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Powr Twin TM 6900 Plus

1. 3 Remove the filter screen from the bottom of the siphon tube Nut 4 Clean thoroughly with the appropriate Filter solvent Screen Maintaining the Filter Assembly Clean the filter regularly Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including poor spray patterns clogged spray tips etc Cleaning To clean the filter perform the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the filter cap assembly Filter Cap A and spring Assembly 3 Pull the filter element with ball straight out of the filter body Spring 4 Clean inside the filter body filter l NG element with ball and filter cap Filter assembly using the appropriate Element gt solvent w Ball PTFE Gasket NOTE Use care in handling thick parts as dirt debris scratches or nicks may prevent o rings or PTFE Gasket thin Post N gaskets from sealing PTFE O ring This filter element filters from Y the inside out Be sure to clean C2 bide Seat lt NG the filter element thoroughly Filter gt on the inside Soak in solvent to loosen hardened paint or replace Body Inspection Inspect all parts of the filter assembly before reassembly 1 Inspect the ball inside the filter element If the ball has pressure cuts or scratches replace the filter element a If the ball is cut rem
2. 1 10 0290520 Hydraulic cover 1 o see 3 Bleed hose assembly 1 11 770 879 Lock washer 2 48 see Siphon hose 1 ae 12 862 501 Screw 2 assembly EA 0290527 Filter assembly 1 a Hydraulic system 4 0509760 Adapter 1 14 858 636 Bracketscrewi 2 0290787 Belt V not shown 1 0290599 mah cond a ae i electric 118V electric 16 0525325 Bracket 1 model not shown 9821503 Lock washer L 0290775 Strap not shown 1 Bleed Hose Assembly with Valve Item Part No Description Qty 1 944 080 Bleedvave 1 2 944 014 Elbow 90 1 a 3 500 515 Hose assembly 1 g 4 103 300 Bleed tube includes item 5 1 5 103 118 Diffuser il 335 590 Bleed line assembly includes items 3 5 4 191 211 Bushing 1 4 male x 1 8 female For use with older hose assemblies that have 1 8 NPT thread allows the attachment of the older hose to bleed Us valve P N 944 030 944 040 Bleed valve kit includes items 1 2 4 and bushing P N 191 211 20 Titan Tool Inc All rights reserved Cart Assembly Item Part No Description Qty 1 0290444 Handle 1 2 459 051 Motor pump 1 bracket 3 862 460 Screw 1 4 0290581 Spacer long 1 5 0295687 Washer 4 6 670 109 Wheel 2 7 590 100 Retaining ring 2 8 0290436 Frame welded 1 9 0290499 Foot 2 10 9805412 Screw 2 11 590
3. Do not use this equipment before reading this manual TITAN Ji pepita Advanced Performance Total Reliability SPEEFLO PowrTwin 6900 Plus Model Numbers Gas Complete 0290013 Electric Complete 0290028 ds VONT P OTUS a NOTE This manual contains important www titantool com warnings and instructions Please read and retain for reference Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number 0312 O Titan Tool Inc All Rights Reserved Form No 0290905D Printed in the U S A gt gt gt Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and the proper usage of the equipment LA WARNING To reduce the risk of fire or l 4 explosion Do not spray flammable or combustible 14 15 A Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable material Fire extinguisher equipment shall be present and working CE WARNING To reduce the risk of skin injection HAZARD Injection in
4. 11 Maintaining the Fluid Section 11 Basic Engine Maintenance gas engine 11 Replacing the Motor Brushes electric motor Troubleshooting ssseesaneesn aana nennn nean anana nena gt A A ON Fid SOCUOM ER Ra Hydraulic Motor Spray Pati incaico rotar ao Parts Lists and Service Instructions sssesseeeees 20 33 Main ASSOMDIY ii coccion td 20 Bleed Hose Assembly with Valve 20 Cart Assembly Hydraulic System DC Electric Convertokit errereen 23 Belt Guard Assembly 24 Fiter Assembly en Nine 25 Gas Convertokit 26 Bleed Valve Assembly 26 Siphon Hose Assembly 27 Fiydraulic MOOR sa iso 28 EA dake cose oni ajaa aaa enr dent 30 Gun Manifold Assemblies optional 32 SAE O Ring Fitting Installation 34 Accessories and Service Kits 0n0 0400 0rane nasa nanen nean canon 34 Airless Tip Selection 34 Limited Warranty siennes 36 Specifications Gas Sprayer Gallons per minute GPM 2 35 8 9 LPM Cycle rate per gallon 56 15 cycles liter Maximum tip sizes a 1 gun 050 2 guns 033 3 guns 023 4 guns 019 Maximum pressure 3600 PSI 24 8 MPa POWBE sanagi dawaa sada Honda 163cc 4 8 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel Capacity osana 0 83 US gallons approx 3 5 hours run time Halogenate
5. e lorsque le moteur est arr t La poign e du robinet valve PRIME SPRAY AMORGAGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROC DURE DE LIB RATION DE PRESSION d crite dans le manuel de la pompe Retirez toujours l embout de pulv risation avant de rincer ou de nettoyer le syst me AVERTISSEMENT Pour r duire le risque de blessure Portez toujours les gants la protection oculaire les v tements et un respirateur ou masque appropri s quand vous peignez Vapeurs dangereuses Les peintures solvants insecticides et autres mati res peuvent tre dangereux s ils sont inhal s ou entrent en contact avec le corps Les vapeurs peuvent provoquer d importantes naus es une perte de connaissance ou un empoisonnement Ne travaillez pas et ne pulv risez pas pr s d enfants Eloignez toujours les enfants de l quipement Ne travaillez pas avec les bras au dessus de la t te ni sur un support instable Appuyez vous bien sur les deux pieds pour toujours conserver l quilibre Soyez attentif et regardez ce que vous faites N utilisez pas l appareil quand vous tes fatigu ou sous Pinfluence de drogues ou d alcool Ne faites pas de n uds avec le tuyau et ne le tordez pas trop Le tuyau a vide peut pr senter des fuites suite a Pusure les n uds ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas le tuyau des temp ratures ou
6. l appareil teignez le et lib rez la pression conform ment aux instructions du fabricant La pulv risation haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles Si une telle injection se produisait consultez imm diatement un m decin V rifiez les tuyaux et les pi ces pour d tecter des signes d endommagement une fuite peut injecter le produit dans la peau Inspectez le tuyau avant chaque emploi Changez tous les tuyaux ou pi ces endommag s Ce syst me peut produire une pression de 3600 PSI 24 8 MPa N utilisez que les pi ces de rechange ou les accessoires sp cifi s par le fabricant et ayant une pression nominale minimum de 3600 PSI Ceci est valable Fran ais 16 Titan Tool Inc Tous droits r serv s 10 11 12 13 A 10 11 12 13 14 Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES pour les embouts de pulv risation les protecteurs de buse les pistolets les rallonges les raccords et le tuyau Verrouillez toujours la d tente quand vous ne pulv risez pas V rifiez que le verrou de la d tente fonctionne correctement V rifiez que toutes les connexions sont bien serr es avant d utiliser l appareil Sachez comment arr ter l appareil et le d pressuriser rapidement Soyez bien familiaris avec les commandes La pression n est pas lib r
7. packings pointing up toward the motor NOTE The packings must be soaked in oil before 12 13 14 15 16 17 installation Place the upper packing spring 5 into the motor pump block with the small tapered end facing up toward the motor pump block Insert the displacement rod 6 up through the upper packings in the motor pump block Align the holes in the displacement rod 6 and the hydraulic piston rod and insert the connecting pin 2 Thread the short threads of the pump cylinder 14 into the motor pump block and tighten with a strap wrench Place the o ring 15 onto the top grove of the pump cylinder 14 Thread the foot valve housing 20 onto the pump cylinder 14 tighten with a strap wrench then back off to align the siphon hose NOTE It is not necessary to over tighten the foot valve O ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The foot valve may be rotated backward up to 1 2 turn from full engagement for convenient hose position For siphon hose attachment it is critically important that the threads of the siphon hose fit snugly into the foot valve with the hose assembly couplings PTFE taped and sealed to prevent air leakage Fluid Section Cut Away Oil cup area for piston lube packing lubricant Peaks of upper packings must face up Peaks of lower packings must face down
8. y compris la pompe l ensemble du tuyau le pistolet de pulv risation et les objets dans et autour de la zone de pulv risation doivent tre correctement reli s la terre pour prot ger contre les d charges d lectricit statique et les tincelles N utilisez que des tuyaux conducteurs ou reli s la terre pour pulv risateurs de peinture sous vide haute pression sp cifi s par le fabricant V rifiez que tous les conteneurs ou syst mes de stockage sont reli s la terre pour viter les d charges d lectricit statique Connectez une prise lectrique avec prise de terre et utilisez des rallonges lectriques reli es la terre N utilisez pas d adaptateur 3 2 N utilisez pas de peinture ou de solvant contenant du halon par exemple le chlore les agents antimoisissure l eau de Javel le chlorure de m thyl ne et le trichloro thane Ils ne sont pas compatibles avec l aluminium Contactez le fournisseur de rev tements pour conna tre la compatibilit du mat riau avec l aluminium La zone de pulv risation doit toujours tre bien a r e Une bonne quantit d air frais doit constamment traverser la zone de pulv risation pour viter les accumulations de vapeurs inflammables Le syst me de pompage doit tre plac dans une zone bien a r e Ne pulv risez pas le syst me de pompage Ne fumez pas dans la zone de pulv risation N actionnez pas d interrupteurs lectriques de moteurs ou a
9. 50 M w ball 1 930 005 Filter element 5 M w ball 930 007 Filter element 100 M w ball 4 920 006 Gasket PTFE thick 1 5 920 070 Gasket PTFE thin 1 6 891 193 O ring PTFE 1 7 180 909 Seat tungsten carbide 1 8 227 027 Pipe plug 1 9 0290424 Filter body 1 10 227 033 Pipe plug 2 11 191 324 Hex fitting 1 4 installed 1 808 550 Hex fitting 3 8 included in Lit Set 1 930 050 Filter service kit includes items 2 4 5 and 6 Optional Filter Assembly Specifications Maximum Working Pressure 3600 psi 24 8 MPa Filter Area 18 In2 116 cm Outlet PONS taints 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 NPSM M hose connection 1 3 8 NPT F plugged for additional gun hookup Wetted Parts Carbon steel with electroless nickel and cadmium plating stainless steel tungsten carbide PTFE Titan Tool Inc All rights reserved 23 Hydraulic System Item Part No Description Qty 1 313 755 Knob decal 1 2 862 414 Set screw 1 3 448 243 Pressure control knob 1 4 860 520 Set screw 1 5 449 195 Pulley fan assembly 1 6 448 494 Key pump 156 x 156 x 13 16 1 7 449 752 Hydraulic pump 1 8 431 042 Tube connector 1 9 858
