USER MANUAL ECO.50
Contents
1. 5 5 3 MER LN E E vumnede po 8 4k 35 o ux D ISSUE 1 Original version OCT 2013 CE EMC DECLARATION OF CONFORMITY DECLARING EUROBOOR BV Kryptonstraat 110 Zoetermeer The Netherlands that the following Appliance complies with the appropriate basic safety and health requirements of the EC Directives based on its design and type as brought into circulation by EUROBOOR BV Designation function Type Ratings and principal Characteristics Applicable EC Directives Used harmonized Standards Additional used EC Directives Albert Koster j he J Managing Director ISSUE 1 Original version OCT 2013 Magnetic Drilling Machine ECO 50 T 220 240 V 50 60 Hz Class ECO 50 T 1250W NO 100 280 185 530 min Machinery Directive 2006 42 EC EN 55014 1 2006 A1 2009 A2 2011 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2008 EMC Directive 2004 108 EC 242. e Select the lowest gear Fig 4 and lowest speed Fig 2 5 and set the direction of rotation to clockwise right 2 R at switch Fig 2 1 9 Switch on Fig 2 2 the machine and set the machine tap onto the drilled hole 9 Guide the machine slide down at the handle Fig 1 2 without exerting e Switch off Fig 2 2 the machine just before the tap is completely through the hole and set the direction of rotation to anti clockwise left at switch Fig 2 1 9 Switch on the machine Fig 2 2 again and allow the machine tap to come completely out of the work piece Then guide the motor unit slide upwards at handles to avoid damaging the start of the thread DO NOT LET YOUR TAP PUSH UP THE MOTOR UNIT BY ITSELF COUNTERSINKING REAMING Thanks to its wide range of operating speeds the machine can also be used for reaming or counter sinking ISSUE 1 Original version OCT 2013 15 LUBRICATION IN HORIZONTAL APPLICATIONS e Adjust the fluid flow as required using the flow regulator e Add more cutting fluid if the shavings metal chips become blue VERTICAL AND OVERHEAD APPLICATIONS Dip the cutter in cutting paste or apply an appropriate spray LUBRICATING THE FEED TRAVEL The feed travel should be lubricated periodically with grease to ensure smooth operation e Raise the motor unit to the highest position possible e Lubricate the dove tail guide way at both sides 9 Lubricate the gear rack After repeated use the
3. intended Check that moving are in perfect working order and do not jam and check whether parts are damaged All parts must be correctly installed and fulfill all conditions necessary to ensure perfect operation of the machine Damaged protective devices and parts must be repaired or replaced according to specifications by EUROBOOR of any authorized EUROBOOR dealer DO NOT use under wet conditions or in presence of flammable liquids or gases This magnetic drilling machine is a professional power tool DO NOT let children come into contact with the machine Supervision is required when inexperienced operators use this machine ELECTRICAL SAFETY The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate Your EUROBOOR MAGNETIC DRILLING MACHINE is designed in class grounded according to EN 61029 1 Earth wire is required If the supply cord is damaged it must be replaced by a specially prepared cord available through the EUROBOOR service organization ISSUE 1 Original version OCT 2013 10 EXTENSION CABLE If an extension cable is required use an approved 3 core extension cable suitable for the power input of this tool see technical data The minimum conductor size is 1 5 mm the maximum length is 30 meter When using a cable reel always unwind the cable completely ASSEMBLY AND ADJUSTMENTS WARNING To reduce the risk of injury turn uni
4. can lead to an electric shock burns and or severe injuries This Operator s Manual and the General Safety Instructions should be kept for later use and enclosed with the power tool should it be passed on or sold WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Donotoperate magnetic drilling machine in explosive atmospheres such as in the presence of flammable liquids gases or dust Magnetic drilling machine may create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a magnetic drilling machine Distractions can cause you to lose control ELECTRICAL SAFETY 1 Magnetic drilling machine plugs must match the outlet Never modify the plug in any way Do not us any adapter plugs 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose magnetic drilling machines to rain or wet conditions Water entering a machine will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the magnetic drilling machine or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock 5 When operating a magnetic drilling machine use an extension cord suitable for outdoor
