English - A94-I - sotralentz HABITAT
Contents
1. qme Discharge of treated WM deese c se water to the surface TS row at un e zu Fai al 4 ca E m ad oa Dar Jt Jr water system Sludge settlement l y J and buffering of ai water surges Activated sludge Biological Sequential Reactor i i j Ou 7 f f f f j i connection point Suction of nannies water d ACTIBLOC SP reactor chamber Is triggered by connection point PURUS Pene d treated and the air compressor control Membrane Pumping of the surplus air diffuser sludge to the settling tank decanted water T Sa D Rp ACTIBLOC SP Birs ab CEZA Plant for 9 to 12 PE EL m EER RMEES EET ap PE Sludge settlement iuge T and buffering of E _ 1 water surges R E rd Activated sludge Biological Sequential Reactor x F 3 dt j ohio E i Whe T y e TE s ra aa C MEME SOTRALENTZ 6 f HABITAT Actibloc Single Skin tanks for 1 to 12 Population Equivalents Standard indoor command cabinet option sold separately for Actibloc for 1 to 12 PE obligatory and sold separately Diaphragm air compressor powerful and quiet Air distributer with 4 solenoid valves Connection points for air pipes in 4 colours Indoor wall mounted programmable command cabinet e Compact and programmed regulation2. Actibloc SBR Activated sludge treatment plants for household wastewater up to 20 PE SBR Activated sludge treatment plants for household wastewater up to 300 PE ITI j x r r d LE l 5 asm H h m Ur L il a iT m Dei ay i e f i Hg ME rii gc i e T t d E E j E i Pn PER i j a r Ea a RJ nsa ul aar rag f i LIS An e used n UF Ti i quf EE nalura tuti a A i 3 7 aM E hs d i a I s L P f T ER L T EU ae i B E i LJ T stamp ona Ser Actibloc BS n iih Mo M c m SOTRALENTZ Actibloc SBR activated sludge treatment plant The Drulingen factory France Summary ee E Actibloc pre treatment and treatment of household wastewater 3 APT Mero To what needs does the Actibloc respond 2 cece eee 4 5 AiD OSes dei et ee TT T TT TT T TT TT TT 6 7 AGIDO DOUDIC SKIN IGM 9353539329393 35 92 92 929293 53 95 93 923393 8 Actibloc dimensions ccc cece eee eee RR 9 Actibloc treatment in 5 phases 0 ccc eee eee 10 Actibloc starting up performance and maintenance 11 User Manual of Aqualentz mwater p for accessories The Lantaron mund and underground storage pa me Genesee e Above gree nd accessori i
3. e The concentration of pollutants in household wastewater treated by small independent treatment units pertaining to the Standard EN 12 566 3 A1 May 2009 must be under the following thresholds COD lt 150mg l BOD 35mgl SS 30mgl Moreover C stamp certification tests validated the following average concentrations during a 24 hour cycle of a working activated sludge treatment plant COD lt 44 mg l BOD 5 mg l NH N 1 1 mg l Ninorg 13 8 mg l g Niota 25 9 mg l MS 6 mg l e The average results showing the reduction of pollutants achieved in a unit working at 100 capacity were COD lt 92 4 BOD 97 8 NH4N 96 4 SS 97 0 These data are evaluated at temperatures equal to or exceeding 12 C in the biological reactor Average activated sludge treatment plant nominal phase C stamp D BOD Actibloc SS mg l iig 0 l CETT 350 0 698 0 300 0 ZE 77 8 Owen 105 359 6 How does it work Actibloc is an activated sludge treatment plant a Sequential Biological Reactor SBR for the pre treatment of biodegradable household wastewater awarded with the C stamp and including the patented Klaro Easy system Actibloc works in two phases in two chambers e Settling chamber 50 of total volume receives floating matter and buffers water surges e Biological reactor 50 of total volume for the sequential batch treatment of s
4. 3 A1 May 2009 What accreditations does the Actibloc have C stamp approval by the CSTB Centre of Scientific and Technical Construction Nantes in August 2008 after 42 weeks of trials Approval by KLARO EASY N Z 55 3 69 et Z 55 3 105 stamp obtained in July 2006 by the PIA Pr f Institut f r Abwassertechnik Aix la Chapelle What did the C stamp trials report Neither mechanical nor electrical failure during the entire 42 week duration of the tests All parts of the plant and activated treatment plant revealed to be easily accessible The activated treatment plant emitted neither noise nor any disagreeable odour How Actibloc SBR activated sludge treatment plant works Ist step 2nd and 