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1. VACUV CHECK VEEN SALGESSURI ES 4 S AN STATIK elite Power Contour ng A COMPLETE RANGE of CNC Valve Seat 8 Guide Machines FOR ALLA NEEDS HightPerformance CONTOUR BB All the FIXED TURNING qualities at the price of a traditional machine 2 CONTOUR M The FIXED TURNING for seats ranging from 13 to 110mm 50 4 33 in diameter 1600 mm long frame FINED TURNING EPOC TM the most complete offer from motorcycle to industrial applications the choice of creators and developers Jm rm EPOC XLTM E i P KS The FIXED TURNING XL for large dimension industrial engines any seat ranging from NEWEN INC 1 200 35 354 I 8320 Miramar Mall San Diego CA 92121 USA 3mm to 200mm 50 7 87 in Tel 1 858 457 9664 Fax 1 858 457 9665 diameter Toll Free USA 8 Canada 1 800 639 3693 Email contact newen com NEWEN FRANCE SA Rue de lndustrie 74800 La Roche S Foron FRANCE Tel 33 0 4 50 25 87 82 Fax 33 0 4 50 97 64 93 All marks and logos noted herein are trademarks of the companies with which they are associated and are the property of their respective owners www newen com World Patents 6 086293 6 382883B1 6 382 884 NEWEN TABLE OF CONTENT Page s e Spare Parts 5 e TUG100 6 e Collet Charts 7 8 e Spare Parts 9 10 e PCC100 11 e Accesso2. k zj ki se ee ooo d A 6 Q A CO EN d r A E KI CH 6 0 g 4 al k 3 a er 8 m SM201 Adjustable height stand m SM202 Standard stand m SM206 Stainless steel parts organizer m SM815 Cam bucket bore protector kit H bk AE m SM207 Self locking tweezers gt m SM208 Telescopic magnet m SM241 Drill adapter m SM220 Universal fastening fixtures m SM210 Compound angle wedge 142 m SM251 Pneumatic foot motorization m SM280 Air drill kit m SM200 Replacement chuck adapter m SM318 344 Replacement gripper 18mm 20mm 22mm 24mm 26mm 28mm 32mm 36mm 40mm 44mm m SM370 Replacement bladder m SM351 Replacement vanes set of 9 for pneumatic motor m SM372 Replacement in line valve m SM371 Replacement hand pump Cards Email contact newen com Website www newen com NEWEN jA m SM373 Replacement mat set m SM374 Replacement bul d eye level m SM375 25 44 Replacement cam bucket bore protector 25 44mm m SM473 Gear drive assembly axle bearings tapered screw half axles housing m SM350 Foot pedal a
3. 890 TUG312 Dia 45mm 1 772 TUG313 Dia 47mm 1 850 TUG444 Dia 44mm 1 732 Dia 49mm 1 929 TUG313 Dia 47mm 1 850 TUG314 Dia 49mm 1 929 TUG445 Dia 45mm 1 772 Dia 50mm 1 968 TUG313 Dia 47mm 1 850 TUG314 Dia 49mm 1 9297 TUG446 Dia 46mm 1 811 Dia 51mm 2 008 TUG314 Dia 49mm 1 929 TUG307 Dia 35mm 1 378 TUG308 Dia 37mm 1 457 TUG433 Dia 33mm 1 299 Dia 38mm 1 496 TUG307 Dia 35mm 1 378 TUG308 Dia 37mm 1 457 TUG434 Dia 34mm 1 399 Dia 39mm 1 535 TUG308 Dia 37mm 1 457 TUG309 Dia 39mm 1 535 TUG435 Dia 35mm 1 378 Dia 40mm 1 575 TUG308 Dia 3 mm 1 457 TUG309 Dia 39mm 1 535 TUG436 Dia 36mm 1 417 Dia 41mm 1 614 TUG309 Dia 39mm 1 535 TUG310 Dia 41mm 1 6147 TUG437 Dia 37mm 1 457 Dia 42mm 1 654 TUG309 Dia 39mm 1 535 TUG310 Dia 41mm 1 614 TUG438 Dia 38mm 1 496 Dia 43mm 1 693 TUG310 Dia 41mm 1 614 TUG439 Dia 39mm 1 535 Dia 44mm 1 732 TUG315 Dia 51mm 2 008 TUG447 Dia 47mm 1 850 Dia 52mm 2 047 TUG314 Dia 49mm 1 9297 TUG315 Dia 51mm 2 0087 TUG448 Dia 48mm 1 8907 Dia 53mm 2 087 TUG315 Dia 51mm 2 008 TUG316 Dia 53mm 2 087 TUG449 Dia 49mm 1 929 Dia 54mm 2 126 TUG31
