icountBS User Manual
Contents
1. Number of particles per 100 ml greater than indicated size Particle size um Number of particles per 100 ml greater than indicated size Particle size um Number of particles per 100 ml greater than indicated size Particle size um Solid Contaminant Code No 18 13 Application Mechanical handling Solid Contaminant Code No 16 11 Application Injection moulding Metalworking Unused commercial grade oil Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt Number of particles per ml greater than peices size ge qu 101 10 101 H qa hee rl Particle size um Number of particles per 100 ml greater than indicated size Number of particles per ml greater than indicated size De q 1104 pa 8 e OOTI TOOT MAA A os AE Number of Pese per 100 ml greater than indicated size 40 30 20 15 Particle size um 27 Troubleshoot guide Problem The chamber does not pressurise Message appears System Fault code 5302 please switch off and try again Cause The door seal may be split or dirty causing the chamber to leak under pressure The door location pin has not engaged the door chamber handle The chamber door latch has not engaged The chamber door locking pin has not engaged Solution 1 Press ok on the touch screen to remove the System Fault message or abort the current test 2 Open the chamber door and inspect door s2. a Press New Test to perform another test and display the Test Parameters screen Refer to section H of this manual K Browse Previous Tests The review browse previously stored tests Home screen Browse Test screen Test bottle screen count Test Name Date Bothle 001 21 04 2008 11 52 TT L lert PEL ME Clear Selection Clear Selection OS a Press Browse Tests to browse previous tests The browse test screen will be displayed s Tested RU en a E a _ a at ee Stata Shows Ex E _ na a he Note the test names displayed on this list are individual tests that have been stored on the icountBS b Select highlight the required test c Select the standard to be displayed As Tested is the default value and will display the selected test in the standard it was originally tested in Other standards are available to view tests in a different standard to the original d Press Show to display the sample test bottle details Refer to section I of this manual to review the counts for this particular bottle Issue K 05 Aug 08 17 Parker Hannifin 2008 www parker com eurofilt L Exporting test data Export one test Ensure that a USB memory pen is connected to the rear of the icountBS Browse Test screen dise Parker est Mame Date Eottle 001 21 04 2008 11 52 a Clear Selection s
3. ISO NAS SAE comparison chart BS 5540 4 NAS 1638 SAE 749 we E E O ee AAA nn IEA MI MES ee NU o a OOF pop RS O eee A 159 00 TOA ES O Ml Mr o 1512 NA EUA E AN ES ee AAA AAA ITA E RE TT E SERIES MEME AO ARA we IA A AS OA 200 J O O tema OOF een nn nn i G 19 13 4 400 6300F meer nets ns 2013 6 800 Uni ds 2114 15000 ASA e 2216 21000 ___C a 2817 100 000 y The above comparisons relate to the particle count data only To confirm to any particular standard reference should be made to the recommended experimental procedure Issue K 05 Aug 08 24 Parker Hannifin 2008 www parker com eurofilt Component cleanliness guidelines Suggested acceptable contamination levels for various hydraulic systems Sensitivity Type of system Target contamination class to Suggested maximum particle level Typical components Slit sensitive control systems with very high reliability Laboratory or aerospace High performance servo Critical and high pressure long life systems e g aircraft machine tools etc V High quality reliable ery systems General machine important requirements super 4 000 E critical 16 000 1 000 32 000 130 000 Low pressure heavy ouo 16000 Average NOUS sysiems or applications where long lift is not critical Main protection Low pressure systems with 1 000 000 large clea
4. icountBS User Manual Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt Laser Information This product contains an invisible infrared 5mW laser Any dismantling of the product may result in dangerous exposure to laser radiation Please note that users are not required to access the laser radiation source and should never do so Issue K 05 Aug 08 2 Parker Hannifin 2008 www parker com eurofilt Contents LASER INFORMATION INTRODUCTION PRINCIPLES OF OPERATION BENEFITS TECHNICAL SPECIFICATION PRODUCT FEATURES PRODUCT DIMENSIONS WORKING AND TESTING THE EFFECT OF SYSTEM CONDITIONS FLUID SAMPLE EXTRACTION SAMPLE HANDLING AND PREPARATION A TOUCH SCREEN INSTRUCTIONS B PRODUCT SET UP C PRODUCT REGISTRATION D HOME SCREEN OVERVIEW E CONFIGURATION F TO START A TEST G DEFAULT TEST PARAMETER H NEW TEST SCREEN PERFORM A TEST REVIEW TEST DATA J PERFORM ANOTHER TEST K BROWSE PREVIOUS TESTS L EXPORTING TEST DATA M DELETE TEST DATA N BROWSE OPTIONS INTERPRETING DATA TROUBLESHOOT GUIDE PART NUMBER MATRIX Issue K 05 Aug 08 3 O Parker Hannifin 2008 www parker com eurofilt Page 2 Page 4 Page 4 Page 5 Page 6 Page 7 Page 8 Page 8 Page 9 Page 9 Page 9 Page 11 Page 11 Page 11 Page 12 Page 12 Page 14 Page 14 Page 15 Page 16 Page 17
