ED rating 37 Output kW 340 400 Rotation speed r min 1000 SJ 2B6905TK hi
25. deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 13 MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B6711TK J 2B6706TK J 2B6716TK Compatible spindle drive unit MDS D2 SP 320 MDS D2 SP 400 MDS D2 SP 400 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 11 11 15 15 15 22 Short time ratin 15 15 18 5 18 5 22 26 9 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Output a A acceleration 22 22 26 30 26 30 capacity TW deceleration Actual acceleration deceleration output 26 4 26 4 31 2 36 31 2 36 Note 4 Base rotation Continuous 400 920 450 1080 350 600 speed r min Short time 500 920 450 1080 420 600 Maximum rotation speed r min 1700 5000 2000 6000 600 4000 Frame No Core width 180 230 180 230 180 250 Torque Base Continuous 263 114 318 133 409 350 ech speed short time 286 156 393 164 500 414 Rotor GD kg m 142 145 143 Rotor inertia kg m 0 280 0 288 0 283 Stator 65
26. eo Output kW 11931750 5500 8000 Rotation speed r min SJ 2B4412T Output kW 1500 8180 10000 Rotation speed r min SJ 2B6611TK low speed coil 18 uw II 15 minute rating II E12 i11 3 e 6 6 0 460500 1500 Rotation speed r min SJ 2B4502TK high speed coil 30 N eo tandard output during acceleration deceleration y amp d 6 10 1050 2100 10000 Rotation speed r min SJ 2B4601TK low speed coil 30 Output kW N eo 1250 3500 Rotation speed r min Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or lt SJ B Series gt SJ 2B4601TK high speed coil 3U Output kW N eo o 3000 10000 Rotation speed r min SJ 2B4503TK low speed coil 30 Output kW N o o 475 2000 Rotation speed r min SJ 2B6603TK high speed coil 30 Output kW N o eo 1200 4200 6000 Rotation speed r min SJ 2B4511TK low speed coil 36 E V d 25 ED rating tt 24 5 6 12 0 500 600 1200 2000 Rotation speed r min Note Short time rated output Built in Spindle Motor SJ B Series Specifications and Instruction Manual SJ 2B6605TK low speed coil 18 N o Output kW 440 1000 1500 Rotation speed r min SJ 2B4503TK high speed coil AU Output kW
27. etc when installing and unpacking the linear servo motor N CAUTION 1 Fire prevention A A A A Install the units motors and regenerative resistor on non combustible material Direct installation on combustible material or near combustible materials could lead to fires Always install a circuit protector and contactor on the servo drive unit power input as explained in this manual Refer to this manual and select the correct circuit protector and contactor An incorrect selection could result in fire Shut off the power on the unit side if a fault occurs in the units Fires could be caused if a large current continues to flow When using a regenerative resistor provide a sequence that shuts off the power with the regenerative resistor s error signal The regenerative resistor could abnormally overheat and cause a fire due to a fault in the regenerative transistor etc The battery unit could heat up ignite or rupture if submerged in water or if the poles are incorrectly wired Cut off the main circuit power with the contactor when an alarm or emergency stop occurs 2 Injury prevention gt P gt gt gt E Do not apply a voltage other than that specified in this manual on each terminal Failure to observe this item could lead to ruptures or damage etc Do not mistake the terminal connections Failure to observe this item could lead to ruptures or damage etc Do not mistake the polarity
28. speed r min Short time 700 1320 500 1030 525 1050 Maximum rotation speed r min 2250 10000 1500 6000 3000 10000 Frame No Core width 160 175 160 175 160 230 Torque Base Continuous 102 54 3 143 69 5 136 68 2 ech speed short time 150 79 6 210 102 200 100 Rotor GD kg m 0 32 0 41 0 42 Rotor inertia kg m 0 08 0 102 0 105 Stator 29 37 37 Mass kg Rotor 18 19 24 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 3850 3520 4730 Cooling fluid volume l min 20 C 10 10 10 Motor total length mm 320 320 380 Stator outer diameter mm 229 5 Note 254 5 Note 3 229 5 Note 3 Rotor inner diameter mm 095 0110 095 Motor wire size mm S i b AWG 8 8 6 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combin
29. speed operation Do not machine the rotor core and end ring when adjusting the balance If the rotor end ring has a protrusion as shown below the protrusion may be cut off to adjust the balance but this must be used as a measure for fine adjustment Take care not to scratch the ring shaped part at this time II Rotor core LU This part shadowed with slanted lines is a ring section This part cannot be machined as a current flows through This section has eight blades and eight protrusions Only this part can be machined Some models may not have either the blades or protrusions In this case there is no machinable area Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 3 Motor Assembly 4 3 Motor Assembly After assembling the stator and the rotor assemble the motor The basis of the built in motor is completed in this procedure lt Example of finished stator assembly gt Set pin e Jacket Shrink fitting the stator i Installing the set pin J Checking insulation and coil resistance Stator Y Completed CP lt Example of finished rotor assembly gt Rotor Shaft J Adjusting machining
30. the spindle adjust the dynamic balance Adjust the balance by opening a hole in the balance ring installed by the user After assembling the spindle if the rotor is rotated by hand etc voltage occurs between the terminals of lead Take care not to get electric shocks MITSUBISHI CNC _ 4 Assembly and Installation 4 5 Installation of Motor Encoder 4 5 1 Accuracy Encoder TS5690 Series 1 Part configuration The encoder is configured of a sensor and detection gear The sensor and detection gear must be used in the designated combination These are precision parts and require care when handling Do not apply an excessive force on the sensor s detection surface as this could result in faults Do not pull and apply a load on the lead wires Make sure that foreign matters iron chips etc do not get on the sensor s detection surface or detection gears If any foreign matter should get on these parts carefully remove while taking care not to damage the parts When handling the detection gears take care not to damage or deform the teeth X Thermal sensor e Output connector terminals Detection gears Accuracy encoder TS5690 Series 2 Installing the detection gears 1 Install the detection gears so that the first gear s teeth side Z phase face the sensor s lead side 2 The detection gears and shaft or sleeve should be fixed with shrink fitting Refer t
31. the units while the power is ON Securely tighten the cable connector fixing screw or fixing mechanism An insecure fixing could cause the cable to fall off while the power is ON When using a Shielded cable instructed in the instruction manual always ground the cable with a cable clamp etc Always separate the signals wires from the drive wire and power line Use wires and cables that have a wire diameter heat resistance and flexibility that conforms to the system Trial operation and adjustment Check and adjust each program and parameter before starting operation Failure to do so could lead to unforeseen operation of the machine Do not make remarkable adjustments and changes of parameter as the operation could become unstable The usable motor and unit combination is predetermined Always check the combinations and parameters before starting trial operation The direct drive motor and linear servo motor do not have a stopping device such as magnetic brakes Install a stopping device on the machine side When using the linear servo motor for an unbalance axis adjust the unbalance weight to 0 by installing an air cylinder etc on the machine side The unbalance weight disables the initial magnetic pole adjustment N CAUTION 4 PPepP PO p P gt PRP BP P p 5 p Usage methods In abnormal state install an external emergency stop circuit so that the operation can be stopped and p
32. waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 000596 Cd cadmium 0 00296 Pb lead 0 004956 In the European Union there are separate collection systems for used batteries and accumulators Please dispose of batteries and accumulators correctly at your local community waste collection recycling centre Please help us to conserve the environment we live in Trademarks MELDAS MELSEC EZSocket EZMotion iQ Platform MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies AN oh OD FRIRLIZDLYT HA Japanese AMIS LRA VDA A SHIRA CT Wes LES ot CEEL ERRA AAT OPALEMUUELET Handling of our product English user may be required to take adequate measures dza iaa de This is a class A product In a domestic environment this product may cause radio interference in which case the FAIZ not 7p8319 oi o zo Ag Fels AAPA bz BA bula EE ARE el Stol Korean dae Az jo z Bry WARRANTY Please confirm the following product warranty details before using MITSUBISHI CNC 1 Warranty Peri
33. wiring is an example In the spindle head 3 1 2 List of Cables and Connectors lt Spindle encoder cable and connector gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 3 1 Cables and Connectors Item Model Contents A K Spindle motor side connector CNP2E 1 OM Spindle drive unit side connector 3M Tyco Electronics AMP Receptacle 36210 0100PL Connector 172169 1 Motor side PLG cable L1 Length Shell kit 36910 3200 008 MOLEX Contact 170363 1 AWG26 22 For CN2 Spindle side accuracy 2345 Connector set 54599 1019 170364 1 AWG22 18 encoder TS5690 cable 3 4 5 7 10 15 20 oo d 25 30m li Spindle motor side connector Tyco Electronics AMP Motor side PLG Connector 172169 1 For spindle connector Contact 170363 1 AWG26 22 Ger Spindle side accuracy CNEPGS 170364 1 AWG22 18 encoder TS5690 connector i l Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Spindle encoder drive For CN2 p CNU2S AWG18 Connector set 54599 1019 unit side connector De MITSUBISHI CNC _ 3 Dedicated Options lt CNP2E 1 cable connection diagram gt Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG MT1 MT2 SD SD RQ RQ Case grounding Spindle motor side connect
34. 0 O95 Motor wire size mm 14 14 Ve AWG 6 6 6 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 12 lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motor type Note 1 SJ 2B45111K SJ 2B6720TK SJ 2B6705TK Compatible spindle drive unit MDS D2 SP 320 MDS D2 SP 320 MDS D2 SP 200 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 15 22 15 22 7 5 7 5 Short time ratin 22 30 ae 26 T iA 9 10 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Output d acceleration 22 30 22 26 11 11 Capacity d de
35. 000 12000 5200 12000 Frame No Core width 112 170 112 170 112 170 Torque Base Continuous 52 5 25 0 52 5 26 3 52 5 30 5 Annie speed Short time 71 6 34 1 71 6 35 8 71 6 44 7 Rotor GD kg m 0 070 0 070 0 070 Rotor inertia kg m 0 0175 0 0175 0 0175 Stator 20 20 20 Mass kg Rotor 76 75 76 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 2200 4400 2640 Cooling fluid volume l min 20 C 10 10 10 Motor total length mm 280 285 295 Stator outer diameter mm 179 5 Note 3 179 5 Note 3 179 5 Note 3 Rotor inner diameter mm 075 075 075 Motor wire size mm Se S 14 AWG 12 8 6 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and dri
36. 0T 170 112 90 80H7 0 113 3 0020 3 114 1170 179 5h7 0 040 1 270 55 170 45 2 5 15 170 0 15 0 35 40 030 40 020 2 0 S 4 SJ 2B4313TK 170 112 86 75H7 0 113 3 0 020 3 114 1170 179 5h7 0 040 1 280 60 170 50 2 5 15 170 0 15 0 35 0 030 40 020 2 0 P 4 SJ 2B4323TK 170 112 86 75H7 0 113 3 0 020 3 114 170 179 5h7 0 040 1 285 65 170 50 2 5 15 170 0 15 0 35 0 030 40 020 2 0 4 SJ 2B4325TK 170 112 86 75H7 0 113 3 0 020 3 114 1170 179 5h7 0 040 1 295 75 170 50 2 5 15 170 0 15 0 35 These dimensions are the dimensions after machine machining Apply finishing machining after carrying out shrink fitting to the applicable shaft to realize these dimensions These are reference values MITSUBISHI CNC 2 Specifications Unit mm Motor type DA OB 6C d1 D1 d2 QE D2 F G H J K L M N a 0 035 40 020 2 0 e 4 SJ 2B6611TK 245 171 130 110 aaen 1732 aozo 3 174 249 254 5h7 oL 1 320 80 175 65 15 175 5 15 0 4 40 035 40 020 2 0 4 SJ 2B6602TK 245 171 130 110 oam 173 2 oan ng 174 245 254 5h7 9 ogo 71 380 85 230 65 15 230 e 15 0 4 0 035 0 020 2 0 4 SJ 2B6605TK 245 171 130 110 aaen 1732 aozo 3 174 249 254 5h7 oL 1 440 80 295 65 15 295 9 15 0 4 0 035 40 020 2 0 4
37. 1 847 478 2500 FAX 1 847 478 2650 West Region Service Center 16900 VALLEY VIEW AVE LAMIRADA CALIFORNIA 90638 U S A TEL 1 714 699 2625 FAX 1 847 478 2650 Northern CA Satellite SARATOGA CALIFORNIA 95070 U S A TEL 1 714 699 2625 FAX 1 847 478 2650 Pennsylvania Service Satellite PITTSBURG PENNSYLVANIA 15644 U S A TEL 1 732 560 4500 FAX 1 732 560 4531 Connecticut Service Satellite TORRINGTON CONNECTICUT 06790 U S A TEL 1 732 560 4500 FAX 1 732 560 4531 South Region Service Center 1845 SATTELITE BOULEVARD STE 450 DULUTH GEORGIA 30097 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Texas Service Satellites GRAPEVINE TEXAS 76051 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 HOUSTON TEXAS 77001 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Tennessee Service Satellite Nashville Tennessee 37201 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Florida Service Satellite WEST MELBOURNE FLORIDA 32904 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Canada Region Service Center 4299 14TH AVENUE MARKHAM ONTARIO L3R OJ2 CANADA TEL 1 905 475 7728 FAX 1 905 475 7935 Canada Service Satellite EDMONTON ALBERTA T5A 0A1 CANADA TEL 1 905 475 7728 FAX 1 905 475 7935 Mexico Region Service Center MARIANO ESCOBEDO 69 TLALNEPANTLA 54030 EDO DE MEXICO TEL 52 55 3067 7500 FAX 52 55 9171 7649 Monterrey Service Satellite MONTERREY N L 64720 MEXICO
38. 1TK 224 159 115 95H7 EE 161 02 Dn E 162 224 229 5h7 SE 1 480 85 330 65 8 22 330 s 22 0 49 SJ 2B6720TK 290 207 150 130 rp 209 o e 210 285 299 5h7 m 1 300 80 160 60 10 15 160 15 10 0 5 SJ 2B6705TK 285 207 150 130 Es 209 Ee E 210 285 299 5h7 Ge 1 400 95 230 75 10 15 230 E 15 10 0 5 SJ 2B6706TK 285 207 150 130 SUAM 209 ps e 210 1296 299 5h7 ae 1 405 100 230 75 10 15 230 15 10 0 5 SJ 2B6704TK 285 207 150 130 pos 209 x D 210 285 299 5h7 PM 1 470 100 295 75 10 15 295 e 15 10 0 5 SJ 2B6709TK 290 207 150 130 peus 209 GC i 210 285 299 5h7 pom 1 450 85 295 70 10 15 295 a 15 10 0 5 SJ 2B6802TK 325 231 167 145 od 232 9 SH m 234 320 329 5h7 M CES 1 550 115 350 85 10 15 350 e 15 10 0 55 SJ 2B6905TK 355 262 192 165 e 263 7h7 ae a 265 355 369 5h7 E 1 465 110 270 85 10 15 270 e 15 10 0 65 SJ 2B6908TK 355 262 192 165 EC 263 7h7 S a 265 355 369 5h7 PS 1 545 110 350 85 10 15 350 e 15 10 0 65 SJ 2B6906TK 355 262 192 165 RE 263 7h7 ies e 265 355 369 5h7 pe 1 555 120 350 85 10 15 350 a 15 10 0 65 1 These dimensions are the dimensions after machine machining 2 Apply finishing machining after carrying out shrink fitting to the applicable shaft to realize these dimensions 3 These are reference values Built in Spindle Motor SJ B Series Specificatio
39. 20 71 170 100 75 100 75 100 105 Torque Base Continuous 5 89 7 00 7 00 9 55 9 55 14 0 ech speed short time 8 75 11 8 23 6 14 0 144 23 6 Rotor GD kg m 0 0067 0 0012 0 0017 0 020 0 020 0 027 Rotor inertia Kkg m 0 00168 0 003 0 00425 0 005 0 005 0 0068 Mass kg Stator 4 1 7 4 10 7 1 74 10 Rotor 1 7 3 0 4 3 2 9 2 9 4 1 Overload capacity for one minute 12096 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 870 700 1530 510 650 830 Cooling fluid volume l min 20 C 5 5 5 5 5 5 Motor total length mm 146 200 250 165 165 195 Stator outer diameter mm 127 5 Note 3 127 5 Note 3 9127 5 Note 3 159 5 Note 3 159 5 Note 3 159 5 Note 3 Rotor inner diameter mm 045 045 045 60 60 60 Nm mm 3 5 1 25 1 25 0 75 1 25 1 25 AWG 12 16 16 18 16 16 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during accel
