PORTABLE GENERATOR
Contents
1. 3600 RPM GEN154 2000 Surge Watts 1500 Running Watts Portable Generator TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS WORDS AD BES esrar ESSA ARA 4 PACKAGE CONTENTS qe S GE O NTENTS cE 9 COMPONENTS vr 10 PREPARINGSIDE GENERATOR F R USE scatti uci nep necia 11 Using tnis Generator F r TAS PILET ME RR 11 NT 11 SED OE eege o A eege E 12 AT TNE NG 12 reel EE ee 3 SEL VET EEE 13 NNN Ne 13 5 60 3 Ground THE 611619 Eeer 3 STARTING THE GENERATOR ask 14 USING THE GENERATOR EE 15 KCNA 15 DE brnaA 17 STOPPING MENT Nara 18 MITTE 877000 a iS OSS oi SS eA 18 Recommended Maintenance Schedule 18 GEM TE ENN 18 ETE NN 19 CONOR A dano O m 19 TATT 20 a VELG EE OO CO O 20 EAD ee He RE E 20 STORAGE TRANSPORT PROCEDURES saa 21 TRES Ne 22 PT EE 23 GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 3 RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when operating or cleaning tools and equipment Always contact your dealer distributor service agent or manufacturer about problems or conditions you do not understand This is the saf2. When transporting or storing this generator for extended time Allow generator to fully cool before moving it A hot engine and exhaust system can burn you and ignite some materials Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section Turn the fuel valve to the off position Disconnect the spark plug Do not obstruct any ventilation openings Do not drop or strike this generator while moving it Store this generator in a cool dry area free of excessive dust Storage Time Recommended Storage Procedure which will help prevent difficult starts Less than 1 month No storage procedure required to 2 months Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section Disconnect the spark plug TROUBLESHOOTING IMPORTANT If trouble persists call our customer help line at 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time Engine will not start Engine switch is set to off Set engine switch to on Fuel valve is turned to closed Turn fuel valve to open Choke is set to Open Run Setthe choke to Closed Choke Engine is out of gasoline Add gasoline Engine is filled with contaminated and or old Drain gasoline from the engine and add new gasoline gasoline Spark plug
3. Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices requiring a rated wattage equal to the surge wattage of a generator A device s rated running wattage should be listed somewhere on the device itself and or in its manual If the wattage specification for a device is not available the wattage can be calculated by multiplying the Voltage requirement 120 or 240 by the Amperage drawn Watts Volts x Amperes Or the wattage required by a device can be estimated by using the following chart The chart provides only estimates and it is better to know the exact wattage of each electrical device to be powered by this generator GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 15 Electrical Device Rated Running Watts Additional Surge Watts air compressor 1 1 2 HP 2500 airless sprayer 1 3HP 600 31420 gt computerw l7inchmonitor 800 0 gt hotplate 1 23 0 H microwave oven 1000 watt 100 0 gt quartz halogen work light 1000 0 gt stereo receiver 1 40 0 electric stove single element 1590 0 gt television 27 inch colo 3500 0 O windowfan 1300 gt A CAUTION Connect only electrical devices that are in good working order Faulty devices or power cords present the risk of electrical shock Immediately turn off and disco
4. Model GEN154 2000 Surge Watts 1500 Running Watts Portable Generator is 1 500 and 2 000 respectively Model GEN154 Rated Running Wattage 1500 Model GEN154 Surge Wattage 2000 The rated running wattage corresponds to the maximum wattage a generator can output on a continuous basis The surge wattage corresponds to the maximum amount of power a generator can output for a short time Many electrical devices such as a refrigerator require short bursts of extra power for starting and stopping fan motors etc in addition to their listed rated wattage Motorized devices typically require more than their rated wattage for startup The surge wattage ability of a generator allows for this extra power requirement The total running wattage requirement of the electrical devices connected to a generator should not exceed the rated wattage of the generator itself To calculate the total wattage requirement of the electrical devices to be connected look up the rated running wattage of each device and add these numbers together to find the total wattage that all of the devices together will draw from the generator If the total wattage of the selected devices exceeds the rated wattage of the generator DO NOT connect all of the devices Select a combination of the electrical devices that will have a total wattage less than or equal to the rated wattage for the generator A CAUTION This generator can run at its surge wattage capacity for only a short time
