Installation Instructions
Contents
1. ERE a 17 TAPPING AND PROBE INSTALLATION eessss eee 17 CONNECTING THE PROBE TO JUICE ese e eene 19 JAB TAA FON Che 8 9 08 OE 92839 cise CES cue 20 1999 2007 JAB INSTALLATION 20 JUICE MODULE INSTALLATION eee eee eee eee ee eee 22 FINAL JUICE MODULE INSTALLATION cece cece eee eee e ene 22 MOUNTING AND SECURING THE JUICE cece cece eee e eese 22 FNAC UNS Bs TIN in co oe ore ae rk DE 2 OPERATING INSIRUCDTIDNGS 24 THE 369 0808 08 AE 608 0 o 0B 8406 m COE QE RR 2 4 S lt OPERATING THE ATTITUDE MODULE cee ce eee e eee 24 ADDITIONAL JUIGE ATTITUDE INFORMATION 24 el ee ee ee ee er re 2 5 ENGINE COMPARTMENT Zo E H 25 FAG PS eee eee ee ee ee ee ee ee ee ee ee 26 Juice NTRODUCTION Installation Instructions ABOUT THE Congratulations on purchasing Edge Juice Attitude system for the Ford Power Stroke Diesel The Juice Attitude system features an intelligent module Juice that acts as an add on Engine Control Module for the Power Stroke Engine This module 15 controlled and customized2. FORD JUICE INSTALLATION INSTRUCTIONS ELI Tr Lr i a ae 2 a Lo f m RE GET erties GERE dier Minen up iis J Nu lima iusso F EAD IMPORTANT SAFETY INFORMATION IN THIS MANLIAL TABLE OF CONTENTS Ford Juice Installation Instructions TABLE GONTENTS THE JOLO Epa aa 192287 08508 ew mee 08 8 3 SAFETY a2 33323 RR bts RERO REOR RR CR OR RR EO RR 3 A TRO DUIGTIOCIN M 3 REGISTRATION iaa achat ERE 4 MUV OR TANT NOTE 39 308 3 37889 09808 367 29883 37802 0 9 4 4 39 308 2 8 378 239 6 IN STACCATO DNI 7 1999 2003 Veco Perret ree Tee eee eee eee 93932 2 7 92 92921 29 5 3 5 5 7 2 BATTERY ehh nen MAP SENSOR CONNECTION MAT SENSOR Hh ICP SENSOR CMP SENSOR CONNECTION hn 10 TPS SENSOR CONNECTION cece ete c el 11 2003 2007 12 BATTERY rn 14 PCM CONNECTIONS 14 MAP SENSOR CONNECTION cece eee 15 EGI PROBE INSTALLATION s teen eae beeen
3. Installation Instructions A WARNING indicates a condition that may cause serious injury or death to you your passengers or others nearby Pay careful attention to these Warning messages and always comply with them They could save a life CAUTION indicates a condition that could cause damage to your vehicle It is important to install and operate your EDGE prod uct in conformance with instructions in this Manual Caution alerts you to particularly important things that will keep your vehicle operating properly PRODUCT REGISTRATION PLEASE take time to register your product on line at edge products com Follow the instructions at link http www edge products com product registration php BENEFITS OF PRODUCT REGISTRATION Your Safety Registering your product allows us to know exactly which product you have and provide important product updates to you that improve the quality and or safety of the product Enhanced Features Almost all Edge products are easily updated via the internet We are constantly adding new features and 1m provements to our product that we know you will want to enjoy Confirmation of Ownership Provides a record in case of prod uct loss theft or required warranty work When you call us for support our team will already have much of the information they need to help you Improved Product Development Helps us better understand you our customer and design products that meet your needs Spec
4. Before fully tightening the nut make sure the cable starts 90 Degrees from the final resting po sition When tightened the cable will be correctly positioned CAUTION Do not bend the probe after installed If needed loosen the probe nut adjust the probe and re tighten Bending the probe tubing will result in a faulty probe Wrong Installation Instructions Ford Juice INSTALLATI ON Location per year range NOTE Find these exhaust manifold locations by laying on your back behind the driver side front tire and looking up The 1999 2003 view shows only the fitting having been installed The 2003 2007 view shows the Probe mounted to the fitting CONNECTING THEPROBETO UICE 1 Slide the shrink tube pieces over the two wires Later you will slide them over the bolted connections Figure 5 shrink Tube Ring Terminals Figure 5 Shrink Tube 2 Connect the 2 ring terminals to the mating Juice harness terminals i I using the supplied hardware Bolt x Yellow to Yellow Red to Red Figure 6 Hardware Install Figure 6 3 Tighten the nuts so that each wire is 1n line with its mating wire 4 Position the supplied shrink tube over the secure fasteners 5 Center the connection within the shrink tube Heat and shrink PRO I NSTALLATI ON Ford Juice Installation Instru
