Molift Rail System
Contents
1. With a climbing band accessory it is possible to transfer a person from room to room through a doorway between two rail systems that are not connected with a portable hoist 1 Move the hoists and trolley with climbing band as close as possible to doorway Lower hoist and connect the climbing band to the hoist make sure it is properly connected for a safe transfer Lower the hoist The climbing band will take the load and hoist will move through doorway Pay attention and make sure user does not touch the floor Lower the hoist until the climbing band is taking up all the load and the hoist lifting band can be released Release the hoists lifting band and connect to trolley in the other room Run lifter up until the climbing band can be released The transfer is complete Never lift the user higher than necessary to carry out a lift Never leave a user unattended ina lifting situation There is a risk of injury to user or assistant from a swinging lifting strap suspension or hand control 25 4 Component Overview This chapter describes the MRS products and which components are available for different design solutions For more details and information of possible design restrictions and other condi tions see Chapter 5 Design c2. Article no 1109920 M10 Support Set 1 Meter 1109922 M10 Support Set 2 Meter 1109950 3 8 Support Set 36 1109952 3 8 Support Set 72 28 Wall rail Wall mounting bracket is versatile and can be mounted in different ways Article no 1109160 Rail H85 W A 6m length painted 2500 3500 2500 3500 Article no Pos Article no o 1 1109210 Wall support W rail L 2500mmm 1 1109215 Wall support W rail L 3500mmm Q 7 A 7 r gt Article no 2 1109220 Wall support OGrail L 2500mmm 2 1109225 Wall support OGrail L 3500mmm 1109259 Wall bracket with multibolt white 1109269 Wall bracket with multibolt anodized 29 4 2 Rails and Curves MRS rail program consists of 4 different profiles CC OC DC or W where OC profile is available in 3 different heights The figures give the height of the rail in mm The strength of the rail relates to the height Higher profile gives stronger rail All profiles are compatible with all combinations of the MRS products LAL Jt All rails are extruded Aluminum and comes in two colours anodized aluminum and white paint The H62 rail comes in 3 different versions CC for recessed rails flush to false ceiling DC for direct mounting in ceiling and OC for suspended rails from bearing ceiling Delivered in standard lengths or Tailor made lengths up to 7 0m Rail curv
3. Estimated weight of equipment at pendant support location for standard system approx 30 kg includes lift motor weight rails pendant traverse carrier etc Example For a standard system with 200 kg motor 200 kg 200 kg Safe Working Load 200 kg 30 kg 230 kg Working Load 230 kg x 1 5 345 kg Ultimate Point load All fixings should always be tight ened with torque specified by the anchor fixture manufacturer 3 System Overview Molift Rail System MRS is a ceiling hoist system built in three different main configurations 1 Single rail system 2 Traverse rail system 3 Combination of single rail and traverse systems The area below the track system is defined as the lifting area The area below a straight rail system is limited to the rail while a traverse system gives lifting area below the area covered by the traversing secondary rail Traverse rail system Single rail system P F gt FF PG lt lt IZA Z P if X Fa dS I gt N b gt lt A LU gt AT Ni 4 3 1 Single rail system In a straight rail system the lift motor can be moved horizontally along the rail path By combin ing MRS curves and rails it is possible to create single rail systems with expanded lifting area The curve rail system can only be mounted to ceiling Can be mounted in four different ways Directly to ceiling without brackets 2 Moun
4. H85 W__ 1500 mm 250 mm SWL 205 kg 400 mm Rail H62 OC 2000 mm 400 mm Rail H62 DC 900 mm 50 mm Rall H112 OC 4200 mm 500 mm Rail H142 OG 6000 mm 650 mm Rail H85W 1400 mm 225 mm SWL 230 kg 400 mm Rail H62 OC 1800 mm 400 mm Rail H62 DC 1600 mm 50 mm Rail H112 OC 3900 mm 500 mm fRail H142 OC 6000 mm 600 mm rail H85 W__ 1300 mm 200 mm SWL 255 kg 375 mm Rail H62 OC 1700 mm 375 mm Rail H62 DC 300 mm 50 mm Rail H112 OC 3800 mm 500 mm JfRailH142 OG 5700 mm 600 mm Ral 1250 mm 175 mm SWL 300 kg 375 mm Rail H62 OC 1600 mm 375 mm Rail H62 DC 300 mm 50 mm Rail H112 OC 3500 mm 450 mm SS pe Rail H142 OC 5300 mm 550 mm Rail H85 W 1200 mm 50 mm 44 A Maximum distance between attachments Including distance between primary rails in traverse systems B Maximum distance from last attachment to end of rail Free end Overhang Load SWL distance distance _ Rail H62 OC 2200 mm 400 mm Rail H62 DC 1200 mm 50 mm 550 mm 700 mm 250 mm SWL 205 kg 400 mm 400 mm 50 mm 500 mm 650 mm 225 mm SWL 230 kg 400 mm 400 mm 50 mm 500 mm Rall H142 OC 6000 mm 600 mm Rall H85 w 1300 mm 200 mm Rail H62 OC 1700 mm 375 mm rail H62 DC 300 mm 50 mm Rail H112 OG 3800 mm 500 mm Rall H142 OC 5700 mm 600 mm Rall H85 W_ 1250 mm 175 mm Rail H62 OC 1600 mm 375 mm Rail H62 DC 300 mm 50 m
