User`s Manual - Northeast Mast Climbers
Contents
1. CON O OB 7 Keyswitch buffer In position 1 the platform can be raised out of the buffer 8 Horn When this button is pressed a horn will sound The following components are mounted in the control box the main switch the safety relay thecontrol relay thetransformer the automatic fuses MS 5000 9095 050A CONTROL COMPONENTS 5 3 CONTROL COMPONENTS MS 5000 9095 050A ASSEMBLY AND ANCHORING 6 ASSEMBLY AND ANCHORING This chapter describes the assembling and anchoring of the mast climbing work platform The definition of left and right in relation to positioning is the following Left hand Viewed from the step side the machine is fitted to the left hand side Right hand Viewed from the step side the machine is fitted to the right hand side RAR A A Fig 6 1 Position machine If assembly work must be interrupted this must be done in such a way that N when the work is restarted it is clear what stage had been reached when work was stopped For this reason always complete a part of the assembly for example assemble collect or secure all the components for a connection complete a ground support or completely assemble an anchor before stopping work Only components marked as 5 L resp 5 R may be mounted chassis platform mast elements and platform elements While the mast is being erected no more than two persons may be on the platform so that no more than 75 of the2. 4 x 25 mm2 4x 0 089 in gt building site 97 ft to machine Ma 4x 35 mm2 4 x 0 054 in 4 x 35 mm2 4 x 0 054 in2 up to 60m 4x 10 mm 4 x 0 016 in 4x 10 mm2 4 x 0 016 in 5x6 mm 5 0 010 ir 197 ft 0 90 kg m 0 60 lb ft 0 90 kg m 0 60 Ib ft 0 64 kg m 0 43 Ib ft E DE up to 100m 4x 16 mm2 4 x 0 025 in 4x 16 mm2 4 x 0 025 in 5 x6 mm2 5 x 0 010 ir 329ft 1 25 kg m 0 84 Ib ft 1 25 kg m 0 84 Ib ft 0 64 kg m 0 43 Ib ft upto1sOm 5 x 10 mm2 5 x 0 016 ir 492 ft 1 11 kg m 0 74 Ib ft up to 60m 4x6mm 4x 0 010 in 4x6mm2 4x0010in2 197 ft 0 51 kg m 0 34 Ib ft 0 51 kg m 0 34 Ib ft Machine cable up to 100m 4x 10 mm 4 x 0 016 in 4x 10 mm 4 x 0 016 i 329ft 0 90 kg m 0 60 Ib ft 0 90 kg m 0 60 Ib ft V gt 230 Vac up to 150m 4x 16 mm 4 x 0 025 in 4x 16 mm 4 x 0 025 in 492 ft 1 25 kg m 0 84 Ib ft 1 25 kg m 0 84 Ib ft Single phase outlet 120V 16A 230V 16A 230V 16A 1 4 MS 5000 9095 050A TECHNICAL DETAILS 1 3 Chassis Dimension A 6880 mm 270 9 in Dimension B 5630 mm 221 7 in Dimension C 6878 mm 270 8 in Dimension D 1710 mm 67 3 in Dimension E 2320 mm 91 3 in Dimension F 2040 2810 mm 80 3 110 6 in Dimension G 668 968 mm 26 3 38 1 in Dimension H 490 605 mm 19 3 23 8 in Weight 1480 kg 3256 Ib Tyre pressure
3. 0 Mastheight above last anchor 0 ast anchor m anchor distance 8m 59 59 79 40 119 30 159 27 Mastheight above anchordistance 6m 7 2 72 87 43 11 8 29 149 25 last anchor 1 2 anchor distance anchor distance 8m 67 67 88 44 133 33 179 0 Ratios may be linear interpolated Ratio A B 0 5 2 3 F1 F2 F1 F2 F1 F2 F1 F2 bf lof bf bf bf lof lof bf anchor distance 19 7 ft 1375 1375 1600 810 2070 520 2745 0 Mastheight above last anchor 0m anchor distance 26 2 ft 1330 1330 1780 900 2680 675 3580 0 anchor distance 19 7 ft 1620 1620 1960 970 2655 655 2255 565 Mastheight above last anchor 1 2 anchor distance anchor distance 26 2 ft 1510 1510 1980 990 2995 745 4030 5 Ratios may be linear interpolated MS 5000 9095 050A 2 COMPONENT DESCRIPTION 2 1 General description The basic set of the mast climbing work platform with rack and pinion drive consists of the following 5 main parts drive masts platform fences chassis control system The platform moves along the mast with the aid of Nylontron rollers The motors are fitted with centrifugal brakes which retard the platform if the speed of descent is exceeded The platform is driven up and down the mast by means of two electric motors acting through a differential gea
4. 1 Fig 4 1 Fig 4 2 Fig 5 1 Fig 5 2 Fig 6 1 Fig 6 2 Fig 6 3 Fig 6 4 Fig 6 5 Fig 6 6 Fig 6 7 Fig 6 8 Fig 6 9 Fig 6 10 Fig 6 11 Fig 6 12 Fig 6 13 Fig 6 14 Fig 6 15 Fig 6 16 Fig 6 17 Fig 9 2 Dimensions Platform components Mast element Fence posts Chassis Maximum load Anchor forces Basic set MS 5000 Transport MS 5000 Locking pin outrigger chassis Platform power supply socket Control box Position machine Ground support chassis Distance to the facade Locking pin outrigger chassis Lower striker plate Securing platform elements Locking pin step Securing platform posts and fences Power supply socket Main switch Control buttons Proximity switch Mast element with mechanical end stop Mast cover Anchor Outrigger platform extension Anchor ramp Lightning protection Main switch Emergency push button Brake lever platform Push buttons control box Brake lever platform Brake lever platform Locking pin outrigger Locking pin outrigger chassis Motorbrake Motorbrake MS 5000 9095 050A x 010101 f QO D ND gt 4 NMN 6 6 6 6 6 7 6 7 6 8 6 8 6 9 6 9 6 11 6 13 6 13 6 13 7 2 7 3 7 4 8 1 8 2 8 2 9 4 9 6 CONTENTS VII EC DECLARATION OF CONFORMITY EC declaration of conformity for machines pursuant to Annex Ila of the Machine Directives 89 392 EEC We HEK Manufacturing bv Westelbeersedijk 18 5091 SM Middelbeers The Netherlands hereby
5. 11 A and keep it pushed in 2 Press the push button UP fig 6 11 B The mast climbing work platform is raised and lowered by pressing the UP and DOWN push buttons When the push button is released the mast climbing work platform stops In addition an emergency stop push button is provided When this button is pushed the power of the motors will be shut off Check that the proximity switch is mounted See fig 6 12 Load the platform with mast elements Using a fork lift truck or crane if neccesasary Ensure that the maximum loading permitted during assembly is not exceeded Stand on the platform and place a mast element on the last element assembled using the crane if required Secure the mast element with four bolts washers and nuts Tighten the bolts with a torque wrench to the specified torque See chapter 1 If a crane is available on the building site the mast can be more quickly assembled Up to four mast elements can be assembled on the ground and then raised into position with the crane Fig 6 11 Control buttons Fig 6 12 Proximity switch MS 5000 9095 050A ASSEMBLY AND ANCHORING 8 Mount the first anchor See section 6 5 Raise the platform towards the top of the mast element and repeat the procedure until another element must be assembled Plan the procedure so that when an anchor must be fitted the loading of material and mast elements is a minimum Ensure that an
6. correct torque loading Adjust the stretchers so that the mast is vertical and equidistant from the building Tighten the locking nuts 4 on the stretcher arrangement Fig 6 15 Anchor MS 5000 9095 050A 6 11 ASSEMBLY AND ANCHORING ox 6 6 Adjusting the platform width The width of the platform can be adjusted to the shape of the building As standard an extension of 1 metre is possible In addition there is a possibility to position the extension 46 cm 18 1 in lower Adaptor tubes must then be mounted at the height of the motors and the mast In case work must carry out behind the mast an anchor ramp must be mounted The planks used for adjusting the platform must in every case AN be secured in every direction The platform widening and the mast anchors must not come into contact when the platform is raised and lowered A fence height 1 10 m 43 3 in N completely surrounding the platform is compulsory If the distance between the platform and the facade is 0 3 m 0 5 m 11 8 in 19 7 in a fence with a height of 0 7 m 27 6 in can be used If the distance between the platform and the facade is less than 0 3 m 11 8 in a fence is not compulsory but in this case a kick board with an height of 0 15m 5 9 in must be fitted 6 12 MS 5000 9095 050A The platform extension must be fabricated from a non slip easily cleaned material The extension must be self draining The width o