3rd step in the same chamber 50 of the volume in a micro 50 of the volume in a micro station or an activated sludge purification station or an activated sludge station purification station Anaerobic Aerobic biological Decanting pre treatment treatment Outflow of treated water Sludge pumped back Dissolved Organic mattel Deposit of bacterial floc after biological purification Actibloc an SBR micro station and activated sludge purification station and tested with a minimum of 300 mg l DBO5 by the CSTB CE stamped destined for the pre treatment and treatment of household wastewater reducing pollution by around 97 SOTRALENTZ 4 T HABITAT To what needs does the Actibloc respond What obligations are there
5. The indoor cabinet cannot be installed when Actibloc is more than 10 meters from the building it is connected to where this is the case an outdoor cabinet must be installed Simplified installation Thanks to the light weight low bulk units and the shallow burial required for Single Skin Actibloc activated sludge treatment plants a single mini digger is all that is needed for installation on restricted land plots ves MNT swowwwev Synthetic outdoor command cabinet MF EH 12566 3441 Obligatory option sold separately watertight ions d pirzidion dre ex wees cere ice for Actibloc up to 1 3 PE pri ica lemalo stow asaciibloes aur alic Long distance modem monitor of the control of Actibloc activated sludge treatment plant compatible with all models telephone subscription excluded Art SL 33530 Doe de ret renec du woduh ACTIBLOG 3500 2500 5EH j j TE Weight ae Air compressor zm rw be du brad Fem et i c E 32470 cmd cabinet ins Actibloc max 4 PE 50x50x30 SR VEA 32471 cmd cabinet out Actibloc max 4 PE 36x135x36 emp 32732 cmd cabinet ins Actibloc 5 to 8 PE 50x50x30 les ni ip Vah v non bz J Leta MN o 32733 md cabinet out Actibloc 5 to 8 PE 36x135x36 pod Pus E d 32734 cmd cabinet ins Actibloc 9 to 12 PE sue En ud Eia i ae ASTON Y 325 cmd cabinet out Actibloc 9 to 12 PE 48x175x34 130W Designation eference Population Volume Volume Volume Weight Leng
6. colours S ORE samen umn TDI charging reactor chamber wit e The removal of surplus activated sludge is achieved via the junction pre treated wastewater from the settling chamber pipe between the reactor and settling chambers e Phase 2a maximum 30 minutes of denitrification e Phase 2b intermittent nitrification oxidation TON a e Phase 3 maximum 90 minutes of decanting the secondary sludge Nitro Jen eli mination e Phase 4 maximum 10 minutes discharge of treated wastewater With additional nitrificatione e Phase 5 maximum 2 minutes pumping of secondary sludge from the Treatment of wastewater with activated sludge reactor chamber back towards the settling chamber e t is essential for intensive oxidation occurs in conjunction with additional nitrification and denitrification Pumping phase e Treatment of wastewater with activated sludge Phase 1 charging reactor chamber with pre treated wastewater e t is essential intensive oxidation occurs in conjunction with e Phase 2 discharge of treated wastewater in the surface water sequential pauses system e Phase 3 pumping of secondary sludge back towards the settling chamber e A sensor is not required to start the pump pumping is completely Ammania controlled by the pre programmed command cabinet NHt SBR n BR reactor Inflow reactor Mitrate fudge reservoir Oxidation iee ee e Efficient membrane air diffusers ventilate with fine bubbles to enable NH4 a thorough mi
7. energy costs No electrical part in contact with water No float switch or floating sensor Extremely safe to use Easy maintenance Microprocessors are programmable individually Inspections Measure sludge height in the chamber If sludge height reaches 70 of the volume of the settling chamber organise the removal of sludge contained uniquely in the installation settling chamber and reactor Measure O concentration in the sampling compartment urs gt 2 mg l e Check the volume of sludge in the SBR reactor lt 400 ml l e Take a discharge sample and analyse the COD in the laboratory if the responsible authority demands this We recommend two 2 inspections per year undertaken by a SOTRALENTZ HABITAT technician or by a business authorised by SOTRALENTZ HABITAT