GE WattStationTM Pedestal EVSE Charger
Contents
1. Figure 9 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 15 Step 18 Connect L1 and L2 to the PDB Power Distribution Block and ground wire to the ground lug shown in Figure 10 Step 19 The CAT5 cable is connected to the Ethernet port It is recommended to run 2 CAT5 cables if there are future or current plans to support communication daisy chaining of GE WattStation Pedestals Cable reel q Incoming Power Cables Connect at Bottom Terminals of PDB Power Distribution Block Ground Wire Connect to Ground Lug Power Distribution Block Ground Lug y Eo c A LINE SA Ethernet Port Figure 11 Cable should not be extended beyond the red indicator line at the end of the cable Pulling beyond this indicator may cause the cable reel to bind prohibiting retraction If cable becomes bound due to over extension the following steps must be followed to retract the cable before returning to normal operation 2 1 Turn off the power 2 2 Open the access door 2 3 Manually rotate the cable reel in a counter clockwise direction until the cable is fully retracted 2 4 Power up the unit as normal unit can be returned to normal operation GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 11 Communication 16 GE recommends that customers planning to use the GE WattSt2. 9 Field cable size A WARNING Make sure power to the EVSE is disconnected before performing any task Power wires Communication wires Cu 8 AWG minimum 75 C wires CAT5 Ethernet cable Ground wires Cu 8 AWG minimum 75 C wires 9 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 10 Installation Procedure 10 Step 1 Carefully unwrap the packaging and make sure the following items are present o WattStation Pedestal EVSE unit Key for WattStation access door Installation Manual MODBUS Guide Provisioning card Mounting Template O O O 0 0 Step 2 When removing the EVSE from the packaging do not lift the EVSE by the plastic top assembly When the EVSE needs to be lifted remove the access door and disconnect the ground connection on the door Grip EVSE on the door opening of the shell and or EV cable exit on front of shell After EVSE has been placed in its desired location reconnect the ground connection on door and close the access door Step 3 Check for any damage to the unit cord and connector If no damage is noticed proceed to next step If damage is noticed call 1 888 GE RESOLVE Step 4 Locate area concrete pad floor for EVSE unit Step 5 Install two conduits one for power minimum 1 Conduit and one for communicatior minimum 3 4 Conduit Both Conduits should fit IN ee Within a 4 75 diameter O ia Allow approximately 4 length for
3. DuraStation 1 2 Star Washer Kiosk Kiosk Skirt Panes Concrete Bed Figure 12 1 17 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 13 LIMITED WARRANTY FOR GE WattStation Pedestal this Warranty WARRANTY Any one or more of the following actions acknowledges that you have read and agree to the terms of this warranty agreement Your use of the GE WattStation Pedestal packaged with this Instruction Manual the Hardware online product registration of the Hardware or your return of the enclosed Registration Card GE s warranty obligations for this Hardware product are limited to the terms set forth in this Limited Warranty and are limited by and subject to the Exclusions and Limitations set out below GE warrants that this Hardware product shall be free of defects in materials and workmanship under normal use for a period of three 3 years from the date of manufacture the Warranty Period If a defect in the Hardware arises and a valid claim is received within the Warranty Period your sole and exclusive remedy will be for GE in its sole discretion and to the extent permitted by law to 1 repair the defect in the Hardware at no charge using new parts or refurbished parts or 2 exchange the Hardware with new or refurbished hardware that is functionally equivalent to the original Hardware the repaired Hardware and the 18 GE Energy excha