7. gap a is readjusted as security can be adversely affected Re fit the fan and secure it to the shaft Mount the fan cover and the brake release mechanism MS 5000 9095 050A 10 MALFUNCTION ANALYSIS MALFUNCTION ANALYSIS The control box on the platform has an information panel This information panel consists of a display on which fault codes appear in the event of a malfunction An explanatory list of fault codes is attached to the control box as an aid to rapid and efficient fault repair The following table gives an indication of the methods to be employed in the event of a malfunction Code Description Malfunction Solution Platform loading too high Reduce loading 01 Motor ee Voltage too low Consult an electrician thermal overload Motor stalled Consult an electrician Set main switch in the other 02 Phaseguard relay Main switch incorrect position Positions tine THRIIHHEHOTIB not corrected consult an electrician 03 Emergency SIOR Pushbutton depressed Rotate pushbutton to release pushbutton 04 Limiting switch bottom E Ma NnS ALMAE Consult an electrician downward 05 06 Limiting switch top Theme NaS DHRUDDD TE I Consult an electrician upwards 07 Others Depending of erection others Consult an engineer Gate is open Close the gate 08 Gate other Connector not in socket Plug connector into socket Switch defective or sticking Check the sw
8. listed at C Perform all inspections as described in the appendix Checklist mast climbing work platform type B 9 2 MS 5000 9095 050A MAINTENANCE E Biennial maintenance Change the oil in the platform reduction gearbox Lubricant specification for Stephan motors ISO Viscosity class ISO VG 220 Aral BMB Shell Macoma W71 Esso Vartan 220 Perform the activities listed at D Maintenance during storage of the machine Inspect the machine in its entirety Check all vital parts and replace any which have become damaged Clean and grease the rack and pinion drive Inspect the mast elements with the racks and check that all separate connection pieces are in order Check the lowest mast bolts for corrosion and replace them if necessary Cover the basic machine with a tarpaulin in every case cover the control boxes and the limit switches Screw out the jack of the chassis so that it does not rest on its wheels For long term storage consult your dealer MS 5000 9095 050A 9 3 MAINTENANCE ox 9 3 The motor brake 23456 7 8 9 The motor has a built in electromagnetic brake This brake functions according to the normally ON principle that is when the motor has no power supply the brake is active and the motor shaft will be braked n 0 rev min The braking effect is achieved by friction between several discs and the brake must be used dry not greased 9 3 1 Operation The brake mechanism
9. supply connection must be placed as close to the mast climbing work platform as possible so as to reduce the voltage drop to a minimum If the voltage reduction is too great the machine may not function correctly 6 2 MS 5000 9095 050A 6 2 Ground support A The ground support and the soil must meet the following requirements The machine must always have a support underneath the jacks Ensure that the forces are spread over as large an area as possible The soil must be able to withstand a ground pressure of at least 2 kg cm 30 Ib in If this requirement is not met soil improvement must be carried out such that the ground satisfies this minimum requirement The ground support must be flat and centrally loaded with a minimum ground support of 400x400 mm 15 7 x 15 7 in See fig 6 2 The ground support must be able to withstand a pressure of at least 20 kg cm 300 Ib in The platform must be supported with suitable ground support placed under the extended outriggers on the chassis see fig 6 2 If the height of the mast exceeds 20 metres 65 6 ft ground support must also be placed under the mast The ground support must be durable and of such a quality that the load can be transferred without plastic deformation f the machine is installed on a concrete foundation or on a hard road surface the installation must be provided with wooden packing to prevent slipping ASSEMBLY AND AN
10. used at heights above 2 metres 3 2 Safety prior to use The chassis must be effectively supported The working area around the machine must be free from obstacles The machine must be securely anchored at the specified intervals 3 3 Safety in use A A At wind speeds above 12 5 m s 41 ft s 6 Beaufort by a freestanding machine or 15 7 m s 51 5 ft s 7 Beaufort by an anchored machine the machine must not be used and the platform must be set in the lowest position There must be no obstructions in the path of the machine MS 5000 9095 050 A gt Pi gt bL gt SAFETY During use no person should stand under the machine While a mast element is being mounted an anchor is being fitted or while maintenance activities are being carried out the emergency stop must be active Material must never extend beyond the outer limits of the platform Items which may roll must be properly secured Materials must never be stacked against the fencing If work must be carried on close to high voltage cables a minimum safety distance of 15 m 49 2 ft must be maintained When materials and or tools with a large surface area will be used contact your mast climbing work platform supplier in connection with wind sensitivity When electrical storms are expected work on the platform must be stopped in time to avoid the danger of lightening strikes The power supply must be switched off and t
11. 5 bar 72 psi Fig 1 4 Chassis MS 5000 9095 050A TECHNICAL DETAILS ox 1 4 Platform construction and loading diagram On any platform element no more than one platform element of 150 and one platform element of 175 may be attached The permitted loading situations is described in sections 1 4 1 The payload must be equal distributed on the platform 1 4 1 Maximum loading 12100 Lbs 5500 Kg 27 ft 10 5 in 11000 Lbs 5000 Kg 1430 Lbs 8140 Lbs 1430 Lbs 650 kg 3700 kg 650 kg 27 ft 10 5 in 1 75 m 8 5m 1 75m 9900 Lbs 4500 Kg 800 Lbs 990 Lbs 400 kg 450 kg 990 Lbs 800 Lbs 6160 Lbs 450 kg 400 kg 2800 kg 27 t 105 in Fig 1 5 Maximum load 1 6 MS 5000 9095 050A TECHNICAL DETAILS 1 5 Anchor forces Torque scaffold coupling 50 Nm 36 9 lb ft The anchor forces are given on page 1 8 A Distance mast to facade lt 1 m 3 3 ft B Distance between the anchor points on the facade F1 Anchor force to its fixation at the facade perpendicular F2 Anchor force to its fixation at the facade parallel Fig 1 6 Anchor forces MS 5000 9095 050A 1 7 TECHNICAL DETAILS Ratio A B 0 5 2 3 F1 F2 F2 F1 F2 F2 kN KN KN kN KN KN kN kN anchor distance 6 m 6 1 6 1 7 1 36 92 23 12 2 2
12. 6 e e Lengthwise post 47 0 x 1 8x 4 7 7 0 Gate side post 47 6 x 4 3 x 4 7 7 5 End side post 49 0 x 4 6 9 8 8 Meaning of the letters page 2 1 A Platform element 150 E Endfence End side post B Platform element 175 F Gate J Mastelement 150 C Plug in fence 175 G Lengthwise post D H Plug in fence 150 Gate side post MS 5000 9095 050A TECHNICAL DETAILS 1 2 Electrical installation MS5000 MS5000 MS5000 Platform type 220V 60 Hz 220V 50 Hz 400V 50 Hz Supply voltage 208 240 V 208 240 V 380 420 V Number of motors 2 2 2 Rated power 2 x 4 kW 2 4 kW 2 x 4 kW Maximum starting current 240A 240A 100A Nominal current 35 A 35A 20A Nominal power consumption 16 kVA 16 kVA 16 kVA Phases 3 Pe 3 Pe 3 N Pe Fuse at building site slow 63 A 63 A 32A Control voltage 42 Vac 42 Vac 42 Vac up to 40m 4 y 25 mm2 4 x 0 039 in 4x 25 mm2 4 x 0 039 in 5x 10 mm 5 x 0 016 in Power supply 131 ft cable under up to 60m all conditions p 197 ft 4 x 35 mm 4 x 0 054 in 4x 35 mm2 4 x 0 054 in 5 x 16 mm2 5 0 025 in building site t hi a aening x ed 4 x 50 mm2 4 x 0 078 in 4x 50 mm2 4 x 0 078 in 5x 25 mm2 5 x 0 039 in Power supply P oe 4x 16 mm2 4 x 0 025 in 4x 16 mm2 4 x 0 025 in cable t V gt 230 Vac UP 10 00m 4 x 25 mme 4x 0 089 in