4. CANADA 1 800 639 3693 NEWEN CONE WITH LIP FOR GENERAL APPLICATIONS e TUG419 Cone with lip dia 19mm 748 e TUG420 Cone with lip dia 20mm 787 e TUG421 Cone with lip dia 21mm 827 e TUG422 Cone with lip dia 22mm 866 e TUG423 Cone with lip dia 23mm 906 e TUG424 Cone with lip dia 24mm 945 m TUG602 m TUG601 10 TUG425 Cone with lip dia 25mm 984 Replacement expansion Replacement keepers e TUG426 Cone with lip dia 26mm 1 024 nut for TUG GUN M set of 2 e TUG427 Cone with lip dia 27mm 1 063 s TUG428 e TUG429 e TUG430 s TUG431 e TUG432 e TUG433 s TUG434 s TUG435 s TUG436 e TUG437 e TUG438 e TUG439 e TUG440 e TUGA41 e TUG442 s TUG443 e TUG444 s TUG445 e TUG446 e TUGA47 s TUG448 s TUG449 s TUG450 e TUG451 e TUG452 e TUG453 e TUG454 e TUG455 Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone with lip dia Cone wit
5. Dia 49 5 52 5mm 1 949 2 067 4 cones 8 4 spacers and CONE SETS e TUG315 Collet Dia 51 5 54 5mm 2 028 2 146 4 cones 8 4 spacers FOR GENERAL AND e TUG316 Collet Dia 53 5 56 5mm 2 106 2 224 4 cones 8 4 spacers SELECTED e TUG317 Collet Dia 55 5 58 5mm 2 185 2 303 4 cones 8 4 spacers CATERPILLAR APPLICATIONS II COLLET amp CONE SETS FOR SELECTED CATERPILLAR APPLICATIONS e TUG CATI 1 collet 1 cone seat ID 2 281 Ht 0 625 CAT 353 8 like IN e TUG CAT2 1 collet 1 cone seat ID 2 125 Ht 0 625 CAT353 8 like EX e TUG DP20 Distance piece 20mm 787 e TUG519 Lipless cone dia 19mm 748 e TUG DP21 Distance piece 21mm 827 e TUG520 Lipless cone dia 20mm 787 e TUG DP22 Distance piece 22mm 866 e TUG521 Lipless cone dia 21mm 827 s TUG DP23 Distance piece 23mm 905 e TUG522 Lipless cone dia 22mm 866 e TUG DP24 Distance piece 24mm 944 e TUG523 Lipless cone dia 23mm 906 e TUG DP25 Distance piece 25mm 984 e TUG524 Lipless cone dia 24mm 945 e TUG DP26 Distance piece 26mm 1 023 e TUG525 Lipless cone dia 25mm 984 e TUG DP27 Distance piece 27mm 1 063 e TUG526 Lipless cone dia 26mm 1 024 e TUG DP28 Distance piece 28mm 1 102 e TUG527 Lipless cone dia 27mm 1 063 e T
6. Dis Dia M 1 TuGDP2 A TUGDP26 TUG304 Dia 29mm 1 142 TUG523 Dia 23mm 906 Dia 30mm 1 181 Dia 30 5mm 1 201 Dia 31mm 1 220 TUG304 Dia 29mm 1 1427 TUG524 Dia 24mm 945 Dia 31mm 1 220 Dia 31 5mm 1 240 Dia 32mm 1 260 TUG305 Dia 31mm 1 220 TUG525 Dia 25mm 984 Dia 32mm 1 260 Dia 32 5mm 1 280 Dia 33mm 1 299 TUG305 Dia 31mm 1 220 TUG526 Dia 26mm 1 024 Dia 33mm 1 299 Dia 33 5mm 1 319 Dia 34mm 1 339 TUG306 Dia 33mm 1 299 TUG527 Dia 27mm 1 063 Dia 34mm 1 339 Dia 34 5mm 1 358 Dia 35mm 1 378 TUG306 Dia 33mm 1 299 TUG528 Dia 28mm 1 102 Dia 35mm 1 378 Dia 35 5mm 1 398 Dia 36mm 1 417 TUG307 Dia 35mm 1 378 TUG529 Dia 29mm 1 142 Dia 36mm 1 417 Dia 36 5mm 1 437 Dia 37mm 1 457 TUG307 Dia 35mm 1 378 TUG530 Dia 30mm 1 181 Dia 37mm 1 457 Dia 37 5mm 1 476 Dia 38mm 1 496 TUG308 Dia 37mm 1 457 TUG531 Dia 31mm 1 220 Dia 38mm 1 4967 Dia 38 5mm 1 516 Dia 39mm 1 535 TUG308 Dia 37mm 1 457 TUG532 Dia 32mm 1 260 Dia 39mm 1 535 Dia 39 5mm 1 555 Dia 40mm 1 575 TUG309 Dia 39mm 1 535 TUG533 Dia 33mm 1 2997 Dia 40mm 1 575 Dia 40 5mm 1 594 Dia 41mm 1 614 TUG309 Dia 39mm 1 535 TUG534 Dia 34mm 1 399 Dia 41mm 1 614 Dia 41 5mm 1 634 Dia 42mm 1 654 TUG310 Dia 41mm 1 619 TUG535 Dia 35mm 1 378 Dia 42mm 1 654 Dia 42 5mm 1 67
