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User`s Manual ZVF200-M Vector Inverter User`s Manual

1. 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negationof OAH is F6H Appendix Appendix CRC Cyclical Redundancy Check is calculated by the following steps Unsigned int crc_chk unsignedchar data unsignedchar length intj unsigned int reg crc OxFFFF while length reg cre data Step 1 Loada 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message withthe low order byte of the 16 bitCRC register putting the result inthe for j 0 j lt 85j if reg_ cre amp 0x01 LSB b0 1 CRC ister register reg cre reg_crce gt gt 1 0xA001 Step 3 Shiftthe CRC register one bit tothe right with MSB zero filling Lelse Extract and examine the LSB reg_cre reg_cre gt gt 1 Step 4 If the LSB of CRC register is0 repeat step3 else Exclusive or the CRC register withthe polynomial value A001H Step 5 Repeatstep 3 and4 until eightshifts have been performed When es this is done a complete 8 bitbyte will havebeen processed Step 6 Repeat steps 2 to 5 for the next8 bit byte ofthe command message 3 6 Address list The contents ofavailable addresses areshown as below of the CRCregister is the CRC value AC drive 00nng 22 means parameter number For example The When transmitting the CRC value inthe message the upper and lower Parameters mn address of P100 is0064H ci No function Ol Stop o Sto Bit0 1 A Ea Run 11 1l Jog Run Run
2. 3 4 Fault Name Fault Descriptions Corrective Actions l Check for possible poorinsulation at the output line Decrease the torque boostsetting in P54 Increase the acceleration time Replace with the AC drive with one that has a higher outputcapacity next HP size Check for possible poorinsulation at the output line Increase the deceleration time Replace with the AC drive with one that has a higher outputcapacity next HP size Check for possible poorinsulation at the output line Check for possible motorstall Replace with the AC drive with one Chapter 7 Common Fault amp Anomalies and Solutions Fault Name Fault Descriptions Corrective Actions Ground fault The AC driveoutput is abnormal When the output terminal is grounded short circuit current is 50 more than theAC drive rated current the ACdrive power module may be damaged The short circuit protection is provided for ACdrive protection not user protection Communication Error Please refer to P92 External Base Block AC drive output is turnedoff Ground fault 1 Check whether the IGBTpower module is damaged Check for possible poorinsulation at the output line Check the connection betweenthe AC drive andcomputer for loose wires Check if the communication protocol is properly set When the externalinput terminal baseblock is active the AC drive output will be turned off
3. Disable this connectionand the AC drive will begin to workagain loading 3 AC driveoutput capacity is too small that has a higher outputcapacity next HP size Check whether the input voltage falls within the rated AC drive input voltage then Switch the AC drive back on Internal memory IC can not be programmed 1 Check the connections betweenthe Internal memory IC can not main control board and thepower be read board 2 Reset drive to factory defaults When external terminal EF GND is closed the output will beturned off under N O E F Don t use the function ofauto Auto accel decel failure acceleration deceleration 122 The external terminal EF GND goes from OFF toON OC hardware error CC current clamp OV hardware error Return to the factory GFF hardware error OV or LV Return to the factory W phase error 123 Chapter 7 Common Fault amp Anomalies and Solutions Fault Name Fault Descriptions Corrective Actions Check input phase wiring for loose Phase Loss contacts Software protection failure Return to the factory 1 Check parameter settings P116 and AVI ACI wiring 2 Check for possible faultbetween system response time and thePID feedback signal detection time P123 PID feedback signal error Chapter 7 Common Fault amp Anomalies and Solutions Error phase sequence of motor Motor reverses on wiring 1 Improper setting of acc
4. 40 Running 12 hoursper day 30 20 10 10 1 2 3 4 5 6 7 Capacitor life years Fig 8 1 Capacitor Life Curve 130 Chapter 8 Inverter Inspection and Maintenance 3 The abovereplacement duration forinverter s wearing parts isapplied to the following conditions Ambient Temperature 30 Caveragely all yearround Load Proportion lt 85 O Operation Time 12h day If used beyondthe above mentionedrange the servicelife of the inverter s wearing parts will minimize 8 3 Storage of Inverter Please pay attentionto the following points if an inverter isset aside or stored for ashort long time O DO not keep theinverter in aplace with hightemperature humidity heavy dust and metal shavings corrosive gas and vibration andensure good ventilation Long term idle ofthe inverter may cause decreasing in filter characteristic ofthe electrolytic capacitor So it should be recharged within half ayear and therecharging period should beat least 5 hours CAUTION DO raise the voltage gradually byusing a voltageregular or to somerated value before it is recharged At thesame time check whetherthe inverter s functionis normal or not whether thereis a shortcircuit caused bysome problems In casethe above problems occur justremove or seek serviceas soon as possible 131 9 1 Inve Chapter 9 Outline amp Mounting Dimension Chapter 9 Outline amp Mounting Dimension rter Outline Dimensions amp
5. At P151 Fig 6 33 Simple Index Function Diagram INEA Skip Frequency Factory Setting 0 00 Settings 0 00 to 400 00Hz DESER Bias Frequency Width Settings 0 00 to 400 00Hz Frequency of A top point Fup master frequency F P152 P153 Factory Setting 0 00 Frequency of A down point Fdown master frequency F P152 P153 Fup Master Frequency F Fig 6 34 Bias Frequency Action Diagram 118 Chapter 6 Parameters D khi Compensation Coefficient for Motor Instability Factory Setting 0 0 Settings 00 Disable 0 1 to 5 0s O This parameter isused to improvea condition ofunstable currentin any specific area Forhigher frequencies youcan adjustthis parameter to 0 0 and increasethe setting value in P155 for 30HP and above a setting of 2 0 isrecommended NET Communication Response Delay Time Factory Setting 0 00 Settings 0 to 200 X 500 1 s DaS RYA Communication Mode Selection Factory Setting Settings 00 Reserved III Modbus O This parameter isto select the communication mode 0 is the existed Delta ASCII communicationmode whereas 1 isto select MODBUS mode 119 Chapter 7 Common Fault amp Anomalies and Solutions Chapter 7 Common Fault amp Anomalies and Solutions 7 1 Fault CodeInformation 7 1 1 Common Problemsand Solutions Fault Name Fault Descriptions Corrective Actions Check whether the motors horsepower corresponds to the AC drive output
6. Frequency P08 POG P04 P03 Fan Pump V F Curve Commonly used V F setting There havethe following3 settings See the below sheet 6 1 e Chapter 6 Parameters General Purpose 50 00 50 00 220 0 1 30 12 0 1 30 Fans and Pumps 50 00 50 00 220 0 25 00 50 High Starting Torque 50 00 50 00 220 0 2 20 23 0 late Acceleration Time 1 Factory Setting 1 0 Deceleration Time Factory Setting 1 jae Acceleration Time 2 Factory Setting 10 lake Deceleration Time 2 Factory Setting 10 Settings 0 01 to 600 0 sec O P10 This parameteris used to determine the time required for the AC drive to ramp from 0 Hz to its Maximum Output Frequency P03 The rate is linearunless the S Curve P14 is Enabled O P11 Thisparameter is usedto determine thetime required for the AC drive to decelerate from the Maximum Output Frequency P03 down to 0 Hz The rate islinear unless the SCurve P14 is Enabled O P12 and P13 Provide an additional Accel Deceltime although Time 1 is the default A Multi Function input terminal must be programmed to select Accel or Decel Time 2 and the terminal must be closed to select Accel Decel Time 2 See P38 to P42 In the below diagram suppose the Maximum Output Frequency is 50 Hz Master Freq Minimum Output Frequency start up is 1 5 Hz and accel decel time lis 10 seconds The actual time for the AC drive to accelerate from start upto 50 Hzis 9 7 s
7. O P115 PIDset point selection Ifwe set 02 Selectthe external voltage or potentiometer setting O P116 PID Feedback terminal selection Thesetting value 03 Select external current negative feedback O P117 Proportional gainP Setaccording to theactual request No need to change 239 Chapter 5 Inverter Use O P118 Integral time I Set accordingto the actual request No need to change O P119 Differential timeD Set accordingto the actual request No need to change O P131 Minimum frequencycorresponding to the ACI input current value No needto change O P132 Maximum frequency corresponding to the ACI inputcurrent value No needto change O P133 The reverse ACI Setaccording to the actual request No need to change O P136 The sleep time Set according to the actual request No need to change O P137 The sleep frequency Set accordingto the actualrequest No need to change O P138 The wakeup frequency Setaccording to the actual request No need to change When use the PID function Inorder to meetthe control demands Customers can modify theparameter according tothe actual request O The contactor KM1 KM2 are shiftingfrom working frequency and variable frequency Must bedesigned in interlocked manner WARNING It is forbiddento close atthe same time Otherwise the inverter will be permanent damaged aor Chapter 6 Parameters Chapter 6 Parameters Chapter 6 Parameters 6 1 1 B
8. lt 8 E 1 gt Modbus RTU mode lt 8 0 1 gt Each ACdrive has apre assigned communication address specified by P88 The mastercontrollercommunicates with each AC drive according to its particular address Detailway please see appendix INE Accel 1 to Accel2 Frequency Transition Factory Setting 0 00 we Decel 1 to Decel 2 Frequency Transition Factory Setting 0 00 0 0 disable Settings 0 1 to 400 0 Hz 103 Chapter 6 Parameters O These functions are usedto change accelerationor deceleration depending on attained frequency and not by closing contacts onthe external terminals The priority of this parameter is higherthan the time of Accel Decel land Accel Decel 2 IO Auto energy saving Factory Setting 00 Selina Disable auto energy saving operation Enable auto energy saving operation O When this function is enabled the AC drive operates at full voltage during speed changes At theconstant speed periods drive calculates the optimal output voltage value for the loadand may get itreduced up to30 below the Maximum Output Voltage Output Voltage 100 O RE eR DE aay 6 Bow ee aL TOG p ee With energy saving enabled the drive automatically adjust the output voltage based on the output power level The maximum output voltage reduction is 30 Output voltage Rated Frequency Fig 6 29 Energy saving run output DERT Count Down Completion Factory Setting 00 a Sg o0t09999
9. o BERE Feet on ICI noo e A EE Auto Restart Attempts 00 to 10 after Fault No fault occurred Over current oc Over voltage ov P t Fault Po Overheat oH Record Overload oL Overload 1 oL1 External Fault EF CPU failure 1 CF1 CPU failure 2 CF2 Hardware Protection Second Most Failure HPF Recent Over current during Fault Record acceleration oca Over current during deceleration ocd 50 Chapter 6 Parameters l Min Default Factory Explanat Sett erg 12 Over current during steady state operation ocn 13 Ground fault or fuse failure GFF 14 Low Voltage not record 15 3 Phase Input Power Loss 16 EPROM failure CF3 17 External interrupt allo wance bb 18 Overload oL2 19 Auto Adjustable accel decel failure CFA 20 CPU self detection failure codE Third Most P75 Recent Fault Record 00 All parameters can be set read 01 All parameters are read only Parameter Lock 02 08 Reserved and 09 Resets all parameters to Configuration 50Hz factory defaults 10 Resets all parameters to 60Hz factory defaults Time for Auto Reset the Restart a ne SESTA 0 1 to 6000 0s 60 0s imes 1n Abnormality 0 Disable PLC operation Execute one program cycle Continuously execute PLC Operation program cycles Mode Execute one program cycle step by step Continuously execute one program cycle step by step 51 Chapter 6
10. FSa0 Parameter initializing restoreto the factory default setting 50 00Hz Initializing vone a e UU P 15 MODE ENTER Jo oe Enter Data right En qd For a second FSU Be 30 Chapter 5 Inverter Use Chapter 5 Inverter Use 5 1 TrialOperation 5 1 1 Safety Instructionon Trial Operation The following steps should be inspected and confirmed before the trial operation of theinverter Be sure theapplication ambient andinstallation for the inverter is in accordance with therequirements specified inClause 3 1 O Be sure the main circuit iscorrectly wired The inputpower supply of the inverter mustbe connected tothe terminal R Sand T or L N The output terminal U V and W mustbe connected tothe motor Be sure the ground terminal is good grounded O Be sureall the switchesand terminals arein proper state of off or shut down O Be sure thereis no shortcircuit or shortto ground of allthe terminals and electrified parts O Be sure allthe terminals connectorsand screws aretightly fastened O Be sure themotor has no other loads 5 1 2 TrialOperation Try thisstep only aftercareful inspection as mentioned in the clause 5 1 2 While in trial operation it issuggested that the motor without load to avoid damage to this mechanical equipmentarising from incorrect operation During trial operation if the operating instruction is P01 then the RUN STOP key c
11. P48 22 X 100 25 Fig 6 16 External analogsignal control 3 Example 4 This example shows how to use Gain to set apotentiome ter range of 0 to 5 Volts for 0 50 Hz As anoption you alsocould set P03 100Hz Max Output P03 ee req Gain adjustment d 10 Fd ee orden gay Factory Settings PO3 50Hz Max output Freq a A A P48 0 0 bias adjustment ag P49 0 bias polarity er P50 200 pot freq gain P51 0 REV motion disable in negative bias OHz OV 5V Calculation of gain P50 oY X100 200 Fig 6 17 External analog signal control 4 87 Chapter 6 Parameters Example 5 In this example a 5 Hz 10 of 50 Hz negative biasis used This setting is used toprovide a noisemargin 1 Vin this example in noisy environments Note that thetop frequency isreduced to 45 Hz Max Output p03 Freq oE E E Factory Settings 5HZ esetre ala PO3 50HzZ Max output Freq S P48 10 0 bias adjustment P49 1 bias polarity P50 100 pot freq gain P51 0 REV motion disable in negative bias Negative 42 bias 5Hz 40 1V 10V Fig 6 18 External analogsignal control 5 Example 6 This example alsouses negative biasand includes apotentiometer frequency gain to allowthe AC drive to reachthe Maximum Output Frequency Chapter 6 Parameters Example 7 In this example the potentiometer is programmed toruna motorin forward or reverse direction The motor willidle when the potentiometer is setat the scale mid point Pleas
12. be in stop status for theoperator to activatethe JOG function Likewise during Jog operation other commands cannot beaccepted through the keypad but FORWARD REVERSE and STOP The JOG function can be remotely activated when the Jogterminal is closed and if the Jog terminal opens the AC drive will decelerate from Jog Frequency to zero The accel decel timeis entered as Jog Accel Decel Time P15 Multi function Inputterminals X1 X5 can also be usedto initiate the JOG operationif so programmed Frequency Jog Freq P16 Time sent a Acceleration Time Deceleration Time P15 P15 Jog Pa a i i OOS command ON Fig 6 6 Jog Operationand Acceleration Deceleration Time GG Chapter 6 Parameters 7 PAIN 5th step speed output frequency Factory Setting 0 00Hz PAS 6th step speed output frequency Factory Setting 0 00Hz 23 i 7th step speed output frequency Factory Setting 0 00Hz Settings 0 00 to 400 0Hz O Multi Function Input Terminals refer toP39 to P42 are used to select Multi Step speeds Thedesired speed frequencies are entered in P17 to P23 When the associated multifunction input terminalis closed drive will runat one ofthese specific frequencies O Multi step speeds P17to P23 P78 P79 and P81 to P87 areused for multi step motion control which is executedin anorderly manner similar to aPLC program Factory Setting 00 IZ Reverse Operation Inhibition 00 Enable
13. can be set by P22 7th Multi step speed The running frequency can be set by P 23 Note Off stands for the Multi step inputterminal and COM switch on On Stands for the Multi step input terminal and COM switch off 76 Chapter 6 Parameters Jog operation will runwhen the inverter stop completely Can changethe direction when jog operation run andthe key STOPon the keypads is available The motorwill stop according tothe deceleration time when theexternal terminal switch off Parameter value 10 programs Multi Function Input Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 for Accel Decel Inhibit After receiving this command the AC Drive stops accelerating or decelerating andmaintains a constant speed Frequency Master Frequency 10 Accel Decel Speed Accel inhibit Dece Inhibit Actu al operation E Mx GND on ON pda OFF Jog Operation Parameter value 11 programs a Multi Function Input Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 forselecting the First or SecondAccel Decel time Refer toP10 to P13 ieee Mx Close 2nd Accel Decel Mx set 11 Open 1st Accel Decel First or Second Frequency Accel Decel Time Selection operation command Chapter 6 Parameters Parameter values 12 13 program Multi Function Input Terminals X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 forexternal Base Block control Value 12 is fornormally open N O Be
14. displayed frequency rises from H5 00Hz to H50 00Hz Go to thenext step 1f everything is normal The motor decelerates rotatingand the displayed frequency falls from H50 00Hz to H0 00 Hz Go to thenext step if everything is normal Theinverterstops outputting the motor stops running and the trial operationends If everything is normal please repeat the operation for severaltimes a Chapter 5 Inverter Use 5 1 3 Cautions forOperation Allthe inverterfunctionsare determined by set parameters The parameters of inverter ZVF200 series consist of the function codes POO P157 see the detail in Chapter 6 of this manual The displayed parameter value ofeach function codeis the factory default value of the inverter before EX factory whichcan be modified by the useraccording to his needs It is noteworthy that a user shall changethe relative function parameters when heamends a parameter because some ofthe parameters are inter related It is not recommended to modify the setparameter value if there isno special requirement for the factory default setting has been done properly Otherwise this may cause damage tothe inverter or equipment due toerror parameter In case thereis an erroralternation of the parameter please initialize the parameter withreference to the operation method in the clause 4 1 4 Parameter Initializing Restoring Factory Default Settings 33 Chapter 5 Inverter Use 5 2 Examples ofUse This manua
