C1 User`s Manual - Wainbee Limited
Contents
1. ENFIELD Hmm TECHNOLOGIES C1 Controller amp Driver User s Guide ENFIELD TECHNOLOGIES Table of Contents Warnings amp NOtiCesS ccccccccccceeeeeeeeeeeeeeeeeeeeeeees Quick Start Procedure ccccccssssesssesseeseaseeeeeseaaeens Factory Default Setting ccccccsssssesseeeeeeeeeeeees Position Or Force Control scenerne Pressure COntrOl ccccsccsccececceccececcncaccucancnensaeeeeas PotentiometerS TUNING cccccceccssssssssssssseeeeeeeeeees Jumper Configurations cccccscsssssssssssseeeeeeeeeeeees Troubleshooting sisis 2012 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20131205 C1 User s Manual Page 1 of 12 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions ENFIELD C1 TECH N OLOGI ES User s Manual Page 2 of 12 Warnings amp Notices WARNING Installation and operation of electric and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Installers and users should be properly trained or certified and take safety precautions This product may cause death personal injury2. or property damage if improperly used or installed The information in this document and other information from Enfield Technologies and its authorized representatives are intended for use by persons having technical expertise in selecting and using these products Product owners you should analyze all technical and safety requirements of your specific application including the consequences of any possible failure before selecting a product This product may not be suitable for all applications such as those acting upon people Suitability is solely your responsibility Because the requirements for each application may vary considerably you are solely responsible for conducting any testing or analysis that may be required to determine the suitability of the product for your application and to ensure that all performance safety and warning requirements for your application are met Caution While the product is low voltage it contains open frame electronic components and care should be taken to prevent un intentional contact with the product to avoid damage to person or property The C1 is an electro static sensitive device Use appropriate electro static discharge ESD procedures during handling and installation Notice Use and purchase of this product is subject to Enfield Technologies Terms and Conditions of Sale and Use Improper installation or use voids warranty Consult factory regarding special applications Specifi
3. vi Ate sort sup vale 10 bar acum 150 ideas S cre sane Cy 14 3 60 nominal 3 6W d to Volume 2012 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 NFIELD C1 TECH NOLOGIES User s Manual Page 6 of 12 Flow Control Single Outlet ENFIELD S YT 5 FEE HNG LIGIER Inlet Dry nor lubricated air vacuum non flammable amp non corrosive dry gases 0 3 micron fine grade coalesc ing filter with 5 micron pre flter 2013 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained aoe are subject to change or certified and take safety precautions V NFIELD TECHNOLOGIES Wiring power status ENFIELD C1 fee TECHNOLOGIES Ci Controller amp Driver Power 12 24 Vdc 20 W Command Configurable 0 10 Ydc 4 20 mA Feedback Configurable 0 10 Vdc 4
4. 20 mA Power 12 24 Vdc Common GND M Nl Command Feedback N A 104 _ __ ce Pin Label Function C 2 Gma common de ground connect to power supply common a m vare SSS Ce k redakt SSCS o na os Ce eo Awena SCSCS S 2013 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20131205 C1 User s Manual Page 7 of 12 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions ENFIELD C1 TECH NOLOGI ES User s Manual Page 8 of 12 Potentiometers Tuning smoothes out system performance However too much derivative can cause the system to undershoot and creep into the target position or become unstable power status Integral Gain By adjusting the integral gain the user duce the steady state error of the system ES ENFIELD enna gee Samm TECHNOLOGIES C1 Integral gain be increased or decreased by turning the potentiometer clockwise or counterclockwise respectively Too little integral gain can result in cewek E steady state error while too much integral gain can 0 10 Vdc 4 20 mA cause oscillations and overshoot C1 Controller a