40. 65 70 Mass kg Rotor 37 38 35 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 3270 4620 7560 Cooling fluid volume l min 20 C 10 10 15 Motor total length mm 405 405 390 Stator outer diameter mm 299 5 Note 3 299 5 Note 3 299 5 Note 3 Rotor inner diameter mm 130 130 0145 Motor wire size mm ER a d AWG 4 4 4 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 14 lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motor type Note 1 SJ 2B6721TK SJ 2B6704TK SJ 2B6709TK Compatible sp
41. AD HEXI DISTRICT TIANJIN 300061 CHINA TEL 86 22 2813 1015 FAX 86 22 2813 1017 China Shenyang Service Satellite China Changchun Service Satellite China Chengdu Service Center ROOM 407 408 OFFICE TOWER AT SHANGRI LA CENTER NO 9 BINJIANG DONG ROAD JINJIANG DISTRICT CHENGDU SICHUAN 610021 CHINA TEL 86 28 8446 8030 FAX 86 28 8446 8630 China Shenzhen Service Center ROOM 2512 2516 25 F GREAT CHINA INTERNATIONAL EXCHANGE SQUARE JINTIAN RD S FUTIAN DISTRICT SHENZHEN 518034 CHINA TEL 86 755 2399 8272 FAX 86 755 8218 4776 China Xiamen Service Dealer China Dongguan Service Dealer MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD KOREA FA CENTER Korea Service Center 8F Gangseo Hangang Xi tower 401 Yangcheon ro Gangseo gu Seoul 157 801 KOREA TEL 82 2 3660 9602 FAX 82 2 3664 8668 Korea Taegu Service Satellite 4F KT BUILDING 1630 SANGYEOK DONG BUK KU DAEGU 702 835 KOREA TEL 82 53 382 7400 FAX 82 53 382 7411 TAIWAN MITSUBISHI ELECTRIC TAIWAN CO LTD TAIWAN FA CENTER Taiwan Taichung Service Center Central Area NO 8 1 INDUSTRIAL 16TH RD TAICHUNG INDUSTRIAL PARK SITUN DIST TAICHUNG CITY 40768 TAIWAN R O C TEL 886 4 2359 0688 FAX 886 4 2359 0689 Taiwan Taipei Service Center North Area 10F NO 88 SEC 6 CHUNG SHAN N RD SHI LIN DIST TAIPEI CITY 11155 TAIWAN R O C TEL 886 2 2833 5430 FAX 886 2 2833 5433 Taiwan Tainan Service Center South Area
42. B A Optical communication cable N CN41 CNA CHA CN CHA CN3L MS External emergency SH21 sr eine stop input cable CN3M EMG2 eNe D SS one Machine side 24VDC jen encoder EMG1 O CN8 CO CN8 CN2L CN2 CN20 CN2M AC Circuit reactor ontactor U protector uo JS CNS CN5 MU amp 5 3 1 00 5 et 11 TEL V Ic my Sene es l Lg l TEl W S o op LOOM ro t L2 D PLG MW D Motor side T MUN I 9 L3 TE1 encoder d O gu qe e Dit Lem 4 I Lo Qt AL LU gt motor Apul JES oL TE3 LW Motor side y L21 L21 E encoder protector oe E oe Main circuit O Control circuit Ground pm Ground PE Ground PE p Ground PE Note 1 The total length of the optical communication cable from the NC must be within 30m and the minimum bending radius within 80mm Note 2 The connection method will differ according to the used motor Note 3 Battery for the encoder back up is built in the drive unit An external battery is available as an option Note 4 The main circuit control circuit O and ground are safely separated Note 5 Connect the ground of the motor to the ground of the connected drive unit MITSUBISHI CNC _ 5 Wiring and Connection Setup MITSUBISHI CNC _ 6 Setup 6 1 Initial Setup for IPM Spindle Motor This section explains the initial setup procedures for IPM spindle motor system N CAUTION 1 Perform the initial setup after the operation is enab
43. C2 Spindle oo drive unit E d l oo X OOo i I CO i MC1 Contactor to connect low speed coil amp connection MC2 Contactor to connect high speed coil A connection Standard installation b 4 low speed amp high speed changeover A star A star changeover circuit Motor terminal Inside of 7 MC1 ui the motor O oro V 1 Vi i Ww WI O O O Spindle MC2 us 3 zi drive unit OD SS oo v2 S W2 3 MC1 Contactor to connect low speed coil 1st A connection MC2 Contactor to connect high speed coil 2nd A connection Standard installation Motor Cross wiring terminal U U SR V ow w Spindle drive unit Reverse installation Motor Cross wiring terminal Inside of the motor oU U ov V ow w MC2 Spindle oe drive unit oo MC1 OO Z O O MC1 Contactor to connect low speed coil A connection MC2 Contactor to connect high speed coil A connection Reverse installation Motor Cross wiring terminal Inside of U MC1 4 the motor Oro V lt E vij Ww oo wit Spindle MC2 u2 3 drive unit oo REH oo oo W2I MC1 Contactor to connect low speed coil 1st amp connection MC2 Contactor to connect high speed coil 2nd A connection Reverse ins
44. Cap 172161 1 Contact Socket 170365 4 Accessories Note 5 Housing Plug 172169 1 Qty 1 ech e Contact Pin 170363 4 Qty 9 7 A ge 23 7 29 50 Name plate 38 Sensor model and 16 5 j 14 5 Serial No written 5 2 65 8 BUS TO Lio Ground Fi 5 5 S E Ls H d E 2 LL Je LE a Central line of mo ei detection gear S c Note 4 i 3 3 C part Note 2 K S A D part Note 3 2 hole for a identification e E ol a E E E al ELE 8 g 2 M5 screw D E S S oO a Detection gear 3 LLL Sensor mounting face i Al 4 E One notch For Z 2 phase signal The number of teeth 128 For A B phase signals Note 1 Handle with care as this is a precision component Pay special attention not to apply excessive external force on the sensor s detection face Applying such force will cause a fault Note 2 In installing the sensor keep the protruding fitting of d 122 0 025 mm on the machine side and push the C part of the sensor mounting seat against the fitting Note 3 In installing the detection gear make sure that the D part side comes the opposite side of the sensor installation side sensor s lead wire side Note 4 The diviation of the center of the dete
45. Failure to observe this item could lead to ruptures or damage etc Do not touch the radiation fin on unit back face regenerative resistor or motor etc or place parts cables etc while the power is turned ON or immediately after turning the power OFF These parts may reach high temperatures and can cause burns or part damage Structure the cooling fan on the unit back face etc etc so that it cannot be touched after installation Touching the cooling fan during operation could lead to injuries Take care not to suck hair clothes etc into the cooling fan N CAUTION 3 Various precautions Observe the following precautions Incorrect handling of the unit could lead to faults injuries and electric shocks etc wh PPP Ob A p PPP PPEP p Transportation and installation Correctly transport the product according to its weight Use the motor s hanging bolts only when transporting the motor Do not transport the machine when the motor is installed on the machine Do not stack the products above the tolerable number Follow this manual and install the unit or motor in a place where the weight can be borne Do not get on top of or place heavy objects on the unit Do not hold the cables axis or encoder when transporting the motor Do not hold the connected wires or cables when transporting the units Do not hold the front cover when transporting the un
46. H or less with no dew condensation with no dew condensation Atmosphere Indoors no direct sunlight RI With no corrosive gas inflammable gas oil mist dust or conductive fine particles Operation Storage Operation z 1000 meters or less above sea level 1000 meters or less above sea level Altitude TOM Transportation Storage 13000 meters or less above sea level 10000 meters or less above sea level Vibration impact According to each unit or motor specification Note 1 For details confirm each unit or motor specifications in addition Note 2 15 C to 55 C for linear servo motor A e BBP EP BP BP o When disinfectants or insecticides must be used to treat wood packaging materials always use methods other than fumigation for example apply heat treatment at the minimum wood core temperature of 56 C for a minimum duration of 30 minutes ISPM No 15 2009 If products such as units are directly fumigated or packed with fumigated wooden materials halogen substances including fluorine chlorine bromine and iodine contained in fumes may contribute to the erosion of the capacitors When exporting the products make sure to comply with the laws and regulations of each country Do not use the products in conjunction with any components that contain halogenated flame retardants bromine etc Failure to observe this may cause the erosion of the capacitors Securely fix the servo motor to the machine Insufficient fixing
47. JALAN USJ 10 1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA TEL 60 3 5631 7605 FAX 60 3 5631 7636 Malaysia Johor Baru Service Center 17 amp 17A JALAN IMPIAN EMAS 5 5 TAMAN IMPIAN EMAS 81300 SKUDAI JOHOR MALAYSIA TEL 60 7 557 8218 FAX 60 7 557 3404 Philippines Service Center UNIT NO 411 ALABAMG CORPORATE CENTER KM 25 WEST SERVICE ROAD SOUTH SUPERHIGHWAY ALABAMG MUNTINLUPA METRO MANILA PHILIPPINES 1771 TEL 63 2 807 2416 FAX 63 2 807 2417 VIETNAM MITSUBISHI ELECTRIC VIETNAM CO LTD Vietnam Ho Chi Minh Service Center UNIT 01 04 10TH FLOOR VINCOM CENTER 72 LE THANH TON STREET DISTRICT 1 HO CHI MINH CITY VIETNAM TEL 84 8 3910 5945 FAX 84 8 3910 5946 Vietnam Hanoi Service Satellite SUITE 9 05 9TH FLOOR HANOI CENTRAL OFFICE BUILDING 44B LY THUONG KIET STREET HOAN KIEM DISTRICT HANOI CITY VIETNAM TEL 84 4 3937 8075 FAX 84 4 3937 8076 PT MITSUBISHI ELECTRIC INDONESIA Indonesia Service Center Cikarang Office JL Kenari Raya Blok G2 07A Delta Silicon 5 Lippo Cikarang Bekasi 17550 INDONESIA TEL 62 21 2961 7797 FAX 62 21 2961 7794 THAILAND MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD Thailand Service Center 12TH FLOOR SV CITY BUILDING OFFICE TOWER 1 NO 896 19 AND 20 RAMA 3 ROAD KWAENG BANGPONGPANG KHET YANNAWA BANGKOK 10120 THAILAND TEL 66 2 682 6522 31 FAX 66 2 682 6020 MITSUBISHI ELECTRIC INDIA PVT LTD India Service Center 2nd FL
48. OOR TOWER A amp B DLF CYBER GREENS DLF CYBER CITY DLF PHASE III GURGAON 122 002 HARYANA INDIA TEL 91 124 4630 300 FAX 91 124 4630 399 Ludhiana satellite office Jamshedpur satellite office India Pune Service Center EMERALD HOUSE EL 3 J BLOCK MIDC BHOSARI PUNE 411 026 MAHARASHTRA INDIA TEL 91 20 2710 2000 FAX 91 20 2710 2100 Baroda satellite office Mumbai satellite office India Bangalore Service Center PRESTIGE EMERALD 6TH FLOOR MUNICIPAL NO 2 LAVELLE ROAD BANGALORE 560 043 KAMATAKA INDIA TEL 91 80 4020 1600 FAX 91 80 4020 1699 Chennai satellite office Coimbatore satellite office MITSUBISHI ELECTRIC AUSTRALIA LTD Australia Service Center 348 VICTORIA ROAD RYDALMERE N S W 2116 AUSTRALIA TEL 61 2 9684 7269 FAX 61 2 9684 7245 MITSUBISHI ELECTRIC AUTOMATION CHINA LTD CHINA FA CENTER China Shanghai Service Center 1 3 5 10 18 23 F NO 1386 HONG QIAO ROAD CHANG NING QU SHANGHAI 200336 CHINA TEL 86 21 2322 3030 FAX 86 21 2308 3000 China Ningbo Service Dealer China Wuxi Service Dealer China Jinan Service Dealer China Hangzhou Service Dealer China Wuhan Service Satellite China Beijing Service Center 9 F OFFICE TOWER 1 HENDERSON CENTER 18 JIANGUOMENNEI DAUJIE DONGCHENG DISTRICT BENING 100005 CHINA TEL 86 10 6518 8830 FAX 86 10 6518 8030 China Beijing Service Dealer China Tianjin Service Center UNIT 2003 TIANJIN CITY TOWER NO 35 YOUYI RO
49. T aal 75 220 50 5 15 220 15 0 35 SJ 2B4304TK 170 112 86 75H7 Hae 113 3 on S 114 170 179 5h7 we 1 405 75 280 50 5 15 280 SC 15 0 35 SJ 2B4318TK 170 112 86 75H7 em 113 3 s iG 114 170 179 5h7 SEN 1 405 75 280 50 5 15 280 n 15 0 35 sJ 2B4412T 200 132 98 85 1207 133 2 10029 e 134 200 209 57 Lan 205 eo o5 so 12 15 95 4 15 04 SJ 2B4501TK 224 159 115 95H7 dem 161 02 Ee ee 162 224 229 5h7 p 1 320 80 175 65 8 22 175 2s 22 0 49 SJ 2B4502TK 224 159 115 95H7 de 161 02 P s 162 224 229 5h7 DE 1 380 85 230 65 8 22 230 a 22 0 49 SJ 2B4601TK 245 159 115 95H7 SC 161 02 een m 162 245 254 5h7 ae 1 380 85 230 65 8 22 230 n 22 0 49 SJ 2B4503TK 224 159 115 95H7 alg 161 02 ie gt 162 224 229 5h7 EN ag CD 445 85 295 65 8 22 295 y 22 0 49 1 These dimensions are the dimensions after machine machining 2 Apply finishing machining after carrying out shrink fitting to the applicable shaft to realize these dimensions 3 These are reference values MITSUBISHI CNC _ 2 Specifications Unit mm Motor type A B QC di D1 d2 E D2 F G H J K L M N P E SJ 2B4602TK 245 159 115 95H7 rd 161 02 ops i 162 245 254 5h7 SE 1 440 85 295 60 8 22 295 Se 22 0 49 SJ 2B451
50. TEL 52 81 8365 4171 BRAZIL MELCO CNC do Brasil Com rcio e Servicos S A Brazil Region Service Center ACESSO JOSE SARTORELLI KM 2 1 CEP 18550 000 BOITUVA SP BRAZIL TEL 55 15 3363 9900 FAX 55 15 3363 9911 MITSUBISHI ELECTRIC EUROPE B V GOTHAER STRASSE 10 40880 RATINGEN GERMANY TEL 49 2102 486 0 FAX 49 2102 486 5910 Germany Service Center KURZE STRASSE 40 70794 FILDERSTADT BONLANDEN GERMANY TEL 49 711 770598 123 FAX 49 711 770598 141 France Service Center DEPARTEMENT CONTROLE NUMERIQUE 25 BOULEVARD DES BOUVETS 92741 NANTERRE CEDEX FRANCE TEL 33 1 41 02 83 13 FAX 33 1 49 01 07 25 France Lyon Service Satellite DEPARTEMENT CONTROLE NUMERIQUE 120 ALLEE JACQUES MONOD 69800 SAINT PRIEST FRANCE TEL 33 1 41 02 83 13 FAX 33 1 49 01 07 25 Italy Service Center VIALE COLLEONI 7 CENTRO DIREZIONALE COLLEONI PALAZZO SIRIO INGRESSO 1 20864 AGRATE BRIANZA MB ITALY TEL 39 039 6053 342 FAX 39 039 6053 206 Italy Padova Service Satellite VIA G SAVELLI 24 35129 PADOVA ITALY TEL 39 039 6053 342 FAX 39 039 6053 206 U K Branch TRAVELLERS LANE HATFIELD HERTFORDSHIRE AL10 8XB U K TEL 49 2102 486 0 FAX 49 2102 486 5910 Spain Service Center CTRA DE RUBI 76 80 APDO 420 08173 SAINT CUGAT DEL VALLES BARCELONA SPAIN TEL 34 935 65 2236 FAX 34 935 89 1579 Poland Service Center UL KRAKOWSKA 50 32 083 BALICE POLAND TEL 48 12 630 4700 FAX 48 12 630 4701 Mit
51. The wiring is an example In the spindle head There are no limits to the cable length between the drive unit and AC reactor and between the AC reactor and built in spindle motor N CAUTION 1 Install the AC reactor where it will not be subject to water or oil etc in the power distribution panel 2 Take care of the heat dissipation because the AC reactor generates heat during operation MITSUBISHI CNC _ 3 Dedicated Options 1 Specifications AC reactor model BKO NC6783H31 Compatible built in spindle motor type SJ 2B4111T Rated voltage V 200V Rated current A 36 Inductance mH 0 25 Terminal block TE K14 3S screw M5 Environment Ambient temperature Operation 10 C to 60 C with no freezing Storage 10 C to 60 C with no freezing Operation 8096RH or less with no dew condensation Hl El Storage 80 RH or less with no dew condensation Indoors no direct sunlight Atmosphere With no corrosive gas inflammable gas oil mist or dust Operation Storage 1000 meters or less above sea level Altitude Transportation 10000 meters or less above sea level Vibration impact 9 8m s 1G 98m s 10G Mass kg 2 Outline dimension drawing Terminal block Name plate 12 ges Eu A D or less C or less Groove hole Dimensions mm Type B Cc D E do BKO NC6783H31 215 190 230 140 110 7 Gro
52. UBISHI CNC _ 1 Introduction 1 2 2 Encoder Type 1 Spindle side PLG serial output encoder TS5690 MU1606 Series lt Sensor type gt TS5690N EE lt Detection gear type gt MU1606N 1 2 2 Each specification number 2 Specifications MITSUBISHI CNC _ 2 Specifications 2 1 Built in Spindle Motor 2 1 1 Environmental Conditions Environment Conditions Ambient temperature 0 C to 40 C with no freezing Ambient humidity 90 RH or less with no dew condensation Storage temperature 20 C to 65 C with no freezing Storage humidity 90 RH or less with no dew condensation Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dust Operation storage 1000m or less above sea level Transportation 10000m or less above sea level Atmosphere Altitude 2 1 2 Precautions for Storage 1 If water dust or foreign matters etc adhere or enter the parts problems such as rust or decrease in the insulation resistivity may occur This will prevent maintenance of satisfying quality and functions Always store the motor indoors and protect the motor by covering it with a sheet etc To prevent the coils from absorbing water and to prevent the steel center and other metallic parts from rusting due to water entering and internal sweating place the entire product in a polyethylene bag etc insert 0 5kg m of dehumidifier silica gel
