1U1KVA &1U2KVA User Manual(1040318)
Contents
1. 1U 19 23 Rack mount Model 1U 19 23 Open Frame Cabinet model 1U1KVA amp 1U2KVA Series Pure Sine Wave Inverter YK PSW121KVAE YK PSW122KVAE YK PSW241KVAE YK PSW242KVAE YK PSW481KVAE YK PSW482KVAE Instruction Manual innovative Innovative Energies Ltd 1 Heremai Street Henderson NZ energlesi Tel 64 9 835 0700 info innovative co nz www innovative co nz 1 List of Contents Features 1 1 A Application 1 2 Electrical performance 1 3 Mechanical drawings Introduction 2 1 Front panel operations 2 2 Rear panel operations 2 3 Installation 2 4 Quick hook up and testing 2 5 AC safety grounding 2 6 Making DC wiring connections 2 nverter operation 2 8 Cooling fan working code Maintenance Troubleshooting guide Warranty Important safety striations 6 1 General safety precautions 6 2 Precautions when working with batteries Appendices A 7 1 220V Dip Switch CO N OD 11 12 14 14 15 15 16 16 17 1 Features R Load Pure sine wave output THD 3 By pass function Output frequency 50 60Hz switch HS 232 interface Wire connection to PC Wired Remote control optional Loading controlled cooling fan Advanced microprocessor Protection Input Undervoltage Input Overvoltage Overload Short circuit Low battery alarm Over temperature 1 1 Utilities Application 1 1 1 Power tools circular saws drills grinders sanders buffers weed and hedge trimmer2. service the unit yourself may result in a risk of electrical shock or fire Problem and Symptom Possible Cause Solution Low output voltage Using average reading Use true RMS reading meter 220V 190 210VAC voltmeter and cable Ref point 2 4 7 Load display OLP flash Reduce load Recharge battery check connections and cable Ref point 2 5 amp point 2 6 No output voltage Input Undervoltage Fault input voltage Input Overvoltage Improve ventilation Make sure ventilation openings in inverter are not obstructed Reduce ambient temperature No output voltage Over temp indicator Thermal shutdown Load less than 500W Check AC wiring for short No output voltage Short circuit or wiring error circuit or improper polarity hot Over load indicator Very high power load and neutral reversed Remove load 5 Warranty We warrant this product against defects in materials and workmanship during warranty period and will repair or replace any defective power inverter when directly returned postage paid to us This warranty will be considered void if the unit has suffered any obvious damage by natural and man made factors or alteration either internal or external and does not cover damage arising from improper use such as plugging the unit into an unsuitable power sources attempts to operate products with excessive power consumption requirement or use in unsuitable environments This is the only warranty that the company
3. S w gt o x _ Xe Y DCINPUT DCINPUT NEGATIVE POSITIVE 2 2 1 Ventilation openings Do not obstruct allow at least 3 inch for air flow 2 2 2 Battery terminals Connect to 12V 24V 48V battery or other 12V 24V 48V power Source is positive is negative Reverse polarity connection will blow internal fuse and may damage inverter permanently WARNING Do not connect the 12V model to a 24V battery The unit will be destroyed immediately 2 2 3 RS 232 Connect to computer to remote control working status FOR REMOTE CONTROL INVERTER TX SHUTDOVVN INVERTER RX DC POVVER PIN6 PCB BORD 5V PIN7 REMOTE ON OFF PINS VCC GND PIN6 PIN7 PINS ARE FOR REMOTE CONTROL USE NOT FOR PC CONNECTION FOR COMPUTER PC RS232 INVERTER RS232 WARNING Any damages caused by using incorrect RS232 cable will be outside of our warranty scope If you are not sure which one Is correct RS232 cable please purchase the correct RS232 cable from us directly 2 2 4 Connect chassis ground terminal to earth or to vehicle chassis using 8 AWG wire WARNING Operation of the inverter without a proper ground connection may result in an electrical safety hazard WARNING Shock Hazard Before proceeding further carefully check the inverter is NOT connected to any batteries and that all wiring is disconnected from any electrical sources Do not connect the output terminals of t
4. makes No other warranties express or imply including warranties of merchantability and fitness for a particular purpose Repair and replacement are your sole remedies and the company shall not be liable for damages whether direct incidental special or consequential even though caused by negligence or other fault 15 6 Important Safety Instructions WARNING Before you install and use your inverter be to read and save these safety instructions 6 1 General Safety Precautions 6 1 1 Do not expose the Inverter to rain snow spray bilge or dust To reduce risk of hazard do not cover or obstruct the ventilation openings Do not install the Inverter in a zero clearance compartment Overheating may result 6 1 2 To avoid a risk of fire and electronic shock Make sure that existing wiring is in good electrical condition and that wire size is not undersized Do not operate the Inverter with damaged or substandard wiring 6 1 3 This equipment contains components which can produce arcs or sparks To prevent fire or explosion do not install in compartments containing batteries or flammable materials or in locations where require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks or joints fittings or other connection between components of the fuel system 6 2 Precautions When Working with Batteries 6 2 1 If battery acid contacts skin or clothing wash immediately with soap