Power to the installation must never be switched off as there wouldn t be any oxygen for the bacteria The following non biological products are not recommended to be put through the plant e Rainwater from roofs or courtyards e Other sources of water e g drainage e Farm animal waste both solid and liquid e Wastewater originating from businesses or agriculture even if it is indistinguishable from household wastewater Chemicals drugs mineral oils and solvents Cooling water e Solid matter in the from of food left overs plastics health and beauty products coffee filters bottle corks and other household products e Milk and dairy products e Wate
8. 15 150 50000 50000 100000 6320 J ACTIBLOC 120000 DP 175PE 33916 175 60000 60000 120000 ACTIBLOC 140000 DP 200PE 133917 200 70000 70000 140000 ACTIBLOC 160000 DP 250PE 33918 250 80000 80000 160000 10400 0 0 0 Population equivalent settling chamber EEEEEEEEEEEEEEEE EE M RR Volume tank or total Height Inlet Height Outlet Diameter Inlet Outlet gt BK 1 1 1 IB o_ ojo l o alo l o N UJ UJ N IB 60 160 NE N N gt gt E a oO oO me a a oO UJ ce ce ce ce 120000 15440 mo Reference e D Approximate values amp E L gU F moa UT dg ji E i R R SOTRALENTZ 8 HABITAT Actibloc Dimensions Dimensions Double Skin DP 9 n SOTRALENTZ a HABI TAT 3 h k MEME Actibloc treatment in 5 phases e Phase 1 supply e Household wastewater temporarily stored and pre treated in the settling chamber is moved to the reactor chamber under the action of a compressed air system As a result of this specially designed compressed air system a minimum water level in the settling chamber is ensured without resorting to a floating sensor or ot
9. atment and treatment of wastewater from e private houses non connectable to the mains sewage network hotels non connectable to the mains sewage network e camping sites non connectable to the mains sewage network e small communal estates non connectable to the mains sewage network Never for the purposes of treating wastewater from the following e restaurants cafeterias snack bars etc all food related businesses e milk and cheese processing units etc milk derived wastewater bakers cake shops tea shops etc all flour or starchy products e delicatessens butchers tripe shops etc all meat production and derivatives e fish commerce or industry i r mu P a Hat of floating matter Separation of light and heavy undissolved organic matter memos i Ee d um zn h E Deposit of undissolved organic matter before biological purification Decomposition of dissolved matter in oxygen rich environment What are the standards and regulations on the Actibloc e The Standard EN 12 566 3 A1 May 2009 small wastewater treatment plants up to 50 PE household wastewater treatment plants ready to use and or assembled on site e After a transition period these plants will be awarded a C stamp e Abidance of ejection standards are considered to be met when the plant or the activated sludge treatment plant have obtained C stamp approval as specified in the Standard EN 12 566
10. ce monitors are there Actibloc is fitted with a modem which can be run and monitored from a distance The user and 2 others can be notified from a distance and in real time of any work to carry out The CSTB is currently testing the modem long distance monitors Subscription and smart card for the telephone line are not included in the modem purchase price What adjustments are required Actibloc is optimized before leaving the factory however manual phases can be integrated to test the whole process Any process stopped during an electricity cut restarts from the point it stalled when the electricity is reconnected What internal monitoring is there Actibloc is fitted with a memory card that retraces all operations incidents and adjustments done What is its energy efficiency Average consumption of 1 14 kWh day SOTRALENTZ HABITAT Actibloc Single Skin tanks for 1 to 12 Population Equivalents Activated sludge Sequential Biological Plant SBR for the treatment of biodegradable household wastewa ter with patented Klaro Easy system has achieved the CE mark after passing tests at the CSTB in Nantes Threaded Inlet of raw household insulating covers wastewater aa s pug I uff Treated water sampler to monitor FIEZEEEIEEEET sias rici L i good working order a p E m PE F pt Dn i m i EN ui au are Fatum ou E pi E inflow device Overspill when unit stops