13. CHORING Fig 6 2 Ground support chassis MS 5000 9095 050A 6 3 ASSEMBLY AND ANCHORING 6 3 Positioning the mast climbing work platform general A A A fence height 1 10 m 43 3 in completely surrounding the platform is compulsory If the distance between the platform and the facade is 0 3 m 0 5 m 11 8 in 19 7 in a fence with a height of 0 7 m 27 6 in can be used If the distance between the platform and the facade is less than 0 3 m 11 8 in a fence is not compulsory but in this case a kick board with an height of 0 15m 5 9 in must be fitted Wheels of the chassis should not have a bearing function while assembly and operating the platform Distance to the facade with standard anchoring A 726 916 mm 28 6 36 1 in B 526 716 mm 20 7 28 2 in C 200 mm 7 9 in There are two ways in which the mast climbing work platform can be placed freestanding on chassis anchored on chassis 6 4 Fig 6 3 Distance to the facade MS 5000 9095 050A ASSEMBLY AND ANCHORING 6 3 1 Positioning the mast climbing work platform 1 Position the chassis parallel to the wall 2 When the construction is to be free standing the outriggers must be fully extended and secured in position For an anchored construction it is possible to leave the outriggers in the retracted position In this situation the outriggers must be properly secured and the first anchor must be placed at a hei
14. GENCY When this push button is pressed the platform is locked Fig 7 4 Push buttons control box 7 6 Operation in an emergency situation In an emergency for example in the event of a power failure the platform can always be lowered Using the malfunction analysis in chapter 10 try to solve the problem If the problem can not be solved it is possible to make a emergency descent in the following way 1 Openthe trap door in the platform 2 Each motor is provided with a lever with which the motor brake can be released A Fig 7 5 3 Whenthese levers are operated the platform will begin to descend Fig 7 5 Brake lever platform 7 4 MS 5000 9095 050A nx OPERATION The speed of descent will be limited by the centrifugal brake After a maximum descent of 5 N metres 16 4 ft stop the platform for 2 minutes in order to avoid the centrifugal brakes becoming overheated which will result in their working less efficiently MS 5000 9095 050A 7 5 OPERATION MS 5000 9095 050A 8 m e gt gt gt lt gt DISASSEMBLY AND TRANSPORT DISASSEMBLY AND TRANSPORT Ensure that the maximum loading allowed during assembly is not exceeded In winds of strenghts above 6 Beaufort 12 5 m s 41 ft s the machine may not be disassembled Never remove any intermediate anchor Never remove an uppermost anchor unless the mast above the anchor is disassembled and the p
15. L resp 5 R marked components only chassis platform mast elements and platform elements 1 4 General Description MS 5000 Platform length A 8 5 15m 27 9 42 2 ft Platform width 1 5 2 5m 4 9 8 2 ft Min platform height 1 25 m 4 1 ft Distance between mast centres B 6 9 m 22 3 ft Max anchor distance 6 8m 19 7 26 2 ft Height of first anchor 8m 26 2 ft Distance between cable guides 6m 19 7 ft Max mastheight free standing C 8m 26 2 ft Max mastheight anchored C 100 m 328 ft Max mastheight above last anchor Om 0 ft Mast type DRK500 Max number of persons Platform speed 50 Hz machine 5 0 m min 16 4 ft min Platform speed 60 Hz machine 5 2 m min 17 1 ft min Loading capacity see section 1 4 Noise level lt 70 dB Maximum wind force during erection 12 5 m s 6 Beaufort 41 ft s 6 Beaufort Maximum wind force during use freestanding 12 5 m s 6 Beaufort 41 ft s 6 Beaufort Maximum wind force during use anchored 15 7 m s 7 Beaufort 51 5 ft s 7 Beaufort MS 5000 9095 050A TECHNICAL DETAILS Platform components Fig 1 1 Fig 1 3 Fence posts Fig 1 2 Mast element MS 5000 9095 050A 1 2 TECHNICAL DETAILS weight No of bolt dim amp torque Part Ixbxh mm kg bolts quality
16. Nm other Max platform dd 8500x2350x1920 4500 gt extension fa ade side 1000 mm Mast element 150 1508 x 570 x 565 86 4 M16x150 50 Module 8 qual 8 8 Max platform Platform element 150 1500 x 1500 x 500 198 extension fa ade side 1000 mm Max platform Platform element 175 1750 x 1500 x 500 205 extension fa ade side 1000 mm Plug in fence 150 1425 x 30 x 1080 16 2 gt gt Plug in fence 175 1605 x 30 x 1080 18 2 gt gt End fence 3000 x 30 x 1080 32 0 ge am gt Gate 1605 x 30 x 1080 17 1 Lengthwise post 1195 x 45 x 120 3 2 gt gt Gate side post 1210 x 110 x 120 3 4 mm End side post 1245 x 118 x 100 4 0 gt gt weight No of bolt dim amp torque Part b xh in Ib bolts quality Ib ft other Max platform i Iei E 334 6x92 5x75 6 9900 m extension facade side 39 4 inch M16 x 5 9 Mast element 150 59 4 x 22 4 x 22 2 189 4 in qual 8 8 111 Module 8 Max platform Platform element 150 59 1 x 59 1 x 19 7 436 extension facade side 39 4 inch Max platform Platform element 175 68 9 x 59 1 x 19 7 451 extension fa ade side 39 4 inch Plug in fence 150 56 1 x 1 2 x 42 5 35 6 Plug in fence 175 63 2 x 1 2 x 42 5 40 0 End fence 118 1 x 1 2 x 42 5 70 4 Gate 63 2 x 1 2 x 42 5 37
17. The chassis can be moved behind a vehicle The maximum speed at which the chassis may be towed behind a vehicle is 30 m min 98 4 ft min 4 2 MS 5000 9095 050A Fig 4 2 Locking pin outrigger chassis TRANSPORT 4 2 Repositioning with a crane During movement there may be no load on the platform At the building site the mast climbing work platform can be repositioned with a crane under the following circumstances A maximum of 4 mast elements may be mounted on the chassis or the ground frame The eye hooks of the crane can be attached to lifting points of the chassis The total transport weight can be calculated on the undermentioned way No of basic machines x 4500 kg 9713 0 Ib No of platform elements 150 x 198 kg 435 6 lb No of platform elements 175 x 205 kg 451 0 lb No of mast elements 150 86 kg 189 2 Ib No of plug in fences 150 x16 2kg 35 6lb No of plug in fences 175 x18 2kg 40 0lb No of end fences x 32 kg 70 4 lb No of gates X17 1kg 37 6lb No of lengthwise posts x 3 2 kg 7 0 lb No of gate side posts 3 4 kg 7 5 lb No of end fence posts 4 0 kg 8 8 Ib Total transport weight kg MS 5000 9095 050A 4 3 TRANSPORT MS 5000 9095 050A CONTROL COMPONENTS 5 CONTROL COMPONENTS 5 1 Power supply socket for the platform The power supply cable for the electrical supply between the building site connection and the mast c
18. USER S MANUAL MS 5000 MAST CLIMBING WORK PLATFORM ZE 7 w Y EP T LE T T Z z T LLL E SI e 1 7 BE ZI SV SZ MUSS ERE TE I JA ES SS SO SSS SSS SSS A This manual is assigned to Issue 02 2000 9095 050A 2000 HEK Manufacturing BV Middelbeers The Netherlands Nothing contained in this publication may be copied and or published by means of printing photocopying microfilm or any other method without prior written permission from HEK Manufacturing B V Drawings are illustrative only and do not necessarily show the design of the product on the market at any given point of time 1 MS 5000 4 HEK Manufacturing B V Westelbeersedijk 18 P O box 2 5091 SM Middelbeers 5090 AA Middelbeers The Netherlands The Netherlands Tel 431 13 51 48 653 Fax 31 13 51 48 630 MS 5000 9095 050A MS 5000 9095 050A FOREWORD For glazing masonry or renovation work at height the MS 5000 can be matched to any type of building Heavy building components and their installation crews can be elevated and positioned exactly with optimum safety and efficiency This manual describes the installation operation and maintenance of the mast climbing work platform The mast climbing work platform is provided with a rack and pinion drive The mast climbing work platform can be quickly moved and is ea
19. ator and if necessary to replace the rotor In order to check the condition of the brake the width of the air gap a and the thickness of the friction material on the rotor must be measured every three months The air gap a is adjusted by the manufacturer to 0 3 mm 0 012 in and must never be more than 1 1 mm 0 043 in To check 1 Switch off the mast climbing work platform at the mainswitch and secure the switch with the padlock 2 Remove the brake release lever using an open ended spanner MS 5000 9095 050A MAINTENANCE 9 5 MAINTENANCE ox The width of the air gap a must be adjusted as follows 6 Remove the fan cover 9 from the motor Use a feeler gauge to check the width of the air gap a adjacent to 23456 7 8 9 the hollow threaded collars 2 Remove the device securing the fan and remove the fan from the shaft Unscrew the hexagonal bolts 6 by a 1 2 turn Screw all the threaded collars 2 equally far into the stator 8 Turn the hexagonal bolts 6 equally until the air gap a has the correct 1 width HA a Fig 9 2 Motorbrake Screw the threaded collars 2 out of the stator until they are in contact with the fixed part Check that the width if the air gap is the same over the whole of its length Tighten the hexagonal bolts 6 with a torque loading of 25 Nm 18 Ib ft The adjustment of the hand N release may not be changed 9 6 not even when air
