Operator`s Manual
Contents
1. Caution Risk of jamming Risk of crushing pinching when you connect the hydraulic system Lower the bucket to the ground turn off engine and remove the pressure in the hydraulic system by moving the control lever to all control positions before connecting or disconnecting the system 4 8 1 Description This equipment damps the vertical movements of the loader when driving on uneven ground Note The accumulator 1 used in the SoftDrive system is pre charged and cannot be re charged Contact your dealer for service Caution IN The accumulator 1 is pressurised Repair maintenance and commissioning must only be done by authorised personnel Warning Do not open the accumulator before the gas and oil side is depressurised The cylinder contains nitrogen which can cause a risk of suffocation No work may be done on the pressure vessel Welding drilling or opening the tank by force is not allowed 4 9 Working with the loader Warning Risk of electric shock crushing and jamming When driving with the loader lifted make sure that there is enough room between the loader and power lines barn roofs etc Driving instructions Fig 68 Switch for third hydraulic function Fig 69 Mechanical deactivation of boom suspension 29 Driving instructions Caution Risk of crushing and jamming People can be inside the working area Make sure that nobody is close to the tractor when work starts Only ope2. 0103 Fig 71 Do NOT use the loader to lift or transport people 78420 78420 Make sure that the bucket or other implement is correctly fastened on the tool carrier and that the pins are in the locked position Press the tip of the implement against the ground 1 to make sure that the implement is firmly fixed Warning Do NOT stand walk or work under a lifted loader Make sure that you keep people especially children and animals away from the working area 4 9 2 Load stability Warning Always look at the implement Objects can fall or roll backwards onto the driver when the loader is raised Only lift loads which can be contained in and are intended for the specific implement Some implements should be equipped with a collapse protector Warning If the tractor is only equipped with Roll Over Protective Structure ROPS and does not have a Falling Objects Protective Structure FOPS there is only limited protection against falling loads The driver risks injury if the load falls when the loader is operated at height FOPS is not designed to protect against all falling loads It is therefore critical to use an implement that prevents the load from falling Exercise caution when working with raised loads The tractor should not be operated on public roads with a load in the implement Only use implements that are approved for the relevant application Driving instructions Fig 72 Make sure that th
3. Contact your dealer Contact your dealer Control valve or cable system binds and prevents valve spool from returning to centre position Control valve centring spring is damaged Contact your dealer Contact your dealer Control valve spool binds in its bore Contact your dealer Control lever or cable system binds Find the reason for binding and repair it External hydraulic oil leakage Inadequate pump capacity Loose hydraulic unions Damaged hydraulic hoses pipes couplings or O rings in couplings Tighten loose connections Find the reason for the leakage and change the damaged component Damaged O ring in control valve Contact your dealer Control valve spool or housing damaged and or worn Contact your dealer Piston rod seal in cylinder leaks Cold hydraulic oil Contact your dealer Let the hydraulic oil warm up to working temperature Increase engine speed Engine speed too low Increase engine speed Low hydraulic oil flow Please refer to the tractor operator s manual for service recommendations Restriction in hydraulic hose Fault in hydraulic pump Contact your dealer Contact your dealer Lifting cylinder piston rods bent Abnormally high shock loading during lowering movement Contact your dealer Bucket cylinder piston rods are bent when bucket cylinders are extended Grading or excavation work wi
4. uunsnussnnennnnnnnnnnnnnnnnnnnnnnnnn 37 5 3 1 Hoses and cylinders 37 5 3 2 Checking the hydraulic connections 38 5 3 3 Repairing the hydraulic cylinders 38 6 TROUBLESHOOTING 22222umunnnnnnnnn 40 7 ACCESSORIES cccccccceceeeeeeeeeeeeeeeeeeeees 43 TA IPA SOPVICG ccs ani na 43 7 2 Boom suspension SoftDrive 43 7 3 Parallel linkage kit enuesnnssnnennnnnennnnnnnnnnnnnnnn 43 8 SPECIFICATIONS uuuuuuusennnnnnnnnnnnennnnn 44 9 WIRING DIAGRAM uzuuusssnnersnnnennnnnnnnnn 45 10 WARRANTY CONDITIONS 46 EC Declaration of Conformity 2 nasaanaa 46 1 Content 18606 72074 1 PREFACE 1 1 General information Warning Careless or incorrect use may result in serious injury or fatality to the driver or others Observe the safety instructions This operator s manual describes the operation and maintenance of a compact loader The information in the operator s manual was correct when this manual went to press Please visit your dealer if there is anything you do not understand in the manual One operator s manual is supplied with every machine in order to show the driver how it should be operated and maintained Read and use the information so that you can use the machine in a safe manner in combination with short stoppages This machine is designed with simple service in mind and it can be maintained w
5. Director Umea 1 January 2010 Olle Pehrsson Managing Director 46 55934 TOTLY TOTLY alo ALO AB SE 901 37 UMEA SWEDEN www alo se
6. Position indicator Pin on bucket Parallel linkage Third function Euro tool carrier kit optional optional 1000 x 140c X 160c X X x X 180c X X X X 2 1 2 Third function Only applicable to models 160c 180c Optional hydraulic function for operating the implement s hydraulics The electrical diverter valve is fitted to the front part of the loader designed for implements which have hydraulic functions 2 1 3 ErgoDrive The ErgoDrive system is composed of a control valve and mechanical joystick as well as hydraulic connections and control cables for specified tractor models 2 1 4 Position indicator Only applicable to models 160c 180c Device to indicate the angular position of the implement 2 1 5 Control valve Valve intended for controlling the operation of the loader 2 1 6 Tool carrier Only applicable to models 160c 180c Type 8 Euro in compliance with ISO 23206 SSL Skid Steer Loader Style 2 1 7 Hose kit Hoses and hydraulic components for connecting the loader to the tractor s original valve 2 1 8 SoftDrive Only applicable to models 140c 180c Boom suspension improves driver comfort and reduces stress on the tractor and loader when driving in rough surfaces Description 2 1 9 Parallel linkage kit optional Only applicable to models 160c 180c Enables the tool to maintain the same angle during the entire lifting and lowering movement 2 1 10 Pin on bucket Only applicable to
7. depressurised or float position then sudden and unforeseen movements may occur when the hydraulics are connected Important Make sure that the hoses are positioned on the loader so that they do not catch on the tractor Ensure that the locking pins are removed from the loader s bearing boxes Drive the tractor forwards carefully until the subframe upright slowly enters the bearing box Connect the hydraulics If there is any difficulty in coupling the quick release couplings this will be because the oil pressure has not been eliminated Depressurise the system Important Never use force on quick release couplings by striking the valve ball This may mean that it is damaged in such a way that the coupling does not open when compressed the oil can only pass in one direction Ensure that none of the hoses are interchanged follow markings 1 4 Tilt the implement downward in order to securely settle the bearing box in the subframe upright Carefully raise the loader so that the radius at the front of the bearing boxes meets the sleeve on the subframe Lift the loader install the locking cotter and the locking pin E one on each side Driving instructions Fig 52 Bearing box pin enters saddle in subframe upright 9 Fig 53 Fit locking pin 23 Driving instructions Fold the parking stands in to the storage position 4 6 Tractor loader hydraulic controls The loader s hydraulic syst