10. 508 Roll pin 2 12 9841504 Snap button 2 13 590 504 Sleeve 2 14 590 506 Washer 2 15 252 770 Tube 2 16 856 002 Washer 4 17 856 921 Screw 4 18 9820305 Washer 3 19 0509292 Lock washer 2 20 862 428 Screw 2 21 862 410 Locknut 1 22 449 052 Spacer 1 23 0290433 Spacer short 1 24 770 144 Locknut 2 25 858 001 Washer 2 26 0290559 Axle 1 0290434 Cart assembly includes items 1 4 17 and 23 26 Titan Tool Inc All rights reserved 21 Belt Guard Assembly P N 0290599 Belt Replacement Instructions Before replacing the belt on your unit make sure A you have performed the Pressure Relief Procedure as illustrated in the user manual DO NOT attempt this repair while the unit is running NOTE The graphic below shows a unit with a gas engine All instructions given in this section will apply to both gas engine models and electric motor models except where noted 1 Loosen the knob on the front of the belt guard Lift open the front end of the belt guard so that the front end of the belt is exposed 2 Gently lift the front end of the gas engine electric motor This will loosen the tension on the belt and make it easier to remove clear of the gas engine electric motor mounting PINCH HAZARD Make sure your fingers remain A plate BURN HAZARD Make sure the gas engine has had time to sufficiently cool before
11. 636 Screw 10 858 002 Lock washer 10 11 325 031 O ring 1 12 448 253 Return hose assembly 1 13 451 029 Fitting 1 14 0290770 Tank cover 1 15 858 609 Clinch nut 1 16 858 621 Socket screw 2 17 859 001 Washer 2 18 858 624 Screw 2 19 449 605 Tank gasket 1 20 0528171 Nipple 1 21 472 500 Elbow street 1 22 448 208 Inlet screen 1 23 449 718 Hydraulic tank 1 24 862 496 Tap bolt 1 25 9820305 Flat washer 6 26 862 410 Lock nut 2 27 449 212 Plug 1 28 862 002 Lock washer 4 29 862 493 Screw HH 1 30 862 480 Screw HH 1 31 0528164 Tube 1 32 192 228 Elbow 1 33 449 126 Hose clamp 1 34 420 251 Tubing PTFE 1 35 448 246 Pressure hose assembly 1 36 192 051 Elbow 1 37 101 205 Ground lug 1 38 451 220 Hydraulic filter 1 39 449 609 Hydraulic by pass 1 Torque and Sealant Guide 40 449 626 Hydraulic fluid cap dipstick 1 Item s Description 41 449 614 Tube assembly 1 4 Use blue Loctite on threads Torque to 10 ft lbs 13 5 N m 42 862 438 Thumb screw 1 8 13 20 22 Use hydraulic sealant 43 862 402 Acorn nut 1 16 Use blue Loctite on threads Torque to 8 FT LBS 11 N m 44 449 107 Mounting plate retainer 1 18 Torque to 8 FT LBS 11 N m 45 449 135 Spacer 1 24 29 30 Torque to 15 FT LBS 20 5 N m 451 121 Elbow not shown 1 38 Torque to 20 FT LBS 28 N m 941 555 Ball valve not shown 1 LULZAVN 24 Titan Tool Inc All rights reserved DC Ele
12. Torque outlet 7 valve housing to 75 ft lbs FT Lubricate O ring 1095 N m Use blue Loctite Titan Tool Inc All rights reserved 31 Gun Manifold Assemblies Optional SIngle Gun Add On Manifold Assemblies 1 Gun Add On Kit Add A Gun Kit Item Part No Description 975 111 1 Gun Add On 1 4 975 311 1 Gun Add On 3 8 975 200 Add A Gun Kit 1 4 975 300 Add A Gun Kit 3 8 814 002 Nipple hex 1 1 814 004 Nipple hex 940 553 Valve ball 941 555 Valve ball 227 006 Nipple hex 808 555 Nipple hex 227 033 Plug pipe 970 100 Block manfold 814 004 Nipple hex 32 Titan Tool Inc All rights reserved Multiple Gun Add On Manifold Assemblies 3 Gun Manifold Assembly Part No Description 975 212 975 213 975 214 975 312 975 313 975 314 2 Gun 3 Gun 4 Gun 2 Gun 3 Gun 4 Gun 1 1 1 3 3 3 975 111 1 Gun Add On 1 4 1 1 1 975 311 1 Gun Add On 3 8 1 1 1 975 200 Add A Gun Kit 1 4 1 2 3 975 300 Add A Gun Kit 3 8 1 2 3 Titan Tool Inc All rights reserved 33 TAIN SAE O Ring Fitting Installation Steps 1 amp 2 af Lubricate Lubricate Step 5 5 Tighten nut Hold this part stationay Recess 7 gap Cautions Avoid scr
13. and upper packing set 4 Hold the displacement rod 6 in a vise by the flats at the top of the displacement rod and remove the outlet valve housing 13 with a wrench while holding the displacement rod horizontal with a wooden support if necessary Remove the seal washer 12 outlet valve seat 11 outlet valve ball 10 outlet valve cage 9 lower packing set 4 lower packing spring 8 and spring retainer 7 Using a 1 2 extension bar attached to a 1 2 drive ratchet insert the end of the extension bar into the square opening of the foot valve cage 16 inside the foot valve housing 20 Unscrew and remove the foot valve cage from the foot valve housing Remove the PTFE o ring 3 foot valve ball 17 foot valve seat 18 and seat o ring 19 from the foot valve housing 20 Replace the connecting pin 2 and retainer ring 1 with new parts Remove the o ring 15 from the pump cylinder 14 Reassembling the Fluid Section NOTE Use PTFE tape on all threaded pipe connections 1 2 Place a new seat o ring 19 into the groove in the bottom of the foot valve housing 20 Inspect the foot valve seat 18 for wear If one side is worn flip the seat to the unused side If both sides are worn install a new seat Place the new or flipped seat worn side down into the bore at the bottom of the foot valve housing 20 Place a new foot valve ball 17 onto the foot valve seat 18 Using a 1 2 extensio
14. escape del motor de esta unidad contiene A quimicos que el Estado de California ha determinado causan cancer defectos de nacimiento u otros da os al sistema reproductor 1 Los motores Honda estan disefiados para proporcionar un servicio seguro y fiable si se utilizan de acuerdo a las instrucciones Lea y entienda las instrucciones del Manual del Propietario de Honda antes de utilizar el motor De lo contrario podria causar lesiones personales o da o al equipo 2 Para evitar peligros de incendio y para proporcionar una ventilacion adecuada mantenga el motor por lo menos a 1 metro de los edificios y de otro equipo durante su uso No coloque objetos inflamables cerca del motor 3 Mantenga a los ni os y las mascotas alejados de la zona de trabajo pues existe la posibilidad de quemaduras causadas por los componentes calientes del motor o lesiones causadas por cualquier equipo en el que se utilice el motor 4 Sepa c mo apagar el motor r pidamente y comprenda el funcionamiento de todos los controles Nunca permita a nadie operar el motor sin las instrucciones apropiadas 5 La gasolina es extremadamente inflamable y es explosiva bajo ciertas condiciones 6 Llene el tanque de combustible en un lugar bien ventilado y con el motor apagado No fume ni permita que haya llamas ni chispas en la zona de llenado ni en donde se almacena el combustible 7 No llene en exceso el tanque de combustible Despu s de ponerle combustible ase
15. life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by the engine manufacturer There are two types of gasoho one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has co solvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesirable operating characteristics while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol Titan Tool Inc All rights reserved Setup Re
16. most preferred because they offer more control while spraying and are less likely to plug IZA 34 Titan Tool Inc All rights reserved Notes Titan Tool Inc All rights reserved 35 Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HE
17. n bien ventilada 8 Compruebe las mangueras y las piezas en busca de Aseg rese de que circula aire fresco por la zona para da os una fuga puede inyectar material en la piel evitar que se acumulen vapores inflamables en el aire de Inspeccione la manguera antes de cada uso Sustituya las la zona de pulverizaci n Ponga el conjunto de la bomba mangueras o las piezas da adas en una zona bien ventilada No pulverice el conjunto de la 9 Este sistema es capaz de producir 3600 PSI 24 8 bomba o MPa Utilice solamente piezas de repuesto o accesorios 9 No fume en la zona de pulverizaci n especificados por el fabricante y con una capacidad 10 No encienda interruptores de luces motores ni productos nominal de 3600 PSI como m nimo Entre ellos se similares que puedan producir chispas en la zona de incluyen boquillas pulverizadoras protectores para las pulverizaci n boquillas pistolas alargadores racores y mangueras 11 Mantenga la zona limpia y despejada de botes de pintura 10 Ponga siempre el seguro del gatillo cuando no est y disolventes trapos y otros materiales inflamables pulverizando Verifique que el seguro del gatillo funciona 12 Inf rmese del contenido de la pintura y de los disolventes correctamente que pulverice Lea las hojas de datos sobre seguridad 11 Antes de utilizar el aparato verifique que todas las de los materiales MSDS y las etiquetas en los botes de conexiones son seguras INVITA NN Espa ol 18 O Titan Tool Inc Tod
18. touching it 3 While the gas engine electric motor is lifted up remove the belt from the front and rear pulleys 4 Install the new belt a Insert the belt into the fixed section of the belt guard Loop the belt over the rear pulley until the belt engages the pulley groove b Gently lift the front end of the gas engine electric motor c With the front end of the gas engine electric motor Item Part No Description Qty lifted loop the other end of the belt around the front 1 9805329 Screw 4 pulley d Gently set the the gas engine electric motor down 2 0290523 Cover The weight of the gas engine electric motor will create 3 0290598 Belt guard rear tension in the belt and prevent it from coming off 4 9802252 Screw 4 IMPORTANT Make sure the belt is not pinched or twisted in any way once you have set the gas engine electric motor 6 9805255 Screw 1 e Close the belt guard and tighten the belt guard knob 7 0290540 Knob 1 8 0290794 Hinge 1 9 0524318 Nut 6 10 0290522 Guard front 1 Knob 11 859 001 Washer 1 Belt guard 0290818 Label not shown 1 Rear Belt guard A ee pulley fixed section Belt Front pulley TANI il O Titan Tool Inc All rights reserved Filter Assembly Item PartNo Description Qty 1 0290443 Filter cap assembly 1 2 930 020 Spring 1 3 930 006 Filter element
19. 100 Mesh for stains lacquers and fine materials 520 050 520 051 101 208 101 212 314 480 430 362 430 361 975 212 975 213 975 312 975 313 808 550 SGX 20 G T and 1 4 Hose Kit SGX 20 G T and 3 8 Hose Kit Grounding Clamp Grounding Wire 12 Gauge x 25 Piston Lube Coolflo Hydraulic Fluid 1 Quart Coolflo Hydraulic Fluid 1 Gallon 2 Gun Manifold with Ball Valves 1 4 3 Gun Manifold with Ball Valves 1 4 2 Gun Manifold with Ball Valves 3 8 3 Gun Manifold with Ball Valves 3 8 3 8 NPS M x 3 hex fitting Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below NOTE Do not exceed the pump s recommended tip size The following chart indicates the most common sizes and the appropriate materials to be sprayed Tip Size Spray Material Filter Type 011 013 Laquers and stains 100 mesh filter 015 019 Oil and latex 50 mesh filter 021 026 Heavy bodied latex and blockfillers 5 mesh filter Fan widths measuring 8 to 12 20 to 30 cm are
