HEATER10, HEATER20
Contents
1. cccccseesesssscssceseseesesesesesesseseeesesesseseeseeees 38 Decommissioning Temperature c ccccccsessesececcsesessssesesescsesesseseccscseseeeseescseseeeeeees 38 Disposal R gulationss uiscera ertt ieget 39 Technicaldata and seeded ne nie tee RE eee aa atin 40 accessories Appendix EU Declaration of Conformity uesssesessesesesenenenenenenennnnannnn 42 Schaeffler Technologies BA30 3 About the user manual Symbols AX DANGER NOTICE u d gt uo Warning prohibition and instruction signs Availability HEATER10 HEATER20 This user manual is part of the device and contains important information The warning and hazard symbols are defined in accordance with ANSI Z535 6 2006 If they are not observed death or serious injury will occur i In case of non compliance death or serious injury may occur lt In case of non compliance minor or slight injury will occur lt In case of non compliance damage or malfunctions in the product or the adjacent construction will occur lt The warning prohibition and instruction signs are defined in accordance with DIN 4884 2 and DIN EN ISO 7010 Signs and descriptions Warning of magnetic field Warning of non ionising electromagnetic radiation Warning of hot surface Prohibited for persons with heart pacemaker Prohibited for persons with metallic implants Carrying of metallic parts or watches prohibited Wear safet2. Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler Technologies AG amp Co KG Issued 2015 January This publication or parts thereof may not be reproduced without our permission BA 30 GB D
3. HEATER10 HEATER2O Induction Heating Devices User manual SCHAEFFLER Foreword The induction heating devices HEATER 10 and HEATER 20 are compact and give rapid clean operation Their high efficiency level allows energy efficient heating and shorter heating times This reduces the operating costs The uniform controlled heating allows consistently good quality of mounting Operation is simple and user friendly in addition to which the fitter does not need to remove his gloves The touch keyboard is oil resistant dustproof and waterproof When heating by induction is used there is no need at all to use oil this gives particularly good environmental compatibility The scope of application is very extensive They can be used to heat the loose inner rings of cylindrical or needle roller bearings as well as sealed and greased bearings Compared with previous models they show further improvements in performance capacity and safety In order to ensure durability in demanding industrial operation the devices are extremely robust and reliable This is also the reason that the warranty of 3 years can be extended to 5 years free of charge About the user manual General safety guidelines Scope of delivery Description Transport and storage Contents Page Symbols Aree rede Ask nie 4 SIgTIS eei ree dire e eeu e Gi Co Greed e a iauesueventetenteeessvens 4 Ayala Bilib serios oorr eee ei eee raten Spe ae ore ente ato re
4. Default setting for heating temperature Activate setting Change heating temperature to 100 C Store 100 C Exit user mode Switch heating device to standby mode Figure 8 Changing the default setting forthe heating temperature When the heating device is delivered it is set to a heating temperature of 110 C If a different heating temperature will always be required for the heating operation you can change the default setting for the heating temperature Figure 8 m a m eo e e e Schaeffler Technologies BA30 21 Changing the temperature differential U02 HEATER10 HEATER20 The temperature differential is the difference in temperature relative to the heating temperature at which the device restarts heating Temperature differential 0 C 32 F Minimum value 5 C 41 F Default setting 50 C 122 F Maximum value 1 Step size You can change the temperature differential as follows gt Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch gt The heating device is in user mode and the display will show UOO gt Press the UP key as often as necessary until UO2 is displayed gt Press the START STOP key D The display will show the value for the parameter U02 gt Change the value using the UP or DOWN key gt Press the START STOP key gt The new val
5. diameter as stated Specialaccessories Component Designation Dimensions d Mass HEATER20 and mm mm kg HEATER20 115V 60Hz Support ledge HEATER20 LEDGE 10 7x 7x200 10 0 08 HEATER20 LEDGE 15 1010x200 15 0 15 HEATER20 LEDGE 45 30x30x200 45 Be Extended HEATER20 BLADE XL 15x20x320 0 35 support rails Carry case HEATER20 CASE 0 28 1 Suitable for rolling bearings with minimum inside diameter as stated Original accessories Only use FAG original accessories Schaeffler Technologies BA 30 41 Appendix EC Declaration of Conformity Figure 17 Declaration of Conformity HEATER10 HEATER20 This appendix contains the Declaration of Conformity for heating devices HEATER10 and HEATER20 Declaration of Conformity for heating devices HEATER10 and HEATER20 Figure 17 EK 4 Fas EC Declaration of Conformity in accordance with Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC en We hereby declare that the product described below is in conformity with the applicable health and safety requirements of the EC Directive in terms of its design and type and in the execution we have brought into circulation This declaration shall cease to be valid if any modification is made to the product without our agreement Product description Induction heating device Product name HEATER Type 10 20 Applicable harmonised standards IEC 335 1 EN60335 Classification 1 industrial