5. of minimum 10 mm thickness is required for the magnet to work the best The attachment force generated by the magnet depends on various factors e Thickness of the material the magnet is placed on e Paint or coating of the material the magnet is placed on e Metal chips oil or other dirt under the magnet If the LED indicator see page 13 lights up GREEN the magnet is generating sufficient attachment force If the LED indicator lights up RED the magnet may not generating sufficient attachment force WARNING Do not use this machine when LED indicator is RED Magnet may not generate sufficient attachment force We would like to point out that this is only an indication and not a certainly that the magnet will not release from the material Euroboor accepts no liability ensuring from the magnet indicator not functioning or functioning poorly Make sure that the magnet attaches tightly to the work piece before turning on the motor unit of the magnetic drilling machine Euroboor magnets have 2 coils make sure that both coils are in contact with the material Do not connect any other machines to the electrical outlet the magnetic drilling machine is plugged into as it may result in the loss of magnetic force Always use the safety chain included Drilling above your head is extremely dangerous and is not recommended For the use of magnetic drilling machines on pipes not flat or non magnetic materials we refer to our brochure or our webs
6. source before installing and removing accessories before adjusting or changing set ups or when making repairs Be sure the switch is in the OFF position An accidental start up can cause injury Just as every magnetic drilling machine with moving parts your Euroboor magnetic drilling machine also needs regular maintenance service A few recommendations follow VISUALLY CHECK THE MACHINE FOR DAMAGE Machine must be checked before operation for any signs of damage that will affect the operation of the machine Particular notice must be taken of the mains cable if the machine appears to be damaged it should not be used failure to do so may cause injury or death CAUTION Clean all dirt dust metal chips and burrs of your magnetic drilling machine OPERATION OF THE MACHINE The machines operation must be checked to ensure that all components are working correctly Replace any defective parts immediately This prevents properly function parts from being damaged CARBON BRUSHES Brushes should be checked to make sure there is no abnormal wear present This should be checked at least once a week if used frequently If the carbon brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage to the machine CHECK MAGNETIC BASE Before every operation the magnetic base should be checked to make sure that the base is flat and there is no damage present An uneven magnet base will cause the magn
7. 1 Original version OCT 2013 SPARE PART LIST AND EXPLODED VIEW of ECO 50 T Nr 40 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 77 1 78 79 80 81 82 83 84 85 86 87 Article Description 050 0587 Screw PKVZ4 8x35 032 0156 Screw 3 9x60 050 0182 Adaptor ring 22x0 2 050 0161 Needle bearing 032 0221 Bearing 8x22x7 032 0171 Bearing 12x28x8 050 0251 First gear 050 0231 Axle 050 0246 Gear shaft 050 0191 Spindle drive shaft 050 0371 Carbon brush holder 050 0147 Carbon brush set 050T 0180 Ring magnet 050 0112 Screw 4 8x45 032 0106 Screw 4 8x50 0507 0332 Screw 2 8x12 050 0116 Adaptor ring rubber 22x2 5 050 0466 Bearing 20x37x9 050 0221 Bearing 17x40x12 050 0177 Spindle gear 050 0171 Gear 34 40 050 0261 Baffle 050 0111 End cover 050 0142 Housing 050 0176 Circlip 471 10 050 0246 Circlip 471 15 050 0166 Circlip 472 28 050 0236 Inner gear plate 050 0207 Gasket for gear casing 050T 0181 Armature 220v 050T 0186 Armature 110v 050T 0276 Field 220v 050T 0277 Field 110v 050 0206 Gear casing 050 0431 Key for spindle 050 0301 Key 032 0211 Casing pin 050 0291 Clutch shaft 040 0286 Gear switch 050T 0333 Speed Control Unit 220v 050T 0334 Speed Control Unit 110v 050 0211 Plate for gear casing 21 EXPLODED VIEW of ECO 50 T ISSUE 1 Original version OCT 2013 22 MM uem apemigen VEN on et pe b he c ab d
8. 4 1 Allen Key 5 1 Wrench 8 1 Lubrication system 1 Safety chain 1 Cutting oil 1MT3 1 MT 3 Ejection pin 1 Operators manual 1 Exploded drawing 1 Safety Ear Protection 1 Safety Glasses 1 Safety Gloves ISSUE 1 Original version OCT 2013 TECHNICAL DATA ECO 50 T ANNULAR CUTTERS 12 50 mm TWIST DRILLS 23 mm THREADING M3 M16 COUNTERSINKING 10 40mm LENGTH 245 mm WIDTH 160 mm HEIGHT 365 550 mm STROKE 170 mm WEIGHT 14 kg MAGNET Lx WxH 170 x 85 x 48 mm MAGNETIC FORCE 1850 kg MOTOR POWER 1250W TOTAL POWER 1360 W SPEED no load SPEED load 1200W 1 250 min II 460 min SPINDLE MT 2 19 05 mm Weldon AVAILABLE 110 120 V AC 220 240 V AC I 100 280 min Il 185 530 min Emission values for sound and vibration Two figure specifications as per ISO 4871 Sound emission Measured A weighted sound power level LwA re 1 pW in decibels 103 Measuring uncertainty KwA in decibels 3 A weighted emission pressure power level measured at the workplace LpA re 20 uPa in decibels 103 Measuring uncertainty KpA in decibels 3 Vibration emission Rated acceleration in m s 0 5 Measuring uncertainty K in m s 1 5 REMARK The sum of the measured emission value and respective measuring inaccuracy represents the upper limit of the values that can occur during measuring Wear ear protection For measurement values obtained according to the respective product standard see t
