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Zelio Control - REG48/96 Temperature Controller

1. channel GPE m TAR e G 58 Pei HI HL sv r h f Manual mode RUN Standby Ramp soak Auto tuning DO output latch L switch switch control command run command cancel command Operation TF Gun Pind Hi HLel AL LoL Currently Currently ALM1 ALM2 ALM3 Key lock selected SV No selected PID No setting setting setting Applicable for REG96 only D d pe lt gt gt gt HD cl gv P h B Proportional Integration Derivation on off control Cooling proportional L band time time hysteresis band coefficient PID db 5H lt Hr 4 Elem SaL Dead band Output Anti reset Normal reverse SV limit lower convergence windup setting value Sah e FC Ee e pL TPRE PL Oe Phe SV limit OUT1 OUT2 OUT1 OUT2 OUT1 OUT2 upper proportional proportional lower limit lower limit upper limit upper limit cycles cycles Xr rar Lit Selects the output limiter type Palette 7 Palette 2 Palette 1 FT Di m W PI 5 2K SV set value lt STH ee PL d ek a sk p rtional band Sets the Sets the max LH d P OPOR ORA Ran maximum SV PID selection number PID Palette _ Integration time selection number g Derivation time h 4 5 K on off control hysteresis LoL Cooling proportional band Cli Dead band 5 HL Outp
2. Class DO1 to DO3 Alarm type Behavior diagram Deviation Alarm 5 Upper limit deviation perd Mn sy E pt 6 Lower limit deviation py 7 Upper lower limits deviation B 8 Upper limit deviation with hold py 4 w i 9 Lower limit deviation with hold pv d Supreme pes FR 2 Aln pt 10 Upper lower limits deviation with hold T Range Alarm 11 Range upper lower limits deviation ALN1 2 py A aif independent operation BN rum 12 Range upper lower limits absolute value py A AL 13 Range upper lower limits deviation 14 Range upper limit absolute value and lower limit TI deviation 15 Range upper limit deviation and lower limit pyA absolute value A Da AL2 The following table presents the Alarm Action Type Codes with dual set values EIO0000001299 09 2012 79 Main Functions of REG48 REG96 Class DO1 to DO3 Alarm type Behavior diagram Upper Lower limit Alarm 16 Upper lower limits absolute value Py ALL X 17 Upper lower limits deviation pvi 18 Upper limit absolute value and lower m limit deviation 19 Upper limit deviation and lower limit T absolute value 20 Upper lower limits absolute value pvi with hold ALH AlL Qe 21 Upper lower limits deviation with pu hold 22 Upper limit absolute value and lower ph limit deviation withhold AH SV p LL Zt 23 Upper limit deviation and l
3. ro lol IIR ry 11 Display and Controller References of REG48 2000 12 Display and Controller References of REG 222 22 15 Main Characteristics lllleeeeeee nenn 18 Hardware of REG48 REG96 ss 19 Electrical and Environmental Characteristics llle 20 Dimensions and Installation of REG48 islsls esee 22 Dimensions and Installation of REG96 0 eee eee 27 Wiring of REG48 REGQ96 0 tees 32 Configuration of REG48 REG96 37 How to Configure Using Front Panel 0 0000 c eee eee eee 38 Basic Operations 0 0 0 eects 39 Key Lock and Password 0 00 e eee eee ett 41 Setting the Temperature Controller 2 0 0 0 0 cece eee eee 43 Parameters Flowchart 0 20 0 c eee eee eee 46 Parameters List sino tae bee REED Ru eer AD Re ee 49 Main Functions of REG48 REG96 63 ON OFF Controli ue sty wha giana o rer a eins 64 Auto T nlng 234 232 ra Ri 66 Self TUning 2i npn eee ered ao See note de Geer see Te 68 PID Control orbem x eI ken 70 Fuzzy PID Control caterers em an wa eS 71 PI D2 Control u 8 od et Sd a eee Ea ee es 72 Ramp Soak Function 00 0 c eee tees 73 Alarm Function Assigned by Digital Output event type 78 SOM State 25s ets Pe Side neds Us sete ania SER Akane AER MES 87 Other Functions of REG48 REG96 89 Anti reset
4. Digital Output Relay contact output 110 220 Vac 30Vdc ac load capacity 3A Process Value input Input accuracy e Thermocouple input greatest one among 0 3 FS 1digit and 1 C or 2 C e Resistance bulb input greatest one among 0 3 FS 1digit and 0 5 C e mV input voltage input current input 0 3 FS 1 digit Indication resolution 0 3 FS or less Communication function RS485 interface 9600 and 19200 Transmission method Half duplex bit serial asynchronous cycle Transmission rate 9600 bps 19200 bps Transmission protocol In conformity to Modbus RTU Transmission distance Max 500 m Total length Connectable units 31 units NOTE Connect a 250 resistor when using current input Refer to the Wiring topic see page 33 for more information 20 EIO0000001299 09 2012 Hardware REG48 REG96 Environmental Characteristics of REG48 REG96 The following table presents the Environmental Characteristics Characteristics Values Operating ambient temperature e 10 C 50 C 14 F 122 F 10 C 45 C 14 F 112 F formounting close together Operating ambient humidity 90 96 RH no condensation Storage temperature 20 C 60 C 4 F 140 F Installation category Il conforming to IEC1010 1 Pollution degree 2 conforming to IEC 1010 1 Conforming to standard EMC EN 61326 1 LVD EN 61010 1 E100000001299 09 2012
5. Step Action 1 Display the system menu 555 h 1 2 Display the control parameter rL and choose PID controls P d 3 Press the key to set the value 70 EIO0000001299 09 2012 Main Functions of REG48 REG96 Fuzzy PID Control Overview Related to normal PID controls fuzzy PID control acts with small overshoot You will need to run auto tuning to set the PID parameter when using fuzzy control Setting Fuzzy PID Control The following table explains how to the Fuzzy PID control Step Action 1 Display the system menu 545 fh 7 2 Display the control parameter fi d and choose fuzzy Fic V 3 Press the key to set the value E100000001299 09 2012 71 Main Functions of REG48 REG96 PID2 Control Overview In case the power supply of the control target goes ON OFF ON this PID2 Control can suppress the amount of overshoot This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation even when the control loop is open You will need to run auto tuning to set the PID parameter when using PID2 Control Setting PID2 Control The following table explains how to set the PID2 Control Step Action 1 Display the system menu 545 Zh 1 2 Display the control parameter r and choose PID2 fi dz 3 Press the key to set the value propess value suppres
6. 2 Set the alarm 1 set value A or A and A Ih NOTE The parameters displayed will vary according to the type of alarm Repeat Step 2 up to alarm 3 as necessary Press the key to set the value 86 EIO0000001299 09 2012 Main Functions of REG48 REG96 Soft Start Overview When turning on the equipment including the temperature controller the Soft Start function suppresses the MV to become maximum output It places an upper limit on MV output for a specified amount of time after power is turned on This function is useful for effects such as suppressing the heater output during equipment startup or lightening the load NOTE e The Soft Start function cannot be used simultaneously with the valve control functions and the dual control e During manual mode the manual output value has priority but Soft Start will continue to keep track of the set time period Normal Control After the specified time has passed after switching on the equipment or if EFR 0 the Soft Start function ends and normal controls begin Display Parameter Function MV1 Soft Start output Places a limit on MV1 output after power is turned on for Fn Setpoint value m a time period set in 5777 Soft Start set time Sets the time for soft start to function after turning power on Setting 0 will turn off soft start m c I LI How to set the Soft Start NOTE Do not use au
7. 1 Display the setup menu GEF Fh E 2 Display the standby mode setting see page 56 51 1 and set the e control output value e alarm output e PV SV display 3 Display the standby control output 1 set value 54 and set the output value NOTE For dual control set 54 4 7 the same way 4 Press the key to set the value 100 EIO0000001299 09 2012 Appendices EIO0000001299 09 2012 101 Appendices 102 EIO0000001299 09 2012 REG48 REG96 Error Message and Factory Settings 6 What Is in This Chapter This chapter contains the following topics Topic Page Error Indications 104 Return to Factory Default Setting Function 105 EIO0000001299 09 2012 REG48 REG96 Error Message and Factory Settings Error Indications Display During Equipment Error This controller has a display function to indicate several types of error code shown below If any of the error code is displayed please eliminate the cause of error immediately After the cause is eliminated turn off the power once and then re start the controller Display Possible cause Control output HUM e Thermocouple burnout Output as setting value when an error occurs e Resistance bulb sensor A burnout set in parameter Flo1 or Flo2 e PV exceeds upper limit of the range by 5 FS 1 e Resistance bulb sensor B or C wire burnout 7 e Resistance bulb sensor between
8. When self tuning has not finished after running for nine or more hours 68 EIO0000001299 09 2012 Main Functions of REG48 REG96 Setting Self Tuning The following table explains how to set the Self tuning Step Action 1 Turn on power of the controller and set the SV value 2 7 Display the system menu 545 fh 1 3 Display the controller parameter ri and choose self tuning SELF Press the key to set the value Turn off power of the controller Turn on power of the control target equipment and the controller Turn on power of the control equipment first See the following graphic Self Tuning will begin Process value dead time t lag time NOTE e The equipment will not tune correctly if power of the controller is turned on first e To reset self tuning set the control method 7 ri to PID P j once before changing back to self tuning E100000001299 09 2012 69 Main Functions of REG48 REG96 PID Control Overview I F PID control runs as long as the parameter is setto 0 0 Pid Lh 2 and 771 PID 545 h 7 The PID control calculates PID based on the set values for parameters f 4 and Ar then output the calculated result 3 to 103 Each parameter can be set either by manually tuning the values or by running auto tuning AT to automatically set the values Setting PID Control The following table explains how to set the PID control
9. e Always use a properly rated voltage sensing device to confirm power is off e Use only the specified voltage when operating the Controller Failure to follow these instructions will result in death or serious injury Wiring Installation Instructions e For the thermocouple sensor type use thermocouple compensation wires for wiring e For the RTD type use a wiring material with a small lead wire resistance and no resistance differentials among three wires e Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced e For the input and output signal lines be sure to use shielded wires and keep them properly segregated from each other e f an electromagnetic interference level is excessive in the power supply the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended e Use stranded power supply cable for the instrument e Forthe unit with an alarm against a burn out in the heater use the same power line for connection of the power supplies for the heater and the controller e Asetup time is required for the contact output when the power is turned on If the contact output is used as a signal for an external interlock circuit use a delay relay at the same time e Use the auxiliary relay since the unit s operational life is shortened if full capacity load is connected to the output relay Use the SSR SSC