11. chamber Phase 5 pumping secondary sludge Excess secondary sludge is returned to the settling chamber by a pump system Surplus sludge accumulated on the bottom of the reactor is sucked up Once this process is finished the cycle starts again at phase 1 As a general rule there are 4 such operational cycles per day Individual adaptation of operational time and number of cycles to increase the treatment yield is possible by contacting the manufacturer Only a qualified authorised specialist ought to make such modifications It is equally possible to manually set the unit to pause mode During the pause period only the oxidation system at the heart of the SBR reactor remains intermittently operational Sewage treatment plants operate by means of a microprocessor control system These microprocessors regulate the transport of air with solenoid valves The regulator air compressor and the solenoid valves are found in the control box Any fault that occurs is signalled by the visual and acoustic alarm A regular manual servicing of sludge floating matter and good working order of the system is possible The reactor is fitted with a sampling compartment in order to monitor the quality of the discharged treated water 10 Actibloc start up performance and maintenance Installation The Actibloc is designed to pre treat and treat non industrial household wastewater that is unable to be discharged into the mains sewage n
12. etwork For hotels and restaurants settling tanks and grease extractors are obligatory It is impossible to install Actibloc in milk and cheese processing units bakers fish mongers Start up By appointment a SOTRALENTZ HABITAT technician will come and start up each ACTIBLOC plant Modem option sold separately Communication by cable or by GSM modem Reading diagnostic protocol Long distance communication by ZAPF GSM modem SMS alert for every fault Long distance control of all installations from your desk Long distance control e Microprocessor e Program works automatically and in real time e Platforms for the operator and for maintenance under code protection Group control for energy consumption Important parameters work independently of the grid Ample log book to record hours of work and fault reports Serial port for reading dates or external transmissions Grid disconnection alarm with 9V battery With temperature probe With pressure probe for the automatic detection of reduced load Automatic detection of reduced load e The pressure probe in the cabinet determines the level in the sludge chamber with an air pipe to the supply lever e f the inflow is attenuated a pause cycle is automatically initiated gt Resulting in considerable savings in energy Compressed air in the SBR e Accumulative process resistant to hydraulic shocks e Oxidation is carried out by the air compressor and oxidation membrane Minimal
13. her technical solutions The reactor can only receive pre treated wastewater that does not contain solid bodies sediments or floating matter omm i a Reactor Settling chamber Phase 2 oxidation The pre treated wastewater undergoes oxidation by action of a membrane tubular air diffuser Microorganisms are supplied with oxygen indispensable for the biochemical degradation of pollutants contained in the pre treated wastewater Injected air initiates the complete mixing of water contained in the reactor The oxidation system is controlled by an outdoor control regulator which ensures the supply of ambient air Air is brought in by means of an air compressor enabling intermittent oxidation cycling M l j d Settling chamber j e Phase 3 sedimentation At the end of phase 2 the reactor goes into standby and the activated sludge can deposit by sedimentation on the bottom of chamber A zone of clear treated water forms in the upper part of the reactor chamber at the same time as the secondary sludge bed forms on the bottom SOTRALENTZ HABITAT e Phase 4 discharge of treated water The treated water biologically cleaned and with no activated sludge is discharged from the reactor by a compressed air pumping system A special device for the pumping of treated water is used to ensure a minimum water level in the reactor without resorting to a floating sensor or other technical solutions Settling