5. FLUID amp GAS HANDLING Key Markets Aerospace Agriculture Bulk chemical handling Construction machinery Food amp beverage Fuel amp gas delivery Industrial machinery Mobile Oil amp gas Transportation Welding Key Products e Brass fittings amp valves Diagnostic equipment Fluid conveyance systems Industrial hose PTFE amp PFA hose tubing amp plastic fittings e Rubber amp thermoplastic hose amp couplings e Tube fittings amp adapters e Quick disconnects AEROSPACE Key Markets Aircraft engines Business amp general aviation Commercial transports Land based weapons systems Military aircraft Missiles amp launch vehicles Regional transports Unmanned aerial vehicles Key Products e Flight control systems amp components Fluid conveyance systems Fluid metering delivery amp atomization devices Fuel systems amp components Hydraulic systems amp components Inert nitrogen generating systems Pneumatic systems amp components Wheels amp brakes HYDRAULICS Key Markets Aerospace Aerial lift Agriculture Construction machinery Forestry Industrial machinery Mining Oil amp gas Power generation amp energy Truck hydraulics Key Products e Diagnostic equipment e Hydraulic cylinders amp accumulators Hydraulic motors amp pumps Hydraulic systems Hydraulic valves amp controls Power take offs Rubber amp thermoplastic hose amp couplings Tube fit
6. Page 17 Page 18 Page 19 Page 20 Page 21 Page 28 Page 30 Introduction The icountBS with its innovative industrial design has been developed for customers looking for state of the art technology attention to detail and the compactness of a permanent laboratory particle analysis model Principles of operation Combine this with on board laser based leading edge technology to bring to all industries a truly revolutionary Particle Counter The icountBS is a product from the next generation of Parker Hannifin s fluid particle analysis and monitoring innovations The icountBS features an easy to use interactive touch screen pressurized bottle chamber for air suppression via an internal compressor pump bottle cavity aperture design with automated door closure mechanism sample tube cleaning sleeve minimizing contamination cross over competitor shortfall internal printer and is self calibrating to ISO standards Accredited to US Standards and achieving full ISO certification and calibration to the latest ISO Medium Test Dust Standards icountBS represents the most up to date technology in solid particle contamination analysis The icountBS brings to all industry a truly revolutionary Bottle Sampler as a remarkable cost effective market solution to fluid management and contamination control nr i Safety requirements Refer to the Parker Hannifin Quality and Servicing booklet Maintenance requirements Please cont
7. MONITORED TO PREVENT OVERFLOWING G Default Test Parameters Test parameters screen a pee s ICONE Parker o Standard ISO 4406 1999 Bottle 001 150 4406 1000 o Flush Volume 15ml o Volume of Sample 50ml gt o Print Result Don t Print CAE o Number of Samples 3 5 _ 2 Issue K 05 Aug 08 14 Parker Hannifin 2008 www parker com eurofilt o Bottle ID Bottle xxx where xxx sequential number e g 001 002 003 H New Test Screen Perform a test Home screen Test parameters screen Test in progress screen Bottle 001 b ISO 4406 1999 C urn 20 ml d EX 100 ml f Don t Print g pi m2 AA ES lt rot af che UN ER y i f a Press New Test The Test Parameters screen will appear The parameters fields shown are all user definable By selecting pressing the relevant parameter field either an options panel or QWERTY style keyboard will be displayed b Bottle ID Test sample bottle identification Accept the default or type the required bottle identification remembering to press enter on the keyboard Note that after this test is completed the bottle ID will revert back to the default ID Standard Select between different Contamination Standards Flush Volume Total volume of fluid to be flushed through the icountBS before the sample test is performed Number of Samples The total
8. PM e Press Save to save settings Language Home screen Contig screen Language screen Darker a Toset the language as English press the Union Flag b To set the language to Japanese press the Nishoki Issue K 05 Aug 08 13 Parker Hannifin 2008 www parker com eurofilt F To start a test 1 Ensure the Product set up procedures are carried out 2 Ensure that the required test sample bottles are close to hand 3 Open the pressure chamber door by pulling the yellow door latch Note that the chamber door will not open if the chamber is pressurised 4 Apart from the drip tray ensure the chamber is empty 5 Remove the drip tray from chamber 6 Remove the cap from the test sample bottle Place the sample bottle onto the drip tray 7 Reposition the drip tray and test sample bottle into chamber Note it is necessary to tilt the test sample bottle slightly backwards on the drip tray so that it clears the icountBS sample steel dip tube located inside the pressure chamber top surface Ensure the test sample bottle is located centrally on the drip tray and that the icountBS sample tube located inside the chamber does not collide with the sample bottle when the icountBS operates 8 Close the chamber door then re lock using the yellow door latch 9 The icountBS is now ready to be operated via the touch screen IMPORTANT WHILST TESTING ENSURE THE WASTE BOTTLE OIL LEVEL IS