10. 0 5 45 0 0 0 02 1 77 0 Value of a Number of units n a mm 93 141 189 237 285 a in 3 66 5 55 744 9 33 11 22 NOTE e The water resistance feature is unavailable if mounted close together e Maximum ambient temperature is 45 C 113 F if mounted close together Installation Follow the steps given below when installing the Controller Step Action 1 Insert the IP66 protection gasket include inside the packaging 1 on the controller 3 NOTE 2 Label EIO0000001299 09 2012 25 Hardware REG48 REG96 Step Action 2 Insert the controller 1 into the panel Cut out 2 with the label in right position 3 Insert the panel mounting adapter 1 from rear of the controller and tighten the screws 2 to eliminate the gaps between the front of controller gasket and panels After wiring install the 3 terminal block cover sold separately 2 z z g 3 x 4 If the IP66 protection gasket is deformed like the left diagram the panel cut out is insufficient 5 If you are installing the controller in a slanted panel make sure that the panel is not tilted more than 30 degrees 3 26 EIO0000001299 09 2012 Hardware REG48 REG96 Dimensions and Installation of REG96 Dimensions of Controller The following figure shows the external dimensions of The front face mm 48 H
11. 1 mr npon Display the operation LI LII I menu Display max selected PID number PL itl and set the PID number by choosing it with the User Key Display the User Key function setting UL E and set it to PID selection function 4 On the PV SV display pressing the user key will switch you from the currently selected PID to the next PID 98 EIO0000001299 09 2012 Other Functions of REG48 REG96 Error Output Overview When the error output specification function has concluded that the equipment has an error it halts the temperature controls and maintains the control output at a previously specified value There is an error in PV if any of the following conditions occur burnout upper limit burnout lower limit underage PV lt 5 FS overage 105 lt PV Setting the Error Output function The following table explains how to set the error output function Step Action 1 Display the Setup menu SF fh E 2 Display the FALT output 1 set value 4 and set the output value NOTE For dual control set 47 the same way Press the key to set the value EIO0000001299 09 2012 99 Other Functions of REG48 REG96 Standby Output Overview This function is used to set the e control output value e alarm output e PV SV display Setting the Standby Output Function The following table explains how to set the standby output function Step Action
12. 16 1 V 5 V 4 mA 20 mA 17 0 mV 10 V 18 2 V 10 V 19 0 mV 100 mV Pih Pvb PV input lower Sets a lower limit for 1999 9999 RST limit PV input PGE PvF PV input upper Sets the upper limit for 1999 9999 RST limit PV input Pod PVd Decimal position Sets the position of the 0 no decimal point RST decimal point for 1 one decimal place PV SV display 2 two decimal places Pal PvU Unit display This is the procedure C F d for specifying the units of the PV SV display Pink PvoF PV input offset Sets the amount of 100 10096 FS offset for PV input 56 EIO0000001299 09 2012 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks SUBE SvoF SV offset Sets the amount of 50 50 FS d shift in SV rE TF PV input filter Sets the time constant 0 0 120 0 sec for the PV input filter Bd AdjO PV display Zero Adjusts the zero side in 50 5096 FS adjustment the PV display Ads AdjS PV display Span Adjusts the span side z adjustment in the PV display AR rCJ Cold Junction Sets whether cold oFF Off oN On Compensation junction compensation is performed GAR Cir OUT1 range Sets the range of the 0 20 0 mA 20 mA 7 control output OUT1 4 20 4 mA 20 mA fae C2r OUT2 range Sets the range of the 0 20 0 mA 20 mA 7 control output OUT2 4 20 4 mA 20 mA Fin FLo1 Output 1 setvalue S
13. 21 Hardware REG48 REG96 Dimensions and Installation of REG48 Dimensions of Controller The following figure shows the external dimensions of The front face The up side uut 48 mm pa 92 8 in l 189 89 in 3 64 Schneider 10 77 8 cle ezo Dus ps TUN 039 3 06 WE PV 48 T A 1 1 89 sv DAOR 1 NE The following figure shows the external dimensions of The terminal block The panel mounting adapter mm mm 44 8 e EE eer in 1 76 In 1 89 O 1 69 LE hs EE E bLA hl 44 8 LO LE hel 57 1 76 MEA The Ol TRES 2 24 sl e hal e 7 D LA hal hel Ho 22 EIO0000001299 09 2012 Hardware REG48 REG96 Installation Precautions A WARNING UNINTENDED EQUIPMENT OPERATION Do not install the controller where e Ambient temperature is outside the range of 10 C 50 C 14 F 122 F while in operation Ambient humidity is more than 90 RH while in operation Condensation can occur Corrosive or combustible gases are present There is vibration or shock higher than the specified value Exposure to water oil chemicals steam or vapor Exposure to dust salty air or air containing high concentra
14. Operation Pattern Set the following items to create a pattern Parameters Description Pattern Sets which steps to use from the following seven types Steps 1 to 4 Steps 5 to 8 Steps 9 to 12 Steps 13 to 16 Steps 1 t0 8 Steps 9 to 16 Steps 1 to 16 Target SV Sets the controlled temperature Ramp time Sets the time to reach the target SV from the current SV Soak time Sets the time to maintain the specified SV The following steps will explain how to run the specified pattern O in SV 1 to SV 4 Steps Action 1 Display the ramp soak menu P 2 Display pattern parameter 7 n and choose pattern g Display the time parameter i L Hu and choose minute second ng n Sets the units of time Besides minute second dis you can also choose hour minute Kan Display the target value 5 and set the target temperature Display the ramp time parameter f7 and set the ramp time Display the soak time parameter 5 and set the soak time NI O oa A Repeat steps 4 through 7 and set the remaining parameters 74 EIO0000001299 09 2012 Main Functions of REG48 REG96 Activating the Ramp Soak Command The following table explains how to activate the Ramp Soak Command Step Action 1 Press and hold the key to display the channel menu of the setting mode then use the a amp or W keys to display aPE h Press and
15. Ramp Soak Switches between ramp soak e oFF stop finish Operation operation states e rUn run command e hLd hold ar AT Auto Tuning Used for setting the constants e oFF stop finish o 7 d _ on normal type for i and amp by Auto e Lo low PV type tuning Lary LACH Alarm latch cancel Cancels the DO output latch oFF rST latch reset B state SUR Svn Selecting SV Chooses the SV No used for e Sv0 SV SVO 1 number during SV control e Svi SV SV1 selection e Sv2 SV SV2 e Sv3 SV SV3 e Sv4 SV SV4 e Sv5 SV SV5 e Sv6 SV SV6 e Sv7 SV SV7 di not used EIO0000001299 09 2012 49 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks Pin PLn1 Currently selected Chooses the PID group No PidO PID Ch 2 PID No used for control Pid1 PID group No 1 Pid2 PID group No 2 Pid3 PID group No 3 Pid4 PID group No 4 Pid5 PID group No 5 Pid6 PID group No 6 Pid7 PID group No 7 di not used TET AL1 AL1 Setting Sets the alarm set value 0 100 FS Absolute 3 gu AL1L AL1L Setting Alarm WEEE ALih AL1h Setting 100 100 FS Deviation REHH Alarm AL3 AL3 Setting m3 AL3L ALSL Setting nn AL3h AL3h Setting AL dL AL dh pag LoC Key lock Specifies whether or not to 0 no lock allow the change of 1 all lock parameters 2 all but SV locked 1 No digital input selection available on SV No selection
16. error or released standby Failure to follow these instructions can result in injury or equipment damage Setting the Ramp SV The following explains how to set the Ramp SV Step Action 1 Display the system menu 545 h 7 2 Set both Ramp SV decline 777 and incline 3 Set the unit of time for the slope 7 during ramp SV Press the SEU key to set the value NOTE e Ramp SV can be used with remote SV or SV selection functions e Ramp SV cannot be used at the same time with Ramp Soak e Coming out of a standby state will begin PV start e The controller parameters have to be checked after changing PV scale 94 EIO0000001299 09 2012 Other Functions of REG48 REG96 SV Selection Overview The SV selection function can record and switch up to eight sets of SV information to the palette menu settings It is effective when the SV used during a process are numerous and the set values have been previously decided Setting the SV selection function The following table explains how to set the SV information Step Action 1 Display the palette menu P2 7 A j 2 Display SV setting 1 5 5 and set SV1 NOTE Set SV setting 2 through SV setting 7 the same way Press the key to set the value Switching SV methods There is chal methods allowing the user to switch SV e using 5 1 parameter e Press the User Key e Press un parameter via the Comm
17. hold the key then use the a or we keys to display Pr NOTE The Ramp Soak operation can be interrupted by choosing hold d This interruption can be canceled by choosing r iin Press and hold the key then use the a or we keys to display r n when the bottom section of the screen begins to blink Press the key to confirm the setting The Ramp Soak function will begin NOTE When the Ramp Soak is completed En will be displayed Press the Me key to return to PV SV display of the operation mode ea Guarantee Soak This function guarantees the soak time Only soak time within the specified range of temperature for SV is counted towards soak time As seen in the figure below only the sum of the shaded areas is counted as soak time The operation moves onto the next step when the total soak time equals the specified soak time process value soak time T1 T2 T3 Ti T2 T8 guaranty soak range upper limit guaranty soak _ range lower limit E100000001299 09 2012 75 Main Functions of REG48 REG96 The following steps will explain how to set an example guarantee soak range with an upper limit of 5 C and a lower limit of 3 C Step Action 1 Display the ramp soak menu Pr g h u 2 Display guarantee ON OFF parameter 5 and choose pp 3 Display the guarantee soak lower limit parameter 5 and set the lower limit 4 Display the guarantee soak upper limit param
18. manual output PV MV display i 1 hold down i i 1 i i 1 i i i 1 i i i i i J IM ELI ya D MO only during manual mode manual lamp ON monitor mode observation value display 7 fud A Rem SEL i OTF Press several times down setup mode channel display channel menu 4 QME e sv Lh 1 u t P SEL l heidaown parameter display A M am p parameter parameter pu menu setting w 0 w Nn v Lin Ea zn as on m Song 38 EIO0000001299 09 2012 Configuration of REG48 REG96 Basic Operations Changing SV set values Changing set values is done in Operational Mode Step Action 1 AIM Press to change the display to PV SV display shown when you turn on the power and the SV lamp is lit Change the SV value with the a and we key NOTE The value will be automatically saved Changing MV control output values Changing control output values is done in Manual Mode Step Action 1 AIM Press AJ to switch to manual mode the display will change to PV MV display see Operation Parameters see page 49 2 Pressing the key in manual mode toggles between PV SV display and PV MV display 3 Change the MV value with the da and we keys Changes are reflected to