20. ax 0 3 m kick board 0 15 high 0 3 0 5m kick board railing at 0 7 m greater than 0 5 m kick board knee rail railing at 1 1m 4 E E B 6 i 2 MS 5000 9095 050A column 1 x in order APPENDICES column 2 x not in order column 3 x not applicable Mast 7 7 7 7 7 7 10 10 1 climbing Electrical installation main switch blockable lockable electric cables wiring relay operation 7 10 eccentric overload protection 7 14 emergency limit switch 7 15 lower limit switches 7 18 transport switch work platform B continued 2 1 1 gt a 3 1 2 7 11 overload safety device 7 12 condition power supply cables 7 13 drive unit mounting 7 16 upper limit switches 7 17 gate switch 7 19 anchor ramp switch li manual and the applicable standards rI 2 2 2 PB functional testing of safety components in accordance with manufacturers specifications 2 3 Note An administrative record of the results of this checklist inspection should be kept it is recommended that the administration book be used for that purpose MS 5000 9095 050A APPENDICES MS 5000 9095 050A APPENDICES B CHECKLIST MAST CLIMBING WORK PLATFORMS TYPE C To be completed following the erection or relocation of the mast climbing w
21. chors are placed at the specified intervals Repeat this working method until the mast has reached the required height Finally the mechanical end stop must be attached to the left hand mast The maximum specified height must not be exceeded Mount the mechanical endstop on the mast The mast must not extend too far above the uppermost anchor See chapter 1 To achieve good stability it is always better to place an anchor as close to the top of the mast as possible Assemble the mast guards from the platform and secure them The assembly is now complete The assembly must now be tested as described in section 7 2 and 7 3 Fig 6 14 Mast cover MS 5000 9095 050A 6 9 ASSEMBLY AND ANCHORING 6 5 6 10 gt lt lt lt D Anchoring the mast If work must be stopped always complete the current phase before stopping Tighten all the bolts for the latest fixture and secure the main switch so that the mast climbing work platform cannot be operated Before starting to fix any anchors ensure that the chassis is level The wall must be of such a quality that it can accept the forces applied to it via the anchors The platform extensions and the anchors must not come into contact during raising and lowering While a mast element is being mounted the emergency stop switch must be activated The anchor forces must be approved by the owner or the person responsible for the b
22. declare that on the basis of its design and construction the mast climbing work platform named below and brought into circulation by us conform to the relevant basic safety and health requirements contained in the EC Machine Directives Changes made to the machine without our consent invalidate this declaration This declaration applies to the mast climbing work platform HEK MS 5000 In accordance with EC Machine Directives 89 392 EG Annex IV including 91 368 93 44 EC number 08 205 A 16 99 PM07490 02 06 1999 Certified by Notified Body T V HANNOVER SACHSEN ANHALT E V HANNOVER GERMANY Date Manufacturer s signature Middelbeers the Netherlands November 1st 1999 Signatory P M Blom deputy manager VIII MS 5000 9095 050A SYMBOLS MEANING OF THE SYMBOLS USED WARNING Failing to exactly comply with the working or operating instructions may lead to serious injury fatal accident severe mechanical damage or operating losses During use no person may stand under the machine Danger High voltage Danger of falling objects MS 5000 9095 050A IX Fig 1 Dimensions MS 5000 9095 050A 1 TECHNICAL DETAILS TECHNICAL DETAILS The details in this manual are based on standard applications In special situations it may be possible to deviate from these This may only be done with the prior written approval of the supplier This manual is valid in combination with as 5
23. e Cr rz LL n e D pE N RET TRANSPORT For transport all fences steps and mast protection must be removed These components may be lashed firmly to the platform For transportation secure the machine carefully onto the loading platform of the transport vehicle The machine can be loaded and unloaded from the transport vehicle using a crane mounted on the vehicle a crane on the building site or a fork lift truck See figure 4 1 for loading and unloading points Set the machine down carefully to avoid damage See figure 4 1 A lifting point B Support points for the fork of a fork lift truck under the platform with the forks placed as far apart as possible MS 5000 9095 050A 4 1 TRANSPORT 4 1 Repositioning on the building site Ensure that trees power cables N etc cannot be touched During movement there may be N no load on the platform Once on the building site the mast climbing work platform can be moved in the lowest position on its chassis The plug of the power supply must be removed On a hard flat horizontal surface and when there is no wind the mast may have a maximum height of 8 m 26 3 ft during repositioning The platform must be on the buffers The legs must be set out and secured The jack must be screwed out until they are just clear the ground When the circumstances are unfavourable than the above mentioned circumstances contact your supplier
24. e function independently when in a stationary condition at least 2 independent brakes present see user manual Is the mechanical platform autolevel safety functional only applicable with 2 masts 6 MS 5000 9095 050A APPENDICES column 1 x in order column 2 x not in order column 3 x not applicable Mast climbing work platform 6 continued 2 1 2 3_ a N ee RC RR E jm cal E sui i g Electrical autolevel system applicable h Anchor ramp switch if applicable i Transport locking switch c _ E E 27 Phase guard rela 21 Does the power supply cable run completely free other electrical components 23 Is the main switch blockable lockable Is the user manual at least available in the national language 25 Are the type plates correct load signs the warning signs and operating instructions UP DOWN and EMERGENCY STOP present mm 26 Are the operating buttons located in such a manner that the operator has a clear view over the entire platform Seen by the foreman supervising person uj Lo R ap ex pn ii o x ia mm fe an Z 22 Are there no damaged power supply cables connector plugs or 2 d NE DS i Th l Note An administrative record of the results of this checklist inspection sh
25. f any openings or gaps in the floor must be sufficiently narrow that a ball with a diameter of 15mm 0 6 in will not pass through The platform extension must be able to withstand a static load of 200kg 440 Ib on an square area of 0 1x0 1m 0 4x0 4 in on the least favourable part of the floor surface without causing any permanent distortion 1 Pull out the outriggers to the required height and secure them with locking pins See fig 6 16 2 Cover the outriggers with planks 3 Fix cross strips or a right angle profile to the underside of the planking and secure them to the outriggers 4 Mount the anchor ramp fig 6 17 to the outriggers 6 7 Lightning protection 1 Mount the connection between the chassis and the earth This connection must satisfy the following specification DIN VDE 0185 part Il 5 2 The cable supplied 25 mm 0 039 in cross section 25 m 82ft long must be connected to the terminal box on the building site ASSEMBLY AND ANCHORING Fig 6 17 Anchor ramp Fig 6 18 Lightning protection MS 5000 9095 050A ASSEMBLY AND ANCHORING MS 5000 9095 050A 7 7 1 OPERATION General AN gt gt No person may stand under the machine while it is in use Material may never extend beyond the edges of the platform Items which can roll must be properly secured The load may never be supported against the fencing The maximum reaction force for instance caused b