5. alue 2 7 3 Output Current Indicator LED displays light on AMP as show as output current value 12 2 7 4 Output Watts Indicator LED displays light on Watts as show as output Watts value 2 7 5 Input DC Voltage Indicator LED displays light on VDC as show as input DC voltage value 2 6 Temperature Indicator LED displays light on TEMP as show as internal operating temperature value 2 Output Frequency AC Indicator LED displays light on Hz as show as output frequency value VAC WATT TEMP WATT _ FUNCTION FUNCTION A IL O o E e FUNCTION Please have the accuracy of 6 functions of display as below ae BY 9 E FU O fo we am wr e Ta 100 120 200 240 10 16 20 32 42 62 2 2 8 Over voltage protection indicator OVP The over voltage indicator indicates that the power inverter has shut itself down because its input voltage exceeded 12 24V 48VDC version Ref point 2 7 1 2 9 Under voltage protection indicator UVP The under voltage indicator indicates that the power inverter has shut itself down because its input voltage fell below 12 24V 48VDC Ref point 2 7 1 2 7 10 Over temp protection indicator OTP The over temp indicator indicates that the power inverter has shut itself down because its temp has become overheated The power inverter may overheat because it has been operated at power levels above its rating or because it has been installed in a location w
6. and water If acid enters eye immediately flood eye with running cold water for at lease 20minutes and get medical attention immediately 6 2 2 NEVER smoke or allow a spark or flame in vicinity of battery or engine 6 2 3 Do not drop a metal tool on the battery The resulting sparks or short circuit on the battery or other electrical part may cause an explosion 6 2 4 Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery produces a short circuit current high enough to weld a ring or the like to metal causing a severe burn 16 7 Appendices A 7 1 220V Dip Switch at the left side of inverter VOLTAGE o1 FREQ BAUD RATE OUTPUT EE M FAIANO F mper e ME o m9 ocn ON OFF 960 ON OFF 2300 occ ON ON 19200 ON ON 20 1 FREQ Hz 50Hz 60Hz S2 SS3 BAUD RATE 2400 4800 9600 19200 S4 S5 VOLTAGE OUTPUT 200VAC 220VAC 230VAC 240VAC When you set up S1 S5 please reset the inverter and let update data through CPU RE MARK The user manual is subject to change without notice Innovative Energies Ltd 1 Heremai Street Henderson NZ Tel 64 9 835 0700 info innovative co nz www innovative co nz 17
7. cted This equipment shall be located in the same immediate area such as adjacent cabinets as any other equipment that has a connection between the earthed conductor of the same DC supply circuit and the earthing conductor and also the point of earthing of the DC system The DC system shall not be earthed elsewhere e The DC supply source is to be located within the same premises as the equipment owitching or disconnecting devices shall not be in the earthed circuit conductor between the DC source and the point of connection of the earthing electrode conductor 2 6 Marking DC Wiring Connections Follow this procedure to connect the battery cables to the DC input terminals on the Inverter Your cables should be as short as possible ideally less than 10 feet 3 meters and large enough to handle the required Current in accordance with the electrical codes or regulations applicable to your installation Cables that are not an adequate gauge too narrow or are too long will cause decreased inverter performance such as poor surge capability and frequent low input voltage warnings and shutdowns These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries The longer and narrower these cables the greater the voltage drop WARNING The installation of a fuse must be on positive cable Failure to place a fuse on cables running between the inverter and battery may cause dama
8. e AC Input 220V AC AC Frequency 50Hz 60 Hz 396 Range Range 20 C to 60 C 30 C to 70 C 416 8 L x424 0 W x44 0 H mm The wire gauge for AC input and AC output WARNING The proper connection needs to be made in reference to line neutral 1U2KVA YK PSW122KVAE YK PSW242KVAE YK PSW482KVAE Continuous Output 1600W 1700W 1700W Power Surge Rating Input Voltage Frequency Peak Output Current 1870W 1Min 2040W 20Sec 12V 24V 50 60Hz 0 05 Switch Selectable BA CO lt No Load Current Draw 1 47A 0 47A Output Waveform Output Voltage Regulation R Load Pure Sine Wave lt 3 THD 200 220 230 240V Switch Selectable RMS 3 Input Voltage Range 10 16VDC 20 32VDC 42 62VDC Digital Display Overload Short Circuit Reverse Polarity fuse Input Undervoltage Input Overvoltage Over Temperature OVP UVP OTP OLP VAC AMP WATT VDC TEMP Hz EN60950 1 EN 55022 2010 AC 2011 Class B EN 55024 2010 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2013 IEC 61000 4 2 2008 IEC 61000 4 3 2006 A1 2007 A2 2010 IEC 61000 4 4 2012 IEC 61000 4 5 2005 IEC 61000 4 6 2008 IEC 61000 4 8 2009 IEC61000 4 1 1 2004 Interface Control Port RS 232 With Baud Rate 2400 4800 9600 19200 Switch Selectable AC Input 220V AC AC Frequency 50Hz 60 Hz 3 Operating Temperature Range Storage Temperature Range 20 C to 60 C 30 C to 70 C 416 8 L x424 0 W x44 0 H m