7. chambers in diesel cylinder heads with indirect injection e Machine the housing width of pre combustion chambers to install oversize pre combustion chambers m PCC100 Universal counterboring tool includes e1 Metal storage box with organizers sl PCC301 precision micrometer with fixture sl Box wrench 94 Allen wrenches s PCC tool e1 Crank handle sl Lathe adaptor sl PCC304 Tool holder sl PCC3031 1 cutter capacity 25 30mm 984 1 181 sl PCC3032 2 cutter capacity 30 40mm 1 181 1 575 sl PCC3033 3 cutter capacity 40 50mm 1 575 1 968 24 centering rings 24 80mm 9764 25 35mm 9980 25 45mm 1 0020 25 90mm 1 0197 26 70mm 1 0512 26 80mm 1 0551 27 20mm 1 0709 27 40mm 1 0787 27 60mm 1 0866 28 15mm 1 1083 28 80mm 1 1339 28 90mm 1 1378 29 65mm 1 1673 29 75mm 1 17137 30 10mm 1 1850 30 30mm 1 1929 30 40mm 1 1969 32 90mm 1 2953 34 60mm 1 3622 GM6 2 amp GM6 5L applications 34 65mm 1 3642 34 75mm 1 3681 35 90mm 1 4134 FORD NAVISTAR 6 9 7 3L applications 40 00mm 1 5748 semi finished centering rings 2 rings in cluded to be used with lathe adaptor Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 11 CRANK HANDLE MANUAL FEED NUT FEED SETTING KE LOCKING SCREW HIGH PRECI SION BENCH
8. 3 Dia 43mm 1 693 TUG310 Dia 41mm 1 614 TUG536 Dia 36mm 1 417 Dia 43mm 1 693 Dia 43 5mm 1 713 Dia 44mm 1 732 TUG311 Dia 43mm 1 693 TUG537 Dia 3 mm 1 457 Dia 44mm 1 732 Dia 44 5mm 1 752 Dia 45mm 1 772 TUG311 Dia 43mm 1 693 TUG538 Dia 38mm 1 496 Dia 45mm 1 772 Dia 45 5mm 1 791 Dia 46mm 1 811 TUG312 Dia 45mm 1 772 TUG539 Dia 39mm 1 535 Dia 46mm 1 811 Dia 46 5mm 1 831 Dia 47mm 1 850 TUG312 Dia 45mm 1 772 TUG540 Dia 40mm 1 575 Dia 47mm 1 850 Dia 47 5mm 1 870 Dia 48mm 1 890 TUG313 Dia 47mm 1 850 TUG541 Dia 41mm 1 614 Dia 48mm 1 890 Dia 48 5mm 1 909 Dia 49mm 1 929 TUG313 Dia 47mm 1 850 TUG542 Dia 42mm 1 654 Dia 49mm 1 929 Dia 49 5mm 1 949 Dia 50mm 1 968 TUG314 Dia 49mm 1 929 TUG543 Dia 43mm 1 693 Dia 50mm 1 968 Dia 50 5mm 1 988 Dia 51mm 2 008 TUG314 Dia 49mm 1 929 TUG544 Dia 44mm 1 732 Dia 51mm 2 008 Dia 51 5mm 2 028 Dia 52mm 2 047 TUG315 Dia 51mm 2 008 TUG545 Dia 45mm 1 772 Dia 52mm 2 047 Dia 52 5mm 2 067 Dia 53mm 2 087 TUG315 Dia 51mm 2 008 TUG546 Dia 46mm 1 811 Dia 53mm 2 087 Dia 53 5mm 2 106 Dia 54mm 2 126 TUG316 Dia 53mm 2 087 TUG547 Dia 47mm 1 850 Dia 54mm 2 126 Dia 54 5mm 2 146 Dia 55mm 2 165 TUG316 Dia 53mm 2 087 TUG548 Dia 48mm 1 890 Dia 55mm 2 165 Dia 55 5mm 2 165 Dia 56mm 2 205 TU
9. 5 Dia 51mm 2 008 TUG316 Dia 53mm 2 087 TUG450 Dia 50mm 1 968 Dia 55mm 2 165 TUG316 Dia 53mm 2 087 TUG317 Dia 55mm 2 165 TUG451 Dia 51mm 2 008 Dia 56mm 2 205 TUG3T6 Dia 53mm 2 087 TUG317 Dia 55mm 2 165 TUG452 Dia 52mm 2 047 Dia 57mm 2 244 TUG317 Dia 55mm 2 165 TUG453 Dia 53mm 2 087 Dia 58mm 2 283 TUG317 Dia 55mm 2 165 TUG454 Dia 54mm 2 126 Dia 59mm 2 323 Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA 8 CANADA 1 800 639 3693 8 CONE WITHOUT LIP Dia collet Dia collet Dia collet y NX expanded expanded RH expanded with cone with cone with cone and Dis and Dis and Dis rar J 1 cos MN TUGDPSA TUG302 Dia 25mm 984 TUG519 Dia 19mm 748 a 26mm 1 024 1 043 Dia 27mm 1 063 TUG302 Dia 25mm 984 TUG520 Dia 20mm 787 Dia 27mm 1 063 1 083 TUG303 Dia 27mm 1 063 TUG521 Dia 21mm 827 Dia 28mm 1 102 1 1227 Dia 29mm 1 142 TUG303 Dia 27mm 1 063 TUG522 Dia 22mm 866 Dia 29mm 1 142 1 161 Dia 30mm 1 181 COLLET CONE WITHOUT LIP Dia collet Dia collet Dia collet expanded expanded expanded and Dis and Dis and