5. Reinforcements to existing structues Reinforcements must be installed if the existing building structure OR the materials are too weak for the installation Figure Example of reinforcement of wood wall structure with upright reinforcement between two studs for mounting of wall bracket or wall rail Figure Example of reinforcement of wood ceiling structure with joist hangers and reinforcement between joists Figure Example of reinforcement of wood ceiling structure with lying joist over joists All systems should have minimum of two anchoring attachment points One attachment point one or more fixings expander bolts chemical anchors etc All attachment points of a ceiling lift system should according to prevailing standard EN ISO 10535 2006 withstand a pullout force the work ing load of the system installed times a safety factor 1 5 MRS attachment point Load Calculations Molift Lift motors have 5 different weight capacities within the range 160 300 kg Weight Nomad Air capacity teokg xX 25kg XTX 230kg x 255kg XT 300kg TX Standard ceiling lift system including any straight rail or traverse system with 1 lift motor Ultimate Point load for each support attachment location is based upon the maximum capacity of the lift motor estimated weight of the equipment at the support attachment location times a safety factor of 1 5
6. been eliminated Defects and damages should be reported back to the manufacturer for Periodic inspection should be performed by a person who is certified by Etac education Date Place action in a non conformity report NCR a PPK ere PRS oO The owner iS notified signature o NCR report sent to Etac molift etac com Non conformity report can be obtained from www molift com or by request molift etac com Any Service or Repair should be docu Approved without faults i ps PP mented in the service log and verified Approved after repair System is marked with out of order and waiting for repair perform new System is not eligible for repair and taken out of service by using the Checklist for installation of Molift Rail System 70 Checklist after Service and Repair Installation Certificate Customer Installation Year Room number Section System should consist of only NSK Or Gr ANSGAR SAMAN AREA E ASAA A KA original MRS components If not Decalaration of conformity is not E PAEA EP PEE APAI PEIEE LELIT TEALA SLAITE AIEEE AEAT AETA valid and Etac is not responisble for warranty of the system N A OK Check that there is no shavings after drilling or cutting or other objects in the rail Clean after mounting The trolley hoist is to run smoothly and without any noise through the entire rail system All rail ends in the system have been fitted with end stops and end covers All end stop screws are t
7. combination with anodized or white The end stop can also be used to limit the range rails of lifting area 1109320 1109321 1109322 1109340 1109341 1109342 tt s I To be used as cover on tube 1120317 for threaded 45 op N11 mE rod system when going through false ceiling Use drill guide 1109998 to mount end stop CA A O 1109410 End stop for motor trolley J 1109411 End stop for traverse trolley Check to ensure that the end stops Article no are assembled into all rail ends in 1120338 Sleeve LKF62 28 5 7 White the overhead system 32 4 4 Traverse Trolleys MRS Traverse trolleys are used in all traverse sys tems which uses H profile as primary rails Comes Q in two versions Standard and lowered 50mm Delivered in a complete set with two trolleys Article no 1109345 Traverse mounting kit under trolleys Article no 1109590 Article no 1109353 Traverse mounting kit between primary rail y Primary Rail 101 206 ht gt Article no 1109570 Traverse trolley set S0mm grey 1109580 Traverse trolley set S0mm white 1109571 Traverse trolley set IRC 50mm grey 1109581 Traverse trolley set IRC 50mm white 33 Traverse Trolley for Wall Rail Include