5. in the cab of your truck by the Attitude monitor controller This system offers many cutting edge additional features not available with the factory setup Since the Juice Module is an add on ECM it uses data from your truck s computer or engine control module ECM and then enhances the factory settings to optimize your truck s performance This product offers a wide variety of amazing performance and safety features that can ensure you get the driving experience you desire without damaging your valuable truck Please take the time to thoroughly review all of the features and product options outlined in this manual Taking the time to un derstand how this product works and how to properly operate this product will ensure that you have an extraordinary and safe driving experience If we can be of any assistance to help you get the most from your product please call us at 888 360 3343 We are open Monday through Friday from 8am to 5pm Mountain Time IMPORTANT Read through these instructions completely so that you understand each step prior to installation Refer to CS CTS User Manual for Safety and Warranty information Na SAFETY TERMS Throughout this User Guide hereafter noted as User Manual or Manual you will see important messages regarding your safety or the protection of your vehicle These messages are designated by the words WARNING or CAUTION NTRODUCTION Ford Juice
6. ing a battery CAUTION It is strongly rec ommended for this installation that both batteries be discon nected 1 Use a 13 mm or 8 mm wrench to remove the NEGA TIVE terminal on each battery The wrench size depends on the battery style 2 Set the NEGATIVE terminal aside and secure it so it does not make contact with the battery during the installation MAP SENSCR CONNECTION 1 Connect the MAP connectors in between the stock harness and the sensor See Figure 2 Stock MAP Harness Sensor FIGURE 2 T ASSEMBLY Instructions Installation NOTE This connection ts lo cated in front of the passenger side of the engine compartment See Engine Compartment sec tion of this manual Stock Harness Sensor MAP Harness Edge FIGURE 3 ASSEMBLED VIEW MAT SENSOR CONNECTION 1 Connect the MAT connec tors in between the stock har ness and the sensor as shown Figure 4 MAT Stock Harness FIGURE 4 T ASSEMBLY NOTE This connection is located in the middle of the of the engine compartment and under the waste gate control solenoid See Engine Compart ment section of this manual Instructions INSTALLATION MAT Sensor MAT Harness Edge Plastic Power Stroke shroud FIGURE 5 ASSEMBLED VIEW ICP SENSOR CONNECTION 1 Connect the ICP connectors in between the stock harness and the sens
7. 7 Final Assembly Installation Ford uice Instructions 4 Use zip ties to fasten the harness Keep all harness com ponents away from hot engine surfaces as well as moving parts This concludes the Juice Har ness section of the installation Please refer to the EGT PROBE INSTALLATION section of this manual to continue your instal lation Ford Juice I NSTALLATI ON Installation Instructions PROBE INSTALLATION WARNING When installing the Exhaust Gas Temperature Thermocouple wear eye protection and protective clothing to protect from getting metal chips in your eyes Also since exhaust manifolds can be very hot allow the engine to cool before drilling When working under the vehicle make sure the park brake is set Required Tools Electric Cordless Drill 1 8 drill bit or similar size for pilot hole 21 64 best size or 5 16 drill bit for final hole 9 16 wrench or socket 5 8 open end wrench 1 87 27 NPT Thread Tap Phillips screwdriver 5 16 or 8mm wrench Supplied Items Oty 1 1 2 Shrink Tube 2 CAUTION One effective way to avoid metal fragment nation in your engine manifold is to apply grease in the tip of the drill bit and threads of your tap tool when drilling tapping the hole in your manifold Reduce pressure on the drill when the drill b