10. 58 for SGC200M amp SGC200H clamping systems m SGC417 Set of 2 additional clamping jaws for SGC200M amp SGC200H clamping systems m SGC417 S Set of 2 additional clamping jaws for SGC200M S clamping systems for SUPER100 machines B NWN ACB1 Set of 2 adjustable clamping pins for odd shaped cylinder heads 40 50mm 1 57 2 16 m NWN ACB2 Set of 2 adjustable clamping pins for odd shaped cylinder heads 55 75mm 2 16 2 95 M SGC406 Adapter plates for SGC200M set of 2 For Milling Machines others B NWN ACB3 Set of 2 adjustable clamping pins for odd shaped cylinder heads 75 100mm 2 95 3 93 Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 15 16 M SGC200PHD Pneumatic assisted 360 degree heavy duty rollover clamping fixture for large diesel cylinder heads NON STOCK Email contact newen com Website NEWEN m SGC213 Multi angle swing cylinder head clamping fixture m SGC213 S Multi angle swing cylinder head clamping fixture For SUPER100 machines m SGC704 45mm height parallel for SGC212 m SGC705 60mm height parallel for SGC212 E SGC212 Multi angle cylinder head clamping fixture and se
11. G317 Dia 55mm 2 165 TUG549 Dia 49mm 1 929 Dia 56mm 2 205 Dia 56 5mm 2 224 Dia 57mm 2 244 TUG317 Dia 55mm 2 165 TUG550 Dia 50mm 1 968 Dia 57mm 2 244 Dia 57 5mm 2 264 Dia 58mm 2 283 TUG317 Dia 55mm 2 165 TUG551 Dia 51mm 2 008 Dia 58mm 2 283 Dia 58 5mm 2 303 Dia 59mm 2 323 Email contact newen com Website www newen com NEWEN m COLLET SPACER 8 CONE SETS FOR GENERAL APPLICATIONS Collet Dia 23 25mm 905 984 2 cones 8 4 spacers Collet Dia 25 27mm 984 1 063 2 cones 8 4 spacers Collet Dia 27 29mm 1 063 1 142 2 cones amp 4 spacers Collet Dia 29 31mm 1 142 1 220 2 cones 8 4 spacers Collet Dia 31 33mm 1 220 1 299 2 cones 8 4 spacers Collet Dia 33 5 36 5mm 1 319 1 4377 4 cones 8 4 spacers Collet Dia 35 5 38 5mm 1 398 1 516 4 cones amp 4 spacers Collet Dia 37 5 40 5mm 1 476 1 594 4 cones amp 4 spacers e TUG301 e TUG302 e TUG303 e TUG304 e TUG305 e TUG306 e TUG307 e TUG308 s TUG309 Collet Dia 39 5 42 5mm 1 555 1 673 4 cones 8 4 spacers e TUG310 Collet Dia 41 5 44 5mm 1 634 1 752 4 cones 8 4 spacers e TUG311 Collet Dia 43 5 46 5mm 1 713 1 831 4 cones 8 4 spacers e TUG312 Collet Dia 45 5 48 5mm 1 791 1 909 4 cones 8 4 spacers e TUG313 Collet Dia 47 5 50 5mm 1 870 1 988 4 cones 8 4 spacers COLLET SPACER e TUG314 Collet
12. UG DP34 Distance piece 34mm 1 338 e TUG528 Lipless cone dia 23mm 1 102 e TUG DP35 Distance piece 35mm 1 377 e TUG529 Lipless cone dia 29mm 1 142 e TUG DP36 Distance piece 36mm 1 417 e TUG530 Lipless cone dia 30mm 1 181 e TUG DP29 3 Distance piece 29 3mm 1 153 CAT e TUG531 Lipless cone dia 31mm 1 220 e TUG DP30 3 Distance piece 30 3mm 1 192 CAT e TUG532 Lipless cone dia 32mm 1 260 e TUG DP31 3 Distance piece 31 3mm 1 232 CAT e TUG533 Lipless cone dia 33mm 1 299 e TUG534 Lipless cone dia 34mm 1 399 d TUG535 Lipless cone dia 35mm 1 378 e TUG536 Lipless cone dia 36mm 1 417 e TUG537 Lipless cone dia 37mm 1 457 TUG GUNTM e TUG538 Lipless cone dia 38mm 1 496 ACCESSORIES e TUG539 Lipless cone dia 39mm 1 535 STUDS EXTRACTION e TUG540 Lipless cone dia 40mm 1 575 e TUG541 Lipless cone dia 41mm 1 614 e TUG542 Lipless cone dia 42mm 1 6547 e TUG543 Lipless cone dia 43mm 1 693 e TUG544 Lipless cone dia 44mm 1 732 e TUG545 Lipless cone dia 45mm 1 772 e TUG546 Lipless cone dia 46mm 1 811 e TUG547 Lipless cone dia 47mm 1 850 e TUG548 Lipless cone dia 48mm 1 890 e TUG549 Lipless cone dia 49mm 1 929 e TUG550 Lipless cone dia 50mm 1 968 e TUG551 Lipless cone dia 51mm 2 008 Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp
13. VERNIER MARK COUNTERBORING MONITORING WINDOW E a TOOL I CUTTER HOLDER z CENTERING l RING SCREWS 4 1 CENTERING RING SCREW m PCC302 Universal cylinder head holder adjustable without tools to position any shape cylinder head with its gasket side horizontal m PCC304 Centering head and cutter holder m PCC304L Centering head and cutter holder 1 longer m PCC3031 1 cutter capacity 25mm 30mm 1 1 181 m PCC3032 2 cutter capacity 30mm 40mm 1 181 1 574 m PCC3033 3 cutter capacity 4Omm 50mm 1 574 27 m PCC3034 4 cutter for wide housings Same length as 2 cutter m PCC305 Replacement centering ring dia 24 8mm 40mm 1 1 574 Order as follow PCC305 34 6 m PCC110 Clamping table for PCC100 NEW 12 Email contact newen com Website www newen com m NWN CTS NEWENS high performance carbide tip sharpener avail able in 110V or 220V Includes e 1 NWN DWN high performance diamond wheel e 1 NWN WC diamond wheel center e 1 NWN GP375 guiding pin dia 9 52mm 375 e 1 NWN CTSLK 2 5mm L key e 1 NWN SFTG pair of safety glasses e NWN CTSMNL user manual With NEWEN high performance carbide tip sharpener e Save time e Prolong carbide tips and tip holders life e Minimize tooling wear e Increase profitability Intercha
14. ed TECHNICAL CHARACTERISTICS Compressed Air Pressure 70 to 90 PSI 5 to 6 bars Air Flow 1 12 cfm 0 53 I second Depression Maximum Vacuum 28 1 Hg 94kPa Time for evacuation of 1 liter of air 14 94 Hg 50kPa 2 seconds 23 91 Hg 80 kPa 5 seconds Sound level 60 dB A Temperature 4 to 176 F 20 C to 80 Email contact newen com Website www newen com NEWEN m VAC301 m VAC302 m VAC303 m VAC304 Replacement plexiglass plate Replacement plexiglass plate Replacement plexiglass plate Replacement plexiglass plate Round Round Round Round Diameter 42mm 1 6535 Diameter 45mm 1 7716 Diameter 57mm 2 2441 Diameter 70mm 2 7559 m VAC305 m VAC306 m VAC307 m VAC308 Replacement plexiglass plate Replacement plexiglass plate Replacement plexiglass plate Replacement plexiglass plate Round Rectangular Rectangular Rectangular Diameter 80mm 3 1496 Dimensions 50mm x 80mm Dimensions 55mm x 65mm Dimensions 70mm x 90mm 1 9685 x 3 1496 2 1654 x 2 5591 2 7559 x 3 5433 3221014 m VAC323 m VAC329 m VAC330 m VAC308 Replacement in line filter Replacement
15. h lip dia m TUG600 Replacement threaded shaft for TUG GUNTM m TUG603 Replacement wrench for TUG602 expansion nut 28mm 1 102 29mm 1 142 30mm 1 181 31mm 1 220 32mm 1 260 33mm 1 299 34mm 1 399 35mm 1 378 36mm 1 417 37mm 1 457 38mm 1 496 39mm 1 535 40mm 1 575 41mm 1 614 42mm 1 654 43mm 1 693 44mm 1 732 45mm 1 772 46mm 1 811 47mm 1 850 48mm 1 890 49mm 1 929 50mm 1 968 51mm 2 008 52mm 2 047 53mm 2 087 54mm 2 126 55mm 2 165 PAP On l m TUG604 Replacement Lock nut EXPANSION NUT N COLLET j ALA mm VN m TUG605 Replacement hose fitting ha KEEPERS Mastercard Email contact newen com Website www newen com NEWEN Why the PCCTM Tool When resurfacing a diesel engine cylinder head with indirect injection pre combustion chambers counterbores also have to be machined at the right depth in order to 1 Have the pre combustion chambers sit slightly higher than the gasket plan of the cylinder head to ensure that the said precombustion chambers are properly maintained in place by the cylinder head gasket Most O E M s recommend that the pre combustion chambers jut out approximately 2 to 3 100mm 0 001 above the cylinder head gasket plan 2 Give a perfectly stable seat to the pre combustion chambers knowing that in the long run the pre co