9. Tel 46 0 8 59 79 50 00 parker sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraineO parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 58 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com European Product Information Centre Free phone 00 800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK Issue K 05 Aug 08 Parker Hannifin 2008 Your local authorised Parker distributor
10. elastomeric shapes e High temperature metal seals e Metal amp plastic retained composite seals e Thermal management ENGINEERING YOUR SUCCESS Parker Worldwide AE UAE Dubai Tel 971 4 8127100 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 970 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BR Brazil Cachoeirinha RS Tel 55 51 3470 9144 BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 02 30 parker switzerlandO parker com CN China Shanghai Tel 86 21 5031 2525 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublicO parker com DE Germany Kaarst Tel 49 0 2131 4016 O parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 33 00 01 parker spain parker com FI Finland Vantaa Tel 358 0 20 753 2500 parker finland O parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com 20
11. the supplied blue vapour tube connect the waste bottle to the OIL VAPOUR connection on the rear panel of the icountBS 3 If available Parker Hannifin recommends connecting shop air to SHOP AIF inlet on rear panel on icountBS If not the icountBS will operating using the internal compressor 4 Open the pressure chamber door by pulling the yellow door latch Note that the chamber door will not open if the chamber is pressurised Ensure that the door seal is correctly seated and dust dirt free 5 Ensure the battery switch is ON switch in the DOWN position 6 Connect the supplied power supply to the 240V mains supply and switch on 7 Connect the supplied power supply jack plug to the 72vdc INPUT connection on the rear panel of the icountBS After approximately 25 seconds the icountBS touch screen will activate and perform a 20 seconds self test 8 On initially powering up the iBS a language selection screen appears Once the language of choice is selected this screen will not be seen again It will however be possible to change the language if desired through the Config System Settings option at a later point 9 The icountBS is now ready for use C Product Registration The icountBS Product Registration screen may appear The product needs to be activated Please select one of the three on screen options 1 Visit www parker com reg to obtain your registration key Enter this key on the icountBS s
12. 04402 1991 E Care should be taken when using ultrasonic baths to avoid distortion of the result by extended use causing contamination breakdown Bottle samples can be sufficiently stirred by swirling and tumbling by hand Results The first result from a bottle sample should be disregarded as it could be distorted by fluid from a previous sample To reduce the effects of mixing variations and sedimentation it is preferable to average the results of three tests Individual users may establish the possibility to reduce this number of tests dependant upon their requirements and experiences Samples from different parts of a system will give different results Consideration should be given to what monitoring is desired and where samples are to be extracted from for suitable trend monitoring to be performed It is important that whatever practices are adopted by the user they are performed consistently Issue K 05 Aug 08 10 Parker Hannifin 2008 www parker com eurofilt A Touch screen instructions The icountBS is operated via the touch screen on the front of the product Features are chosen by simply pressing the required icons on the screen Common icons used return to the main screen Returns to previous screen 2 Prints selected data B Product set up 1 Using the supplied clear waste tube connect the waste bottle to the WASTE OIL connection on the rear panel of the icountBS 2 Using