6. displayed gt Press the START STOP key All the parameter values will have the same setting as at the time of delivery Schaeffler Technologies BA 30 19 Changing the default setting for the heating temperature U01 HEATER10 HEATER20 The heating temperature is the temperature to which the rolling bearing will be heated This is shown in the display when the heating device is switched on Heating temperature 40 C 104 F Minimum value 110 C 230 F Default setting 240 C 464 F Maximum value 1 Step size You can change the heating temperature as follows Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch gt The heating device is in user mode and the display will show UOO gt Press the UP key as often as necessary until UO1 is displayed Press the START STOP key The display will read the value for the parameter UO1 gt Change the value using the UP or DOWN key gt Press the START STOP key gt The new value will be saved and the display will show UO1 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The heating temperature has been changed 20 BA 30 Schaeffler Technologies Example Device in standby mode 2 Switch off the heating device 3 Switch on the heating device user mode 4
7. environments IEC 664 1 Category 1 industrial environments EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement EN 61000 3 2 2006 Electromagnetic compatibility EMC Part 3 2 EN 61000 3 3 2008 Electromagnetic compatibility EMC Part 3 3 Electromagnetic compatibility EMC Part 6 2 Genaric standards Immunity for industrial environments Signatures j 7 FH i A A n V A MY ow Lr Dipl Ing Armin Kempkes Paul Koniger Un Vice President Services Industrial Aftermarket Product Manager lt Schaeffler Group Industrial Date Schweinfurt 21 09 2011 Tha declaration certifies conformty with the stated drectves but does not represent a gusrantee of characteristics Th safety guidelines in the iter manus must be observed Schaeffiar Tectiaciogies GmbH amp Co KG e Gecsg Sch fer Stra amp e 30 o D 97421 Schweintut e Tel 49 2407 9149 99 0001895A 42 BA 30 Schaeffler Technologies Schaeffler Technologies BA 30 43 44 BA30 Schaeffler Technologies MATNR 084027860 0000 BA 30 02 GB D 201501 5 Printed in Germany by hofmann Schaeffler Technologies AG amp Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Phone 49 2407 9149 99 Fax 49 2407 9149 59 E mail support is schaeffler com Internet www schaeffler com services
8. in the carry case only when the temperature of the heating device is lower than 50 C 1 Schaeffler Technologies BA 30 15 Commissioning Hazard area Hazard area 1m 2 Barrier Flat work surface capable of supporting load Figure 6 Hazard area HEATER10 HEATER20 The heating device can be commissioned at the fitting area The hazard area of the heating device can represent a danger of death Danger of death due to strong electromagnetic field Danger of heart stoppage in persons fitted with a pacemaker Ensure that persons with a heart pacemaker remain outside the hazard area of the heating device If necessary put clearly visible signs or barriers in place Figure 6 lt Danger of burns due to strong electromagnetic field Danger of burns due to heating of implants in persons with ferro magnetic implants Ensure that persons with ferromagnetic implants remain outside the hazard area of the heating device If necessary put clearly visible signs or barriers in place Figure 6 4 I 000187E3 16 BA30 Schaeffler Technologies Fitting area Mains connection A suitable fitting area has the following characteristics flat and horizontal distance from ferromagnetic parts at least 1 m capable of supporting the total mass of the heating device and rolling device ergonomic working height for the fitter The mains connection cable must be laid safely Exposed wir
9. maintenance is carried out Locally applicable regulations must be observed The heating device must not be converted 8 BA 30 Schaeffler Technologies Scope of delivery Scope of delivery Heating device HEATER10 D Heating device Support ledge HEATER10 LEDGE 45 3 Temperature sensor magnetic Support ledge HEATER10 LEDGE 30 Support ledge HEATER10 LEDGE 15 6 Grease Gloves Cover 9 User manual Figure 1 Scope of delivery Heating device HEATER10 The scope of delivery comprises the heating device standard accessories and user manual see fable and Figure 1 as well as table page 10 and Figure 2 page 10 Component Designation d mm Heating device HEATER10 Support ledge HEATER10 LEDGE 15 15 HEATER10 LEDGE 30 30 HEATER10 LEDGE 45 45 HEATER SENSOR 400MM ARCANOL MULTI3 250G GLOVE PRO TEMP Temperature sensor Grease Arcanol Multi3 250 g Insulating gloves heat resistant up to 200 C HEATER10 COVER User manual Cover 1 Minimum inside diameter of rolling bearing Heater 10 Heater 20 ud I 000187C1 Schaeffler Technologies BA 30 9 HEATER10 HEATER20 Scope of delivery Component Designation dd Heating device HEATER20 mm Heating device HEATER20 Support ledge HEATER20 LEDGE 20 20 HEATER20 LEDGE 35 35 HEATER20 LEDGE 60 60 Temperature sensor HEATER SENSOR 400MM Gre
10. one time Danger of injury due to falling parts Danger of foot injuries due to falling rolling bearing or falling support ledge Always wear safety shoes when working with the heating device lt A WARNING Danger of burns due to hot surfaces Serious burns may be suffered due to touching the hot rolling bearing with unprotected hands Wear insulating gloves when touching the hot rolling bearing lt Countdown time When the heating operation is started the device may not begin heating immediately Depending on the settings for the countdown time the heating device will count down the time to zero and will only then start the heating operation Figure 10 Display of heating temperature 2 START STOP key 3 Display of countdown time Display of initial temperature The temperature measured by the temperature sensor will be shown after the countdown E E Figure 10 Starting the heating operation 00018810 Temperature holding mode When the heating temperature is reached an acoustic signal will sound and the display will flash Once the heating temperature is reached the heating device switches to temperature holding mode If the temperature falls by a certain value the heating device will heat the rolling bearing up to the heating temperature During this time the display will flash and the temperature of the rolling bearing will be shown After the fifth heating cycle the temperature holding mode
