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XIOC Signal Modules

1. Binary Analog Counter Binary Analog Binary Analog Counter Binary Analog Input inputs Input Output outputs Input inputs Input Output outputs 13 13 12 12 11 11 11 11 10 10 10 10 9 9 9 9 9 9 8 8 8 8 8 8 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 Master Outstation XC200 q Master Request Slave response Master Confirmation on Slave response Figure 68 DNP3 master outstation data objects and data flow 10 10 MN05002002Z EN Function summary The following functions are implemented for DNP3 protocol use Communications library for DNP3 protocol V1 1 Server functions gt Page DNP3_ Create Connecting the DNP3 server 66 DNP3_Destroy Deleting the DNP3 server 66 DNP3_ Execute DNP3 state machine call 66 DNP3_OpenCom Connection to the communication interface 67 DNP3_CloseCom Stop the communication connection 67 Read write data DNP3_ SetBl Write the master s digital inputs 67 DNP3_ SetAl Write the master s analog inputs 68 DNP3_ SetCl Write the master s counter inputs 68 DNP3_GetAO Read the master s analog outputs 70 DNP3_GetBO Read the master s digital outputs 70 DNP3_ GetBI Read the digital inputs in the outstation read back the
2. Figure 20 Signal modules A Y atl 95 pie A Figure 21 XIOC 32DI XIOC 32D0 with XIOC TERM32 connector Backplane z i i Ag SSN lo R oa Kdi tj WE tj i ij tj Ij i ti tj ij kj i ei Ei i i I ry E T oe ca gt Li Lai y TT 16 Figure 22 Dimension of the backplanes XIOC BP XC XIOC BP 2 Figure 23 Figure 24 XIOC BP XC1 XIOC BP 3 XIOC BP EXT backplane rack H H E soa E J N wn y r 2a ae pa A A ie 14 21 ma Dimensions of the backplanes 10 10 MN05002002Z EN 2 Temperature acquisition modules XIOC 4T PT Features Pt100 IEC751 and Pt1000 resistance thermometers can be connected to the XIOC 4T PT temperature acquisition module Three temperature ranges are available that can be selected via DIP switches OOOO Figure 25 DIP switch position for temperature setting DIP switch Table 3 Setting the temperature range o DIP switch a w s S a nu oc ge ge z S5 pg gt o 2
3. slots Channel 0 Channel 1 OER 1ER 0A 1A 0B 1B OR 1R XIOC 2CNT 2A0 INC Incremental Incremental encoder 0 encoder 1 A0 2 onl ee E T Al D Rn ee Se Se Rep eee eee ses 1A0 pt f I One 4 BO Ofte ere bt B1 a eas ae a ra a Se nega 1B0 A 1B1 Qn nn rn or ce poe pe ene ne RO pt R1 Oat E RS eR ei IRO Oje ann IR1 ee ee AQO a ee aaa beatae eee ear AQi _ P F 5v Bpa posse ssc 5V canis a a I GR Ok a Oe ov y pop ov 4 a Glades a isl aaa lad et a I 1 l I l i l I Channel 0 i pL Channel 1 1 element 0 j i l Positioning e Figure 54 Connections of the counter module 49 50 Counter analog module XIOC 2CNT 2A0 INC LEDs The XIOC 2CNT 2A0 INC has eight LEDs for the status display They are assigned as follows Designation Meaning Color ER Error red A Signal A green Signal B green R Reference signal green The error LED lights when the edges of the A and B signals rise or fall simultaneously Programming and configuration In order to access the module inputs and for actuation of the analog inputs you can choose between e Direct access via the input output image e Access via the function blocks The function blocks are contained in the Counter_Analog lib library file and have the fol
4. EXTENDEDINFO 8 Status_1 Standard byte 1 Bit 0 Device does not respond no valid IO data Bit 1 Slave not ready Bit 2 Divergent configuration Bit 3 Further diagnostics exist Bit 4 Unknown command Bit 5 Invalid response Bit 6 Incomplete parametric programming Bit 7 Parametric programming from another master EXTENDEDINFO 9 Status_2 Standard byte 2 Bit 0 Ready for new starting sequence Bit 1 No parametric programming Bit 2 Paid Bit 3 Watchdog activated Bit 4 FREEZE command active Bit 5 SYNC command active Bit 6 Reserved Bit 7 Slave has not been engi neered EXTENDEDINFO 10 no meaning Standard byte 3 EXTENDEDINFO 11 Ifor PROFIBUS DP master address Standard byte 4 EXTENDEDINFO 12 amp 13 Own identity number Standard byte 5 6 EXTENDEDINFO 14 Length byte of the manufacturer specific data EXTENDEDINFO 15 99 device specific diagnostics 10 10 MN05002002Z EN e Diagnostics capable XI ON modules If you perform diagnostics with the DIAGGETSTATE function block on a XI ON station the EXTENDEDINFO output displays the diag nostics data for the entire station in bytes 15 and 16 The data originate from the GSD file of the central XI ON gateway Byte 17 to 99 contains the fault code for the modules with diag nostics capability This occurs in the module sequence A byte will not exist for non diagnostic capable modules EXTENDEDINF
5. 0 Online 0 inactive 1 active 1 Restart 0 normal 1 variable in initial status 2 Comm_Lost 0 normal 1 Value represents last valid data 3 Remote_Forced 0 normal 1 Value forced by external device 4 Local_Forced 0 normal 1 forced by local device e g HMI 5 Chatter_Filter 6 Reserved always 0 7 State 0 1 representing the state of physical or logical input The DNP3 specification volume 6 part 1 Basics p 21 ff contains the flags exact description Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors When the wIndex exceed array bounds Invalid dwDNP3Handle 67 68 Telecontrol module XIOC TC1 Function DNP3_SetAl FUNCTION DNP3 SetAI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD Index of element wValue WORD Value that will be written to array element bFlags Byte Flags that will be written to array element END_VAR The function describes an element in the analog inputs range The windex 0 statement describes the first element The wAlSize variable statement in the DNP3_ Create function call defines the highest index So the statement here is wAlsize 1 The flags definition almost corresponds to that for the binary data bit 7 is always 0 here Bit Flag meaning 0 Online 0 inactive 1 active 1 Restart 0 normal 1 variable in initial status Comm_Lost 0 normal 1 Value repres
6. Q Q TEL Q Figure 38 Encoder with differential outputs Figure 39 Encoder with voltage outputs 10 10 MN05002002Z EN Cable with attached connector for the counter module Connecting an incremental encoder to the counter input Figure 40 Cable with connector XIOC TERM30 CNT4 No Channel 2 Colour No Channel1 Colour Meaning of the signals 16 VINA red white 1 VIN A black 12 to 24 V DC open collector 17 A orange black 2 A brown differential output 18 A green white 3 A red differential output open collector 19 VINB blue white 4 VIN B orange Phase B 12 to 24 V DC open collector 20 B yellow black 5 B yellow differential output 21 B violet white 6 B green differential output open collector 22 VINM grey black 7 VIN M blue reference 12 to 24 V DC open collector 23 M pink black 8 M violet marker differential output 24 MO blue black 9 M grey differential output open collector 235 green black 10 white 26 pink red 11 pink 27 pink blue 12 blue 28 NO pink green 18 V2 light green Output open collector 29 Y3 red black 14 Y3 black white open collector 30 Com2 orange white 15 Com2 brown white 0 V open collector 37 38 Counter modules XIOC CNT 100kHz Incremental encoder with differential output XIOC 2 1 CNT Inc
7. Channel Channel 1 Channel 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Meaning tbd thd thd ErAck1 ZCA1 Reset1 AcRefl Hold1 tod thd tod ErAckO ZCAO ResetO AcRefO HoldO Table 13 Meaning of the bits Bit Designation State Condition 0 8 Hold 0 Enable of the input count impulse Signals A B 1 Inhibit of the input count impulse 1 9 AcRef Activate referencing 1 Activate referencing 0 Do not activate referencing 02 10 Reset 0 gt 1 Asynchronous reset counter value is set to the reference value L gt H edge 0 03 11 ZCA Zero Crossing Acknowledge 0 gt 1 Reset of the zero crossover bit L gt H edge 0 04 12 ErAck Error Acknowledge 0 gt 1 Reset of the error bit L gt H edge 0 tbd X Not defined 1 Activate Referencing AcRef Activate deactivate referencing for the reference signal of the encoder 10 10 MN05002002Z EN Configuration of the base parameters gt Open the easySoft CoDeSys and generate the configuration with the XIOC 2CNT 2A0 INC module gt Click on the module in the PLC Configuration gt Open the Other Parameters tab and enter the values for Edge evaluation Number of reference checks Reference value Edge evaluation of the count impulse 1x 2x or 4x 1x l Signal A ee E a EEL I 374 375 376 cv 2x Signal A 374 375 376 377 3733 CV 37
8. 109 Transistor output modules 0005 100 Temperature setting XIOC 4T PT 000 25 Temperature measurement diagram 28 Terminal block 0c cece eee eee 12 MOUNTING e toc ate tee att carats alee atta arenes 17 Terminal capacity terminal block n n nannan 18 Transparent mode XIOC SER 0 annaua 55 Voltage peaks filter 6 eee 19 Wiring Analog modules 000eeeeeeeeeeee 21 Counter module 00 cee eee eee 38 Digital input module eee 18 Input module XIOC 32DI output module KlOG 32D0 bs jo hctd Sebsh aber eens Bob 20 Relay output module cece eee 19 Screw terminal block 200 eae 18 Spring loaded terminal block 4 18 Transistor output module 0000ee 19 KIOC AIEPPT meai h kee ela meat Te Secs 26 With short circuit protection cee ee 59 xDPS_SendDiag function block 005 88 Index 117
9. 2 eee eee ee 85 GETBUSSTATE Variable 0000 84 Slaves in PROFIBUS DP 000005 83 XOG SER ank a dea ikea akin anal 58 Digital modules overview 0 ce eee eeee 11 Dimensions Module rack eee eea 24 Signal modules n n nannaa 24 DNP3 communication model 00005 61 DNP3 data model 0 0 cece eee ee eee 61 DNP3 Protocol Shr ek ee AO Mea eo 61 End value counter module Read Outes ianen ta oeiee rigen 44 SENG eana a na bce Ook ans A a ea 43 Engineering wass aans oara n was tia tytn eine D 12 Example Diagnostics in the master control PROFIBUS DP 91 Expansion backplane n nuanua 14 EXTENDEDINFO Array ouuu 85 Fault retrieval for XIOC 4T PT o an nannaa 30 Filter for voltage peak suppression 065 19 Freewheel diodes 0 cece eee eens 19 Function block XDPS_SendDiag 0c cece eee eee 88 Function code according to DNP3 level 2 72 Fuse to prevent burning out the external wiring 20 GETBUSSTATE Variable 0 0 0 2 eee aee 84 Inductive load 2 2 0 eee eee eee 19 Input map counter analog module 50 Input output status indication cee 12 Interface PROFIBUS DP inrait ai n 76 XIOC NET SK M ai a a i a a eee ee 73 KXIOC SER eoa aa aA Maat 55 59 Interlock isco iena ceded dened eda gene 12 115 116 index 10 10 MN05002002Z EN L latch output seisot
10. FOR wHelp DP 0 TO DIAGSTATE_DP EXTENDEDINFO 14 13 BY 1 DO DiagData_DP wHelp_DP DIAGSTATE_DP EXTENDEDINFO wHelp_DP END_FOR END_IF DIAGSTATE_DP ENABLE FALSE3 END_IF DIAGSTATE_DP END_IF Communication IF DPSTAT EXTEND KOM2_ok FALSE ELSE KOM2_ok TRUE END_IF Communication IF DPSTAT EXTEND KOM3_ok FALSE ELSE KOM3_ok TRUE END_IF End of Profib ok Slave 2 EDINFO 2 1 TRUE THEN ok Slave 3 2 EDINFO 3 1 TRUE THEN usDP diagnostics 95 96 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Parametric programming of the LE4 with analog inputs outputs In this section you will discover how the LE4 206 AA1 and LE4 206 AA2 analog modules parameters are programmed with the aid of the easySoft CoDeSys configurator gt Add the EM4 204 DX1 to the configuration and select the analog modules EJ AT IVa WORD Cd AT QX1 0 BOOL A E AT QX1 1 BOOL H pon Non Display SLoT M4 204 DX1 16DE LE4 206 AA1 4AEV LE4 206 AA2 4AE Max length of input data Max length of output data Max length of in output data Max number of modules E Input Modules Output Modules foe n Output Modules LE4 116 DD1 8DE LE4 206 441 44EV LE4 206 4A42 44EV 26 Byte 16 Byte 42 Byte i S
11. 1300 E type 270 1000 R type 50 1760 T type 200 400 Voltage measurement 50 mV 50 mV 100 mV 100 mV 500 mV 500 mV 1000 mV 1000 mV Cold junction compensation yes integrated Interference voltage suppression 50 Hz 60 Hz Unit 0 1 C 0 1 F Resolution 16 bits Total error 0 5 of range Element E from 270 C to 180 C 2 of measurement range Max input voltage destruction threshold 10 V DC Insulation voltage 500 Vims between input cables and bus backplane Conversion time lt 1s Temperature coefficient lt 200 ppm C from measurement range Weight 0 18 kg 10 10 MN05002002Z EN Counter module Counter module gt More information on wiring up the counter module can be found in chapter 3 from Page 33 Type Electrical isolation XIOC 2CNT 100 kHz 250 V DC between I O signal and bus XIOC 1CNT 100kHz 250 V DC between 1 0 signal and bus Internal current consumption 5 V DC 200 mA 200 mA Ambient temperature humidity in opera tion 0 to 55 C 20 to 90 relative humidity no condensation Ambient temperature humidity in storage Input 10 to 75 C 10 to 90 relative humidity no condensation Maximum count value 32 bit 0 to 4294967295 32 bit 0 to 4294967295 Maximum frequency 100 kHz 25 kHz with 4x resolution 100 kHz
12. Conversion tables 28 Fault retrieval 30 Faults that affect a single channel 30 Faults that affect more than one channel 30 XIOC 4AI T 31 Features 31 Connection 31 Configuration and Parameterization 31 Defining Measurement Parameters 31 Measurement range 31 Diagnostics 32 3 Counter modules XIOC CNT 100kHz 33 Assembly 33 RESET button on the module 33 LED display 33 Programming 33 Mode operating mode switch 34 Connecting an incremental encoder to the counter input 35 Two incremental encoders 35 Cable with attached connector for the counter module 37 Incremental encoder with differential output 38 Incremental encoder with NPN transistor output 38 Incremental encoder with NPN transistor output open collector 38 Incremental encoder with PNP transistor output open collector 38 Connecting devices to the Y outputs 38 Function summary 39 Linear counter 39 Parameterizing the comparison value setting module outputs 39 Overflow flag 39 Change actual value 39 Use of the reference input 39 Example of a linear counter with the functions 40 Ring counter 40 Parameterizing the comparison value setting module outputs 40 Change actual value 41 Example of a ring counter with the functions 41 Additional functions for linear and ring counters 41 Counter RUN STOP when CPU has STOP state 41 Polarity of the reference input 41 Configure counter features 42 10 10 M
13. Number of inputs 4 Conversion time Typ 1 second for 4 channels Electrical isolation Between inputs and the I O bus Through optocoupler Between inputs External supply voltage 24V DC Internal current consumption Max 200 mA External resistance Max 400 Q channel External cabling Screened cable2 Additional functions Linearization Fault detection 20 to 40 C 50 to 400 C The resistance value is 7FFFhex at 25 Cor 245 C 60 C or 410 C Response to cable break or unused inputs In this case the resistance is 7FFFhex Weight 0 18 kg 1 The quoted accuracy applies after 10 minutes of operation The maximum temperature deviation can be somewhat larger just after the start The characteristics of the RTD resistor must also be checked for correctness 2 Not supplied with the module OV Figure 116 Terminal assignments for module XIOC 4T PT 24 V Figure 115 Module wiring 109 110 Technical data 10 10 MN05002002Z EN Temperature acquisition module XIOC 4AI T Page 31 onwards Type Channels gt More information on the temperature acquisition module can be found in chapter 2 from XIOC 4AI T Number 4 Temperature measurement range K type 270 1370 J type 210 1200 B type 100 1800 N type 270
14. It will remain set until the CLEAROVERFLOW command is applied to the CounterFlags function block CLEARUNDERFLOW command is applied to the Command input of the CounterFlags function block The output words Outputs StatusChanneln and OutputsChanneln will be set to 0 1 Default value 0 All flags apart from EC retain their states if the state of the CPU changes from RUN gt STOP or STOP gt RUN 47 48 Counter modules XIOC CNT 100kHz Functional sequence for pulse processing example The following examples illustrate the functional sequence for processing pulses Actions that you can perform yourself are marked by the gt symbol The functions are executed by commands that you can enter at the function block inputs or by applying 0 or 1 signals to the inputs of the CounterControl block Commands are shown in capital upper case letters inputs are shown in lower case letters The values shown in brackets represent the initial state Linear counter 10 10 MN050020022 EN Ring counter Function Command or input gt Set start value WRITEPRESETVALUE gt Set end value WRITESETTINGVALUE1 gt Set comparison value 2 WRITESETTINGVALUE2 gt Set the output specification SPECIFYOUTPUT the module outputs must be assigned to the comparison value 2 in order to set the specification gt Enable counter inputs CounternEnable
15. Latch output The output and flag remain set until you reset them 10 10 MN05002002Z EN You can set the comparison value either at the start or during operation This does not depend on the counter being enabled at the CounternEnable input Example e Count direction up e Parameters start value 0 end value 294 comparison value 200 Actual value 198 X 199 X 200 X 201 295 0 1 2 Latch output f Equal flag 0 Figure 50 Set module output Latch Function summary Change actual value You can change the actual value during counting This does not depend on the counter being enabled Requirement start value actual value end value Example of a ring counter with the functions interrogate comparison value and reference signal e reset outputs e Set actual value gt figure 51 Enable counter roy Encoder pulse Ee 1 1 1 1 1 1 Reset Latch output oe OKA BKB CO 623K OX 624 4 Set actual value 623 i Enable Latch output Y e Latch output es OFT Figure 51 Example of a linear counter with the functions interrogate comparison value and reference signal and reset outputs Additional functions for linear and ring counters Regardless of the type of counter input mode 1 to 4 you can set the counter type linear or ring counter for each channel on the operating mode switch of the module gt page 34 You ca
16. a block Current consumption 300 mA Baud rate length Kbits s m 9 6 1200 19 2 1200 93 75 1200 187 5 1000 500 400 1500 200 3000 100 6000 100 12000 100 Bus termination resistors Switch in Bus diagnostics LED Number of modules XC100 1 XC200 3 Slots gt table 20 table21 1 2 3 10 10 MN05002002Z EN Index Ambient temperature enhanced 006 12 Analog module parametric programming 96 Analog modules overvieW 00ee eee eee 11 Arrangement of the modules 0 00005 12 Assembly Counter module 0 0 cece ees 33 Signal module 0 cece eects 12 Bus cycle time determination n on 79 Bus expansion connector sssaaa anean 14 Bus expansion with XIOC BP EXT Physical design 0 ccc cece cece 14 Settings in the easySoft CoDeSys 23 Bus termination resistors XIOC NET DP M 0 00 e cece eee eee 76 XIOC NET SK M 1 0 ccc eee eee 73 KIOGSER aye Rigo deer sede Rane ta ats 55 59 Cemina sc acosciacy se ace A 19 Cable with attached connector for the counter module 37 Cable with plug for the counter module 20 Capacitive bans 21 ssacocteoctoteact actescd a 19 Change actual value 2 6 eee eee 39 41 Clear Underflow flag 0 c cece ee eens 45 Command processing for counter module 43 Communication library for DNP3 protocol 61 Comparison va
17. current signal types for each input and output with the XIOC 2AI 1A0 U1 I1 and XIOC 4AI 1A0 U1 I1 analog modules The setting is implemented via the 6 pole DIP switch In the factory default state all input and output switches are set to facilitate the processing of voltage signals The characteristics of the inputs and outputs can be viewed in the technical data gt page 108 MHOGOQEaG Input Output I mA u V 1 e 2 e 3o 4 5 o Figure 15 DIP switch for setting the voltage U or current I signal type The voltage factory default state is set in the figure Wiring of the analog modules 21 About this manual 10 10 MN05002002Z EN Connecting signal cables O Figure 16 Shielding of signal cables overview Screen earth kit for top hat rail Screen earth kit for mounting plate gt Detailed view in Figure17 FM 4 TS 35 Weidmiller KLBU 3 8 SC Weidmiller 7B4 102 KS1 Jo Figure 17 Screen earth kit for top hat rail top or mounting plate bottom with contact clamp or wire clamp detailed view 22 End of the screened cables gt Strip back the screen at the end of the cables and insulate it e g with heat shrink gt Remove the cable sheath in the contact clamp area gt Place one
18. 10 to 10 V DC 0 10V DC 10 to 10 V DC Output current range 4 to 20 mA Resolution 12 Bit 12 Bit 12 Bit 12 Bit Conversion time 5ms 5ms 5ms 5ms Overall accuracy 1 of end of scale External load resistance Voltage output 210kQ 210k Q 2 10 kQ 2 10kQ Current output 0 to 500 Q Electrical isolation Channel to internal circuitry Through optocouplers Through optocouplers Through optocouplers Through optocouplers Channel to channel Number of channels Output voltage 2 Channels 0 to 1 2 4 4 Output current 2 channels 2 to 3 External connection Plug in terminal block3 Internal current consumption 5 V DC Typ 100 mA Typ 100 mA Typ 100 mA Typ 100 mA External supply voltage 24 V DC 20 15 approx 0 15 A approx 0 5 A with supply switched on External cabling 2 core screened cable 20 m Weight 0 18 kg 0 18 kg 0 18 kg 0 18 kg 1 The 5 ms refer to the conversion time of the ASIC The nature of the output circuitry for the voltage outputs means that the settling time to reach the final output value varies according to the size of the voltage change The longest time is required for a step voltage change from 10 V to 10 V 10 V gt 10 V 30 ms 0V gt 10 V 5 ms 10 V gt 0V 14ms 0V gt 1V 1 ms 1V gt 0V 3 ms 2 On the XIOC 2A0 U1 2A0 I2 the current and voltage outputs can be used at the same time 3 Not supplied with the
19. 1 Vin A Phase A If voltage input is used connect to 12 to 24 V DC supply voltage 17 A 2 A If the differential input is used connect to the positive polarity COUNTER I 18 A 3 A If the voltage input is used connect to the open collector signal If the differential input is used connect to the negative polarity RESET O 19 VinB 4 Vin B Phase B If voltage input is used connect to 12 to 24 V DC supply voltage eni 20 B 5 B If the differential input is used connect to the positive polarity 21 BO 6 B If the voltage input is used connect to the open collector signal Fo If the differential input is used connect to the negative polarity oo oo 22 VinM 7 Vin M Marker If voltage input is used connect to 12 to 24 V DC supply voltage oo 9 9 23 M 8 M reference If the differential input is used connect to the positive polarity 9 9 24 M 9 M If the voltage input is used connect to the open collector signal 299 If the differential input is used connect to the negative polarity oo aa 25 notused 10 not used Do not connect anything to these terminals to to 27 12 28 Y2 BERO Output Comparator output 29 Y3 14 Y1 30 Com2 15 Com reference potential for the Y outputs The following applies for XIOC 2CNT reference potential 1 and 2 are independent of each other Note The pin numbers defined for the XIOC 1CNT 100 kHz and XIOC 2CNT 100 kHz do not match those given by the connector manufacturer A RE
20. 10 10 MN05002002Z EN XC100 status indication of the PROFIBUS DP slave XC100 status indication of the PROFIBUS DP slave Analog and digital input and output states of the PROFIBUS DP slave which are connected via the DP M module with the XC100 can be made visible in the status indication Prerequisites e A simple program e g a a is loaded and the CPU is in STOP or RUN e The inputs outputs are configured e Voltage current is applied to the inputs The outputs of the PROFIBUS DP slaves can be set in the configu ration for test purposes if the following prerequisites are fulfilled e A simple program e g a a is loaded and the CPU is in RUN e The inputs outputs are configured e The outputs of the PLC configuration are clicked and a value is defined Neither a declaration or a program addressing the inputs outputs is required Example Data transfer XC200 master lt gt XC100 slave The example shows the configuration parametric programming and programming of the both controls Every PLC sends 2 bytes and receives 1 byte The design of the controls can be seen in Figure 83 XC200 PLC XC100 PLC 2 pS T uu ce 2 2 x lt XIOC NET DP S PROFIBUS DP Figure 83 Design of the PLCs gt First of all configure the XC200 according to Figure 84 E AT IB0 Local 1 AT QBO BYTE Loca BEXIOC NET DP S SLOT g EMPTY SLOTISLOT AT IX1
21. 25 kHz with 4x resolution Number of channels 2 channels 1 channel Input voltage 12 to 24 V DC 12 to 24 V DC Voltage for ON gt 10V DC gt 10V DC Voltage for OFF lt 4VDC lt 4VDC Input current 2 4mA 24mA Differential input voltage 5V DC 5 V DC Voltage for ON 2 to5VDC 2 to 5 VDC Voltage for OFF 5 to 0 8 V DC 5 to 0 8 V DC Differential input current 35 mA 35 mA Electrical isolation Through optocoupler Through optocoupler Number of inputs per channel 3 3 Minimum width of count pulse ON 2 4 us OFF 2 4 us ON 4 us OFF 4 us Minimum width of marker 10 us during an ON transition 10 us during an ON transition Connection for external cabling 30 pole connector XIOC TERM30 CNT41 30 pole connector XIOC TERM30 CNT4 External cabling Twisted pair screened Twisted pair screened Output Type of output Transistor open collector Transistor open collector External voltage 12 24 V DC max 30 V DC 12 24 V DC max 30 V DC Minimum load current 1mA 1mA Maximum load current 20 mA per output 20 mA per output Leakage current Max 0 5 mA Max 0 5 mA Output delay time ON gt OFF 1ms 1ms OFF ON 1ms 1ms Voltage drop in ON state Max 1 5 V Max 1 5 V Number of external outputs 4 outputs per module 2 outputs per module Up down counter Actual process value setpoint value 1 Act