26. ght of four metres 3 Place the ground supports 4 Unscrew the jacks until the wheels no longer contact the ground and adjust the machine to level The measurement must be done on two sides of the mast with a spirit level with a minimum length of 1 meter 40 inch 5 Check that the lower striker plate is Fig 6 5 Lower striker plate mounted See fig 6 5 6 Assemble the platform components sequentially on both sides until the SS desired length is attained The platform may not exceed the maximum length 7 Secure the platform pins by means of hairpins See fig 6 6 8 Adjust the platform elements so that they are horizontal with the aid of Fig 6 6 Securing platform elements the adjusting bolts on the underside of the platform 9 The width of the platform can be adjusted to fit the form of the facade See section 6 6 MS 5000 9095 050A 6 5 ASSEMBLY AND ANCHORING 10 6 6 Mount the steps and secure them with locking pins See fig 6 7 Mount the platform posts on the upper side of the platform and secure them with hairpins Mount the posts for the gate on the longer side of the platform and secure them with hairpins Mount the platform posts on the longer side of the platform and secure them with hairpins Mount the fencing and secure it with hairpins Mount the gate and check that the gate safety switch is present on the underside of the platform Fig 6 8 Securing platfor
27. has a metal rotor 3 with friction material on both sides Four pressure springs 7 in the stator exert an axial force on an anchor plate 4 This anchor plate is pressed by the Fig 9 1 Motorbrake spring force against rotor The rotor is mounted on the motor shaft in such a way that it can slide in an axial direction along the shaft Because the anchor plate presses against the rotor the rotor is pressed against the friction plate 1 The contact between the friction material on either side of the rotor the anchor plate and the friction plate results in the required braking effect The stator has a built in braking coil 5 which produces a strong magnetic field when a DC current is applied to it 1 When the brake is to be released a current is made to flow through the braking coil The resulting magnetic field pulls the anchor disc toward the stator 9 4 MS 5000 9095 050A thus releasing the brake It is also possible to release the brake manually If the manual release lever is pressed in the direction indicated by the arrow on the cover the anchor plate is moved against the spring pressure with the aid of two ball bolts so that it is pressed towards the stator releasing the brake 9 3 2 Maintenance In normal use the motor brake is more or less maintenance free However after frequent raising and lowering of the platform it may be necessary to adjust the air gap between the anchor disk and the st
28. he connector withdrawn from the supply socket 3 1 SAFETY If the machine is to be used during the hours of darkness the area must be adequately lit so that the user has a good view in all conditions A minimum brightness of 50 lux at control box height is required The working area must be kept free from obstacles building materials dirt snow etc The machine may only be used for the purpose for which it was designed that is the vertical transportation of persons and materials with a maximum weight within the design limits of the particular construction Loads materials persons etc must be distributed in accordance with the loading diagram Inspection and maintenance must be carried out as given in this instruction manual During assembly and maintenance the mast climbing work platform may not be used for other purposes Local safety laws and regulations must always be followed Fences must never be removed during normal use The platform must only be entered from one parking position only The same rule applies to leaving the platform Keep hatches in the base of the platform clear From the platform it must be possible to get to the emergency descent controls via the hatches In order to ensure that no person unintentionally walks under the platform and to protect persons against falling objects the mast climbing work platform must be surrounded with suitable fencing and or a marking wire The
29. he control box will burn Fig 7 1 Fig 7 2 Main switch DE 8 Emergency push button 7 2 MS 5000 9095 050A 7 3 Testing 1 Test the platform and check the following alllimit switches striker plates and safety devices and ensure that everything is properly adjusted thatthe path of the platform is not obstructed the functioning of all the push buttons on the control box the free movement of the power supply cable Also test the platform brakes see section 7 4 After erection or relocation perform all inspections as described in the appendix Checklist mast climbing work platform type C 7T A Brake test The brake test must be carried out daily 1 Release the brake on one of the motors by pulling the lever on the motor The platform should not descend Release the brake lever Release the other brake The platform should not descend Release the brake lever If the platform descends the A mast climbing work platform must not be used Consult the service engineer Fig 7 3 Brake lever platform MS 5000 9095 050A OPERATION 7 3 OPERATION ox 7 5 Operation from the platform UP If this push button is pressed the platform is raised When the push button is released the platform stops immediately WO DOWN If this push button is L pressed the platform is lowered When the push button is released the platform stops immediately EMER
30. iggers of the chassis and secure them Fig 8 2 Locking pin outrigger Fig 8 3 Locking pin outrigger chassis 8 2 MS 5000 9095 050A MAINTENANCE 9 MAINTENANCE 9 1 General The simple robust construction of the machine ensures that maintenance can be kept to a minimum Sensible use of the machine regular checks for correct functioning and regular cleaning will result in a minimum requirement for maintenance This will guarantee a long working life for the mast climbing work platform persons with adequate knowledge and qualifications to do so Preferably by Maintenance on the mast climbing work platform may only be carried out by qualified persons from the manufacturer or the dealer Parts must comply to the technical specification of Hek Manufacturing b v Use only original parts of Hek Manufacturing b v Before maintenance is carried out Switch off the main switch The main switch having been switched off there still remains voltage on the parts marked with A remove the power supply socket lower the platform onto the buffers 9 2 Maintenance intervals The following maintenance activities are essential After erection or relocation Perform all inspections as described in the appendix Checklist mast climbing work platform type C Daily inspection The daily inspection is described in chapter 7 2 amp 7 3 MS 5000 9095 050A 9 1 MAINTENANCE ox A Weekly maintenance Grease the rack a
31. itch Machine run too far during Move the machine downward 42 Mast detection sensor assembly phase if the malfunction is not corrected consult an Switch defective electrician 13 Control voltage Fuse F104 deactivated Consult an electrician In all cases not covered by the above malfunction tables an electrician must be consulted MS 5000 9095 0503 10 1 MALFUNCTION ANALYSIS Defective fuses in building site supply Damaged cable No power supply Motor safety relais switched off Maibr daesaotxun Main switch defective Incorrect cable type Voltage too low Cable is too long fe ae controle de moi Automatic fuses operated present Voltage present but Relays K102 en K103 are Motor brake locked platform cannot be raised energized but platform does not or lowered move up or down Adjust brake Brake distance too long Adjust brake Other malfunctions The platform does not develop a Inform your technical service or dealer sufficient power In all cases not covered by the above malfunction tables an electrician must be consulted 10 2 MS 5000 9095 050A MACHINE DISPOSAL 11 MACHINE DISPOSAL General After a number of years of reliable service the life of every machine inevitably comes to an end The machine must then be disposed of in an as environmentally friendly manner as possible Amongst others the following pos