15. no condensing Humidity between 20 to 90 no dew or special odo Stable vibration O Normal temperature No abnormal noise Stable vibration O Normal temperature No abnormal noise WARNING Make sure that only professional technician will per form maintenance inspection and parts replacement O Wait atleast 10 minutes after turning OFF the input power supply before performing maintenance or an inspection Otherwise there is the danger ofelectric shock Make sure to open the frontpanel only after the indicator on the control keypad turns OFF and verify the charge indicator at the right side of mainloop terminal is OFF after the panel is opened O Do use an insulated appliance while performing check and do not operate the equipment with wet hand s to avoid unexpected accidents Always keep the equipmentclean so that dust and other foreign matter does not enter the inverter Keep electronic equipment away from moisture and oil Dust steel filings and other foreign matter can damage theinverter causing unexpected accidents so do take special care 127 Chapter 8 Inverter Inspection and Maintenance 8 1 2 Periodic Inspection Items Targetor Inspection Contents of Inspection Inspection oe Criterias Inspection Items Inspection Cycle Method Overall Check if Regular Visual No loose there is any connector or loose connector loose terminal or terminal
16. 0seo S O This parameterdetermines the duration for the DC Braking Current applied during starting DC Braking 1s applied until the Minimum Frequency is reached TI DC Braking Time during Stopping Factory Setting 0 0 Settings 0 0 to 25 0 sec This parameter determinesthe duration for the DC Braking voltage to be applied during stopping Ifstopping with DC Braking is desired then P02 mustbe set to Ramp to Stop 0 0 DARJE Start Point for DC Braking Factory Setting 00 Settings 0 00 to 60 00Hz O This parameter setsthe frequency atwhich the DC Braking will begin during deceleration DC braking startfrequency will start from the lowest frequency when the settingis less thanthe Minimum output frquency P08 Master Frequency lio Min output Start point Freq a time s P29 P30 Operation command DE Braking Current Fig 6 9 DC Braking fuctron 70 Chapter 6 Parameters O DC Braking during starting isused for loads that may move before the AC drive starts suchas hoists andcranes Theseloads may also be moving inthe wrong direction Under such circumstances the DC Braking canbe used to hold the load in positionbefore applying aforward motion DC Braking during stoppingis used tostop faster than the ramp to stop or to hold astopped load inposition A dynamic brake resistor may beneeded in orderto stop loads of high inertia e g winding machine cutting machine IIA Momentary Power Loss Opera
17. 4 to 20mA Input negative PID feedback PV from ACI 4 to 20mA Proportional P117 Gain P 0 0 to 10 0 ME P118 Integral Time I 0 01 to 100 0 sec Differential P119 Time D 0 00 to 1 00 sec 0 00s p Int t p120 Miegration s Upper 09 44 100 100 Bound Frequency PID Ti P121 One Tune 0 0 to 2 5 sec Delay 100 a 60 0s x PID Frequency P122 Output 00 to 110 0 0 0 01 1 00s o o o e Command Limit P123 Feedback Signal 0 0 Disable Detection Time 0 1 to 3600 sec P124 Feedback Signal 00 Warningand RAMP to stop Fault Treatment 01 Warningand keep operating p125 Source oF PID 9 00 to 400 0Hz Set Point 26 PID Offset Level 1 0 to 50 0 un 56 Chapter 6 Parameters AAA SAS pola ome Invert Reference P130 Signal AVI 0 10V Minimum Reference 0 0 to 20 0mA mA 0 1 4 0mA X Value 4 20mA Maximum P132 Reference 0 0 to 20 0mA mA 0 1 20 0mA X Value 4 20mA P133 Invert Reference 00 Not inverted Signal 4 20mA 01 Inverted Analog Input P134 Delay Filter for 00 to 9999 50 xX Set Point Analog Input P135 Delay Filter for 00 to 9999 5 x Feedback Signal P136 Sleep Period Sleep Period 0 0 to 6550 0 sec P137 Sleep Frequency Sleep Frequency 0 00 to 400 0 Hz pjs 0 00Hz El Wak requency ST 00 Not inverted 01 Inverted Chapter 6 Parameters l Min Default Factory Explanat t i Setti
18. Chapter 10 Quality Warranty Warranty time under Normal Conditions We provide guarantees for repair replacement andreturn ofthepurchase in 1 month from the dateof use We provide guarantees for repairand replacement in 3 months fromthe date of use We provide guarantee forrepair in 12 months from the date of use Ifthe date ofuse can notbe verified then the warranty period shall be 18 months from the date of manufacture Service exceeding the warranty period shallbe chargedto thepurchaser The purchaser enjoys life longpaid service wheneverand wherever heuses an inverter made in our company Service inthe following cases even within the warranty period shall be charged tothe purchaser Damage caused bymal operation in violationof this manual Damage caused byimproper use ofan inverter thatis off technical standard and requirement Malfunction or damage caused by fire earthquake flood abnormal input voltage or other natural disasters Artificial damagecaused by unauthorizedrepair or renovation Induced failure oraging of thedevice due topoor ambient Delayed or unsatisfie d payment in violation of purchase appointment Unidentifiable nameplate markand date ofmanufacture Malfunction or damagecaused by impropertransit or storage after purchase Fail to givean objective description on the use of installation wiring operation maintenance orelse Defective products should besent to usfor repair replacement andreturn which canbe pro
19. M0075T4 i Chapter 3 Installation and Wiring 2 Function Description on Main Circuit Terminals AC line inputterminals connecting withthree phase 380V or220V ACinput LN AC line inputterminals connecting withsingle phase 220V AC input Inverter output terminals connecting with three phase AC motor External braking resistorterminals connecting with two side ofthe external brakingresistor LG Ground terminal connectingto the ground 3 2 4 Description ofterminal of the control circuit 1 The terminal ofcontrol circuit shownin Fig 3 11 O00000000000000 s ro Fig 3 7 Control circuit terminal 10 Chapter 3 Installation and Wiring 2 Description ofthe control circuitterminal a ae euro ynduy UO019UNJ 1 NIN O ex 3 E A a 5 i BS ao euru indino ndug sojeuy Xn n 1 2 3 6 GND is Validonly when there isa short circuit The functions can be set bythe parameter P38 P42 Multi function open cdlector output is defined as on off output terminal whose function is set by the parameterP45 with reference of GND External analog preset power supply connecting to potentiometer together with termianl GND andAVI The frequency can be set as required Electrical Specifications INPUT 0 12 V power level low level valid 10mA OUTPUT Maximum Current Load IX50mA Analog signal public terminal Output 10VDC Analog voltage singal input Input 0 10VDC wit
20. Mounting Dimensions MT Y O HO e Y E IZ O i E C iC Fig 9 1 Inverter Model Outline Dimensional Drawings Power SIZEMM Gross Inverter Models KW TH e Figure ria TT 141 5 85 130 5 74 113 05 Fig 9 1 ZVF200 M0007T2 S2 rn 22 151 100 140 89 5 116 5 95 Fig 9 1 EIN EOI 132 Chapter 9 Outline amp Mounting Dimension w vu poso SEO Jo ES w a e o veen E 220 125 205 110 166 5 6 5 Fig 9 2 ER 133 Chapter 9 Outline amp Mounting Dimension 9 2 Operation Panel Outline Dimension and Mounting Hole Dimension AQ 133 PRUN IA STOP E rro MN REV woe a 7 mmm i 50 FREQ SET 70 Fig 9 3 ZR06 Operation Panel Dimension O Extra mounting socketshall be assembledwhen ZR06 A operator panel ispulled out toinstall Thehole dimension ofthe installation socketis Width 45mmX Height 75mm 134 00000 0 0 NO 0 T Chapter 10 Quality Warranty
21. No burnt Check if device there is any device burnt Main O Check if it Regular Visual O No sign of power is damaged damage Module or not Main Filter O Check if Regular Visual No leakage Circuit Capacitor there is any No inflation leakage Check if there is any expansion Check if Regular Visual Normal there is any hearing sound abnormal sound check Clean of actuation O Check if dust has been cleaned Resistor Check if Regular Visual No crack there is any Normal Main big crack color Circuit O Check if the color is abnormal 128 Chapter 8 Inverter Inspection and Maintenance Targetor Inspection Contents of Inspection Inspection Caton Inspection Items Inspection Cycle Method riterlas a Fan O Check if Regular Visual Normal there is any hearing sound and abnormal noise check stable vibration Main or vibration Circuit PCB O Check if Regular Visual Neat and dust has been clean cleaned FPC strand Check ifitis Regular Visual O No loose socket loose connection Overall O Check there Regular Nose or O No odor and Control is any special visual discoloring Circuit odor or inspection O No crack discoloring smooth surface O Check if there is any crack Check if the Regular Visual Normal and LED display is clear normal Connecting O Check if Regular Visual No there is any scratched scratch surface Check if it is No loose connected co
22. OFF NC enabled when running Output OFF NO enabled when running External Fault normally open NO External Fault normally close NC RESET Multi Step Speed Command 1 Multi Step Speed Command 2 Multi Step Speed Command 3 Jog Operation Accel Decel Speed Inhibit First or Second Accel Decel Time Base block B B NO Base block B B NC Increase Master Frequency Decrease Master Frequency Run PLC Program Pause PLC Counter Trigger Signal Counter Reset No function 45 Chapter 6 Parameters Explanat Settings Min Default Factory xplanation Parameter p amp unit Setting Setting RESET command NC Control source External Terminal Control source Keypad Control source Communication Parameter Lock Write disable Read is always 0 PID Disable NO PID Disable NC Second Source for Frequency Command Forward contact is open Reverse contact is close One Shot PLC Run Index input signal Counter Incremented by Drive Output Frequency Multi function P42 Input Terminal X6 Output frequency Analog Output Output current Signal AFM PID feedback signal Output power Analog Output o a a Gain AFM 00 to 200 1 100 Y 00 AC Drive Operational Multi Function 01 Maximum Output Output Frequency Attained P45 Terminal Y1 02 Zero Speed 1 x Photocoupler 03
23. Parameters tr Explanation Settings Min Default Factory Parameter p 8 nit Setting Setting P79 PLC FWD REV 00 to 127 Motion P80 Reserved oo E AD D pl CN e essee E Peeter T E 00 4800 bps Transmission 01 9600 bps Speed 02 19200 bps 03 38400 bps Chapter 6 Parameters l l Min Default Factory Explanat t i ENE 0 00 Warn and Continue Operating eee 01 Warnand RAMP to Stop Paul 02 Warnand COAST to Stop 1 03 x Treatment top 03 Keep Operation without mode selection Warning Time Out 0 0 Disable 0 1 0 0 Detection 0 1 to 120 0 sec d 0 MODBUS ASCII mode lt 7 N 2 gt 01 MODBUS ASCII mode lt 7 E 1 gt p 02 MODBUS ASCII mode Communication lt 7 0 1 gt P22 data format 03 MODBUS RTUmode selection lt 8 N 2 gt 04 MODBUS RTUmode lt 8 E 1 gt 05 MODBUS RTUmode lt 8 0 1 gt Accel toAccel 2 P93 Frequency 0 00Hz Transition aa ld ei Decel 2 6 01 40 400 0Hz ae is iced 0 00 Disable i Transition Auto Energy 00 Disable auto energy saving P95 Saving 01 Enable auto energysaving t Counter Countdown 00 to 9999 Complete countdown 2532 0 01 to 400 0Hz 0 00 Disable Chapter 6 Parameters Min Default Factory Explanation Settings i i n Total Time P98 Count from x Power On D Total Time Count from x Power On M rose Version NES Linear Accel Decel Auto Accel Linear Decel Linear Accel Auto Decel P101 ee a
24. REV operation Settings 01 Disable REV operation O This parameter isused to disable motor rotation inreverse Factory Setting 390 78 INN Over VoltageStall Prevention Settings 220V series 330 450Vdc 380V series 660 900Vdc O During deceleration the DC bus voltage may exceed its maximum allowable value dueto motor regeneration When this function is enabled the AC drive willstop decelerating and maintain a constant output frequencyto prevent fromover voltage tripping Drive will resume deceleration whenthe voltage drops below the setting for P25 67 Chapter 6 Parameters O In applications where inertia is low over voltage during deceleration wouldnot occur When inertia ishigh the AC drive will automatically extend the deceleration TIP period Ifa faster stopis needed then a dynamic brake resistor should beused DC bus voltage Over voltage detection level time output Freq time Fig 6 7 Over voltage StallPrevention INT Over Current Stall Prevention during Acceleration Factory Setting 150 l 20 to 200 Settings 00 disable O Asetting of 100 is equal tothe Rated Output Current of the drive Under certain conditions the AC drive output current may increase abruptly and exceedthe value specifiedby P26 This is commonly caused by rapid acceleration orexcessive load onthe motor When this functionis enabled the AC drive will stop accelerating and maintain a
25. Treatment for 00 Continue operation P139 Counter 01 Stop Immediately and 1 x Attained display E F External 00 Fixed Mode keypad PLAN UpiDown 01 By Accelor Decel Time Selection Save Frequency 00 Not Save Pil Set Point 01 Save X 00 Keypad Up Down Second Source 01 AVI 0 10V P142 of Frequency 02 ACI 4 20mA Command 03 Communication 04 Keypad potentiometer Braking Level 380V 450 900 Vdc CEE mem Decunal Number gos Oneidecinial P147 of Accel Decel letwo decals Time P148 Number of Motor 02 to 20 Poles Gear Ratio for P149 Simple 04 1000 Index Function 25 8 pot ft f ff fef ff A Eh Chapter 6 Parameters Min Default Factory Explanation Settings i A Index Angle for P150 Simple 00 0 to 360 0 0 1 180 0 X Index Function Deceleration P151 Time for Simple 0 00 to 100 00 sec 0 00s Index Function P152 se 0 00 to 400 0Hz m 1 eon vot x Bias Frequency Compensation P155 Coefficient for ae o dl Motor Instability to 5 Communication P156 Response Delay 00 200 1 Time Communication ester P15 i i 1 Modbus Selection 259 Chapter 6 Parameters 6 2 Description of Parameters Settings Source of Sol heen Command Factory Setting 00 00 Master Frequency determined by digitalkeypad A Master frequency determined by Oto 10 V input Settings Master frequency determined by 4to 20mA input Master frequency determined by RS 48
26. Upa TS 00 TS 400 0 Hz 0 fo 00Hz requency Maximum Voltage P04 Frequency Base 10 00 to 400 0Hz 0 1 Frequency POS Maximum Output 220V 0 1 to255 0V v Voltage Vmax 380V 0 1 to510 0V Mid point requency P07 Mid point 220V 0 1 to255 0V y Voltage 380V 0 1 to510 0V 50 00Hz 220 0V 440 0V 1 50Hz p 10 0V 20 0V 0 1 50Hz Mini Output requency Minimum Output 220V 0 1 to255 0V v Voltage 380V 0 1 to510 0V 10 0V 20 0V Acceleration Time 1 Note The decimal digits are ac Deceleration determined by P147 E Time 1 Acceleration 1 10 0s Y 0 01 to 600 0 sec wl 10 0s 10 0s 0 0s am D Note The decimal digits are eceleration P13 Time 2 determined by P147 0 01 to 600 0 sec Jog ATERN DEEE Note The decimal digits are Time determined by P147 de Chapter 6 Parameters Min Default ra Explanati ti po Senin A ot P16 Jog Frequency Frequency 0 0010 400 0 Hz 00 0 0010 400 0 Hz 400 0 Hz 0 1 6 0082 00HzZ Ist Step Speed ES a la mu p req 2nd Step Speed o req 3rd Step Speed mu req 4th Step Speed oe mu req th St i SEP Sees ggih oH 0 00Hz req th St SEED opeed ooo 0 00Hz req 7th Step Speed mum req P24 Reverse Operation 00 Enable REV operation j y Inhibition 01 Disable REV operation 00 Disable P25 a 220V 330 t0450 V 0 1 Sp y 380V 660 to900 Vdc i Over current Stall 00 Disable A A es ere 20 to 200 Yo 150 Accel
27. malfunctions due to external transients Asetting of 02 makes thescanningtime to be 2 X 2 4msec Set P77to 02 beforechanging settings inP112 RE Restart ole after Fault oc ov BB Factory Setting 00 None speed search Mi Continue operation after fault speed search from speed reference 02 Continue operation after fault speed search from Minimum speed O This parameter isused to selectthe restart method after certain faults eg over current over voltage and BB P 114 i Fan Control Factory Setting 02 ENEE Off when the drive stop after 1 Min 01 AC Drive Runs and Fan On AC Drive Stops and Fan Off Settings lata CCT Always Run 03 Reserved O This parameter isused to selectthe fan s working method SUBES PID Set Point Selection Factory Setting 00 00 Disable O p Settings AVI external 0 10V ACI external 4 20mA PID set point P125 109 Chapter 6 Parameters One Time Frequency Delay Command P121 Definition of Selection of Detection Value Detection value AVI P128 P130 ACI P131 P133 P116 Limit of PID Output Frequency P122 Upper Bound of Integral Value P120 Targeted value SUN PID Set Point Selection Factory Setting 00 00 Input positive PID feedback PV from AVI 0 to 10V Input negative PID feedback PV from AVI 0 to 10V Settings Input positive PID feedback PV from ACI 4 to 20mA Input negative PID feedback PV
28. remote keypad and connection Optional parts selection P P cable and soon ice Chapter 2 Introduction tothe Product Chapter 3 Installation and Wiring Item Item Description Chapter 3 Installation and Wiring P ion F Over Current Over current Under voltage external TOV EMOA kCt D fault Overload Ground fault Overheating y 3 1 Installation Installation location rod or less Keep from corrosive gas 3 1 1 Use the inverter in the following environmental conditions e Altitude Maximum 1000mabove sea level Ambient Temperature 10 C to 40 Ol 10 C to 50 C without blind plate Ambient Temperature 10 45C Bare Machine 10 50C ca n0 i i Ambient Humidity Below 90 RH no condensing Humidity 20 90 RH Non condensing e Ambient Indoorplaces free from direct exposure to sunlight dust corrosive gas flammable gas oil mist steam drip and salt 20 to 60 Vibration lt 0 5G Cooling mode Forced air cooling 3 1 2 Installation Space and Direction To get better cooling effect and convenience of maintenance the Wall mounted 7 ae inverter shall beinstalled vertically with enough space left refer to the figure 3 1 Whentwo and twomore inverters are fixed inthe same cabmet it is recommendedto fix themin parallel andhorizontally to reduce heat produced by them refer to the figure 3 2 When thereis amust to fix them vertically please fix an insulating board between them so that the heat produced by th
29. the loads haveno braking functions over the process O PID Control Usesthe I action toeliminate the deviationand the D action to restrain the vibration and combine withthe P action to construct the PIDcontrol The PID control methodnormally determines a control process with no deviations high accuracy andvery stable DES PYA PID Frequency Output Command limit Factory Setting 100 O This parametersets a limitof the PID Command frequency If this parameteris setto 20 then the maximum output frequency for the PID operation willbe 20 xX P03 DES PRI Feedback Signal Detection Time Factory Setting 60 0 0 0 disable Settings 0 1 3600s O This parameter defines the detection time for the loss of afeedback analogsignal The drivewill follow theoperating procedure programmed in P124 if the feedback signal is lostfor more thanthe time setin P123 DaS WZI Feedback Signal Fault Treatment Factory Setting 00 settings gt Warning and RAMP to stop 01 Warning and keep operating O This parameter selects the operationof the driveupon a lossof the PID feedback signal 112 Chapter 6 Parameters DES PAI Source of PID Set point Factory Setting 0 00 to 400 0Hz O This parameteris used in conjunction with P115 04 to input a set point in Hz Factory Setting 10 0 LaS PXJ PID Offset Level 1 0 to 50 0 Settings O This parameter isused to setthe offset betweenset point and feedback YAA Detection Time of P