11. will be stopped and the rolling bearing will cool down Temperature holding mode can be stopped at any time by pressing the START STOP key Schaeffler Technologies BA 30 29 Heating a rolling bearing HEATER10 HEATER20 You can heat a rolling bearing as follows gt Check whether the rolling bearing can be heated see section Suitable rolling bearings page 31 Falling parts Foot injuries Wear safety shoes lt Switch off the heating device using the main switch gt Position the rolling bearing on the heating device so that it is not in direct contact with the housing of the heating device see section Positioning the rolling bearing page 31 gt Attach the temperature sensor in the vicinity of the inside diameter in the case of rolling bearings to the end face of the inner ring that is free from grease and oil see page 33 gt Switch on the heating device using the main switch D A short acoustic signal will sound and the preset heating temperature will be shown in the display gt Adjust the required heating temperature using the UP or DOWN keys gt Press the START STOP key gt Move out of the hazard area of the heating device and observe the safe distance while the heating device is heating the rolling bearing gt Press the START STOP key to exit the temperature holding mode and demagnetise the rolling bearing gt During demagnetisation the measured temperature is displayed As soon as demagn
12. 20 C gt Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch gt The heating device is in user mode and the display will show UOO gt Press the UP key as often as necessary until UO9 is displayed gt Press the START STOP key The temperature measured by the temperature sensor will be shown in the display gt Measure the temperature of the rolling bearing directly next to the temperature sensor using a calibrated temperature gauge gt Press the UP or DOWN key until the temperature displayed on the calibrated temperature gauge is also shown in the display of the heating device gt Press the START STOP key gt The new value will be stored and the display will show U09 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The heating device has been calibrated At the end ofthe configuration process the user mode is exited by selecting this menu item Exiting user mode The heating device is switched to standby mode Schaeffler Technologies BA30 27 HEATER10 HEATER20 Operation Once the rolling bearing has been positioned on the heating device while switched off the heating device is switched on The heating operation is then started y DANGER Danger of death due to strong electromagnetic field Danger of heart stoppage in person
13. Connectingthe temperature sensor You can connect the temperature sensor as follows Figure 13 gt Insert the plug of the temperature sensor with the red mark facing upwards in the yellow socket 000187D9 Inner ring of rolling bearing 2 Temperature sensor 3 Cable of temperature sensor 4 Socket for temperature sensor Plug of temperature sensor Figure 13 Connecting and attaching the temperature sensor Attaching the temperature sensor You can attach the temperature sensor as follows Figure 13 Strong magnetic field Destruction of the temperature sensor Feed the cable for the temperature sensor around the U shaped core 1 gt Place the magnetic temperature sensor on the end face of the inner ring that is free from grease and oil The temperature sensor is attached and the temperature can be measured Schaeffler Technologies BA 30 33 HEATER10 HEATER20 Detaching the temperature sensor You can detach the temperature sensor as follows Figure 14 Hot surfaces Serious burns Wear insulating gloves lt gt Grip the temperature sensor by its black sheathing gt Detach the temperature sensor gt Withdraw the plug of the temperature sensor from the yellow Socket as necessary e a n S e e D Inner ring of rolling bearing 2 Temperature sensor 3 Cable of temperature sensor Socket for temperature sensor Plug of temperature sensor Figure 14 Detaching the temperature se
14. articular function Figure 3 Housing 2 U shaped core Support ledge Support rail s Main switch 6 Nameplate 7 Control panel UP key 9 START STOP key 40 DOWN key Temperature sensor Figure 3 Overview Heating device a uw S eo e e e Housing Itis made from polyurethane and encloses the electronic unit parts of the U shaped core and the primary coil U shapedcore This is made from steel and protrudes partially from the housing In the housing the primary coil is axially arranged symmetrically around the U shaped core Figure 4 page 13 Supportledge This consists of the same material as the U shaped core and is placed on the U shaped core Support rails These consist of heat resistant plastic and prevent the workpiece to be heated from coming into contact with the housing Main switch This is used to switch the heating device on and off Control panel The heating device is adjusted started and stopped by means of the control panel integrated in the housing The control panel has three keys The display is located above the keys Temperature sensor This is magnetic interchangeable and transmits the measured value to the temperature measuring unit located in the housing unit 12 BA30 Schaeffler Technologies Functional principle Function CD Primary coil Secondary coil 3 U shaped iron core Support ledge Electromagnetic field Figure 4 Function An induct
15. ase Arcanol Multi3 250 g ARCANOL MULTI3 250G Insulating gloves GLOVE PRO TEMP heat resistant up to 200 C Cover HEATER20 COVER User manual D Minimum inside diameter of rolling bearing Heating device 2 Support ledge HEATER20 LEDGE 60 9 3 Temperature sensor magnetic IN em Support ledge HEATER20 LEDGE 20 en amp Support ledge HEATER20 LEDGE 35 6 Grease Gloves Cover 9 User manual oo Figure 2 Scope of delivery Heating device HEATER2O d 000187BC 10 BA30 Schaeffler Technologies Accessories The heating device is supplied with standard accessories Special accessories such as support ledges in other sizes are available see section Technical data and accessories page 40 Damage duringtransit Any damage during transit must be reported as a complaint to the carrier gt Check the heating device and accessories immediately upon delivery for damage during transit gt Report any damage during transit promptly as a complaint Defects Any defects must be reported promptly as a complaint gt Check the heating device and accessories immediately upon delivery for defects gt Report any defects promptly as a complaint to Schaeffler Technologies AG amp Co KG Schaeffler Technologies BA 30 11 HEATER10 HEATER20 Description The heating device can be easily transported and used Overview The components are made from the most suitable material for the p