20. 6 3 4 W 68 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Titan Tool Inc All rights reserved Introduction Congratulations on having selected the finest airless sprayer available in the world Titan piston pumps are tireless workhorses so tough they are virtually indestructible even under the most severe service Titan designs and builds equipment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Titan users The unique ability of this PowrTwin to operate with either gas or electric power provides you with the flexibility to work indoors or outside where no electricity is available Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life Electric units operate quietly with no motor starting and stopping Pressure Control Knob Motor Pump W J M Hydraulic Assembly A A Fluid Cap Bleed Valve Dipstick Motor Operation Fueling gas engine Gasoline is extremely flammable and is explosive under certain conditions ALWAYS
21. ANGER Blessure par injection Le jet de fluide haute pression produit par cet quipement peut transpercer la peau et les tissus sous jacents ce qui produit de graves blessures et peut entra ner une amputation Consultez imm diatement un m decin NE TRAITEZ PAS UNE INJECTION COMME UNE SIMPLE COUPURE f 2 Ne dirigez pas le pistolet sur et ne pulv risez pas les personnes ou les animaux N approchez pas les mains ni d autres parties du corps de la sortie du produit Par exemple ne tentez pas d arr ter une fuite avec une partie du corps Utilisez toujours le prot ge embout de la buse Ne pulv risez pas sans que le prot ge embout de la buse ne soit install Utilisez exclusivement un embout de buse sp cifi par le fabricant Prenez garde quand vous nettoyez ou que vous changez les embouts de buse Si l embout se bouche pendant que vous pulv risez verrouillez TOUJOURS la d tente du pistolet arr tez la pompe et lib rez toute la pression avant de r parer ou de nettoyer l embout ou le protecteur ou avant de changer d embout La pression n est pas lib r e par l arr t du moteur La poign e du robinet valve PRIME SPRAY AMOR AGE PULVERISATION doit tre plac e sur PRIME pour lib rer la pression Consultez la PROCEDURE DE LIBERATION DE PRESSION d crite dans le manuel de la pompe Ne laissez pas l appareil sous tension ou sous pression quand vous vous en loignez Quand vous n utilisez pas
22. Honda 1 3 944 046 Spacer 1 4 980 307 Key 1 4 944 034 Valve handle 1 5 0290407 Pulley 1 5 944 035 Spring washer 3 6 0290484 Mounting plate gas engine 1 6 944 036 Retaining ring 7 860 502 Stop nut 4 7 944 037 Valve washer 1 8 944 011 Valve stem 1 0290787 Belt V not shown not part of assembly 9 944 038 Stem o ring 1 10 944 009 Valve housing 1 11 944 039 Ball 1 12 944 048 Valve seat 1 13 944 044 Valve seal 1 14 944 013 Valve seat retainer 1 TAIN 4 26 Titan Tool Inc All rights reserved Siphon Hose Assembly Item Part No Description Qty 1 316 502 Hose 46 2 103 679 Hose clamp 2 3 0509763 Tube 1 4 0509762 Filter screen 1 5 0509760 Adapter 1 6 103 119 Clip 1 7 103 125 Spring 1 0290501 Siphon hose assembly includes items 1 3 and 5 7 Titan Tool Inc All rights reserved 27 Hydraulic Motor See page 31 for installation instructions Item Part No Description Qty Item Part No Description Qty 1 235 018 Trip retainer 2 20 235 021 Valve rod assembly 1 2 141 007 O ring 2 21 235 948 Piston rod 1 3 325 005 Trip spring 2 22 235 001 Lock ring 1 4 569 016 Ball SS 2 23 235 007 Cylinder 1 5 441 908 Spool sleeve set 1 24 235 028 Rod seal 1 6 441 152 O ring 3 25 235 129 Motor pump block 1 7 235 030 Cylinder head
23. IEF PROCEDURE described in the sprayed Read all Material Safety Data Sheets MSDS pump manual and container labels provided with the paints and solvents 13 Always remove the spray tip before flushing or cleaning Follow the paint and solvent manufacture s safety the system instructions 13 Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors 1 1 IFA IN English O Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS A WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6 Do not kink or over bend the hose Airless hose
24. REBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Patents These products are covered by one or more of the following U S patents 5 947 381 5 749 528 5 660 332 5 425 506 Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service United States Sales amp Service Canadian Branch International ME Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 7 A ZA N Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers
25. Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario L4L5Z8 Minneapolis MN 55447 www titantool com 3 3 A 53m II TAVIN j 36 O Titan Tool Inc All rights reserved
26. a piel y 3 Para unidades que se vayan a utilizar solamente con tejidos subcut neos pudiendo provocar graves lesiones y materiales acuosos o de tipo de alcohol mineral con un posibles amputaciones Visite a un m dico inmediatamente punto de inflamaci n m nimo de 21 C 69 8 F No NO TRATE UNA LESI N CAUSADA POR INYECCI N COMO pulverice ni limpie con MS SN a e UN SIMPLE CORTE inflamaci n por debajo de 21 69 8 F El punto de inflamaci n es la temperatura a la que un fluido puede 1 TS F ni pulverice sobre ninguna producir vapor suficiente como para incendiarse 2 qe alas mangs i resto delc eroo eins dela 4 La pintura o disolvente que pase por el equipo puede descarga Por Semi no trate de detener fugas con producir electricidad est tica La electricidad est tica ninauna parte de su cuerpo supone un riesgo de incendio o explosi n en presencia de nguna p po emanaciones de pintura o disolvente Todas las piezas del 3 Utilice siempre el protector de la boquilla No pulverice sin sistema pulverizador incluyendo la bomba el conjunto de el protector en su sitio mangueras la pistola pulverizadora y los objetos dentro 4 Utilice solamente la boquilla especificada por el fabricante y alrededor de la zona de pulverizaci n se conectar n 5 Tenga cuidado al limpiar y cambiar las boquillas Si la a tierra para protegerlos frente a descargas est ticas y boquilla se atasca durante la pulverizaci n chispas Utilice solament
27. ad understand and follow all warnings before starting or operating this sprayer 1 Connect the siphon hose to the fluid section and the bleed hose to the bleed valve They each have factory installed PTFE tape on the male end of the hoses and should be tightened wrench tight Bleed Valve a 2 Attach a minimum of 50 of nylon airless spray hose to the unit Do not use PTFE tape or thread sealant on the spray hose connection 3 Attach an airless spray gun to the spray hose Do not attach the tip to the spray gun yet Remove the tip if it is already attached a To use two guns remove the plug from the second gun outlet on the filter assembly Connect a hose and gun to the outlet h Multiple Gun NOTE The gas unit is engineered Manifold to handle up to 4 guns with 019 tips and the electric unit is engineered to handle up to 3 guns with 019 tips For multiple gun operation connect a multiple gun manifold to the single gun outlet Connect a hose and gun to each outlet Make sure the second gun outlet remains plugged 4 Fill the wet cup 1 2 full with Titan Piston Lube P N 314 480 supplied by the factory This extends packing life 5 Check the hydraulic fluid level daily before starting the unit The hydraulic fluid level should be at the Full mark on the dipstick Refer to the Maintenance section of this manual for hydraulic system maintenance instructions IMPORTANT Use of Titan
28. ainting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer Titan Tool Inc All rights reserved 11 Replacing the Motor Brushes electric motor Perform this procedure using Motor Brush Kit P N 978 050 The kit consists of two brushes two springs and two clips NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time 1 Remove both inspection covers on the motor Spring Clip 3 Loosen the terminal screw Pull the brush lead away but leave the motor lead in place Remove the brush and spring 4 Inspect the commutator for burning excessive pitting or gouging A black color on the commutator is normal Commutator 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Ensure the motor lead is still connected at the screw Tighten the screw i o Terminal Screw UOS EN EN re DN Pa Brush Holder ye Na Ay Spring WA Spring Clip 6 Place the spring on the brush as shown above Push in and hook the spring clip Repeat this procedure for the other side 7 Reinstall both inspection covers If electric motor overload
29. anguera en exceso En la manguera airless pueden aparecer fugas a causa del desgaste de retorcimientos o de un mal uso Una fuga puede inyectar material en la piel No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo Utilice la presi n m s baja posible para enjuagar el equipo Cumpla todos los reglamentos locales estatales y nacionales pertinentes relativos a ventilaci n prevenci n de incendios y funcionamiento Las normas sobre seguridad del gobierno de los Estados Unidos se han adoptado al amparo de la Ley de salud y seguridad ocupacional OSHA Deben consultarse tres normas particularmente la secci n 1910 de las Normas generales y la secci n 1926 de las Normas sobre construcci n Cada vez que vaya a utilizar el equipo compruebe antes todas las mangueras en busca de cortes fugas abrasi n o bultos en la cubierta Compruebe el movimiento de los acoplamientos y si est n da ados Sustituya inmediatamente una manguera si descubre alguna de estas anomal as No repare nunca una manguera de pintura Sustit yala por una manguera conductora a alta presi n No pulverice al aire libre si hace viento Desenchufe siempre el cable antes de trabajar en el equipo IMPORTANTE No cargue el equipo por el asa del carrito durante la carga y descarga Seguridad con los motores de gasolina El
30. anup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube P N 314 480 is recommended in normal usage If the sprayer has been out of service for an extended period of time it may be necessary to prime the pump with solvent It is extremely important that the threads on the siphon hose coupling are properly sealed Any air leakage will produce erratic operation of the sprayer and may damage the system The up and the down strokes should be approximately equal in time one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats see the Troubleshooting section Basie Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawn Mowers etc The gas engine is warranted exclusively by the engine manufacturer Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SG or SF SAE 10W30 is recommended for general all temperature use Other viscosities may be require