22. 52 Max number per CPU 0 c cece eee 13 Overflow flag counter module 0005 39 OVERVIEW dre tern eae de ee area ten wakes 11 Clear SE Sec fe bute Means eed dd thd ded peda dee ees 45 Start value Counter module Overload currents 0 c eee cence eee eee 19 Read OUP tccaditnn vaca po oP EEE E mateo 44 Setting eren a a ed Pee gall 43 Station DYE anerian e E AAE 84 Status display Counter analog module n nannaa 50 Status display counter module 00 47 Status indication PROFIBUS DP slave 81 Suconet K mode XIOC SER 000ceeaee 55 Supply voltage for relay operation 0c cece 19 WO electronics 2 0 cece eee 13 Signal modules ea rasie Pegg eee et Wea 13 Switching operations at high frequency 19 10 10 MN05002002Z EN Target Rotation Time 0000 eee eee 79 Task control in online operation 04 80 Technical data Analog input modules 0000eeee 104 Analog input output modules 107 Analog output module 00000e 105 Counter analog module 005 112 Counter module 00 cee ee eee 111 Digital input modules 00 0 ee 98 PROFIBUS DP module 2 200005 113 Relay output module eee ee 101 Serial interface module 005 113 Suconet K module master 0 114 Temperature acquisition module
23. The wAlSize variable statement in the DNP3_Create function call defines the highest index the statement is thus wAlsize 1 here The data for values and flags are returned via two pointers For the flags configura tion see Page 71 for flag construction and definition Return value DNP3RES_OK No errors DNP3ALRES_WrongIndex wIndex exceeds array bounds DNP3PLCRES WrongHandle Invalid dwDNP3Handle is used 69 70 Telecontrol module XIOC TC1 Function DNP3_GetCl FUNCTION DNP3 GetCI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD index of element pdwValue Pointer to DWORD Pointer to variable that will be filled with requested value Pointer to variable that will be filled with requested flags pbFlags Pointer to Byte END_VAR The function reads an element in the counter range Thus data written with DNP3_SetCl can be read back The windex 0 state ment describes the first element The wClSize variable statement in the DNP3_Create function call defines the highest index The statement here is thus wClsize 1 Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors wIndex exceed array bounds Invalid dwDNP3Handle Function DNP3_GetBO FUNCTION DNP3_GetBO DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD Index of element pbValue Pointer toByte Pointer to variable that will be filled with requested v
24. signal when data exchange for coupling of the slave has been successful This means the connection is o k and data exchange occurs Bit 2 1 New diagnostics data exist For diagnostics monitor the station byte for fault signals commencing with address 2 up to max address 125 In the example it occurs with the query IF xxx EXTENDEDINFO n gt 6 THEN Xxx global variable of GETBUSSTATE type e g DPSTAT n address of the station Diagnostics of the PROFIBUS DP slaves Detailed diagnostics with DIAGGETSTATE function block The DIAGGETSTATE function block must be accessed for each station node BUSMEMBERID FUNCTION BLOCK DiagGetState VAR_INPUT ENABLE BOOL DRIVERNAME POINTER TO STRING XC100 XC200 0 DEVICENUMBER INT XC100 0 1 XC200 0 1 2 BUSMEMBERID DWORD END_VAR VAR_OUTPUT READY BOOL STATE INT EXTENDEDINFO ARRAY 0 99 OF BYTE END_VAR gt The EXTENDEDINFO output of the DiagGetState func tion block is independent of the EXTENDEDINFO output of the GETBUSSTATE structure The program example for diagnostics indicates a line with an XI ON station and an EM4 LE4 input output combination gt from Page 92 After the parameters have been applied to the DRIVERNAME DEVICENUMBER and BUSMEMBERID function inputs a 1 must be applied to the ENABLE input If the READY function input is a 1 and the STATE output is a 2 compare with the defi
25. the current drawn via the input contacts is typically 4 mA e Sensors such as proximity switches or photoelectric switches can be directly attached provided that they are current sinking types open collector Sensors that have a voltage output must be connected to the inputs via transistors e Use cables with a maximum length of 30 meters 10 10 MN05002002Z EN Wiring up the digital output module 24 V DC Wiring up the relay output module O 100 240 V Figure 11 Fuse RC peak suppression filter or diode External wiring of the relay output XIOC 12D0 R RC peak suppression filter gt When an inductive load is present wire an RC peak suppression filter capacitor 0 1 uF and resistor about 100 Q parallel to the load For DC loads freewheel diodes must be used Fuse gt There is no fuse inside the module Fit a 6 A fuse in the circuit common to protect the external wiring from being burnt out Supply voltage for relay operation gt Observe the polarity of the 24 V DC connection Incorrect wiring can damage the internal circuitry 1000 24 V DC L load 500 24 V DC R load 240 V AC R load 100 240 V AC L load Switching operations x 10000 01 0 5 1 2 Switching current A Figure 12 Operating life diagram for the relay contacts The operating life of a contact is inversely proportional to the square of the current Any overload currents that occur or d
26. 4T PT XIOC 16DX XIOC 1CNT 100kHz XIOC 2CNT 100kHz Integrate the module here XIOC SER 10 10 MN05002002Z EN Configuration of the interface After selection of the module Transparent or Suconet K slave operating mode bus status can be clicked in the Other parameters tab The operating mode becomes active after the CPU is switched on The power supply must be switched off and back on after a selection change Transparent mode operating mode In this operating mode the RS232 RS485 or RS422 interface can be used for sending and receiving data The RS232 interface is available externally for connection via a 9 pole SUB D plug pins the RS422 RS485 interface can be accessed via a 6 pole springloaded terminal block COMBICON If you select the RS422 or RS485 interfaces the position of the bus termination resistor switch is important gt figure 60 The resistors are integrated into the receive line Rx Rx of the RS422 interface They can be switched in default setting or out on the send line of the RS422 as well as the RS485 interface Both switches must be in the same setting position to guarantee perfect communication An example for parameter settings in transparent mode is shown in Figure 62 The parameters can be modified by a click on the arrow button fff PLC Configuration q oe Configuration om i Other Paramet AT IBO B Base parameters er Paramet
27. AT QB0 BYTE Local Outputs g EMPTY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT g EMPTY SLOT SLOT EMPTY SLOT SLOT g EMPTY SLOT SLOT Calculate GES Cut Copy Paste Delete tl Figure 18 Expansion backplane configuration Figure 19 EMPTY SLOT XIOC SER XIOC 4D0 5 XIOC 8DO XIOC 16D0 5 XIOC 16D0 XIOC 12D0 R XIOC 32D0 XIOC 240 U1 240 12 XIOC 440 U1 XIOC 440 U2 XIOC 2A0 U2 XIOC 8DI XIOC 16DI XIOC 16 DI AC XIOC 32DI XIOC 8AI U1 XIOC B8AI U2 XIOC 8AI 12 XIOC 441 240 U1 XIOC 241 140 U1 XIOC 4T PT XIOC 16D XIOC 1CNT 100kHz XIOC 2CNT 100kHz The following illustration indicates the maximum configuration of the I O slot oxi J EMPTY SLOT SLOT Expansion of the XI OC bus in the easySoft CoDeSys AT IB0 BYTE Local Inputs CH AT QBO BYTE Local Outputs EMPTY SLOT SLOT EMPTY SLOT SLOT EMPTY SLOT SLOT EMPTY SLOT SLOT EMPTY SLOT SLOT EMPTY SLOT SLOT EMPTyY SLOT SLOT EMPTyY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT J EMPTY SLOT SLOT Maximal configuration XC100 23 24 About this manual 10 10 MN05002002Z EN Dimensions Signal modules 100 95 i Y
28. Bit Conversion time 5ms 5ms Sis Overall accuracy 1 of end of scale 1 of end of scale 1 of end of scale Input resistance Voltage input 100 kQ 100 kQ Current input Typ 100 Q Electrical isolation Channel to internal circuitry Through optocouplers Through optocouplers Through optocouplers Channel to channel i Number of channels 8 8 8 External connection Plug in terminal block not supplied with the module Internal current consumption 5 V DC 100 mA 100 mA 100 mA External supply voltage 24 V DC 20 15 approx 0 15 A approx 0 4 A with supply switched on External cabling 2 core shielded cable 20 m Weight 0 18 kg 0 18 kg 0 18 kg XIOC 8AI 12 XIOC 8AI 12 OFFF 4 v P EEEE O M0 g a ae aie A i I i hex 3 j 4 ig 17 17 0000 6 Q L hex 7 LIA 15T 24 V XIOC 8AI U1 XIOC 8Al U1 os XIOC 8AI U2 OFF nog OV see 4V0 3 A V0 07FFhex Figure 107 Terminal assignments po for modules XIOC 8AI 12 So V7 and XIOC 8AI U1 U2 Z ae Lensi 0000h ex 0 Figure 108 Module wiring XIOC BAI U2 i Figure 109 U I diagram for the modules 104 10 10 MN05002002Z EN Analog output module Analog output module Type XIOC 2A0 U1 2A0 12 XIOC 2A0 U2 XIOC 4A0 U1 XIOC 4A0 U2 Output voltage range 0 10VDC
29. Class 1 data 1 read 06 no range or all 07 08 limited qty 60 3 Class Objects Class 2 data 1 read 06 no range or all 07 08 limited qty 60 4 Class Objects Class 3 data 1 read 06 no range or all 07 08 limited qty 80 1 Internal Indications Packed format 2 write 00 start stop index 7 No Object function code only 13 cold restart No Object function code only 23 delay meas 72 10 10 MN05002002Z EN 7 Suconet K module master XIOC NET SK M Features The module is used in conjunction with the XC100 or XC200 CPU It has the function of the master on the Suconet K line and can control up to 16 slaves Suconet K and Suconet K1 slaves are possible On an XC100 a maximum of two modules COM interfaces and on a XC200 a maximum of four modules COM interfaces can be operated As the modules XIOC SER and XIOC NET SK M are addressed via the COM interfaces the details of the number of modules COM interfaces in the PLC refers to both modules PW ER DTR DCD TxD RxD Figure 70 Suconet K interface RS485 RS485 Switches for bus termi COMBICON nation resistors 6 aa a Sa 5 a 3 2 TB RB 1 TA RA The RS485 interface is galvanically isolated from the bus LED display LED display LED function Module PW Power ON Switched on ER Error On Off Application specifi
30. DNP3 Binary data types flag definition Bit Flag meaning 0 Online 0 inactive 1 active 1 Restart 0 normal 1 variable in initial status Comm_Lost 0 normal 1 Value represents last valid data Remote_Forced 0 normal 1 Value forced by external device Chatter_Filter Reserved always 0 2 3 4 Local_Forced 0 normal 1 forced by local device e g HMI 5 6 7 State 0 1 representing the state of physical or logical input Flag definition for non binary data types Bit Flag meaning 0 Online 0 inactive 1 active 1 Restart 0 normal 1 variable in initial status Comm_Lost 0 normal 1 Value represents last valid data Remote_Forced 0 normal 1 Value forced by external device Local_Forced 0 normal 1 forced by local device e g HMI Chatter_Filter Reserved always 0 SNE DD wm A Ww N 0 Communications library for DNP3 protocol V1 1 71 Telecontrol module XIOC TC1 Function code according to DNP3 level 2 DNP OBJECT GROUP amp VARIATION REQUEST Master may issue and Outsta tion must parse 10 10 MN05002002Z EN RESPONSE Master must parse and Outstation may issue Grp Var Description Function Codes Qualifier Codes hex Function Codes Qualifier dec dec Codes hex 1 0 Binary Input Any Variation 1 read 06 no range or all 2 0 Binary Input Even
31. If it is longer gt figure 78 no data exchange occurs at the end of the program cycle the bus cycle continues This means that the next programming cycle will be performed with the old data from the previous bus cycle Program No new Program cycle time Data cycle time a gt ji i i l I l l l Program cycle Data exchange PROFIBUS DP cycle ji Bus cycle time lt Program cycle time Bus cycle time lt Program cycle time Figure 78 Data exchange between XC100 and DP M module 10 10 MN05002002Z EN XC200 Periodic data exchange monotasking The XC200 always performs the user program periodically Without task management the default program PLC_PRG is processed with a cycle time task interval of 10 ms This corre sponds to a program which is managed by a single task and which is accessed with a task interval of 10 ms The data exchange between the CPU and the DP M module is determined by the task interval At the end of the task interval the data exchange between the input output image of the CPU and the DP module occurs The program start is initiated with the start of the next task interval and the DP BUS cycle data exchange DP Master lt gt Slaves The task interval must be longer than the bus cycle time in order to guarantee a refresh of the inputs outputs in every program cycle If the task interval is less than the bus cycle time gt fig 79 data exchange wil
32. Input resistance Typ 16 kQ 50 Hz Typ 13 kQ 60 Hz Typ 32 kQ 50 Hz Typ 27 kQ 60 Hz Input current 4 8 to 7 6 mA 100 V AC 50 Hz 4 3 to 8 0 mA 200 V AC 50 Hz Voltage level ON 279V AC 2 164V AC OFF 20VAC 40VAC Input signal delay OFF ON 15ms 15ms ON gt OFF 25ms 25ms Electrical isolation between inputs and the I O bus Through optocouplers Through optocouplers Input indication By LED green By LED green External connection Plug in terminal block2 Plug in terminal block Internal current consumption Typ 51 mA Typ 51 mA 5 V DC Weight 0 18 kg 0 18 kg 1 The reference potential terminals are internally connected 2 Not supplied with the module XIOC 16DI 110 V AC XIOC 16DI AC i OV __ _ 0 1g EDE 3 as 4 O O 2 Figure 101 230 V 110 V Terminal assignment 99 100 Technical data 10 10 MN05002002Z EN Digital output modules Transistor output modules Type XIOC 8DO XIOC 16D0 XIOC 32D0 Output type Transistor output Transistor output Transistor output source type source type source type Number of output channels 8 16 32 Number of channels with common refer 8 16 32 ence potential Output voltage 24 V DC 24 V DC 24 V DC Switching current minimum 1 mA 1 mA 1 mA Residual current fo
33. LED display LED function Module PW Power ON Switched on ER Error On Off Application specific DTR ON Data Terminal Ready DCD ON Data Carrier Detect TxD Flashing Data is being sent RxD Flashing Data is being received 10 10 MN05002002Z EN Design of the RS422 RS485 interface RS422 RS422 Receiver Transmitter 470 150 470 470 150 470 Figure 60 RS422 RS485 interface S switch for bus termination resistor Select the module in the configurator of the easySoft CoDeSys gt Open the PLC Configurator gt Click with the right mouse button on the required slot gt Select the Replace element command gt Select XIOC SER with a double click in a new window gt The assignment between the slot of the module and the COM programming language in the configurator Activate the Other Parameters tab and select COM2 3 4 or 5 from the Serial interface list field gt figure 62 mm Figure 61 Configui E RS485 Receiver Transmitter EMPTY SLOT 15 x AT IBO BYTE Local Inputs CH XIOC 4D0 5 XIOC 8D0 XIOC 16D0 5 XIOC 16D0 XIOC 12D0 R XIOC 32D0 XIOC 240 U1 2A0 12 Ctrl g XIOC 440 U1 Copy Ctrl C XIOC 4A0 U2 Paste Ctrl XIOC 240 U2 Delete Del XIOC 8DI XIOC 16DI XIOC 16 DI AC XIOC 32DI XIOC 8AI U1 XIOC 8AI U2 XIOC BAI I2 Repl ement Calculate addresses XIOC 4AI 2A0 U1 XIOC 2AI 1A0 U1 XIOC
34. RS232 com2 COM2 5 XIOC SER XIOC TC1 COM3 COM4 COM5 COM1 END_TYPE Function DNP3_CloseCom FUNCTION DNP3_CloseCom DNP3RESULT VAR_INPUT dwDNP3Handle END VAR DWORD DNP3 handle to DNP3 interface The function releases the connection between the created DNP3 server and the communication module Communication via DNP3_Execute is no longer possible The connection can be reactivated with DNP3_OpenComm Return value No errors Invalid dwDNP3Handle is used DNP3RES_OK DNP3PLCRES_WrongHandle DNP3PLCRES_ComPortNotOpened DNP3PLCRES_CantUseSysComD11 COM not opened SysCom missing Communications library for DNP3 protocol V1 1 Function DNP3_SetBl FUNCTION DNP3 SetBI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD Index of element bValue BYTE Value that will be written to array element END_VAR The function describes an element in the digital inputs range The windex 0 statement describes the first element The wBlSize variable s statement in the DNP3_ Create function call defines the highest index So here the statement is wBlsize 1 Special DNP3 conventions are to be heeded during digital data construction in the description Binary values are represented by one byte The construction thereby corresponds to the definition pursuant to DNP3 object library DNP3 Specification volume 6 part 2 Binary input with flags Bit Flag meaning
35. Time Te 1000 Bit EMBRebLSTELON g EMP TY SLOTIE Min Station Delay min TSDR 11 tBit EMPTY SLOT E Max Station Delay max TSDR 800 tBit EMPTY SLOTISLOT J EMPTY SLOTISLOT EMPTy SLOT SLOT Figure 95 Configuration of the XIOC NET DP M Figure 94 Device configuration in the easySoft CoDeSys 92 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S gt Set the baud rate in the Bus parameters tab and verify if the Optimize automatic function is active Configure XION station gt Click with the right mouse button on the XIOC NET DP M Slot folder gt Select Append subelement and click on a Bus Refreshing module e g XN GW PBDP xxMB It is added to the PLC configuration gt Set the parameters in the various tabs for the XN GW PBDP e Enter the station address in the DP Parameter e Modify the settings as follows in the User parameters tab Set the cursor on the Value column and double click Diagnostics from modules activate Gateway diagnostics device related diagnostics e On the Inputs Outputs tab Determine the I O types of which the XION station is comprised gt Select the Bus Refreshing module first in all cases Mark the T XN BR 24VDC D on the left window under empty modules Press the Select button in order to transfer the module to the right hand window gt Proceed in the same manner with other modules After selec tion of all m
36. XIOC BP XC For CPU with power supply unit XIOC BP XC1 For CPU with power supply unit 1 signal module XIOC BP 2 For 2 signal modules XIOC BP 3 For 3 signal modules XIOC BP EXT 1 0 module for expansion Digital input module XIOC 8DI 16DI 32D 8 channels 16 channels 32 channels 24 V DC XIOC 16DI 110VAC 16 channels 110 to 120 V AC XIOC 16DI AC 16 channels 200 to 240 V AC Digital output module XIOC 8D0 16D0 8 channels 16 channels transistor output 24 V DC source type XIOC 32D0 32 channels transistor output 24 V DC source type XIOC 12D0 R 12 channels relay output Digital input output XIOC 16DX 16 input channels 24 V DC module 12 output channels transistor output 24 V DC source type Analog input module XIOC 8AI 2 Current input channels 0 to 7 4 to 20 mA 12 bit XIOC 8AI U1 Voltage input channels 0 to 7 0 to 10 V DC 12 bit XIOC 8AI U2 Voltage input channels 0 to 7 10 to 10 V DC 12 bit XIOC 4T PT PT100 1000 input channels 0 to 3 15 bit signed XIOC 4AI T 4 analog inputs for thermocouples channels 0 to 3 15 bit signed Analog output module XIOC 2A0 U1 2A0 I2 Voltage output channels 0 to 1 0 to 10 V DC Current output channels 2 to 3 4 to 20 mA 12 bit XIOC 2A0 U2 Voltage output channel 0 1 10 to 10 V DC XIOC 4A0 U2 Voltage output channels 0 to 3 10 to 10 V DC XIOC 4A0 U1 Voltage output channels 0 to 3 0 to 10 V DC Analog input output XIOC 4Al 2A0 U1 Voltage input channels 0 to 3 0 to 10 V DC
37. communication query is implemented for two stations If you wish to add more slaves copy a program section and add the parameters to the declaration section In general the following programming measures should be imple mented gt Create a GETBUSSTATE global variable type DPSTAT AT MB4 GETBUSSTATE gt Enter the maximum bus address in the declaration section Adr_max_DP BYTE 124 gt In this example 3 is the maximum address If a higher address is entered e g 124 without the devices actually being physically connected the time for processing the program is extended 10 10 MN05002002Z EN Function of the program example If a voltage is applied to input IX0 0 Input_0 first input on the 1 0 module of the CPU the following outputs should be set e QX0 0 Output_0 first output on I O module of the CPU e QX2 0 Output_S2 first output on XION module QX4 0 Output_S4 first output on LE4 116 XD1 Function of the diagnostics program Bit 2 of all station bytes must be checked for querying the diagnos tics messages This occurs with the instruction IF DPSTAT EXTENDEDINFO n DWORD gt 6 THEN DPSTAT is an instance name of GETBUSSTATE N_DWORD address of the slave Sends the slave a diagnostic alarm e g a short circuit bit 2 of the station byte is set The DIAGGETSTATE function block is accessed and the DIAGGETSTATE EXTENDEDINFO output array is copied in a DIAGDATA_DP dummy field You can t
38. example you will find blocks available such as 2 Byte input con 0x91 for inputs data receive as well as 2 Byte output con 0x91 for the outputs data send The designation con stands for consistent This means that the data such a two bytes are consistent This ensures that the master will process the two bytes simultaneously The same data blocks must be configured in the same sequence for the master PLC as well as for the slave PLC In the configuration of the slave PLC the data direction is defined by the suffix IEC Input data receive or IEC Output data send gt figure 89 The quantity of transferred data in one direction is limited to e Data blocks max 24 e Byte max 244 In the program the send and receive data are accessed with the directly represented variables in the configurator 77 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S 10 10 MN05002002Z EN Data exchange PROFIBUS DP module master lt gt slaves The PROFIBUS DP master XIOC NET DP M supports two protocol types Cyclic data exchange DP VO services The data exchange between the master and slaves is imple mented cyclically with the PROFIBUS DP bus As a result the master copies the data in the input output image of the CPU The user program accesses this data Asynchronous data exchange DP V1 services The asynchronous data exchange serves acyclic reading and writing of data e g for par
39. gt Enter the command WRITECURRENTVALUE at the Command input of the WriteCounter block and the actual value at the Data input gt Apply a 1 signal to the ClearEqualn input of the CounterControl function block to set the output and the Equal flag to 0 The output and flag can only be set again if you apply a 0 signal to this input Only for ring counter gt Enter the command READPRESETVALUE at the Command input of the ReadCounter block As soon as you have entered this command the values will be shown at the outputs DataLowChanneln and DataHighChanneln as well as Outputn_UDINT and Outputn_DINT The command applies to both channels Only for ring counter gt Enter the command READSETTINGVALUE1 at the Command input of the ReadCounter block As soon as you have entered this command the values will be shown at the outputs DataLowChanneln and DataHighChanneln as well as Outputn_UDINT and Outputn_DINT The command applies to both channels gt Enter the command READSETTINGVALUEn at the Command input of the ReadCounter block As soon as you have entered this command the values will be shown at the outputs DataLowChanneln and DataHighChanneln as well as Outputn_UDINT and Outputn_DINT The command applies to both channels Only for linear counters gt Enter the command READ
40. gt RUN Assign module outputs to Comparison value 1 linear counter or comparison value 2 ring counter can be assigned to several the comparison value 1 module outputs Yn n 1 2 3 4 and the conditions and or gt for setting the outputs oon or2 only the condition can be used with a ring counter gt To achieve this set up a bit combination 16 bits e g 0021hex that is applied to the OutputSpecifi cation input of the CounterFlags block further information can be found in the description of the function block CounterFlags in the manual Function blocks for easySoft CoDeSys MN05010002Z EN previously AWB2786 1456GB gt Apply the SPECIFYOUTPUT command to the Command input and a 1 signal to the Strobe input The CounterEnable input flag must not be set When the condition Actual value preset value is met the Latch output YO is set to 1 by the bit combination 0021 It will remain set until you reset it by using the ClearEqualn input of the CounterControl block Only for linear counters The Level output Y1 will be set to 1 if the condition Actual value gt Setpoint value is fulfilled If the actual value falls below the comparison value 2 then the output is automatically reset to 0 Enable module output The module outputs are the Latch output and the Level output gt The Level output is o
41. ied idate adadad adiasa 39 Parametric programming of the LE4 with analog RESET naana a a a a tel eee 44 inputs outputs onnaa 96 LEA 428 aaa a a a a e a a a deacsaeies 96 Periodic data exchange DP module 79 LED changeover switch 00ceeeeeeee eens 12 PAY cect nE EA 19 LED display Preset value counter module Counter analog module n n nannaa 50 Read OUT oireen EEE EEEE A 44 Counter module anana 33 PROFIBUS DP connector 20 ence eee 76 XIOC NET SK M 1 00 cee eee 73 PROFIBUS DP module 2e cece eeee 75 KIOCSER S o iieviuededediuedethndecededes 56 60 Programming Level uput 0 0 eee eee eee eee 39 Counter analog module 00005 50 level Auda eccavavovavavawana tana te dashes 115 Counter module 0 00 cece eee eee 33 Linear counter cece eee eee 34 39 48 Digital inputs outputs 0 0000 ee 102 Pulse processing example e eee 48 M Maximum basic expansion 20ee00ee 14 Maximum total expansion 000eeeeee eee 14 Read actual current value 000 44 Mode of operation XIOC SER Read out flags counter module 005 45 Suconet K slave 0 cece eee 61 Receive data Transparent mode 0 cece eee eee 61 XIOC NET SK M 1 02 c cece eee eee 74 Module arrangement 0ceeee eee e eens 12 KIOG SER ane aus are anda DANS brane areas DaN 58 61 Module output counter module Referen
42. self written inputs 69 DNP3_ GetAl Read the outstation s analog inputs read back the self written inputs 69 DNP3_ GetCl Read the outstation s counter inputs read back the self written inputs 70 Write event controlled data DNP3_ Set_BlwEvent Write the master s event digital inputs 68 DNP3_ Set_AlwEvent Write the master s event analog inputs 69 DNP3_Set_ClwEvent Write the master event counter inputs 69 Test function DNP3_SetDbgLevel Set debug level 70 Data direction is always to be seen from the master s point of view here So writing the digital input from the outstation s point of view means writing the digital master s inputs 63 64 Telecontrol module XIOC TC1 Binary Analog Counter Binary Analog Input Input Input Output Output 13 12 11 11 10 10 9 9 9 8 8 8 7 7 7 7 6 6 6 6 5 5 5 5 5 4 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 0 0 0 0 0 t t t k 4 Master 10 10 MN05002002Z EN Binary Analog Counter Binary Analog Input Input Input Output Output DNP3_ DNP3_ DNP3_ DNP3_ DNP3_ SET_BI SET_Al SET_Cl SET_BO SET_AO 13 12 11 11 10 10 9 9 9 8 8 8 7 7 7 7 6 6 6 6 5 5 5 5 5 4 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 Ou