9. FOR PROFESSIONALS BY PROFESSIONALS USER MANUAL ECO 50 T Magnetic Drilling Machine SERIAL NO DATE OF PURCHASE Congratulations on your purchase of the Euroboor ECO 50 T Portable Magnetic Drilling Machine Your model is designed to produce superior holes quickly and efficiently Through years of experience constant innovation and development Euroboor BV is committed to provide you with metal cutting tools and products to help you be more productive Before operating your new magnetic drilling machine please read all instructions first These include the Operator s Manual and Warning Label on the unit itself With proper use care and maintenance your model will provide you with years of effective hole drilling performance TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND ALL INSTRUCTIONS EUROBOOR BV Kryptonstraat 110 2718 TD Zoetermeer Netherlands T 31 79 361 49 90 F 31 79 361 49 89 info euroboor com www euroboor com ISSUE 1 Original version OCT 2013 1 Safety Guard 2 Feed Handle 3 Cooling System Tank 4 Magnetic Stand 5 Magnet Switch 6 Motor Switch ISSUE 1 Original version OCT 2013 Term meaning Read documentation Wear ear protection Wear eye protection Danger warning caution European conformity symbol Class of protection No load speed GENERAL POWER TOOL SAFETY WARNINGS lt x 3 ul 3 2 2 O ISSUE 1 Original version OCT 2013 Expla
10. crew the cap back on WARNING Do not use the lubrication system in vertical or overhead drilling applications Instead use Euroboor cutting paste FITTING THE SAFETY CHAIN 1 Passthe safety chain through the opening near the grip 2 Wrapthe chain around the work piece 3 Securely close the chain using the lock WARNING Always use the safety chain when using machine vertically and or up side down ISSUE 1 Original version OCT 2013 11 INSERTING AND REMOVING AN ACCESSORY FIG 1 The tool holder accepts annular cutters with a 19 05 mm Weldon shank with one or more flats A WARNING The teeth of a cutter are very sharp and can be dangerous 1 In order to fit an annual cutter it is necessary to remove the guard 1 2 Slide the pilot pin through the hole in the center of the cutter shank 3 Insert the shank of the accessory as far into the tool holder as possible 4 Tighten the two Allen screws with Allen key 5 To remove the accessory loosen the Allen screws and take out the cutter PRIOR TO OPERATION Try a few simple projects using scrap material until you develop a feel for the machine OPERATION Instructions for Use WARNING Always observe the safety instructions and applicable regulations WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories MAGNETIC BASE Material
11. efective Control Unit Defective armature and or field Magnet does not function the Defective magnet motor does Defective wiring of magnet Defective Control Unit Annular cutters break quickly Clearance in the guide holes are bigger than the hole Bent spindle cutter Shaft extending from the motor is bent Bent pilot pin Motor running roughly and or Bent spindle seizing up Shaft extending from the motor is bent Triangular guide not mounted straight Dirt between spindle and triangular guide Motor starts running when Damage or defective relais in control unit magnet switch is turned on Motor making a rattling sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and Armature damaged burned motor has no force Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor Speed Control Unit Defective or loose magnet on top of armature Damaged or defective sensor Speed Control Unit Damage to Armature or field coil Damaged or defective carbon brushes Guiding takes a great deal of Guide is set too tight effort Guide is dry needs to be greased Guide gear rack rotation system dirty or damaged Insufficient magnetic force Damaged or defective wiring Bottom of magnet not clean and dry Bottom of magnet not flat Work piece is not bare metal Work piece is not clean
12. ess starting from 6 mm with zero air gap between the magnet core surface and the mounting surface Curvature coats of paint and surface irregularities will create an air gap Keep the air gap to a minimum Always place the machine on a flat surface Do not clamp the magnetic drilling machine on small or irregularly shaped objects Always place the machine on a surface that is clear of shavings chips swarf and surface dirt Keep the magnet clean and free of debris and swarf Do not turn on the machine until it has been mounted and installed according to these instructions Do not turn on the machine before having checked that the magnetic stand has been tightened firmly to the mounting surface Adjust the table so cutter does not extend into the work piece before drilling Do not perform any design assembly or construction activities on the work piece while the machine is turned on Before turning on the machine make sure the accessory has been mounted correctly Always use the recommended speed for the accessories and the material Do not use the machine on the same work piece on which electric welders are being used Use only an appropriate cutting fluid Use a general non oil based metal cutting coolant diluted with water Do not use liquid cutting fluids while drilling vertically or overhead Dip the cutter in cutting paste or apply an appropriate spray for these applications Do not pour cutting fluid into the reservoir while it is mo