5. and functions of the various components and controls of this generator Oil Access 1 EE 000 SURGE WATTS 1500 RUNNING WATTS 4 Fuel Cock x 5 6 1 Carburetor Choke Lever POWER op s maaa ee ss Air Filter Cover EE X Recoil Starter 8 AC Circuit Fuse 9 Pilot Lamp 10 Engine Switch 11 120 Volt AC Output Socket 12 DC Circuit Fuse 13 12 Volt DC Output Socket 14 Grounding Terminal Nu Ne Ne WARNING This portable generator 120 Volt AC AC PILOT AMP 2 d HE direct expotsre to exaust fumes toric and could be fatal Get fresh ai i inedia you eel dry vedi mi or hine headache HEVER RUM Reset A PORTABLE GENERATOR INDOORS INCLUDING GARAGES BASEMENTS P DR CRAWL SPACES When using a portable generator place outdoors in a dry A STROKE area protected from rain ke or snow Place at least 29 t from all activity OHV GASOLINE FUEL ONLY DC Reset DEG Volt 4 GEN FAATOR Only Ground 10 14 10 12 13 GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 10 PREPARING THE GENERATOR FOR USE Using this Generator for the First Time STOP CAUTION The following section describes the required steps for preparing this generator for the first use Failure to correctly perform these steps can damage this generator and or shorten its life If still unsure about how to perform any of these steps after reading this section call
6. charge for parts or labor Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product This warranty gives you specific legal rights and you may have other rights that vary from state to state GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 4 Notice Regarding Emissions Engines certified to comply with California and U S EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Three Way Catalyst TWC if equipped and Engine Modifications EM Legal Requirements Federal and or State Occupational Safety and Health Administration OSHA regulations local codes and or ordinances may apply to the intended use of this generator Consult a qualified electrician electrical inspector and or the local agency having jurisdiction Some areas require generators to be registered with local utility companies Additional regulations may apply if this generator will be used at a construction site IMPORTANT SAFETY INSTRUCTIONS STOP Before using this generator and if you have any questions regarding the hazard and safety notices listed in this manual and or on this generator call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time When in operation the exhaust from this generator contains poisonous carbon monoxide gas Ca
7. is dirty Spark plug boot is cracked Spark plug is broken Oil is low The oil level should be at the bottom of the threads on the dipstick hole If it is not add or replace oil Engine will not start Spark plugs not sparking Verify that you have spark Pull spark plug cap off spark plug Take spark plug out using spark plug wrench Loosen the four gas tank bolts using 10mm wrench Put spark plug back into boot and hold it onto bare metal Make sure the on off switch is in the ON position P ull the starter You should see a spark GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 21 Engine will not start Carburetor is gummed up If the generator has been sitting for a long time itis possible that itis gummed up Remove air box cover then remove the air filter Remove the two 10mm bolts that hold the carburetor Lift up on the throttle linkage on the top of the carburetor It should pop off Pull the fuel line off The carburetor will slide off Turn the carburetor upside down and remove the 10mm bolt on the bottom of the bowl Remove the pin that holds the float on Pull the float up Inspect the float needle and make sure the orifice Is not gummed up Remove the rubber gasket then clean the orifice if it is dirty Use carb cleaner Do not spray carb cleaner on the float needle or any rubber See page 27 Engine will not start Gas is not getting to carburetor Make sure gas is getting to the carburetor Remove
8. the carburetor and turn the drain screw counter clockwise Don t remove completely Engine will not start Two wires on the back of the switch may be Make sure two wires on the back of the switch disconnected are connected Engine runs but there is no electrical output Reset button is off Push reset button to on Bad connecting wires cables Try a different extension cord Bad electrical device connected to generator Disconnect device try connecting another device Generator is overloaded Reduce draw on generator to within this generator s rated wattage by reducing number of connected electrical devices Generator starts but won t stay running Choke is in Closed Choke position or gas is Make sure that after it is started move the empty Choke to the Open R un position Make sure at least one inch of gas is in the tank Generator runs but does not support all Short in one of the connected devices Disconnect any faulty or short circuited connected electrical devices electrical loads Air filter is dirty Clean or replace air filter If the engine starts and runs but does not Governor screw needs adjusting produce power or power is too low Plug in voltmeter on VAC See whatthe volts are The reading should be 110 to 120 If it is too high or too low adjust the governor screw which is located above the pull start on the green metal shroud WARNING DO NOT ADJUST THE GOVERNOR SCREW WITHOUT USING A VOLTME
9. with the procedures described in the previous section titled Using the Generator for the First Time of this manual If not review this section now Step 1 Verify Oil Level It is important to check the oil level in the engine crankcase before each use to ensure that there Is sufficient quantity 1 Verify that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry cloth wipe the oil off of the dipstick that is located on the inside of the cap 4 Fully insert the dipstick without screwing the filler dipstick cap and then remove again There should be oil on the dipstick If there is no oil on the dipstick or oil is visible only atthe very end of the dipstick add oil until the engine crankcase is filled See Changing Adding Oil in the Maintenance Care section of this manual 5 Confirm that the oil filler dipstick cap is properly screwed in place when finished verifying the oil level Step 2 Verify Gas Level Before starting this generator verify that there is sufficient gasoline in the fuel tank The fuel gauge located on the top of this generator indicates the gas level currently in the fuel tank If necessary add fresh unleaded gasoline with an octane rating of 87 or higher according to Step 2 Add Gasoline of the Using this Generator for the First Time section of this manual Model GEN154 Fuel Tank Capacity gals L 1 8 7 Model GEN154 Fuel Type Fresh Unleaded Ga