43. tripping current max 1 2 A for 3 ms per output By LED green Output indication General External connection Plug in terminal block Internal current sink Typ 50 mA External supply voltage2 24 V DC gt page 97 Weight 0 16 kg 1 Not supplied with the module 2 Important For UL applications the power supply lines must have a cross section of AWG16 1 3 mm2 ee m 0 7 eo SE a 2 2 i 32 chp 7 4 Ste 6 a mF hd H 24 V s d ov Figure 104 Terminal assignments for module XIOC 16DX Configuration and programming of the digital inputs outputs The module has 16 connections The first 12 connections 0 to 11 can be used as inputs and outputs the connections 12 to 15 can only be used as inputs gt figure 104 The configuration of the module is undertaken in the PLC config uration tab It is inserted at an Empty slot with Set element For example the following appears HIOC LEDNISLOT ATHIME HORDG Inewts Outeuts CHANNEL lt E ATHOMZ HORD eOuteuts Ineute CHANNEL Dl 10 10 MN05002002Z EN After a double click on the input word ATSIME HORD tIneute duties CHANNEL oT ATSING Ga BOOL Bit Grey ATSING A BOOL MBL be to A Tang TBOOLGeBiL TH ATSIAT Gs POOL Bit Gory ATSA T LBOOL MBL be bis A TAIAT EOL Bit Tk After
44. value for the temperature lies outside the range lt 51 C or gt 410 C then the data value is displayed as 7FFFhex The relationship between temperature and the measured value is shown by the following equation and the diagram Decimal value e g 256 0100hex Temperature C 6 26 C p C ee C Figure 27 Temperature measurement diagram 27 Temperature acquisition 10 10 MN050020022Z EN modules 2 Range 20 to 40 C Pt100 The temperature is converted into a signed 15 bit value The weighting of the bits can be seen in the following diagram b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bo i 80 20 5 1 25 0 312 0 078 0 019 0 005 40 10 2 5 0 625 0 156 0 0390 0 01 0 002 Example 1 Conversion tables E000hx 1110 0000 0000 0000 Table 4 Conversion table for Pt100 20 to 40 C Ehex Ohex Ohex Ohex EE SEE Se Temperature Decimal Hexadecimal _ Pt 100 resis If you enter these bit values in the table above the result is the c 1 value value tance Q following value 25 55296 D800 90 19 80 40 20 C 20 C 20 57344 E000 92 16 Exams 15 59392 E800 94 12 0600hex 0000 0110 0000 0000 10 61440 F000 96 09 Ohex 6hex Ohex Ohex 5 63488 F800 98 04 2 5 1 25 C 3 75 C 0 0 0000 100 00 If the measured value for the tempe
45. 0 BOOL State AT IX1 1 BOOL NO i AT Q X1 7 BOOL Cot abt X1OC NET DP M SLOT g EMPTY SLOT SLOT IOC NET DP S VAR 9 EMPTY SLOT SLOT 8 EMPTY SLOTISLOT H 1 3 EMPTY SLOT SLOT g E Figure 84 XC200 configuration Define the parameters for the master in the XC200 gt Click on the XIOC NET DP M and select the following settings in the DP Parameter tab highest station address 2 in the Bus Parameter tab e g 1500 00 gt Click on the XIOC NET DP S folder gt Select in the Inputs Outputs tab gt figure 85 the inputs outputs for the slave so that it corresponds to Figure 86 ruc configuration STE E Configuration XC CPUZ 4 AT IBO BYTE AT IX1 0 BOOL Base parameters DP pe Input Output Max length of input data 244 Byte Max length of output data 244 Byte Max length of in output data 488 Byte Max number of modules 24 1 byte input con 0x90 2 byte input con 0x91 3 byte input con 0x92 hute innit eon 1931 Figure 85 Selection of the inputs outputs 81 82 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S gt Some input output designations have the con suffix This means that the data such a two bytes are consistent This ensures that the master will process the two bytes simultaneously A Base parameters DP parameters Input Output 4 Max length of inp
46. 0 230 9421 24CC 186 82 5 205 00CC 101 95 240 9830 2666 190 45 10 410 0199 103 90 250 10240 2800 194 07 15 614 0266 105 85 260 10650 2999 197 69 20 819 0333 107 79 270 11059 2B33 201 29 25 1024 0400 109 73 280 11469 2CCC 204 88 30 1229 04CC 111 67 290 11878 2E66 208 45 35 1434 0599 113 61 300 12288 3000 212 02 40 1638 0666 115 54 310 12698 3199 215 57 45 1843 0733 117 47 320 13107 3333 219 12 50 2048 0800 119 40 330 13517 34CC 222 65 55 2253 08CC 121 32 340 13926 3666 226 17 60 2458 0999 123 24 350 14336 3800 229 67 65 2662 0A66 125 16 360 14746 3999 233 17 70 2867 0B33 127 07 370 15155 3B33 236 65 75 3072 0Cc00 128 98 380 15565 3CCC 240 13 80 3277 OCCC 130 89 390 15974 3E66 243 59 85 3482 0D99 132 80 400 16384 4000 247 04 90 3686 OE66 134 70 410 16794 4199 250 48 95 3891 0F33 136 60 1 The technical data refer to the range from 50 to 400 C for the 100 4096 1000 138 50 ELGO 2 Resistance value Pt1000 10 x resistance value Pt100 30 Temperature acquisition modules Fault retrieval The following list describes some types of fault and advice on removing them Faults that affect a single channel If the measurement is unstable does not meet the specified accu racy or indicates the value 7FFFhex gt Check that the wiring is correct for the channel that shows the error gt Check whether the cable from the sensor to the module runs close to mains power supply cables gt Check that the terminal connection is firml
47. 1 gt Enable Latch output CompareOutputnEnable 1 Start counting pulses are counted If actual value comparison value 2 Latch output is set toa 1 signal Equal flag is set to a 1 signal Stop counting Function Command or input gt Set comparison value 1 WRITESETTINGVALUE1 gt Set the output specification SPECIFYOUTPUT the module outputs must be assigned to the comparison value 1 in order to set the specification gt Set the setpoint value WRITEPRESETVALUE when using referencing gt Enable counter inputs CounternEnable 1 gt Reset Latch output and Equal flag Clear Equaln 1 Set the ClearEqual flag Equal flag is set to 0 Latch output is set to 0 gt Enable Latch Level outputs CompareOutputnEnable 1 For referencing gt Enable reference inputs ReferenceMarkernEnable 1 Initiate referencing When the reference signal is received the preset value will overwrite the actual value e g actual value 0 gt Inhibit reference inputs ReferenceMarkernEnable 0 Start counting pulses are counted e f actual value comparison value 1 Latch output is set to a 1 signal Equal flag is set to a 1 signal Stop counting e f actual value gt comparison value 1 Level output gt is set to 1 gt Reset Latch output and Equal flag Clear Equaln 1 Set the ClearE
48. 10 10 MN05002002Z EN Manual replaces 04 08 AWB2725 1452GB XIOC Signal Modules E ToN Powering Business Worldwide All brand and product names are trademarks or registered trademarks of the owner concerned Emergency On Call Service Please call your local representative http www eaton com moeller aftersales or Hotline After Sales Service 49 0 180 5 223822 de en AfterSalesEGBonn eaton com Original Operating Instructions The German language edition of this document is the original operating manual Translation of the original operating manual All editions of this document other than those in German language are translations of the original German manual 1st published 2002 edition date 05 02 2nd edition 10 2002 3rd edition 04 2003 Ath edition 10 2003 5th edition 12 2003 6th edition 07 2004 7th edition 09 2004 8th edition 02 2005 9th edition 11 2006 10th edition 04 2008 11th edition 10 2010 See revision protocol in the About this manual chapter Eaton Industries GmbH 53105 Bonn Authors Peter Roersch Editor Thomas Kracht Translator Patrick Chadwick David Long All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH Bonn Subject to altera
49. 14 bit module Voltage output channels 0 to 1 0 to 10 V DC 12 bit XIOC 2Al 1A0 U1 Voltage input channels 0 to 1 0 to 10 V DC 14 bit Voltage output channel 0 0 to 10 V DC 12 bit XIOC 4Al 2A0 U1 11 Voltage input channels 0 to 3 0 to 10 V DC 14 bit or current input channels 0 to 3 0 to 20 mA 14 bit Voltage output channels 0 to 1 0 to 10 V DC 12 bit or current output channels 0 to 1 0 to 20 mA 12 bit Ser amp XIOC 2Al 1A0 U1 1 Voltage input channels 0 to 1 0 to 10 V DC 14 bit or current input channels 0 to 1 0 to 20 mA 14 bit Voltage output channel 0 0 to 10 V DC 12 bit or current output channel 0 0 to 20 mA 12 bit o Counter module XIOC 1CNT 100kHz 1 channel Input for fast counter maximum frequency 100 kHz switchable 1 2 phase 2 open collector outputs XIOC 2CNT 100 kHz 2 channels Input for fast counter maximum frequency 100 kHz switchable 1 2 phase 2 open collector outputs per channel Counter analog module XIOC 2CNT 2A0 INC Input for fast counters maximum frequency of 400 kHz 2 channels output 10 to 10 V Serial interface module XIOC SER Serial interface selectable RS 232 RS 422 RS 485 SUCONET K mode slave Telecontrol module XIOC TC1 Transparent MODBUS Master Slave SUCOM A DNP3 12 About this manual Accessories Designation Type Comments Spring cage termi XIOC TERM 18T For digital and analog 1 0 nals module
50. 143 0 8572 3 MBit s 333 4449 1 483 1 5 MBit s 666 4449 2 966 500 Kbit s 2000 3416 6 832 187 5 Kbit s 5333 2994 15 968 93 75 Kbit s 10666 2994 31 936 19 2 Kbit s 52038 2994 155 9375 9 6 Kbit s 104167 2994 311 875 A change of the station count or the transmitted data would result from another TTR Task control in online operation In online mode the status of a task is defined in the configuration tree The timing of a task can be monitored with the aid of a graphic representation A prerequisite for this function is that the SysTaskinfo lib and SysLibTime lib library functions are appended into the easySoft CoDeSys gt IMN05010003Z EN chapter Resources Task configuration When SysTaskinfo lib is appended the SysLibTime lib is auto matically appended Response time on PROFIBUS DP Figure 81 indicates the course of an input on a PROFIBUS DP slave from processing until a slave output is set Task Program interval 2 3 cycle time q lt q lt Task i i i L i 1 ji I i 4 I 14 I Data l 1 1 1 l exchange i i i i i l l I i l PROFIBUS DP l l I I lt Bus cycle time Figure 81 Response time on PROFIBUS DP Procedure Prerequisite the bus run time is less than the task interval The voltage is applied to a slave input The 1 signal is detected during the bus cycle _ The input data of the slave is copied into the input image of the CPU a
51. 16 XD1 Saigatslac EM4 204 DX1 See WY 00000000 00000000 OOJOO OO OO Soloolcclo0 L ae 2800000000 22020000000 Q Output_S2 Figure 93 Configuration of the example project Create configuration Configuration of the XIOC NET DP M The device configuration is implemented with the PLC Configura e upaa PE Camran irha Resouces Sap tion of easySoft CoDeSys gt MN05010003Z EN programming software chapter PLC Configuration The XC100 is displayed with inputs and outputs as well as several Empty Slot folders Create the configuration according to the following example gt Click with the right mouse button on one of the three EMPTY SLOT Slot folders under the QBO output byte E Configuration XC CPU101 C256K 8DI 6D0 gt Place the mouse pointer on the replace element and select a pinpoints ean iai the XIOC NET DP M module from the list It is added to the f Local Outputs i s i ERMIOC NET DP MISLOT configuration and four tabs appear on the right hand window i XN GYV PBDP 1 2MB VAR T XN BR 24VDC D S XN 2D 24VDC P 8 XN 2DI 24VDC P Eb Configuration XC CE 8 XN 2D0 24VDC 0 5A P G E AT IB0 BYTE Base parameters DP parameters Bus Parameters Module 8 XN 2D0 24VDC 0 54 P M4 204 DX1 VAR EM4 204 DX1 16DE LE4 116 XD1 16DA Baud rate kBits s v 12000 00 V Optimize automatic EMPTY SLOTI J EMPTY SLOTIS 3 EMPTY SLOTISLOT 3 EMPTY SLOTIE Unit J EMPTY SLOTISLOT i Slot
52. 18 97 98 XIOC 16DI XIOC 8DI JV 11 12 19 93 100 XIOC 16D0 XIOC 8D0 V 59 XIOC TC1 V 10 10 General Changeover to Eaton document numbers V This manual describes the XIOC signal module for the XC CPU100 200 expandable PLC types In Chapter 1 you will find information on mounting and wiring which is applicable to all the signal modules Chapter 9 provides comprehensive technical data This chapter also starts with a general section Specific features are then dealt with separately or where it proves to be more useful combined in groups The other chapters contain product specific information which applies to the modules About this manual 10 10 MN05002002Z EN Additional manuals The PLC types used in conjunction with the signal modules are described in the following manuals Abbreviations and symbols The abbreviations and symbols used in this manual have the following meanings PLC type Manual No 1 0 Input Output ss PLC Programmable Logic Controller XC CPU100 MN05003004Z EN previously AWB2724 1453GB lo Input current XC CPU200 MN05003001Z EN l1 Output current previously AWB2724 1491GB Us Input voltage XC CPU600 AWB2700 1428GB Uy Output voltage The manuals are also available online as PDF files at http www eaton com moeller gt Support Enter the above mentioned manual number in order to find it quickly Target group Read this manual carefully before you install the
53. 2192 F K 270 C 454 F 1370 C 2498 F N 270 C 454 F 1300 C 2372 F R 50 C 58 F 1760 C 3200 F S 50 C 58 F 1540 C 2804 F T 200 C 328 F 400 C 752 F e Voltage measurement When a voltage range U1 50 mV U2 100 mV U3 500 mV U4 1000 mV is selected the measurement value corresponds to the signed integer value 16 Bit The param eterization of the unit C F and the measurement of the cold posi tion remains without relevance in this measurement 31 32 Temperature acquisition modules Table 7 Transformation of the voltage measurement 16 Bit signed Integer Measurement value mV with voltage range 50mV 100 mV 500mV 1000 mV Transformed value dec hex 50 00 100 00 500 00 1000 00 32768 0x8000 49 998 99 997 499 985 999 969 32767 0x8001 0 002 0 003 0 015 0 031 1 OxFFFF 0 00 0 00 0 00 0 00 0 0x0000 0 002 0 003 0 015 0 031 1 0x0001 49 998 99 997 499 985 999 969 32766 Ox7FFE 50 00 100 00 500 00 1000 00 32767 Ox7FFF Table 8 Resolution for voltage measurement Resolution uV with voltage range 50mV 100mV 500mV 1000mV 1 526 uV 3 052 uV 15 259uV 30 519 uV Diagnostics The status word contains the diagnosis information for all four channels For every channel exceeding and shortfall of the measurement value is displayed as well as a wire breakage With an erro
54. 4 allocatiobn of internal memory failed DNP3PLCRES ArraySizeToHigh 85 one or more of the array sizes is to high DNP3PLCRES ArraySizeNotSet 86 one or more of the array sizes is zero DNP3PLCRES_NotAllowedNullArg 87 one of used call arguments is a NULL Pointer Execute events DNP3PLCRES DataChangedByMaster 100 not used DNP3RES_FORCE_DWORD 4294967295 END_TYPE Communications library for DNP3 protocol V1 1 65 66 Telecontrol module XIOC TC1 Function DNP3_Create FUNCTION DNP3 Create VAR_INPUT wAddress DNP3RESULT WORD IN own DNP3 address pAppDataCfg POINTER TO DNP3APPDATACFG pExtCfg POINTER TO DNP3EXTCFG phDNP3 END VAR POINTER TO DWORD A DNP3 server structure is created in the XC200 controller with the DNP3_ Create function The DNP3 outstation s address and size of the areas for the data fields is transferred These are allocated in the operating system s memory so the need no memory space in the controller s application program memory area The function returns a reference to the DNP3 server in the phDNP3 variable which is used in the further running of the other access functions The DNP3APPDFATACFG structure is needed to transfer the size of the data fields for communication The number of inputs for each of the five data fields that can exchanged between the outstation and the DBP3 master data is defined here TYPE DNP3
55. 4 375 376 377 378 379 380 381 382 CV Figure 55 Edge evaluation CV Counter value 1 x single 2 x double 4 x quadruple Number of reference verifications once permanent After the Activate Referencing module has been set the refer ence pulses of the encoder will be processed by the module If a reference pulse is detected signal R 0 gt 1 the counter value is overwritten with the reference value This occurs once or with every new reference pulse permanent Reference value A value from 0 to 4294967 295 is possible T y CV RV 1x nx CV RV nx Figure 56 Referencing Meaning of the signals gt table Table 14 Meaning of the signals CV RV 1x nx Configuration of the base parameters 54 Counter analog module XIOC 2CNT 2A0 INC RS Reference encoder signal Reference signal from encoder AcRef Activate Referencing Activate referencing Ref Referenced Referenced RefAc Referencing activated Referencing activated CV Counter value Counter value RV Reference value Reference value CV RV The reference value overwrites the count value when setting 1x nx once or permanent nx permanent Explanation It is possible to perform referencing once or permanently The Activate Referencing AcRef output bit should be set in order to detect the reference signal The module reacts b
56. APPDATACFG STRUCT wBISize WORD 0 Size of Binary Input array Must be set to 1 1024 wAISize WORD 0 Size of Analog Inputs array Must be set to 1 1024 wCISize WORD 0 Size of Counter Input array Must be set to 1 1024 wBOSize WORD 0 Size of Binary Output array Must be set to 1 1024 wAOSize WORD 0 Size of Analog Output array Must be set to 1 1024 END_STRUCT END_TYPE Further information about the DNP3 library s configuration occurs via the DNP3EXTCFG structure e Timeout e Unsolicited Response The DNP3CREATE function returns the function call s result via the general DNP3RESULT result structure Possible errors are 10 10 MN05002002Z EN IN pointer to a structure filled with the sizes of application data arrays IN pointer to a structure filled with extended config information for DNP3 OUT DNP3 handle Create Initialize DNP3 interface and allocate all arrays DNP3RES_OK no errors DNP3PLCRES_CantAllocDNP3 allocation of internal memory failed DNP3PLCRES_NotAllowedNullArg one of used arguments is a NULL Pointer DNP3PLCRES_ArraySizeToHigh one or more of the array sizes is gt 1024 DNP3PLCRES ArraySizeNotSet one or more of the array sizes is zero Function DNP3_Destroy FUNCTION DNP3 Destroy DNP3RESULT VAR_INPUT dwDNP3Handle END VAR DWORD DNP3 handle to DNP3 interface The function closes a created DNP3 serve
57. BP 3 Figure 5 bottom left XIOC BP XC XIOC BP 2 35 mm top hat rail 16 10 10 MN05002002Z EN Mounting the signal modules Mounting the signal modules gt Insert the loop on the bottom of the module into the hole in the backplane gt Press the top of the module onto the backplane until you hear it click into position Figure 6 2j Mounting the signal modules Detaching the signal modules gt Press in the catch G gt Keep the catch pressed i in and pull the top of the module forwards gt Lift up the module and remove it Figure 7 D 3 a w is Detaching the modules m 4 A a Fixing the terminal block gt Plug the lower end of the terminal block onto the module board Screw in the fixing screw a short way gt Push the top end of the terminal block onto the module until you hear it snap into position gt Hold the top end of the terminal block firmly and tighten up the fixing screw BJ gt Tug on the top end of the terminal block to check that it is firmly seated and cant come loose N om Figure 8 Fixing the terminal block 18 About this manual Wiring up the I O signals Wiring up the screw terminal block Figure 9 Wiring up the screw terminal block gt Please observe the follo
58. C 16D0 5 XIOC 16D0 XIOC 12D0 R XIOC 32D0 XIOC 240 U1 2A0 12 Ctrl g XIOC 440 U1 Copy Ctrl C XIOC 4A0 U2 Paste Ctrl XIOC 240 U2 Delete Del XIOC 8DI XIOC 16DI XIOC 16 DI AC XIOC 32DI XIOC 8AI U1 XIOC 8AI U2 XIOC BAI I2 Repl ement Calculate addresses XIOC 4A1 2A0 U1 XIOC 2AI 1A0 U1 XIOC 4T PT XIOC 16DX XIOC 1CNT 100kHz XIOC 2CNT 100kHz Integrate the module here XIOC TC1 10 10 MN05002002Z EN Configuration of the interface Configuration of the interface After selection of the card Transparent or Suconet K slave operating mode bus status can be clicked in the Other parameters tab The operating mode becomes active after the CPU is switched on The power supply must be switched off and back on after a selection change Transparent mode operating mode In this operating mode the RS232 RS485 or RS422 interface can be used for sending and receiving data The RS232 interface is available externally for connection via a 9 pole SUB D plug pins the RS422 RS485 interface can be accessed via a 6 pole springloaded terminal block COMBICON If you select the RS422 or RS485 interfaces the position of the bus termination resistor switch is important gt figure 65 The resistors are integrated into the receive line Rx Rx of the RS422 interface They can be switched in default setting or out on the send line of the RS422 as well as the RS485 interface Both sw
59. Diag function blocks Diagnostic module xDPS_SendDiag This function block is located in the xSysNetDPSDiag lib library xDPS_SendDiag BOOL xExecute xDone BOOL UINT uiDevice xBusy BOOL UINT uiLenDiagData xError BOOL ARRAY 0 29 OF BYTE abyUserDiagData wErrorlD WORD Function block prototype 10 10 MN050020022 EN Meanings of the operands xExecute Start Prerequisite xBusy output L signal xDone output L signal The input is to be set to an L signal after the xDone output H signal uiDevice DP slave device number uiLenDiagData Length of the diagnostics data Byte 0 to 30 The standard diagnostics data is sent with 0 gt section Data content of DIAGGET STATE EXTENDEDINFO The data content of DIAGGETSTATE EXTENDEDINFO is subdivided into to Page 86 abyUserDiagData Diagnostics data of the user xDone H signal after the order has been processed If xExecute changes from a H to L signal the xDone output has an L signal xBusy H signal after a valid job is present xError The outputs should be scanned after the xDone output changes from an L signal to a H signal wErrorlD If the xExecute input is set to an L signal the Error output is also set to the L signal Errorcode 0 ok 1 incorrect device number invalid length of the diagnostics data no resources available internal fault error mes
60. FFhex gt Theinputvalues to the function blocks CounterControl WriteCounter and CounterFlags are accepted when a positive edge appears at the Strobe input Set start value Only for ring counter gt Enter the command WRITEPRESETVALUE at the Command input of the block WriteCounter and the start value at the Data input Take care that the condition Start value lt End value is fulfilled Set end value Only for ring counter gt Enter the command WRITESETTINGVALUE1 at the Command input of the block WriteCounter and the end value at the Data input Set comparison value Enter the command WRITESETTINGVALUE1 for linear counter or WRITESETTINGVALUE2 for ring counter at the Command input of the block WriteCounter and the comparison value at the Data input You can access the channels individually or together You can set the comparison value either at the start or during operation This does not depend on the counter being enabled at the CounternEnable input of the function block CounterControl When the actual value matches the comparison value the module outputs will be set The Equal flag asso ciated with the output is also set at the same time You can interrogate the flag by using the command READFLAGS for the CounterFlags block The Equal flag retains its state if the state of the CPU changes from RUN gt STOP or STOP
61. IOC SER 58 Setting the bus termination resistors 58 Configuration in the Sucosoft 40 58 Diagnostics on the master 58 Diagnostics on the slave 58 Access to the receive and send data 58 Contents 10 10 MN05002002Z EN 6 Telecontrol module XIOC TC1 59 Features 59 LED display 60 Design of the RS422 RS485 interface 60 Select the module in the configurator of the easySoft CoDeSys 60 Configuration of the interface 61 Transparent mode operating mode 61 Access to the receive and send data 61 Communications library for DNP3 protocol V1 1 61 Prerequisites 61 DNP3 communication and data model 61 Function summary 63 Function DNP3_ Create 66 Function DNP3_Destroy 66 Function DNP3_Execute 66 FUNCTION DNP3_OpenCom DNP3RESULT 67 Function DNP3_CloseCom 67 Function DNP3_SetBI 67 Function DNP3_SetAl 68 Function DNP3_SetCl 68 Function DNP3_SetBlwEvent 68 Function DNP3_SetAlwEvent 69 Function DNP3_SetClwEvent 69 Function DNP3_GetBI 69 Function DNP3_GetAl 69 Function DNP3_GetCl 70 Function DNP3_GetBO 70 Function DNP3_GetAO 70 Function DNP3_SetDbgLevel 70 Programming 71 FLAGs definition in DNP3 71 Binary data types flag definition 71 Flag definition for non binary data types 71 Function code according to DNP3 level 2 72 7 Suconet K module master XIOC NET SK M 73 Features 73 LED display 73 Design of the Suconet K RS 485 interface 73 Select the module in the configurator of the easySoft CoDeSys 74 Con
62. N05002002Z EN Contents Processing of commands 43 Set start value 43 Set end value 43 Set comparison value 43 Assign module outputs to the comparison value 1or2 43 Enable module output 43 Set setpoint value 44 Enable reference input 44 Enable counter input 44 Set new actual value 44 Reset Latch output and Equal flag EQ 44 Read out start value 44 Read out end value 44 Read out comparison value 44 Read out setpoint value 44 Read actual current values 44 Read out flags 45 Clear Overflow flag 45 Clear Underflow flag 45 Read out flags 46 State display in the controller configuration 47 FLAG summary 47 Functional sequence for pulse processing example 48 Linear counter 48 Ring counter 48 4 Counter analog module XIOC 2CNT 2A0 INC 49 Features 49 LEDs 50 Programming and configuration 50 Information exchange via the input output image 50 Input map 50 Output image 52 Configuration of the base parameters 53 Edge evaluation of the count impulse 1x 2x or 4x 53 Number of reference verifications once permanent 53 Output of the analog value 54 Behavior of the module with CPU RUN STOP 54 5 Serial interface module XIOC SER 55 Features 55 LED display 56 Design of the RS422 RS485 interface 56 Select the module in the configurator of the easySoft CoDeSys 56 Configuration of the interface 57 Transparent mode operating mode 57 Suconet K mode slave operating mode 57 Master connection lt gt X