8. in each parking stand Remove the securing pin from locking pin E and remove locking pin E from the subframe on the left right bearing boxes During operation e Release the parking brake and remove foot from accelerator pedal e Move the control handle to the lowering position so that the lifting cylinders are completely compressed Carefully fold the implement upwards This will make the rear of the loader lift and come loose from the base e Stop the tractor and eliminate the oil pressure to the loader cylinders using the control valve Disconnect the hoses and install dust guards on the quick release couplings e Reverse the tractor carefully until it is completely free from the loader e Refit the locking pins and locking cotters on both sides Important Make sure that you position the hoses so that they do not catch on the tractor 4 5 Coupling the loader Caution Risk of crushing and jamming Air in hydraulic hoses and cylinders can cause erratic operation Run the engine at low speed and make slow movements with the joystick to purge any air from the hydraulic system Caution Risk of crushing and jamming Keep hands and feet away from moving components Do NOT use your fingers to check the alignment of holes or pins use a mandrel or a steel rod 22 Fig 50 Carefully tilt the implement upwards 78420 78420 Caution Risk of crushing and jamming If the loader valve is in a
9. is locked in position by forcing the front of the implement against the ground and visually confirm that the tool carrier locking pins are in the engaged position 36 Fig 89 Angle the implement up with the loader at a low height to hook on the locking pins Fig 90 Make sure that the implement is secured by pressing its front end against the ground 78420 69638 Lubrication and maintenance 5 LUBRICATION AND MAINTENANCE Warning Never stand between the front of the tractor and the loader s cross tube 0106 Fig 91 Never stand between the front of the tractor and the loader s cross tube 5 1 Lubrication points Lubricate the following grease nipples with universal grease every 10 operating hours Warning Risk of crushing and jamming The loader may fall downwards Lower the loader to the ground before you start greasing Grease nipples on every pivot pin on both sides of the loader 5 2 Storage Apply a thin layer of grease on visible piston rods in order to protect them Fig 92 Grease nipples on every pivot pin on both sides of the loader 5 3 Hydraulic system Check the oil level in the tractor hydraulic oil tank regularly with the loader lowered to the ground Use the oil specified in the tractor s operator s manual 5 3 1 Hoses and cylinders Read this before checking the hydraulic system for leakage Warning Pressurised oil Hydraulic oil at high pressure can be injected int
10. models 100c 140c Directly connect the tool to the loader using the four locking pins 2 2 Tool carrier Only applicable to models 160c 180c The loader can be equipped with two different types of tool carriers Euro 8 or SSL skid steer loader Please contact your dealer to ask about suitable options for your loader Important Incorrectly designed tool carriers can damage the loader Do not fit any implement without first checking with the manufacturer Use only implements adapted to the loader and suited for the work at hand Fig 8 EURO 8 implement hooks per ISO 23206 78459 72325 3 SAFETY INSTRUCTIONS 3 1 General information Driver safety is one of the most important matters when a new loader is designed The designer builds in as many safety functions as possible However several accidents occur every year which could have been avoided by a few seconds of reflection and more careful operation of the machine Avoid personal injury Read the following personal safety instructions and insist that everybody who works with you or for you also complies with the instructions Only use implements which have been approved by the manufacturer for use with the loader 3 1 1 Guards This operator s manual contains a number of illustrations which show guards removed for better visibility Never use the machine with guards removed If a guard has been removed for service or repairs re install the g
11. not responsible for damages that may occur due to installation of non approved parts and or accessories 16 Fig 36 Before service read the instructions and remove the ignition key Fig 37 NEVER use fingers or hands for leakage detection 72325 72325 3 8 Position of warning decals A Warning decal on loader beam 2 pcs located on the inside Art no 1123676 B Warning decal on lower part of loader on right and left side 2 pcs Art no 1123673 C Warning decal on bearing box pcs Art no 1123674 D Warning decal on cross tube 1 pcs not applicable to Pin on Art no 11135077 Safety instructions Driving instructions 4 DRIVING INSTRUCTIONS 4 1 General information 4 1 1 Counterweight Caution A Overturning and slipping risk The tractor can overturn or start slipping and thus cause personal injury Check that a counterweight is fitted which is suitable for the implement and working space The size of the counterweight varies with its placement and the tractor s equipment model rim and tyre combination etc Check that the required counterweight is in place so that the tractor does not overturn and loses traction when the brakes are suddenly applied with a fully loaded implement Please read the tractor s operator s man
12. than 3 650 More than 8 030 1 825 71 8 Fig 40 The loader must not be operated with a programmable Joystick or other equipment that enables automatic loader movements Fig 41 Extra hydraulic function for implements Driving instructions 4 3 Installing the loader Warning The loader must not be connected in series with any of the tractor s functions Working with the loader requires the operator s full attention Caution Risk of crushing and jamming Air in hydraulic hoses and cylinders can cause jerky unexpected movement Use all controls carefully at low engine speed Caution Risk of crushing and jamming Keep hands and feet away from moving components Do NOT use your fingers to check components or to tend to holes pins use a mandrel or a steel rod Lift the loader up onto the base Holes for attaching the lifting hooks are found on the inside of the knee plates Note Ensure that the loader s locking pins are removed from the bearing box before fitting the subframe to the loader Connect the hoses to the valve in accordance with the marking 1 Lifting cylinder piston rod yellow 2 Lifting cylinder base green 3 Bucket cylinder base blue 4 Bucket cylinder piston rod red Before installation depressurise the hydraulic system Warning The control valve must be connected to a oil return This oil return may never be pressureised since that will damage the cont
13. work under a lifted loader Fig 26 Pay attention to the implement objects may fall off 7 E Fig 27 Only lift loads which can be contained in and are intended for the specific implement Safety instructions e Adjust the tilt angle of the implement when the load is raised so that the load is not aimed at the driver Warning Reduce speed before cornering to avoid overturning the machine Avoid sudden turns when driving down slopes e Always leave the engine in gear to obtain engine braking when driving downhill Do not allow the tractor to roll freely Use the same gear when driving downhill as when driving uphill Lower the loader as far as possible when moving Keep in mind that the higher you lift the loader the higher the centre of gravity resulting in increased risk of the tractor overturning 3 6 3 1 Machine stability Warning Do not work on or near steep slopes The tractor must always be kept a distance from the edge that is equal to or greater than the height of the bank or ditch Drive straight up or down slopes not horizontally Avoid braking sharply or driving away at speed Lower the loader as far as possible Drive the tractor forwards up slopes with an empty bucket Fill the bucket and then reverse slowly down the slope Warning Before you leave the operator s seat Lower the loader and implement to the ground Apply the handbrake securely Move the gear lever to the neutral o