31. assembly Install sleeve retainer 13 followed by snap ring 14 into cylinder head 11 which will hold valve sleeve in place Install o ring 12 in the o ring groove of the cylinder head Replace lower seal 24 in motor pump block 25 Be sure the open portion of the seal is facing upward V This seal requires no special tool Place piston rod 21 in vise Inspect valve rod assembly 20 for any damage Make sure the lock nut at the bottom of the valve rod assembly 20 is secure DO NOT remove Then place into piston rod 21 as illustrated Install o ring 19 lubricating it well and replacing piston 17 onto piston rod 21 Put one drop of blue Loctite on the piston retainer screw 16 Tighten piston retainer screw until piston is locked into place Check valve rod assembly 20 for normal spring action at this time Install piston seal 18 with lips facing downward Carefully install o ring 19 Expand the ring and stretch it sufficiently for installation With motor pump block 25 still in vise install lower seal 24 by pushing it towards its groove with a properly sized blunt rod Then complete installation with the fingers No tool is necessary Do not twist the seal Pre lubricate the piston and valve rod assembly with Coolflo hydraulic fluid P N 430 361 Install piston rod 21 into motor pump block 25 with a gently pushing and rotating motion to work the piston rod in through the seal 24 NOTE Insp
32. atches or sharp edges The lock nuts on these fittings first should be hand tightened then wrench tightened another half turn Install o ring 8 onto cylinder head plug 7 Tighten Titan Tool Inc All rights reserved Hydraulic Motor Cut Away Torque head plug to 15 ft lbs 219 N m Do not over tighten o ring seal Torque flex locknut to 10 ft lbs 146N m Use blue Loctite Torque trip retainers to 15 ft lbs 365 N m Do not over tighten o ring seal Torque piston retainers to Use red Loctite Use blue _Il Seal lip must Loctite on face down lock ring Use hydraulic sealant Seal lip must Valve rod assembly face up is factory set and permanently Loctited Do not disassemble 75 ft lbs 1095 N m Fluid Section cG gt 1 a a A Y Motor Pump i Block 4 5 ns Item PartNo Description Qty 1 143 019 Retaining ring 1 2 143 120 Connecting pin 1 3 145 031 O ring PTFE 2 4 138 153 Packing set leather UHMWPE steel 2 5 142 004 Upper packing spring 1 6 143 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 011 Seal washer 1 13 236 013 Outlet valve housing 1 14 143 822 Pump cylinder 1 15 140 009 O ring 1 16 236 141 Foot va
33. ation Proper grounding is important This applies to A both gas and electric powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vapors present and create an explosion 9 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of the inlet screen and gun filter 10 Make sure the spray area is well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the sprayer outside the immediate spraying area Failure to do so may cause an explosion 11 Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray Titan Tool Inc All rights reserved Preparing a new sprayer If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of mineral spirits 2 Place the bleed hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Bl
34. c electric discharge which may cause a fire 14 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 15 Lock the gun by turning the gun trigger lock to the locked position 16 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise 17 Check the entire system for leaks If leaks occur follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 18 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint Be sure to follow the pressure relief procedure Trigger lock in when shutting down the sprayer for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Painting 1 Place the siphon hose into a container of paint 2 Place the bleed hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Bleed Valve Pressure Control Knob f a D N yu Hydraulic Shut off Valve in open position 4 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 5 Open the bleed valve by rotating the bleed valve handle fully counterclockwise 6 Start the engine or turn on the electric mo
35. can develop leaks from wear kinking and abuse A leak can inject material into the skin 7 Donot expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lift the equipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 12 Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose 13 Do not spray outdoors on windy days 14 Always unplug cord from outlet before working on equipment electric models only Grounding Instructions Electric models must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordan
36. ce with all local codes and ordinances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet e Cs N aD tel Grounding Pin et Cover for grounded outlet box IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be approp
37. chon du r servoir soit bien ferm et serr Prendre soin de ne pas renverser de carburant lors du ravitaillement car les vapeurs manant du carburant ou le carburant d vers accidentellement peuvent s enflammer En cas de d versement s assurer que l endroit soit compl tement sec avant de d marrer le moteur Ne jamais mettre le moteur en marche dans un endroit ferm ou restreint car les gaz d chappement contiennent des mati res toxiques telles que le monoxyde de carbone susceptibles de provoquer des vanouissements ou m me d entra ner la mort Le silencieux devient tr s chaud durant le fonctionnement et le demeure pendant un certain temps une fois le moteur arr t S assurer d attendre quelques minutes avant de toucher au silencieux Pour viter les risques de br lures graves ou d incendie laisser le moteur se refroidir avant de le transporter ou de l entreposer l int rieur Ne jamais exp dier ou transporter l appareil lorsque le r servoir est rempli de carburant Ne pas utiliser cet appareil pour vaporiser de l eau ou de l acide Titan Tool Inc Tous droits r serv s 17 Fran ais Informaci n de seguridad importante Lea toda la informacion de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Indica una situaci n peligrosa que de no evitarse o y Epia da las Ae ene de seguridad puede causar la muerte o lesiones graves A Cee ee 13 Coloque la bo
38. container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions IMPORTANT The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the siphon tube into a container of the appropriate solvent IMPORTANT Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the recommended solvent 4 Place the bleed hose into a metal waste container 5 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Bleed Valve S Pressure Ty Control Knob i Y yA HA Ky Hydraulic Shut off Valve in open position 6 Open the hydraulic shut off valve located on the hydraulic ae hose The handle should be in line with the ose 7 Open th
39. crease pressure 13 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 14 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 15 Lock the gun by turning the gun trigger lock to the locked position 16 Turn off the sprayer 17 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals Trigger lock in locked position without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 18 Start the engine or turn on the electric motor 19 Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized POSSIBLE INJECTION HAZARD Do not spray NOTE Turning the pressure up higher then needed to atomize the paint will cause premature tip wear and additional overspray Titan Tool Inc All rights reserved Pressure Relief Procedure Be sure to follow the Pressure Relief Procedure when shutting the unit down for any purpose includin
40. ctric Convertokits ON OFF switch is also CSA Approved Motor circuit breaker reset Description 506 211 506 205 115V Qty CSA 115V Qty 1 506 259 Cover 1 1 2 860 501 Nut stop 4 4 3 860 002 Lock washer 4 4 4 860 004 Flat washer 8 8 5 449 192 Motor shaft shield 1 6 860 535 Screw 2 2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 506 261 ON OFF switch CSA 1 approved 9 978 350 Motor DC Electric 2 HP 50 1 60 Hz 115 V 978 384 Motor DC Electric 2 HP 50 1 60 Hz 115 V CSA approved 10 977 228 Pulley 1 977 225 Pulley 1 11 590 068 Handle grip 1 1 12 335 017 Handle 1 1 13 860 552 Screw 2 2 14 449 170 Mount plate 1 1 506 255 Rectifier not shown 1 1 506 258 Fan not shown 1 1 747 951 Decal identification kit 1 French not shown 449 181 Belt V not shown not part of assemblies O Titan Tool Inc All rights reserved 25 TITAN IN il Gas Convertokit Bleed Valve Assembly P N 944 030 4 2 3 4 5 6 7 Item Part No Description Qty Item Part No Description Qty 1 860 552 Screw 4 1 944 047 Hex screw 1 2 860 004 Flat washer 8 2 944 029 Flat washer 1 3 980 331 Engine gas 163cc 4 8 HP
41. d in other climates Use only a NGK BP6ES or BPR6E spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench Daily 1 Check engine oil level and fill as necessary 2 Check gasoline level and fill as necessary A First 20 Hours 1 Change engine oil Always follow the fueling procedure outlined earlier in this manual Every 100 Hours Change engine oil 2 Clean the sediment cup 3 Clean and re gap the spark plug 4 Clean the spark arrestor Weekly 1 Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the element as needed Replacement elements can be purchased from your local engine dealer Engine Operation and Service 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it regularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufacturer s service manual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular p
42. d solvent compatible Yes Weight 5 2 re 139 lbs 63 kg Inlet paint filter 10 mesh rock catcher Outlet paint filter 50 mesh 18 in 2 PUMP MOL cosa 1 NPT F Pump QUISE coin 1 2 NPT F to paint filter Paint filter hose connections 1 4 NPS M 3 8 NPT F plugged 3 8 NPS M Dimensions 37 1 4 L 94 6 cm x 26 3 4 W 68 cm x 35 H 89 cm Fluid section wetted parts Electroless nickel plated ductile iron electroless nickel plated carbon steel stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Sprayer with optional Convertokit Gallons per minute GPM 1 25 4 7 LPM Cycle rate per gallon 55 14 5 cycles liter Maximum tip sizes ce eee 1 gun 036 2 guns 033 3 guns 023 4 guns 019 Maximum pressure 3600 PSI 24 8 MPa POWET GN 2 HP DC Motor 115V 15 5A overload protected Halogenated solvent compatible Yes Weight can rss 148 lbs 67 kg Inlet paint filter 10 mesh rock catcher Outlet paint filter 50 mesh 18 in 2 PUMP Milton 1 NPT F PUMP outlet csini n 1 2 NPT F to paint filter Paint filter hose connections 1 4 NPS M 3 8 NPT F plugged 3 8 NPS M Dimensions 37 1 4 L 94 6 cm x 2
