Manual - Samlex America Inc.
Contents
1. HIGH VOLTAGE MENU STARTS 12V Battery 24V battery Steady Red Long Beep 14 8V 29 6V Steady Yellow Long Beep 15 3V 30 6V Steady Green Long Beep 16 0V 32 0V Long Pause 3 Day timer Programming Menu Starts 3 DAY TIMER ACTIVATION Short Beep No LED Long Pause 3 DAY TIMER DE ACTIVATION Long Beep No LED 3 Day Timer ON 3 Day Timer OFF Programming sequence ends Release Programming Button 11004 BW 01 0914 Specifications Battery System Voltage cccccecees 12V 24V Auto Detection Input voltage RANGE 1 0 cecceccccccceeceeeeeeeeeeeeeeeeens 7 VDC to 32 VDC DUT CUEN sessen neneeese esana EEEN Less than 30 mA Battery Input Connectors Ya 6 3 mm Male Quick Connect Tabs HOUT VV WG E E E AWG 22 to 26 FS e E E E 0 5A DIMENSIONS MIM 0c cecccecececeececeeececececerecececeueeeeereeeraes 659 65 25 5 MU E E E E EE S EEES 35 gm In series with Positive wire preferably within 7 from the Battery Positive 2 YEAR LIMITED WARRANTY Battery Monitor BW 01 manufactured by Samlex America Inc the Warrantor is warranted to be free from defects in workmanship and materials under normal use and service The warranty period is 2 years for the United States and Canada and is in effect from the date of purchase by the user the Purchaser Warranty outside of the United States and Canada is limited to 6 months For a warranty claim the Purchaser should contact the place of purchase to2. of a 65 x 65 mm front plate with 4 x 3 2 mm holes for flush mounting on a wall panel with 4 screws 4 Tapping Flat Head The Printed Circuit Board PCB and Battery Input Connectors 0 25 6 3 mm Quick Connect Tabs are located at the back of the plate and project out to a depth of 25 5 mm For flush mounting on the wall panel a pocket slot measuring 30 mm x 30 mm x 40 to 50 mm depth is required to be made to accommodate the projection at the back Use AWG 22 to 26 wires e g telephone wires to connect to the battery See Fig 2 Use a 0 5A fuse in series with the Positive wire The fuse should be as close as possible to the battery Positive terminal preferably within 7 Refer to Fig 2 Battery Positive and Negative connections to the unit are made through Battery Input Connectors A and B 1 4 6 3 mm Male Quick Connect Tabs For this connection use 0 25 6 3 mm Female Quick Connect Receptacle Terminal Lugs on the wire ends See Fig 3 12V 24V battery is detected automatically when voltage of 7 to 32V is seen on connection of the battery At startup Red LED is activated as a sign of power up After some time the unit is initialized and 12V 24V battery is recognized The State of Charge is displayed thereafter LED and Buzzer Indications for Voltage Levels NOTE Term Walking LEDs has been used to indicate cyclical sequential lighting pattern of Red Yellow and Green LEDs This pattern in
3. or fitness for a particular purpose or any other obligations on the part of the Warrantor or its employees and representatives There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives for injury to any persons or damage to person or persons or damage to property or loss of income or profit or any other consequential or resulting damage which may be claimed to have been incurred through the use or sale of the equipment including any possible failure of malfunction of the equipment or part thereof The Warrantor assumes no liability for incidental or consequential damages of any kind Samlex America Inc the Warrantor www samlexamerica com DETAILED PRODUCT INFORMATION For a complete user manual including specifications application notes installation instructions trouble shooting and more please visit the web page for this product on www samlexamerica com Product page can be found using the Search by Model field SAMLEX AMERICA INC 2
