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User`s manual InfraCAM InfraCAM SD

1. 120 13 2 7 Control a 121 13 3 Measurement technique for thermographic insp 122 13 3 1 How to correctly set the equipment s sssssssssssisissssisisrnrinnnsisrnnnrininnnnininnnnnnne 122 13 3 2 Temperature measurement escesccstecsesseesscesscesesesecesssesssessteseeseeeereesnesesetees 122 13 3 3 Comparative measurement 124 13 3 4 Normal operating temperature 125 13 3 5 Classification of faults 126 ASA REPOMING E chee eh lelesl rosnt diet ieee dette EE 128 13 5 Different types of hot spots in electrical installations 0 oe eee eee 130 13 91 ROMSCTONS vers isos eed atar eet tiu te deeerdiibeand Aldineta duet inet AAS 130 13 5 2 gt Solar heating sarantan ai et Macnab coed iat Mata Maa laud laa Sik 130 13 5 3 Inductive heating 131 13 5 4 Load variations 0 131 13 5 5 Varying cooling conditions 13 5 6 Resistance variations 13 5 7 Overheating in one part as a result of a fault in another eee 133 13 6 Disturbance factors at thermographic inspection of electrical installations 135 WSIG 1 SWING ated Annea Brat leet arate tech a TAREA techs dearth least AA 135 13 6 2 Rain and snow 13 6 3 Distance to object 136 13 6 4 Object size wo 137 13 7 Practical advice for the thermographer cece eee eee teee sense eeeetnnenetaneee 139 AST SPromaCold tO h ta aaret na a A oleet idaan 139 Sea RAM SMOWGIS ainisha aaea araa aaa E A Aa aA E A E
2. Do not use the battery if when you use charge or store the battery there is an unusual smell from the battery the battery feels hot changes color changes shape or is in an unusual condition Contact your sales office if one or more of these problems occurs Only use a specified battery charger when you charge the battery The temperature range through which you can charge the battery is 0 C to 45 C 32 F to 113 F If you charge the battery at temperatures out of this range it can cause the battery to become hot or to break It can also decrease the performance or the life cycle of the battery The temperature range through which you can discharge the battery is 15 C to 50 C 5 F to 122 F Use of the battery out of this temperature range can decrease the performance or the life cycle of the battery When the battery is worn apply insulation to the terminals with adhesive tape or similar materials before you discard it Do not use thinner or an equivalent liquid on the camera the cables and other items This can cause damage Be careful when you clean the infrared lens The lens has an anti reflective coating Do not clean the infrared lens too much This can cause damage to the anti reflec tive coating Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 2 Typographical conventions Comments amp questions Technical support Software updates Calibration Accuracy Notice to use
3. 12 3 6 Interpretation of infrared images 103 12 3 7 Humidity amp dew point 105 12 3 7 1 Relative amp absolute humidity 0 0 ect eeeeneee 105 12 3 7 2 Definition of dew point oo eens e ene eeeetneeteeeneee 106 12 3 8 Assessing thermal bridging and insulation Continuity c eects 106 12 3 8 1 CRO IS sen eaea oas aTa Aa TEATA NR 106 12 3 8 2 Introduction n e e 107 12 3 8 3 Background information ccee 107 12 3 8 4 Quantitative appraisal of thermal anomalies 108 12 3 8 5 Conditions and equipment cece reese reesei rneeeees 112 12 3 8 6 SUIrVey AN ANALYSIS seserinis tese idir 113 12 3 8 7 REPONN Jere ttotiid ccc secctatdaca hse cencsbersarae danasiehcenatenedateschter e 114 e DISCIANMO E E cts elects ccctttiye diese te ceatays dvcame decesiyat T T 116 12 4 1 Copyright notice 116 12 4 2 Training amp certification 116 12 4 3 National or regional building codes 0 0 0 eee cece eee eeceeceeteeeseeeeseeseeetanenetneees 116 13 Introduction to thermographic inspections of electrical installations 117 13 1 Important note wre TT 13 2 General information isses siressa aaae ia aE 117 13 2 1 introd ction ssaa a a anaa ated capt need aa Aara 117 13 2 2 General equipment data irs irroitetaan a EE EEE VEES ASES 118 13297 IMS POCUON zr iaia a e a Aa Mahi anne a E 119 119 120 13 2 4 Classification amp reporting 13 2 5 Priority 13 2 6 Repair
4. 13 5 6 Resistance variations Overheating can have many origins Some common reasons are described below Low contact pressure can occur when mounting a joint or through wear of the mate rial for example decreasing spring tension worn threads in nuts and bolts even too much force applied at mounting With increasing loads and temperatures the yield point of the material is exceeded and the tension weakens The image to the left below shows a bad contact due to a loose bolt Since the bad contact is of very limited dimensions it causes overheating only in a very small spot from which the heat is spread evenly along the connecting cable Note the lower emissivity of the screw itself which makes it look slightly colder than the insulated and thereby it has a high emissivity cable insulation The image to the right shows another overheating situation this time again due toa loose connection It is an outdoor connection hence it is exposed to the cooling effect of the wind and it is likely that the overheating would have shown a higher temperature if mounted indoors 10714203 a3 35 0 C 34 5 C 37 1 C 19 5 C Figure 13 16 LEFT An infrared image showing bad contact due to a loose bolt RIGHT A loose outdoor connection exposed to the wind cooling effect 13 5 7 Overheating in one part as a result of a fault in another Sometimes overheating can appear in a component although that component is OK The reason is that
5. general equipment data 118 grip material 59 guidelines air infiltration 72 general 71 insulation deficiencies 72 moisture detection 72 mold detection 72 water damage 72 H heating inductive 131 solar 130 heat picture 147 Herschel William 145 history FLIR Systems 141 infrared technology 145 housing material 59 humidity 59 absolute 105 relative 105 l icons 20 identification 121 image frequency 57 presentation 57 images adjusting manually 37 auto adjusting 36 deleting 49 50 erasing 49 50 moving 52 number of 35 opening 48 recalling 48 saving 34 imaging performance 57 indicators auto adjust mode 21 151 Index J indicators continued battery condition 17 battery status 21 connection status 21 manual adjust mode 21 power 16 temperature span 21 inductive heating 131 infiltration air 86 InfraCAM InfraCAM SD user s manual 9 infrared camera 9 lens 11 infrared images commented 76 80 83 84 88 91 interpretation of 103 infrared technology history 145 inspection 119 installing battery 25 insulation cable 118 insulation deficiencies 89 94 internal leaks 73 interpolation 57 interpretation of infrared images 103 irregularities 105 ISO 9001 viii italic 4 J James Dewar 148 K keypad 14 camera archive 14 15 left selection button 14 15 navigation pad 14 15 on off button 14 15 power button 14 15 right selection bu
6. grapher This is of course not a hot spot on the object A good way to find out if what you see is a reflection or not is for you to move Look at the target from a different angle and watch the hot spot If it moves when you do it is a reflection Measuring temperature of mirror like details is not possible The object in the images below has painted areas which are well suited for temperature measurement The material is copper which is a very good heat conductor This means that temperature variation over the surface is small 10717503 a2 B 8 J ase 2350 4 18 18 ise 165e Figure 13 11 Reflections in an object 13 5 2 Solar heating The surface of a component with a high emissivity for example a breaker can on a hot summer day be heated up to quite considerable temperatures by irradiation from the sun The image shows a circuit breaker which has been heated by the sun 130 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations 10713803 a3 12 5 C 10 7 6 C Figure 13 12 An infrared image of a circuit breaker 13 5 3 Inductive heating 13 7 C 1 8 C Figure 13 13 An infrared image of hot stabilizing weights Eddy currents can cause a hot spot in the current path In cases of very high currents and close proximity of other metals this has in some cases caused serious fires This ty
7. 1 Current function of the left selection button of the keypad 2 Laser symbol 3 Main menu 20 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 6 Screen elements Measured temperature If the symbol gt or lt precedes the temperature value the value is above or below the camera s temperature range The remaining number of images that you can save in the camera memory applies only to models without SD Memory Card a Free memory on the SD Memory Card in per cent applies only to models with SD Memory Card Indicator that shows battery status and that the camera uses the battery If the camera uses the power supply a different indicator is displayed Indicator that shows that a USB cable is connected between the camera and aPC Date and time Submenu 10 Maximum temperature in the temperature range In this figure the minimum temperature is hidden under the main menu 11 Indicator that shows if the camera is in auto adjust mode A or manual adjust mode M 12 Current function of the right selection button of the keypad 13 Temperature scale 14 15 16 17 Tool to change the maximum temperature Tool to change the maximum and minimum temperature at the same time Tool to change the minimum temperature Indicator that shows the relative width of the measured temperature span compared to the temperature scale values Publ
8. 63 64 65 66 stand alone battery charger 68 69 dimensions 59 battery 67 camera 63 64 65 66 stand alone battery charger 68 69 disruption sources of 95 distance 61 136 disturbance factors distance 136 object size 137 rain 136 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Index E disturbance factors continued snow 136 wind 135 drawings dimensional battery 67 camera 63 64 65 66 stand alone battery charger 68 69 E education 5 116 effects of checking 94 testing 94 elements screen 20 EMC 59 emissivity 139 changing 44 list of values 44 encapsulation 59 environmental data 59 bump 59 encapsulation 59 vibration 59 equipment data general 118 erasing images 49 50 excess temperature 125 external leaks 73 F fa ades commercial amp residential 78 factors disturbance distance 136 object size 137 rain 136 snow 136 wind 135 faults classification 126 field of view 61 files moving 52 FLIR Systems copyright viii history 141 ISO 9001 viii legal disclaimer viii patents viii patents pending viii postal address viii product warranty viii quality assurance viii quality management system viii request for enhancement 4 RFE 4 trademarks viii Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 continued warranty viii F number 62 focal length 62 focus ring 11 FOV 61 frequency image 57 G
9. BN EN ISO 6946 1997 Building components and building elements Thermal resistance and thermal transmittance Calculation method 110 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 2 Thermal insulation used here is assumed to have a conductivity of 0 03 W m K 3 The difference in temperature between an anomaly and the good areas is 1 2 de grees on the outside and 4 1 degrees on the inside 4 The UKTA TN1 surface temperature factor for internal surveys is Fg Tsia Tso Tsi Tso where Tia internal surface temperature at anomaly Tso external surface temperature good area Ti internal surface temperature good area 5 The UKTA TN1 surface temperature factor for external surveys is Fso Tsoa Tsi Ts0 Tsi where Toa external surface temperature at anomaly 12 3 8 4 3 Selecting maximum acceptable defect area The allowable area of defect is a quality control issue It can be argued that there should be no area on which condensation mould growth or defective insulation will occur and any such anomalies should be included in the report However a commonly used value of 0 1 of the building exposed surface area is generally accepted as the maximum combined defect area allowable to comply with the Building Regulations This represents one square metre in every thousand 12 3 8 4 4 Measuring surface temperature Measurement of surface temperature is the function
10. Cable corse conr ad e re eia ea Eia eE ANE SE ake iA iA 24 8 Operating the cameraindonesia ndiii a iaia iev ea 25 8 1 Installing the Battery irei eiiiai aeri aota gaia aara a AK EEEa aaa i eaS 25 8 2 REMOVING the Datery ngiponi eiaa EE Seen aE EEEa E a raS 26 8 3 Charging the batery seanina e aa a a a a a a a a aas 27 8 3 1 Using the combined power supply amp battery charger to charge the battery when itis inside the camela neirinne aa Das aca a Eaa AE eles EEA DEEE 28 8 3 2 Using the combined power supply amp battery charger to charge the battery when it iS butside the Camera syiir d yanii they ieee ene ttn cee ate nn CAR ee 29 8 3 3 Using the stand alone battery charger to charge the battery ee 30 8 4 Starting MeO camara rraian aag e a AEE Ar S 8 5 Stopping the camoeteal ssop irria aoa EEA EAEE A E 8 6 Adjusting camera focus e esesererererereresesesesssesssesssnensninenenesenesesereeruvurerururarararursrarsrsrorne 8 7 Operating the laser pointer 8 8 Saving animage srir iaee era aaraa Eaa EE EEA EA ERN ENEN 8 9 A t adjusting an image ipisna aiae a aaa a ada aek 8 10 Adjusting an image manually sessssssssssissssrisinriinsnsisinranininninininnaninnnnininnnninrnninininnnntnn nna 37 8 10 1 Increasing or decreasing the maximum temperature level ee eee eee 38 8 10 2 Increasing or decreasing the minimum temperature level c cece 39 8 10 3 Changing both the maximum and minimum temperatur
11. IFOV Instantaneous field of view size of one detector element in millimeters amp inches Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 61 10 Technical data Optical data Field of view 25 x 25 Focal length 10 28 mm 0 40 in Close focus limit 0 125 m 0 409 in F number 1 5 62 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 11 Dimensional drawings 11 1 Camera Figure 10602403 a2 81 2 mm 3 20 SS Z K Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 63 11 Dimensional drawings Figure 10602603 a3 168 6 mm 6 64 216 0 mm 8 50 64 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 11 Dimensional drawings Figure 10726103 a1 85 4 mm 3 36 37 8 mm 1 49 20 2 mm 0 80 131 1 mm 5 16 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 65 11 Dimensional drawings Figure 10726203 a1 63 1 mm 2 48 56 3 mm 2 22 40 5 mm 1 59 40 5 mm 1 59 ooo 26 3 mm 1 04 141 8 mm 5 58 NOTE The tripod mount thread is 1 4 20 66 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 11 Dimensional drawings 11 2 Battery Figure 10602103 a2 fo o E E Q Ko N amp Q E E 2 D 41 3 mm 1 63 NOTE Use a clean and dry cloth
12. In the right image the maximum and minimum temperature levels have been changed to temperature levels near the object In the temperature scale to the right of each image you can see how the temperature levels were changed 10577503 a1 SEE ALSO For procedures about how to adjust the image manually see these sections Section 8 10 1 Increasing or decreasing the maximum temperature level on page 38 Section 8 10 2 Increasing or decreasing the minimum temperature level on page 39 Section 8 10 3 Changing both the maximum and minimum temperature level at the same time on page 40 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 37 8 Operating the camera 8 10 1 Increasing or decreasing the maximum temperature level Procedure Follow this procedure to increase or decrease the maximum temperature level Do one of the following a Ifthe letter A is displayed in the bottom right corner of the screen push Man Auto one time If the letter M is displayed in the bottom right corner of the screen go to the next step below To select S5 push the navigation pad left right To change the value push the navigation pad up down 38 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 10 2 Increasing or decreasing the minimum temperature level Procedure Follow this procedure to increase or decrease the minimum temperature level Do
13. investigation data cannot be said to be significant for the entire building stock A cautious assessment however would be that effectively testing and checking a building s thermal insulation and airtightness can result in a reduction in energy consumption of about 10 Research has also shown that increased energy consumption associated with defects is often caused by occupants increasing the indoor temperature by one or a few de grees above normal to compensate for the effect of annoying thermal radiation towards cooled surfaces or a sensation of disturbing air movements in a room 12 3 3 Sources of disruption in thermography During thermography the risk of confusing temperature variations caused by insulation defects with those associated with the natural variation in U values along warm sur faces of a structure is considered slight under normal conditions Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 95 12 Introduction to building thermography The temperature changes associated with variations in the U value are generally gradual and symmetrically distributed across the surface Variations of this kind do of course occur at the angles formed by roofs and floors and at the corners of walls Temperature changes associated with air leaks or insulation defects are in most cases more evident with characteristically shaped sharp contours The temperature pattern is usually asymmetrical During thermography a
14. AEE SAn 139 13S TEMISSIVIIY lesb thie AN a A A aaa aA aadi anoa a Leeanna AE LEASG 139 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 xiii 14 About FLIR Systems 15 xiv 13 7 4 Reflected apparent temperature 13 7 5 Object too far away 14 1 More than just an infrared camera 14 2 Sharing our knowledge 14 3 Supporting our customers 14 4 A few images from our facilities ccc eee rete eee ete ceseecensecessensacenteneseesiseenensenseneneen History of infrared technology 0 0 0 ee ene e nein nee teense cenen secant 145 WIS Ne ctsese rasan E aaa UPTV PEG aad T ebb sng cangev a a 149 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 1 Warnings amp Cautions WARNING This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause in terference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interfer ence when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference a Applies only to cameras with laser pointer Do not
15. H 103 0 x 81 2 x 243 0 mm 4 1 x 3 2 x 9 6 in Tripod mount Standard 1 4 20 Housing material Polycarbonate Acrylonitrile butadiene styrene PC ABS Grip material TPE Thermoplastic Elastomer Plastics Image transfer to PC USB 1 1 Full Speed 12 Mbps 59 10 Technical data Power connector 10601903 a1 Signal name 12V GND GND 60 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 10 Technical data Field of view amp 10602703 a2 distance Le Figure 10 1 Relationship between field of view and distance 1 Distance to target 2 VFOV vertical field of view 3 HFOV horizontal field of view 4 IFOV instan taneous field of view size of one detector element This table gives an explanation of field of view at certain distances to targets D distance to target 10603003 a2 fo gt oso 100 00 seo vom 2500 soo room e po oz oma ono eae ae co zero aef po oe oma ono 2e ae nof zero aof m o 185 oo 700 e 690 oen vena acos mm _ o gt ra ea os 1930 oar err veooo over leroy ove sas 201 rar 1450 asso eef esa e fwrov on e 201 rar 1450 a r oaf o oor evs oo on vwo am rae ass _n_ Legend D Distance to target in meters amp feet HFOV Horizontal field of view in meters amp feet VFOV Vertical field of view in meters amp feet
16. No 1558299 Rev a200 ENGLISH EN February 12 2007 21 7 Connecting the cables 7 1 Power cable General You connect a power cable to the camera when you charge the battery when you use the power supply to operate the camera Figure 10601403 a2 SEE ALSO For information about pin configuration see section 10 Power connector on page 60 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 23 7 Connecting the cables 7 2 General Figure SEE ALSO 24 USB cable You connect a USB cable to the camera when you move images from the camera memory to a computer 10601303 a3 The camera can stream MPEG4 live video through the USB cable For more informa tion see section 8 21 Viewing streaming MPEG4 live video from the camera on page 54 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 1 Installing the battery NOTE Use a clean and dry cloth to remove any water or moisture on the battery before you install it Procedure Follow this procedure to install the battery To open the battery compartment lid push down the locking mechanism 10600803 a1 sg 4 Push the battery into the battery compartment 10601603 a1 Push the battery compartment lid into position 10601103 a1 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 25 8 Operating the camera 8 2
17. Put the piece of cardboard in front of the object you want to measure Make sure that the side with aluminum foil points to the camera Set the emissivity to 1 0 See section 8 14 Changing emissivity on page 44 Measure the apparent temperature of the aluminium foil and write it down You will need this value when you set Reflected temp in step 12 below To display the main menu push Menu gt To select push the navigation pad up down To enable the menu push Select To select Reflected temp push the navigation pad up down To enable the Reflected temp box push Select To select a different value push the navigation pad up down To close the menu push OK Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera NOTE Do not point the infrared camera with or without the lens cover at intensive energy sources for example devices that emit laser radiation or the sun for a long period of time This can have an unwanted effect on the accuracy of the camera It can also cause damage to the detector in the camera SEE ALSO For more information about how to measure reflected apparent tempetature see the ISO standard DIS 18434 1 and the ASTM standard ASTM E1862 97 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 47 8 Operating the camera 8 16 General Procedure 48 Opening an image When you save a
18. Removing the battery Procedure Follow this procedure to remove the battery To open the battery compartment lid push down the locking mechanism 10600803 a1 Pull out the battery from the battery compartment 10601003 a1 Push the battery compartment lid into position 10601103 a1 26 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 3 Charging the battery NOTE You must charge the battery for four hours before you start the camera the first time General You must charge the battery when the message Battery voltage is low is displayed on the screen Do one of these procedures to charge the battery Use the combined power supply amp battery charger to charge the battery when it is inside the camera Use the combined power supply amp battery charger to charge the battery when it is outside the camera Use the stand alone battery charger to charge the battery The stand alone battery charger is an item that is not included in the standard package SEE ALSO For information how to charge the battery see the following sections Section 8 3 1 Using the combined power supply amp battery charger to charge the battery when it is inside the camera on page 28 Section 8 3 2 Using the combined power supply amp battery charger to charge the battery when it is outside the camera on page 29 Section 8 3 3 Using the stand alone battery char
19. building element under investigation is then compared with the selected infrared image Any deviation that cannot be ex plained by the design of the structure or the measurement conditions is noted as a suspected insulation defect The nature and extent of the defect is normally determined using comparison infrared images showing various defects If no suitable comparison infrared image is available evaluation and assessment are done on the basis of experience This requires more precise reasoning during the analysis When assessing an infrared image the following should be looked at Uniformity of brightness in infrared images of surface areas where there are no thermal bridges Regularity and occurrence of cooled surface areas e g at studding and corners Contours and characteristic shapes in the cooled surface area Measured temperature differences between the structure s normal surface temper ature and the selected cooled surface area Continuity and uniformity of the isotherm curve on the surface of the structure In the camera software the isotherm function is called Isotherm or Color alarm de pending on camera model 104 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Deviations and irregularities in the appearance of the infrared image often indicate insulation defects There may obviously be considerable variations in the appearance of infrared images