16. e 4 Eegal guidelines 5 3 Be REPRE RR 5 Original user manual sin serierne 5 Correct USAGE eire e e IER YER SEES 5 Incorrect ECC PP 5 Qualified personnel eene ee etip nennen 5 Haz rds u ER IRRENSIRER hen 6 Safetyrequipment ne essen 6 Protective equipment eese eese eene eene nennen enhn 6 Safety Speci Cations gs aede eis 7 EE 9 tnr P skeles 11 Damage during transit sssmsesssssssesrrrrrerereersererrrrrrrrrrrrrrrrsrrrrrnrr rr rr 11 Bep 11 Overview Hehe SE tested e Pete sab doe ER re d HERE E SERE ESPERTO 12 F rICEIQITS 3 iterare ert tree Pe P Seres nt eer eese io Tre E eodd eo 13 Type of Operation reete ptt e tee pene eoo ernten 14 CE 15 SLOT AS Oy An edes Poe eere ve tastes se SR ET esse 15 2 BA30 Schaeffler Technologies Commissioning Hazard area nnne trente 16 gii ecc 17 Conflgllratl OTI st iere e erue eti ete teo erede Meee tes 19 Operation Homogeneous heating 28 Heating operation eeeeeeeeeeee eese eene ses be eene nnnn nennen nennt 29 Suitable rolling bearings eese 31 Positioning the rolling bearing ccsserssssssensssnnnnnnnsssnnnnennennnnn 31 Temperature Sensor niron oneee neunte 33 Removing the rolling bearing esee 35 Troubleshooting Eliminating the malfunction ccccseseesscsesscscssesesseseseceeneeeens 37 Maintenance Maintenance plan
17. e hands when touching the hot rolling bearing Safety shoes give protection against foot injuries due to a falling rolling bearing or support ledge 6 BA 30 Schaeffler Technologies Safety specifications Transport Storage Commissioning The following safety specifications must be observed when working with the device Further guidelines on hazards and specific operating procedures can be found for example in the section Commissioning and the section Operation The hot heating device must not be moved directly afterthe heating process The heating device must always be stored under the ambient conditions described These ambient conditions are as follows humidity max 90 non condensing protected against sunlight and UV radiation no explosion risk in the environment no aggressive chemicals in the environment temperature from 15 C to 40 C Unsuitable ambient conditions can have consequences such as damage to the electronic unit corrosion ofthe ground contact surfaces and deformation of the plastic housing The heating device must not be modified The heating device may only be commissioned if it fulfils the regulations to be adhered to at the place of use Only original accessories and replacement parts may be used The heating device may only be used in well ventilated rooms Do not feed the mains connection cable through the U shaped core Schaeffler Technologies BA 30 7 Operation Mai
18. emperature HEATER SENSO 400MM 0 05 sensor Grease ARCANOL MULTI3 250G 0 25 Gloves GLOVE PRO TEMP 0 15 Cover HEATER10 COVER D Suitable for rolling bearings with minimum inside diameter as stated Special accessories Component Designation Dimensions d Mass HEATER10 and mm mm kg HEATER10 115V 60HZ Supportledge HEATER10 LEDGE 10 7X7X125 10 0 04 1 Suitable for rolling bearings with minimum inside diameter as stated 40 BA30 Schaeffler Technologies Technical data HEATER20 and HEATER20 115V 60Hz Standard accessories HEATER20 and HEATER20 115V 60Hz Designation HEATER20 HEATER20 115V 60Hz Dimensions 345X205X230 mm Mass 14 kg Voltage supply AC 230 V AC 115V Frequency 50 Hz 60 Hz Power consumption 3 kVA 1 5 kVA Rated current 13A 13A Residual magnetism maximum 2 A cm IP protection class 54 Mains connection cable 3 pin length 1 5 m rigidly connected to heating device Mains connection plug Safety contact Three pin NEMA plug plug to CEE 7 type B Component Designation Dimensions d Mass mm mm kg Support ledge HEATER20 LEDGE 20 14X14X 200 20 0 30 HEATER20 LEDGE 35 25x25x200 35 0 90 HEATER20 LEDGE 60 40X40X 200 60 2 50 Temperature HEATER SENSO 400MM gt 0 05 sensor Grease ARCANOL MULTI3 250G 0 25 Gloves GLOVE PRO TEMP 0 15 Cover HEATER20 COVER 1 Suitable for rolling bearings with minimum inside
19. erromagnetic parts and can be disrupt or destroy electronic components Examples include watches clocks mobile telephones credit cards and other data carriers as well as electronic circuits In order to protect the user and the heating device the following safety equipment is present The temperatures of the cooling element coil and housing are continuously monitored The thermal protection system will switch off the heating device before any component is over heated Once the thermal protection system has been triggered the heating device can be put back into operation once the error has been eliminated and the device has been checked The heating of the rolling bearing is continuously monitored If the specified increase in temperature is not achieved within a certain period the heating device is switched off by the software In order that the user can protect himself from the negative effects of the electromagnetic field the following measures have been taken The user can set the device so that the heating operation does not start until a few seconds after the START STOP key is pressed With the standard setting of 5 s he can move out of the hazard area before the electromagnetic field is generated Personal protective equipment is intended to protect operating personnel against health hazards The personal protective equipment comprises heat resistant gloves safety shoes Heat resistant gloves give protection against burns to th