30. 0 0 01 y ompensation ae ee AC Drive Rated 7 Current Display x unit 0 1 A PS 00 Standard Motor self cool Electronic motor P58 Thermal 01 Inverter Motor auxiliary 1 02 x Overload Relay cool fan on motor 02 Inactive Electronic Thermal 30 to 300 sec S 1 60s af Motor Overload 00 Over Torque Detection Disable 01 Enabled during constant Over Tongue speed operation until the allowable time fordetection 1 x Detection Mode elapses Enabled during constant speed operation and halted after detection 48 Chapter 6 Parameters l l Min Default Factory Explanat t i E 03 Enabled during acceleration until the allowable time for Over Torque Detection Mode detection elapses 1 x 04 Enabled during acceleration and halted after detection Poi O E EL 1 150 x Detection Level peo PERITOS loro seconds s 1 ois x Detection Time 00 Decelerate to 0 Hz 01 Stop immediately and P63 Loss of ACI display EF 02 Continue operation by last frequency command Display ACdrive output Frequency Hz Display User defined output Frequency H P65 Output Voltage E DC Bus Voltage u PV i User Defined Display the value of internal P64 Function counter c for Display Display the setting frequency F Display the parameter setting P 08 Reserved 09 Output Current A 10 Display program operation 0 xxx Fwd or Rev 49 Chapter 6 Parameters
31. 00 Master frequency sourceselection Theset value 011s external voltage or external potentiometer value P01 Source of operation command Ifthe value is01 External terminal control P38 The inputterminal X1 2 functionselection The value 00 Two Wirerunning control P39 Input terminal X3 function selection 05 External reset input X1 GND switch on The motorrun forward X2 GND switch on The motorrun reverse X1 X2 GND both switch onor switch offat the sametime The inverter will stop The fault alertX3 GND switch on the faultreset O The speed controlby the regulating value of AVI controlled by 4 7 10K 2W potentiometer control O Each motor willuse the thermalrelay to do overload protection The total power ofall motors areless than therated power ofinverter 37 Chapter 5 Inverter Use 5 2 5 Eg 5 Inverteruse for PID control Pressure Water supply control MCCB KM1 WN working Mo frequency M running MCCB KM2 Three phase OR Ud AC Power DS va z H Supply O T wa w GO gon variable frequency running Forward TA Reset o TR Relay Failure e b rc Output Feed feedback signal Feedback feed signal O gt Voltage Output Fig 5 5 O P01 Source of operation command If the value is 01 External terminal control P38 The inputterminal X1 2 functionselection The value 00 Two Wirerunning control O P39 Input terminal X3 function selection 05 External reset input
32. 2000H Continue doing thisuntil all byteshave been processed The final contents bytes of the CRC value mustbe swapped 1 e the lower order byte will be transmitted first The following isan example of CRC generation usingC language The Command function takes twoarguments Read Write ic E No function Hp FWD Bit4 5 He a o REV 111 11 Change direction direction 154 155 Unsigned char data a pointer tothe message buffer Unsigned char length the quantity ofbytes in themessage buffer The functionreturnsthe CRC valueas a type of unsigned integer Appendix Read Write 08 CPU or analogcircuit failure cF3 09 Hardware protection failure HPF Status monitor 10 Current exceeds 2times rated current Read only during accel ocA 11 Current exceeds2 times rated current during decel ocd 12 Current exceeds 2times rated current during steady state operation ocn 13 Ground Fault GF 156 Appendix 19 Autoaccel decel failure cFA 2100H 20 Software protection enable codE Status of AC Drive LED status 0 light Off 1 Light up Bit0 4 RUN STOP JOGFWD REV BITO 1 2 3 4 Bit5 6 7 Status monitor Bits Main freq Controlled by Read only communication 2101 Main freq Controlled byexternal Bit9 terminal Bit10 Operation command controlled by communication Bit 13 1 Jog command Additional response toerror communication When the inverterare wrong
33. 4 0A 0 400Hz Output Power Rating Figure 2 2 Inverter Specifications Label 2 4 Outside Drawing amp Structure Figure 2 3 Model A Outside Drawing 10 Chapter 2 Introduction tothe Product 1 Upper Cover 2 Bottom Cover 3 Digital Keypad 4 Upper Shell 5 Lower Shell 6 Input OutputTerminal 7 Power Terminal 8 Fan Figure 2 4 Model A Structural Representation 2 5 Models and Specifications Table 2 1 Inverter Models and Specifications ZVF200 M V current A Power KW ZVF200 M0022T2 S2 ZVF200 M0015T2 S2 ZVF200 M0037T2 a Chapter 2 Introduction tothe Product Inverter Models Input Voltage Rated output Adaptive Motor ZVF200 M V current A Power KW ZVF200 M0007T4 ZVF200 M0015T4 ZVF200 M0037T4 ZVF200 M0055T4 ZVF200 M0075T4 ZVF200 M0022T4 2 6 Technical Indication Rated voltage Single phase Three phase220VAC Three phase frequency 380V 50HZ 60HZ Allowable Voltage Voltage fluctuate range 220V 180V 264V 380V 342 528V range Voltage unbalance rate lt 3 Frequency fluctuation lt 5 a Frequency Digital setting 0 1HZ Analog setting Max resolution Frequency x0 1 Overload capacity 150 of rated currentfor 1 minute Torque Including the auto torque Auto slipcompensation Characteristic Start torque can be150 at 5 0HZ 0 1 600 seconds 2 independment setting for Acel Decel Time Accel Decel ti
34. 5 Communication port Master frequency determined by potentiometer on digital keypad Source Source of Operation Command Source of Operation Command Command Factory Setting Factory Setting 00 Operation instructions determined by theDigital Keypad RUNISTOP 1 Setti 02 Operation instructions determined by theExternal Control ettings Terminals Keypad STOP key is noteffective zi Pratot instructions determined by theRS 485 communication port Keypad STOPkey is effective on instructions determined by theRS 485 0 oain port Keypad STOPkey is not effective O Refer to P38 to P42 for more details DERIVA Source of Operation Command Factory Setting 00 R to st la E 00 sea a e 01 Coast to stop O This parameter determines how the motoris stopped when the AC drive receives a valid stopcommand As shownin Fig6 1 00 Ramp The AC drivedecelerates the motorto Minimum Output Freq uency P08 andthen stops according to the decelerationtime set in P11 or P13 01 Coast The AC drivewill stop the output instantly and the motor will coast to stop i Operation instructions determined by theExternal Control Terminals Keypad STOP key is effective 60 Chapter 6 Parameters Hz Freq Motor Speed Time Time Stops according Free running to deceleration gt to stop e time Operation command ON OFF ON OFF Ramp Coast Fig 6 1 O The mode for motor stop Usually determined by the characterist
35. Basic Wiring Diagram Braking Resistor MOCB po Asim STS Power supply Forward Stop Reverse Stop Reset Multi stage speed 1 Multi stage speed 2 Multi stage speed 3 Public Terminal Fault Reley Output TA TB on when normal TA TC on when failure Open collector Output Potentiometer Input or analog Voltage Input 0 10VDC Analog Current Input 0 20mA Analog Signal Output 0 10VDC 12V Power supply 485 COM Port output Port Fig 3 8 Model ZVF200 M0004S2 M0022S2 ZVF200 M0004T2 M0055T2 ZVF200 M0007T4 M0075T4 18 Chapter 3 Installation and Wiring 3 2 2 Cautions for Wiring O Waitat least 10 minutes after powerOFF before opening the front coverof the inverter O Verify thecharge indicator lampis OFFbeforeproceeding the work and be surethat the voltage value of the main HAZARD loop terminal Pand DC isless than 36VDC O Theinternal wiring ofthe invertershould be operated only by authorized qualified people Verifythe rated inputvoltage of the inverter is matched with AC power supply Otherwise there is thepossibility of damage tothe inverter Install in orderand only operate wiring after finishing main parts install ation Otherwise there is an electric shock or damageto the inverter Do not performover voltage withstand tothe inverter for this hadbeen done properlybefore EX factory Be sure toinstall a no fuse circuit breaker in the input WARNING power su
36. Chapter 1 Safety Instruction Proper Inverter Inverter Inverter grounding G L G NE G E method JJ O Grounding with bus bar Connect to the groundat the same point Figure 1 1 O DO NOT connect control terminals except termina ls marked TA TB and TC to AC220V power supply which may cause damage to the inverter O DO NOT connect AC power supply to the output terminals FORBIDDEN m 5 marked U V and W Otherwise it may c ause damag e to the inverter as shownin theFigure 1 2 Three phase AC O Power Supply Figure 1 2 O DO install ano fuse circuit breaker or leakage protective circuitbreaker in the side ofinverter input power supply to COMPULSORY prevent expanding of accident due to aninverter problem Chapter 1 Safety Instruction It is not advisable to install anelectromagnetic contactor in the side of output power supply because the operation of open and close to the contactor when the motor is running may cause damage to the inverter arisingfrom over voltageproducedduring this process But it is still necessary to install acontactor if there have one situation of the following three points The system of frequency inverter used to controlenergy saving usually works at a ratedrotation speed To run the inverter economically there is amust to remove the inverter CAUTION The inverter participates in some important procedure and cannot stop operating for a
37. ET LED display display frequency current parameters error and etc LED Indicates Lamp lights during RUN STOP FWD amp REV operation RUN Key STOP RESET Key UP and DOWN Key Fig 4 1 ZR06 Operation Panel Description Model ZVF200 M0004S2 M0022S2 ZVF200 M0004T2 M0055T2 ZVF200 M0007T4 M0075T4 DG Chapter 4 Operation panel and Operation 4 1 2 Function Descriptionon Keys O Run Key When the run command selected bey the keypad control P01 00 Press this key and the inverter start running STOP RESET key when the run command is selected by the keypad control P01 00 The inverter is under normal running Press this key to stop running When the inverter is in the state of failure alarm Press this key remove the fault and return to the normal status O Program Function mode key Press this key to displays the AC drive status setting frequency output current FWD REV parameters settings and so on O Enter Store key Press this key to confirm the current status ofthe inverter or save the current parameter value O Upkey Press this key the data or parameter code will go up Press and hold it the modifying speed upward will rise Down key Press this key the data or parameter code will go down Press and hold it the modifying speed downward will rise DF Chapter 4 Operation panel and Operation 4 1 3 Function Descriptionon Operation Pane
38. ID Offset Factory Setting 5 0 Settings 0 1 to 300 0 sec This parameter isused to setthe detection timeof PID offset lees Minimum Reference Value Factory Setting Settings 0 0 to 10 0 V O This parameter isused to setthe AVI input voltagethat corresp onds to minimum frequency Factory Setting 10 0 O This parameter is used to set the AVI input voltage that corresponds to maximum frequency MPA Maximum Reference Value Settings 0 0 to 10 0 V NIKI Invert Reference Signal AVI 0 10V Factory Setting Setti E Not Inverted e er Inverted O If this parameter is set to 01 the reference signal isinverted 0V corresponds to 50Hzin P128 and 10V corresponds to0Hz in P129 113 Chapter 6 Parameters DES RJE Minimum Reference Value 0 20mA Factory Setting 4 0 Settings 0 0 to 20 0mA This parameter is used to set the ACI inputfrequency that corresponds to minimum frequency LES RYA Maximum Reference Value 0 20mA Factory Setting 20 0 Settings 0 0 to 20 0mA O This parameter is used to set the ACI input frequency thatcorresponds to maximum frequency wee Inverts Reference Signal 0 20mA Factory Setting Setti E Not Inverted e E Inverted O If this parameter is set to 01 4mA correspondsto 0Hzin P132 and0mA corresponds to 50Hzin P131 The mainpurpose for P128 P133is to allow changes inthe output frequency when settingthe analog frequency or PIDfeedback control per
39. Over Torque Detection output 04 Base Block B B Indication 05 Low Voltage Indication 46 Chapter 6 Parameters Explanation Settings Min Default Factory Parameter xplanatio g A do ae 6 AC DriveOperation Mode Fault Indication Desired Frequency Attained PLC Program Running PLC Program Step Completed PLC Program Completed PLC Operation Paused Top Count Value Attained Preliminary Counter Value Attained Programmable Warning PID feedback loss relay function communication error selection Below the Desired Frequency PID supervision Over Voltage supervision Over Heat supervision Over Current stall supervision Over Voltage stall supervision Forward command Reverse command Zero Speed Includes Drive Stop p47 Desired Frequency 9 99 to 400 0Hz Hz 0 1 0 00Hz x Attained Adjust Bias of External 0 00 to 100 0 0 1 0 0 y Input Frequency pag Potentiometer 00 Positive Bias 1 y Bias Polarity 01 Negative Bias Potentiometer Frequency Gain 0 10 to 200 0 BB jou 100 ao p 00 Reverse Motion Disabled eras in negative bias Satay oton 01 Reverse Motion Enabled in ee negative bias A7 Chapter 6 Parameters f Min Default Factory Explanation Settings j i Motor Rated 30 0 120 0 rated output A lol According Current current to request ps3 Motor No Load O0 FLA to 99 FLA 0 4 P52 Current Torque P54 C 00 to 10 ompensation Slip C 0 00 to 10 0
40. S This parameter definesthe top countvalue for the ZVF200 M internal counter Please also see P45 and P46 setting 13 Counting isin cremented when the Multi Function Input Terminal X1or X2 makes a low to high transition Upon completion ofthe count either Multi Function Output Terminal XO1 or the Multi Function Relay Contact RA RB willclose 104 Chapter 6 Parameters IM YA Preset Count Down Completion Factory Setting 00 Settings 00109999 O When count value startat c01 andreached the parameterset The selected multi function outputterminal will close Reliminary count could be used to initiatean external event before the terminal countis reached Before stop can choose this as output signallet the inverter lowmove till stop See Fig 6 30 Display 00 c Ol c 02 c 03 c 04 c 05 c Ol c 02 value 2ms Counter trigger signal 2ms the width of counter trigger Preset count down P97 03 i Signal is lower than 2ms completion output P45 46 lt 250Hz Count down P96 05 output P45 46 Fig 6 30 Count Down Completion DARTE Total TimeCount from Power On Days Factory Setting ES Settings 00 to 65535 days DERU Total TimeCount from Power On Minutes Factory Setting ES Settings 00 to 1440 minutes O This parameter showsthe inverter Cumulativetime It willnot return to zero while Restore production value O This parameter showsthe software ve
41. Selection 00 Fixed Mode keypad Settings By Accel or Decel Time Reserved O This parameter isused to changethe Master Frequency externally with the Multifuction Input Terminals If any twoparameters in the group P39 P42 are set to 14 and 15 and P140is set to01 theup down frequency operationis initiated asthe contact closes andaccording tothe time of acceleration deceleration 115 Chapter 6 Parameters INEA Save Too Set Point Factory Setting 00 Not Save Settings Save O This parameter isused to savethe frequency setting before powering off gt 1 ESTE TT 00 Keypad UD RS485 Keypad Potentiometer O This parameter changesthe source forfrequency command by using any Multifunction Input P39 P42 setting 28 hae ey Software Braking Level Factory setting 380 760 220V series 370 to 450 Vdc _ Settings 380V series 450 to 900 Vdc O This parameter setsthe level forthe dynamic brakingto operate The setting value mustbe higher thanthe steady state DC BUS Voltage to prevent the braking transistor from havinga 100 duty At100 duty the transistor andresistor will mostlikely fail DES EZI Accumulative Motor Operation Day Factory Setting ES ae sy Accumulative Motor Operation Time Min Factory Setting ES _ Settings 00 1440 Minutes These parameters display accumulative timeof motor operation They will not resetto zero dueto parameter resetto factory andwill not re calculate
42. User s Manual ZVF200 M Vector Inverter Manufacturer Wenzhou Ziri Electrical Technology Co Ltd Add NO 66 Daqiao Road Liushi Town Yueqing City 325604 Zhejiang China Tel 86 577 27863300 Http www chziri com ZIRI ELECTRICAL TECHNOLOGY CO LTD Foreword O Thank you verymuch for yourpurchase of theinverter ZVF200 M series This manual introduces the installation operation function setting trouble shooting and etc of the inverter ZVF200 M series O incorrect installation or use may result in damage or other accidents Doreadall instructions in detail be fore installing or operating O Please forward this manual to the end user and keep ithandy for quickreference If there areany doubts or questions please contact the Technical Service Center of Our Company Table of Contents Table of Contents Chapter 1 SatetyTastrucliolR msi iio P1 1 1 Safety Symbols and Definition ars PI 1 2 Application Range iii bre lana P2 1 3 Installation ADS cccocexcxexcnercuaverareuarcnivoniainsacsiaisioaaiaizdades P2 1 4 Cautions for las talle iz P3 1 5 Cautions for Operation civic P5 1 6 Cautions for Disposing is icin cvevsxacdsarckeas edieidicdatedsiededadnendaion P8 Chapter 2 Introduction to theProduct ooococococonccccnoncnonos P9 2 1 Inspection upon Arrival ninia P9 2 2 Demonstration ofthe Mode icon P9 2 3 Specification Label usan ii P10 2 4 Outside Drawing amp StrUCtUTO ooocococoncncncncncncnnonononcno
43. a Auto Accel Decel ee ina Linear Accel Decel Stall Prevention during Deceleration AVR function enabled AVR function disabled Auto Voltage P102 Regulation AVR function disabled hen stops AVR pe 4 AVR AVR function disabled when decel Disable Auto tune Motor Auto tune for R1 PLOS Parameters Auto tunefor R1 No Load testing P10 D0 10 6553 ma 00 V F Control P105 Control Mode 01 VectorControl P106 Rated Slip 0 00 to 10 00 Hz 54 Chapter 6 Parameters l Min Default Factory Explanation Settings i j Vector Slip P108 Compensation 25 to 9999 1 50 x Filter P109 Selection for Zero 00 No output j e Speed Control 01 Control by DC voltage Voltageof Zero External Terminal fault speed search from Minimum speed Fan Off whenthe drive stop after 1 Min Cooling Pan AC DriveRuns and Fan P114 Cental On AC DriveStops and Fan Off Always Run Reserved Disable No PID Keypad piia h rom AVI external 0 10V iS ACI external 4 20mA PID set point 55 00 None speed search 01 Continue operation after fault speed search from P113 rie See speed reference ae FAMN 02 Continue operation after Chapter 6 Parameters Min al Factory Explanation Settings 0 Input positive PID feedback PV from AVI 0 to 10V Input negative PID feedback PID e DOES PV from AVI 0 to 10V FLAN Terminal Input positive PID feedback Deena PV from ACI