20. enemy observer it is understandable that military interest in the image converter eventually faded The tactical military disadvantages of so called active i e search beam equipped thermal imaging systems provided impetus following the 1939 45 war for extensive secret military infrared research programs into the possibilities of developing passive no search beam systems around the extremely sensitive photon detector During this period military secrecy regulations completely prevented disclosure of the status of infrared imaging technology This secrecy only began to be lifted in the middle of the 1950 s and from that time adequate thermal imaging devices finally began to be available to civilian science and industry 148 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Index Index 9 1 1196398 1196474 1558299 1558364 1910399 1910423 1910472 O O Oo o o o o A about FLIR Systems 141 absolute humidity 105 accuracy 4 57 AC operation 58 address viii adjusting camera focus 32 air infiltration 86 air movement 95 airtightness 95 assessment correct 118 auto adjusting images 36 auto adjust mode indicator 21 auto off 58 B balconies 80 battery 9 capacity 58 charging 27 58 dimensional drawings 67 installing 25 operating time 58 removing 26 type 58 weight 59 battery charger 9 28 29 30 dimensional drawings 68 69 battery compartment lid 1
21. forced to conclude that optics for the infrared would probably be doomed to the use of reflective elements exclusively i e plane and curved mirrors Fortunately this proved to be true only until 1830 when the Italian investigator Melloni made his great discovery that naturally occurring rock salt NaCl which was available in large enough natural crystals to be made into lenses and prisms is remarkably transparent to the infrared The result was that rock salt became the principal infrared optical material and remained so for the next hundred years until the art of synthetic crystal growing was mastered in the 1930 s 146 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 15 History of infrared technology 10399103 a1 Figure 15 3 Macedonio Melloni 1798 1854 Thermometers as radiation detectors remained unchallenged until 1829 the year Nobili invented the thermocouple Herschel s own thermometer could be read to 0 2 C 0 036 F and later models were able to be read to 0 05 C 0 09 F Then a breakthrough occurred Melloni connected a number of thermocouples in series to form the first thermopile The new device was at least 40 times as sensitive as the best thermometer of the day for detecting heat radiation capable of detecting the heat from a person standing 3 meters away 10 ft The first so called heat picture became possible in 1840 the result of work by Sir John Herschel son of t
22. http www gla ac uk staff strategy information socarcpj m http www renater fr Video 2002ATHENS P DC History plan htm A note on the typeface used in this manual This manual was typeset using Swiss 721 which is Bitstream s pan European version of Max Miedinger s Helvetica typeface Max Miedinger was born December 24th 1910 in Z rich Switzerland and died March 8th 1980 10595503 a1 m 1926 30 Trains as a typesetter in Zurich after which he attends evening classes at the Kunstgewerbeschule in Zurich m 1936 46 Typographer for Globus department store s advertising studio in Z rich m 1947 56 Customer counselor and typeface sales representative for the Haas sche SchriftgieBerei in Munchenstein near Basel From 1956 onwards freelance graphic artist in Z rich m 1956 Eduard Hoffmann the director of the Haas sche SchriftgieBerei commissions Miedinger to develop a new sans serif typeface m 1957 The Haas Grotesk face is introduced m 1958 Introduction of the roman or normal version of Haas Grotesk m 1959 Introduction of a bold Haas Grotesk m 1960 The typeface changes its name from Neue Haas Grotesk to Helvetica m 1983 Linotype publishes its Neue Helvetica based on the earlier Helvetica For more information about Max Miedinger s Helvetica typeface see Lars Muller s book Helvetica Homage to a Typeface and the following sites m http www ms studio com articles html m http www helve
23. mAh at 20 C to 25 C 68 F to 77 F Approximately 7 hours at 25 C 77 F ambient temperature and typical use Use the combined power supply amp battery charger to charge the battery when it is inside the camera a Use the combined power supply amp battery charger to charge the battery when it is outside the camera a Use the stand alone battery charger to charge the battery The stand alone battery charger is an item that is not included in the standard package AC adapter 90 260 VAC 50 60 Hz 12 VDC out Voltage 11 16 VDC Auto off The camera power goes off after a time period that the user can set Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 10 Technical data Environmental data Physical data Communication Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Operating temperature range 15 C to 50 C 5 F to 122 F Storage temperature range 40 C to 70 C 40 F to 158 F Humidity operating amp storage IEC 68 2 30 24 h 95 relative humidity 25 C to 40 C 77 F to 104 F EMC Encapsulation Bump Vibration Total weight EN 61000 6 2 2001 Immunity EN 61000 6 3 2001 Emission FCC 47 CFR Part 15 Class B Emission IP 54 IEC 60529 25 g IEC 60068 2 29 2 g IEC 60068 2 6 0 55 kg 1 21 Ib including battery Weight of battery 0 12 kg 0 26 Ib Size L x W x
24. minimum acceptable internal surface temperatures and appropriate values of Critical Surface Temperature Factor for The use of a surface temperature factor allows surveys under any thermal conditions to show areas that are at risk of condensation or mould growth under design conditions The actual surface temperature will depend greatly on the temperatures inside and outside at the time of the survey but a Surface Temperature Factor fsi has been devised that is independent of the absolute conditions It is a ratio of temperature drop across the building fabric to the total temperature drop between inside and outside air For internal surveys fag Tai Te Ti Te T internal surface temperature T internal air temperature T external air temperature A value for f psi Of 0 75 is considered appropriate across new building as the upper end usage is not a factor considered in testing for Continuity of Insulation or Thermal Bridging However when considering refurbished or extended buildings for example swimming pools internal surveys may need to account for unusal circumstances 12 3 8 4 2 Alternative method using only surface temperatures There are strong arguments for basing thermographic surveys on surface temperatures alone with no need to measure air temperature Stratification inside the building makes reference to air internal temperatures very difficult Is it mean air temperature low level hi
25. of electrical installations 10713603 a3 THERMOGRAPHY INSPECTION Date 2005 10 10 FLIR tor Sign SYSTEMS FLIR Systems AB Contract 1708 pe pael E Model type BBC LHBN 250 Phase ID Supply for Panel 8 10 Rated load 250 Fault class 2 Disconnect cable clean contact surfaces Check for connectivity between cable shoe and lead Replace any defective component Assemble according to directions with correct torque Note that load is only 18 Calculated temperature rise at 50 load would be approximately 104 C T50 T1 T2 125 45 1 6 T2 Measure taken Sign Side 1 Figure 13 10 A report example Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 129 13 Introduction to thermographic inspections of electrical installations 13 5 Different types of hot spots in electrical installations 13 5 1 Reflections The thermographic camera sees any radiation that enters the lens not only originating from the object that you are looking at but also radiation that comes from other sources and has been reflected by the target Most of the time electrical components are like mirrors to the infrared radiation even if it is not obvious to the eye Bare metal parts are particularly shiny whereas painted plastic or rubber insulated parts are mostly not In the image below you can clearly see a reflection from the thermo
26. of structures with insulation defects Certain types of insulation defects have a characteristic shape on the infrared image Section 12 2 Typical field investigations beginning on page 71 shows examples of interpretations of infrared images When taking infrared images of the same building the infrared images from different areas should be taken with the same settings on the infrared camera as this makes comparison of the various surface areas easier 12 3 7 Humidity amp dew point 12 3 7 1 Relative amp absolute humidity Humidity can be expressed in two different ways either as relative humidity or as absolute humidity Relative humidity is expressed in percent of how much water a certain volume of air can hold at a certain temperature while absolute humidity is expressed in percent water by weight of material The latter way to express humidity is common when measuring humidity in wood and other building materials The higher the temperature of air the larger the amount of water this certain volume of air can hold The following table specifies the maximum amounts of water in air at different temperatures Figure 12 6 A Temperature in degrees Celsius B Maximum amount of water expressed in g m at sea level Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 105 12 Introduction to building thermography Figure 12 7 A Temperature in degrees Fahrenheit B Maximum amount o
27. plug to a wall outlet box Disconnect the power supply cable plug when the green light of the battery condition indicator is continuous The stand alone battery charger is an item that is not included in the standard package The battery has a battery condition indicator When the green light is continuous the battery is fully charged For information about the battery condition indicator see section 5 6 Battery con dition indicator on page 17 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 4 Procedure 8 5 Procedure NOTE Starting the camera Push the power button to start the camera Stopping the camera Push and hold the power button for more than 0 5 seconds to stop the camera If you do not use the camera the power goes off after a time period that you can set in the menu system See section 8 19 Changing camera settings on page 51 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 31 8 Operating the camera 8 6 Adjusting camera focus Figure 10602803 a1 Procedure Follow this procedure to adjust camera focus Hold the camera tightly in your hand Hold the focus ring with the other hand Do one of the following a Turn the focus ring counter clockwise for far focus Turn the focus ring clock wise for near focus 32 Publ No 1558299 Rev a200 ENGLISH EN Februar
28. si Tso Tso The thermographer will be looking for evidence of surface temperature below this threshold For external surveys the threshold temperature Tsoa iS Tsoa fso Tso Ts Tsi The thermographer will be looking for evidence of surface temperature above this threshold Images of anomalies must be captured in such a way that they are suitable for analysis The image is square to any features of the wall or roof The viewing angle is nearly perpendicular to the surface being imaged Interfering sources of infrared radiation such as lights heat emitters electric conductors re flective elements are minimised The method of analysis will depend somewhat on analysis software used but the key stages are as follows Produce an image of each anomaly or cluster of anomalies Use a software analysis tool to enclose the anomalous area within the image taking care not to include construction details that are to be excluded Calculate the area below the threshold temperature for internal surveys or above the threshold temperature for external surveys This is the defect area Some anomalies that appeared to be defects at the time of the survey may not show defect areas at this stage Add the defect areas from all the images gt Ag Calculate the total area of exposed building fabric This is the surface area of all the walls and roof It is conventional to use the external surface area For a simple shape buildi
29. temperatures as a corroded one if it has come loose These misinterpretations are quite common and risk putting in doubt the relia bility of the infrared survey 13 2 7 Control A repaired component should be controlled as soon as possible after the repair It is not efficient to wait for the next scheduled IR survey in order to combine a new inspec tion with the control of the repaired defects The statistics on the effect of the repair show that up to a third of the repaired defects still show overheating That is the same as saying that those defects present a potential risk of failure To wait until the next scheduled IR survey represents an unnecessary risk for the plant Besides increasing the efficiency of the maintenance cycle measured in terms of lower risk for the plant the immediate control of the repair work brings other advan tages to the performance of the repair crew itself When a defect still shows overheating after the repair the determination of the cause of overheating improves the repair procedure helps choose the best component suppliers and detect design shortcomings on the electrical installation The crew rapidly sees the effect of the work and can learn quickly both from successful repairs and from mistakes Another reason to provide the repair crew with an IR instrument is that many of the defects detected during the IR survey are of low gravity Instead of repairing them which consumes maintenance and produc
30. the first to recognize that there must be a point where the heating effect reaches a maximum and that measurements confined to the visible portion of the spectrum failed to locate this point 10398903 a1 Figure 15 2 Marsilio Landriani 1746 1815 Moving the thermometer into the dark region beyond the red end of the spectrum Herschel confirmed that the heating continued to increase The maximum point when he found it lay well beyond the red end in what is known today as the infrared wavelengths When Herschel revealed his discovery he referred to this new portion of the electro magnetic spectrum as the thermometrical spectrum The radiation itself he sometimes referred to as dark heat or simply the invisible rays lronically and contrary to popular opinion it wasn t Herschel who originated the term infrared The word only began to appear in print around 75 years later and it is still unclear who should receive credit as the originator Herschel s use of glass in the prism of his original experiment led to some early controversies with his contemporaries about the actual existence of the infrared wavelengths Different investigators in attempting to confirm his work used various types of glass indiscriminately having different transparencies in the infrared Through his later experiments Herschel was aware of the limited transparency of glass to the newly discovered thermal radiation and he was
31. to correctly assess whether the component is too hot it is necessary to know its operating temperature that is its normal temperature if we consider the load and the temperature of its environment As the direct measurement will give the absolute temperature which must be con sidered as well as most components have an upper limit to their absolute tempera tures it is necessary to calculate the expected operating temperature given the load and the ambient temperature Consider the following definitions Operating temperature the absolute temperature of the component It depends on the current load and the ambient temperature It is always higher than the am bient temperature Excess temperature overheating the temperature difference between a properly working component and a faulty one The excess temperature is found as the difference between the temperature of a normal component and the temperature of its neighbor It is important to compare the same points on the different phases with each other As an example see the following images taken from indoor equipment 10713403 a4 81 7 C H 80 M 70 M 60 Figure 13 8 An infrared image of indoor electrical equipment 1 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 125 13 Introduction to thermographic inspections of electrical installations 10713503 a4 122 1 C 1 N 0 4 0 60 46 2 C Fig
32. 10712903 a3 52 2 60 7 C aag 60 SP01 62 2 C Ti 40 22 0 C Figure 13 3 An infrared image of a fusebox where the maximum temperature is displayed The maximum temperature in the area is 62 2 C 144 0 F The spot meter shows the exact location of the hot spot The image can easily be stored in the camera memory The correct temperature measurement depends however not only on the function of the evaluation software or the camera It may happen that the actual fault is for example a connection which is hidden from the camera in the position it happens 122 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations to be in for the moment It might be so that you measure heat which has been con ducted over some distance whereas the real hot spot is hidden from you An example is shown in the image below 10717603 a3 T7AC E 70 E E so E a 33 6 C Figure 13 4 A hidden hot spot inside a box Try to choose different angles and make sure that the hot area is seen in its full size that is that it is not disappearing behind something that might hide the hottest spot In this image the hottest spot of what the camera can see is 83 C 181 F where the operating temperature on the cables below the box is 60 C 140 F However the real hot spot is most probably hidden inside the box see the in yell
33. 11 lens cap 11 power connector 13 power indicator 16 rubber lid 13 save trigger 13 15 SD Memory Card slot 12 serial number 13 side view 13 top trigger 13 15 trigger bottom 13 15 trigger laser 13 15 trigger save 13 15 trigger top 13 15 tripod mount 13 USB mini B connector 12 parts defective 118 patents viii patents pending viii performance imaging 57 physical data 59 plumbing breaks 83 postal address viii power button 14 15 153 Index Q power cable connecting 23 power connector 60 pin configuration 60 power indicator 16 power modes 16 power supply 9 power system 58 preparation 119 presentation image 57 pressure dynamic 98 static 98 total 98 pressure conditions 97 priority repair 120 probable defect 118 product warranty viii Q quality assurance viii quality management system viii R rain 136 139 ranges operating temperature 59 spectral 57 temperature 57 recalling image 48 reflected apparent temperature 140 reflected apparent temperature changing 46 reflections 130 relative humidity 105 releases service 4 removing battery 26 repair priority 120 report 119 reporting 119 128 request for enhancement 4 residential fa ades 78 resistance variations 133 RFE 4 right selection button 14 15 roofs low slope commercial 73 rubber lid 13 S safety precautions 74 Samuel P Langley 148 save trigger 13 15 saving
34. 13 16 and 33 ft The correction for the distance has been meticulously set and works because the object is big enough for correct measurement 13 6 4 Object size The second series of images below shows the same but with the normal 24 lens Here the measured average temperatures of the blackbody at 85 C 185 F are 84 2 C 183 6 F 83 7 C 182 7 F 83 3 C 181 9 F 83 3 C 181 9 F 83 4 C 181 1 F and 78 4 C 173 1 F The last value 78 4 C 173 1 F is the maximum temperature as it was not possible to place a circle inside the now very small blackbody image Obviously it is not possible to measure correct values if the object is too small Distance was properly set to 10 meters 33 ft 10714603 a3 BoC B 8 E 782 C amp 64 Sc Figure 13 20 Temperature readings from a blackbody at 85 C 185 F at increasing distances 24 lens The reason for this effect is that there is a smallest object size which gives correct temperature measurement This smallest size is indicated to the user in all FLIR Sys tems cameras The image below shows what you see in the viewfinder of camera model 695 The spot meter has an opening in its middle more easily seen in the detail to the right The size of the object has to be bigger than that opening or some radiation from its closest neighbors which are much colder will come into the measurement Publ No 155
35. 15 5 Camera parts 5 5 General Figure Explanation NOTE 16 Power indicator The camera has two power modes An indicator shows these modes 10715803 a3 This table gives an explanation about the indicator The green light is continuous The camera is on The green light is off The camera is off If the green light flashes 10 times per second the camera has a hardware problem Contact your local sales office for instructions where to send the camera for service Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 Camera parts 5 6 Battery condition indicator General The battery has a battery condition indicator Figure 10715703 a3 Explanation This table gives an explanation about the battery condition indicator Type of signal Explanation The green light flashes two times per The power supply or the stand alone second battery charger charges the battery The green light is continuous The battery is fully charged The green light is off The camera uses the battery instead of the power supply Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 17 5 Camera parts 5 7 General Figure WARNING CAUTION NOTE 18 Laser pointer The camera has a laser pointer When the laser pointer is on you can see a laser dot approximately 37 mm 1 5 in above the target This figure sh
36. 3 battery condition indicator 17 battery status indicator 21 behavior temperature 118 blackbody 44 bottom trigger 13 15 breakers 118 breaks plumbing 83 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 building codes national 116 regional 116 building science 93 building structures commented 75 78 81 86 89 bump 59 buttons camera archive 14 15 left selection button 14 15 on off 14 15 power 14 15 right selection button 14 15 Cc cable insulation 118 cables cleaning 55 power 9 23 USB 9 24 calibration 4 camera cleaning 55 dimensional drawings 63 64 65 66 infrared 9 starting 31 stopping 31 switching off 31 switching on 31 turning off 31 turning on 31 camera archive button 14 15 camera focus adjusting 32 camera parts battery compartment lid 13 battery condition indicator 17 bottom trigger 13 15 buttons camera archive 14 15 left selection button 14 15 navigation pad 14 15 on off 14 15 power 14 15 right selection button 14 15 focus ring 11 front view 11 infrared lens 11 keypad 14 149 Index D camera parts continued keys camera archive 14 15 left selection button 14 15 navigation pad 14 15 on off 14 15 power 14 15 right selection button 14 15 laser pointer 11 18 lens cap 11 power indicator 16 rubber lid 13 SD Memory Card slot 12 side view 13 top trigger 13 15 tripod mount 13 USB min
37. 8299 Rev a200 ENGLISH EN February 12 2007 137 13 Introduction to thermographic inspections of electrical installations as well strongly lowering the reading In the above case where we have a point shaped object which is much hotter than the surroundings the temperature reading will be too low 10714703 a3 g J0511 04 BHP Figure 13 21 Image from the viewfinder of a ThermaCAM 695 This effect is due to imperfections in the optics and to the size of the detector elements It is typical for all infrared cameras and can not be avoided 138 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations 13 7 Practical advice for the thermographer Working in a practical way with a camera you will discover small things that make your job easier Here are ten of them to start with 13 7 1 From cold to hot You have been out with the camera at 5 C 41 F To continue your work you now have to perform the inspection indoors If you wear glasses you are used to having to wipe off condensed water or you will not be able to see anything The same thing happens with the camera To measure correctly you should wait until the camera has become warm enough for the condensation to evaporate This will also allow for the internal temperature compensation system to adjust to the changed condition 13 7 2 Rain showers If it starts rain