14. ludge The settling chamber receiving floating matte rand sludge has the following functions e Decanting primary sludge and collection of secondary sludge from the reactor e Separation and retention of sediments and solid floating matter e Buffering daily water surges The reactor undergoes 4 daily cycles of 6 hours each e Oxidation of pre treated wastewater coming from the settling chamber e Decanting sludge after oxidation e Discharge of treated water e Pumping surplus sludge to the settling tank However when the settling chamber level is unchanged at the start of a cycle the cycle is paused for a 6 hour period and for a maximum of 3 consecutive cycles each lasting 6 hours At the end of these 3 cycles in cases where the settling tank level has remained unchanged Actibloc automatically pumps the volume of water to treat per cycle from the reactor to the settling chamber thereby avoiding any bacterial degradation How often does tank need emptying The tests for C stamp approval revealed that the volume of sludge accumulated clearly represented less than 15 of the settling chamber The maximum amount of sludge that can be accumulated is 50 96 of the useful volume and as a consequence tank emptying is required every 3 years if the Actibloc has been validated and sized by our technical service The CSTB is currently testing the periodicity of tank emptying and will finish by July 2010 What long distan
15. mning poo eis teri evenit eere i ional units an zi Tu n ustrial use ent or use of our Rai sting devices e T e Miro ubl mmerclal and Hein stion installati r rmai tion installa z ct o ry S p ain e Private pole U lire pricing s Ser Man wiation of SOT ual hold wa ee and Plastepurs ke t You want t sf decontamination ok i 9 buy and i bs Siete pags system PLASTEPUR for andependen e pre t mestic wasters SOTRALENTZ aggiaat Kit Fo E EJ Wir ssocr ck Alin Ww Sotralentz com under ipa tab abierit Sr number que of raorir e ndi f fabrication The Skierniewice SO ISO 9001 factory Poland e Plastepur Main Pre treatment Units Secondary treatment Units and Accessories are produced under the ISO 9001 2 008 guarantee of quality 16 Main Pre treatment Units conform e to the Standard EN 12566 1 CE stamp on septic tanks e to the Standard EN 12566 3 A1 CE stamp on Actibloc e series number engraved on each Main Pre treatment Units and bar coded EAN 13 eT Te A Protection of the environment e Beyond improving the quality of wastewater pre treatment the primary material used HDPE VHMW to fabricate all of our units is 10096 recyclable Actibloc pre treatment and treatment of household wastewater 4 standard cycles of 6 hours Assembly every 24 hours e 4air tubes to connect to the air compressor DN150 ith e Joints for the 4 air tubes with 4 different
16. n 33 0 388012121 Translation Collette Ridley Atelier des Cultur DISTRIBUTOR Under the reserve of technical modifications Illustrations 3D and dia 03 2010 SOTRALENTZ HABITAT SotraLentz Habitat e F 67320 Drulingen T l 33 0 388016800 Fax 33 0 388016060 Email habitat sotralentz com e Site www sotralentz com I I I ID uu 34 300
17. r discharged from swimming pools e Blood in large quantities When confronted with large quantities of grease it is recommended to pre treat the household wastewater with a Grease Extractor Emptyin Check the sludge levels in the settling chamber iz e f sludge level reaches 50 96 of the settling tank volume the chamber must be emptied However the Actibloc settling chamber has a safety zone enabling maximum storage equivalent to 70 of its volume e f the water level is insufficient emptying the settling chamber becomes indispensable e The exclusive emptying of the settling chamber must be carried out by a qualified business Maintenance e Check the good working order of the oxidation process and levers with the control and inside the tank e Check the air filters in the cabinet e Maintenance of the air compressor 11 SOTRALENTZ HABITAT E 4 Actibloc Actibloc up to 300 PE for small communities sludge plants Biological from 1 to 300 PE with sequential ma batch activated sludge treatment tested with gt a minimum of 300 mg l DBO5 by the CSTB CE stamped destined for the pre treatment and gt treatment of household wastewater reducing a pollution by approximately 97 ae e Editing Christian Staebler F 31800 Lalouret 33 0 562009015 LOT Actibloc up to 12 PE for individual houses Ms TS O ne P Sg E i e Printing Scheuer F 67320 Drulinge