43. des pressions sup rieures celles sp cifi es par le fabricant N utilisez pas le tuyau pour tirer ou soulever l quipement Utilisez la plus basse pression possible pour rincer l quipement Respectez tous les codes locaux tatiques et nationaux qui r gulent la ventilation la pr vention d incendies et le fonctionnement Les normes de s curit du gouvernement des tats Unis ont t adopt es dans la loi Occupational safety and Health Act OSHA Ces normes en particulier la partie 1910 des Normes g n rales et la partie 1926 des Normes de construction doivent tre consult es Avant chaque emploi v rifiez tous les tuyaux pour d tecter d ventuelles coupures fuites abrasion ou couvercle bomb V rifiez l tat ou le mouvement des accouplements Changez imm diatement le tuyau si lune de ces conditions est v rifi e Ne r parez jamais un tuyau de peinture Remplacez le par un tuyau conducteur haute pression Ne pulv risez pas l ext rieur par temps venteux D branchez toujours le cordon lectrique de la prise avant de travailler sur l quipement IMPORTANT Ne pas soulever par la poign e du chariot lors du chargement ou du d chargement S curit du moteur essence A 10 11 A L Etat de la Californie reconnait que les gaz d chappement de cet appareil contiennent des produits chimiques susceptibles de causer le cancer des malformations cong nitales ou pouvant tr
44. e bleed valve by rotating the bleed valve handle fully counterclockwise 8 Start the engine or turn on the electric motor 9 Allow the solvent to circulate through the sprayer and flush the paint out of the bleed hose into the metal waste container 10 Turn off the sprayer 11 Close the bleed valve by rotating the bleed valve handle fully clockwise 12 Start the engine or turn on the electric motor Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 13 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 14 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system 15 Follow the Pressure Relief Procedure found in the Operation section of this manual 16 Store the sprayer in a clean dry area IMPORTANT Do not store the unit under pressure Titan Tool Inc All rights reserved waning a Clogged Tip Follow the Pressure Relief Procedure in the Operation section of this manual 2 Ifthe tip clogs rotate the tip handle 180 until the arrow on the handle is facing the opposite of the spray direction and the handle clicks in the reverse position 3 Trigger the gun onc
45. e mangueras para pulverizadores ponga SIEMPRE el seguro del gatillo de la pistola apague de pintura airless sin aire de alta presi n conductoras o la bomba y libere toda la presi n antes de reparar limpiar con toma a tierra especificadas por el fabricante el protector o la boquilla o cambiar la boquilla La presi n 5 Compruebe que todos los recipientes y sistemas de no se libera apagando el motor Para liberar la presi n hay recogida est n conectados a tierra para evitar descargas que poner la manija de la v lvula PRIME SPRAY cebar el ctricas pulverizar en PRIME Consulte el Procedimiento para 6 Conecte a una salida con toma a tierra y utilice cables liberar presi n que se describe en el manual de la bomba alargadores puestos a tierra No utilice un adaptador de 3 6 No deje el aparato con corriente ni con presi n cuando a2 nadie est pendiente de ella Cuando no utilice el aparato 7 No utilice pintura o disolvente que contenga hidrocarburos ap guelo y libere la presi n siguiendo las instrucciones halogenados como cloro fungicida blanqueador cloruro del fabricante de metileno y tricloroetano No son compatibles con el 7 La pulverizaci n a alta presi n puede inyectar toxinas en aluminio P ngase en contacto con el proveedor del el cuerpo y producir da os graves en el mismo En caso material para conocer su compatibilidad con el aluminio de que esto ocurra visite a un m dico inmediatamente 8 Mantenga la zona de pulverizaci
46. e nocifs pour le syst me reproducteur Les moteurs Honda sont con us pour tre fiables et s curitaires lorsqu ils sont utilis s selon les directives Lire et comprendre le guide d utilisation de Honda avant de faire fonctionner le moteur Le non respect de cet avertissement risque de causer des blessures graves ou d endommager l appareil Afin de pr venir les risques d incendie et d assurer une ventilation ad quate garder le moteur une distance d au moins un m tre 3 pi des b timents et des autres appareils durant le fonctionnement Ne pas placer des objets inflammables pr s du moteur Les enfants et les animaux doivent tre tenus l cart de la zone de fonctionnement de l appareil afin d viter les risques de br lures caus es par les composants chauds du moteur ou par les quipements utilis s avec le moteur Savoir comment couper le moteur rapidement et bien comprendre le fonctionnement de toutes les commandes Ne jamais laisser quiconque utiliser le moteur sans lui avoir d abord fourni les directives appropri es Le carburant est une mati re extr mement inflammable et peut exploser sous certaines conditions Ravitailler en carburant dans un endroit bien a r une fois le moteur arr t Ne pas fumer et s assurer qu il ny ait ni flammes ni tincelles dans la zone de ravitaillement ou d entreposage du carburant Ne pas trop remplir le r servoir d essence Apr s le ravitaillement s assurer que le bou
47. e so that the pressure can blow the clog out NEVER use the tip in the reverse position for more than ONE trigger pull at a time This procedure can be repeated until the tip is free of clogging The flow from the spray tip is at very high pressure A Contact with any body part may be dangerous Do not place finger on gun outlet Do not point the gun at any person Never operate the spray gun without the proper tip guard Maintenance Before proceeding follow the Pressure Relief A Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing Daily Maintenance Two daily procedures are required for routine operator maintenance on this sprayer 1 Lubricating the upper packings 2 Cleaning the filter screen Lubricating the Upper Packings 1 Clean out the paint that has seeped past the upper packings into the packing oil reservoir above the fluid section 2 Fill the packing oil reservoir 1 2 full with Piston Lube P N 314 480 supplied by the factory This will extend packing life Packing Oil Reservoir NOTE Do not over fill the reservoir so that it overflows and drips into the paint Cleaning the Filter Screen 1 The filter screen will clog and must be cleaned at least once a day 2 Loosen the hex nut that secures the filter screen to the siphon tube
48. ect the bottom of piston rod 19 for nicks or 11 12 13 14 15 sharp areas that could damage the piston seal during installation through the motor pump block 31 Replace the connecting rod pin and retainer ring Install o ring 12 on cylinder wall Lubricate ring and inner wall With the piston rod held firmly the cylinder should be gently driven over the piston seal with a rubber mallet Tightly thread the cylinder into motor pump block 25 Raise piston rod 21 to top position and thread lock ring 22 all the way up on upper threads of cylinder 23 Pull valve rod assembly 20 up as far as it will travel and grasp it with vise grip pliers Then install cylinder head 11 already assembled over valve rod until the top threads of the valve rod pass through the top of the spool sleeve set 5 The valve rod threads must be clean and free of oil Place one drop of blue Loctite on threads of flex lock nut 9 and thread nut onto valve rod to full tight position do not over tighten while holding valve rod below with vise grip pliers Thread cylinder head 11 down onto the cylinder 23 and then back off just enough to reassemble hydraulic fittings and motor tube 26 Tighten lock ring with spanner wrench to hold cylinder head in position The tee assembly 27 and the elbow 15 use an o ring 28 to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scr
49. eed Valve Pressure x Control Knob C2 Hydraulic Shut off Valve in open position 4 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 5 Open the bleed valve by rotating the bleed valve handle fully counterclockwise 6 Start the engine or turn on the electric motor a To start the gas engine move the fuel valve lever to the open position move the throttle Choke Lever lever to its middle point Throttle move the choke lever SS Ji to the closed position Fuel Valve C for a cold engine or Lever to the open position for a warm engine turn the engine switch to the ON position and e pull the starter rope briskly until the engine starts b To start the electric motor move the ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and solvent flows freely from the bleed hose 8 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the bleed hose and into the waste container 9 Turn off the sprayer a To turn off the gas engine e set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn the engine switch to the OFF position b To turn off the electric motor set the pressure to minimum by tu
50. etaining nut on tee 27 Loosen tube retaining nut on elbow 15 Slide the nut down Push motor tube 26 into tee 27 far enough to clear elbow 15 Slowly unthread cylinder head 11 and lift it just high enough above the cylinder 23 to reach the valve rod assembly 20 with vise grip pliers The piston rod 21 should be near the top of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position Grip the valve rod securely with vise grip pliers and then remove the FlexLoc nut 9 from the top of the valve rod assembly 20 Be careful that spool 5 does not fall The cylinder head 11 can now be lifted off Unthread the cylinder 23 from the motor pump block 25 Note An extra lock ring 22 can be used to jam the two lock rings together on the cylinder and a pipe wrench can be used to unthread the cylinder 23 from the motor pump block 25 To remove the connecting pin slide the retaining ring F mecing down with a small screwdriver and then ush the connectin Ne Dih out i he Remove the piston rod assembly from the motor pump block 25 Remove rod seal 24 being extremely careful not to scratch the seal groove in the motor pump block 25 Place the piston retainer screw 16 on the piston rod assembly in a vise Slide a long bar through the hole at the base of the piston rod for leverage and unthread the piston rod from the piston retainer scre