32. latform is unloaded Remove the mast guards Disconnect the uppermost anchor Together with the disassembly of the mast the anchor tubes and the anchors must be disassembled If a crane is available on the building site the mast can be more quickly disassembled As many as four mast elements can be removed together and lowered to the ground with the crane The mast elements can further disassembled on the ground Repeat this procedure until the mast with the platform in its lowest position has been completely disassembled Release the brakes and allow the platform to descend onto the buffers A Fig 8 1 Fig 8 1 Brake lever platform MS 5000 9095 050A 8 1 DISASSEMBLY AND TRANSPORT 7 Disconnect the electrical supplies 8 Raise the jacks and remove the ground supports 9 Remove the control box 10 Remove the step There are two possible ways to transport the basic machine This can be done with or without the platform elements being attached The transport method depends on the dimensions of the platform and the widths and lengths of vehicles permitted by national regulations If the basic machine is too large to be transported in one piece take the following steps 11 Disassemble the fencing the fence posts the access gate and the gateposts 12 Disassemble the platform extensions Slide in the outriggers and secure them 13 Disassemble the platform elements 14 Slide in the outr
33. lifting capacity is used The assembly must always be followed by a test run as described in section 7 3 Until the test has been performed the platform may not be used for any purpose other than transporting its own mast elements and anchoring components The loading of the mast climbing work platform must be planned so that when an anchor must be fitted the maximum distance between anchors is reached the material load on the platform is a minimum MS 5000 9095 050A 6 1 ASSEMBLY AND ANCHORING ox 6 1 Preparation for assembly Ensure that the site where the N mast climbing work platform will be assembled accords with the national requirements and that permission has been obtained from the relevant authorities for the assembly Ensure that a suitable power supply good lighting lifting equipment and tools are available Ensure that the building site is easily accessible to the vehicle which will deliver the mast climbing work platform Prepare the site with suitable support and anchoring facilities Ensure that the position where the mast climbing work platform will stand has good drainage Plan the positioning of the mast climbing work platform so that where the mast needs to be anchored it can be so anchored with the standard material The components of the mast climbing work platform mast should be placed as close as possible to the place where it will be assembled The electrical power
34. limbing work platform must be connected to the socket The connection socket is positioned in the centre of the platform See chapter 1 for the cable specifications 5 2 Single phase outlet On the machine a single phase outlet is Fig 5 1 Platform power supply socket fitted This outlet can be used for electrical tools lightning etc MS 5000 9095 050A 5 1 CONTROL COMPONENTS 5 3 Platform control box The door of the control box is secured with two quick release fasteners The control box is provided with the following control components 1 5 2 Main switch This switch is used for activating power supply This switch may not be used for stopping the machine The main switch shall be secured with a padlock to prevent unauthorized use of the platform Info panel This information panel consists of a display on which error codes appear if an error is detected Push button UP When this push button is pressed the platform rises Blue control light This light will illuminate when the electric safety circuit gates etc is closed Push button DOWN When this push button is pressed the platform descends Emergency push button If this push button is depressed the lifting platform is locked in position When the Emergency push button is pressed it is locked in the depressed position It can be unlocked by rotating it Fig 5 2 Control box MS 5000 9095 050A
35. m posts and fences MS 5000 9095 050A ASSEMBLY AND ANCHORING 6 4 Assembly of the mast gt m gt lt lt DP D If work has to be stopped always complete the phase being worked on Tighten all the bolts used for the last attachment and switch off and secure the main switch so that the machine cannot be operated As the assembly proceeds place the anchor tubes and anchors as described in section 6 5 Note that the power supply of the building site is corresponding with the electric design of the machine The masts must always be assembled vertically In winds of strengths above 6 Beaufort 12 5 m s 41 ft s the machine may not be assembled While a mast element is being mounted the emergency stop switch must be activated Connect the power supply to the machine The power supply connection is in the centre of the Fig 6 9 platform Set the main switch in position or the position depends on the direction of phase rotation of the power supply If the display shows code 02 set the main switch in the other position The display must show code 00 and the phase light will be burning Fig 6 10 Main switch MS 5000 9095 050A 6 7 ASSEMBLY AND ANCHORING 6 8 When the mast climbing work platform is delivered it is in the buffer In order to remove the mobile work platform out of the buffer carry out the following procedure 1 Press the push button reset positioning fig 6
36. marking must be placed at a distance of at least 0 5 m 19 7 inch from the mast climbing work platform Platform extensions on outriggers may only be used to carry personnel Such personnel may only stand on these extensions when the machine is stationary Itis not allowed to climb into the mast of the mast climbing work platform If erecting two adjacent platforms there must be a clear gap between the ends of the platforms of at least 0 5 meter 17 5 inch 3 4 Safety after use Transport on public roads must only be done with a truck intended for the purpose The platform must be placed in its parking position and the main switch must be secured with a padlock to avoid unauthorised use 3 5 Built in and additional safety features The MS 5000 mast climbing work platform is provided with the following in built and additional safety features Phase control relay in the control box Controls the phase sequence of the power supply Emergency stop push button on the control box When this button is pressed the platform is locked Electrical access protection When the access gate is open the platform is locked Centrifugal brakes ensure a controlled descent in the event of an emergency Inthe event of a power failure the motor brakes are operated automatically to prevent the platform from descending unexpectedly MS 5000 9095 050A In the event of a power failure it is possible for the platfo
37. nd pinion If these are heavily contaminated with sand or grit they must be cleaned first Specification for grease HEK rack and pinion grease Shell Rhodina 2 Clean the platform and the drive units Visually inspect the rack and pinion drive pitting Perform the activities listed at daily inspection B Monthly maintenance lnspect the guide rollers visual inspection of security devices gaskets and bearings Check that all mast bolts are tightened with the correct torque Use a torque wrench Check that all anchors are secure and re secure any loose parts Check the functioning of all limit switches Grease the jacks and the king pins of the chassis Grease the drive unit pressure rollers Perform the activities listed at A Perform all inspections as described in the appendix Checklist mast climbing work platform type C C Quarterly maintenance Check the motor brake see section 9 3 2 Check the play in the guide rollers Check the rack and pinion visual Perform the activities listed at B D Annual maintenance Check the rack fixing bolts Grease the universal joints on the drive mechanism for the differential gearbox Grease the sliding tube on the drive mechanism for the differential gearbox General inspection of paintwork corrosion and welds Check all welds of the mast climbing work platform Check the oil level in the reduction box Perform the activities