19. with the default factory settings Input Range and Codes Table The following table provides more informations on input types input scaling decimal point location and input codes Input type Measurement range C Measurement range F Smallest input Input code increment C Resistance Pt 1000 0 150 32 302 0 1 i ca 0 300 32 572 0 1 0 500 32 932 0 1 0 600 32 1112 1 50 200 58 212 0 1 100 200 148 392 0 1 150 600 238 1112 1 200 850 328 1562 1 E100000001299 09 2012 43 Configuration of REG48 REG96 Input type Measurement range C Measurement range F Smallest input Input code increment C Thermo J 0 400 32 752 0 1 E E couple 0 1000 32 1832 1 K 0 400 32 752 0 1 5 a 0 800 32 1472 0 1 0 1200 32 2192 1 R 0 1600 32 2912 1 y B 0 1800 32 3272 1 5 S 0 1600 32 2912 1 5 T 200 200 328 392 0 1 2 I 200 400 328 752 0 1 E 0 800 32 1472 0 1 g 200 800 328 1472 1 N 0 1300 32 2372 1 55 DLE PL 2 0 1300 32 2372 1 n8 pg DC voltage 0 5 Vdc 1999 9999 Range where scaling is allowed un Dp 1 5 Vdc T 0 10 Vdc n oe 2 10 Vde 18 0 100 mVdc 19 DC 0 20 mA dc L current 4 20 mA dc 16 1 Connect a 250Q resistor when using DC current input Ref
20. 100 convergence value MV output value Ar Ar Anti reset windup Sets the range of integration 0 100 FS BEE rEv Sets Sets the control output to rv heat reverse cool RST normal reverse normal or reverse none operations no heat normal cool none rvno heat reverse cool normal norv heat normal cool reverse rvrv heat reverse cool reverse nono heat normal cool normal col Svl SVlimit lower Sets the lower limit for SV 0 100 FS GER Svh SVlimit upper Sets the upper limit for SV rr TC1 OUT1 cycle time Sets the cycle time of the 1 150 sec 5 u control output OUT1 Contact SSR drive fra TC2 OUT cycle time Sets the cycle time of the 4 control output OUT2 5 Contact SSR drive PIER PCL1 OUT lower limit Sets the lower limit of the 3 0 103 0 control output OUT1 Pup PHC1 OUT1 upper limit Sets the upper limit of the control output OUT1 PLI PLC2 OUT2 lower limit Sets the lower limit of the 4 mE control output OUT2 BHL PHC2 OUT upper limit Sets the upper limit of the i control output OUT2 PEUT PCUT Selects the output Sets the type of output limiter O to 15 limiter type 4 Displayed when OUT2 model is selected 5 Applicable to Relay and SSR output only EIO0000001299 09 2012 51 Configuration of REG48 REG96 PID Palette Parameters Ch3 Saves the palette values of PV and PID Up to seven sets can be saved It consists of the followin
21. 2 Configuration of REG48 REG96 Key Lock and Password Setting Key Lock When key lock is activated parameters cannot be changed but can displayed Use the following steps to set key lock Step Action 1 Display the operation menu f Display key lock and press the key 3 Set the value e 0 No lock all parameters can be changed Initial value e 1 All lock no parameters can be changed 2 All lock but SV locked only the SV value can be changed 2 4 Press the key to set the value Saving and entering a password Use the following steps to save a password Step Action 1 Display the password menu FAS A 2 Display password 1 F 5 and press the key 3 Set the password You can enter the hexadecimal value 0000 through FFFF 4 Press the key to set the value PAS and P5 3 can be saved in the same way NOTE The authority of the passwords grows from FAS to PAGA to PAS 3 The higher the authority the greater number of channels for display and settings Use the following steps to entered a password Step Action 1 In monitoring mode display 7 155 and press the key 2 Enter and save password and press the key You will be able to operate the equipment depending on the authority of your password E100000001299 09 2012 41 Configuration of REG48 REG96 The diagram below represents each parameter channe
22. 2 No digital input selection available on PID group No selection 3 Displays changes according to the DO No and the selected alarm type Control Parameters Ch2 This section explains parameters related to PID and other controls The PID menu contains the following items Display Parameter Name Function Setting Range Remarks P P Proportional band Sets the proportional band for the PID parameter Setting to 0 0 will revert to ON OFF control 0 0 999 9 I Integration time Sets the integration time for the PID parameter Setting 0 will turn off integration 0 3200 sec d D Derivative time Sets the derivative time for the PID parameter Setting 0 0 will turn off derivative 0 0 999 9 sec ES US HYS ON OFF control hysteresis Sets the hysteresis width for the on off control Sets the control output to normal or reverse 0 50 FS 50 EIO0000001299 09 2012 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks Inl CoL Cooling Sets the cooling proportional 0 0 100 0 4 proportional band band coefficient Setting 0 0 coefficient will turn the cooling into an on off control dh db Deadband Overlap Shifts the set value for the 50 50 cooling proportional band a bAL Output Offset value for calculating the 100
23. 20th segment 91 Time signal 21st segment 92 Time signal 22nd segment 93 Time signal 23rd segment 94 Time signal 24th segment 95 Time signal 25th segment 96 Time signal 26th segment 97 Time signal 27th segment 98 Time signal 28th segment 99 Time signal 29th segment EIO0000001299 09 2012 83 Main Functions of REG48 REG96 Class DO1 to Function DO3 Time Signal 100 Time signal 30th segment 101 Time signal 31st segment 102 Time signal 32nd segment Setting DO Option Function It allows to set for each DO e event settings e option functions The DO events are set by each digit as follow 1 ON 0 OFF 1 ON 0 OFF 1 ON 0 OFF 1 ON 0 OFF bit Function Description bito Event output latch function Latches maintains the DO when the events starts it Error alarm function 2 nu b a en Outputs when the unit receives an input error uiui or displayed Set DO event to 0 when using this function r r o bit2 Non excitation output alarm function Reverses the output signal and outputs it through the DO terminal when the event starts bit3 Hold reset function When using an alarm with hold the hold function will reset when any of the following operations occur e SV change e Alarm type change e Alarm set value change e Standby cancel e Power reset 84 EIO0000001299 09 2012 Main
24. 2LJHU SSR 4 20mA X 3 REG96PUN1RLU 24 Vdc Vac Universal Relay X 3 REG96PUN1LLU SSR X 3 REG96PUN1JLU 4 20mA x 3 REG96PUN2RLU Relay Relay x 3 REG96PUN2LRLU SSR Relay x 3 REG96PUN2LJLU SSR 4 20mA X 3 REG96PCOV Terminal block cover Modbus Communication Accessories The following table shows the accessories for modbus communication Part Number Description TSXCUSBA85 or USB to RS485 converter VW3A8118 TWDXCAFJ010 1 x RJ45 connector and 1 end with flying leads PC software ZelioControl Soft V1 6 ZelioControl Soft V2 1 New version TWDXCAISO Isolated RS485 T junction box TWDXCATSRJ T junction box LU9GC3 Modbus splitter box E100000001299 09 2012 17 Introduction Main Characteristics Overview The following table presents the main characteristics of the REG48 and the REG96 Characteristics Values Voltage 1 5Vdc 0 5Vdc 0 10Vdc 2 10Vdc 0 100mVdc Digits display 4 10 mm 0 39 in 2 lines Process Value and Setpoint Value Buttons 4 Up down Sel and Auto Manual Front face IP66 NEMA 4X Functions Loop break alarm e Soft start function e 2alarms for REG48 e 3alarms for REG96 Ramp 16 Power supply e 100 to 240 Vac e 24 Vac e 24 Vdc Input e Thermocouple e PT100 e e Current 0 20mA 4 20mA Sampling time 200 ms Communication RS485 Modbus 9600 up to19200 bauds Output 1 or 2 outputs Electromechanical relay Solid st
25. 6 SV SV6 Sv7 SV SV7 di not used 52 EIO0000001299 09 2012 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks 35 PL1M Sets the max PID selection number Sets the maximum selectable number when selecting PID with the user key Pido PID Ch Pid1 PID group No 1 Pid2 PID group No 2 Pid3 PID group No 3 Pid4 PID group No 4 Pid5 PID group No 5 Pid6 PID group No 6 Pid7 PID group No 7 di not used 4 Displayed when OUT2 model is selected Ramp Soak Parameters Ch4 Create a pattern of temperatures using ramp soak combinations temperature pattern up to 16 steps You can create a Display Parameter name Function Setting range Remarks Bla PTn Ramp Soak Sets which steps to 0 uses steps 1 to 4 6 Activation Pattern execute in the Ramp Soak 1 uses steps 5 to 8 operation pattern 2 uses steps 1 to 8 3 uses steps 9 to 12 4 uses steps 13 to 16 5 uses steps 9 to 16 6 uses steps 1 to 16 di not used ror TiMU Ramp soak time units Sets the units used when hh MM hour min u setting the ramp soak time MM SS min sec cage Sv 1 Ramp soak 1 seg SV Sets the SV 0 100 FB Setpoint value rip TMir Ramp soak 1seg Sets the ramp time 00 00 99 59 hour min min sec ramp time rnit TM1S Ramp soak 1 seg Sets the soak time 7 soak time NOTE With the sam
26. 8 In 1 89 4 A Schneider C1 C2 D01 D02 D03 PV 75g ISV The up side mm 93 in mE 81 5 93 7 115 5 MAX 3 20 3 69 4 58 MAX The following figure shows the external dimensions of the terminal block mm 5 ID 4 lle5 2 l2 6 3 ll2 7 4 Ks 5 l2 6 Ko 7 K amp 3 1 8 lls 2 9 amp 5 3 3 10 K amp 3 4 621 ILIO Ks 5 0 24 11 l s e A EIO0000001299 09 2012 27 Hardware REG48 REG96 Installation Precautions A WARNING UNINTENDED EQUIPMENT OPERATION Do not install the controller where e Ambient temperature is outside the range of 10 C 50 C 14 F 122 F while in operation Ambient humidity more than 90 RH while in operation Condensation can occur Corrosive or combustible gases are present There is vibration or shock higher than the specified value Exposure to water oil chemicals steam or vapor Exposure to dust salty air or air containing high concentrations of metal particles e Subject to electromagnetic interference from static electricity magnetism and external electromagnetic interference sources e Exposure to direct sunshine e Heat accumulation due to solar radiation Failure to follow these instructions
27. A amp B or A amp C short e PV is below limit of the range by 5 FS e Burnout or short in the voltage input 1H e PV lt 199 9 ERR SV incorrect setting Pvb PvF flickers PV is e H 4000 is added into the dP30 set value Normal control displayed e SbMd set value is set at 4 to 7 and STbY is ON e The controller does not have to be restarted SV is e H 2000 is added into the dP30 set value Normal control displayed e SbMd set value is set at 4 to 7 and STbY is ON e The controller does not have to be restarted Parameters e Check the settings of dPO1 to dP30 Normal control may nobe Check the password function e The controller does not have to be displayed restarted NOTE The error display does not appear even when it must appear depending on the setting of parameter SbMd GEF fh EF 104 EIO0000001299 09 2012 REGA48 REG96 Error Message and Factory Settings Return to Factory Default Setting Function Setting the Return to Factory Default Setting Function Follow the steps below to return all values to the factory default setting Steps Actions 1 Display the password setup PAS Fh if 2 Display PAS and set FEN 1 3 Display PAS and set Display PAST and set A M Press the CRJ to return to the PV display n Press and hold the key to display u Y Press v key to display to display 955 and set E oop When the 755 setting returns to BUD