38. ACY AND EFFORT INCLUDING LACK OF NEGLIGENCE IS WITH YOU ALSO THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE THOSE WARRANTIES DO NOT ORIGINATE FROM AND ARE NOT BINDING ON FLIR Systems AB No Liability for Certain Damages EXCEPT AS PROHIBITED BY LAW FLIR Systems AB SHALL HAVE NO LIABILITY FOR ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT SHALL FLIR Systems AB BE LIABLE FOR ANY AMOUNT IN EXCESS OF U S TWO HUNDRED FIFTY DOLLARS U S 250 00 Limitations on Reverse Engineering Decompilation and Disassembly You may not reverse engineer decompile or disassemble the SOFTWARE except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation m SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the Device and only if the recipient agrees to this EULA If the SOFTWARE is an upgrade any transfer must also include all prior versions of the SOFTWARE m EXPORT RESTRICTIONS You acknowledge that SOFTWARE is subject to U S export jurisdiction You agree to comply with all applicable internat
39. Association c o British Institute of Nondestructive Testing 1 Spencer Parade Northampton NN1 5AA United Kingdom Tel 44 0 1604 630124 Fax 44 0 1604 231489 12 3 8 1 1 Working group Ray Faulkner Chairman IRed Ltd Colin Pearson Secretary BSRIA Norman Walker AWE Stewart Little IRT Surveys Richard Wallace Ti Thermal Imaging Ltd Consultation with Building Control Stuart Borland Building Sciences 12 3 8 2 Introduction Over the last few years the equipment applications software and understanding connected with thermography have all developed at an astonishing rate As the technology has gradually become integrated into mainstream practises a correspond ing demand for application guides standards and thermography training has arisen The UKTA is publishing this technical note in order to establish a consistent approach to quantifying the results for a Continuity of Thermal Insulation examination It is in tended that specifiers should refer to this document as a guide to satisfying the re quirement in the Building Regulations therefore enabling the qualified thermographer to issue a pass or fail report 12 3 8 3 Background information Thermography can detect surface temperature variations as small as 0 1 K and graphic images can be produced that visibly illustrate the distribution of temperature on building surfaces Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 107 12 Introducti
40. TE If you set the emissivity to a value lower than 0 5 a warning is displayed on the screen This is to remind you that the value is unusually low 44 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 15 General Typical examples Procedure 46 Changing the reflected apparent temperature For very accurate measurements you must set the reflected apparent temperature The reflected apparent temperature compensates for the radiation from the surround ings reflected by the object into the camera If emissivity is low and the object temperature differs very much from the reflected apparent temperature it is even more important to set the reflected apparent temper ature correctly It is for example important to set the reflected apparent temperature in the following situations When you use the camera to inspect a hot item under a cold winter sky When you use the camera to inspect an item in a room where there are hot fur naces or electrical cabinets at the other end of the room Follow this procedure to change the reflected apparent temperature Do one of the following f you already know the reflected apparent temperature go to step 7 below If you do not know the reflected apparent temperature go to step 2 be low Crumble up a large piece of aluminum foil Uncrumble the aluminum foil and attach it to a piece of cardboard of the same size
41. Test Equipment 99 Washington Street Depot Melrose MA 02176 Phone 781 665 1400 1 800 517 8431 Toll Free 1 800 517 8431 User s manual w User s manual Benut Manual del usuari ua mae Manual do tilizad Felhas 3 ual Benutzerhandbuch alusir ae l utilis a a N ATS ee ee a ni BIUKSANVISNINO znaloi k zik nyv K ytt j n opa InfraCAM InfraCAM SD Publ No 1558299 Revision a200 Language English EN Issue date February 12 2007 Warnings amp Cautions Notice to user Important note about this manual Contents of the transport case Camera parts Screen elements Connecting the cables Operating the camera Cleaning the camera Technical data Dimensional drawings Introduction to building thermography Introduction to thermographic inspections of electrical installations About FLIR Systems History of infrared technology Index User s manual Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Legal disclaimer All products manufactured by FLIR Systems are warranted against defective materials and workmanship for a period of one 1 year from the delivery date of the original purchase provided such products have been under normal storage use and service and in accordance with FLIR Systems instruction All products not manufactured by FLIR Systems included in systems delivered by FLIR Systems to the original purchaser carry
42. ZL02331553 9 China Design Patent ZL02331554 7 China Pending 200530018812 0 EPC Patent 1188086 EPO Application 01930377 5 EPO Application 01934715 2 EPO Application 27282912 EU Design Patent 000279476 0001 France Patent 1188086 viii Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Designation Status Germany Patent 60004227 8 Great Britain Design Patent 106017 Great Britain Design Patent 3006596 Great Britain Design Patent 3006597 Great Britain Patent 1188086 International Design Patent DM 057692 International Design Patent DM 061609 Japan Application 2000 620406 Japan Application 2002 588123 Japan Application 2002 588070 Japan Design Patent 1144833 Japan Design Patent 1182246 Japan Design Patent 1182620 Japan Pending 2005 020460 PCT Application PCT SE01 00983 PCT Application PCT SE01 00984 PCT Application PCT SE02 00857 PCT Application PCT SE03 00307 PCT Application PCT SE 00 00739 Sweden Application 0302837 0 Sweden Design Patent 68657 Sweden Design Patent 75530 Sweden Patent 518836 Sweden Patent 522971 Sweden Patent 524024 U S Application 09 576266 US Application 10 476 760 U S Design Patent 466540 U S Design Patent 483782 US Design Patent 484155 U S Patent 5 386 117 U S Patent 5 637 871 U S Patent 5 756 999 U S Patent 6 028 309 U S Patent 6 707 044 U S Patent 6 812 465 U S Patent 7 034 300 Publ N
43. amera It can also cause damage to the detector in the camera Do not use the camera in a temperature higher than 50 C 122 F unless specified otherwise in the technical data section High temperatures can cause damage to the camera Applies only to cameras with laser pointer Protect the laser pointer with the protective cap when you do not operate the laser pointer a Do not attach the batteries directly to a car s cigarette lighter socket a Do not connect the positive terminal and the negative terminal of the battery to each other with a metal object such as wire Do not get water or salt water on the battery or permit the battery to get wet a Do not make holes in the battery with objects Do not hit the battery with a hammer Do not step on the battery or apply strong impacts or shocks to it Do not put the batteries in or near a fire or into direct sunlight When the battery becomes hot the built in safety equipment becomes energized and can stop the battery charging process If the battery becomes hot damage can occur to the safety equipment and this can cause more heat damage or ignition of the battery Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 1 1 Warnings amp Cautions Do not put the battery on a fire or increase the temperature of the battery with heat Do not put the battery on or near fires stoves or other high temperature locations Do not solder directly onto the battery
44. ared images This section includes a few typical infrared images of plumbing breaks amp leaks Infrared image Comment 10555503 a1 Moisture migration tracking along steel joist chan nels inside ceiling of a single family home where a plumbing line had ruptured en Water from plumbing leak was found to have mi grated farther than originally anticipated by the contractor during remediation techniques of cutting back carpet and installing dehumidifiers 84 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Infrared image Comment ee The infrared image of this vinyl sided 3 floor apartment house clearly shows the path of a seri ous leak from a washing machine on the third floor which is completely hidden within the wall 10555803 a1 Water leak due to improper sealing between floor drain and tiles Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 85 12 Introduction to building thermography 12 2 7 Air infiltration 12 2 7 1 General information Due to the wind pressure on a building temperature differences between the inside and the outside of the building and the fact that most buildings use exhaust air terminal devices to extract used air from the building a negative pressure of 2 5 Pa can be expected When this negative pressure leads to cold air entering the building structure due to deficiencie
45. ate rial due to evaporative cooling Thermal conductivity is a material s ability to conduct heat while thermal mass is its ability to store heat Infrared inspection does not directly detect the presence of mold rather it may be used to find moisture where mold may develop or has already developed Mold requires temperatures between 4 C to 38 C 40 F to 100 F nutrients and moisture to grow Humidity levels above 50 can provide sufficient moisture to enable mold to grow 10556003 a1 Figure 12 2 Microscopic view of mold spore 12 2 1 3 Guidelines for detection of air infiltration amp insulation deficiencies For very accurate camera measurements take measurements of the temperature and enter this value in the camera tis recommended that there is a difference in pressure between the outside and the inside of the building structure This facilitates the analysis of the infrared images and reveals deficiencies that would not be visible otherwise Although a negative pressure of between 10 and 50 Pa is recommended carrying out the inspection at a lower negative pressure may be acceptable To do this close all windows doors and ventilation ducts and then run the kitchen exhaust fan for some time to reach a negative pressure of 5 10 Pa applies to residential houses only 72 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Adifference in temperature
46. between the inside and the outside of 10 15 C 18 27 F is recommended Inspections can be carried out at a lower temperature difference but will make the analysis of the infrared images somewhat more difficult Avoid direct sunlight on a part of a building structure e g a fagade that is to be inspected from the inside The sunlight will heat the fagade which will equalize the temperature differences on the inside and mask deficiencies in the building structure Spring seasons with low nighttime temperatures 0 C 32 F and high daytime temperatures 14 C 57 F are especially risky 12 2 2 About moisture detection Moisture in a building structure can originate from several different sources e g External leaks such as floods leaking fire hydrants etc a Internal leaks such as freshwater piping waste water piping etc Condensation which is humidity in the air falling out as liquid water due to conden sation on cold surfaces Building moisture which is any moisture in the building material prior to erecting the building structure Water remaining from firefighting As a non destructive detection method using an infrared camera has a number of advantages over other methods and a few disadvantages Advantage Disadvantage The method is quick The method only detects surface temperature The method is a non intrusive means of investi differentials and can not see through walls gation The method can no
47. bient temperature difference must not vary by more than 30 of the difference when the thermo graphic imaging starts During the thermographic imaging the indoor ambient temperature should not change by more than 2 C 3 6 F For a number of hours prior before thermographic imaging and as long as it con tinues no influencing sunlight may fall upon the relevant part of the building Negative pressure within the structure 10 50 Pa When conducting thermographic imaging in order to locate only air leaks in the building s enclosing sections the requirements in terms of measuring conditions may be lower A difference of 5 C 9 F between the inside and outside ambient temperatures ought to be sufficient for detecting such defects To be able to detect air leaks certain requirements must however be made with regard to the differential pressure about 10 Pa should be sufficient 12 3 6 Interpretation of infrared images The main purpose of thermography is to locate faults and defects in thermal insulation in exterior walls and floor structures and to determine their nature and extent The measuring task can also be formulated in such a way that the aim of the thermography is to confirm whether or not the wall examined has the promised insulation and air tightness characteristics The promised thermal insulation characteristics for the wall according to the design can be converted into an expected surface temperature dis tribut
48. bl No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 3 2 Using the combined power supply amp battery charger to charge the battery when it is outside the camera NOTE For the clarity of the procedure the combined power supply amp battery charger is called power supply below Procedure Follow this procedure to use the power supply to charge the battery when it is outside the camera Put the battery on a flat surface Connect the power supply cable plug to the connector on the battery Connect the power supply wall plug to a wall outlet box Disconnect the power supply cable plug when the green light of the battery condition indicator is continuous NOTE The battery has a battery condition indicator When the green light is continuous the battery is fully charged SEE ALSO For information about the battery condition indicator see section 5 6 Battery con dition indicator on page 17 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 29 8 Operating the camera 8 3 3 Procedure NOTE SEE ALSO 30 Using the stand alone battery charger to charge the battery Follow this procedure to use the stand alone battery charger to charge the battery Put the battery in the stand alone battery charger Connect the power supply cable plug to the connector on the stand alone battery charger Connect the power supply wall
49. cases and you can remove it afterwards without damaging the object of your study Pay attention to the fact that some tapes are semi transparent and thus are not very good for this purpose One of the best tapes for this purpose is Scotch electrical tape for outdoor and sub zero conditions Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 139 13 Introduction to thermographic inspections of electrical installations 13 7 4 Reflected apparent temperature You are in a measurement situation where there are several hot sources that influence your measurement You need to have the right value for the reflected apparent tem perature to input into the camera and thus get the best possible correction Do it in this way set the emissivity to 1 0 Adjust the camera lens to near focus and looking in the opposite direction away from the object save one image With the area or the isotherm determine the most probable value of the average of the image and use that value for your input of reflected apparent temperature 13 7 5 Object too far away Are you in doubt that the camera you have is measuring correctly at the actual dis tance A rule of thumb for your lens is to multiply the IFOV by 3 IFOV is the detail of the object seen by one single element of the detector Example 25 degrees cor respond to about 437 mrad If your camera has a 120 x 120 pixel image IFOV be comes 437 120 3 6 mrad 3 6 mm m and your spot size rati
50. cies in an intermediate flow due to improperly installed fiberglass insulation batts The air infiltration enters the room from behind the cornice Air infiltration in a concrete floor over crawl space due to cracks in the brick wall fagade The air infiltration enters the room beneath the skirting strip Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 87 12 Introduction to building thermography 12 2 7 3 Commented infrared images This section includes a few typical infrared images of details of building structures where air infiltration has occurred Infrared image Comment Air infiltration from behind a skirting strip Note the typical ray pattern oe Air infiltration from behind a skirting strip Note the typical ray pattern The white area to the left is a radiator eae Air infiltration from behind a skirting strip Note the typical ray pattern 88 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 2 8 Insulation deficiencies 12 2 8 1 General information Insulation deficiencies do not necessarily lead to air infiltration If fiberglass insulation batts are improperly installed air pockets will form in the building structure Since these air pockets have a different thermal conductivity than areas where the insulation batts are properly installed the air pockets can be detected du
51. configuration Electrical regulations differ from country to country For that reason the electrical procedures described in this section may not be the standard of procedure in your particular country Also in many countries carrying out electrical inspections requires formal qualification Always consult national or regional electrical regulations 13 2 General information 13 2 1 Introduction Today thermography is a well established technique for the inspection of electrical installations This was the first and still is the largest the largest application of ther mography The infrared camera itself has gone through an explosive development and we can say that today the 8th generation of thermographic systems is available It all began in 1964 more than 40 years ago The technique is now established throughout the whole world Industrialized countries as well as developing countries have adopted this technique Thermography in conjunction with vibration analysis has over the latest decades been the main method for fault diagnostics in the industry as a part of the preventive maintenance program The great advantage with these methods is that it is not only possible to carry out the inspection on installations in operation normal working condition is in fact a prerequisite for a correct measurement result so the ongoing production process is not disturbed Thermographic inspection of electrical installations are used in three main ar
52. cturer to another are usually directly adapted to the cameras and will thus make reporting very quick and easy The program which has been used for creating the report page shown below is called ThermaCAM Reporter It is adapted to several types of infrared cameras from FLIR Systems A professional report is often divided into two sections Front pages with facts about the inspection such as Who the client is for example customer s company name and contact person Location of the inspection site address city and so on Date of inspection Date of report Name of thermographer Signature of thermographer Summary or table of contents Inspection pages containing IR images to document and analyze thermal properties or anomalies Identification of the inspected object a What is the object designation name number and so on a Photo a IR image When collecting IR images there are some details to consider Optical focus Thermal adjustment of the scene or the problem level amp span Composition proper observation distance and viewing angle Comment a Is there an anomaly or not a Is there a reflection or not a Use a measurement tool spot area or isotherm to quantify the problem Use the simplest tool possible a profile graph is almost never needed in electrical reports 128 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections
53. e level at the same LLIN C A ET E iata E E E E T 40 8 11 Measuring a temperature using a spot Meter oo cece ee ee eee te eee ceeseeeeeeteeeeeseetensnetenenes 41 8 12 Measuring a temperature using an area ss ssssssisisseisissisisinririninrininrnninrnninininnnnenrnnnnnnen 42 8 137 Changing the Tolol einega eyre aga E E AAE E A E 43 8 14 Changing Emissivity sie eiia geiene ayia sea a EE AESAAT AEE i 44 8 15 Changing the reflected apparent temperature sssssssssisisrsrsrsrsrsrsrsrsrsrinrnininininrnrerernnenene 46 8 16 Opening an IMAGE eien naer aa a E E E A S 48 8 17 Deleting an image 49 8 18 Deleting tall Mages nriz nenna ap p ea p aa pa aya aeai 50 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 xi 10 11 12 xii 8 19 Changing Camera Settings ssecccscecccccsceseacnaxtwiaeparadenenseecaveseredectacyat seussnedusvivpenavsevse ESV 51 8 20 Moving images to a PC 8 21 Viewing streaming MPEG4 live video from the camera cece eee erecta 54 Cl a ing ihe cam ra son geniu e ta iadaa a tints dlieste digs 9 1 Camera housing cables amp other items 9 2 Infrared Tons hortes etree ee avian ieee deed ined dition AO eae Technical data sicrie tence conven vee ete ivan yond NEREA cuenta eras ARA 57 Dimensional drawings taae neea aa aaa aa aE E ARE ER E 63 ICI Camote e e E E A R E e 63 11 2 Battery n s 67 11 3 Stand alone battery charger 68 11 4 Stand al
54. eas Power generation Power transmission Power distribution that is industrial use of electrical energy The fact that these controls are carried out under normal operation conditions has created a natural division between these groups The power generation companies measure during the periods of high load These periods vary from country to country Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 117 13 Introduction to thermographic inspections of electrical installations and for the climatic zones The measurement periods may also differ depending on the type of plant to be inspected whether they are hydroelectric nuclear coal based or oil based plants In the industry the inspections are at least in Nordic countries with clear seasonal differences carried out during spring or autumn or before longer stops in the oper ation Thus repairs are made when the operation is stopped anyway However this seems to be the rule less and less which has led to inspections of the plants under varying load and operating conditions 13 2 2 General equipment data The equipment to be inspected has a certain temperature behavior that should be known to the thermographer before the inspection takes place In the case of electrical equipment the physical principle of why faults show a different temperature pattern because of increased resistance or increased electrical current is well Known However it is useful t
55. ease the performance of the camera The image file format is compatible with ThermaCAM Reporter 8 0 and later applies only to models with SD Memory Card Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 35 8 Operating the camera 8 9 General Procedure NOTE 36 Auto adjusting an image For best image brightness and contrast auto adjust the camera before you measure a temperature and save an image If the letter M is displayed in the bottom right corner of the screen push Man Auto one time to auto adjust the image If the letter A is displayed in the bottom right corner of the screen the camera is al ready auto adjusted for best image brightness and contrast Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 10 Adjusting an image manually General If you want to analyze an object with many different temperatures you can use the colors of the scale on different parts of the object In the left image below a correct analysis of the left cable is difficult to make if you only auto adjust the image You can analyze the left cable more in detail if you increase or decrease the maximum temperature level a the minimum temperature level a the maximum and minimum temperature level at the same time Figure This figure shows two infrared images of cable connection points In the image to the left the image is auto adjusted
