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Cartridge Program - Oil Control

1. 1 5 16 12 UN 2A dia 1 13 Q N TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 53 gpm 200 l min 2900 psi 200 bar 12 in min cm min Int leakage ave Cavity CA 16A 3C see page CT A 002 U Line bodies see page MN1 A External seal kit see page A11 012 When pressure at 1 rises above the selected spring bias pressure against the spool the valve shifts to allow flow from 1 to 2 Pilot pressure at 3 is additive to the spring Installation torque 80 90 ft Ib 108 122 Nm bias pressure The valve may be used in switching or compensation type applications Weight 0 772 Ibs 0 350 Kg ADJUSTMENTS PRESSURE p Cracking press Press increase Standard setting psi psi turn psi bar 5 a p BA X 00 8 5 15 175 10 12 10 218 10 15 10 60 175 22 60 X 03 001 wa i Rev 0607 Page AA8 020 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro LOGIC ELEMENT FLOW AND PRESSURE CONTROL WITH EXTERNAL PILOT COMMON CAVITY VLST 20A SIZE 20 04 84 01 X 58 Z Hex 1 42 Hex 36 dia 1 81 46 1 5 8 12 UN 2A dia 1 44 dia 1 31 lt I Max pressure 5000 psi 3
2. SS TECHNICAL DATA Max pressure 5000 psi 350 bar SSSSXS lt CYSS AJ 2 S Nue XX A LAIT Max flow 13 gpm 50 l min CT SSS Cavity CA 10A 2N see CT A 001 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 30 35 ft lb 41 47 Nm Flow is blocked from 2 to 1 until pressure increases to meet the selected valve setting lifting the poppet from its seat and allowing relief flow through port 1 to tank Pressure at port 1 is additive to the relief setting of the valve The unique Oil Control poppet design provides enhanced stability at all flows and pressures Weight 0 430 Ibs 0 195 Kg A NO O PRESSURE Ap N 3 l min Adj press Press increase Standard setting range psi psi turn psi bar bar bar turn Q 5 l min Description 500 2000 11 04 23 002 35 140 100 Tamper resistant cap 24 1500 3000 783 2900 105 210 54 200 2500 5000 1218 5000 Special settings available Contact factory authorized 175 350 84 350 representative for ordering code Rev 0906 Page AA1 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es RELIEF BI DIRECTIONAL DIRECT ACTING POPPET TYPE DIFFERENTIAL AREA COMMON C
3. 36 18 H8 17 max Port 1 M26x1 5 3 5 010 05 110 05 13 6 20 O 0 05 110 05 5 001 0 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro ontrol 34 50 44 35 1 546 12 UN 2B 1 6 1 8 i i TE R 0 1 lt c 28 max Port 2 b 25 H8 25 0 05 O 0 05 max 0 05 27 5 max Port 1 10 05 36 1 1716 12UN 28 1 14 UNS i i i 11 jJ M 22 max Port 2 19 05 8 1 _ L 14 5 max Port 1 910 03 Port 1 2 21 max 1 10 05 110 05 072 137 31 32 i i Q _ 1 14UNS t S E 23 max Port 2 1 19 05 H8 em _ 18 max Port 1 01005 E 18 max Port 110 05 1 0 05 General tolerances 0 3mm Rev 0605 Page CT S 002 U Comercial Anda
4. G 3 4 TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF Rated Flow 19 gom 70 l min Cavity Tooling 017 E page CT S 005 U Inches Line bodies page 2 5 mm L Weight 0 485 Ibs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 Mounting Position unrestricted The only difference between this valve and the standard model is a spring placed between pilot section and poppet This design allows faster response times with very small flow or even virtually zero flow A pressure of approximately 58 psi 4 bar is gpm required to open the main poppet l min ORDERING OPTIONS Standard AL PRESSURE Ap l min Knob Style Manual Override Co VL S Rev 10 08 1 11B 465 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES entre POPPET 2 WAY NORMALLY OPEN COMMON CAVITY VEI BA 2A 10A NA S NSS_ SIZE 10 OD 15 06 36 50 PATENT PENDING 2 2 3 0 ft lb Coil S8 356 Hex 1 06 32 5 41 3 ft lb Hex 27
5. TECHNICAL DATA 15 87 Max pressure 5000 psi 350 bar Max flow 13 50 l min Int leakage ave 1 5in min 25 Pilot displacement i 0 02 in 0 28 volume Inches Cavity CA 10A 3N see page CT A 003 U mm Line bodies see page MN1 A Flow is allowed bi directionally between 2 and 3 until pressure at 1 rises to overcome the spring bias against the spool When this bias pressure is surpassed the spool External seal see page A11 011 shifts blocking flow at both 2 and 3 The spring chamber is sealed and vented to atmosphere allowing consistent shifting with only spring bias pressure independent of conditions at 2 or 3 Installation torque 30 35 ft lb 41 47 Nm 0 441 lbs 0 200 Kg O RING ON PILOT PISTON No O Ring With O Ring gpm l min PRESSURE Ap Setting psi E 5 5 20 167 10 11 5 10 Rev 1106 Page AA6 070 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es DIRECTIONAL CONTROL VALVES Oil Control HYDRAULIC AUTOMATIC SWITCHING E gt SPOOL 3 WAY 2 POSITION CARTRIDGE STYLE 32 OD 71 01 51 2 x Torque 39 51 Nm TECHNICAL DATA Maximum Operating Pressure bar Rated Flow I min Cavity Tooling 051 E page 7 01 110 Weight 0 195 kg Fluids
6. Bosch Rexroth Oil Control S p a RE 00171 02 07 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Solenoide Valves VED 81 32 06 SE VED 81 32 06 5 VED 81 32 06 NC VED 81 42 06 CA VED 81 43 06 ABT VEI 8A 2A 06 NA S NSS VEI 8A 2A 06 NC S X NSS VEI 8A 2A 09 NA S NSS VEI 8A 2A 09 NC S X NSS VEI 8A 2A 10A NA S NSS VEI 8A 2A 10A NC S NSS VEI 8A 2A 10A NC S X NSS VEI 8A 2A 12 NA S NSS VEI 8A 2A 12 NC S X NSS VEI 8A 2A 12A NA S NSS VEI 8A 2T 06 NA S NSS VEI 8A 2T 06 NC S NSS 81 2 06 NC S NSS 81 2 06 NC S1 NSS VEI 81 2A 06 NC S1 NSS N9 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es DIRECTIONAL POPPET TYPE SHUTTLE COMMON CAVITY SELB 08A SIZE 08 04 94 05 00 56 00 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow see performance graph Nominal size DN 3 Cavity CA 08A 3N see page 003 0 Line bodies see page MN1 A External seal kit see page A11 011 The single ball shuttle allows flow from the higher pressure of two work ports 1 and 3 to the 2 port Installation torque 25 30 ft lb 34 41 Nm Weight 0 132 Ibs 0 060 Kg PRESSURE Ap l min Rev
7. 18 8 14 15 4 5 18 6 0 015 Kg 80 l min When pressure at 1 rises above the spring bias pressure the poppet is lifted and flow allowed from 1 to 2 The valve is closed checked from 2 to 1 Precision machining and hardening processes allow virtually leak free performance in the checked condition FITTING TOOL DIMENSION Ap Inches mm Type L2 Tool code 2 36 VUH1 G14 4 4 60 17 PRESSURE JP VUH1G38 17 01 l min 3 19 VUH1 G12 4 4 80 AVA17 02 Cracking pressure psi bar Rev 0905 Page AT4 050 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es PILOT OPERATED CHECK PILOT TO OPEN COMMON CAVITY VSON 08A SIZE 08 04 33 06 X 56 Z Hex 94 Hex 24 3 4 16 UNF 2A dia 63 2 15 87 dia 56 Inches mm When pressure at 2 rises above the spring bias pressure the poppet is pushed from its seat and flow is allowed from 2 to 1 The valve is normally closed checked from 1 to 2 When sufficient pilot pressure is present at port 3 the pilot piston acts to push the poppet from its seat and flow is allowed from 1 to 2 Precision machining and hardening processes allow virtually leak free performance in the checked condition n PRESSURE gpm l min me LLL Rev 0
8. Max priority flow 32 gpm 120 l min Flow maintenance 10 Cavity CA 16A 4N see page A10 013 Line bodies see page 09 010 09 014 Flow is normally allowed from 4 to 3 When pilot pressure at 1 rises above the combined pressure of the spring bias plus pressure at 4 the valve shifts to block External seal kit see page A11 012 flow between 3 and 4 while diverting flow from 1 to 2 A constant pressure drop is maintained across a fixed or variable orifice upstream of 4 when installed and piloted per the diagram above In this case flow priority is given to 3 with flow in excess of the orifice differential requirement being by passed to 2 Installation torque 80 90 ft lb 108 122 Nm Weight 1 654 lbs 0 750 Kg 0 4 ADJUSTMENTS 0 3 0 1 ORIFICE DIAMETER 0 4 8 12 16 20 24 28 tt min 20 40 60 80 100 120 FLOW Q 10 Rev 0208 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Directional Valves Mechanically Operated VDSD 10A VDP 32 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es DIRECTIONAL SPOOL TYPE DIRECT ACTING EXTERNAL PILOT EXTERNAL VENT COMMON CAVITY VDSD 10A SIZE 10 04 77 22 X 85 Z 1 06
9. Inches mm Dimensions on page CT A 003 U ORDERING PORTS IWEIGHT CODE P C C1 T 65 0 331 OC 10 09 042 G 1 4 0 150 0 331 OC 10 09 048 G 3 8 0 150 CAVITY CA 08A 4N Dimensions on page CT A 004 U ORDERING PORTS WEIGHT CODE A B P T Lbs Kg 0 331 0C 10 09 047 G 1 4 0 150 0 331 0C 10 09 046 G 3 8 0 150 FEATURES Standard manifolds in high strength aluminum MAX PRESSURE 3600 psi 250 bar for working pressures up to 3600 psi 250 bar Rev 07 06 MN2 A 003 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro STANDARD MANIFOLDS SECTION 2 2 56 CA 10A 3N 4 Inches mm Dimensions on page CT A 003 U ORDERING PORTS IWEIGHT CODE P C C1 T 0 375 OC 10 09 116 G 1 4 0 470 0 375 OC 10 09 115 G 3 8 0 170 CAVITY CA 10A 4N Dimensions on page CT A 004 U ORDERING PORTS WEIGHT CODE A B P T Lbs Kg 0 375 0C 10 09 117 G 1 4 0 170 0 375 0C 10 09 118 G 3 8 0 170 FEATURES Standard manifolds in high strength aluminum MAX PRESSURE 3600 psi 250 bar for working pressures up to 3600 psi 250 bar Rev 07 06 MN2 A 004 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es MANIFOLDS SECT
10. VUCN 12A SIZE 12 04 31 28 00 57 Z Hex 1 26 Hex 32 1 1 16 12 UN 2A Max pressure 5000 psi 350 bar Max flow 32 gpm 120 l min Cavity CA 12A 2N see page CT A 001 U Line bodies see page MN1 A Inches External seal see page A11 011 mm Installation torque 60 70 ft lb 81 95 Nm When pressure at 1 rises above the spring bias pressure the poppet is lifted and flow U U U allowed from 1 to 2 The valve is closed checked from 2 to 1 Precision machining Weight 0 397 lbs 0 180 Kg and hardening processes allow virtually leak free performance in the checked condition PRESSURE gpm l min me Rev 0605 Page AA4 030 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es CHECK POPPET TYPE COMMON CAVITY VUCN 16A SIZE 16 04 31 25 00 27 Z Hex 1 5 Hex 38 1 5 16 12 UN 2A Max pressure 5000 psi 350 bar Max flow 53 gpm 200 l min Cavity CA 16A 2N see page CT A 001 U Line bodies see page MN1 A Inches External seal kit see page A11 012 mm Installation torque 80 90 ft lb 108 122 Nm When pressure at 1 rises above the spring bias pressure the poppet is lifted and flow allowed from 1 to 2 The valve is closed checked fro
11. Inches mm Flow is blocked from 1 to 2 until pressure increases to meet the selected valve setting lifting the poppet from its seat and allowing relief flow through port 2 to tank Pressure at port 2 is additive to the relief setting of the valve The unique Oil Control poppet design provides enhanced stability at all flows and pressures PRESSURE Adj press increase Standard setting range psi psi turn psi bar bar Um ml ss 10 70 26 50 Gu Go 35 140 50 EDD om 105 210 79 175 350 170 12 2 35 350 35 350 7 200 Rev 0605 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 5 gpm 20 l min Cavity CA 08A 2N see page CT A 001 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 25 30 ft lb 34 41 Nm Weight 0 309 165 0 140 Kg Page AA1 020 Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es RELIEF DIRECT ACTING GUIDED POPPET TYPE COMMON CAVITY VSBN 10A SIZE 10 04 11 55 X 85 Z Hex 4 Hex 51 9 11 ft lb 13 12 15 Nm Hex 94 Hex 24 7 27 dia 1 06 D 27 7 8 14 UNF 2A lt Sy SS lt i SU 7 LOW A NN WON TECHNICAL DATA Max pressure 5000 psi 350 bar Z
12. 8 e 2 way 2 position direct acting poppet style normally open series 8l e 2 way 2 position direct acting double lock normally closed series 8 OPERATION To operate manual override push and hold override button To return to normal valve operation simply release the button AVAILABLE ON FOLLOWING MODELS e 2 way 2 position direct acting double lock normally closed series 7 e way 2 position direct acting poppet style series 7A OPERATION To operate manual override push and hold override button with tool To return to normal valve operation simply release the button AVAILABLE ON FOLLOWING MODELS e 2 way 2 position pilot operated normally open series 8A 8l e 2 way 2 position direct acting poppet style normally open series 8l e 2 way 2 position direct acting double lock normally closed series 8 OPERATION To operate manual override button turn clockwise and release To return to normal valve operation push override button turn counterclockwise and release AVAILABLE ON FOLLOWING MODELS e 4 way position spool style series 71 OPERATION operate manual override push to override S2 coil or pull to override S1 coil and hold override button To return to normal valve operation simply release the button 7 01 020 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es TECHNICAL DATA SPECIAL MANUAL OVERRIDE
13. Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 050 Filtration 25 um nominal or bonor unrestricted Pressure settings different from standard have to be specified when ordering PRESSURE Ap bar 25 30 oO FLOW l min Rev 03 03 2 43 010 G Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Shuttle Valves SELB 08A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SHUTTLE VFC n 2 holes 6 5 26 TECHNICAL DATA V4 Max flow 50 I min 13 gpm y Aluminium bod NOTE aluminium bodies are often strong enough for operating pressures exceeding 210 bar 3000 psi depending from the fatigue life expected in the specific application If in doubt consult our Service Network mm inches Weigth 0 17 kg 0 4 lbs Single ball shuttle valve with 3 ports for in line plumbing when the ports V1 and V2 are connected to 2 work lines the valve delivers the highest of the 2 pressures to the common port C The single ball allows for the decay of the pressure signal when both work ports drop to a lower pressure level a lt Lu ac gt N LLI oc o
14. lt 2 flow 13 50 l min Cavity CA 10A 2N see page CT A 001 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 30 35 ft lb 41 47 Nm Flow is blocked from 1 to 2 until pressure increases to meet the selected valve setting lifting the poppet from its seat and allowing relief flow through port 2 to tank Pressure at port 2 is additive to the relief setting of the valve The unique Oil Control Weight 0 430 165 0 195 Kg poppet design provides enhanced stability at all flows and pressures o PRESSURE Ap N O l min OPTIONS range psi psi turn psi bar Ordering code Description bar bar turn Q 5 l min 75 1000 232 725 os o c Adj press Press increase Standard setting 35 140 24 100 1500 3000 783 2900 Tamper resistant cap Special settings available Contact factory authorized representative for ordering code 2500 5000 1218 5000 175 350 84 350 Rev 0906 Page AA1 030 Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es RELIEF DIRECT ACTING GUIDED POPPET TYPE COMMON CAVITY VSBG 10A SIZE 10 04 11 56 X 85 Z Hex 4 Hex 51 9 11 ft lb 13 12 15 Nm 94 24 dia 1 06 D 27 718 14 UNF 2A Z
15. 0 005Kg 2Nm 4l min 25l min authorized representative for ordering code 0 022 Ibs 2anm 13 apimi Note on request are available as in line mounted sleeves type configuration Please contact factory for any 0 010Kg 3Nm 6l min 150 l min formation 0 044 105 3ftlb 4gpm 21gpm The valve is only supposed to be operated in case of 0 020 Kg 4Nm 16l min 80 l min hose failure Should this circumstance occur we strongly recommend to verify the integrity of the valve ee ae and eventually to replace it in the event that the pressure spike generated by the hose failure was such to damage permanently some valve components When the lowering speed exceeds preset value as it might happen in case of hose failure the flow is blocked These valves should ideally be screwed directly into the actuator outlet port Sealing parts are superfinished and enable to lock the load in the X ADJUSTMENTS position where the actuator is in the moment of hose failure These valves can be counternui supplied on request with an orifice the disc allowing an emergency lowering of 9 s the load It is recommended to fit a flow regulator valve downstream the hose burst see graphs Q valve at the end of the flexible hose to control the lowering speed at the nominal value The R gap must be adjusted to allow a flow at least 50 over the nominal regulated flow from
16. 0 180 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 D Adjustment Torque E FULLY OPEN RESTRICTOR FLOW IN BOTH DIRECTIONS at 145 psi 10 bar 0 7 ft lb 1 Nm Adjustment Torque at 5000 psi 350 bar u 250 200 al Mounting Position unrestricted 150 100 PRESSURE Ap 50 0 ORDERING OPTIONS Socket Screw Handknob and Locknut Rev 06 05 3 15 020 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es FLOW CONTROL VALVES CARTRIDGE RESTRICTORS COMMON CAVITY SIZE 12 OD2101 X 89 Hex 1 26 39 8 48 7 ft lb Hex 32 54 66 Nm 1 33 Max Maximum Operating 5000 psi 350 bar Pressure Rated Flow 39 gpm 150 l min Cavity Tooling CA 12A 2N page CT A 001 U 222 22 Line bodies page MN1 A Weight 0 684 Ibs 0 310 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 FULLY OPEN RESTRICTOR FLOW IN BOTH DIRECTIONS at 145 psi 10 bar Tft 1 Nm Adjustment Torque 13 3 ft lb 18 Nm 250 at 5000 psi 350 bar 200 Mounting Position unrestricted 150 100 PRESSURE Ap 50 0
17. C Cold Coil Cold Coil Hot Coil Ta 68 77 F 20 25 C Nominal Voltage 221 230 105 110 Rev 06 05 1 71 043 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es STANDARD MANIFOLDS SECTION 2 COMMON CAVITY CAVITY CA 08A 2N Dimensions on page CT A 001 U Inches mm ORDERING PORTS WEIGHT CODE T 0 331 OC 10 09 009 G 1 4 0 150 0 331 OC 10 09 004 G 3 8 0 150 FEATURES Standard manifolds in high strength aluminum 250 bar for working pressures up to 3600 psi 250 bar 3600 psi MAX PRESSURE Rev 07 06 MN2 A 001 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro MANIFOLDS SECTION 2 Inches mm CAVITY CA 08A 2N Dimensions on page CT A 001 U ORDERING PORTS WEIGHT CODE m 0 992 0 992 OC 10 09 066 G 3 8 0 450 FEATURES MAX PRESSURE 6500 psi These manifolds can be supplied upon request 450 bar for working pressures up to 6500 psi 450 bar and for fatigue cycle applications Rev 05 05 MN2 A 002 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es STANDARD MANIFOLDS SECTION 2 COMMON CAVITY CAVITY CA 08A 3N
18. CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es MINIMUM REQUIRED NOMINAL FILTRATION ABSOLUTE FILTRATION RATING ISO 4572 Its the diameter X of the largest particle with 2 75 CONTAMINATION CLASS ISO 4406 1999 expressed by 3 scale numbers representing respectively the number of particles equal to or larger than 4 um c the number of particles equal to or larger than 6 um c the number of particles equal to or larger than 14 um c contained in 0 034 oz 1 ml of fluid CONTAMINATION CLASS NAS 1638 Its expressed by one scale numbers representing the number of particles of different size ranges contained in 3 4 oz 100 ml of fluid FILTRATION RECOMMENDATIONS FOR EXTENDED PRODUCT LIFE ABSOLUTE FILTRATION CONTAMINATION RATING ACCORDING TO ISO 4572 BEIAx2 75 ISO 4406 1999 NAS 1638 X 6 10 18 16 13 19 17 14 12 15 20 18 15 9 21 19 16 7 01 050 U Pressure Control Valves VSBN 08A VSPY 10A VSPY 10A VSPY 10A VRPP 10A VSBN 10A VSBG 10A VSNG 10A VSPN 10A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es RELIEF DIRECT ACTING GUIDED POPPET TYPE COMMON CAVITY VSBN 08A SIZE 08 04 11 49 X 56 Z Hex 51 9 11 ftlb Hex 13 12 15 Nm Hex 94 Hex 24 3 4 16 UNF 2A
19. Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted l min ORDERING OPTIONS Standard l min Knob Style Manual Override ps Rev 02 07 1 15B 460 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED EXTRA SPRING COMMON CAVITY VEIA2A 10ANC SXNSS SIZE 10 OD 15 05 36 Y 58 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil 58 356 Hex 1 06 32 5 41 3 ft lb Hex 27 44 56 Nm TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF Rated Flow 19 gpm 70 l min Cavity Tooling CA 10A 2N page CT A 001 U Line bodies page MN1 A Weight 0 485 lbs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 Mounting Position unrestricted The only difference between this valve and the standard model is a spring placed between
20. VEI 81 2A 06 NC S NSS VEI 81 2 06 NC S1 NSS VEI 81 2A 06 NC S1 NSS N9 S8 356 S8 356 2 Manifold 04 11 49 03 56 10 000 relief direct acting guided poppet type common cavity R901113599 04 11 49 03 56 20 000 relief direct acting guided poppet type common cavity R901097728 04 11 49 03 56 35 000 relief direct acting guided poppet type common cavity R901091914 04 11 55 03 85 10 000 relief direct acting guided poppet type common cavity R901113609 04 11 55 03 85 20 000 relief direct acting guided poppet type common cavity R901113610 04 11 55 03 85 35 000 relief direct acting guided poppet type common cavity R901115702 04 11 56 03 85 10 000 relief direct acting guided poppet type common cavity R901113622 04 11 56 03 85 20 000 relief direct acting guided poppet type common cavity R901113624 04 11 56 03 85 35 000 relief direct acting guided poppet type common cavity R901113626 04 11 59 03 85 10 000 relief bidirectional direct acting poppet type differential area common cavity R901109725 04 11 59 03 85 20 000 relief bidirectional direct acting poppet type differential area common cavity R901109726 04 12 08 03 85 20 000 relief pilot operated spool type common cavity R901097722 04 12 08 03 85 35 000 relief pilot operated spool type common cavity R901104103 04 13 05 03 85 10 000 pilot operated sequence valve spool type external dr
21. 010 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es FLOW CONTROL 2 WAY PRESSURE COMPENSATED FULLY ADJUSTABLE COMMON CAVITY VRFB 10A SIZE 10 04 02 02 X 85 Z Hex 1 06 Hex 27 7 8 14 UNF 2A h E TECHNICAL DATA Pressure min max 200 5000 psi 14 350 bar Flow range see below Cavity CA 10A 2N see page CT A 001 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 30 35 ft lb 41 47 Nm A constant flow rate regardless of system pressures is established from 1 to 2 while 3 a minimum pressure differential of 200 psi exists between the two ports Output flow Weight 0 595 Ibs 0 270 Kg can be varied from closed to the nominal maximum rating for the valve Flow from 2 to 1 is limited by the diameter of the selected control orifice and is not pressure compensated ADJUSTMENTS 40 Calibrated handknob Handknob psi 1000 2000 3000 4000 5000 b eO 70 140 210 280 350 PRESSURE REGULATED FLOW RANGE BE 5 28 0 05 20 l min 40 0 03 7 93 0 10 30 l min REGULATED FLOW Rev 0605 Page 7 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es co
22. 0606 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES SPOOL 3 WAY 2 POSITION COMMON CAVITY veo si2206se SIZE 08 0D 13 10 51 Y 00 ontrol 2 2 3 0 ft lb 3 4 Nm XXV aA eS Oed Seed Coil 58 356 v SN Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm NNNNNNNNNNNNNN WLLL 177777 TECHNICAL DATA Maximum Operating Pressure SS B MON NN AAA A DEQ Na 3000 psi 210 bar Rated Flow NNNNNNN 3 gpm 10 l min AS S PRESSURE Ap AST OANA gpm l min Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Cavity Tooling CA 08A 3N Line bodies Weight Fluids Temperatures Testing Conditions Seals Internal Leakage at 3000 psi 210 bar with 46 cSt oil Filtration better Minimum Voltage Required Coils must be separately Mounting Position 25 um nominal or ordered page CT A 003 U page MN2 A 0 286 Ibs 0 130 kg page 7 01 040 page 7 01 040 Max 2 5 in min Max 40 cm min page 7 01 050 90 of nominal page 1 71 042 unrestricted ORDERING OPTIONS Standard AL Z RER XX 4 Knob Style Manual Override 1 31 050 U Rexro SOLENOID OPERATED VALVES SPOOL 3 WAY 2 POSITION COMM
23. 09 00 40 00 000 coil 12VDC Deutsch connector manifold 2 way aluminum R901094609 R901082022 gt lt gt lt gt lt gt lt gt lt x Cartridge Valves RC X BROC BR RC Brazil BR Oil Control Cavity Interchange Note Group 01 BRBR Code Directional SAP Code Description BROC Code R901090962 OD 15 01 18 31 S0 000 VEI 8A 2A 06 NC S1 NSS No simple restraint A to B 30 L min 44002093 ESSE RIC R901090966 OD 15 01 18 3M S0 000 VEI 81 2A 06 NC S1 NSS N9 No simple restraint A to B 30 L min Manual Ove Group 02 BRBR Code Directional SAP Code Description BROC Code 44005503 RCEE4WE8K10M Valve without consumption 44005803 RCEX2WH8GA10M Valve without consumption 44005703 RCEX2WH8K10M Valve housing without consumption 44002603 RCSC2SE8K10M Valve without consumption Group 03 BRBR Code Flow SAP Code Description BROC Code 43048503 RC2FP10KI10M SO417565 Valve without consumption 43048103 RC2FP10KI10MA Valve without consumption 43048403 RC2FP10KI10MB Valve without consumption 43052503 RC2FP10KI10MC R901106675 04 04 02 04 85 40 000
24. 28 00 57 00 000 check poppet type 1 bar cracking common cavity R901106613 04 31 28 00 57 05 000 check poppet type 5 bar cracking common cavity R901106614 04 31 25 00 27 00 000 check poppet type common cavity R901106616 04 52 20 03 56 20 000 counterbalance std guided poppet type common cavity R901095960 04 52 20 03 56 35 000 counterbalance std guided poppet type common cavity R901095961 04 52 31 03 85 35 000 counterbalance std poppet type diff area 3 1 140 350bar common cavity R901096037 04 52 31 03 85 20 000 counterbalance std poppet type diff area 3 1 70 210bar common cavity R901096029 04 52 28 03 57 35 000 counterbalance std poppet type diff area 4 1 140 350bar common cavity R901096044 04 52 28 03 57 20 000 counterbalance std poppet type diff area 4 1 70 210bar common cavity R901096043 04 52 29 03 27 35 000 counterbalance std poppet type diff area 4 1 140 350bar common cavity R901096048 04 52 29 03 27 20 000 counterbalance std poppet type diff area 4 1 70 210bar common cavity R901096047 04 01 02 03 56 00 000 needle restrictor with free reverse flow common cavity R901109368 04 01 02 04 56 00 000 needle restrictor free reverse flow common cavity R901109839 04 02 02 04 85 40 000 flow control 2 way pressure compensated fully adjustable common cavity R901095981 04 04 02 04 85 40 000 3 way pressure compensated combination type fully adjustable R901106675 04 05 01 00 85 16 000 flow d
25. 4 16 UNF 2B 1024 26 18 14 UNF 2B 1118 30 1 16 12 UN 2B 1118 35 1 5 16 12 UN 2B 1118 42 1 5 8 2 126 12 UN 2B 54 0 811 30 004 20 62 0 941 2 23 907 1 150 2 20 2597 1 398 38 80 1 7135 43 55 0 6252 15 87 2 0 6882 17 4770 0 937 2 23 80 1 1265 28 60 0 0 36 52 3 0 5622 44 273 0 6259 15 8757 0 8755 22 225 1 0639 27 000 1 3135 7 33 355 0 102 5 2 6 23 0 102 57 2 6 5 0 1302 3 3 07 0 130 5 7 3 3 7 1 4382 0 134 5 34 5 0 866 0 984 25 1 181 30 22 25 30 1260 32 72 46 86 0512 13 0 236 0 472 0 591 1 142 0 768 1 319 1 693 0551 14 0 315 0 591 0 709 1 339 0 925 1 555 1 910 0 059 0787 20 0551 14 0748 19 1102 28 2087 53 2126 54 1437 365 1398 355 2421 61 5 2 520 64 2874 73 2953 75 0787 20 0 669 17 0945 24 1004 255 2 835 72 1 811 46 3 386 3 937 100 61 max _ General tolerance 0 012 0 3 TOOLS ALUMINIUM STEEL ORDERING CODE FORM DRILL P CA 08A 3N P CA 10A 3N P CA 12A 3N P CA 16A 3N P CA 20A 3N wasis FORM REAMER E gt PLUG TAP TOER M CA 08
26. Instructions These Operating Instructions apply to Rexroth control and regulating valves for mobile control systems These Operating Instructions are intended for the use of the system manufacturer and the designer as well as the operator The designer can be a person that is responsible for the design of a hydraulic system in which Rexroth valves are used 1 2 assist your understanding of these Operating Instructions Cross references are printed in talics A DANGER This symbol of danger indicates high risk danger of loss of life or of serious injury A 8 WARNING This symbol of danger indicates medium risk injury and serious damage to property Al CAUTION This symbol of danger indicates slight risk and possible damage This symbol indicates additional Information 1 3 Further important and applicable documents For system manufacturers and users in addition to the Operating Instructions the relevant installation drawing issued by Bosch Rexroth AG shall apply Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 2 Responsibilities 21 Liability and warranty Bosch Rexroth AG 15 not liable for damages that result from non compliance with or disregard of this user s manual Any modification of the Rexroth valves beyond the extent described in these Operating Instructions shall render the warranty and if applicable any furth
27. L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es gt Check the operating temperature after the machine has been running continuously for several hours Too high an operating temperature indicates that there are faults that need to be analysed and rectified gt After bringing the machine into first use have a sample of the pressure fluid analysed to ensure that it achieves the required cleanliness class Change the pressure fluid if the required cleanliness class is not achieved If the pressure fluid is not tested in the lab oratory after bringing the machine into first use Change the pressure fluid Information on how to perform the function test and pressure test can be found in the Operating Instructions of the respective system Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 7 Maintenance 7 1 Definitions of terms The term Maintenance as defined in DIN 31051 encompasses all measures to maintain and restore the desired conditions and to determine and assess the actual condition of the technical devices of a system These measures are divided into the following categories nspection determining the actual condition Servicing maintaining the desired condition Repair restoring the desired condition Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 2
28. M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro RELIEF PILOT OPERATED SPOOL TYPE ontrol COMMON CAVITY VSPN 10A SIZE 10 04 12 08 X 85 Z 9 11 felb 12 15 Nm TECHNICAL DATA Max pressure 6000 psi 420 bar Max flow 32 gpm 120 l min Int leakage ave 2900 psi 200 bar 121 200 cm min Cavity CA 10A 2N see page CT A 001 U Inches Line bodies see page MN1 A mm External seal kit see page A11 011 Flow is blocked from 1 to 2 until pressure increases to meet the selected valve setting lifting the conical pilot stage poppet from its seat This action exhausts oil Installation torque 30 35 ft lb 41 47 Nm above the main stage piston spool type allowing it to shift and provide relief flow through 2 to tank Pressure at 2 is additive to the relief setting of the valve 0 463 lbs 0 210 Kg PRESSURE Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Description bar bar turn Q 5 l min 500 2000 696 1450 35 140 48 100 20 1000 4000 1276 2900 E 70 280 88 200 X 03 35 2000 6000 2030 5000 11 04 23 002 140 420 140 350 Tamper resistant cap 500 5000 986 5000 X o35 Rev 0605 Page AA1 050 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es come
29. OPTIONS _ PULL STYLE CABLE HAND OPERATED OPERATED SAFETY PUSH STYLE SAFETY PUSH AND TWIST STYLE SAFETY SCREW IN STYLE Rev 06 05 AVAILABLE ON FOLLOWING MODELS e 2 way 2 position pilot operated normally closed series 8A size 06 OPERATION operate manual override pull and hold the knob This override is not detented Force required to operate is approximately 11 2 lbs 50 N This override can also be remote operated by a cable fixed to the M8 thread In this case the spring may not provide enough force to overcome internal cable friction and the user must provide an external means of returning the cable AVAILABLE ON FOLLOWING MODELS e 2 way 2 position pilot operated normally open series 8A 8l e 2 way 2 position direct acting poppet style normally open series 8l e 2 way 2 position direct acting double lock normally closed series 8 OPERATION To operate manual override screw out the knob protection after removing wire locking and push and hold override button To return to normal valve operation simply release the button AVAILABLE ON FOLLOWING MODELS e 2 way 2 position pilot operated normally open series 8 8 e 2 way 2 position direct acting poppet style normally open series 8l e 2 way 2 position direct acting double lock normally closed series 8 OPERATION To operate manual override screw out the knob protection after removing wire locking and turn clockwise and r
30. ORDERING OPTIONS Socket Screw An Handknob and Locknut Rev 06 05 3 15 030 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es CHECK POPPET TYPE COMMON CAVITY VUCN 16A SIZE 16 04 31 25 00 27 Z Hex 1 5 Hex 38 1 5 16 12 UN 2A Max pressure 5000 psi 350 bar Max flow 53 gpm 200 l min Cavity CA 16A 2N see page CT A 001 U Line bodies see page MN1 A Inches External seal kit see page A11 012 mm Installation torque 80 90 ft lb 108 122 Nm When pressure at 1 rises above the spring bias pressure the poppet is lifted and flow allowed from 1 to 2 The valve is closed checked from 2 to 1 Precision machining Weight 0 595 Ibs 0 270 Kg and hardening processes allow virtually leak free performance in the checked condition PRESSURE gpm l min me Rev 0605 Page AA4 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Logic Elements VLST 10A VLST 16A VLST 20A VLSP 10A VLSP 16A VCSQ 16A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro LOGIC ELEMENT F
31. R901106629 04 33 05 00 85 00 00A VSON 10A No 43210103 RC1SV10K10BM Valve without consumption BR RC Brazil BR Oil Control Cavity Interchange Note Group 08 BRBR Code Directional SAP Code Description BROC Code F000530013 RCEC3WE8GA10M 24V Valve without consumption R901126871 OD 13 10 51 30 00 VED 81 32 06 SE Yes ROEE OMERI OM R901126872 OD 13 10 51 40 00 VED 81 32 06 SE Yes 44005603 RCEC3WH8K10M Valve without consumption 44005903 RCEC3WH8KI20AM Valve without consumption R979015064 OD 71 01 51 01 VDP 32 Yes Switching pressure 03 25 Bar 44006003 RCEC3WH8KI20BM R979015065 OD 71 01 51 02 VDP 32 Yes Switching pressure 20 60 Bar R979015066 OD 71 01 51 04 VDP 32 Yes Switching pressure 70 100 Bar Group 09 BRBR Code Directional SAP Code Description BROC Code 43105403 RC1AT8K10M VAL ALTERNADO R901161981 04 94 05 00 56 00 000 SELB 08A Yes Group 10 BRBR Code Pressure SAP Code Description BROC Code 43167203 RC1DB10KE10AM _ 70BAR Valve without consumption 43167303 RC1DB10KE10BM Valve without consumption 43167403 RC1DB10KE10CM Valve without consumption 43217503 RC1DB10KI10AM 70BAR Valve without consumption 43217603 RC1DB10KI10BM_ _ 140BAR Valve without consumption 43222203 RC1DB10KI10BV_ 140BAR Valve without consumption R901113622 04 11 56 03 85 10 000 VSBG 10A Yes Pressure range 35 140 Bar 43214403 RC1DB10KI10CM 250BAR R90111362
32. Suministros S L CATS S L Malaga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro Inches mm Rev 06 05 ontrol Hex 94 28 8 37 6 ft lb PRESSURE Ap SOLENOID OPERATED VALVES SPOOL 3 WAY 2 POSITION COMMON CAVITY VED 81 32 06 NC SIZE 08 2 2 3 0 ft lb 3 4 Nm Coil S8 356 ARS 777 Hex 24 39 51 Nm SOS 2227 277 2 Vip SENS a 22 lt SSS N NNN RP NE NSS LLL elM y l gpm l min ce OD 13 20 51 Y 00 TECHNICAL DATA Maximum Operating Pressure Rated Flow Cavity Tooling CA 08A 3N Line bodies Weight Fluids Temperatures Testing Conditions Seals Internal Leakage at 3000 psi 210 bar with 46 cSt oil Filtration better Minimum Voltage Required Coils must be separately Mounting Position 25 um nominal or ordered 3000 psi 210 bar gpm 10 l min page CT A 003 U page MN2 A 0 286 Ibs 0 130 kg page 7 01 040 page 7 01 040 Max 2 5 in min Max 40 cm min page 7 01 050 90 of nominal page 1 71 042 unrestricted Y ORDERING OPTIONS Standard E Cf 5099 4 Knob Style Manual Override 191 190 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES SP
