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        PIC BOAR STUD MANAGEMENT MANUAL
         Contents
1.             25  SEME                                                                                                  26  DISA leng  SE nterne ee 26  Semen Cooling and Packing of Cooled DOSES                                     n 27  Semen Shipping and Transport  27  PART 12  LABORATORY QUALITY CONTROL                   nnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnns 28  PART 13  PERSONNEL MANAGEMENT AND TRAINING                         1x  211x       32  PART 14  KEY PERFORMANCE                    0        4 4                                                                                                                                 33  PART 15  PRODUCTION BENCHMARKS                           1xx  xxsssssssssiisieaia siii WAA NARA 34  PART 16  BOAR LIFE AND REPLACEMENT RATE                           xx x1srssxsssssiseana 36  TEE ER  APPENDIX A  NUTRIENT REQUIREMENTS FOR SWINE                      ennneennnnnnannnss 38  APPENDIX B  PIC MINIMUM DIET SPECIFICATIONS AND EXAMPLE   BOAR DIE EE 39  APPENDIX C  AUTOMATED COLLECTION SYSTEMS STEP BY STEP   INSTRUCTIONSIEORIUSE amaan ka a   ue ku dik   SUWAR ME nautis demand menu samma ime 40  APPENDIX D  PACKAGING SEMEN DOSES FOR SHIPMENT USING   DO WB 040010  2                                                                                                                     42  APPENDIX E  EXTENDER PREPARATION                                                                                                                                      
2.     40   50 22000 23000  Sh Of Max CFM  10056   2556   DORA  BB   Be  75    6856                 54   46                  25     m    _   wg 55 23000 24000    Controller setting    Motor curves correspond to different fan sizes and are defined as the relationship between the voltages  supplied to the motor and the resulting RPM     Incorrect matching of motor curve and fan size may either burn fans up or cause inaccurate fan speeds  Le  a  60  fan speed setting results in 90  fan speed     Instances in which air exchange rates increase     including rising outside temperatures  a change in season   and increased heat production due to boar activity     moderate changes in ventilation should be made  Avoid  increases of 2x more CFM     Providing an optimal environment for boars requires multiple aspects to operate together  As the total  number of CFM increases the following must be considered    e Each in  of ceiling inlet provides 4 5 CFM    e Each in  of eave inlet provides 2 5 CFM     If the system doesn t have the proper number of inlets open and the proper amount of attic inlet  the air will  not effectively flow into the barn  no matter how many fans are running     Water     in the form of dripper systems or evaporative cooling     can be used for cooling the animals   However  the production of extra water in the air and on the floor creates risks such as elevated barn  humidity  lameness and bacterial growth  So  when these cooling methods are used  minimum ventilati
3.    DAI NEVER STOP IMPROVING    33    PART 15      gt  gt  gt  gt  PRODUCTION BENCHMARKS       Few studies have investigated the timeline for when the semen quality of an Al boar begins to deteriorate   Research  Wolf and Smital  2009  suggests that semen volume  total soerm number and functional sperm  reach their maximum by the time a boar is 2 years old  Soerm concentration increases until 11 months of  age  followed by a decrease in concentration until boars are 3 years old  The percentage of abnormal sperm  increases with time from 8 to 48 months of age  Motility  however  steadily decreases with time but only by a  1  decrease     34       PART 15  PRODUCTION BENCHMARKS    FIGURE 4  VIABLE CELLS PER EJACULATE PER LINE      2 3                      Wi        ar  ec  KE     LW  Kc      d                              ku  k  r  E   gt     Week of production          Estimates for sperm cell and dose production for PIC lines can be made based on data from owned  affiliate   user group and customer boar studs  Figures 4 6  Tables 16 17      TABLE 16  VIABLE CELLS PER EJACULATE BY GENETIC LINE AND PRODUCTION WEEKS    LINE W1 5 W6 10 W11 15 W16 20 W21 25 W26 30 W31 35 W36 40 W41 45       2 35 0 46 1 53 8 58 2 60 0 62 0 63 2 64 6 64 8  3 309 3 47 5 53 3 57 4 59 8 59 9 61 0 61 2 61 0  15 34 7 43 5 50 4 56 0 58 8 60 3 62 1 63 6 64 3  19 36 5 47 4 55 4 60 3 62 5 64 0 65 7 64 6 66 5  27 28 6 42 3 DIS 56 7 60 0 61 6 62 6 63 7 65 1  65 26 8 44 2 52 3 57 5 61 4 63 5 65 5 66 6 67 2  359 
4.   1400  1450  1500  1550  1600  1650  1700  1750  1800  1850  1900  1950  2000  2050  2100  2150  2200  2250  2300  2350  2400  2450  2500    50 G KG OF WATER    Extender    Volume Waterto to add     L or kg  add  kg     51  52  53  54  55  56  57  58  59  60  61  62  63  64  65  66  67  68  69  70  71  72  73  74  75    51  52  53  54  55  56  57  58  59  60  61  62  63  64  65  66  67  68  69  70  71  72  73  74  75    GU  2550  2600  2650  2700  2750  2800  2850  2900  2950  3000  3050  3100  3150  3200  3250  3300  3350  3400  3450  3500  3550  3600  3650  3700  3750    TUB  5KG    Extender    Volume Water to   L or kg  add  kg     76  77  78  79  80  81  82  83  84  85  86  87  88  89  90  91  92  93  94  95  96  97  98  99  100    76  77  78  79  80  81  82  83  84  85  86  87  88  89  90  91  92  93  94  95  96  97  98  99  100    Extender  to add   9   3800  3850  3900  3950  4000  4050  4100  4150  4200  4250  4300  4350  4400  4450  4500  4550  4600  4650  4700  4750  4800  4850  4900  4950  5000       45    Appendix E      gt  gt  gt  gt  WATER SAMPLE PREPARATION FOR THIRD  PARTY ANALYSIS     developed by G  Althouse  J  Morales and B  Thompson     1  Water samples should be collected into a sterile Whirl Pak   bag and sealed immediately after collection    a  Put on disposable gloves before sampling    b  Wipe the outer surface of the faucet with lint free tissue lightly sorayed with 70  alcohol  be sure  it is not saturated  Lightly insert the tissue into the end
5.   43  APPENDIX F  WATER SAMPLE PREPARATION FOR THIRD PARTY ANALYSIS        44  APPENDIX G  ACCURACY OF PIPETTING AND SEMEN CONCENTRATION   EVAEUATION EE 45  APPENDIX H  USE OF REFRACTOMETERS FOR SEMEN EXTENDER   GOUNG 46    APPENDIX I CHECKLISTS                                                            Ce 47       PART 1      gt  gt  gt  gt  GENERAL ANATOMY AND PHYSIOLOGY OF  THE BOAR   S REPRODUCTIVE SYSTEM       SPERM PRODUCTION   The process of boar sperm cell and testicular development starts in utero  Once born  reproductive behavior  may begin as early as 1 month of age  The boar will experience increased semen production at 6 months   see Table 1      TABLE 1  PROCESS OF BOAR MATURATION    MATURATION PROCESS       Fetus  d 20 40 gestation  Germ cell division and differentiation   Fetus  d 60 gestation  Testicular dissension from the abdomen into the scrotum   1 2 months Mounting behavior displayed   3 months 2nd germ cell division and increase in testes to body weight ratio  4 months Sperm appear in seminiferous tubules and erections can occur  5  months Puberty begins and sperm appear in ejaculate   6 18 months Testes size  semen concentration and ejaculate volume increases     gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt    gt      gt      gt   9  999999999999999999997 gt  NEVER STOP IMPROVING    PICTURE 1  FLOW OF The testes are responsible for the production of sperm and testosterone   SPERM PRODUCTION   Sperm 
6.  22 20  Riboflavin mg lb 1 7 4 4 5  d Panthothenate mg Ib 5 5 12 15  Vitamin B 12 mcg Ib 15 20 17  Folic Acid mcg Ib 591 0 750  d Biotin mcg Ib 91 0 250  Thiamine mg Ib 0 5 0 1  Pyridoxide mg Ib 0 5 0 1 5  Zinc ppm 100 165 125  Iron ppm 100 165 100  Manganese ppm 20 30 50  Copper ppm 5 16 15  lodine ppm 0 5 0 3 0 65  Selenium ppm 0 3 0 3 0 3     NRC   Nutrient Requirements of Swine    NSNG   National Swine Nutrition Guide       Appendix B      gt  gt  gt  gt  PIC DIET SPECIFICATIONS AND EXAMPLE  BOAR DIET    MINIMUM DIET SPECIFICATIONS        NRC ME  Kcal Ib 1400  Protein    16   Fiber    4 5 to 6 0  SID lysine      0 62  Calcium    0 80  aPhosphorus       0 40  Added salt    0 45  Linoleic acid    1 90     Amount ib of complete diet   SID   Standardized ileal digestible     a   available    EXAMPLE BOAR STUD DIET       INGREDIENT PERCENT  Corn 69 32  Soybean Meal  2 62  SID Lysine  13 75  Soybean Oil 1 00  Monocalcium Phosphate  21  P 1 10  Limestone 1 20  Salt 0 45  Lysine HCl 0 11  DL Methionine 0 02  L Theronine 0 05  Soy Hulls 12 50  PIC Boar Stud VTM   Phystase 0 50  100     gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P gt  gt  gt P gt  gt  gt P gt  gt PP gt PP DPD NEVER STOP IMPROVING    41    Appendix C      gt  gt  gt  gt  STEP BY STEP INSTRUCTIONS FOR USING AN  AUTOMATED COLLECTION SYSTEM    1  Prepare the artificial  cervix  AC  by placing  it through the ring    2  Squeeze  the preputial  diverticulum    and wrapp
7.  P gt P gt PPPPPP PPD NEVER STOP IMPROVING    43    Appendix D      gt  gt  gt  gt  PACKAGING SEMEN DOSES FOR SHIPMENT  USING DOUBLE COOLERS       1  Prepare liners and coolers  2  Layer doses inside Thermalast 3  Add a room temperature  bag within inner cooler  gel pack        4  Put on the lid and seal 5  Wrap inner cooler with 6  Put inner cooler inside outer  with tape  Thermalast bag  cooler and add gel packs   warm or cool depending    On season         7  Put on the lid and seal 8  Place in box for shipping   with tape        Appendix E      gt  gt  gt  gt  EXTENDER PREPARATION GUIDE    EXTENDER  XXX    Extender    Extender    Volume Waterto to add     L orkg  add  kg     1    o N DUM BW N    11  12  13  14  15  16  17  18  19  20  21  22  23  24  25    O CON DU A W N  gt     N N N RS N KI  gt  E Soa    E   IE    IS  vi A W N  gt  O O 0 N On VI BB Ww N  gt  O    GU   50  100  150  200  250  300  350  400  450  500  550  600  650  700  750  800  850  900  950  1000  1050  1100  1150  1200  1250    MANUFACTURER S RATIO     Extender    Volume Water to   Lor kg  add  kg     26  27  28  29  30  31  32  33  34  35  36  37  38  39  40  41  42  43  44  45  46  47  48  49  50     gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P gt  gt P gt  gt  gt P gt  gt PP PPP PPD NEVER STOP IMPROVING    26  27  28  29  30  31  32  33  34  35  36  37  38  39  40  41  42  43  44  45  46  47  48  49  50    Extender Extender    to add   9   1300  1350