10. 00 Running Watts Portable Generator 13 STARTING THE GENERATOR STOP Before starting this generator confirm that all the steps in the section titled Preparing the Generator for Use of this manual have been correctly completed If unsure about how to perform any of these steps call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service A CAUTION Disconnect all electrical loads from this generator before attempting to start To start this generator 1 Confirm that there are no electrical devices connected to this generator Connected devices may increase the difficulty in starting the engine 2 Confirm that this generator is properly grounded See Ground the Generator section of this manual 3 Turn the fuel valve to the on position 4 Move the choke lever to the Closed Choke position 5 Setthe engine switch to the on position 6 Slowly pull on the recoil starter handle shown in Figure 4 until a slight resistance is felt Then pull briskly to start the engine Gently return the cord into the generator to avoid damage to the starter or housing Never allow the cord to snap back 7 If the engine fails to start repeat step 6 NOTE After repeated attempts to start the engine consult the troubleshooting guide before attempting again If problems persist call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time 8 Once the engine has started and runs for about a minute move the choke
11. 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service If this generator is being used for the first time the following few steps are required to prepare it for operation Step 1 Add Oil This generator requires engine oil to function Engine oil is a major factor affecting engine performance and service life When new from the package this generator contains no oil in the engine crankcase The correct quantity of oil is equal to the oil capacity of the engine crankcase and is 13 5 fluid oz 0 40 L for this Model GEN 154 2000 Surge Watts 1500 Running Watts Portable Generator Add the correct quantity of oil before operating this generator for the first time When replenishing oil for subsequent use of this generator always determine that this generator has the correct quantity of oil Model GEN154 Oil Capacity fluid oz L 13 5 0 4 Model GEN154 Oil Type Recommended SAE10W 30 To add oil to the engine crankcase 1 Confirm that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine as illustrated in Figure 1 below 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity SAE 10W 30 oil is recommended for general use When the engine crankcase is full the oil level should reach the lower lip of the oil filling opening as shown in Figure 2 4 Replace the oil filler dipstick cap and close the oil access panel Figure 1 Unscrew the
12. 2012 10 GEN154 2000 Surge Watts 1500 Running Watts PORTABLE GENERATOR INSTRUCTION MANUAL W Suu OSPORTSMAN gt a a e LJ 8 1 E READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT This manual provides important information on proper operation amp maintenance Every effort has been made to ensure the accuracy of this manual These instructions are not meant to cover every possible condition and situation that may occur We reserve the right to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT Visit our website for Troubleshooting Frequently Asked Questions http sportsmanseriesbrand com generators DO NOT RETURN THIS GENERATOR TO THE RETAILER lf you experience a problem have questions or need parts for this product call Customer Service at 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time A copy of the sales receipt is required FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE KEEP THIS MANUAL SALES RECEIPT amp APPLICABLE WARRANTY FOR FUTURE REFERENCE GEN154 2000 Surge Watts 1500 Running Watts Portable Generator erat FAO FEATURES 4 Stroke OHV Engine Recoil Start 2 8 HP Gasoline Engine 1 120 Volt A C Outlet 1 12 Volt D C Outlet 1 8 Gallon Fuel Tank Engine Run Time 11 Hours 50 Load 2000 Surge Watts 1500 Running Watts EPA Approved
13. Dipstick Cap Figure 2 Add Oil GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 11 Step 2 Add Gasoline A WARNING Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns Do not fill the fuel tank near a heat sparks or an open flame Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Do not overfill the fuel tank Always check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage To add gasoline To ensure that this generator runs smoothly use only FRESH UNLEADED GASOLINE WITH AN OCTANE RATING OF 87 OR HIGHER Unleaded gasoline produces fewer engine and spark plug deposits and extends the life of the exhaust system 1 Confirm that this generator is on a level surface 2 Unscrew fuel tank cap and set aside NOTE The fuel tank cap may be tight and difficult to unscrew 3 Slowly add fresh unleaded gasoline with an octane rating 87 or higher to the fuel tank Be careful not to fill the fuel tank above the upper limit line The fuel tank capacity for this generator is 1 8 gallon 7 L NOTE Because gasoline can expand do not fill the fuel tank to the very top 4 Securely tighten the fuel tank cap and immediately wipe up any spilled gasoline with a dry cloth Model GEN154 Fuel Tank Capacity gals L 1 8 7 Model GEN154 Fuel Type Fresh Unleaded Gaso