33. TESTING TEMPERATURES INTERNAL LEAKAGE FUNCTIONAL TESTING All performance curves in this catalogue are obtained using mineral based hydraulic oil with 46 cSt viscosity at 104 F 40 C ISO VG 46 viscosity class All valves go through functional testing at these conditions before shipment Our test stands ensure 10 micron ABSOLUTE FILTRATION All performance curves represent the average of real values measured on tested valves For this reason a tolerance of 15 29 psi 1 2 bar for pressure drop and 20 30 ms for response time has to be considered normal and acceptable The electrical parameters and the response times of the ON OFF solenoid valves are measured using 24 V DC coils at stabilized temperature and nominal voltage Tests on proportional valves are performed using 12 V DC coils FLUID TEMPERATURE RANGE 22 F 30 C to 212 F 100 C AMBIENT TEMPERATURE RANGE NON SOLENOID VALVES 22 F 30 C to 212 F 100 C SOLENOID VALVES SEE COIL PAGES Please consult us for different temperature ranges INTERNAL LEAKAGE POPPET VALVES MAXIMUM ALLOWABLE INTERNAL LEAKAGE of all poppet valves cannot exceed 0 06 in min 1 cm min 15 20 drops min at the maximum working pressure with 46 CSt oil viscosity Actual leakage is expected on average to be less than 10 drops min and anyway tends to decrease after few seconds SEALS O RINGS Acryl Nitrile Butadiene Rubber NBR BUNA N standard for tempe
34. VRFD 10 Yes Totally adjustable 0 30 Lpm 43105303 RC3MK10KE10M R901109368 04 01 02 03 56 00 000 STVU 08A No 43105503 RC3MK10KM10M R901109839 04 01 02 04 56 00 000 STVU 08A No 44005403 RCEB2WE8K10M Valve without consumption Group 04 BRBR Code Flow Sequence SAP Code Description BROC Code 43219503 RC1DZ10KE10AM Valve without consumption 43219603 RC1DZ10KE10BM Valve without consumption 43219803 RC1DZ10KE10CM R901106472 04 13 05 03 85 10 000 VSPY 10A Yes 43218703 RC1DZ10KE10DM R901106472 04 13 05 03 85 10 000 VSPY 10A Yes 43017603 RC1F8KM10M R901109366 OD 21 01 03 56 000 STC 06 Yes Group 05 BRBR Code Flow SAP Code Description BROC Code 43018503 RC2FC8KI10AM R901095981 04 02 02 04 85 40 000 VRFB 10A Yes 43162903 RC2FC8KI10BM Valve without consumption 43163403 RC2FC8KI10CM R901095981 04 02 02 04 85 40 000 VRFB 10A Yes Group 06 BRBR Code Pressure SAP Code Description BROC Code 43218603 RC1DR10KI10 M SO41 7564 Valve without consumption 43204603 RC1DR10KI10AM Valve without consumption 43204703 RC1DR10KI10BM R901109742 04 95 04 03 85 08 000 VRPR 10A Yes 43204803 RC1DR10KI10CM Valve without consumption 43018003 RC1DR10KI10DM Valve without consumption Group 07 BRBR Code Isolator Check SAP Code Description BROC Code 43219003 RC1SV8K10AM R901106627 04 33 06 00 56 00 00A VSON 08A Yes 43219703 RC1SV8K10BM Valve without consumption 43210003 RC1SV10K10AM
35. accidents 3 3 2 Requirements for maintenance personnel It may be necessary to carry out maintenance tasks on the Rexroth valve in order to keep it in proper working order For details please refer to Part Product specific Instructions Maintenance tasks include inspection servicing and repair of hydraulic and electrical comp onents The personnel carrying out these various tasks must have certain minimum qualifications For inspections of the external parts of hydraulic components the personnel must fulfil the following requirements they must be instructed about the tasks Specialist knowledge of hydraulics is not required Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es For maintenance of the hydraulic components the personnel must fulfil the following requirements They have been instructed in the relevant activity Specialist knowledge of hydraulics is required For maintenance of the Rexroth valves the personnel must fulfil the following requirements personnel must be hydraulics experts instructed in the tasks as defined above The personnel must be familiar with the function of the hydraulic system as a whole from subsystems to their interaction with the function of the machine as a whole personnel must be able to read hydraulic circuit diagrams interpret individual func tions from their s
36. chamber is drained at 3 to prevent a build up of back pressure against the spool Additionally if pressure at 1 rises above the pressure setting flow is relieved to 3 until the setting is ASI re attained Installation torque 30 35 ft lb 41 47 Nm Max pressure for 2201 version 3000 psi 210 bar PRESSURE Ap l min RELIEVING lt FLOW Q REDUCING Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Description bar bar turn reduc mode 2 14 2 8 10 Xm 2 25 3 7 10 10 50 7 35 40 Tamper resistant cap 400 1160 203 650 725 08 oe aa sso Rev 0906 m Page AA2 030 Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Special Valves Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es CHECK HOSE BURST VPN1 OT F4 01 X Y Z LE 2z one FE 2 2 2 Hose burst Hose burst valve Hex adjustment bolts check valve with orifice TECHNICAL DATA Max pressure 4500 psi 315 bar Weight Inst torque jim Flow see below graphs R Q 0 011 lbs 1 5ftlb 1 7 gpm Special flow settings available Please contact factory
37. clean oil insert the cartridge into the cavity and screw it in by hand until you begin to compress the top o ring tighten with a calibrated torque wrench up to the specifications shown in the catalogue STORAGE OF NEW VALVES the valves shall not be exposed to direct sun light nor to sources of heat or ozone like electric motors running and should be stored in their original protective wrapping at a temperature between 20 C and 50 C 4 F and 122 F Rev 0306 Page A PD4 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es TECHNICAL DATA CONTINUOUS DUTY COILS ED 100 _ WORKING DUTY DIN VDE 0580 The working duty ED of a coil is the ratio between energized time ti and full cycle time tc where tc ti tr and tr de energized time ED ti tc 100 ALL COILS ARE RATED FOR ED 100 PROVIDED THAT TEMPERATURE LIMIT OF THEIR INSULATION CLASS IS NOT EXCEEDED PROTECTION DIN 40050 Part 9 EN 60529 Protection class is designated by the letter IP followed by two digits the first indicates protection against penetration of foreign solid bodies the second against penetration of water Protection class doesn t apply to explosion risks or to conditions such as moisture corrosive agents mildew etc IP65 MEANS WATER PROTECTION AGAINST e LOW PRESSURE JETS Water at 43 5 psi 0 3 bar pressure sprayed from a distance o
38. de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Pressure Control Valves Special Valves Check Valves Counterbalance Valves Flow Control Valves Logic Elements Directional Valves Mechanically Operated Shuttle Valves Solenoid Valves Coils Manifolds Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es VSBN 08A VSBN 10A VSBG 10A VSNG 10 VSPN 10 VSPY 10A VRPP 10A VRPX 10A VRPR 10 VSON 08A VSON 10A VSON 12A VSON 16A VUCN 08A VUCN 10A VUCN 12A VUCN 16A VBSN VBSN 10A VBSN 12A VBSN 16A STVU 08A VRFB 10A DRFN 10A ST C 10A ST C 12A ST C 16A VLST 10A VLST 16A VLST 20A VLSP 10A VLSP 16A VCSQ 16A VDSD 10A VFC SELB 08A VED 81 32 06 SE VED 81 32 06 SI VED 81 32 06 NC VED 81 42 06 CA VED 81 43 06 ABT VEI 8A 2A 06 NA S NSS VEI 8 2A 06 NC S X NSS VEI 8A 2A 09 5 NSS 2A 09 NC S X NSS VEI 2A 10A 5 NSS 2A 10A NC 5 NSS VEI 2 10A 5 55 VEI 2 12 5 55 VEI 2A 12 5 55 VEI 8 2 12A NA S NSS VEI 8A 2T 06 NA S NSS VEI 2T 06 NC S NSS
39. nominal or better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted l min ORDERING OPTIONS Closing Standard 0 30 gpm l min SNE Rev 01 07 1 11B 030 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES CONTINUOUS DUTY COILS ED 100 S8 356 SERIES CLASS H OD 02 17 X Y Z TECHNICAL DATA General coil information page 7 01 010 S8 H S8 A S8 G Weight 0 397 lbs 0 180 kg DIN 43650 ISO 4400 AMP JUNIOR SINGLE LEAD Encapsulating material IXEF HEAT INSULATION GLASS 356 F 180 C Ambient temperature range 140 30 es Available on request Different Voltages Different connectors mounted on single lead Inlet voltage fluctuations must not exceed 10 of nominal voltage to obtain correct operation and long life of coils Inches _ mm DIN 43650 ISO 4400 Standard DC RAC du Ea AMP JUNIOR Standard DC only L 0G 03 SINGLE LEAD Standard DC only 14 30 DIN 43650 ISO 4400 Bidirectional Diode DC only x 0 25 inches 6 3 mm wm External and Internal Sheath 45 30 AMP JUNIOR Bidirectional Diode DC only silicone rubber 0H 03 SINGLE LEAD Bidirectional Diode DC only a oo F CC 1 h
40. number of the poppets the leakage features of each valve type must be selected in order to suit the application The table A pg A PD3 shows the AVERAGE LEAKAGE for various valve families the readings are achieved in the specified test conditions and are measured in cm min or drops min The ratio between them is 1 cm min 0 06 in min 15 20 drops min For pressure relief valves the leakage is indicated at re seating conditions identified as X of pressure relief setting CLEANLINESS see table B pg A PD3 General information the cause of malfunctions in hydraulic systems and components is often found to be excessive fluid contamination The hard contaminant particles in the fluid wear the hydraulic components and prevent the poppets from re seating with consequent internal leakage and system inefficiency For the correct operation of BROC valves it is necessary to ensure a fluid cleanliness class at least 19 15 ISO 4406 or 10 11 NAS 1638 unless otherwise specified in the relevant technical sheet Filtration ratio Bx characteristic of each type of filter it s the ratio between the number of particles before and after the filter with diameter larger than X micron Absolute filtration rating ISO 4572 the diameter X of the largest particles with Bx 75 Contamination class ISO 4406 expressed by two numbers respectively representing the number of particles larger than 5 um and larger than 15 um contained in 1 ml of fl
41. passed the thermal shock dunk test Rev 06 05 INLET VOLTAGE To obtain correct operation and long life of coils it is necessary that operating voltage fluctuations do not exceed 10 of nominal voltage HEAT INSULATION All COILS COMPLETE COIL CLASS 365 F 180 C Copper wire 392 F 200 C DIN VDE 0580 These are the maximum allowable absolute temperatures T TA AT where TA ambient temperature and AT temperature rise due to operation For example if TA 104 F 40 C we obtain ATmax 239 F 115 C if we have to comply with the limit of 311 F 155 C and ATmax 284 F 140 C if we have to comply with the limit of 365 F 180 C The temperature rise AT is calculated from resistance at ambient temperature and resistance at stabilized temperature measured according to DIN VDE 0580 e coil is mounted on a standard cartridge valve size 06 inserted in a standard steel manifold on a wooden surface e coil is kept energized for 1 hour at nominal voltage with ambient temperature TA 68 77 F 20 25 C and natural ventilation CLASS H COILS ARE NOT RATED FOR CONTINUOUS DUTY ED 100 IF AMBIENT TEMPERATURE EXCEEDS THE VALUE Tx 365 180 AT F C IN ANY CASE FREE HEAT EXCHANGE AND NATURAL VENTILATION ARE NECESSARY FOR THE CORRECT OPERATION OF COILS EXTERNAL TEMPERATURE of coils is not directly related with AT After few minutes of continuous energization temperatures up to 176 212 F 8
42. pilot section and poppet This design allows faster response times with very small flow or even virtually zero flow A pressure of approximately 58 psi 4 bar is required to open the main poppet PRESSURE Ap l min Standard AL NER Knob Style Manual Override ps l min MEC Rev 02 07 1 15B 465 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY OPEN SPECIAL CAVITY VELEA2A 12NASNES 021 E OD 15 06 21 Y S0 PATENT PENDING 2 2 3 0 ft Ib 3 4 Nm Coil S8 356 Hex 1 50 59 0 73 8 ft Ib Hex 38 80 100 Nm TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF Rated Flow 39 gpm 150 l min Cavity Tooling 021 E page CT S 006 U Inches mm Line bodies page MN2 S Weight 0 772 lbs 0 350 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 bar better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 Mounting Position unrestricted PRESSURE Ap a S l min ORDERING OPTIONS n Standard ALL Push otyle Manual Override gpm l min 1C Push Twist Style Manual Ov
43. pressure setting in all functions bar PRESSURE Ap l min Rev 0306 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 8 gpm 30 l min Cavity CA 08A 3C see page A10 011 Line bodies see page A09 010 A09 014 External seal kit see page A11 011 Installation torque 25 30 ft lb 34 41 Nm Weight 0 397 lbs 0 180 Kg Pressure setting at least 1 3 times the load induced pressure OPTIONS Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Ordering code Description bar bar turn Q 5 pal pone on s T Ta 3000 100 210 03 51 01 328 200 iet 500 11 04 23 002 Special settings available Contact factory authorized representative for ordering code Page AA5 010 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro COUNTERBALANCE STANDARD POPPET TYPE DIFFERENTIAL AREA COMMON CAVITY VBSN 10A SIZE 10 04 52 31 X 85 Z Hex 16 4 Hex 51 9 11 ft lb Hex 13 12 15 Nm 1 06 27 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 16 60 Cavity CA 10A 3C see page CT A 002 U Line bodies see page MN1 A Inches mm External seal kit see page A11 011 Installation torque 30 35 ft lb 41 47 Nm When pre
44. representative for ordering code Rev 0607 Page AA1 070 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro PRESSURE REDUCING PILOT OPERATED SPOOL TYPE ontrol COMMON CAVITY VRPP 10A SIZE 10 04 93 06 X 85 Z Hex 51 9 11 ft lb Hex 13 12 15 Nm TECHNICAL DATA Max pressure 5000 psi 350 bar Max regulated pressure 4000 psi 280 bar Max flow 16 60 l min Cavity CA 10A 3N see page CT A 003 U Line bodies see page External seal kit see page A11 011 Initially flow passes freely from 2 to 1 When the pressure at 1 exceeds the pressure setting the valve acts to restrict input flow at 2 This increases the pressure drop Installation torque 30 35 ft lb 41 47 Nm through the valve and maintains consistent pressure at 1 The spring chamber is drained at 3 to prevent a build up of back pressure against the spool Weight 0 463 lbs 0 210 Kg Std internal orifice 0 6 mm N o e PRESSURE Ap J gpm l min e OPTIONS Adj press Press increase Standard setting range psi psi turn psi Ordering code Description bar bar turn bar is Ao 100 10 d 70 280 88 200
45. segments that have to remain under pressure gt Note that if check valves are located in the pressure lines above the pumps the hydraulic system may still be under pressure even after it has been disconnected from the actual pressure supply Advance all cylinders to their safe end position gt Lower all loads Use an external support if it is not possible to lower a load Never perform any maintenance work on raised units without external support gt Switch off all pumps gt Mechanically support vertical cylinders so that they cannot descend gt Only new interchangeable and tested components replacement parts and lubricants in original equipment quality are approved for use replacement gt For reasons of safety the installation of untested components is strictly prohibited gt Make sure that all safety devices are properly installed and have undergone a function test before bringing the system back into use gt Remove all tools and materials needed for maintenance from the hydraulic product after the work has been completed Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 7 3 Inspection and servicing The We objective of inspection and servicing 15 to maintain all system functions along with the initial parameters of the system to ensure continual availability of the system to detect weak points to ensure that the
46. the actuator DISC GAP R DISC GAP R 45 6 75 Y 105 12 16 24 32 40 FLOW Q limin ORIFICE DIAMETER mm Performance curves R flow allowance can be 10 from the curve noorifice 06 After assembling the valves are preadjustated at the following values no orifice 0 7 mm for G 1 2 and G 3 4 08 DISC GAP R FLOW Q Flow performance from 1 to 2 depending on R lenght 1 9 PRESSURE Ap PRESSURE Ap Inches mm Type Tool s ordering cod VPN1 G14 AVA18 VPN1 G38 AVA18 01 VPN1 G12 AVA18 02 VPN1 G34 Rev 0905 Page AT9 020 Ap PRESSURE PRESSURE Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Check Valves VUH1 VSON 08A VSON 10A VSON 12A VSON 16A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro CHECK POPPET TYPE VUH1 0T U5 01 00 Y Z ontrol TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow see diagram Weight Inst torque Flow Note valves are burnished 46 dia 32x06 12 45 0 011168 5 gpm 116 2 81 16 11 3 0 005 Kg 20 l min 6 dia 43x06 12 58 0 033 Ibs 13 gpm 15 1 11 15 14 8 0 015 Kg 50 l min 74 dia 55x06 73 0 033105 21
47. 0 100 C can be reached so care should be taken to avoid accidental contact of people with hot surfaces AC SERVICE All OIL CONTROL s solenoid valves are designed to operate only with DC power supply All windings are DC AC service is possible using DIN 43650 connectors with rectifier see page 1 71 010 7 01 010 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro ontrol TECHNICAL DATA STANDARD MANUAL OVERRIDE OPTIONS OOOO SCREW OUT KNOB STYLE 27 ZZZ VA PUSH AND TWIST STYLE Rev 06 05 AVAILABLE ON FOLLOWING MODELS e 2 2 position pilot operated normally closed series 8A 8l e 2 way 2 position direct acting poppet style normally closed series 8l e 2 way 2 position direct acting double lock normally open series 8l e way 2 position spool style series 8l 7l e 4 way 2 position spool style series 8l 7 OPERATION To operate manual override screw out the knob turning it counterclockwise To return to normal valve operation turn the knob clockwise AVAILABLE ON FOLLOWING MODELS e Proportional valves series 5A OPERATION To operate manual override screw in the pin turning it clockwise with wrench To return to normal valve operation turn the bolt counterclockwise AVAILABLE ON FOLLOWING MODELS e 2 2 position pilot operated normally open series 8A