14. EuroTest d CE Qus cke 12165578 A1 2012 01 EN Operator s Manual 100 Series 100c 140c 160c 180c Original instructions Caution A Read through the entire instruction manual before you begin to use the loader A an 9LV99 18606 CONTENT T PREFACE een 3 1 1 General information uesnneennennnnnnnnnnnnnnnnnn 3 1 2 Identification nnnneennennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 3 1 2 1 Model and serial number 3 1 3 Alignment reference nunsnnsennnennnnennennnnnennnnnn 4 2 PESERIPNON maa 5 2 1 DefinitioNS a KANILANG 5 2 1 1 Model definitions 5 2 1 2 Third function Only applicable to models 60621806 2 22 22 a ann 5 2 133 ErgoDrING a id 5 2 1 4 Position indicator Only applicable to models 1600 1806 2 2 a dead 5 2 1 5 Control vaene ariii ia O aA 5 2 1 6 Tool carrier Only applicable to models 1600 1800 sieht eth tides 5 2 1 1 HOSE iii aaa kaaga an eat 5 2 1 8 SoftDrive Only applicable to models 140621806 ch eh HE 5 2 1 9 Parallel linkage kit optional Only applicable to models 160c 180c sssessnneenessnnnnen nenn 6 2 1 10 Pin on bucket Only applicable to models 10081406 2 2 He an 6 2 2 Tool carrier Only applicable to models 160c 180c 2 6 3 SAFETY INSTRUCTIONS uuuuueenenr 7 3 1 General information uuseennnnsnneennnnnnnnnnnnnnenn 7 Sil Guards runs 7 3 1 2 Warning decals nencai 7 3 2 Explanati
15. Preface The sign specifies Product type date of manufacture weight reference and serial number The type 1 serial number 2 and date of manufacture 3 must always be quoted during service questions or when spare parts are needed A Type model B Serial number C Date of manufacture Cylinders valves control cables and hoses are also equipped with machine signs or punched printed order numbers When ordering replacement control cables please specify the control cable length L and make of control valve 1 3 Alignment reference Throughout this operator s manual references to the right and left are seen from the operator s seat in forward direction Note Some illustrations in this operator s manual may show a different model of tractor or loader compared with your loader The same information applies to your equipment unless otherwise specified however Made by Alo AB Ume Sweden Made in Xxxxxxx Fig 3 Machine sign Product XXXXXXXXXXXXXXXXXXXX Twe XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXX Serial No XXXXXXK Date Weight XIKX XX XX XXXX UXXXXXXX MN Fig 4 Marking of components e g cylinder Fig 5 Indicate length when ordering control cable 72074 78459 2 DESCRIPTION 2 1 Definitions 2 1 1 Model definitions Description Model Skidsteer or
16. against the ground to make sure that the implement is properly secured Safety instructions Fig 18 Only operate the machine when sitting in the driver s seat Fig 19 Always leave the brake pedals locked to each other 0102 Fig 20 Before starting make sure that no individuals are within the vicinity of the machine Fig 21 Make sure that the implement is secured by pressing its front end against the ground Safety instructions Familiarise yourself with the working area and terrain Pay attention to vertical clearance and limitations that arise due to the increased reach Warning Do NOT use the loader or the bucket as a working platform Warning Do NOT use the loader to lift or transport people With standard fittings the loader is not designed for lifting that requires one person to be in the vicinity of the loader For this type of handling the loader must be equipped with a safety device that prevents the loader from falling down if a hydraulic failure were to occur Contact your dealer for more information Fig 22 Familiarise yourself with the working area before starting Maintain a safe distance from electrical cables and other obstructions 0120 Fig 23 Do NOT use the loader or the bucket as a working platform Fig 24 Do NOT use the loader to lift or transport people 72325 72325 Warning Do NOT stand walk or work under a lifted loader Make sure that you keep people espec
17. e implement is secured by pressing its front end against the ground 0106 Fig 73 Do NOT stand walk or work under a lifted loader Fig 74 Pay attention to the implement objects may fall off 31 Driving instructions Make sure that the load is positioned securely in the implement In terms of loose material the implement must not be overfilled and for solid material the load must not stick up above the rear of the implement Adjust the tilt angle of the implement when the load is raised so that the load is not aimed at the driver 4 9 2 1 Machine stability 32 Warning Do not work on or near steep slopes The tractor must always be kept a distance from the edge that is equal to or greater than the height of the bank or ditch Drive straight up or down slopes not horizontally Avoid braking sharply or driving away at speed Lower the loader as far as possible Drive the tractor forwards up slopes with an empty bucket Fill the bucket and then reverse slowly down the slope Warning Reduce speed before cornering to avoid overturning the machine Avoid sudden turns when driving down slopes Always leave the engine in gear to obtain engine braking when driving downhill Do not allow the tractor to roll freely Use the same gear when driving downhill as when driving uphill Lower the loader as far as possible when moving Keep in mind that the higher you lift the loader the higher the centre of gravity
18. ed at low speeds Move the lever forwards into the float position 3 and release the lever to lower the loader without any downward force To cancel the float function move the lever backwards slightly out of the float position and release it 26 Fig 60 Float position lowering 78420 78420 4 7 6 3 Emptying opening up the implement Right hand fitting Move the lever to the left 4 to open up the attachment Move the lever to the right 5 to angle the implement downward 4 7 6 4 Third hydraulic function optional The third hydraulic function is controlled with a switch A which can be fitted to the front of the joystick control When the switch for the third hydraulic function is released the joystick immediately returns to controlling the implement 4 7 7 ErgoDrive Cable Operated Control valve mechanically operated Driving instructions Fig 61 Empty angle implement upwards Fig 62 Switch for third hydraulic function Fig 63 Mechanical control valve 27 Driving instructions The control valve is equipped with a control lever of joystick type located by the operator s seat The lever is connected to the hydraulic control valve via two control cables The joystick can be locked in neutral to prevent inadvertent operation of the loader 4 7 7 1 Operation of the loader 4 7 7 2 Raise lowe
19. em can be connected to the tractor hydraulic system in two ways Using alternative 1 the tractor hydraulic system is connected to the loader control valve With this alternative there are the following variants e Directly operated control valve ErgoDrive Option 2 involves using the tractor s mid mounted hydraulic valve to control the loader s movement The loader can be equipped with a third 1 hydraulic function for the implement 4 7 Operation of the loader Caution Only manoeuvre the machine from the driver s seat Warning The loader may not be moved during transport When transporting on public roads the control lever must be locked in neutral 24 Fig 54 Fold the parking stands in to the storage position Fig 55 Extra hydraulic function for implements 78420 78420 Warning If the tractor is equipped with a seatbelt it must be used and be correctly adjusted during work Change damaged seat belts before the machine is used 4 7 1 Directly operated control valve If the joystick is released when the float position for lowering is selected the function continues to be active In all other positions if the joystick is released it returns to the neutral position and the functions are deactivated 4 7 2 ErgoDrive Cable Operated If the joystick is released when the float position for lowering is selected the function continues to be active In all other positions if the joystick is