4. each conduit above the concrete level as shown in Figure 1 Cut as necessary to final dimensions Route power conduit and communication conduit through the center of the concrete bed appropriately Make sure that concrete top surface and EVSE unit bottom dome baseplate are flushed and parallel to flat ground surface Figure 1 12 Minimum GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual Template Step 6 Using provided template locate the 4 holes See figure 2 for reference Template must be 1 Concrete Bed Removed after locating the holes Tt d 4 Figure 2 Concrete Bed Step 7 Using a hammer drill and carbide tipped drill bit drill a hole 1 2 diameter and at least 5 to 6 5 14 to 6 deeper see figure 3 for reference Figure 3 Step 8 Repeat step 7 for all remaining holes g i i Mounting Screws Step 9 Clean out hole of all debris Concrete Bed Step 10 Install EVSE unit securely over Concrete gt Sd bed keeping conduits in center with four 1 2 6 anchor bolt holes on EVSE baseplate aligned with concrete bed holes Check local codes to ensure compliance See figure 4 for reference Conduit Figure 4 11 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 12 Step 11 Set the nut flush with the top of the sleeve anchor Step 12 Insert the sleeve anchor throug
5. in this manual relieve the user of his her responsibility to comply with all applicable codes or safety standards To reduce the risk of fire replace only with same type and rating of fuse Risk Of Explosion This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors It should not be located in a recessed area or below floor level 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual A baution This device is intended only for charging vehicles not requiring ventilation during charging To reduce the risk of electric shock connect only to properly grounded outlets 3 2 FCC Requirements Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Important Changes or modifications to this product not authorized by GE Energy Do not u
6. 2 GE Company All Rights Reserved WattStation Pedestal Installation Manual 6 Installation Requirements y WattStation should be installed only by a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards Ensure that a dedicated circuit capable of supplying 30A at 208 240 VAC is available Arecommended 40A upstream circuit breaker located either in a panel board or load center should be used GE WattStation EVSE unit has built in GFCI protection do not provide any additional GFCI protection upstream of the EVSE 7 Torque Specification Table SCREW SIZE TORQUE TORQUE TOL PDB Power Distribution Block for 40 in lb AL Field Wiring Ground lug 45 in lb 2 in lb Roller M5x12 Cup Point set screw 18 in lb 2 in lb Brush T 15 Driver size Tamperproof Head as ee Mb Brush bracket M5 Hex Head 23 in lb 2 in lb Table 1 8 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 8 Installation and Maintenance Tools 8 1 Installation Tools Type Characteristics Slotted Screwdriver 3 16 or Y4 Socket Ratchet Socket sizes M5 Wire stripper hammer wrench and anchor bolts Table 2 Use 1 2 x 6 Hexagonal Sleeve Anchor bolts 8 2 Maintenance tools Type Characteristics Slotted Screwdriver 3 16 or Y4 eal Socket Ratchet Socket sizes M3 M5 Table 3
7. Available from amp installed by GE Energy LilyPad EV Experts in Electric Vehicle Charging Stations Toll Free 855 383 3895 www lilypadev com GE WattStation Pedestal EVSE Charger Installation Manual imagination at work WattStation Pedestal Installation Manual Table of Contents No ee a2 opi IL 99 J 8 1 8 2 10 11 12 13 PION OS ts A N la ats meine hatin seat ah cla 3 A a A T Pe ener PU 4 IMPoOrtant oden TU CIO Sr lo le att 5 A He g a le agi oll ela Gora E 5 FCC REQUIEM eS aaa 6 GUO CII ASTUCIA Sto 7 ol e A a men rT enTE Ea TT 7 Ln AEA T AA AS A E E EA AETA E 7 Ste Request dida 7 instalation OVERVIEW ana Speciico ON Sandalias 7 nstalationRequie menisco dada 8 fo Co lomo eee pl Kol A UeUEON TI ee Um Taye RUE OD NSTE LIED nen UPN ETO ENED Cardi EE nn SEE 8 Ms Ona MAME ale a etal TOON meere emer entra Maree aa ti 9 EL Cu A A OHSU TE ETT SE TER A 9 MO ia oo AP A 9 eras 71 eae at Ones aD On oe NS OE EAE ee ee eee ere eee 9 ais WT OCE OUES eree nen ton eNO et Stee Mee nn NOTRE ESTEE E On IN ROSE On EoOONE One a vente Se TON 10 COMME E DAEA IE A A E E aaa 16 DIENES ENEE EIEE ORO E E E NENA N A A E ENA EA E ATT 17 A O ted saad daca sea ened dacts sana ond diva aOR 18 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 1 Publications Reference Documents DEH 41580 WattStation Pedestal User Manual DEH 41581 WattStation Pedestal MOD