14. E Cea III Spark Plug ChekClan TIET 7 Fuel Tank VerifyGasLevel X 7 es KG Figure 7 Recommended maintenance schedule Cleaning the Generator Always try to use this generator in a cool dry place If this generator becomes dirty the exterior can be cleaned with a damp cloth soft brush vacuum and or pressurized air Never clean this generator with a bucket of water and or a hose as water can get inside and cause a short circuit or corrosion Never use gasoline to clean parts of this generator Checking the Oil Level It is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 18 To check the oil level 1 Verify that this generator is shut down and on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry cloth wipe the oil off of the dipstick that is located on the inside of the cap 4 Insert the dipstick as if replacing the cap and then remove again There should be oil on the dipstick If there is no oil on the dipstick or oil is visible only at the very end of the dipstick add oil until the engine crankcase is filled 5 Confirm that the oil filler dipstick cap is properly in place when finished verifying the oil level Changing Adding Oil The oil level in this generator should be checked before each use See Figure 9 When the oil lev
15. TER YOU NEED A VOLTMENTER ONLY ATTEMPT THIS IF YOU HAVE A VOLTMETER AND ARE FAMILIAR WITH USING IT IT COULD CAUSE DAMAGE TO PERSONAL PROPERTY Turn it clockwise to turn volts up and kick the idle up You may have to compensate for the increased idle from the governor screw with the idle screw GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 22 GEN154 2000 SURGE WATTS 1500 RUNNING WATTS PORTABLE GENERATOR PARTS DIAGRAM GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 23 GEN154 2000 SURGE WATTS 1500 RUNNING WATTS PORTABLE GENERATOR PARTS LIST NO PartName_________ JPatNumbe Qy 1 Jet gt joBrszeows 2 2 SheckAbsorption G003A 00 02 2 3 jControlpan 1G003A 11 02 1 4 Cover jGotoot2 J 1 5 Joe jGB T5789M6 90 4 6 Sprng Washer 18 936 4 7 Washer 8 1856 4 s jBot es s7esmemo 2 9 jFixedTalon G003A 07 02 1 10 RearCover_________ G003A 012 J 1 11 Stator G003A0101 1 12 Joen IGB TS789M8r170 1 13 JRotor Go03A0403__ 1 14 Bot JGBms789m840 1 15 ShockAbsorpion G003A 122 6 16 Joen _______ jGB T5769M620 4 17 FuelTankAssy G003A 12 01 1 18 Dan Cover G001 1204 J 1 19 Meh G0t0G 1203 1 20 FuelPipe 1G003A 124 1 21 FuelPipeCramp 60106125 1 22 TankCock G003A 12 04 Jf 1 23 Screw GBreieme e 7 24 ProtectTransom
16. X 2 71 Motor speed seat 56 57 58 59 6 63 64 65 67 68 70 Cn n Roco 26
17. _______ G003A 0202 1 25 100806 Go03A070t_ 1 26 Nt jemraiMe 2 27 Spring Washer GB TO3 8 2 28 Washer___________ es ro7zwve____ 2 30 Nt jGB met771MO 4 34 RubberCushon 1 80 02 01 4 42 PilotLamp Gooaa 1107 1 43 Nut jGEretzOMO 2 ppp IIIe enk aia NINJ eeh GEN154 2000 Surge Watts 1500 Running Watts Portable Generator NO PartName JPartNumber Qty 48 Hamessassembly GOO3A 11 01 1 50 Joen J68s789m8 20 4 51 Bot IGB T578omar4s 1 54 Bot jGB TO074M5QO 1 55 Nut joB l84MO 2 58 Washer 198 971 3 2 59 Spring Washer GB T 333 2 60 nu 198 413 2 62 Bot eB reo7am x12 1 64 Nut 18 7414 2 65 Bot___________ eB rermaxto 2 66 Nut 08 5789 6 4 24 GEN154 2000 SURGE WATTS 1500 RUNNING WATTS PORTABLE GENERATOR PARTS LIST er r FII xiii ben Em M M i e 1E A i Lene 141516 17 8 19 Sei 25 GEN154 2000 Surge Watts 1500 Running Watts Portable Generator GEN154 2000 SURGE WATTS 1500 RUNNING WATTS PORTABLE GENERATOR PARTS LIST NO Part Name Part Number Qty Flange BoltM6 2 _ GB T 6 Starter Hub Ni Q02 09 1 FI Q02 10 6 9 Air Guide Plate 002104 f 40 Air Guide Pl
18. able Generator 6 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A DANGER EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN BUILD UP TO DANGEROUS LEVELS IN CLOSED AREAS BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS OR DEATH Never run the generator in a closed or even partly closed area where people may be present A WARNING GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE YOU COULD BE BURNED OR SERIOUSLY INJURED IF THE GASOLINE IS IGNITED Before refueling stop the engine and keep heat sparks and flame away Handle fuel only outdoors Do not fill the fuel tank above the upper limit line Wipe up spills immediately A WARNING IMPROPER CONNECTIONS TO A BUILDING CAN ALLOW FLECTRICAL CURRENT TO BACKFEED INTO UTILITY LINES CREATING AN ELECTROCUTION HAZARD Connections to a building must isolate generator power from utility power and comply with all applicable laws and electrical codes GEN154 2000 Surge Watts 1500 Running Watts Portable Generator In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator AA DANGER POISONOUS GAS Ah WARNING ZN WARNING RISK OF ELECTRIC SHOCK Generator exhaust contains toxic carbon monoxide gas Breathing exhaust can cause loss of consciousness and shortness of breath NEVER operate generator in po