20. es carrying current due to melting of the cable sheathing since the cable was laid through the U shaped core Electric shock due to contact with wires carrying current Feed the mains connection cable around the U shaped core lt Schaeffler Technologies BA 30 17 HEATER10 HEATER20 Carrying out commissioning Carry out commissioning as follows gt Remove the packaging gt Check the scope of delivery of the heating device gt Position the heating device in a suitable fitting area gt Check the heating device and the mains connection cable for visible damage Exposed cables carrying current Electric shock Feed the mains connection cable around the U shaped core lt gt Connect the heating device to the voltage supply Figure 7 The specifications for the voltage supply can be found on the nameplate Figure 3 page 12 and in the section Technical data and accessories page 40 gt Connect the temperature sensor to the heating device see page 33 gt Start the configuration procedure if necessary in order to set the values for the heating operation see section Configuration page 19 The parameters for the heating operation are set and the heating device is ready for use Socket 110 V 2 Three pin NEMA plug type B 110 V 8 Socket 230 V 4 Safety contact plug 230 V Figure 7 Voltage supply 000187E5 18 BA30 Schaeffler Technologies Configuration Overview of parameters Sett
21. etisation is completed a longer acoustic signal will sound and the temperature set will be shown in the display Hot surfaces Serious burns Wear insulating gloves lt gt Detach the temperature sensor see page 33 gt Remove the support ledge and the rolling bearing from the heating device see section Removing the rolling bearing page 35 gt Place the support ledge and the rolling bearing on the work surface The heated rolling bearing can now be mounted 30 BA 30 Schaeffler Technologies Suitable rolling bearings Rolling bearing suspended Rolling bearing lying flat Positioning the rolling bearing Positioning the rolling bearing suspended D Rolling bearing 2 Support ledge Figure 11 Rolling bearing suspended Not all rolling bearings are suitable for these heating devices The mass and dimensions must fulfil certain values see tables Designation HEATER10 HEATER20 Mass maximum 10 kg 20 kg Inside diameter minimum 15 mm 20 mm 1 10 mm when using a support ledge from the range of accessories Designation HEATER10 HEATER20 Mass maximum 10 kg 20 kg Inside diameter minimum 45 mm 65 mm Outside diameter maximum 165 mm 290 mm The rolling bearing can be positioned either suspended or lying flat Danger of injury due to falling parts Danger of foot injuries due to falling rolling bearing orfalling support ledge Always wear safety shoes when workin
22. g with the heating device i You can position the rolling bearing suspended as follows Figure 11 Falling parts Foot injuries Wear safety shoes lt gt Select a suitable support ledge gt Slide the rolling bearing onto the support ledge Place the support ledge with the rolling bearing on the U shaped core The rolling bearing is positioned suspended FA a van Q Og 000187D3 Schaeffler Technologies BA 30 31 HEATER10 HEATER20 Positioning You can position the rolling bearing lying flat as follows Figure 12 the rolling bearing lying flat A WARNING Falling parts Foot injuries Wear safety shoes lt gt Remove the support ledge from the U shaped core gt Place the rolling bearing on the support rails gt Place the support ledge on the U shaped core The rolling bearing is positioned lying flat IN 000187D4 D Support ledge G GB 4 IN U shaped core DAG N 3 Rolling bearing Support rails Figure 12 Rolling bearing lying flat 32 BA30 Schaeffler Technologies Temperature sensor The temperature sensor must be attached before any heating operation The heating device will indicate an error ifthe tempera ture sensor is not detected NOTICE Danger of physical damage due to strong magnetic field Destruction oftemperature sensor through heating of cable resulting in melting of cable sheathing Feed the cable forthe temperature sensor around the U shaped core lt
23. ice indicates when the heating temperature is reached The heating device then maintains the rolling bearing at the preselected heating temperature Once the heating operation is complete the heating device auto matically starts the demagnetisation of the rolling bearing The heating device indicates when demagnetisation is complete With this heating method the inner ring is heated from the initial temperature to the heating temperature Figure 5 140 oc 110 105 70 0 2 4 6 8 min 10 000187EF The heating time is the time taken until the heating temperature us reached The heating time depends on the size of the rolling bearing and the cross section of the support ledge 14 BA 30 Schaeffler Technologies Transport and storage Transport Storage The heating device can be carried A carry case is available as an accessory Trip hazard when carrying the device due to hanging down of fixed mains connection cable Falling injury due to trip hazard Ensure that the mains connection cable is secured against hanging down for transport lt The heating device should be protected against dust and UV radiation using the cover supplied or should be stored packed in the carry case Fire on cover or melting of the carry case due to contact with a hot heating device Damage to or destruction of the cover or carry case due to a hot heating device Cover the heating device with the cover or pack the heating
24. ing to default setting U00 The heating device is supplied in a default configuration The user can configure the heating device at any time During configuration the heating device is set to user mode see table Parameter Explanation U00 Set to default setting U01 Change the default setting for the heating temperature U02 Change the temperature differential U03 Switch the buzzer on or off U04 Change the temperature unit U05 Change the countdown time U06 D u07 1 U08 1 U09 Calibrate the heating device U10 Exit user mode 1 The parameter is displayed but should not be changed The heating device is supplied with default settings for the para meters The heating device can be restored to the default settings at any time Default setting Sets all parameters to the default settings You can set all parameter values to their default setting as follows gt Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch gt The heating device is in user mode and the display will show UOO gt Press the START STOP key D The display will show NO gt Press the UP key as often as necessary until YES is displayed gt Press the START STOP key gt The new value will be stored and the display will show UOO gt Press the UP key as often as necessary until U10 is