44. alculation The rated speedof 4 poles 3 60Hz 220V on the nameplateis 1710 RPM The ratedslip is then 60 1710 120 P 3Hz being Pthe number of poles SIA Vector Voltage Filter Factory Setting 10 IIS Vector Slip Compensation Filter Factory Setting 50 O This parameter setsthe low pass filterin vector control Example P107 10 X 2ms 20ms P108 50 X 2 ms 100ms PASKIL Selection for Zero Speed Control Factory Setting 00 Seings Fo z No output 01 Control by DC voltage O This parameteris used to select the control method at zero speed If set to 01 the voltage inP110 isused for holdingtorque DSIRE Voltageof Zero Speed Control Factory Setting Settings 0 0 to 20 0 of Max output voltage P05 O This parameter shouldbe used in conjunction with P109 Example if P05 100 and this parameteris set to20 0 the levelof output voltage is 100X20 0 20 nuE Deceleration S Curve Factory Setting o0 O When this parameter is set differently to zero it selectsa deceleration S curveand overrides P14 Otherwise P14 sets the deceleration S curve 108 Chapter 6 Parameters Note From the diagram shown below the original setting accel deceltime will befor reference when the function ofthe S curve is enabled The actualaccel decel time willbe determined based on theS curve selected 1 to7 INEA External Terminal Scanning Time Factory Setting O This function screensthe signal onI O terminals forCPU
45. ales lock input and value 13is for a N C input N O Normally Open Contact Input Note When aBase Block signal is received the AC drive will stop all outputand the motor will coast Whenbase block control is deactivated the AC drive will startits speed search function and synchronizewith the motor speed and thenaccelerate to the Master Frequency Allowable max power loss time External Base een Block N C base bloc P33 13 signal Normally Close P32 1 Sped synchronization Output etectio Contact Input el e tn Output kj voltage Lowvoltage P34 Capacitor gt Min base block time discharge Lowvoltage Speed search operation Parameter values 14 15 program the Multi Function Input Terminals X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 to incrementally increasp decrease the Master Frequency each timean input is received Increase Master Frequency Xx Close Freq will increase by one unit Decrease Master verve asie Xx Open Freq will decrease Frequency i by one unit 78 Chapter 6 Parameters Parameter value 16 programs Multi Function Input Run PLC Program Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 to enable the AC drive internal PLC program Parameter value 17programs an input terminal to pause the PLCprogram P LC op eration Pause PLC Progra Note P17 to P23 P78 P79 P81 to P87 define the PLC program Another related function is 30 On
46. asic Operation Functions h j in Default Facto du Parameter Explanation Settings Unit S JA 6 1 Schedule of Function Parameters E 00 Master frequency determined by operation panel A F 01 Master frequency determined by 0 to 10V input onAVI terminal with jumpers Master frequency determined Source of by 4 to 20mA input on ACI Frequency terminal with jumpers Command Master frequency determined by RS 485 Communication port Master frequency determined by potentiometeron operation panel Operation determined by operation panel RUN STOP Operation determined by POI O The mark indicates the setting valueof parameter can be modified no matterwhen the inverter is shutdown or running A O The mark X indicates the setting value of parameter can be modified only whenthe inverter is shutdown and can TIP not be modified when the inverteris running O The mark _ indicates the parameter can be displayed only and can notbe modified external control terminals keypad STOP iseffective Operation determined by external control terminals Operation keypad STOP isineffective command Operation determined by RS 485 communication port keypadSTOP iseffective Operation determined by RS 485 communication port keypad STOPis ineffective Source of Ramp stop Stop Method Coast Siop 40 Al Chapter 6 Parameters _ Min naa Factory Explanation Settings M Output E A
47. ceeded only after verifying the burden of liability In case there is any quality problem oraccident we merely promise to bear the above mentioned responsibilities If a user needs more guarantees for liabilities please assureon the insurance company voluntarily 135 Appendix Appendix 1 Optional Parts All the following optional parts canbe ordered withus if needed 1 Brake Assembly The brake assembly consists of twoparts braking unit and braking resistor It is necessaryto install abrake assembly onthe occasionthat quick stop is required though there is a heavy potential load e g elevator or inertia load Appendix 1 1 Recommended Brake Assembly Matching Specifications Inverter Braking unit Braking resistor Recommended Resistor 0 4 11t 1 1 3 1 ws i aT i 5 3 1 LO i sow2000 D a Built in 80w7500 80w7502 Lo a 2 3 is Bumin 380V su ST bi 136 Appendix O This series producthave built in braking Can connect A external braking resistor Sa O When install braking resistor please consider the safety of ambient environment 2 Remote operated adapterand extended cable There are twoselections available forremote operation onthe inverter ZVF200series If it isoperated at shortrange lt 15m just extendthe shielding cable directly andconnect it tothe operator panel Our company canprovide a range ofextended shielding cables wit
48. communicationconnection Theinverterwill response 157 Appendix to the errorcode if the error caused and the maximum unit bit 7 ofthe command code setto 1 Function code and 80H and answerto the Master The master willknow there will be error o o Address A Function Exception w LRC Check END 01 Function code error The inverter canidentify the function code 03H 06H 08H 10H 02 Data address code The data addresscouldn t be identified by the inverter 04 10 03 The data content valueis error The content value forthe date is too big Not all the inverterscan recognize the contentvalue The inverter couldn t store and the invertercouldn t deal with such command 0 transmission imot 158 Appendix Inverter User s Warranty Bill User s Details ll aS O O Contact Person Department Name of The date of Distributor Purchase The date of The date of begin Installation use Records of repair Solution The date of repair The name of repair workers A O The user shouldkeep this warranty bill TIP 159
49. constantoutput frequency Drive will resumeaccelerating only after the current drops belowthe setting forP26 68 Chapter 6 Parameters IMAN Over Current Stall Prevention during Operation Factory Setting 150 20 to 200 Settings 00 disable During a steady state operationwith the motor load rapidly increasing the AC driveoutput current mayexceed the limit specified in P27 Whenthis occurs the output frequency willdecrease to maintain a constant motor speed Thedrive will accelerate to the steady state output frequency only when theoutput current drops below the setting for P27 Output current output current over current over current detection detection level level kJ O P27 time output frequency output freq Over current Stall Prevention during Operation time Over current Stall Prevention during Acceleration time Fig 6 8 Over current Stall Prevention during Acceleration was DC Braking Current Level Factory Setting 00 O This parameter determinesthe amount ofDC Braking Current applied to the motor during starting and stopping When settingthe DC Braking Current please notethat 100 correspondsto therated current ofthe AC drive It is recommended to start with a low DC Braking Current level and then increase ituntil proper holdingtorque has beenattained 602 Chapter 6 Parameters IZ DC Braking Time during Start up Factory Setting 00 Settings 0 0t05
50. ctory Setting 00 00 X1 FWD STOP X2 REV STOP Settings 01 01 X1 RUN STOP X2 REV FWD 02 X1 X2 X3 3 wire operation control mode 00 Two Wire operation 1 See thesheet 6 2 andPig 6 11 01 Two Wire operation 2 See thesheet 6 2 andPig 6 11 73 Chapter 6 Parameters Sheet 6 2 Two wire command operation sheet Switch status Two Wire operation Two Wire operation 2 CREA Operation Command 1 Operation Command 2 Fig 6 11 Two wire control 1 2 Fig 6 12 Three wirecontrol 02 Three Wire control See Pig 6 12 X3 isthree wire operation control stop terminal KI FWD K2 REV K3 STOP O When the 2 settingis selected forP38 The valueis P39 willbe ignored UN Multi function Input Terminal X3 Factory Setting ae Multi function Input Terminal X4 Factory Setting 06 MZ Multi function Input Terminal X5 Factory Setting MEVA Multi function Input Terminal X6 Factory Setting 08 _74 Chapter 6 Parameters 00 NoFunetion fe Output OFF N O enabled when running When it is setto 01 or 02 AC driveoutput will stop immediately Ifthere is start signalafter stopping Output OFF N C the output will startfrom the minimum frequency enabled when running Parameter values 3 and4 program Multi Function External Fault Input Terminals X1 X2 P38 X3 P39 X4 N O P40 X5 P41 or X6 P42 to beExternal Fault E F inputs Note When anEx
51. d not bear any sudden bump The inverter should be kept away from electromagnetic interference EMI flammable and explosive ambient Chapter 1 Safety Instruction O Be sure to install the inverter onmetallic materials i e metal Otherwise there is the danger of fire Besure not to let the foreignmatter enter into the inverter such as wireclippings spatter from welding metal zinc or ferrous meshavings and etc Otherwise there is the danger of getting burned due to short circuit WARNING 1 4 Cautions for Installing Do not operate electrical equipment withwet hands Do not operate wiring unless the power supply is com pletely off Do not open the front cover or perform wiring while the inverter is powered ON Otherwise there is thedanger ofelectric shock Do wait at least 10 minutes after the power is disconnected before performing the work of wiring orinspection Otherwise there is the danger of electric shock HAZARD Do not install or operate if theinverter is damaged or has parts missing to prevent injury to personnel orloss of property The main loop terminal should be tightly connected to the cable Otherwise the inverter may be damaged dueto loose contact The ground terminal must be reliably and properly grounded to WARNING E ae ensure security To avoid common ground impedance multipiece inverters should be grounded at oneshared point as shown in the Figure 1 1
52. device For example communicationto AMD with address l6 decimal ASCII mode ADR 1 ADRO 1 0 gt 1 31H 0 30H RTU mode ADR 10H Function Function code and DATA data characters The format of data characters depends on the functioncode The available function codes are described as follows 03H read data from register 06H write single data to register 10H write multiple data to registers Command code 03H read N words The maximum valueof N is 12 For exam ple rea ding continuous 2 words from startingaddress 2102H of AMD with address01H 148 Appendix ASCII mode Command message Response message Content of starting data address 2102H Number of data count by word Content of data address 2103H ERC CHK 1 ERC CHK 0 END I END 0 Response message LRC CHK 1 LRC CHK 0 RTU mode Command message ADR 01H Number of data 04H count by byte Content of data address 2102H Starting data address Number of data count by word CRC CHK Low CRC CHK High Content of data address 2103H CRC CHK Low CRC CHK High 149 Appendix Command code 06H write 1 word For example writing6000 1770H to address 0100H of AMD with address 01H ASCII mode Command message ADR 1 ADR 0 CMD 1 CMD 0 Data content LRC CHK 1 LRC CHK 0 RTU mode Command message A a Datacontent r Data content RCK e CRC CHK Hig
53. e Shot PLC Run It can be set touse a not latched contact as the runsignal Parameter value 18 programs Multi Function Input Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 to increase the AC drive s internal counter Whenan input is received the counter is increased by 1 Trigger 00 Xx counter value increase by 18 counter 1 when closed trigger signal input Counter Trigger Signal Note The Counter Trigger input can be connected to an external Pulse Signal Generator when counting a processstep or unit ofmaterial See the diagrambelow na indies ma gt _ te Counter trigger signal Mao PA2 18 ms The trigger timing Signal output with P97 P97 3 can t be less than counter value is attained P45 46 13 2ms lt 250Hz Signal output with Pr 96 P96 5 counter value is attained P45 46 14 79 Chapter 6 Parameters Parameter value 19 programs Multi FunctionInput Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 to reset the counter Reset counter Counter Reset 00 Xx close reset counter counter value Enter value 20 to disable any Multi Function Input Terminal X1 X2 P38 X3 P39 X4 P40 X5 P41 or X6 P42 20 No Function Note Purpose of this functionis to isolate unused Multi Function Input Terminals Any unused terminals should be programmed to 20to insure they have no effect on drive operation 21 RESET Command N C Enter values 22 23 o
54. e impedanceis high at this time 140 Appendix Other electrical Inverter equipment sharing the same ground wire with this inyerter Wireless installation Propagation Diagram ofInverter Body s Interference over External Equipment Solutions 1 Type Binterference canbe suppressed bya good earth ground of the inverter housing or by installing the inverter in awell shielded metal cabinet Generally radiated interference produced bythe inverter body has less influence on the external equipment 2 It is recommendedthat other equipmenthad better connecttothe ground through anindependent ground wireand share thesame or different point beyond the earth electrode with the inverter asshown inthe figure below Inverter Other equipment Appendix Motor Cable 1 The electromagnetic field EMF caused by fundamental curr ent has weaker effect on electric fieldcoupling and magnetic flux inductive coupling of the parallel cable Whilethe EMF produced by the higher harmonic current has stronger effect onelectric field coupling 2 Radiated interference 3 Dueto the existence of distributed capacity there ishigh frequency earthleakage current and inter phase leakage current in the cable which may le ad to malfunction of some leakage protection devices such as circuit breaker relay andotherequipment DO attach importanceto these things Wireless installation Other electrical equipment s
55. e note that this adjustment will disable the external FWD andREV controls PO3 Max Output Freq 50Hz AR Factory Settings PO3 50Hz Max output Freq P48 50 bias adjustment 10V P49 1 bias polarity P50 200 pot freq gain P51 1 REV motion disable in negative bias Fig 6 20 External analogsignal control 7 Example 8 This example showshow to setup the anti slope which isan inversely proportional variation offrequency to the input analog signal required for some applications inprocess control A sensor will generate alarge signal such as20mA or10V and the AC Drive will slow orstop Max Output PO3 Freq BAS iiiccotankndolaw se Factory Settings Max Output P03 Freq Bias adjustment BOHZI eee eee eee eee IY Factory Settings er PO3 50H Hz Max output Freq Yo P48 10 0 bias adjustment P49 1 bias polarity P50 111 pot freq gain P51 0 REV motion disable in negative bias ORAZ 2 Negative 47 V Calculation of gain bias 5 5Hz my p50 LOY x 100 111 Fig 6 19 External analog signal control 6 88 PO3 50Hz Max output Freq ee P48 100 bias adjustment P49 1 bias polarity 25Hz P50 100 pot freq gain P51 1 REV motion enable in negative bias OHz OV 5V 10V 4mA 12mA 20mA Fig 6 21 External analogsignal control 8 89 Chapter 6 Parameters YA Motor Rated Current Factory Setting P Settings 30 0 FLA to 120 0 FLA Factory setti
56. e of AVI controlled by 4 7 10K 2W potentiometer control 35 Chapter 5 Inverter Use 5 2 3 Eg 3 Run or stop theinverter with externalterminal Multi stagespeed running MCCB Three phase X AC Power Supply XxX Forward Reverse Relay Failure Output Multistage Speed Control Terminal Voltage Output Fig 5 3 O P01 Source of operation command If thevalue is 01 Externalterminal control O P38 The input terminal X1 2 function selection The value 00 Two Wirerunning control O P39 P41 The input terminal X3 X5 function selection The setting value 06 07 08 Multi stage speed O P17 P23 Multi stage speed frequencysetting Therehave 7 stages frequency anduse the factory fault O X1 GND switch on The motorrun forward X2 GND switch on The motorrun reverse X1 X2 GND both switch onor switch offat the sametime The inverter will stop O There have anarbitrary terminal or Multi terminals and GND switch off 7 Pairsof such complex in total The inverter will run under the multi stage speed frequency selected from X3 X5 3G Chapter 5 Inverter Use 5 2 4 Eg 4 Runand stop the inverter with theexternal terminal feed the frequency with externalpotentiometer Multiple motors run in parallel MCCB Electronic thermal relay Three phase AC Power Supply X Forward Reverse Reset TA l Relay Failure Output 4 7 10K 2W Voltage Output Fig 5 4 P
57. e to reduce interference Input power RST disorder it can connectany one arbitrary When inverter runsthe direction ofmotor isnot same as your required direction Please change any twoof three iuput motor wires When inverter have disconnector toprotect current leakage In order to avoidsomething wrong withdisconnect please choose current leakage above 200mA and finish it within more than0 1 second 20 Chapter 3 Installation and Wiring 3 3 3 Instruction on Main Circuit Terminals 1 The main circuitterminals are shown as in the figure 3 9 3 10 SE N U V W P DB OSES o alle 7 w Earthing Single phase Connect with Connect with the 220V input three phase AC motor braking resistor Fig 3 9 Diagram 1 for Main Circuit Terminals Model ZVF200 M000452 M002282 R S T U VIW PIDB LT Earthing Three phase Connect with Connect with the 220V 380V Input three phase AC motor braking resistor 6 Fig 3 10 Diagram 2 for Main Circuit Terminals Model ZVF200 M0004T2 M0055T2 ZVF200 M0007T4
58. earch onEMC and providecorresponding solutions to EMC in hope ofbeing helpful to youto solve practical problems 1 EMI Types and propagation mode Common base impedance coupling Conducted interference A ji 2 Common source impedance coupling Near field coupling Radiated interference B Far field coupling Electric coupling Magnetic field induction Inductive interference C 2 Inverter System EMC Solutions Power supply inputcable The distortion ofpower grid waveform caused by superimposed higher harmonic current arisenout of nonlinearrectifier circuitto source impedance may lead tointerference over other electrical equipment under the same power grid Thiskind of interferenceis named type A interference 2 The power currentand higher harmonic current brings in alternating electromagnetic field around the circuit cable which results inelectric field coupling and magnetic flux inductive couplingto the nearer parallel cable such asthe communication cable small signal transmission cable 138 Appendix and etc Thiskind of interferenceis named type CO or CG interference 3 Due to antenna effect of thecable s shielding layer interference may be produced over external wireless installation Thiskind of interference is named type B interference Other electronic equipment Propagation Diagram ofInput Cable s Interference over External Equipment Solutions This type ofinterference can besuppre