8. fixings holes b Does the planned installation make any conflicts with other installations suspended ceiling grid are the grid already in place 3 Drill holes a Use correct dimensions on drill bit according to the manufacturers specifications diameter depth b Remove dust and remains after drilling 4 Mount fixings and attachments a Fix brackets to ceiling b Roughly adjust telescopes and threaded rods laser leveller 5 Elevate rail system a Insert all multibolts necessary Insert from the profile end b Elevate MRS rails and curves to brackets 6 Lock profiles to brackets a Join rail with joint sets b Use correct tightening torques according to installation instructions C Loctite where necessary according to installation instructions 7 Mount trolleys and end stops a Single straight systems b Traverses C Combined systems 8 Mount lift motor a Trolley b Charging stations IRC C Start up lift motor 9 Check installations acording to Checklist for installation of Molift Rail System 7 Final Installation Procedure After finished installation a load test according to ISO 10535 2006 must be performed Maximum Safe Working Load shall be applied on all mounted attachments Perform at least six lifts lift height approx 15 cm 6 inches SWL at min 6 randomly selected points along the rail Lift the load approx 15cm to apply the maximum load Travel the applied load along the ra
9. is determined by dis Rail curves are only possible for ceiling mounting tance between primary rails A in a box in system Minimum requirements or the distance between the wall rails C for a wall mounted system Figure Minimum three attachments must be mounted One in each joint section and one in center of curve radius For joining curves with other rails of same profile a l Joint Set is used Figure Secondary rail B length Box in system Approx 30mm shorter than A Wall rail system Approx 130mm shorter than C A fael pla 15mm 5 15mm 5 ES gt i 20mm 5 mae 55mm Figure Distances between Secondary and Primary rail Figure Joint set and bracket mounting 47 Molift Rail System www molift com 5 2 4 Side Support positioning Bracing with side supports is needed to give stability to ceiling mounted Overhead systems depending on bracket lengths Telescope Brackets Straight rail and Traverse systems third bracket positioned perpendicular to the rail in a Straight rail system and to both primary rails in a Traverse system Length of bracket lt 800 mm lt 32 inch No need of side supports One Side support should be mounted to the first or last pendant positioned par
10. no 1109350 Joint set for MRS Used for direct mounting and for all end stops Article no 1109307 T Profile washer MRS Article no 1109090 Rail Mounting plate Assy Switch MRS 40 41 Molift Rail System www molift com 5 Design Conditions This chapter describes the design conditions limi tations and possibilities how to combine the MRS products to create a sufficient and safe Molift Overhead System Recommended heights The Overhead system working height measures between the lower point of the rail to which the lift motor are attached straight rail or secondary rail and down to the floor of the room Normally the recommendation is to position the rail from 2300mm to 4000 for a Molift AIR motor depend ing on the ceiling heights and lifting needs We recommend no lower than 1800mm from the highest position of lifting point of the suspension down to the floor Lifting Interval 3000mm 2300 4000mm Min 1800mm Max 400mm Floor Molift AIR 4 point Medium suspension 42 To be able to lift a person from the floor it is important that the distance from floor to lifting point of suspension does not exceed 400 mm when the suspension is at its lowest point as pic ture shows The flexibility of MRS and Molift AIR allows walking training as well as normal patient transfers within these heights Lif
11. use Installation must be performed by a person who is certified by Etac education Date Place Comments 69 Periodic Inspection for Molift Rail System In accordance with I50 10535 Annex B Installation Year Situation of use MAT O Home Owner O Hospital TE OE O Nursing home O Other Test FUNCTION and check for wear All checkpoints must be checked of to approve the rail system for further use OK The entire rail system with traverse trolleys motors and switches have been tested with load o and is approved without faults with no loose or missing parts Visual examination of load bearing structure to make sure there is no damage cracks frays or deformation All checkpoints must be checked of to approve the rail system for further use The entire system has been checked for damage wear and deformation especially end stops and switches All visible bolts have been checked Loose bolts have been fastened according to the torque specified in applicable installation insctructions O o All ends are secured by end stops O Trolleys including straps for climbing have been checked and has no damage or faults oO The system is clearly marked with SWL O Systems installed in swimming facilities have been checked and has no corrosion oO If periodic inspection reveals any defect wear or other damage that jeopardizes the safety of the user the system may not be used until the defi ciency has