13. et not to hold as efficiently and may cause injury to the operator CHECK MACHINES GREASE The gearbox grease should be checked once a month to ensure all moving components are covered to prevent wear The grease should be changed at least once a year to ensure you gain the best from the machine CHECK ARMATURE This should be checked at least 1 per month to check that there are visual signs of damage to the body or to the commutator Some signs of wear will be seen on the commutator over a period of time this is normal as this is the part that comes in contact with the brushes but any signs of abnormal damage and the part should be replaced ISSUE 1 Original version OCT 2013 17 ADJUSTMENT OF SLIDE An essential requirement of the machine is that the slide can move in a smooth and controlled manner free of lateral movement and vibration This situation can be maintained by periodic adjustment of the slide and is accomplished in the following manner 1 Place the machine in an upright position and by means of the capstan raise the slide to its highest position Clean the brass rail strips and apply a small amount of light machine oil to the wear surfaces 2 Commencing with the top screw loosen both setting nut 4 on spare part drawing with included wrench 8 and the setting screw 5 on spare part drawing with included Allen key 2 5 Then gently feed in setting screw until slight resistance is encountered Follow your way down adj
14. from the household at municipal waste sites or by the retailer when you purchase a new product ISSUE 1 Original version OCT 2013 20 O CON OU BWN NNNNNNNRPRP RP RP H H HB RP mp mB OUA OO DMN 27 28 29 30 31 32 34 35 36 37 38 39 Nr X Article 020 0056 020 0106 020 0111 020 0096 020 0091 050 0611 020 0201 050 0011 032 0016 020 0156 050 0141 020 0146 040 0041 020 0086 020 0084 4 020 0061 020 0077 020 0081 020 0066 020 0046 020 0041 020 0031 020 0036 020 0182 PP RSEU 020 0101 032T 0003 PP SOTEU 2 020 0206 020 0006 020 0016 020 0017 020 0011 032T 0058 100 0152 050T 0401 050T 0402 020 0037 050T 0101 050T 0102 050 0586 Description Frame Screw SSM6x16 Washer M6 Setting Nut Setting Screw Magnet Hi Lo Sensor Slide Rack Screw SSM6x20 Motor holder Screw SSM6x25 Top fixing Plate110mm Brass rail set stick Pressing Strip 4 holes Capstan hub assembly End plate End screw Arm for Capstan Motor cable Coupling nut for Motorcable Coupling nut for main cable Main Cable Screw washer nut Rear plate Panel screw M4x8 rear plate Panel screw long M4x20 front plate Front plate Sensor LED cable On Off switch Fuse holder Fuse F2A Magnet switch Potentiometer L R switch Control Unit Hi Lo 220v Control Unit Hi Lo 110v Cable clamp Motorunit 220v Motorunit 110v Cable housing ISSUE
15. gear rack may become loose If necessary adjust the 5 self locking set screws at the left side Tighten screws in series until the gear rack moves freely in the dove tail guide but does not allow the motor to wobble Cleaning WARNING Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents Wear approved eye protection and approved dust mask when performing this procedure WARNING Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid Optional Accessories WARNING Since accessories other than those offered by EUROBOOR have not been tested with this product use of such accessories with this tool could be hazardous To reduce the risk of injury only EUROBOOR recommended accessories should be used with this product Consult your dealer for further information on the appropriate accessories ISSUE 1 Original version OCT 2013 16 MAINTENANCE Your EUROBOOR power tool has been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper tool care and regular cleaning CAUTION To reduce the risk of injury turn unit off and disconnect machine from power
16. he last page of this Instruction Manual ISSUE 1 Original version OCT 2013 DESCRIPTION fig 3 WARNING Never modify the power tool or any part of it Damage or personal injury could result 1 Safety Guard 2 Feed handle 3 Cooling system tank 4 Magnetic stand 5 Magnet switch 6 Motor switch INTENDED USE This magnetic drilling machine is intended for commercial use as a drilling machine for drilling materials with a magnetizable surface using annular cutters and twist drills and for tapping countersinking and reaming in a weather protected environment using the application tools and accessories recommended by EUROBOOR The magnetic drilling machine can be used horizontally vertically or overhead INSTRUCTIONS FOR PUTTING INTO OPERATION Please make sure that the contacting surface for the magnet is level clean and rust free Remove any varnish or primer When working on materials that are not magnetizable suitable fixation devices obtainable as accessories from EUROBOOR e g suction plate vacuum plate or pipe drilling device must be used When work on steel materials with a material thickness of less than 12 mm the work piece must be reinforced with an additional steel plate in order to guarantee the magnetic holding power Check the machine for possible damage Before using the machine you must carefully check protective devices or slightly damaged components to ensure they are operating perfectly and as