8. BUS Register Mapping Guide 3 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 2 Introduction GE wishes to thank you for choosing our EVSE Electric Vehicle Supply Equipment product We are committed to being the world s leading supplier of EV chargers by providing the highest quality products as well as the best documentation and product support available in the industry Compiled in this manual is a comprehensive set of documentation for your purchase The manual is designed to provide you installation commissioning preventative maintenance trouble shooting and proper operating instructions for your GE Pedestal WattStation EV charger unit We suggest complete review of the manual by your personnel prior to installation and subsequent operation of the product Before proceeding to the instructions note that in this manual are several warnings cautions and notes which are highlighted in bold letters Please take time to read these special instructions because they contain important information regarding protection and safety of personnel and equipment WARNING Denotes operating procedures and practices that may result in personal injury or loss of life if not correctly followed CAUTION Denotes operating procedures and practices that If not strictly observed may result in damage to or destruction of equipment NOTE Notes call attention to information that is especially significan
9. DIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION OR UNDER ANY OTHER LEGAL THEORY INCLUDING BUT NOT LIMITED TO LOSS OF USE LOSS OF REVENUE OR ACTUAL OR ANTICIPATED PROFITS OR SAVINGS LOSS OF DAMAGE TO COMPROMISE OR CORRUPTION OF DATA OR ANY INDIRECT OR CONSEQUENTIAL LOSS OR DAMAGE HOWSOEVER CAUSED INCLUDING THE REPLACEMENT OF EQUIPMENT AND PROPERTY AND ANY COSTS OF RECOVERING PROGRAMMING OR REPRODUCING ANY PROGRAM OR DATA STORED IN OR USED WITH THE GE PRODUCT THE FOREGOING LIMITATION SHALL NOT APPLY TO DEATH OR PERSONAL INJURY CLAIMS OR ANY STATUTORY LIABILITY FOR INTENTIONAL AND GROSS NEGLIGENT ACTS AND OR OMISSION 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual Print one for each EVSE and keep this record in a safe location or inside the corresponding EVSE SAVE THESE INSTRUCTIONS The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the GE Company GE Industrial Solutions 41 Woodford Ave Plainville CT 06062 www geindustrial com WattStation is a trademark of General Electric Company Information provided is subject t
10. Do not open take apart or disassemble the Hardware in any way Doing so may cause damage that is not covered by this warranty Only GE or a GE authorized service provider should perform service on the Hardware 19 GE Energy TO THE EXTENT PERMITTED BY LAW THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL WRITTEN STATUTORY EXPRESS OR IMPLIED TO THE EXTENT PERMITTED BY APPLICABLE LAW GE SPECIFICALLY DISCLAIMS ANY AND ALL STATUTORY OR IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND WARRANTIES AGAINST HIDDEN OR LATENT DEFECTS IF GE CANNOT LAWFULLY DISCLAIM STATUTORY OR IMPLIED WARRANTIES THEN TO THE EXTENT PERMITTED BY LAW ALL SUCH WARRANTIES SHALL BE LIMITED IN DURATION TO THE DURATION OF THE EXPRESS WARRANTY PROVIDED IN THS WARRANTY SECTION AND TO THE REPAIR OR REPLACEMENT SERVICE PROVIDED IN THIS WARRANTY SECTION AND EXCLUSIONS AND LIMITATIONS PROVISION SUB SECTION IN EACH CASE AS DETERMINED BY GE No oral or written information or advice given by GE or a GE authorized representative shall modify or extend any warranty If any provision is held to be illegal or unenforceable the legality or enforceability of the remaining provisions shall not be affected or impaired EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE MAXIMUM EXTENT PERMITTED BY LAW GE IS NOT RESPONSIBLE FOR
11. ation Pedestal with the cellular option who want to ensure they will receive adequate coverage should perform a site survey with a third party as cellular performance is strongly affected by exact location environment factors and orientation of the pedestal Figure 12 shows preferred orientations General line of sight cellular performance Figure 12 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 12 DuraStation Upgrade Ensure that no power is connected to the DuraStation unit before the below steps are followed and also refer the DuraStation user manual for detailed instructions 1 Remove the access door on the back of the DuraStation kiosk unit by pressing the latch button 2 Take out the DuraStation kiosk by removing 1 2 13 Nut and 1 2 Star washer as shown in the figure 12 1 3 Take out the kiosk skirt by removing 1 2 13 Nut and cut the threaded rods to the concrete bed surface 4 Use the WattStation Pedestal template provided with the package to locate and drill new set of 4 holes refer step 6 under section 10 in this manual 5 Cut any conduit outside of center access hole center of base 4 above the ground refer step 5 under section 10 in this manual 6 Extend power wires and communication wire if available by about 18 7 Follow step 2 and step 7 through step 19 under section 10 as outlined in this manual to complete the installation 1 2 13 Nut and