20. equest of the purchaser will be carried out without charge to the purchaser if defects are established in that connection Otherwise the purchaser is charged for all costs Temporary repairs or extra costs incurred since work has been done outside ordinary working hours will not be compensated EC DECLARATION OF CONFORMITY Directive 2006 42 EC Annex 2A L AB Br nnland 300 SE 901 37 Ume Sweden Tel 46 0 90 17 05 00 Hereby certifies that From January 2010 the front loader models described in this operator s manual see front page A manufactured in conformity with the provisions in the COUNCIL DIRECTIVE dated 17 May 2006 on mutual approximation of the laws of the Member States relating to machinery 2006 42 EC with special reference to Annex 1 of the Directive on essential safety and health requirements in relation to the construction and manufacture of machines dated 15 December 2004 on the approximation of the laws of the Member States on electromagnetic compatibility 2004 108 EC B manufactured according to the following harmonised standards EN ISO 12100 1 2 EN ISO 4413 2010 EN ISO 14892 EN 12525 2000 EN 954 1 EN 60204 1 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 SE 754 50 Uppsala Sweden has carried out voluntary type control for L AB The certificate has number SEC 09 2050 front loader The person authorised to compile technical documentation at ALO AB is Tomas Nygren Product Development
21. er 10 hours of operation and then every 50 hours of operation thereafter 38 Fig 94 NEVER use fingers or hands for leakage detection 69638 69638 5 3 3 2 Tightening torques Screw union Tighten all the screws on the loader and all fasteners except in the cases where the tightening torque is specified in the assembly instructions The torques apply to clean dry threads Lubricated threads may mean that the fastener is tightened too hard Damaged or dirty threads can cause torque values to be too low A torque amplifier may be needed when tightening screws to high torque values Tightening torques should be checked immediately after installation and several times after a short period of use Incorrect tightening can damage the structure of the loader and or tractor Lubrication and maintenance Grade 5 Class 8 8 Screw Grade 8 Class 10 9 Screw Diameter Torque Diameter Torque 1 4 10 Ib ft 13 6 Nm 1 4 11 Ib ft 14 9 Nm 5 16 20 Ib ft 27 1 Nm 5 16 24 lb ft 32 5 Nm 3 8 35 lb ft 47 5 Nm 3 8 44 lb ft 59 7 Nm 7 16 55 lb ft 75 Nm 7 16 71 Ib ft 96 3 Nm 1 2 85 Ib ft 100 Nm 1 2 114 Ib ft 154 6 Nm 5 8 170 lb ft 230 Nm 5 8 222 lb ft 301 Nm 3 4 300 Ib ft 405 Nm 3 4 325 lb ft 440 6 Nm M8 27 1 Nm 20 lb ft M8 32 5 Nm 24 lb ft M10 54 2 Nm 40 lb ft M10 63 7 Nm 47 lb ft M12 94 9 Nm 70 lb
22. ft M12 108 4 Nm 80 Ib ft M14 119 3 Nm 88 lb ft M14 176 3 Nm 130 lb ft M16 189 8 Nm 140 Ib ft M16 271 2 Nm 200 Ib ft M20 385 Nm 284 lb ft M20 542 3 Nm 400 Ib ft 39 Troubleshooting 6 TROUBLESHOOTING Faulty functioning of the loader is frequently caused by factors not related to the loader Check the oil level in the tractor s hydraulic tank Top up to the correct level Make sure that the correct oil is used Only use the oil specified in the tractor s operator s manual The wrong oil can cause foaming heating and internal leakage e Make sure that hoses and couplings are correctly installed and connected to the tractor Hydraulic couplings must be fully inserted e Check the oil for contamination and moisture Change the oil and filter as necessary e Check hoses and couplings for leakage abrasion and twist e Low temperatures can cause slow movements or cause the loader to function irregularly until the normal working temperature is reached Check whether the oil is holding its normal working temperature before testing the loader When a hose kit is used make sure that the tractor valve has been adjusted for double action Check that the flow control has been set to the maximum value e Move the loader s cylinders to their end positions several times to remove air from the hoses and cylinders Most problems which occur with the loader are simple in nature and can be easily rect
23. g especially those that fix the tractor wheels See section 5 Lubrication and maintenance for information about tightening torques Ensure that the loader is correctly mounted to the tractor and that all pins are secured e Change worn components before the machine is used Fig 16 Rollover risk wear the seatbelt Fig 17 Familiarise yourself with the working area before starting Maintain a safe distance from electrical cables and other obstructions 72325 72325 3 6 Operation 3 6 1 Operator s position Caution Only operate the machine when sitting in the driver s seat Drive carefully and think about safety e Always leave the brake pedals locked to each other NEVER use parted brakes with a loader mounted to avoid the risk of losing control of the tractor and or the tractor overturning Always adjust the speed to the current conditions Never drive so fast that you cannot stop quickly in an emergency situation 3 6 2 Workplace Always check the machine s surroundings and ensure that all individuals especially children and animals have moved away before starting or driving the machine You may not hear any shouting to attract your attention from individuals on the outside when you are sitting in the cab with the door closed Make sure that the bucket or other implement is correctly installed in the tool carrier and that the pins are in the locked position Press the front end of the implement
24. ially children and animals away from the working area e Always keep an eye on your workplace e Never carry out work with an implement that requires another person to be in the vicinity of the loader e g handling large sacks or pallets 3 6 3 Load stability Warning Always look at the implement Objects can fall or roll backwards onto the driver when the loader is raised Only lift loads which can be contained in and are intended for the specific implement Some implements should be equipped with a collapse protector Warning If the tractor is only equipped with Roll Over Protective Structure ROPS and does not have a Falling Objects Protective Structure FOPS there is only limited protection against falling loads The driver risks injury if the load falls when the loader is operated at height FOPS is not designed to protect against all falling loads It is therefore critical to use an implement that prevents the load from falling Exercise caution when working with raised loads The tractor should not be operated on public roads with a load in the implement Only use implements that are approved for the relevant application e Make sure that the load is positioned securely in the implement In terms of loose material the implement must not be overfilled and for solid material the load must not stick up above the rear of the implement Safety instructions 0106 Fig 25 Do NOT stand walk or
25. ide static stability on a side slope of 15 degrees with loader positioned just offthe ground Unless otherwise stated by the tractor manufacturer the minimum track width should be selected from the table For tractors loaders with a high centre of gravity or an unusual configuration a wider minimum track width may be needed to achieve the same stability 4 1 4 Joystick operation Warning The loader must not be operated with a programmable joystick or other equipment that enables automatic loader movements If the loader is connected to a tractor valve with a programmable joystick see the tractor s user manual for information on how the programmable function can be inactivated 4 2 Tractor loader hydraulic controls The loader s hydraulic system can be connected to the tractor hydraulic system in two ways Using option 1 the tractor hydraulic system is connected to the loader control valve Option 2 involves using the tractor s mid mounted hydraulic valve to control the loader s movement The loader is equipped with a third hydraulic function 1 If the rear part of the tool is more than 15cm above the ground there is the risk of the houses coming loose during disconnection Fig 39 Track Driving instructions weight TRACTOR MASS MINIMUM REAR TREAD SETTING A kg Less than 2 250 pounds Less than 4 960 mm 1 575 inches 62 0 2 250 3 650 4 950 8 030 1 675 65 9 More