53. ach diagnosis signal bit refer to the next page Spindle unit Chet num clr num cir cnt clr axis em etails Encoder Diagn L Display the motor end PLG diagnosis signal bit 7 to 0 Display the motor end PLG diagnosis signal bit F to 8 Encoder Diagn H Sub Encoder Diagn L Sub Encoder Diagn H Display the machine end PLG diagnosis signal bit 7 to 0 Display the machine end PLG diagnosis signal bit F to 8 5 Judgment with the diagnosis signal bit by the PLG diagnosis display namie an 2 Open loop control parameter setting ur LL EI rt saa goo 3 NC power ON again 4 Spindle rotation with 100r min command 1 Power ON i Spindle gear TS5690 Sensor Spindle MU1606 Gear TS5690 Sensor MU1606 Gear Open loop Motor gear Installation diagnosis for spindle side PLG encoder Details of each diagnosis signal bit which is displayed as information for spindle PLG diagnosis are shown in the following table MITSUBISHI CNC _ 4 Assembly and Installation Diagnosis Error details Description Main factor signal bit 0 A phase amplitude excessive The A phase amplitude is larger than the specified value Too small gap 1 A phase amplitude too small The A phase amplitude is smaller than the specified value Excess
54. achine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 16 lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motortype Note1 SJ2B69001Kk SJ2B did3R Compatible spindle drive unit MDS D2 SP 400 MDS D2 SP 640 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Continuous rating 15 30 25 25 Short time rating ae oe e 30 30 f 30 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Output acceleration 22 37 30 30 Capacity d deceleration Actual acceleration deceleration output 26 4 44 4 36 36 Note 4 Base rotation Continuous 175 600 240 470 speed r min Short time 175 600 240 470 Maximum rotation speed r min 1000 3300 1000 3300 Frame No Core width 225 350 225 350 Torque Base Continuous 819 477 995 508 rotation speed ort time 1200 589 1194 610 N m Rotor GD kg m 4 42 4 42 Rotor inertia kg m 1 105 1 105 Stator 143 143 Mass kg Rotor 91 91 Overload capacity for one minute 120 of short ti
55. arrying out wiring work or periodic inspections The inside of the units is charged and can cause electric shocks Since the high voltage is supplied to the main circuit connector while the power is ON or during operation do not touch the main circuit connector with an adjustment screwdriver or the pen tip Failure to observe this could lead to electric shocks Wait at least 15 minutes after turning the power OFF confirm that the CHARGE lamp has gone out and check the voltage between P and N terminals with a tester etc before starting wiring maintenance or inspections Failure to observe this could lead to electric shocks Ground the unit and motor For the motor ground it via the drive unit Wiring maintenance and inspection work must be done by a qualified technician Wire the servo drive unit and servo motor after installation Failure to observe this could lead to electric shocks Do not touch the switches with wet hands Failure to observe this could lead to electric shocks Do not damage apply forcible stress place heavy items on the cables or get them caught Failure to observe this could lead to electric shocks After assembling the built in IPM spindle motor if the rotor is rotated by hand etc voltage occurs between the terminals of lead Take care not to get electric shocks N WARNING 2 Injury prevention When handling a motor perform operations in safe clothing In the system where the optical
56. ation designated in this manual can be used for the motor and drive unit Always use the designated combination 2 10 lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motor type Note 1 SJ 2B6602TK SJ 2B4601TK SJ 2B6605TK Compatible spindle drive unit MDS D2 SP 320 MDS D2 SP 320 MDS D2 SP 240 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 11 11 22 22 11 11 Short time ratin 19 D 26 26 Ts 19 g 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Sa kW acceleration 15 22 26 26 15 15 oe deceleration Actual acceleration deceleration output 18 26 4 31 2 31 2 18 18 Note 4 Base rotation Continuous 550 1193 1250 3000 440 1000 speed r min Short time 550 1193 1250 3000 440 1000 Maximum rotation speed r min 2000 8000 3500 10000 1500 6000 Frame No Core width 160 230 160 230 160 295 Torque Base Continuous 191 88 0 168 70 0 239 105 GE Speed Short time 260 120 199 82 8 326 143 Rotor GD kg m 0 53 0 42 0 69 Rotor inertia kg m 0 133 0 105 0 173 Stator 49 55 63 Mass kg Rotor 25 24 33 Overload capacity for one minute 12096 of short time rated ou
57. ation function once the spindle parameter 13118 SP118 is set resetting is not required unless the encoder is replaced Confirmation of the initial magnetic polar detection gt 1 Turn ON the spindle drive unit and NC Confirm that there is no error such as Initial parameter error 37 2 Release the emergency stop and then start the spindle with S command gt When pulse applied method is not used the parameters related to the initial magnetic pole estimate function are required to be set 13121 SP121 to 6 13122 SP122 to 1500 and 13123 SP123 to 2000 3 The LED on the drive unit changes to Cx and the IPM spindle motor moves by little and little for about five seconds start initial magnetic pole estimate 4 Confirm that the LED on the drive unit changes to dx and the motor stops terminate initial magnetic pole estimate Check Spindle monitor Control output 1 bit1 In servo ON changes from 0 to 1 Control output 4 bit7 Magnetic pole position not set changes from 1 to 0 5 The PM spindle motor will be driven after the operation 4 Drive the motor until the Z phase has been detected gt Switch to the Servo diagn menu on the NC maintenance screen select Servo unit and confirm Control output 2 bit0 Z phase passed is 1 Built in Spindle Motor SJ B Series Specifications and Instruction Manual 6 1 Initial Setup for IPM Spindle Motor lt DC excitation function gt 6 Turn ON the emergency stop
58. ble set hold depth Stator core gt Leave a space so that Protrudes the core is not pressed by the set pin Poor example Good example 2 Machining accuracy of the housing inner diameter Use the values given below as a guideline for the machining precision of the housing inner diameter It is recommended that a push in guide section that is 0 5 1mm larger than the housing diameter be created Push in direction pers LLL tem uideline 5 a E Circularity 0 02 or less abla 25 Cylindricity 0 02 or less 2 B x Guide section 2 E res res 3 Handling the stator Take care not to apply an external force to the coil ends of the stator or allow foreign matters to stick to it An insulation defect may occur if chemicals or metallic dust stick to the coil end or if there are bumps or scratches on the coil end Do not place the stator directly onto a table or the floor but use jigs as shown below Place the stator sideways when possible and do not stack more than three layers Stator core Coil end Jig Not okay Okay When standing When laying sideways MITSUBISHI CNC _ 4 Assembly and Installation N CAUTION 1 Prepare a cylindrical jig when pressing the stator into the housing
59. celeration Actual acceleration deceleration output 26 4 36 26 4 31 2 13 2 13 2 Note 4 Base rotation Continuous 600 1600 700 1550 270 540 speed r min Short time 600 1600 700 1550 270 540 Maximum rotation speed r min 2000 10000 1500 4500 750 4500 Frame No Core width 160 330 180 160 180 230 Torque Base Continuous 239 131 205 136 265 133 Annie speed short time 350 179 300 160 389 195 Rotor GD kg m 0 60 0 80 1 15 Rotor inertia kg m 0 15 0 20 0 288 Stator 54 45 65 Mass kg Rotor 34 26 38 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 8160 5200 4440 Cooling fluid volume l min 20 C 15 15 10 Motor total length mm 480 300 400 Stator outer diameter mm 229 5 Note 3 299 5 Note 3 299 5 Note 3 Rotor inner diameter mm 095 130 0130 Motor wire size mm 14 14 Te AWG 6 6 6 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration
60. cial order 0 110 K Available JA An 1 128 2 o 160 5 Overheat protection sensor 3 180 Symbol Overheat protection sensor 4 T Thermistor 5 6 255 4 Specification code 7 300 Specification code 01 to 99 9 370 A 90 B 115 2 Number of poles Symbol Number of poles 2 2 poles 4 4 poles 6 6 poles 2 Built in IPM spindle motor SJ PMB Series gt sJ 1 pmB oral LL 5 Design management No 1 Voltage 4 Overheat protection sensor Symbol Voltage Symbol Overheat protection sensor Indicates with 2 digits number or alphabetic characters None 200V T Thermistor Example 00 A1 4 400V 400V is available by special order 3 Base rotation speed Indicates the thousands and the hundreds places the ten places are rounded off Example 03 250 to 349 r min 15 1450 to 1549 r min 2 Continuous rated torque Indicates with 3 digits For 1000 N m or more for 9999 N m or less the upper digit is indicated by alphabetic character and the others are indicated by the carried number Example 020 20 N m A55 1550 N m N CAUTION 1 Check the rating table to see whether the coil changeover specification A A connection A 2 Aconnection is included or not 2 This explains the model name system of spindle motors but does not mean all the combinations are available MITS
61. communication with CNC is executed do not see directly the light generated from CN1A CN1B connector of drive unit or the end of cable When the light gets into eye you may feel something is wrong for eye The light source of optical communication corresponds to class1 defined in JISC6802 or IEC60825 1 The linear servo motor direct drive motor and built in IPM spindle motor uses permanent magnets in the rotor so observe the following precautions 1 Handling The linear servo motor direct drive motor and built in IPM spindle motor could adversely affect medical electronics such as pacemakers etc therefore do not approach the rotor Do not place magnetic materials as iron When a magnetic material as iron is placed take safety measure not to pinch fingers or hands due to the magnetic attraction force Remove metal items such as watch piercing jewelry necklace etc Do not place portable items that could malfunction or fail due to the influence of the magnetic force When the rotor is not securely fixed to the machine or device do not leave it unattended but store it in the package properly 2 Transportation and storage Correctly store the rotor in the package to transport and store During transportation and storage draw people s attention by applying a notice saying Strong magnet Handle with care to the package or storage shelf Do not use a damaged package 3 Installation Take special care not to pinch fingers
62. could lead to the servo motor slipping off during operation Always install the servo motor with reduction gear in the designated direction Failure to do so could lead to oil leaks Structure the rotary sections of the motor so that it can never be touched during operation Install a cover etc on the shaft When installing a coupling to a servo motor shaft end do not apply an impact by hammering etc The encoder could be damaged Do not apply a load exceeding the tolerable load onto the servo motor shaft The shaft could break Store the motor in the package box When inserting the shaft into the built in IPM spindle motor do not heat the rotor higher than 130 C The magnet could be demagnetized and the specifications characteristics will not be ensured Always use a nonmagnetic tool explosion proof beryllium copper alloy safety tool NGK Insulators etc when installing the built in IPM spindle motor direct drive motor and linear servo motor Always provide a mechanical stopper on the end of the linear servo motor s travel path If the unit has been stored for a long time always check the operation before starting actual operation Please contact the Service Center Service Station Sales Office or delayer N CAUTION 2 gt bP BP PB PEP BPP Pe BP BB 3 P BP BB P Wiring Correctly and securely perform the wiring Failure to do so could lead to abnormal operation of the motor Do not i
63. ction gear is 16 5 0 25mm from the sensor mounting face Note 5 Aconnector of the signal cable side one plug and nine pins is attached Sensor TS5690N1210 0 Detection gear Lead wire length A mmi 40010 MU1606N709 122x0 025 Encoder mounting face of machine side Projection for connector lock SI Sp Sr SD RQ ooo 9 8 17 Tp FG 5G 45V Pin layout of output Seen from Arrow A connector lt TS5690N25xx MU1606N805 gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 2 PLG Serial Output Encoder TS5690 MU1606 Series Unit mm Output connector by Tyco Electronics Housing Cap 172161 1 Contact Socket 170365 4 Accessories Note 5 Contact Pin 170363 4 Qty 9 Housing Plug 172169 1 Qty 1 Round crimp contact for thermistor 0 5 4 For M4 screw Sensor mounting 50 m face Note 4 29 38 S 9 T 16 5 ees memm a d 5 55 AU le EG u IR Eier A 23 7 d f Central line of 3 Ground i o i F detection gear 2 A Name plate gH i Note 4 f E SE Sensor model and i H wo KEE EE EE 33 FF r Serial No written C part Note 2 N co D part Note 3 2 hole for id
64. d environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual user s manual and the caution label affixed to the product etc 3 Even during the term of warranty repair costs shall be charged to the customer in the following cases a a failure caused by improper storage or handling carelessness or negligence etc or a failure caused by the customer s hardware or software problem b a failure caused by any alteration etc to the product made by the customer without Mitsubishi Electric s approval c a failure which may be regarded as avoidable if the customer s equipment in which this product is incorporated is equipped with a safety device required by applicable laws or has any function or structure considered to be indispensable in the light of common sense in the industry d a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced e any replacement of consumable parts including a battery relay and fuse f a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters g a failure which is unforeseeable under technologies available at the time of shipment of this product from our company h any othe
65. e stator coils may be damaged if the set holes are deeper than the dimensions given below If pins that are too long are used or if excessive force is applied when inserting the pins an excessive force will be applied onto the layered steel plates inside the set pin section causing them to project into the stator or may damage the coils Set pin outer diameter Machineable depth Drilling depth Stator Bu x Qty of set holes reference Remarks MA mm B mm C mm 0109 5 8 x1 3 2 3 0127 5 0159 5 0179 5 8 x 1 5 5 2 3 Applicable to 0179 5 08 x 2 5 5 2 3 SJ 2B4304K 0209 5 229 5 0254 5 O10 x 1 8 2 9 6299 5 369 5 010 x 2 10 2 9 Set pin Housing Stator a Enn p gt lt hr C A 2 3 EH BEER DEE EECH RER EH Set pin When using two pins Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 1 Stator Assembly lt Installation of the set pin gt Avoid inserting the set pin into the welded section on the circumference of the stator core the clamp section or notched section Insert the set pin near the center of the core width Fill the top of the pin with epoxy resin after inserting the pins so that the cooling fluid will not leak out Cooling fluid path Epoxy resin Housing KSEE TEE Hill Long set pin Set pin Set pin Stator core 4 Housing a Machinea