63. NP3ALRES_WrongIndex wIndex exceeds array bounds DNP3PLCRES WrongHandle Invalid dwDNP3Handle No errors Communications library for DNP3 protocol V1 1 Function DNP3_GetBI FUNCTION DNP3_GetBI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 inter face wIndex WORD pbValue Pointer to BYTE Index of element Pointer to variable that will be filled with requested value END_VAR The function reads an element in the digital inputs range Thus data written with DNP3_SetBl can be read back The windex 0 statement describes the first element The wBLSize variable state ment in the DNP3_Create function call defines the highest index So the statement is wBLsize 1 here The notes concerning digital data configuration are to be heeded when interpreting the values Return value DNP3RES_OK DNP3ALRES_WrongIndex wIndex exceeds array bounds DNP3PLCRES WrongHandle Invalid dwDNP3Handle is used No errors Function DNP3_GetAl FUNCTION DNP3_GetAI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD wIndex WORD DNP3 handle to DNP3 interface index of element pwValue Pointer to WORD Pointer to variable that will be filled with requested value pbFlags Pointer to Byte Pointer to variable that will be filled with requested flags END_VAR The function reads an element in the analog inputs range This way data written with DNP3_SetAl can be read back The windex 0 statement describes the first element
64. O 15 Bit 0 Module diagnostics present Bit2 Parametric programming incomplete Bit 3 Divergent configuration EXTENDEDINFO 16 Il Biti Bit2 Module bus fault Bit3 Master configuration fault Bt4 Bit5 Station configuration fault Bit6 l Oassistant force mode active Bit7 Module bus failure EXTENDEDINFO fone or more bytes for each diagnostics 17 99 capable module gt following table further information can be found in the XI ON PROFIBUS DP manual AWB2700 1394G The following excerpt from the XI ON Gateways for PROFIBUS DP MN05002004Z EN previously AWB2725 1529G manual indicates the diagnostics bit of the XI ON modules e g power supply module XN BR 24VDC D Bit 0 Module bus voltage warning Bit 2 Field voltage missing XN PF 24VDC D Bit 2 Field voltage missing XN PF 120 230VAC D Bit 2 Field voltage missing e g output modules XN 2D0 24VDC 0 5A P Bit 0 Overcurrent channel 1 eee sate Bit 1 Overcurrent channel 2 XN 16D0 24VDC 0 5A P e g analog module XN 1AI I Bit 0 Measured value range fault Bit 1 Wire breakage XN 1AI U Bit 0 Measured value range fault Diagnostics of the PROFIBUS DP slaves XN 2AI PT NI 2 3 Ist BYTE Bit 0 Measured value range fault channel 1 Bit 1 Wire breakage Bit 2 Short circuit 2nd BYTE Bit 0 Measured value range fault chan
65. Output voltage range 0 10V DC 0 10V DC Resolution 12 Bit 12 Bit Conversion time Ims 1ms Overall accuracy 0 4 of end of scale 0 4 of end of scale External load resistance 22kQ 22kQ Electrical isolation Channel to internal circuitry Channel to channel Number of channels 1 Not supplied with the module Inputs BFFF hoy TFFF hex 0000 hex UM 0 0 WINSVGVVs Outputs Figure 113 Terminal assignments for modules XIOC 4Al 2A0 U1 and XIOC 2AI 1A0 U1 O7FF roy OFFF 107 108 Technical data Type XIOC 2Al 1A0 U1 11 For setting the current and voltage signal types gt page 21 General 10 10 MN050020022 EN XIOC 4AI 2A0 U1 I1 External connection Plug in terminal block not supplied with the module Internal current consumption 5 V DC with signal type Input Output Voltage Voltage 220 mA 270 mA Voltage Current 280 mA 380 mA Current Voltage 220 mA 270 mA Current Current 280 mA 380 mA Electrical isolation Channel to internal circuitry Channel to channel Weight 0 16 kg 0 16 kg Inputs Number of channels 2 4 Signal type Voltage Current Voltage Current Input voltage range 0 10VDC 0 to 20 mA 0 10V DC 0 to 20 mA Resolution 14 Bit 14 Bit Conve
66. PRESETVALUE at the Command input of the ReadCounter block As soon as you have entered this command the values will be shown at the outputs DataLowChanneln and DataHighChanneln as well as Outputn_UDINT and Outputn_DINT The command applies to both channels gt Enter the command READCURRENVALUE at the Command input of the ReadCounter block As soon as you have entered this command the actual value will be shown continuously at the outputs DataLowChanneln and DataHighChanneln as well as Outputn_UDINT and Outputn_DINT The command applies to both channels 10 10 MN05002002Z EN Read out flags Clear Overflow flag Clear Underflow flag Processing of commands This command is described in detail on Page 46 Only for linear counters gt Enter the command CLEAROVERFLOW at the Command input of the CounterFlags function block to clear the flag The flag is set when the actual value changes from FFFFFFFFhex to 00000000hex You can interrogate the flag state by using the command READFLAGS for the CounterFlags block 16 bits are shown at the StatusChanneln output of the CounterControl block Bit 9 OF indicates the state of the Overflow flag Only for linear counters gt Enter the command CLEARUNDERFLOW at the Command input of the CounterFlags function block to clear the flag The flag is set when the actual val
67. RUN gt STOP or STOP gt RUN transition In this case you must program the module with the START STOP interrupt function The information to be sent can be placed in an array which accesses the function block gt section Diagnostics in the slave control on Page 88 Diagnostics of the PROFIBUS DP slaves Implement diagnostics The BusDiag lib library file provides a GETBUSSTATE structure and the DIAGGETSTATE function block for implementation of the diagnostics In section Program example for diagnostics in the master control from Page 91 you will see how you can link the structure and the function block in the program with one another TYPE GETBUSSTATE STRUCT BOLDENABLE BOOL ENABLE BOOL DRIVERNAME POINTER TO STRING DEVICENUMBER INT READY BYTE STATE INT EXTENDEDINFO ARRAY 0 129 OF BYTE END_STRUCT END_TYPE The assignment between DP module and diagnostics function block is implemented with the aid of a device number which depends additionally on the module slot gt table 20 when the XC100 PLC or the gt table 21 XC200 are used Table 20 Device number for XC100 XIOC Slot 1 2 3 Module DP M DP S X module Device No 0 1 Module DP S DP M X module Device No 0 1 Module DP M S X module X module Device No 0 Module X module DP M DP S Device No 0 1 Module X module DP S DP M Device No 0 1 Module X module DP M S X module Devi
68. T QX1 6 BOOL 32BitCc4 DP parameters 4 gt Module id 25705 Node number a Input address B5 Output address 082 Diagnostic address MB4 4 XIOC NET DP M SLOT g EMPTY SLOT SLOT A EMPTY SLOT SLOT J EMPTY SLOTISLOT x Figure 92 Diagnostic address Declaration with XC100 Var_Global DPSTAT AT MB4 GETBUSSTATE MB4 diagnostics address of Sal Wave the DP master Declaration with XC200 with 3 DP lines Var_Global DPSTAT_1 AT MB4 GETBUSSTATES 1st master DPSTAT_2 AT MBxx GETBUSSTATE 2nd master DPSTAT_3 AT MByz GETBUSSTATE 3rd master End_Var 10 10 MN05002002Z EN Query variables from the GETBUSSTATE type The diagnostics data are written in an ARRAY OF BYTES with the EXTENDEDINFO structure names Evaluate the EXTENDEDINFO array In principle the array has the following structure Table 22 Station byte Bit 7 6 5 4 3 2 1 O0 Station address Byte 0 E lt 8 lt Byte 1 obs bo il Byte 2 mi ba e Byte 3 a lt i lt 8 Byte 125 x bo ba fz Each byte contains diagnostics information of a station It is continuously refreshed by the run time system Bit 0 1 and 2 contain the following diagnostics data Bit 3 to bit 7 are without significance Table 23 Diagnostics information Bit 0 1 A configuration exists for the address Bit 1 1 Data exchange ok Bit 1 already indicates a 1
69. The module is used in conjunction with the XC100 or XC200 CPU On an XC100 a maximum of two modules COM interfaces and It has two operating modes available on a XC200 a maximum of four modules COM interfaces can be operated As the modules XIOC SER and XIOC NET SK M are addressed via the COM interfaces the details of the number of modules COM interfaces in the PLC refers to both modules e Transparent mode For communication with other devices which feature a serial interface For this purpose an interface is made available in the RS232 RS422 and RS485 versions e Suconet K mode slave As a Suconet K slave for communication with the PS4 control system from XIOC SER version 02 PW ER RS232 DTR DCD SUB D TxD RxD 9 O 8 CTS Clear To Send 7 RTS Request To Send 6 DSR Data Set Ready 5 SGND Signal Ground 4 DTR Data Terminal Ready 3 TxD Transmit Data 2 RxD Receive Data Rx 3 1 DCD Data Carrier Detect 2 Tx Rx RS485 RS422 ae a LO COMBICON COMBICON off On 6 6 Rx 5 5 Rx 3 4 3 4 2 Tx Rx 2 Tx 1 Tx Rx 1 TXx The RS485 422 interface is galvanically isolated from the bus The RS232 does not have galvanic isolation features Switches for bus termination resistors Figure 59 RS232 RS422 RS485 interfaces Serial interface module XIOC SER LED display
70. US2 AT QB3 BYTE EIN AT IB2 BYTE DEFs1 BYTE DEFs2 BYTE DEFs3 BYTE OO09 END_VAR 0001 AUS1 DEFs1 O002AUS2 DEFs2 O003 DEFs3 ElN la bil Figure 90 User program for XC100 10 10 MN05002002Z EN Diagnostics of the PROFIBUS DP slaves The diagnostics in the PROFIBUS DP is organized so that the master collects the diagnostics data which has been provided by the slaves 2 2 O S 2 x amp 3 S oe a x U a x lt 2 Q 5 3 U xX S A E3 a 26 a Q 2 Diagnostics co i ro ac a E lt 2 sg a Diagnostics on the PROFIBUS DP line Figure 91 The evaluation of the diagnostics data can be programmed with the aid of function blocks This can happen in two different methods Both methods can continue to be used Method for existing Method for new applications applications With the variables of the With the xDiag_SystemDiag and GETBUSSTATE type and xDiag_ModuleDiag function blocks the DIAGGETSTATE Software prerequisite OS version XC100 3 10 XC200 1 03 02 function block Library BusDiag lib Library xSysDiagLib lib The method is explained The method is described in later MN05010002Z EN previously AWB2768 1456 chapter Diagnostics module xSysDiagLib Regardless of this a slave can become active with the aid of the XDPS_SendDiag function block e g in order to inform the master of a
71. a double click on the output word TSOHZ HORD kuteua neuter EHAHHEL lt I Thine A POOL oeit g Thing l POOL Eit be bis ATHOKZ THBOOL Bit T ATHONE G BOOL Bit Ge diBOOL Bit 1 ATHONE ZPOL Bit 24 ATHONE Z BOOL Bit 34 diBOOL Bit 44 SPOOL mit 54 Azi BOOL Bit g T A Tatan TeBOOL Eit m gt The marked outputs Bit4 7 can not be used Example The connection 1 Q0 of the XIOC 16DX should be programmed as an input or output The connection should be wired corre sponding to the program e Programming the connection as an input Declaration Start AT IX6 0 BOOL Valve BOOL Program IL LD Start ST Valve Digital input output modules Figure 105 Wiring the connection as an input e Programming the connection as an output Declaration motor AT QX2 0 BOOL Start BOOL Program IL LD Start ST Motor 0 m 2 a B 2 O O A 24 V OV Figure 106 Wiring the connection as an output You can proceed in the same manner with connections 1 to 11 The connections 12 to 15 can only be programmed as inputs Technical data 10 10 MN05002002Z EN Analog input modules Type XIOC 8AI I2 XIOC 8AI U1 XIOC 8AI U2 Input current range 4 to 20 mA Input voltage range 0 10 VDC 10 to 10 V DC Resolution 12 Bit 12 Bit 12
72. a sent by the master to 0 after the watchdog time has timed out The data to the master continues to be updated by the slave DP module operation Prerequisite Watchdog not active After the slave is decoupled the data last received from the master remains Process analysis The following browser commands are available for tracing the causes of malfunctions geteventlist Event list geterrorlist Error list Display of the CPU loading in Should be under 70 plcload Configuration XIOC NET DP S M The basic configuration is described in the manual for program ming software MN05010003Z EN previously AWB2700 1437GB In the master s configuration you can change the Auto Clear Mode function in the DP Parameter tab e Not active default If a slave is disconnected from the bus the master continues to communicate with the other slaves Active If a slave is disconnected from the bus the master sets the outputs of all slaves on the bus to the safe state and stops all communication To restart communication switch the CPU power of and on again The Autostart function on the DP Parameter tab has no effect The configuration of the XIOC NET DP M can be seen in the example on Page 91 A few peculiarities must be observed for configuration of the XIOC NET DP S The data to be transferred is packed into data blocks which you can select in the Inputs Outputs tab There for
73. ake the diagnostics data directly from the DIAGSTATE EXTENDEDINFO output array or from the DIAGDATA_DP output array If a fault has been recognized and processed the GETBUSSTATE EXTENDEDINFO output array recommences the query at the first station If a direct query is demanded you can set an auxiliary marker which indicates when an error message is received gt note in program example and queries the fault code contained in it The content of the DiagData_DP array corresponds with the content of the DiagGetState EXTENDEDINFO array The array is described in section Data content of DIAGGETSTATE EXTEND EDINFO The data content of DIAGGETSTATE EXTENDEDINFO is subdivided into on Page 86 If a short circuit occurs on output QX2 0 first output of the XION station the fault is diagnosed In online mode the DiagData_DP array contains the following details DiagData_DP 1 DiagData_DP 2 DiagData_DP 3 0 DiagData_DP 4 DiagData_DP DiagData_DP 6 5 DiagData_DP 1 DiagData_DP 8 8 DiagData_DP 9 12 DiagData_DP 10 0 DiagData_DP 11 1 DiagData_DP 1 2 2 DiagData_DP 13 179 DiagData_DP 1 4 6 DiagData_DP 15 1 DiagData_DP 16 0 DiagData_DP 17 0 DiagData_DP 18 1 Program example for diagnos tics in the master control e The 2 in the byte DiagData_DP 0 2 indicates the address of the slave e Bit 3 is set in b
74. alue END_VAR The function reads an element in the digital output range master s output input for the outstation The windex 0 state ment points to the first element The wBoSize variable s statement in the DNP3_Create function call defines the highest index So the statement here is wBosize 1 The notes concerning digital data configuration are to be heeded when interpreting the values Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors wIndex exceed array bounds Invalid dwDNP3Handle is used 10 10 MN05002002Z EN Function DNP3_GetAO FUNCTION DNP3_SetAQ DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD index of element pwValue WORD Pointer to variable that will be filled with requested value pbValue Byte requested flagsvalue END_VAR The function reads an element in the analog outputs range the master s output input for the outstation The windex 0 statement points to the first element The wAOSize variable state ment in the DNP3_Create function call defines the highest index The statement here is thus wAOsize 1 Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors wIndex exceed array bounds Invalid dwDNP3Handle Function DNP3_SetDbgLevel FUNCTION DNP3 SetDbgLevel DNP3RESULT VAR_INPUT nDbgLevel DNP3DBGLEV END_VAR This function logs the DNP3 library s internal states This facilitates the inv
75. ametric programming of a drive Function blocks are used for this task see manual MNO050100022Z EN previously AWB278 1456GB Acyclic data access modules for PROFIBUS DP PROFIBUS DP master lt gt DP S module The DP master implements a cyclic data exchange DP VO services with the DP S module The configuration parametric program ming and programming of the PLCs is explained in section Example Data transfer XC200 master n XC100 slave on Page 81 XC100 XC200 lt gt DP M module The received and transmitted data of the slave are collected in the memory of the PROFIBUS DP module XIOC NET DP M and exchanged with the input output image of the control The timing of the exchange depends on the control type and the operating mode Table 18 Operating modes of the XC100 XC200 Operating mode XC100 Without task management Cyclic XC200 With task management periodic monotasking periodic multitasking XC100 cyclic data exchange On the XC100 the data exchange between the CPU and the DP M module is determined by the program cycle Before the program start commences the slave data is copied from the DP M module into the input image of the CPU Then the user program and the PROFIBUS DP cycle data exchange DP master lt gt slave start simultaneously At the end of the program cycle the data of the output image is copied into the DP M module The bus cycle time should be less than the program cycle time
76. arantee perfect communication Configuration in the Sucosoft 40 In the configurator of the Sucosoft 40 extend the master with the XIOC SER module by selecting the module from a list Use the same device type that you have selected in the list field Device type in the configuration dialog of the XIOC SER The address is displayed in the parameter window after selection Enter the data count in the send data and receive data fields Diagnostics on the master The diagnostics byte of the slave XIOC SER can be read in the master program The method for reading the diagnostics byte can be found in the documentation of the master The diagnostics byte of the master has the following structure Bit Meaning 0 Reserved 1 0 Station in RUN 1 Station in Halt 2 0 ok 1 Length fault of the received data 3 Reserved 4 Reserved 5 Reserved 6 0 ok 1 No connection 7 0 ok 1 Incorrect device type 10 10 MN05002002Z EN Diagnostics on the slave The diagnostics is performed by the Suconet K Slave function block You can query both of the xMasterDiscon and xMasterStop outputs on the module You receive the following messages The Suconet K Slave function block can be found in the Suconet K lib library It is described in the manual MNO05010002Z EN previously AWB2786 1456GB Function blocks for easySoft CoDeSys xMasterDiscon 0 M
77. ase the master accesses the standard diagnostics data from the slave Evaluation of this data is described in section Diagnostics data evaluation on Page 84 Furthermore the slave can become active and send diagnostics data Thus for example the start stop event can be evaluated and the master can be informed of application specific data The slave activity is used to inform the master of the start stop state as well as important user specific data Transfer of the data should not occur continuously as otherwise the load on the bus will be too high The transfer is implemented with the Diagnostic module xDPS_SendDiag see section below in the slave program You can determine the content of the user specific data and can copy it from the area defined in the module If the bus connection is interrupted after the start of the function block the send job is performed as soon as the connection is re established The assignment between the XIOC NET DP S DP module and the diagnostics module is implemented with the aid of a device number which is also dependent on the module slot gt table 20 and Table 21 Query master and connection status If a query concerning the master state RUN STOP or the connec tion state be necessary in the slave PLC this function has to be programmed More detailed information can be found here in the MN05010002Z EN manual previously AWB2786 1456GB at xDiag_SystemDiag and xDiag_Module
78. aster connected 1 Master disconnected 0 Master in RUN 1 Master in STOP xMasterStop Access to the receive and send data Access from the user program to the data of the XIOC SER module is implemented in transparent mode with the aid of functions from the xSysCom100 lib library from the SysLibCom lib or xSysCom200 lib The functions are described in the manuals MN05003004Z EN previously AWB2724 1453GB for XC100 and MN05003001Z EN previously AWB2724 1491GB for XC200 In the Suconet K operating mode you implement the Suconet K Slave function block The Suconet K Slave function block can be found in the Suconet K lib library It is described in the manual MNO050100022Z EN previously AWB2786 1456GB Function blocks for easySoft CoDeSys 10 10 MN05002002Z EN 6 Telecontrol module XIOC TC1 Features The module is used in conjunction with the XC200 CPU It commu nicates via RS232 RS422 and RS485 interfaces with other devices that have a serial interface PW ER RS232 DTR DCD SUB D TxD RxD 9 O 8 c S Clear To Send 7 RTS Request To Send 6 DSR Data Set Ready 5 SGND Signal Ground 4 DTR Data Terminal Ready 3 TxD Transmit Data 2 RxD Receive Data 3 1 DCD Data Carrier Detect 2 RS485 RS422 2 LO COMBICON COMBICON On 6 6 Rx 5 5 RX 3 4 3 4 2 Tx Rx 2 Ihe 1 Tx Rx 1 T
79. ble 3 ETRE aenabled CE CounterEnable Pulse inputs are enabled 1 or inhibited 0 ME Reference input state default value 0 e Dano anabe ME ReferenceMarker Reference input is enabled 1 or inhib eA Enable ited 0 1 OF Output Y state default value 0 OE OutputEnable Latch ae input is enabled 1 or 0 no enable inhibited 0 1 enabled EQ Equal Flag The Equal flag is set if actual value EQ State of Equal flag comparison value 1 0 no action EC ClearEqual Clear Equal flag after being set 1 1 if actual value comparison value signal it sets the Latch output to a It remains set until a 0 signal is applied to the Compare 0 signal The EC flag must be reset Outputn Enable input of the CounterControl block 0 signal UF State of Underflow flag UF Underflow It is set if the actual value changes from It is set if the actual value changes from 0 to 4294967 296 0 to 4294967 296 FFFFFFFFhex It will FFFFFFFFhex It will remain set until the CLEARUNDERFLOW remain set until the CLEAROVERFLOW command is applied to the Command input of the command is applied to the Counter CounterFlags function block Flags function block Piston et n eet a ame OF Overflow This is set if the actual value changes P j from 4294967 296 FFFFFFFFhex to OF State of Overflow flag 0 It will remain set until the This is set if the actual value changes from 4294967 296 FFFFFFFFhex to 0
80. c DTR ON Ready for operation DCD ON All stations connected TxD ON Data is being sent RxD ON Data is being received Design of the Suconet K RS485 interface RS485 Receiver Transmitter Tx Rx 2 gt Tx RX lt S 470 150 470 Figure 71 Suconet K interface RS485 interface S switch for bus termination resistor 73 74 Suconet K module master XIOC NET SK M 10 10 MN05002002Z EN Select the module in the configurator of the easySoft CoDeSys gt Open the PLC Configurator gt Click with the right mouse button on the required slot gt Select the Replace element command gt Select the module with a double click in a new window gt The assignment between the slot of the module and the COM programming language in the configurator Acti vate the Other Parameters tab and select COM2 3 4 or 5 from the Serial interface list field gt figure 73 EMPTY SLOT ixi AT IB0 BYTE Local Inputs CH AT QBO BYTE Local a XIOC 4D0 5 XIOC 8D0 XIOC 16D0 S XIOC 16D0 XIOC 12D0 R XIOC 32D0 XIOC 240 U1 240 12 Cut Ctrl XIOC 4A0 U1 EMPTY Copy Ctrl C XIOC 4A0 U2 aste Ctri y XIOC 240 U2 Del XIOC 8DI XIOC 16DI XIOC 16 DI AC XIOC 32DI XIOC BAI U1 XIOC BAI U2 XIOC BAI I2 Calculate ESE XIOC 481 240 U1 XIOC 2AI 140 U1 XIOC 4T PT XIOC 16DX XIOC 1CNT 100kH2 KI xtoc 2cnt 100kH2 Figure 72 Integrate the
81. ce No 0 Module X module X module DP M S Device No 0 83 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Table 21 Device number for XC200 XI OC slot 1 2 3 Module DP M S DP M S DP M S Device No 0 1 2 Module DP M S DP M S X module Device No 0 1 Module X DP M S DP M S module Device No 0 1 Module DP M S DP M S DP M S Configuration Device No 0 2 nandit Celes aie invalid 1 Module X X DP M module module Device No 0 X module no PROFIBUS DP module 1 The configurator permits this design but a fault is indicated during compilation Diagnostics data evaluation You must create a variable of the GETBUSSTATE type the proce dure is described in section section Coarse diagnostics with vari able from GETBUSSTATE type to evaluate the diagnostic data With the EXTENDEDINFO array the variable provides each station with a station byte where the individual bits contain information concerning the status of the communication and the slave The content of the byte is continually refreshed by the run time system gt table 22 on Page 85 Query bit 2 of this station byte for coarse diagnostics If the slave sends a diagnostic alarm the assigned station byte will set bit 2 to the 1 signal state In order to reset the signal Bit 2 gt 0 signal call up the DIAGGETSTATE function block Query the EXTENDEDINFO output array of the DIAGGETSTATE function block for