19. an any dirt from around the spark plug base and then re gap the spark plug 6 Screw the spark plug back into place on this generator by using the included spark plug wrench 7 Replace the spark plug cap 0 7 0 8 mm lf 0 028 0 031 in Figure 9 Measuring the spark plug gap To store this generator for extended time drain the gasoline from the carburetor AND fuel tank To drain gasoline from this generator Turn the fuel valve to the off position and let the engine run until it stops 2 Remove the fuel filter cup See Fuel Filter Cup Cleaning earlier in this section 3 Empty the fuel filter cup of any fuel 4 Place a receptacle underneath this generator to catch gasoline as it drains 5 Turn the fuel valve to the on position and allow all gasoline to drain 6 Turn the fuel valve to the off position 7 Replace the fuel filter cup 8 Store the drained gasoline in a suitable place To store this generator for extended time the fuel needs to be drained from the carburetor To drain the gasoline from the carburetor turn the fuel valve to the off position while the engine is running The generator will shut down when all the gasoline in the carburetor has been used GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 20 A CAUTION Do not store gasoline for more than 3 months STORAGE TRANSPORT PROCEDURES A CAUTION Never place any type of storage cover on this generator while it is still hot
20. ate2 Q02 10 5 1 Q02 01 5 412 Oil Drain Plug Washer Qo2016 1 43 Crankcase j aooaa D 16 Radial Ball Bearing 6203 GB276203 D Governor Shaft Q03 017 f 48 Governor Washer 0Q02 00 15 f 20 Q04 0111 1 1 Governor Shaft Washer Q02 06 24 h 22 Governor Slider Q02 0631 D 3 Crankshaft G02 03 038 1 24 Radial Ball Bearing 6303 GB276303 D Camshaft Ass Q02 04 04A l Q02 01 1 1 27 Oil Filler Cap Assy 0Q02 01 9 D Crankcase Cover Q02 01 8 D 29 Flange Bot M625 GB T5789 6 32 Connecting Rod Q02 03 4 1 33 Piston 1 Q03 03 01 1 34 Piston Ring 00303022 137 35 Key GBT1099 D 36 Shroud Q02 102 D 37 Cylinder Head Gasket Q02 0231 f Ex Valve 002 012 1 39 Invave 00081 D 40 Cylinder Head Comp Q03 02 01 D 41 sua 0060211 2 42 Spark Plug EsTe JI 46 Valve Rocker 003047 D GEN1542011 11 GEN154 2000 Surge Watts 1500 Running Watts Portable Generator Q04 04 9 Q03 04 10 i Pa Q04 02 2 i Pivot Adjusting Nut Head Cover Comp Q04 02 02PW Flanae Bolt M612 0 D D A e N Q02 04 4 __ Valve Spring 002 012 ud 9 95 St GB T900 88 2 Carburetor gasket Q02 0822 2 Pad 002 091 H 1 __ Governor Am L Q02069 1 Pn J4A Q02063 gt Snap Ring 8 Q02 00 16 A Flange Bot GB16674M6X20 1 Flange Bot GB5789M6x20
21. ber of electrical devices in excess of the wattage capacity of this generator Do not turn on electrical devices until after they are connected to this generator Turn off all connected electrical devices before stopping this generator M RE Consult a physician s before using this generator if using a pacemaker Electromagnetic fields in close proximity to a heart pacemaker could cause a pacemaker to malfunction or fail Caution is necessary when near the engine s recoil starter A CAUTION METTE Prolonged exposure to high noise levels can be hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the generator when it is running MENTE This generator is not intended to power sensitive electronic equipment such as TVs DVD players stereos desktop computers or laptop computers without the use of an appropriate line conditioner and or surge protector both not included Sensitive electronic equipment should be operated on approved inverter type generators or pure sine wave generators For additional information consult the devices operation manual or call customer service at 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time A WARNING MENTE Avoid the use of extension cords if possible If you choose to use them be sure they are sized adequately to handle the flow of electricity An undersized cord can overheat short out and cause a fire GEN154 2000 Surge Watts 1500 Running Watts Port
22. el is low add oil until the level is sufficient to operate this generator The oil should be changed after the first 20 hours of operation Subsequently the oil should be changed every 6 months or for every 100 hours of use or when the oil has become contaminated with water and or dirt The oil capacity for this Model GEN154 2000 Surge Watts 1500 Running Watts Portable Generator engine is 13 5 fluid oz 0 40 L To drain the oil from this generator 1 Place a bucket underneath this generator to catch oil as it drains 2 Unscrew the oil drain plug located on the crankcase underneath the oil filler dipstick cap 3 Allow all the oil to drain from this generator 4 Replace the oil drain plug and tighten NOTE Never dispose of used motor oil in the trash down a drain or on the ground Put oil in a sealed container and contact your local recycling center or auto garage to arrange oil disposal To add oil to the engine crankcase 1 Confirm that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine as illustrated in Figure 8 below 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity SAE 10W 30 oil is recommended for general use When the engine crankcase is full the oil level should reach the lower lip of the oil filling opening as shown in Figure 8 13 5 ounces SAE 10W 30 Figure 8 Adding oil GEN154 2000 Surge Watts 1500 Running Wa