66. ear error D m E Z phase error logic reversed The Z phase logic normally positive is reversed AL2C factor Detection gear error F ms m n 4 Diagnosis and remedy When the diagnosis signal bit on PLG diagn is 1 check the installation of the PLG encoder again When the waveform of spindle end PLG installation gap diagnosis is abnormal The gap between the sensor section and the gear may deviate from the specified value Confirm that the sensor section is installed on the notched fitting section properly Also confirm that the notched fitting section is machined properly based on the specified dimensions for each PLG encoder When the waveform of spindle end PLG installation all errors diagnosis is abnormal The sensor section may deviate from the center of the gear Confirm the installation of the sensor section and the gear N CAUTION 1 When finely adjusting the sensor installation position adjust after turning the power of the drive unit OFF 2 00000000 is also displayed in the following cases 1 When the spindle parameter 13018 bit1 SP018 bit1 is 0 open loop disabled 2 When the spindle side PLG encoder TS5690 Series is not connected Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 5 Installation of Motor Encoder 13017 PR SP017 SPEC1 Spindle specification 1 bit 4 fdir Position feedback Set the machine side encoder s installation polarity 0 Forward po
67. eceleration output 2 64 0 9 1 8 2 64 9 2 64 Note 4 Base rotation Continuous 5000 3000 3000 3000 5500 2500 speed r min Short time 5000 3000 3000 3000 5500 2500 Maximum rotation speed 10000 10000 15000 12000 10000 10000 Frame No Core width 50 55 63 50 63 50 63 90 70 70 71 66 Torque Base Continuous 1 91 1 27 2 39 4 77 3 82 5 73 CAI eee Short time 2 86 2 39 4 77 7 00 6 42 8 40 Rotor GD kg m 0 00081 0 0031 0 0031 0 0055 0 0065 0 0067 Rotor inertia kg m 0 00020 0 00078 0 00078 0 00138 0 00163 0 00168 Mass kg Stator 1 9 2 2 2 2 3 9 3 0 4 1 Rotor 05 09 09 yr 15 7 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 540 240 530 570 720 570 Cooling fluid volume l min 20 C 5 5 5 5 5 5 Motor total length mm 110 120 120 160 136 146 Stator outer diameter mm 89 5 Note 3 109 5 Note 3 109 5 Note 3 4109 5 Note 3 114 5 Note 3 127 5 Note 3 Rotor inner diameter mm 28 Note 3 42 Note 3 42 Note 3 42 Note 3 52 Note 3 045 2 occurs Kee 1 25 0 75 0 75 0 75 3 5 0 75 AWG 16 18 18 18 12 18 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity
68. ed to the manual name cover The words detector were replaced by encoder Introduction was revised Handling of our product and WARRANTY were added Revisions were made to support MDS D2 DH2 Series The following motors were deleted SJ 2B4207T SJ 2B4211T SJ 2B6702TK SJ 2B6904TK System Configuration and Built in Spindle Motor Type were revised Specifications List Characteristics and Outline Dimension Drawings in Built in Spindle Motor were revised Outline Dimension Drawings in PLG Serial Output Encoder TS5690 MU1606 Series was revised Cable Connection Diagram was revised AC Reactor was added Stator Assembly was revised Accuracy Encoder TS5690 Series was revised Part System Connection Diagram was revised Setup was revised Global service network was revised Global Service Network AMERICA MITSUBISHI ELECTRIC AUTOMATION INC AMERICA FA CENTER Central Region Service Center 500 CORPORATE WOODS PARKWAY VERNON HILLS ILLINOIS 60061 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 Michigan Service Satellite ALLEGAN MICHIGAN 49010 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 Ohio Service Satellite LIMA OHIO 45801 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 CINCINATTI OHIO 45201 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 Minnesota Service Satellite ROGERS MINNESOTA 55374 U S A TEL
69. eed coil Low speed coil High speed coil Continuous rating 3 5 5 5 5 5 11 11 Short time rating 5 5 50 ED rating 7 5 25 ED rating 7 5 2596ED rating 15 1596ED rating 15 15 ED rating Standard output during Output a f acceleration 55 75 7 5 15 15 capacity TW deceleration Actual acceleration deceleration output 6 6 9 9 18 18 Note 4 Base rotation Continuous 1500 1200 3000 750 1800 speed r min Short time 1500 1200 3000 750 1800 Maximum rotation speed r min 10000 3000 8000 1800 6000 Frame No Core width 80 112 160 Torque Base Continuous 22 3 43 8 17 5 140 58 4 ech speed Short time 35 0 59 7 23 9 191 15 ED rating 79 6 15 ED rating Rotor GD kg m 0 024 0 0649 0 253 Rotor inertia Kkg m 0 006 0 0162 0 0633 Stator 4 4 14 0 30 Mass kg Rotor 87 8 0 15 Overload capacity for one minute 12096 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 1400 1200 1500 Cooling fluid volume l min 20 C 5 5 5 Motor total length mm 150 225 250 Stator outer diameter mm 0139 5 0179 5 0254 5 Rotor inner diameter mm 60 070 6 095 Motor wire size mm ni 14 AWG 8 6 6 Note
70. ent length B mm Core width 4 or more Core width 6 or more MITSUBISHI CNC _ 4 Assembly and Installation 2 Fixing the rotor with sleeve Guide section SS 0 1mm Shaft diameter amm Sleeve TL Rotor core al H KEE Shaft Shaft diameter It is recommended that a push in guide 0 1 to 0 3mm smaller than the outer diameter of the rotor fixing part be created on the shaft 2 Finish machining of the rotor The rotor outer diameter is not finish machined so finish machine the rotor outer diameter to the dimensions specified on the outline diameter after shrink fitting The finish amount will be more than 0 15mm unless otherwise specified in the outline drawings Note Never carry out a machining on the IPM rotor Dry machining should be used on the machining of the rotor s outer diameter to prevent corrosion of the steel or aluminum If dielectric fluid must be used use noncorrosive and dry the part completely after machining If dielectric fluid remains between the layered steel the rotor balance may be lost Applying an anti corrosive agent onto the rotor after machining the rotor s outer diameter is recommended 3 Balancing The dynamic balance of the rotor unit has not been adjusted Adjust the balance by opening a hole in the balance ring installed by the user Install balance rings in front and back of the rotor The unbalance of the rotor will cause vibration and noise during high
71. entification 160 160 Detection gear outer DIA 206 4 The number of teeth 256 For A B phase signals phase signal g als Bue AI Note 1 Handle with care as this is a precision component Pay special attention not to apply excessive external force on the sensor s detection face Applying such force will cause a fault Note 2 In installing the sensor keep the protruding fitting of 223 610 025 mm on the machine side and push the C part of the sensor mounting seat against the fitting Note 3 In installing the detection gear make sure that the D part side comes One notch For Z B Sensor mounting face 223 610 025 Encoder mounting face of machine side the opposite side of the sensor installation side sensor s lead wire side Note 4 The diviation of the center of the detection gear is 16 5 0 25mm from the sensor mounting face Note 5 A connector of the signal cable side one plug and nine pins is attached Sensor Detection gear Lead wire length A mm _ Parts name TS5690N2510 400 10 TS5690N2520 800420 TS5690N2530 1200 20 MU1606N805 ern SC TS5690N2540 1600 30 TS5690N2560 2000 30 Projection for connector lock 22 14 ooo 8 2 HseS8p il a SISI 16 Pin layout of Seen from Arrow A output connector MITSUBISHI CNC _ 2 Specificat
72. eration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination lt SJ B Series gt Built in spindle motor type Note SJ 2B4215T SJ2B4200 SJ2B42191 SJ2B43101 Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Compatible spindle drive unit MDS D2 SP 200 MDS D2 SP 80 MDS D2 SP 160 MDS D2 SP 80 AC reactor for spindle motor E S Coil changeover x Continuous rating 3 7 3 7 3 7 3 7 5 5 5 5 7 5 5 5 Short time rating 15 minute rating 15 minute rating 15 minute rating 30 minute rating Standard output during kd kw acceleration 11 5 5 7 5 5 5 Capacity d deceleration Actual acceleration deceleration output 13 2 6 6 9 6 6 Note 4 Base rotation Continuous 1500 1500 1500 1750 speed r min Short time 1500 1500 2000 1750 Maximum rotation speed r min 15000 15000 15000 8000 Frame No Core width 100 135 100 135 100 135 112 125 Torque Base Continuous 23 6 23 6 23 6 20 2 rotation speed Short time 35 0 35 0 35 8 30 0 N m Rotor GD kg m 0 034 0 035 0 035 0 051 Rotor inertia Kkg m 0 0085 0 0088 0 0088 0 0128 Stator 13 13 13 15 Mass kg Rotor 5 1 52 52 5 6 Overload capacity for one minute 12096 of short time rated output Ambient temperature C
73. es the resolution expansion setting 13098 If the upper 16 bits for the encoder resolution are 0 this should be set to 1 SP020 SP098 The expansion main side encoder resolution SP098 is set to a value other than 0 for a encoder that does not support the resolution expansion setting 13125 When the DC excitation mode SP225 bit4 is set the initial DC excitation level SP125 is set to a value SP225 SP125 outside the setting range 13126 When the DC excitation mode SP225 bit4 is set the final DC excitation level SP126 is set to a value SP225 SP126 outside the setting range 13127 When the DC excitation mode SP225 bit4 is set the initial DC time SP127 is set to a value outside the SP225 SP127 setting range The pulse application time for an IPM spindle motor is excessive Set the pulse application time SP142 to 13142 a value lower than 350us SP017 SP018 SP142 The coil switch function is disabled and the pulse application coil for an IPM spindle motor is set to the low SP226 speed coil Set the pulse application coil to the high speed coil or enable the coil switch function 13225 The DC excitation mode SP225 bit4 has been set before the axis passes the Z phase Set the DC excitation SP225 mode after the axis passes the Z phase Revision History Date of revision Mar 2011 Manual No IB NA 1501011 A Revision details First edition created Jul 2014 IB NA 1501011 B SJ B Series is add
74. etic polar detection when the IPM spindle motor is turned ON Set to 0 when using an IM spindle motor Setting range 0 to 32767 13124 SP124 ILMTsp Magnetic pole detection current limit value Set the current limit value for the magnetic polar detection loop This is used in the initial magnetic polar detection when the IPM spindle motor is turned ON Set to 0 when using an IM spindle motor Setting range 0 to 999 Short time rated lt Pulse applied magnetic pole estimate function related parameters gt 13142 PR SP142 Set the unique constants for the spindle motor High speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list For IPM spindle motor This parameter is used in initial magnetic pole detection of IPM spindle motor 1 Pulse application time Set it in us unit 0 lt application time lt 350 2 Pulse application coil To select a low speed coil add 1000 to the pulse application time 3 Polarity of estimated magnetic pole When it is set to the reverse polarity add to the total of 1 and 2 E g When performing 333us pulse applied magnetic pole estimation in a low speed coil and selecting the reverse polarity for the estimated polarity SP142 333 1000 1333 13226 SP226 SFNC6 Spindle function 6 bit 5 pon IPM spindle pulse application mag
75. g to local laws Always return the secondary side magnet side of the linear servo motor to the Service Center or Service Station When incinerating optical communication cable hydrogen fluoride gas or hydrogen chloride gas which is corrosive and harmful may be generated For disposal of optical communication cable request for specialized industrial waste disposal services that has incineration facility for disposing hydrogen fluoride gas or hydrogen chloride gas Transportation The unit and motor are precision parts and must be handled carefully According to a United Nations Advisory the battery unit and battery must be transported according to the rules set forth by the International Civil Aviation Organization ICAO International Air Transportation Association IATA International Maritime Organization IMO and United States Department of Transportation DOT etc General precautions The drawings given in this manual show the covers and safety partitions etc removed to provide a clearer explanation Always return the covers or partitions to their respective places before starting operation and always follow the instructions given in this manual Treatment of waste The following two laws will apply when disposing of this product Considerations must be made to each law The following laws are in effect in Japan Thus when using this product overseas the local laws will have a priority If necessary indicate or notify t
76. gh speed coil 30 N o Output kW eo 1000 Rotation speed r min 4000 SJ 2B6906TK low speed coil 45 z 30 2 6 15 0 175 680 1000 Rotation speed r min Note Short time rated output Built in Spindle Motor SJ B Series Specifications and Instruction Manual SJ 2B6709TK low speed coil 25 EO rating L Output kW 350 420 1150 Rotation speed r min 1500 SJ 2B6802TK high speed coil 45 30 Output kW 650 Rotation speed r min 3200 SJ 2B6908TK low speed coil 36 Output kW N A N 175 500 Rotation speed r min 1000 SJ 2B6906TK high speed coil 45 wo o Output kW at oa Output kW N eo N AB 600 Rotation speed r min 1800 3300 2 1 Built in Spindle Motor SJ 2B6709TK high speed coil 36 o Output kW N N R 1000 3000 Rotation speed r min 6000 SJ 2B6905TK low speed coil 30 20 Output kW 420 1500 Rotation speed r min SJ 2B6908TK high speed coil 36 24 Output kW 450 1500 Rotation speed r min 3300 SJ 2B6914TK low speed coil 36 240 1000 Rotation speed r min Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt SJ 2B6914TK high speed coil 60 Output kW
77. hese laws to the final user of the product 1 Requirements for Law for Promotion of Effective Utilization of Resources a Recycle as much of this product as possible when finished with use b When recycling often parts are sorted into steel scraps and electric parts etc and sold to scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning a Mitsubishi recommends recycling and selling the product when no longer needed according to item 1 above The user should make an effort to reduce waste in this manner b When disposing a product that cannot be resold it shall be treated as a waste product c The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor and appropriate measures including a manifest control must be taken d Batteries correspond to primary batteries and must be disposed of according to local disposal laws Disposal Note This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex Il Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and or reused This symbol means that batteries and accumulators at their end of life should be disposed of separately from your household