26. ified Use the Troubleshooting table on the following pages to help you localise and solve problems Please contact your dealer for further assistance Problem Possible cause Action Lifting and implement cylinders do not function Low hydraulic oil level Check and top up with hydraulic oil Hydraulic hoses connected incorrectly Check and connect the hoses correctly Hydraulic hoses to from control valve are blocked Check hoses for damage kinks twists etc Loader control valve or tractor s main reduction valve has got stuck in the open position Contact your dealer Low system pressure from pump Contact your dealer Lift or implement cylinders not working Break in control cables for control valve Inspect Change if necessary Hydraulic quick release couplings not fully inserted Check the connection Change coupling s if necessary Blocked hydraulic hose pipe Look for damage to hose pipe which could block oil flow between cylinder and control valve Piston unit damaged does not seal Contact your dealer Blocked control valve Contact your dealer Damaged quick release coupling Change quick release coupling 40 72053 72053 Troubleshooting Problem Possible cause Action Lift and or implement cylinders working in the wrong direction compared to lever deflection Air in hydra
27. isible during road transport and are not obscured by the implement Warning The loader may not be moved during transport When transporting on public roads the control lever must be locked in neutral Safety instructions Fig 32 Lock the joystick in the neutral position 0106 Fig 33 Never stand between the front of the tractor and the loader s cross tube NG 0114b Fig 34 During transport Fig 35 Lower the loader to obtain maximal visibility Safety instructions The loader may not be moved during transport When transporting on public roads the control lever must be locked in neutral 3 7 1 1 During service Do NOT do any service on the loader when the tractor engine is running or hot or when the machine is moving Caution Watch out for pressurised hydraulic fluid NEVER use fingers or hands for leakage detection The fluid which flows out from small holes can be almost invisible Use a piece of wood or cardboard instead Undo hydraulic couplings slowly Keep your hands and fingers away from loosened couplings e Get medical attention at once if fluid penetrates your skin Serious reactions and or infections can rapidly occur if the oil is not removed at once by surgical operation 3 7 2 Spare parts When a spare part is needed for periodic maintenance or service use only genuine original equipment spare parts to restore your equipment to original specifications The manufacturer is
28. ith normal hand tools Read and study the text in the operator s manual thoroughly before you begin to use the machine If you are not an experienced driver study the operator s manual and ask an experienced driver to explain things to you Your dealer can help you by teaching you about operation and suitable work methods Keep this operator s manual readily available preferably inside the tractor Get a new operator s manual if the old one is damaged or is misplaced Warning Read through the entire operator s manual before you begin to use the product We reserve the right to introduce changes to the design and specification or improvements at any time without prior notice or commitment Important The loader subframe is designed suit specific models of tractors Do not install a loader subframe on another model of tractor without prior permission from the manufacturer Installation and operation instructions for implements and accessories are not included in this operator s manual Use the publications supplied with each implement 1 2 Identification 1 2 1 Model and serial number Each loader has a machine sign A with an identification number The sign is located on the inside of the left arm Preface 0101 Fig 1 Read through the entire operator s manual before you begin to use the product Fig 2 Position of machine sign
29. lements and application area 3 Check that all screws are tightened 4 Check that the locking pins are secured Test loader operation 5 Make sure that the front wheels clear the loader and subframe there is full wheel lock and oscillation if this is not the case oscillation stops or limitation of steering lock must be installed Check that no oil leakage occurs Operate all loader functions several times to remove air from the system Check the tractor oil level top up as necessary 9 Check that the lock pins engage when an implement is connected 10 Check that the loader does not have any visible defects 4 4 Disconnecting the loader Caution Risk of crushing and jamming The loader may fall downwards Always fit the bucket to the loader before the loader is disconnected from the tractor Park the tractor and the loader on flat firm ground Tilt the implement forwards and lower the loader so that the rear part of the implement is 10 15 cm above the ground Caution AN If the rear section of the implement is more that 15 cm above the ground then there is risk that hoses may become worn during uncoupling 100 series Driving instructions Fig 46 Install the position indicator on the tilt cylinder Fig 47 Tilt the implement forward 21 Driving instructions Fold the parking stands down to the ground The parking stands are installed in the front part of the loader Fix the stay
30. loader nnnneeenneenneen 21 4 5 Coupling the loader uusnrssnnnssnnnennnnnnnnennennn 22 4 6 Tractor loader hydraulic controls 24 4 7 Operation of the loader oo occcccccnnncinanaconoo 24 4 7 1 Directly operated control valve 25 4 7 2 ErgoDrive Cable Operated 25 4 7 3 Loader with parallel linkage optional 25 4 7 4 Loader without mechanical self levelling 25 4 7 5 Directly operated control valve 25 4 7 6 Operation of the loader 26 4 7 7 ErgoDrive Cable Operated 27 4 8 SoftDrive optional Not applicable to model OO iii ci ceeestee 29 4 8 1 Description 444444440 nennen 29 4 9 Working with the loader unnesnnnnnnennnnennnnn 29 4 9 1 Counterweight and tread width 30 4 9 2 Load stabilitY oooonnonnicnnnnnniccninnnnccnnncccnnrcnnnns 31 4 10 Coupling and uncoupling tools 33 4 10 1 Disconnecting the tool Euro 8 tool carrier Only applicable to models 160c 180c 33 4 10 2 Connecting the tool Euro 8 tool carrier Only applicable to models 160c 1800c 35 5 LUBRICATION AND MAINTENANCE oooccccccccccccncnnnnnnnnanananannnnnnns 37 5 1 Lubrication poidNtS ooocccccccnnnnnonccnccnncnonananannns 37 A A A rennen need 37 5 3 Hydraulic system
31. loader has been lifted by about 1 metre Caution Risk of jamming The lock lever is spring loaded in position 1 Angle up the tool carrier Raise lower the loader sufficiently so that the tool carrier can be angled forwards to its end position on the right left side of the tool carrier around 100mm under the hooks Carefully drive the tractor forwards and position the tool carrier under the implement hooks Insert the hooks by raising the loader This coupling procedure must be tested in each case to make sure that there is no interference depending on the combination of implement and accessory The implement should follow the tool carrier movements when it is angled upwards If both the implement s tools are not firmly fixed in the tool carrier the tool must be repositioned against the ground and the connection procedure must be repeated Driving instructions Fig 86 Move the locking lever to the disengaged position position 1 Fig 88 Position the tool carrier under the implement hooks 35 Driving instructions Angle the implement up with the loader at a low height 100mm above the ground to ensure safe fixing of the implement Before beginning work always inspect the tool carrier s locking pins to ensure correct implement fitting Important Read this before operating loader Warning Risk of crushing and jamming Incorrectly locked implements can come loose Always check to ensure implement