25. ion heating device generates a strong electromagnetic field and can thus be used to heat a ferromagnetic workpiece Due to heating the workpiece expands which makes mounting easier A typical application is the heating of a rolling bearing This manual therefore considers the heating of a rolling bearing The primary coil generates an electromagnetic alternating field This electromagnetic field is transmitted via the iron core to the secondary coil for example a rolling bearing In the secondary coil a high induction current at low voltage is induced The induction current causes rapid heating of the rolling bearing Any parts that are not ferromagnetic as well as the heating device itself remain cold When the heating device is switched on an electromagnetic field is generated The electromagnetic field is very strong directly at the heating device The electromagnetic field becomes weaker with increasing distance from the heating device Figure 4 000189F5 Schaeffler Technologies BA 30 13 Type of operation Temperature control CD Initial temperature 2 Heating temperature 3 Temperature of inner ring 4 Temperature of outer ring Heating time Figure 5 Temperature control Heating time HEATER10 HEATER20 Heating devices always operate on the basis oftemperature control In the case of temperature control the heating temperature is set The heating operation is then started The heating dev
26. n with a soft dry cloth Contact surfaces Cleaning of contact surfaces on the U shaped core For optimum contact and to prevent corrosion regularly grease with an acid free grease see label Grease contact surfaces If the heating device will no longer be used regularly it should be decommissioned When decommissioning the heating device its temperature must be observed Fire on cover or melting of the carry case due to contact with a hot heating device Damage to or destruction of the cover or carry case due to a hot heating device Cover the heating device with the cover or pack the heating in the carry case only when the temperature of the heating device is lower than 50 C 1 You can decommission the heating device as follows gt Switch off the heating device using the main switch gt Disconnect the heating device from the voltage supply gt Cover the heating device with the cover or pack the heating device and accessories in the carry case 38 BA 30 Schaeffler Technologies Disposal Regulations The device can be returned to Schaeffler for disposal The heating device can be dismantled in order to dispose of the subassemblies separately The heating device may only be dismantled by an electrically skilled person Electric shock due to charged capacitors Internal burns heart and nerve damage due to sudden discharging of capacitors Wait at least 24 h after disconnecting the vol
27. nsor 34 BA30 Schaeffler Technologies Removing the rolling bearing Removing the suspended rolling bearing Rolling bearing Support ledge U shaped core Figure 15 Removing the suspended rolling bearing Once the temperature sensor has been detached the rolling bearing can be removed Danger of injury due to falling parts Danger of foot injuries due to falling rolling bearing or falling support ledge Always wear safety shoes when working with the heating device lt Danger of burns due to hot surfaces Serious burns may be suffered due to touching the hot rolling bearing with unprotected hands Wear insulating gloves when touching the hot rolling bearing lt You can remove the suspended rolling bearing as follows Figure 15 Falling parts Foot injuries Wear safety shoes lt Hot surfaces Serious burns Wear insulating gloves lt gt Lift the rolling bearing and supporting ledge together gt Withdraw the support ledge from the rolling bearing and lie both down separately The rolling bearing can now be mounted D m A m io 000187D5 G f Schaeffler Technologies BA 30 35 Removing the rolling bearing lying flat D Rolling bearing 2 Support rail 3 U shaped core Figure 16 Removing the rolling bearing lying flat HEATER10 HEATER20 You can remove the rolling bearing lying flat as follows Figure 16 Falling parts Foot injuries Wear safet
28. ntenance Disposal Conversion HEATER10 HEATER2O The heating device may only be used under the ambient conditions described These ambient conditions are as follows closed room subsurface flat and capable of supporting loads humidity min 5 max 90 non condensing no explosion risk in the environment no aggressive chemicals in the environment temperature from 0 C to 40 C Unsuitable ambient conditions can have consequences such as damage to the electronic unit corrosion of the ground contact surfaces and deformation of the plastic housing The heating device may only be used at the correct supply voltage Rolling bearings must not be heated under the cover A rolling bearing must not be heated if it is suspended from a metal cable During the heating process the user must maintain a distance of at least 1 m from the heating device Objects made from ferromagnetic material must be kept at a distance of at least 1 m from the heating device Correct seating of the ledges on the U shaped core must be ensured in order to prevent severe vibrations The heating device may only be switched on if the support ledge is correctly positioned The support ledge must never be removed during the heating process Any smoke or vapour occurring during the heating process must not be inhaled The heating device must be switched off using the main switch if it is not in use The heating device must be switched off before