78. ignals 14 ch 37211 DO RQ MT1 MT2 e Teee AE Note 1 Handle with care as this is a precision component D e HAM Pay special attention not to apply excessive external force on the sensor s detection face Applying such force will cause a fault Note 2 In installing the sensor keep the protruding fitting of Rg esa mm on the machine side and push the C part of the sensor mounting seat against the fitting Note 3 In installing the detection gear make sure that the D part side comes the opposite side of the sensor installation side sensor s lead wire side Note 4 The diviation of the center of the detection gear is 16 540 25mm from the sensor mounting face Note 5 A connector of the signal cable side one plug and nine pins is attached Detection gear Lead wire length A mm TS5690N6440 1600 30 TS5690N6460 2000 30 TS5690N6410 400 10 TS5690N6420 800 20 TS5690N6430 1200 20 MU1606N601 Pin layout of output Seen from ArrowA connector j p Encoder mounting face of machine side Sensor mounting face 0 060 d 72 0 010 MITSUBISHI CNC _ 2 Specifications lt TS5690N12xx MU1606N709 gt Round crimp contact for thermistor 0 5 4 For M4 screw Unit mm Output connector by Tyco Electronics 100410 E Sensor mounting face Note 4 ee mn d A Housing
79. indle drive unit MDS D2 SP 320 MDS D2 SP 320 MDS D2 SP 400 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 18 5 22 15 22 15 22 Short time ratin xs 30 ae 30 22 Ge 9 30 minute rating 30 minute rating 80 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Output d acceleration 22 30 22 30 22 30 Capacity d deceleration Actual acceleration deceleration output 26 4 36 26 4 36 26 4 36 Note 4 Base rotation Continuous 500 1500 475 1200 350 1000 speed r min Short time 500 1500 475 1200 420 1000 Maximum rotation speed r min 1500 6000 1150 6000 1500 6000 Frame No Core width 180 250 180 295 180 295 Torque Base Continuous 353 140 302 175 409 210 Annie speed Short time 420 191 442 239 500 286 Rotor GD kg m 1 13 1 48 1 48 Rotor inertia kg m 0 283 0 37 0 37 Stator 70 83 83 Mass kg Rotor 35 49 49 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 5230 5210 6180 Cooling fluid volume l min 20 C 15 15 15 Moto
80. ions 3 Dedicated Options MITSUBISHI CNC _ 3 Dedicated Options 3 1 Cables and Connectors 3 1 1 Cable Connection Diagram The cables and connectors that can be ordered from Mitsubishi Electric Corp as option parts are shown below Cables can only be ordered in the designated lengths Purchase a connector set etc to create special length cables Spindle Power supply MDS D2 Series drive unit unit 3 phase 200VAC power supply MDS D2 SP MDS D2 CV Je 9 ei o Power supply communication HA cable Circuit protector cna f SES 9 9 9 Note Prepared CN2 fal by user B S 0 For external emergency stop oHoHoH AC reactor CN23 o PHA D AL ei Pea Contactor OJ d d d Note Prepared Circuit protector or by user aaa protection fuse Note Prepared by user Boa Power connector Contactor control output Power cable Only connector is supplied Spindle encoder cable lt Motor side PLG cable gt Grounding wire Crimping terminal Terminal block Power cable wire Thermistor wire Detection sensor TS5690 Built in spindle motor Detection gear MU1606 I The
81. it The unit could drop Always observe the installation directions of the units or motors Secure the specified distance between the units and control panel or between the servo drive unit and other devices Do not install or run a unit or motor that is damaged or missing parts Do not block the intake or exhaust ports of the motor provided with a cooling fan Do not let foreign objects enter the units or motors In particular if conductive objects such as screws or metal chips etc or combustible materials such as oil enter rupture or breakage could occur Provide adequate protection using a material such as connector for conduit to prevent screws metallic detritus water and other conductive matter or oil and other combustible matter from entering the motor through the power line lead out port The units motors and encoders are precision devices so do not drop them or apply strong impacts to them N CAUTION A Store and use the units under the following environment conditions Environment Unit Motor Ambient temperature Storage Transportation 15 C to 70 C Operation 0 t0 55 C with no freezing Operation 0 to 40 C with no freezing with no freezing Storage 15 C to 70 C Note2 with no freezing Operation 90 RH or less Operation 80 RH or less Ambient humidity with no dew condensation with no dew condensation Storage Transportation 90 RH or less Storage 9095 R
82. ive gap e 8 x The deviation between the sensor 2 A phase offset excessive The A phase offset is larger than the specified value to side and the center of the gear 3 A phase offset excessive The A phase offset is larger than the specified value to side The devint EES and the center of the gear 4 B phase amplitude excessive The B phase amplitude is larger than the specified value Too small gap 5 B phase amplitude too small The B phase amplitude is smaller than the specified value Excessive gap m The deviation between the sensor 6 B phase offset excessive The B phase offset is larger than the specified value to side and the center of the gear e R Th iati h 7 B phase offset excessive The B phase offset is larger than the specified value to side e deviation between the sensor and the center of the gear 8 Z phase width excessive The Z phase width is larger than the specified value AL2C factor Too small gap 9 Z phase width too small The Z phase width is smaller than the specified value Excessive gap A 7 phase siror incorrect output The relation of the phases between AB and Z is abnormal The deviation between the sensor p P AL2C factor and the center of the gear B Zphass error sliver waver The relation of the phases between AB and Z is abnormal The deviation between the sensor P AL2C factor and the center of the gear C Z phase error no signal The Z phase signal is not detected AL2C factor Excessive gap detection g
83. l However when the rotor is shrink fit it will be resolved so the dimensions noted in the outline diagram can be used for the reference value of the rotor inner diameter 3 Use a magnetic material for the shaft 4 Some rotor types have a groove to be used as a guide when layering the steel plates however do not use this to fix the rotor Lead Stator Coil end Groove Lead side outline diagram 5 If the heating is improper or if uneven trouble may occur Be careful that the recommended heating temperature differs between IM and IPM 6 The material of the end ring for the high speed series rotor differs from the standard series rotor so strict temperature control is necessary when the rotor is heated 7 The oils on the rotor may evaporate and generate a gas when the rotor is heated so ventilate the area well 8 Natural cooling is recommended after shrink fitting the rotor 9 A slight strain may occur on the shaft from the rotor shrink fitting so finish machine the parts that require precision after shrink fitting Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 2 Rotor Assembly 1 Fixing the rotor without sleeve When installing the rotor without sleeve assembly becomes easier if a push in guide section or chamfer section is created on the shaft sleeve lt When a push in guide is created gt Engagement length B Relief dimension A Core wid
84. larity 1 Reverse polarity 13018 PR SP018 SPEC2 Spindle specification 2 bit 1 oplp Open loop control This allows the operation in which no encoder feedback signals are used It is used when adjusting the encoder etc 0 Disable 1 Enable 413113 SP113 OPLP Current command value for open loop Set the current command value for when the open loop control is enabled When 0 is set the state will be the same as when 50 is set When not using set to O The open loop control is enabled when SP018 bit1 is set to 1 Setting range 0 to 999 Short time rated 96 MITSUBISHI CNC _ 4 Assembly and Installation 4 20 9 Wiring and Connection MITSUBISHI CNC _ 5 Wiring and Connection DANGER 1 Wiring work must be done by a qualified technician 2 Wait at least 15 minutes after turning the power OFF and check the voltage with a tester etc before starting wiring Failure to observe this could lead to electric shocks 3 Securely ground the drive units and spindle motor 4 Wire the drive units and spindle motor after installation Failure to observe this could lead to electric shocks 5 Do not damage apply forcible stress place heavy items on the cables or get them caught Failure to observe this could lead to electric shocks 6 Always insulate the power terminal connection section Failure to observe this could lead to electric shocks N CAUTION 1 Correctly and securely perfor
85. lays dx terminate pulse appli magnetic pole estimate Alarm 16 and 4C are detected 6 Drive the IPM spindle motor and check that the Z phase has been passed Control output2 bit0 changes from 0 to 1 on NC monitor display 7 Stop the IPM spindle motor 8 Turn ON the emergency stop 9 Set the magnetic pole adjustment DC excitation mode SP225 SFNC5 bit4 dcd 21 DC excitation method gt Change the parameter setting value of 10 Setthe DC excitation related parameters SP125 DA1NO and SP 126 DA2NO by SP125 DA1NO 10 41096 after the emergency stop SP126 DA2NO 10 SP127 DA1MPY 10000 ms 11 Release the emergency stop start DC excitation mode 2 The IPM spindle motor reciprocates one time Yes 13 Check the AFLT gain magnetic pole shift amount on the drive monitor screen 14 Turn ON the emergency stop terminate DC excitation 15 Setthe average of magnetic pole shift amounts to SP118 MSFT The parameter error warning E4 and error No 13225 are displayed when the DC excitation function is executed before the Z phase has been passed 16 Release the magnetic pole adjustment DC excitation mode SP225 SFNC5 bit4 dcd 0 SP125 DA1NO to SP127 DA1MPY 0 17 NC power ON again Initial setup completed Built in Spindle Motor SJ B Series Specifications and Instruction Manual 6 1 Initial Setup for IPM Spindle Motor 6 1
86. le vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 3200 3330 4120 Cooling fluid volume l min 20 C 10 10 10 Motor total length mm 335 335 345 Stator outer diameter mm 179 5 Note 3 179 5 Note 3 179 5 Note 3 Rotor inner diameter mm 075 075 075 Motor wire size mm 3 14 x AWG 8 6 6 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motor type Note i SJ2B43044TK SJ2Ba 3i8lIR SJaBadi l Compatible spindle drive unit MDS D2 SP 320 MDS D2 SP 320 MDS D2 SP 160 AC reactor for spindle motor
87. led for NC system 2 The initial setup is required for each IPM spindle motor 3 Perform the initial setup again after replacing the encoder 6 1 1 Adjustment Procedure In the IPM spindle motor drive system create the initial magnetic pole by the method listed below after the power ON The DC excitation function detects the magnetic pole shift amount on the Z phase basis when using an IPM spindle motor so the IPM spindle motor will be driven with the initial magnetic pole and perform the DC excitation function decision of the magnetic pole shift amount after the Z phase has been passed Creati thod of th Creation timi Tih 7 PE M d e je Md ghee n iis ae Related parameters Compatible system initial magnetic pole initial magnetic pole 1 Detection by the initial m SP121 Kpp SP122 Kvp IPM spindle motor magnetic pole estimate function EES SP123 Kvi Relative position encoder 2 Detection by pulse applied At the initial servo ON IPM spindle motor method Relative position encoder The IPM spindle motor will be driven according to the magnetic pole shift amount set in the spindle parameter 13118 SP118 which you determined through the DC excitation function after turning the NC power ON next and the Z phase has been passed The IPM spindle motor will be driven with the initial magnetic pole in the above table until the Z phase has been passed even after the magnetic pole shift amount is set With the DC excit
88. m the wiring Failure to do so could result in runaway of the spindle motor or injury Do not mistake the terminal connections Do not mistake the polarity Failure to observe this item could lead to ruptures or damage etc AA OO N Electronic devices used near the drive units may receive magnetic obstruction Reduce the effect of magnetic obstacles by installing a noise filter etc 5 Do not install a phase advancing capacitor surge absorber or radio noise filter on the power line U V W of the spindle motor 6 Do not modify this unit 7 If the connectors are connected incorrectly faults could occur Make sure that the connecting position and the connection are correct 8 When grounding the motor connect to the protective grounding terminal on the drive units and ground from the other protective grounding terminal Use one point grounding Do not separately ground the connected motor and drive unit as noise could be generated Built in Spindle Motor SJ B Series Specifications and Instruction Manual 5 1 Part System Connection Diagram 5 1 Part System Connection Diagram MDS D2 MDS D2 MDS D2 Mitsubishi CNC Ge j TEM T Power supply unit Spindle drive unit Servo drive unit OoPT120 ptical communication cable CN1A CN1B CN1A CN1
89. machine side s installation position to be of the specified dimensions in advance Lead wire 2 With the sensor installation seat s R section butted against the Sensor installation seat notched fitting section fix the sensor installation seat with a mounting screw M5 x 0 8 screws A locking agent should be R section applied on the mounting screw before it is tightened 3 Fix the sensor with its R section butted against the notched fitting seer section so that the position relation between the detection gear and P sensor is kept constant This ensures favorable accuracy of the To the end of the outer diameter sensor installation 4 Keep the deviation of the sensor center and outer diameter center of E the detection gear to 0 25mm or less If the center deviation cannot E E be directly measured set so that the dimension from the sensor A 8 installing surface to the outer diameter edge of the detection gears is side 5 22 5 0 25mm Some detection gears have thickness at the inner FH 5 E diameter section 5 Make sure that force is not constantly applied on the sensor s lead Installing the detector wires 6 Check the gap between the encoder sensor and the gear 0 3 0 05mm 5 POINT To install the sensor section the notched fitting section on the machine side must have the specified dimensions The sensor s installation accuracy is assured by adjusting the outside dimensions of the notched fitting section 3 0mm Butt
90. me rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1 G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 9820 9480 Cooling fluid volume l min 20 C 15 15 Motor total length mm 555 520 Stator outer diameter mm 369 5 Note 3 369 5 Note 3 Rotor inner diameter mm 0165 0165 Motor wire size mm 2 38 AWG 2 2 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 17 MITSUBISHI CNC _ 2 Specifications lt SJ PMB Series gt Built in spindle motor type Note 1 J PMB022151 02 J PMB04412T BO J PMB140071 01 Compatible spindle drive unit MDS D2 SP 240 MDS D2 SP 200 MDS D2 SP 320 AC reactor for spindle motor Coil changeover Low speed coil High sp
91. move the clip two to three times before measuring MITSUBISHI CNC _ 4 Assembly and Installation 4 2 Rotor Assembly 1 Rotor installation to the shaft Shrink fitting is recommended for fixing the rotor to the shaft or sleeve The shrink fit interference will differ according to the type so refer to the motor outline diagram If the recommended interference width is small match and machine the shaft or sleeve outer diameter When shrink fitting the shaft or sleeve onto the rotor heat the rotor in an electrical furnace so that the temperature of each part is even The recommended heating temperature is 300 350 C for IM rotor and 130 C or less for IPM rotor If the heating is improper or if uneven trouble may occur The upper limit of the rotor temperature is 400 C or less on the rotor surface The inside surface of the rotor is not machined unless a special note is made on the outline diagram Remember that the rotor is weak as the rotor core is composed of layered steel when selecting the machining conditions for finish machining Machining with difficult conditions may cause the steel plates to deform or peel N CAUTION 1 The rotor before shrink fitting is weak so take care not to apply strong impacts to it Take care not to let foreign matters metallic powder etc enter the rotor before assembling 2 The inner diameter and outer diameter may have an approximately 0 1mm curve as the rotor core is composed of layered stee