32. lve bypass flow in valve Contact your dealer Contact your dealer Inadequate capacity in hydraulic pump See Inadequate pump capacity Noise from the system s pressure limiting valve squeaking Cold hydraulic oil Let the hydraulic oil warm up to working temperature Too heavy load in bucket Material weight exceeds loader s specified capacity Pressure limiting valve set lower than specification Reduce the load in the bucket Contact your dealer Restriction in hydraulic hose pipe or quick release coupling Contact your dealer Insufficient lifting capacity Engine speed too low Increase engine speed Too heavy load in bucket Material weight exceeds loader s specified capacity Pressure limiting valve set lower than specification Reduce load Contact your dealer Piston in lifting cylinders leaks Contact your dealer Internal leakage in control valve Contact your dealer 41 Troubleshooting Problem Possible cause Action Damaged hydraulic pump Contact your dealer The load drops with the control valve s spool into neutral position Note Depending on the loader model the value that the loader is allowed to sink by is between 0 5 and 1 5 mm measured at the piston rod Solenoid valve spool s do not return to neutral position Piston in lifting cylinders leaks Internal leakage in control valve
33. o the body in the event of leakage and cause serious injury blindness or fatality Leakage may be invisible Use approved protective safety glasses and protect the skin using strong leather gloves for example Use cardboard or wood for leakage detection If fluid has entered the skin then it Fig 93 NEVER use fingers or hands for leakage detection MUST be removed within a couple of hours by a doctor who can treat this type of injury 37 Lubrication and maintenance Check hoses and connections for wear and leakage at regular intervals Ensure that hoses have sufficient clearance and do not scrape against other components Replace damaged hoses and tighten all connections The cylinders are double acting They must always be maintained in good condition for optimal function Leaks internal or external affect performance and may be dangerous This loader requires a hydraulic system that works at high pressure Only use spare parts approved by the manufacturer 5 3 2 Checking the hydraulic connections Check that all hoses and adapters are tightened and that they do not leak 5 3 3 Repairing the hydraulic cylinders The removal repair and fitting of the hydraulic cylinders require special tools to prevent damage to internal components We recommend you to have your cylinders repaired by an authorised dealer 5 3 3 1 Checking the subframe screw union Check that all screws are tightened to the specified torque first aft
34. oader control lever in the neutral position Apply the parking brake Driving instructions Fig 79 Drive straight in lift the load and tilt the bucket backwards Fig 81 Operating technique when grading Fig 82 Lift the load horizontal to the ground turn off the engine lock control lever in neutral position 33 Driving instructions Move the locking lever to the disengaged position position 1 Note It is easiest to move the locking lever to the open position if the loader has been lifted by about 1 metre Caution Risk of jamming The lock lever is spring loaded in position 1 Lower the loader to the ground and continue lowering the loader until the implement is disconnected from the loader s tool carrier Reverse away from the implement If no implement is coupled to the tool carrier the mechanism should be put into the closed position position 2 To put the locking lever into the closed position angle the tool carrier up or close the locking lever manually Check the locking 34 Fig 83 Move the locking lever to the disengaged position position 1 Fig 85 Locking lever in closed position position 2 78420 78420 4 10 2 Connecting the tool Euro 8 tool carrier Only applicable to models 160c 180c Move the locking lever to the disengaged position position 1 It is easiest to move the locking lever to the open position if the
35. ocess or personal injury Note Refers to extra information which could facilitate the understanding or implementation of a certain task 3 3 Explanation of symbols A Operator s manual Read the operator s manual it contains important information for your safety R your personal safety and must be observed B Safety symbol Information adjacent to this symbol refers to C Implement lock Verify that coupled implement is secured correctly and locked in place D Risk of crushing Never stand between the front of the tractor and the cross tube on the loader E Risk of falling Do not use the loader to lift or transport people amp F Attention Information adjacent to this symbol refers to your personal safety and refers to the section in the instruction manual 3 3 1 Responsibility Caution Always store this operator s manual as well as the tractor s own operator s manual in the tractor e If there is no operator s manual included with the tractor then obtain one from the dealer before fitting and using the loader e Read through all material carefully and learn how to AA Waw ng use the equipment in a safe and correct manner DONOT ALLOW people who are not trained or otherwise qualified to drive the machine Fig 11 Always store this operator s manual as well as the tractor s own operator s manual in the tractor 72325 72325 3 4 Installing the loader Warning The loader must not be connected in
36. on of warning levels 7 3 3 Explanation of symbols nnneesennnnnnennnnnnnnennn 8 3 3 1 Responsibility nennen 8 3 4 Installing the loader ununsssnenennnennennnnnennenn 9 3 4 1 Joystick operation 9 3 5 Protection equipment ssrseennennnnnennnnn 9 3 5 1 Roll Over Protective Structure ROPS 10 3 5 2 Counterweight and tread width 10 3 6 Operation u hen 11 3 6 1 Operator s position meeeneeeennen 11 3 6 2 WorkplaCe oooooocccccococcococonocccoconononnnnnoncnnnnnnnns 11 3 6 3 Load SABIH c e a 13 3 7 Risk factors during work nueeensssnnneennnenneennn 15 3 7 1 During transportos ennei 15 3 7 2 Spare parts ccccccceceeeeeeeeeeeeceeeeeeeeesteees 16 3 8 Position of warning decals 1122 17 4 DRIVING INSTRUCTIONS 18 4 1 General information uunssrresnnnnennnnnnnennnnnnn 18 4 1 1 CounterWeliQht ocononcccnnnnocccccnnconccccanancnncnananos 18 A Track ee ee 18 A a 19 4 1 4 Joystick operation 19 4 2 Tractor loader hydraulic controls 19 4 3 Installing the loader uusnsesnnsennrnennnennnennnn 20 4 3 1 Fitting the bucket Not applicable to models Tooc and SAA vies ee La 20 4 3 2 Fitting the position indicator Only applicable to models 160C 180C ceeeeeeseeeeeeeteeeneeeeseeneaees 21 Content 4 3 3 Check Sta ende 21 4 4 Disconnecting the
37. r park position Shut the engine off Remove the ignition key Do abs GO o GS Move the control handle through all positions then return the control handle to the centre position in order to unload the hydraulic pressure Fig 28 Exercise caution when working with raised loads Fig 29 Lower the load and reduce the speed when cornering Fig 30 Keep at a distance when working near slopes Fig 31 Lower the loader and remove the ignition key 72325 72325 Warning Lock the joystick in neutral to prevent inadvertent operation of the loader Warning Never stand between the front of the tractor and the loader s cross tube 3 7 Risk factors during work 3 7 1 During transport Caution When the machine is used for carrying or transporting loads on public roads by day or at night the warning signs may not be visible When this occurs make sure that extra warning material is used When transporting bulky load on public roads make sure that SMV emblem lights and reflectors are visible and use extra warning devices if needed When driving either with or without a load always lower the loader as far as possible to give maximum visibility and allow others to see you at all times e Remove or tilt up the implement to minimise the risk of damage in the event of collision Leave a margin for the vehicle s extra length and weight when cornering braking etc e Make sure that lamps and reflectors are v