12. h the EVSE Baseplate into the hole in the concrete base until the washer and nut are tight against the baseplate Step 13 Turn the nut until finger tight Step 14 Fasten anchor bolts to concrete base Torque bolts per specification Table 1 Step 15 Use a Wrench to set the sleeve anchor by turning the nut 3 to 4 full turns GE Energy Concrete Figure 5 Figure 6 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual View after Installation Figure 7 13 GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 14 Step 16 Open the access door by unlocking the key on back of the EVSE unit Below Top cover assembly Step 17 Route the Power wires and Ground wires as shown in the figure 9 IMPORTANT WattStation is rated for 208 240V AC 30Amps 1 Phase 60Hz power only The EVSE must be connected to a centrally grounded system The ground conductor should be run with power conductors and connected to the equipment grounding lug inside the charger Connections to the EVSE are the responsibility of the installer and purchaser not GE and such connections must comply with all applicable electrical codes and ordinances Torque all the nuts as per the torque specification in Table 1 Refer Table 2 for recommended tools GE Energy Wire Tray Wire Tray Communication Power Wires Wires
13. nged hardware are called the Remedied Hardware Any Remedied Hardware product will be warranted for the remainder of the original warranty period or ninety 90 days from delivery to the customer whichever is longer In order to receive the remedy set forth above you must contact GE during the Warranty Period at 888 437 3765 and provide the model number serial number and date of purchase Upon GE s determination that the Hardware product should be returned to GE return the Hardware and include with each returned item of Hardware i a copy of your original purchase invoice or receipt to verify your warranty ii your name address and telephone number iii the Return Materials Authorization RMA number In addition to the foregoing Hardware product warranty during the Warranty Period GE shall also provide telephone 888 437 3765 technical Support assistance Please note that the above warranty obligations of GE do not apply to installation service of the Hardware 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual EXCLUSIONS AND LIMITATIONS This warranty applies only to the Hardware manufactured by or for GE that can be identified by the GE trademark trade name or logo affixed to it This warranty does not apply to any non GE hardware product or any software even if packaged or sold with the Hardware Software distributed by GE with or without the GE brand name including but no
14. o change without notice Please verify all details with GE All Values are design or typical values when measured under laboratory conditions and GE makes no warranty or guarantee express or implied that such performance will be obtained under end use conditions DEH 41579A 4 12 20 GE Energy 2012 GE Company All Rights Reserved
15. re any installation work is performed study all drawings and instructions furnished by the supplier for the particular installation These include arrangement drawings front end and plan views connections to the equipment that may be required to meet any local codes such as mats screens or railings is not furnished 5 2 Safety Requirements e Eye protection with appropriate safety glasses e Inthe installation be sure to not connect directly to power distribution network cables without additional protection e When installing or performing maintenance on EVSE ensure EVSE is not powered e Use appropriate tools for each function 5 3 Installation Overview and Specifications This document provides step by step instructions for installing the WattStation Pedestal EV Charging Station Ensure that the EVSE is installed per Americans with Disabilities Act ADA Standards for Accessible Design guidelines refer to code of federal regulations document 28 CFR Part 36 sections 4 2 Space Allowance and Reach Ranges and 4 4 Protruding Objects Make sure that the EVSE unit Is installed in an area where it has adequate Verizon 3G coverage at the user site when using the cellular option on the charger Shaded installations are recommended for areas subject to temperatures approaching 50C 122F and high solar radiation 7 5 kWh m2 day Direct exposure under these conditions could affect long term life of the unit 7 GE Energy 201