51. ewing fitting in too far gap Par allows pom Pull washer and o ring back as far as possible Lubricate o ring and entrance port Screw fitting in until washer pushes o ring into entrance and sits flat against port Do not tighten only do this step hand tight to compress o ring into port Back fitting out no more than one complete turn to align as required Torque nut wrench tight holding backup on fitting This should expose a recess gap behind the nut which can act as an indicator that the fitting is assembled correctly This is a feature for a specific version of this fitting only which screws into the cylinder head Other fittings as the ones which attach to the hydraulic pump assemble the same but may not have the indicator for o ring extrusion Avoid leaving fitting too far out O ring cut on thread POF Accessories and Service Kits These items may be purchased separately from your local Titan distributor Part No 103 816 Description 5 Gal Siphon Hose Assembly w Rock Catcher 1 x 4 5 55 Gal Siphon Hose Assembly w Rock Catcher 1 x 6 5 Rock Catcher Paint Filter Element 0 Mesh for mastics Paint Filter Element 5 Mesh for multicolors and heavy materials Paint Filter Element 50 Mesh for latex and normal architectural materials 103 817 103 627 930 004 930 005 930 006 930 007 Paint Filter Elements
52. fluid pump Check piston seat Repair or replace as necessary If piston seat is okay and problem does not change check oil motor Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Replace valve rod assembly Replace valve rod assembly Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly for 5 10 minutes Check for causes of air introduction Loose fittings in tank Loose fittings on hydraulic pump Loose hose connections Low oil in reservoir Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is broken If heat is on the head check the o rings on spool valve Dismantle oil motor and check piston seals cylinder bore and piston nut Pay special attention to piston nut It can be cracked and not show externally Before dismantling oil motor start machine With pump cycling under pressure touch
53. g rese de que la tapa del tanque est cerrada completamente 8 Tenga cuidado de no derramar el combustible Los gases del combustible o el combustible derramado pueden encenderse Si se derrama combustible aseg rese de que la zona est seca antes de encender el motor 9 Nunca utilice el motor en un lugar encerrado o confinado El escape contiene gas de mon xido de carbono venenoso la exposici n a este gas puede causar p rdida del conocimiento y puede conducir a la muerte 10 Elescape se calienta mucho durante su uso y permanece caliente durante un rato despu s de apagar el motor Aseg rese de no tocar el escape cuando est caliente Para evitar quemaduras graves o peligros de incendio deje que el motor se enfr e antes de transportarlo o guardarlo bajo techo 11 Nunca envie ni transporte la unidad con gasolina en el tanque A No utilice este equipo para rociar agua o cido O Titan Tool Inc Todos los derechos reservados Espa ol LUULIN Parts Lists and Service Instructions Main Assembly 1 1 amp Part No Description Qty Part No Description Qty Part No Description Qty 235 118 Motor pump assembly 1 9 9800312 Screw 1 17 0290454 Convertokit 163cc 1 2 703 137 Swivel fitting assembly
54. g servicing or adjusting any part of the spray system changing or cleaning spray nozzles or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and turn the engine switch to the OFF position b To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position 3 Close the hydraulic shut off valve on the hydraulic pressure hose 4 Unlock the gun by turning the gun trigger lock to the unlocked position 5 Hold the metal part of the gun firmly to the side of a metal waste container to ground the gun and avoid a build up of static electricity 6 Trigger the gun to remove any pressure that may still be in the hose 7 Lock the gun by turning the gun trigger lock to the locked position 8 Place the bleed hose into the metal waste container 9 Open the bleed valve by rotating the bleed valve handle fully counterclockwise Trigger lock in locked position Cleanup Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump lt If collecting flushed solvents in a one gallon metal
55. h to the ON position and e pull the starter rope briskly until the engine starts b To start the electric motor move the ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and solvent flows freely from the bleed hose 8 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the bleed hose and into the waste container 9 Turn off the unit a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise lt move the throttle lever to the slow position and turn the engine switch to the OFF position b To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position wm NOTE Make sure that the spray gun does not have a tip or tip guard installed 10 Close the bleed valve by rotating the bleed valve handle fully clockwise 11 Start the engine or turn on the electric motor 12 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure 13 Unlock the gun by turning the gun trigger lock to the unlocked position Titan Tool Inc All rights reserved Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a stati
56. ing tip Pressure will not be released by turning off 4 Paint or solvent flowing through the equipment is able to the motor The PRIME SPRAY valve or pressure bleed result in static electricity Static electricity creates a risk of valve must be turned to their appropriate positions to fire or explosion in the presence of paint or solvent fumes relieve system pressure Refer to PRESSURE RELIEF All parts of the spray system including the pump hose PROCEDURE described in the pump manual assembly spray gun and objects in and around the spray 6 Do not leave the unit energized or under pressure while area shall be properly grounded to protect against static unattended When the unit is not in use turn off the discharge and sparks Use only conductive or grounded unit and relieve the pressure in accordance with the high pressure airless paint sprayer hoses specified by the manufacturer s instructions manufacturer 7 High pressure spray is able to inject toxins into the body 5 Verify that all containers and collection systems are and cause serious bodily injury In the event that injection grounded to prevent static discharge occurs seek medical attention immediately 6 Connect to a grounded outlet and use grounded extension 8 Check hoses and parts for signs of damage a leak can cords electric models only Do not use a 3 to 2 adapter inject material into the skin Inspect hose before each use 7 Do not use a paint or solvent containing hal
57. intaining the Hydraulic System IMPORTANT Use of Titan s Coolflo Hydraulic Fluid is mandatory in the PowrTwin hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty 1 Check the hydraulic fluid daily It should be at the Full mark on the dipstick If it is low add only Titan Coolflo Hydraulic Fluid P N 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will shorten hydraulic pump life and may void warranty Hydraulic Fluid Cap Dipstick Full Mark 2 Change the hydraulic fluid every twelve months Drain the old fluid from the tank and fill with 5 quarts of Titan Coolflo Hydraulic Fluid 6 quarts when also replacing the hydraulic filter Start the sprayer at just enough pressure to operate the fluid section Run the sprayer at this low pressure for at least 5 minutes This removes air from the system Check the fluid level after this procedure 3 The hydraulic system has an external replaceable hydraulic filter Change the filter every twelve months 4 The hydraulic pump should not be serviced in the field If service on the hydraulic pump is required it must be returned to Titan Maintaining the Fluid Section If the sprayer is going to be out of service for an extended period of time it is recommended that following cle
58. jury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION AS A materials near an open flame pilot lights SIMPLE CUT or sources of ignition such as hot objects ie cigarettes motors electrical equipment and 1 Do not aim the gun at or spray any person or animal electrical appliances Avoid creating sparks 2 Keep hands and other body parts away from the from connecting and disconnecting power cords discharge For example do not try to stop leaks with any 2 For units intended for use with only water based materials part of the body Do not spray or clean with flammable liquids For use 3 Always use the nozzle tip guard Do not spray without the with water based liquids only nozzle tip guard in place 3 For units intended for use with only water based or mineral 4 Only use a nozzle tip specified by the manufacturer spirit type materials with a minimum flash point of 21 C 5 Use caution when cleaning and changing nozzle tips In 69 8 F Do not spray or clean with liquids having a the case where the nozzle tip clogs while spraying flash point of less than 21 C 69 8 F Flash point is the ALWAYS lock gun trigger shut pump off and release temperature at which a fluid can produce enough vapor to all pressure before servicing cleaning tip or guard or ignite chang
59. lace gun 2 Outlet filter or gun filter is clogged 2 Clean or replace filter 3 Low voltage and or inadequate amperage 3 Check electrical service Correct as required 4 Hose size or length is too small or too long 4 Increase hose size to minimize pressure drop through hose and or reduce hose length F Pump chatters on up or down 1 Solvent has caused upper packing to swell 1 Replace packing stroke Titan Tool Inc All rights reserved 13 1 1 LZIN Hydraulic Motor Problem A Oil motor stalls at bottom no unusual heat problems B Oil motor stalls at top no unusual heat problems C Low pressure okay on down stroke sluggish on up stroke high heat NOTE Engine labors on upstroke idles back at stall on the down stroke D Low pressure both strokes high heat NOTE Engine labors at stall on both strokes Troubleshooting Cause 1 Fluid pump piston seat unthreaded Valve sticking or oil motor trip rod shifter assembly separated Valve sticking Broken spring retainer valve rod assembly Broken spring or valve rod Air in hydraulic motor Air in fluid pump Blown piston seal Cracked piston Blown center o rings on spool valve Bad hydraulic pump Solution ds e o o N If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start machine If machine cycles up and stops at bottom again then problem is piston seat on