8.  Stud personnel that work directly with the boars should be trained on animal movement and handling  as well as safety    e Lab personnel should be trained by an employee with multiple years of experience or through a third   party training program  A induction plan covering all jobs  semen evaluation  extender mixing   machines  etc   should be in place    e Employee standardization should be conducted once per quarter  with intense cross referencing of lab  employees in terms of slide prep  semen assessment  and other lab functions     H manual semen evaluation is done  exact morphology  evaluation of 100 single cells in one ejaculate to    define the percentage of normal cells in the ejaculate  from several  borderlined  ejaculates after production  can help to improve the lab employee s skills     32       PART 14      gt  gt  gt  gt  KEY PERFORMANCE INDICATORS            _                 eh         j                  n    e h  Wm      Wd             40           As in sow farms  boar studs should track parameters that are  indicative of boar performance and semen quality  Table 15  reflects key performance indicators studs should record and  review on a weekly basis     TABLE 15        Total sperm per ejaculate  gt 30 billion  Collections per boar per week 1 2  Untrainable boars  lt 3 0   Prostaglandin use  lt 1 5   Trashed collections  lt 6   Unused doses  lt 5    Boar morality   lt 5   Boars not in production  lame  ill  etc    lt 5      Dependent on season and breed 
9.  device is calibrated  Use a pipette to put a drop extender on the blue measurement area   It is important that the whole area is covered with fluid  Look trough the ocular and read the brix value  If  the value is out of range  more than   0 2  make sure that your refractometer is calibrated and used in the  right way  then repeat the measurement  In case the extender stands out of range do not use it for semen  preservation and prepare a new vat     Critical points   e Refractometer should be calibrated regular  e Brix value can change if extender has changed or other ingredients are added  e Brix value can change if water quality changes  e Measurement should be done at similar extender temperatures every time  e The whole blue measurement area has to be covered with fluid       Appendix        gt  gt  gt  gt  CHECKLISTS    Critical control points semen dose concentration  e Measurement    Scale calibration    Pipette calibration   Handling pipette  eS  CV    Mixing prior sampling   Calibration photometer  settings CASA system   Correct sample dilution   Clean cuvette measurement chamber  Cuvette measurement chamber without air bubbles  Impurities ejaculate  blood  germs  dust particles     e Processing    Accuracy of dilution    Mixing prior during filling process  Dose Volume    Critical control points bacterial contamination  e Barn    No preputial infections   Boars preputial hair trimmed   Boars are cleaned prior collection  dirt brushed down   Preputium squeezed empt
10.  gt  DAILY CARE AND MANAGEMENT       When transferred to the barn  boars should be placed by line  and then by age  Keep young boars grouped together  and avoid  mixing them in with older boars     Barns should be walked daily by the manager or an assigned technician  Some key things to note   e Look for boars that did not clean up their feed   e Get boars up every day at feeding to observe for lameness   e Also  watch for any coughing or signs of respiratory problems     Consult with your veterinarian for suggested treatment protocols     Records should be kept for any boars that are treated or off feed      AAA NEVER STOP IMPROVING    PART 4      gt  gt  gt  gt  BARN MANAGEMENT        xn       Note  These recommendations pertain to both the isolation  facility and the main stud     Boars are typically quiet animals  however  it s imperative that stud staff take every precaution to prevent  unnecessary risks when training  sampling  treating  walking and collecting the animals  When taking boars  to and from the collection area  walk behind the boars  and use a sorting board   See Part 10  Welfare and  Health for more information   Especially on busy collection days a system should be in place to organize the  boar movement and avoid clashes        PART 4  BARN MANAGEMENT    CLIMATE CONTROL  The optimal barn temperature for sperm production is 61 64  F  16 18  C   Hot temperatures can affect semen  guality negative up to 8 weeks after exposure  Ejaculate trash rates can rise
11.  of semen produced by the boar  and the genetic value of the boar compared to its potential  replacement  to objectively determine the optimum time a   boar should remain in stud  There are two models of OBL that  accommodate integrated customers that own both a boar stud s   and breeding sows  and also a gene transfer center model that is  specifically for customers who own a boar stud and sell semen   This negates the need for    target    replacement rates  and provides objective metrics based on accurate     real time information  Please contact Genetic Services at PIC for more information on OBL and its use in  your system     PIC  Te  A    REFERENCES    American Association for Swine Veterinarians and National Pork Board  On farm Euthanasia for Swine   Recommendations for the Producer  Des Moines  IA  2009     ASTM International  1991  D1193  Standard Specification for Reagent Grade Water  Retrieved November 2012  from http  Awww astm org     Kennedy  B W  and J N  Wilkins  1984  Boar  breed and environmental factors influencing semen characteristics  of boar used in artificial insemination  Can  J  Anim  Sci  64  833 843     Knox  R  2003  The Anatomy and Physiology of Sperm Production in Boars     Louis  G F   A J  Lewis  W C  Weldon  P S  Miller  R J  Kittok  and W W  Stroup  1994  The effect of protein intake  on boar libido  semen characteristics and plasma hormone concentrations  J  Anim  Sci  72  2038 2050     McNitt  J 1  and N L  First 1970  Effects of 72 hour 
12.  of the faucet  Wait 30 seconds for the alcohol to  evaporate    c  Allow the RO water to run for 3 minutes to completely flush the lines    d  Open the Whirl Pak   and collect the sample mid stream from the flow    e  Sample both faucets with the same technique     2  Diluted extender sampling    a  The individual who weighs and adds the extender to the water should wear a N95 mask and use  disposable gloves when working with the extender powder    b  Use a similar technique with an alcohol wipe on the tubing from the peristaltic pump  Wipe the outer  surface of the tubing connecting to the Auto diluter and swab the inside of the tubing  Allow time for  the alcohol to dry    c  Collect approximately 1 liter of diluted extender into a container  Decrease the flow and free catch a  sample into a Whirl Pak    seal immediately        Appendix G      gt  gt  gt  gt  ACCURACY OF PIPETTING AND SEMEN  CONCENTRATION EVALUATION    INFLUENCES MEASURES    Know how          e Mixing  e Pipetting  e Hardware    Training    e Personal instructions  e Repeated    Control   e Hardware maintainence  e Pipetting accuracy   e Accuracy of measurments  e Reference method    TESTING PIPETTING ACCURACY    Desired value  DV        9 7  9 7  9 3  9 5 a e  T CV   Coefficient of Variation   SD 00  9 8 KE  9 9  9 6  9 9 eS   Systematic error   MW DV 100  0 9 4 DV  MW 9 7  SD 0 2  CV 2  es  3 40    1  2  3  4  5  6  7  8  9  1    In the shown example the standard deviation is 0 2  or 2    The systematic 
13.  that  disease has been introduced  It is recommended that the boar stud manager notify their veterinarian if clinical  disease and or deaths occur     How to test whether boars can be released into the stud     Test a statistical sample of the boars within 7 days of arrival  e Test 100  of the isolated boars serologically for PRRS at the end of the quarantine period prior to  release of animals to the stud  Use both ELISA  individual  and PCR  pooled by five  methods  Ensure the  diagnostic laboratory runs the PCR prior to the ELISA to avoid contamination   e The population must be determined to be negative by the veterinarian prior to entry into the main stud   e See Part 10  Welfare and Health for additional details on testing in isolation     Note  Specific disease testing requirements will vary by country and region state  Consult your veterinarian     Boars should be isolated upon delivery from the source farm per the PIC sales agreement  Conditions of Sale    PIC will inform the stud of any significant change in the health status of the PIC source herd  The stud or   its veterinarian will be provided with the results of blood tests performed on the source farm for the boars  that are destined to be placed into the quarantine facility on request  Do not move boars from the isolation  into the main stud if PIC notifies you of a health concern in the source herd or if the isolation facility is  experiencing a clinical outbreak of any disease        PART 3      gt  gt  gt 