28. D computed MV plus the bAL offset The factory setting of bAL is 096 for single output 50 for dual output MV 100 50 40 bAL 40 proportional sv bandwidth dd ne NOTE Ari to Ar7 and bAL1 to bAL7 have the same function as in each PID group 90 EIO0000001299 09 2012 Other Functions of REG48 REG96 MV Limit Overview The MV limit function allows you to choose whether to limit the MV or let it pass through maximum and minimum MV MV Limit Settings Values output value after limit A 103 PHC limit PLC 3 PLC PHC output value before limit The following are the MV limit values that can be set PCUT MV1 MV2 PHC1 PLC1 PHC2 PLC2 n 10376 3 103 3 103 limit 103 3 H limit 3 103 3 J limit limit 10376 3 u 103 3 103 limit E 10376 limit 10376 limit L limit 3 103 limit n limit limit 10376 limit H 10376 3 limit 3 a 103 limit limit 3 EIO0000001299 09 2012 91 Other Functions of REG48 REG96 PCUT MV1 MV2 PHC1 PLC1 PHC2 PLC2 n limit 3 limit 3 oL N limit limit limit 3 3 103 3 limit limit IE I 103 limit limit limit ru limit 3 limit limit 4 Lr limit limit limit limit 92 EIO0000001299 09 2012 Other Functions of REG48 REG96 Ramp SV Overview The ramp SV function suppresses a su
29. EIO0000001299 00 Zelio Control REG48 96 Temperature Controller User Guide 09 2012 Schneider Electric www schneider electric com Schneider Electric assumes no responsibility for any errors that may appear in this document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2012 Schneider Electric All rights reserved EIO0000001299 09 2012 Table of Contents Part Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Safety Information 20000 cece eee eee 5 About the BOOK ik or aa 7 REG48 REG96 Temperature Controller 9 Introd ction
30. Functions of REG48 REG96 Setting the Alarm menu The Alarm menu can be configured using the e Hysteresis function The hysteresis band is preserved during alarm output e Delay function When events including alarm occur the digital output does not begin outputting immediately Instead the event continues for a specified period of time before outputting digital output This is called a delay function because there is a delay between the event and the outputting to digital output The figure bellow is an example of Alarm delay ON i bod alarm i ME i mE ON HN normal EF d Fi alarm relay OFF i relay with ON ON delay Rx i N f w AN ON delay cancel norelay output settime alarm during delay is invalid The following explains how to set an alarm delay and hysteresis Step Action 1 Display the alarm menu j fl ER T J L m Display hysteresis 1 7 J 4 Display delay time 1 4 4 and set the delay Display delay time units 1 4 and set the units to minutes or seconds Set the values for alarm 2 to alarm 3 as necessary oc A wy N Press the key GEL to set the value E100000001299 09 2012 85 Main Functions of REG48 REG96 Setting the Operation menu Alarm trigger value The following explains how to set an alarm value when DO used as an alarm output an alarm output Step Action 1 nop rh f Display the alarm menu 7 Lh d
31. LU REG48PUN1JHU N i x COM 4 7 tus COM 4 m 3 COM 4 zt ths RS 485 2 5 i RS 485 E x RS485 g S 8 a 8 D01 gt 8 8 a D01 gt 8 2 14 D01 2 8 8 1a i Do2 3 9 INPUT 45 i D02 3 9 INPUT 45 po2 3 9 INPUT 45 T E i 524 H j 40 p 6 4 10 a A 16 4 10 M6 i a pea ils i p e T g x Ei 5 100 R We 7 s AV j S XB 5 5 100 Oai OUTPUT 2 E He OUTPUT2 gt i B _ a 6 T5060 Hz _ IB Alig 6 T5oreo Hz H2 L B ig i 6 150 60 Hz B 18 ET 12VA i LE 12VA E 122VA m REG48PUN1RLU REG48PUN1LLU REG48PUNL1RHU REG48PUNL1LHU r REG48PUN1JLU com com 7 M Fa 1 7 E oie E RSS 9 DE E 5 7 pot 2 8 3 9 na D01 2 8 SL ha N D02 3 9 INPUT 45 D02 3 9 INPUT 45 m 4 10 16 f 4 10 6 a I iz Olg Olg kai plL AV HERE 5 100 240 V amp We i d 4 E 50 60 Hz B 50 60 Hz B 12VA 6 12 VA E100000001299 09 2012 33 Hardware REG48 REG96 Controller Terminal Block of the REG96 The following figure displays the terminal block situated on the rear face of the Controller Wiring of the REG96 1 2 3 4 5 6 7 8 9 mA 25
32. References of REG96 Overview The REGS96 is the largest Temperature Controller 96x48 mm 3 78 x 1 89 in It can be used in Stand alone installation for simple machine or more complex in association with PLC Programmable Logic Controller HMI Human Machine Interface through communication Modbus RS485 The front panel has the Process Value PV and Setpoint value SV displays the status indicating lamp and the setting keys C1 Ce D01 DO D03 Item Name Function 1 Control output C1 C2 Lights on at 100 output and goes off at 0 output For lamp values between 0 and 100 the output is indicated by the length of time the lamp flickers 2 Digital Output DO1 2 3 Lights on when there is digital output Do from D01 DO2 lamp or DO3 The lamp blinks when delay action is on 3 PV Display e Displays the measuring Process Values e Displays the name of the parameters when setting parameters EIO0000001299 09 2012 15 Introduction Item Name Function SV Display Displays the Setpoint Values Displays the output value during manual mode Displays current parameters setting value when changing parameter settings Displays 54F during soft start MAN AT SELF lamp Stays lit during manual mode Blinks during auto tuning and self tuning Down key Up key Pressing once will decrease increase the Setpoint value by one Holding down the button will c
33. The following figure displays the wiring of the REG96 Controllers 1 I l REG96PUN2RHU REG96PUN2RLU REG96PUN1RHU REG96PUN1RLU REG96PUN2LRHU l REG96PUN2LRLU REG96PUNT1LHU l REG96PUN1LLU REG96PUN2LJHU REG96PUN2LJLU 1 REG96PUN1JHU REG96PUN1JLU 1 l I 1 I I B B m m p 25 1 HI 25 I 25 1 I 125 RS 485 N RS 485 B 1 le RS 485 g 126 2 26 N 26 2 26 sl 27 3 m 3 27 g 28 4 m E 4 bel ES 1 B 1 H 1 5 Be m 29 gs 1 29 29 5 29 M TH MEN y 9 mo g Fal 3 E 1 I l at TOM i I 5 Welt i 5 BIET 1 7 H z at g 3 ind 8 ld af D ED fazl i9 fol BUT 35 ii 02 DO x B Do Menu m 1 1 1 E WE it ep An E 1 i i Bi i als 1 I l H u Er Bx is LL 1 ii I 1 l I REG96PUNL1RHU REG96PUNL1LHU 100 M 12 150 60 Hz E 12VA 34 EIO0000001299 09 2012 Hardware REG48 REG96 Designation of Wiring Material NOTE e Do not use wire other than the one stated below e Be sure to insert wire toward the recess of the terminal block e The recommended torque is 0 4 Nem 3 54 Ib in Wire e 1 Gauge AWG28 0 1 mm to AWG16 1 25 mm e 2 Strip off length 5 6 mm 0 20 0 24 in ii Rod Mc e 3 4 Dimension of exposed
34. ain Functions of REG48 REG96 ON OFF Control Overview Acts as an ON OFF control when the PID parameter is set to F 2 0 0 Fr d Eh ON OFF control switches the control output to ON 10096 or OFF 096 according to the size relationship of PV and SV The output hysteresis can be set under the parameter H45 Pud Lh Suitable to use when the accuracy is not require Reverse Operation heat control Reverse operation is used to control the heating fonction Set the 45 to an appropriate value according to the control target Parameter Setpoint value P Configure in CH 2 0 0 rEu Configure in CH2 b H 5 Configure in CH2 Arbitrary factory setting 1 C Process valueg PV HYS 4 sv Y ry i i PV SV control om PV SV 64 EIO0000001299 09 2012 Main Functions of REG48 REG96 Normal Operation cooling control Normal Operation is used to implement cooling function Parameter Setpoint value P Configure in CH 2 0 0 r Eu Configure in CH 2 Dos Arbitrary factory setting H45 Configure in CH 2 1 C Process value 4 pV HYS A Y SV A 1 p PV2SV control M PV SV NOTE e During ON OFF control the and D settings do not affect control e The manual operation during ON OFF control will become MV 100 when a is pressed and MV 0 when W is pressed e Ifthe hysteresis width is narrow and PV and SV are nearly equal the output may frequ
35. amp e Illuminates when displaying the SV value Does not illuminate in manual mode e Blinks while performing ramp soak or lamp SV operations EIO0000001299 09 2012 13 Introduction Controller References and Characteristics The following table shows the controller references with the characteristics of each Part Number Power supply Input Output 1 Output 2 Modbus Alarm REG48PUN1RHU 100 240 Vac Universal Relay x 2 REG48PUNL 1 RHU Relay 2 REG48PUN1LHU SSR X 2 REG48PUNL1LHU SSR 2 REG48PUN1JHU 4 20mA X 2 REG48PUN2RHU Relay Relay X 2 REG48PUN2LRHU SSR Relay x 2 REG48PUN2LJHU SSR 4 20mA x 2 REG48PUN1RLU 24 Vdc Universal Relay x 2 REG48PUNILLU SSR x 2 REG48PUN1JLU 4 20mA X 2 REG48PUN2RLU Relay Relay X 2 REG48PUN2LRLU SSR Relay x 2 REG48PUN2LJLU SSR 4 20mA X 2 REG48PCOV Terminal block cover Modbus Communication Accessories The following table shows the accessories for modbus communication Part Number Description TSXCUSB485 or VW3A8118 USB to RS485 converter TWDXCAFJ010 1 x RJ45 connector and 1 end with flying leads PC software ZelioControl Soft V1 6 ZelioControl Soft V2 1 new version TWDXCAISO Isolated RS485 T junction box TWDXCAT3RJ T junction box LU9GC3 Modbus splitter box 14 EIO0000001299 09 2012 Introduction Display and Controller
36. ate relay Analog output current Digital Output alarm output 2 D01 D02 for REG48 3 D01 to D03 alarms for REG96 Certifications and CE mark Declarations UL Recognized CSA Gost Hazardous Substances RoHs EEPROM writing 100 000 maximum operations Pc software ZelioControl Soft V1 6 ZelioControl Soft V2 1 new version EIO0000001299 09 2012 Hardware of REG48 REG96 What Is in This Chapter This chapter contains the following topics Topic Page Electrical and Environmental Characteristics 20 Dimensions and Installation of REG48 22 Dimensions and Installation of REG96 27 Wiring of REG48 REG96 32 EIO0000001299 09 2012 19 Hardware REG48 REG96 Electrical and Environmental Characteristics Electrical Characteristics of REG48 REG96 The following table presents the Electrical Characteristics Specifications Values Power Supply e 100 Vac 15 to 240 Vac 10 e 24 Vac Vdc 10 e 50 60 Hz Power Consumption 12 VA or less Control Output Relay contact output contact 110 220 Vac 30Vdc 3A resistive load SSR SSC drive output voltage pulse output ON 20 Vdc 18 to 24 Vdc OFF 0 5 Vdc or less e Max Current 20mA DC or less both OUT1 and OUT2 e Load resistance gt 8500 Current Output Oto 20mA DC 4 to 20mA DC Acceptable load resistance 600Q or less Accuracy 5 FS
37. be connected only Password Setup Parameters Ch11 Sets the password Passwords can be set at three levels Display Parameter Name Function Setting Range Remarks PHA PAS1 Password1 Sets password 1 0000 FFFF setup Page PAS2 Password2 Sets password 2 0000 FFFF setup PASI PAS3 Password3 Sets password 3 0000 FFFF setup Display Parameters Ch12 Sets the parameter mask function Optional parameters can be set not to display For details on the parameter mask function Display Parameter Name Function Setting Range Remarks dene dPot Parameter Sets the parameters to be displayed or Value different 12 sas mask of each not displayed depending on the TE dP30 parameter model code dP il 12 Refer to the Zelio Control REG Communication and ZelioControl Soft Installation User Guide for Mask and Unmask optional parameters Use the ZelioControl Soft to do Mask and Unmask action EIO0000001299 09 2012 61 Configuration of REG48 REG96 62 EIO0000001299 09 2012 Main Functions of REG48 REG96 What Is in This Chapter This chapter contains the following topics Topic Page ON OFF Control 64 Auto Tuning 66 Self Tuning 68 PID Control 70 Fuzzy PID Control 71 PID2 Control 72 Ramp Soak Function 73 Alarm Function Assigned by Digital Output event type 78 Soft Start 87 EIO0000001299 09 2012 63 M