38. r the loader Move the lever backwards 1 to lift the loader Move the lever forwards 2 to lower the loader 4 7 7 3 Loader s float position Caution uN The float position in combination with bucket work or implement work may only be used at low speeds Move the lever forwards into the float position 3 and release the lever to lower the loader without any downward force To cancel the float function move the lever backwards slightly out of the float position and release it 4 7 7 4 Emptying opening up the implement Right hand fitting Move the lever to the left 4 to open up the attachment Move the lever to the right 5 to angle the implement downward 28 Fig 64 Control lever of joystick type ErgoDrive Fig 66 Loader s float position Fig 67 Empty angle implement upwards 78420 78420 4 7 7 5 Third hydraulic function optional The third hydraulic function is controlled with a switch A on the front of the joystick control combined with movement of the joystick to the left or right When the switch for the third hydraulic function is released the joystick immediately returns to controlling the implement 4 8 SoftDrive optional Not applicable to model 100c SoftDrive can be engaged during most applications but can be disengaged using the shut off valve 2 when careful operation with accurate control of the loader is required
39. rate the tractor when sitting in the intended place in the driver s seat Caution Risk of crushing and jamming Lower the tool to the ground lock the brakes and shut the engine off before you climb off of the tractor Remove the ignition key if the machine is left without supervision If you work with the loader on an uphill slope drive straight upwards fill the bucket and reverse downhill Driving along the side of a slope can cause overturning Warning Do NOT use the loader or the bucket as a working platform Warning Do NOT use the loader to lift or transport people DO NOT ALLOW people who are not trained or otherwise qualified to drive the machine 4 9 1 Counterweight and tread width Caution Check that the machine has ballast counterweight at the rear to stabilise the machine s load carrying ability The counterweight is essential for maintaining control of the machine e Move the tyres to the widest recommended setting to increase stability e Read section 4 Driving instructions in the operator s manual for information about the counterweight and track width Also read the tractor operator s manual for further information Important Incorrectly designed implements can damage the loader For this reason do not install third party implements without making sure that 1t has been approved by the loader manufacturer 30 Ww kaw Fig 70 Do NOT use the loader or the bucket as a working platform
40. released it returns to the neutral position and the functions are deactivated 4 7 3 Loader with parallel linkage optional The loaders may be equipped with mechanical self leveling Parallel links keep the implement in the same angular position during the entire lifting lowering movement 4 7 4 Loader without mechanical self levelling The implement changes its angle in relation to the ground during the entire lift lowering movement See section 8 Specifications 4 7 5 Directly operated control valve Control valve mechanically operated The control valve is equipped with a control lever of joystick type located by the operator s seat The lever is directly connected to the hydraulic control valve Driving instructions Fig 36 Wear the seat belt when working Fig 57 Control valve mechanically operated 25 Driving instructions The control valve can be locked in neutral position to stop unintentional loader movements To lock the control lever pull out the lock pin to the locked position Check that the control lever is locked by trying to move it in all directions Ifthe lever does not lock contact your dealer 4 7 6 Operation of the loader 4 7 6 1 Raise lower the loader Move the lever backwards 1 to lift the loader Move the lever forwards 2 to lower the loader 4 7 6 2 Loader s float position Caution VAN The float position in combination with bucket work or implement work may only be us
41. resulting in increased risk of the tractor overturning XA x Hm Fig 75 Only lift loads which can be contained in and are intended for the specific implement Fig 76 Exercise caution when working with raised loads Fig 77 Keep at a distance when working near slopes Fig 78 Lower the load and reduce the speed when cornering 78420 78420 The most effective way to fill the bucket is to drive straight into the mound with the bucket horizontal Raise the loader slightly once the bucket is forced into the mound to facilitate filling Then angle the bucket backward to retain the load in the bucket Note Remove material from the top first when working in deep material Reverse away from the mound Lower the bucket slowly Sudden stops when lowering the bucket quickly can damage the loader s and or tractor s hydraulic system During grading work angle the bucket downwards so that the cutting edge on the bucket comes into contact with the ground to avoid damage to the bottom of the bucket Important To avoid damage to the loader do not angle the bucket back fully when grading The bucket floor should not be angled more than 45 from the ground 4 10 Coupling and uncoupling tools 4 10 1 Disconnecting the tool Euro 8 tool carrier Only applicable to models 160c 180c Raise the loader about 1 meter off the ground and position the implement level to the ground Turn off the tractor engine and lock the l
42. rol valve The valve s joystick control must be connected to the valve so that the loader is lifted when the lever is moved backwards 4 3 1 Fitting the bucket Not applicable to models 160c and 180c Using the locking pins fit the bucket when the loader is fitted to the tractor The locking pins must be placed in the holes on the bucket as shown 20 Fig 42 The loader must not be connected in series with any of the tractor s functions Fig 44 Connect hoses to valve Fig 45 Fitting the bucket Not applicable to models 160c and 180c 78420 78420 4 3 2 Fitting the position indicator Only applicable to models 160c 180c The position indicator can be mounted on the left or right tilt cylinder Set the implement in a horizontal position and adjust the reference point A to indicator B on the indicator rod C Make sure that the indicator rod runs freely in the guides and adjust as needed Incorrect installation can cause damage to the indicator 4 3 3 Check list When the loader has been installed check carefully that everything works before it is taken into service The following points must always be checked Mark them off and make the adjustments where necessary 1 Check that everything has been installed in accordance with the installation instructions 2 Check that the necessary counterweight is fitted with regard to the imp
43. series with any of the tractor s functions Working with the loader requires the operator s full attention Caution A The tractor and loader use fluids under high pressure when working Check all components and keep them in good condition Make sure that no hydraulic components especially hoses are damaged in contact with moving components 3 4 1 Joystick operation Warning The loader must not be operated with a programmable joystick or other equipment that enables automatic loader movements If the loader is connected to a tractor valve with a programmable joystick see the tractor s user manual for information on how the programmable function can be inactivated 3 5 Protection equipment Warning If the tractor is equipped with a seatbelt it must be used and be correctly adjusted during work Change damaged seat belts before the machine is used Safety instructions Fig 12 The loader must not be connected in series with any of the tractor s functions Fig 13 NEVER use fingers or hands for leakage detection Fig 14 The loader must not be operated with a programmable Joystick or other equipment that enables automatic loader movements Fig 15 Wear the seat belt when working Safety instructions 3 5 1 Roll Over Protective Structure ROPS The tractor must be equipped with Roll Over Protective Structure ROPS frame or cab Warning Only use a loader on a tractor equipped with ROPS If po