13. 08 Parker Hannifin Corporation All rights reserved GR Greece Athens Tel 30 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico Ml Tel 39 02 45 19 21 parker italy parker com JP Japan Tokyo Tel 81 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com LV Latvia Riga Tel 371 6 745 2601 parker latvia parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Subang Jaya Tel 60 3 5638 1476 NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Ski Tel 47 64 91 10 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com Parker Hannifin Ltd Hydraulic Filter Division Europe Condition Monitoring Centre Tel 44 0 1842 763299 Email conmoninfo parker com www parker com hfde RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Sp nga
14. Linear motors stepper motors servo motors drives amp controls e Structural extrusions PROCESS CONTROL Key Markets Chemical amp refining Food beverage amp dairy Medical amp dental Microelectronics Oil amp gas Power generation Key Products e Analytical sample conditioning products amp systems e Fluoropolymer chemical delivery fittings valves amp pumps e High purity gas delivery fittings valves amp regulators e Instrumentation fittings valves amp regulators e Medium pressure fittings amp valves Process control manifolds FILTRATION Key Markets Food amp beverage Industrial machinery Life sciences Marine Mobile equipment Oil amp gas Power generation Process Transportation Key Products e Analytical gas generators e Compressed air amp gas filters e Condition monitoring e Engine air fuel amp oil filtration amp systems e Hydraulic lubrication amp coolant filters e Process chemical water amp microfiltration filters e Nitrogen hydrogen amp zero air generators SEALING amp SHIELDING Key Markets Aerospace Chemical processing Consumer Energy oil amp gas Fluid power General industrial Information technology Life sciences Military semiconductor Telecommunications Transportation Key Products Dynamic seals Elastomeric 0 rings EMI shielding e Extruded amp precision cut fabricated elastomeric seals e Homogeneous amp inserted
15. Samples 3 Volume per sample 60ml Flush Actual Test Volume Sample Volume ml Sample number Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt Example B The icountBS unit has been configured Flush Volume 20ml No of Samples 3 Volume per sample 50ml I Review New Test Data On completion the test result is shown Test bottle screen Test bottle counts screen a Select Show Counts to review test counts b On the test counts screen if the test has more than one measured sample then press select the Y and k to page through the total and each sample c Select Show Bottle to review test bottle detail return back to the original screen The test data is automatically stored on the icountBS refer to section K for instructions to browse test data The icountBS is limited to 500 stored tests By default the icountBS will warn the user from the 450 test to export or delete test data At the 500 test the user has no further option but to export delete test data Refer to section N of this manual to change this setting Issue K 05 Aug 08 16 Parker Hannifin 2008 www parker com eurofilt J Perform Another Test Straight after review the test data it is possible to perform another test assuming that there is plenty of fluid left in the sample bottle Test bottle screen Test parameters screen Bottle 001 150 4406 1999 taal 20 ml Gon t Print EE
16. Tested fe a Select highlight the required test b Press Export A Microsoft Office Excel Comma Separated Values File csv is automatically saved to the USB memory pen Note that a directory named icountBS is created on the root directory of the USB memory pen The exported csv file s are located here Export multiple tests Ensure that a USB memory pen is connected to the rear of the icountBS Browse Test screen icpnt TestName Date Bottle 001 21 04 2008 11 5 C oti JU Bottle 00 3 04 2008 Bottle 004 04 05 2008 08 13 C lear Selection As Tested c Individually press select the required test files d Press Export A Microsoft Office Excel Comma Separated Values File csv is automatically saved to the USB memory pen Note that a directory named icountBS is created on the root directory of the USB memory pen The exported csv file s are located here Issue K 05 Aug 08 18 Parker Hannifin 2008 www parker com eurofilt Export all stored tests Ensure that a USB memory pen is connected to the rear of the icountBS Browse Test screen Bottle 001 21 04 2008 11 52 _ e Dottie UU to 28 04 2008 17 17 04 05 2008 08 13 4s Tested Socom e Individually press select the required test files f Press select Select All g Press Export A Microsoft Office Excel Comma Separated Values File csv is automatically saved to the USB memory pen Note that a directory n