17. ite www euroboor com where several vacuum tightening systems and pipe clamping systems are mentioned ISSUE 1 Original version OCT 2013 12 TURNING MACHINE ON AND OFF THE CONTROL PANEL The control panel on your magnetic drilling machine is designed for maximum operating facility and safety 1 The L R Switch This switch controls the direction of the motor unit 1 UR Switch 2 The Motor Switch 2 Motor Switch This switch is used to switch the motor unit ON and OFF 3 Led Indicator 4 Fuseholder 3 The Magnet LED Indicator This LED indicator shows the generated magnetic force 5 Potentiometer 6 Magnetswitch 4 TheFuse holder with Fuse This Fuse holder is included on every Euroboor Magnetic Drilling Machine and Vetere 19 270 TO holds the fuse type 5x20 F2A Fig 2 5 The Potentiometer This controls the running speed of the motor unit Note A lower position will decrease the power of the motor unit 6 The Magnet Switch This switch is used to switch the main power and also the magnet On and Off This switch is included on every Euroboor magnetic drilling machine In order to operate properly the machine has to be turned on following the procedure as described below ACTIVATING THE MAGNET Connect the machine to the mains work piece To activate the magnet press the red button Fig 2 6 The switch will be lit red The LED indicator Fig 2 3 will be lit GREEN if generated
18. ituations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Always use supplied safety chain during any work on non horizontal components Mounting can release MACHINE USE AND CARE 1 When using the machine on non horizontal surfaces you must use cutting paste Do not use oil because the oil can drip into the motor unit 2 During machine operations the annular cutter must be cooled and lubricated with good quality cutting or lubrication oil Remove the slug from the annular cutter after each hole Caution the slug may be hot 3 Use clamps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 4 Donotuse machine if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired 5 Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 6 Store idle Magnetic drilling machines out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 7 Maintain machines with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bi
19. magnetic force is sufficient When LED indicator turns RED there is not enough magnetic force and it is not safe to work To deactivate the magnet press the same button Fig 2 6 again TURNING THE MOTOR ON AND OFF The motor unit can only be switched ON when the magnet is activated To turn the motor ON press the green button with marking I Fig 2 2 To switch the motor OFF press the red button with marking O Fig 2 2 TORQUE The ECO 50 T is equipped with an all time electronic torque protection It will stop the motor unit when it gets overloaded in any rpm In that case just push the OFF switch to reset and ON switch to start drilling again ISSUE 1 Original version OCT 2013 13 TEMPERATURE The ECO 50 T is equipped with an all time electronic temperature protection If the temperature of the motor unit runs up to 70 Degree Celsius the motor unit will stop After a few minutes it can be started again and we recommend running the motor unloaded with the electronic speed adjustment set on 10096 in order to let the motor unit cool down DRILLING A HOLE Now that you have read the explanatory information and safety recommendations above you are ready to actually start drilling Follow these 10 steps for best drilling result 1 Usethetip of the pilot pin to determine the center of the hole to be drilled 2 Turnthe magnet on and verify that the drill is in the right position and that the machine is pushed tight agains
20. nation Be absolutely sure to read the enclosed documentation such as the Instruction Manual and the General Safety Instructions Use ear protection during operation Use eye protection during operation Observe the information in the adjacent text Confirms the conformity of the power tool with the directives of the European Community Product with basic insulation and exposed touchable conductive parts additionally connected to the protective earth conductor Unit of measure for length width height or depth Unit of measure for the mass Unit of measure for the electric voltage Unit of measure for the electric current intensity Unit of measure for the output Unit of measure for the force Unit of measure for the time Revolution speed at no load Unit of measure for number of revolutions strokes impacts or oscillations per minute Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual and the General Safety Instructions including the figures specifications safety regulations and the signs indicating DANGER WARNING and CAUTION WARNING When using electrical tools basic safety precautions should always be followed to reduce the risk of fire electrical shock and personal injury including following Please also observe the relevant national industrial safety regulations Non observance of the safety instructions in the said documentation