38. ork platform preferably once per month for the benefit of erection set up inspections special inspections and periodic inspections Mast climbing work platform description Manufacturer Type Factory or serial number s Year of manufacture of the drives Nominal load Platform length Platform width Maximum free standing mast height Drive Erection set up Owner Established in Test date day month year Following a successful inspection the day month and year in figures are applied on the drive Date Location Inspected by name person column 1 x in order column 2 x not in order this list consists of 26 items column 3 x not applicable Mast climbing work platform type C 1 a hard and level surface s R Have the outriggers been deployed responsibly and in accordance with the user manual Has the ground support of the mast climbing work platform and jacks been implemented in accordance with specifications Has only slip free material preferably wood been used for ground support the mast climbing work platform and jacks Following strut deployment are any wheels present free from the Have all anchors been fitted in accordance with the manufacturers regulations MS 5000 9095 050A 5 APPENDICES ox column 1 x 2 in order column 2 x not in order column 3 x not applicable Mast climbing work platform C continued 1 1 Ban E 7 Have all wall mounting anchor
39. ould be kept it is recommended that the administration book be used for that purpose MS 5000 9095 050A 7 APPENDICES MS 5000 9095 050A
40. rbox each motor having two pinions The parallel movement of the platform is controlled automatically Much consideration has been given to simple and safe assembly and disassembly A crane on the platform option ensures that the mast elements can be positioned quickly and safely The platform can be adjusted to suit the required working situation with the use of separate platform elements The width of the platform can be adjusted by means of outriggers COMPONENTS Basic set MS 5000 Fig 2 1 MS 5000 9095 050A 2 1 COMPONENTS All electrical connections which must be disconnected for transport purposes are be made by means of connectors The electrical installation is mounted inside the control box on the platform The simple construction ensures that only a minimum of maintenance is required The mast elements the chassis the platform and various other components are protected from corrosion by means of galvanization or another appropriate surface treatment 2 2 MS 5000 9095 050A 3 SAFETY 3 1 General gt gt lt lt No changes or modifications may be made to the machine The ground surface must be stable to support the weight of the machine and the mast The mast must ALWAYS be anchored in accordance with the instructions If during assembly and disassembly the fences do not provide sufficient protection suitable safety harness must be
41. rm to make an emergency descent by manually releasing the motor brakes Audio Visual Warning During descent of the platform a buzzer will sound and a light will flash underneath the platform If the TOP limit switch fails to operate so that the mast climbing work platform continues to rise an additional emergency limit switch is operated If the LOWER limit switch fails to operate so that the mast climbing work platform continues to descend an additional emergency limit switch is operated If the TOP limit switch and the emergency limit switch fail and also the red topmast is not mounted so that the mast climbing work platform continuous to rise the drive unit will rest on the safety hooks Two proximity switches are mounted on the platform to prevent the platform rising above the mast during assembly SAFETY 3 6 Personnel Operations on the mast climbing work platform may only be carried out by persons who have reached the age of 18 years Operations on the mast climbing work platform may only be carried out by persons who have the approval of the owner or the responsible person Operations on the mast climbing work platform may only be carried out by persons with adequate knowledge and qualifications to do so The competence and sense of responsibility of the operator or engineer are essential to the efficient and safe use of the platform Technical personnel must be instructed and be familiar wi
42. s been fitted in accordance with the instructions of an expert eee Te Are all prescribed bolt connections present and tightened in the prescribed manner _ If a platform extension is present has it been fitted and fixed firmly in position in accordance with specifications Is the general state of the machine in order and free from mechanical deformities and shortcomings Have measures been taken to prevent users on the platform and non users around especially underneath the platform from becoming trapped or crushed Has the machine not been erected in front of openings or in gangways where people continually pass by In case multiple mast climbing work platforms have been erected adjacently is the minimum spacing between them at least 0 5 m in order to prevent the danger of crushing Have the railings been fitted and fixed firmly onto the platform at a distance between wall and platform smaller than or equal to 0 3 m at least one kick board 0 15 high distance smaller than or equal to 0 5 kick board railing at 0 7m distance greater than 0 5 m kick board railing at 1 1m knee rail Is the mast guard with a minimum height of 2 m present and fixed in position Is the mast climbing work platform fitted with a run out safety at the end of the mast Is the mast climbing work platform eccentric overload protection functional see user manual Does each motor brak
43. sibilities present themselves Part exchange for a new machine Disposal by a recycling facility Demolition Discarding the machine Drain the oil out of the reduction gearbox and dispose of this via an authorized facility Remove any usable parts Dispose of the remainder via waste disposal facility MS 5000 9095 050A 11 1 MACHINE DISPOSAL MS 5000 9095 050A 12 LIST OF KEYWORDS A Air gap 9 5 Anchor forces 1 7 6 10 Anchor ramp 6 12 Anchoring 6 1 6 10 Applications 14 Assembly 6 1 B Brake test 3 Buffer 5 3 6 8 C Centrifugal brakes 2 1 Chassis 1 5 Component description 2 1 Contents VI Control box 5 2 Control components 5 1 Control light 5 2 D Dimensions X Disassembly 8 1 Down 5 2 E EC Declaration of Conformity VIII Electrical connections 2 2 Electrical installation 1 4 Emergency push button 5 2 Emergency situation 7 4 F Fence posts 1 2 Fencing 6 4 6 12 Foreword V G Gate safety switch 6 6 Ground pressure 6 3 Ground support 6 3 H Horn 5 3 l Illustrations Vil Info panel 5 2 10 1 LIST OF KEYWORDS L Lifting point Lightning protection Loading diagrams Lower striker plate Machine disposal Main switch Maintenance Malfunction analysis Mast cover panels Mast element Maximum speed Motor brake N National requirements Nylontron rollers 0 Operation Original parts Outriggers P Personnel Phase rotation Platform Platform construction Platform elemen
44. sy to transport The mast climbing work platform can be freestanding or anchored The mast which consists of separate elements can easily be adjusted in height to match the height of the building work The mast is easy to assemble from the platform FOREWORD The platform can be adjusted with regard to length and width to the shape of the fagade The MS 5000 mast climbing work platform has a hold to run control system which makes it possible to stop at any desired height Every care has been taken in the construction of the mast climbing work platform to ensure that all safety aspects have been considered Depending on the application area a choice can be made from different platform lengths platform widths and permissible loading This instruction manual describes only the basic machine in the standard configuration supplied by HEK Manufacturing BV Read this instruction manual carefully before using the mast climbing work platform Follow the safety precautions This manual is valid in combination with as 5 L resp 5 R marked components only chassis platform mast elements and platform elements MS 5000 9095 050A CONTENTS CONTENTS FOREWORD CONTENTS SURVEY OF ILLUSTRATIONS EC DECLARATION OF CONFORMITY FOR MACHINES MEANING OF THE SYMBOLS USED VI TECHNICAL DETAILS 1 14 General 1 2 Electrical installation 1 3 Chassis 1 4 Platform construction and loading diagram 1 4 1 Ma