60. lve cage 1 17 178 700 Foot valve ball 1 18 143 026 Foot valve seat 1 19 143 025 Seat o ring 1 20 236 126 Foot valve housing 1 143 500 Fluid section service kit major includes items 6 14 and fluid section service kit minor P N 144 050 144 050 Fluid section service kit minor includes items 1 3 4 10 12 15 17 19 and Loctite P N 426 051 236 010 Foot valve assembly includes items 16 20 236 050 Outlet valve assembly includes items 9 13 30 Titan Tool Inc All rights reserved Servicing the Fluid Section IMPORTANT Use of non Titan service parts may void warranty Ask for original parts made by Titan for best services This pump should receive a routine servicing after approximately 1 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Titan Piston Lube P N 314 480 is recommended as an upper packing lubricant Do not substitute oil water or solvent for an upper packing lubricant Disassembling the Fluid Section 1 Remove the siphon hose assembly Unthread the foot valve housing 20 and the pump cylinder 14 with a strap wrench Slide the retaining ring 1 up with a small screwdriver then push the connecting pin 2 out Pull the displacement rod 6 through the lower cavity of the motor pump block Remove the motor pump block PTFE o ring 3 upper packing spring 5
61. mba al menos a 7 62 metros 25 pies del i A j verizar en una zona bien ventil Para reducir los riesgos de incendios explosiones Cede mas ean J fiers Parla eee A descargas el ctricas o lesiones a las personas lea inflamables suelen ser m s pesados que el aire La y entienda todas las instrucciones incluidas en zona del suelo debe estar muy bien ventilada La bomba este manual Familiaricese con los controles y el contiene piezas que forman arcos que producen chispas y uso adecuado del equipo pueden inflamar los vapores P y di 14 a pl stico puede sal Ela est ticas Pl Aa A r stico para cercar la zona de pulverizaci n No utilice A Dee e Hate reducir el riesgo y coimas de pl stico mientras pulveriza material inflamable pena 2 ape 15 Deber contar con equipos extintores de incendios que funcionen correctamente 1 No pulverice materiales inflamables ni combustibles cerca de llamas desnudas pilotos o fuentes de ignici n como objetos calientes cigarrillos motores equipos ADVERTENCIA Para reducir el riesgo el ctricos o electrodom sticos Evite de da os en la piel producir chispas al conectar y desconectar los cables de A alimentaci n 2 Para unidades que se vayan a utilizar con materiales PELIGRO acuosos No pulverice ni limpie con l quidos inflamables Lesi n causada por inyecci n La corriente de l quido a alta Para su uso con l quidos acuosos solamente presi n que produce este equipo puede perforar l
62. n bar attached to a 1 2 drive ratchet insert the end of the extension bar into the square opening of the foot valve cage 16 and screw the cage into the foot valve housing 20 Torque the cage to 300 in lbs 25 ft Ibs Insert a new PTFE o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease After soaking the leather packings in oil preferably linseed oil reassemble the lower packing set 4 Place the set onto the outlet valve housing 13 with the peak of the V packings pointing down toward the hex on the outlet valve housing Inspect the outlet valve seat 11 for wear If one side is worn flip the seat to the unused side If both sides are worn use a new seat Insert the outlet valve cage 9 new outlet valve ball 10 new or flipped seat worn side away from ball and a new seal washer 12 into the displacement rod 6 Clean the threads on the outlet valve housing 13 and coat the threads with blue Loctite 242 Make sure the Loctite is only on the threads 10 11 Place the lower packing spring 8 onto the outlet valve housing 13 followed by the spring retainer 7 Screw the displacement rod 6 and the outlet valve housing 13 together Tighten in a vise to 900 in lbs 75 ft lbs Insert the PTFE o ring 3 into the upper grove of the motor pump block Insert the upper packing set 4 into the motor pump block with the peak of the V
63. ogenated Replace any damaged hoses or parts hydrocarbons Such as chlorine bleach mildewcide 9 This system is capable of producing 3600 PSI 24 8 methylene chloride and trichloroethane They are not MPa Only use replacement parts or accessories that compatible with aluminum Contact the coating supplier are specified by the manufacturer and that are rated a about compatibility of material with aluminum minimum of 3600 PSI This includes spray tips nozzle 8 Keep spray area well ventilated Keep a good supply of guards guns extensions fittings and hose fresh air moving through the area to keep the air within the 10 Always engage the trigger lock when not spraying Verify spray area free from accumulation of flammable vapors the trigger lock is functioning properly Sei oa in well ventilated area Do not spray 11 ae that all connections are secure before operating the 9 Do not smoke ie the spray arga 5 12 Know how to stop the unit and bleed pressure quickly Be 10 Do not operate light switches engines or similar spark thoroughly familiar with the controls Pressure will not be producing products in the spray area released by turning off the motor The PRIME SPRAY 11 Keep area clean and free of paint or solvent containers valve or pressure bleed valve must be turned to their rags and other flammable materials appropriate positions to relieve system pressure Refer 12 Know the contents of the paint and solvents being to PRESSURE REL
64. os los derechos reservados 12 13 Informaci n de seguridad importante Lea toda la informacion de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Aprenda a detener el aparato y a liberar la presi n rapidamente Familiaricese a conciencia con los controles La presi n no se libera apagando el motor Para liberar la presi n hay que poner la manija de la valvula PRIME SPRAY cebar pulverizar en PRIME Consulte el Procedimiento para liberar presi n que se describe en el manual de la bomba Quite siempre la boquilla pulverizadora antes de enjuagar o limpiar el sistema A ADVERTENCIA Para reducir el riesgo de lesiones 1 10 11 12 13 14 Cuando pinte lleve siempre guantes protecci n para los ojos ropa y un respirador o m scara adecuados Vapores peligrosos Las pinturas disolventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los vapores pueden producir nauseas intensas desmayos o envenenamiento Nunca utilice el aparato ni pulverice cerca de ni os Mantenga el equipo alejado de los ni os en todo momento No se estire demasiado ni se apoye sobre un soporte inestable Mantenga los pies bien apoyados y el equilibrio en todo momento No se distraiga y tenga cuidado con lo que hace No utilice el aparato si est fatigado o se encuentra bajo la influencia del alcohol o de las drogas No retuerza ni doble la m
65. ove the PTFE o ring using an o ring pick and remove the carbide seat b Check the seat for nicks or grooves If the seat is damaged replace NOTE Removal of the PTFE o ring will damage the o ring and require replacement 2 Remove the spring from the spring guide on the filter cap a Measure the length of the spring uncompressed If it measures less than 3 4 from end to end replace b Push the spring back onto the spring guide until it snaps back into position 3 Inspect the two PTFE gaskets and the PTFE o ring for deformity nicks or cuts Replace if needed NOTE The PTFE gaskets PTFE o ring and spring are packaged in Filter Service Kit P N 930 050 Reassembly After cleaning and inspecting all parts reassemble the filter 1 Place the carbide seat into the filter body Make sure the beveled side of the seat is facing up 2 Place the PTFE o ring into the groove on the outer diameter of the carbide seat 3 Place the filter element with ball into the filter body NOTE The top and bottom of the filter element with ball are identical 4 Push the spring back onto the spring guide of the filter cap until it snaps back into position if not already done 5 Place the thin PTFE gasket onto the step at the top of the filter body 6 Place the thick PTFE gasket onto the top of the thin gasket 7 Tighten the filter cap assembly onto the filter body 10 Titan Tool Inc All rights reserved Ma
66. plug 1 26 235 029 Motor tube 1 8 441 217 O ring 1 27 235 125 Tee 1 9 858 811 Flex lock nut 1 28 431 019 O ring kit 1 10 451 121 Elbow 90 1 29 700 499 O ring 2 11 235 112FZ Cylinder head 1 12 431 032 O ring 2 235 050 Motor service kit minor includes items 2 4 6 8 9 12 13 431 053 Sleeve retainer 1 AA a E Servicing the Hydraulic Motor 15 192 000 Elbow 1 Perform this procedure using the necessary parts from Motor 1e sos Pr ere el is do A 17 235 014 Piston 1 position 18 235 027 Piston seal 1 i8 235026 Oring p NOTE Servicing of the hydraulic motor should be carried out in a clean dust free area only Any dust or metallic particles left in the motor or entering it on reassembly may damage the critical parts and affect its service life and warranty All parts should be inspected for absolute cleanliness 28 Titan Tool Inc All rights reserved Disassembling the Hydraulic Motor 1 10 11 12 13 14 15 16 17 Disconnect the pressure hose from the elbow 34 and 35 in Hydraulic System parts list on the back of the hydraulic pump Remove the two mounting screws and two lock washers 17 and 16 in Cart Assembly parts list that attach the motor pump assembly to the cart Place the motor pump assembly in a vise holding it securely by the motor pump block 25 Remove cylinder head plug 7 Loosen lock ring 22 with a spanner wrench and unthread tube r
67. re the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank A DO NOT use this equipment to spray water or acid IMPORTANT Do not lift by cart handle when loading or unloading Titan Tool Inc All rights reserved Table of Contents Safety Precautions nes 2 Grounding Instructions 3 Gasoline Engine Safety 4 AAA tr 16 ESPA OL ass asar ga der aia aa aa a das 18 Specificati0ns s sss wsi cei ir eri 4 Introduction sisesnnennnnnnennnnnes 5 A AAPP 5 UCIING sisas optan 5 O rte tie 6 Preparing IGP anku darla 7 Pating aaa ak nasa aan ga aan ag naa Teka adi nn ak aa aan ag paken 8 Pressure Relief Procedure 9 Cl AU ici 9 Cleaning a Clogged Tip 10 MAINTENANCE cococosninonracionirannnan anionnna sois innasanrostonane cr isianas sisi etanasi 10 Daily Maintenance octanos decai 10 Maintaining the Filter Assembly 10 Maintaining the Hydraulic System