14.  up to 20  while hot periods     Misters  atomizers  evaporative cooling and air conditioning are used to control barn temperatures     but  care must be taken to avoid creating a wet environment  Each barn should feature adeguate ventilation and  air movement to reduce ammonia and odor levels  while maintaining acceptable ambient temperatures for  both the boars and barn personnel  See Part 5  Ventilation and Air Flow for more information   Crate backing  should consist of open bars  not solid panels  to allow for adeguate air movement and optimum temperature  around the testicles     Boars consume 1 5 2 gallons  5 6 7 8 L  per day on average  so maintain a minimum water flow rate of   about 1 guart per minute  It s imperative to measure your flow rate once per guarter     increasing to once a  week during the summer months     to ensure the boars have sufficient access to water  Failure to maintain  adeguate water flow puts the animals at risk of tissue water depletion and dehydration  Make sure that every  water nipple is working  Chemical testing of the water should also be performed to check impurity  mineral  and bacteria levels twice per year  Your local municipality may reguire more freguent testing     Check to ensure that there is NO stray voltage flowing through water lines and equipment   When entering and exiting the isolation facility  each animal should be walked through a foot bath  containing a copper sulfate solution  In the stud  boars should be walked thro
15. 04    Kennedy and  Wilkins  1984    Two months    Two months    Rest 2 weeks    Variable    lt depends on  severity of the  restriction    NA    Time needed  to achieve  maturity    PART 5      gt  gt  gt  gt  VENTILATION AND AIR FLOW         I  ML  4      a     A        EF ee n   a  GC      luca SEN     Kl  a ma Wat Sa     Miao  Se om n E  l    S   A   wh   E E a i   GW A A  Xx                7  A U N        i i                op            ERTA     E          SR  a W     e     s    es  A  Ge     Ge  Ge              ech  Se d                MASS       It s critical to maintain the right environmental conditions for  boars  for several reasons     e Optimized sperm cell and quality semen production    e Regulation of daily maintenance feed requirements    e Control of bacterial growth within the environment  and  e Promoting health and minimizing lameness     The goal of a ventilation program is to achieve desired room temperature  DRT  and humidity to create  comfort     DRT refers to the optimal temperature for boar comfort within a given environment  Adjustments must be  made to DRTs to account for different environments  such as flooring and building type   e Different DRTs have an associated set point  the point at which variable stage fans increase speed   considering variable environments  flooring  building type  etc   in order to achieve maximum  boar comfort      gt  gt  gt   NEVER srop PROVING    9    Table 3 shows recommended conditions for various scenarios  exce
16. 30 2 47 1 57 9 66 6 70 8 74 3 76 0 77 3 195  380 41 6 52 0 60 2 65 4 69 1 71 3 72 5 73 7 75 1     gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P NEVER STOP IMPROVING    35    FIGURE 5  DOSES PER EJACULATE PER LINE       s     i  5   U m   27 65   350 zz AB    Ef    30         10      Doses per ejaculate  2 5 billion viable    210 mos 10 127 mos 12 mos    Ape category    TABLE 17  AVERAGE NUMBER OF DOSES PER COLLECTION BY AGE AND GENETIC LINE ASSUMING  DOSES OF 2 5 BILLION VIABLE SPERM CELLS AND AN AVERAGE OF 1 2 COLLECTIONS PER WEEK  OVER THE BOAR S LIFETIME        10 12 MOS  2 16 2 22 2 25 1  3 17 4 22 1 24 2  15 15 6 21 1 24 7  19 16 8 23 0 25 8  27 14 2 21 4 25 0  65 14 2 21 8 25 8  359 18 0 24 6 30 1    380 18 7 24 9 28 8       PART 15  PRODUCTION BENCHMARKS    FIGURE 6  PIC SIRELINE MAKEUP    L15 2 7 L65 L62 _ L358    MD          ajab         PIC  280 PIC  8 0  PIC  325 Vie  Sg  PIC  359 0            TD  PIC  362  CH    PIC  380 PIC  410                 NEVER STOP IMPROVING    37    PART 16      gt  gt  gt  gt  BOAR LIFE AND REPLACEMENT RATE       Over the past few years  PIC  in association with university  economists  has developed an economic model to determine the  optimum time to cull a boar in a boar stud  Optimum Boar Life   OBL  uses customized cost inputs from studs  housing  feeding   purchase price  isolation costs  royalties  etc   and projected  revenues  the value of the doses
17. 65 4 9 5 4 5 9 7 1   365 399 166 181 5 6 6 1 6 7 8   400 449 181 203 6 4 7 1 1 9 2   450 499 204 226 6 9 7 6 8 3 10   500 227 7 6 8 4 91 10 9    PART 11      gt  gt  LABORATORY MANAGEMENT          Additional best practices to follow   e Lab personnel should wear lab coats and hairnets       Hand cleaning and disinfection prior to lab access should be obligatory   e No eating or smoking in the lab   e Clean countertops with a bleach solution as soon as production is finished for the day   e The filling machines should be cleaned after every production day following the    manufacturer instructions   e Rinse hoses with deionized  DEI  water  soaked them in alcohol  and then re rinse and hang to dry    before the next production day   e Avoid touching any surface that gets in contact with semen during processing  pipette tips  inner side of    bags  etc     e The lab should be designed to promote efficiency in processing semen  Figure 3         gt  gt   gt  gt  gt  NEVER STOP IMPROVING    23    FIGURE 3  FLOW OF THE LABORATORY WATER OUALITY   Purified water is the largest component of a  dose of semen     therefore water guality and  monitoring are paramount     You may purchase purified water  the best option  for fewer than 100 boars  or install a water  purification system in the stud  The cost can be  variable  depending upon the guality and the  origin of the water source        Daily monitoring of the water is reguired to ensure  consistent guality  Many studs in the Unite
18. AND                            0              44                                                                                                                                                                      3  PART 3  GENERAL MANAGEMENT OF 00              4                                                                                                                                5  PART 4  BARN MANAGEMENT  GE een 6  PART 5  VENTILATION AND AIR FLOW 9  PART 6  BODY CONDITION                   cc onan d   13  PART 7  FEEDING AND NUTRITI ON   E 14  PART 8  TRAINING gege         eer 16   Training for Manual Collection                  e  Qq    gt     LL 16  Training Using an Automated Collection System  17  PARK 9  BOAR COLLECTION                                                      aeda somm EE 18  PART 10  WELFARE AND                                                                                                                                                                                          20  Body Temperature and Appetite                               ii 20      gheet        PM E EE 21                                                        neee EE 21  Fel cali SURO eel MRE L  thanasia                    i     Hb n A 22  rn LE ER  PART 11  LABORATORY MANAGEMENT                           eeonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnni 23  WES TOUA SO in 24  SSME N ANVE een 24  SSTA                                  MISS 25         Ces VANAS E                             
19. CFU   Colony forming units   EU   Endotoxin units have a warming cabinet  set    to 98  F  37  C   to pre warm  the collection cups prior to  collection  The pass through  window should be designed  as a sluice system  Only one of    TABLE 10  SPECIFICATIONS FOR IN LAB WATER OUALITY    WATER OUALITY SPECIFICATIONS       Bacteriology  lt 1 cfu  mL the two windows should be  Purity inorganics  18 MO     77  F  25  C  opened at GE To avoid the  barn s contaminated air from  SSIS           cr   Colony forming units  flowing into the lab  it should  b   illi   SC  TOC   gt 50 ppb  R Sr be run on positive pressure   pH 681572  electrical resistance   The pass through chamber has  i      TOC   Total organic carbon to be cleaned and disinfected    after every production day        PART 11  LABORATORY MANAGEMENT    Likewise  if the stud uses a pneumatic tube delivery system  it too should have a warming cabinet close to the  collection area  Avoid placing extender vats or semen processing close to the semen arrival     Other best practices   e The ejaculate of the boars must be clearly identified by boar ID and genetics   e Never bring dirty containers into the pass through window   e The lab technicians should be immediately advised when an ejaculate enters the pass through window     The ejaculate should be properly evaluated and extended within 10 minutes of arrival    SEMEN ASSESSMENT   When the semen arrives at the lab  first examine its color and odor to determine if blood and o
20. FPM is much more practical in  minimum ventilation stages   e Routinely evaluate air speed from inlets to assure proper mixing of air within the barn     Supplemental heaters are required to control lower temperatures  and are essential in emergency situations   e Set the heater s  to turn on at a minimum of 2 degrees below the set point for increasing variable fan  speeds  For example  if the heater set point is 70  F  21  C   then heaters turn on at 67  F  18  C    e If the heaters are set too close to the temperature set point  excessive amounts of liquid propane or  natural gas will be used     Fan staging is designed to keep the building as close to the DRT as possible without causing major  temperature variations  Fan staging removes heat and humidity as the barn warms through increasing CFM   Fan speed does not equal CFM     i e   50  fan speed does not equal 50  CFM  Therefore it s important to  understand the relationship between variable fan performance and fan exhaustion rate  see Figure 2         PART 5  VENTILATION AND AIR FLOW       FIGURE 2 TABLE 4  ESTIMATIONS OF CFM BY FAN SIZE  E Variable Fan Performance FAN SIZE   au CFM OUTPUT  E 110  INCHES WITH CONE    100  4    nek            _  ja geet 10 1100 1200      ZO 12 1500 1600  E co BO   E 18 3500 3600  Ce yA  ES                 24 5700 6000  di SE  2 30  36 9700 10000                      i         TT TT TT TT T   TT TT TT TT 48 17000 18000            100955   90    8650 80  755   70  pe  603     559 500  455