16. ir distributor Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 21 INE WE INT Hr Email contact newen com Website www newen com l NEWEN NEWEN USA Tel 1 858 457 9664 Fax 1 858 457 9665 NEWEN FRANCE Tel 33 0 4 50 25 87 82 Fax 33 0 4 50 97 64 93 Email Fixed Turning newen com 7 Website www newen com Note NEWEN reserves the right to change or revise specifications and product design in connection with any feature of its products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacement of equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on information available at the time of printing Should any discrepancy of information arise NEWEN recommends that user verify the discrepancy with NEWEN A Ven U l www newen co N wem emm ROSES Selle 51000
17. mbustion chamber housings lose their shape and do not hold the pre combustion chambers properly 3 Allow under any circumstances the replacement of a pre combustion chamber while respecting the recommended depth e The pre combustion chambers will never be maintained properly since they will be flush with the cylinder head gasket plan and conseguently will not receive any pressure from the gasket e The surfacing of the aluminum of a cylinder head and that of the alloy of the pre combustion chambers require different cutters and different speeds Moreover it is extremely difficult to get a perfectly plan surface when grinding two different materials in one single operation A pre combustion chamber can come loose while the cylinder head is being resurfaced and can cause important damages to both cylinder head and the machine itself e A cylinder head surfaced with its pre combustion chambers left installed can no longer receive original size replacement chambers e Surfacing pre combustion chambers weakens these and multiplies the risk of rupture Among other things it is important to extract the pre combustion chambers to verify their press fit in the cylinder head In the event the pre combustion chambers would not have the proper press fit it is recommended to widen their housings and to install oversize pre combustion chambers instead m PCC100 A counterboring tool to e Machine the housing of the precombustion
18. mm 984 TUG421 Dia 21mm 827 Dia 26mm 1 024 TUG302 Dia 25mm 984 TUG422 Dia 22mm 866 Dia 27mm 1 063 TUG303 Dia 27mm 1 069 TUG423 Dia 23mm 906 Dia 28mm 1 102 TUG303 Dia 27mm 1 063 TUG424 Dia 24mm 945 Dia 29mm 1 142 TUG304 Dia 29mm 1 1427 TUG425 Dia 25mm 984 Dia 30mm 1 181 TUG304 Dia 29mm 1 142 TUG426 Dia 26mm 1 024 Dia 31mm 1 220 TUG305 Dia 31mm 1 220 TUG427 Dia 27mm 1 063 Dia 32mm 1 260 TUG305 Da 3imm 1 220 TUG428 Dia 28mm 1 102 Dia 33mm 1 299 TUG306 Dia 33mm 1 299 TUG429 Da 29mm 1 142 Dia 34mm 1 339 TUG306 Dia 33mm 1 299 TUG430 Dia 30mm 1 181 Dia 35mm 1 378 TUG306 Dia 33mm 1 299 TUG307 Dia 35mm 1 378 TUG431 Dia 31mm 1 220 Dia 36mm 1 417 TUG306 Dia 33mm 1 299 TUG307 Dia 35mm 1 378 TUG432 Dia 32mm 1 260 Dia 37mm 1 457 TUG310 Dia 41mm 1 614 TUG311 Dia 43mm 1 693 TUG440 Dia 40mm 1 575 Dia 45mm 1 772 TUG3T Dia 43mm 1 693 TUG312 Dia 45mm 1 7727 TUG441 Dia 41mm 1 614 Dia 46mm 1 811 TUG311 Dia 43mm 1 693 TUG312 Dia 45mm 1 772 TUG442 Dia 42mm 1 654 Dia 47mm 1 850 TUG312 Dia 45mm 1 772 TUG313 Dia 47mm 1 85 TUG443 Dia 43mm 1 693 Dia 48mm 1