29. ntil UO5 is displayed gt Press the START STOP key The display will show the value for the parameter U05 gt Change the value using the UP or DOWN key gt Press the START STOP key The new value will be stored and the display will show UO5 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The countdown time has been changed Schaeffler Technologies BA 30 25 Inactive parameters U06 U07 U08 HEATER10 HEATER20 In this heating device some parameters are inactive When cycling through the parameters before exiting the setting mode these parameters are displayed but must not be changed Ramp control This parameter is not active in the case of these heating devices Ramp angle This parameter is not active in the case of these heating devices Remote control This parameter is not active in the case of these heating devices 26 BA 30 Schaeffler Technologies Calibrating the heating device U09 Exiting user mode U10 The heating device can be calibrated at any time If the temperature sensor is changed the heating device must then be calibrated The heating device should be calibrated annually Calibrating the heating device The temperature measuring unit is set the heating device then displays the exact temperature You can calibrate the heating device as follows gt Heat a rolling bearing by means of temperature control to 1
30. s fitted with a pacemaker Stay out ofthe hazard area ofthe heating device if you have a pacemaker see section Hazard area page 16 lt AA WARNING Danger of burns due to strong electromagnetic field Danger of burns due to heating of implants in persons with ferro magnetic implants Stay out of the hazard area of the heating device if you have a ferromagnetic implant see section Hazard area page 16 Homogeneous heating If heating is carried out rapidly the inner ring is heated significantly more than the outer ring In homogeneous heating with the suitable support ledge the rolling bearing is heated slowly and the tempera ture differential between the inner ring and outer ring is smallerthan in the case of rapid heating Damage to the rolling bearing due to excessively rapid heating NOTICE waar P ae of the inner ring in rolling bearings with very small radial internal clearance Danger of raceway damage resulting in destruction of the bearing during operation Determine the appropriate support ledge for homogeneous heating by means of tests lt Rolling bearings with reduced radial internal clearance should be heated using a support ledge with a smaller cross section Figure 9 e 28 BA30 Schaeffler Technologies Homogeneous heating 2 Rapid heating Figure 9 Homogeneous heating VY 0001880E UA Heating operation Itis recommended that only one rolling bearing should ever be heated at
31. tage supply before you dismantle the heating device lt Danger of cuts due to sharp edged components Cutting injuries to the hands when working on sharp edged components located in the interior of the heating device Wear cut resistant safety gloves when dismantling the heating device i Danger of injury due to falling component Danger of foot injuries due to falling of sharp edged or heavy component Always wear safety shoes when dismantling the heating device lt Disposal must be carried out in accordance with locally applicable regulations Schaeffler Technologies BA 30 39 HEATER10 HEATER20 Technical data and Technical data standard accessories and special accessories accessories See fables Technical data Designation HEATER10 HEATER10 115V 60Hz A Dimensions 240X200X255 mm Mass 7kg Voltage supply AC 230 V AC115V Frequency 50 Hz 60 Hz Power consumption 2 3 kVA 1 15 kVA Rated current 10A 10A Residual magnetism maximum 2 A cm IP protection class 54 Mains connection cable 3 pin length 1 5 m rigidly connected to heating device Mains connection plug Safety contact Three pin NEMA plug plug to CEE 7 type B Standard accessories Component Designation Dimensions d Mass HEATER10 and mm mm kg HEATER10 115V 60HZ Supportledge HEATER10 LEDGE 15 10x10x125 15 0 08 HEATER10 LEDGE 30 20X20X125 30 0 32 HEATER10 LEDGE 45 30X30X125 45 0 72 T
32. temperature unit as follows gt Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch The heating device is in user mode and the display will show U00 gt Press the UP key as often as necessary until U04 is displayed gt Press the START STOP key gt The display will read the value for the parameter U04 gt Change the value using the UP or DOWN key gt Press the START STOP key gt The new value will be stored and the display will show U04 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The temperature unit has been changed 24 BA 30 Schaeffler Technologies Changing the countdown time The heating device does not start the heating operation immediately after the START STOP key is pressed The countdown time is the time that elapses between pressing the START STOP key and the generation of the electromagnetic field U05 Countdown time Os Minimum value 5s Default setting 99s Maximum value 1 Step size You can change the countdown time as follows gt Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch The heating device is in user mode and the display will show UOO gt Press the UP key as often as necessary u
33. the industrial heating of rolling bearings and other rotationally symmetrical ferromagnetic workpieces Sealed and greased rolling bearings can also be heated The heating device may not be used for the heating of parts that are not ferromagnetic or not rotationally symmetrical Do not operate the heating device in an environment with an explosion risk Incorrect usage can lead to the injury or death of persons or damage to the device For safety reasons the heating device may only be operated by qualified personnel A person defined as qualified personnel has all the necessary knowledge is aware of all the hazards and safety guidelines is authorised to use the heating device by the safety co ordinator has fully read and understood this user manual Work on electrical and electronic devices may only be carried out by an electrically skilled person An electrically skilled person is in a position on the basis of his technical training knowledge and experience as well as his knowledge of the appropriate regulations to carry out work on electrical and electronic devices correctly and recognise possible hazards Schaeffler Technologies BA30 5 Hazards Safety equipment Protective equipment HEATER10 HEATER2O During operation the heating device generates an electromagnetic field that can be fatally dangerous to persons with a heart pacemaker or implant made from ferromagnetic material The electromagnetic field heats f