56. ecks plaza decks courtyard decks etc suffer from the same moisture and leaking problems as low slope commercial roofs Improper flashing inadequately sealed membranes and insufficient drainage may lead to substantial damage in the building structures below Balconies although smaller in size require the same care in design choice of mate rial and workmanship as any other building structure Since balconies are usually supported on one side only moisture leading to corrosion of struts and concrete re inforcement can cause problems and lead to hazardous situations 80 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 2 5 2 Commented building structures This section includes a few typical examples of moisture problems on decks and balconies Comment Structural drawing Improper sealing of paving and membrane to roof outlet leading to leakage during rain 10555203 a2 No flashing at deck to wall connection leading to rain penetrating the concrete and insulation 10555103 a2 81 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Structural drawing Comment Water has penetrated the concrete due to inade quately sized drop apron and has led to concrete disintegration and corrosion of reinforcement SECURITY RISK 10554903 a2_ Water has penetrated the plaste
57. ect This image is taken from a helicopter 20 meters 66 ft away from this faulty connec tion The distance was incorrectly set to 1 meter 3 ft and the temperature was measured to 37 9 C 100 2 F The measurement value after changing the distance to 20 meters 66 ft which was done afterwards is shown in the image to the right where the corrected temperature is 38 8 C 101 8 F The difference is not too crucial but may take the fault into a higher class of seriousness So the distance setting must definitely not be neglected 10714403 a3 34 3 C Figure 13 18 LEFT Incorrect distance setting RIGHT Correct distance setting The images below show the temperature readings from a blackbody at 85 C 185 F at increasing distances 10714503 a3 GUIR EET ARO1 8t5 C f j ki 13 ARO a ARDI i ARO1 8t3 C Figure 13 19 Temperature readings from a blackbody at 85 C 185 F at increasing distances Stot BOC 798 136 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations The measured average temperatures are from left to right 85 3 C 185 5 F 85 3 C 185 5 F 84 8 C 184 6 F 84 8 C 184 6 F 84 8 C 184 6 F and 84 3 C 183 7 F from a blackbody at 85 C 185 F The ther mograms are taken with a 12 lens The distances are 1 2 3 4 5 and 10 meters 3 7 10
58. eeeeeeeaeeaeeaes 80 12 2 5 1 General information t 022 ccccc ieee niavatindanieant 80 12 2 5 2 Commented building structures 081 12 2 5 3 Commented infrared images 83 12 2 6 Moisture detection 4 Plumbing breaks amp leaks 83 12 2 6 1 General information 1 sciceciua i ada aiavaninadaniennt 83 12 2 6 2 Commented infrared images 0 cece eee eee eect teeeeeaeee 84 1422 7 Air infiltrations hein onarri aeei areae ariei nina aa ETEA T ea atc 86 12 2 7 1 General information esseeeeeeeeesiersierieisirisieintistsrntisintnrisrnrneenrnenna 86 12 2 7 2 Commented building structures 86 12 2 7 3 Commented infrared images 88 12 2 8 Insulation deficiencies 0 89 12 2 8 1 General information viv2s 04cciee ica enceiara cance anit 89 12 2 8 2 Commented building Structures eect eens 89 12 2 8 3 Commented infrared images cece eee cnet eeeeeeaeee 91 12 97 Theory Of DUIGING SCION CO nzi ainn sieaa he calveetensy eu A A 93 12 3 1 General information 0 00 93 12 3 2 The effects of testing and checking wee 94 12 3 3 Sources of disruption in thermography we 95 12 3 4 Surface temperature and air leaks oo eres ee nese cee tneeneteeees 97 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 3 4 1 Pressure Conditions in a building cece ecient eee eeeeeeeeeeeeeeee 97 12 3 5 Measuring conditions amp measuring season 103
59. egional standardization body 12 3 2 The effects of testing and checking It can be difficult to anticipate how well the thermal insulation and airtightness of a completed building will work There are certain factors involved in assembling the various components and building elements that can have a considerable impact on the final result The effects of transport handling and storage at the site and the way the work is done cannot be calculated in advance To ensure that the intended function is actually achieved verification by testing and checking the completed building is required Modern insulation technology has reduced the theoretical heat requirement This does mean however that defects that are relatively minor but at important locations e g leaking joints or incorrectly installed insulation can have considerable conse quences in terms both of heat and comfort Verification tests e g by means of ther mography have proved their value from the point of view both of the designer and the contractor and of the developer the property manager and the user For the designer the important thing is to find out about the function of various types of structures so that they can be designed to take into account both working methods and functional requirements The designer must also know how different materials and combinations of materials function in practice Effective testing and checking as well as experiential feedback can be
60. emperature is valid for one component working at 100 load and for another at 50 load it is obvious that the latter will reach a much higher temperature should its load increase from 50 to 100 Such a standard can be chosen by the plant s circum stances Very often however temperatures are predicted for 100 load A standard makes it easier to compare the faults over time and thus to make a more complete classification 13 2 5 Priority Based on the classification of the defects the maintenance manager gives the defects a repair priority Very often the information gathered during the infrared survey is put together with complementary information on the equipment collected by other means such as vibration monitoring ultrasound or the preventive maintenance scheduled Even if the IR inspection is quickly becoming the most used method of collecting in formation about electrical components safely with the equipment under normal oper ating conditions there are many other sources of information the maintenance or the production manager has to consider The priority of repair should therefore not be a task for the IR camera operator in the normal case If a critical situation is detected during the inspection or during the classification of the defects the attention of the maintenance manager should of course be drawn to it but the responsibility for determining the urgency of the repair should be his 13 2 6 Repair To repair the kno
61. ermodynamic air temper ature outdoors in K T Thermodynamic air temperature indoors in K If the whole of the dynamic pressure becomes static pressure then C 1 Examples of stress concentration factor distributions for a building with various wind directions are shown in the figure on page 100 The wind therefore causes an internal negative pressure on the windward side and an internal positive pressure on the leeward side The air pressure indoors depends on the wind conditions leaks in the building and how these are distributed in relation to the wind direction If the leaks in the building are evenly distributed the internal pressure may vary by 0 2 Peta If most of the leaks are on the windward side the internal pressure increases somewhat In the opposite case with most of the leaks on the leeward side the internal pressure falls Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 99 12 Introduction to building thermography 10551903 a1 v 0 77 0 01 2 yv 90 ane 0 65 0 47 0 65 0 43 0 77 0 50 0 60 0 72 v v 30 0 18 0 63 0 45 0 45 0 39 0 11 Figure 12 4 Stress concentration factor C distributions for various wind directions and wind velocities v relative to a building Wind conditions can vary substantially over time and between relatively closely situ ated locations In thermography such variations can have a clear effect on the mea surement res
62. ete all images from the camera memory Procedure Follow this procedure to delete all images To open the image archive push the camera archive button To display thumbnails of all images push Overview Push Options Push Delete all images Confirm Delete all images 50 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 19 Changing camera settings General Camera settings have an effect on images and how the camera operates Applicability The procedure below is applicable to these settings Auto off to set time period after which the camera power goes off Display intensity to set intensity of the display Language to change language Unit to change units Time format to change time format Set time to set time Time stamp to set time stamping of images Restore default to restore factory default values USB cable to set USB mode Procedure Follow this procedure to change the camera settings above To display the main menu push Menu To select push the navigation pad up down To enable the Settings menu push Select To select the setting you want to change push the navigation pad up down Use the navigation pad and the following buttons to change the setting Select Close OK Cancel Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 51 8 Operating the camera 8 20 General Overvie
63. f water in gr ft at sea level Example The relative humidity of a certain volume of air at a temperature of 30 C 86 F is 40 RH Amount of water in 1 m3 35 31 ft of air at 30 C 30 44 x Rel Humidity 30 44 x 0 40 12 18 g 187 96 gr 12 3 7 2 Definition of dew point Dew point can be regarded as the temperature at which the humidity in a certain volume of air will condense as liquid water Example The relative humidity of a certain volume of air at a temperature of 30 C 86 F is 40 RH Amount of water in 1 m3 35 31 ft of air at 30 C 30 44 x Rel Humidity 30 44 x 0 40 12 18 g 187 96 gr In the table above look up the temperature for which the amount of water in air is closest to 12 18 g This would be 14 0 C 57 2 F which is the approximate dew point 12 3 8 Assessing thermal bridging and insulation continuity 12 3 8 1 Credits This Technical Note was produced by a working group including expert thermogra phers and research consultants Additional consultation with other persons and or ganisations results in this document being widely accepted by all sides of industries The contents of this Technical Note is reproduced with kind permission from and fully copyrighted to United Kingdom Thermography Association UKTA 106 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography UK Thermography
64. flections of objects at unusual temperatures in the background facing the building fabric surfaces The thermographer should also use a comparison between external faces facing different directions to determine whether there is residual heat from solar gain af fecting the external surfaces External surveys should not be conducted on a surface where Tsi Tso on the face is more than 10 greater than Tsi Tso on the north or nearest to north face For a defect that causes a failure under the 0 75 condition of IP17 01 the critical surface factors are 0 78 on the inside surface and 0 93 on the outside surface The table below shows the internal and external surface temperatures at an anomaly which would lead to failure under IP17 01 It also shows the deterioration in thermal insulation that is necessary to cause this Example for lightweight built up cladding with defective Good area Failing area insulation Outside temperature in C Surface factor from IP 17 01 Outside surface temperature in C Critical external surface temperature factor after IP17 01 Insulation thickness to give this level of performance mm Local U value W m2K Inside surface temperature in C UKTA TN1 surface factor a UKTA TN1 surface factor outside Notes to the table 1 Values of surface resistances taken from ADL2 2001 are Inside surface 0 13 m2K W Outside surface 0 04 m2K W These originate from BS EN ISO 6946
65. g different samples of colored glass which gave similar reductions in brightness he was intrigued to find that some of the samples passed very little of the sun s heat while others passed so much heat that he risked eye damage after only a few seconds observation Herschel was soon convinced of the necessity of setting up a systematic experiment with the objective of finding a single material that would give the desired reduction in brightness as well as the maximum reduction in heat He began the experiment by actually repeating Newton s prism experiment but looking for the heating effect rather than the visual distribution of intensity in the spectrum He first blackened the bulb of a sensitive mercury in glass thermometer with ink and with this as his radiation de tector he proceeded to test the heating effect of the various colors of the spectrum formed on the top of a table by passing sunlight through a glass prism Other ther mometers placed outside the sun s rays served as controls As the blackened thermometer was moved slowly along the colors of the spectrum the temperature readings showed a steady increase from the violet end to the red end This was not entirely unexpected since the Italian researcher Landriani in a similar experiment in 1777 had observed much the same effect It was Herschel Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 145 15 History of infrared technology however who was
66. ger to charge the battery on page 30 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 27 8 Operating the camera 8 3 1 NOTE Procedure NOTE SEE ALSO 28 Using the combined power supply amp battery charger to charge the battery when it is inside the camera For the clarity of the procedure the combined power supply amp battery charger is called power supply below Follow this procedure to use the power supply to charge the battery when it is inside the camera To open the battery compartment lid push down the locking mechanism Push the battery into the battery compartment Push the battery compartment lid into position On the battery compartment lid open the rubber lid to find the connector on the battery Connect the power supply cable plug to the connector on the battery Connect the power supply wall plug to a wall outlet box Disconnect the power supply cable plug when the green light of the battery condition indicator is continuous The battery has a battery condition indicator When the green light is continuous the battery is fully charged For information about the battery condition indicator see section 5 6 Battery condition indicator on page 17 For information about how to install and remove the battery see section 8 1 In stalling the battery on page 25 and section 8 2 Removing the battery on page 26 Pu
67. gger 13 15 trademarks viii training 5 116 transport case 9 battery 9 battery charger 9 InfraCAM InfraCAM SD user s manual 9 infrared camera 9 power cable 9 power supply 9 Quick Reference Guide 9 ThermaCAM QuickReport CD ROM 9 ThermaCAM QuickReport user s manual 9 USB cable 9 triggers bottom 13 15 laser 13 15 top 13 15 to save image 13 15 tripod mount 13 59 turning off camera 31 turning on camera 31 type battery 58 type detector 57 typographical conventions italic 4 monospace 4 semibold 4 UPPERCASE 4 U updates software 4 UPPERCASE 4 USB 59 cable 9 connecting cable 24 USB mini B connector 12 user s manual InfraCAM InfracCAM SD 9 ThermaCAM QuickReport 9 using laser pointer 33 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 V values emissivity 44 variations load 131 resistance 133 ventilation mechanical 100 vibration 59 video streaming 54 viewing MPEP4 live video 54 voltage 58 Ww WARNING 1 18 56 warranty viii weight 59 William Herschel 145 wind 135 wind conditions 100 wind speed 119 155 A note on the technical production of this manual This manual was produced using XML eXtensible Markup Language For more information about XML visit the following site m http www w3 org XML Readers interested in the history amp theory of markup languages may also want to visit the following sites m
68. gh level or temperature at the level of the anomaly and how far from the wall should it be measured Radiation effects such as radiation to the night sky make use of of external air temperature difficult It is not unusual for the outside surface of building fabric to be below air temperature because of radiation to the sky which may be as low as 50 C 58 F This can be seen with the naked eye by the fact that dew and frost often appear on building surfaces even when the air temperature does not drop below the dewpoint t should be noted that the concept of U values is based on environmental temper atures on each side of the structure This is neglected by many inexperienced analysts The two temperatures that are firmly related to the transfer of heat through building fabric and any solid are the surface temperatures on each side Therefore by referring to surface temperatures the survey is more repeatable Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 109 12 Introduction to building thermography The surface temperatures used are the averages of surface temperatures on the same material in an area near the anomaly on the inside and the outside of the fabric Together with the temperature of the anomaly a threshold level can be set dependent on these temperatures using the critical surface temperature factor These arguments do not obviate the need for the thermographer to beware of re
69. he discoverer of the infrared and a famous astronomer in his own right Based upon the differential evaporation of a thin film of oil when exposed to a heat pattern focused upon it the thermal image could be seen by reflected light where the interference effects of the oil film made the image visible to the eye Sir John also managed to obtain a primitive record of the thermal image on paper which he called a thermograph 10399003 a2 Figure 15 4 Samuel P Langley 1834 1906 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 147 15 History of infrared technology The improvement of infrared detector sensitivity progressed slowly Another major breakthrough made by Langley in 1880 was the invention of the bolometer This consisted of a thin blackened strip of platinum connected in one arm of a Wheatstone bridge circuit upon which the infrared radiation was focused and to which a sensitive galvanometer responded This instrument is said to have been able to detect the heat from a cow at a distance of 400 meters 1311 ft An English scientist Sir James Dewar first introduced the use of liquefied gases as cooling agents such as liquid nitrogen with a temperature of 196 C 320 8 F in low temperature research In 1892 he invented a unique vacuum insulating container in which it is possible to store liquefied gases for entire days The common thermos bottle used for storing hot and cold drinks
70. hermography inspection This section gives a summary of these guidelines 12 2 1 1 General guidelines The emissivity of the majority of building materials fall between 0 85 and 0 95 Setting the emissivity value in the camera to 0 90 can be regarded as a good starting point An infrared inspection alone should never be used as a decision point for further actions Always verify suspicions and findings using other methods such as con struction drawings moisture meters humidity amp temperature datalogging tracer gas testing etc Change level and span to thermally tune the infrared image and reveal more details The figure below shows the difference between a thermally untuned and a thermally tuned infrared image 10552103 a2 21 7 C 20 18 16 14 9 Figure 12 1 LEFT A thermally untuned infrared image RIGHT A thermally tuned infrared image after having changed level and span 21 7 C F 20 10 0 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 71 12 Introduction to building thermography 12 2 1 2 Guidelines for moisture detection mold detection amp detection of water damages Building defects related to moisture and water damages may only show up when heat has been applied to the surface e g from the sun The presence of water changes the thermal conductivity and the thermal mass of the building material It may also change the surface temperature of building m
71. high and with too low an inclination Some water will remain in the drainage channel after rain which may lead to local leakage around the channel Inadequate sealing between roof membrane and roof outlet leading to local leakage around the roof outlet 12 2 3 4 Commented infrared images a How do you find wet insulation below the surface of the roof When the surface itself is dry including any gravel or ballast a sunny day will warm the entire roof Early in the evening if the sky is clear the roof will begin to cool down by radiation Because of its higher thermal capacity the wet insulation will stay warmer longer than the dry and will be visible in the infrared imager see photos below The technique is partic ularly effective on roofs having absorbent insulation such as wood fiber fiberglass and perlite where thermal patterns correlate almost perfectly with moisture 76 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Infrared inspections of roofs with nonabsorbent insulations common in many single ply systems are more difficult to diagnose because patterns are more diffuse This section includes a few typical infrared images of moisture problems on low slope commercial roofs Infrared image Comment 10554003 a1 Moisture detection on a roof recorded during the evening Since the building material affected by moisture has a higher thermal
72. ho is not speaking your language 142 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 14 About FLIR Systems 14 4 A few images from our facilities 10401303 a1 Figure 14 2 LEFT Development of system electronics RIGHT Testing of an FPA detector 10401403 a1 Figure 14 3 LEFT Diamond turning machine RIGHT Lens polishing Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 143 14 About FLIR Systems 10401503 a1 Figure 14 4 LEFT Testing of IR cameras in the climatic chamber RIGHT Robot for camera testing and calibration 144 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 15 History of infrared technology Less than 200 years ago the existence of the infrared portion of the electromagnetic spectrum wasn t even suspected The original significance of the infrared spectrum or simply the infrared as it is often called as a form of heat radiation is perhaps less obvious today than it was at the time of its discovery by Herschel in 1800 10398703 a1 Figure 15 1 Sir William Herschel 1738 1822 The discovery was made accidentally during the search for a new optical material Sir William Herschel Royal Astronomer to King George IIl of England and already famous for his discovery of the planet Uranus was searching for an optical filter material to reduce the brightness of the sun s image in telescopes during solar obser vations While testin
73. i B connector 12 camera settings changing 51 capacity battery 58 case transport 9 CAUTION 1 2 18 47 55 56 certification 116 changing camera settings 51 emissivity 44 palette 43 reflected apparent temperature 46 charger battery 9 28 29 30 charging battery 27 58 checking effects of 94 classification 119 121 126 cleaning camera 55 lens 56 close focus limit 62 colors changing 43 commented building structures 75 78 81 86 89 commented infrared images 76 80 83 84 88 91 comments 4 commercial fa ades 78 commercial roofs low slope 73 communication 59 conditions cooling 132 measuring 103 pressure 97 wind 100 connecting power cable 23 USB cable 24 connection status indicator 21 150 connectors power 60 USB mini B 12 control 121 conventions naming 34 typographical italic 4 monospace 4 semibold 4 UPPERCASE 4 cooling conditions 132 copyright viii correct assessment 118 courses 5 116 customer support 4 D data environmental 59 bump 59 encapsulation 59 vibration 59 optical 62 physical 59 technical 57 decks 80 defect probable 118 defective parts 118 defects classification of 120 deficiencies insulation 89 94 definition of dew point 106 deleting images 49 50 detection moisture 73 detector type 57 deviations 105 Dewar James 148 dew point definition of 106 diagnostic mode 16 dimensional drawings battery 67 camera