12. 2 sets Bolts nuts and 1109345 washers End stops End stop for motor trolley a pe End stop for traverse trolley End Cap Rail H62 White 11093840 mosa fa ca End Cap Rail H112 White 1109341 62 Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H112 OC Ja 58 170 i BE 458 A 200 Configuration example Products Description i Incuding Item no Qty Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H142 OC He Lt Rail profile Rail H62 CC P st 1109001 2 Rail H142 OC P 4m length 4 1109011 4m Trolleys Traverse trolley set white 2 trolleys 1109590 Jr Traverse mounting kit under trolleys 2 sets Bolts nuts 1109345 and washers Brackets Telescope Bracket Set 120 200mm 109710 16 End stops End stop for motor trolley momo 2 Jendstopfortraversetroley 110944 4 Endcaps EndCapRailH62White 109340 4 JfendCapRailHa2Wwhite gt mosa f Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H112 OC Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Se
13. 5 1109700 1109710 Threaded Telescope bracket 80 200mm 19 463 installation instruction pdf 1109715 1109718 Telescope bracket 19 2000mm 19 466 installation instruction pdf 1109720 1109725 1109730 1109735 Box in Traverse mounting 19 P20 installation instruction pdf Application tool IRC conductive tape KN 1109410 1109411 End Stop and drill guide End cap 19 185 installation instruction pdf 1109029 1109650 19 PO4E Installation MRS Transition 19 P04 installation instruction pdf Coupling 1109029 1109650 Traverse Switch 19 090 installation instruction pdf 67 10 Maintenance Periodic inspection of the rail system should be undertaken at least once a year to ensure that the device operate properly and safely When performing a periodic inspection the inspector shall fill out the inspection report for Molift Rail System The reports should be retained by the person s responsible for servicing the hoist If the inspection reveals defects and damages the owner shall be notified and a Non conformity report should be sent to Etac A new periodic inspection must be performed after repair In the event of damage that jeop ardizes the safety of the patient the rail system shall immediately be taken out of service and marked clearly with out of order and shall not be used until the rail system is repaired When periodic inspection is completed the inspector shall mark the hoist with a sticker on the c
14. Molift Rail System www molift com All threaded rod systems should have bracing independent of length of rod i e 100 2000mm Side support should be mounted to all rods Side support should be mounted to the first and positioned perpendicular to the rail in a Straight last rods positioned parallel to the rail in a Straight rail system and to both primary rails in a Traverse rail system Traverse Systems need one Side sup system port parallel to each Primary rail end m m Traverse System Straight Rail System 52 Molift Rail System www molift com Rail Curves includes all angles 30 to 90 Length of bracket lt 800 mm lt 32 inch No need of side supports Length of bracket gt 800 mm gt 32 inch One side support should be mounted to the rod in the middle of the curve perpendicular to the radius Rail Curve 90 Rules for Side support for the joining rails see above Rail Switches Regardless of the lengths of Threaded rods all switches need minimum two side supports per pendicular to each other mounted on the closest rod Traverse Switch Side rail switch 53 6 Installation methods The rail system can only be installed by certified personnel in accordance with applicable installation instructions Etac is only responsible for the system if the rail system with trol ley and or lifting motor has been supplied by Etac and is installed by authorised staff The lifter