9. ge to the inverter and will void warranty Increasing your DC cable size will help improve the situation Our company recommends the following cables for optimum inverter performance 11 YK PSW482KVAE 70A Also use only high quality copper wiring and keep cable length short from 3 6 feet 2 7 Inverter Operation To operate the power inverter turn it on using the ON OFF switch on the front panel The power inverter is now ready to deliver AC power to your loads If you are operating several loads from the power inverter turn them on separately after the inverter has been turned on This will ensure that the power inverter does not have to deliver the starting currents for all the loads at once 2 1 Controls and indicators The ON OFF switch turns the control circuit in the power inverter on and off The Inverter operates from an input voltage ranging from 10 0 to 16 0 VDC for 12V models 20 0 to 32 0 VDC for 24V models 42 0 to 62 0 VDC for 48V models The Inverter will indicate high and low DC voltage conditions as follows Model DC Input over DC Input over DC Input under DC Input under voltage shut down voltage alarm voltage alarm voltage shut down YK PSW121KVAE YK PSW122KVAE 16 0VDC 15 5VDV 10 5VDC 10 0VDC YK PSW241KVAE VK PSW242KVAE 32 0VDC 31 0VDC 21 0VDC 20 0VDC YK PSW481KVAE VK PSW482KVAE 62 0VDC 61 0VDC 43 0VDC 42 0VDC 2 7 2 Output Voltage Indicator LED displays light on VAC as show as output Voltage v
10. he inverter to an incoming AC source 2 3 Installation Where to install The power inverter should be installed in a location that meets the following requirements 2 3 1 Dry Do not allow water to drip or splash on the inverter 2 3 2 Cool Ambient air temperature should be between 20 C and 50 C the cooler the better 2 3 3 Safe Do not install in a battery compartment or other areas where flammable fumes may exist such as fuel storage areas or engine compartments 2 3 4 Ventilated Allow at least one inch of clearance around the inverter for air flow Ensure the ventilation openings on the rear and bottom of the unit are not obstructed 2 3 5 Dust free Do not install the Inverter in a dusty environments where are dust wood particles or other filings shavings The dust can be pulled into the unit when the cooling fan is operating 2 3 6 Close to batteries Avoid excessive cable lengths but do not install the Inverter in the same compartment as batteries Use the recommended wire lengths and sizes Ref point 2 6 Also do not mount the Inverter where it will be exposed to the gases produced by the battery These gases are very corrosive and prolonged exposure will damage the Inverter 2 4 Quick hooking up and testing 2 4 1 Unpack and inspect the power inverter check to see that the power switch in the OFF position 2 4 2 Connect the cables to the power input terminals on the rear panel of power inve
11. hich does not allow it to dissipate heat properly The power inverter will automatically back up once it has cooled off 13 2 7 11 Overload protection indicator OLP The overload indicator indicates that the power inverter has shut itself down When output voltage over continue power then must return to operate manually VAC WATT TEMP Hi E chi Ph FUNCTION FUNCTION VAC WATT TEMP 3 FUNCTION 2 8 Cooling fan working code Cooling fan of inverter is through detecting output power and over temperature situation to work When start to turn on the inverter and output power is under 300W the cooling fan does not start running It complies with saving energy sources requirement Until output power is up to 300W the cooling fan will start to work in order to drop the inner temperature If the ventilation opening is obstructed the inverter will enter over temperature protection mode OTP The cooling fan will continue working to drop the inner temperature When the temperature comes down to normal situation the inverter will turn on automatically 3 Maintenance Very little maintenance is required to keep your inverter operating properly You should clean the exterior of the unit periodically with a dry cloth to prevent accumulation of dust and dirt At the same time tighten the Screws on the DC input terminals 14 4 Troubleshooting guide WARNING Do not open or disassemble the inverter Attempting to