4. 10 8V 21 6V 21 8V 10 9V 11 0V 2200 F222 1 11 1V GE 11 2V 22 4V Yellow Red Green Yellow Red Blinking Following pattern indicates voltage is below the programmed threshold for Low Voltage Alarm Red Green Yellow Beep repeats 10 times Red Green Yellow repeats 10 times All LEDs OFF Unit enters Sleep Mode There is a beep every min High Voltage Alarm during Charging Following voltage thresholds can be programmed to warn about over voltage condition during charging See programming procedure given separately e 14 8V Preset 15 3V 16V for 12V battery e 29 6V Preset 30 6V 32 0V for 24V battery This facility can be used to indicate onset of Equalization Stage when charging Flooded Wet Cell Batteries During Equalization Stage the battery is intentionally overcharged to 15 3 to 16V 12V battery 30 6 to 32V for 24V battery for limited time of 1 to 3 Hrs During this time it is necessary to monitor the battery for overheating electrolyte level measurement of individual cell voltages and for turning OFF Equalization at the appropriate time The display pattern is Walking LEDs Fast Beep In this pattern the display buzzer loop is Red Yellow Green Beep All OFF Repeats this sequential loop NOTE The unit will not reset even after the battery voltage drops below the programmed Over Voltage Threshold This is helpful t
5. dicates that charging is taking place Following 2 patterns are used e Walking LED s Fast Beep Indicates charging at voltage that is higher than the programmed value of High Voltage Threshold 14 8V Preset 15 3V 16V for 12V battery and 29 6V Preset 30 6V 32 0V for 24V battery The loop is Red Yellow Green Beep All OFF repeats this sequential loop e Walking LED s Slow Indicates charging at voltage higher than 13 3V 12V battery 26 6V 24V battery but lower than the programmed value of High Voltage for connection to Negative of the battery Threshold 14 8V Preset 15 3V 16V for 12V battery and 29 6V Preset 30 6V 32 0V for 24V battery The loop is Red Yellow Green All OFF repeats this sequential loop Battery Voltage indicated for 12V Battery gt 14 8 Preset 15 3V 16 0V Battery Voltage indicated for 24V Battery gt 29 6V Preset 30 6V 32 0V Status of LEDs and Buzzer Walking LED s Fast Beep Indicates charging in progress and the voltage Is higher than the programmed threshold of Over Voltage Alarm Walking LED s Slow Indicates charging in progress under normal conditions gt 13 3 But lt 14 8V gt 26 6V But lt 29 6V Preset 15 3V Preset 30 6V 16 0V 32 0V ee ee lt 10 5 Preset or lt 21V Preset or lt lt programmed programmed values values of 10 6V of 21 2V 21 5V 10 7V
6. gramming Modes are SEQUENTIAL as shown in the sequence given below This means that in order to access programming of the desired parameter it will be necessary to pass through the previous programming positions Press Programming Button 5 Fig 1 and hold it in pressed condition Release the Button ONLY when the LED Beeping pattern for the desired parameter is displayed The sequence starts with Programming Mode for Low Voltage Thresholds first followed by High Voltage Thresholds and then followed by Timer ON OFF Before the start of each Programming Mode all the 3 LEDs and buzzer will blink simultaneously 3 times To START press Programming Button 5 Fig 1 and hold it in pressed condition Release the Button ONLY when the LED Beeping pattern for the desired parameter is displayed Long beep Red Yellow Green Beep Red Yellow Green Beep 3 Times Low Voltage Threshold Programming Menu starts LOW VOLTAGE MENU STARTS 12V Battery 24V battery Red Beep 3 blinks 10 5V Preset 21V Preset Red Beep Steady 10 6 21 2 Red Yellow Beep 3 Blinks 10 7V 21 5V Red Yellow Beep Steady 10 8V 21 6V Yellow Beep 3 Blinks 10 9V 21 8V Yellow Beep Steady 11 0V 22 0V Yellow Green Beep 3 Blinks 11 1V 22 2V Yellow Green Beep Steady 11 2V 22 4V 4 Red Yellow Green Beep Red Yellow Green Beep 3Times High Voltage Threshold Programming Menu starts
7. o know that an over voltage condition existed The alarm can be reset manually as follows e Press and hold Programming Button Beep will be heard Release the Button Low Voltage Alarm Following voltage thresholds can be programmed to warn about low voltage condition See programming procedure given separately e lt 10 5 Preset or lt programmed values of 10 6V 10 7V 10 8V 10 9V 11 0V 11 1V 11 2V e lt 21V Preset or lt programmed values of 21 2V 21 5V 21 6V 21 8V 22 0V 22 2V 1 22 4V When the programmed Low Voltage Threshold is reached the following LED Buzzer pattern will be observed Red Green Orange Beep Repeats 10 times Red Green Orange Repeats 10 times All LEDs OFF Unit enters Sleep Mode There is a beep every minute so that it is clear that the unit is not in a 3 Day Off Mode NOTE The unit will reset only when the battery voltage rises to gt 13 3V for 12 V battery 26 6 V for 24V battery i e when charging takes place 3 Day Timer A 3 Day Timer has been provided to automatically switch OFF the unit after 3 days of switching ON of the Timer or if the battery voltage drops below 10 4V for 12V battery or 20 8V for 24V battery The Timer will be automatically switched OFF after the battery voltage rises above 13 3V for 12V battery or 26 6V for 24V battery ON OFF Modes can be programmed as shown under heading Programming Alarm Threshold