15. Molift Rail System molift a part of Etac Nu felalelofofe 4 MRS19201 Rev B 2014 02 18 ee j FJ oS CE Molift Rail System www molift com English Manual Molift Rail System MRS Introduction 4 This User Manual contains important safety Geer See 4 instructions and information regarding the use of 1 How to use this handbook usensmensqennssnd 5 the lifter and accessories 2 Installation criteria Principles orororoorrr0n0000 6 2 1 Site survey Design criterias ooonnnonrnne 6 In this manual the user is the person being lifted 2 2 BRNO 6 The assistant is the person operating the lifter 2 3 Mounting Molift Rail system sonrrrrrrrneo0 7 21 Po 8 Warning 3 System Overview E NE A 9 This symbol indicates important 3 1 Single rail system dte enst basen 10 information related to safety 3 1 1 Ceiling mounted Straight rail system 11 Follow these instructions carefully 3 1 2 Ceiling mounted Curve rail system 13 3 1 3 Wall mounted Straight rail system A ICTR Tn ante or downoad oi ane ae 3 2 Traverse rail System smmressenvenerenennr 15 AEE have iheilatest 3 2 1 Ceiling mounted traverse system 16 ONDE Ceara tence aaron 3 2 2 Wall mounted traverse system 18 3 3 Combination of rail Systems sororvrrrnren0 20 3 3 1 Switch Systems re ankel 21 3 3 2 CHIMING SYSLEINS wzcocistrac
16. RH112 Connected to traverse trolley IRC connection RH62 Conductive connected to IRC power supply Tape IRC Traverse system 38 IRC Conductive tape application tool for MRS profiles Canna min 54mm 18mm IRC connection plug Standard end stops and traverse end stops can be modified for IRC with IRC connection Article no Article no 2510224 IRC Connection RH62 white 2510125 IRC or tape Application 2510225 IRC Connection RH112 white ENTA Jae a Eon 7 Onauctive tape m 2510226 IRC Connection RH142 white BONE Roll applicable for 2510125 2510227 IRC Connection RH62 grey 2510102 IRC Conductive Tape fitted to Rail 2510228 IRC Connection RH112 grey 2510229 IRC Connection RH142 grey NB You need 2 m Tape per 1 m Rail 39 4 8 Installation tools Drill guide for Direct mounting of rail in concrete Used for support to level brackets 8 0mm and Drill guide for End stops 11mm Article no 1109312 Shims 0 5 for MRS 1109313 Shims 1 0 for MRS 1109314 Shims 2 0 for MRS om Article no 1109999 Drill guide 8 mm for RH 62 DC Used for joining rails of same profile in straight 1109998 Drill guide 11 mm for endstop rails or curve rail system Used for all connections with brackets into rail profile P ZL Article no 2520221 Multibolt kit Article
17. Set of covers for OC rail switch grey 1109077 Set of covers for CC rail switch grey 1109078 Set of covers for CC rail switch white Article no 1109602 RH62 OC A modified for transition coupling L 6m 1109657 RH62 OC P modified for transition coupling L 6m 1109603 RH142 OC A modified for transition coupling L 6m 1109658 RH142 OC P modified for transition coupling L 6m 1109086 Set of covers for OC rail switch white il switch 36 4 7 Battery Charging Molift Nomad and Molift AIR are charged with external charger via hand control Molift AIR has also the option to be continues charged with In Rail Charging IRC Charger mounted on wall or table connected to motor with hand control Article no 1240100 Charger for handcontrol Nomad AIR 37 Inbuilt charger in lift motor for continuous charg ing through the entire rail system length Charging is led by a charging track along the inside of the rail and by the special IRC trolley into the lift motor Assembly of an IRC system is made during or after the overhead system installation IRC fits both Single rail and Traverse systems Conductive Article no 2510090 IRC Power Supply 2510113 IRC Power Supply Cable US 2510114 IRC Power Supply Cable EU IRC connection RH62 Free to IKC Ed 2510115 IRC Power Supply Cable UK 2510116 IRC Power Supply Cable AU Conductive Traverse trolley IRC IRC connection
18. alled in the area of use of the hoist so that in the event of an emergency the disabled person is able to summon assistance This may for example be the fitting of an alarm system or the supply of a conveniently placed telephone etc The Molift Rail System and related accessories described in this handbook are CE marked C Components made by other manufacturers 10535 2006 in accordance with EU Council Directive 93 42 EEC concerning medical devices class 1 and is manufactured in conformity with standards IEC 60601 1 IEC 60601 1 2 and NS EN ISO We recommend only using Etac Molift components Etac shall not be liable for faults or accidents that can occur when using components made by other manufacturers A System should consist of only original MRS components If not Decalaration of conformity is not valid and Etac is not responisble for warranty of the system 1 How to use this handbook In order to design a lifting solution create a speci fication order the parts and install the overhead systems You need following documents apart from this Handbook Molift Pricelist Molift Product catalogue Site survey Installation instructions The Handbook is divided into nine main chapters Chapter 1 Molift Rail System MRS Introduction of Molift Rail System General terms and a description how to use this handbook Chapter 2 Installation criteria Principles Description of the principles f