12. m The wire gauge for AC input and AC output WARNING The proper connection needs to be made in reference to line neutral zee uv S g2 v 9L 8 9Lt GOEL COEL 2S b 4L 2 0 Z81 484 00 19 06 465 00 18 31 1 3Mechanical Drawings 465 00 18 31 484 00 19 06 2 Introduction The power inverter series are the member of the most advanced line of mobile AC power systems available To get the most out of the power inverter it must be installed and used properly Please read the instructions in this manual before installing and using this model 2 1 Front Panel Operation 2 1 1 Front view Powis b er INVERTER erws 2 1 2 ON OFF switch Please leave in the OFF position during installation 2 1 3 Function Key When sequentially push Function Key it will display various status on the function screen Such as VAC Amp watts and so on When malfunction is occurred its display will be flashed on the screen 2 1 4 AC outlet Outlet sockets available Universal Australia New Zealand North America GFCIl North America C n os a Ss D PJD 2 t e AC terminal block IEC oA Ci 2 2 Rear Panel Operation AC INPUT mr FG NL amp O D E f e g E EEN oe er eo cem emm ff 111 ar t1voC f f ees S Ln SI di NI LA o o x 2 A st e A
13. rter The red terminal is positive and black terminal is negative Insert the cables into the terminals and tighten relative nut to clamp the wires securely WARNING You may observe a spark when you make this connection since current may flow to charge capacitors in the power inverter Do not make this connection in the presence of flammable fumes Explosion or fire may result WARNING Make sure all the DC connections are tight torque to 9 10 ft lbs 11 7 13Nm Loose connections will overheat and could result in a potential hazard 2 4 3 Before proceeding further carefully check that cable you have just connected negative terminal of inverter to the negative output power source CAUTION Reverse polarity connection will blow a fuse in inverter and may permanently damage the inverter Damage caused by reversing polarity connection is not covered by our warranty 2 4 4 Connect the cable from the negative terminal of the inverter to the negative terminal of the power source Make a secure connection WARNING You may observe a spark when you make this connection since current may flow to charge capacitors in the power inverter Do not make this connection in the presence of flammable fumes Explosion or fire may result 2 4 5 Set the power switch to the ON position you will hear the bi bi bi sound At the same time the display is showed the word ASIAN for two times After that you will hear the con
14. s air compressors 1 1 2 Office equipment computers printers monitors facsimile machines scanner 1 1 3 Household items vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines 1 1 4 Kitchen appliances microwave ovens refrigerators and freezers coffee makers blenders ice markers toasters 1 1 5 Industrial equipment metal halide lamp high pressure sodium lamp 1 1 6 Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment 1 2 Electrical Performance 1U1KVA Specification Model YK PSW121KVAE YK PSW241KVAE YK PSW481KVAE Power Regulation Digital Display NO 850W 1KVA 900W 1Mins 950W 3Sec 1000W 1Sec 24V 50 60Hz 0 05 Switch Selectable 9 A R Load Pure Sine Wave lt 3 THD 1 BA CO 200 220 230 240V Switch Selectable RMS 3 0 85 10 16VDC 20 32VDC 42 62VDC Overload Short Circuit Reverse Polarity fuse Input Undervoltage Input Overvoltage Over Temperature OVP UVP OTP OLP VAC AMP WATT VDC TEMP Hz EN60950 1 EN 55022 2010 AC 2011 Class B EN 55024 2010 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2013 IEC 61000 4 2 2008 IEC 61000 4 3 2006 A1 2007 A2 2010 IEC 61000 4 4 2012 IEC 61000 4 5 2005 IEC 61000 4 6 2008 IEC 61000 4 8 2009 IEC61000 4 11 2004 Interface Control Port RS 232 With Baud Rate 2400 4800 9600 19200 Switch Selectabl
15. tinuous sound from internal alarm Then the AC voltage shows on the display It means the device has done the operation 2 4 6 Set the power switch to the OFF position the device shut down completely 2 4 7 Please use a power meter accurately measure the true output R M S voltage of inverter We use a power meter such as IDRC CP 350 or ABM 2019 to measure our product 2 5 AC Safety Grounding During the AC wiring installation Ac input and output ground wires are connected to the inverter The AC input ground wire must connect to the incoming ground from your AC utility source The AC output ground wire should go to the grounding point for your loads for example a distribution panel of bus chassis 2 5 1 Neutral Grounding GFCF s 2 5 1 1 230V models There is no connection made inside the Inverter from either the line or neutral conductor to the safety ground WARNING Do not operate the power inverter without connecting it to Ground Electrical shock hazard may result 10 CAUTION This equipment is designed to permit the connection of the earthed conductor of the DC supply circuit to the earthing conductor at the equipment If this connection is made all of the following conditions must be met This equipment shall be connected to directly to the DC supply system earthing electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing electrode conductor is conne
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