21. nd and are easier to control 8 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the machine operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 9 Useonly accessories that are recommended by Euroboor BV for your model Accessories that may be suitable for one machine may become hazardous when used on another machine SERVICE ISSUE 1 Original version OCT 2013 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury When using this machine you MUST wear ear and eye protection ADDITIONAL SPECIFIC SAFETY RULES FOR MAGNETIC DRILLING MACHINES Keep your fingers well out of the drill area Avoid touching the drilled core that is automatically ejected by the centering pin when the working procedure is finished Contact with the core when it is hot or if it falls can cause personal injuries Always use the drill guard Before turning on machine ensure the guard is closed securely Always use the safety strap The magnetic drilling machine is suitable for use on steel with a thickn
22. or flat Work piece is less than 10 mm too thin Defective Control Unit Defective magnet ISSUE 1 Original version OCT 2013 19 Frame under voltage Damaged defective wiring Defective magnet Motor seriously dirty Fuse blows when magnet switch is Damaged or defective wiring turned on Wrong value fuse Defective magnet switch Defective Control Unit Defective magnet Fuse blows when motor is started Damaged or defective wiring Wrong value fuse Motor running roughly Defective Armature and or Field Carbon brushes worn out Defective Control Unit Rotation system free stroke too Loose or defective gear rack long Defective rotation system NOTE Please contact EUROBOOR if there is machine failure and the problem cannot be saved with one of the above solutions PROTECTING THE ENVIRONMENT Separate collection This product must not be disposed of with normal household waste Should you find one day that your EUROBOOR product needs replacement or if it is of no further use to you do not dispose of it with household waste Make this product available for separate collection Separate collection of used products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products
23. s not necessary to drill a pilot hole WARNING Do not touch the cutter or the parts close to the cutter immediately after operation as they may be extremely hot and cause burns to the skin Ensure nobody is in the work area where the metal core is ejected ISSUE 1 Original version OCT 2013 14 DRILLING CONDITIONS The ease with which material can be drilled depends on several factors including tensile strength and abrasion resistance Whilst hardness and or strength is the usual criterion wide variations in machineability can exist among material showing similar physical properties The drilling conditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the work piece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading to rapid cutting edge wear at high speeds Feed rates are governed by rigidity of set up volume of material to be removed surface finish and available machine power THREADING The machine is equipped with a reversible direction of rotation and can also be used for cutting threads Proceed as follows for cutting threads e Drill the hole for the thread on the recommended size of the tap e Switch off the machine Fig 2 2 and change the cutter for the tap collet and the machine tap Keep the machine in the same position
24. t off and disconnect machine from power source before installing and removing accessories before adjusting or changing set ups or when making repairs Be sure the switch is in the OFF position An accidental start up can cause injury PREPARATION OF THE MACHINE FIG 1 1 Assemble the feed handle 2 Mountthe drill guard 3 Fit the lubrication system as necessary 4 Place the machine on a clean level and solid surface Remove any particles that will obstruct full contact between the magnetic stand and the mounting surface 5 Fitthe safety chain in vertical or overhead drilling applications MOUNTING THE DRILL GUARD FIG 1 The guard protecting against chippings and accidental contact must always be mounted during operation 1 Hold the guard in front of the magnet aligning the slots in the guard with the holes in the magnet 2 Fitthe screws into the hole located in the side of the magnet WARNING Always use the Safety guard FITTING THE LUBRICATION SYSTEM FIG 1 The lubrication system can be used for horizontal drilling applications the drill being used vertically e Hold the cooling tank against the bracket on the slide and push it in its place e Connect the hose to the nipple on the spindle drive shaft In order to use the lubrication system it must be filled with a sufficient amount of cutting fluid 1 Make sure the flow regulator is closed 2 Unscrew the cap 3 Fill the container with cutting fluid 4 S