8. obtain a Return Authorization Number The defective part or unit should be returned at the Purchaser s expense to the authorized location A written statement describing the nature of the defect the date of purchase the place of purchase and the Purchaser s name address and telephone number should also be included If upon the Warrantor s examination the defect proves to be the result of defective material or workmanship the equipment will be repaired or replaced at the Warrantor s option without charge and returned to the Purchaser at the Warrantor s expense Contiguous US and Canada only No refund of the purchase price will be granted to the Purchaser unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so Warranty service shall be performed only by the Warrantor Any attempt to remedy the defect by anyone other than the Warrantor shall render this warranty void There shall be no warranty for defects or damages caused by faulty installation or hook up abuse or misuse of the equipment including exposure to excessive heat salt or fresh water spray or water immersion No other express warranty is hereby given and there are no warranties which extend beyond those described herein This warranty is expressly in lieu of any other expressed or implied warranties including any implied warranty of merchantability fitness for the ordinary purposes for which such goods are used
9. s 3 Day Timer SAMLEX AMERICA INC 1 BATTERY MONITOR BW 01 OVVNER S MANUAL Programming Procedure Brightness of LED Display The unit comes preset with brightness of the LEDs set at Normal Bright The brightness can be dimmed or the LEDs can be switched OFF Settings can be changed with the help of the Programming Button 5 Fig 1 Settings are performed in sequential order in a loop Bright Dim OFF Bright Dim OFF repeats the loop For changing the Setting Press and hold Programming Button Beep will be heard Release the Button Please note that when the LED display is switched OFF the Buzzer alarm protocols stay active in the background Hence if Under Voltage Over Voltage condition is activated the LED display and Buzzer alarm protocols for the abnormal condition will be activated Programming Procedure Alarm Thresholds 3 Day Timer Thresholds of Low Voltage High Voltage Alarms and Timer ON OFF settings are programmed with the help of Programming Button 5 Fig 1 and by monitoring the LED and Buzzer indication patterns CAUTION Alarm thresholds are to be programmed only when the voltage is between 10 5V and 13 3V for 12V battery and between 21V and 26 6V for 24V battery In this condition the LEDs Buzzer will not be indicating i charging i e will not be displaying Walking LEDs Fast Beep or Walking LEDs Slow or ii Low or High Voltage Alarm Pro
10. samlexpower BATTERY MONITOR BW 01 OWNER S MANUAL Description and Features This unit is an Intelligent microprocessor based panel mounted battery voltage monitor for display of the State of Charge of 12V 24V battery with the help of buzzer and different patterns of Red Yellow Green LEDs steady blinking slow or fast Walking LEDs 12V 24V battery is detected automatically when voltage of 7 to 32V Is seen on connection of the battery Following parameters conditions are displayed e Terminal voltage e Charging in progress e Alarm at programmed low voltage threshold e Alarm at programmed high voltage threshold e 3 Day Timer Switch OFF the unit for low voltage protection Wire AWG 22 to 26 Layout and Dimensions Fig 3 0 25 6 3 mm Female Quick Connect Receptacle Terminal Lug Intelligent Programmable Battery Monitor 30 samlexpower MAXIMUM AVERAGE 20 O ac O Program 1 O MINIMUM 12 24VDC System Auto Adjust CE ROHS Ment Ai Fig 1 BW 01 Front View Fig 2 BW 01 Back View amp Battery Connec 3 2 tion Note Same dimensions as front view Fig 1 1 Red LED Fig 2 2 Yellow LED A 1 4 6 3mm Quick Connect Tab Terminal 3 Green LED for connection to Positive of the battery 4 Buzzer at the back B 1 4 6 3mm Quick Connect Tab Terminal 5 Programming Button Installation Please refer to Figs 1 and 2 above The unit consists
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