19. ngeable guiding pins for total compatibility with NEWEN Kwik Way Sunnen Peterson Berco DCM Winona Sioux KO Lee Tobin Arp and Mira tool holders and ball heads GIVE YOUR EMPLOYEES THE TOOLS TO BE MORE PRODUCTIVE B NWN DWN Replacement diamond wheel for NEWEN sharp E NWN GP375 Guiding pin dia 375 9 52mm m NWN GP385 Guiding pin dia 385 9 78mm MB NWN GP389 Guiding pin dia 389 9 88mm B NWN GP390 Guiding pin dia 390 9 90mm E NWN GP437 Guiding pin dia 437 11 10mm B NWN GPMRA Guiding pin dia 375 Mira m NWN DWS Replacement diamond wheel for Serdi sharpener m BALL HEADS TOOL HOLDERS Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 NEWEN e Easily adapts to any brand seat amp guide machine a m SGC200M Palletizable TM 360 double angle manual rollover clamping fixture includes NWN TLEVEL m SGC200H Palletizable M 360 double angle hydraulic rollover clamping fixture Patented includes NWN TLEVEL TE l 14 VISA Email contact newen com Website www newen com En Cards m SGC425 Extended reach jaw for SGC200M amp SGC200H clamping systems m SGC425 S Extended reach jaw for SGC200M S clamping systems for SUPER100 machines m SGC416 Set of two tall jaw columns a contact plates 8
20. ries IZ e Spare Parts 12 e Palletizable 360 Rollover Clamping Fixtures 8 Accessories e Multi angle Swing Cylinder Head Clamping Fixture e Multi angle Cylinder Head Clamping Fixture e Side Clamping Fixture e Accessories 8 Spare Parts Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 PATENTED LEAKDOWN DETECTION What sets the Vacu I check apart from any other vacuum tester on the market are its two built in non return valves that actually hold the vacuum that it creates Once the vacuum is created the built in valves shut automatically and the vacuum is held within a totally airtight volume The gauge of the Vacu check is installed in line within a totally airtight volume The gauge of the Vacu I check is installed in line with the above mentioned circuit and allows the Vacu check user to measure any leak accurately regardless of its size including micro leaks that tipically go unnoticed True leak detection can only occur after the pump is stopped Only Vacu T check lets you measure the leakdown time and detect leaks A two step process 1 Create the vacuum 2 Monitor leak Vacu check another NEWEN innovation m VAC100 The Vacu I check comes in a sturdy yet light weight carrying case with 8 pads and two in line filters It is easy to carry fits comfortably in your hand and only requires an airline to be operat