5. Tuning With Tuning Settling Til Z Step Command Step Response i Steady State fo Ter se see Sees Pe See See SSeS SSS SSS SS SSeS Se See aS SS SSS Tee eee ree eee ees Error Effects of Increasing Gains earrings maner moame oeroet Stag tw Sut Stat or ena can srarcrons oeme owe ne 2013 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 ENFIELD TECHNOLOGIES Jumper Configurations To configure jumpers remove lid for access 1 Remove air from system 2 Turn power off 3 Remove 4 cover screws 4 Separate and remove top cover oE 1997 AA saat rare egt ES FR eg 7 Ded F a B cic Ar MOD OO Command Setup Configure Command for 0 10Vdc J2 J3 EO KO OO VQ Configure Command for 4 20mA J2 J3 JO do 2013 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20131205 C1 User s Manual Page 10 of 12 Feedback Setup Configure Feedback for 0 10Vdc J2 J3 OKR 1 ko OO W
6. Y Configure Feedback for 4 20mA J2 13 Of Of of off Potentiometer Setup Config 1 Config 2 OO AO When switching potentiometer configurations turn all potentiometers counterclockwise 11 times Once completed the red LED will stop blinking Configuration 1 RP1 Proportional RP2 Ramp RP3 Minimum RP4 Maximum Configuration 2 RP1 Proportional RP2 Ramp RP3 Integral RP4 Derivative WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions ENFIELD C1 TECHN OLOGI ES User s Manual Page 11 of 12 Troubleshooting ee ao TT Proporional Gaim ton Low Tum Proportional Gain Clockwise Verify signal wiring for command and feedback also verify BEEN NOREC E OAN mechanical system polarity po Signal Wiring Verify all Wiring en MECN Re SDS Proportional Gain too Low Turn Proportional Gain Clockwise Sluggish BENE Power Supply Voltage not Stable Check power wiring change power supply System Pegs or Rails No Feedback Signal Connect Feedback Signal Verify all wiring is as Shown in application examples and as eGeaudeneonieciey described in the A Setup section of this document EEEE TET Fails to Converge or is REE all wiring is as shown in application examples and as Incorrect Wir
7. cations are subject to change Reasonable efforts have been made to provide useful and correct information in this document but this document may contain errors and omissions and it is subject to change Contact Enfield Technologies 50 Waterview Drive Shleton CT 06484 USA 1 203 375 3100 1 800 504 3334 toll free North America info enfieldtech com www enfieldtech com 2012 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 ENFIELD C1 Hmm TECHNOLOGIES User s Manual Page 3 of 12 Quick Start Procedure 1 Configure Jumpers a Configure the left side of Jumpers 2 and 3 to select a command input of 0 10Vdc or 4 20mA b Configure the right side of Jumpers 2 and 3 to select a command input of 0 10Vdc or 4 20mA c Configure Jumper 1 to select control algorithm 2 Wire Feedback a For 4 20mA signals 4mA should correspond to the minimum feedback value and 20mA should correspond to the maximum feedback value Also for 4 20mA signals low side should connect to ground b For 0 10V signals OV should correspond to the minimum feedback value and 10V should corre
8. et the maximum feedback value for responsiveness of the system can be increased or the controller For feedback sensor with a maximum decreased by turning the proportional gain clockwise output less than 10V or 20mA this adjustment should or counterclockwise respectively A gain that is too be used The maximum feedback be increased or low can result in an unresponsive system while a gain decreased by turning the potentiometer clockwise or that is too high can cause the system to become counterclockwise respectively For sensors that do not unstable require any offset this potentiometer should be set fully clockwise Derivative Gain By adjusting the derivative gain the user can set the damping applied to the system This damping can be increased or decreased by turning derivative gain clockwise or counterclockwise respectively Damping helps reduce overshoot and 2013 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 NFIELD C1 TECH NOLOGI ES User s Manual Page 9 of 12 For a more detailed explanation of PID controls sell effects of increasing gains below Without