92. n 1 For the use of this product its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in the product and a backup or fail safe function should operate on an external system to the product when any failure or malfunction occurs 2 Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes Do not use this product in any applications other than those specified above especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties Contents gel XE 1 1 1 1 Spindle Drive System Configuration ssssssssssssssssseeeeeeeen nennen ener nnne 1 2 EWERT 1 2 1 2 Explanation Of Type ccce dee vence edet ve pe ipee e et v d vv aeu o ve do vu Ed ete 1 3 1 2 1 Built in Spindle Motor Tvpe 1 3 12 2 Encoder We 1 4 poe d fer T 2 1 2 1 Built in Spindle Mear ect Merde onic ae eee ee di A ea eee Ua da 2 2 2 1 1 Environmental Conditions sess nennen enne nnn sn tenerse nens 2 2 21 2 Precautions for Storage eL fepe date E e e ge c E de OE edo eec Ee 2 2 2 1 9 Specifications EE 2 3 Ee Ee 2 19 2 1 5 Outline Dimension Drawinges essent nn nnns nnn nnns 2 27 2 2 PLG Serial Output Encoder TS5690 MU1606 Series sese 2 32 22 1 Specifications EISE ro aei et obe eia He a e i etos 2 32 2 2 2 Outline Dimension D
93. nd set to an open loop control Turn the NC power OFF and then ON again Rotate the spindle by inputting 100r min command Although this is the same as normal S command operation neither the spindle side encoder feed back or the motor side encoder feed back is used for the motor control on the spindle drive unit since the open loop control is set with the spindle parameter 5 Switch to the Servo diagn menu on the NC maintenance screen and change from Spindle unit to PLG diagn When all the diagnosis signal bits are constantly at 0 the installation of PLG encoder is normal When the diagnosis signal bit is 1 the result of diagnosis is abnormal Perform troubleshooting following 4 Diagnosis and remedy by reference to the error details and main cause 6 Set the spindle parameter 13018 bit1 SP018 bit1 to 0 again and finish the open loop control pun S N CAUTION The spindle PLG diagnosis is only performed during the open loop control operation Diagnosis screen is displayed even during the normal operation however the error detection 1 display will not be performed Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 5 Installation of Motor Encoder lt Display of spindle PLG diagnosis gt When an error is detected with spindle PLG diagnosis 1 is displayed on the corresponding diagnosis signal bit Information for spindle PLG diagnosis For details of e
94. ndle side encoder Spindle side PLG encoders TS5690 Series have the specified gap from the gear by installing the sensor section on the machine notched fitting section Whether a signal is detected correctly or not can be confirmed using the servo diagnosis screen on NC while rotating the spindle motor in an open loop control Confirmation of encoder installation polarity Open the drive monitor spindle unit on the NC Diagnosis screen and display Machine position Motor end FB and FB error Confirm that Machine position and Motor end FB are counted on the same polarity and that FB error is not cumulated while rotating the spindle by hand When the polarity of Machine position and Motor end FB is different and FB error is cumulated change the setting of 4413017 bit4 SP017 bit4 Set the spindle parameter so that the spindle system is in a full closed loop control during this confirmation 13019 SP019 Set the encoder resolution of spindle side PLG encoder correctly 13031 SP031 Set to full closed loop control 6200 Confirmation of encoder installation accuracy Whether the gap between the sensor section and the gear is ensured correctly or not can be confirmed using the servo diagnosis screen PLG diagn on NC while rotating the spindle motor in an open loop control Confirm it according to the following procedures Power ON the spindle drive unit and the NC Set the spindle parameter 1301 8 bit1 SP018 bit1 to 1 a
95. netic pole estimation 0 Normal 1 Enable Built in Spindle Motor SJ B Series Specifications and Instruction Manual 6 2 Protective Functions List of Units 6 2 Protective Functions List of Units The following are the alarms and warnings specific to the IPM spindle motor system Refer to the Instruction Manual of the drive unit currently used for other alarms and warnings 6 2 1 Drive Unit Alarm y Reset No Name Details mhod Stop method In the IPM spindle motor system the magnetic pole position is not correctly Initial magnetic pole position detected during the initial magnetic pole position detection function It can occur 16 A PR Coast to a stop detection error when the motor is mechanically constrained at servo ON or when an excessive force is applied to the motor during magnetic pole estimation 37 Wntakparameteremor An incorrect set value was detected among the parameters send from the NC PR Initial error p at the power ON The magnetic pole position detected in the magnetic pole position detection 3E Magnetic pole position control is not correctly detected The setting of magnetic pole shift amount AR Coast to a stop detection error SP118 is not reliable The encoder installation polarity may be reverse Motor overheat An overheat is detected on the motor 46 The thermistor signal receiving circuit of the motor was disconnected NR Deceleration stop Thermal error Ae alee ma
96. ng 3 7 5 5 7 5 Short time rating 5 5 30 minute rating 7 5 30 minute rating 11 30 minute rating Standard output during Output acceleration 7 5 T1 11 capacity TW deceleration Actual acceleration deceleration output 9 13 2 13 2 Note 4 Base rotation Continuous 1100 1700 1500 speed r min Short time 1100 1700 1500 Maximum rotation speed r min 12000 8000 8000 Frame No Core width 112 125 112 170 112 170 Torque Base Continuous 32 1 30 9 47 7 ech Speed short time 477 42 1 70 0 Rotor GD kg m 0 051 0 070 0 070 Rotor inertia kg m 0 0128 0 0175 0 0175 Stator 15 20 20 Mass kg Rotor 56 76 76 Overload capacity for one minute 12096 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 1510 1140 2500 Cooling fluid volume l min 20 C 5 5 10 Motor total length mm 230 275 270 Stator outer diameter mm 179 5 Note 3 179 5 Note 3 179 5 Note 3 Rotor inner diameter mm 075 075 80 Motor wire size mm ET Se Sa AWG 12 10 10 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling ca
97. ng acceleration deceleration or Short time rated output MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt SJ 2B4201T SJ 2B4218T SJ 2B4202T z z a 2 E 2 6 6 6 1500 6000 15000 1500 2500 10000 1500 6000 15000 Rotation speed r min Rotation speed r min Rotation speed r min SJ 2B4215T SJ 2B4203T SJ 2B4219T 9 tandard outpUNquring z 8 acceleration deceleati x a amp i E amp 2 15 5 1 2 o Oo o 3 0 1500 3000 7500 15000 1500 4500 15000 1500 2000 6000 15000 Rotation speed r min Rotation speed r min Rotation speed r min SJ 2B4310T SJ 2B4301T SJ 2B4327T 9 15 15 mihbte I tandard outpw during 15 minute iacceleration decsleration z 6 15 5 i E 10 x x 5 5 5 amp B B 6 6 3 o 5 0 0 1500 1750 4500 8000 1100 1500 6000 8180 12000 1500 1700 2200 6600 8000 Rotation speed r min Rotation speed r min Rotation speed r min SJ 2B4340T SJ 2B4313TK low speed coil SJ 2B4313TK high speed coil 9 9 15 mihute tating l Li z 6 6 rm x 5 5 5 amp amp 2 8 8 s 8 3 0 0 1350 1500 7500 8000 1000 2100 2100 8000 12000 Rotation speed r min Rotation speed r min Rotation speed r min Note Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output lt SJ B Series gt SJ 2B4323TK low speed coil 15 10 10 minute rating 7 5 Output kW
98. ns and Instruction Manual 2 1 Built in Spindle Motor lt SJ PMB Series gt SJ PMB02215T 02 Unit mm Motor wire Length 000mm den Thermistor wire 4 75 19 D Length 1000mm amp o o Size 075mm 5 a GH m WO T MM at B amp 7 g 825 B4zizig 8 e Sg di on eee e s5 ai 42 21 42 5o e g ai Ti iti 5 5 75 5 _ 20 110 SJ PMB04412T BO Unit mm Motor wire Length 1000mm 225 3 Thermistor wire ff a Length 1000mm U 0 120 45 8 Size 075mm di il WH K um a RES wg Hp atl N ge a Sd fe ele XU EE poy eps a Se 95 35 5 RR ka S s IR wl 30 5 120 540 170 SJ PMB14007T 01 Unit mm Motor wire Length 1000mm ABA ABE 250 e MES M E Thermistor wire 75 120 op 8 Length 1000mm Size 0 9mm S d i ii Wi E 50 65 go 8 282989 S8le2g2 S Salsa AEE 3 o e S 8 E TE Li Jm BI L C A Al 20 10 120 1010 170
99. nstall a condensing capacitor surge absorber or radio noise filter on the output side of the drive unit Correctly connect the output side of the drive unit terminals U V W Failure to do so could lead to abnormal operation of the motor When using a power regenerative power supply unit always install an AC reactor for each power supply unit In the main circuit power supply side of the unit always install an appropriate circuit protector or contactor for each unit Circuit protector or contactor cannot be shared by several units Always connect the motor to the drive unit s output terminals U V W Do not directly connect a commercial power supply to the servo motor Failure to observe this could result in a fault When using an inductive load such as a relay always connect a diode as a noise measure parallel to the load When using a capacitance load such as a lamp always connect a protective resistor as a noise measure serial to the load Do not reverse the direction of a diode which Servo drive unit Servo drive unit connect to a DC relay for the control output COM COM 24VDC 24VDC signals such as contractor and motor brake output etc to suppress a surge Connecting it backwards could cause the drive unit to Ge Sta malfunction so that signals are not output and emergency stop and other safety circuits are inoperable Do not connect disconnect the cables connected between
100. o the following table for the shrink fitting values The detection gears should be heated evenly between 120 and 150 C using an electric furnace etc Guideline for detection gear shrink fitting values erg Shrink fitting mm ise Shrink fitting mm 40 0 020 to 0 040 140 0 050 to 0 085 570 0 030 to 0 055 D160 0 060 to 0 090 B80 0 030 to 0 055 215 0 080 to 0 110 125 0 050 to 0 085 3 Keep the deflection of the outer diameter when the detection gears are installed on the shaft to 0 02mm or less 4 Toremove a detection gear fixed with shrink fitting use the screw holes opened in the axial direction for pulling two M5 screw holes or two M8 screw holes or push the end with a jig Carry out this work carefully Applying excessive force when pulling out the gears could cause the inner diameter of the detection gears to deform 5 Before reusing detection gears which have been removed always measure the inner diameter dimensions and carefully check that the inner diameter is not deformed and that the sufficient tightening amount can be secured Do not reuse the detection gears if the inner diameter is deformed or if any abnormality such as damage to the teeth is found Built in Spindle Motor SJ B Series Specifications and Instruction Manual 4 5 Installation of Motor Encoder 3 Installing the sensor section Sensor installation surface 1 Prepare the notched fitting section at the
101. od and Coverage Should any fault or defect hereafter called failure for which we are liable occur in this product during the warranty period we shall provide repair services at no cost through the distributor from which the product was purchased or through a Mitsubishi Electric service provider Note however that this shall not apply if the customer was informed prior to purchase of the product that the product is not covered under warranty Also note that we are not responsible for any on site readjustment and or trial run that may be required after a defective unit is replaced Warranty Term The term of warranty for this product shall be twenty four 24 months from the date of delivery of product to the end user provided the product purchased from us in Japan is installed in Japan but in no event longer than thirty 30 months Including the distribution time after shipment from Mitsubishi Electric or its distributor Note that for the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased please refer to 2 Service in overseas countries as will be explained Limitations 1 The customer is requested to conduct an initial failure diagnosis by him herself as a general rule It can also be carried out by us or our service provider upon the customer s request and the actual cost will be charged 2 This warranty applies only when the conditions metho
102. on Output kW 1060 1260 1500 3150 3500 Rotation speed r min SJ 2B4304TK high speed coil 18 Output kW 750 1500 6000 Rotation speed r min 12000 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt SJ 2B4318TK low speed coil 30 i 1 25 ED rating I 1 Output kW 900 1200 2500 3000 Rotation speed r min SJ 2B4501TK low speed coil 18 tandard output H during acceleration 12 tti deceleration x 5 id 6 6 0 700 950 2250 Rotation speed r min SJ 2B6611TK high speed coil 18 Standard output tyring 1 acceleration decple 2 g 1 Output kW 1030 1400 4200 5730 6000 Rotation speed r min SJ 2B6602TK low speed coil 30 20 S 5 B 6 10 0 550 2000 Rotation speed r min Note Short time rated output SJ 2B4318TK high speed coil 30 Output kW 2500 10000 12000 Rotation speed r min SJ 2B4501TK high speed coil 18 1 Standard output during 12 in qacceleration deceleration Output kW 1320 1800 10000 Rotation speed r min SJ 2B4502TK low speed coil 30 N Standard output during acceleration deceleration amp 1 6 10 0 525 1050 3000 Rotation speed r min SJ 2B6602TK high speed coil 30 N eo
103. on MITSUBISHI CNC _ 1 Introduction 1 1 Spindle Drive System Configuration 1 1 1 System Configuration Spindle Power supply MDS D2 Series drive unit unit 3 phase 200VAC power supply MDS D2 SP MDS D2 CV c D amp o S KS Power supply communication P Sg El CN24 Circuit protector CHA e 9 9 9 Note Prepared by user CN2 qd yu D For external e emergency stop Im lob tot AC reactor CN23 o URBE D AL e On E Et g y g Contactor Note Prepared Circuit protector or by user h gag protection fuse Note Prepared by user Bel 8j Power connector Contactor control output Power cable Only connector is supplied Spindle encoder cable lt Motor side PLG cable gt Grounding wire Crimping terminal Terminal block Power cable wire Thermistor wire 96 Oo OX Detection sensor TS5690 Built in Detection gear spindle motor MU1606 The wiring is an example In the spindle head 1 For coil changeover specification refer to the section Spindle coil changeover in MDS D2 DH2 Series Instruction Manual IB 1501127 ENG 2 For details on the dri