48. 0 million cycles 15 ON 1 5 OFF Rated Flow 8 gpm 30 l min Inches Cavity Tooling CA 08A 2N page CT A 001 U mm Line bodies page MN2 A Weight 0 286 lbs 0 130 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 Filtration 25 nominal or better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted gpm l min gpm l min SS S Rev 01 07 1 11B 050 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED COMMON CAVITY VEI 8I 2A 06 NC S1 NSS SIZE 08 OD 15 01 18 Y SO PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil 58 356 Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm 3 4 16UNF 2A TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF Rated Flow 8 gpm 30 l min Cavity Tooling CA 08A 2N page CT A 001 U Line bodies page MN2 A Weight 0 286 Ibs 0 130 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 Filtration 25
49. 04 11 55 03 85 10 VSBN 10A Yes 43167603 RC3DB10KE10BM Valve without consumption R901113609 04 11 55 03 85 10 VSBN 10A Yes 43167703 RC3DB10KE10CM R901113610 04 11 55 03 85 20 VSBN 10A Yes R901115702 04 11 55 03 85 35 VSBN 10A Yes 43217303 RC3DB10KI10AM _ 70 BAR Valve without consumption 43217403 RC3DB10KI10BM _ 140 BAR Valve without consumption R901113609 04 11 55 03 85 10 VSBN 10A Yes 43214703 RC3DB10KI10CM R901113610 04 11 55 03 85 20 VSBN 10A Yes R901115702 04 11 55 03 85 35 VSBN 10A Yes BR RC Brazil BR Oil Control Cavity Interchange Note Group 15 BRBR Code Pressure SAP Code Description BROC Code 43018203 RC3DB8KI10AM Valve without consumption R901113599 04 11 49 03 56 10 VSBN 08A Yes Hecke OR THOBAR R901097728 04 11 49 03 56 20 VSBN 08A Yes R901113599 04 11 49 03 56 10 VSBN 08A Yes 43017003 RCSDB8KI10CM 250 R901097728 04 11 49 03 56 20 VSBN 08A Yes R901091914 04 11 49 03 56 35 VSBN 08A Yes Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es
50. 05 033016290 ossnasas 1 1 16 12 125 26 54 5 83 03 30 05 251 03 30 05 252 CA 12A 4N CA 16A 4N 2 Y lt lt O Available on request Ports ISO 6149 and JIS B 2351 90 type 0 Rev 0605 Page MN1 A 004 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro STANDARD MANIFOLDS SECTION 1 ontrol COMMON CAVITY CAVITY DIMENSIONS mm ORDERING CODES gt Aluminium Steel B L S 4 414 4 CA 08A 4N ALII 5 35 15 50 19 5 T 033005210 CA 10A 4N j O 612 vi 90 50 45 15 26 515 033008260 0330 05254 12 4 CA 16A 4N 2 Y lt lt O Available on request Ports ISO 6149 and JIS B 2351 90 type 0 Rev 0605 Page MN1 A 005 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es CA 08A 2N CA 10A 2N CA 12A 2N CA 16A 2N CA 20A 2N 3 4 16 UNF 2B 7 8 14UNF 2B 1 14612UN 2B 1 5 1612UN 2B 1 5 8 12 UN 2B 1024 26 1118 30 1118 35 1118 42 1118 48 0 811 2 20 6 2 0 941 09 23 9
51. 1 4 150 2 29 25 1 398 2 35 591 4 713 2 43 5 0 500 25 12 7 329 0 6252 15 87 1 90 875 3 22 2223 4 126 2 28 603 1 438 36 5257 E 0 102 26 9 10 102 2 2 6 3 10 130 27 33 3 10 130 2 3 3 22 0 134 2 3 4 5 0512 13 0591 0787 20 0787 20 0 866 22 0354 9 0472 0709 18 0748 1 0984 0472 12 0591 0748 19 0945 2 11801 0551 14 0 709 1024 26 0984 2 1260 0807 205 1 004 5 1437 365 1417 36 1752 1142 29 1 358 5 1890 48 1929 49 2323 0059 15 0 059 p b G1 max General tolerance 0 012 0 3 mm ORDERING CODE FORM DRILL ____ P CA 08A 2N P CA 10A 2N P CA 12A 2N P CA 16A 2N P CA 20A 2N FORM REAMER X A CA 08A 2N A CA 10A 2N A CA 12A 2N A CA 16A 2N A CA 20A 2N PLUG TAP TOER M CA 08A M CA 10A M CA 12A M CA 16A M CA 20A NOTE Special heavy duty tools are available upon request for steel drilling inches mm Rev 0605 Page CT A 001 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es STANDARD CAVITIES TOOLS THREE WAY CA 08A 3N CA 10A 3N CA 12A 3N CA 16A 3N CA 20A 3N EU 3
52. 1 37 www cats es comercial cats es FLOW CONTROL VALVES CARTRIDGE RESTRICTORS COMMON CAVITY srco sizEO8 Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm 1 26 Max IZA ZAS NN T NN Maximum Operating Pressure 5000 psi 350 bar SAM Rated Flow 11 gpm 40 l min OR 612 7 Cavity Tooling CA 08A 2N page CT A 001 U Line bodies page MN2 A Weight 0 199 Ibs 0 090 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 Filtration 25 um nominal or peter page 7 01 050 EZ Adjustment Torque 0 7 ft lb IN FULLY OPEN RESTRICTOR FLOW IN BOTH DIRECTIONS at 145 psi 10 bar FT 1 Nm bar Adjustment Torque 250 at 5000 psi 350 bar 200 3 7 ft Ib 5 Nm Mounting Position unrestricted 150 100 50 PRESSURE Ap a cS ORDERING OPTIONS s Handknob and Locknut Rev 06 05 3 11 010 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro FLOW CONTROL VALVES ontrol CARTRIDGE RESTRICTORS COMMON CAVITY ST C 10A OD 21 01 X 36 Hex 1 06 32 5 41 3 ft lb Hex 27 44 56 Nm 7 8 14UNF 28 TECHNICAL DATA Maximum Operating 5000 psi 350 bar Rated Flow 19 gom 70 l min Cavity Tooling CA 10A 2N page CT A 001 U 915 9 Line bodies page MN1 A Weight 0 397 lbs
53. 1 37 www cats es comercial cats es Rexro STANDARD MANIFOLDS SECTION 1 ontrol COMMON CAVITY CAVITY DIMENSIONS ue ORDERING CODES A Aluminium Steel Lew EEE T mane z G 3 8 03 30 05 170 03 30 05 171 mes s Poo ao 2 as 7 ss300517 03300875 z so es 3 9 as 7 0330084724 033005475_ T j o 25 5 6 7 9 7 033005476 033005477 Cem 60 35 25 15 45 7 19 0330 05 78 03 005 179 60 70 9 2 o 0 005226 anote 35 25 15 45 7 9 033005180 0330 05181 60 35 25 15 45 7 033005182 033005483 6 35 25 15 45 75 033005247 0330 05 248 Pew rs 35 20 60 10 265 9 033005228 023005229 75 35 20 60 10 265 9 033005289 033005290 j J j CA 10A 2N CA 12A 2N wasi p os s 22 fo 0923005466 osmosis 03 30 05 216 03 30 05 215 Wamexz ee 2 26 S 0330051485 0330051486 TPP T UE j E CA 16A 2N CA 20A 2N Available on request Ports ISO 6149 and JIS B 2351 90 type 0 Rev 1205 Page MN1 A 001 U Comercial Andaluza de T cn
54. 14 04 28 002 Tamper resistant cap Special settings available Contact factory authorized representative for ordering code Rev 0607 Page AA2 010 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro PRESSURE REDUCING AND RELIEVING entre PILOT OPERATED SPOOL TYPE COMMON CAVITY VRPX 10A SIZE 10 04 93 07 X 85 Z Hex 4 Hex 51 9 11 ft lb 13 12 15 Nm NS TECHNICAL DATA Max pressure 5000 psi 350 bar O pa Max flow 16 gpm 60 l min Cavity CA 10A 3N see page CT A 003 U Line bodies see page External seal kit see page A11 011 Installation torque 30 35 ft lb 41 47 Nm Initially flow passes freely from 2 to 1 When the pressure at 1 exceeds the pressure setting the conical poppet in the upper pilot stage is lifted from its seat This allows Weight 0 441 Ibs 0 200 Kg the main stage piston to shift restricting input flow at 2 This increases the pressure drop through the valve and maintains consistent pressure at 1 The spring chamber Std internal orifice 0 6 mm is drained at 3 to prevent a build up of back pressure against the spool Additionally if pressure at 1 rises abov
55. 4 04 11 56 03 85 20 000 VSBG 10A Yes Pressure range 105 210 Bar R901113626 04 11 56 03 85 35 000 VSBG 10A Yes Pressure range 175 350 Bar Group 11 BRBR Code Pressure SAP Code Description BROC Code 43018103 RC1DB8KI10AM R901113622 04 11 56 03 85 10 000 VSBG 10A No Pressure range 35 140 Bar 43217203 RC1DB8KI10BM 140BAR R901113624 04 11 56 03 85 20 000 VSBG 10A No Pressure range 105 210 Bar 43017103 RC1DB8KI10CM 250BAR R901113626 04 11 56 03 85 35 000 VSBG 10A No Pressure range 175 350 Bar Group 12 BRBR Code Isolator Check SAP Code Description BROC Code 43217903 RC1S10K10AM RET 0 35BAR R901106596 04 31 23 00 85 00 VUCN 10A Yes Cracking pressure 0 5 Bar 43214503 RC1S10K10BM RET 1 0BAR R901106596 04 31 23 00 85 00 VUCN 10A Yes Cracking pressure 0 5 Bar 43223303 RC1S10K10AV RET 0 35BAR Valve without consumption 43218003 RC1S10K10CM RET 4 5BAR R901106601 04 31 23 00 85 05 VUCN 10A Yes Cracking pressure 5 Bar Group 13 BRBR Code Isolator Check SAP Code Description BROC Code 43041103 RC1S8K10AM RET 0 35BAR R901007308 04 31 20 00 56 00 VUCN 08A Yes Cracking pressure 1 Bar 43217703 RC1S8K10BM RET 1BAR R901007308 04 31 20 00 56 00 VUCN 08A Yes Cracking pressure 1 Bar 43217803 RC1S8K10CM RET 4 5BAR R901106550 04 31 20 00 56 05 VUCN 08A Yes Cracking pressure 5 Bar Group 14 BRBR Code Pressure SAP Code Description BROC Code 43167503 RC3DB10KE10AM Valve without consumption 43167803 RC3DB10KE10AM _ 5041 7946 R901113609
56. 4 61 37 www cats es comercial cats es 7 2 Safety during maintenance tasks Dangers due to reduced safety during repair work A DANGER Experience has shown that the number of accidents is higher during repair work than during normal operations Therefore in the interests of safety please observe all the following safety instructions at all times gt Regularly check any safety devices if installed for their correct functioning gt Perform all maintenance work properly completely and within the stipulated periods and make a record of the work gt Cordon off the maintenance zone at a sufficient distance before commencing work gt attention to cleanliness to avoid malfunctions caused by contamination gt Exercise extreme vigilance when operating the hydraulic product in maintenance mode which may in certain circumstances necessitate the temporary removal of certain safety devices Switch off the hydraulic system and secure it against being unintentionally switched on again gt The set values of safety valves shall not be altered by the user Any readjustment shall be performed by authorised testing bodies only gt Wear safety goggles safety gloves and safety shoes Depressurise the hydraulic product relieve the pressure in any pressure accumulators gt Allow pressure lines and sections of the system which have to be opened to cool down before commencing maintenance work gt Open with care any
57. 44 56 Nm TECHNICAL DATA Maximum Operating 5000 psi 350 bar Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 15 ON 1 s OFF Rated Flow 19 gom 70 l min 915 87 I Cavity Tooling CA 10A 2N page CT A 001 U Line bodies page MN1 A Weight 0 485 Ibs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted l min ORDERING OPTIONS e Push Style Manual Override l min 1C Push Twist Style Manual Override Rev 06 05 1 16B 460 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED EXTRA SPRING SPECIAL CAVITY VEI 8A 2A 09 NC S X NSS 017 E OD 15 05 17 Y 58 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil 58 356 Hex 1 26 39 8 48 7 ft lb Hex 32 54 66 Nm G 3 4 TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF R
58. 472 0 591 0 748 0945 24 1 181 0 492 0 551 0 889 0 689 175 0 787 0 807 1 240 1 595 1496 38 1 969 0 630 0 709 1 043 0 866 22 1 004 1 260 1 575 1 949 1870 475 2 579 1 575 1 929 2 362 2284 58 3071 78 0 079 ORDERING CODE P CA 08A 3C P CA 10A 3C P CA 12A 3C P CA 16A 3C P CA 20A 3C FORM REAMER gt A CA 08A 3C A CA 10A 3C A CA 12A 3C A CA 16A 3C A CA 20A 3C PLUG TAP Fm M CA 08A M CA 10A M CA 12A M CA 16A M CA 20A NOTE Special heavy duty tools are available upon request for steel drilling inches mm Rev 0605 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Page CT A 002 U Rexro ontrol STANDARD CAVITIES TOOLS L O FOUR WAY CA 08A AN CA 10A 4N CA 12A 4N CA 16A 4N CA 20A 4N 3 4 16 UNF 2B 7 8 14UNF 2B 1 1 16 12 UN 2B 1 5 1612UN 2B 1 5 8 12 UN 2B 1024 26 1118 30 1118 35 1 118 42 1 890 48 10 811 3 20 6 0 941 5 23 95 1 450 3 29 2 2 1 398 3 35 55 1 713 5 43 59 D1 0 6255 15 87 2 0 7505 19 05 3 0 937 23 8072 1 1265 28 602 1 4383 36 52 D2 0 5625 14 27 0 0 6885 17 47102 0 875 22 223 1 0633 27 00029 1 3135 33 3570 D3 0 5005 12 70 0 6255 15
59. 5 871 A el 903 _ 252 QN M24x1 5 b 68 min Port 1 General tolerances 0 3mm Rev 0905 Page CT S 004 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espa a Telf 34 952 24 61 37 www cats es comercial cats es D 46 39 38 67 _ 10 max Port 1 0 02 27 H8 117 min 85 min 20 max General tolerances 0 3mm Page CT S 005 U Rev 0607 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro ontrol 3 4 16 UNF 2B EE od Lr 8 5 min Port 2 11 min de 15 87 H8 IMPORTANT To assemble cartridges with internal revers check valve VEI 8A 2A 06 VU etc minimum diameter 22 11 mm minimum lenght 32 mm SY 18x1 5 pue iind L 25 i 78 yy 7 Tta s R0 49 5 2 3Pott3 2 3Port 2 a E gt 0 3 Port 1 Sv 12H8 S gt 14H8 t 0 16 5 e 22 Port 1 D30H8 0 05 0 05 General tolerance 0 3mm Page CT S 006 U Rev 0905 Comercial Andaluza
60. 50 bar 5 99 95 Max flow 95 gpm 360 l min Int leakage ave E 12 in min DUO cm min Cavity CA 20A 3C see page CT A 002 U Inches Line bodies see page MN1 A mm External seal kit see page A11 012 When pressure at 1 rises above the selected spring bias pressure against the spool U U the valve shifts to allow flow from 1 to 2 Pilot pressure at 3 is additive to the spring Installation torque 95 110 ft Ib 128 149 Nm bias pressure The valve may be used in switching or compensation type applications 1 764 lbs 0 800 Kg PRESSURE A gpm l min of Rev 0605 Page AA8 030 Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es LOGIC ELEMENT FLOW AND PRESSURE CONTROL WITH INTERNAL PILOT COMMON CAVITY VLSP 10A SIZE 10 04 84 03 X 85 Z 4 Hex 51 9 11 ft lb 13 12 15 Nm Hex 1 06 Hex 27 718 14 UNF 2A dia 75 Y BA 8 I B 0 SY TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 16 60 l min Int leakage ave 2200 psi au ar 12 in min 206 cm min Cavity CA 10A 3C see page CT A 002 U Line bodies see page External seal kit see page A11 011 When pressure at 1 rises above the selected spr
61. 605 Max pressure 5000 psi 350 bar Max flow 8 gpm 30 l min Pilot ratio Cavity CA 08A 3C see page CT A 002 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 25 30 ft lb 34 41 Nm 0 265 Ibs 0 120 Kg O RING ON PILOT PISTON No O Ring With O Ring Page AA4 070 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro PILOT OPERATED CHECK PILOT TO OPEN ontrol COMMON CAVITY VSON 10A SIZE 10 04 33 05 X 85 Z Hex 1 06 27 718 14 UNF 2A dia 75 19 05 dia 69 2 17 47 Max pressure 5000 psi 350 bar Max flow 16 60 l min Pilot ratio 3 2 1 Cavity CA 10A 3C see page CT A 002 U Inches Line bodies see page mm External seal kit see page A11 011 When pressure at 2 rises above the spring bias pressure the poppet is pushed from its seat and flow is allowed from 2 to 1 The valve is normally closed checked from Installation torque 30 35 ft Ib 41 47 Nm 1 to 2 When sufficient pilot pressure is present at port 3 the pilot piston acts to push the poppet from its seat and flow is allowed from 1 to 2 Precision machining and dh 0 265 Ibs 0 120 Kg hardening processes allow virtually leak free performance in the checked condition O RING ON PILOT PISTON No O Ring With O Ring
62. 87 0 8125 20 623 13 25 425 250 31 75 0 0 102 2 2 6 0 102 2 6 0 1302 3 3 2 10 1302 3 3 9 0 1343 34 0512 13 0 591 15 0748 19 0 787 20 0236 68 0315 8 0 945 0 984 2406 535 3228 82 1398 355 2520 64 3445 875 3 642 925 2e EO 5 3898 99 4095 104 0 002 0 03 General tolerance 0 012 0 3 mm 1 0 008 0 02 A TA A TA Oc CODE gt FORM DRILL MO P CA 08A 4N P CA 10A 4N P CA 12A 4N P CA 16A 4N P CA 20A 4N FORM REAMER A gt A CA 08A 4N A CA 10A 4N A CA 12A 4N A CA 16A 4N A CA 20A 4N PLUG TAP m M CA 08A M CA 10A M CA 12A M CA 16A M CA 20A NOTE Special heavy duty tools are available upon request for steel drilling inches mm Rev 0206 Page CT A 004 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es 20 max Port 2 28 H8 38 008 M 20 x 1 5 512 max Port 2 General tolerance 0 3mm Rev 1005 910 05 0 05 0 05 0 05
63. 87 I Cavity Tooling CA 10A 2N page CT A 001 U Line bodies page MN1 A Weight 0 485 Ibs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted l min ORDERING OPTIONS e Push Style Manual Override l min 1C Push Twist Style Manual Override Rev 06 05 1 16B 460 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED COMMON CAVITY VELSAZA OANCSNSS SIZE 10 OD 15 05 36 Y 50 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil S8 356 03 Hex 1 06 32 5 41 3 ft lb Hex 27 44 56 Nm ZEE TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar 0 5 Hz 10 million cycles 15 ON 1 s OFF Rated Flow 19 gpm 70 l min Cavity Tooling CA 10A 2N page CT A 001 U Line bodies page MN1 A Weight 0 485 Ibs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050
64. A M CA 10A M CA 12A M CA 16A M CA 20A A CA 08A 3N A CA 10A 3N A CA 12A 3N A CA 16A 3N A CA 20A 3N NOTE Special heavy duty tools are available upon request for steel drilling inches mm Rev 0605 Page CT A 003 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro ontrol STANDARD CAVITIES TOOLS THREE WAY SHORT CA 08A 3C CA 10A 3C CA 12A 3C CA 16A 3C CA 20A 3C EM d R 0 15 G2 max General tolerance 0 012 0 3 mm FORM DRILL wasis 3 4 16 UNF 2B 1024 26 7 8 14 UNF 2B 1118 30 1 1M6 12 UN 2B 1118 35 1 5 16 12 UN 2B 1118 42 1 5 8 12 UN 2B 1118 48 0 811 30 004 20 62 0 941 2 23 997 1 150 2 20 2297 1 398 35 5 17135 43 55 0 6252 15 87 3 0 7502 19 0575 0 9379 23 80 1 1265 28 602 1 4385 86 5210 0 6883 17 47 0 0 8753 22 225 1 313 33 359 0 5622 14 2739 E 0 1025 26 0 1025 2 6 5 0 1302 3 3 07 19 25420 0 130 5 33 07 0 134 5 3 4 0 0472 12 0 512 0 827 0 650 165 0 787 0315 0 551 0 551 0591 15 1 102 018 3 0 158 0 197 0197 5 0 276 0
65. AVITY VSNG 10A SIZE 10 04 11 59 X 85 Z Hex 4 Hex 51 9 11 ft lb Hex 13 12 15 Nm Hex 94 Hex 24 dia 1 06 27 78 14 UNF 2A ISTAN TECHNICAL DATA ANS gt lt lt Z lt QS E NS SSS gt SS KG SS ELA Max pressure 5000 psi 350 bar XX w S SSS XX q SS 22 Max flow 15 56 l min Cavity CA 10A 2N see page CT A 001 U Line bodies see page Inches mm External seal kit see page A11 011 T Installation torque 30 35 ft lb 41 47 Nm Flow 15 blocked bi directionally between 1 and 2 until pressure at either port increases to meet the selected valve setting lifting the poppet from its seat and allowing relief flow to the opposite port The unique Oil Control poppet design provides consistent cracking pressures at both ports and enhanced stability at all flows and pressures Weight 0 551 Ibs 0 250 Kg Maximum difference for crack pressure in both direction 145 psi 10 bar bar Co o o 4 ce PRESSURE Ap N o o Adj press Press increase Standard setting range psi psi turn psi bar bar bar turn Q 5 l min 450 1450 196 1450 30 100 13 5 100 1450 3000 450 2900 100 210 31 200 Rev 0706 Page AA1 042 Comercial Andaluza de T cnicas y Suministros S L CATS S L