68. rer for proper siphon hose Siphon may be too small for thinning procedures heavy material 3 Tighten all connections between pump and paint container lf damaged replace Switch to larger diameter siphon set B Pump delivers on down stroke 1 Upper ball is not seating due to trash or 1 Check upper seat and ball with water If ball fails to only or goes up fast and down wear seal replace seat slowly 2 Lower packing set is worn 2 Replace packing set if worn C Pump moves up and down 1 Material container is empty or material is 1 Refill with new material If too thick remove siphon fast delivering material too thick to flow through siphon hose hose immerse fluid section in material and start pump to prime Add thinner to material Change to bigger siphon set Open bleed valve to remove air and restart pump 2 Bottom ball stuck to foot valve seat 2 Remove foot valve Clean ball and seat 3 Siphon hose is kinked or loose 3 Straighten D Pump moves up and down 1 Loose connections Bleed valve is open 1 Check all connections between pump and gun slowly when spray gun is shut partially or bleed valve is worn Lower Tighten as necessary If material is flowing from off packing seat is worn bleed hose close bleed valve or replace if necessary Should none of the above be evident replace lower packing 2 Upper and or lower ball not seating 2 Reseat balls by cleaning E Not enough fluid pressure at 1 Spray tip is worn 1 Rep
69. riate for outdoor use Gasoline Engine Safety The engine exhaust from this unit contains A chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1 Gas engines are designed to give safe and dependable service if operated according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make su
70. rning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position Starter Rope Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent NOTE If you are spraying a water based latex flush with warm clean water If you are using any other material check with the material manufacturer for a compatible solvent D Place the bleed hose into a metal waste container Set the pressure to minimum by turning the pressure control knob fully counterclockwise 4 Open the hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose 5 Open the bleed valve by rotating the bleed valve handle fully counterclockwise 6 Start the engine or turn on the electric motor a To start the gas engine move the fuel valve lever to the open position e move the throttle lever to its middle point move the choke lever to the closed position for a cold engine or to the open position for a warm engine turn the engine switc
71. s Coolflo Hydraulic Fluid is mandatory in the hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage the hydraulic system and will void the warranty 6 For gas models check the engine oil level daily before starting the unit The gasoline engine oil level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop If an extension cord is necessary use only a grounded 3 wire 12 extension cord NOTE If the unit is being operated in an area that is overloaded by other appliances or low voltage conditions it is important to start the unit unloaded Tip the electric motor forward so that the belt is loosened and the motor starts without full load This reduces the amperage draw on starting and may avoid tripping the circuit breaker 8 Make sure the unit is grounded All units are equipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your local electrical regulations for detailed grounding instructions See the Accessories and Service Kits section near the back of this manual for grounding cable ordering inform
72. s and stops running IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure in the Cleanup section of this manual Wait until the motor cools approximately 30 minutes Then push in the bubble top manual reset button turn the motor on and pressurize the system A For CSA approved sprayers only The ON OFF switch is also the RESET 12 Titan Tool Inc All rights reserved Troubleshooting Airless Gun Problem Cause Solution A Spitting gun 1 Air in system 1 Inspect connections for air leaks 2 Dirty gun 2 Disassemble and clean 3 Needle assembly out of adjustment 3 Inspect and adjust 4 Broken or chipped seat 4 Inspect and replace B Gun will not shut off 1 Worn or broken needle amp seat 1 Replace 2 Needle assembly out of adjustment 2 Adjust 3 Dirty gun 3 Clean C Gun does not spray 1 No paint 1 Check fluid supply 2 Plugged filter or tip 2 Clean 3 Broken needle in gun 3 Replace Fluid Section Problem Cause Solution A Pump delivers on upstroke 1 Lower foot valve ball is not seating due to 1 Remove foot valve assembly Clean and inspect only or goes up slowly and trash or wear Test foot valve by filling with water if ball fails to seal down fast commonly called 2 Material too viscous to siphon the seat replace ball downstroke dive 3 Air leaking in on siphon side or damaged 2 Thin material contact manufactu
73. t de blessure vous devez lire et comprendre les directives figurant dans ce manuel Familiarisez vous avec les commandes et l utilisation ad quate de l quipement LA AVERTISSEMENT Pour r duire le la 4 risque d incendie ou d explosion Ne pulv risez pas de mati res inflammables ou combustibles pr s d une flamme nue de voyants lumineux ou de sources d ignition telles que des objets chauds cigarettes moteurs mat riel et appareils lectriques Evitez de produire des tincelles en connectant et en d connectant les cordons lectriques Pour les appareils destin s a n utiliser que des produits a l eau Ne pulv risez pas et ne les nettoyez pas avec des liquides inflammables Exclusivement pour usage avec liquides base d eau Pour les appareils destin s a un usage exclusif avec des produits a l eau ou des produits min raux de type alcool avec un point d clair minimum de 21 C 70 F Ne pulv risez pas et ne les nettoyez pas avec des liquides ayant un point d clair inf rieur a 21 C 70 F Le point d clair est la temp rature a laquelle un fluide peut produire suffisamment de vapeur pour s enflammer L coulement de peinture ou de solvant dans l quipement peut produire de l lectricit statique L lectricit statique cr e un risque d incendie ou d explosion en pr sence de fum es de peinture ou de solvant Toutes les pi ces du syst me du pulv risateur
74. the head to see if the head becomes hotter This will help determine if center o ring is blown on spool valve If hot remove and replace o ring Replace hydraulic pump 14 Titan Tool Inc All rights reserved Spray Patterns Problem x A Tails B Hourglass os E C Distorted ES 7 t D Pattern expanding and contracting surge Cause d ho DN Troubleshooting Inadequate fluid delivery Inadequate fluid delivery Plugged or worn nozzle tip Suction leak Pulsating fluid delivery Worn tip Fluid too heavy for tip Solution 16 wak Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Same as above Clean or replace nozzle tip Inspect for suction hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used Replace tip Increase pressure Thin material Change nozzle tip Titan Tool Inc All rights reserved 15 A Indique une situation a risque laquelle si elle n est pas vit e peut entrainer des blessures graves voire la mort A A AN Pour r duire les risques d incendie ou d explosion de choc lectrique e
75. tor a To start the gas engine move the fuel valve lever to the open position move the throttle lever to its middle point move the choke lever to the closed position for a cold engine or to Choke Lever Throttle Lever E la A Engine Switch the open position for E il 2 a warm engine Fuel Valve e turn the engine switch Lever Starter Rope to the ON position and pull the starter rope briskly until the engine starts b To start the electric motor move the ON OFF switch to the ON position locked position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed hose 8 Turn off the sprayer a To turn off the gas engine set the pressure to minimum by turning the pressure control knob fully counterclockwise move the throttle lever to the slow position and e turn the engine switch to the OFF position b To turn off the electric motor set the pressure to minimum by turning the pressure control knob fully counterclockwise move the ON OFF switch to the OFF position 9 Remove the bleed hose from the waste container and place it into the container of paint 10 Close the bleed valve by rotating the bleed valve handle fully clockwise 11 Start the engine or turn on the electric motor 12 Turn the pressure control knob clockwise approximately 1 3 of the way down to in
76. turn the engine off before refueling lt Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces fewer engine and spark plug deposits and extends the
77. utres dispositifs produisant des tincelles dans la zone de pulv risation Maintenez la propret de la zone et veillez a ce qu elle ne contienne pas de conteneurs de peinture ou de solvant de chiffons et autres mati res inflammables d utiliser l appareil Consignes de s curite important Lire toutes ces consignes avant GARDER CES CONSIGNES 12 13 14 15 A Sachez ce que contiennent la peinture et les solvants pulv ris s Lisez les fiches de s curit du mat riel MSDS et les tiquettes appos es sur les conteneurs de peintures et de solvants Respectez les consignes de s curit du fabricant de peinture et de solvant Placez la pompe une distance minimum de 7 62 m tres 25 pieds de l objet a pulv riser dans une zone bien a r e ajoutez de la longueur de tuyau si besoin est Les vapeurs inflammables sont souvent plus lourdes que Pair La zone pr s du sol doit tre tr s bien a r e La pompe contient des pi ces qui produisent des arcs et mettent des tincelles pouvant enflammer les vapeurs Le plastique peut causer des tincelles d lectricit statique N accrochez aucun plastique dans une zone de pulv risation ferm e N utilisez pas de toiles de protection en plastique quand vous pulv risez une mati re inflammable Ayez un extincteur en bon tat de fonctionnement port e de main AVERTISSEMENT Pour r duire le risque de p n tration dans la peau D
78. w Remove piston 17 and lift out valve rod assembly 20 Remove piston seal 18 and o ring 19 Remove trip retainers 1 trip springs 3 and balls 4 from cylinder head 11 Remove o rings 2 from trip retainers 1 Remove retaining ring 14 and sleeve retainer 13 Gently tap spool sleeve set 5 out of cylinder head 11 using a wood or nylon rod Inspect piston rod 21 and cylinder 23 for wear scratches and dents Replace if damaged Inspect spool valve 5 for wear Replace if necessary spool valve should move smoothly and freely with no force by holding in a vertical position If it does not it can cause the motor to stall Reassembling the Hydraulic Motor fi Separate spool sleeve set 5 Place o rings 6 onto sleeve Lubricate o rings with hydraulic oil Gently push the sleeve into cylinder head 11 with the flatter side of the sleeve facing out Use a nylon rod to tap sleeve down until it reaches its full depth Do not use any other type of tool that might damage or leave particles or residue on the sleeve Install the spool through the top of the cylinder head down into the sleeve IMPORTANT Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for

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