8. ctions the tubing over the connections Figure 7 Figure 7 Shrink Tube Final 6 Secure the excess cable to the existing engine wire harnesses with supplied zip ties JAB INSTALLATION NOTE The CS CTS will not function unless the JAB ts properly installed and plugged into both the Juice Module and Attitude Monitor CS CTS 1999 to 2007 JAB INSTALLATION 1 Locate the green connector on g CS CTS Connection the Juice Harness and plug it into the Green connector on the JAB 2 Under the hood connect the 3 EAS components to one another A click will be felt and heard indicating that the connectors are correctly fastened JAB Adapter I Figure 1 Juice Harness End Cap Figure 2 JAB System 3 Route the CS CTS Connector and cable through the fire wall grommet The JAB and Juice Module will remain under the hood Figure 3 Ford Juice INSTALLATION Installation Instructions Engine Side Cab Side li m EAS Connector cud 5 Connector Grommet Fire Wall Figure 3 Fire Wall Routing 4 Route the cable from below the CS CTS dash up to the lower left corner of the Connector 7 driver side windshield Figure 4 VL 5 If needed remove side panels to help see while routing 6 Leave enough length between the dash and the end of the CS CTS con nector for easy CS CTS install NOTE For a clean look the cable j can be hidden behind the dash plas N Grommet t
9. e 3 Velcro Strips 4 Zip Ties 5 EGT Sensor Probe 6 Juice Attitude Bridge JAB 7 CS CTS Installation Guide Ford Julce Installation Instructions NOTE Route through the existing holes located on the fire wall 5 Locate the TPS Adapter wire as Shown in Figure on page 8 6 Plug the single wire adapter into the end of the TPS Sensor harness This concludes the Juice Har ness section of the installation Please refer to the EGT PROBE INSTALLATION section of this manual to continue your installation 6 0L Required Tools Electric Cordless Drill 1 8 drill bit or similar size for pilot hole 21 64 best size or 5 16 drill bit for final hole 9 16 wrench or socket 5 8 open end wrench 1 87 27 NPT Thread Tap Phillips screwdriver 5 16 or 8mm wrench 13mm wrench Ford Juice I NSTALLATI ON Installation Instructions fe x d 25 REFER TO QUICK INSTALL GUIDE FOR INSTALL Note Depending on your year of truck you may not need everything provided Harness Connection Guide Manifold Absolute Pressure MAP Sensor Connectors Attitude Connection Main Juice Connector EGT Connections 13 INSTALLATION Ford Juice Installation Instructions Juice Harness Installation Instructions NOTE Refer to the Engine Compartment s
10. ection of this manual for general part locations under the hood BATTERY REMOVAL WARNING An electri cal charge or battery acid can burn you Battery gas can explode or ignite Take care when working around the bat tery Follow instructions in the vehicle owner s manual for disconnecting and reconnect ing a battery CAUTION It is strongly recommended that both batteries be disconnected 1 Remove the battery cables negative first using an 8 mm wrench 2 Remove the driver side bat tery cover by releasing the tab located on the left side of the battery cover 3 Completely remove the driver side battery and set aside This will allow you to easily connect the Main PCM connec tors into to the PCM PCM CONNECTIONS 1 Locate the PCM It 1s shown below 1n Figure 2 CAUTION For connector re moval follow the instructions in step 3 to avoid damaging your engine harness or PCM connectors Removed Battery Location Se JEU i a re Remove Center Location FIGURE 2 PCM Location 2 Refer to Figure 3 In order to remove the engine harness from the PCM the lever on the harness connector needs to be rotated away from the PCM This will allow you to safely remove the harness Ford uice Installation gt ccu Engine Harness See Lever FIGURE 3 Connector Removal 3 Disconnect the c