66. Bosch Group Cartridge Program Oil Control The Drive amp Control Company INDEX General Information Mechanical Data Solenoid Data Pressure Control Valve 32 Special Valves Check Valves 44 Counterbalance Valves Flow Control Valves Logic Elements Directional Valves Mechanically Operated Shuttle Valves Solenoid Valves Coils 101 Manifolds 103 Cavities 116 Prefered ltens 126 Cartridge Valves RC X BROC 127 Comercial Andaluza de T cnicas Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es Electric Drives Linear Motion and Rexroth and Controls Hydraulics Assembly Technologies Pneumatics Service Bosch Group Hyd raulic valves RE 64 020 B1 08 05 for mobile applications General Information Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es What you need to know about these Operating Instructions These Operating Instructions apply to Rexroth hydraulic valves for mobile applications and consist of the following three parts Part General Information RE 64 020 B1 Part Il Product specific Instructions Part Ill Technical Datasheet If you do not have all three parts please request the missing part from Bosch Rexroth AG Only if all the information contained in all parts of the three part Operating Instructio
67. ION 2 SPECIAL CAVITY Inches mm CAVITY 017 E Dimensions on page CT S 005 U 25 ORDERING PORTS WEIGHT CODE A B 0 441 0 441 65 CAVITY 021 E 31 ORDERING PORTS WEIGHT CODE A B 80 1 367 OC 10 09 017 G 3 4 0 620 1 367 FEATURES Standard manifolds in high strength aluminum MAX PRESSURE 3600 psi 250 bar for working pressures up to 3600 psi 250 bar Rev 07 06 MN2 S 001 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es MANIFOLDS SECTION 2 SPECIAL CAVITY CAVITY 019 Dimensions page CT S 005 U ORDERING PORTS WEIGHT CODE AE 0 331 0C 10 09 103 G 1 4 0 150 0 331 0C 10 09 054 G 3 8 0 150 CAVITY 004 Dimensions on page CT S 001 U ORDERING PORTS WEIGHT CODE Lbs Kg A B 2 646 0C 10 09 040 1 200 2 646 0C 10 09 041 G 1 1 4 1 200 CAVITY 081 E Dimensions on page CT S 005 U 14001 ORDERING PORTS WEIGHT CODE 50 OC 10 09 128 FEATURES Standard manifolds in high strength aluminum MAX PRESSURE 3600 psi 250 bar for working pressures up to 3600 psi 250 bar Rev 07 06 MN2 S 003 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro MANIFOLDS SECTION 2 ontr
68. LOW AND PRESSURE CONTROL ontrol WITH EXTERNAL PILOT COMMON CAVITY VLST 10A SIZE 10 04 84 01 X 85 Z Hex 16 Hex 4 51 9 11 ftlb 13 12 15 Nm Hex 1 06 Hex 27 7 8 14 UNF 2A dia 75 19 05 7 s TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 16 gpm 60 l min 2900 psi 200 bar Int leakage ave 45i 5 min 200 cm min Cavity CA 10A 3C see page CT A 002 U Inches Line bodies see page MN1 A mm External seal kit see page A11 011 When pressure at 1 rises above the selected spring bias pressure against the spool the valve shifts to allow flow from 1 to 2 Pilot pressure at 3 is additive to the spring Installation torque 30 35 ft Ib 41 47 Nm bias pressure The valve may be used in switching or compensation type applications Weight 0 265 lbs 0 120 Kg ADJUSTMENTS k Leakproof hex socket screw ES PRESSURE l min Cracking press Press increase Standard setting psi psi turn psi bar 5 5 04 4 20 00 115 15 8 15 Rev 0605 Page AA8 010 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es LOGIC ELEMENT FLOW AND PRESSURE CONTROL WITH EXTERNAL PILOT COMMON CAVITY VLST 16A SIZE 16 04 84 01 X 27 Z Hex 51 9 11 ftlb 13 12 15 Nm
69. M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro FLOW DIVIDER AND COMBINER ontrol COMMON CAVITY DRFN 10A SIZE 10 04 05 01 00 85 Z 1 06 Hex 27 TECHNICAL DATA Pressure min max 145 5000 psi 10 350 bar Port not used Range of rated total flow see table Z Division or combination ratio 50 50 Cavity CA 10A 4N see page CT A 004 U Inches Line bodies see MN1 A mm External seal kit see page A11 011 Input flow at 3 will be divided and output equally to 2 and 4 independent of system pressures Flow input at 2 and 4 will be combined and output at 3 Should either 2 Installation torque 30 35 ft lb 41 47 Nm or 4 become blocked in flow division mode approximately 5 of the input flow will be transmitted to the open port Weight 0 617 Ibs 0 280 Kg Slippage tolerance from theoretical divided flows 5 to 10 depending from inlet flow see diagram N B slippage is lowest toward upper limit of nominal range DIVISION SLIPPAGE PRESSURE gp l min RANGE OF TOTAL FLOW 02 0 26 0 79 1 3 l min 0 53 1 59 2 6 Imin 1 32 3 44 5 13 l min E 2 38 6 34 a 9 24 l min 25 3 70 9 78 14 37 I min 30 4 23 11 63 16 44 l min gpm 20 54 l min Rev 0605 Page 7 090 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 6
70. ON CAVITY veo si22 06s SIZE 0013 11 51 Y 00 ontrol 2 2 3 0 ft lb 3 4 Nm KROSS mum 553555555 Coil 58 356 A S gt N N q y 9 tg SS SX SJ INS Z Hex 94 28 8 37 6 ft Ib Hex 24 39 51 Nm lt 22 7 N OAL CLL 17 LLL 2 2 gt Y LAV SN TECHNICAL DATA Maximum Operating Pressure SIS BRERA ZA lt Ed cw x OOS 3000 psi 210 bar dia 62 615 87 Rated Flow gpm 10 l min CP 2ZZZZZZZZZZZZZZZRZZO Cavity Tooling CA 08A 3N page CT A 003 U dia 56 914 28 Line bodies page MN2 A Weight 0 286 Ibs 0 130 kg Port 1 can be pressurized but is not intended to be used as inlet port PRESSURE Ap Rev 06 05 gpm l min Fluids Temperatures Testing Conditions Seals Internal Leakage 2 3 at 210 bar with 46 cSt oil Internal Leakage 2 1 at 210 bar with 46 cSt oil Filtration better Minimum Voltage Required Coils must be separately Mounting Position Y Standard AL Knob Style Manual Override 25 um nominal or ordered page 7 01 040 page 7 01 040 Max 2 5 in min Max 9 8 in min Max 40 cm min Max 160 cm min page 7 01 050 90 of nominal page 1 71 042 unrestricted ORDERING OPTIONS DOO Z 2000 040404 AZ f I d Z 1 31 100 U Comercial Andaluza de T cnicas y
71. OOL 4 WAY 2 POSITION COMMON CAVITY vep si42 06ca SIZE 08 OD 14 40 58 Y 00 2 2 3 0 ft lb 3 4 Nm ontrol 05090000 SO Z S Coil S8 356 IN a 2222 SN 2222 Hex 94 28 8 37 6 ft Ib Hex 24 39 51 Nm LL LL lt LZ A SSS ON lt lt SK SOK UZNI TRSY r SS SS SS TECHNICAL DATA Maximum Operating Pressure AT LLL Lh 63 3000 psi 815 87 210 bar NC Rated Flow SO gpm 10 l min dia 56 214 28 ZZ7ZZZZZZZZZZZZZZzZZyz_Izzzzz Cavity Tooling CA 08A 4N page CT A 004 U PRESSURE Ap dia 5 12 7 op TAN gpm l min Line bodies Weight Fluids Temperatures Testing Conditions Seals Internal Leakage at 3000 psi 210 bar with 46 cSt oil Filtration better Minimum Voltage Required Coils must be separately Mounting Position 25 um nominal or ordered page MN2 A 0 286 lbs 0 130 kg page 7 01 040 page 7 01 040 Max 2 5 in min Max 40 cm min page 7 01 050 90 of nominal page 1 71 042 unrestricted ORDERING OPTIONS Standard AL Knob Style Manual Override Rev 06 05 1 41 050 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es
72. ORMALLY OPEN COMMON CAVITY VErsaa06NA SNSs SIZE 08 0D 15 06 18 Y 50 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil S8 356 A Hex 94 28 8 37 6 ft lb B Hex 24 39 51 Nm 3 4 16UNF 2A epi Pressure 2 Ol Fatigue Cycle Life at po TECHNICAL DATA 5000 psi 350 bar 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF _ dia 5 lt BO ume Cavity Tooling CA 08A 2N page CT A 001 U Line bodies page MN2 A Weight 0 286 Ibs 0 130 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 Filtration 25 um nominal or better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted ORDERING OPTIONS e RR Push Style Manual Override l min 1 Push and Twist Style Manual Override Rev 06 05 1 12B 060 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED EXTRA SPRING SPECIAL CAVITY VEI 8A 2A 09 NC S X NSS 017 E OD 15 05 17 Y 58 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil 58 356 Hex 1 26 39 8 48 7 ft lb Hex 32 54 66 Nm
73. PRESSURE me LLL Rev 0605 Page AA4 080 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es PILOT OPERATED CHECK PILOT TO OPEN COMMON CAVITY VSON 12A SIZE 12 04 33 07 X 57 Z Max pressure 5000 psi 350 bar Max flow 32 gpm 120 l min Pilot ratio 3 2 1 Cavity CA 12A 3C see page CT A 002 U Inches Line bodies see page mm External seal kit see page A11 011 When pressure at 2 rises above the spring bias pressure the poppet is pushed from its seat and flow is allowed from 2 to 1 The valve is normally closed checked from Installation torque 60 70 ft lb 81 95 Nm 1 to 2 When sufficient pilot pressure is present at port 3 the pilot piston acts to push the poppet from its seat and flow is allowed from 1 to 2 Precision machining and T 0 551 Ibs 0 250 Kg hardening processes allow virtually leak free performance in the checked condition O RING PILOT PISTON No O Ring With O Ring PRESSURE A l min me LLL Rev 0605 Page AA4 090 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro PILOT OPERATED CHECK PILOT TO OPEN ontrol COMMON CAVITY VSON 16A SIZE 16 04 33 08 X 27 Z Hex 1 26 1 5116 12 UN 2A
74. Rexro SOLENOID OPERATED VALVES entno SPOOL 4 WAY 3 POSITION COMMON CAVITY VED 81 43 06 ABT SIZE 08 OD 14 32 58 Y 00 2 2 3 0 ft Ib 3 4 Nm SSSSSSSSSSSSSSSSAY 7 S IN WG SSAAASSSSSSSSSSSSS SS WA S Coil S8 356 Ses sss Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm N S TECHNICAL DATA Maximum Operating Pressure ESOS RON DS NN zZZzzzz DNS NSS 3 4 16UNF 2A SO SOS ISS NANG a ESS 3000 psi 210 bar Rated Flow gpm 10 l min ZZZ2ZZZ2ZZZZZZZZZZZZZZZZA VILL LLP SIN ZZ 51222 LLZZZLLZLLLLLLLL aA 4 q 0 RIT SST Cavity Tooling CA 08A 4N page CT A 004 U ZZA ZZ 412 7 Line bodies page MN2 A Weight 0 397 Ibs 0 180 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage at 3000 psi Max 7 3 120 210 bar with 46 cSt oil in min cm min Filtration 25 um nominal or 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 Mounting Position unrestricted PRESSURE Ap gpm l min ORDERING OPTIONS Standard qua Rev 06 05 1 43 150 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES ontrol POPPET 2 WAY N
75. SECTION 1 ontrol COMMON CAVITY CAVITY DIMENSIONS mm ORDERING CODES gt Aluminium Steel B F G H L _ 4 414 CA 08A 3N 70 35 30 15 45 75 16 345 7 0330 05204 033008205 anos 70 35 30 15 45 75 18 345 7 033005206 033005207 L CA 10A 3N j IO O T j j 10 90 50 48 20 15 26 545 __ 105 0330 05232 0330 05233 CA 12A 3N CA 16A 3N Z y lt lt O Available on request Ports ISO 6149 and JIS B 2351 90 type 0 Rev 0605 Page MN1 A 003 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es STANDARD MANIFOLDS SECTION 1 COMMON CAVITY CAVITY DIMENSIONS p ORDERING CODES Aluminium Steel gt CA 08A 4N J LIBI 8 35 30 15 75 19 36 51 7 033005211 033008200 anos es 35 30 15 45 75 19 35 51 7 033005249 033005250 BEN NEN L LOL CA 10A 4N O O 19 so 45 1
76. Tamper resistant cap Installation torque 80 90 ft lb 108 122 Nm PRESSURE Special settings available Contact factory authorized representative for ordering code Rev 0605 Page AA5 050 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Flow Control Valves STVU 08A VRFB 10A VRFD 10 DRFN 10A ST C 06 ST C 10A ST C 12A ST C 16A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro NEEDLE RESTRICTOR FREE REVERSE FLOW ontrol COMMON CAVITY STVU 08A SIZE 08 04 01 02 X 56 00 Hex 94 Hex 24 3 4 16 UNF 2A Max pressure 5000 psi 350 bar Max flow 11 gpm 40 l min Cavity CA 08A 2N see page CT A 001 U Line bodies see page MN1 A Inches mm External seal kit see page A11 011 Installation torque 25 30 ft lb 34 41 Nm With flow from 2 to 1 the valve provides a fully adjustable orifice restriction Free flow is permitted from 1 to 2 regardless of valve adjustment by when pressure overcomes the spring bias of the valve s check function Weight 0 353 Ibs 0 160 Kg 5000 4000 3000 2000 4 6 8 10 10 20 30 2 gt 1 FLOW Q PRESSURE l min PRESSURE 10 20 122 FLOW Q Rev 0605 Page 7
77. ain common cavity R901106472 04 13 05 03 85 20 000 pilot operated sequence valve spool type external drain common cavity R901097730 04 93 06 03 85 10 000 pressure reducing pilot operated spool type common cavity R901104112 04 93 07 03 85 10 000 pressure reducing and relieving pilot operated spool type common cavity R901104118 04 95 04 03 85 02 00A pressure reducing and relieving direct acting spool type common cavity R901109740 04 95 04 03 85 04 00A pressure reducing and relieving direct acting spool type common cavity R901102333 04 95 04 03 85 08 00A pressure reducing and relieving direct acting spool type common cavity R901109742 OT F4 01 03 03 00 000 hose burst R901127828 OT F4 01 03 09 00 000 hose burst R931000021 OT F4 01 03 04 00 000 hose burst R901161819 OT F4 01 03 02 00 000 hose burst R931000017 0T U5 01 00 03 00 000 check poppet type R901087794 0T U5 01 00 02 00 000 check poppet type R901064101 04 33 05 00 85 00 000 pilot operated check common cavity R901106629 04 33 07 00 57 00 000 pilot operated check common cavity R901092653 04 33 08 00 27 00 000 pilot operated check common cavity R901106635 04 31 20 00 56 00 000 check poppet type 1 bar cracking common cavity R901007308 04 31 20 00 56 05 000 check poppet type 5 bar cracking common cavity R901106550 04 31 23 00 85 00 000 check poppet type 1 bar cracking common cavity R901106596 04 31 23 00 85 05 000 check poppet type 5 bar cracking common cavity R901106601 04 31
78. ana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES POPPET 2 WAY DOUBLE LOCK NORMALLY OPEN COMMON CAVITY VELSAZTOENASASS SIZE 08 OD 45 32 18 Y 50 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil S8 356 Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm TECHNICAL DATA Maximum Operating 3 4 16UNF 2A Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF 5000 psi 350 bar D USU gt Rated Flow 11 gpm 40 l min Cavity Tooling CA 08A 2N page CT A 001 U Line bodies page MN2 A Weight 0 286 Ibs 0 130 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted ORDERING OPTIONS e RR Push Style Manual Override l min 1 Push and Twist Style Manual Override Rev 06 05 1 14B 060 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY DOUBLE LOCK NORMALLY CLOSED COMMON CAVITY VEI 8A 2T 06 NC S NSS SIZE 08 OD 15 31 18 Y SO PATENT PENDING 2 2 3 0 ft lb 3 4 Nm C
79. aning with a high pressure cleaner Protective measure s safety instructions Depressurise the hydraulic system before starting maintenance work Relieve any accumulators of pressure Rectify leaks immediately Tanks installed above the valve being repaired must be emptied before work is started Allow hydraulic parts to cool before commencing maintenance work Wear protective clothing Work on electrical components only in the non powered state Switch electrical connections off before assembly and disassembly work starts All tasks that require product components to be dismantled must be performed only within the scope given in Part Product specific Instructions Shield the valve from the direct effect of high pressure water jets Handling pressure fluid without protection is hazardous to health Please observe the manufacturer s safety instructions and the relevant safety datasheets for the pressure fluid that you are using Serious damage to health or death may result if pressure fluid enters the blood stream or is swallowed Contact a physician immediately if pressure fluid has entered the blood stream or has been swallowed Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Risk of environmental pollution Danger zone Ancillary danger Protective measure s safety instructions Connections and Water or ground pollut
80. ated Flow 19 gom 70 l min Cavity Tooling 017 E page CT S 005 U Inches Line bodies page 2 5 mm L Weight 0 485 Ibs 0 220 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 Mounting Position unrestricted The only difference between this valve and the standard model is a spring placed between pilot section and poppet This design allows faster response times with very small flow or even virtually zero flow A pressure of approximately 58 psi 4 bar is gpm required to open the main poppet l min ORDERING OPTIONS Standard AL PRESSURE Ap l min Knob Style Manual Override Co VL S Rev 10 08 1 11B 465 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES entre POPPET 2 WAY NORMALLY OPEN COMMON CAVITY VEI BA 2A 10A NA S NSS_ SIZE 10 OD 15 06 36 50 PATENT PENDING 2 2 3 0 ft lb Coil S8 356 Hex 1 06 32 5 41 3 ft lb Hex 27 44 56 Nm TECHNICAL DATA Maximum Operating 5000 psi 350 bar Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 15 ON 1 s OFF Rated Flow 19 gom 70 l min 915
81. ble back up rings if both ports receive overtightening may cause valve failure high pressure IMPORTANT Continuous high frequency vibrations especially if combined with pulsating pressure may cause cartridge unscrewing and consequent O ring extrusion Please consult our Technical Department COIL INSTALLATION COIL WITH O RING SEATS 57 55 COIL WITHOUT O RING SEATS S8 356 It is recommended to follow these steps It is recommended to follow these steps e Insert 1st O Ring see drawing e Insert 1st O Ring See drawing e Insert coil e Insert coil e Insert 2nd O Ring see drawing e Tighten BY HAND coil retaining nut to the torque Tighten BY HAND coil retaining nut to the torque specified in the cartridge catalogue page The 2nd O specified in the cartridge catalogue page Ring is fixed inside the nut Example Example Nut u Nut u O Ring 2nd O Ring sP Coil e Coil w 1st O Ring pum 1st O Ring IMPORTANT O rings are the only protection against water infiltration between tube and coil which may lead in short time to coil failure The proper mounting of both O rings is therefore necessary to ensure normal life of coils when operating in presence of water ice moisture etc Oil Control cannot guara