21. IONIZING TANKS  FOR WATER SYSTEM       PURE WATER ANALYSIS   If your stud has a pure water system  Pictures 6 10   you must establish a  verification process to ensure all components are operating properly  The  freguency of water analysis is dependent on the starting guality of the  water and the source  i e   well  WEB water      Carbon and sand filters should be used to capture gross particles  This  eguipment is functional for  gt 500 K gallons of water  Check these filters  every guarter     Monitor the salt levels in the water softener  Picture 6  to ensure the  proper ratio of water used per gallon of soft water produced     The reverse osmosis  RO  machine needs to be serviced once or twice a  year  replacing cartridges and filters  The use of RO meters and test strips  can be used to locally monitor water produced by the pure water system   example in picture 7 is manufactured by Myron L Company      DEI tanks must work in pairs and need to be replaced twice a year   Picture 8   If the system has indicator lights that change from green to  red  this means you have a one week window of time to replace the  depleted tank  The pair of tanks operate in the    working and polishing     positions  The tank that is depleted is the one in the    working    position   when the replacement tank arrives  the existing good tank goes from the  polishing to the working position and the new tank goes to the polishing  position     The 0 25 micron system and UV lamp should be change
22. PIC   2015    PIC BOAR STUD  MANAGEMENT MANUAL              WELCOME TO THE 2015 EDITION  OF THE PIC BOAR STUD  MANAGEMENT MANUAL    We re pleased to present the 2015 edition of the PIC Boar Stud  Management Manual  This updated content reflects the emerging  challenges you face and the advances we are bringing to this    ever changing landscape     Now more than ever  your business demands new technologies that not  only facilitate the production of top quality  highly consistent semen  but  also ensure the health and well being of the boars in your care  At PIC  we  continue to improve boar breeding in ways that help you meet challenging  production targets and safeguard the food supply  Count on us as your  partner to continually seek out and deliver new knowledge that keeps you    globally competitive     This manual is designed to not only educate your new employees  but  also challenge more experienced personnel to reevaluate barn and lab    processes  Topics include   e Sperm Production and Collection    e Barn Management   e Laboratory Management       Feeding 8 Nutrition   e Welfare 8 Health   e Key Performance Indicators    e Boar Life  amp  Replacement Rate    We hope you find this manual helpful  If you have any guestions  please    contact your PIC representative        TABLE OF CONTENTS    PART 1  GENERAL ANATOMY AND PHYSIOLOGY OF THE BOAR S    REPRODUCIIVESVSTEM            en geet keka s   e n GE Ru HE AWE Hen   EMANA Ru WA SAROK SU RE anne 1  PART 2  ISOLATION 
23. ays collect boars until they have finished ejaculation  gel fraction of ejaculate      See Appendix C for instructions with photos      gt  gt  gt  NEVER sToP nom    17    PART 9      gt  gt  gt  gt  BOAR SEMEN COLLECTION       The boar should always be brought into the warm up area first  to be properly prepared for collection  Here  the boar sheath  will be cleaned and the preputial diverticulum emptied of   its contents  The hair around the sheath should be trimmed  periodically     Hygiene must be maintained during collection to limit bacterial contamination  Preferably  staff should  double up on gloves     Prepare your collection vessels one day in advance  and store them in a clean  sealed  hygienic  warmed   98  F 37  C  area until use  Collection vessels should only be prepared in a clean and disinfected environment   like the lab      Once mounted on the dummy  the boar will make attempts to unsheathe the penis  With a clean  double   gloved hand  the collector will catch and hold the glans penis  corkscrew  and follow the movement of the  boar until he is locked     Besides blood tests  it is important to make daily observations and perform post mortem exams on any  animals that die in isolation  Gross lesions and or signs of illness such as coughing  diarrhea  and lethargy may  warrant further tests        PART 9  BOAR SEMEN COLLECTION    The boar ejaculate has 4 fractions   e Pre sperm  e Sperm rich  e Post sperm      Gelatinous  boar plug     Avoid collecting th
24. cess from the time the  semen arrives in the window to dispensing doses should take 20 minutes     SEMEN COOLING AND PACKAGING OF COOLED DOSES   Cool rooms are used for storing and cooling the semen prior to dispatch  Temperatures here should be  maintained at 59 63  F  15 17  C   with a stir fan used to ensure air circulation  Record daily high and low  temperatures in the cool room     Wire shelves or bakers trolleys are used to move  store and cool the semen  The design of these units provides  optimal flow of cool air and a more uniform cooling of the semen doses  The doses need to drop from the  extension temperature  95  F or 35  C  to the preservation temperature  59 63  F or 15 17  C   With the use of  modern extenders  doses can be immediately moved to the cool room     Semen should be cooled for four hours prior to dispatch  This is especially important for semen being shipped  in a double boxed Styrofoam    cooler combination  as these coolers maintain a constant temperature in  shipping  Semen for external shipping should be packaged and sealed inside a controlled  63  F or 17  C   environment  Temperature loggers can be used to monitor temperatures in transit  but the key to successful  shipping is to fully cool the semen prior to packaging     SEMEN SHIPPING AND TRANSPORT   Semen shipped via an external courier  such as UPS or FedEx  should be packaged into a double boxed  Styrofoam    cooler and be delivered Next Day Air     Again  semen for external shipping s
25. d States  use a Myron  L 250 Il device to monitor Megaohms   MO  and have this mounted in the lab for an  immediate visual indicator        TABLE 8  PARAMETERS FOR WATER GRADES AND SPECIFICATIONS       PARAMETER TYPE IL TYPE UM  etc Reagent water grades and  Electrical conductivity  max  uS cm at 298 K  25  C    0 056 1 0 0 25 5 0 specifications  microbiological  Electrical resistivity  min  Q cm at 298 K  25  C  18 0 1 0 4 0 0 2 contamination levels and   pH at 298 K  25  C  A A A    01980 Water quality specifications  Total organic carbon  TOC   max  ug L 50 50 200 No Limit should be on hand for in lab  Sodium  max  ug L 1 5 10 50 use  Tables 8 10  ASTM  1991    Chlorides  max  pg L 1 5 10 50 Pure water systems installed  Total silica  max  ug L 3 3 500 No Limit in boar studs are designed    to produce water between    A   The measurement of pH in Type    II  and III reagent waters has been eliminated from Type I and Type III grades   this specification because these grades of water do not contain constituents in sufficient If the water samples do not    quantity to significantly alter the pH  meet these specifications     an extensive analysis should  be performed to correct the    TABLE 9  TYPES OF MICROBIOLOGICAL CONTAMINATION       problem   PARAMETER TYPE B TYPE C  Max heterotrophic  btn  SE 10 1000 mL 10 100 mL 100 10 mL SEMEN ARRIVAL  Cfua mL 0 01 0 1 10 A stud that features a pass   Endotoxin  EU    ml 0 03 0 25 NA through window from the  barn into the lab should  
26. d every year   Pictures 9 10      PICTURE 9  MICRON PICTURE 10   SYSTEM EXAMPLE OF A UV LAMP       PART 12  LABORATORY OUALITY CONTROL    Water lines from the UV lamp to the water outlets in the lab should be sanitized every month to control  parafilm bacteria  Sanitize the water lines and faucet outlets in the lab using a laundry bleach solution  according to the manufacturers guidelines  Soak the hoses overnight and then thoroughly rinse them out     Review the whole system weekly for possible water leaks     There are many guality control measures in the lab  It s helpful to post a checklist of measurements   see Table 14  prominently in the lab  with the name of the person responsible for each task        TABLE 14  THE TABLE PROVIDES A CONCISE SUMMARY OF THIRD PARTY ANALYSIS  THE QUALITY CONTROL MEASURES AND THE FREQUENCY ASSESSMENT  To ensure the extended dose of  QC MEASURE FREQUENCY semen meets minimum quality  standards  a rigid monthly  Motility rechecks Days 1  3 and 5 assessment of the diluted extender   Conductivity Each extender batch water and extended semen doses  Disposable materials New lot numbers or products needs to be performed   Scale calibration Weekly M  Establish a program to periodically  JG SU DEL monitor the overall guality of the  Infrared thermometer calibration Yearly semen doses produced in the stud   RO machine Replace filter 2x per year This consists of sending a random  DEI tanks Replace 2x per year set of extended semen doses for  l 7 quali