23. ety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A D A N G F D DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARN N G WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CA UTI 0 N CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CA U TI 0 N CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage THIS ENGINE MEETS U S EPA EMISSION STANDARDS UNDER 40 CFR 1054 625 The emission related warranty is valid for two 2 years Keep the purchase receipt and mail in the product registration card for proof of purchase NB Corp limits emission related warranty repairs to authorized service centers for owners located within 100 miles of an authorized service center For owners located more than 100 miles from an authorized service center NB Corp will in its sole discretion either pay for shipping costs to and from an authorized service center provide for a service technician to come to the owner to make the warranty repair or pay for the repair to be made ata local non authorized service center The provisions of this paragraph apply only for the contigu
24. ff prior to plugging it into this generator 4 Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with the next lower rated wattage requirement GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 16 SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device Figure 6 shows the recommended cords according to the power requirement of the electrical device When using cords that exceed these specifications allow for the electrical device to have a slightly higher rated wattage requirement 25 30 600 NR 100 60 375 250 5 600 1200 NR 500 300 200 15 gt 75 90 1800 NR 30 200 125 10 10 1200 2400 NR 250 10 100 50 gt 15 1800 300 NR 150 100 65 2 0 200 4800 175 D5 75 5 NR 25 300 600 10 100 60 NR MR 30 3900 7200 25 65 NR NR MR 40 40 9600 9 NR NR NR NR Figure 6 Maximum Extension Cord Lengths by Power Requirement GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 17 STOPPING THE GENERATOR To stop this generator 1 Turn off all connected electrical devices and then unplug them 2 Allow this generator to run for several more minutes with no electrical devices connected to help stabilize the temperature of th
25. is generator 3 Setthe engine switch to the OFF position 4 Turn the fuel valve to the OFF position A WARNING Allow this generator to cool down before touching areas that become hot during operation A CAUTION Allowing gasoline to sit in this generator s fuel tank for extended time without use can increase the difficulty in starting this generator in the future Never store this generator for extended time with gasoline in the fuel tank MAINTENANCE CARE Proper routine maintenance of this generator is essential for safe economical and trouble free operation It will help prolong the life of this generator as well as help reduce air pollution Perform maintenance checks and procedures according to the schedule in Figure 7 A CAUTION Never perform maintenance procedures while this generator is running Allow this generator to cool before commencing any maintenance procedures Keep heat sparks and flame away 44 WARNING Improper maintenance and or failure to correct any problems prior to operating this generator can cause a malfunction which could cause death or serious injury Always follow the inspection and maintenance recommendations and schedules in this manual Recommended Maintenance Schedule Every Month or Every 3 Months or Every 6 Months or Every Year or Each 20 Hrs Each 50 Hrs Each 100 Hrs Each 300 Hrs Check Level Lx pl c qp qx Replace Xffirstuse Xp Air Filter Check X
26. lever approximately half way towards the Open Run position Wait an additional 30 seconds and then move the choke lever completely over to the O pen R un position 9 Allow this generator to run for several minutes before connecting any electrical devices Fuel Cock The fuel cock is located between the fuel tank and carburetor When the fuel cock is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel cock to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by operating the choke rod manually P ull the rod out toward CLOSED to enrich the mixture for cold starting Figure 4 The Recoil Start is located on the left side of the generator GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 14 USING THE GENERATOR A WARNING USE THIS GENERATOR ONLY OUTDOORS IN NON CONFINED AREAS DO NOT SECURE THE GENERATOR WITH A CHAIN OR ROPE AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY Keep at least several feet of clearance on all sides to allow proper ventilation for this generator After the engine has been running for several minutes electrical devices may be connected to this generator AC Usage Electrical devices running on AC current may be connected according to their wattage requirements The rated running and surge wattage for this
27. line Octane Rating 87 or Higher IMPORTANT Use only UNLEADED gasoline with an octane rating of 87 or higher Never use a mixture of oil and gasoline Never use old and or contaminated gasoline Avoid getting dirt and or water in the fuel tank Gasoline can age in the fuel tank and make it difficult to start this generator Never store this generator for extended time with gasoline in the fuel tank Step 3 Ground the Generator A WARNING Failure to properly ground this generator can result in electrocution Ground this generator by tightening the grounding nut against a grounding wire as illustrated in Figure 3 A No 12 AWG American Wire Gauge stranded copper wire is generally an acceptable grounding wire The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth Grounding codes can vary by location Contact a local electrician for information on grounding regulations for your area PILOT LAMP pE AG I Reset i i Figure 3 2 The Grounding Terminal is located on the front of GASOLINE FUEL ONIY the generator to the right of the DC Output DC 12 Volt socket 10 Amp Battery Charge Only Ground GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 12 Subsequent Use of this Generator For subsequent uses of this generator after the first use certain steps still must be completed to prepare it for operation IMPORTANT Be familiar