82. dia 1 13 Max pressure 5000 psi 350 bar Max flow 53 gpm 200 l min Pilot ratio Cavity CA 16A 3C see page CT A 002 U Inches Line bodies see page MN1 A mm External seal kit see page A11 012 When pressure at 2 rises above the spring bias pressure the poppet is pushed from its seat and flow is allowed from 2 to 1 The valve is normally closed checked from Installation torque 80 90 ft Ib 108 122 Nm 1 to 2 When sufficient pilot pressure is present at port 3 the pilot piston acts to push the poppet from its seat and flow is allowed from 1 to 2 Precision machining and 0 706 Ibs 0 320 Kg hardening processes allow virtually leak free performance in the checked condition O RING PILOT PISTON No O Ring With O Ring PRESSURE Rev 0605 Page AA4 100 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es CHECK POPPET TYPE COMMON CAVITY VUCN 08A SIZE 08 04 31 20 00 56 Z Hex 24 lt Qi OC Gam 3 4 16 UNF 2A Z lt II Hu 4 VZzzz2222 dia 5 Max pressure 6000 psi 420 bar Max flow 13 50 l min Cavity CA 08A 2N see page CT A 001 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 25 30 ft lb 34 41 Nm When pressure at 1 rises above the spring bias pressure t
83. directional valve normally open extra spring both way special cavity 2 2 poppet directional valve normally closed extra spring both way special cavity 2 2 poppet directional valve normally open both way common cavity R901126872 R901126873 R901126892 R901113693 R901113705 R901091130 R934003080 R901113677 R901119220 R901080489 R901090947 R901090945 R901104409 R901119221 R901091139 OD 15 06 89 1A S0 001 0D 15 32 18 1A 50 000 OD 15 31 18 3A S0 000 OD 15 05 18 31 S0 000 OD 15 01 18 31 S0 000 OD 15 01 18 3M S0 000 OD 02 17 01 30 0C 000 2 2 poppet directional valve normally open both way common cavity 2 2 poppet directional valve normally open double lock both way common cavity 2 2 poppet directional valve normally closed double lock both way common cavity solenoid operated valves poppet 2 way normally closed common cavity 2 2 poppet directional valve normally closed one way common cavity solenoid operated valves poppet 2 way normally closed common cavity coil 24VDC Hirschmann R901091140 R901091171 R901082015 R901090953 R901090962 R901090966 R901083065 OD 02 17 01 30 0B 000 coil 12VDC Hirschmann R901090821 OD 02 17 01 30 0W 000 coil 110 V RAC R901087981 OD 02 17 01 30 0Z 000 OD 02 17 20 30 0C 000 coil 220 V RAC Hirschmann coil 24VDC Deutsch connector R901085466 R901094611 OD 02 17 20 30 0B 000 OC 10
84. e found in our publications RE 90 220 Mineral oil Based Pressure Fluids and RE 90 220 1 Hydraulic Fluids on Mineral Oil Basis for Axial Piston Units 4 2 Malfunctions due to contamination of pressure fluid Contaminants of the pressure fluid lead to malfunctions increased wear and a shorter service life of the hydraulic product This can have negative effects on the safety and reliability of the hydraulic product Therefore the maintenance tasks specified in the Operating Instructions of the hydraulic system shall be carried out at regular intervals and the utmost cleanliness is required during work on the hydraulic product Contamination of the pressure fluid can be caused by Wear during operation of the machine system metallic and non metallic abrasion Leaks of the hydraulic product Contaminants introduced during servicing repair The use of dirty unfiltered pressure fluid when the pressure fluid is changed Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 43 Topping up refilling When topping up refilling your hydraulic system make sure that you use pressure fluid of the same sort and type and from the same manufacturer If the fluid is heavily contaminated or prematurely aged then the system including the tank must be cleaned and flushed before refilling New pressure fluid must always be filtered in accordance with th
85. e required cleanliness class as it does not normally meet the required cleanliness class in the as supplied state Flush out lines and hoses before installation Use a filter unit to fill the pressure fluid tank Ensure that the filter element is clean Do not remove the filter strainers from filler necks or the filter element from filters before filling the pressure fluid tank The fineness of the filter shall correspond to the cleanliness class required by the overall system and if possible be even finer The filter unit used shall fulfil the requirements for functional safety and service life If possible fill the pressure fluid tank via a filling coupling if possible using a filter in the return line Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 5 Storage and longer standstills 5 1 Storage conditions Store the Rexroth valve only in a dry dust free atmosphere that is free of corrosive agents and vapours has a low moisture content and no large variations in temperature 5 2 Corrosion protection Rexroth valves are tested with mineral oil in the factory This oil protects sealed valves against internal corrosion Unpainted valves or those that only have a galvanic coating are not protected against corrosion Delays in bringing into use long shipping and storage times or long periods of non use can lead to rust formation in Rexroth valve
86. e the pressure setting flow is relieved to 3 until the setting is re attained n2 A e PRESSURE Ap 12 0 20 40 RELIEVING lt FLOW Q REDUCING l min OPTIONS Adj press Press increase Standard setting L E a psi bar Ordering code Description 35 140 48 100 70 280 88 200 11 04 28 002 Tamper resistant Special settings available Contact factory authorized representative for ordering code Rev 0607 Page AA2 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro PRESSURE REDUCING AND RELIEVING entre DIRECT ACTING SPOOL TYPE COMMON CAVITY VRPR 10A SIZE 10 04 95 04 X 85 Z Hex 1 06 Hex 27 Wins NN ZZ Z gt SS TECHNICAL DATA Max pressure 5000 psi 350 bar ZT Ss Max flow 8 gpm 30 l min Int leakage ave 3 in min 50 cm min Cavity CA 10A 3N see page CT A 003 U Line bodies see page MN1 A External seal kit see page A11 011 Initially flow passes freely from 2 to 1 When the pressure at 1 exceeds the pressure setting the valve acts to restrict input flow at 2 This increases the pressure drop through the valve and maintains consistent pressure at 1 The spring
87. e the spring bias pressure the check seat is pushed away from the piston and flow is allowed from 2 to 1 When load pressure at 1 rises above the pressure setting the direct acting differential area relief function is activated and flow is relieved from 1 to 2 With pilot pressure at 3 the pressure setting is reduced in proportion to the stated ratio of the valve until fully open with free flow from 1 to 2 The spring chamber is drained to 2 and any back pressure at 2 is additive to the pressure setting in all functions PRESSURE Adj press Press increase Standard setting range psi psi turn psi bar bar bar turn Q 5 pam EL m 70 210 50 200 1 140 350 159 350 mS Sm T 1 70 210 42 200 m 140 350 67 350 Rev 0605 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 32 gpm 120 l min Cavity CA 12A 3C see page CT A 002 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 60 70 ft lb 81 95 Nm Weight 0 860 Ibs 0 390 Kg Pressure setting at least 1 3 times the load induced pressure PILOT RATIO OPTIONS 11 04 23 002 Tamper resistant cap Special settings available Contact factory authorized representative for ordering code Page 5 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats e
88. elease override button To return to normal valve operation push override button turn counterclockwise and release AVAILABLE ON FOLLOWING MODELS e 2 way 2 position pilot operated normally open series 8l e 2 way 2 position direct acting poppet style normally open series 8l e 2 way 2 position direct acting double lock normally closed series 8l OPERATION Safety manual override has been designed to avoid accidental operation of the emergency device Manual override can be operated only screwing out the knob removing the coil and screwing the knob completely in again To return to normal valve operation it is necessary to turn out the knob and mount the coil again 7 01 030 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro TECHNICAL DATA ontrol HYDRAULIC FLUID GENERAL PROPERTIES Hydraulic fluid must have physical lubricating and chemical properties suitable for use in hydraulic systems such as for example MINERAL BASED HYDRAULIC OILS HL DIN 51524 Part 1 MINERAL BASED HYDRAULIC OILS DIN 51524 Part 2 VISCOSITY CLASS ISO 3448 DIN 51519 ISO viscosity class is expressed by ISO VG followed by one number representing the medium kinematic viscosity at 104 F 40 C in mm s or centiStokes cSt VISCOSITY KINEMATIC VISCOSITY Maxi Medi Mini iso veta 9 99 ISO VG 100 2560 FUNCTIONAL
89. enance tasks defined in the Operating Instructions Rexroth valves for which these Operating Instructions apply shall not be used in potentially explosive atmospheres Special Rexroth valves are available that can be used in potentially explosive atmospheres Pressure control valves without a type examination in accordance with the EU Pressure Equipment Directive must not be used as safety valves in safety related applications The nameplate must not be removed or painted over 3 3 Requirements for personnel duty of care 3 3 1 General requirements qualifications Rexroth valves must never be operated or maintained by persons under the influence of alcohol drugs or other medication which affect one s ability to react Persons under the age of 18 who are currently receiving instruction or training or are working under supervision may not work on Rexroth valves This does not apply to young persons of 16 or over if working on Rexroth valves is necessary in order for them to accomplish their training objective their protection is guaranteed by the supervision of an experienced competent person and they are allowed to use only tools materials and protective gear that preclude the risk of injury Specialist personnel are those who using their specialist training knowledge and experience as well as familiarity with the relevant conditions can recognise possible dangers and under take the necessary measures to eliminate possible
90. er concessions granted null and void Bosch Rexroth AG shall only be liable if the scope of delivery was shown to be defective Bosch Rexroth AG shall not be liable if a deficiency occurs that involves parts having been replaced by the customer with equivalent but not identical parts as specified by the manufacturer 2 2 Responsibilities of the operator user Users and operators of the Rexroth valves are responsible for the proper use of these valves Users and operators must ensure that the Rexroth valves are stored used operated and maintained only in accordance with the proper use as defined in these Operating Instructions Any maintenance tasks specified in these Operating Instructions must be carried out at the specified intervals AT WARNING Mineral oil based pressure fluid is hazardous to health and water it may also be flammable It may only be used if the relevant safety datasheet from the manufacturer is available and all the measures stipulated therein have been implemented The Operating Instructions supplied by Bosch Rexroth AG in all its parts and with all other relevant applicable documents contain safety related information that must be included by the system manufacturer user in the Operating Instructions to be written for the final product A wide range of dangers can arise from the combined actions of the Rexroth valve and the machine or system in which the valve is installed System manufacturers users or
91. erride Rev 09 05 1 12B 660 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED EXTRA SPRING SPECIAL CAVITY VELSA 2A 12NC SXNSS 021 E OD 15 05 21 Y 58 PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil S8 356 e Hex 1 50 59 0 73 8 ft lb Hex 38 80 100 Nm TECHNICAL DATA Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 15 ON 1 s OFF Rated Flow 39 gpm 150 l min dia 1 18 30 Cavity Tooling 021 E page CT S 006 U Line bodies page MN2 S Weight 0 772 lbs 0 350 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal bar Coils must be ordered separately page 1 71 042 Mounting Position unrestricted The only difference between this valve and the standard model is a spring placed between pilot section and poppet This design allows faster response times with very small flow or even virtually zero flow A pressure of approximately 44 psi 3 bar is gpm required to open the main poppet l min PRESSURE Ap _ ayv p g
92. f 8 2 9 8 ft 2 5 3 m from every direction Coils CANNOT BE PLUNGED INTO WATER OR REMAIN UNDER WATER IP67 MEANS WATER PROTECTION AGAINST 30 MINUTES IMMERSION AT 3 3 ft 1 m DEPTH IP69K MEANS WATER PROTECTION AGAINST e HIGH PRESSURE AND TEMPERATURE JETS Water at 1160 1450 psi 80 100 bar pressure and 167 185 F 75 85 C temperature sprayed from a distance of 3 9 5 9 in 100 150 mm from every direction PROTECTION THERMAL SHOCK DUNK TEST This test well known and commonly applied in the construction agricultural and mobile equipment markets includes several steps 1 Coil is continuously energized for 1 hour at nominal voltage ambient temperature 77 F 25 C or heated for 2 hours in oven at 221 F 105 C coil not energized 2 Coil is immediately immersed in water at 68 77 F 20 25 C for 30 minutes minimum depth 11 8 in 300 mm 3 Coil when still wet is tested for moisture ingression and dielectric breakdown with the Hypot test Using an instrument for testing dielectric strength 500 VDC is supplied between winding and external surface of the coil and current leakage is measured Current leakage must not exceed 100 micro amps 4 Complete cycle is repeated for 5 times minimum on a sample of 10 coils minimum All coils with DIN 43650 connector correctly mounted have IP65 protection 58 356 57 and 55 coils with integrated Deutsch DT04 2P connector have IP69K protection and have
93. he poppet is lifted and flow allowed from 1 to 2 The valve is closed checked from 2 to 1 Precision machining Weight 0 265 lbs 0 120 Kg and hardening processes allow virtually leak free performance in the checked condition PRESSURE 4 010 0605 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es CHECK POPPET TYPE COMMON CAVITY VUCN 10A SIZE 10 04 31 23 00 85 Z Hex 1 06 Hex 27 7 8 14 UNF 2A TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 21 gpm 80 l min Cavity CA 10A 2N see page CT A 001 U Line bodies see page MN1 A Inches External seal kit see page A11 011 mm Installation torque 30 35 ft lb 41 47 Nm When pressure at 1 rises above the spring bias pressure the poppet is lifted and flow U U U allowed from 1 to 2 The valve is closed checked from 2 to 1 Precision machining Weight 0 331 lbs 0 150 Kg and hardening processes allow virtually leak free performance in the checked condition PRESSURE Cracking pressure psi ar 2 Rev 0605 Page AA4 020 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro CHECK POPPET TYPE
94. icas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es STANDARD MANIFOLDS SECTION 1 COMMON CAVITY CAVITY DIMENSIONS je ORDERING CODES A Aluminium Steel Q 9 16 18 7 16 20 60 27 7 03 30 05 189 03 30 05 190 lt lt O 60 35 30 15 45 75 5 52 7 _ 3s L LLL Jj IA OO j om 75 40 35 15 56 10 24 42 7 033005247 023005218 75 4 91648 75 40 35 15 55 10 24 42 7 0330 05245 03 30 05246 x _ e1 2 70 5 023018197 ossnasier 1 5 16 12 7 16 20 18 5 39 03 30 05 198 03 30 05 199 CA 10A 3C CA 12A 3C CA 16A 3C ALII 110 100 45 25 75 125 21 51 11 03 30 0500 03 30 05201 7116 20 10 100 60 5 25 75 125 21 51 11 03 30 0822 03 30 05203 LOL A A I I 1 IO O pis lt gt lt O Available on request Ports ISO 6149 and JIS B 2351 90 type 0 Rev 0605 Page MN1 A 002 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro STANDARD MANIFOLDS
95. ing bias pressure against the spool U U the valve shifts to allow flow from 1 to 2 The differential pressure between 1 and 3 Installation torque 30 35 ft lb 41 47 Nm across an internal orifice is additive to the spring bias pressure Note that flow restricted by the internal orifice can be transmitted from 3 to 1 The valve may be Weight 0 265 Ibs 0 120 Kg used in switching or compensation type applications Standard internal 0 6 orifice PRESSURE Ap l min Cracking press Press increase Standard setting psi psi turn psi bar KESSE 04 Gos 4 20 X 00 Um 5 2 8 1 4 Rev 0606 Page AA8 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro LOGIC ELEMENT FLOW AND PRESSURE CONTROL WITH INTERNAL PILOT COMMON CAVITY VLSP 16A SIZE 16 04 84 03 X 27 Z Hex 51 9 11 ftlb 13 12 15 Nm Z 1 5 16 12 UN 2A 7 dia 1 13 TECHNICAL DATA Max pressure 5000 psi 350 bar Max flow 53 gpm 200 l min Int leakage ave 2200 psi a ar 12 in min 206 cm min Cavity CA 16A 3C see page CT A 002 U Line bodies
96. ion due to Use a collecting trough pressure lines pipes leakage Rectify leaks immediately and hoses Important Also see 2 2 Responsibilities of the operator user 3 5 Disposal Completely empty valve and dispose as scrap metal Important To completely empty means that the valve must be properly emptied so that no more pressure fluid can drip out The valve does not need to be cleaned when it is completely empty Collect residual pressure fluid and dispose of it in accordance with the instructions given in the safety datasheet of the pressure fluid Dispose of electronic products in accordance with the applicable regulations Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es 4 Pressure fluids 41 General information on pressure fluids The effectiveness of pressure fluid diminishes as it ages undergoes chemical changes Acids and resinous residues form that may cause moving parts inside the valves to stick The following factors accelerate the ageing process high temperatures oxygen in the pressure fluid air humidity water metallic catalysts high operating pressure contaminants Observe the following rules of thumb At pressure fluid temperatures gt 70 C the rate of ageing doubles for every 10 C Further information on mineral oil based pressure fluids also concerning Rexroth valves can b