17. act Parker Hannifin in the unlikely event of the icountBS being faulty or damaged Recalibration Contact your local Parker Hannifin Sales Company for recalibration The recommended recalibration frequency is between 12 18 months Storage requirements Store in dry conditions within a temperature range of 40 C to 90 C 40 F to 194 F Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt Benefits e Quick sample bottle analysis with variable test time options from 15 second and volume capacities from 10ml e Repeatable and re producible result performance to 15011171 and NAS1638 particle count distributions e Design concept allowing for portability DC and rechargeable battery pack power options e Cost effective and economical alternative solution to external laboratory services e 6 variable channel size analysis e Fluid resistant touch type screen panel e Sample tube self cleaning sleeve minimizing contamination cross over e Internal printer Issue K 05 Aug 08 5 Parker Hannifin 2008 www parker com eurofilt Technical specification Principle of Operation Calibration Dust Dimensions Weight Mechanical Composition Plastics Composition Operating Temperature Operating RH range Storage Temperature Storage RH range Channel Sizes Analysis Range Contamination Standards Calibration Standard Fluid management Test Time Languages Pre Test Flush Volume Possible Test Sample Volume Configur
18. amed icountBS is created on the root directory of the USB memory pen The exported csv file s are located here M Delete test data Please note that once the test data is deleted this information is unrecoverable from the icountBS Browse Test screen Test Name Bottle 001 21 04 2008 11 52 a As Tested ae L a Select highlight the required test s OR press Select All b Press Delete Issue K 05 Aug 08 19 O Parker Hannifin 2008 www parker com eurofilt N Browse Options The browser on the icountBS can be reconfigured to the suit the users requirements For example sort by date sort by name etc Browse Test screen Options screen count aw i T j ICOANIE Barker DER E Test Name Date Bottle 001 21 04 2006 11 52 b C d e a Select Options b Sort Results By Date then select either Most Recent First or Oldest First OR Sort Results By Name then select either A Z or Z A to sort alphabetically c Select the Filter Results By Date tick box to allow the user to search between stored test dates d This option allows the user to select All test data or test data that has already been Exported and test data that has Not Exported e Select either option if required Issue K 05 Aug 08 20 Parker Hannifin 2008 www parker com eurofilt Interpreting data Solid contaminants in fluid power systems vary i
19. ations System Flow Rate Viscosity Range Fluid Compatibility Sample Bottle Size Memory Storage Output Display Display Active Area Operating System Data Input Printer Printer Paper Test Certification Power Supply Battery Power Battery Stand by Time Battery fuse Air pressure Source Laser based light obscuration MTD or ACFTD H 525mm x W 180mm x D 410mm 18Kg Stainless steel 316 plated mild steel and aluminium Precision polyurethane RIM mouldings and ABS plastic 5 C to 60 C 20 85 Tested at 30 C No condensation 40 C to 90 C 10 90 Tested at 30 C No condensation ACFTD gt 2u gt 5y gt 15u gt 25u gt 50u gt 100u MTD gt 4u c gt 6u c gt 14u c gt 21u c gt 38u c gt 70u c ISO 7 to 21 NAS 0 to 12 ACFTD ISO 4406 1987 ISO 4406 1991 amp NAS 1638 MTD ISO 4406 1999 NAS 1638 ACFTD Fully traceable to gravimetric first principles MTD Traceable to 1S011171 via IS011943 60ml min Variable depends on user selection of flush volume and test sample volume English and Japanese only Minimum 10ml Maximum 100ml User selectable from single test up to 5 tests per run eg 1x100ml up to 5x10ml per run Test 60ml Min Exhaust 240ml Min 10 to 400 cSt Mineral based oils No specific bottle required Maximum size 75mm x 150mm height Maximum Volume Sample 250ml Maximum of 500 tests Test can be exported to USB memory stick The data can then be r
20. creen and then press Reg Now 2 Press Skip and start the 30 days grace 3 To simply turn the icountBS off press Turn Off D Home Screen overview Issue K 05 Aug 08 11 Parker Hannifin 2008 www parker com eurofilt Home screen Switch Off switches the icountBS off The product can be re activated by opening or closing the chamber door New Test perform a test Browse Tests displays previously saved tests Config displays the icountBS System Settings screen apop E Configuration Config System Information Home screen Config screen System Info screen System Info display system information regarding the icountBS Version and Build refers to the installed icountBS software Issue K 05 Aug 08 12 Parker Hannifin 2008 www parker com eurofilt Date Time Date Time screen Home screen Config screen See A d SOLITI OO au 2 MIMI yy yy a Tosetthe Time select either the hour or minute then press Arrows to adjust b To set the Date select the day month or year then press Arrows to adjust c Toset the Date Format select the current format Three options will then be shown 1 dd MM yyyy 2 MM dd yyyy or 3 yyyy MM dd d Toset the Time Format select the current format Two options will then be shown 1 24 Hour or 2 AM