25. t the work piece 3 fyour machine is equipped with a auto coolant system put open the valve to release the oil If your machine does not have a auto coolant system fill the holes of the spindle with oil 4 Turnthe motor on at the highest setting and allow it to run at full speed 5 Turn the arms to start drilling Apply only a slight pressure when the Annular Cutter touch the metal Do not push the Annular Cutter with force into the metal 6 Apply a regular pressure while drilling The drilling performance does not improve by putting more pressure on the tool Too much pressure will overload the motor and your Annular Cutter will be worn sooner Let the cutter do the job and give it time to cut the metal 7 Adjust the oil supply when necessary if your drill does not have a auto coolant system stop drilling regularly refill the holes of the spindle and continue drilling 8 Apply less pressure when the drill cuts through the material 9 Turnthe arms to put the motor in highest position and turn off the motor unit 10 Remove the burr metal chips and clean the cutter and surface without getting injuries Caution The metal piece drilled out can be sharp and very hot DRILLING WITH ANNULAR CUTTERS Annular cutters only cut material at the periphery of the hole rather than converting the entire hole to shavings As a result the energy required to make a hole is lower than for a twist drill When drilling with an annular cutter it i
26. unted in the bracket Do not allow cutting fluid to enter the drill motor Before use ensure movable chuck guard operates properly Ensure that metal chips or resinous residue cannot lead to blockage of the function In case of jammed cutter disconnect the machine from the power supply remove the reason for the jam before turning on the machine again RESIDUAL RISKS In spite of the application of the relevant safety regulations and the implementation of safety devices certain residual risks cannot be avoided These are Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use ISSUE 1 Original version OCT 2013 MARKINGS ON THE TOOL The following pictograms are shown on the tool Read instruction manual before use Wear ear protection in areas with noise emissions 80 db A idi Wear eye protection POSITION Serial number The Serial Number which also includes the type of machine the year and month of manufacturing and identification number is engraved on the frame magnet and the motor unit Example O50T 12 11 001 Model type Year of Manufacture Month of manufacture Identification number PACKAGE CONTENT 1 Magnetic drilling machine 4 Tap collets M10 DIN 376 M12 DIN 376 M14 DIN 376 M16 DIN 376 1 Carrying case 1 Drill guard 3 Handles 1 Allen Key 2 5 1 Allen Key 3 1 Allen Key
27. use Use of a cord suitable for outdoor use reduces the risk of electric shock 6 If operating a magnetic drilling machine in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when using a magnetic drilling machine Do not use machine while tired or under the influence of drugs alcohol or medication A moment of inattention while operating magnetic drilling machines may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is off before plugging in Carrying magnetic drilling machines with your finger on the switch or plugging in magnetic drilling machines that have the switch on invites accidents 4 Never place hands fingers gloves or clothing near cutting area or rotating machine parts ISSUE 1 Original version OCT 2013 Remove adjusting keys or switches before turning the machine on A wrench or a key that is left attached to a rotating part of the machine may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the magnetic drilling machine in unexpected s
28. usting all setting nuts and screws 3 Operate the slide up and down a few times to test the movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without any sideways movement REPAIR MODIFICATION AND INSPECTION Repair modification and inspection of Euroboor Magnetic drilling machines must be done by EUROBOOR or an EUROBOOR authorized dealer The spare parts list will be helpful if presented with the machine to the Euroboor dealer for service when requesting repair or other maintenance Euroboor machines are constantly being improved and modified to incorporate the latest technological advancements Accordingly some parts i e part numbers and or design may be changed without prior notice Also due to Euroboor s continuing program of research and development the specifications of machines are subject to change without prior notice ISSUE 1 Original version OCT 2013 18 TROUBLE SHOOTING Magnet and motor do not The magnet switch is not connected to the power supply function Damaged or defective wiring Defective fuse Defective magnet switch Defective Control Unit Defective power supply Magnet does function the motor Damaged or defective wiring does not work Carbon brushes are stuck or worn out Defective magnet switch Defective On Off switch D
Download Pdf Manuals
Related Search