27. e  This can be fixed by      Increasing minimum ventilation rates      Assuring proper airspeed from inlets      Increasing barn temperature until the floors are properly dried    e A decrease in RPM and exhaustive output as a result of slipping fans can be detected by measuring the  temperature of the pulley with an infrared thermometer  A thermometer reading of 7 degrees warmer  than room temp indicates a slipping belt    e Make sure that ventilation does not cause high air flow from the boar housing to the collection area  in  order to avoid contamination of the ejaculate during collection  Additionally  high air flow makes  collection personnel and boars feel uncomfortable           Body condition affects libido  semen production and the animal s ability to jump on the collection dummy   The target body condition for 90  of boars in stud is    normal     At normal body condition it is possible to feel  the backbone with firm palm pressure but not to see it  especially near the tail    See Pictures 3 through 5 to  compare body types      PICTURE 3  PICTURE 4  PICTURE 5   THIN BODY CONDITION NORMAL BODY CONDITION FAT BODY CONDITION        gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt        gt              gt  gt 99  999999999999 gt 9 NEVER STOP IMPROVING    13    PART 7     FEEDING AND NUTRITION       Boars in normal body condition  5 6 Ibs  2 3 2 7 kgs  should be fed once per day  Adjust appropriately to meet  the target body condition  see Part 6  Body Condi
28. e pre sperm fraction into the cup  This is typically a clear emission that contains urine  and bacteria     Hold the penis with the tip slightly elevated to avoid preputial fluid running down the penis into semen  collection vessel     Allow 1 2 cm of the penis to extend beyond the gloved hand  Alternatively  open the last finger to allow a  free flow of semen     The sperm rich fraction follows the pre sperm fraction  start collection at this point  continuing until he  completes the ejaculation  Typically this process takes 8 10 minutes  with some individual boars taking longer     Collect semen into a clean disposable container  such as a polyethylene bag  Styrofoam cup  etc  All methods  should be filtered to remove the gelatin material  Avoid placing the semen collection vessel on the floor   which could cause contamination  After collection  the filter should be removed from the bag in the barn and  kept out of the lab  Do not squeeze the filter to collect the last drops of semen out of it     Be sure to accurately and clearly document the boar ID  genetics and technician collector name  and attach  this information to the bag or cup that contains the ejaculate     Transport semen to the lab as fast as possible  Try to maintain the semen temperature by isolation   All boars  regardless of semen demand  should be collected on a regular basis  Table 6 provides a guideline  for collection intervals for sire line boars  Understand that individual boars and or lines may perf
29. e prior to returning to the stud        Boars should be housed individually and not mixed during transfer to the main stud    e All boars in isolation should be clinically monitored each day    e Perform an initial statistical test on the boars within seven days of arrival  and then 100  testing of the  population at the end of the isolation period    e For a facility that is located away from the main barn  be sure to wash  disinfect and dry the trailer prior  to moving the boars to the stud    e Prior to release of isolation animals to the stud  communicate with your herd veterinarian or PIC Health  Assurance to verify the current health status of the source herd    e Move the boars into the stud as soon as possible after receiving negative test results    e Managers may choose to train boars in isolation or in the stud  Either option will work as long as the  proper training protocol is in place  see Part 8  Training     e Record daily high and low ambient temperatures in the barn  High environmental temperatures have  a negative impact on semen quality  With the records it could be possible to explain some drops in  semen quality     MONITORING AND TESTING   You should record data on any animals exhibiting clinical signs or undergoing treatment  Any boars that   are off feed or clinically ill should have their temperature recorded and be monitored and managed on an  individual basis  Increasing incidence of off feed or feverish boars from one day to the next is indicative
30. ed from various sources      gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P gt  gt P gt P gt  gt PP NEVER STOP IMPROVING    15    PART 8      gt  gt  gt  gt  TRAINING PROCESSES       TRAINING FOR MANUAL COLLECTION  With respect to different lines and individuals  most boars are ready to be trained at 160 days of age or above   The process should start no sooner than that timeframe     Identify farm staff that are willing to devote time and patience to train young boars  and begin training  3 to 5 days after arrival  You ll need to have a recording system is in place to track the progress of each boar   Training should take no more than 4 weeks for each individual animal     Before training begins  adjust the height of the dummy to match the size of the young boars being trained   The collection area should be draft free and have flooring with good traction        PART 8  TRAINING PROCESSES    The training protocol is as follows    e Remove any source of distraction in the collection area    e Ensure personnel safety  Make sure the boar is comfortable with human contact    e Squeeze the preputial diverticulum to stimulate the boar  and make every effort to get the boar to pay  attention to the dummy    e Once the boar jumps the dummy  lock the penis and collect the ejaculate    e Observe any possible anatomical problems with the boar  i e   limp penis  persistent frenulum  during  this process    e While personn
31. el are collecting from the first boar  the next boar should be placed in the warm up area  to prepare for training        If a boar does not show interest in jumping the dummy within 10 minutes  move him to the warm up  area and administer a natural prostaglandin  Wait 5 or 10 minutes  then return him into the collection  area and retry collection    e Once the boar is trained  repeat the process for 3 days in a row to reinforce the learning experience    e After boars complete the training  their semen must be collected once per week     TRAINING USING AN AUTOMATIC COLLECTION SYSTEM  An automatic collection system includes an artificial cervix  AC   slide arm  AC holder and dummy  The AC  mimics a sow s cervix and provides pressure to stimulate the boar  The slide arm allows free back and forth  movement during collection   e Follow the manual collection steps  outlined above  for the first day of collection   e On day 2  collect the first portion of the ejaculate manually for approximately 1 minute with the  left hand   e After 1 minute  attach the penis to the automatic collection system and allow the boar to finish  the collection   e Repeat the process on day 3 of training       Each boar will acclimate to the system in their own time  Not every boar accepts automatic collection  If  he does not acclimate to the system after 4 weeks you should consider hand collecting him   e Avoid any type of manipulation  vaccination  cutting teeth  etc   in the collection area   e Alw
32. er sample with the current lot number using the same boar  or pool of boars  into  a tube    e Evaluate both tube samples on Days 1  3 and 5 for motility and morphology    e To measure the effects of consumables such as gloves  cut a piece from a new glove and a piece from a  glove from the current lot number  immerse them into semen samples from the same pools  and  evaluate the semen as stated above    e Note  Different trials have shown that not all reprotoxic effects can be detected by such in house tests     SUPPLIER QUALITY CONTROL SPECIFICATIONS   Request that your supplier detail all quality control regulations they have in place for consumable production   For example  the extender supplier should outline the protocol for the biological testing of plastic materials   Also ask suppliers about ISO 9000 certification     EQUIPMENT CALIBRATION  Perform calibration on scales weekly  pipetting techniques and heatstage temperatures monthly  and infrared  laser thermometers annually  You ll need the following for your lab   e A set of master weights   e A sensitive scale  readability to 0 001 g  for pipette volumes  for single channel air displacement  pipetters   and  e An infrared laser thermometer calibration kit      gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt    gt  gt    gt    gt    gt      gt      gt    gt  gt 99999999299 gt  gt  gt 9 NEVER STOP IMPROVING    29    30    PICTURE 6   WATER SOFTENER EXAMPLE       PICTURE 7  REVERSE OSMOSIS  WATER METER       PICTURE 8  DE
33. error is  3 4    so the measurements are  too low  Reasons for the systematic error could be a poor calibrated pipette  wrong handling also            NEVER STOP IMPROVING    47    48    Appendix H      gt  gt  gt  gt  USE OF REFRACTOMETERS FOR SEMEN    EXTENDER CONTROLS    Preparing the liguid semen extender is one of the most vulnerable points at semen processing  Wrong  water extender powder ratios can have a negative effect on the viability of preserved semen cells  Dependent  on the scale of wrong mixing  this could lead to minimal negative effects up to 100  semen mortality in the  dose  Refractometry can be used as suitable  cheap and easy to use tool to control if the extender is prepared  probably     Refractometer   Best choice is a Brix 18 refractometer  It has a scale from 1 to 18  Brix  divided in 1  main steps     Calibration   Calibrate the Refractometer every week according to the user manual  In most cases purified water is used to  set the 0  Brix     Set your benchmark    The Brix value varies between different extenders  dependent on their ingredients  Water guality also  influences the value  To set your benchmark it is reguired to know about your specific value which should be  between 4 and 5  Brix in most cases  Measure your Brix value on five production days in a row to define your  acceptable range  Note  This procedure has to be repeated every time you change extenders or extender   ingredients     How to use the refractometer    Make sure that your
34. gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P gt  gt P gt P gt  gt PP NEVER STOP IMPROVING    TABLE 2  MANAGEMENT FACTORS THAT IMPACT SEMEN OUALITY    SITUATION    DESCRIPTION    EFFECT ON BOARS    REFERENCE    RECOVERY       High ambient  temperatures    Moderate ambient  temperatures plus  high humidity    Fever  caused  by vaccination  or disease     Increased and    erratic collection  regimens    Reduced nutrient  intake    Suboptimal  photoperiods    Immature boars        gt 85  F  29  C  for  3 days or more    79 85  F  26 29  C       75  humidity or greater    for 4 wks or more    Body temperature   gt 103  F  39  C   for 2 or more days     gt 3 times per week     gt 15  reduction in  energy or protein  intake for more  than 8 weeks     gt 16 hours of light  or  lt 8 hours of dark     lt 6 to 7 months  depending on  genotype    Sharp increase in  abnormal sperm  per ejaculate    Gradual increase in  abnormal sperm  per ejaculate    Sharp increase in  abnormal sperm  per ejaculate    Gradual decrease  in number of normal  sperm per ejaculate    Reduced libido   and gradual  decrease in normal  sperm per ejaculate    Gradual decrease  in libido and no  consistent changes  in sperm output    Low volume of semen     low numbers of  normal spermatozoa  and presence of  cytoplasmic droplets    McNitt and First  1970  Wetteman et al   1976    Suriyasomboon  2005    McNitt and First  1970    Kennedy and  Wilkins  1984    Louis et al  1994 a  b    Sancho  20
35. heat stress on semen quality in boars  Int  J  Biometeor   14  373 380     Pineda M H  1989  Veterinary Endocrinology and Reproduction  4th ed  McDonald  LE  Lea  amp  Febiger   Sancho S   E  Pinart  M  Briz  N  Garcia Gil  E  Badia  J  Bassols  E  Kadar  A  Pruneda  E  Bussalleu  M  Yeste    M G  Coll  and S  Bonet  2004  Semen quality of postpubertal boars during increasing and decreasing natural  photoperiods  Theriogenology  62  7 1271 1282    Senger  P L  2005  Pathways to Pregnancy and Parturition  2nd rev  ed  Pullman  WA  Current Conceptions  Inc   Suriyasomboon  A  2005  Herd investigation on sperm production in boars  and sow fertility under tropical  conditios  With Special Reference to Season  Temperature and Humidity  Doctoral thesis  Swedish University of    Agricultural Sciences  Uppsala     Wettemann  R  P   ME Wells  I T  Omtvedt  C E  Pope  and E J  Turman  1976  Influence of elevated ambient  temperature on reproductive performance of boars  J  Anim  Sci  42  664 669     Wolf  J  and J  Smital  2009  Quantification of factors affecting semen traits in artificial insemination boars  from animal model analyses  J  Anim  Sci  87  1620 1627      gt  gt  gt   NEVER srop nom    39    Appendix A      gt  gt  gt  gt  NUTRIENT REQUIREMENTS FOR SWINE       NUTRIENT UNITS NRC  2012 1151102010 PIC 2011  Vitamin A IU lb 1818 4 000 5 000  Vitamin D IU lb 91 300 800  Vitamin E IU Ib 20 30 50  Vitamin K              0 5 2 2  Choline mg lb 568 0 300  Niacin              4 5
36. hould be packaged  and sealed inside a controlled  63  F or 17  C  environment     In the winter   lt 40  F or 4  C  use 2 warmed gel packs and in the summer   gt 80  F or 26  C  use one frozen  or two  refrigerated  gel packs in between the coolers  For all shipments  one or two room temperature gel packs    should be placed inside the inner cooler or the single cooler  See Appendix D for further packaging instructions     For semen that is sent via an internal courier  the temperature should be noted at the drop off location      gt  gt  gt   NEVER srop nom    27    PART 12      gt  gt        Ensuring the quality of the dose of semen produced is of the utmost importance  The best indicator the stud  has to assess the viability of the extended dose is to perform a post production motility check on all batches  and single sire collections     The recommended process    e Save a sample of each batch or single sire collection in a 5 ml glass tube as well as a sample in the tube  or bag used for packaging  Samples should be prepared for evaluation according to the directions  provided by the manufacturer of the extender  see Table 12     e Perform post production motility checks on Days 1  3 and 5 at a minimum  where the day of collection  is 0    e If doses are  lt 70   perform the post production motility check a second time to confirm results  If  results are confirmed  a call should be made to customers who received the semen instructing them  to discard it     e Post a prin
37. ied prior collection   Double gloved method  right technique    First  clear ejaculate fraction discarded   Filter for collection vessel   Collection vessel no contact to floor   Clean dry storage of collection bags   filters   vessels   gloves  No contamination of heat cabinet   No squeezing of filter after collection   Fast delivery to lab for processing   Collection area cleaned daily    e Lab    No environmental bacterial contamination  surface samples   Hand washing and disinfection prior lab access   No hand touching of material for direct semen contact  Material with direct semen contact free from contamination  Quick semen extension addition of antibiotics after collection  No water contamination   Pipes and hoses clean   Right antibiotic concentration used   Critical bacteria a sensitive for used antibiotics           NEVER STOP IMPROVING    49     gt                                     NEVER STOP IMPROVING    PIC North America  100 Bluegrass Commons Blvd    Suite 2200   Hendersonville  TN 37075   800 325 3398   www PIC com      PIC 2015 All Rights Reserved  OPIC is a registered trademark   TSNA201504BoarManualVer1ENG    
38. ing the to empty the  outer lining contents   around it        LA    4  Attach the AC to the  glove in the palm of  your hand by  exposing the tape   When the boar starts  to thrust  grab and  extend the penis       Once extended   clean the penis  with a single use  disposable  paper towel        i  2    Place the ends of  AC into the holder  and press down on  the trigger  The tip  of the penis should  extend slightly  beyond the end of  the AC       After collecting the  pre sperm fraction  remove and discard  the inner bag from  the AC           8  Attach the collection cup to the  dummy  but don t use excessive  force or it will bend  Release  the sliding arm lock to allow  free movement during the  collection process  During  collection  semen goes through  the outer bag of the AC  toward the collection bag filter  located within the collection  cup  Following ejaculation  the  boar will withdraw his penis  from the AC and dismount   Release the tension on the  trigger to remove the AC and  collection cup     7  Place the outer  bag inside the  collection cup  and use the  ring and  mouth ofthe  cup to create  a seal        9  Remove the AC from the ring and discard     10  Remove the top part from the collection bag that contains the filter  and discard  The ejaculate is now in  the collection bag and can be delivered to the lab for processing      gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt   gt  gt  gt   gt  gt  gt  gt P gt P gt
39. nds produce the gel fraction of the  ejaculate  These glands are large and dense in the boar  Knox  2003   Senger  2005         FIGURE 1  SCHEMATIC OF HORMONE The penis is divided into three sections  the base  shaft and   PRODUCTION AND REGULATION IN glans penis  The glans penis contains sensory nerves and sets   SPERM PRODUCTION off the process of ejaculation  The shape of the glans penis  resembles a corkscrew  which is unique to the boar  Senger     2005      THE ROLE OF HORMONES   The brain produces the hormones GnRH  gonadotropin  releasing hormone   LH  luteinizing hormone  and FSH   follicle stimulating hormone   The three work together  to promote and regulate testosterone  T  production and  ultimately sperm cell development and male behavior   Figure 1   These processes are essential for reproduction         Brain                        RA    se a CE ni                  CL   00    Leydig calls       PART 2      gt  gt  THE ISOLATION AND ACCLIMATION PERIOD       Typ round hs of he Do r IS put into ISO t  for a period of 4 t ks  TI critical time to test TOI  isea nd establish nation protocols  Depending on th                 vaccinations requi d  these shots ir ions should be    t   nable intervals throughout the i tion pert  t  minimize stress on the boai    The isolation facility and location depend on the regional pig density  Normally  a distance of 1 5 2 miles   2 4 3 2 km  from the stud is preferable  but in a pig dense area it is better to have the facility cl
40. on  rates must be raised to effectively dry the floor faster than normal rates   e The purpose of dripper systems is to cool the testes to optimize the temperature for sperm production   e Evaporative cooling  combined with air speed  effectively cools the barn but also adds humidity to  the air     The addition of evaporative cooling is most effective when inside humidity is less than 70  or outside  temperature is lower than the inside temperature   e A soaking cycle should be used that allows the pads to partially dry between applications of water     Allow pads to completely dry at least once per day   e Use evaporative pads at only 10 degrees above DRT   e Routinely replace the water in the reservoir  as the evaporative process causes a concentration of salts  and minerals that potentially decreases the eguipment s useable life            PPD NEVER STOP IMPROVING    11    TROUBLESHOOTING  Several factors should be considered when troubleshooting ventilation or air guality issues   e Fan output can be influenced by the following     Dirty louvers and blades may decrease fan efficiency as much as 30      Leaking pit pump covers drastically affect air exhaustion     Adding fan cones improves the fan s output by 10 20  CFM     Excessive static pressure   gt 1000 FPM air speed or 0 1 in of water  severely affect a fan s exhaustive  CFM rating    e Wet floors are a major factor in overall boar discomfort  and can make a boar feel 9 degrees cooler with   the same air temperatur