21. ead by Microsoft Excel Hitachi touch screen display Backlight 256 colour STN transmissive Resolution 320x3 R G B H x 240 W dots 115 H x 86 W mm Windows CE Via icon on touch screen Thermal dot line printing Paper rolls 50mm x 57mm 60mm length x 25m long Yet to be established DC Output 12V 6 60 Amps 80 Watts max AC Input 100 to 240V 1 2Amps 50 60 Hz 2 hours recommended to be fully charged every 3 months 1 month then 1 hour of operation 6 3 Amps Anti Surge 3 5 bar Mini compressor OR 7 bar shop air For full ISO 11171 calibration consult Parker Hannifin Issue K 05 Aug 08 6 O Parker Hannifin 2008 www parker com eurofilt Product features Touch screen Product handle Printer Pressure chamber door Pressure chamber door latch Drip tray Internal Battery compartment located underneath Emergency Air Dum 4 Waste Oil Outlet 12vdc Input Oil Vapour Outlet USB socket Internal battery fuse Battery On Off Shop Air Inlet Switch down On Issue K 05 Aug 08 T Parker Hannifin 2008 www parker com eurofilt Product Dimensions Working and Testing The icountBS is capable of degassing and supplying a fixed amount of oil to test Because of this it is able to eliminate many of the variables associated with contamination monitoring The oil sample is degassed using compressed cleaned air and then supplied through a fixed displacement pumpi
22. eal seal groove Clean re grease with high vacuum 3 Whilst performing the test procedures again check the alignment of door location pin against the 4 If the icountBS fails to recover then contact Parker Hannifin Problem Data can not be exported Message appears USB Disk Not Found Cause For exporting data the icountBS requires an USB memory pen stick to be connected Solution 1 Connect a USB memory pen stick to the USB port to the USB connection on the rear panel of the Problem The icountBS does not function i e locked frozen Cause The sample bottle has not been centrally aligned with the dip tube inside the chamber This has resulted in the dip tube being wedged against the sample boitle Solution 1 Switch the icountBS off and then re start 2 If the icountBS fails to recover then contact Parker Hannifin Issue K 05 Aug 08 28 Parker Hannifin 2008 www parker com eurofilt Problem The icountBS compressor continuously runs Cause System communication error Solution 1 Switch the icountBS off and then re start 2 If the icountBS fails to recover then contact Parker Hannifin Problem Test counts are displaying 00000000 Cause The counting sensor has not detected any particles Solution 1 Switch the icountBS off then re start and then perform another test 2 If the icountBS still shows 0000000 counts then contact Parker Hannifin Problem Total sample volume is mo
23. eaned to a suitable level in accordance with ISO3722 The bottle should not contain more than one tenth of the number of particles per 100ml than are expected to be monitored Standard Parker Hannifin bottles are supplied clean to ISO 13 11 or better in a Class 10 000 Clean Room and should not be used to accurately count oils cleaner than ISO 16 14 although they may be used for trend monitoring at lower levels NOTE A Class 10 000 clean room is designed to never allow more than 10 000 particles 0 5 microns or larger per cubic foot of air So as you can quantify this a typical office buildings air contains between 500 000 to 1 000 000 particles 0 5 microns or larger per cubic foot of air The bottle should remain capped until time of sample filling and be re capped immediately afterwards Issue K 05 Aug 08 9 Parker Hannifin 2008 www parker com eurofilt Sample Mixing Sedimentation of contaminant in a sample will occur the rate of which is dependent upon both the fluid and particle characteristics Methods of sample agitation have not been provided as they are likely to inconsistently distort the analysis of results Samples should be analysed without delay once agitated Where facilities are available mixing can be achieved using paint shakers and or an ultrasonic bath for example 5 minutes with a paint shaker 30 seconds in an ultrasonic bath and a further 15 minutes with the paint shaker as indicated in 15
24. n size shape form and quantity The most harmful contaminants are normally between 6 microns and 14 microns The ISO code is the preferred method of reporting quantity of contaminants The ISO code number corresponds to contamination levels pertaining to three sizes The first scale number represents the number of particles larger than 4um c per 100 milliliter of fluid the second number for particles larger than 6 um c per 100 milliliter of fluid and the third number for particles larger than 14 um c per 100 milliliter of fluid 87 a T Ja DE A ES a D ME 2 107 10 END E EN a Tr SER PEREA 10 1 3 6 4 oe ARE A ET Lo N ts aa E TT 14 10 y eee bE 3 Ts 2 5 ee me mu me 10 Number of particles per 100 millilitres greater than indicated size MN D w M snDiwoils nioi lio 1 10 g 4 a 2 5 10 15 20 Particle size um Interpolation is acceptable extrapolation is not permissible Issue K 05 Aug 08 21 Parker Hannifin 2008 www parker com eurofilt ISO contamination numbers For example code 20 18 13 indicates that there are between 500 000 and 1 000 000 particles larger than 2 microns and between 130 000 and 250 000 particles larger than 5 microns and between 4 000 and 8 000 particles larger than 15 microns Reference ISO 4406 1999 When the raw data in one of the size ranges results in a particle count of fewer than 20 particles the scale number for that size ra