11. enter har ness as shown in Figure 2 4 Connect the Main Edge PCM Harness as described in Figure in between the PCM and Engine harness as described in Figure 4 below V B Engine PCM Connector Harness Edge PCM Harness FIGURE 4 PCM Installation CAUTION The two con nectors should slide easily together DO NOT force the two connectors together If the connectors do not slide smoothly inspect for bent pins and retry Instructions y INSTALLATION CAUTION To keep water from causing damage to the engine and Juice harnesses route the Juice harness as shown in Figure 5 This will also insure that the battery cover will fit back into place PCM Engine Harness Battery Iray Edge Harness FIGURE 5 Harness Routing 6 Replace the battery 7 Reinstall battery cover 8 Reconnect battery cables Positive first MAP SENSCR CONNECTION 1 Using the Engine compart ment section of this manual locate the MAP Sensor 2 Unplug the stock MAP har ness and insert the Edge MAP Sensor harness in between the st INSTALLATION MAP harness and the sensor Refer to Figure 6 Engine Harness MAP Sensor Edge MAP Harness FIGURE 6 T Assembly 3 Figure 7 shows an assembled MAP harness Note that the MAP Sensor 15 bolted to backside of the bracket shown FIGURE
12. fic 21 64 best size or 5 16 4 Velcro Strips drill bit for final hole 5 Zip Ties 9 16 wrench or socket 0 Sensor Probe 5 8 open end wrench 7 Juice Attitude Bridge JAB 1 8 27 NPT Thread Tap CS CTS Installation Guide Phillips screwdriver 5 16 or 8mm wrench 13mm wrench Note Depending on your year of truck REFER TO DUICK you may not need everything provided INSTALL GUIDE FOR INSTALL 1 99 59919 1 NOO NOL TNLSNI INSTALLATION Harness Connection Guide Main Juice Connector EGT Connections TPS Adapter JAB Connector Manifold Absolute Temperature Sensor Connectors Manifold Absolute Pressure MAP Sensor Connectors Installation rey A Ua a ra Ea FU E Kara rar a BE a a A I PRP ERR KS E MM i oe ooo Ne oe Sec M NM do NE US COLE red Bep n ni ora a ach p ers Ford Juice Injector Control Pressure IC P sensor Connectors Cam Position CMP Sensor Connectors FIGURE 1 uice Harness Installation Instructions BATTERY DISCONNECT WARNING An electri cal charge or battery acid can burn you Battery gas can explode or ignite Take care when working around the bat tery Follow instructions in the vehicle owner s manual for disconnecting and reconnect
13. ial Offers Allows us to inform you about special offers on accessories and or new products that fit your vehicle and enhance your driving experience Juice NTRODUCTION Installation Instructions IMPORTANT NOTES 1 If you have used another tuner programmer your truck you will need to program your truck back to stock before using the Attitude or Juice Failure to return to stock may result in PCM failure or engine damage 2 Programming your vehicle may expose existing defects in your vehicle s PCM that could disable your vehicle It 1s advised that you do not program your vehicle in remote location in case of vehicle failure 3 All Edge modules and programmers are built to operate with OEM calibrations When you take your vehicle to a service center they may by your request or otherwise update your vehicle s calibrations Therefore it 1s important that you return your vehicle to stock before taking it in for service Edge updates its active products 1 e those currently being manufactured to work effec tively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration changes made by the OEM In the case of discontinued products Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and you are given by your request or otherwise a new calibration 4 For specific information regarding horsepower