82. ce input counter module 34 41 Assign to the comparison value 1 or2 43 BMAD Ie e don tare ahs Git 44 EVADE E E E EE E aww niee itaeten E 43 Relay contacts operating life 000 19 SOLUNG Sa Aii Pearce darted ae Made dette Pua 39 40 Repeat n Ac Sake He Soke PRM eee ERE eee 75 Module rack RESET button counter module 33 OVeNMiOW ikini i a e eee wes 11 13 Reset Equal flag EQ 0 cece eee eee 44 Slot assignment 0 0 0 c cece eee eens 13 Resistance thermometer 0c cece eeeee 25 MOnotasking sc scotia BE dare RR 79 Response time PROFIBUS DP 80 Mounting Ring counter 000 cece eee eee 34 40 48 Module rack ccc cee eee ee 14 Signal modules 0 00 cece eee eee es 17 Terminal block cece ceccececceee 17 Stemma Ssss are Sin haar E Saa a Bak ge 19 Multitasking mode aaoo aaaeeeaa 80 Send data XIOC NET SK M onene 74 XIOCSER Sweats wae ae iA 58 61 0 Operating mode switch counter module 34 Set new actual value nnan eee eee 44 Operating mode XIOC SER Setpoint value counter module Suconet K slave 0 cece eee 57 Seting eeens Aha ko Neate da rea nent aya alee 44 Transparent mode 0 cece eee eee 57 Shielding signal cables 0 0 0 cece eee eee ee 22 Operation Signal modules DPEMOOU Aes saia yen dake akacn aaa 77 7X53 111 0 ee S 12 Output map counter analog module
83. contact clamp on each stripped section of the signal cables or press the stripped section into the snap fastener of the clamp strap gt Connect the contact clamp or the clamp strap with a low impedance connection to the top hat rail or mounting plate gt Attach the top hat rail to the mounting plate gt Ensure that all the contact areas are protected from corrosion and if you are using painted mounting plates that the paint layer is removed from the contact areas gt Earth the mounting rail using as large a surface as possible 10 10 MN05002002Z EN Expansion of the XI OC bus in the easySoft CoDeSys The bus expansion with the XIOC BP EXT backplane to a maximum of 15 slots is implemented on the software side in the PLC configuration of the easySoft CoDeSys gt In total a maximum of 15 slots are possible with an XC100 XC200 PLC gt figure 4 on Page 14 When creating a new configuration the first 7 slots are created as EMPTY SLOTs Slot 7 can be replaced by an EXTENSION SLOT This allows the creation of a new node which enables expansion of up to 15 EMPTY SLOTs The expansion backplane can be integrated as follows gt Open the PLC Configurator gt Click with the right mouse button in the last EMPTY SLOT gt Select the Replace element command gt Select EXTENSION SLOT with a double click in a new window FPLC Configuration eal AT IBO BYTE Local Inputs Cr a i
84. ction with the XIOC TC1 telecontrol module It represents an outstation from the DNP3 perspective outstation is the DNP3 designation for slave and answers the DNP3 master s corre sponding data queries The DNP3 s library functions which were developed for the XC200 controller and CoDeSys programming system are described below The library implements the functionality in accord with DNP3 interoperability level 2 DNP3 L2 pursuant to the DNP3 specification part 8 Cited DNP3 documents reflect the status as of 15 Dec 2007 Prerequisites Minimum prerequisites for use are e PLC XC200 e Operating system version 1 05 03 or higher e XlOC TC1 e easySoft CoDeSys version V2 3 9 e Library DNP3 lib DNP3 communication and data model DNP implements a secure data connection between master and outstation Communication is conducted here via five data objects e Binary Inputs e Binary Outputs e Analog Inputs e Analog Outputs e Counter These are addressed through indices Data is always considered here from the master s point of view The master reads binary Inputs so the outstation writes to the master s binary input data object The complete communication relationship is obtainable from the following figure 61 Telecontrol module XIOC TC1 10 10 MN05002002Z EN
85. defines the highest index So the statement here is wAlsize 1 The master can specifically query data changes in contrast to the DNP3_SetAl function A data change with the DNP3_SETAlwEvent function in the outstation is thus registered directly as a change in the master Otherwise the master must always compare between old and new values to determine differences See Page 71 for flag construction and definition Return value DNP3RES_OK No errors DNP3ALRES_WrongIndex wIndex exceeds array bounds DNP3PLCRES WrongHandle nvalid dwDNP3Handle Function DNP3_SetClwEvent FUNCTION DNP3_SetCI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD dwValue DWORD Index of element Value that will be written to array element bFlags Byte Flags that will be written to array element END_VAR The function describes an element in the counter range The windex 0 statement describes the first element The wClSize variable statement in the DNP3_ Create function call defines the highest index So the statement is wClsize 1 here The master can query data changes specifically in contrast to the DNP3_SetCl function A data change with the DNP3_SETClwEvent function in the outstation is thus registered directly as a change in the master Otherwise the master must always compare between old and new values to determine differences See Page 71 for flag construction and definition Return value DNP3RES_OK D
86. detailed diagnostics gt The EXTENDEDINFO output array from the DIAGGET STATE function block is not identical with the EXTEND EDINFO array of the variables of the GETBUSSTATE type Further information can be found at section Detailed diagnostics with DIAGGETSTATE function block on Page 85 Monitoring data exchange A station byte contains further information in the EXTENDEDINFO array GETBUSSTATE variable e g the status of the data exchange between the master and the respective station Query bit 1 for this purpose If data exchange functions bit 1 has the 1 signal state A 0 signal indicates that the data exchange has been interrupted e g by a cable break or device malfunction In this case the slave cannot send diagnostics 10 10 MN05002002Z EN Coarse diagnostics with variable from GETBUSSTATE type Create variables of the GETBUSSTATE type A prerequisite for diagnostics is that the BusDiag LIB file is inte grated into the project A directly addressable global variable of the GETBUSSTATE type must be created in order to access the diagnostic data It is listed in the PLC Configuration under the Diagnostic address handle gt Click on the XIOC NET DP M folder in the PLC configuration The Diagnostic address is displayed on the Base parameters tab The diagnostics address is called MB4 for the XC100 and the first DP line of the XC200 fff PLC Configuration E i A
87. e TSL tBit Min Station Delay min TSDR 11 tBit Max Station Delay max TSDR 800 tBit Quiet Time TAUI 9 tBit Setup Time TSET 16 tBit Target Rotation Time TTR 6647 tBit Gap Update Factor 10 Max Retry Limit 4 Min Slave Interval 2 100 ps Poll Timeout 10 10 ms Data Control Time 1200 ms Watchdog Time TWD 1000 ms x Figure 80 Setting the bus parameters In order to ascertain the TTR in ms determine the bit time ns for an individual bit using the following formula 1000000000 Baud rate Bit s Bit time ns Multiply the bit time with the TTR tBit which is defined in the configurator gt fig 80 you will receive a target rotation time in ms Example for a configuration comprised of a PROFIBUS DP line with two stations The bus should be operated with a baud rate of 12000000 Bit s How long is the TTR 1000000000 12000000 83 33 ns time for one bit 83 x 6647 tBit config 0 55 ms TTR Add 5 and you receive the time for the task interval approx 0 60 ms In this case however 2 ms should be entered as the smallest task interval is 2 ms If you select this configuration with two stations having different baud rates the following TTR results 79 80 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Table 19 Target Rotation Time dependent on the baud rate Baud rate 1 tBit ns Config tBit TTR ms 12 Mbit s 83 6647 0 5539 6 MBit s 166 5
88. e XIOC 16DX Inputs Input type DC input Number of input channels 16 0 to 15 Input voltage 24V DC Range 20 4 to 28 8 V DC Input resistance 5 6 KQ Input current Typ 4 mA Voltage level ON 15V OFF 5V Input signal delay OFF ON typically 100 us ON gt OFF typically 1 ms Electrical isolation between inputs and the I O bus Through optocouplers Input indication By LED green Outputs Output type Transistor Source Number of outputs 12 0 to 11 Output voltage 24V DC Residual current for a 0 signal approx 140 pA Rated operational current for 1 signal 0 5 A DC at 24 V DC Lamp load 4 W without series resistor Simultaneity factor g 1 Relative ON time duty cycle 100 Limiting of switch off voltage For inductive loads yes 21 V for Uy 24 V DC Switching repetition rate actions per hour For time constant t lt 72 ms 3600 G 1 Parallel wiring capability of outputs in groups 0 to 3 4 to 7 8 to 11 actuation of the outputs within a group only in the same program cycle Number of outputs max 3 Maximum total current 2 A per group Minimum total current 250 mA Type XIOC 16DX Output signal delay typ 100 us Overvoltage protection Diode Potential isolation between outputs and the I O bus Through optocouplers Short circuit protection Yes Short circuit
89. e at the CounternEnable input either at the start or during operation This does not depend on the counter being enabled Function summary Example e Count direction up e Comparison value 4294967 200 198199200201 295K KX 1 KX 2D 4294967 l Equal flag 0 1 Level output gt 0 l Overflow Flag 0 Figure 47 Latch output Setting module outputs Overflow flag The Overflow flag is set when the actual value changes from FFFFFFFFhex to 0 You can reset it by using the CLEAROVERFLOW command Change actual value You can change the actual value during counting This does not depend on the counter being enabled Use of the reference input Incremental encoders send a reference marker signal once per turn This can be used to overwrite the actual value by a setpoint value that was defined as part of the parameter settings In order to be able to process the reference signal the reference input must be enabled 39 Counter modules XIOC CNT 100kHz Example of a linear counter with the functions interrogate comparison value and reference signal e reset outputs 10 10 MN05002002Z EN Enable reference eee Enable counter Encoder pulse Reference Setpoint value 742 q Actual value Comparison value 1 1 1 w an KR Ww eR a A N an Fa Ny aS N aS ww Enable latch level output Level output gt Latch outpu
90. elect gt gt lt lt Delete Properties lolx F AT QBO BYTE Lod Base parameters DP parameters Input Output User parameters as Length of input data Length of output data Length of in output Number of modules Selected Modules EM4 204 DX1 16DE LE4 206 441 4AEW 24A w LE4 206 442 446 W 2AAWw Figure 97 Adding analog modules to the configuration gt Mark a LE4 and click on the Properties button The module properties window opens gt Click on the IO count Resolution IOscan text The following parameter setting properties are displayed Module Properties xil Cancel Name LE4 206 441 4AEW 2AAW Config OxC0 0x41 0x43 Length input Byte 8 Length output Byte 4 Symbolic names IV Parameters Value Allowed Values a IO count Resolution lO scan 4 2 O 12Bit 6 Unsigned 1 1 7 412 IJO 12Bit 63ms 27ms 1 4 2 IJO 10Bit 40ms 27ms 2 2 2 YO 12Bit 32ms 27ms 3 2 2 IJO 10Bit 22ms 15ms 4 1 2 I O 12Bit 19ms 14ms 5 1 2 I O 10Bit 13msf 8ms 6 0 2 I O 12Bit 4ms 7 Figure 98 Analog module parameter module The standard parameters are defined in the value field You can change the setting by clicking on the first entry The following value is displayed with each double click 10 10 MN05002002Z EN 10 10 MN05002002Z EN 9 Technical data XControl General Standards and
91. ents last valid data Remote_Forced 0 normal 1 Value forced by external device Chatter_Filter Reserved always 0 2 3 4 Local_Forced 0 normal 1 forced by local device e g HMI 5 6 7 0 The flag byte s configuration and meaning Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors wIndex exceeds array bounds Invalid dwDNP3Handle 10 10 MN05002002Z EN Function DNP3_SetCl FUNCTION DNP3 SetCI DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD Index of element dwValue DWORD Value that will be written to array element bFlags Byte Flags that will be written to array element END_VAR The function describes an element in the counter range The windex 0 statement describes the first element The wClSize variable statement in the DNP3_Create function call defines the highest index So the statement is wClsize 1 here See Page 71 for flag construction and definition Return value DNP3RES_OK DNP3ALRES_WrongIndex DNP3PLCRES_WrongHandle No errors wIndex exceeds array bounds Invalid dwDNP3Handle Function DNP3_SetBlwEvent FUNCTION DNP3_SetBlwEvent DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD Index of element bValue BYTE Value that will be written to array element END VAR The function describes an element in the digital inputs range The windex 0 statement describes
92. ers AT QBO E r Settings Baudrate 38400 zl EMPTY SLO Databits 8 EMPTY SLO EMPTY SLO Pangea None al EMPTY SLO ROY Stoppbits 1 zi A EMPTY SLO comz od J EMPTY SLO oS ali z IV Gap Time 500 i ms S on Tia Figure 62 Default parameter in transparent mode Serial interface Here you select the logical name of your interface The serial inter face module can be addressed by this name in the user program Setting gap time This function is not activated in the basic setting The gap time is used to tolerate possible intervals when receiving telegram char acters gaps in telegrams Configuration of the interface Suconet K mode slave operating mode In this operating mode the variable length data blocks are trans ferred between the XIOC SER Suconet K slave module and a Suconet K master of the PS4 system gt Set the mode of operation bus status to Suconet K in the Other Parameters tab of the easySoft CoDeSys configurator and match the parameters accordingly Define the slave address which is displayed in the configu rator of the Sucosoft 40 for the slave in the Suconet K address field Define the send and receive data count maximum 120 bytes The send data count of the slave XIOC SER must correspond with the receive data of the master The same applies for the send data master gt Receive data slave Serial interface Here you select the logical name o
93. estigation of communication problems between the master and outstation Possible values are TYPE DNP3DBGLEV DNP3DBGLEV_None 0 DNP3DBGLEV_Error 1 DNP3DBGLEV_Warning 2 DNP3DBGLEV_Info 3 No recording Recording errors Recording warnings Recording additional informa tion DNP3DBGLEV_Trace 4 Recording function invoca tions and parameters DNP3DBGLEV Max 5 DNP3DBGLEV_FORCE_DWORD 42949 Internal 67295 DNP3DBGLEV_None END_TYPE Recording of all debug outputs The log file is stored temporarily in the controller under temp dnp3plc log and must be transferred to a host via FTP before switching off the controller The file no longer exists after the controller is switched back on 10 10 MN05002002Z EN Programming Programming is implemented in the following steps e Server creation using statement of sizes for the data fields DNP3_Create e Connection to the XIOC TC1 module DNP3_OpenCOM Cyclic call of the function to Read the data DNP3Get Write the data DNP3SET DNP3_Execute function call to execute the DNP3 state machine Closing the communication connection DNP3_CloseComm This occurs conveniently in the PLC program s stop event e Server resource destruction DNP3_Destroy gt All serial communication connections are automatically destroyed independently of this when the PLC transitions to halt FLAGs definition in
94. f your interface The serial interface module can be addressed by this name in the user program Specify the Suconet K device type Each station on the Suconet K rung is uniquely identified by a device type By default the device type for the XIOC SER is set to SIS TYP AOEF but you can change this to any other type An XIOC SER can therefore also be configured as a replace ment for a previous Suconet K station for example a PS4 341 MM1 You do not have to modify the PS40 program for this purpose Base parameters Other Parameters rm Settings Bus Status Transparent Suconet K Address 2 31 2 Slave Send Data max 120 Bytes 3 Suconet K Slave Receive Data max 120 Bytes 5 i Port come 7 Device Type XIOC SER A0EF Figure 63 Communications parameters for the Suconet K operating mode 57 Serial interface module XIOC SER Master connection lt gt XIOC SER The RS485 interface is active in the Suconet K operating mode Master TA RA Tx RxX TB RB Tx Rx XIOC SER Setting the bus termination resistors Set the bus termination resistors If the module is physically the first or last module on the end of a line set both of the S switches gt fig 60 to the ON setting default setting Both of the switches must be set to OFF at all other positions on the line Both switches must be in the same setting position to gu
95. figuration of the interface 74 Setting the bus termination resistors 74 Access to the receive and send data 74 10 10 MN05002002Z EN Contents 8 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Hardware and software prerequisites Features PROFIBUS DP interface Switches for bus termination resistors Status and diagnostics display LEDs DP module operation Download behavior Behavior after switch on of the supply voltage Behavior after RUN gt STOP transition Behavior after interruption of the DP line Process analysis Configuration XIOC NET DP S M Data exchange PROFIBUS DP module master lt slaves PROFIBUS DP master lt gt DP S module XC100 XC200 lt gt DP M module XC100 cyclic data exchange XC200 Periodic data exchange monotasking Determination of the bus cycle time Task control in online operation Response time on PROFIBUS DP XC200 multitasking mode XC100 status indication of the PROFIBUS DP slave Example Data transfer XC200 master lt gt XC100 slave Diagnostics of the PROFIBUS DP slaves Implement diagnostics Diagnostics data evaluation Monitoring data exchange Coarse diagnostics with variable from GETBUSSTATE type Create variables of the GETBUSSTATE type Detailed diagnostics with DIAGGETSTATE function block85 Inputs outputs of the DIAGGETSTATE function block Diagnostics in the slave control Query master and connection status Diagnost
96. g with IEC 60 364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc 10 10 MN05002002Z EN Contents About this manual 7 List of revisions 7 Additional manuals 8 Target group 8 Abbreviations and symbols 8 1 Signal modules 11 Overview of the signal modules for XC CPU100 200 11 Accessories 12 Assembly 12 PLC connection 12 En
97. gineering notes 12 Arrangement of the modules according to current consumption 12 Arrangement of the modules with increased ambient temperature 12 Slot assignment in the backplanes 13 Mounting the backplane 14 Mounting on the top hat rail 15 Mounting on the mounting plate 15 Detaching the backplane 15 Mounting the signal modules 17 Detaching the signal modules 17 Fixing the terminal block 17 Wiring up the I O signals 18 Wiring up the screw terminal block 18 Wiring up the spring loaded terminal block 18 Terminal capacities of the terminal blocks 18 Wiring the digital input module 24 V DC 18 Wiring up the digital output module 24 V DC 19 Wiring up the relay output module 19 RC peak suppression filter 19 Fuse 19 Supply voltage for relay operation 19 Wiring up the transistor output module 19 Freewheel diode 19 S and C terminals 19 Wiring of the XIOC 32DI input module and the XIOC 32D0 output module 20 Wiring of the analog modules 21 Signal selector with the analog modules 21 Connecting signal cables 22 Expansion of the XI OC bus in the easySoft CoDeSys 23 Dimensions 24 Signal modules 24 Backplane 24 Contents 10 10 MN050020022Z EN 2 Temperature acquisition modules 25 XIOC 4T PT 25 Features 25 Wiring 26 Data evaluation 27 1 Range 50 to 400 C Pt100 Pt1000 27 Example 1 27 Example 2 27 2 Range 20 to 40 C Pt100 28 Example 1 28 Example 2 28
98. ic module xDPS_SendDiag Meanings of the operands Description Application example for sending diagnostics data with the xDPS_SendDiag function block Program example for diagnostics in the master control Create configuration Configuration of the XIOC NET DP M Configure XION station Configuration of the EM4 LE4 module Structure of the program example with a master Function of the program example Function of the diagnostics program Function of the data exchange monitoring Program example for diagnostics with a master Global variable declaration PROGRAM PLC_PRG PROGRAMM DIAG_DP Parametric programming of the LE4 with analog inputs outputs 75 75 76 76 76 76 71 1U 71 71 71 71 71 78 78 78 78 78 79 79 79 80 80 80 81 81 83 83 84 84 84 84 86 88 88 88 88 88 89 91 91 91 92 92 92 93 93 93 94 94 94 94 96 Contents 10 10 MN05002002Z EN 9 Technical data 97 XControl 97 Digital input modules 98 Digital output modules 100 Transistor output modules 100 Relay output module 101 Digital input output modules 102 Configuration and programming of the digital inputs outputs 102 Analog input modules 104 Analog output module 105 Analog input output modules 107 Temperature acquisition module XIOC 4T PT 109 Temperature acquisition module XIOC 4AI T 110 Counter module 111 Counter analog module 112 Serial interface module Telecontrol module 113 Sucone
99. inear counter 1 2 ON Ring counter 9 10 OFF not used 34 Figure 33 Figure 34 Figure 35 Figure 36 10 10 MN050020022 EN Phase A UULU 0 me Gg ae E 0 Actual 1 2 3 2 1 Mode 1 2 phase PhaseA 1 PhaseB M m 0 Actual 1 2 3 2 1 Mode 2 1 phase Phase A l l l l l 0 PhaseB 0 Actual 1 2 3 2 1 Mode 3 1 phase Phase A l l l 0 1 Phase B Actual 12345678 7654321 Mode 4 2 phase with quadruple evaluation 10 10 MN05002002Z EN Connecting an incremental encoder to the counter input The counter module has an input circuit that permits the connec tion of various types of incremental encoder An encoder with a differential output 5 V DC or an open collector output 12 to 24 V DC can be connected The following examples illus trate the various connection options Two incremental encoders COUNTER Figure 37 Connection for 2 incremental encoders example Encoder with 12 to 24 V DC open collector outputs Encoder with 5 V DC differential outputs Connecting an incremental encoder to the counter input 35 Counter modules 10 10 MN05002002Z EN XIOC CNT 100kHz Terminal arrange No CH2 No CH1 Meaning of the signals ment XIOC 2CNT XIOC 2CNT XIOC 1CNT 16 WA
100. ion resistors Switchable for RS485 RS422 Connector type RS232 9 pinSUB Dplug connector RS422 485 Plug in terminal block Current mA lt 275mA lt 275 mA consumption Weight kg approx 0 2 approx 0 2 Number of modules XC100 2 XC200 4 4 Slots any any 113 114 Technical data 10 10 MN05002002Z EN Suconet K module master PROFIBUS DP module gt More information concerning the PROFIBUS DP module can be found in chapter 8 from Page 75 Type XIOC NET SK M Number of modules COM interface XC100 2 XC200 4 Max internal current 275 mA consumption Type XIOC NET DP M S EMC gt page 97 Function XIOC NET DP M XIOC NET DP S PROFIBUS DP Slave interface Master class 1 Number of slaves Max 124 30 without repeater Send receive data for every 3 5 kByte for inputs and outputs Inputs outputs XIOC NET DP M XIOC NET DP S Max 244 bytes Max 244 Byte per slave Interface RS485 Connector type Sub D 9 pole socket Electrical isolation Yes for internal power supply Connection RS485 6 pole cage clamp terminal block Electrical isolation Yes Suconet K master mode Interface type RS485 Data transfer rates 187 5 or 375 kBit s Telegram Suconet K K1 Number of slaves 16 Slave addresses 2 to 31 Number of send bytes in a 250 Byte block Number of received bytesin 250 Byte
101. irectly connected capacitive loads can therefore drastically reduce the operating life of a relay The transistor output module is to be preferred for high frequency switching operations Wiring up the digital output module 24 V DC Wiring up the transistor output module O s k O00000 00000000 ly Figure 13 External wiring of the transistor output XIOC 8D0 16D0 32D0 here 16D0 positive logic source type Diode Freewheel diode gt When using inductive loads connect a freewheel diode in parallel S and C terminals Always connect up the S and C terminals If the module is operated without these terminals being connected then the freewheel diodes cant carry out their function and there is a danger that the module will not function correctly or may even be damaged 19 About this manual 10 10 MN05002002Z EN Wiring of the XIOC 32DI input module and the XIOC 32D0 output module The modules have a 40 pole plug connector Connect the module with external terminals via the plug with connected cable XIOC TERM32 The number of the connector pin can be seen in the following diagram Verify the assignment of conductor connector pin number The cross section of the conductors is 0 4 mm Figure 14 Cable with connector XIOC TERM32 No Conduc
102. itches must be in the same setting position to guarantee perfect communication An example for parameter settings in transparent mode is shown in figure 67 The parameters can be modified by a click on the arrow button fff PLC Configuration E a Configuration KC E AT IBO BY Base parameters Other Parameters r Settings Baudrate 38400 x i E EMPTY SLO Databits 8 he fg EMPTY SLO Parity None gt EMPTY SLO ROY Stoppbits 1 x EMPTY SLO J EMPTY SLO Eig Ej M Gap Time 50 Sj ms x KI r Figure 67 Default parameter in transparent mode Serial interface Here you select the logical name of your interface The serial inter face module can be addressed by this name in the user program Setting gap time This function is not activated in the basic setting The gap time is used to tolerate possible intervals when receiving telegram char acters gaps in telegrams Access to the receive and send data Access from the user program to the data of the XIOC SER module is implemented in transparent mode with the aid of functions from the library or xSysCom200 lib The functions are described in the manuals MN05003001Z EN previously AWB2724 1491GB for XC200 Communications library for DNP3 protocol V1 1 The DNP3 protocol DNP distributed network protocol imple ments secure data transfer between two communication partners The protocol was implemented for the XC200 control system in conne