21. t of 2 side clamps SGC704 8 SGC705 included Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 17 NEWEN m SGC201 Side clamping fixture with set of 2 riser blocks 10111111141 m SGC403 m SGC407 Set of 2 precision machined cast iron cylinder head positioning blocks riser blocks Set of 2 side clamps E o ME Email contact newen com Website www newen com mSGC404 ii E SGC405 Set of 2 aluminum pads for clamping Set of 2 long side clamp bars for aluminum cylinder heads commonly SGC201 SGC212 or SGC213 used with SGC212 mSGC721 m SGC765 m SGC766 Replacement parallels lock handle Replacement parallels lock handle for Replacement side clamp for SGC200M amp SGC200H Use SGO213 Use SGC765 S for SGC721 S for SGC200M S SGC213 S mSGC769 Replacement side clamp lead screw for SGC699 SGC200M SGC200M S 8 SGC200H comes as a set mSGC770 Replacement side clamp lead screw for SGC416 SGC200M amp SGC200H comes as a set m SGC710 Replacement pivoting lock handle for SGC200M 8 SGC200M S m SGC616 Replacement T nut Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA 8 CANADA 1 800 639 3693 19 EN KE e
22. ut Unfortunately all three methods have the potential to damage the head and or seat counterbores TUG GUN uses a novel approach pneumatic power to quickly extract valve seat inserts within seconds without damage You begin by putting the proper collet and cone for the application onto the gun s threaded rod to hold everything in place Once the correct spacers are selected you place them between the collet s upper lip and the top of the valve seat Next position the TUG GUN onto the seat making sure that the lower collet lip engages the bottom of the seat Finally snug up the expansion nut activate the gun and watch as the seat insert pulls effortlessly away from the counterbore NEWEN makes collets to handle every head imaginable from the smallest aluminum job to the gargantuan cast iron diesels from Caterpillar Detroit Diesel and Cummins Optional attachments are also available to extract press in studs September 1994 Motor Magazine Email contact newen com Website www newen com INE W EINT COLLET A a CONE Dia collet expanded with cone u COLLET CONE Dia collet expanded with cone TUG301 Dia 23mm 906 TUG419 Dia 19mm 748 Dia 24mm 945 TUG3T Dia 43mm 1 693 TUG439 Dia 39mm 1 535 Dia 44mm 1 732 TUG301 Dia 23mm 906 TUG420 Dia 20mm 787 Dia 25mm 984 TUG302 Dia 25
23. vacuum chip Replacement gauge Plexiglass Plate unit one filter Reciangular Dimensions 101 6mm X101 6mm 4 x 4 m VAC311 m VAC326 m VAC322 m VAC332 Replacement pre cut Aluminum plug for plexi Quick Connection with rub Replacement O ring set self adhesive foam pad glass plates ber tip for closed circuit set 100 compatible with Serdi pads Tel 1 858 457 9664 Fax 1 858 457 9665 Order Toll Free USA amp CANADA 1 800 639 3693 m TUG100 TUG GUN universal pneumatic impact puller Includes 1 pneumatic impact puller 1 foot pedal 1 TUG600 threaded shaft 1 TUG602 expansion nut 1 TUG601 set of 2 keepers 1 TUG603 wrench for expansion nut NEWEN TUG GUN Patented PNEUMATIC IMPACT PULLER Nothing resist the TUG GUN oxidized studs industrial engine valve seats freeze plugs L POWER e Powerfull 2000 strikes per minute e Universal e Ensures even pressure around the seat e No damage to the cylinder head and seat counterbores no gouges no chew ups e Fast e Easy to use e Portable e Countless applications Studs axles rings bearing casings valve inserts TUG GUN by NEWEN Machinists faced with the task of extracting valve seat inserts have only a few removal options lever type pullers expansion type pullers or heating with a torch so that the cylinder head expands quickly enough to allow the insert to pop o
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