14. ic and the door frame weather strip Figure 4 In Cab Routing 7 Using the supplied zip ties fasten the JAB connectors under neath the overhang which runs across the top of the fire wall Figure 5 On next page 8 Keep the JAB assembly close to the driver side INSTALLATION Main Juice Harness Ford Juice Installation Instructions Fire Wall ix 7 Ties Overhang JAB Assembly Figure 5 Securing JAB Looking from the front of the truck to back JUICE MODULE INSTALLATION FINAL UICEIMODULEINSTALLATION 1 Plug the Main Juice Connector into the Juice Module re ceptacle Figure 1 Juice Module 1 Attach one side of each Velcro strip to the back side of the Mod ule and to the top side of a flat surface under the hood NOTE The best place ts the top of the fuse box on the driver side This will secure the Juice module and help keep it away from any moving or hot components under the hood Installation Instructions Ford Juice I NSTALLATI ON FINAL INSPECTION 1 Recheck all connections for a properly secure installation 2 Using the supplied wire ties secure the wiring harness and cable to prevent possible heat damage from hot engine surfaces For 7 3L pay special attention to the routing of the CMP harness as 1t is very close to moving parts 3 Reconnect the battery cables 4 Start
15. oard indicator light should turn off within 15 minutes Most codes that are set under hard acceleration are called soft codes These soft codes are retained 1n the PCM and can be erased by using the Edge Products CS CTS to clear the codes Codes that may be set P1211 Injector control pressure is different than expected P1209 Peak injection pressure fault Ford Juice AP PENDI X Installation Instructions ENGINE COMPARTMENT REFERENCE 1999 2003 MAP MAT ICP Sensor Sensor Sensor ISNI Suggested Juice Module Location CMP Sensor APPENDIX uctions C 2003 2007 MAP Sensor PCM oy lt Cw Cy Ors a S A ere ey Ww La s om f m Vos a Vm V Wa Vl A al eee cm Suggested Juice Module Locations COPYRIGHT 2010 Rev OO For additional questions not found in the user guide call Edge Products Technical Support 888 360 EDGE 3343 8 00 am 5 00 pm MST To expedite your support call please have your Vehicle Information Part Number and Serial Number ready prior to calling Technical Support The Edge Products information 15 found on label located on the bottom of the device
16. on Instructions Ford Juice NSTALLATI ON harness to ensure the best rout ing path is taken The metal support for the plastic cover is a convenient place to secure the harness using a wire tie see Figure 8 Linkage TPS Sensor Accelerator Linkage TPS Adapter Edge FIGURE 11 1999 to 2000 Harness Truck Harness mw vui y gem wn i r b CMP Sensor Routed Edge Harness Coolant Reservoir serpentine Belt FIGURE 10 ASSEMBLED VIEW LOOKING UP FROM UNDERNEATH THE TRUCK TPS 5 CONNECTION lt TPS Sensor 1 Using the information on Link 7 he TPS 5 M Accelerator page locate the ensor Edge TPS gt Linkage harness that is specific to your Adapter 2 truck FIGURE 12 2001 2003 2 Locate the truck s Throttle Position Sensor TPS accord ing to Figures 11 and 12 NOTE The views in Figures 12 are showing under neath the dash console near the brake and accelerator ped als if INSTALLATION 3 Connect the TPS connectors in between the stock harness and the sensor as shown 1n Figure 13 Stock TPS Sensor Plugs into Main Juice harness FIGURE 13 T Assembly 4 From in the cab route the TPS Sensor harness through the fire wall and into the engine compartment 2003 2007 Supplied Items D Main Harness 2 Juice Modul
17. or See Figure 6 ICP Sensor Stock Harness FIGURE 6 T ASSEMBLY NOTE This connection ts located in the middle of the engine compartment and to the right of the MAT sensor Towards driver side I NSTALLATI ON Ford Juice Installation Instructions Metal Support ICP Harness Edge ICP Sensor Harness FIGURE 7 ASSEMBLED VIEW FIGURE 8 ROUTING VIEW CAUTION The ICP sensor closely resembles the coolant sensor which is located towards the front of the engine Figure 7 shows the proper location for 3 Refer to Figure 10 The CMP sensor is located on the front of the engine Looking up from underneath the truck it will be above and towards ane ES onn the passenger side of the main pulley CMP SENSCR CONNECTION Hine CMP The preferred method for rout eem Sensor ing the CMP harness 1s AN AND 1 Remove the plastic Power Stroke cover located on top of the engine FIGURE 9 T ASSEMBLY 4 Once the CMP sensor is located and the Edge harness plugged in use zip ties to keep all parts of the harness away from the belt or other moving parts 2 Route the CMP harness across the top of the engine and down towards the bottom of the engine as shown in Figure 8 It is best to route along side the factory wiring harness NOTE Fasten the Edge harness to the existing truck Installati