18. r the Actibloc from 20 to 25 PE Art 33 810 EY A For the Actibloc from 28 to 40 PE Art 33 811 SERV Li eiu sto Zs te SOE For the Actibloc from 41 to 50 PE Art 33812 El 3 33812 cmd cabinet out Actibloc 45 to 50 PE 510 i Approximate values oa Description Outdoor Option i concrete integrated command modem i i cabinet but sold E ie i obligatory separately et ith EN gt gt one ACTIBLOC 12000 DP 15PE 33626 13 15 6000 6000 12000 735 735 ACTIBLOC 14000 DP 16PE 33627 16 6500 7500 14000 J ACTIBLOC 16000 DP 18PE 33629 17 18 8000 8000 16000 1155 2735 ACTIBLOC 18000 DP 20PE 33630 1920 8500 9500 18000 1265 ACTIBLOC 19000 DP 25PE 33631 2125 19500 9500 19000 1345 ACTIBLOC 22000 DP 28PE 33632 2628 11000 22000 ACTIBLOC 25 000 DP 32PE 33633 29 332 11500 13500 25000 ACTIBLOC 27000 DP 35PE 33634 3335 13500 13500 27000 1765 i ACTIBLOC 30000 DP 40PE 33635 36 40 14000 16000 30000 1930 W ACTIBLOC 35000 DP 45PE 33636 4145 17500 17500 35000 2235 Pha r a e ACTIBLOC 40000 DP 50PE 33637 46 50 19000 21000 40000 ACTIBLOC 55000 DP 75PE 33885 75 27500 27500 55000 ei n 4 ACTIBLOC 70000 DP 100PE_ 33913 100 35000 35000 70000 4470 ACTIBLOCe 80000 DP 125PE 33914 125 40000 40000 80000 5200 e ACTIBLOC 100000 DP 150PE 339
19. th Width Height Height Height Diameter Indoor Outdoor Option M P equivalent settling reactor tank or Inlet Outlet Inlet Outlet cabinet cabinet modem zi chamber total 2T sans mc z m a al I 5 i Approximate values men p od or ode m em em ie se eiie The command cabinet is obligatory but sold separately e 7 SOTRALENTZ HABITAT Ai Actibloc Double Skin tanks up to 13 300 Population Equivalents Activated sludge Sequential Biological Plant SBR for the treatment of biodegradable household wastewa ter with patented Klaro Easy system has achieved the CE mark after passing tests at the CSTB in Nantes Simplified installation Concrete command cabinets Thanks to the low weight 50 PE 2600kg compact and very high resistance units a single unloading telescopic crane is sufficient to place Outdoor watertight for 13 to 50 PE Lat the Actibloc into your pre prepared ground With a hydraulic digger and f suitable transport only two 2 days for two 2 people are required to install and start the Actibloc Diaphragm air compressor powerful and quiet Air distributor with 4 solenoid valves Connection points for air pipes in 4 colours Outdoor programmable command cabinet DES E Ar Compact and programmed regulation power Options sold separately na cmd cabinet out Actibloc 9 to 18 PE For the Actibloc from 13 to 18 PE Art 33 735 amp EC IE EE EUNDUM Fo
20. xing of the entire volume of pre treated wastewater Ammonium contained in the reactor chamber Actibloc SP IN side Sludge settling chamber buffering water surges Actibloc SP OUT side Sequential Biological Reactor with activated sludge i Discharge of treated wastewater to air compressor to i the surface pump back sludge IM Adige t af x 5 amp Sampling of wastewater to A monitor good Y nt working order A Air pipe connected to the air compressor The air compressor control initiates the charging of the zx reactor chamber with decanted wastewater movement is achieved by suction Pumping of surplus sludge to the settling tank Air compressor c n connection for the ie a discharge of f treated Sa wastewater mo pu f it p e Membrane air diffusers pP m di r 3 SOTRALENTZ HABITAT To what needs does the Actibloc respond Who needs an Actibloc For any user living in a private or co owned house in a hotel or on a camping site with a limited area of land and un connectable to the mains sewage network Actibloc is the ideal solution A sand filter bed is unnecessary the burial area is reduced and the two main points to take into account are unequalled efficiency coupled with infrequent maintenance When to use an Actibloc ACTIBLOC is a system designed to treat appropriate domestic wastewater up to 300 PE suitable for the pre tre
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