97. is available on request The Rexroth valve must be used only the purpose specified in Part Technical Datasheet The connections operating conditions and performance data defined in these Operating Instructions must not be changed If you wish to use the Rexroth valve with connections operating conditions and performance data or for purposes other than those defined by Bosch Rexroth AG in these Operating Instructions you should contact Bosch Rexroth AG in advance The Rexroth valve must not be used with connections operating conditions and performance data or for purposes other than those defined in these Operating Instructions without the written agreement of Bosch Rexroth AG Rexroth valves may only be converted within the scope given in Part Product specific Instructions During setting up or maintenance work unless impractical the safety devices fitted by Bosch Rexroth AG must be present properly installed and in full working order They must not be relocated bypassed or rendered ineffective Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 3 2 Improper use Modifications and or conversions of a Rexroth valve are only permissible within the scope given in Part Product specific Instructions Tamperproof lead seals installed by Bosch Rexroth AG shall not be removed or damaged except when this is necessary in the course of maint
98. ivider and combiner common cavity R901096083 04 05 01 00 85 30 000 flow divider and combiner common cavity R901096086 04 05 01 00 85 40 000 flow divider and combiner common cavity R901096087 OD 21 01 03 56 00 000 cartridge restrictor common cavity R901109366 OD 21 01 03 36 00 000 cartridge restrictor common cavity R901109830 OD 21 01 04 36 00 000 cartridge restrictor common cavity R901109831 OD 21 01 03 75 00 000 cartridge common cavity R901109837 04 84 01 03 85 00 000 Logic Element adjustable 2 8 bar common cavity R901104079 04 84 01 03 27 00 000 Logic Element adjustable 4 12 bar common cavity R901109372 04 84 01 00 58 11 000 Logic Element fixed setting 11 5 bar common cavity R901109867 04 84 03 03 85 00 000 Logic Element adjustable 2 8 bar common cavity R901109375 04 84 03 03 27 00 000 Logic Element adjustable 4 12 bar common cavity R901109871 04 84 06 00 27 06 000 logic element pressure compensator combination type common cavity R901162013 04 77 22 00 85 05 000 directional spool type direct actig external pilot external vented common cavity R901109495 directional control valves hydraulic automatic switching spool 3 way 2 position cartridge 7101519159 style special cavity R979015064 directional control valves hydraulic automatic switching spool 3 way 2 position cartridge 008 style special cavity R979015065 directional control valves hydraulic automatic switching spool 3 way 2 position cartridge s
99. luza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 22 M16x1 5 516 5 H7 i i 15 1 m 310 05 10 05 84 M18x1 5 10 H9 Port 1 13 8 H9 General tolerances 0 3mm Rev 0905 61 min Cavity CA 10A 3N See page CT A 003 U Q o gt 0 32 SN d 247 D 7 8 14 UNF 2B A 16 ES 7 v N R04 450 dm lt T max Port 2 19 05 H8 32 01 2 18 max Port 1 M18x1 5 10 min Port 1 Sr 13 8 H9 10 05 Page CT S 003 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro ontrol SPECIAL CAVITIES 771 232 7 8 14 UNF 2B R 0 1 45 e le 11 Port 1 an 11555 lt 5 10 max Port 1 P 16 H8 869 870 01 19 min O158 Ey 30 M24x1 5 5 16 om pc Ay 16 Me NN B l R02 a e 6 qas eo L4 N _ L CN 4 a p 8 max Port 2 k uo e 2 8 5 H8 S 11 5 H8 Port 1 010 05 an 08 110 0
100. m 2 to 1 Precision machining Weight 0 595 Ibs 0 270 Kg and hardening processes allow virtually leak free performance in the checked condition PRESSURE gpm l min me Rev 0605 Page AA4 040 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Counterbalance Valves VBSN 08AA VBSN 10A VBSN 12A VBSN 16A Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es COUNTERBALANCE STANDARD GUIDED POPPET TYPE COMMON CAVITY VBSN 08AA SIZE 08 04 52 20 X 56 Z Hex 51 9 11 ft lb 13 12 15 Nm Hex 94 Hex 24 3 4 16 UNF 2A Ne NN S ZZ SANS US De N Ast lt lt lt a AIRIS S DJ VGL RAN Vea When pressure at 2 rises above the spring bias pressure the check seat is pushed away from the piston and flow is allowed from 2 to 1 When load pressure at 1 rises above the pressure setting the direct acting relief function is activated and flow is relieved from 1 to 2 With pilot pressure at 3 the pressure setting is reduced in proportion to the stated ratio of the valve until fully open with free flow from 1 to 2 The spring chamber is drained to 2 and any back pressure at 2 is additive to the
101. mercial cats es FLOW CONTROL 3 WAY PRESSURE COMPENSATED COMBINATION TYPE FULLY ADJUSTABLE COMMON CAVITY VRFD 10A SIZE 10 04 04 02 X 85 Z dia 1 18 a P 30 Hex 1 06 Hex 27 718 14 UNF 2A Inches mm A constant flow rate regardless of system pressures is established from 1 to 3 while a minimum pressure differential of 200 psi exists between the two ports Input flow supplied to 1 in excess of the regulated output at 3 is by passed to 2 Output flow can be varied from closed to the nominal maximum rating for the valve Flow from 3 to 1 is limited by the diameter of the selected control orifice and is not pressure compensated Flow from 2 to 1 is not permitted Port 2 pressurized Port 3 pressurized REGULATED FLOW psi ar 1000 2000 3000 4000 5000 70 140 210 280 350 PRESSURE Rev 0605 TECHNICAL DATA Pressure min max 200 5000 psi 14 350 bar Max inlet flow 16 60 l min Flow range see below Cavity CA 10A 3N see page CT A 003 U Line bodies see page MN1 A External seal kit see page A11 011 Installation torque 30 35 ft Ib 41 47 Nm Weight 0 573 lbs 0 260 Kg ADJUSTMENTS 40 Calibrated handknob Handknob REGULATED FLOW RANGE B 0 01 5 28 0 05 20 40 0 03 7 93 0 10 30 l min 7 060 Comercial Andaluza de T cnicas y Suministros S L CATS S L
102. ns is observed can safe operation of the Rexroth hydraulic valve be ensured Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Contents 1 General 4 1 1 Scope of application of these Operating Instructions 4 1 2 To assist your understanding of these Operating Instructions 4 1 3 Further important and applicable documents 4 2 Responsibilities 5 2 1 Liability and warranty 5 2 2 Responsibilities of the operator user 5 3 Important basic safety instructions 6 31 Proper use 6 3 2 Improper use 7 3 3 Requirements for personnel duty of care 7 3 4 Ancillary dangers and protective measures 9 3 5 Disposal 10 4 Pressure fluids 11 41 General information on pressure fluids 11 4 2 Malfunctions due to contamination of pressure fluid 11 4 3 Topping up refilling 12 5 Storage and longer standstills 13 5 1 Storage conditions 13 5 2 Corrosion protection 13 5 3 Ageing during storage and longer standstills 13 6 Assembly and bringing into first use 14 6 1 Before bringing into first use 14 6 2 Bringing into first use subsequent bringing into use 16 7 Maintenance 18 7 1 Definitions of terms 18 7 2 Safety during maintenance tasks 19 7 3 Inspection and servicing 20 7 4 Repair 20 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es 1 General 1 1 Scope of application of these Operating
103. ntation as an appendix to the Operating Instructions 11 Divide the functional circuit diagram into separate mini circuits that can each be started up succession 12 Read the functional circuit diagram and seek clarification of any unclear text or diagrams More information on the functioning of subassemblies is given in the Technical Datasheet 13 Establish into which position valves are to be switched or how valves are to be set 14 Put up any necessary directional prohibitive or informative signs and check whether the meaning of these signs is explained in the Operating Instructions 15 Follow this sequence for bringing into first use Pump circuit Parts of the control system e g pressure cut off and switchover open centre pressure reduction etc Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 6 2 Bringing into first use subsequent bringing into use gt Take suitable precautions when bringing into first use to maintain the required purity of the pressure fluid Make sure that the quality of the pressure fluid is not diminished by contaminants in the system Completely remove any oil residues left over from the factory test Remove any gummed oil which may have formed due to incorrect storage gt Connect all connection lines in accordance with the installation instructions provided by the manufacture
104. ntee any IP protection degree if both O rings are not properly mounted on coils Rev 06 05 7 01 045 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro TECHNICAL DATA CONTAMINATION FILTRATION _ ontrol GENERAL INFORMATION Manufactures and users of hydraulic equipment admit that contamination is the most likely cause of malfunction or failure in hydraulic systems and reduces security and reliability of components and systems Metal particles flowing throughout the circuit scratch moving surfaces so that contaminaton level if not controlled increases very rapidly It is strongly recommended to mantain contamination level at least at nominal values shown below choosing adequate filtration products FILTRATION RATIO BETAx Its the ratio between the number of particles before and after the filter with diameter larger than X micron TYPE OF SYSTEM TYPE OF VALVE um PROPORTIONAL VALVES 6 Systems components operating at HIGH PRESSURE gt 3600 psi 250 bar HIGH CYCLE APPLICATIONS 10 Sistems components with LOW dirt tolerance Systems components operating at MEDIUM PRESSURE up to 3600 psi 15 250 bar Systems components operating at LOW PRESSURE lt 1450 psi 100 bar LOW CYCLE APPLICATIONS Systems components with GOOD dirt tolerance Rev 06 05 Comercial Andaluza de T cnicas y Suministros S L
105. oil 58 356 L Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm 3 4 16UNF 2A TECHNICAL DATA A 2 C Maximum Operating 5000 psi 350 bar Pressure Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles dia 5 15 ON 1 s OFF T3 lt 127 B 1 Rated Flow 11 gpm 40 l min Inches Cavity Tooling CA 08A 2N page CT A 001 U mm Line bodies page MN2 A Weight 0 286 Ibs 0 130 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted gpm l min ORDERING OPTIONS Standard l min Knob Style Manual Override b Rev 02 07 1 13B 060 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es SOLENOID OPERATED VALVES POPPET 2 WAY NORMALLY CLOSED COMMON CAVITY VEI 8I 2A 06 NC S NSS SIZE 08 OD 15 05 18 Y SO PATENT PENDING 2 2 3 0 ft Ib 8 4 Nm Coil S8 356 Hex 94 28 8 37 6 ft lb Hex 24 39 51 Nm 3 4 16UNF 2A Maximum Operating Pressure 5000 psi 350 bar Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 1
106. ol SPECIAL CAVITY Inches mm CAVITY 017 E Dimensions on page CT S 005 U ORDERING PORTS WEIGHT CODE 1 984 B OC 10 09 074 0 900 1 984 OC 10 09 073 G 3 4 0 900 CAVITY 021 E Dimensions on page CT S 005 U 3 ORDERING PORTS IWEIGHT CODE 80 FEATURES MAX PRESSURE 6500 ps These manifolds can be supplied upon request 450 bar for working pressures up to 6500 psi 450 bar and for fatigue cycle applications Rev 05 05 MN2 S 002 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es Rexro MANIFOLDS SECTION 2 SPECIAL CAVITY Inches mm CAVITY 019 E Dimensions on page CT S 005 U ORDERING PORTS WEIGHT CODE m 0 992 OC 10 09 102 G 1 4 0 450 0 992 OC 10 09 101 G 3 8 0 450 004 Dimensions on page CT S 001 U ORDERING PORTS WEIGHT CODE A B G 1 14001 7 716 OC 10 09 122 3 500 7 716 OC 10 09 056 G 1 1 4 3500 081 Dimensions on page CT S 005 U ORDERING PORTS WEIGHT CODE 50 FEATURES MAX PRESSURE 6500 ps These manifolds can be supplied upon request 450 bar for working pressures up to 6500 psi 450 bar and for fatigue cycle applications Rev 05 05 MN2 S 004 U Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 6
107. ontaminants Make sure that cleaning agent does not get into the hydraulic system Use only sealing elements specified in Part Ill Technical Datasheet 6 1 Before bringing into first use 1 Check the delivery for completeness and transport damage 2 Check whether the seals are present for all connections and that they are in a perfect condition 3 Check that the Operating Instructions for the Rexroth valve are present and complete Contact us if the Operating Instructions are incomplete 4 Ifthe valve is to be painted prior to assembly then gt before painting protect all hydraulic connections from being covered in paint by fully inserting plastic screw plugs gt protect any fastening threads from being covered in paint by inserting a screw gt carefully mask the flange surfaces of the valves as well as the subplates and end plates before painting to prevent dirt and paint from entering gt mask plastic plugs of the electrical connections and make sure not to damage the plugs In any way A removable foil has been applied to the nameplate in the factory to protect them during painting When removing the plastic screw plugs ensure that paint splinters do not get into the valve 5 Mount the Rexroth valve gt Use the intended seal for each hydraulic connection gt Mount and fit the pipes to the Rexroth valve so that they are free of strain gt Tighten the fastening bolts evenly with the specified tightening to
108. operators must therefore ensure that the Rexroth valve is only installed if it is suitable without restrictions for the proposed application at the installation location Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 3 Important basic safety instructions 31 Proper use Rexroth valves have been designed and constructed for the control and regulation of energy and signals using a flow of oil The safety components integrated into the Rexroth valves satisfy at least Safety Category 1 in accordance with EN 954 1 However only by carefully observing these Operating Instructions can accidents be pre vented and problem free operation of your Rexroth valve be guaranteed Use the Rexroth valve only as described in these Operating Instructions and if it is stored installed operated and maintained In accordance with the technical data operating and ambient conditions as defined in these Operating Instructions The limiting values given in Part Ill Technical Datasheet must be observed Information on storage and longer standstills is given in 5 Storage and longer standstills Rexroth valves may only be operated if they are in perfect technical condition The Rexroth valve must be operated only with the pressure fluids intended for the purpose specified in Part Technical Datasheet Information on using the Rexroth valve with different pressure fluids
109. our energized at Nominal Ta 68 77 F 20 25 C Cold Coil Cold Coil Hot Coil Ta 68 77 F 20 25 C Nominal Voltage mme 8 d m _ os 2 j j Rev 06 05 1 71 042 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES entnel CONTINUOUS DUTY COILS ED 100 S8 356 SERIES CLASS H OD 02 17 X Y Z TECHNICAL DATA General coil information page 7 01 010 S8 DTL S8 DTV S8 ASV Weight 0 397 lbs 0 180 kg DEUTSCH DT04 2P L DEUTSCH DT04 2P V AMP SUPERSEAL V Encapsulating material IXEF Protection IP 69K DIN 40050 part 9 These coils have passed the THERMAL SHOCK DUNK TEST see page 7 01 010 HEAT INSULATION 356 F 180 86 140 30 60 F C Ambient temperature range Available on request Different Voltages Different connectors mounted on single lead Inlet voltage fluctuations must not exceed 10 of nominal voltage to obtain correct operation and long life of coils Inches _ mm DEUTSCH DT04 2P V Standard 0 3 mue supere Savas DG 22 30 DEUISCHDTMPL Bidirectional Diode DCony _ 22 3P oeursombroszey Bidirectional Diode DCony _ 32 3P AWPSUPERSEALY Bidirectional Diode DCony _ a oo F CC 1 hour energized at Nominal Ta 68 77 F 20 25
110. r of the connectors Danger due to pressure fluid escaping with a high pressure A DANGER Wear safety goggles and safety gloves Make sure that pipes and hoses are connected at all ports or that the ports are sealed with screw plugs Carry out a special check to make sure that the union nuts and flanges are correctly tightened at the pipe connections and flanges gt Set pressure and flow control valves pump regulator signalling elements such as pressure switches limit switches and temperature regulators to the settings and values defined in the sequential program see 6 7 Before bringing into first use Dangers due to malfunctions A DANGER Do not change the settings of valves with a safety function valves with a position switch or valves with preset electronics gt not remove the lead seals Damaged or removed lead seals indicate improper use of the hydraulic product gt Bleed the hydraulics valve pump motor line cylinder Bleed the hydraulics lines to consumers or measuring points at the highest point if possible Before bringing into use the valve must be filled with pressure fluid and the system in which the valve is installed must be completely bled Details on bleeding can be found in the Operating Instructions of the respective system Details on fine tuning can be found in the Operating Instructions of the respective system Comercial Andaluza de T cnicas y Suministros S L CATS S