34. ture was is incorrectly positioned sensor over its full not achieved surface to a flat surface in the specified of the inner ring time The rolling bearing is too Contact Customer heavy Service Use a more powerful heating device E04 The temperature The temperature Allow the heating device of the coil or monitoring system has to cool down for 30 min ee is too TETTA He nee F Use a more powerful ig evice has been switche heating device off E06 No zero cross The terminal connections Arrange for an electrically to the circuit board are skilled person to change defective or the circuit the electronic unit board itself has a defect If the defect cannot be eliminated please contact Customer Service at Schaeffler Technologies AG amp Co KG Schaeffler Technologies BA 30 37 Maintenance Maintenance plan Before every use As necessary Decommissioning Temperature HEATER10 HEATER20 Before every use a visual and functional inspection must be carried out If necessary maintenance must be carried out on the device The maintenance items are stated in the maintenance plan see tables Subassembly Activity Heating device Visual inspection Check the housing for damage Check the plug and cable for damage to the insulation Check that the support rails and support ledge are present and free from damage Check the function of the display Subassembly Activity Heating device Clea
35. ue will be stored and the display will show U02 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The temperature differential has been changed 22 BA30 Schaeffler Technologies Switching the buzzer on or off If the buzzer is switched on a buzzer tone will sound when the heat ing temperature is reached U03 Buzzer 0 Switched off 1 Switched on default setting You can switch the buzzer on or off as follows Switch off the heating device using the main switch gt Press the UP and DOWN keys simultaneously hold the keys down and switch on the heating device using the main switch The heating device is in user mode and the display will show UOO gt Press the UP key as often as necessary until UO1 is displayed gt Press the START STOP key The display will show the value for the parameter U03 gt Change the value using the UP or DOWN key gt Press the START STOP key The new value will be stored and the display will show U03 gt Press the UP key as often as necessary until U10 is displayed gt Press the START STOP key The buzzer has been switched on or off Schaeffler Technologies BA 30 23 Changing the temperature U04 HEATER10 HEATER20 The measured temperature is shown in the selected temperature unit in the display of the heating device Temperature unit 0 Display in C default setting 1 Display in F You can change the
36. y gloves Wear safety shoes eGOecmwPP This user manual is supplied with each device and can also be ordered retrospectively If the user manual is missing incomplete or illegible the user may make errors Serious injury or death may occur because important information for safe working is missing As the safety coordinator you must ensure that this user manual is always complete and legible and that any persons using the device have the user manual available lt 4 BA 30 Schaeffler Technologies Legal guidelines Original user manual General safety guidelines Correct usage Incorrect usage Qualified personnel Working on electrical and electronic equipment The information in this manual corresponded to the most recent status atthe close of editing The illustrations and descriptions cannot be used as grounds for any claims relating to heating devices that have already been delivered Schaeffler Technologies AG amp Co KG accepts no liability for any damage or malfunctions if the device or accessories have been modified or used in an incorrect manner The original user manual is taken to be a user manual in the German language A user manual in another language is to be taken as a translation of the original user manual It describes how the device may be used who may use the device and what must be observed when using the device Correct usage of the induction heating device is defined as
37. y shoes lt Hot surfaces Serious burns Wear insulating gloves lt gt Remove the support ledge gt Remove the rolling bearing The rolling bearing can now be mounted 000187D6 M 36 BA30 Schaeffler Technologies Troubleshooting Malfunctions are indicated by a flashing error number in the display Once the malfunction has been eliminated the heating device is ready for use again Eliminating the malfunction If a malfunction occurs the heating device will switch itself off Before the heating device is switched on again the cause of the malfunction must first be identified and eliminated You can eliminate a malfunction as follows gt Read off the error number in the display gt Determine the cause of the malfunction see table gt Eliminate the malfunction where you have authorisation to do so gt Press the START STOP key to cancel the error message The heating device can now be put back into operation Error messages Dis Error Possible cause Remedy play E01 The heating The temperature sensor Connect the temperature device does is not connected sensor not detect the The temperature sensor Connect the temperature temperature is incorrectly connected sensor correctly the red easels dot must face upwards The temperature sensor Use a new temperature has a broken cable sensor E02 The specified The temperature sensor Attach the temperature tempera
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