74. ient constructions has increased significantly in recent times Developments in the field of energy together with the demand for pleasant indoor environments have resulted in ever greater significance having to be attached to both the function of a building s thermal insulation and airtightness and the efficiency of its heating and ventilation systems Defective insulation and tightness in highly insulated and airtight structures can have a great impact on energy losses Defects in a building s thermal insulation and airtight ness do not merely entail risk of excessive heating and maintenance costs they also create the conditions for a poor indoor climate A building s degree of insulation is often stated in the form of a thermal resistance or a coefficient of thermal transmittance U value for the various parts of the building However the stated thermal resistance values rarely provide a measure of the actual energy losses in a building Air leakage from joints and connections that are not airtight and insufficiently filled with insulation often gives rise to considerable deviations from the designed and expected values Verification that individual materials and building elements have the promised prop erties is provided by means of laboratory tests Completed buildings have to be checked and inspected in order to ensure that their intended insulation and airtightness functions are actually achieved In its structural engineering app
75. ilding such as a tall industrial building with leaks at doors and any windows in the lower part of the building the neutral zone is about one third of the way up the building 102 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 3 5 Measuring conditions amp measuring season The foregoing may be summarized as follows as to the requirements with regard to measuring conditions when carrying out thermographic imaging of buildings Thermographic imaging is done in such a way that the disruptive influence from ex ternal climatic factors is as slight as possible The imaging process is therefore carried out indoors i e where a building is heated the structure s warm surfaces are exam ined Outdoor thermography is only used to obtain reference measurements of larger fagade surfaces In certain cases e g where the thermal insulation is very bad or where there is an internal positive pressure outdoor measurements may be useful Even when investigating the effects of installations located within the building s climatic envelope there may be justification for thermographic imaging from outside the building The following conditions are recommended The air temperature difference within the relevant part of the building must be at least 10 C 18 F for a number of hours before thermographic imaging and for as long as the procedure takes For the same period the am
76. ilding airtightness due to small gaps in the structure can be detected by measuring the surface temperature If there is a negative pressure in the building under investigation air flows into the space through leaks in the building Cold air flowing in through small gaps in a wall usually lowers the temperature in adjacent areas of the wall The result is that a cooled surface area with a characteristic shape develops on the inside surface of the wall Thermography can be used to detect cooled surface areas Air movements at the wall surface can be measured using an air velocity indicator If there is a positive pressure inside the building being investi gated warm room air will leak out through gaps in the wall resulting in locally warm surface areas around the locations of the leaks The amount of leakage depends partly on gaps and partly on the differential pressure across the structure 12 3 4 1 Pressure conditions in a building The most important causes of differential pressure across a structural element in a building are wind conditions around the building the effects of the ventilation system temperature differences between air inside and outside thermal differential pres sure The actual pressure conditions inside a building are usually caused by a combination of these factors The resultant pressure gradient across the various structural elements can be illustrated by the figure on page 99 The irregular effects of
77. image 34 154 science building 93 screen 57 screen elements 20 SD Memory Card slot 12 season measuring 103 SEE ALSO 47 semibold 4 sensitivity thermal 57 serial number 13 service releases 4 setting emissivity 44 Sir James Dewar 148 Sir William Herschel 145 size battery 67 camera 59 63 64 65 66 stand alone battery charger 68 69 snow 136 software updates 4 solar heating 130 solenoids 118 sources of disruption 95 spectral range 57 spectrum thermometrical 146 speed wind 119 stand alone battery charger 9 30 68 69 starting camera 31 stopping camera 31 storage temperature ranges 59 streaming video 54 support technical 4 surface temperature 97 switching off camera 31 switching on camera 31 symbols 20 system power 58 T technical data 57 technical support 4 temperature excess 125 normal operating 125 reflected apparent 140 temperature measuring 41 42 temperature surface 97 temperature behavior 118 temperature measurement 122 temperature ranges object 57 operating 59 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Index U temperature ranges continued storage 59 temperature span indicator 21 temperature variations 95 testing effects of 94 ThermaCAM QuickReport CD ROM 9 ThermaCAM QuickReport user s manual 9 thermal sensitivity 57 thermograph 147 thermometrical spectrum 146 thermos bottle 148 top tri
78. indow at an angle Most of the rain runs off the window edge flashing but some finds its way into the masonry where the plaster meets the underside of the flashing 78 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Structural drawing Comment Rain hits the fagade at an angle and penetrates the plaster through cracks The water then follows the inside of the plaster and leads to frost erosion Rain splashes on the fagade and penetrates the plaster and masonry by absorption which eventu ally leads to frost erosion Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 79 12 Introduction to building thermography 12 2 4 3 Commented infrared images This section includes a few typical infrared images of moisture problems on commercial amp residential fagades Infrared image Comment 10554703 a1 Improperly terminated and sealed stone veneer to window frame and missing flashings has resulted in moisture infiltration into the wall cavity and inte rior living space 10554803 a1 Moisture migration into drywall from capillary drive and interior finish components from inadequate clearance and slope of grade from vinyl siding fagade on an apartment complex 12 2 5 Moisture detection 3 Decks amp balconies 12 2 5 1 General information Although there are differences in design materials and construction d
79. infrared and a visual image of a power line isolator When the fault is clearly identified and the IR thermographer has made sure that it is not a reflection or a naturally occurring hot spot the collection of the data starts which will allow the correct reporting of the fault The emissivity the identification of the component and the actual working conditions together with the measured tempera ture will be used in the report In order to make it easy to identify the component a visual photo of the defect is often taken 13 2 4 Classification amp reporting Reporting has traditionally been the most time consuming part of the IR survey A one day inspection could result in one or two days work to report and classify the found defects This is still the case for many thermographers who have chosen not to use the advantages that computers and modern reporting software have brought to IR condition monitoring Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 119 13 Introduction to thermographic inspections of electrical installations The classification of the defects gives a more detailed meaning that not only takes into account the situation at the time of inspection which is certainly of great impor tance but also the possibility to normalize the over temperature to standard load and ambient temperature conditions An over temperature of 30 C 86 F is certainly a significant fault But if that over t
80. ing you should not perform the inspection because the water will drasti cally change the surface temperature of the object that you are measuring Neverthe less sometimes you need to use the camera even under rain showers or splashes Protect your camera with a simple transparent polyethylene plastic bag Correction for the attenuation which is caused by the plastic bag can be made by adjusting the object distance until the temperature reading is the same as without the plastic cover Some camera models have a separate External optics transmission entry 13 7 3 Emissivity You have to determine the emissivity for the material which you are measuring Mostly you will not find the value in tables Use optical black paint that is Nextel Black Velvet Paint a small piece of the material you are working with The emissivity of the optical paint is normally 0 94 Remember that the object has to have a temper ature which is different usually higher than the ambient temperature The larger the difference the better the accuracy in the emissivity calculation The difference should be at least 20 C 36 F Remember that there are other paints that support very high temperatures up to 800 C 1472 F The emissivity may however be lower than that of optical black Sometimes you can not paint the object that you are measuring In this case you can use a tape A thin tape for which you have previously determined the emissivity will work in most
81. ion for the surface under investigation if the measuring conditions at the time when the measurements are taken are known Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 103 12 Introduction to building thermography In practice the method involves the following Laboratory or field tests are used to produce an expected temperature distribution in the form of typical or comparative infrared images for common wall structures com prising both defect free structures and structures with in built defects Examples of typical infrared images are shown in section 12 2 Typical field investigations begin ning on page 71 If infrared images of structural sections taken during field measurements are intended for use as comparison infrared images then the structure s composition the way it was built and the measurement conditions at the time the infrared image was taken must be known in detail and documented In order during thermography to be able to comment on the causes of deviations from the expected results the physical metrological and structural engineering pre requisites must be known The interpretation of infrared images taken during field measurements may be de scribed in brief as follows A comparison infrared image for a defect free structure is selected on the basis of the wall structure under investigation and the conditions under which the field mea surement was taken An infrared image of the
82. ional and national laws that apply to the SOFTWARE including the U S Export Administration Regulations as well as end user end use and destination restrictions issued by U S and other governments For additional information see http www microsoft com exporting xX Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Table of contents 1 Warnings amp Cautlons 2ct n2 cei teres nonnen auntie tirdi AN 1 2 Notice TO USE nin erde aun ERE ANAE eatery ele aul lle ena eas 4 3 Important note about this manual 00 00 00 cere ee eens ree ere see sree teseesesoesseseesseeeesnenetnes 7 4 Contents of the transport case ooo cece eee ene eee ceeceeeeeeeaeseeeaeeeeseeseaesaeeaeeaesaeseseeseeeeaetneneeaees 9 5 Camera Parts sci taecre tcc eeceu da vectien ecu varate eee tesaien a nveuud annem aveatecnena sonic iencea van 11 5 1 BON VIEW ensage denson geena eea initia NA aeee ee TOE acuminate ears aaa 11 5 2 Side view we 13 5 3 Key DAG E E E tactics canaries ene reara eidion en A E 14 54 gt Controls S TUNCHONS vease rusov eaaa aE AEE E ENAKE SEEE EE E 15 5 5 POWSr INdIC tOT Jiss aeaiia aE EEEIEE EE EAEKO NEEN EE aKa 16 5 6 Battery Condition i icat r inneni aaeeeiai eda a anaiai 17 5 7 TTEA LOAI oa R O A ends cutie clara T A A E 18 6 SCHON elements serosa n a aa ved ce etna R a 20 7 Connecting the cables Asinine ier E n 23 7 1 POWOr cable h dassen andaa Ae d e veld ATEA ENEA EESEL EEDE EEES 23 7 2 USB
83. ions A N Nowicki ISBN 090313232X BINDT 2005 12 3 8 3 1 Requirements A thermographic survey to demonstrate continuity of insulation areas of thermal bridging and compliance with Building Regulations should include the following Thermal anomalies Differentiate between real thermal anomalies where temperature differences are caused by deficiencies in thermal insulation and those that occur through con founding factors such as localised differences in air movement reflection and emissivity Quantify affected areas in relation to the total insulated areas State whether the anomalies and the building thermal insulation as a whole are acceptable 12 3 8 4 Quantitative appraisal of thermal anomalies A thermographic survey will show differences in apparent temperature of areas within the field of view To be useful however it must systematically detect all the apparent defects assess them against a predetermined set of criteria reliably discount those anomalies that are not real defects evaluate those that are real defects and report the results to the client 108 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 3 8 4 1 Selection of critical temperature parameter The BRE information Paper IP17 01 Information Paper IP17 01 Assessing the Effects of Thermal Bridging at Junctions and Around Openings Tim Ward BRE 2001 pro vides useful guidance on
84. is based upon his invention Between the years 1900 and 1920 the inventors of the world discovered the infrared Many patents were issued for devices to detect personnel artillery aircraft ships and even icebergs The first operating systems in the modern sense began to be devel oped during the 1914 18 war when both sides had research programs devoted to the military exploitation of the infrared These programs included experimental systems for enemy intrusion detection remote temperature sensing secure communications and flying torpedo guidance An infrared search system tested during this period was able to detect an approaching airplane at a distance of 1 5 km 0 94 miles or a person more than 300 meters 984 ft away The most sensitive systems up to this time were all based upon variations of the bolometer idea but the period between the two wars saw the development of two revolutionary new infrared detectors the image converter and the photon detector At first the image converter received the greatest attention by the military because it enabled an observer for the first time in history to literally see in the dark However the sensitivity of the image converter was limited to the near infrared wavelengths and the most interesting military targets i e enemy soldiers had to be illuminated by infrared search beams Since this involved the risk of giving away the observer s position to a similarly equipped
85. l phenomena are accounted for As a mini mum the following conditions should be complied with Temperature differences across the building fabric to be greater than 10 C 18 F Internal air to ambient air temperature difference to be greater than 5 C 9 F for the last twentyfour hours before survey External air temperature to be within 3 C 5 4 F for duration of survey and for the previous hour External air temperature to be within 10 C 18 F for the preceding twentyfour hours In addition external surveys should also comply with the following Necessary surfaces free from direct solar radiation and the residual effects of past solar radiation This can be checked by comparing the surface temperatures of opposite sides of the building No precipitation either just prior to or during the survey Ensure all building surfaces to be inspected are dry Wind speed to be less than 10 metres second 19 5 kn As well as temperature there are other environmental conditions that should also be taken into account when planning a thermographic building survey External inspec tions for example may be influenced by radiation emissions and reflections from adjacent buildings or a cold clear sky and even more significantly the heating effect that the sun may have on surface Additionally where background temperatures differ from air temperatures either inter nally or externally by more than 5 K then backgr
86. le MSDS Material Safety Data Sheets and warning labels on containers before you use a liquid The liquids can be dangerous Be careful when you clean the infrared lens The lens has an anti reflective coating Donotclean the infrared lens too much This can cause damage to the anti reflec tive coating Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 10 Disclaimer Imaging performance Image presentation Object temperature ranges Laser pointer Technical data FLIR Systems reserves the right to discontinue models parts or accessories and other items or change specifications at any time without prior notice Spectral range 7 5 13 um Detector type Focal Plane Array FPA uncooled microbolometer 120 x 120 pixels Image frequency 9 Hz Accuracy 2 0 C 3 6 F or 2 of reading Thermal sensitivity a InfraCAM 0 20 C 0 36 F InfraCAM SD 0 12 C 0 22 F Screen 89 mm 3 5 in color LCD 18 bit colors Interpolation Detector image interpolated to 240 x 240 pixels Object temperature 10 to 350 C 14 to 662 F ranges Classification Class 2 Type Semiconductor AlGalnP diode laser 1 mW 635 nm red Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 57 10 Technical data Power system 58 Battery type Battery capacity Battery operating time Battery charging AC operation Rechargeable Li lon battery 2200
87. levant information Common causes of roof failure are outlined in the table below from SPIE Thermosense Proceedings Vol 371 1982 p 177 Poor workmanship Roof traffic Poor design Trapped moisture Materials Age amp weathering Potential leak locations include the following Flashing Drains Penetrations Seams Blisters 12 2 3 2 Safety precautions Recommend a minimum of two people on a roof preferably three or more Inspect the underside of the roof for structural integrity prior to walking on it Avoid stepping on blisters that are common on built up bitumen and gravel roofs Have a cell phone or radio available in case of emergency Inform local police and plant security prior to doing nighttime roof survey 74 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 2 3 3 Commented building structures This section includes a few typical examples of moisture problems on low slope commercial roofs Comment Structural drawing Inadequate sealing of roof membrane around conduit and ventilation ducts leading to local leakage around the conduit or duct eres Roof membrane inadequately sealed around roof access hatch Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 75 12 Introduction to building thermography Structural drawing Comment Drainage channels located too
88. lication thermography is used to study temperature variations over the surfaces of a structure Variations in the structure s thermal resis tance can under certain conditions produce temperature variations on its surfaces Leakage of cold or warm air through the structure also affects the variation in surface temperature This means that insulation defects thermal bridges and air leaks in a building s enclosing structural components can be located and surveyed Thermography itself does not directly show the structure s thermal resistance or air tightness Where quantification of thermal resistance or airtightness is required addi tional measurements have also to be taken Thermographic analysis of buildings relies on certain prerequisites in terms of temperature and pressure conditions across the structure Details shapes and contrasts in the thermal image can vary quite clearly with changes in any of these parameters The in depth analysis and interpretation of thermal images therefore requires thorough knowledge of such aspects as material and structural properties the effects of climate and the latest measuring techniques For assessing Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 93 12 Introduction to building thermography the results of measurements there are special requirements in terms of the skills and experience of those taking the measurements e g by means of authorization by a national or r
89. look directly into the laser beam The laser beam can cause eye irritation Do not disassemble or do a modification to the battery The battery contains safety and protection devices which if they become damaged can cause the battery to become hot or cause an explosion or an ignition a Ifthere is a leak from the battery and the fluid gets into your eyes do not rub your eyes Flush well with water and immediately get medical care The battery fluid can cause injury to your eyes if you do not do this Do not continue to charge the battery if it does not become charged in the specified charging time If you continue to charge the battery it can become hot and cause an explosion or ignition Only use the correct equipment to discharge the battery If you do not use the correct equipment you can decrease the performance or the life cycle of the battery If you do not use the correct equipment an incorrect flow of current to the battery can occur This can cause the battery to become hot or cause an ex plosion and injury to persons Make sure that you read all applicable MSDS Material Safety Data Sheets and warning labels on containers before you use a liquid The liquids can be dangerous CAUTION a Do not point the infrared camera with or without the lens cover at intensive energy sources for example devices that emit laser radiation or the sun for a long period of time This can have an unwanted effect on the accuracy of the c
90. mass its temperature decreas es slower than surrounding areas 10554103 a1 Water damaged roofing components and insula tion identified from infrared scan from the under side of the built up roof on a structural concrete tee deck Affected areas are cooler than the surrounding sound areas due to conductive and or thermal capacitive effect 10554203 a1 Daytime survey of built up low slope commercial roof Affected areas are cooler than the surrounding dry areas due to conductive and or thermal capacitive effect Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 77 12 Introduction to building thermography 12 2 4 12 2 4 1 General information Moisture detection 2 Commercial amp residential fagades Thermography has proven to be invaluable in the assessment of moisture infiltration into commercial and residential fagades Being able to provide a physical illustration of the moisture migration paths is more conclusive than extrapolating moisture meter probe locations and more cost effective than large intrusive test cuts 12 2 4 2 Commented building structures This section includes a few typical examples of moisture problems on commercial and residential fa ades Structural drawing Comment Pelting rain penetrates the fagade due to badly executed bed joints Moisture builds up in the masonry above the window Pelting rain hits the w