41. orm better at    a different interval than suggested  assuming collections occur regularly  Generally  maternal lines should be  collected once per week regardless of age     TABLE 6  COLLECTION INTERVAL BY BOAR AGE FOR SIRE LINES        lt 12 months 1 x per week     gt 12 months 3 x every 2 weeks     gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt P gt  gt P gt P gt  gt PP NEVER STOP IMPROVING    19    PART 10      gt  BOAR WELFARE AND HEALTH       BODY TEMPERATURE AND APPETITE   Rectal temperatures should to be taken for boars that are off feed or show clinical signs of illness  If the  boar s temperature remains  gt 104  F  skip collection for that day and notify the herd veterinarian immediately   Consider a diagnostic work up including PRRSv PCR testing on serum or blood swabs  If the number of off   feed and or feverish boars increases from one day to the next  the stud should be closed and a full diagnostic  work up initiated   See more on Stud Closure  below      20       PART 10  BOAR WELFARE AND HEALTH    DIAGNOSTIC TESTING   Weekly PRRSv PCR testing of blood or serum should be conducted at a freguency and number to achieve a  minimum 95  confidence level at 5  prevalence  based on sample type and the sensitivity specificity of the  pCR test     More rigorous sampling is at the discretion of the stud  Pooling samples up to 5 per pool is permitted     The blood swab technigue has been used for the last se
42. oser to the  main stud     and if possible  attached by a covered walkway  The doorway into the stud should be locked  during the isolation period until the boars are released from testing     With the development of barn filtration  steps can be taken to reduce the possibility of spreading a disease to  the main stud  If the main stud is filtered to prevent entry of disease  the isolation facility should be filtered as  well  If the main stud is not filtered due to location in an area of low pig density  the isolation exhaust air can be  filtered to prevent possible infection of the stud  The exhaust filters can be opened up after testing  indicating  the group is negative for the diseases of concern      gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  NEVER STOP IMPROVING    Isolation Best Practices    e Do not locate the isolation facility too close the main stud  less than 400 meters  if it does not have  exhaust filters and the main stud is not filtered    e Biosecurity of the isolation facility should be maintained by requiring all staff and service personnel to  shower in and shower out in a separate shower facility    e Service personnel entering the isolation facility should follow the same restrictions used at the stud and  adhere to the same downtime rules  Do not forget to clean and disinfect required tools and material  they take in    e Production staff may visit and work in the isolation unit after working in the stud  but must observe  one night of downtim
43. production  or spermatogenesis  is a highly complex process that  occurs within specialized compartments in the testes called seminiferous  tubules  As sperm are produced  they move toward the center of the testis  into the mediastinum  the white area shown as    M    in Picture 1  and then  continue on to the head of the epididymis  noted as    EH    in the picture   A  sexually mature boar is capable of producing 16 billion sperm cells per day  from both testes  Senger  2005   The spermatogenesis process takes 39 days  on average  At any given time  there are sperm cells at different stages of  development  allowing for continual sperm production     The epididymis is comprised of three sections including the head  body  and tail  Each section plays a part in sperm storage  sustenance and the  completion of maturation over a period of 9 14 days  Sperm cells       PICTURE 2  REPRODUCTIVE must travel through the epididymis to have a chance at fertilization   ORGANS IN THE BOAR a the epididymis  reproduction in the boar would not be  possible     The accessory sex glands include the prostate gland  vesicular glands  and bulbourethral glands  Together  these glands add seminal  plasma to the sperm cells     The prostate gland removes urine and bacteria from the  reproductive tract before sperm enter the urethra        The vesicular glands produce secretions that are viscous and milky in  appearance  and comprise the majority of ejaculate volume     Lastly  the bulbourethral gla
44. r  a  detailed analysis is in order to get to the root cause     CONCENTRATION ASSESSMENT   There are various methods for measuring ejaculate concentration  including hemacytometers  photometers   spectrophotometers and CASA systems  These approaches rely on the proper mixing of raw semen and  pipetting techniques to ensure that a representative diluted sample of the ejaculate is used for the analysis     Depending on the equipment available  the measurement will be expressed as total sperm cells x millions per  mL of raw semen  see Part 13 for training      SEMEN EXTENSION   Semen extenders are available from different suppliers  Dependent on their ingredients  they provide  nutrition  pH stabilization and temperature endurance to the sperm cells and help to maintain viability  for days     Lab personnel need to know how many doses they are producing ahead of time so they can prepare sufficient  extender for the regular collection day  A general rule of thumb is to multiply the target number of doses by  the total volume per dose  and add 5 10  more to have enough extender for semen dose production and  ad hoc uses like raw semen dilution  spills  pre extension or last minute orders  Prepared extender is only for  Same day use  Do not store it over time     Follow the extender manufacturer s instructions to the letter  It s critical to accurately weigh purified water  and extender  Deviations from this can alter the osmolarity of the mix  The extender needs to be continuousl
45. r urine are  present  In addition  an assessment of semen motility and morphology should be immediately performed to    ensure it meets predetermined quality standards  see Table 11      1  Measure the total weight of the ejaculate in grams by using a calibrated scale        TABLE 11  CRITERIA FOR ACCEPTABLE SEMEN QUALITY 2  Prepare a sample for evaluation  by diluting the raw semen  STANDARDS FOR SEMEN QUALITY with extender or a sodium  citrate solution in a 1 20  Gross motility 280  dilution   If the ejaculate    appears watery  use a dilution  of 1 10  if it appears very  Cytoplasmic droplets  proximal and distal  lt 15  creamy or concentrated  use  a dilution of 1 40  This detail  is important  as it can   impact the accuracy of semen  concentration      Normal sperm  gt 70     Agglutination  lt 30     3  A microscope can be used to assess gross motility using a 98 6  F  37  C  warmed slide and cover or a  computer assisted semen analysis  CASA  system  Some CASA systems can also assess the morphology in the  same sample used for motility  If CASA isn t used  prepare a killed sample and count 100 cells to get the    normal cells in an ejaculate     A  Proximal cytoplasmatic droplet  B  Distal cytoplasmatic droplet  C  Distal midpiece reflex              NEVER stop IMPROVING    25    26    Record any presence of cellular debris and sperm cell clumping or agglutination     Ideally  less than 10  of ejaculates should be discarded due to semen quality  If this number is highe
46. rpt from PIC s Ventilation Modeling Tool  available upon reguest      TABLE 3  BUILDING ENVIRONMENT VARIABLES AND RECOMMENDED OPTIMIZED CONDITIONS    EXAMPLE 1 EXAMPLE 2 EXAMPLE 3 EXAMPLE 4       Flooring type Slats Slats Solid Solid  Barn type Solid Sided Curtain Solid Sided Curtain  Desired room temperature 66 68 63 65  Winter set point 69 71 66 68  Summer set point 65 67 62 64    TECHNICAL SPECS FOR CLIMATE CONTROL  Relative humidity in a boar stud should be between 40 65   Humidity and DRT are controlled by managing  and manipulating inside and outside air exchange rates measured by cubic feet per minute  CFM    e During normal respiration  the boar produces both heat and water vapor  which elevates barn  temperature and humidity unless the vapor is properly exhausted   e To maintain humidity and temperature  air exchange should be  at a minimum  14 CFM   e When humidity and temperature are outside of the optimal range  the CFM rate needs to change to  properly exhaust the excess heat and replace with cooler  dryer air   see below     Cooler air holds less water vapor  reducing the barn s relative humidity     When outside temperatures are above desired room temperatures  increasing ventilation rates will  not improve humidity     Air speed  measured in feet per minute  FPM   is an important measure for effectively mixing cooler air  sourced from inlets to eliminate drafts and areas of condensation   e An air speed of 800 FPM is optimal for elevated fan stages  while 400 