18. reaks through the manifold wall to reduce risk of pushing metal chips into the manifold TAPPINGANDPRCBEINS ALLATI CIN 1 Obtain a 1 87 27 NPT Thread Tap available from your local hardware store 2 Drill a 21 64 5 16 optional hole through the manifold wall 3 Use the pipe tap to cut the threads 1n accordance to the pipe tap manufacturer s instructions and recommendations 4 Remove the fitting from the Thermocouple and install by tight 5 n LIN NO x 5 gt lt INSTALLATION a lt lt Tapped Hole Exhaust Manifold Wall Fitting Flush Probe To Fire wall Tightened A qui ed 90 Deg starting Position Figure 3 90 Degree Correct Figure 1 Fitting Installation Ford Juice Installation Instructions ening the tapered thread end into the manifold Figure 1 5 Tighten the fitting so that it is securely seated 6 Install the probe into the fitting and tighten the top nut of the fit ting just tight enough to keep the probe firmly mounted Figure 2 NOTE Ideally the tip of the fit ting would be less than or flush with the inside of the exhaust flow path Figure 2 7 Make sure that the probe cable is positioned to allow best path and minimal bending for routing to the fire wall NOTE The probe will move ap proximately 90 Deg clockwise in the direction the nut is tightened
19. the engine The engine should start and idle like a stock truck If the engine does not start or run properly turn off the engine Remove the keys from the 1gnition and check the Juice module connections Make sure all connectors are fastened tightly If you continue to have problems contact your dealer or Edge Products LLC 888 360 EDGE 3343 8 00 am 5 00 pm MST 5 n LIN 16140 NO NOUV TNLSNI x 5 gt lt NOO OPERATING INSTRUCTIONS Ford Juice Installation Instructions USING THE JUICE OPERATING THEAT TI TUDE MODULE Refer to the CS CTS User Manual for detailed descriptions on how to operate the Attitude Monitor ADD TIONAL U CE AT TT TUDE NFORMATION EGT s EGT stands for exhaust gas temperature and 1s the single most important indicator of how a diesel engine 1s performing Unlike a gasoline motor a diesel motor will continue to make power as more fuel is added As more fuel is added the engine heat will also increase Please be aware of the limitations of a stock engine ENGINE CODES As with many aftermarket electronic performance modifications available for the Ford 7 3L Power Stroke Diesel engine the Ford 7 3L Edge Products Juice module for the Ford 7 3 Power Stroke Diesel engine will likely set engine codes The engine codes are generally set during heavy acceleration Although the codes will remain set in the PCM the dash b
20. torque and other features available for this product 1 Go to www edgeproducts com 2 the part number of your product in the KEY WORD PART SEARCH and press enter 3 Click the link under Description 4 Scroll down to the DOWNLOAD VEHICLE SPECIFIC HORSEPOWER TORQUE AND FEATURES CHART link and click on it 5 Find the information that is specific to your make and model Na INTRODUCTI ON Ford Juice Installation Instructions NOTE This product will not work on E Series Vans as some of the connectors are different from the F Series pickups for which this product was designed for TRUCK ORIENIATION ORIENTATION The following view is a top view of the vehicle looking down from above the vehicle References in the text to looking down means looking toward the ground Looking up means looking towards the sky from below the vehicle Front rear left and right are as noted below See Figure below Front of Truck Driver side of truck Passenger side of truck Usually referred to Usually referred to as the as the left side right side Back of Truck Installation Instructions Ford Juice I NSTALLATI ON 1999 2003 7 3L Supplied Items Required Tools D Main Harness Electric Cordless Drill 2 Juice Module 1 8 drill bit or similar size 3 Throttle Position Sensor TPS for pilot hole Harness Year Speci
Download Pdf Manuals
Related Search