16. se this product if there is any damage to the flexible power cord or the EV cable Risk of electric shock Do not remove cover or attempt to open the enclosure No user serviceable parts inside Refer servicing to qualified service person GE Energy could affect the EMC compliance and revoke your authority to operate this product Exposure to Radio Frequency Energy The radiated power output of the optional IEEE 802 11b g wireless radio and optional cellular modem in this device are below the FCC radio frequency exposure limits for uncontrolled equipment This device should be operated with a minimum distance of at least 20 cm between the IEEE 802 11b g wireless and Cellular antennas and a person s body and must not be co located or operated with any other antenna or transmitter by the manufacturer subject to the conditions of the FCC Grant 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 4 Grounding Instructions The EVSE must be connected to a centrally grounded system The ground conductor entering the EVSE must be connected to the equipment grounding lug inside the charger This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE Connections to the EVSE are the responsibility of the installer and purchaser not GE and must comply with all applicable electrical codes and ordinances 5 Installation Instruction 5 1 Before Installing Befo
17. t in understanding and operating the equipment GE Energy 2012 GE Company All Rights Reserved WattStation Pedestal Installation Manual 3 Important Safety Instructions 3 1 Safety and Compliance Charging Station and should not be used for any Ad Wwarninc Read all the instructions before using this product This device should be supervised when used around children Do not put fingers into the electric vehicle connector Do not use this product if the flexible power cord or EV cable are frayed have broken insulation or any other signs of damage Do not use this product if the enclosure or the EV connector is broken cracked open or show any other indication of damage This document provides instructions for installation of WattStation Pedestal EV GE Energy other product Before installing the EVSE Electric Vehicle Supply Equipment you should review this manual carefully and consult with a licensed contractor licensed electrician or trained installation expert to ensure compliance with local building codes climate conditions safety standards and state and local electrical codes The EVSE should be installed only by a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards The EVSE should be inspected by a qualified installer prior to initial use Under no circumstances will compliance with the information
18. t limited to system software is not covered under this warranty Refer to the End User Licensing Agreement accompanying the software for details of your rights with respect to its use GE does not warrant that the operation of the Hardware will be uninterrupted or error free GE is not responsible for damage arising from failure to follow instructions relating to the Hardware s use This warranty does not apply to a consumable parts such as batteries or protective coatings designed to diminish over time unless failure has occurred due to a defect in materials or workmanship b cosmetic damage c damage caused by use with non GE products d damage caused by accident abuse misuse liquid contact fire earthquake or other external causes e damage caused by operating the Hardware product outside the permitted or intended uses described by GE f damage caused by service including upgrades and expansions not performed by GE a GE authorized service provider an authorized representative of GE or a qualified electrician g a product or part that has been modified to alter functionality or capability without the written permission of GE h defects caused by normal wear and tear or otherwise due to the normal aging of the product i removed or defaced GE serial numbers or j damage caused by or via the network on which the Hardware product is used including but not limited to any online intrusion or attack Important
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