103. l not take place at the start of the following task The bus cycle continues and a refresh of the inputs outputs occurs in the next cycle In order to derive the time required for the task interval determine the bus cycle time in dependance on the baud rate Select the time for the task interval to be 5 longer than the bus cycle time In general the time for the task interval is in a range from 2 ms to 500 ms Task Program No new interval cycle time Data ii l I l l 1 Task a M A i Data exchange l i PROFIBUS DP j cyde 1 l Ha g gt Bus cycle time lt Taskinterval Bus cycle time lt Taskinterval Figure 79 Data exchange with periodic operation Determination of the bus cycle time In order to determine the bus cycle time you must access the Target Rotation Time TTR of the PROFIBUS DP It is a little longer than the bus cycle time The TTR can be taken from the bus parameters of the easySoft CoDeSys configurator time It is defined in tBit Bit times gt Click on the XIOC NET DP M folder in the PLC configuration gt Open the Bus Parameters tab and set the baud rate Data exchange The target rotation time is displayed in accordance with the baud rate e g at a baud rate of 12 Mbit s 6647 tBit RS Base parameters DP parameters Bus Parameters Modu 4 Baud rate kBits s 7 12000 00 IV Optimize automatica Slot Tim
104. le 1 Slot assignment in the backplanes Backplane Slots 1 2 3 XIOC BP XC CPU with power Basic backplane supply unit XIOC BP XC1 CPU with power 1 0 module Basic backplane supply unit XIOC BP 2 1 0 module ExpansionRack XIOC BP 3 1 0 module ExpansionRack XIOC BP EXT 1 0 module for expansion bus expansion XIOC BP 3 XIOC BP EXT XIOC BP 2 O 0 O O 14 About this manual XC600 ey Figure 3 Top left expandable backplane Top right expandable backplane Slot 1 Slot 2 Slot 3 Bus expansion connector socket Bus expansion connector plug CPU 1 2 3 4 Maximum basic expansion XIOC BP XC1 XIOC BP 3 XIOC BP XC XIOC BP 2 XIOC BP 2 XIOC BP 3 10 10 MN05002002Z EN CPU 1 2 3 4 8 9 10 11 12 13 14 15 Maximum total expansion XIOC BP XC_ XIOC BP 2 XIOC BP 3 XIOC BP EXT XIOC BP 3 XIOC BP 2 XIOC BP 2 XIOC BP XC1 XIOC BP 2 XIOC BP 2 XIOC BP EXT XIOC BP 3 XIOC BP 2 XIOC BP 2 Figure 4 Maximum expansion of the I O modules without and with XI OC bus expansion How to implement the software bus expansion in the PLC configurator of the easySoft CoDeSys is described from Page 23 Mounting the backplane The backplane can either be snapped onto a top hat DIN rail or screwed directly onto the mounting plate Warning The expansio
105. lowing function XIOC_2CNT2A0_INC referencing and detecting counter values XIOC_2CNT2A0_ANALOG setting the analog outputs Furthermore you must define the following parameters in the configurator of the easySoft CoDeSys e Reference value e 1 2 4 signal edge evaluation e Number of reference verifications once permanent 10 10 MN05002002Z EN Information exchange via the input output image You receive the following information via the input map States of signals A B R Error messages Error Reference status Referenced Zero crossing recognition Zero Crossing Feedback Referencing activated Counter status You can control the following information via the output image Inhibit the count impulse Hold Activation of referencing Activate Referencing Perform a reset Reset Acknowledgement of zero crossing Zero Crossing Acknowledge e Acknowledge error message Error Acknowledge e Write an analog value Input map A channel occupies the following input bit and words which you can query IWn Signal states for channels 0 and 1 gt table 11 IWn 2 Counter value lower Word channel 0 IWn 4 Counter value higher Word channel 0 IWn 6 Counter value lower Word channel 1 IWn 8 Counter value higher Word channel 1 n results from the configuration slot 10 10 MNO5002002Z EN Programming and configura tion Table 11 IWn Channel 0 and 1 status signals Channel Channel 1 Channel 0 Bi
106. lue counter module Parameter setting 22 00e ee 39 40 Read OUT 2 hsm ch EEE EEEE ETA EE 44 Setting asiain i ana 43 Configuration Counter analog module n nuanua annaa 53 Counter properties ausnar 42 Digital inputs outputs eee 102 XIOC NET DP M 0 00 cece cece eee eee 91 Configuration example DP module 91 Configuration XIOC NET DP S M 00005 77 Connecting devices to the Y outputs counter module 38 Connecting signal cables 0 0 0 cece eee eee 22 Connecting the incremental encoder 35 Connection Connecting devices to the Y outputs of the counter ModE Sr4 coco ire So cenmen son sehen sex wen ate neat 38 Incremental encoder on the counter module 35 Connections counter module 0005 49 Conversion tables for Pt100 Pt1000 28 29 Counter input counter module 00 34 Enable edadean adre edie ate decane EAE 44 Current consumption module arrangement 12 Cyclic data exchange DP module 78 Data evaluation temperature 2 6 6 0 27 Data exchange DP module 000 78 Data transfer example for DP modules 81 DC Odd tier tbat ote cea hint bite whine Reay 19 Devicen mbeks esseen Toiroa dread one dearer ae rA 83 DIAGGETSTATE function block 0 0 0 0 ee 85 Diagnostics DIAGGETSTATE function block 85 EXTENDEDINFO Array
107. module 105 Technical data XIOC 2A0 U2 XIOC 4A0 U1 U2 Figure 110 Terminal assignment not for XIOC 2A0 U2 XIOC 2A0 U2 XIOC 4A0 U1 U2 not for XIOC 2AO U2 XIOC 2A0 U1 2A0 12 Figure 111 Module wiring 106 XIOC 2A0 U1 2A0 I2 VO vie TO gt 12 2m BE AA 24 V OV XIOC 2A0 U1 2A0 12 0000 4 O7FF nay OF FFrox XIOC 2A0 U1 2A0 12 XIOC 4A0 U1 0000 O7FFnax OF FFrox XIOC 2A0 U2 XIOC 4A0 U2 uM 10 y 0800 44 OF FF roy Figure 112 U I diagram for the modules 10 10 MN05002002Z EN 10 10 MN050020022 EN Analog input output modules Analog input output modules gt The modules can be operated with the CPUs XC CPU101 from Version V02 and XC CPU201 XIOC 4AI 2A0 U1 Type General XIOC 2AI 1A0 U1 External connection Plug in terminal block Plug in terminal block Internal current consumption 5 V DC 200 mA 200 mA Weight 0 16 kg 0 16 kg Inputs Input voltage range 0 10V DC 0 10V DC Resolution 14 Bit 14 Bit Conversion time 1ms lt 1ms Overall accuracy 0 4 of end of scale 0 4 of end of scale Input resistance 40 KQ 40 KQ Electrical isolation Channel to internal circuitry Channel to channel Number of channels 4 2 Outputs
108. module here XIOC SER Configuration of the interface After selection of the module the baud rate and the serial interface COM2 3 4 or 5 can be set in the Other Parameters tab fff PLC Configuration j Eggconnguration XC CPU2 amp E AT IBO BYTE Base parameters Other Parameters AT IX1 0 BOOL Settings i AT QX1 7 BOOL Port com gt M J EMPTY SLOTISLO Parameters for Suconet K master Figure 73 Setting the bus termination resistors Set the bus termination resistors If the module is physically the first or last module on the end of a line set both of the S switches gt figure 71 to the ON setting default setting Both of the switches must be set to OFF at all other positions on the line Both switches must be in the same setting position to guarantee perfect communication Access to the receive and send data Access from the user program to the data of the XIOC NET SK M is implemented with the aid of the function blocks from the SuconetK_Master lib library The function blocks are described in the manual MN05010002Z EN previously AWB2786 1456GB Function blocks for easySoft CoDeSys 10 10 MN05002002Z EN 8 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S The PROFIBUS DP modules XIOC NET DP M M master and XIOC NET DP S S slave forms the interface between the XC100 XC200 CPU and the PROFIBUS DP which corresponds to the s
109. mon 12 reference potential Output voltage 100 240 V AC 24 V DC Switching current minimum 1mA Rated operational current for 1 signal 2A Per common potential terminal 5A Output signal delay OFF ON 10ms ON gt OFF 10 ms Overvoltage protection External Fuse External Potential isolation between relay and the I O bus Through optocouplers Output indication General By LED green External connection Plug in terminal block2 Internal current consumption 5 V DC Typ 40 mA External power supply3 24 V DC gt page 97 Weight 0 2 kg gt Legends in the next column Digital output modules XIOC 32D0 Legend for the table 1 The reference potential terminals are internally connected 2 Not supplied with the module 3 An external 24 V DC voltage must applied Caution For UL applica tions the power supply lines must have a cross section of AWG16 1 3 mm2 24 V 0V 24 V 100 240 V OV N Figure 103 Terminal assignment for the XIOC 12DO R module 101 102 Technical data 10 10 MN050020022 EN Digital input output modules Caution The supply voltages for the inputs and outputs must come from the same source as those for the module Typ
110. n also assign other functions to the counter type making the settings via the switch Counter RUN STOP when CPU has STOP state Counter RUN If the CPU is in the STOP state the encoder pulses continue to be counted Counter STOP If the CPU is in the STOP state no pulses are counted Polarity of the reference input This function is only activated with a linear counter e Switch OFF voltage at the input produces a 0 signal e Switch ON voltage at the input produces a 1 signal 41 Counter modules 10 10 MN05002002Z EN XIOC CNT 100kHz Configure counter features Table 10 Configuration options z z Counting up Feature Linear counter Ring counter Actual n 2 X n 1 XK n XK n X42 n comparison value Start value 0 any i End value FFFFFFFFhex any Latch output 0 Overflow Flag 1 if actual value 0 changes from FFFFFFFF Counting down 0 Actual n 2 X n 1 n X n 1 Xn 2 Underflow Flag 1 if actual value 0 changes from 0 gt FFFFFFFF 1 Latch output Clear Overflow Set Overflow flag 0 0 Interrogation option for the counter flag Clear Underflow Set Underflow flag 0 Figure 52 Interrogate comparison value flag Enable counter TRUE at input CounternEnable The diagram shows for the linear counter Inhibit counter FALSE at input CounternEnable e the state of the Level output gt Output TRUE if actual value comparison val
111. n concerning their status They can occur in the following combinations LED combination Master status RUN O O ER Communication o k RY O O STA RUN O O ER Hardware error RY O STA RUN O ER All slaves are missing or there is no bus RDY O O STA connector RUN O O ER At least one slave is missing RDY O O STA LED combination Slave Status RUN O ER Communication o k RDY O O STA RUN O ER Connection to master interrupted or wrong RY O O sma address RUN O ER Not configured RDY O O STA OON cyclic flash irregular flash O OFF 10 10 MN05002002Z EN DP module operation Download behavior In a configuration with one or more DP modules the CPU will require a few seconds for the warm start after a project download During this time the easySoft CoDeSys user interface will not indicate any param eter changes or allow any data input A will appear in the config uration behind the inputs Behavior after switch on of the supply voltage An error message appears when the supply voltage is applied and the CPU does not contain a user program The following LEDs of the DP module are displayed ER RDY and STA LEDs light up and the RUN LED flashes As soon as a program is loaded the Error message will disappear and the bus communication is active As the CPU is in the STOP state the RUN STOP LED will flash on the CPU A transition from STOP gt RUN means the data is t
112. n module rack must only be plugged in or pulled out when the power is switched off First detach the CPU or I O modules that were plugged into the module rack Discharge yourself from any electrostatic charge before touching electronic modules Voltage peaks on the bus connector may cause malfunction or damage to the modules Mounting of the controls is described in e MN05003004Z EN previously AWB2724 1453GB for XC CPU100 e MN05003001Z EN previously AWB2724 1491GB for XC CPU200 10 10 MN05002002Z EN Mounting on the top hat rail gt Use a screwdriver to pull out the locking bar until the catch snaps into position The locking bar is then held in this position o gt Place the backplane on the top hat rail so that the top edge of the rail fits into the slot and then slide the backplane into the correct position gt Press down the catch of the locking bar The bar snaps in behind the edge of the top hat rail Check that the backplane is firmly seated 5 gt If you want to fit an expansion backplane push it to the left until the bus connector of the expansion backplane can be plugged into the bus connector socket of the basic rack or expansion backplane Take care that the bus connectors of the backplanes are completely engaged in order to ensure reliable electrical contact Mounting on the mounting plate The spring contacts that protrude from the back of the backplane are intended
113. ned constants NDSTATE_DIAGINFO_AVAILABLE 2 the EXTENDEDINFO output array can be queried 85 86 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Inputs outputs of the DIAGGETSTATE function block EXTENDEDINFO 0 10 10 MN050020022 EN with PROFIBUS DP slave address EXTENDEDINFO 1 4 no meaning EXTENDEDINFO 5 ength byte of the device diagnostic EXTENDEDINFO 6 amp 7 no meaning Inputs ENABLE 1 activate 0 deactivate DRIVERNAME 0 always 0 with XC100 XC200 DEVICENUMBER XC100 0 1 XC200 0 1 2 BUSMEMBERID Address of the slaves Outputs READY 0 module inactive 1 module active STATE constants have been determined for the values 1 0 1 2 3 1 NDSTATE_INVALID_INPUTPARAM 0 NDSTATE_NOTENABLED 1 NDSTATE_GETDIAG_INFO 2 NDSTATE_DIAGINFO_AVAILABLE 3 NDSTATE_DIAGINFO_ NOTAVAILABLE EXTENDEDINFO Further diagnostic data is present in the 100 byte e Data content of DIAGGETSTATE EXTENDEDINFO The data content of DIAGGETSTATE EXTENDEDINFO is subdi vided into General diagnostics data Byte 0 to 7 Standard diagnostics data Byte 8 to 13 Device specific diagnostics data Byte 14 to 99 The device specific diagnostics data is described in the device documentation and in the respective GSD file The most important information has a grey background in the following table
114. nel 2 Bit 1 Wire breakage Bit 2 Short circuit e g counter module XN 1CNT 24VDC C Bit 0 Short circuit wire breakage DO Bit 1 Short circuit 24 V DC encoder supply Bit 2 Count range end false Bit 3 Count range start false Bit 4 Invert DI with L ret fault Bit 5 Main count direction false Bit 6 Operating mode false XN 1CNT 24VDC M Bit 0 Short circuit wire breakage DO Bit 1 Short circuit 24 V DC encoder supply Bit 2 Encoder impulse false Bit 3 Integration time false Bit 4 Upper limit false Bit 5 Lower limit false Bit 6 Operating mode false e g DOL starter module XS1 XBM Bit 0 Ident fault Bit 1 PKZ short circuit Bit 2 PKZ overload Bit 4 DIL1 defective Bit 5 DIL2 defective e Diagnostics byte of EM4 LE4 modules _ gt Further information about the diagnostics is contained in the EM4 204 DX1 expansion module for PROFIBUS DP module AWB27 1315G The data content of DIAGGETSTATE EXTENDEDINFO has the following meaning EXTENDEDINFO O 13 EXTENDEDINFO 14 EXTENDEDINFO 15 EXTENDEDINFO 16 EXTENDEDINFO 17 22 as previously described Length byte Group diagnostics byte for all modules Diagnostics byte for EM4 Diagnostics byte for 1 6 LE 87 88 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Diagnostics in the slave control Generally the master DP M module queries the slave DP S module if a diagnostics fault exists In this c
115. nly available for the linear counter gt To enable the outputs apply a 1 signal to the CompareOutputnEnable of the CounterControl block An inhibit applied to the output does not affect the Equal flag 43 44 Counter modules XIOC CNT 100kHz Set setpoint value Enable reference input Enable counter input Set new actual value Reset Latch output and Equal flag EQ Read out start value Read out end value Read out comparison value Read out setpoint value Read actual current values 10 10 MN05002002Z EN Only for linear counters The command is carried out if there is a 0 signal applied to the CounternEnable input of the CounterControl function block gt Enter the command WRITEPRESETVALUE at the Command input of the block WriteCounter and the setpoint value at the Data input If the encoder transmits a reference signal the setpoint value overwrites the actual value Only for linear counters gt Applya 1 signal to the ReferenceMarkernEnable n 1 2 input of the CounterControl function block so that the reference signal can be received from the encoder gt Apply a 1 signal to the CounternEnable input of the CounterControl function block so that the signals can be received from the encoder When using a ring counter the enable can only be implemented after you have set the start and end values
116. o5 v E aun 5 a5 E F Fs FE lt Pt100 20 to 40 0 5 vt OFF 1234567 8 meS 0 Nl Pt100 50 to 400 3 2345678 Pt1000 50to 400 6 OFF 123 45 67 8 25 26 Temperature acquisition modules Wiring mIn i I Figure 26 Wiring example Join the terminals of unused inputs b2 B2 A2 in the diagram Unused inputs have an indefinite status The value is 7FFFhex The shielding of the cable can be grounded at one or both ends depending on the interference situation External supply voltage 24 V DC RTD Resistance Temperature Detector NC Not connected unused 10 10 MN05002002Z EN 10 10 MN05002002Z EN XIOC 4T PT Data evaluation 1 Range 50 to 400 C Pt100 Pt1000 The temperature is converted into a signed 15 bit value The weighting of the bits can be seen in the following diagram b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bo 800 200 50 12 5 3 125 0 781 0 195 0 0488 400 100 25 6 25 1 563 0 391 0 0977 0 0244 Example 1 F800hex 1711 1000 0000 0000 Fhex 8hex Ohex Ohex If you enter these bit values in the table above the result is the following value 800 400 200 100 50 C 50 C Example 2 0600hex 0000 0110 0000 0000 Ohex 6hex Ohex Ohex 25 12 5 C 37 5 C If the measured
117. odule Tele control module Serial interface module Telecontrol module gt More information on wiring up the interface module can be found in Interface module gt chapter 5 from Page 55 Telecontrol module gt chapter 6 from Page 59 General data DNP3 library in connection with XIOC TC1 Profile DNP3 Level 2 Send data Byte 250 Receive data Byte 282 Can be used for XC200 control system XIOC SER XIOC TC1 Interfaces RS232 C RS422 RS485 Protocols Tranparent Modus Tranparent mode MODBUS Master Modbus Master Slave SUCOM A Suconet K Slave DNP3 protocol Max quantity of modules 4 together with XIOC SER XIOC NET SK M Slave SUCOM A Character formats 8E1 801 8N1 8N2 7E2 702 7N2 7E1 Control and signal cables RTS CTS DTR DSR DCD Data buffer Binary input 1 1024 byte representation incl flags Analog inputs 1 1024 16 bit 1 byte flags Counter input 1 1024 32 bit 1 byte flags Binary output 1 1024 byte representation incl flags Analog outputs 1 1024 byte representation incl flags Transfer rate Kbit s 0 3 57 6 0 3 57 6 Suconet K 187 5 375 Electrical isolation RS232 no no RS422 485 yes yes Number of slaves Send data Byte 75 250 Suconet K Byte 120 Receive data Byte 250 500 Suconet K Byte 120 Bus terminat
118. odules the right hand window should include all the modules Selected Modules T XN BR 24VDC D S XN 2D1 24VDC P S XN 2D1 24VDC P S XN 2D0 24VDC 0 5A P XN 2D0 24VDC 0 54 P Figure 96 Configuration of the XION station 10 10 MN05002002Z EN Configuration of the EM4 LE4 module gt Set the cursor on the XIOC NET DP M SLOT folder and confirm with the right hand mouse button gt Set the cursor on the Append subelement point and select the EM4 204 DX1 module from the list The device is added to the configuration gt Set the parameters in the tabs e Enter the station address in the DP Parameter e Select your modules in the Input Output tab Mark the EM4 204 DX1 module on the left window under Input Modules and confirm with the Select button The module is selected into the right Selected modules window Select the LE4 116 XD1 under Output modules Both modules are displayed on the right side window and are part of the configuration This completes the configuration gt If you use the LE4 with analog inputs outputs also read the section Parametric programming of the LE4 with analog inputs outputs on Page 96 Structure of the program example with a master The PLC_PRG main program processes the inputs and outputs and calls the DP_DIAG subprogram which contains the diagnostics in the first section and the communications query in the second section The
119. ontained in the word indicate the conditions on which an output depends Meaning of the bits Bit 15 114 13 12111 10 918 716 5 4 3121110 Value 10 l gt f 10 10 llao lolal l0l0 gt Output Y3 Y2 Y1 YO Example 0021 hex 0000 0000 0010 0001 shows that e output Y1 is set if the actual value gt setpoint target value e output YO is set if the actual value setpoint target value 10 10 MN05002002Z EN State display in the controller configuration The counter module indicates its status in 5 words within the controller configuration 1st word status 2nd word input data Low word channel 1 3rd word 4th word 5th word input data High word channel 1 input data Low word channel 2 input data High word channel 2 The status word is composed of the following bits Channel Channel 2 Channel 1 Channel 2 Channel 1 Bit 15 14 113 12 111 10 9 8 7 6 5 4 3 2 1 0 Meaning 0 0 0 0 OF2 UF2 OF1 UF1 EQ2 OE2 ME2 CE2 EQ1 OE1 ME1 CE1 Significance of the bit Apart from EC the bit states are retained if the CPU changes state from RUN gt STOP or STOP gt RUN FLAG summary State display in the controller configuration All the flags and their meanings are listed below CE Counter state default value 0 Fag Meaning 0 no ena
120. orld WORD END_VAR VAR Transfer parameter Device number Length of the diagnostics data to be sent Bo a ean ees ee Diagnostics data ByteArray DpSndDiag xDPS_SendDiag Timer TON Test_Counter1 UINT Test_Counter2 UINT END_VAR Program IF NOT DpSndDiag xBusy AND NOT DpSndDiag xExecute THEN DpSndDiag uiDevice uiDevice DpSndDiag uiLenDiagData uiLenDiagData DpSndDiag abyUserDiagData abyDiagData DpSndDiag xExecute TRUE END_IF 89 10 10 MN05002002Z EN PROFIBUS DP modules XIOC NET DP M XIOC NET DP S 90 10 10 MN050020022 EN Program example for diagnos tics in the master control Program example for diagnostics in the master control The diagnostics will be explained using a program example which is based on the device design in figure 69 The diagnostics programs are also valid for other devices In this example the XC100 assumes the control function XN GW PBDP 12 1 5 MB Address2 XN BR 24VDC D XN 2DI 24VDC P XC100 XC200 XN 2DI 24VDC P XIOC NET DP M XN 2D0 24VDC 0 5A P Output_S4 olola 200 OOOOOOOOO OOOOOOODOO oooo O0000000 O0000000 204 LE4 1
121. ounter state default value 0 0 no enable 1 enabled ME Reference input state default value 0 0 no enable 1 enabled OE Output Y state default value 0 0 no enable 1 enabled EC Equal Flag clear active default value 0 If the ClearEqualn input function of the CounterControl block is set to TRUE then EC FALSE If it is set to FALSE then EC TRUE EQ State of Equal flag It is set of actual value comparison value It will remain set until a 1 signal is applied to the ClearEqualn input of the CounterControl block UF State of Underflow flag It is set if the actual value changes from 0 to 4294967296 FFFFFFFFhey It will remain set until the CLEARUNDERFLOW command is applied to the Command input of the Coun terFlags function block The output words Outputs StatusChanneln and OutputsChanneln will be set to Or OF State of Overflow flag This is set if the actual value changes from 4294967 296 FFFFFFFFhex to 0 It will remain set until the CLEAROVER FLOW command is applied to the Command input of the CounterFlags function block The output words Outputs StatusChanneln and OutputsChanneln will be set to on U D State of Up Down 0 if the actual value has changed from n to n 1 non 1 if the actual value has changed from n to n 1 e OutputsChanneln The bits c
122. owing function blocks e CounterControl e ReadCounter e WriteCounter e CounterControl e XIOC_IncEncoder A detailed description can be found in the Function blocks for easySoft CoDeSys manual This manual is available as a PDF file and can be downloaded at http www eaton com moeller gt Support Use 05010002 as a search keyword to find it as quickly as possible The function blocks are contained in the Counter lib XC 100 and XC200_Counter lib library files 33 Counter modules XIOC CNT 100kHz Mode operating mode switch Figure 32 Mode operating mode switch state of delivery gt In order to set the DIP switches you will first have to take out the module But switch off the supply voltage first Switch Position Function Chan nel Type of counter input Mode1 1 OFF 2 phase counter 1 2 2 OFF max 100 kHz Mode2 1 ON 1 phase counter 1 2 OFF pulse change Mode3 1 OFF 1 phase counter 1 2 2 ON polarity reversal Mode4 1 ON 2 phase counter with 1 2 7 ON 4x evaluation max 25 kHz Polarity of the reference input marker input 3 4 OFF Avoltageontheinput 1 2 produces a 0 signal ON A voltage on the input produces a 1 signal CPU stop gt Counter 5 6 OFF CPU STOP gt 1 2 Counter STOP ON CPU STOP gt Counter RUN Linear ring counter 718 OFF L
123. p 4 0 mA Typ 4 0 mA Typ 4 3 mA Voltage level ON isy 22 5 EN OFF 5V SDN 5V Input signal delay OFF ON 1ms 1ms 5 ms ON gt OFF ils 1ms 5 ms Electrical isolation between inputs and the 1 0 bus Through optocouplers Through optocouplers Through optocouplers Input indication By LED green By LED green With LED green External connection Plug in terminal block3 Plug in terminal block3 XIOC TERM32 connector cable 3 Internal current consumption Typ 6 mA Typ 10 mA Typ 100 mA 5 V DC Weight 0 16 kg 0 16 kg 0 16 kg 1 The reference potential terminals are internally connected 2 LED convertible 0 15 16 31 gt figure 1 on Page 12 3 Not supplied with the module 0 r XIOC 32D1 1 L__ 2 a a LE 3 Sig a 4 5 4 xiOC 16D ee 7 _ Ovi SS SSS ae 8 LE a 9 _ feo 10 AR Se ae __ 1 TBE oo Ooo 12 EA E 13 DE 14 15 Connection example pyi San Figure 100 Terminal assignment 98 10 10 MN05002002Z EN Digital input modules Type XIOC 16DI 110VAC XIOC 16DI AC Input type AC input AC input Number of input channels 16 16 Number of channels with 16 16 common reference potential Input voltage 100 to 120 V AC 200 to 240 V AC Input voltage range 85 to 132 V DC 170 to 264 V DC