59. econds deceleration time is also 9 7 seconds can be determined by the formula 64 Chapter 6 Parameters Acceleration Deceleration Time x Mos mrequency Actual Acceleration Master Freq Min Output Freq Gupit Deceleration Time Max Output Freq Freq Time Acceleration Time Deceleration Time P10 or P12 P11 orP13 Fig 6 4 Acceleration Deceleration Time BESA Acceleration S Curve Factory Setting 00 O This parameter isused whenever the motor load needs tobe accelerated or decelerated smoothly The desiredaccel decel effect is selectable from 0 to7 in whichthe larger thenumber the greater the effect achieved If thedefault value of P111 DecelerationS Curve isunchanged 0 then P14sets bothacceleration and deceleration S Curves If P111 is setto anyvalue otherthan 0 then P14 will set the acceleration S Curve and P111 willset the decelerationS Curve Freq 1 lt A 2 MA 3 4 Fig 6 5 Acceleration Deceleration characteristics 1 2 Disabling S curve 3 4 enabling S curve 65 Chapter 6 Parameters INES Jog Accel Decel Time Factory Setting 1 0 sec __ Settings 0 01 to 600 0 sec O This parameter sets theacceleration or decelerationtime for Jog operation ate Jog Frequency Factory Setting 6 00Hz Settings 0 00 to 400 0 Hz O When the JOG function is activated the AC drive will accelerate from Minimum Output Frequency P08 toJog Frequency P16 Drive must
60. eleration deceleration time 2 Under setting of over Motor acceleration current stall points deceleration 3 Over voltage stall prevention fails enabled 4 Improper setting of carrier frequency or oscillation Swap random two phases of the output terminals U V and W 1 Reset acceleration deceleration time 2 Increase setting value for over current stall point 3 Extend deceleration time or reduce load inertia 4 Reduce carrier frequency 5 Reduce load or replacean inverter with higher power 7 2 Anomalies and Solutions Anomalies Possible reason Solutions 1 Power grid voltage below No displ h oer ee Saye accessory power supply the power is ON 1 Short circuit in the inverter s input side Power tri f feud 2 Exiguous air switching capacity l Incorrect wiring 2 Error setting of operation Motor doesn t run mode 3 Overload or motor stalled 124 3 Charging resistor damaged 1 Check power grid voltage 2 Seek service 3 Seek service 1 Check wiring or seek service 2 Expand air switching capacity 1 Check wiring 2 Reset the operation mode 3 Reduce loads or regulate motor s status occurred level 5 Overload 1 Excessive fluctuation of loads 1 Reduce load fluctuation Motor s speed 2 Under setting of motor s 2 Increase overload fluctuation while overload protection protection coefficient at constant speed coefficient 3 Replace the potentio
61. elower one couldnot have directinfluence on theupper one refer tothe figure 3 3 airouner A A l Air outlet M gt 8cm 3 o O 5 gt B O Nn Ss OQ ek g J O I JI AUJ LE g gt 8cm L Induced Es gt gt Se 5 S a gt 10cm Air inlet mee Figure 3 1 Installation Figure 3 2 Multi piece Figure 3 3 Multi piece Space Parallel Installation Vertical Installation 14 15 Chapter 3 Installation and Wiring 3 2 Remote control keypads and wiring connection STEP 1 Hand on thenotch of the two sides rightand left of the keypad and pull 1t up by inward remove thekeypad as shown in the figure 3 4 STPE 2 Install the optional interface boardat the position of keypad as shown in the figure 3 5 Chapter 3 Installation and Wiring STEP 3 Insert the optional cable with the grounding side intothe slot of interface board as shown in the figure 3 6 Fig 3 6 STEP 4 Put the dismantled keypad into the installation frame Fix and fasten it Put the otherside cable insert into the keypad as shown in the figure 3 7 Chapter 3 Installation and Wiring 3 3 Wiring Diagram 3 3 1
62. er is AC260V the voltage to motor also willbe AC260V the motoris running exceed 106 Chapter 6 Parameters 12 20 Auto Voltage Regulation rated voltage Motortemperature will rise insulating ability damage Torque output unstable The life span of the motor will accelerate shorten and cause loss O When input voltageexceed motor s rated voltage Theinverter s AVR function can automaticstable the input voltage For example V F curve set as AC220V 50HZ Whenthe input poweris between AV220V 264V the voltages willauto stable to AC220V 50HZ then supply to motor When input voltage between AC180V 210V themotor voltage will proportional to input power When we found motordeceleration stop close AVR will shortdeceleration time With auto Acceleration Deceleration function The deceleration Factory Setting 00 of motor will be much faster PAS KIRI Auto Tune Motor parameters 00 Disable a Auto tune for R1 02 Auto tune for R1 No Load testing O For Auto Tune setP103 to 01 or 02 andpress the RUNkey Whenit is set to 02 motor should haveno load JESLI RI Value Factory Setting 00 Settings 00 to 65535m2 As anoption to Auto Tune this parameter inputsthe motor resistance Factory Setting 00 PES KIRI Control mode Settings Ho Ed V F Control 01 Sensor less Vector Control IS Rated Slip Factory Setting Settings 0 00 to 10 00 Hz 107 Chapter 6 Parameters O Example of Slipc
63. eration Over current Stall f lr during ri 150 peration 43 Chapter 6 Parameters Min Default Explanat t i Meo P28 DC Braking Current Level DC Braking P29 d n 0 0 to 5 0 sec s 0 1 0 0s X uring Start up 3 DC Braking P30 0 0 to 25 0 sec S 0 1 0 0s Xx during Stopping p31 Startpointior 09 to 60 00 H Hz 0 1 0 00Hz x DC Braking to Z Z Z 00 Stop operation after momentary power loss 01 Continues after momentary Momentary power loss speed search Power Loss starts with MasterFrequency 1 Operation i 02 Continues after momentary Selection power loss speed search starts with Minimum output Frequency Factory Setting 00 to 100 l 00 x Base Block Time for Speed Search 0 3 to 5 0 sec Maximum Current Level for Speed 30 to 200 1 150 Search 400 0Hz Upper Bound of Output Frequency 0 10 Hz to 400 0Hz Maximum P33 Allowable 0 3 to 5 0 sec Power Loss Time 44 Chapter 6 Parameters l Min Default Factory Explanation Settings i l L B d of Ovar onune O 0 00 Hz to 400 0Hz Hz 0 1 0 00Hz x Output Frequency 00 X1 FWD STOP Multi function X2 REV STOP Input 01 X1 RUN STOP Terminal X2 REV FWD X1 X2 02 X1 X2 X3 3 wire Multi function Input Terminal X4 Multi function P Input Terminal X5 Multi function Input Terminal X3 P37 P38 P39 P40 41 operation control mode No Function Output
64. for over torquedetection When the output current 1s larger than the overtorque detection level P61 anover torque condition exists andthe detection time P62 is timed out Any ofthe multi function output terminals set to indicate over torque will then close Please referto P45 andP46 Loss of ACI 4 20mA Factory Setting 00 00 Decelerate to 0 Hz dd 01 Stop immediately and display EF 02 Continue operation by last frequency command 0 Chapter 6 Parameters Ai User Defined Function for Display Factory Setting 00 00 Displays AC drive output frequency Hz Display User defined output Frequency H P65 Output Voltage E Settings 06 islas te sing Fremen o ksma o 19 apa Cuneta O The parameter canbe set todisplay the user defined value where v Hx P65 IMM Coefficient K Factory Setting 1 00 Settings 0 01 to 160 0 O The coefficient K determines the multiplying factor for the user defined unit The display valueis calculated as follows Display value output frequency X K O The display window is only capable of showing four digits yet you could use P65 tocreate largernumbers The display windowsuses decimal points to signify numbers up to three digits asillustratedin next page If it display 9999 the actual value is 9999 Ifit display 9999 the actual value is the display value X 10 99990 If it display 999 9 the actual value isthe display value X 100 999900 IN Communica
65. frame 7 E 1 P92 1 start Even stop bit parity bit 7 bit character E bit character frame 7 0 1 P92 2 start Odd stop bit parity bit 7 bit character E we bit character frame 11 bit character frame For 8 bitcharacter 8 N 2 P92 3 Start Stop stop or fz 2 45 6 7 pastor b_ 8 bit character 11 bit characterframe 8 E 1 P92 4 start Even stop pop 2 3 4 s e ps __ 8 bit character 11 bit characterframe AG Appendix 8 0 1 P92 5 start Odd stop or o pr afofefsjo 7 iat b_ 8 bit character _____ 11 bit characterframe gt 3 Communication Protocol 3 1 Communication DataFrame ASCII mode Start character 3AH Communication address 8 bit address consistsof 2 ASC II codes DATA n 1 Contents of data pase n X 8 bit data consistof 2n ASCII codes n 25 maximum of50 ASCII codes DATA 0 LRC CHK 1 LRC check sum LRC CHK 0 8 bit check sum consists of 2 ASCII codes END 1 END characters END 0 END 1 CR 0DH END 0 LF 0AH 147 Appendix RTU mode E Contents of data nX8 bit data n lt 25 CRC check sum 16 bit check sum consists of 2 8 bit characters ADR Communication Address Validcommunication addresses are in the range of 0 to254 Anaddress equals to Omeans a broadcastto all AC drives AMD in the network In this case the AMD will not reply tothe master
66. frequency isat a speedsynchronization point and will accelerate or decelerate backto the operating frequency at whichit wasrunning prior to thepower failure Allowable Max Power Loss Time Allowable Max power loss time Input P33 Power speed synchronization 32 1 detection P32 2 Speed search starts with Speed search starts with 3 the Master Frequency minimum output frequency Baseblock Time P34 Output Power Output Voltage Baseblock speed search Fig 6 10 Momentary Power Loss Operation Function Dake Upper Bound of Output Frequency Factory Setting 400 Settings 0 10 Hz to 400 0 Hz O The Upper LowerBounds help preventoperation error and machine damage If the Upper Bound of Output Frequency is 50Hz and the oO Chapter 6 Parameters Maximum Output Frequency is60Hz the Maximum Output Frequency will belimitedto 50Hz Setting ofthis parameter must beequalto or greater than the Lower Bound of OutputFrequency P37 IMAN Lower Bound of Output Frequency Factory Setting 400 Settings 0 00 Hz to 400 0 Hz O Setting of this parametermust be equalto or less than the Upper Bound of Output Frequency If the Lower Boundof Output Frequency is 10Hz and the Minimum Output Frequency P08 is set at1 0Hz thenany command frequency between 1 10Hz will generate a 10Hzoutput from the drive output frequency P36 P37 Input Freq Multi function Input Terminal X1 X2 Fa
67. frequency limit while operating in the PIDfeedback loop Limit P03XP120 During a fast Integrationresponse it 1spossible for the frequency to surpass a reasonable point This parameter will help limit this frequency spike eae One Time Delay Factory Setting 0 0 0 0 disable Settings 0 0 2 5s O The PID delay output can show down system shock PI Control When controlled byP action only deviationscannot be eliminated entirely To eliminate residual deviations theP I control is generally utilized If PI isused it couldeliminatethe deviation caused by set point changes and external interferences However if the I action isexcessively powerful it will delay the response to the variation The P actioncould solely beused on aloading system that possesses integral components PD Control when adeviation occurs thesystem immediately generates some operational load that is greaterthan the single loadgeneratedby the D action inorder to restrainthe increment ofthe deviation Ifthe 111 Chapter 6 Parameters deviation is small the effectiveness ofthe P action decreasesas well In some cases control systems include integral component loads which are controlled by theP action only and sometimes if theintegral component is functioning the whole system will bevibrating In such cases a PD control could beused to lowerthe Paction s vibrationand to stabilize the system In other words this control is good for useif
68. from ACI 4 to 20mA Select an inputterminal to bethe PID feedback Please verify the PID feedback position is different from the Frequency Set Point position Negative feedback positive targeted value detective value Positive feedback negativetargeted value detective value DUWA Proportional Gain P Factory Setting Settmes o tiro IO O This parameter determinesthe feedback loop Gain If the gain is large the response willbe strongand immediate Ifthe gain is too large vibration may occur If the gain is small the response willbe weak and slow When I 0 0 and D 0 0 it is onlyused for proportional control DDES Integral Time 1 Factory Setting 0 01 to 100 00 sec Settings 0 00 disable O This parameter dete rmines the speed of response forthe PID feedback 110 Chapter 6 Parameters loop If theintegral time islong the responsewill be slow If the integral time isshort the response willbe quick Be carefulnot to set I too small since arapid response may cause oscillation inthe PID loop DSIRE Differential Time D Factory Setting 0 00 Settings 0 00 to 1 00 sec O This parameter determinesthe damping effect for the PID feedbac k loop Ifthedifferential time islong any oscillationwill quickly subside If the differentialtime is short the oscillation willsubside slowly DaS WAI Integration s Upper Bound Frequency Factory Setting 100 O Thisparameterdeterminesthe integration supper
69. ge 2 HZ Time Preset Freq Attained Indication I P45 to OFF i P46 Desired eee om o Attained ON Indication OFF OFF P45 amp P46 Fig 6 13 Desired Freq Attained amp Preset Freq Attained IET Adjust Bias of External Input Frequency Factory Setting 0 0 _ Settings 0 00 to 100 0 O This parameter provides afrequency offset whenthe source offrequency command is the analog input IT Potentiometer Bias Polarity Factory Setting 00 Setini 00 Positive Bias OL 01 Negative Bias This parameter setsthe potentiometer Bias Frequency to be positive or negative IMEI Potentiometer Frequency Gain Factory Setting 100 Settings 0 10 to 200 0 O This parameter setsthe ratio ofanalog input vs frequency output JN Potentiometer Reverse Motion Enable Factory Setting 00 B Setti E Reverse Motion Disabled in negative bias e er 01 Reverse Motion Enabled in negative bias O P48 to P51 areused when thesource of frequencycommand is theanalog signal 0to 10V DC or4 to 20mADC Refer tothe following examples 85 Chapter 6 Parameters Example 1 Set POO 01 tocommand frequency withthe potentiometer on keypad or P00 02 4 to20mA currentsignal potentiometer current sig nal of external terminal Max Output P03 Freq BQHZ eee e eee es Faction Sening PO3 50Hz Max output Freq 25H P48 00 bias adjustment 5 P49 0 bias polarity P50 100 pot freq gain P51 0 REV disable in negative bia
70. give off toxic gas WARNING eee when getting burned Be careful to copewith it Dispose damaged inverter as industrial waste CAUTION Chapter 2 Introduction tothe Product Chapter 2 Introduction tothe Product 2 1 Inspection upon Arrival The inverter have excellent quality assurancesystem Passed through strict test before shipment and madea crash shock or other package treatment Butwe can notrule out theinverter subject tostrong shock or extruded during transportation Please check andconfirm the products as flows when openthe package 1 Check whether thecase of inverteris deformed or damaged or the components are damagedor drop off 2 Check the label ofinverter are matched with the productthat you ordered 3 Check weather theitems of packing list are complete 2 2 Demonstration ofthe Model ZVF 200 M 0015 T 4 M DR Inverter Model Design Number Type Code Mini Type M Motor Power Code 1 5KW 0015 Voltage Phase Code Single Phase S DR indicates there is a braking inside No DR no braking inside M Integrated Module S Discrete Module Voltage Class Code 220V 2 380V 4 Three Phase T Figure 2 1 Inverter Model Demonstration 9 Chapter 2 Introduction tothe Product 2 3 Specification Label Name INVERTER Inverter Model MODEL ZVF200 M0015T4MDR Adaptive Motor Power POWER 1 5KW Input Power Rating INPUT 3PH 380VAC 50 60Hz OUTPUT 3PH
71. h 22m Response message ADR 1 ADR 0 CMD 1 CMD 0 Data content LRC CHK 1 LRC CHK 0 Response message cem o Data ads Dataeontent TE Data content CRECHK Tow e CRC CHK Hish 22m Command code 10H write multiple datato registers For example setthe multi step speed P17 50 00 1388 H P18 40 00 OFAOH AC drive addressis 01H 150 ASCII Mode Command message Starting data address Number of data count by word Number of data count by byte The first Data content The Second Data Content Response message Number of data count by word Appendix Appendix RTU Mode Command message Responsemessage Starting data address CRC CHK Low CRC CHK High The first data content The second data content CRC CHK Low CRC CHK High 3 5 CHK check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to lastdata character then calculating the hexadecimal representationof the2 s complement negation of the sum For example reading 1 word fromaddress 0401Hof the AC drive with address01H 152 STX Starting data address sa Number of data LRC CHK 1 LRC CHK 0 END 1 CR F RTU mode ADR CMD Starting address CRC CHK Low CRC CHK High F 02H Number of data 00H count by word 02H 6FH 7H Appendix
72. h differentspecifications such as Im 1 5m 2m 3m 5m and 10m If thereis any specialrequirement oncable length just placean order withthe company When proceeding remote controlledwiring DO disconnect power supply Installation Procedure Proceedin accordance WARNING with the methods described inClause 3 2 2 inthis manual 3 Serial Communication COM The standard machine type ofthe inverter ZVF200 M series does have RS232 and RS485 communication function The control terminals of standard RS232 and RS485 communication interface may connectto RS232 orRS485 communication cable torealize network controlor ratio interlocking control RS232 and RS485 serial communication protocol for theinverterZVF200 M series can beoperated under Windows98 2000 Andthe monitoring software for this series featured by friendly man machine operation mterface can easily realize networking operation and perform monitoring and other functions of the inverter Pleasecontact the servicecentre ofthis company or its agentsif it isneeded 137 Appendix Appendix 2 EMI Prevention Table 1 Invertersystem EMI Prevention The electromagnetic environmentis very complicated in industrial occasions Besides the inverter s working principle alsodecides that EMI exists in the inverter itself So it isvery important tosolve EMC problems effectively to ensure reliablerunning of thesystem in such a comprehens ive cond ition In this chapter we givea res