91. n image you store the image in the camera memory or on the SD Memory Card depending on your camera model To display the image again you can open the image from the camera memory or SD Memory Card Follow this procedure to open an image To open the image archive push the camera archive button Do one of the following To find the image you want to open push the navigation pad left right To display thumbnails of all images push Overview and follow this procedure 1 To select the image you want to open push the navigation pad up down or left right 2 To open the image push Open To go back to live IR image push the camera archive button Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 17 Deleting an image General You can delete an image from the camera memory Procedure Follow this procedure to delete an image To open the image archive push the camera archive button Do one of the following To delete this image push Delete To delete another image go to Step 3 below To display thumbnails of all images push Overview To select the image you want to delete push the navigation pad up down or left right Push Options Push Delete Confirm Delete Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 49 8 Operating the camera 8 18 Deleting all images General You can del
92. n pad up down To save the changes and close the menu push Close Point the camera at the object you want to measure The temperature is displayed in the top left corner of the screen NOTE To display the temperature correctly the circle in the middle of the spot meter must be completely filled by the object Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 41 8 Operating the camera 8 12 Measuring a temperature using an area NOTE This feature may no be enabled in all camera models General You can measure the minimum or maximum temperature using a fixed area in the middle of the screen Procedure Follow this procedure to measure the minimum or maximum temperature using a fixed area To display the main menu push Menu To select J push the navigation pad up down To enable the menu push Select Do one of the following To create an area for which the minimum temperature is indicated in the top left corner of the screen push the navigation pad up down to select Cold and push Select To create an area for which the maximum temperature is indicated in the top left corner of the screen push the navigation pad up down to select Hot and push Select Point the camera at the object you want to measure 42 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 13 Changing the colors General You can change the colors that
93. n the in side of the ceiling This kind of insulation deficiency will show up as dark areas on an infrared image 90 Insulation deficiencies due to improper installation of insulation batts creating an air pocket on the outside of an inclined ceiling This kind of insulation deficiency will show up as dark areas on an infrared image Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 2 8 3 Commented infrared images This section includes a few typical infrared images of insulation deficiencies Infrared image Comment 10553303 a1 Insulation deficiencies in an intermediate floor structure The deficiency may be due to either missing insulation batts or improperly installed in sulations batts air pockets 10553403 a1 Improperly installed fiberglass batts in a suspend ed ceiling Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 91 12 Introduction to building thermography Infrared image Comment 10553503 a1 Insulation deficiencies in an intermediate floor structure The deficiency may be due to either missing insulation batts or improperly installed in sulations batts air pockets 92 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 3 Theory of building science 12 3 1 General information The demand for energy effic
94. nd when interpreting an infrared image comparison infrared images can provide valuable information for assessment The sources of disruption in thermography that occur most commonly in practice are the effect of the sun on the surface being thermographed sunlight shining in through a window hot radiators with pipes lights directed at or placed near the surface being measured air flows e g from air intakes directed at the surface the effect of moisture deposits on the surface Surfaces on which the sun is shining should not be subjected to thermography If there is a risk of an effect by sunlight windows should be covered up closing Venetian blinds However be aware that there are building defects or problems typically moisture problems that only show up when heat has been applied to the surface e g from the sun For more information about moisture detection see section 12 2 2 About moisture detection on page 73 A hot radiator appears as a bright light surface in an infrared image The surface temperature of a wall next to a radiator is raised which may conceal any defects present For maximum prevention of disruptive effects from hot radiators these may be shut off a short while before the measurement is taken However depending on the con struction of the building low or high mass these may need to be shut off several hours before a thermographic survey The room air temperature must not fall so much a
95. necessary for the time being In order to recommend the most appropriate action the following criteria should be evaluated Load during the measurement Even or varying load Position of the faulty part in the electrical installation Expected future load situation Is the excess temperature measured directly on the faulty spot or indirectly through conducted heat caused by some fault inside the apparatus Excess temperatures measured directly on the faulty part are usually divided into three categories relating to 100 of the maximum load 126 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations lt 5 C 9 F The start of the overheat condi tion This must be carefully monitored gt 30 C 54 F Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 30 C 9 54 F Developed overheating It must be repaired as soon as possible but think about the load situa tion before a decision is made Acute overheating Must be re paired immediately but think about the load situation before a decision is made 127 13 Introduction to thermographic inspections of electrical installations 13 4 Reporting Nowadays thermographic inspections of electrical installations are probably without exception documented and reported by the use of a report program These programs which differ from one manufa
96. ng this is calculated from overall width length and height Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 113 12 Introduction to building thermography A 2h L w Lw Identify the critical defect area A Provisionally this is set at one thousandth or 0 1 of the total surface area A A 1000 If Ay lt A the building as a whole can be considered to have reasonably contin uous insulation 12 3 8 7 Reporting Reports should certificate a pass fail result comply with customers requirements and as a minimum include the information required by BSEN 13187 The following data is normally required so that survey can be repeated following remedial action Background to the objective and principles of the test Location orientation date and time of survey A unique identifying reference Thermographer s name and qualifications Type of construction Weather conditions wind speed and direction last precipitation sunshine degree of cloud cover Ambient temperatures inside and outside before at the beginning of survey and the time of each image Air temperature and radiant temperature should be recorded Statement of any deviation from relevant test requirements Equipment used last calibration date any knows defects Name affiliation and qualifications of tester Type extent and position of each observed defect Results of any supplementary measurements and investigation
97. nor differences in the color might occur in the current path for example at the junction of two different materials at increasing or decreasing conductor areas or on circuit breakers where the current path is encapsulated The image below shows three fuses the temperatures of which are very close to each other The inserted isotherm actually shows less than 2 C 3 6 F temperature difference between the phases Different colors are usually the result if the phases are carrying an unsymmetrical load This difference in colors does not represent any overheating since this does not occur locally but is spread along the whole phase 10713203 a3 Figure 13 6 An isotherm in an infrared image of a fusebox A real hot spot on the other hand shows a rising temperature as you look closer to the source of the heat See the image below where the profile line shows a steadily increasing temperature up to about 93 C 199 F at the hot spot 124 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations 10713303 a4 46 6 C 45 22 8 C Figure 13 7 A profile line in an infrared image and a graph displaying the increasing temperature 13 3 4 Normal operating temperature Temperature measurement with thermography usually gives the absolute temperature of the object In order
98. o 1558299 Rev a200 ENGLISH EN February 12 2007 C EULA Terms m You have acquired a device INFRARED CAMERA that includes software licensed by FLIR Systems AB from Microsoft Licensing GP or its affiliates MS Those installed software products of MS origin as well as associated media printed materials and online or electronic documentation SOFTWARE are protected by international intellectual property laws and treaties The SOFTWARE is licensed not sold All rights reserved a IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT EULA DO NOT USE THE DEVICE OR COPY THE SOFTWARE INSTEAD PROMPTLY CONTACT FLIR Systems AB FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE S FOR A REFUND ANY USE OF THE SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE WILL CONSTITUTE YOUR AGREEMENT TO THIS EULA OR RATIFICATION OF ANY PREVIOUS CONSENT GRANT OF SOFTWARE LICENSE This EULA grants you the following license m You may use the SOFTWARE only on the DEVICE m NOT FAULT TOLERANT THE SOFTWARE IS NOT FAULT TOLERANT FLIR Systems AB HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE AND FLIR Systems AB HAS RELIED UPON FLIR Systems AB TO CONDUCT SUF FICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE m NO WARRANTIES FOR THE SOFTWARE THE SOFTWARE is provided AS IS and with all faults THE ENTIRE RISK AS TO SAT ISFACTORY QUALITY PERFORMANCE ACCUR
99. o is about 1000 3 x 3 6 92 1 This means that at a distance of 9 2 meters 30 2 ft your target has to be at least about 0 1 meter or 100 mm wide 3 9 Try to work on the safe side by coming closer than 9 meters 30 ft At 7 8 meters 23 26 ft your measurement should be correct 140 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 14 About FLIR Systems FLIR Systems was established in 1978 to pioneer the development of high performance infrared imaging systems and is the world leader in the design manufacturing and marketing of thermal imaging systems for a wide variety of commercial industrial and government applications Today FLIR Systems includes the history of four major companies with outstanding achievements in infrared technology since 1965 the Swedish AGEMA Infrared Systems formerly AGA Infrared Systems and the three U S companies Indigo Systems FSI and Inframetrics 10722703 a1 Figure 14 1 LEFT Thermovision Model 661 from 1969 The camera weighed approximately 25 kg 55 Ib the oscilloscope 20 kg 44 Ib the tripod 15 kg 33 Ib The operator also needed a 220 VAC generator set and a 10 L 2 6 US gallon jar with liquid nitrogen To the left of the oscilloscope the Polaroid attachment 6 kg 13 Ib can be seen RIGHT InfraCAM from 2006 Weight 0 55 kg 1 21 Ib including battery The company has sold more than 40 000 infrared cameras worldwide for applications such as predictive main
100. o remember that in some cases for example solenoids over heating is natural and does not correspond to a developing defect In other cases like the connections in electrical motors the overheating might depend on the fact that the healthy part is taking the entire load and therefore becomes overheated A similar example is shown in section 13 5 7 Overheating in one part as a result of a fault in another on page 133 Defective parts of electrical equipment can therefore both indicate overheating and be cooler than the normal healthy components It is necessary to be aware of what to expect by getting as much information as possible about the equipment before it is inspected The general rule is however that a hot spot is caused by a probable defect The temperature and the load of that specific component at the moment of inspection will give an indication of how serious the fault is and can become in other conditions Correct assessment in each specific case demands detailed information about the thermal behavior of the components that is we need to know the maximum allowed temperature of the materials involved and the role the component plays in the system Cable insulations for example lose their insulation properties above a certain tem perature which increases the risk of fire In the case of breakers where the temperature is too high parts can melt and make it impossible to open the breaker thereby destroying i
101. of the infrared imaging system The trained thermographer will recognise account for and report on the variation of emissivity and reflectivity of the surfaces under consideration 12 3 8 4 5 Measuring area of the defects Measurement of defect area can be performed by pixel counting in the thermal anal ysis software or most spreadhseet packages provided that the distance from camera to object is accurately measured probably using a laser measurement system the target distance should take into account the IFOV of the imaging system any angular change between the camera and the object surface from the perpen dicular is accounted for Buildings consist of numerous construction features that are not conducive to quan titative surveys including windows roof lights luminaries heat emitters cooling equipment service pipes and electrical conductors However the joints and connec tions between these objects and the building envelope should be considered as part of the survey Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 111 12 Introduction to building thermography 12 3 8 5 Conditions and equipment To achieve best results from a thermal insulation survey it is important to consider the environmental conditions and to use the most appropriate thermographic technique for the task Thermal anomalies will only present themselves to the thermographer where temper ature differences exist and environmenta
102. omputer language in any form or by any means electronic magnetic optical manual or otherwise without the prior written permission of FLIR Systems This manual must not in whole or part be copied photocopied reproduced translated or transmitted to any electronic medium or machine readable form without prior consent in writing from FLIR Systems Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Systems and or its subsidiaries All other trademarks trade names or company names referenced herein are used for identification only and are the property of their respective owners Quality assurance The Quality Management System under which these products are developed and manufactured has been certified in accordance with the ISO 9001 standard FLIR Systems is committed to a policy of continuous development therefore we reserve the right to make changes and improvements on any of the products described in this manual without prior notice Patents This product is protected by patents design patents patents pending or design patents pending One or several of the following patents design patents patents pending or design patents pending apply to the products and or features described in this manual Designation Status China Application 00809178 1 China Application 01823221 3 China Application 01823226 4 China Design Patent 235308 China Design Patent
103. on to building thermography Variations in the thermal properties of building structures such as poorly fitted or missing sections of insulation cause variations in surface temperature on both sides of the structure They are therefore visible to the thermographer However many other factors such as local heat sources reflections and air leakage can also cause surface temperature variations The professional judgement of the thermographer is usually required to differentiate between real faults and other sources of temperature variation Increasingly thermo graphers are asked to justify their assessment of building structures and in the ab sence of adequate guidance it can be difficult to set definite levels for acceptable or unacceptable variation in temperature The current Standard for thermal iamging of building fabric in the UK is BS EN 13187 1999 BS EN 13187 1999 Thermal Performance of Buildings Qualitative de tection of thermal properties in building envelopes lInfrared method ISO 6781 1983 modified However this leaves interpretation of the thermal image to the professional expertise of of the thermographer and provides little guidance on the demarcation between acceptable and unacceptable variations Guidance on the appearance of a range of thermal anomalies can be found in BINDT Guides to thermal imaging Infrared Thermography Handbook Volume 1 Principles and Practise Norman Walker ISBN 0903132338 Volume 2 Applicat
104. one battery charger with battery sssssessssrsrsrsrsrsrsrsrsrsrsrsnsnnninininrnrnrnrnnnnnnnnnnenen 69 Introduction to building thermography 71 12 1 Important note ee 71 12 2 Typical fi ld inVEStiQAtionS ioo wiciccccvericcanicaccstvacaeenied cunesta at ieareebitantenveavbeibuvesayuedternils 71 42 21 GUIdCLINGS saiisine iai veda ieia Aa VE EENEN SEEEN 71 12 2 1 1 General g id liNa Sa irasai eaae a e aoid aie 71 12 2 1 2 Guidelines for moisture detection mold detection amp detection of waterdamag S siiicar iae eaa E ernie tai 72 12 2 1 3 Guidelines for detection of air infiltration amp insulation deficiencies 72 12 2 2 About moisture detection we 73 12 2 3 Moisture detection 1 Low slope Commercial roofs cceceeceeseeeeeteeeeeeeeeeeees 73 12 2 3 1 General information ceeeeccececeeseeeeeseteeeneeseseeeeeeeeeaeeaesaeeeseeeeees 73 12 2 3 2 Safety PreCautiOns nink a A A T ee 74 12 2 3 3 Commented building structures s sssssssssseresesisirisirierererereiseneee 75 12 2 3 4 Commented infrared images 76 12 2 4 Moisture detection 2 Commercial amp residential fa ades 78 12 2 4 1 General information eeee we 78 12 2 4 2 Commented building structures eee eee eaeeee 78 12 2 4 3 Commented infrared images cece cece reeeeeteeeeeaeee 80 12 2 5 Moisture detection 3 Decks amp balconies 200 ee eeeeceeeeeeeeeeeeteeeeeeee
105. one of the following a Ifthe letter A is displayed in the bottom right corner of the screen push Man Auto one time If the letter M is displayed in the bottom right corner of the screen go to the next step below To select 35 push the navigation pad left right To change the value push the navigation pad up down Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 39 8 Operating the camera 8 10 3 Changing both the maximum and minimum temperature level at the same time Procedure Follow this procedure to change both the maximum and minimum temperature at the same time Do one of the following Ifthe letter A is displayed in the bottom right corner of the screen push Man Auto one time If the letter M is displayed in the bottom right corner of the screen go to the next step below To select push the navigation pad left right To change the value push the navigation pad up down 40 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera 8 11 Measuring a temperature using a spot meter General You can measure the temperature using a fixed spot meter in the middle of the screen Procedure Follow this procedure to measure the temperature using a fixed spot meter To display the main menu push Menu To select J push the navigation pad up down To enable the menu push Select To select Temperature push the navigatio
106. ound temperatures should be mea sured on all effected surfaces to allow surface temperature to be measured with suf ficient accuracy For this type of survey infrared cameras must have a sufficiently high resolution to detect small anomalies at a resonable distance Typically cameras use detectors with 320 x 240 76 800 pixels The total pixel count should be at least 40 000 for good results and the camera should have a temperature sensitivity of at least 0 2 C 0 36 F usually specified as NETD or noise equivalent temperature difference so that surface anomalies with small temperature differences can be detected 112 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 3 8 6 Survey and analysis The following provides some operational guidance to the thermographic operator The survey must collect sufficient thermographic information to demonstrate that all surfaces have been inspected in order that all thermal anomalies are reported and evaluated Initially environmental data must be collected as with any thermographic survey in cluding Internal tempetarture in the region of the anomaly External temperature in the region of the anomaly Emissivity of the surface Background temperature Distance from the surface By interpolation determine the threshold temperature to be used For internal surveys the threshold surface temperature Tgiq iS Tsia fgi T
107. ow encircled area This fault is reported as a 23 0 C 41 4 F excess temperature but the real problem is probably essentially hotter Another reason for underestimating the temperature of an object is bad focusing It is very important that the hot spot found is in focus See the example below 10717403 a2 61 4 C 61 4 C 60 6a 40 40 20 20 13 1 C 18 1 C Figure 13 5 LEFT A hot spot in focus RIGHT A hot spot out of focus In the left image the lamp is in focus Its average temperature is 64 C 147 F In the right image the lamp is out of focus which will result in only 51 C 124 F as the maximum temperature Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 123 13 Introduction to thermographic inspections of electrical installations 13 3 3 Comparative measurement For thermographic inspections of electrical installations a special method is used which is based on comparison of different objects so called measurement with a reference This simply means that you compare the three phases with each other This method needs systematic scanning of the three phases in parallel in order to assess whether a point differs from the normal temperature pattern A normal temperature pattern means that current carrying components have a given operation temperature shown in a certain color or gray tone on the display which is usually identical for all three phases under symmetrical load Mi
108. ows the difference in position between the laser pointer and the optical center of the infrared lens 10602503 a2 37 mm 1 5 Do not look directly into the laser beam The laser beam can cause eye irritation Protect the laser pointer with the protective cap when you do not operate the laser pointer The laser pointer may not be enabled in all markets The symbol A is displayed on the screen when the laser pointer is on The distance between the laser beam and the image center changes because of the target distance Look at the screen to make sure that it displays the correct target Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 Camera parts Laser warning This laser warning label is attached to the camera label 10376403 a2 LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT Laser rules and Wavelength 635 nm Max output power 1 mW regulations This product complies with 21 CFR 1040 10 and 1040 11 except for deviations pur suant to Laser Notice No 50 dated July 26th 2001 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 19 6 Screen elements General You use screen elements tools menus and selections in dialog boxes to control the camera program This section describes the typical set of screen objects Figure 10715503 a5 TTT i Explanation This table gives an explanation to the figure above