38. can result in death serious injury or equipment damage A WARNING UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked or the unit s heat dissipation ability will be reduced Do not allow the ventilation openings on top of the terminal block to be blocked Failure to follow these instructions can result in death serious injury or equipment damage 28 EIO0000001299 09 2012 Hardware REG48 REG96 NOTICE UNINTENDED EQUIPMENT OPERATION To ensure protection against dust and water IP66 e Use the appropriate panel cut out e Use the appropriate gasket and panel mounting adapter provided e Assemble the product according to installation guide Failure to follow these instructions can result in equipment damage NOTE The front side of this controller conforms to NEMA 4X Panel Cut out Panel cut out dimensions for separate mounting H I 50 min 1 97 min 0 6 mm 45 0 0 t 0 02 1 77 0 0 8 92 0 0 0 03 3 62 9 116 min 4 57 min t E100000001299 09 2012 29 Hardware REG48 REG96 Panel cut out dimensions for mounting close together 0 8 mm a 48 x n 3 o ES 0 03 in a 1 89 x n 0 12 0 0 8 92 0 0 0 03 3 62 0 Value of a Number of 2 3 4 5 6 units n a mm 93 141 189 237 285 a in 3 66 5 55 7 44 9 33 11 22 NOTE e The water resistance
39. ch specify the basic operations and controls of the temperature controller The following settings are available Display Parameter Name Function Setting Range Remarks UtEY USER key allocation settings cz nr m uc Sets the function of the USER key 0 no function 1 Switches between STbY ON OFF 2 Switches between Auto Manual 3 no function 4 Do not set 5 Starts AT standard 6 Starts AT low PV 7 Do not set 8 Ramp SV HOLD 9 Ramp soak RUN OFF 10 Ramp soak RUN HOLD Do not set Latch cancel Latch cancel Latch cancel Latch cancel no function no function no function 11 12 all 13 14 15 16 17 18 19 no function 20 21 22 23 24 25 DO1 DO2 DO3 annann no function no function no function SV No 1 send PID No 1 send Do not set 26 Pattern No 1 send 27 SV No 1 PID No 1 send do1T DO1 output event type m n E Sets the function of DO1 Mainly for Alarm 0 102 doP1 DO1 option function setting m n 7a Assigns the four types of option functions in bit units 0000 1111 bitO event output latch function e biti error alarm function bit2 non excitation output alarm function bit3 hold reset function NOTE With the same previous function applicable for DO2 and DO3 rMP ramp SV ON OFF n rp Set the ram
40. conductor section 2 x 1 5 mm 0 08 x 0 06 in or smaller e 5 Length of exposed conductor section 5 6 mm 0 2 0 24 in oA C a o EIO0000001299 09 2012 35 Hardware REG48 REG96 36 EIO0000001299 09 2012 Configuration of REG48 REG96 What Is in This Chapter This chapter contains the following topics Topic Page How to Configure Using Front Panel 38 Basic Operations 39 Key Lock and Password 41 Setting the Temperature Controller 438 Parameters Flowchart 46 Parameters List 49 EIO0000001299 09 2012 37 Configuration of REG48 REG96 How to Configure Using Front Panel Overview When the power is turned on the controller starts in Operational mode This is the regular mode of operation where PV and SV values are displayed To configure the module you can use the keys on the panel or for more information refer to the Zelio Control REG Communication and ZelioControl Soft Installation see page 8 NOTE Some parameters are not displayed on the panel depending on different models or masking the parameters in purpose or depending on the selection of KeyLoc for modifiable parameters Changing the modes A M Pd Pressing the CBI key or the key switches between modes Pressing a or v key in monitor mode or setup mode allows you to choose menu items operation mode change manual mode E TUER mode initial display PV SV display
41. dden change in SV step change when changing SV It allows SV to change smoothly according to the set slope of temperature per unit of time This smooth SV change allows you to minimize the effect of the change on controls You can set both inclining temperature and declining temperature slopes and choose from minutes or hours for the time units The curve bellow shows the current value or the target value during ramp SV SV changing SV with the front key set value after change 71 n 5 ioe set value L SV during ramp SV behavior before change TMPLIMPH P t The SV lamp will blink while ramp SV is running When not displaying parameters or Ch When you turn on the power while ramp SV is in effect ramp SV will begin using the starting value of PV PV start SV Sv 1 Pi Pm Sv j power ON Sv switches to Sv 1 with DI input i i behavior when power rises behavior when SV changes with DI E100000001299 09 2012 93 Other Functions of REG48 REG96 Ramp SV function operates differently from normal PV start if the power is turned on during the input error or released standby State at PV start Operation Standby PV tracking maintains the state where SV PV The Ramp SV does not operate Auto or manual Starts the Ramp SV from the current SV PV start is off MA CAUTION UNEXPECTED APPLICATION BEHAVIOR Do not turn on the device during an input
42. drive output type if the output operations occur frequently e Ifan inductive load such as magnetic switches connected as a relay output load use a protection module Free wheel Diode or RC circuit or Varistor e Usea non grounded sensor for resistance bulb or thermocouple of the SSR SSC driven output output of 4 to 20 mA DC 32 EIO0000001299 09 2012 Hardware REG48 REG96 A WARNING UNINTENDED EQUIPMENT OPERATION Follow the wiring rules explained above in the Wiring Installation Instructions section Failure to follow these instructions can result in death serious injury or equipment damage Controller Terminal Block of the REG48 The following figure displays the terminal block situated on the rear face of the controller LOLOL LO AA TAAA CO MA A BITS SIE BI KS BIS Wiring of the REG48 The following figure displays the wiring of the REG48 Controllers REG48PUN2RHU REG48PUN2LRHU REG48PUN2RLU REG48PUN2LRLU REG48PUN1RHU REG48PUN1LHU i i REG48PUN2LJHU REG48PUN2LJ
43. e functions as previous total 16 steps can be sets For example Sv 1 Sv 2 Sv16 EIO0000001299 09 2012 53 Configuration of REG48 REG96 Display Parameter name Function Setting range Remarks lad Mod Ramp soak mode Sets the program operation method 0 P ON Off End Maintain OFF Maintain Repeat Off 1 P ON Off End Maintain OFF Maintain Repeat On 2 P ON Off End Maintain OFF Standby Repeat Off 3 P ON Off End Maintain OFF Standby Repeat On 5 P ON Off END Standby OFF Maintain Repeat On 6 P ON Off END Standby OFF Standby Repeat Off 7 P ON Off END Standby OFF Standby Repeat On 8 P ON On End Maintain OFF Maintain Repeat Off 9 P ON On End Maintain OFF Maintain Repeat On 10 P ON On End Maintain OFF Standby Repeat Off 11 P ON On End Maintain OFF Standby Repeat On 12 P ON On END Standby OFF Maintain Repeat Off 13 P ON On END Standby OFF Maintain Repeat On 14 P ON On END Standby OFF Standby Repeat Off 15 P ON On END Standby OFF Standby Repeat On RST ON OFF GSot guarantee soak Sets the guarantee soak on or off oFF guarantee soak off on guarantee soak on lower GS L guarantee soak band Sets the lower limit for the guarantee soak band upper GS h guarantee soak band Sets the upper limit for the guarantee soak ba
44. emperature Controller What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 Introduction 11 2 Hardware of REG48 REG96 19 3 Configuration of REG48 REG96 37 4 Main Functions of REG48 REG96 63 5 Other Functions of REG48 REG96 89 EIO0000001299 09 2012 REG48 REG96Temperature Controller EIO0000001299 09 2012 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Display and Controller References of REG48 12 Display and Controller References of REG96 15 Main Characteristics 18 EIO0000001299 09 2012 11 Introduction Display and Controller References of REG48 Overview The REGA8 is the medium Temperature Controller 48 x 48 mm 1 89 x 1 89 in It can be used in Stand alone installation for simple machine or more complex system in association with PLC Programmable Logic Controller HMI Human Machine Interface through communication Modbus RS485 The front panel has the Process Value PV and Setpoint value SV displays the status indicating lamp and the setting keys Scbneider E Electric DO D02 Item Name Function 1 Control output C1 C2 Lights on at 100 output and goes off at 096 output For lamp values between 0 and 100 the output is indicated by the length of time the lamp flickers 2 Digital Output D01 2 L
45. ently switch ON and OFF Note that it may affect the operation life of the contact output EIO0000001299 09 2012 65 Main Functions of REG48 REG96 Auto Tuning Overview Run Auto Tuning AT to set the PID parameter automatically Setpoint Behavior Function value BRF Stop Finish Stops or finishes Auto Tuning BA Normal type The standard auto tuning for SV reference Choose this auto tuning in most situations Lg Low PV type Auto tuning for SV 1096 reference Choose this when you want to suppress the overshoot when tuning Normal Type AT start AT calculating i Process value tt Lu a PID control pee gt t Low PV Type AT start Process value g AT calculating PID control t NOTE Set the following parameters before running Auto Tuning e PV input type PV input upper limit PV input lower limit Decimal position PV input filter in the setup channel menu 5 7 h e OUT1 proportion cycle OUT2 proportion cycle in the PID channel menu Pid Lh d 66 EIO0000001299 09 2012 Main Functions of REG48 REG96 Running Auto Tuning The following table explains how to set the Auto Tuning Step Action 1 Display the operation menu oPE Eh f 2 Display auto tuning ff and choose the tuning type Choose the standard type an or low PV type Ln according to the control target Press the key to start auto tuni
46. er to the Wiring topic for more information 44 EIO0000001299 09 2012 Configuration of REG48 REG96 Output Setting The range of the control output can be set in the setup menu GEF fh 5 only applies to analog current output Step Action 1 Set the range of the control output OUT1 OUT2 T L gg Choose between 0 20mA or 4 20mA DC Controls Setting e Reverse operation As the process value PV rises the control output MV becomes smaller Used to heat the control object e Normal operation As the process value PV rises the control output MV becomes larger Used to cool the control object Lr The range of the control output can be set in the setup menu 7 4 Ah g then Step Action 1 Set the normal operation or reverse operation with E parameter Choose any of the following combinations of heat and cool to suit your system rEv Control output 1 Control output 2 rv Reverse no Normal rvno Reverse Normal norv Normal Reverse rvrv Reverse Reverse nono Normal Normal E100000001299 09 2012 45 Configuration of REG48 REG96 Parameters Flowchart Parameters Overview The parameters are divided into 12 channels Each channel contains one series of parameters Refer to the f ollowing graphics for a detailed explanation of each
47. eter 5 and set the upper limit j Press the key to set the value Ramp Soak Mode Setting The following table shows the items that can be set Power On Start Ramp Soak Starts running from the current PV Ending Output Show the ending output during OFF after ramp soak has been completed OFF Output Show the output during OFF after ramp soak has been completer Repeat Behavior After finishing the last step in ramp soak the process starts again from first step 2nd soak 4th ramp 3rd ramp 2ndramp ist ramp 1st soak power on start SV PV gt TMS Ter TM2S TM3r TM3S TMar TS TMir 76 EIO0000001299 09 2012 Main Functions of REG48 REG96 You can choose from the following 16 types of modes according to the combination of run method options Lx Setting Power On Start Ending Output OFF Output Repeat Behavior n Off Continuous control Continuous control Off Off Continuous control Continuous control On d Off Continuous control Standby Off i Off Continuous control Standby On u Off Standby Continuous control Off 5 Off Standby Continuous control On E Off Standby Standby Off n Off Standby Standby On n On Continuous control Continuous control Off g On Continuous contro