73. h reference of GND Analog current Singal input Input 0 20mA with reference of GND Program mable Analog voltage output P43 with reference of GND Eee Output 0 10VDC Chapter 3 Installation and Wiring Terminal e A Type E Function Description Electrical Specifications Symbols 12VDC output trol power TA Relay contact output when normal TA and TB ON TA TC off Action TA and TB off TA TCON Set by P46 Communication singal positive port sG Communication singal j negative port Capacity of breakswitch and section area of wire Break Control Inverter Models Switch A Input Wire Wire mm O aveo o os anosa so e o P2vra0omoosta 40 6 os yod IOMOdg Contact rated value NO 250VAC 5A NO 250VAC 3A O S ES g B 5 2 NOILVOINANINOS s qeuruerso1g Chapter 3 Installation and Wiring 3 4 Inverter System Wiring Power Supply Please follow the specificpower supply requirem ent P Suppl ower puppy E shown in Avoid theinverter damage Be sure toinstall No Fuse breaker between the AC power and inverter No Fuse breaker No Fuse breaker Make sure use the No fuse that matched with the rated voltage and currentof theinverter for ON OFF control and for the inverterprotection No Fuse breakers can notused as START orSTOP control Magnetic Magnetic contactor CORI Sion O Please do not usea magnetic contactor as theI O switch of t
74. haring the same ground wire with the motor transmission cable Industrial Instruments Propagation Diagram ofMotor Cable s Interferenceover External Equipment Solutions 1 Thebasic solutions arethe same withthe defense of electromagnetic countermeasures of apower cable 2 Install anoutput wireless noise filter and keepthe sensitive equipment away from themotor cable orthe motor cableadopts a well grounded shielded cable andinsert this cablein a metal pipe 3 Usean insensitive leakage protectionbreaker for the invertersystem only reduce carrier frequency ofthe inverter oruse an AC output reactor to solvethis kind of problems Relay contactorand other electromechanical elements Instantaneouscurrent and voltage surge 14 Appendix will be caused by the close and open ofthe switch devicessuch as relay contactor and etc whichmay result indischarging radiation and conductive surge noise This instantaneous noise mustbe prevented when designing the peripheral circuitof the inverter as shown in the figure below Inverter 220VAC As for a24VDC controlled relaya shunt windingcontinuous current diode should be insertedat both endsof the coil and pay attention to the polarity of diode As for a220V ACcontrolled contactor anover voltage suppressor should be mounted at both ends of the coil 1 e RC network Also the protectionof switch contact can notbe ignored Thiscan be realized by forming a shunt winding RC orRCD b
75. he inverter thiswill reduce the operating life cycle of the AC inverter AC Input Please do notuse the magnetic contactor as START Reactor and STOP of the inverter AC Input Reactor O AC linereactor should be installed when thepower supply capacity isSOOkVA Input Filter O Used to improve theinput power factor to reduce harmonics and provide protectionfrom ACline disturbances Surge switchingspike power flick etc Input Filter O There have inductive loadbeside the inverter The input filter should be installed Inverter O The ACinput line connect withR S T ar L N Nophase different O The output connect withU V W It onlychange anytwo phase among the three phases ifthe inverter run forward while the motorrun reverse O The output terminal can not connect withAC inputline Avoidthe inverter damage Good connection with earthground Output filter It s necessary to installon the inverter output side when the inverter interfered by the sensitive equipment and can reduce the electromagneticinterference Inverter Three phase y motor Fig 3 12 25 Chapter 4 Operation panel and Operation Chapter 4 Operation paneland Operation 4 1 Operation Paneland Description 4 1 1 Operation Panel program function mode MODE LA o ENTER STORE Key Panel Potentiometer m a 56 7 8 DN TO Mini 0 100 FREQ S
76. hspeed and then automatically starting again To stop the PLC program either pause or stopthe program Fraqueney P17 10Hz P42 16 P81 1 0 50Hz P18 20Hz P45 09 P82 1 2 P19 30Hz P46 10 P83 1 5 40Hz P20 50Hz P78 02 P84 1 5 30Hz P21 40Hz P79 00 P85 1 2 25Hz P22 25Hz P86 1 3 20Hz P23 15Hz P87 1 1 15Hz Note operating time for each stepis 10 times the settings of P81 to P87 time Program step complete Program operation completed TT Fig 6 25 Continuously executes program cycles Example 3 Execute one cyclestep by step This example showshow the PLC function can perform one cycleat atime within a completecycle Each step will use theaccel decel timesin P10 to P13 Itshould be noted that the time interval for each step may be shorter than expected due to the time required foracceleration and deceleration Frequency P17 10Hz P42 16 P81 1 0 50Hz P18 20Hz P45 09 P82 1 2 P19 30Hz P46 10 P83 1 5 40Hz P20 50Hz P78 03 P84 1 5 30HzF P21 40Hz P79 00 P85 1 2 25Hz P22 25Hz P86 1 3 20Hz P23 15Hz P87 1 1 15Hz Note operating time for each step is 10 times the settings of P81 to P87 time T Perle P82 lt P83 Program step complete Program operation completed Fig 6 26 Executeone cycle step by step 99 Chapter 6 Parameters Example 4 Continuously executes program cyclesstep by s
77. ics of loador mechanical stops 1 Mechanicalstop The motor must stopimmediately Avoidmaterial wasteor peoplesafety It is recommended to set ramp stop The decelerationtime determined by the actual sites Mechanical stop It is recommended to set coaststop If the motorrun without loador the loadwith biginertia E g Fan Mixer DEIRE Maximum Output Frequency Factory Setting 50 00 Settings 50 00 to 400 0 Hz O This parameter determines the AC drive s Maximum Output Frequency All the AC drive analog inputs Oto 10V 4 to 20mA are scaled to correspond to the output frequency range DARIE Maximum Voltage Frequency Base Frequency Factory Setting 50 00 TIP Settings 10 00 to 400 0Hz O This parameter should beset according to the rated frequency asindicated in the motor nameplate P04 and P03 determinethe volts per hertzratio 612 Chapter 6 Parameters MID Maximum O Voltage Vmax Factory Setting 220 440 220V series series 0 1 to 255 0V Settings 380V series 0 1 to 510 0V O This parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be smallerthan or equal to the rated voltage ofthe motor as indicatedon the motor nameplate Setting of P05 must be equal to or greater than setting of Mid Point Voltage P07 MINE Mid Point Frequency Factory Setting 1 50 Settings 0 10 to 400 0Hz O The parameter setsthe M
78. id Point Frequency of V F curve With this setting the V F ratio between Minimum Frequency and Mid Point frequency can be determined Setting of this para meter must be equal to or greater than Minimum OutputFrequency P08 and equalto orless than Maximum Voltage Frequency P04 TAN Mid Point Voltage Factory Setting 10 20 220V series 0 1 to 255 0V Settings 380V series 380V series 0 1 to 510 0V The parameter sets the Mid Point Voltage of any V F curve With this setting the V F ratiobetween Minimum Frequency and Mid Point Frequency can be determined Setting of this parameter must be equal to or greater than Minimum Output Voltage P09 and equal to or less than Maximum Output Voltage P05 INN Minimum Output Frequency Factory Setting 1 50 Settings 0 10 to 20 00Hz O The parameter setsthe Minimum Output Frequency of the AC drive Setting of this parametermust be equal toor less than Mid Pomt Frequency P06 6 Chapter 6 Parameters P 09 Minimum ES Voltage Factory Setting 10 20 220V series series 0 1 to 255 0V Settings 380V series 0 1 to 510 0V O This parameter sets the Minimum Output Voltage of the AC drive Setting of this parameter must be equalto or less than Mid Point Voltage P07 Voltage Voltage P05 P07 P09 Frequency P06 P03 P08 P06 P04 P03 P08 P04 Frequency Fig 6 2 Standard V F Curve Fig 6 3 Custom V F Curve Voltage POS PO POS i
79. if the 65535 days limitis exceeded 116 Chapter 6 Parameters ETS Line Start Lockout Factory Setting 00 Settings 00 Disable Enable When Line StartLockout is disabled also known as Auto Start the drive will start when powered up withrun commands applied To start in Line Start Lockout mode the AC drive must see the run command go from stopto run afterpower up When enabled the AC drive will not start when powered up ifrun commands were applied ABE YA Decimal Number of Accel Decel Time Factory Setting 00 tias 00 One Decimal Two Decimals O It setsthe number ofdecimals in the accel deceltime It can be used for Acceleration Deceleration Time 1 Acceleration Deceleration Time 2and JOG Acceleration Deceleration Time DESECI Number of Motor Poles Factory Setting tages Gear Ratio for Simple Index Function Factory Setting BEI Index Angle for Simple Index Function Factory Setting 180 0 Settings 00 0 to 360 0 DES RJE Deceleration Time for Simple Index Function Factory Setting 0 00 0 00 Disable Settings 0 01 to 100 00 sec O This parameter shouldbe used with P 39 P42 setting 31 117 Chapter 6 Parameters Example Frequency lt Proximity Sensor Actives Signal of Zero P150 270 0 Stop Command Actives Time lt At tf tf is uncertainty it is the time from the stop command ON to the proximity sensor trigged
80. ipation Carrier F Interference requency Significant Minimal Minimal Minimal Minimal Significant Significant Significant From the above table we see thatthe carrier frequency of PWM output has a significantinfluence onthe electromagnetic noise heat dissipation ofthe AC drive andthe acoustic noiseto the motor DE Auto Restart Attempts After Fault Factory Setting o0 O When this parameter is enabled set different tozero the AC Drive will restart reset automatically up to 10times after the occurrence of certain type offaults over current OC over voltage OV Ifenabled the AC drive will restart on speedsearch which begins at Master Frequency Settingthis parameter to 0 will disablethis operation To set the faultrecovery time aftera fault please seebase blocktime for speed search P34 95 Chapter 6 Parameters MRE Present Fault Record Factory Setting 00 E Second Most Recent Fault Record Factory Setting 00 IAE Tri Most Recent Fault Record Factory Setting 00 oo mo antt 020 COn Over current during deceleration OCd MY Parameter Lock and Configuration Factory Setting 00 All parameters can be set read All parameters are read only Reserved Resets all parameters to 50Hzfactory defaults 10 Resets all parameters to 60Hzfactory defaults 96 he O oo N e es D a aju n _ Settings 02 08 00 09 10 Chapter 6 Parameters O This paramete
81. ive parameter settings are O P17 P23 1st to 7thstep speed setsthe frequency for each step speed P38 P42 Multi function input terminals program one multi function terminal for PLC auto operation 16 P45 P46 Multi Function Output Terminals program a Multi Function Output Terminal for PLC operation indication 09 one cyclein PLC auto mode 10 or PLC operation fulfillment attainment 11 P78 PLC mode O P79 Direction ofoperation for Master Frequency and 1st to 7th step speeds O P81 to P87 operation time setting of MasterFrequency and Ist to7th step speeds Note The following diagramshows one complete PLC cycle To restart the cycle turn the PLC Program inputoff and thenback on Frequency P17 10Hz P42 16 P81 1 0 50Hz P18 20Hz P45 09 P82 1 2 40Hz P19 30Hz P46 10 P83 1 5 30Hz TG P20 50Hz P78 01 P84 1 5 25Hz P21 40Hz P79 00 P85 1 2 208z P22 25Hz P86 1 3 15Hz P23 15Hz P87 1 1 Note operating time for each step is 10 10Hz times the settings of P81 to P87 OHz time P83 P84 P85 P86 P87 Program operation L command Program operation l output indication complete U I ll l I ll ll Program step Program operation completed l Fig 6 24 Executeone cycle throughthe PLC program 98 Chapter 6 Parameters Example 2 Continuously executes program cycles The diagram below shows the PLC program stepping through eac
82. l Indicator Lights Display Status Function Description ESOO comme CASO peee 15500 peee PASO rm BO rm IA EMS IE CC L Fed a D Eu Jens End displays for approximately 1 second if inputhas been accepted Aftera parameter value hasbeen set the new value is automatically stored in memory To modify an entry usethe A and Y keys Erro Err displays if theinput is invalid ORUN When the light is ON inveter is running STOP When the light is ON inverter will stop When the light is ON the inverteris in the state of forward FWD running When the light is ON theinverter is in the state ofreverse REV running 28 Chapter 4 Operation panel and Operation 4 1 4 Use ofOperation panel State parameter view ESOO P po Hg00 E ea a Initializing 2 Modification of parameter value modify the parameter value for P16 jog function from 6 00Hz to 10 00Hz TT wone nitializing F5Eg pP go P IB E00 Data fault E ja ol Eng 1000 For a second PB 4000 lt a gt DOS Chapter 4 Operation panel and Operation 3 When running modeis controlled by keypads revise the methods of running direction Initializing Fug F 0 HOOO Eu Fro A Oo 4 When frequency isset by keyup and down wove wove vone aan me F S00 F499
83. l be regarded as the zero position andit will move to theangle that P150 sets Index Input Signal This function is for countingat the speed of the Virtual TimerInput output frequency Note The settings 00 32 in P39 to P42 can be usedto set multi function terminals X3 X6 but the settings cannot be used repeatedlyatthe same time besidessettings 20 INE kE Analog Output Signal AFM Factory Setting 00 00 Analog Frequency 0 to Maximum Output Frequency Settings Analog Current 0 to 250 of the ratedAC drive current Feedback Signal 0 to 100 0 to 100 of the rated output frequency O This parameter selectsif the Output Frequency Current PID feedback or Output Powerwill be the outputsignal on the AFM terminal 0 to 10VDC 81 Chapter 6 Parameters wee AFM Analog Output Gain Factory Setting O This parameter sets the voltagerange of the analog output signal on output terminal AFM AFM GND GND AFM Analog Frequency Meter Analog Current Meter IZ Multi function Output Terminal Y 1 Photocoupler output Factory Setting 00 age Multi function Output Terminal Y2 Relay output Factory Setting AC Drive Terminal output isactivated when there is power Operational output from drive Maximum Output Terminal output isactivated when the AC drive Frequency Attained attains Maximum Output Frequency Terminal output isactivated when Command Frequency Terminal output isactivated when over t
84. l providesthe following examples for users reference on the use ofinverter 5 2 1 Eg 1 Run or stopthe inverter withoperation panel andfeed the frequency with panelpotentiometer MCCB Three phase _X AC Power X Suppl pply X Voltage Output Fig 5 1 O P00 Master frequency source selection If the setvalue 04 Panel Potentiometer setting O P01 Source of operationcommand If the valueis 0 keypad control O Run or stopthe inverter with UN or keysonthe operation panel Adjust the speed by turning the potentiometer onthe operate panel 34 Chapter 5 Inverter Use 5 2 2 Eg 2 Startand stop the inverter with theexternal terminal feed the frequency with external potentiometer Three phase X AC Power X MCCB Supply X Forward Reverse Reset 4 7 10K 2W Voltage Output Fig 5 2 P00 Master frequency source selection The set value01 is external voltage or external potentiometer value P01 Source of operationcommand If the valueis 01 Externalterminal control P38 The inputterminal X1 2 function selection The value 00 Two Wirerunning control P39 Input terminal X3 function selection 05 External reset input X1 GND switch on The motorrun forward X2 GND switch on The motorrun reverse X1 X2 GND both switch onor switch offat the same time The inverter will stop The fault alert X3 GND switch on the fault reset The speed controlby the regulating valu
85. long period oftime To realize free shift in variouscontrol systems and improve the reliability of these systems there is a must to installa contactor When an inverter controls severalmotors there is a must to in stall a contactor Caution DO NOT operatethe contactor if there is output ofthe inverter 1 5 Cautions for Operation Do not operate electrical equipment with wet hands An inverter stored for a year or longer should be given powerup test before use so that the maincircuit filter capacitor could be recovered When the inverter is in the state of power up it is necessary to raise the voltage gradually tothe rated value with a voltage regulator Generally the charging time should be controlled within 1 2 hours Otherwise there is the dangerof electric shock or exposure Do not touch the inner sideof the inverter while the power is ON or put any foreign matter i e rod orother matter inside the inverter Otherwise it may result m serious damage to the equipment or death to personnel Do not openthe front cover while the inverter is poweredON Otherwise there is the danger of electricshock Be careful to select the Restart Mode Otherwise there is the danger of personnel death HAZARD WARNING Chapter 1 Safety Instruction If the inverter runsat a frequency higher than 50Hz DO confirm 1t is within the speed range acceptable by your motor bearing and mechanical device Otherwise there is the dange
86. mal Overload Relay Selection Factory Setting 02 00 Standard Motor self cool motor Settings 01 01 01 Inverter Motor auxiliary cool fan on motor 02 02 Inactive This functionis used tolimit the output power ofthe AC drive when Factory Setting 60 powering a self cooledmotor at lowspeed DERSE Electronic Thermal Motor Overload O The parameter determines thetime required toactivate the Tt elect ronic thermal motor overload protection The graph below showsI t curves Lojad factor O 20 40 60 80 10012 140 160 180 200 at 150 outputpower for 1 minute Operation time min Fig 6 22 Tt Protection action 9 Chapter 6 Parameters Over Torque Detection Mode Factory Setting 00 Over Torque detection disabled cies oe constant speed operation until the allowable ole for detection P62 oe Settings Enabled during constant speed operation and halted after detection Enabled during acceleration until the allowable time for detection P62 elapses Enabled during acceleration and halted after detection ISBN Over Torque Detection Level Factory Setting 150 O Asettingof 100 is proportional to the Rated Output Currentof the drive This parameter sets the Over Torque Detectionlevelin 1 increments The AC drive ratedcurrent is equalto 100 AN Over Torque Detection Time Factory Setting Settings 0 0 to 10 0sec O This is theduration