109. part that they can be regarded as thermally insulated from each other The one in the middle is colder than the others Unless two phases are faulty and overheated this is a typical example of a very unsymmetrical load The temperature spreads evenly along the cables which indicates a load dependent temperature increase rather than a faulty connection The image to the right shows two bundles with very different loads In fact the bundle to the right carries next to no load Those which carry a considerable current load are about 5 C 9 F hotter than those which do not No fault to be reported in these examples 13 5 5 Varying cooling conditions 38 8 C 30 5 C Figure 13 15 An infrared image of bundled cables When for example a number of cables are bundled together it can happen that the resulting poor cooling of the cables in the middle can lead to them reaching very high temperatures See the image above The cables to the right in the image do not show any overheating close to the bolts In the vertical part of the bundle however the cables are held together very tightly the cooling of the cables is poor the convection can not take the heat away and the cables are notably hotter actually about 5 C 9 F above the temperature of the better cooled part of the cables 132 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations
110. parts 5 Applies only to models with SD Memory Card Slot for SD Memory Card 6 USB mini B connector NOTE The laser pointer may not be enabled in all markets 12 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 Camera parts 5 2 Side view Figure 10601803 a2 Explanation This table gives an explanation to the figure above Tripod mount 1 4 20 Top trigger to operate the laser pointer Bottom trigger to save an image Battery compartment lid Rubber lid for power connector Locking mechanism for battery compartment lid Camera serial number behind rubber lid NOTE The laser pointer may not be enabled in all markets a When you attach the camera to a tripod use a tripod ball head where the top part does not prevent the operation of the laser trigger Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 5 Camera parts 5 3 Figure Explanation 14 Keypad 10602903 a2 This table gives an explanation to the figure above Text that indicates the current function of the left selection button Navigation pad Left selection button This button is context sensitive Camera archive button This button is used to go between camera mode and archive mode Text that indicates the current function of the right selection button Right selection button This button is context sensiti
111. pe of heating occurs in magnetic material around the current path such as metallic bottom plates for bushing insulators In the image above there are stabilizing weights through which a high current is running These metal weights which are made of a slightly magnetic material will not conduct any current but are exposed to the alter nating magnetic fields which will eventually heat up the weight The overheating in the image is less than 5 C 9 F This however need not necessarily always be the case 13 5 4 Load variations 3 phase systems are the norm in electric utilities When looking for overheated places it is easy to compare the three phases directly with each other for example cables breakers insulators An even load per phase should result in a uniform temperature pattern for all three phases A fault may be suspected in cases where the temperature of one phase differs considerably from the remaining two However you should always make sure that the load is indeed evenly distributed Looking at fixed ampere meters or using a clip on ampere meter up to 600 A will tell you Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 131 13 Introduction to thermographic inspections of electrical installations 10714003 a3 57 2 C 33 8 C 28 27 9 C 20 0 C Figure 13 14 Examples of infrared images of load variations The image to the left shows three cables next to each other They are so far a
112. perature measured at 8 m s 16 knots will be 2 5 times as high at 1 m s 2 knots This correction factor which is based on empirical measurements is usually applicable up to 8 m s 16 knots There are however cases when you have to inspect even if the wind is stronger than 8 m s 16 knots There are many windy places in the world islands mountains and so on but it is important to know that overheated components found would have shown a considerably higher temperature at a lower wind speed The empirical cor rection factor can be listed Wind speed m s Wind speed knots Correction factor The measured overheating multiplied by the correction factor gives the excess tem perature with no wind that is at 1 m s 2 knots 13 6 2 Rain and snow E Rain and snow also have a cooling effect on electrical equipment Thermographic measurement can still be conducted with satisfactory results during light snowfall with dry snow and light drizzle respectively The image quality will deteriorate in heavy Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 135 13 Introduction to thermographic inspections of electrical installations snow or rain and reliable measurement is no longer possible This is mainly because a heavy snowfall as well as heavy rain is impenetrable to infrared radiation and it is rather the temperature of the snowflakes or raindrops that will be measured 13 6 3 Distance to obj
113. port case Item Part number Battery Combined power supply amp battery charger 1196398 1910399 InfraCAM InfraCAM SD infrared camera InfraCAM InfraCAM SD user s manual Power cable Quick Reference Guide Configuration dependent 1558299 Configuration dependent 1558364 SD Card 1910472 Stand alone battery charger extra op tion 1196474 ThermaCAM QuickReport CD ROM ThermaCAM QuickReport user s manual USB cable 1910423 Contact your local sales office if any item is damaged or missing You can find the addresses and telephone numbers of local sales offices on the back cover of this manual a The contents of the transport case is subject to customer configuration a FLIR Systems reserves the right to discontinue models parts or accessories and other items or change specifications at any time without prior notice The stand alone battery charger is an item that is not included in the standard package Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 Camera parts 5 1 Front view Figure 10601703 a2 Explanation This table gives an explanation to the figure above 1 Laser pointer with lens cap 2 Focus ring 3 Infrared lens 4 Lens cap for infrared lens To prevent losing the lens cap you can attach it to the tripod mount Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 11 5 Camera
114. pter are copyrighted to the follow ing organizations and companies FORMAS The Swedish Research Council for Environment Agricultural Sciences and Spatial Planning Stockholm Sweden ITC Infrared Training Center Boston MA United States Stockton Infrared Thermographic Services Inc Randleman NC United States Professional Investigative Engineers Westminster CO United States United Kingdom Thermography Association UKTA 12 4 2 Training amp certification Carrying out building thermography inspections requires substantial training and experience and may require certification from a national or regional stan dardization body This section is provided only as an introduction to building thermography The user is strongly recommended to attend relevant training courses For more information about infrared training visit the following website http www infraredtraining com 12 4 3 National or regional building codes The commented building structures in this chapter may differ in construction from country to country For more information about construction details and standards of procedure always consult national or regional building codes 116 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations 13 1 Important note All camera functions and features that are described in this section may not be sup ported by your particular camera
115. r This manual uses the following typographical conventions Semibold is used for menu names menu commands and labels and buttons in dialog boxes Italic is used for important information Monospace is used for code samples UPPERCASE is used for names on keys and buttons Make a report of errors you find as well as your suggestions for new revisions Send an e mail to documentation flirse To get technical support visit this site http flir custhelp com To submit a question to the technical support team you must be a registered user It only takes a few minutes to register online If you only want to search the knowl edgebase for existing questions and answers you do not need to be a registered user When you want to submit a question make sure that you have the following informa tion on hand The camera model name The camera serial number The communication protocol or method between the camera and your PC for example Ethernet USB or FireWire Operating system on your PC Microsoft Office version Full name publication number and revision number of the manual FLIR Systems regularly issues software upgrades and service releases on the support pages of the company website http www flirthermography com To find the latest upgrades and service releases make sure you select USA in the Select country box in the top right corner of the page This notice only applies to cameras with meas
116. r and underlying masonry at the point where the handrail is fastened to the wall SECURITY RISK 82 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 12 2 5 3 Commented infrared images This section includes a few typical infrared images of moisture problems on decks and balconies Infrared image Comment 10555303 a1 Improper flashing at balcony to wall connections and missing perimeter drainage system resulted in moisture intrusion into the wood framing support structure of the exterior walkway balcony of a loft complex 10555403 a1 A missing composite drainage plane or medium on a below grade parking garage plaza deck structure resulted in standing water between the structural concrete deck and the plaza wearing surface 12 2 6 Moisture detection 4 Plumbing breaks amp leaks 12 2 6 1 General information Water from plumbing leaks can often lead to severe damage on a building structure Small leaks may be difficult to detect but can over the years penetrate structural walls and foundations to a degree where the building structure is beyond repair Using building thermography at an early stage when plumbing breaks and leaks are suspected can lead to substantial savings on material and labor Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 83 12 Introduction to building thermography 12 2 6 2 Commented infr
117. rature 125 note 31 NOTE 9 12 13 15 18 28 29 30 31 33 35 36 41 44 47 52 53 68 69 number serial 13 number of images 35 Oo object size 137 object temperature ranges 57 on off button 14 15 opening images 48 operating battery time 58 laser pointer 33 temperature ranges 59 operating temperature normal 125 operation AC 58 optical data 62 overheating 133 P packing list 9 battery 9 battery charger 9 InfraCAM InfraCAM SD user s manual 9 infrared camera 9 power cable 9 power supply 9 Quick Reference Guide 9 ThermaCAM QuickReport CD ROM 9 ThermaCAM QuickReport user s manual 9 USB cable 9 pad navigation 14 15 palette changing 43 part numbers 9 1196398 1196474 1558299 1558364 1910399 1910423 O O oO o o o Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 part numbers continued 1910472 9 parts camera battery compartment lid 13 battery condition indicator 17 bottom trigger 13 15 buttons camera archive 14 15 left selection button 14 15 navigation pad 14 15 on off 14 15 power 14 15 right selection button 14 15 connectors power 13 USB mini B 12 focus ring 11 front view 11 infrared lens 11 keypad 14 keys camera archive 14 15 left selection button 14 15 navigation pad 14 15 on off 14 15 power 14 15 right selection button 14 15 laser pointer 11 18 laser trigger 13 15 lens infrared
118. ring a building ther mography inspection As arule of thumb areas with insulation deficiencies typically have higher temperatures than where there is only an air infiltration When carrying out building thermography inspections aimed at detecting insulation deficiencies be aware of the following parts in a building structure which may look like insulation deficiencies on the infrared image Wooden joists studs rafter beams Steel girders and steel beams Water piping inside walls ceilings floors Electrical installations inside walls ceilings floors such as trunking piping etc Concrete columns inside timber framed walls Ventilation ducts amp air ducts 12 2 8 2 Commented building structures This section includes a few typical examples of details of building structures with in sulation deficiencies Structural drawing Comment 10558203 a2 a Insulation deficiencies and air infiltration due to improper installation of insulation batts around an electrical mains supply This kind of insulation deficiency will show up as dark areas on an infrared image Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 89 12 Introduction to building thermography Structural drawing 10553103 a2 Comment Insulation deficiencies due to improper installation of insulation batts around an attic floor beam Cool air infiltrates the structure and cools dow
119. rmodynamic air temperature outdoors in K Thermodynamic air temperature indoors in K Distance from the neutral zone in meters If p4 1 29 kg m3 density of air at a temperature of 273 K and 100 kPa this pro duces T Ap x 13x h 1 4 T a With a difference of 25 C 77 F between the ambient internal and external tem peratures the result is a differential pressure difference within the structure of about 1 Pa m difference in height 3 28 Pa ft Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 101 12 Introduction to building thermography 10552003 a1 Figure 12 5 Distribution of pressures on a building with two openings and where the external temperature is lower than the internal temperature 1 Neutral zone 2 Positive pressure 3 Negative pressure h Distance from the neutral zone in meters The position of the neutral zone may vary depending on any leaks in the building If the leaks are evenly distributed vertically this zone will be about halfway up the building If more of the leaks are in the lower part of the building the neutral zone will move downwards If more of the leaks are in the upper part it will move upwards Where achimney opens above the roof this has a considerable effect on the position of the neutral zone and the result may be a negative pressure throughout the building This situation most commonly occurs in small buildings In a larger bu
120. s Reports should be indexed and archived by thermographers 12 3 8 7 1 Considerations and limitations The choice between internal and external surveys will depend on Access to the surface Buildings where both the internal and the external surfaces are obscured e g by false ceilings racking or materials stacked against walls may not be amenable to this type of survey Location of the thermal insulation Surveys are usually more effective from the side nearest to the thermal insulation Location of heavyweight materials Surveys are usually less effective from the side nearest to the heavyweight material The purpose of the survey If the survey aims to show risk of condensation and mould growth it should be internal Location of glass bare metal or other materials that may be highly reflective Surveys are usually less effective on highly reflective surfaces 114 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography A defect will usually produce a smaller temperature difference on the outside of a wall exposed to external air movement However missing or defective insulation near the external surface can often be more readily indentified externally Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 115 12 Introduction to building thermography 12 4 Disclaimer 12 4 1 Copyright notice Some sections and or images appearing in this cha
121. s in building insulation and or building sealing we have what is called air infiltration Air infiltration can be expected at joints and seams in the building structure Due to the fact that air infiltration creates an air flow of cool air into e g a room it can lead to substantial deterioration of the indoor climate Air flows as small as 0 15 m s 0 49 ft s are usually noticed by inhabitants although these air flows may be difficult to detect using ordinary measurement devices On an infrared image air infiltration can be identified by its typical ray pattern which emanates from the point of exit in the building structure e g from behind a skirting strip Furthermore areas of air infiltration typically have a lower detected temperature than areas where there is only an insulation deficiency This is due to the chill factor of the air flow 12 2 7 2 Commented building structures This section includes a few typical examples of details of building structures where air infiltration may occur Structural drawing Comment 10552503 a2 Insulation deficiencies at the eaves of a brickwall house due to improperly installed fiberglass insu lation batts y The air infiltration enters the room from behind the y cornice 86 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Structural drawing Comment Insulation deficien
122. s to affect the surface temperature distribution on the structure s surfaces There is little timelag with electric radiators so they cool down relatively quickly once they have been switched off 20 30 minutes Lights placed against walls should be switched off when the infrared image is taken During thermography there should not be any disruptive air flows e g open windows open valves fans directed at the surface being measured that could affect the surfaces being thermographed 96 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography Any wet surfaces e g as a result of surface condensation have a definite effect on heat transfer at the surface and the surface temperature Where there is moisture on a surface there is usually some evaporation which draws off heat thus lowering the temperature of the surface by several degrees There is risk of surface condensation at major thermal bridges and insulation defects Significant disruptions of the kind described here can normally be detected and eliminated before measuring If during thermography it is not possible to shield surfaces being measured from disruptive factors these must be taken into account when interpreting and evaluating the results The conditions in which the thermography was carried out should be recorded in detail when each measurement is taken 12 3 4 Surface temperature and air leaks Defects in bu
123. stems we recognize that our job is to go beyond just producing the best infrared camera systems We are committed to enabling all users of our infrared camera systems to work more productively by providing them the most powerful camera software combination Especially tailored software for predictive maintenance R amp D and process monitoring is developed in house Most software is available in a wide variety of languages We support all our infrared cameras with a wide variety of accessories to adapt your equipment to the most demanding infrared applications 14 2 Sharing our knowledge Although our cameras are designed to be very user friendly there is a lot more to thermography than just knowing how to handle a camera Therefore FLIR Systems has founded the Infrared Training Center ITC a separate business unit which pro vides certified training courses Attending one of the ITC courses will give you a real hands on learning experience The staff of the ITC is also there to provide you with any application support you may need in putting infrared theory into practice 14 3 Supporting our customers FLIR Systems operates a worldwide service network to keep your camera running at all times If there should be a problem with your camera local service centers have all the equipment and know how to solve it within the shortest possible time Hence there is no need to send your camera to the other end of the world or to talk to someone w
124. t Network disk Connect your camera to your computer Start Apple QuickTime Player On the File menu click Open URL In the text box type rtsp 192 168 0 2 Click OK NOTE If rtsp 192 168 0 2 does not work in step 7 above try rtsp 192 168 1 2 54 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 9 9 1 Liquids Equipment Procedure CAUTION Cleaning the camera Camera housing cables amp other items Use one of these liquids a Warm water a A weak detergent solution A soft cloth Follow this procedure to clean the camera housing cables amp other items Soak the cloth in the liquid Twist the cloth to remove the unwanted liquid Clean the part with the cloth Do not use thinner or an equivalent liquid on the camera the cables and other items This can cause damage Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 55 9 Cleaning the camera 9 2 Liquids Equipment Procedure WARNING CAUTION 56 Infrared lens Use one of these liquids 96 ethanol CH50OH a A commercial lens cleaning liquid with more than 30 ethanol Cotton wool Follow this procedure to use a liquid to clean the infrared lens Soak the cotton wool in the liquid Twist the cotton wool to remove the unwanted liquid Clean the lens one time only and discard the cotton wool Make sure that you read all applicab
125. t detect subsurface damage The method does not require relocation of the i e mold or structural damage occupants The method features an illustrative visual pre sentation of findings The method confirms failure points and mois ture migration paths 12 2 3 Moisture detection 1 Low slope commercial roofs 12 2 3 1 General information Low slope commercial roofing is one of the most common roof types for industrial building such as warehouses industrial plants machinery shops etc Its major ad vantages over a pitched roof is the lower cost in material and building However due to its design where snow and ice will not fall off by itself as is the case for the major ity of pitched roofs it must be strongly built to support the accumulated weight of both roof structure and any snow ice and rain Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 73 12 Introduction to building thermography Although a basic understanding of the construction of low slope commercial roofs is desirable when carrying out a roof thermography inspection expert knowledge is not necessary There is a large number of different design principles for low slope com mercial roofs both when it comes to material and design and it would be impossible for the infrared inspection person to know them all If additional information about a certain roof is needed the architect or contractor of the building can usually supply the re
126. tenance R amp D non destructive testing process control and automation machine vision and many others FLIR Systems has three manufacturing plants in United States Portland OR Boston MA Santa Barbara CA and one in Sweden Stockholm Direct sales offices in Bel gium Brazil China France Germany Great Britain Hong Kong Italy Japan Sweden and USA together with a world wide network of agents and distributors support our international customer base Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 141 14 About FLIR Systems FLIR Systems is at the helm of innovation in the infrared camera industry We anticipate market demand by constantly improving our existing cameras and developing new ones The company has set milestones in product design and development such as the introduction of the first battery operated portable camera for industrial inspections the first uncooled infrared camera to mention but a few innovations FLIR Systems manufactures all vital mechanical and electronic components of the camera systems itself From detector design and manufacturing over lenses and system electronics to final testing and calibration all production steps are done and supervised by our own engineers The in depth expertise of these infrared specialists ensures the accuracy and reliability of all vital components that are assembled into your infrared camera 14 1 More than just an infrared camera At FLIR Sy