48. ets the output value 3 0 103 0 during FALT for the control output OUT1 during FALT Elpo Sb Output 2 set value Sets the output value 3 0 103 0 4 during FALT for the control output OUT2 during FALT Seal SFo1 Soft start OUT1 Sets the output value 3 0 103 0 set value for the control output OUT1 during soft start DEF SFTM Soft Start Sets the time from 00 00 99 59 hour min 8 detection time power on to soft start completion Shoal Sbo1 OUT1 set value Sets the output value 3 0 103 0 during standby for the control output OUT1 during standby Shod Sbo2 OUT2 set value Sets the output value 3 0 103 0 4 during standby for the control output OUT2 during standby Chad SbMd Standby mode Sets the alarm output More information are provided in setting PV SV display in the following table standby mode 4 Displayed when OUT2 model is selected 7 Displayed when OUT1 or OUT2 model is analog current output models 8 Make sure to set the time to 00 00 during dual control EIO0000001299 09 2012 57 Configuration of REG48 REG96 The following table resume the setting range for the 55 d parameter ALM display output PV SV display 0 OFF ON 1 ON ON 2 not used 3 not used 4 not used 5 ON OFF 6 OFF OFF 7 not used 58 EIO0000001299 09 2012 Configuration of REG48 REG96 System Parameters Ch7 This section explains system parameters whi
49. feature is unavailable if mounted close together e Maximum ambient temperature is 45 C 113 F if mounted close together Installation Follow the steps given below when installing the controller Step Action 1 Insert the IP66 protection gasket include inside the packaging 1 on the controller 2 M a 30 EIO0000001299 09 2012 Hardware REG48 REG96 Step Action 2 Insert the controller 1 into the panel cut out 3 with the label 2 in right position x E u EN IN g ott 3 Insert the two installation fasteners 1 from top and bottom of the controller and tighten the screws 2 to eliminate the gap between the front of controller gasket and panels After wiring install the 3 terminal block cover sold separately 4 If the IP66 protection gasket is deformed like the left diagram the panel cut out is insufficient nn 5 If you are installing the Controller in a slanted panel make sure that the panel is not tilted more than 30 degrees N Cm E100000001299 09 2012 31 Hardware REG48 REG96 Wiring of REG48 REG96 Overview 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the Controller
50. g Range Remarks Binuy A1hY ALM1 hysteresis Sets the hysteresis for alarm 0 50 FS E output 1 ON OFF diui dLY1 ALM 1 delay Sets the delay before detecting 0 9999 sec min 7 alarm output 1 dl dL1IU ALM1 delay time Sets the delay time units for alarm SEC Min 7 units output 1 NOTE These 3 previous functions are the same for ALM2 to ALM3 PATH LbTM Loop break Sets the time before detecting fora 0 9999 sec detection time broken loop 1 bU LbAb Loop break Sets the temperature range before 0 100 FS C detection range detecting for a broken loop 60 EIO0000001299 09 2012 Configuration of REG48 REG96 Communication Parameters Ch9 The Communication menu consists of the following function parameters Display Parameter Name Function Setting Range Remarks Drag SIno Station No Sets the station number 1 to 247 RST NOTE Need to restart the controller 11 once station No change af CoM Baud Rate Sets the baud rate and parity check 960d 9600 bps odd RST Parity setting 96ev 9600 bps even 96no 9600 bps none 190d 19200 bps odd 19ev Default 19200 bps even 19no 19200 bps none GET SCC Communica Sets whether or not overwriting is e r read only RST tion permis possible from the master side PC e rW read and write sions and etc 11 Station number No 32 to No 247 is forbidden to use Maximum up to 31 units can
51. g functions nono heat normal cool normal Display Parameter Name Function Setting Range Remarks di Sv1 SV set value 1 Sets the SV value SV lower limit SVL to SV 5 upper limit SVH FS Bi P1 Proportional band 1 Sets the proportional band 0 0 999 9 d 1 Integration time 1 Sets the integration time 0 3200 sec di D1 Derivative time 1 Sets the derivative time 0 0 999 9 sec HYG HYS1 ON OFF Control Sets the hysteresis when 0 50 FS n hysteresis 1 using ON OFF control rol CoL1 Cooling proportional Sets the cooling proportional 0 0 100 0 4 E band 1 band dh db1 Dead band 1 Sets the dead band 50 0 50 0 FS 4 HAL bAL1 Output convergence Offset value added to the 100 0 100 0 FS value 1 control output He Ari Anti reset windup 1 Sets the anti reset windup 0 100 FS REGA rEv1 Normal reverse Sets the control output to rv heat reverse cool RST B setting 1 normal or reverse none no heat normal cool none rvno heat reverse cool normal norv heat normal cool reverse rvrv heat reverse cool reverse NOTE With the same functions as previous 7 palette exists For example Sv1 Sv2 Sv7 Sets the maximum SV selection number Bang SYMH Sets the maximum selectable number when selecting SV with the user key Sv0 Local SV Sv1 SV SV1 Sv2 SV SV2 Sv3 SV SV3 Sv4 SV SV4 Sv5 SV SV5 Sv
52. ich if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury f This is the safety alert symbol It is used to alert you to potential EIO0000001299 09 2012 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved EIO0000001299 09 2012 About the Book A At a Glance Document Scope Validity Note This manual will acquaint you with the Temperature Controllers REG48 and REG96 tell you how to install them describe changes you may make in configuration review the operation The Temperature Controllers are Single loop controller controlled devices performing the following enhanced functions e PID e Auto tuning e Fuzzy logic e Alarms e Ramps There are 3 versions of Temperature Controller
53. ights on when there is digital output DO from D01 or lamp D02 The lamp blinks when delay action is on 3 PV Display e Displays the measuring Process Values e Displays the name of the parameters when setting parameters 12 EIO0000001299 09 2012 Introduction Item Name Function 4 SV Display e Displays the Setpoint Values e Displays the output value during manual mode e Displays current parameters setting value when changing parameter settings e Displays 54 7 during soft start 5 MAN AT SELF lamp e Stays lit during manual mode e Blinks during auto tuning and self tuning 6 Down key Up key e Pressing once will decrease increase the SV by one e Holding down the button will continue to decrease increase the value e Changes SV on the PV SV display e Move between items in channel screen display and parameter screen display 7 Select SEL key e Switches the PV display to from the SV display e After switching to parameter mode this key functions as the select key when changing parameters e Holding down in channel display or parameter display returns you to the PV SV display e Pressing this key in PV SV display shows the manual output value at the bottom of the screen 8 USER A M key e Pressing in monitor mode display or setup mode display returns you to the PV SV display e Pressing on the PV SV display allows you to set the function for L EH under the system menu 545 fh d 9 Setpoint value SV l
54. l Continuous control On n On Continuous control Standby Off 1 On Continuous control Standby On A On Standby Continuous control Off I On Standby Continuous control On yu On Standby Standby Off N On Standby Standby On EIO0000001299 09 2012 77 Main Functions of REG48 REG96 Alarm Function Assigned by Digital Output event type Digital Output event DO divided into those related to alarms and those not related To set up the alarm function follow the below sequence Step Action 1 Set the System Menu e Set DO events type for DO1 to DO3 DOS only available on REG96 NOTE For more about the DO event type related to alarms see below alarm action type codes see page 78 2 Set DO option in CH7 doPn n 1 to 3 Set Alarm Menu for Delay and Hysteresis in CH8 n 1 to 3 e Anhy e dLyn e DLnU 4 Set the operation Menu for alarm trigger value in CH1 Do Event Type Related to Alarm The following table presents the alarm action type codes Class DO1 to DO3 Alarm type Behavior diagram 0 No alarm Absolute Alarm 1 Upper limit absolute value PA ALn 2 Lower limit absolute value PV Aln t 3 Upper limit absolute value with hold PVA Aln pt 4 Lower limit absolute value with hold PV4 Aln t 78 EIO0000001299 09 2012 Main Functions of REG48 REG96
55. l and the authority of passwords from FAS to FAGA to PAS PAS1 permissions i lt PASS PASI gt Password level PAS2 permissions lt PASS PAS3 permissions lt PASS NOTE When FEFE is entered as 455 all ofthe channels FF fh to 45P an can be displayed and set This super password function is useful when you forget the set passwords 42 EIO0000001299 09 2012 Configuration of REG48 REG96 Setting the Temperature Controller Input Setting The input sensor type and the range for the input sensor can be set in the setup menu 5 7 A E Step Action 1 Choose an input type F37 Check the type of the thermocouple or resistance bulb which is used 2 Set the PV scaling input range Pj 5 PGF Set Pvb see page 56 to the lower limit of the temperature range and Pvf see page 56 to the upper limit It is recommended to set the values at the standard range even though they can be set at values beyond of it There is no standard range for DC voltage or DC current input 1999 9999 lower limit lt upper limit 3 Set the decimal point location Pj 4 Sets whether or not to display digits after the decimal point Two digits can also be displayed after the decimal point when using 1 5Vdc and 4 20mA dc NOTE PV scaling and decimal point location can be used
56. lay mask of each parameter onok gt 5i 5 Hi lid ON OFF SELF PV Mode at hysteresis stability width startup setting ALM3 w el h BI mI ALM Lovet Lone gt Hey Hysteresis SEEK VT C Loop break Loop break CIL 1 Delay time detection time detection width i gt Delay time units 5 no Lol ee 5L ST No setting Parity settings Communication permissions PAS1 PAS2 PAS3 gp kn Ge E Password 1 Password 2 Password 3 setting setting setting dP01 dP30 JPG i P30 48 EIO0000001299 09 2012 Configuration of REG48 REG96 Parameters List Operation Parameters Ch1 The following list shows the operational range of set values for parameters that are limited e When one of the following parameters is changed all the initial parameter setting values have to be reconfigured e PV input lower limit Pvb e PV input upper limit PvF e decimal place position Pvd e When a parameter that has indicated in the Remarks turn off the power once and then re start the controller Operation parameters handle all operation controls The operation menu includes the following items Display Parameter Name Function Setting Range Remarks DB Man Manual setting Switches between oFF auto on manual auto manual modes ory STbY Standby setting Switches the operation mode oFF run on standby between run and standby Pee PrG