87. me 19 jonuog uorljouny Chapter 2 Introduction tothe Product V F pattern Adjustable V F Pattern Operation frequency 0 50HZ Output 0 100 DC Breaking rated current Starting time 0 5 seconds Stop time 0 25seconds Carrier frequency 1 0 15 0KHZ Stall prevention level 20 200 setting of ratedcurrent of inverter Frequency setting according to the motorload characteristic Keypad External terminal control COM Serial control Keypad potentiometer setting Operation panel A Y Frequency setting setting external Terminal UP DOWN setting Analog signal setting 485 COM Setting Multi function 0 10VDC singal Outputfrequency current output duen Programmable relay opencollector output Fault signal output AVR Over voltage Overcurrent stall prevention 3 Groups fault records Reverse inhibition Momentary Power loss restart DC braking Auto torque amp slip compensation acceleration deceleration S curve autotuning adjustable carrier frequency Frequency limits Parameterlock reset Vector control PIDcontrol Counter remote control MODBUS communication Abnormal reset Abnormal restart energy saving running sleep revival function 1st 2nd frequency source selection Q o 5 El La 2 i c 5 O a o 5 uonouny uoneIodo Other Function can show the inverterrunning status monitor LED Disp a eee parameters function parameters errorand ect braking assembly
88. meter 3 Loose contact of frequency or seek service setting potentiometer 125 Chapter 8 Inverter Inspection and Maintenance Chapter 8 Inverter Inspection and Maintenance 8 1 Inspection and Maintenance The following influ ences may lead to latent failureof the invertersuch as Ambient temperature humidity dust vibration as wellas device ageing wear and othercauses of theinverter itself during long period operation on industrial occasions So it isnecessary to perform daily and periodic inspections and maintenance on the inverter Chapter 8 Inverter Inspection and Maintenance Target of Check Inspection Content Input Parameter voltage Output voltage Output current Inspection Method 0 Meter test Criteria O Each electric Parameter is within the rated value Measuring Instrument O Moving iron voltmeter Rectifier voltmeter O Clamp 8 1 1Daily Inspection Items meter Target of Check Inspection Content Operating Ambient Daily Humidity dust corrosive gas oil mist and etc Inverter O Vibration Daily Heat Noise O Vibration Daily Heat Noise Inspection Method O Thermometer test Nose Inspection O Visual Inspection O Touch the housing O Hearing check O Touch the housing O Hearing check 126 ee Measuring Criteria Instrument ambient O temperature Thermometer between 10 to O 40 C Hygrometer
89. n defined by P17 to P23 REN Time Duration of 3rd Step Speed Factory Setting bai Time Duration of 4th Step Speed Factory Setting 00 when the parameter set to00 0 sec the correspondingstep operation will be skipped Although supply 7 duration User can reduce duration to Sor 3 when necessary Just set the no need duration parameter to 00 Osec EIN Communication Address Factory Setting O This parameter setsthe ACdrive address identification when using the RS 485 serial portfor communication IESO Transmission Speed Baud rate Factory Setting 00 4800 bps 01 Settings or AA 19200 bps 38400 bps Set and amend theinverter inside parameterand control inverterrunning detect inverter status This parametersets the transmissionspeedof computer and inverter 102 Chapter 6 Parameters O This parameter setsthe transmission speed for communication onthe RS485 serial port EI Transmission Fault Treatment Stop mode selection Factory Setting 00 Warn and Continue Operating EA Warn and RAMP to Stop Warn and COAST to Stop Keep Operation without Warning p 91 e i 0 1 to 120 0 sec Settings 0 0 disable O Start timing whenreceived the first valid data Ifovertime stillhasn t received the second data itwill show CE10 can RESET or External terminals reset ELA Communication Protocol Factory Setting 00 00 Modbus ASCIE mods INQ 0 0 Modbus RTU mode lt 8 N 2 gt Modbus RTU mode
90. ncncnnnno P10 2 5 Models and Specifications sisi iii P11 220 Techical Tadica ON a P12 Chapter 3 Installation and WiIring ccccccscccscscecececees P15 dl WGC AON a a a PTS 3 2 Remote controlkeypads and wiring connection P16 3 3 Wiring DIA OT AM ii ii totales P18 3 4 Inverter System Wiring iii isa P25 Chapter 4 Operation panel and Operation ooococccccconococ P26 4 1 Operation Paneland Description asus P26 Table of Contents Chapter 5 Inverter USC P31 5 1 Trial Operation oe P31 5 2 Examples of US usaste oie P34 Chapter 6 ParaMeoters s s sssssssesissnssosoesssesecsssncisnesissosasoisuessnosss P40 6 1 Schedule of Function Parameters as P40 6 2 Description of Parameters Settings 2 02 0sccccs cdcceeecscteetenss P60 Chapter 7 Common Fault amp Anomalies and Solutions P120 Tel Fault Code Informatii ista P120 1 2 Anomalies and SOMOS dd P124 Chapter 8 Inverter Inspection and Maintenance P126 8 1 Inspection and Maintenance voii P126 8 2 Replacement of the Inverter Wearing PartS ooo oocco P130 8 3 Storage of the Inverter sui rs P131 Chapter 9 Outline amp Mounting Dimensio0nN oococcoccccococoncn P132 9 1 Inverter Outline Dimensions amp Mounting Dimensions P132 9 2 Operation Panel Outline Dimension and Mounting Hole Pa rn P134 Chapter 10 Quality Warranty ssssssssssssssessossesoseososeososeoeo P135 ADDED scsnsicxcasava
91. nfigured Due to thin air in a place wherethe altitude is higherthan 1 000m CAUTION the heat dissipation of inverter will be less effective Hence derating should be done before use Ingeneral whenthe height rises by 1 000m the rated voltage of the inverter shall reduceby 10 Refer to the Figure 1 4 fordetails of the derating curve Tout 100 90 80 1000 2000 3000 4000 M Figure 1 4 Diagramof Inverter Derating Curve O DO NOT touch the radiator orcharging resistor of the invert er with hands Otherwise there is the possibility of getting scaled DO NOT proceed directstart stop operation frequently with a contactor or any other switch devices inthe inverter input side As large charging current exists in the main circuit of the FORBIDDEN inverter frequency power on off may produce cumulative effect resulting in heat fatigue ofinverter components and great reductionof service life of the inverter See the detail inthe Figure 1 5 Chapter 1 Safety Instructions Three phase AC Power Supply Dd lia A a GR rosa Figure 1 5 O In case abnormalities occur such as smoke off odor strange sound DO cutoff the power supply immediately overhaul the COMPULSORY equipment or turn to the agent forhelp via phone call 1 6 Cautions for Disposing Exposure may happen when the electrolyticcapacitor ELCC of the inverter burns Be careful tocope with it The plastic parts on theoperator panel will
92. ng isthe AC drive ratedcurrent When settingthis parameter just input the motor rated current value without any calculation Use the followingcriteria to determinethe setting of this parameter no load current lt rated current ofmotor lt rated current of AC drive You can usethis parameter tolimit the outputcurrent to the motor as to prevent overheat DERRE Motor No Load Current Factory Setting 0 4 P52 Settings 00 FLA to 99 FLA O The rated current ofthe ACdrive means 100 Setting of this parameter affects the slipcompensation The setting value must be smaller than the motorrated current settingin P52 this parameter displays the value of actual current RE Torque Compensation Factory Setting 00 P A A O This parameter forces the AC drive to increase its voltage output during start up in orderto obtain ahigher initial starting torque INS Slip Compensation Factory Setting 00 _ Settings 0 00 to 10 00 This parametercan be usedto compensate motorslip Although no linear Whenthe output current of the AC driveis greater thanthe motor no loadcurrent P53 the ACdrive will adjustits output frequency according to this parameter P ee Rated Current Display of the AC motor drive Factory Setting ES 90 Chapter 6 Parameters P57 displays therated current ofthe AC motor drive By reading this parameter the usercan check ifthe AC motor drive is correct Electronic Ther
93. nic electric motor CAUTION This inverter can not be used in the equipment that may result in threat or injuryto personnel due to inverter trouble orerror such as nuclear powercontrol equipment aviation equipment transportation equipment life supporting system safety equipment weapon system and etc Please consul Ziri Company before using it for special purposes WARNING This product is made under strict quality control and supervision But when used in somekey equipment protective measures shouldbe taken to avoid further extension ofaccident due to inverter trouble 1 3 Installation Ambient Be sure to install the inverter in a well ventilated indoor location To get the best cooling effect it is recommended tofix the nverter vertically and extra ventilation devices are neededwhen installed horizontally Be sure that the ambient temperatureis between 10 45 C If the temperature is higher than 40 C please removethe upper cover If the temperature is higher than 50 C forced heat sadiatim orderatirg isneeded from the external It is recommended not to use the inverter in such a high temperature Otherwise it may greatly reduce the service life of the inverter CAUTION The ambient humidity is required to be lower than 90 without dew condensation The inverter shall be installedin a place where the vibration is less than 0 5G Otherwise it may fall and cause damage to the equipment It is also noteworthy that theinverter coul
94. nnection tightly Do not remove or shake thedevice arbitrarily nor pullout the connector during inspection Otherwise this may result in inverter failure or damage Do not leave any inspection tool i e ascrewdriver in the machine after periodic check Otherwise thereis thedanger of damage to the inverter WARNING Chapter 8 Inverter Inspection and Maintenance 8 2 Replacement of Wearing Parts The wearing partsof inverter mainlyinclude cooling fan and filter electrolytic capacitor Usually a cooling fan s service life is 20 000 30 000 hours and an electrolytic capacitor s service life 1540 000 50 000 hours User can decide when toreplace these parts according to the corresponding operation time 1 Cooling Fan It is advisory to replace the fan when abnormal noise or even vibration occurred to the fan due tobearing wearand fan bladeaging The standard replacement age is2 3 years 2 Filter Electrolytic Capacitor The performance of filter electrolytic capacitor issubject to the pulsating current of maincircuit High ambienttemperature or frequentload jump may cause damage to the filterelectrolytic capacitor Generally every 10 C rise in temperature may lead toreduction of capacitor s service life by half as shownin Fig 8 1 if thereis any electrolytic leakage of safety valve emission Justreplace it atonce the standard replacement age for electrolytic capacitor is4 5 years Ambient temperature C
95. nput below its minimum value voltage The AC drivedetects excessive 1 Check whether the motoris drive output current overloaded Note The ACdrive can Reduce torque compensation withstand up to 150 ofthe setting as set in P54 rated current for a maximum 3 Increase the AC drive s output of 60 seconds capacity Check for possible motoroverload 2 Check electronic thermal overload setting Internal electronic overload Increase motor capacity trip Reduce the current levelso that the drive output current does notexceed the value set by the Motor Rated Current P52 Motor overload Check the Reduce the motor load parameter settings P60 to 2 Adjust theover torque detection P62 setting to an appropriate setting Disable this connection andthe AC drive will begin to workagain it delete the singal source bb will remove soon When external terminal X3 X6 set this function Inverter output is turn off 121 Chapter 7 Common Fault amp Anomalies and Solutions Over current during acceleration 1 Short circuit at motor output 2 Torque boost too high 3 Acceleration time tooshort 4 AC drive output capacityis too small Over current during deceleration 1 Short circuit at motor output 2 Deceleration time too short 3 AC drive output capacity is too small Over current during steady state operation 1 Short circuit at motor output 2 Sudden increase in motor 2
96. ontrol factory default setting of the operation panel must beselected The trial operation steps mustbe followed as shown in thetable 5 1 below yla Chapter 5 Inverter Use Table 5 1 Trial Operation Steps Switch on inverter energized Press A Y till LED displays F5 00Hz Press RUN Keep a close eyeon the following points MW if there is anyabnormal vibration or noise whenthe motor runs 2 if there is anytripping or other abnormality of the inverter 3 If the motor runsin the correct direction 4 if the value forrotation speed and frequency iscorrect Press A continuously till LED displays F50 00Hz Press Y continuously till LED displays F0 00Hz Press STOP After energized the inverter is in the state of readiness and LEDdisplays F50 00Hz the built in cooling fanbegin to work Set the frequency toF5 00Hz This stepcan be left out ifthe displayed frequency is already F5 00Hz when energized Motor begins running the frequency rise from H0 00Hz toH5 00Hz under the frequency monitor If there is anyanomaly or tripping stop running immediately and cut off thepower supply Please refer to Chapter 7 findthe trouble causes then proceed trialoperation again after troubleshooting If the motor runsin the wrong direction change arbitrary two phase connectionof the output terminal U V orW Go to the nextstep if everything isnormal The motor accelerates rotating and the
97. orque is detected Parameter P61 determines the Over Torque detection level Over Torque detection Base Block B B Terminal output isactivated when the AC drive Indication output is shut off by theexternal Base Block ka Zero speed is lower than the Minimum Output Frequency a Chapter 6 Parameters Low Voltage Terminal output isactivated when low voltage is Indication detected AC Drive Operation Terminal output isactivated when the operation of Mode AC Drive is controlled byExternal Control Terminals Fault Indicati Terminal output is activated when certain faults occur ay GALLON oc ov 0H oL oL1 EE cF3 HPF ocA ocd ocn GF Desired Frequency Terminal output isactivated when the desired attained frequency P47 is attained PLC Program Terminal output isactivated when the PLC program Running is running PLC Program Step Terminal output isactivated for 0 5 sec wheneach Completed multistep speed is attained 11 PLC Program Terminal output isactivated for 0 5 sec whenthe Completed PLC program cycle has completed 12 PLC Operation Terminal output isactivated when PLC operation is Paused paused ES Terminal output isactivated when the terminal will 13 switch on when the counteris equal to the settingof parameter P96 Top Count Value Attained Terminal output isactivated when the terminal will switch on when the counteris equal to the settingof parameter P97 Preliminary Counter ValueAt
98. power Check the wiring connections between the AC driveand motor for possible short circuits Increase the Acceleration time P10 P12 Check for possible excessive loading conditions at the motor If there are anyabnormal conditions when operating the AC drive after short circuit being removed itshould be sent back to manufacturer Check whether the inputvoltage falls within the ratedAC drive input voltage The AC drivedetects an abnormalincrease in current The AC drive detects that Check for possible voltage transients the DC bus voltage has Bus over voltage may alsobe caused exceeded its maximum by motor regeneration Either increase allowable value the decel time or addan optional brake resistor Check whether the requiredbraking power is within the specified limits Ensure that the ambienttemperature The AC drivetemperature falls within the specifiedtemperature sensor detects excessive range heat Make sure that the ventilation holes are not obstructed 120 Chapter 7 Common Fault amp Anomalies and Solutions Fault Name Fault Descriptions Corrective Actions 3 Remove any foreign objectson the The AC drivetemperature heat sinks and check for possible dirty sensor detects excessive heat sink fins heat 4 Provide enough spacing for adequate ventilation The AC drivedetects that the Check whether the input voltage falls DC bus voltage has fallen within the rated AC drive s i
99. pply side ofthe inverter to prevent expanding of accident dueto an inverterproblem which may cause damage to the distribution equipment orlead to fire Be sureto connect the ground terminal andthe motor casing to the ground wire whichmust be copper core The diameter of thecopper core should conformtothe relevant national standard The ground resistanc e should be less than 102 19 TIP Chapter 3 Installation and Wiring When theopen ended output terminal of the collector connects to any inductive load i e therelay coil do insert a diode at each endof the loadin parallel The control wire inthe inverter orthe control cabinet should be atleast 100mm away from the power cable DO NOT put them in thesame metallic channel If the signal wireand the powercable need to intersect they should intersect at an angleof 90 The control wire must adopt STP shielded twisted pairwire theshielded layer must connectto the terminal GND and the power wire is recommended to use metallic shielded cable The unavoidable strongelectromagnetic mterferenceof the inverter may have bad influenceon all the electrical equipment and meters inthe same environment To reduce interference the output cableof the invertercan be inserted in the metal pipe connecting to the ground or in the metallic shielded cable andconnect the metallic shielded layer to the ground In addition amagnetic loop put on the output cable is also effectiv
100. r24 to set the controlsource to External Terminal be the external terminals keypador communication Control source respectively This settingis used to create functions Keypad for manual auto and remote near end control When these three functions are usedat the same time the Control source Communication priority is 22 I O gt 23 Keypad gt 24 Communication This function will disable the write function and all Parameter Lock the content of read are0 The application is for Write disable customer having a key tocontrol the operator to i modify parameters or modify the parameter by Read is always 0 improper use PID Disable N O This function pause the PID control It is commonly used for manual operation orfunctiontesting and to PID Disable N C recover the PID function whenthe system is normal 80 Chapter 6 Parameters Second Source for Frequency Command This function is used withP 142 to select a different frequency source for control This function has top priorityto set the direction for running If P24 inhibit REV function is not set Forward contact is No mater what the presentdirection of run is the open Reverse contact N O is forward andthe contact N C is contact is close reverse once this function isset The requirement for setting direction is P24 gt setting 29 of P39 P42 gt P38 This function is used withparameters P149 to P151 The position where ACdrive stops wil