19. allel to the rail in a Length of bracket 800 gt 1500 mm 32 gt 60 inch Straight rail system and to both the primary rails in Side supports should be mounted to the first and a Traverse system the last bracket and in between those to every Straight Rail System Traverse System 48 Length of bracket gt 1500 mm gt 60 inch Side support should be mounted to the first and Side support should be mounted to all brackets last bracket positioned parallel to the rail in a positioned perpendicular to the rail in a Straight Straight rail system Traverse Systems need one rail system and to both primary rails in a Traverse Side support parallel to each Primary rail end system Traverse System Straight Rail System 49 Molift Rail System www molift com Rail Curves includes all angles 30 to 90 Length of bracket lt 800 mm lt 32 inch No need of side supports Length of bracket gt 800 mm gt 32 inch One side support should be mounted to the bracket in the middle of the curve perpendicular to neradus Rail Curve 90 Rules for Side support for the joining rails see above Rail Switches Length of bracket lt 400 mm lt 16 inch No need of side supports Length of bracket gt 400 mm gt 16 inch All switch functions need minimum two side sup ports perpendicular to each other mounted on the closest bracket h Traverse Switch Side rail switch 50 51
20. condary Rail H112 OC Traverse trolley 50mm 63 Traverse rail system Wall mounted Wall rail Primary Rail H85 W Secondary Rail H112 OC Traverse rail system Wall mounted Wall rail Primary Rail H85 W Secondary Rail H142 OC Configuration example Item no Rail profile Rail H85 W A 6m length painted 4 meter 1109160 Rail H142 OC P 4m length 1109011 4m Trolleys Wall mounted traverse trolley set RH142 2 Trolleys and 4 end 1109166 1 stoppers End stops End stop for motor trolley 11109410 End Cap Rail H142 White 64 Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC 163 193 305 Secondary Rail H112 OC Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC Secondary Rail H142 OC 193 335 i 163 D z Configuration example Rail profile Rail H112 OC P 4m length 11109009 4m 2 Rail H112 OC P 4m length 1109009 4mf1 Traverse trolley set white Traverse mounting kit under trolleys 2 sets Bolts nuts and 1109345 1 washers Wall bracket
21. ength 1109002 6m Telescope Bracket Set 890 1300 mm 1109730 End stops End stop for motor trolley End Cap Rail H62 Grey 1109320 Side Support unit for Telescope Brackets 11109815 E O 59 60 Straight rail system Ceiling mounted Suspended mounted Threaded rod bracket Straight rail system Ceiling mounted Direct mounted Rail H62 DC Straight rail system Ceiling mounted Direct mounted Rail H62 DC Ceiling bracket 40mm Pa Straight rail system Wall mounted Wall bracket 150 H62 OC Straight rail system Wall mounted Wall bracket H62 OC Straight rail system Wall mounted Wall bracket H112 OC Straight rail system Wall mounted 142 Wall bracket H142 OC Configuration example Products Qty Rail profile Rail H62 OC P 6m lengde 1109003 6m End stops End stop for motor trolley End Cap Rail H62 White 1109340 Wall bracket unit White 109259 61 Traverse rail system Ceiling mounted Direct mounted Primary Rail H62 DC Secondary Rail H112 OC Traverse rail system Ceiling mounted Direct mounted Primary Rail H62 DC Secondary Rail H142 OC Configuration example temno ay Rail profile Rail H62D0P 1 11109005 ja h frlHmzoar 1 109009 3 f1 E iki 110940 f2 a al Traverse mounting kit under trolleys
22. es are available for all three H62 profiles and come as standard in 30 45 60 and 90 degrees angle Tailor made curves are possible as well as tailor made lengths All curves have radius 550mm Standard length is 1000mm 1000mm 1000mm Curve 45 30 Curve 60 1000mm 1000mm Curve 90 Special Curve CC DC OC Tailor made curve angles can be ordered Use part no 1109150 for special curves in Rail H62 profile and specify the colour P or A and following measurements when ordering A 0 2000mm 14 B 0 2000mm 1 C 0 90 Rail profile Surface treatment Length or Anodized Painted Height Profile article no article no N A 1109160 31 Rail profile CC Rail to be built into closed ceiling T OC Rail for open ceiling and mounting in rafters T DC Rail to be mounted directly in concrete ceiling AS W Rail for traverese system to be mounted directly on wall Height of rail H112 OC 112 mm H142 OC 142 mm Surface treatment Anodized Matte alloy Painted White 4 3 End Stops and End Caps End stop is an important safety detail for all Plastic caps for covering rail ends Comes in two Overhead systems All rail ends must have an End colours for all three different rail heights grey and stop to prevent trolleys from going out of the rail white for