9. ing Ma a H nen Inaccurate described in the Installation section of this document OOo eray Consult Factory for Suggestions o oo Proportional Gain too low Turn Proportional Gain Clockwise oo o oo reaselntegalGan Tum megal Gein Clockwise ooo o Maximum Feedback Set Incorrect Adjust the Maxum Feedback Potentiometer TT Winimum Feedback Set incorrect Adjust the Maxum Feedback Potentiometer ooo aes Insuretherearenoarrleaksinthesysem ooo Vasi nsure that inlet air meets valve specifications integra ain too High Tum megal Gain Counter Clockwise ve Oversized for System ConsultFactory S S Verify that large or high power machinery is not operating System Buzzes Input Signal Noise possibly 60Hz nearby Also verify input signal integrity by examining the signal with an oscilloscope i Verify all wiring as shown in the System Setup section of Input Signals not connected y 8 y p this document 00 000 0 0 DC Common not connected Verify all DC common connections High Pitched Tone or Whine This is an artifact of the built in dither and is intended to Dither l S from Valve keep the electro mechanical device in constant motion Warranty This product is covered by a 1 year Enfield Technologies limited warranty Contact Enfield Technologies or visit website for more details Notice Use and purchase of this product is subject to Enfield Technologies Terms and Conditions of Sale and Use Improper installation or
10. mp Driver Power 12 24 Vde amp 270 W Feedback Configurable A satire Le Ramp Rate By adjusting the ramp rate the user can set the ramp rate of the command input to the N LLLI d controller The ramp rate be increased or decreased an SSSEREE8 by turning the potentiometer clockwise or counterclockwise respectively A high ramp rate results in a slower rise time while a lower ramp rate results in a faster rise time The C1 has 4 potentiometers RP1 RP2 RP3 and RP4 which Minimum Feedback By adjusting minimum feedback allow the user to adjust different gains depending on jumper the user can offset the minimum jecae ach ae o configuration For instructions on how to switch between ME con oner For ICECDACK paws WIR Se configurations see the Jumper Configurations section A output greaterthan os Or AA ile ANIUSIMENT SnOUig polymer non conductive screwdriver is the preferred method De UGC G ees ce death DE KGS a for adjusting the potentiometers Care should be taken not to BEL IE SED TUE tie PAE OEE Combe OF allow metal screwdrivers to touch other components on the counterclockwise respectively For sensors that do not board require any offset this potentiometer should be set fully counter clockwise Proportional Gain By adjusting the proportional gain E l the user can adjust the responsiveness of the system Maximum Feedback By adjusting maximum feedback to changes in command or feedback The the user can offs
11. portional Gain RP2 Ramp Rate RP3 Minimum Feedback RP4 Maximum Feedback J2 left side Command Jumper Off 0 10V Command J3 left side Command Jumper Off 0 10V Command J2 right side Feedback Jumper Off 0 10V Feedback J3 right side Feedback Jumper Off 0 10V Feedback LED Factory Default Condition Setting Off Not Status or Fault Indications 2012 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 NFIELD C1 Sa EE Hmm TECHNOLOGIES user Mandal Position or Force Control FS ENFIELD LS V15s Gees TECHNOLOGIES direct acting proportional valve 10 bar vacuum 150 PSIG pm filtered unlubeicated dy neutral eas re tee HE le Ell Bile Inlet Dry non lubricated air vacuum non flammable amp non corrosive dry gases 0 3 micron fine grade coalesc ing filter with 5 micron pre filter Pressure Control Exhaust Inlet Dry non lubricated air vacuum non flammable amp non corrosive dry gases 0 3 micron fine grade coalesc ing filter with 5 micron pre filter ENFIELD LS V15s TECHNOLOGIES
12. spond to the maximum feedback value 3 Wire Command 4 Wire Power 5 Connect Pneumatic Lines a Connect valve ad shown in system setup b Inlet air should be dry 40F dew point non lubricated air non flammable amp non corrosive dry gases 0 3 micron fine grade coalescing filter with 5 micron pre filter at 0 150psig 6 Tune System a Restore potentiometers to factory default settings b Tune System T Troubleshooting a See Troubleshooting b Contact Enfield Technologies for additional help 2012 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205 ENFIELD C1 Hmm TECHNOLOGIES User Mendel Factory Default Setting Potentiometer Factory Default Condition Setting RP1 Proportional Gain Fully Counter Clockwise RP2 Ramp Rate Fully Counter Clockwise Proportional gain is zero Command is not being ramped RP3 Minimum Feedback Fully Counter Clockwise No Adjustment to Minimum Position RP4 Maximum Feedback Fully Clockwise No Adjustment to Maximum Position Jumper Factory Default Condition Setting J1 Control Algorithm Configuration 1 RP1 Pro
13. use voids warranty This product may not be suitable for all applications such as those acting upon people and suitability is solely the buyer s responsibility Consult factory regarding special applications 2013 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20131205
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