57. ler before starting control e Aln AL1 to ALS show the alarm set values Alnh AL1h to AL3h show the alarm set values e AlnL AL1L to AL3L show the alarm set values DO Event Type Not related to Alarm The following table presents the DO events type not related to alarm Class DO1to Function DO3 Ramp Soak delay start 35 Delay start enable Break 41 Loop break alarm 1 Condition Output 51 During auto tuning 52 Normal operation 53 Standby 54 Manual mode 55 Remote mode 56 During ramp SV 82 EIO0000001299 09 2012 Main Functions of REG48 REG96 Class DO1to Function DOS3 Ramp Soak Event 60 OFF state Output 61 RUN state 62 HOLD state 63 GS guaranteed soak state 65 END state Time Signal 71 Time signal 1st segment 72 Time signal 2nd segment 73 Time signal 3rd segment 74 Time signal 4th segment 75 Time signal 5th segment 76 Time signal 6th segment 77 Time signal 7th segment 78 Time signal 8th segment 79 Time signal 9th segment 80 Time signal 10th segment 81 Time signal 11th segment 82 Time signal 12th segment 83 Time signal 13th segment 84 Time signal 14th segment 85 Time signal 15th segment 86 Time signal 16th segment 87 Time signal 17th segment 88 Time signal 18th segment 89 Time signal 19th segment 90 Time signal
58. nd 0 50 FS r PvST PV start Sets whether or not to start ramp soak with PV oFF PV start off on PV start on r ConT Continue mode Sets how to restart when the controller is restored after a power loss during ramp soak rES Reset Con Continue ini Restart 6 54 EIO0000001299 09 2012 Configuration of REG48 REG96 Display Parameter name Function Setting range Remarks A nfl PTnM Sets the max pattern Choosing pattern with the 0 to 6 di selection user key sets it to the maximum possible number P ln PMin Pattern selection Min Choosing pattern with the 0 to 6 di setting user key sets it to the minimum possible number 6 Do not change this parameter during the ramp soak operation Be sure to set PrG to oFF before changing the parameter Monitor Parameters Ch5 The monitor allows you to verify view the ramp soak progress control output remaining time and other status of the controller The settings cannot be changed in these parameters time on timer 1 time on timer 1 Display Parameter Name Function Setting Range Remarks GRT STAT Ramp soak Displays the progress of oFF ramp soak is stopped progress the ramp soak 1 rP Step 1 Ramp 16rP Step 16 Ramp 16Sk Step 16 Soak End ramp soak is finished ny Mv1 Control Output Displays the output value 3 0 103 0 E Display MV1 of the co
59. ng The MAN AT SELF indication LED will blink during auto tuning When auto tuning has successfully completed MAN AT SELF LED will turn off and overwrites the PID NOTE e PID parameter which is set after auto tuning will be maintained even when the power is turned off However the PID value will not be changed if the power is turned off during Auto Tuning In this case run again the Auto Tuning e The equipment will use ON OFF 2 position control during Auto Tuning so there may be a large change in PV according to the process Do not use auto tuning for processes that do not permit a large change in PV Do not use auto tuning for processes such as pressure control and flow control that have a fast response e Auto tuning is not behaving normally if it has not finished after four or more hours In these cases recheck parameters such as input output wiring control output behavior normal reverse and input sensor type e Rerun auto tuning if there is a large change in SV a change in the PV input type or a change in the control target conditions that reduces the effectiveness of the controls e You can run auto tuning when the control type is set to fuzzy or PID2 e You cannot run auto tuning in manual mode or standby mode e When using the PID selection function the auto tuning result will store in the selected PID group e Auto tuning is forcibly terminated when SV changes because of the ramp soak function remote SV function or
60. ntrol output OUT1 Aid Mv2 Control Output Displays the output value 4 2 Display MV2 of the control output OUT2 during dual control rni TM1 Remaining Displays the remaining 0 9999 sec 0 9999 min NOTE With the same function as TM1 same for TM1 to TM3 TM3 applicable on REG96 only FALT Error source display Displays the source of a detected error Obit PFB input underflow 1bit PFB input overflow 8bit PV input underflow 9bit PV input overflow 10bit underrange 11bit overrange 12bit RSV underrange 13bit RSV overrange 14bit range setting error 15bit EEPROM error EIO0000001299 09 2012 55 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks Plan PLno Currentpalette Displays the PID palette O to 7 7 No No currently selected Plan PTno Current Displays the pattern No 0t06 pattern No of the ramp soak currently selected 4 Displayed when OUT2 model is selected Setup Parameters Ch6 Sets up the input range output range and other items for the controller Display Parameter Name Function Setting Range Remarks PAB PvT PV input type Sets the type of input 0 JPT 1009 sensor 1 PT 1009 2 J 3 K 4 R 5 B 6 S 7 T 8 E 9 no function 10 no function 11 no function 12 N 13 PL 2 14 no function 15 0 V 5 V 0 mA 20 mA
61. ontinue to decrease increase the value Changes SV on the PV SV display Move between items in channel screen display and parameter screen display USER A M key Pressing in monitor mode display or setup mode display returns you to the PV SV display Pressing on the PV SV display allows you to set the function for 4 under the system menu 545 Fh 1 Select SEL key Switches the PV display to from the SV display After switching to parameter mode this key functions as the select key when changing parameters Holding down in channel display or parameter display returns you to the PV SV display Pressing this key in PV SV display shows the manual output value at the bottom of the screen Setpoint value SV lamp Illuminates when displaying the SV value Does not illuminate in manual mode Blinks while performing ramp soak or lamp SV operations 16 EIO0000001299 09 2012 Introduction Controller References and Characteristics The following table shows the controller references with the characteristics of each Part Number Power supply Input Output 1 Output 2 Modbus Alarm REG96PUN1RHU 100 240 Vac Universal Relay X 3 REG96PUNL1RHU Relay 3 REG96PUN1LHU SSR X 3 REG96PUNL 1LHU SSR 3 REG96PUN1JHU 4 20mA x 3 REG96PUN2RHU Relay Relay x 3 REG96PUN2LRHU SSR Relay x 3 REG96PUN
62. ontrol Failure to follow these instructions can result in injury or equipment damage Setting the PID selection The following table explains how to set the PID selection Step Action 1 Display the palette menu PL D h u 2 Display proportional bandwidth setting 1 P and set P1 3 Set L and H in the same Way The following parameters have to be set as necessary e ON OFF control hysteresis has i cooling proportional band Fp Dead band fh balance AL anti reset windup ff normal reverse setting E Press the key to set the value Switching SV methods The PID parameter selection P i D normal and reverse setting can be change e using Fin parameter e using the User Key E100000001299 09 2012 97 Other Functions of REG48 REG96 The following table explains how to switch using Pini parameter Step Action 1 Display the operation aPE Lh menu 2 Display the selected PID number Fin and choose the PID number 3 Press the key to set the value NOTE When the user key function code is 27 SV No 1 PID No 1 send and the initial PID No and SV No are different the first time you press the user key PID No will become the same as SV No Also the SVMX parameter value becomes the maximum selectable number for PID No and SV No The following table explains how to switch using the User Key Step Action
63. ower limit pvi absolute value with hold al AH ie 80 EIO0000001299 09 2012 Main Functions of REG48 REG96 lower limit absolute value with hold Class DO1 to DO3 Alarm type Behavior diagram Range Alarm 24 Range upper lower limits absolute value 25 Range upper lower limits deviation 26 Range upper limit absolute value pvi and lower limit deviation 2 per 27 Range upper limit deviation and pvi lower limit absolute value s ALL _ 28 Range upper lower limits absolute pyd value with hold ALH 29 Range upper lower limits deviation with hold 30 Range upper limit absolute value and lower limit deviation with hold 31 Range upper limit deviation and EIO0000001299 09 2012 81 Main Functions of REG48 REG96 e ALn Set value of Alarm 1 and Alarm 2 e PV Process Value e SV Setpoint Value NOTE The alarm will not turn ON immediately when the process value gets into the alarm band and enters again If without hold alarm may turn on when starting up PV process value power on Lower limit alarm output area lower limit alarm lower limit alarm off Loft with hold on off off off e When alarm action code is changed alarm set value may also become different from previous settings e When alarm action type code is changed turn off the power once and then re start the control
64. p SV ON OFF OFF ON EIO0000001299 09 2012 59 Configuration of REG48 REG96 Display Parameter Name Function Setting Range Remarks ar rMPL Ramp SV Sets the rate of ramp SV 0 100 FS C Industrial value B Decline upslope rag MPh Ramp SV Specifies the rate of ramp Incline SV upslope APN rMPu Ramp SV slope Sets the time unit for the hoUr slope degree hr time units ramp SV slope Min slope degree min Gor SvT Ramp SV SV Displays either the target rMP Display current ramp SV display mode SV or current SV during TrG Display target SV selection ramp operations rrp CTIL Control methods Allows you to select the Pid Pid control 10 ans control method FUZY Fuzzy Pid control SELF Self tuning control Pid2 Pid2 control BBBE onoF HYS mode Selects the hysteresis OFF Performs two state action at 7 setting operation during two SV HYS 2 state action ON Performs two state action at SV SV HYS and SV SV HYS Grd STMd Startup mode Sets the operation mode AUTo Auto mode startup when starting up MAn Manual mode startup rEM Remote mode startup STbY Standby mode startup 3 Display changes according to the DO number and the selected alarm type 10 To select control method hysteresis mode change the parameter P 0 Alarm Parameters Ch8 The Alarm menu consists of the following Display Parameter Name Function Settin
65. ramp SV E100000001299 09 2012 67 Main Functions of REG48 REG96 Self Tuning Overview Self tuning Control is a control which automatically calculates the value of PID under the condition that the control target or Setpoint value SV changes Self tuning is especially effective for situations when a high level of control is not needed but auto tuning cannot be run due to frequent changes in the control target conditions When a high level of control is required choose PID control fuzzy PID control or PID2 control Conditions Where Self Tuning Can Be Used Self tuning is used in the following situations When temperature rises when the power is turned on When temperature rises when SV changes or when the controller decides it is necessary When the controller decides it is necessary because the controls have become unstable Conditions Where Self Tuning Cannot Be Used Self tuning cannot be used in the following situations During control standby During ON OFF 2 position control During auto tuning During ramp soak progress When there is a detected error in the input When set for dual output When any of the P I D Ar parameters are set to manual During manual mode During soft start progress Conditions To Halt Self Tuning Halt self tuning in the following situations When there is a change in SV This includes the case where SV changes because of the ramp soak function remote SV function or ramp SV