25. ng system lts test method is consistently controlled thus removing more of the variables which could occur with Bottle Sampling Unfortunately there are other factors that are beyond the control of Parker Hannifin products consideration of which could result in error limitation These are categorised as THE EFFECT OF SYSTEM CONDITIONS FLUID SAMPLE EXTRACTION SAMPLE HANDLING AND PREPARATION In most instances the adoption of simple controlled procedures will result in reliable trend monitoring Issue K 05 Aug 08 8 Parker Hannifin 2008 www parker com eurofilt The Effect of System Conditions System flow rate Samples are best taken from a point in the system where the flow is TURBULENT Reynolds No greater than 4000 The turbulent flow creates a mixing action Where the flow is streamline or LAMINAR larger particulate may tend to settle toward the lower pipe surface and not be sampled System Condition Changes Changes in the system operating condition flow temperature pressure or vibration can result in previously sedimented contaminant being retained into the flowing oil It is also possible that these changes may cause partially contaminated filter elements to shed particulate into the system Samples should therefore be extracted when the system is in a steady state condition and the result less likely to be distorted by contaminant peaks Taking a Sample Extract a sample while the system is operating under consis
26. nge is labelled with the symbol gt For example a code of 14 12 gt 7 signifies that there are more than 8 000 and up to and including 16 000 particles equal to or larger than 4um c per 100 ml and more than 2 000 and up to and including 4 000 particles equal to or larger than 6um c per 100 ml The third part of the code gt 7 indicates that there are more than 64 and up to and including 130 particles equal to or larger than 14um c per 100 ml But the 14um c part of the code could actually be 7 indicating a particle count more than 130 particles per 100 ml Issue K 05 Aug 08 22 Parker Hannifin 2008 www parker com eurofilt 1S04406 particle distribution chart Including various ISO level contamination grades Number of particles per 100 millilitres greater than indicated size 1 5 10 Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt T eee U AAAI s 5 gt S MENEN nel oa mI 20 25 30 15 Particle size um 23 101 Number of particles per millilitre greater than indicated size NAS 1638 chart Sizerangeum 5 15 15 25 25 50 50 100 gt 100 A a5 2 4 1f ol 250 s 8 2 al 500 89 tt 1000 178 322 6l 3 2000 36 e nj 2 4000 72 1288 22 4 8000 1 425 253 45 8 16 000 2850 506 99 16 64 128 1 256 1 512 1 1 024 Classes based on maximum contamination limits particles per 100ml
27. number of samples to be taken from the one test sample bottle Volume per Sample Total volume of fluid to be take from test sample bottle Print Result Option to print test result after the sample test Start Test will start a sample test to the current Test Parameters The Test in Progress screen will appear Default will reset the icountBS Test Parameters to the factory test parameter defaults Abort will abort the current test Occasionally the icountBS will require a re boot to recover from the abort test command Simply switch the mains battery supply off wait approximately 5 seconds and then switch back on Try amoao Note The internal pump capacity is 110ml The maximum Test Volume is 250ml i e Flush Volume Volume per Sample x Number of Samples 250ml If multiple samples are required from one sample bottle and the combined Flush Volume amp Volume per Sample is greater than 110ml then the pump will empty to the connected waste bottle before drawing the next sample The icountBS will perform an AMF Automatic Mini Flush of approximately 5ml at the end of the first Volume per sample and then again at the beginning of the next Volume per Sample However if the Flush Volume and Volume per Sample is LESS than 110ml the internal pump capacity then the test samples are combined see Example B Example A The icountBS unit has been configured Flush Volume 10ml No of