47. sure can be raised if the manager or herd  veterinarian has other disease risk concerns  i e   a biosecurity breach   Suspicion of clinical   or sub clinical disease must be reported to the herd veterinarian to determine whether distribution of semen  can continue     Confirm positive diagnostic results for diseases transmitted in semen such as PRRS      gt  gt  gt   NEVER srop nom    21    ER    HANDLING AND EUTHANASIA   Mature boars are large and powerful and may cause injury to caretakers during normal handling  Special care  should be taken when moving  treating or taking samples from boars  If detailed examination or treatment is  reguired  the boar should be safely  effectively and humanely restrained  For safety reasons  the boar s teeth  should be cut on a regular basis  Use a wire saw and cut the fang to approximately  2 inch     In the event the boar needs to be euthanized  refer to the document On farm Euthanasia for Swine   Recommendations for the Producer  AASV and NPB  2009  for the proper protocol   TRANSPORT OF BOARS    Drivers employed to transport boars should be TQA   certified     Stocking density should be based on weight  temperature and distance traveled  see Table 7      TABLE 7  STOCKING DENSITIES FOR BOARS BASED ON WEIGHT  TEMP  AND DISTANCE          WEIGHT FT  REQUIREMENTS PER BOAR   N     80 90  F  gt 90  F      gt 90  F  32  C    27 32  C   32  C  AND  gt 250 MILES   241 258 109 117 3 6 3 9 4 3 5 1   259 305 118 138 4 3 4 7 5 1 6 1   306 364 139 1
48. ted reference guide in the extender preparation and extension area so the technician can  quickly reference the pure water to extender ratios recommended by the manufacturer  A guide can be  prepared for every type of extender available in the particular stud  see Appendix E     e Create a recording system to keep track of the amount of extender used  This record should include  extender type  name and manufacturer lot number and the result of first ejaculates motility check   refer to Table 13      28    PART 12  LABORATORY OUALITY CONTROL    TABLE 12  MANUFACTURER GUIDELINES FOR SAMPLE PREPARATION FOR MOTILITY RECHECK       MANUFACTURER  EXTENDER SAMPLE TEMP TIME EVALUATION  IMV Gedil E     10 minutes Motility  Magapor Vitasem Dan  cle 37  C 5 minutes Motility  Minitube TI pi Coo u 38  C 20 minutes Motility       For example purposes only  PIC does not endorse specific extender manufacturers     TABLE 13  EXAMPLE EXTENDER RECORDING SYSTEM    EXTENDER  XXX EXTENDER RATE  XX G KG    DATE WATER  KG EXTENDER  G Ole  INITIALS MOT        11 1 2012 1 kg 50 g 1234    DISPOSABLE MATERIALS RECORDS   e Document when suppliers change  and record any changes to the products that come into direct  contact with semen  Include dates and lot numbers with each entry    e Perform an in lab trial to monitor for potentially detrimental effects  such as decreased motility    e For example  when a new lot of tubes is received  dispense a semen sample from the new lot number  into a tube and anoth
49. tion   A fat boar should be restricted to 3 5 4 Ibs  1 6 1 8 kgs   per day  while a thin boar should receive 7 8 lbs   2 3 6 kgs  per day        PART 7  FEEDING AND NUTRITION    If drop feeders are used  weigh samples on a guarterly basis to ensure accuracy  Be sure to take into account  changes to ingredients and bulk density     Feeders should be adjusted every 2 weeks to maintain proper body condition and semen output  Proper  maintenance of body condition will aid in libido and working ability of boars  In addition  proper feed intake  levels and nutrient fortification should be provided to optimize semen production  refer to Appendices A  and B      INGREDIENTS   Mycotoxins in boar feed can have several detrimental conseguences on the animal s performance  including  problems in maintaining high guality semen  see Table 5   Avoid the use of by products or co products where  mycotoxins may be concentrated  Select high guality ingredients and monitor mycotoxin levels on a regular  basis  Work with your nutritionist to add a binder to the boar diet     TABLE 5  IMPACT OF MYCOTOXINS IN FEED       Delayed puberty  Zearalenone Reduced oe size   Diminished libido   Poor sperm quality    Edema of the prepuce   loss of hair  Poor semen quality   Aflatoxin Low sperm concentration  Increased morphological abnormalities  Reduced fertilization capacity    Off feed  Ochratoxin Gastric ulcers  Poor sperm quality    Trichothecenes  T2  DON  DAS  Off feed vomiting     P  Matzat  summariz
50. ty control checks including  Water lines and faucets Sanitize monthly i  sperm cell concentration  gross   25 micron system Replace 1x per year    motility  morphology and semen  UV lamp Replace 1x per year dose volume  At the same time  send  pure water samples  diluted extender  samples and extended semen  samples for bacteriology  The protocol for water and extender sample preparation is provided in Appendix F  of this manual  After the results of the third party evaluation are delivered  compare them with your target  concentrations   e The number of semen samples sent should equal 1  of a day s production or a minimum of 10 doses  randomly selected among batches   e The frequency of submission is routinely scheduled monthly and samples randomly selected from  all batches   e Be sure to establish targets for every parameter measured  and the accepted variation ranges   e When consumable source or lot numbers change  samples from the same batch should be sent using  both sources lots and the third party made aware of the change   e The third party doing the semen evaluation service must be a truly independent entity  Consult with  a PIC representative for recommendations            DPD   NEVER STOP IMPROVING    31    PART 13      gt  gt  gt  gt  PERSONNEL MANAGEMENT AND TRAINING       Each boar stud should maintain an employee to boar ratio of  1 60     with 60  of the employees working in the barn and 40   in the lab     e All employees should be PQA Plus   certified    e
51. ugh the foot bath on the wall    back to the stall after collection  This will help harden the hooves and prevent lameness problems in the stud     Mats should be placed under boars suffering leg or hoof problems to ensure comfort and promote recovery   Have enough mats on hand for 10  of stud capacity     Each day after collections are finished  the collection area should be power washed with hot water and high  pressure  Take special care to clean the warm up area  collection pens or crates  dummy  Particularly the  underside  and mats  After washing  the area should be clean of organic material  i e  manure  semen   Once  a week  after washing the collection area  disinfect it with a product made specifically for animal facilities    Be sure to include all surfaces  i e walls  bars on the crates     Many different management factors in the barn can impact semen quality  Table 2     A plan for pest control  in terms of rodents and insects  should be in place to avoid intake of pathogens   Contact a pest control professional to provide strategies for your facility  Make sure that boars have no access    to rodenticides     Ensure feed deliveries have good biosecurity practice  Transport trucks should be cleaned before supplying  your facility     Keep samples from every feed batch for 8 weeks after the end of feeding  If there is a drop in semen quality  you can use them for further investigation  i e  test on mycotoxins       gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  gt  
52. veral years and is an effective way to collect blood for  PRRS PCR testing on a weekly basis  Another method using the tarsal vein on the back leg of the boar is a good  technigue for collecting blood for PRRS PCR and ELISA  Contact you herd veterinarian or PIC for instructions   on blood collection  Samples for PCR should be collected and submitted according to diagnostic laboratory  protocol     Monthly PRRSv ELISA screening  30 individual samples  or weekly sampling of a similar number is  recommended     Consider immediate PRRSv PCR testing from blood samples of any boars with a fever  off feed or showing other  clinical signs     These samples should be PCR tested individually  rather than as a member of a pool     CRITERIA FOR STUD CLOSURE   The decision to suspend shipment of semen from a boar stud relies heavily on the professional judgment of the  manager and herd veterinarian  Semen must not be collected for shipment from individual boars if there is any  guestion of health status on collection day  Temperatures should be recorded on any boars suspected of having  a health problem  Suspension of semen sales must be considered when clinical disease  i e   cough  scours   off feed  is evident or elevated temperatures   gt 104  F or 40  C  are present in more than 5  of the boars in the  stud  If the number of off feed and or feverish boars is less than 5  but is increasing daily  the stud should be  closed for a diagnostic work up  Additional grounds for potential clo
53. y  mixed for one hour to allow the components to stabilize prior to adding it to semen  Make sure that there   is no extender left in the bottom of the vat  To check if the water     extender ratio is correct  a refractometer   see Appendix H  can be used     The temperature of the extender should be maintained at 95  F  35  C   At collection  semen has a temperature  of 98 100  F  37 38  C  and there is a 2 3 degree temperature drop of the ejaculate during the evaluation  process  Consequently  the extender needs to be kept at 95  F  35  C   If multiple step dilution is used  extender    temperature can vary from this recommendation     After the ejaculate and new extender are mixed  view a sample in the microscope prior to filling the doses   Make sure that the sperm cells are not negatively affected  motility  morphology      Extenders may contain one or more antibiotics that can be modified and tailored to your situation   It s important that you maintain open communication with your supplier     Make sure that the extender powder is stored in a cool and dark place  Follow manufacturer guidelines        PART 11  LABORATORY MANAGEMENT    DISPENSING SEMEN DOSES  After extension  semen should either be put into a water bath of 95  F 35  C for pooling  or immediately  dispensed for doses     Prior to dispensing  semen should be gently mixed since sperm may have settled  If high volume of pooled  semen has to be processed  mixing while dispensing is recommended  The entire pro
    
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