66. s with different sizes and characteristics The product references in accordance with the sizes are e REG24Peeceeee 24x48 mm 0 94x1 89 in Refer to Zelio Control REG24 Temperature Controller User Guide see page 8 e REG48Peeeeee 48x48 mm 1 89x1 89 in e REGQ6Peeeeee 48x96 mm 1 89x3 78 in Solution approach used e Controllers e Sensors e Solid state and electromechanical relays This document is valid for the Temperature Controllers REG48 and REG96 Registered Trademarks Microsoft and Windows are registered trademarks of Microsoft Corporation EIO0000001299 09 2012 Related Documents Title of Documentation Reference Number TSX CUSB485 USB to RS485 converter Quick Reference Guide 35013735 Zelio Control REG24 Temperature Controller User Guide EIO0000001300 Eng E100000001303 Fre EIO0000001306 Ger E100000001332 Ita E100000001335 Spa EIO0000001338 Chs Zelio Control REG Communication and ZelioControl Soft EIO0000001301 Eng Installation User Guide EIO0000001304 Fre EIO0000001307 Ger EIO0000001333 Ita E100000001336 Spa EIO0000001339 Chs You can download these technical publications and other technical information from our website at www schneider electric com User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 8 EIO0000001299 09 2012 REG48 REG96 T
67. s overshoot sv ON 1 I control equipment power _ OFF close close REN control loop 72 EIO0000001299 09 2012 Main Functions of REG48 REG96 Ramp Soak Function Overview Automatically runs after setting the times for the SV changes You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation patterns SV step2 Step3 a re SV 3 1 i i i i i 1 i 1 i 1 i i 1 i i i i i i i PV i T 1 sia MIS TM5s TMi6r i time 1 1 T LEID 1 e TMSr i TM16s step 1 to 4 pattern O step 5 to 8 pattern 1 step 9 to 12 pattern 3 Mi step13 to 16 pattern 4 sd in step 1 to 8 pattern 2 ke step 9 to 12 pattern 5 si Uu step 1 to 16 pattern 6 NOTE e When using the system in the restore mode Lan continue Con in the ramp soak menu Pel Th H do not set the ramp soak control command Pri ofthe operation menu oPE h ttohold 4 4j during the ramp period at the beginning of the pattern e When PV start P 5r of the ramp soak menu PF h 4 is an set the pattern parameter oframp soak I Th 4 to 0 2 6 setting that starts with 1seg ramp e Do not set the startup mode 47 74 standby mode 544 14 of the system menu GYG Th 7 andthe restore mode Lan continue Con of the ramp soak menu Pri Th Matthe same time EIO0000001299 09 2012 73 Main Functions of REG48 REG96 Creating a Ramp Soak
68. the MV value as it is changed MAN AT SELF lamp is light ON in the lowest digit place in the SV display when Manual mode An o appears in the highest decimal place during PV MV display Monitor Mode The following table presents how to confirm the status of the controller by checking each value Step Action 1 Press and hold the key to enter monitor mode from operational mode or manual display mode NOTE The device will enter monitor mode with MV1 selected 2 Use the A and the we key to scroll through the information E100000001299 09 2012 39 Configuration of REG48 REG96 Setup Mode The following table presents how to set the parameters for the device Step Action 1 When the Monitor Mode with MV 1 is selected press and hold the key to enter setup mode 2 Press and hold the key to enter the channel menu in setup mode 3 Use the a and the v key to select the channel that includes the parameters you wish to change 4 Press and hold the key 5 Use the 4 and the v key to check the parameters and their values 6 When the value of the parameter you wish to change is being displayed Press the key to change this value Results the parameter value will blink 7 Change the value with the 4 and the we key 8 Press the key to set the parameter to your desired value Results the value will then cease to blink 40 EIO0000001299 09 201
69. the values have finished returning to their factory default settings EIO0000001299 09 2012 105 REG48 REG96 Error Message and Factory Settings 106 EIO0000001299 09 2012 Index A Alarm Function of REG48 REG96 78 Auto Tuning AT of REG48 REG96 66 Basic Operations of REG48 REG96 39 D Dimensions of REG48 22 Dimensions of REG96 27 Display of REG48 12 Display of REG96 15 E Electrical Characteristics of REG48 REG96 20 Environmental Characteristics of REG48 REG96 21 F Fuzzy PID Control of REG48 REG96 71 H How to Configure REG48 REG96 Using Front Panel 38 Installation of REG48 23 Installation of REG96 28 K Key Lock and Password 41 M Main Characteristics of REG48 REG96 18 O ON OFF Control of REG48 REG96 64 P PID Controls of REG48 REG96 70 PID2 Control of REG48 REG96 72 R Ramp Soak Function of REG48 REG96 73 S Self Tuning of REG48 REG96 68 Setting the Temperature Controller 43 Soft Start of REG48 REG96 87 EIO0000001299 09 2012 107 Index W Wiring of REG48 REG96 32 108 EIO0000001299 09 2012
70. tions of metal particles e Subject to electromagnetic interference from static electricity magnetism and external electromagnetic interference sources e Exposure to direct sunshine e Heat accumulation due to solar radiation Failure to follow these instructions can result in death serious injury or equipment damage E100000001299 09 2012 23 Hardware REG48 REG96 A WARNING UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked heat dissipation ability will be reduced Do not allow the ventilation openings on top of the terminal block to be blocked Failure to follow these instructions can result in death serious injury or equipment damage NOTICE UNINTENDED EQUIPMENT OPERATION To ensure protection against dust and water IP66 e Use the appropriate panel cut out e Use the appropriate gasket and panel mounting adapter provided e Assemble the product according to installation guide Failure to follow these instructions can result in equipment damage NOTE The front side of this controller conforms to NEMA 4X Panel Cut out Panel cut out dimensions for separate mounting mm 4500 In 177 e 450 9 177 0 02 73 min 2 87 min 63 min 2 48 min 24 EIO0000001299 09 2012 Hardware REG48 REG96 Panel cut out dimensions for mounting close together a 48 x n3 d 0 02 a 1 89 x n 0 12 0
71. to tuning at the same time The following table explains how to set Soft Start output set value and set time Step Action 1 Display the setup menu 5F Eh EL 2 Display soft start output 1 5 g and set the output value 3 Display soft start set time 577 and set the time 4 Press the key to set the value 5 Turn off the power once and then re start the controller to begin soft start When the soft start function is turned on the lower display will alternate showing SoFT and SV E100000001299 09 2012 87 Main Functions of REG48 REG96 88 EIO0000001299 09 2012 Other Functions of REG48 REG96 What Is in This Chapter This chapter contains the following topics Topic Page Anti reset windup Ar and Output Convergence Value bAL 90 MV Limit 91 Ramp SV 93 SV Selection 95 PID Selection 97 Error Output 99 Standby Output 100 EIO0000001299 09 2012 89 Other Functions of REG48 REG96 Anti reset windup Ar and Output Convergence Value bAL Overview The anti reset windup function Hr cuts integration that falls outside of the Ar set range that is centered around SV Running auto tuning will set the optimum values for 7 and d parameters as well as Ar cuts integration includes integration cuts integration PV The output convergence value function 41 outputs to PV and SV a calculated result of the PI
72. un Haus PV input shift SV value shift PV input filter PV display PV display zero adjustment span adjustment Cir C2r FLo1 cht Sool i ice Flot Cold junction SV value shift OUT1 OUT2 FALT output compensation range range 1 set value FLo2 SFo1 Sbo1 Sbo2 FLacee SF oo ee 5 1 lt gt 5n lt Sbor FALT output Soft start output Soft start time Standby OUT1 Standby OUT2 2 set value 1 set value setting setting Solid Standby mode setting E100000001299 09 2012 47 Configuration of REG48 REG96 me EH 1 System nmn MN uio MES Alarm I rn PV L mi l h9 Communication Display LUCEH USER key allocation settings do1T doP1 do3T doP3 do i dor We dat doP dj cri Output Option Applicable for REG96 only Ramp SV type event function effect no effect Ramp SV Decline type setting setting lt 1 ee IPL em S em L eL Ramp SV Ramp SV Ramp SV Control Incline slope time units SV display mode methods selection Disp
73. unication function The following table explains how to switch SV using 5 4 Parameter Step Action 1 Display the operation PF 4 menu L 2 Display the selected SV number BH jy and choose the SV number s Press the key to set the value EIO0000001299 09 2012 95 Other Functions of REG48 REG96 The following table explains how to switch SV using the User Key Step Action 1 E P Ooo onog Display the operation Lt 2 menu 2 Display max selected SV number 5 7 7 and set the SV number by choosing it with the User Key Display the User Key function setting LiEE4 and set it to SV selection function On the PV SV display pressing the user key will switch you from the currently selected SV to the next SV The following table explains how to switch SV using 5 4 Parameter via the Communication Function JI Step Action 1 In the communication overwrite the set value to the selected SV number 96 EIO0000001299 09 2012 Other Functions of REG48 REG96 PID Selection Overview The SV selection function can record and switch up to eight sets of PID parameters from the Palette menu setting It is effective when the control equipment changes the target often and must frequently change the PID parameters A CAUTION UNEXPECTED EQUIPMENT OPERATION Do not switch normal and reverse operation during c
74. ut convergence value Ar K Anti reset windup m E LIF Normal reverse setting 46 EIO0000001299 09 2012 Configuration of REG48 REG96 Ramp soak Step16 Ramp soak Step2 r m Ramp soak Step1 qa 1i Pv O ti Hi n e i L en u Cui sV set value Hod en FE rus Ramp soak Ramp soak ll kr Ramp time Ramp soak L I operation time I Frac mode Ramp Soak pattern Step No BU EP dos i Sok gt 5 1 lt 5 H HLG S ani Guaranteed soak Guaranteed Guaranteed PV start Continue mode ON OFF soak band soak band lower upper Pian Plin Pattern selection Pattern selection max setting min setting Mv1 Mv2 E lian gt O me 1 i gt ttt ith gt FALI i ju ec Ramp soak MV1 MV2 Remaining time on timer 1 3 Error source Lh J progress Timer 3 applicable to REG96 display Monitor Hi nno Pi nno Palette Pattern No display No display v GEI gt Pur 4 Puh Pu Poud Pu uw roe PV input type PV input PV input Decimal Unit display L lower limit upper limit position Setup Das PugF m H uor gt H
75. windup Ar and Output Convergence Value bAL 90 MV LIMIE 2 23 hee pb HeETO tI e PPAR ds bbe Shed E 91 hampi SV ssssihsscikemel E ET ope IN a diem RS P eau M Ec d 93 EIO0000001299 09 2012 SV Selection eoe dur erbe EE CLEVER 95 PID Selection oit tci ae Rei ar RH an 97 Error Outputs fe cce shen Ba id ER eire e or CR 99 Standby Output ir dit an en eke E eb ss 100 Part ll Appendices Lese 101 Chapter 6 REG48 REG96 Error Message and Factory Settings 103 Error Indications eee a e a III 104 Return to Factory Default Setting Function 00 105 Index dues eres ada O9 eva exe da ro WR t ae 107 EIO0000001299 09 2012 Safety Information ZB Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation wh

Zelio Control - REG48/96 Temperature Controller

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