44. ssible use the tractor and loader with ROPS in the upright and locked position and with the safety belt fastened and correctly adjusted When driving in areas with limited height clearance and ROPS lowered never use the safety belt ALWAYS reset ROPS to the upright and locked position as soon as circumstances allow 3 5 2 Counterweight and tread width Caution Check that the machine has ballast counterweight at the rear to stabilise the machine s load carrying ability The counterweight is essential for maintaining control of the machine Refer to section 4 Driving instructions in the operator s manual for information on the counterweight and tread width Also refer to the tractor operator s manual for further information Important Incorrectly designed implements can damage the loader For this reason do not install third party implements without making sure that 1t has been approved by the loader manufacturer 3 5 2 1 Before work Familiarise yourself with the working area and terrain ALWAYS inspect the site before starting work Look out for holes in the ground stones and other hidden dangers Do NOT drive a machine which is damaged or lacks any component Make sure that the recommended maintenance work has been done before the machine is used e Check all controls regularly and adjust as necessary Ensure that the tractor s brakes are adjusted to pull evenly e Check all screws and nuts regularly for tightenin
45. th bucket cylinders fully extended Contact your dealer 42 72053 71473 7 ACCESSORIES Not all accessories fit all loaders Please contact your dealer for information on compatibility with your loader 7 1 3rd service 3rd service 1 The electric diverter is used for hydraulic implements 7 2 Boom suspension SoftDrive Reduces stresses on tractor and loader and improves operator comfort 7 3 Parallel linkage kit Enables the tool to maintain the same angle during the entire lifting and lowering movement Fig 96 Boom suspension Fig 97 Parallel linkage kit Accessories 43 Speeifications 8 SPECIFICATIONS y m Y Parallel linkage optional Non parallel linkage 160c 180c 100c 140c 160c 180c A Lift height to pivot 103 2615 111 2815 75 1900 95 2425 103 2615 111 2815 point B Lifting height below 95 2415 103 2615 69 1760 88 2230 95 2415 103 2615 flat implement C Dimension to pivot 56 1415 61 1550 51 1290 56 1410 56 1415 61 1550 point D Calculated height to 54 1360 56 1430 41 1035 54 1360 54 1360 56 1430 pivot point E Tipping angle on 52 53 51 50 52 53 top F Breaking up angle 47 42 98 98 123 121 on top G Breaking up angle 43 40 30 23 40 38 at ground level H Calculated 80 120 120 75 80 120 undermining Max lifting force 8 2116 960 3704 1680 750 340 1124 510 1720 780 3020 1370 Ib kg 800 mm from arm cen
46. tre at ground level Technical data may vary depending on tractor model and implement 44 77951 Wiring diagram 9 WIRING DIAGRAM feas uondo pj uonoun pig en uondo yy pos le jeIed uolyesnBiyuod prepue s 9081 9091 J9peo7 uondo 4 lt m On 45 FE9IL Warranty Conditions 10 WARRANTY CONDITIONS L AB undertakes for a period of 12 twelve months from the day that the loader equipment was delivered to the purchaser to replace or repair components which need to be rectified due to faults in the material or manufacturing This is on condition that the fault is immediately notified to the supplier and that the faulty loader component is made freely available to the supplier For replaced components the warranty is valid only for the remaining duration of the original warranty The warranty does not cover faults caused by accidents inadequate maintenance modification or incorrect installation by the purchaser When heavily worn components are replaced under warranty the purchaser shall be charged for the time that they have been used No compensation will be given for personal injury stoppage consequential damage or other losses Testing or fault diagnosis at the r
47. ual or contact your dealer A 4 wheel drive tractor has the advantage of traction from the front axle Use the counterweight at the rear to maintain the correct front rear axle loading and avoid abnormally large stresses on the front axle when the loader is used Recommended allocation of gross weight with empty implement on the tractor s front and rear axles Tractor Front axle Back axle 4WD 40 60 4 1 2 Track Caution A Overturning risk The tractor can overturn if its track is too narrow Increase to maximum track for best stability To increase stability the tractor s track must be as wide as possible Maximum width A across front wheels Install the rear tyres and adjust the rear wheels to the maximum recommended track B Study the tractor s operator s manual for information about recommended tyres track and adjustment For tractors loaders with a high centre of gravity or an unusual configuration a wider minimum track width may be needed to achieve the same stability 18 Fig 38 Increase to maximum track for best stability 78420 78420 4 1 3 Track Caution A Overturning risk The tractor can overturn if its track is too narrow Increase to maximum track for best stability The tractor s track must be as wide as possible for the location in which it is used Minimum tread settings recommended prov
48. uard before the machine is taken back into service 3 1 2 Warning decals Warning decals are installed at various places on the loader and the implements Localise read and find out what the decals mean before the loader and the implements are used See section 3 8 Position of warning decals Do not cover or remove any of the warning decals If a warning decal is missing or illegible replace it with a new decal New warning decals are available from your dealer 3 2 Explanation of warning levels When you see the safety alert symbol and the signal word on decals or in the operator s manual the instructions MUST be followed since they are related to your own personal safety Warning Means that an accident could occur if the instruction is not followed The accident might lead to serious personal injury or fatality Caution Means that an accident could occur if the instruction is not followed An accident could lead to personal injury The following texts and instructions do not refer to personal safety but are used consistently in the operator s manual to provide tips about operation or service of the machine Safety instructions Fig 9 Locate read and find out what the decals mean before the loader and implement are used Fig 10 Safety alert symbol Safety instructions Important Means that an accident could occur ifthe instruction is not followed The accident might lead to damage to the property or to the pr
49. ulic oil generally shown by foaming Hydraulic hoses connected incorrectly Connect hydraulic hoses to correct socket Control cables for single lever control connected incorrectly Low hydraulic oil level Contact your dealer Check and top up with hydraulic oil to correct level Air leakage in hydraulic pump suction side Contact your dealer Foaming due to wrong type of hydraulic oil being used Read the tractor operator s manual and top up using the recommended type of hydraulic oil Slow or jerky lifting movement Low hydraulic oil level Cold hydraulic oil Engine speed too low hydraulic pump speed is then too low Check and top up with hydraulic oil Let the hydraulic oil warm up to working temperature Increase engine speed to improve loader performance Too heavy load in bucket Material weight exceeds loader s specified capacity Reduce the load in the bucket Control valve cable system binds or is damaged Contact your dealer Air in the hydraulic oil Hydraulic quick release couplings not fully inserted See Air in the hydraulic oil Check the couplings Repair or change Restriction in hydraulic hose or pipe hoses pipes have become twisted or crushed Contact your dealer Lifting cylinder piston unit leaks Contact your dealer Pressure limiting valve working irregularly or set too low Internal leakage in control va
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