104. or Tyco Electronics Connector 172169 1 Contact 170363 1 AWG26 22 170364 1 AWG22 18 P5 5V LG MT1 MT2 SD SD RQ RQ SHD Note For the pin 7 or 8 use the contact 170364 1 For the other pins use the contact 170363 1 lt For 15m or less gt Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG MT1 MT2 SD SD RQ RQ Case grounding Spindle motor side connector Tyco Electronics Connector 172169 1 Contact 170363 1 AWG26 22 170364 1 AWG22 18 P5 5V LG MT1 MT2 SD SD RQ RQ SHD Note For the pin 7 or 8 use the contact 170364 1 For the other pins use the contact 170363 1 For 15m to 30m Built in Spindle Motor SJ B Series Specifications and Instruction Manual 3 2 AC Reactor 3 2 AC Reactor When using a compatible built in spindle motor insert an AC reactor between the drive unit and the motor as shown below Spindle drive unit MDS D2 SP c2 ll AC reactor Power connector Grounding wire Crimping terminal Terminal block 9 Power cable wire Thermistor wire 96 o NO O Detection sensor TS5690 Detection Built in spindle motor gear MU1606
105. ove hole 4 Assembly and Installation 4 1 MITSUBISHI CNC _ 4 Assembly and Installation 4 1 Stator Assembly 1 Shrink fitting interference within the housing Shrink fitting is recommended for the matching of the stator and housing cooling jacket external sleeve etc The recommended values for the shrink fitting interference are given below If the interference amount is near the upper limit the housing outer diameter may expand after shrink fitting Thus machining the housing outer diameter after shrink fitting is recommended If expansion at the housing outer diameter after shrink fitting is not permissible match the size the housing inner diameter according to the stator outer diameter so that the shrink fitting interference is within the reference values given below tator outer diameter ecommended interference eference interference mm mm mm when machining housing inner diameter 109 5 0 01 to 0 07 0 01 to 0 015 127 5 0159 5 0179 5 0 01 to 0 075 0 01 to 0 015 209 5 0229 5 0 01 to 0 085 0 01 to 0 02 254 5 0 01 to 0 095 0 01 to 0 025 299 5 0 02 to 0 095 0 02 to 0 035 369 5 0 02 to 0 105 0 02 to 0 04 When recommended interference cannot be ensured gt When recommended interference cannot be ensured for the matching of the stator and housing a stopper must be created with the set pins The recommended set pin dimensions and machinable depth of the set holes are shown below Th
106. ower shut off immediately Turn the power OFF immediately if smoke abnormal noise or odors are generated from the unit or motor Do not disassemble or repair this product Never make modifications When an alarm occurs the machine will start suddenly if an alarm reset RST is carried out while an operation start signal ST is being input Always confirm that the operation signal is OFF before carrying out an alarm reset Failure to do so could lead to accidents or injuries Reduce magnetic damage by installing a noise filter The electronic devices used near the unit could be affected by magnetic noise Install a line noise filter etc if there is a risk of magnetic noise Use the unit motor and regenerative resistor with the designated combination Failure to do so could lead to fires or trouble The brake magnetic brake of the servo motor are for holding and must not be used for normal braking There may be cases when holding is not possible due to the magnetic brake s life the machine construction when ball screw and servo motor are coupled via a timing belt etc or the magnetic brake s failure Install a stop device to ensure safety on the machine side After changing the programs parameters or after maintenance and inspection always test the operation before starting actual operation Do not enter the movable range of the machine during automatic operation Never place body parts near or touch the spindle during rotation
107. pacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination lt SJ B Series gt Built in Spindle Motor SJ B Series Specifications and Instruction Manual 2 1 Built in Spindle Motor Built in spindle motor type Note 1 SJ 2B4313TK SJ 2B4323TK SJ 2B4325TK Compatible spindle drive unit MDS D2 SP 160 MDS D2 SP 200 MDS D2 SP 240 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 5 5 5 5 5 5 5 5 11 15 Shore 7 5 7 5 7 5 7 5 15 22 9 30 minute rating 30 minute rating 80 minute rating 30 minute rating 15 minute rating 15 minute rating Standard output during Output d acceleration 7 5 7 5 11 11 15 22 Capacity d deceleration Actual acceleration deceleration output 9 9 13 2 13 2 18 26 4 Note 4 Base rotation Continuous 1000 2100 1000 2000 2000 4700 speed r min Short time 1000 2100 1000 2000 2000 4700 Maximum rotation speed r min 2100 12000 2
108. parameter No even when the parameter is set to a value within the setting range an error is occurring due to the hardware compatibility or specifications or in relation to several other parameters Check the specifications and initial setup method of the IPM spindle motor system and correctly set the parameters according to the descriptions in the following table No Details Related parameters The motor selected is of a motor series different from the drive unit s input voltage 200V 400V 13017 AS SP017 Or a motor of an incompatible motor series is selected In a semi closed loop control system the setting value of SP019 is different from that of SP020 Set them 13019 to the same value SP019 SP019 is set to a value outside the setting range 13032 The power supply type SP032 is set but a power supply unit is not connected SP032 Always set the power supply type for the drive unit connected last on the NC optical communication cable The expansion sub side encoder resolution SP097 is set to 0 for a encoder that requires the resolution expansion setting 13097 If the upper 16 bits for the encoder resolution are O this should be set to 1 SP019 SP097 The expansion sub side encoder resolution SP097 is set to a value other than 0 for a encoder that does not support the resolution expansion setting The expansion main side encoder resolution SP098 is set to 0 for a encoder that requir
109. power line or encoder cable MITSUBISHI CNC _ 6 Setup Initial setup procedures for IPM spindle motor Perform the initial setup for the IPM spindle motor by following the steps in the flow diagram below Start the initial setup 1 Use the initial No magnetic pole estimate function Initial magnetic pole estimate method gt lt Pulse applied method gt mem Alarm AC 2 Set the parameters related to the initial magnetic pole estimate Check whether the setting such as the pulse application SP121 MP Kpp 6 time SP 142 is correct SP122 MP Kvp 2 1500 Reset NC release the alarm 4C after the confirmation SP123 MP Kvi 2000 Alarm 16 SP124 ILMTsp 100 96 Check whether the motor is not mechanically constrained NC power ON again release the alarm 16 after the confirmation Increase the parameter setting value for SP122 Kvp by 300 and NC power ON again Alarm 16 is released 3 Release the emergency stop 4 Spindle forward run S60 start initial magnetic pole estimate 2 Set pulse applied magnetic pole estimate method mode SP226 SFNC6 bit4 2 1 3 Release the emergency stop Drive LED displays Cx 4 Spindle forward run 60 during initial magnetic pole start pulse applied magnetic pole estimate estimate Drive LED displays dx terminate initia agnetic pole estimate Alarm 16 is detected 5 Drive LED disp
110. r No Name Details Mig d Stop method 3 An incorrect set value was detected among the parameters send from the NC in de E4 Parameter warning 7 3 the normal operation Note 1 A drive unit processes all reset types of alarms as PR However AR will be applied according to the encoder Note 2 Resetting methods Automatically reset once the cause of the warning is removed NR Reset with the NC RESET button This warning can also be reset with the PR and AR resetting conditions PR Reset by turning the NC power ON again This warning can also be reset with the AR resetting conditions AR Reset by turning the spindle drive unit power ON again Note 3 IPM spindle motor does not stop when the warning occurs Note 4 When an emergency stop is input IPM spindle motor decelerates to a stop When SP055 or SP056 is set MITSUBISHI CNC 6 Setup 6 2 3 Parameter Numbers during Initial Parameter Error lt Parameter error No gt If an initial parameter error alarm 37 or set parameter warning warning E4 occurs the axis name and the No of the error parameter that exceeds the setting range will appear on the NC Diagnosis screen as shown below Error parameter S02 Initial parameter error S52 Parameter error warning OOOO OOOO OOOO Error parameter No Axis name OOOO Error parameter No Axis name If an error No in the following table is displayed as the error
111. r failures which we are not responsible for or which the customer acknowledges we are not responsible for 2 Service in Overseas Countries If the customer installs the product purchased from us in his her machine or equipment and export it to any country other than where he she bought it the customer may sign a paid warranty contract with our local FA center This falls under the case where the product purchased from us in or outside Japan is exported and installed in any country other than where it was purchased For details please contact the distributor from which the customer purchased the product 3 Exclusion of Responsibility for Compensation against Loss of Opportunity Secondary Loss etc Whether during or after the term of warranty we assume no responsibility for any damages arising from causes for which we are not responsible any losses of opportunity and or profit incurred by the customer due to a failure of this product any damages secondary damages or compensation for accidents arising under specific circumstances that either foreseen or unforeseen by Mitsubishi Electric any damages to products other than this product or compensation for any replacement work readjustment and startup test run of on site machines or any other operations conducted by the customer 4 Changes in Product Specifications Specifications shown in our catalogs manuals or technical documents are subject to change without notice 5 Product Applicatio
112. r total length mm 390 470 450 Stator outer diameter mm 299 5 Note 3 299 5 Note 3 299 5 Note 3 Rotor inner diameter mm 0145 130 0130 Motor wire size mm 22 22 im AWG 4 4 4 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 15 MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B6802TK J 2B6905TK J 2B6908TK Compatible spindle drive unit MDS D2 SP 640 MDS D2 SP 320 MDS D2 SP 320 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 30 30 22 22 15 22 Short time ratin oe Si 26 Eis 22 28 9 30 minute rating 30 minute rating 30 minute rating 30 minute rating 50 ED rating 50
113. ration maintenance or inspection to ensure correct usage Thoroughly understand the device safety information and precautions before starting operation The safety precautions in this instruction manual are ranked as WARNING and CAUTION Z DANGER When there is a potential risk of fatal or serious injuries if handling is mistaken N WARNING When a dangerous situation or fatal or serious injuries may occur if handling is mistaken N CAUTION When a dangerous situation may occur if handling is mistaken leading to medium or minor injuries or physical damage Note that some items described as A CAUTION may lead to major results depending on the situation In any case important information that must be observed is described The signs indicating prohibited and mandatory matters are explained below Q Indicates a prohibited matter For example Fire Prohibited is indicated as G2 C Indicates a mandatory matter For example grounding is indicated as e The meaning of each pictorial sign is as follows AN A A A CAUTION CAUTION rotated CAUTION HOT Danger Electric shock Danger explosive object risk Prohibited Disassembly is KEEP FIRE AWAY General instruction Earth ground prohibited After reading this specifications and instructions manual store it where the user can access it easily for reference The numeric control unit is configured of the cont
114. rawinges sess nennen nennen nns 2 33 3 Dedicated Options ceni eee ane ece co cte eee e Con Cer ce ese cere u eun nh unas 3 1 3 1 Cables and Connechors A 3 2 3 1 1 Cable Connection Diagoram nennen enne enhn nnn sn nnne nn nnne nes 3 2 3 1 2 List of Cables and Connectors sse ener nennen nennen nensis enean 3 3 3 2 AG Reactors EE 3 5 4 Assembly and Installation EE EEEEEEEEEEEEEEEEEEE KEE 4 1 4 1 Stator Assembly TEE 4 2 4 2 Botor Assembly a c Den i duode ee ea OE dtp Pee le de rue e dare dede 4 6 4 3 Motor Assembly ciem hoi fere et eee Tee Pe ERR D pete E RS 4 9 4 4 Precautions for Handling IPM Spindle Motor 4 12 4 4 T Precautiors ETH 4 12 4 5 Installation of Motor Encoder AAA 4 14 4 5 1 Accuracy Encoder TS5690 Gees 4 14 5 Wiring and CONnne ction s eseseeeeeeeeeeeeeeenneeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 5 1 5 1 Part System Connection Diagram esee ense tenent nnne rennen nnns 5 3 SEI S 6 1 6 1 Initial Setup for IPM Spindle Motor 6 2 6 1 Adjustment Procedure i n ee Ede e en ee obe rd ene ib een 6 2 6 1 2 Related Parameters tee ier iet tee ee nete D neret ie vd eeu res i bea trate ovg 6 5 6 2 Protective Functions List of Une 6 7 62 1 Drive Umt Ala EE 6 7 6 2 2 Drive Unit Warning iei oli eite tib teeth cate e Diete ne DEOR ea 6 7 6 2 3 Parameter Numbers during Initial Parameter Error 6 8 Introducti
115. ries Specifications and Instruction Manual 4 3 Motor Assembly e The installation direction of the stator and encoder is the standard installation direction if the lead wires are both protruding in the same direction as shown in the figure below If the both lead wires are protruding away from each other this will be the reverse installation direction Reverse the order of the phases of the stator lead wire when using the reverse installation direction Encoder gears Lead wires LS 4 E IN j Dees aN S NWS niin Encoder sensor Standard installation The encoder and lead wires of stator are at the same side Encoder gears Lead wires AZZZZAS SSS A SS voccs sra AI ZS Le SS ree e EE 2S SS D 4 SSS LN bes DLL Encoder sensor Reverse installation The encoder and lead wires of stator are at the opposite side lt The wiring between the drive unit and motor When not using coil changeover gt Motor terminal U U fv V o Ww Ww Spindle drive unit Standard installation lt The wiring between the drive unit and motor When using coil changeover gt a low speed high speed changeover A star A delta changeover circuit Motor termina Inside of the motor o U U o V V o Ww Ww M
116. rol unit operation board servo drive unit spindle drive unit power supply servo motor and spindle motor etc In this section Precautions for safety the following items are generically called the motor e Servo motor e Linear servo motor e Spindle motor Direct drive motor In this section Precautions for safety the following items are generically called the unit Servo drive unit Spindle drive unit Power supply unit Scale interface unit Magnetic pole detection unit X POINT Important matters that should be understood for operation of this machine are indicated as a POINT in this manual For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes Do not use this product in any applications other than those specified above especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties N WARNING 1 Electric shock prevention AN A A A gt gt BPP PPRP Do not open the front cover while the power is ON or during operation Failure to observe this could lead to electric shocks Do not operate the unit with the front cover removed The high voltage terminals and charged sections will be exposed and can cause electric shocks Do not remove the front cover and connector even when the power is OFF unless c