124. planes are available As a rule the first backplane which is used to take the XC CPU100 200 CPU type is a basic backplane You can add on several expansion backplanes to the right side The backplanes must be arranged so that one CPU module for basic expansion and a maximum of seven XI OC signal modules can be planned gt fig 4 Through the use of bus expansion you can add further backplanes consisting of CPU and 5 6 or 7 I O modules to the basic expansion The bus expansion has the same design and the same dimensions as the XIOC BP 3 expansion backplane However it is equipped with additional components for amplification of the bus signals The arrangement of the bus expansion with the basic expansion is fixed gt fig 4 The maximum expansion stage can accept 15 XIOC I O modules XIOC BP XC1 XIOC BP XC re 0 0i on CI LI gt Ifyou wish to expand existing basic expansion with 6 or 7 I O modules you will need to replace an existing rack backplane XIOC BP 2 XIOC BP 3 by a bus expansion XIOC BP EXT The bus expansion may only be positioned at the position indicated in Figured e In the PLC Configuration the 7th element EXTENSION SLOT SLOT with the Replace element function is to be replaced by the EXTENSION SLOT element A total of up to 15 slots are indicated Tab
125. program A diagnostic word which contains the display of measurement range errors is available for the assessment of diagnostic information Defining Measurement Parameters For each measurement channel the following parameters can be defined e Thermal element type e Scaling XIOC 4AI T e Channel active inactive e Interference voltage suppression 50 60 Hz Base parameters Other Parameters r Channel2 rm Channell B 4 100 C 1800 C N 270 C 1300 C x Scaling __ y Filter r Scaling r Filter 01 C 50Hz 01 C 50Hz C 01 F C 60Hz C 01 F C 60Hz IV Activate M Activate Channel3 Channel4 U3 7 500n x B 100 C 1800 C Scaling Filter Scaling p Filter 01 C 50Hz G 50Hz C O1F C 60Hz C oF 60Hz M Activate I Activate Figure 30 Parameter dialogue In the operation mode Voltage the parameter gt Scaling has no relevance Measurement range e Thermocouples Depending on the thermocouple used various temperature ranges can be measured The measured value display is carried out as signed integer decimal value in 1 10 Grad C or 1 10 Grad F reso lution The decimal value 545 corresponds to 54 5 Grad at 1 10 C setting Table 6 Thermocouples with temperature ranges Element Temperature range B 100 C 212 F 1800 C 3272 F E 270 C 454 F 1000 C 1832 F J 210 C 346 F 1200 C
126. qual flag Equal flag is set to 0 Latch output is set to 0 gt Reset the ClearEqual flag ClearEqualn 0 gt Set new comparison value1 WRITESETTINGVALUE1 The Overflow flag is set when the count changes from FFFFFFFFhex gt 0 gt Reset Overflow flag CLEAROVERFLOW The Underflow flag is set when the count changes from 0 gt FFFFFFFFhex gt Reset Underflow flag CLEARUNDERFLOW 1 Can be performed simultaneously by using a pulse at the Strobe input of the CounterControl block gt Reset the ClearEqual flag ClearEqualn 0 gt Set new comparison value 2 WRITESETTINGVALUE2 1 Can be performed simultaneously by using a pulse at the Strobe input of the CounterControl block 10 10 MN05002002Z EN 4 Counter analog module XIOC 2CNT 2A0 INC Features The counter analog module provides two channels for counting up and down each with a reference input and an analog output 10 V The counter inputs and the reference input can process 5 V DC differential signals RS422 of an incremental encoder The incremental encoder is connected via the XIOC TERM 18T or XIOC TERM 185 clamp terminals with the module The encoder can receive its power supply from the module The power supply is provided by the power supply unit of the CPU gt Verify the current consumption of all modules The module is a standard I O module It can be used on all 1 0
127. r a 0 signal 0 1 mA 0 1 mA 0 1 mA Rated operational current for 1 signal 0 5A 0 5A 0 2A Per common potential terminal 4A 8A 3 2 A X 6 4 A Output signal delay OFF gt ON 25us 25us 0 3 ms Overvoltage protection Diode Diode Diode Fuse 8A Electrical isolation between outputs and the I O bus Through optocouplers Through optocouplers Through optocouplers Short circuit protection Yes Yes Output indication By LED green By LED green With 16 LEDs green 2 External connection Plug in terminal block3 Plug in terminal block3 XIOC TERM32 connector and cable 3 Internal current consumption 5 V DC Max 80 mA Max 150 mA Typ 250 mA External power supply 24 V DC Page 97 24 V DC Page 97 24 V DC Page 97 Weight 0 16 kg 0 16 kg 0 16 kg 1 2 3 Not supplied with the module A blown fuse must not be replaced by the user LED convertible 0 15 16 31 gt figure 1 on Page 12 4 Important For UL applications the power supply lines must have a cross section of AWG16 1 3 mmz2 10 10 MN05002002Z EN XIOC 8DO XIOC 16D0 XIOC 16D0 lt lt eA EN E DS E E N NNTNSSSS 24V OV Figure 102 Relay output module Assignment of the terminals and pins Type XIOC 12D0 R Output type Relay output Number of output channels 12 Number of channels with com
128. r and releases all allo cated memory areas Return value No errors Invalid dwDNP3Handle DNP3RES_OK DNP3PLCRES_WrongHandle Function DNP3_Execute UNCTION DNP3_Execute DNP3RESULT VAR_INPUT dwDNP3Handle END VAR DWORD DNP3 handle to DNP3 interface The function starts the DNP3 state machine This function must be called cyclically The function reads pending data from the XIOC TC1 module and executes the contingent tasks Return value No errors Invalid dwDNP3Handle DNP3RES_OK DNP3PLCRES_WrongHandle DNP3PLCRES_ComPortNotOpened DNP3PLCRES_CantUseSysComD11 Function DNP3 OpenCom COM not opened SysCom missing 10 10 MN05002002Z EN FUNCTION DNP3_OpenCom DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wPortNr WORD COM port number See xSysCom200 library wBaudrate WORD See xSysCom200 library wStopbits WORD See xSysCom200 library wParity WORD See xSysCom200 library wDataLength WORD See xSysCom200 library END_VAR The function establishes the connection between the created DNP3 server and the XIOC TC1 module This logical COM number COM2 3 4 5 was assigned while defining the module s param eters in the CoDeSys control configurator This logical number is now transferred to wPortNr The XsysCom200 lib library contains the definitions for defining the interface s parameters Example of the wPortMr port number TYPE COMPORTS COM1 1 COM1 OnBoard
129. r the corresponding ERROR LED on the module is also lit Bit 15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 biti Bit0 Channel 3 Channel 2 Channel 1 Channel 0 D33 D32 D31 D30 D23 D22 D21 D20 D13 D12 D11 D10 D03 D02 DO1 DOO Table 9 Allocation of diagnostic information Dx0 Range shortfall Measurement value lt Measurement start value 1 0 5 x Measurement range The following applies for elements with a temperature range from 270 C Measurement value lt Measurement start value Dx1 Out of range value Measurement value gt Measurement range end value 1 0 5 x Measurement range Dx2 Wire breakage only with temperature measurement Dx3 Reserved x Channel 0 3 10 10 MN05002002Z EN 10 10 MN05002002Z EN 3 Counter modules XIOC CNT 100kHz Assembly The counter module XIOC 1CNT 100kHz provides one channel the module XIOC 2CNT 100kHz provides two channels each with one input for pulse frequencies up to 100 kHz a reference input and two digital outputs You can connect single phase or two phase incremental encoders with without quadruple evaluation for the two phase The type of counter linear or ring counter is set with the aid of DIP switches Figure 31 Assembly of the counter module No Designation Comments Interlock LED display gt page 33 RESET button Sets the paramete
130. ransferred via the bus The LEDs now have these states RUN RDY and STA LED light up and the ER LED is off Behavior after RUN gt STOP transition e With configuration of the XC200 with DP M module When the CPU switches from RUN to STOP the master sets the content of all data to be sent to 0 The bus communication remains active However no application data is transferred In slaves without a user program such as e g in an XI ON I O unit the outputs are set to 0 as a result The slaves with a user program receive the 0 information in the receive data A reac tion to the 0 data must be programmed by the user e With configuration XC200 with DP S module After the RUN gt STOP transition the slave sets the data content which is sent to the master to 0 A reaction in the master to the 0 data must be programmed by you The communication with the master is retained The slave receives the current data from the master as was the case beforehand Behavior after interruption of the DP line gt section Configuration XIOC NET DP S M Auto Clear Mode function e With configuration of the XC200 with DP M module The master detects when the connection is interrupted to some slaves In this case it sets the received data which the decoupled slaves send to 0 e With configuration of the XC200 with DP S module Prerequisite Watchdog active If the slave is decoupled the slave sets the dat
131. rature lies outside the range gt 2048 0800 101 95 lt 25 C or gt 45 C then the data value is displayed as 7FFFhex 10 4096 1000 103 90 The relationship between temperature and the measured value is 15 6144 1800 105 85 shown by the following equation and the diagram 20 8192 2000 107 79 7 o Decimal value e g 256 0100hex degie 25 10240 2800 109 73 praes 409 6 eee 30 12288 3000 111 67 35 14336 3800 113 61 Val 40 16384 4000 115 54 45 18432 4800 117 47 1 The technical data refer to the range from 20 to 40 C Figure 28 Temperature measurement diagram 10 10 MN05002002Z EN XIOC 4T PT Table 5 Conversion table for Pt100 Pt1000 50 to 400 C ture C 1 value value tance Q 2 ture C 1 value value tance 2 60 63078 44 666 7233 moo 406 a aaa 55 63283 F733 78 32 120 4915 1333 146 06 50 63488 F800 80 31 130 5325 14CC 149 82 45 63693 F8CC 82 29 140 5734 1666 153 58 40 63898 F999 84 27 150 6144 1800 157 31 35 64102 FA66 86 25 160 6554 1999 161 04 30 64307 FB33 88 22 170 6963 1B33 164 76 25 64512 FCOO 90 19 180 7373 1CCC 168 46 20 64717 FCCC 92 16 190 7782 1E66 172 16 15 64922 FD99 94 12 200 8192 2000 175 84 10 65126 FE66 96 09 210 8602 2199 179 51 5 65331 FF33 98 04 220 9011 2333 183 17 0 0 0000 100 0
132. regulations IEC EN 61131 2 EN 50178 Ambient temperature 0 to 55 C Storage temperature 25 to 70 C Vibration resistance 10 57 Hz 0 075 mm 57 150 Hz 1 0g Mechanical shock resistance 15 g 11 ms Shock resistance 500 g D 50 mm 25 g Overvoltage category Pollution degree 2 Protection class 1 Enclosure protection IP20 Emitted interference DIN EN 55011 22 Class A Electromagnetic compatibility Electrostatic discharge IEC EN 61 000 4 2 Contact discharge 4 kV Radiated IEC EN 61 000 4 3 RFI AM PM 10 V m Burst IEC EN 61 000 4 4 Supply cables 2 kV Signal cables 1 kV Power pulses surge IEC EN 61 000 4 5 Supply cables asymmetrical 0 5 kV Radiated RFI IEC EN 61 000 4 6 AM 10V External supply voltage Rated voltage Ue 24 V DC Permissible range 20 4 to 28 8 V DC Input voltage ripple lt 5 Bridging voltage dips Drop out duration 10 ms Repeat rate 1s 97 Technical data 10 10 MN050020022 EN Digital input modules Type XIOC 8DI XIOC 16DI XIOC 32DI Input type DC input DC input DC input Number of input channels 8 16 32 Number of channels with 8 16 32 reference potential 4 terminals common reference potential Input voltage 24V DC 24 V DC 24 V DC Input voltage range 20 4 to 28 8 V DC 20 4 to 28 8 V DC 20 4 to 28 8 V DC Input resistance Typ 6 kQ Typ 6 kQ Typ 5 6 kQ Input current Ty
133. remental encoder out Connection for an incremental encoder with a differen tial output example Figure 41 Incremental encoder with NPN transistor output 12 24V 10 10 MN05002002Z EN Incremental encoder with NPN transistor output open collector Incremental encoder out XIOC 2 1 CNT 12 24V Connection for an incremental encoder with an open collector NPN transistor output example Figure 43 Incremental encoder with PNP transistor output open collector Incremental encoder out 12 24V o XIOC 2 1 CNT i XIOC 2 1 CNT Vin 4 a tou aBz 4 VABZ i Ww ov O I Lt ov OV pe ov Figure 42 Connection for an incremental encoder with an NPN Figure 44 Connection for an incremental encoder with an transistor output example open collector PNP transistor output example Connecting devices to the Y outputs The counter module has 2 open collector transistor outputs per channel The diagram shows how to connect it to another device a Caution Wire in an 0 5 A fuse as shown in the diagram XIOC 2 1 CNT bA to protect the internal circuitry see figure Y 20mA Ct Third party equipment Connecting third party equipment to the counter module Figure 45 10 10 MN050020022Z EN Function summary A counter channel has the function of either a linear counter or a ring coun
134. rerequisites Hardware Software DP M Software DP S XC100 V04 BTS V3 0 BTS V3 10 XC200 V04 BTS V1 02 00 BIS 2V1 03 02 BTS operating system 76 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Features PROFIBUS DP interface In order to connect the PROFIBUS DP cable to the galvanically isolated RS485 interface you will require the special PROFIBUS DP connector ZB4 209 DS2 It features the required wiring for malfunction free operation up to 12 Mbit s PROFIBUS DP Pin Meaning 3 RxD TxD P 4 CNTR P 5 DGND 6 VP 5 V DC 8 RxD TxD N Switches for bus termination resistors Termination resistors must be present on both ends of the cable The DP module features switch in bus termination resistors and can be placed at the end of a line Figure 75 Bus termination resistor on the DP module left switched on right switched off 5V 330 RDD 220 RxD TXD N f 330 OV Figure 76 Bus termination resistors on the DP module gt On modules which do not feature bus termination resis tors the ZB4 209 DS2 PROFIBUS DP connector can be used It features a sliding switch which can be used to switch the resistors in or out 10 10 MN05002002Z EN Figure 77 Bus termination resistors on PROFIBUS DP connector Status and diagnostics display LEDs The four LEDs on the DP modules provide informatio
135. rogram IF KOM2_ok TRUE THEN Data exchange query ok Data transfer Master lt gt Slave 2 Run data exchange END_IF IF KOM3_ok TRUE THEN Data exchange query ok Data transfer Master lt gt Slave 3 Run data exchange END_IF PROGRAMM DIAG_DP Declaration VAR DIAGSTATE_DP DiagGetState DiagData_DP ARRAY 0 99 OF BYTE wHelp_DP WORD Adresse_DP DWORD n_DWORD DWORD END_VAR VAR CONSTANT Adr_max_DP BYTE 124 Enter max bus address END_VAR 10 10 MN05002002Z EN 10 10 MN05002002Z EN Program IF DIAGSTATE_DP ENABLE FALSE THEN Adresse DP 0 FOR n_DWORD 2 T0 Adr_max_DP DO IF DPSTAT EXTENDEDINFO n_DWORD gt 6 THEN Address_DP n_DWORD EXIT END_IF END_FOR IF DIAGSTAI DIAGSTAT DIAGSTAT DIAGSTAN DIAGSTAT DIAGSTAT END_IF END_IF IF DIAGSTATE_DP TE_DP ENABLE FALSE THEN TE_DP DRIVERNAME 0 TE_DP DEVICENUMBER 0 TE_DP BUSMEMBERID Adresse_ DP TE_DP ENABLE TRUES TE_DP ENABLE TRUE THEN IF DIAGSTATE_DP READY THEN IF DIAGSTATE_DP STATE NDSTATE DIAGINFO AVAILABLE THEN Diaginfo TRUE gt gt Program example for diagnos tics in the master control always 0 DP master is the first device with DeviceNo 0 Slave Address Call FB Set auxiliary marker If diagnostics data query 0 gt 1 the diagnostics data is valid and can be queried The marker must be reset in the user program
136. rs to 0 gt page 33 Connection 30 pole connection 15 pins x 2 for the for pulse XIOC TERM30 CNT4 connector generator gt page 36 37 Mode switch This switch is used to set the operating mode DIP gt page 34 RESET button on the module You operate the RESET button by using a pointed object to reset the parameters to their initial default setting When the button is pushed the ERROR LED in the LED display lights up red LED display The LEDs have the following designations 1A 1C 1M PW 1A 1C 1M PW 2B 2B 2M ER ER 0 1 2 3 0 1 XIOC 2CNT 100KHZ XIOC 1CNT 100KHZ LED Meaning 1A 1B Encoder signal phase A B channel 1 2A 2B Encoder signal phase A B channel 2 1M 2M __ Encoder reference signal marker signal channel 1 2 The LED lights up when a voltage is present at the input regardless of whether the signals are inverted or not PW Indicates the power supply for the module on OK blinkin After incorrect parameter entry g e With the counter type Ring counter the LED blinks if voltage has been applied to the PLC After you have set the setpoint value WRITEPRESETVALUE and the comparison value WRITESETTINGVALUE2 the LED lights up continuously OFF Hardware error ER Error on e After operating the RESET button on the module e Hardware error 0 1 2 3 Outputs Y Programming Programming was implemented using the foll
137. rsion time 1ms 1ms Overall accuracy 0 4 of end of scale 0 4 of end of scale Input resistance 40 kQ 125Q 40 kQ 125Q Outputs Number of channels 1 2 Signal type Voltage Current Voltage Current Output voltage range 0 10VDC 0 to 20 mA 0 10V DC 0 to 20 mA Resolution 12 Bit 12 Bit Conversion time 1ms 1ms Overall accuracy 0 4 of end of scale 0 4 of end of scale External load resistance 22kQ 0 5 kQ 22kO lt 0 5 kQ Short circuit proof Yes Yes Yes Yes O Inputs 4 Inputs Voltage 3FFFhex Current 3FFFhex V l 10 Vi a Z 2 VI VI 13 BAN e ne Co AZ Vil QO Ba VA 0000hex i UM 0000 ex V i Q1 AA VI o Figure 114 Terminal assignment Outputs Outputs 1 mA of the XIOC 2AI 1A0 U1 I1 1 Voltage Current 20 I0 11 QO and XIOC 4Al 2A0 U1 11 I0 to 13 QO to Q1 modules O7FF OFFF hex hex 0 0000 O7FF hex hex 10 10 MN05002002Z EN Temperature acquisition module XIOC 4T PT Temperature acquisition module XIOC 4T PT gt More information on the temperature acquisition module can be found in chapter 2 from Page 25 onwards Type Platinum temperature resistance XIOC 4T PT Pt100 IEC 751 Pt1000 Temperature resolution 15 bit with sign Accuracy 20 to 40 C Pt100 0 5 C 50 to 400 C Pt100 3 C 50 to 400 C Pt1000 6 C Temperature measurement range 20 to 40 C 50 to 400 C constant current 2 mA
138. s Screw terminals XIOC TERM 18S Plug cable XIOC TERM32 For 32 pole digital input output modules Assembly Figure 1 Assembly of a signal module Interlock LED changeover switch for XIOC 32D1 XIOC 32D0 the modules are equipped with 16 LEDs for displaying the input output I O display state Depending on the position of the changeover switch the LEDs indicate the I O s 0 15 switch at front or 16 31 switch at rear The LED designated with lights up when I O 16 31 are displayed LED display 1 0 cover Terminal block PLC connection The XI OC modules are the I O modules for the XC CPU100 200 PLC types The following diagrams show the assembly of XI OC modules which are connected to a PLC 10 10 MN05002002Z EN oooo o o o o oooo o o o o oooo oooo oooo oooa o o oooo o o o oooo o o o o oooo oooala oooolo noooola Figure 2 XC CPU100 200 with XI OC signal modules Engineering notes Arrangement of the modules according to current consumption The CPU supplies other XI OC modules from its integrated power supply unit Generally these modules should be arranged so that the modules with the higher internal current consumption e g XIOC 2CNT are connected first to the CPU The modules with a lower current consumption should then follow Arrangement of
139. sage of PROFIBUS DP um BW YN Description Access to the function block in the slave program has the effect than the master gets application specific diagnostics data during the next access to the slave and then exchanges the I O data cycli cally thereafter The CPU requires several cycles in order to process the function block As it can replace multiple master slave modules the device number must be entered on the uiDevice input It represents the assignment between the function block and the module The following applies for the XC100 0 1 gt table 20 The following applies for the XC200 0 1 2 gt table 21 10 10 MN050020022 EN Application example for sending diagnostics data with the xDPS_SendDiag function Application example for sending diagnostics data with the xDPS_SendDiag function block The program example has been created as a function block which includes the xDPS_SendDiag module The transfer parameters are uiDevice UINT Device number uiLenDiagData UINT Length of the diagnostics data to be sent abyDiagData ARRAY 0 29 OF BYTE Diagnostics data ByteArray If processing of the function block is interrupted by a malfunction the DiagErrorWarning variable is set It should be declared as a global variable FUNCTION_BLOCK DP_SendDiag_Slave VAR_INPUT 5 uiDevice UINT uiLenDiagData UINT abyDiagData ARRAY 0 29 OF BYTE END_VAR VAR_OUTPUT xError BOOL weErr
140. signal module and start using it We assume that you are familiar with basic phys ical concepts and are experienced in reading technical drawings and dealing with electrical equipment In Chapter 3 Counter modules XIOC CNT 100kHz there is an n in the designation for several function block inputs and outputs This n is a wildcard For example the designation CounternEnable for the inputs Counter1Enable and Counter2Enable of the CounterControl function block All dimensions are in millimeters unless otherwise specified 10 10 MN05002002Z EN gt Indicates instructions on what to do gt Draws your attention to interesting tips and supplemen tary information YV Caution warns of the risk of material damage AN Warning Indicates the risk of major damage to property or slight injury AN Danger Indicates the risk of major damage to property or serious or fatal injury For greater clarity the name of the current chapter is shown in the header of the left hand page and the name of the current section in the header of the right hand page Exceptions are the first page of each chapter and empty pages at the end Abbreviations and symbols 10 10 10 MN05002002Z EN 10 10 MN05002002Z EN 1 Signal modules Overview of the signal modules for XC CPU100 200 Designation Type Technical data Backplane
141. t Reset Latch output Figure 48 Ring counter The counting range is defined by the start and end values whereby the start value must be lower than the end value As soon as the counter has been enabled the start value is set and all incoming pulses will be counted The following actual values will be shown depending on the count direction up or down Example e Start value 10 e End value 248 Counting up 10 11 12 247 248 X 249 10 11 Counting down 10 9 248 X 247 246 11 10 9 Figure 49 Counting range of the ring counter g Example of a linear counter with the functions interrogate comparison value and reference signal and reset outputs An up counter counts up to the end value 1 and then restarts from the start value For a down counter the next value is the start value 1 carrying on to the end value As a rule minimum start value 0 maximum end value FFFFFFFFhex Parameterizing the comparison value setting module outputs You can set a comparison value so that an action can be performed when a defined count value has been reached The comparison value must lie between the parameter settings for start value and end value It is continuously compared with the actual value When equality is achieved a Latch output can be set This output is led out directly from the module for a fast response The Equal flag serves as the internal marker for the
142. t Any Variation 1 read 06 no range or all 07 08 limited qty 2 1 Binary Input Event Without time 1 read 06 no range or all 129 response 17 28 index 07 08 limited qty 130 unsol Resp 2 2 Binary Input Event With absolute time 1 read 06 no range or all 129 response 17 28 index 07 08 limited qty 130 unsol Resp 2 3 Binary Input Event With relative time 1 read 06 no range or all 129 response 17 28 index 07 08 limited qty 130 unsol Resp 10 0 Binary Output Any Variation 1 read 06 no range or all 12 1 Binary Command 3 select 17 28 index 129 response echo of request Control relay output block CROB 4 operate 5 direct op 6 dir op no ack 20 0 Counter Any Variation 1 read 06 no range or all 7 freeze 8 freeze noack 9 freeze clear 10 frz cl noack 22 0 Counter Event Any Variation 1 read 06 no range or all 07 08 limited qty 30 0 Analog Input Any Variation 1 read 06 no range or all 32 0 Analog Input Event Any Variation 1 read 06 no range or all 07 08 limited qty 40 0 Analog Output Status Any Variation 1 read 06 no range or all 41 2 Analog Output 16 bit 3 select 17 28 index 129 response echo of request 4 operate 5 direct op 6 dir op no ack 50 1 Time and Date Absolute time 2 write 07 limited qty 1 60 1 Class Objects Class 0 data 1 read 06 no range or all 60 2 Class Objects
143. t 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Meaning thd RefAcl ZC1 Ref1 Error4 R1 b1 Al tdb RefAcO ZCO RefO ErrorO RO BO AO Meaning of the bits Bit Designation State Condition 0 8 Signal A 1 A 1 and A 0 0 A 0 and A 1 1 9 Signal B 1 B 1 and B 0 0 B 0 and B0 1 2 10 Signal R 1 R 1 and R 0 0 R 0 and R 1 3 11 Error 1 Internal error A and B edges occur simultaneously 0 o k 4 112 Ref Referenced 1 Referenced 0 Not referenced 5 13 ZC Zero Crossing 1 Counter value 0 0 Counter value 0 6 14 RefAc Referencing Activated 1 Referencing activated set with AcRef 0 Referencing not activated 7 tbd X Not defined 1 ZC Zero Crossing zero crossing bit The zero crossing bit is set if the counter value 0 If the output bit ZCA is set to 1 in the program the ZC bit is reset 52 Counter analog module XIOC 2CNT 2A0 INC Output image 10 10 MN05002002Z EN Every channel has the following output bit and word that you can set QWn Control functions channel 0 and 1 gt table 12 QWn 2 Bit 0 to 11 Analog output channel 0 QWn 4 Bit 0 to 11 Analog output channel 1 won n results from the configuration slot Table 12 Control functions channel 0 and 1