28. ls are available in line with some extension cords Do not use this generator in wet conditions rain snow active sprinkler system wet hands etc Always keep this generator dry and operate it with dry hands Do not touch bare wires or outlets receptacles Do not allow children or non qualified persons to operate this generator This generator produces heat when in operation Temperatures near the exhaust can exceed 150 Degrees Fahrenheit 65 Degrees Celsius Do not touch hot surfaces Observe all warning placards on this generator denoting hot surfaces Allow this generator to cool for several minutes after use before touching the engine muffler or other areas that are hot during operation and before storing indoors Hot exhaust may ignite some materials Keep flammable materials away from this generator Keep at least several feet of clearance on all sides of this generator during operation Do not enclose this generator in any structure A CAUTION MENTE Misuse of this generator can damage it or shorten its life Use this generator only for its intended purpose e Operate this generator only on a dry level surface Do not secure the generator with a chain or rope which would prevent it from being moved in an emergency Allow this generator to run for several minutes before connecting any electrical devices Promptly turn off any malfunctioning devices and disconnect them Do not operate an excessive num
29. nnect any device that commences to operate abnormally sluggish or abruptly stops Determine if the problem was the device or the rated load capacity of this generator has been exceeded NOTE Plug appliances into the correct outlet Connect standard 120 Volt single phase 60 Hz loads to the 120 Volt outlet Connect 12 Volt DC loads to the 12 Volt outlet A CAUTION Even though this generator has an overall rated wattage of 2000 do not attempt to draw more than 1500 Watts from the 120 Volt outlet Draws higher than 1500 Watts will damage this generator and void the warranty NOTE While this generator is running power is available from either the standard 120 Volt outlet or the 12 Volt DC outlet Both 120 Volts and 12 Volts can be simultaneously drawn from this generator Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with the next lower rated wattage requirement A CAUTION Do not connect 50Hz or 3 phase loads to this generator DC Usage A CAUTION The DC outlet is for using any 12 Volt DC device up to 8 3 Amps NEVER attempt to jumpstart a car with this generator Do not secure the generator with a chain or rope which would prevent it from being moved in an emergency To Plug Items Into the Generator 1 Allow the engine to run for several minutes after it has been started 2 Confirm that the electrical device is switched o
30. orly ventilated areas Risk of electric shock Do not This generator produces high voltage remove cover No user serviceable Always ground properly before use parts inside Refer servicing to Do not connect to any building electrical system qualified service personnel Never use in rainy or wet conditions Never touch bare wires or receptacles Never allow children or non qualified person to operate Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell A Y CAUTION AX CAUTION HOT EXHAUST HIGH TEMPERATURE By DO NOT TOUCH NEVER use inside a home Only use OUTSIDE and DO NOT TOUCH or garage EVEN IF doors far away from windows and windows are open doors and vents GEN154 2000 Surge Watts 1500 Running Watts Portable Generator PACKAGE CONTENTS The following items are supplied with this Model GEN154 2000 Surge Watts 1500 Running Watts Portable Generator Verify that all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List Set of 2 DC connector wires for connecting 12 Volt automotive type batteries Spark plug wrench GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 9 GENERATOR COMPONENTS Fuel Tank Cap Control Panel Observe the locations
31. ous states excluding the states with high altitude areas identified in 40 CFR part 1068 Appendix III To exercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email address info buffalotools com and you will be instructed on where to take the engine for warranty service Take the generator and proof of purchase your receipt to the repair facility recommended by the Customer Service Representative The warranty does not extend to generators damaged or affected by fuel contamination accidents neglect misuse unauthorized alterations use in an application for which the product was not designed and any other modifications or abuse 1 YEAR LIMITED WARRANTY Generators are warranted to be free from defects in materials and workmanship for a period of 1 YEAR from date of original purchase NB Corp is not liable for any indirect incidental or consequential damages from the sale or use of this product Any implied warranties are limited to 1 YEAR as stated or as otherwise stated in this written limited warranty Some states do not allow the exclusion or limitation of incidental or consequential damages Some states do not allow limitation on the length of an implied warranty NB Corp will repair or replace at its discretion any part that is proven to be defective in materials or workmanship under normal use during the 1 YEAR warranty period Warranty repairs or replacements will be made without