111. ratures between 22 F 30 C and 212 F 100 C FLUOROCARBON FPM Viton and other compounds are available on request BACKUP RINGS LUBRIFLON PTFE SEAL KITS SEAL KITS include ALL EXTERNAL SEALS Internal seals of cartridge valves are not included since the customer is not allowed to disassemble cartridge valves Rev 06 05 ORDERING CODE CARTRIDGE VALVES Substitute OD with KD VALVES IN STANDARD MANIFOLD Same as cartridge KIT VALVES IN EMERGENCY MANIFOLD Substitute OE with KE EXAMPLES VALVE CODE OD 15 32 18 18 00 5 15 32 18 18 02 KD 15 32 18 18 00 OE 15 05 18 37 02 KE 15 05 18 37 02 SEAL KIT CODE VALVE CODE SEAL KIT CODE 7 01 040 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es TECHNICAL DATA CARTRIDGE INSTALLATION It is recommended to follow these steps e Inspect cavity for burrs or other machining irregularities e Inspect the cartridge to ensure that external which could damage seals during installation contaminant is present e Dip the cartridge in clean oil e Check that O ring and back up rings are intact and e Screw the cartridge in BY HAND until the O ring is met correctly positioned The O ring should be towards the then tighten to the torque specified in the cartridge higher pressure port if only one back up ring is present catalogue Do not exceed maximum torque or between dou
112. rcial cats es RELIEF PILOT OPERATED SPOOL TYPE EXTERNAL DRAIN COMMON CAVITY VSPY 10A SIZE 10 04 13 05 X 85 Z Hex 4 Hex 51 9 11 ft lb Hex 13 12 15 Nm 718 14 UNF 2A dia 69 TECHNICAL DATA Max pressure 6000 psi 420 bar Max flow 32 gpm 120 l min Int leakage ave 2200 psi oo 12 in min pm cm min Cavity CA 10A 3N see page CT A 003 U Line bodies see page MN1 A External seal kit see page A11 011 Flow is blocked from 1 to 2 until pressure increases to meet the selected valve setting lifting the conical pilot stage poppet from its seat This action exhausts oil Installation torque 30 35 ft lb 41 47 Nm above the main stage piston spool type allowing it to shift and provide relief flow through 2 to tank The spring chamber is drained to tank at 3 allowing a consistent relief setting independent of back pressure at 2 Weight 0 463 lbs 0 210 Kg PRESSURE Ap l min OPTIONS Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Description bar bar turn Q 5 l min 500 2000 696 1450 35 140 48 100 20 4000 1276 2906 70 280 88 200 140 420 140 350 Tamper resistant cap Special settings available Contact factory authorized
113. rque Only fasten ing materials specified in the Operating Instructions are to be used 6 Ensure that the interfaces of the system machine and the installation conditions provide for safe operation of the Rexroth valve If in doubt consult the people responsible for the overall system functional machine 7 Based on the operating instructions for the system or machine in which the Rexroth valve is to be installed check whether bringing the hydraulic system into use could lead to uncontrolled dangerous movements Where appropriate take into account the hazard analysis risk assessment for the system or machine Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es 8 Take the precautions appropriate to the anticipated dangers e g gt Ensure that the cylinder piston rod can move out without danger gt Use a hoist or other lifting device to additionally secure lifted loads 9 As part of bringing into first use check whether the electric motors and valve solenoids can be switched manually using the electrical controls of the system machine If they cannot be switched manually or they can but with difficulty you must provide a remote control g test boxes for Rexroth proportional valves for the internal function test of the hydraulic system 10 Draw up a sequential program for bringing into first use and store it with the technical docume
114. s Rexro COUNTERBALANCE STANDARD POPPET TYPE ontrol DIFFERENTIAL AREA COMMON CAVITY VBSN 16A SIZE 16 04 52 29 X 27 Z Hex 2 5 Hex 67 11 13 ft lb 17 15 18 Nm 1 42 Hex 36 dia 1 58 38 1 5 16 12 UN 2A JES PO SES TECHNICAL DATA 5 28 6 E 95 Max pressure 5000 psi 350 bar dia 1 Max flow 53 gpm 200 l min Cavity CA 16A 3C see page CT A 002 U Line bodies see page MN1 A Inches mm External seal kit see page A11 012 When pressure at 2 rises above the spring bias pressure the check seat is pushed away from the piston and flow is allowed from 2 to 1 When load pressure at 1 rises above the pressure setting the direct acting differential area relief function is Weight 1 808 Ibs 0 820 Kg activated and flow is relieved from 1 to 2 With pilot pressure at 3 the pressure setting is reduced in proportion to the stated ratio of the valve until fully open with Pressure setting at least 1 3 times the load induced free flow from 1 to 2 The spring chamber is drained to 2 and any back pressure at pressure 2 is additive to the pressure setting in all functions PILOT RATIO Hn Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Description bar bar turn Q 5 pam 1000 3000 Un 2900 70 210 200 140 350 108 350 B MEN 420 a 350
115. s Additional corrosion protection measures must be implemented to prevent this 53 Ageing during storage and longer standstills Long storage times or long periods of non use of Rexroth valves leads to damage of seals and plastic parts External seals of valves that have been stored for more than 12 months must be checked for damage before they are installed They must be replaced If necessary All externally acting seals must be replaced after a storage time or standstill period of 3 years Seal sets can be ordered from Bosch Rexroth AG Every time the unit is brought into use the valves must be checked that they are not leaking to the outside see 6 Assembly and bringing into first use lf there is a leakage the seals must be replaced Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 6 Assembly and bringing into first use Al CAUTION Risk of injury and damage Wear safety gloves to avoid being injured by sharp edges Assembling and bringing into first use shall only be done by an instructed authorised hydraulics expert who has the required specialist knowledge Pay attention to cleanliness Do not use cleaning wool or cloths containing fibres for cleaning Depending on the con dition of the system or machine cleaning with fibre free cloths may be sufficient Use suitable liquid cleaning agents to remove lubricants and other stronger c
116. see page External seal kit see page A11 012 When pressure at 1 rises above the selected spring bias pressure against the spool the valve shifts to allow flow from 1 to 2 The differential pressure between 1 and 3 across an internal orifice is additive to the spring bias pressure Note that flow restricted by the internal orifice can be transmitted from 3 to 1 The valve may be Weight 0 772 lbs 0 350 Kg used in switching or compensation type applications Standard internal orifice Installation torque 80 90 ft lb 108 122 Nm 0 6 mm PRESSURE Ap l min Cracking press Press increase Standard setting e n Us MERERI 5 ___ _ 60 20 115 15 00 YAA 12 O ooo 12 10 4 Page AA8 050 Rev 0606 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espa a Telf 34 952 24 61 37 www cats es comercial cats es LOGIC ELEMENT PRESSURE COMPENSATOR COMBINATION TYPE COMMON CAVITY VCSQ 16A SIZE 16 04 84 06 X 27 Z Hex 1 18 Hex 30 dia 1 5 D 38 1 5 16 12 UN 2A SS SS SS lt SS S SS Z T 22 dia 1 13 D 28 6 T 22 O p 4 dia 1 06 TIT Dc Y TECHNICAL DATA Max pressure 5000 psi 350 bar Max inlet flow 53 gpm 200 l min
117. ssure at 2 rises above the spring bias pressure the check seat is pushed away from the piston and flow is allowed from 2 to 1 When load pressure at 1 rises above the pressure setting the direct acting differential area relief function is Weight 0 441 Ibs 0 200 Kg activated and flow is relieved from 1 to 2 With pilot pressure at 3 the pressure setting is reduced in proportion to the stated ratio of the valve until fully open with Pressure setting at least 1 3 times the load induced free flow from 1 to 2 The spring chamber is drained to 2 and any back pressure at pressure 2 is additive to the pressure setting in all functions PRESSURE A l min Adj press Press increase Standard setting range psi psi turn psi bar Ordering code Description bar bar turn Q 5 l min 20 1000 3000 1958 2900 a 70 210 135 200 X 03 35 2000 5000 2842 5000 140 350 196 350 X 10 70 210 52 200 Tamper resistant cap 140 350 89 350 Rev 0605 Page AA5 030 Comercial Andaluza de T cnicas y Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es COUNTERBALANCE STANDARD POPPET TYPE DIFFERENTIAL AREA COMMON CAVITY VBSN 12A SIZE 12 04 52 28 X 57 Z Hex 16 Hex 4 Hex 51 9 11 ft lb 7 Hex 13 12 15 Nm Hex 1 26 Hex 32 1 1 16 12 UN 2A Inches mm When pressure at 2 rises abov
118. system attains the required service life strongly recommend the use of an inspection and servicing book in which all work specific to the system and the site and all inspection and servicing intervals should be defined and documented The product specific inspection and servicing plan for the Rexroth valve can be found in Part Product specific Operating Instructions 7 4 Repair All repairs of Rexroth valves must be carried out only by workshops authorised by Bosch Rexroth AG Bosch Rexroth AG Hydraulics Robert Bosch StraBe 2 71701 Schwieberdingen Germany Fax 49 0 711 811 1798 info brh stf boschrexroth de www boschrexroth de This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG may not be reproduced or given to third parties without its consent The data specified above only serve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The given information does not release the user from the obligation of own judgement and verification It must be remem bered that our products are subject to a natural process of wear and aging Comercial Andaluza de T cnicas Suministros S L CATS S L Malaga Espana Telf 34 952 24 61 37 www cats es comercial cats es TECHNICAL DATA ___________________ HYDRAULIC FLUID General proper
119. t vb gt s F s h SU Opening la 0 10 20 30 Mi l min Standard vee Knob Style Manual Override ge ORDERING OPTIONS Rev 02 07 1 11B 665 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro SOLENOID OPERATED VALVES entre POPPET 2 WAY NORMALLY OPEN COMMON CAVITY VEI 8A 2A 12A NA S NSS SIZE 12 OD 15 06 89 SO PATENT PENDING 2 2 3 0 ft lb 3 4 Nm Coil S8 356 Hex 1 26 39 8 48 7 ft lb Hex 32 54 66 Nm TECHNICAL DATA Maximum Operating Pressure 1 1 16 12UN 2A 5000 psi 350 bar Fatigue Cycle Life at 5000 psi 350 bar and 0 5 Hz 10 million cycles 1s ON 1 s OFF Rated Flow 39 gpm 150 l min Cavity Tooling CA 12A 2N page CT A 001 U Line bodies page MN1 A Weight 0 772 lbs 0 350 kg Fluids Temperatures page 7 01 040 Testing Conditions Seals page 7 01 040 Internal Leakage page 7 01 040 better page 7 01 050 Minimum Voltage Required 90 of nominal Coils must be ordered separately page 1 71 042 PRESSURE Ap Mounting Position unrestricted gpm l min ORDERING OPTIONS n Standard ALL Push otyle Manual Override l min 1C Push Twist Style Manual Override Rev 06 05 1 16B 660 U Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Esp
120. t HIGH PRESSURE gt 250 bar 3600 psi HIGH DUTY CYCLE APPLICATIONS Systems components with LOW dirt tolerance Systems components operating at MEDIUM HIGH PRESSURE Systems components moderately dirt tolerance Systems components operating at LOW PRESSURE lt 100 bar 1500 psi LOW DUTY CYCLE APPLICATIONS Systems components with GOOD dirt tolerance Table A OIL CONTROL FILTRATION RECOMMENDATIONS CONTAMINATION CLASS ACCORDING TO NOMINAL ABSOLUTE FILTRATION FILTRATION RATING 150 4572 micron gt 75 150 4406 NAS 1638 10 11 Rev 0605 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Table B Page A PD3 TECHNICAL DATA PRESSURE SETTING BROC valves are supplied pre set at the standard pressure setting shown by the relevant catalog sheet Whenever the application requires a re adjustment please ensure that the limits of the indicated pressure range are never exceeded SEALING OF VALVE ADJUSTERS plastic sealing caps are available for most cartridge valves The cartridges can be purchased Factory sealed INSTALLATION OF CARTRIDGE VALVES Procedure to be followed for correct installation of the cartridge valves in their cavities ensure that seals and back up rings are flawless and correctly installed check that both the cartridge and the cavity are clean without contamination dip the cartridge in
121. ties it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as for example MINERAL OIL BASED HYDRAULIC FLUIDS HL DIN 51524 part 1 MINERAL OIL BASED HYDRAULIC FLUIDS HLP DIN 51524 part 2 For use of environmentally acceptable fluids vegetable or polyglycol base please consult BROC Viscosity class according to ISO DIN it is expressed by the ISO VG number which indicates the average kinematic viscosity at 40 C 104 F 5 or centistokes cSt KINEMATIC VISCOSITY cSt VISCOSITY CLASS MAX at 0 C 32 F MED at 40 C 104 F MIN at 100 C 212 F ISO VG 10 90 10 2 4 ISO VG 22 300 22 4 1 ISO VG 32 420 32 5 ISO VG 46 780 46 6 1 ISO VG 68 1400 68 7 8 ISO VG 100 2560 100 9 9 Test conditions the main performance curves and specifications shown in this catalogue are obtained using mineral based fluid ISO VG 46 with a cleanliness class of 17 14 18 14 ISO 4406 8 9 NAS 1638 at a temperature of 30 40 C 86 104 F More detailed technical characteristics are available at BROC Fluid temperature range the valves are designed for fluids at a temperature between 30 C and 100 C 22 F and 212 F For temperatures outside this range consult BROC Internal leakage most BROC valves have a leak proof seat design but there are different families of valves each providing a different level of sealing depending on the type and
122. tyle special cavity R979015066 05 99 05 00 09 00 00A shuttle 05990500090000A X 04 94 05 00 56 00 000 shuttle common cavity R901161981 X OD 13 10 51 30 00 000 solenoid operated valves spool 3 way 2 position common cavity R901126871 OD 13 10 51 40 00 000 OD 13 11 51 30 000 OD 13 20 51 30 00 000 OD 14 40 58 30 00 000 OD 14 32 58 44 00 000 OD 15 06 18 1A S0 000 OD 15 05 18 3A S8 000 OD 15 06 17 1A S0 000 OD 15 05 17 3A S8 000 OD 15 06 36 1A S0 000 OD 15 05 36 3A S0 000 OD 15 05 36 3A S8 000 OD 15 06 21 1A S0 000 0D 15 05 21 3A 58 000 OD 15 06 89 1A S0 000 solenoid operated valves spool 3 way 2 position common cavity solenoid operated valves spool 3 way 2 position common cavity solenoid operated valves spool 3 way 2 position common cavity solenoid operated valves spool 4 way 2 position common cavity solenoid operated valves spool 4 way 3 position common cavity 2 2 poppet directional valve normally open both way common cavity 2 2 poppet directional valve normally closed extra spring both way common cavity 2 2 poppet directional valve normally open both way special cavity 2 2 poppet directional valve normally closed extra spring both way special cavity 2 2 poppet directional valve normally open both way common cavity 2 2 poppet directional valve normally closed both way common cavity solenoid operate valves poppet 2 way normally closed extra spring common cavity 2 2 poppet
123. uid Contamination class NAS 1638 expressed by one number representing the number of particles of different size ranges contained in 100 ml of fluid Rev 0306 Page A PD2 Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es Rexro TECHNICAL DATA CHART OF SEALING PROPERTIES ontrol VALVE TYPE HYDRAULIC FUNCTION see product index PRESSURE RELIEF Direct acting poppet type leak proof seat design Direct acting differential type leak proof seat design Direct acting poppet type FLOW MAX PRESSURE gpm psi OPERATION TYPE AVERAGE LEAKAGE l min bar Lp 9000 CONTINUOUS 5 10 drops min at 8076 of 3 30 350 standard pressure setting Z 20 35 11 93 5000 max 40 drops min 40 350 350 INTERMITTENT 5 53 5000 5 10 cm min 0 31 0 61 in min CONTINUOUS at 80 of standard pressure setting 20 200 350 2220 35 Pilot controlled spool type 40 6000 100 cm min 6 1 in min 150 420 CONTINUOUS at 90 of standard pressure setting CHECK VALVE Poppet type leak proof seat design 8 26 5000 CONTINUOUS 30 100 350 0 5 drops min leak proof seat design max 20 drops min 16 5000 60 350 INTERMITTENT PILOT ASSISTED COUNTERBALANCE 5 10 drops min at 80 of CONTINUOUS pressure setting max 40 drops min TYPE OF SYSTEM TYPE OF VALVE Systems components operating a
124. ymbols and understand function diagrams The personnel must possess knowledge of the function and construction of hydraulic elements in general and of the Rexroth valves to be maintained in particular See also 7 4 Repair For work on the electrics the following applies All work on electrical equipment may only be carried out by an authorised qualified elec trician or by instructed persons under the guidance and supervision of an authorised qualified electrician in accordance with the rules applicable to electrotechnical products For work on the software the following applies Modifications of the software may only be carried out by bodies authorised to do so by Bosch Rexroth AG Comercial Andaluza de T cnicas y Suministros S L CATS S L M laga Espana Telf 34 952 24 61 37 www cats es comercial cats es 34 Ancillary dangers and protective measures s DANGER Danger zone Connections and pressure lines pipes and hoses Surfaces of comp onents and pressure lines Electrical components Ancillary danger Risk of injury or loss of life from sprayed pressure fluid under high pressure during maintenance work There is a health hazard if escaping pressure fluid comes into contact with the skin This is a particular risk if the tank is at a higher level during repair work Risk of burning due to high surface temperatures Electric shock Failure caused by excessive moisture entry following cle

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