144. t K module master 114 PROFIBUS DP module 114 Index 115 10 10 MN05002002Z EN About this manual List of revisions The following significant amendments have been introduced since previous issues AWB2725 1452G Publication Page Key word New Modifica date tion 10 02 33 Counter modules XIOC CNT 100kHz J 102 Digital input output modules J 04 03 18 Terminal capacities of the terminal blocks J 97 98 100 101 102 Technical data JV 102 Configuration and programming of the digital inputs outputs J 10 03 11 107 Analog input output modules J 99 XIOC 16DI 1 10VAC 107 Note 12 03 11 12 18 19 20 24 98 XIOC 32D1 100 107 XIOC 32D0 13 14 XIOC BP EXT 49 112 XIOC 2CNT 2A0 INC 55 113 XIOC SER V 04 04 11 21 108 XIOC 2Al 1A0 U1 11 V XIOC 4Al 2A0 U1 11 33 Programming J 50 Programming and configuration J 57 Gap Time J 07 04 75 113 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S J 09 04 55 XIOC SER module J Suconet K mode Slave 02 05 20 Wiring XIOC 32DI DO conductor colour JV 73 113 Suconet K module master XIOC NET SK M JV 75 113 XIOC NET DP S J 11 06 31 110 XIOC 4Al T J 11 06 31 Note J unchanged 32 Assignment of the diagnostics information ealting date 110 Technical data Jv 04 08 57 Suconet K mode slave operating mode Parameterization Jv 58 Configuration in the Sucosoft 40 07 10 General XIOC 16D0 S deleted JV 11 12
145. t the beginning of the following task interval The input is processed 2 and the result is presented to the output 3 The outputs are copied to the output image at the end of the task interval The output of the slave is set in the following bus cycle 10 10 MN05002002Z EN XC200 multitasking mode The multitasking mode is described in the XC200 manual MN05003001Z EN previously AWB2724 1491GB Here are a few notes for use of the DP module The data exchange between the CPU and the DP M module is determined by the task interval Verify that the following condi tions have been fulfilled when you have assigned each configured DP M module with a TASK e The tasks must have differing priorities e The inputs and outputs of the slave which have been coupled to a line have also been referenced e The set the time for a task interval is in a range from 2 ms to 500 ms XC100 XC200 If differing tasks operate on the inputs outputs of a DP line the first configured task in which a slave output is used initiates the PROFIBUS DP cycle Task configuration g System events Prog1 i E progtes1 Ep Prog2 i Z progtes2 7 Task 2 Task 3 Task Figure 82 Configuration with three tasks If for example an output is not used in Task 1 but is used in Task 2 and 3 the PROFIBUS cycle will be started at the commencement of the second Task Prog2 The data exchange occurs at the end of the task
146. ta Lenath of input data Length of output data Max length of in output data Length of in output Max number of modules EMPTY SLOT SLC Number of modules EMPTY SLOT SL J EMPTY SLOTI SL EMPTY SLOT SL Input Modules E Output Modules E Empty Modules Selected Modules 2 byte input con 0x91 1 byte output con 040 Figure 88 XC100 I O configuration 10 10 MN05002002Z EN Immediately afterwards the PLC configuration under XIOC NET DP S displays the direct I O addresses If you compare the input output details e g 2 Byte Input con of the XC100 with the XC200 you will see that they are identical The additional desig nation IEC Output or IEC Input provides information about the actual data direction The details of the direct address such as IB QB also provide the actual data direction If for example a date in the XC100 is transferred from the QB2 output byte to the IB6 input byte of the XC200 XC200 XIOC NET DP MISLO I a XC100 2 byte inputcon 0x91 lt AT IB6 BYTE AT QB2 BYTE i AT IB7 BYTE Ld AT QB3 BYTE 641 byte output con 0xA0 gt byte output con 0xA0 IEC Input j AT QB2 BYTE l AT IBB BYTE byte input con 0x91 IEC Output Figure 89 Display of the direct addresses and their data direction gt Create the program in accordance with Figure 90 lolx 0001 PROGRAM PLC_PRG AUS1 AT QB2 BYTE A
147. tandard EN 50170 Vol 2 XIOC NET DP M gt The master module is referred to in the following with the abbreviation DP M module the slave module is referred to as the DP S module If the description applies to both modules they are simply referred to as the DP module A DP module can be inserted into one of the first three slots beside the CPU This must also be taken into consideration with the configuration in the easySoft CoDeSys PLC configuration Table 16 Maximum quantity and slots for DP modules dependant on the control type XC Slot Max quantity Comment XC100 1 2 or 3 21 gt table 20 XC200 1 2and3 3 No gaps between DP modules gt table 21 1 From operating system version 3 10 or higher a DP M and a DP S module are possible The DP M module organizes and operates the data transfer between the user program and the connected slaves Up to 31 slaves can be addressed on one bus section Several sections can be coupled together using repeaters thus allowing up to 124 slaves to be connected Figure 74 XIOC NET DP M front view XIOC NET DP S is identical except for the type designa tion PROFIBUS DP interface Bus termination resistors The DP S module can send and receive up to 244 bytes Hardware and software prerequisites The following prerequisites must be fulfilled for use of a DP module Table 17 Hardware and software p
148. ter depending on the setting of the operating mode switch on the module Linear counter The counting range of the linear counter starts at the value 0 and ends at the value 4294967 295 FFFFFFFFhex If the counter is enabled it starts at 0 and counts all incoming pulses up or down depending on the count direction If the count reaches the end value it starts again at 0 Counting up 0 1 2 4294967294 X 295 0 1 0 XK 4294967295 294 xX 1 0 S lt 295X 1 4294967 Figure 46 Counting range of the linear counter Parameterizing the comparison value setting module outputs You can set a comparison value so that an action can be performed when a defined count value has been reached It is continuously compared with the actual value If they are identical two types of output can be activated The outputs are led out directly from the module for a fast response The Latch output Equal flag The Latch output is set when equality is achieved It is indicated by the symbol The Equal flag serves as the internal marker for the Latch output The output and flag remain set until you reset them The Level output gt The Level output is set to 1 if the actual value is larger than the comparison value If the actual value falls below the compar ison value then it is reset to 0 The Level output is indicated by the gt symbol You can set the comparison valu
149. the first element The wBlSize variable statement in the DNP3_Create function call defines the highest index So the statement is wBlsize 1 here The master can query for specific data changes in contrast to the DNP3_SetBIl function So a change to the data with the DNP3_SETBlwEvent function in the outstation is registered directly as a change with the master Otherwise the master would always have to compare between old and new values to determine differ ences Special DNP3 conventions are to be heeded during digital data construction in the description Binary values are represented by one byte The construction thereby corresponds to the definition pursuant to DNP3 object library DNP3 Specification volume 6 part 2 Binary input with flags See Page 71 for flag construction and definition Return value DNP3RES_OK DNP3ALRES_WrongIndex No errors When the wIndex exceed array bounds DNP3PLCRES WrongHandle Invalid dwDNP3Handle 10 10 MN05002002Z EN Function DNP3_SetAlwEvent FUNCTION DNP3_SetAlwEvent DNP3RESULT VAR_INPUT dwDNP3Handle DWORD DNP3 handle to DNP3 interface wIndex WORD wValue WORD Index of element Value that will be written to array element bFlags Byte Flags that will be written to array element END_VAR The function describes an element in the analog inputs range The windex 0 statement describes the first element The wAlSize variable statement in the DNP3_ Create function call
150. the modules with increased ambient temperature If the modules are used in ambient air temperature gt 40 C or with limited convection e g enclosed Cl enclosure measures should be implemented to prevent excessive rises in heat dissipation This can be achieved by derating certain modules Technical features Limit value at Module type lt 40 C gt 40 C XIOC 16DI AC Simultaneity factor 1 0 75 XIOC 16D0 Rated operational current 8A 8A per common potential terminal XIOC 16DX Simultaneity factor 1 0 5 Module arrangement any 1 1 Locate not directly beside CPU and not directly beside further XIOC 16DX Further details concerning engineering can be found in the manuals e XC CPU100 MN05003004Z EN previously AWB2724 1453GB e XC CPU200 MN05003001Z EN previously AWB2724 1491GB 10 10 MN05002002Z EN Slot assignment in the back planes Slot assignment in the backplanes The XI OC modules are plugged onto backplanes that provide the connection to the PLC The modules are also interconnected through the backplane The integrated bus system ensures interference free transmission between the individual slots on the bus In addition the bus system supplies the individual modules with the voltage that is required for internal signal processing The supply voltage for the I O electronics is applied directly to the corresponding I O modules Five different backplanes are available Four different back
151. tion without notice Eaton Industries GmbH Safety instructions Danger AN Dangerous electrical voltage Before commencing the installation e Disconnect the power supply of the device e Ensure that devices cannot be accidentally restarted e Verify isolation from the supply e Earth and short circuit e Cover or enclose neighbouring units that are live e Follow the engineering instructions IL AWA of the device concerned e Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system e Before installation and before touching the device ensure that you are free of electrostatic charge e The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection e Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions e Install automation devices and related operating elements in such a way that they are well protected against unintentional operation e Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined States in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complyin
152. to provide a ground for the modules They must have a reliable electrical contact with the mounting plate Take care that the contact areas are protected from corrosion and if you are using painted mounting plates that the paint layer is removed from the contact areas gt Plug the bus connector of the expansion backplane into the bus connector of the basic rack or expansion backplane Take care that the bus connectors of the backplanes are completely engaged in order to ensure reliable electrical contact Detaching the backplane gt Use a screwdriver to pull out the locking bar until the catch snaps into position The locking bar is then held in this position gt Only with expansion backplanes Slide the expansion backplane along the top hat rail to the right until the bus connectors are disengaged gt Take the backplane off the rail Detaching the backplane 15 10 10 MN05002002Z EN About this manual GE SES an See also dimensions on Page 24 Mounting on a 35 mm top hat DIN rail top left XIOC BP XC1 XIOC
153. tor Signalname Signal name No Conductor Signal name Signal name colour colour XIOC 32DI XIOC 32D0 XIOC 32Dl1 XIOC 32D0 1 white 0 0 21 white blue 16 16 2 brown 1 1 22 brown blue 17 17 3 green 2 2 23 white red 18 18 4 yellow 3 3 24 brown red 19 19 5 grey 4 4 25 white black 20 20 6 pink 5 5 26 brown black 21 21 7 blue 6 6 27 grey green 22 22 8 red 7 7 28 yellow grey 23 23 9 black C 29 pink green C C 10 purple 8 S 30 yellow pink 24 S 11 grey pink 9 8 31 green blue 25 24 12 blue red 10 9 32 yellow blue 26 25 13 white green 11 10 33 green red 27 26 14 brown green 12 11 34 yellow red 28 27 15 white yellow 13 12 35 green black 29 28 16 yellow brown 14 13 36 yellow black 30 29 17 white grey 15 14 37 grey blue 31 30 18 grey brown 15 38 pink blue C 31 19 white pink C 39 grey red C 20 pink brown S 40 pink red S 10 10 MN05002002Z EN Wiring of the analog modules gt Only use shielded cables for connection to external equipment gt Route the cables separately from power leads or signal cables that carry differential voltages gt Depending on the prevailing electromagnetic environment one or both ends of the shielding should be grounded gt Lay the AC supply power cables in separate ducts to those used for signal or data cables gt Lay signal and data cables as close as possible to the grounded surfaces of the switchgear cabinet Signal selector with the analog modules You can set the voltage or
154. tstation XC200 t y Master Request Master Confirmation on Slave response gt Figure 69 Assignment of functions to data objects Slave response 10 10 MN05002002Z EN The functions use return values from the DNP3Result enumeration type Possible error causes are itemized in the following presentation Those respectively relevant are listed in the subsequently following description of the functions TYPE DNP3RESULT DNP3RES_OK 0 Data Link Layer DNP3DLLRES_InvalidEventForState DNP3DLLRES InvalidStateCode 21 internal usage 20 internal usage TransportFunction DNP3TFRES SenderBusy 40 internal usage Application Layer DNP3ALRES WrongIndex 60 wIndex exeeds array bounds DNP3ALRES_InvalidFunctionCode 61 internal usage DNP3ALRES_InvalidGroup 62 internal usage DNP3ALRES InvalidVariation 63 internal usage DNP3ALRES_InvalidQualCode 64 internal usage DNP3ALRES_InvalidRangeValue 65 internal usage DNP3ALRES_InvalidTimeValue 66 internal usage DNP3ALRES CommonTimeOfOccurenceNotSet 70 internal usage PLC level DNP3PLCRES WrongHandle 80 dwDNP3Handle invalid DNP3PLCRES CantUseSysComD11 81 can t create xSysCOM DNP3PLCRES CantOpenComPort 82 can t open COM port DNP3PLCRES ComPortNotOpened 83 COM not opened DNP3PLCRES CantCreateDNP3 8
155. ual process value setpoint value 1 Ring counter Actual process value setpoint value 2 Actual process value setpoint value 2 Electrical isolation Through optocouplers Through optocouplers 1 Not supplied with the unit 111 112 Technical data Counter analog module gt More information on wiring up the analog counter module can be found in chapter 4 from Page 49 Type XIOC 2CNT 2A0 INC General Channel count 2 Max internal current consumption 450 mA Inputs Counter width 32 Bit Signals to RS422 A A B B R R Input voltage differential 5 V DC High 0 2 to 5 V DC Low 5 to 0 2 V DC Potential isolation 10 bus gt inputs No Between inputs No Between inputs No Input frequency 400 kHz Operating modes Outputs analog 1x 2x 4x signal edge eval uation Resolution 12 Bit Output voltage range 10 to 10 V Error typically 0 4 Potential isolation 10 bus gt outputs No Between outputs No Conversion time lt 1ms Max load current 10 mA Min load resistance 1kQ Short circuit proof Yes Max output current 10 mA min load resistance 1kQ Power supply for encoder Voltage 5 VDC Current or channel Max 300 mA 1 Apply an external encoder supply if the current available is insuffi cient 10 10 MN05002002Z EN 10 10 MN05002002Z EN Serial interface m
156. ue changes from 00000000hex to FFFFFFFF hex You can interrogate the flag state by using the command READFLAGS for the CounterFlags block 16 bits are shown at the StatusChanneln output of the CounterControl block Bit 8 UF indicates the state of the Underflow flag 45 46 Counter modules XIOC CNT 100kHz Read out flags Apply the command READFLAGS to the Command input of the CounterFlags block in order to update the function block outputs Outputs StatusChanneln OutputsChanneln A positive edge must be applied to the Strobe input in order to execute the command Their states are held until another transition edge occurs The states of StatusChanneln and OutputsChanneln are shown for channels 1 and 2 e Outputs only Bits 0 to 3 of the 16 bits have a meaning Bit 15 14113 12 11 10 9 8 7 1615 4 3 12 1 0 Value 0 O 1O IO O JO 0 0 0 0 0 0 Y3 Y2 Y1 YO Significance of the bit YO to Y3 0 output 0 signal 1 output 1 signal e StatusChanneln Bit i fil fal ETTE MO TS e 7GS a 2 M fo 5 1 4 a 2 1 Vale O JO JO 0 JO U 10 0 0 0JE JE JO M D F fi e le JE E 10 10 MN05002002Z EN Significance of the bit Apart from EC the bit states are retained if the CPU changes state from RUN gt STOP or STOP gt RUN CE C
157. ue depending on the count sequence Equal flag gt figure 52 e the acceptance of the setpoint value P Gurnee Teor E in response to the reference signal S comparison value 3 gt figure 53 Counting up S Output clear Set Output and Equal flag 0 RED VAN n OXXX n n rt x12 2 Equal flag A T n ctual n comparison value Output Input CompareOutputnEnable amp enable inhibit 1 i j ie Output gt Reference input Setpoint value over 0 writes actual value Sdu ounting up P setpoint value 5 gt figure 53 P Reference input Input ReferenceMark n Ane A FOE Ps amp enable inhibit ernEnable Actual E Invert reference By DIP switch 1 2 input signal 7 Reference input The diagram shows the state of the Latch output for linear and ring counters depending on the count sequence Figure 53 Interrogation of comparison and reference signals 10 10 MN050020022 EN Processing of commands Processing of commands The following table describes the commands and illustrates the sequence which they are processed after the controller is switched on You should also keep to this sequence during programming Some of the commands may not be necessary depending on the application Where commands only apply to the linear counter of the ring counter this is also mentioned The counting range for the linear counter lies between the start value 0 and the end value FFFFFF
158. ut data 244 Byte Length of input data 2 Max length of output data 244 Byte Length of output data 1 Max length of in output data 488 Byte Length of in output 3 Max number of modules 24 Number of modules 2 Input Modules Output Modules Empty Modules Delete 2 byte input con 0x91 1 byte output con 0x40 A Figure 86 Parametric programming of the inputs outputs The direct I O addresses are then displayed under XIOC NET DP S in the XC200 control configuration gt figure 89 gt Create the program in accordance with Figure 87 11x 0001 PROGRAM PLC_PRG INP1 AT IB6 BYTE INP2 AT IB7 BYTE OUT AT QB2 BYTE Default1 BYTE Default2 BYTE Default3 BYTE OO10 END_VAR 0001 Defaultt INP1 0002 Default2 INP2 O0031OUT Default3 Figure 87 User program for XC200 Proceed in the same manner with the XC100 PLC Configure the XC100 according to Figure 88 gt Enter the station address 2 in the DP Parameter tab gt Select the inputs outputs for the slave in the Inputs Outputs tab The selection of the modules including their identity e g 0x91 and their sequence must correspond with the selection in the DP M DP S module gt figure 86 ais a configuration XC CPU AT IB0 BYTE Base parameters DP parameters Input Output AT E Max length of input data Max length of output da
159. wing notes e All terminals have M3 screws e If cable lugs are to be used they may have a maximum external diameter of 6 mm Do not attach more than 2 cable lugs to one terminal e Use a cable with a maximum conductor cross section of 0 75 mm or 0 5 mm2 if two cable lugs are going to be fixed to the same terminal Wiring up the spring loaded terminal block The spring loaded terminal block has the same basic design as the screw terminal block The difference lies in the way the cable is connected e Tighten up the screws to a torque of 0 71 to 1 02 Nm Caution The cables are to be inserted into the terminals with out the use of ferrules or cable lugs 10 10 MN05002002Z EN Terminal capacities of the terminal blocks Caution For UL applications the power supply cables to the XIOC 8DO 16D0 12DO R 16DX modules must have a cross section of AWG16 1 3 mm2 V Table 2 Cable connection Conductor Screw connection Spring loaded connection solid core 0 5 to 2 5 mm2 0 14 to 1 0 mm2 flexible with 0 5 to 1 5 mm2 The cables are to be ferrule inserted into the terminals with out the use of ferrules or cable lugs stranded 0 34 to 1 0 mm2 Wiring the digital input module 24 V DC O K eD O D l 24 V Figure 10 Example of external wiring for the DC input XIOC 8D1 16D1 32D1 here 16 DI e When an ON signal is applied to all input terminals
160. x The RS485 422 interface is galvanically isolated from the bus The RS232 does not have galvanic isolation features Switches for bus termination resistors Figure 64 RS232 RS422 RS485 interfaces Telecontrol module XIOC TC1 LED display LED display LED function Module PW Power ON Switched on ER Error On Off Application specific DTR ON Data Terminal Ready DCD ON Data Carrier Detect TxD Flashing Data is being sent RxD Flashing Data is being received 10 10 MN05002002Z EN Design of the RS422 RS485 interface RS422 RS422 Receiver Transmitter 470 150 470 470 150 470 Figure 65 RS422 RS485 interface S switch for bus termination resistor Select the module in the configurator of the easySoft CoDeSys gt Open the PLC Configurator gt Click with the right mouse button on the required slot gt Select the Replace element command gt Select XIOC TC1 with a double click in a new window gt The assignment between the slot of the module and the COM programming language in the configurator Activate the Other Parameters tab and select COM2 3 4 or 5 from the Serial interface list field gt figure 66 mm Figure 66 Configui E RS485 Receiver Transmitter EMPTY SLOT 15 x AT IBO BYTE Local Inputs CH XIOC 4D0 5 XIOC 8D0 XIO
161. y seated gt Check that the data for the Pt100 1000 that is used conform to IEC751 gt Check the resistance of the external wiring lt 400 Q gt Check that the temperature to be measured lies within the range of the XIOC 4T PT Faults that affect more than one channel All channels indicate the value 7FFFhex gt check that the external supply voltage is properly connected gt check whether the load capability of the external supply is adequate 1 A 10 10 MN05002002Z EN 10 10 MN050020022Z EN XIOC 4AI T Features The temperature acquisition module XIOC 4Al T is used for the switching on of thermocouples and for voltage measurement For temperature measurement the connection of thermal elements of type B E J K N R S T is possible The display is carried out in in 1 10 C or 1 10 F The module recognizes when the tempera ture falls below or is above the range and also recognizes a wire breakage to the temperature sensor The module has an inte grated cold junction compensation and interference voltage suppression Connection o o ae a Figure 29 Connection of module gt Terminals not identified may not be used Configuration and Parameterization The configuration and parameterisation takes place as usual in the device configuration of the programming system After selecting the module an integer value is available for every channel that can be used in the user
162. y setting the Referencing Activated RefAc input bit You can query scan this bit When a reference impulse is detected the RefAc input bit is set to a 0 signal and the counter value is overwritten by the reference value If a further reference impulse is detected the counter value will be overwritten by the reference value only if you have undertaken the permanent setting in the PLC Configura tion at Number of references gt Other parameters CPU AcRef Modul q Signal A Encoder efAc a Signal B ef Sa Signal R Figure 57 Signal overview 10 10 MN05002002Z EN Output of the analog value The digital value of the output word QWn n can be seen in the configuration is converted to an analog voltage The value range is represented in the following illustration U IVI 10 0800 OFFF hex Figure 58 Value range of the analog outputs Table 15 Value range Digital value hex Digital value dec 0 0 7FF 2047 800 2048 FFF 4095 Behavior of the module with CPU RUN STOP The CPU transfers the parameters with each STOP gt RUN change to the module With a RUN gt STOP change counters are reset to 0 Furthermore all parameters are erased and the analog outputs are shut down 0 V DC The module no longer counts further pulses if the CPU is in the STOP state 10 10 MN05002002Z EN 5 Serial interface module XIOC SER Features
163. yte 8 Extended diagnostics exist Bit 3 1 signal gt 00001000 binary or 8 decimal This indicates that further information exists for example in byte 15 and 18 e Bit 0 is set in byte 15 module diagnostics exist Bit 0 is set in byte 18 overcurrent channel 1 If the short circuit is eliminated the slave sends the diagnostics message again which causes the bit to reset Function of the data exchange monitoring Bit 1 of all stations should be queried to check the data exchange This occurs with the instruction IF DPSTAT EXTENDEDINFO n 1 TRUE THEN DPSTAT is an instance name of GETBUSSTATE n address of the slave With an existing connection the variables KOM2_ok or KOM3_ok are set to 1 If the connection to a slave is interrupted the vari ables are reset to 0 The variables KOMx_ok can be used again in the main program 93 94 PROFIBUS DP modules XIOC NET DP M XIOC NET DP S Program example for diagnostics with a master Global variable declaration VAR_GLOBAL DPSTAT AT MB4 GetBusState Must be generally declared See description Create and query variables of the GETBUSSTATE type KOM2_ok BOOL KOM3_ ok BOOL Input_0 AT IX0 0 BOOL Output_0 AT 0X0 0 BOOL Output_S2 AT 0X2 0 BOOL Output_S4 AT 0X4 0 BOOL END_VAR PROGRAM PLC_PRG Declaration VAR END_VAR Program Output_0 Input_0 Output_S2 Input_0 Output_S4 Input_0 DIAG _DP Diagnostics p

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