127. the camera uses to display different temperatures A different set of colors can make it easier to make an analysis of the image Procedure Follow this procedure to change the color To display the main menu push Menu To select g push the navigation pad up down To enable the menu push Select To select a different color push the navigation pad up down To close the menu push Select Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 43 8 Operating the camera 8 14 Changing emissivity General Emissivity is a value that specifies how much radiation an object emits compared to the radiation of a theoretical reference object of the same temperature called a plackbody Except for shiny metals a value of 0 96 is acceptable for most applications Example values Asphalt paving Brick masonry paint plastic Copper heavily oxidized Rubber concrete Stucco Tape electrical black Wood Procedure Follow this procedure to change emissivity To display the main menu push Menu To select z push the navigation pad up down To enable the menu push Select To select Emissivity push the navigation pad up down To enable the Emissivity menu push Select Do one of the following a Select an emissivity value in the menu Select Set value to set an arbitrary emissivity value To close the menu push Select NO
128. the warranty if any of the particular supplier only and FLIR Systems has no responsibility whatsoever for such products The warranty extends only to the original purchaser and is not transferable It is not applicable to any product which has been subjected to misuse neglect accident or abnormal conditions of operation Expendable parts are excluded from the warranty In the case of a defect in a product covered by this warranty the product must not be further used in order to prevent additional damage The purchaser shall promptly report any defect to FLIR Systems or this warranty will not apply FLIR Systems will at its option repair or replace any such defective product free of charge if upon inspection it proves to be defective in material or workmanship and provided that it is returned to FLIR Systems within the said one year period FLIR Systems has no other obligation or liability for defects than those set forth above No other warranty is expressed or implied FLIR Systems specifically disclaims the implied warranties of merchantability and fitness for a particular purpose FLIR Systems shall not be liable for any direct indirect special incidental or consequential loss or damage whether based on contract tort or any other legal theory Copyright FLIR Systems 2007 All rights reserved worldwide No parts of the software including source code may be reproduced transmitted transcribed or translated into any language or c
129. ticafilm com The following file identities and file versions were used in the formatting stream output for this manual 20236703 xml a34 20250403 xml a14 20254903 xml a34a1 20257003 xml a23 20257103 xml a12 20257303 xml a17 20269703 xml a11 20269803 xml a6 20269903 xml a11 20270003 xml a6 20270103 xml a13 20270403 xml a11 20270503 xml a7 20273203 xml a10 20273803 xml a6 20273903 xml a3 20275203 xml a7 20279803 xml a3 R0089 rcp a15 config xml a5 156 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007
130. tion time it can be decided to keep these defects under control Therefore the maintenance personnel should have access to their own IR equipment It is common to note on the report form the type of fault observed during the repair as well as the action taken These observations make an important source of experi ence that can be used to reduce stock choose the best suppliers or to train new maintenance personnel Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 121 13 Introduction to thermographic inspections of electrical installations 13 3 Measurement technique for thermographic inspection of electrical installations 13 3 1 How to correctly set the equipment A thermal image may show high temperature variations 10712803 a4 31 8 C 30 26 24 2 C Figure 13 2 Temperature variations in a fusebox In the images above the fuse to the right has a maximum temperature of 61 C 142 F whereas the one to the left is maximum 32 C 90 F and the one in the middle somewhere in between The three images are different inasmuch as the tem perature scale enhances only one fuse in each image However it is the same image and all the information about all three fuses is there It is only a matter of setting the temperature scale values 13 3 2 Temperature measurement Some cameras today can automatically find the highest temperature in the image The image below shows how it looks to the operator
131. to remove any water or moisture on the battery before you install it Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 67 11 Dimensional drawings 11 3 Stand alone battery charger Figure 10602203 a3 80 2 mm 3 16 46 5 mm 1 83 97 8 mm 3 85 NOTE a The stand alone battery charger is an item that is not included in the standard package a Use a clean and dry cloth to remove any water or moisture on the battery before you put it in the battery charger 68 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 11 Dimensional drawings 11 4 Stand alone battery charger with battery Figure 10602303 a3 g E E S q 97 8 mm 3 85 NOTE a The stand alone battery charger is an item that is not included in the standard package a Use a clean and dry cloth to remove any water or moisture on the battery before you put it in the battery charger Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 69 12 Introduction to building thermography 12 1 Important note All camera functions and features that are described in this section may not be sup ported by your particular camera configuration 12 2 Typical field investigations 12 2 1 Guidelines As will be noted in subsequent sections there are a number of general guidelines the user should take heed of when carrying out building t
132. ts functionality 118 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations The more the IR camera operator knows about the equipment that he or she is about to inspect the higher the quality of the inspection But it is virtually impossible for an IR thermographer to have detailed knowledge about all the different types of equipment that can be controlled It is therefore common practice that a person responsible for the equipment is present during the inspection 13 2 3 Inspection The preparation of the inspection should include the choice of the right type of report It is often necessary to use complementary equipment such as ampere meters in order to measure the current in the circuits where defects were found An anemometer is necessary if you want to measure the wind speed at inspection of outdoor equipment Automatic functions help the IR operator to visualize an IR image of the components with the right contrast to allow easy identification of a fault or a hot spot It is almost impossible to miss a hot spot on a scanned component A measurement function will also automatically display the hottest spot within an area in the image or the difference between the maximum temperature in the chosen area and a reference which can be chosen by the operator for example the ambient temperature 10712703 a3 496 5 C 11 38 C Figure 13 1 An
133. tton 14 15 keys camera archive 14 15 left selection button 14 15 navigation pad 14 on off 14 15 power 14 15 right selection button 14 15 L Landriani Marsilio 145 Langley Samuel P 148 152 laser pointer 11 18 57 using 33 laser trigger 13 15 leaks 83 external 73 internal 73 left selection button 14 15 legal disclaimer viii length focal 62 lens cleaning 56 infrared 11 lens cap 11 Leopoldo Nobili 147 lids battery compartment 13 power connector 13 rubber 13 serial number 13 limit close focus 62 list packing 9 live video 54 load variations 131 low slope commercial roofs 73 Macedonio Melloni 146 manual adjust mode indicator 21 manually adjusting images 37 Marsilio Landriani 145 material grip 59 housing 59 measurement comparative 124 temperature 122 measuring conditions 103 measuring season 103 measuring temperature 41 42 mechanical ventilation 100 Melloni Macedonio 146 modes diagnostic 16 power 16 moisture detection 73 commercial amp residential fagades 78 decks amp balconies 80 low slope commercial roofs 73 plumbing breaks amp leaks 83 mold 72 monospace 4 mount tripod 13 59 movement air 95 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 Index N moving files 52 images 52 MPEG4 live video 54 N naming convention 34 navigation pad 14 15 Nobili Leopoldo 147 normal operating tempe
134. two conductors share the load One of the conductors has an in creased resistance but the other is OK Thus the faulty component carries a lower load whereas the fresh one has to take a higher load which may be too high and which causes the increased temperature See the image io Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 133 13 Introduction to thermographic inspections of electrical installations 10714303 a3 181 C 15 10 5 48 C Figure 13 17 Overheating in a circuit breaker The overheating of this circuit breaker is most probably caused by bad contact in the near finger of the contactor Thus the far finger carries more current and gets hotter The component in the infrared image and in the photo is not the same however it is similar 134 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations 13 6 Disturbance factors at thermographic inspection of electrical installations During thermographic inspections of different types of electrical installations distur bance factors such as wind distance to object rain or snow often influence the measurement result 13 6 1 Wind During outdoor inspection the cooling effect of the wind should be taken into account An overheating measured at a wind velocity of 5 m s 10 knots will be approximately twice as high at 1 m s 2 knots An excess tem
135. ults It has been demonstrated experimentally that the differential pressure on a fa ade exposed to an average wind force of about 5 m s 16 3 ft s will be about 10 Pa Mechanical ventilation results in a constant internal negative or positive pressure depending on the direction of the ventilation Research has showed that the negative pressure caused by mechanical extraction kitchen fans in small houses is usually between 5 and 10 Pa Where there is mechanical extraction of ventilation air e g in multi dwelling blocks the negative pressure is somewhat greater 10 50 Pa Where there is so called balanced ventilation mechanically controlled supply and extract air this is normally adjusted to produce a slight negative pressure inside 3 5 Pa The differential pressure caused by temperature differences the so called chimney effect airtightness differences of air at different temperatures means that there is a negative pressure in the building s lower part and a positive pressure in the upper 100 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography part At a certain height there is a neutral zone where the pressures on the inside and outside are the same see the figure on page 102 This differential pressure may be described by the relationship Ap 9xp Xh 1 2 Pa l Air pressure differential within the structure in Pa 9 81 m s Air density in kg m3 The
136. ure 13 9 An infrared image of indoor electrical equipment 2 The two left phases are considered as normal whereas the right phase shows a very clear excess temperature Actually the operating temperature of the left phase is 68 C 154 F that is quite a substantial temperature whereas the faulty phase to the right shows a temperature of 86 C 187 F This means an excess temper ature of 18 C 33 F that is a fault that has to be attended to quickly For practical reasons the normal expected operating temperature of a component is taken as the temperature of the components in at least two out of three phases provided that you consider them to be working normally The most normal case is of course that all three phases have the same or at least almost the same temperature The operating temperature of outdoor components in substations or power lines is usually only 1 C or 2 C above the air temperature 1 8 F or 3 6 F In indoor substa tions the operating temperatures vary a lot more This fact is clearly shown by the bottom image as well Here the left phase is the one which shows an excess temperature The operating temperature taken from the two cold phases is 66 C 151 F The faulty phase shows a temperature of 127 C 261 F which has to be attended to without delay 13 3 5 Classification of faults Once a faulty connection is detected corrective measures may be necessary or may not be
137. urement capabilities We recommend that you send in the camera for calibration one time per year Contact your local sales office for instructions where to send the camera This notice only applies to cameras with measurement capabilities For very accurate results we recommend that you wait 5 minutes after you have started the camera before you measure a temperature Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 2 Notice to user Disposal of 10742803 a1 electronic waste As with most electronic products this equipment must be disposed of in an environ mentally friendly way and in accordance with existing regulations for electronic waste Please contact your FLIR Systems representative for more details Training To read about infrared training visit this site http www infraredtraining com oa Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 3 Important note about this manual General FLIR Systems issues generic manuals that cover several cameras within a model line This means that this manual contains descriptions and explanations that may not apply to your particular camera model NOTE FLIR Systems reserves the right to discontinue models parts or accessories and other items or change specifications at any time without prior notice N Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 4 Contents NOTE Contents of the trans
138. used to achieve the required development in this area The contractor is keen on more testing and inspection in order to ensure that the structures keep to an expected function that corresponds to established require ments in the regulations issued by authorities and in contractual documents The contractor wants to know at an early stage of construction about any changes that may be necessary so that systematic defects can be prevented During construction a check should therefore be carried out on the first apartments completed in a mass production project Similar checking then follows as production continues In this way systematic defects can be prevented and unnecessary costs and future problems can be avoided This check is of benefit both to manufacturers and to users For the developer and the property manager it is essential that buildings are checked with reference to heat economy maintenance damage from moisture or moisture infiltration and comfort for the occupants e g cooled surfaces and air movements in occupied zones 94 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography For the user the important thing is that the finished product fulfills the promised requirements in terms of the building s thermal insulation and airtightness For the individual buying a house involves a considerable financial commitment and the purchaser therefore wants to know that an
139. ve Power button Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 5 Camera parts 5 4 Controls amp functions General The camera has the following controls Four push buttons One navigation pad Two triggers Explanation This table gives an explanation to the figures on page 13 and 14 Button or trigger Functions Left selection button The left selection button has the following context sensitive functions a Menu a Select Options Cancel Delete Camera archive button Push to go between camera mode and archive mode Right selection button The right selection button has the following context sensitive functions a Man Auto a Close Open Overview OK Delete Restore Power button Push the power button to start the camera Push and hold the power button for more than 0 5 seconds to stop the camera Navigation pad Push up down or left right to navigate on menus and in dialog boxes Push up down to change a value Push left right to select a menu command ina menu Top trigger Pull the top trigger to start the laser pointer Release the top trigger to stop the laser pointer Bottom trigger Pull and release the bottom trigger to save one image to the camera memory or SD Memory Card depend ing on camera model NOTE The laser pointer may not be enabled in all markets Publ No 1558299 Rev a200 ENGLISH EN February 12 2007
140. w of methods Equipment Method 1 NOTE 52 Moving images to a PC You can move one or many images from the camera to a computer You can use two different methods when you move images from the camera to a computer Method 1 Move images when the camera works as a USB disk With this method you don t need to install ThermaCAM QuickReport on your computer Method 2 Move images when the camera is connected to a PC with ThermaCAM QuickReport ThermaCAM QuickReport contains features for image handling and creation of PDF reports Method 3 Use the SD Memory Card to move images applies only to models with SD Memory Card To move the images from the camera you need this equipment a A computer with an IBM PC Mac or Linux operating system The program ThermaCAM QuickReport Method 2 only A USB cable Follow this procedure to move images when the camera works as a USB disk To display the main menu push Menu To select gt push the navigation pad up down To enable the Settings menu push Select To select USB cable push the navigation pad up down To select Standard push the navigation pad up down Click OK Connect the camera and use Windows Explorer to drag and drop images from the camera to the computer When you select Standard a help text is displayed in the camera Read the help text carefully Publ No 1558299 Rev a200 ENGLISH EN Februar
141. wind on a building means that in practice the pressure conditions may be relatively variable and complicated Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 97 12 Introduction to building thermography In a steady wind flow Bernoulli s Law applies pv gt p constant where Air density in kg m3 Wind velocity in m s Static pressure in Pa and where 2 pu 9 P denotes the dynamic pressure and p the static pressure The total of these pressures gives the total pressure Wind load against a surface makes the dynamic pressure become a static pressure against the surface The magnitude of this static pressure is determined by amongst other things the shape of the surface and its angle to the wind direction The portion of the dynamic pressure that becomes a static pressure on the surface Pstat is determined by what is known as a stress concentration factor G Pitat p 2 If p is 1 23 kg m density of air at 15 C 59 F this gives the following local pressures in the wind flow 2 2 pu v a Cx Cx Patat 2 1 63 Pa 98 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 12 Introduction to building thermography 10551803 a1 i Figure 12 3 Distribution of resultant pressures on a building s enclosing surfaces depending on wind effects ventilation and internal external temperature difference 1 Wind direction T Th
142. wn defects is the most important function of preventive maintenance However to assure production at the right time or at the right cost can also be impor tant goals for a maintenance group The information provided by the infrared survey can be used to improve the repair efficiency as well as to reach the other goals with a calculated risk To monitor the temperature of a known defect that can not be repaired immediately for instance because spare parts are not available can often pay for the cost of in spection a thousandfold and sometimes even for the IR camera To decide not to repair known defects to save on maintenance costs and avoid unnecessary downtime is also another way of using the information from the IR survey in a productive way 120 Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 13 Introduction to thermographic inspections of electrical installations However the most common result of the identification and classification of the detected faults is a recommendation to repair immediately or as soon as it is practically possible It is important that the repair crew is aware of the physical principles for the identifica tion of defects If a defect shows a high temperature and is in a critical situation it is very common that the repair personnel expect to find a highly corroded component It should also come as no surprise to the repair crew that a connection which is usually healthy can give the same high
143. y 12 2007 8 Operating the camera Method 2 Follow this procedure to move images to a PC with ThermaCAM QuickReport To display the main menu push Menu To select BY push the navigation pad up down To enable the Settings menu push Select To select USB cable push the navigation pad up down To select Network disk push the navigation pad up down Click OK Connect the camera to the computer according to ThermaCAM QuickRe port User s manual Publ No See ThermaCAM QuickReport User s manual Publ No for more instruc tions NOTE When you select Network disk a help text is displayed in the camera Read the help text carefully SEE ALSO For information about how to install and use ThermaCAM QuickReport see Ther maCAM QuickReport User s manual Publ No FLIR Systems ships this manual with your camera Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 53 8 Operating the camera 8 21 Viewing streaming MPEG4 live video from the camera General The camera can stream MPEG4 live video through the USB cable Procedure Follow this procedure to view streaming MPEG4 live video from the camera Go to http www apple com quicktime download win html and download the latest version of Apple QuickTime Install the program according to the instructions In the camera make sure that you select Network disk USB cable g
144. y 12 2007 8 Operating the camera 8 7 Operating the laser pointer Figure 10601203 a3 Procedure Follow this procedure to operate the laser pointer Pull the top trigger to start the laser pointer Release the top trigger to stop the laser pointer NOTE The laser pointer may not be enabled in all markets Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 33 8 Operating the camera 8 8 General Naming convention Figure Procedure 34 Saving an image Depending on your camera model you can save one image or many images to the camera memory or on the SD Memory Card The naming convention for images is IR_xxxx jpg where xxxx is a unique counter When you select Restore default the camera resets the counter and assigns the first highest free file name for the new file 10601503 a1 Pull and release the bottom trigger to save one image to the camera memory or SD Memory Card depending on camera model Publ No 1558299 Rev a200 ENGLISH EN February 12 2007 8 Operating the camera NOTE When you save an image to the camera memory you save the measured value too You can save 50 images to the camera memory applies only to models without SD Memory Card You can save 1 000 images to the SD Memory Card applies only to models with SD Memory Card More than 1 000 images can be saved on larger SD Memory Cards but this will decr
145. y defects in the construction will not in volve serious financial consequences or hygiene problems The effects of testing and checking a building s insulation and airtightness are partly physiological and partly financial The physiological experience of an indoor climatic environment is very subjective varying according to the particular human body s heat balance and the way the indi vidual experiences temperature The experience of climate depends on both the indoor air temperature and that of the surrounding surfaces The speed of movement and moisture content of indoor air are also of some significance Physiologically a draft produces the sensation of local cooling of the body s surface caused by a excessive air movements in the occupied zone with normal air temperature normal air movements in the occupied zone but a room temperature that is too low substantial radiated heat exchange with a cold surface It is difficult to assess the quantitative effects of testing and checking a building s thermal insulation Investigations have shown that defects found in the thermal insulation and airtightness of buildings cause heat losses that are about 20 30 more than was expected Monitoring energy consumption before and after remedial measures in relatively large complexes of small houses and in multi dwelling blocks has also demonstrated this The figures quoted are probably not representative of buildings in general since the

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