28. rances 64 000 Issue K 05 Aug 08 25 Parker Hannifin 2008 www parker com eurofilt General machinery and Important mobile systems Medium pressure medium capacity High performance servo valves Industrial servo valves Piston pumps proportional valves compensated flow controls Vane pumps spool valves Gear pumps manual and poppet valves cylinders Ram pumps ISO contamination charts Typical system applications and code numbers These typical applications and ISO code numbers are taken from the UK Contamination and Control Research Programme 1980 1984 Ref AHEM Guide to Contamination Control in Hydraulic Power Systems 1985 Solid Contaminant Code No 13 10 Application Aircraft test stands Solid Contaminant Code No 18 11 Application Mobile systems Solid Contaminant Code No 17 12 Application Marine installations Issue K 05 Aug 08 Parker Hannifin 2008 www parker com eurofilt i A DICO CC OM E Number of particles per ml greater than indicated size 5 a 8 a E gr ot a INN IMA HEH Ha green llith re i LL IL E a Pi r a CEJ Tes m oiai me B 7 a 5 g 8 o gt Number of particles per ml greater than indicated size SEE MT AS A A HIHI HAH peee epee E DDOD It TUET EE 8 8 8 R Number of particles per ml greater than indicated size PT TUTTE Pe HU D DHL EH P
29. re than 250ml Message appears Total volume require exceeds 250ml Cause The maximum sample volume is 250ml ie Flush Volume Volume per Sample x Number of Samples 250ml max Solution 1 Return to Test Parameters screen and re enter Problem Remains pressurised Cause 1 Electrical failure 2 Mechanical failure Solution 1 Remove Red Plug from the Emergency Air Dump Valve on the Rear Panel WARNING Allow 5 seconds for the air to fully deflate before attempting to open the Door A very small amount of air will remain in the Sample Chamber but the door can be safely opened Issue K 05 Aug 08 29 Parker Hannifin 2008 www parker com eurofilt Part number Matrix Aviation Fuel 250ml Sample Bottle Kit Pair ACC6NWO001 1m vapour hose blue icountBS CD Manual ACC6NW012 Issue K 05 Aug 08 30 Parker Hannifin 2008 www parker com eurofilt Parker s Motion amp Control Technologies At Parker we re guided by a relentless drive to help our customers become more productive and achieve higher levels of profitability by engineering the best sys tems for their requirements It means looking at customer applications from many angles to find new ways to create value Whatever the motion or control technology need Parker has the experi ence breadth of product and global reach to consistently deliver No company knows more about motion and con trol technology than Parker
30. tently controlled conditions Adopt a consistent technique Spill off at least 200ml of fluid to flush the sampling port of residual contaminant Leave bottle capped until ready to extract the sample Fill the bottle to approximately 80 and cap immediately after extracting the sample Fluid Sample Extraction Flow Rate Variations in the sampling flow rate may affect the result from bottle samples The flow rate through a sampling port from an operating hydraulic system will vary dependant upon the system pressure the port restriction and fluid viscosity For best trend monitoring it is necessary to maintain these conditions consistently when extracting Bottle Samples Sampling Valves There are a number of proprietary sampling valves available which adhere to good theoretical principles However they do tend to generate a level of precision and cost which is unnecessary for trend monitoring Sampling points Sampling points should enable extraction of a sample without changing the system s condition Fine control needle valves are not desirable as they have a tendency to silt up under some operating conditions causing the distribution of contaminants in the fluid to be changed The sampling port should be protected to maintain cleanliness and thoroughly flushed before collecting the sample for analysis Sample Handling and Preparation Bottle Cleanliness It is preferable that bottles have sealing screw caps and both parts are cl
31. tings amp adapters e Quick disconnects CLIMATE CONTROL Key Markets Agriculture Air conditioning Food beverage amp dairy Life sciences amp medical Precision cooling Processing Transportation Key Products CO controls Electronic controllers Filter driers Hand shut off valves Hose amp fittings Pressure regulating valves Refrigerant distributors Safety relief valves Solenoid valves Thermostatic expansion valves PNEUMATICS Key Markets Aerospace Conveyor amp material handling Factory automation Life science amp medical Machine tools Packaging machinery Transportation amp automotive Key Products e Air preparation e Brass fittings amp valves e Manifolds e Pneumatic accessories e Pneumatic actuators amp grippers e Pneumatic valves amp controls e Quick disconnects e Rotary actuators e Rubber amp thermoplastic hose amp couplings Structural extrusions e Thermoplastic tubing amp fittings e Vacuum generators cups amp Sensors ELECTROMECHANICAL Key Markets Aerospace Factory automation Life science amp medical Machine tools Packaging machinery Paper machinery Plastics machinery amp converting Primary metals semiconductor amp electronics Textile Wire amp cable Key Products e AC DC drives amp systems e Electric actuators gantry robots amp slides Electrohydrostatic actuation systems Electromechanical actuation systems Human machine interface
Download Pdf Manuals
Related Search