45. th this manual Technical personnel must be in a position to deal with any difficulty encountered in every possible situation during assembly and disassembly The operating personnel must be familiar with those situations which can occur during use There must always be two persons present on the platform during use This is required in case it is necessary to make an emergency descent If operating or technical personnel report errors or dangers or are not aware of the safety regulations the owner or the person responsible must be informed immediately Work on the electrical systems may only be carried out by a qualified electrician Personnel protective equipment such as a hard hat safety shoes tight fitting clothes must be used MS 5000 9095 050A 3 3 SAFETY MS 5000 9095 050A 4 TRANSPORT Transportation on the chassis over the public roads is not permitted The national valid traffic N regulations must be observed Because of its limited dimensions the basic implementation of the machine can be transported with a normal lorry Ensure that during transport all securing devices are properly fitted and that the machine is lowered onto the buffers Disassemble the machine before transporting it as described in chapter 8 For the transport dimensions see chapter 1 L u i TH ME is Ec Fig 4 1 Transport MS 5000 II lon Tri 1 P p Z Z
46. tionary OWI 000 Test date day month year S Sex Following a successful inspection the day month and year in figures are applied on the drive Date E Robs teat aaa quu OCAUON Inspected by name person kbd eet edere ees column 1 x in order column 2 x not in order this list consists of 10 items column 3 x not applicable Mast climbing work platform B 1 General QgggAAAH lt XA4 11 usermanual oo O 1 2 electrical circuit diagram Cd ia 2 2 2 1 unobstructed view of lift path i 2607522 EE 3 Mat 31 construction 3 2 mounting to chassis base frame 8 3 boltconnecton locking l 3 4 _ top mast present MS 5000 9095 050A 1 APPENDICES ox column 1 x in order column 2 x not in order column 3 x not ot applicable Mast climbing work platform B continued 1 Chassis 1 outriggers jacks 4 2 bolt and pen connection locking 4 3 axles wheels 4 4 4 4 4 7 _ brake operation steering gear electrical operation and emergency stop chassis drive Drive unit 4 5 6 2 3 4 5 5 4 1 railings 5 4 2 connection pieces and accompanying railings foo ee 5 8 eccentric overload device 5 9 overload safety device il 6 1 stability 6 2 struts ground support free passage platform 6 3 m
47. ts Platform width Positioning Power supply Power supply socket Proximity switch R Reaction force Repositioning on the building site Repositioning with a crane S Safety Safety after use Safety features Safety in use Safety prior to use Scaffold coupling Steps Storage Symbols MS 5000 9095 050A 6 13 1 6 11 1 5 2 9 1 10 1 6 9 1 2 9 4 6 2 2 1 7 1 7 4 9 1 6 13 3 3 1 2 1 6 6 12 6 1 6 4 5 1 6 8 7 1 4 3 31 3 2 3 1 3 1 6 6 9 3 12 1 LIST OF KEYWORDS T Technical details Testing Transport U Up W Weight 1 1 7 4 1 1 2 4 3 MS 5000 9095 050A APPENDICES A CHECKLIST MAST CLIMBING WORK PLATFORMS TYPE B At least once a year or sooner if circumstances require for the benefit of the periodic inspection the installation should be checked against all the points on this list by an expert such as a your own technical department b the manufacturer supplier c an independent authority Mast climbing work platform description AAR deris Ma n fact rer o pe ue Aes a BD c rM me CH aR i SPP se da ibit con Lee Buea Factory or serial number s 4 rim et te te ale Year of manufacture of the drives kg Nominal load m Platform length esee ens m Platform width kh m Maximum free standing mast height m Erection set up mobile sta
48. uilding to which the machine will be anchored Check that each mast is vertical with a spirit level at least one metre long Recheck as each anchor is secured The mast must be anchored to the building at the distances specified in chapter 1 The anchors consist of horizontal anchor tubes with a stretcher arrangement mast couplings and a wall plate MS 5000 9095 050A ASSEMBLY AND ANCHORING 4 Fixing the anchors If conditions make it necessary use may be made of other approved attachment materials which are suitable for the forces present Consult your dealer Cemented in anchors must be allowed to become fully secure the cement must have time to harden before the mast climbing work platform is assembled The cement or concrete used must be in accord with the specifications If chemical anchors or expansion bolts are used these must be approved and must be able to withstand the forces involved Specifications for these types of bolts are available from the supplier Permission to use them must be obtained from the local authorities 5 Securing an anchor Attach the coupling to the mast 1 Do not tighten it fully yet Attach the wall plate 2 to the 2 building Secure the horizontal anchor tubes with stretcher arrangement 3 between the coupling on the mast and the wall plate Tighten the bolts securing the coupling to the mast and all the remaining bolts on the anchor with the
49. ximum loading 1 5 Anchor forces COMPONENT DESCRIPTION 2 1 General description SAFETY 3 1 General Safety prior to use Safety in use Safety after use Built in and additional safety features 3 6 Personnel TRANSPORT 4 1 Repositioning on the building site 4 2 Repositioning with a crane CONTROL COMPONENTS 5 1 Power supply socket for the platform 5 2 Single phase outlet 5 3 Platform control box VI VII 3 3 3 3 3 3 3 4 3 4 3 5 4 1 4 3 10 11 12 ASSEMBLY AND ANCHORING 6 1 6 1 Preparation for assembly 6 2 6 2 Ground support 6 3 6 3 Positioning the mast climbing work platform general 6 4 6 3 1 Positioning the mast climbing work platform 6 5 6 4 Assembly of the mast 6 7 6 5 Anchoring the mast 6 10 6 6 Adjusting the platform width 6 12 6 7 Lightning protection 6 13 OPERATION 7 1 7 1 General 7 1 7 2 Preparation 7 1 7 3 Testing 7 3 7 4 Brake test 7 3 7 5 Operation from the platform 7 4 7 6 Operation in an emergency situation 7 4 DISASSEMBLY AND TRANSPORT 8 1 MAINTENANCE 9 1 9 1 General 9 1 9 2 Maintenance intervals 9 1 9 3 The motor brake 9 4 9 3 1 Operation 9 4 9 3 2 Maintenance 9 5 MALFUNCTION ANALYSIS 10 1 MACHINE DISPOSAL 11 1 LIST OF KEYWORDS 12 1 CHECKLIST MAST CLIMBING WORK PLATFORMS TYPEB APPENDICE 1 CHECKLIST MAST CLIMBING WORK PLATFORMS TYPE C APPENDICE 5 MS 5000 9095 050A SURVEY OF ILLUSTRATIONS Fig 1 Fig 1 1 Fig 1 2 Fig 1 3 Fig 1 4 Fig 1 5 Fig 1 6 Fig 2
50. y tools of the platform with regard to the facade amounts 800 N 180 Ibf When work stops for any reason the main switch must be secured with the padlock During raising or descending no person may stand on the platform extensions Do not step on the wheels 7 2 Preparation 1 Before the mast climbing work platform is Used it must be visually inspected daily if it is used every da y for anchors presence of all security devices connection between mast elements position of the masts any loose components MS 5000 9095 050A OPERATION OPERATION ground supports and the quality of the ground electrical connections protective covers presence and securing securing of the platform extension operation of the limit switches noobstacles in the path of the platform oil leaking from the drive units functioning of the motor brakes section 7 4 2 Connect the electrical power supply 3 Close the gate 4 Remove the padlock from the main switch 5 Placethe main switch in position or Il the position depends on the direction of phase rotation of the power supply 6 Check that the EMERGENCY push button on the control box is switched off the push button must be pulled out 7 Ifthe display shows code 02 the main switch must be set in the other position The display will show code 00 If the electric safety circuit gates etc is closed the blue light on t
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