117. stor wire Tm G S H J re Length 500mm amp b O N 2 e OD al hi di wll T KL M NP 8g __ _ ____ ____ __ gpg df ll da d fiim wll L x 1 Unit mm Motor type A OB OC d1 OD d2 QE D2 FiIG H J K L M N P E SJ 2B4112T 116 76 4 56 4 45H7 EE 78 12 GE m 79 115 127 5h7 PET 1 146 45 66 35 10 10 66 10 044 SJ 2B4111T 116 76 4 56 4 45H7 im 78 12 e a 79 115 127 5h7 SE 1 146 45 66 35 10 10 66 y 10 0 44 SJ 2B4105T 116 76 4 56 4 45H7 nd 78 12 pd 79 115 127 5h7 ae 1 200 45 120 35 10 10 120 i 10 044 SJ 2B4102T 116 76 4 56 4 45H7 SE 78 12 ye us 79 115 127 5h7 SEN 1 250 45 170 35 10 10 170 a 10 044 SJ 2B4201T 150 97 70 60H7 ie 99 4 pes 100 150 159 5h7 M 1 465 50 75 40 4 10 75 e 10 03 SJ 2B4202T 150 97 70 60H7 iod 99 4 E SS 100 150 159 5h7 um 1 495 50 105 40 4 10 105 B 10 03 SJ 2B4203T 150 97 70 60H7 SC 99 4 2 a 100 150 159 5h7 Un 1 225 50 135 40 4 10 135 EN 10 03 SJ 2B4219T 150 97 70 60H7 ia 99 4 Se SS 100 150 159 5h7 Son 1 225 50 135 40 4 10 135 2 10 03 SJ 2B4303TK 170 112 86 75H7 m 113 3 Ce d 114 170 179 5h7 p 1 335 65 220 50 5 15 220 d 15 0 35 SJ 2B4326TK 170 112 86 75H7 20090 413 9 TOP m 114 t70 179 57 oo CD 395 65 220 50 5 15 220 2 15 0 35 SJ 2B4311TK 170 112 86 75H7 TT 113 9 10029 e 114 170 179 5n7 Laun
118. subishi Electric Turkey A mraniye ubesi Turkey Service Center SERIFALI MAH NUTUK SOK NO 5 34775 MRANIYE ISTANBUL TURKEY TEL 90 216 526 3990 FAX 90 216 526 3995 Czech Republic Service Center KAFKOVA 1853 3 702 00 OSTRAVA 2 CZECH REPUBLIC TEL 420 59 5691 185 FAX 420 59 5691 199 Russia Service Center 213 BNOVODMITROVSKAYA STR 14 2 127015 MOSCOW RUSSIA TEL 7 495 748 0191 FAX 7 495 748 0192 MITSUBISHI ELECTRIC EUROPE B V SCANDINAVIA Sweden Service Center HAMMARBACKEN 14 191 49 SOLLENTUNA SWEDEN TEL 46 8 6251000 FAX 46 8 966877 Bulgaria Service Center 4 A LYAPCHEV BOUL POB 21 BG 1756 SOFIA BULGARIA TEL 359 2 8176009 FAX 359 2 9744061 Ukraine Kharkov Service Center APTEKARSKIY LANE 9 A OFFICE 3 61001 KHARKOV UKRAINE TEL 380 57 732 7774 FAX 380 57 731 8721 Ukraine Kiev Service Center 4 B M RASKOVOVYI STR 02660 KIEV UKRAINE TEL 380 44 494 3355 FAX 380 44 494 3366 Belarus Service Center OFFICE 9 NEZAVISIMOSTI PR 177 220125 MINSK BELARUS TEL 375 17 393 1177 FAX 375 17 393 0081 South Africa Service Center 5 ALBATROSS STREET RHODESFIELD KEMPTON PARK 1619 GAUTENG SOUTH AFRICA TEL 27 11 394 8512 FAX 27 11 394 8513 MITSUBISHI ELECTRIC ASIA PTE LTD ASEAN FA CENTER Singapore Service Center 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL 65 6473 2308 FAX 65 6476 7439 Malaysia KL Service Center 60
119. tallation MITSUBISHI CNC _ 4 Assembly and Installation 4 4 Precautions for Handling IPM Spindle Motor 4 4 1 Precautions The built in IPM spindle motor rotor has a core in which permanent magnets are arranged Very strong magnetic attraction force is generated between magnetic material as iron The magnetic attraction force is generated mainly on the core surface side rotor outside Almost no attraction force is generated on the sleeve inside Therefore when handling the single rotor unit take safety measure to avoid accidents as fingers or hands may be caught due to the magnetic attraction force In addition the magnetic force is released into the air so it is highly dangerous to approach the rotor before assembling because medical electronics such as pacemaker may not operate normally Please note that if watch magnetic tape floppy disk cash card prepaid card ticket etc are approached their magnetic memories may be destroyed or magnetized and may not be able to use due to the magnetic force lt General precautions gt 1 Do not put magnetic materials as iron close to the single rotor unit Permanent Permanent magnets are embedded 2 Before handling remove metal items such as watch piercing jewelry necklace etc 3 Do not leave the rotor unattended gt When the rotor is not securely fixed to the machine or device make sure to store it in the package properly 4
120. tation time When driving an IPM spindle motor MDS D2 DH2 Series Use in the DC excitation function DC excitation Set the initial excitation time when SP225 SFNC5 bit4 dcd 1 When 0 is set the state will be the same as when 10000 is set Setting range 32768 to 32767 1 100 fold 13225 SP225 SFNC5 Spindle function 5 bit 4 dcd DC excitation mode 0 Normal 1 Start N CAUTION The parameters SP125 to 128 act as the adjustment parameters while IPM magnetic pole is being estimated and thus normal D A output is disabled MITSUBISHI CNC _ 6 Setup lt Initial magnetic pole estimate function related parameters gt 13121 SP121 MP Kpp Magnetic pole detection position loop gain Set the position loop gain in the magnetic polar detection loop This is used in the initial magnetic polar detection when the IPM spindle motor is turned ON Set to 0 when using an IM spindle motor Setting range 0 to 32767 13122 SP122 MP Kvp Magnetic pole detection speed loop gain Set the speed loop gain in the magnetic polar detection loop This is used in the initial magnetic polar detection when the IPM spindle motor is turned ON Set to 0 when using an IM spindle motor Setting range 0 to 32767 13123 SP123 MP Kvi Magnetic pole detection speed loop lead compensation Set the speed loop lead compensation in the magnetic polar detection loop This is used in the initial magn
121. th _ s end Push in guide section The length must be 0 1 to RS 0 3mm smaller than the Rotor core outer diameter of the rotor joint section Installation direction Shaft sleeve Outer diameter of the rotor joint section Clearance 7 DN Installation Ac End ring direction When a chamfer is created gt Engagement length B Chamfering dimension Core width UNI Rotor core Relief dimension A Ensure the length that the chamfering dimension besides the engagement length B Installation direction a og EE Z 5 Z Shaft sleeve ht ff M la Ng ou E ES E EE ee deo E a d A LE Z za Le rA Clearance D an SA LA IIIZ WA Lf f f p sd gt hid Chamfering Installation direction J End ring The inside of the rotor is swollen like 1 as the rotor core is made of layered steel Therefore take into consideration the swell in the rotor and ensure the relief dimension A and engagement length B The following are the relief dimension A and engagement length B To contact and stop the shaft sleeve on the swollen part create a clearance on the shaft sleeve Frame No 50 63 70 71 100 112 132 160 180 225 Relief dimension A mm 0 5 1 Engagem
122. the back side of the sensor installation seat against here 2 M5x0 8screw Butt the R section of the sensor installation seat against here Screw holes height Notched section s from the rotation center outer diameter Shape of notched fitting section Installing dimension of the sensor section Notched section s outer diameter Sensor series tvpe crew holes height from the otched fitting section s outer Na rotation center mm diameter mm TS5690N6400 51 4 P72 0 0 TS5690N1200 77 0 Disp To TS5690N2500 128 2 P223 6 UE MITSUBISHI CNC _ 4 Assembly and Installation 4 Installation accuracy diagnosis for spindle side PLG encoder CAUTION Do not operate the spindle before performing this installation accuracy diagnosis If operated with an improperly installed spindle side PLG encoder the spindle motor may rotate at high speed Always perform this diagnosis before normal operation 1 2 3 Outline In this section check if the installation polarity of spindle side PLG encoder corresponds to the parameter setting and the gap between the gear and the sensor is appropriate In a full closed loop control where the encoder is also installed on the spindle side it is controlled based on the feedback of the spindle side encoder during the speed command operation S command Do not command a normal spindle operation before confirming the installation accuracy of the spi
123. the outer diameter of the rotor 4 c Balancing C HIUIIDIIIIUIIDIT 2 l Balance ring Balance ring Completed lt Example of finished built in motor assembly gt Encoder sensor Coil end Stator End ring O side bearing case Balance ring Rotor Balance ring Shrink fitting the bearing J Installing the case J Installing the encoder L L Completed A SC O side bearing Sleeve Detection gear Cooling jacket P side bearing case P side bearing MITSUBISHI CNC _ 4 Assembly and Installation 1 Ensuring the space for the stator coil end 2 e The coil end dimensions are as shown in the outline diagram but the minimum value of the coil end inner diameter must take the stator inner diameter into consideration The coil end is made of a congregation of coil ends so there may be an inconsistency in the shape and dimensions Leave at least 5mm between the structure and the coil end assuming that the coil end might exist in the areas indicated with cross lines in the diagram below Coil end length Coil end length D Eo ROKR YW S 5 cS zc 5mm or more ECO c o 25 S9 S5 gt Oo S835 DD Cautions for assembling Install a cooling jacket around the stator and use fl
124. tput Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerable vibration Maximum stationary tolerable value 9 8m s 1G Momentary stationary tolerable value 29 4m s 3G Required cooling capacity Note 2 W 3810 3270 4450 Cooling fluid volume l min 20 C 10 10 10 Motor total length mm 380 380 440 Stator outer diameter mm 254 5 Note 3 254 5 Note 3 254 5 Note 3 Rotor inner diameter mm 0110 095 0110 Motor wire size mm 14 14 i AWG 6 6 8 Note 1 Please contact your Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination 2 11 MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B4503TK J 2B6603TK J 2B4602TK Compatible spindle drive unit MDS D2 SP 320 MDS D2 SP 320 MDS D2 SP 320 AC reactor for spindle motor
125. uction Manual 2 2 PLG Serial Output Encoder TS5690 MU1606 Series 2 2 2 Outline Dimension Drawings N CAUTION Always apply the notched fitting section machining with the specified dimensions to the sensor installation surface lt TS5690N64xx MU1606N601 gt Unit mm Round crimp contact for thermistor 0 5 4 For M4 screw Output connector by Tyco Electronics 100410 Housing Cap 172161 1 Contact Socket 170365 4 e Accessories Note 5 Sensor mounting A Housing Plug 172169 1 Qty 1 SS crono b Contact Pin 170363 4 Qty 9 7 e ARNS A 23 7 29 50 Name plate 38 Sensor model and 165 Serial No written 2 65 8 14 5 Serial No written_ 5 209 0 Lid Ground Cen zn 5 5 ru N CH D ita NN a H s OL Ae amp 7 Central line of p E i n E SS Le Nowa ear 8 i E Note 4 S s PET T A 3 Jj H LO v he S 5 a Note 2 go S M E S lo 2 I S S 9 D part Note 3 9 S 2 hole for identification L a EE Detection gear 8 4 One notch For Z 12 phase signal Projection for connector lock The number of teeth 64 22 For A B phase s
126. uid cooling oil cooling Take care so that water cutting fluid or conductive oils do not contact the stator coil ends Also make sure to prevent non conductive oils from contacting the structure Leave a space of 5mm or more between the stator coil ends and the structure Create a grounding terminal on the machine side structure stator housing etc and connect with the controller grounding terminal Chamfer or round the corners so that the lead wires from the stator are not damaged by the inlet edges The deviation in the stator and rotor shaft direction must be 2mm or less If the core width is smaller than 100mm the deviation must be 2 or less of the core width The unbalance between the stator and rotor must be less than 5 of the specified gap shown in the outline diagram Create a structure that will prevent foreign matter from entering the encoder balance section and encoder gears Make sure that the structure allows repairs and replacement Unless otherwise noted in the outline drawing there are no limits to the installation direction of the stator and motor The stator and motor combination can be changed without problems if the same motor specifications are used When machining the housing outer diameter after assembling the stator onto the housing cover the coil ends with tape etc so that the cutting chips do not adhere onto the coil Any chips on the coil will cause defective insulation Built in Spindle Motor SJ B Se
127. ur Mitsubishi Electric dealer for the special products not listed above Note 2 The value for the short time rated output is shown for the required cooling capacity Install a cooling jacket around the stator and use fluid cooling oil cooling Note 3 These dimensions are the dimensions after machine machining Note 4 Actual acceleration deceleration output is 1 2 fold of Standard output during acceleration deceleration or Short time rated output Note 5 Only the combination designated in this manual can be used for the motor and drive unit Always use the designated combination MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B4501TK J 2B6611TK J 2B4502TK Compatible spindle drive unit MDS D2 SP 200 MDS D2 SP 200 MDS D2 SP 320 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 7 5 7 5 7 5 7 5 7 5 7 5 Short time ratin A n 11 E 1i n 9 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating 30 minute rating Standard output during Output a f acceleration 15 15 11 15 22 22 capaci TW deceleration Actual acceleration deceleration output 18 18 13 2 18 26 4 26 4 Note 4 Base rotation Continuous 700 1320 500 1030 525 1050
128. ve unit Always use the designated combination MITSUBISHI CNC _ 2 Specifications lt SJ B Series gt Built in spindle motor type Note 1 J 2B4303TK J 2B4326TK J 2B4311TK Compatible spindle drive unit MDS D2 SP 200 MDS D2 SP 240 MDS D2 SP 320 AC reactor for spindle motor Coil changeover Low speed coil High speed coil Low speed coil High speed coil Low speed coil High speed coil Continuous rating 5 5 5 5 7 5 7 5 15 18 5 Short time ratin 7 5 7 5 11 11 18 5 22 9 30 minute rating 30 minute rating 30 minute rating 30 minute rating 15 minute rating 15 minute rating Output Standard output during f acceleration 11 15 15 18 5 22 30 kW capaci TW deceleration Actual acceleration deceleration output 13 2 18 18 22 2 26 4 36 Note 4 Base rotation Continuous 680 1250 1000 1600 1500 2570 speed r min Short time 680 1250 1000 1600 1500 2570 Maximum rotation speed r min 3000 12000 2500 12000 3500 12000 Frame No Core width 112 220 112 220 112 220 Torque Base Continuous 77 2 42 0 71 6 44 8 95 5 68 7 ech speed short time 105 57 3 105 65 7 118 81 7 Rotor GD kg m 0 090 0 090 0 090 Rotor inertia kg m 0 0225 0 0225 0 0225 Stator 26 26 26 Mass kg Rotor 9 8 9 8 9 8 Overload capacity for one minute 120 of short time rated output Ambient temperature C 0 to 40 Heat resistant class 155 F Tolerab
129. ve units refer to MDS D2 DH2 Series Specifications Manual IB 1501124 ENGQ N CAUTION 1 Keep the detection sensor cable away from the power cable 2 Connect the ground to the spindle head Built in Spindle Motor SJ B Series Specifications and Instruction Manual 1 2 Explanation of Type 1 2 Explanation of Type 1 2 1 Built in Spindle Motor Type A MITSUBISHI BUILT IN AC SPINDLE MOTOR Ga MODE J BG090B 300 01 NT 1 CO 4 POLE KW r min A max 3 PHASES 1 6000 24000 13 WIND CONNECT A 08 30000 8 POWER FACTOR S3 40 n 3 KW r min A max MOTOR INPUT 12 emo 24000 14 s2 103 V AMP INPUT 0 96 30000 s 200 230V 50 60Hz KW r min Amax_ THERMAL a CLASSIFICATION 155 F AMB TEMP 0 40 C kW min A max FRAME 50 50 SERIAL DATE 4 Date of manufacture min me E SPEC No Year Month IRSG00006 EC60034 1 MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN MA57D983101 Rating nameplate 1 Built in IM spindle motor SJ B Series gt ss 0 B E E 1 Voltage 3 Motor size 6 Coil changeover Symbol Voltage Stator outline frame No is Symbol Coil changeover 2 200V indicated with 0 to 9 A B None Unavailable 4 400V Symbol Stator outline D Available A 2 A 400V is available by spe

Built-in Spindle Motor SJ-B Series Specifications

Contents

Download Pdf Manuals

Related Search

Related Contents