101. rallows the userto reset the drive to factory settings Can setparameter to 01 or 08 toavoid person changethe parameter setting by disoperation when action abnormal by parameter fault or change Can set the parameter to 09 factory setting then adjust again O When P76 setto 08 key boardlocked Allparameter can t amend Need unlock thekeyboard if wantamend parameter A Ways below 1 Outage ofinverter till nodisplay oe 2 Hold ENTER key then supply power After 30 seconds and see P00 then let go 3 Set P76parameter to 00 AAN Time for Auto Reset the Restart Times after Fault Factory Setting 60 0 Settings 0 1 to 6000 0 sec O Ifthereis no fault inthe period ofthis setting it willreset the rest restart times that usedafter fault tothe setting ofrestart times PLC Operation Mode Factory Setting 00 00 Disable PLC operation Execute one program cycle s E Continuously execute program cycles Execute one program cyclestep by step separatedby STOP e execute program cycles stepby step separated ol STOP The parameter applicationcan used tocontrol the running process of small machine Food Processing Machine washing equipment And can replace the control line of traditional relay switch and timer There are lotsof settmg while usethis function Andcan t make any mistake Please seebelow sample carefully 97 Chapter 6 Parameters Example 1 Execute one cycle of the PLC program Its relat
102. rof damage to the motor It is notadvisory to run the reduction box gearand other mechanism that need lubricating at lowspeed for a long period Otherwise t may reduce the service life of these equipment or even damage the equipment A general motor should be derated beforeuse dueto lesseffective of heat dissipation when it runs at a low frequency If it is a constant torque load then a forced method or a special variable frequency motor should be used to release heat DO cut off the powersupply of an inverter set aside fora long time to avoid foreign matter or other things enter in it which may cause damage to the inverter or evenlead to fire The output voltage of inverter is PWM impulse wave DO NOT install a capacitor orsurge current sink 1 e a varistor in the inverter output po rt Otherwise there is the danger of fault trpping of the inverter or damage to its power elements DO remove such kind of things if already installed Seethe Figure 1 3 below A Forbidden YQ Surge current sink Power factor compensation YQ Forbidden capacitor Figure 1 3 Le Chapter 1 Safety Instruction O Motor insulation should be checked before the motor is used forthe first use or reused after along term idle Be sure the insulation resistance measured is no lower than5M Q If the inverter is used beyond the range of allowable working voltage then an extra step up or step down voltagetransformer shall be co
103. rsion for the AC motor drive 105 Chapter 6 Parameters ADO Auto Acceleration Deceleration Factory Setting 00 CET EII Settings Linear acceleration auto deceleration Auto acceleration deceleration Linear Accel Decel Stall Prevention during Deceleration O When this parameteris set to03 the AC drive will accel decel in the fastest and smoothest possible way by automatically adjusting the accel decel time O This parameter provides five modes tochoose 00 Linear accelerationand deceleration operationby P10 P11 or P12 P13 acceleration deceleration time 01 Automaticacceleration linear deceleration Operation by automatic acceleration P11 orP13 deceleration time 02 Linear acceleration and automaticdeceleration Operation byautomatic deceleration time P10or P12 accelerationtime 03 Automatic acceleration deceleration Operation by AC drive auto adjustable control 04 If this parameter is set to 04 Accel Decel time willbe equal to or more than parameter P10 P13 O This parameter shouldnot be used when a brake unit is installed DESLIA Auto ToT Regulation AVR Factory Setting 00 EZ function enabled 01 AVR function disabled Seings Foz 02 AVR function disabled when stop 03 AVR function disabled for deceleration O Usually Motor rated voltage are AC220V 380V 50HZ 60HZ 220V inverter input voltage AC180V 264V 50HZ 60HZ So if inverterdon t have Auto Voltage Regulation function 1f inverter pow
104. s OHz OV 5V 10V 4mA 12mA 20mA Fig 6 14 External analog signal control 1 Example 2 A Bias Adjustment 20 of 50Hz determinesthe OutputFrequency to be 10 Hz with the potentiometer set at OV as shown Notice that the entire V F is transposed accordingly Ananalog input voltage0 10V or current 4 20mA would set frequency as 0 50Hz Once the Maximum Output Frequency is reachedany further increase on the potentiometer will not increase output frequency If you wantto use therange of 50Hz please refer to theexample 3 Max Output P03 Freq BOHZ 0s eee ee eey Factory Settings eo PO3 50Hz Max output Freq E ee P48 20 bias adjustment ei P49 0 bias polarity TRR YE P50 100 pot freq gain Adjustment a P51 0 REV disable in negative bias OHz OV 5V 10V AmA 12mA 20mA Fig 6 15 External analogsignal control 2 86 Chapter 6 Parameters Example 3 The whole scaleof the potentiometer may be usedas desired In addition to the signalsO to 10Vand 4 to20mA other popularvoltagesignals include 0 to 5V 20 to4mA orthat under 10V Max Output Freq a Factory Settings 50Hz Pea ee ENS bee ee P03 50Hz Max output Freq an P48 25 bias adjustment P49 0 bias polarity f P50 80 pot Freq gain riniti e l P51 0 REV motion disable in negative bias Bias 10Hz a of O Adjustment F E P50 12 5v X 100 80 2V OHZ 0V 10V Negative bias XV 4mA 20mA 50 10Hz _ _10 OHz 10V V 100 _ V 40 2 5V
105. ssed by installingan EMI power supply filter orisolation transformer inthe power supply input side 2 This type ofinterference can besuppressed through wellordered wiring or shieldin g For example thesignal cable may adopt shielded wireand the shielding layer shall be firmly grounded toreduce magnetic flux inductive coupling andelectric field coupling Thesignal cable should be at least 100mm away from the power cable If the signal wire andthe power cable intersect pleaseintersect orthogonally Generallyspeaking it is not advisory to use an overlong signal wire If theoperation instruction is far fromthe inverter then it isrecommended to use an intermediate relay to havea control overit as shownin the figure below 139 Appendix Remote Control Instruction Twisted pair 3 This type ofinterference can besuppressed by agood earth ground of the cable s shielding layer or byinstalling a wireless noise filter 1 e a ferrite bead Inverter Body 1 The leakageof high frequency electromagnetic field EMF produced bythe high speedswitch of the power elements inside the inverter through the inverter s metal slit canresultin radiated interference over external wireless installation This kind ofinterference is namedtype BO interference 2 When otherelectrical equipment including other inverters sharethe same ground with thisinverter then type A interference will be producedover other equipment ifthe ground wir
106. stop bb or fault Don t set twojump frequency range overlap or nested set INEA PLC Forward Reverse Motion Factory Setting 00 Settings oto 127 O This parameter determines the direction of motion for the multi speed P17 toP23 and Master Frequency Theoriginal direction of Master Frequency will becomeinvalid Note A 7 bit binary number is used to program the forward reverse motion for each of the 8speed steps including Master Frequency The binary notation for the 7 bit number must be translated intodecimal notation and thenentered in P79 Example 2 22 2 oo 2 Bit 6 5 4 3 2 11 0 0 1 0 0 0 1 0 Forward motion of P17 multi speed1 0 Forward 1 Reverse Reverse motion of P18 multi speed2 Forward motion of P19 multi speed3 Forward motion of P20 multi speed4 Forward motion of P21 multi speed5 Reverse motion of P22 multi speed6 Forward motion of P23 multi speed7 0x2 1x2 0x2 0x2 0x2 1x2 0x2 0 32 0 0 0 2 0 P79 34 101 Chapter 6 Parameters Settimgs mone RIM Time Duration of lst Step Speed Factory Setting yam Time Duration of 2nd Step Speed Factory Setting na Time Duration of Sth Step Speed Factory Setting bi Time Duration of 6th Step Speed Factory Setting JAN Time Duration of 7th Step Speed Factory Setting Settings 00 to 9999 second O P81 to P87 inputthe duration ofeach Multi step speedoperatio
107. tained Warning PID feedback loss The contact will be close when PID feedback communication loss or communication is error error Below the Desired The contact will be close when output frequency Frequency is less than desired frequency P47 83 Chapter 6 Parameters PID ion The contact will be close when PID offset exceeds ii the setting of P126 andP 127 The contact will be close before over voltage It will be activated at 370Vdcin 220V series and at 740Vdc in 380 series Over Heat The contact will be close before 90 C Over Current stall The contact will be close before exceeding the supervision setting of P26 P27 Over Voltage supervision Over Voltage stall The contact will be close before exceeding the supervision setting of P25 The contact will be close with forward command The contact will be close with reverse command Zero Speed Includes The contact will be close when the setting Drive Stop frequency is less than min frequency or drive stop DEP YAA Desired Frequency Attained Factory Setting 00 _ Settings 0 00 to 400 0 Hz O This parameter allows monitoringa certain frequency and then activates one of the Multifunction output terminals P45 or P46 set to 8 when that frequency isachieved 84 Chapter 6 Parameters Freq Dti 2 Max Output 4 ge range Freq prise Kaan Desired Freq 4 lt a ninian i n fee Detection P47 E po ran
108. tep In this explanation the PLC program runscontinuously step by step Also shown are examplesof steps inthe reserve direction rrequency P17 10Hz P42 16 P81 1 P18 20Hz P45 09 P82 1 P19 30Hz P46 10 P83 1 P20 50Hz P78 04 P84 1 P21 40Hz P79 34 P85 1 P22 25Hz P86 1 P23 15Hz P87 1 1 Note operating time for each step is 10 times the settings of P81 to P87 wWwnaa4h O Fig 6 27 Continuously executes program cycles stepby step Example 5 Execute one cyclethrough the PLCprogram In this example the PLC programruns continuously It should be noted that the time interval for each step may beshorter than expected due to the time required foracceleration and deceleration Te RE EL Frequency P17 10Hz P42 16 P81 1 P18 20Hz P45 09 P82 1 0 50Hz A P19 30Hz P46 10 P83 1 5 0Hz P20 50Hz P78 01 P84 1 5 30Hz P21 40Hz P79 34 P85 1 2 P22 25Hz P86 1 3 FWD P23 15Hz P87 1 1 Note operating time for each step is 10 PA times the settings of P81 to P87 time REV TA 20Hz Fig 6 28 Executeone cycle throughthe PLC program 100 Chapter 6 Parameters Automatic operation instructionand point start operation instruction is asingle instruction andno need operation instruction coordinate Itwill start work when received automatic operation instruction While working don t acceptany input instruction Inverter will executeeach step exceptauto
109. ternal Fault input signalis received the AC drive output willturn off drive will display E E on Digital Keypad and the motor willcoast Normal operation can resume afterthe External Faultis cleared and the AC drive is reset External Fault N C When an External Faultinput signal is received E g the drive will display EF OH OC OV ect External Reset The External Reset hasthe same function asthe Reset key on the Digital keypad It willreset the drive after a fault These three inputs selectup to seven multi step Multi Step Speed speeds defined by P17to P23 as shownin the Command 1 following diagram It canreach to multi step speeds if main speedconnect to jog P78 to P87 canalso control output speedby programming the AC drive s internal PLCfunction The terminal control forMulti step speed Refer to Sheet 6 3 Multi Step Speed Command 2 Chapter 6 Parameters Settings Description Multi Step Multi Step Multi Step Selection for Multi Step Zero Multi step speed The running frequency can be set by the main master frequency Ist Multi step speed The running frequency can be set by P17 2nd Multi step speed The running frequency can be set by P18 3rd Multi step speed The running frequency be set by P19 Multi Step Speed ee Command 3 can be set by P20 5th Multi step speed The running frequency can be set by P21 6th Multi step speed The running frequency
110. the feedback sensor For example ifthe feedback sensor inputs 4mA 20mA but the output frequencyfrom drive thatuser needs isSmA 18mA then user could set P131to 5mA and P132 to18mA DESREI Analog Input Delay Filter for Set Point Factory Setting DRAI Analog Input Delay Filter for Feedback Signal Factory Setting O These two parametersare used toset the analoginput delay filter in set point or feedback signal RT Sleep Period Factory Setting 00 Settings 0 0 to 6550 0 sec ge Chapter 6 Parameters DES RYA Sleep Frequency Factory Setting 0 00 _ Settings 0 00 to 400 0 Hz DASR Wake Up Frequency Factory Setting 0 00 _ Settings 0 00 to 400 0 Hz These parameters determine the sleep functionsof the AC drive If the command frequency falls below the sleep frequency for the specified time in P136 then drive outputis turned offuntil the command frequency rises above P138 Please see the below diagram Frequency Command P138 ee ell lt Sleep Period gt OHz P136 Factory Setting 00 Wake Up Feien Actual output frequency i a l P1362 basses SSS Sess ee gt Sleep Frequency Ta i I I l l l l l l DAS RLI Treatment for Counter Attained PR 00 Continue Operation ettings i Stop Immediately and display E F O This parameter setsthe procedure forthe AC drive to follow once the internal counter attainsthe setting valuein P96 Factory Setting o0 LESE External Up Down
111. tion Frequency Factory Setting 0 00 Settings 0 00 to 400 0 Hz O This parameter defines the Master Frequency when the AC drive is controlled by thecommunication interface A Chapter 6 Parameters YA Skip Frequency 1 Factory Setting 0 00 imide Skip Frequency 2 Factory Setting 0 00 iwi Skip Frequency 3 Factory Setting 0 00 Settings 0 00 to 400 0 Hz O These three parameters determine the three Skip Frequencies thatin conjunction with P70 Skip Frequency Band will cause the AC drive to skip operatingin each frequency band Note P67 gt P68 gt P69 DAE Skip Frequency Band Factory Setting 0 00 _ Settings 0 00 to 20 00 Hz O This parameter determines the frequency band for a given Skip Frequency Half of the Skip Frequency Bandis above theSkip Frequency andthe other halfis below Programming this parameter to 0 1 disablesall skip frequencies O pee freq A P68 EII Adjustable range P69 0 Speed command freqency Decelerating skip freq set point P70 Freq to be jumped Accelerating Fig 6 23 Skip frequency setting 94 Chapter 6 Parameters DA PWM Carrier Frequency Factory Setting Settings 01 to 15 IKHz to 15KHz vector control 1KHz 9KHz Note 1 9kHz insensorless vector controlmode O Theparameter defines the carrier frequency of the PWM Pulse Width Modulated output Electromagnetic Acoustic Noise Noise Leakage Current Heat Diss
112. tion Selection Factory Setting 00 00 Operation stops after momentary power loss 64 Operation continues after momentary power loss Speed Settings search starts with the Master Frequency reference value Operation continues after momentary power loss 02 Speed search starts with the min frequency jake Maximum Allowable Power Loss Time Factory Setting Settimgs 03toS0see gt gt gt O After a powerloss the AC drive willresume operation only ifthe power loss duration isshorter than thetime defined by P33 Ifthe Maximum Allowable PowerLoss Timeis exceeded the AC drive output is then turned off wee ee Base Block Time for Speed Search Factory Setting Settimgs O3to5 0se_ When a momentarypower loss is detected the AC drive will stop its output and will wait duringa specified timeinterval called Base Block entered in P34 before resuming operation Setting of this parameter Ts Chapter 6 Parameters should makethe residual output voltage due toregeneration almost zero before the drive resumes operation O This parameteralso determines the search time when performing external Base Block and Fault Reset P72 MER Maximum Current Level for Speed Search Factory Setting 150 Following apower failure the AC drive will startits speed search operation only if the outputcurrent is greater than the value determined by P35 Whenthe output currentis less than that of P35 the AC drive output
113. uffered network as shown in the figure below 143 Appendix Attached Table II Conventional Symbols Explanation O reno 0 O EN mo Jo Main circuit terminal AS II E ES CI IS Te pe optocoupler EN e 1 IDEAS A IES 144 AC motor rower meter Appendix Appendix 3 RS485 Communication Protocol ZVF200 M Series inverteruse the popular MODBUS communication protocol under RS485 communication control Itmust set theinverter address communication baud rate Data formatby manual and these parameters couldn t bemodified Modbus communication usetwo codes ASCII American standard code for information Interchange and RTU Remote Terminal Unit ASCII data to be transferred will be converted into the corresponding ASCII and then transmitted whilethe RTU data sucked directly notthrough the conversion Code Meaning ASCII mode Each 8 bit datais the combination of two ASCII characters For example 0x1F ASCII shown ad 1F are madeup of 1 31Hex F 46Hex The ASCII code 0 9 A Fare as bellows Character pp refs afe efo ee Character ASCII code RTU mode Each 8 bit datais the combination of two 4 bithexadecimal characters For example 0X1F RTU standfor 1FH 2 Data Format 2 1 10 bit characterframe For 7 bitcharacter 7 N 2 P 92 0 Ase Appendix start stop stop po 72 fs els e ela 7 bit character 10 bit character
114. vectasnedvesncswannduinvaveudianobiaasiundasaswatesaeennensdeeueanes P136 Appendix 1 Optional Parts Selecti0N oonoccocconnocnncunnorcnnnoss P136 Appendix 2 EMI Proteccion ta a P138 Appendix 3 RS485 communication protocol oooococcoccocnccncnncc P145 Appendix 4 Inverter User s Warranty Bill ooocoo P159 Chapter 1 Safety Instruction Chapter 1 Safety Instruction 1 1 Safety Symbols and Definition The safety instructions described in this manual arevery important Toavoid any error that may resul t indamage to equipment injury to personnel orloss of property do readand clearly understand all of the safety symbols symbol definitions and be sure to observe the indicatedsafety instructions below Safety Symbols Symbol Definitions This symbol indicates hazardous HIGH VOLTAGE Any incorrect operation may result in serious damage to the equipment or death to personnel This symbol indicates that any incorrect operation can result in damage to the equipment or minor to moderate injury to personnel This symbol calls your attention to follow the instructions while in operation or in use This symbol calls attention to some useful messages for the user This symbol indicates anything forbidden to do This symbol indicates something must do Chapter 1 Safety Instruction 1 2 Application Range O This inverter is applicable to generalindustrial purpose threephase AC asynchro

User`s Manual ZVF200-M Vector Inverter User`s Manual

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