32. rbon monoxide gas is both odorless and colorless AND may be present even if you do not see or smell gas Breathing this poison gas can lead to headaches dizziness drowsiness loss of consciousness and eventually death USE THIS GENERATOR ONLY OUTDOORS IN NON CONFINED AREAS DO NOT SECURE THE GENERATOR WITH A CHAIN OR ROPE AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY Keep atleast several feet of clearance on all sides to allow proper ventilation for this generator A WARNING According to the State of California the exhaust from this generator contains chemicals known to cause cancer birth defects or other reproductive harm A WARNING This generator may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death A nearby open flame can lead to an explosion even if not directly in contact with gasoline Do not operate this generator near open flame Do not smoke near this generator Always operate this generator on a firm level surface Gasoline is highly flammable and explosive Handling fuel can result in serious injury or burns e Always shut down this generator before refueling R efuel in a well ventilated area Keep heat sparks and flame away while refueling and away from the location where gasoline is stored Never refuel indoors where gasoline fumes may reach flames and or sparks Allow this generator to cool for atleast 2 minutes before removing the fuel tank cap Loosen
33. soline Octane Rating 87 or Higher A WARNING Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns Do not fill the fuel tank near a heat sparks or an open flame Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Always allow several minutes for the engine to cool before refueling Do not overfill the fuel tank Always check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage IMPORTANT Use only fresh UNLEADED gasoline with an octane rating of 87 or higher Never use old and or contaminated gasoline Never use a mixture of oil and gasoline Avoid getting dirt and or water in the fuel tank Never store generator for extended time with gasoline in the fuel tank Step 3 Ground the Generator 44 WARNING Failure to properly ground this generator can result in electrocution Ground this generator by tightening the grounding nut against a grounding wire as previously illustrated in Figure 3 A generally acceptable grounding wire is a No 12 AWG American Wire Gauge stranded copper wire The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth Grounding codes can vary by location Contact a local electrician for information on grounding regulations for your area GEN154 2000 Surge Watts 15
34. the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Gasoline may expand during operation Do not fill to the top of the tank Always check for spilled gasoline and immediately wipe it up before starting this generator Empty the fuel tank before storing or transporting this generator e Always handle fuel outdoors Before transporting turn the fuel valve to the OFF position and disconnect the spark plug GEN154 2000 Surge Watts 1500 Running Watts Portable Generator 5 This generator produces powerful voltage which can result in electrocution ALWAYS ground this generator before using it See Ground the Generator section in this manual Only electrical devices should be plugged into this generator either directly or with an extension cord NEVER connect a building electrical system to this generator without a qualified electrician Doing so voids your warranty Such connections must isolate generator power from utility power and comply with local electrical laws and codes Failure to comply can create a back feed into utility lines creating an electrocution hazard which may result in serious injury or death to utility workers Such a back feed may cause this generator to explode burn and create fires when utility power is restored Use a ground fault circuit interrupter GF CI in highly conductive areas such as metal decking or steel work GFC
35. tts Portable Generator 19 Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor Occasionally verify that the air filter is free of excessive dirt The air filter will require more frequent cleaning when operating this generator in extremely dusty areas To clean the air filter remove the foam filter element from the generator and wash it in warm water and household dish detergent Thoroughly rinse and dry Pour a small amount of motor oil onto the filter ring out ALL excess oil and reinstall the foam filter element in the generator Unscrew the bolts or unsnap the clips at the top and bottom of the air filter cover located below the choke lever to access the foam filter element Spark Plug Maintenance The spark plug is essential for proper engine operation The spark plug should be intact free of deposits and properly gapped A bad or incorrectly installed spark plug can cause engine damage To inspect the spark plug Remove the spark plug by pulling on the spark plug cap 2 Unscrew the spark plug from this generator by using the included spark plug wrench 3 Visually inspect the spark plug If itis cracked and or chipped discard and install a new spark plug A E6TC spark plug such as NGK BP6HS is recommended 4 Measure the spark plug electrode gap with a gauge The gap should be 0 028 0 031in 0 7 0 8mm See Figure 9 5 If re using the spark plug use a wire brush to cle
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