23. ightened to 40 Nm 30 ftlbs Performed at least six lifts lift height approx 15 cm 6 inches with load system SWL at randomly selected points along the rail The trolley lift runs smooth through the entire system with load SWL and O transition coupling O switch The hoist fitted to the system has the same or lower SWL The system is correctly marked with SWL label with date and a valid signature and certifi cate number by the authorized installer OOOOOO OG aged deformed or are otherwise defective must be replaced or repaired before the system can be brought into use A All parts and components which before during or after service and repair are dam Service and Repair must be performed by a person who is certified by Etac education Date Place Comments 71 Find your distributor visit www molift com Etac AS Etac Supply Gj vik Hadelandsveien 2 2816 Gj vik Norway Tel 47 4000 1004 molift etac com www molift com
24. il from one end stop to the other end stop with a 10 second pause under each attachment point Travel as the dashed line shows in picture Figure Load test Straight Rail System End Stop Figure Load test Traverse Rail System End Stop Apply the maximum load for the installed overhead rail system Place the carriage with the applied load at the end stop of the secondary rail 1 Move the secondary rail with a pause under each attachment point from one end stop to the other end stop of the first primary rail Continue by moving the applied load diagonally through the centre of the system over to the other side as the dashed line shows Now continue by moving the secondary rail with the applied load from 2 with a pause under each attachment point from one end stop to the other end stop of the second primary rail Pause under Attachments End Stop End Stop End Stop uden Pause under Attachments End Stop Primary Rail Primary Rail End Stop End Stop Secondary Rail i O QO OO Lift at 6 random points 56 After an approved test load procedure the over After approved functional and maximum load test head system is ready for identification marking the installation will be finalized by the issue of This marking is made with a decal rail marking Checklist for installation of Molift Rail system as an on which the maximum load is to be sta
25. il system can be mounted in different ways 1 2 p 4 Directly in ceiling without brackets Directly in ceiling with brackets Suspended from the ceiling with telescopic brackets Suspended from the ceiling with threaded rods Q I ie Figure Ceiling mounted without brackets direct to ceiling Figure Ceiling mounted with brackets with open ceiling profile Molift Rail System www molift com D Figure Ceiling mounted telescopic brackets with open ceiling profile xl O Nip D ing mounted threaded rods with open e Figure Ceil ceiling profil Molift Rail System www molift com 3 2 2 Wall mounted traverse system A wall mounted system Is mounted on separate wall brackets wall mounted rails or on brackets connected to uprights supported by the wall and the floor 1 Primary rails mounted on separate wall brackets 2 Primary rails mounted on brackets connected to uprights supported by the wall and the floor 3 Primary rails mounted on wall rails 3 Q j Figure Wall mounted rail with wall brackets d Molift Rail System www molift com 3 3 Combination of rail systems MRS allows a great variation of possibilities when The systems can also be combined with different combining traverse syste
26. ints A site survey is the first project input and it is One important issue in the survey is to identify of great importance that this is performed and and define lifting points and optimal placement of archived in a proper way We recommend that all the rail systems points in our Site Survey template are considered and that existing on site conditions are docu mented preferably with photos and drawings ws Depending of the size of a ceiling lift installation i project it is also of importance to consider how to organize logistics for a ceiling lift installation e When should the installation take place in x larger building projects What floor is the installation to be done How do we get the rails there Crane Elevator Stairs e How to install efficiently Installations teams or single workers e How to handle disposals packaging materials Figure Furniture and lifitng points The way of mounting a ceiling lift system is based on the specific materials and structural design on each specific site Ceiling materials Concrete hollow core slabs or compact layers Wood structures requires reinforcements between rafters Light materials LECA Siporex etc Wall materials Concrete Bricks Wood structure Light walls Gyproc plasterboards Upright supports Upright supports are used where the exist ing structure or other installations does not allow fixing in walls or ceiling
27. m Rail H112 OG 3500 mm 450 mm Rall H142 OC 5300 mm 550 mm Rall H85W 1200 mm 150 mm 45 A Maximum distance between wall rail attach ment points or upright supports for wall rail B Maximum length of secondary rail C Maximum distance from last attachment to end of wall rail Free end Overhang D Minimum distance from wall in one end This distance is necessary for installing secondary rail with trolley in wall rail Minimum distance 350 mm Safe Working Rail profile Load SWL tance tance SwL 160kg RailHe2cc Rail Hezoc 2200 RailHezoc 1 gt Pf RailH120c 4800 Rail 142 0c 6000 dfrailH85w 1500 250 swL 205 kg RailHezcc 1 dfralH620c 2000 RailHezoc 1 gt dfralHn20c 4200 dfrailHt420c sooo dfrailH85w 1400 225 sw 230 kg RailHezcc 1 dfralH620c 1800 dfralH 2n0c 1 gt fralkn2oc 3900 fRrailH1420c 6000 dfrailH85w 1300 200 IswL 255 kg RailHe2cc 1 dralH620c 1700 dfralH6e2n0c 1 fralknu20c 3800 pail 142 0c 5700 dfrailH85w 1250 175 sw 300 kg RailHezcc 1 dralH620c 1600 dfralH n0c 1 gt dfralkn20c 3500 Pail 142 0c 5300 draiHesw 1200 150 46 Length of Secondary rail B
28. ms and single rail system switches such as Rail switch and Traverse switch Transfer between different systems rooms and Climbing from one system to next is also an locations can be solved in several ways with MRS option both with permanently mounted lift motor The simplest way is by extending the single rail Molift AIR and portable lift motor Molift Nomad track through doorway IT h l le th gt W yw Fiill Molift Rail System www molift com 3 3 1 Switch systems For Single rails switching direction from straight rail to curve etc Manually controlled Figure Rail switch Traverse Switch For transfer from secondary rail in a traverse system into a straight rail or another secondary rail in a traverse system Manually controlled gt li Cc Figure Traverse system with switch to straight rail 21 Molift Rail System www molift com Molift Rail System www molift com 3 3 2 Climbing systems Both the permanently mounted Molift AIR and the portable Molift Nomad are suitable for climbing room to room transfer between two rails system Figure Hatch in door opening Figure Room to Room transfer with permanent mounted lift motors Molift Air Figure Room to Room transfer with Portable mot
29. nstallation of Molift Rail system Installation Certificate Customer PAGE EEG EE LESAGE TO EG OG ANE GODE ATT System should consist of only original MRS components If not Decalaration of conformity is not FAD a Sy aut a yas va slurs tay arya peru Ea Ob rv af valid and Etac is not responisble for warranty of the system N A OK All rail system components are fitted according to applicable installation instructions Check that there is no shavings after drilling or cutting or other objects in the rail Clean after mounting The trolley hoist is to run smoothly and without any noise through the entire rail system All rail ends in the system have been fitted with end stops and end covers All end stop screws are tightened to 40 Nm 30 ftlbs Performed at least six lifts lift height approx 15 cm 6 inches with load system SWL at randomly selected points along the rail The trolley lift runs smooth through the entire system with load SWL and O transition coupling O switch O The hoist fitted to the system has the same or lower SWL O O The hoist is checked seperately according to Hoist User manual oO The system is correctly marked with SWL label with date and a valid signature and certifi cate number by the authorized installer OOOOOAQ All parts and components which before during or after installation are damaged deformed or are otherwise defective must be replaced or repaired before the system can be brought into
30. onditions mem Jar FEN PE i Ss 26 4 1 Attachment Article no MRS includes 5 different attachments of ceilings mounted systems 1109695 1109700 1109710 109715 109718 0 5 0 5 1 Direct in ceiling which does not require any attachments just bolts directly into the ceiling 1 Requires H62 DC profile 1 2 Fixed Bracket 40mm height Two fixing points i ii 110972 Telescope 340 550mm Mp 3 Telescope Thread Bracket 80 200mm Two 1109725 _ Telescope 540 900mm fixing points to ceiling 110973 Telescope 890 1300mm 4 Telescope Bracket Two parts 190 2000mm 110973 Telescope 1290 2000mm Two fixing points to ceiling 5 Threaded Rod One or two fixing points to uer sr KO ceiling Comes in two lengths Cut to length at installation site 1109912 M10 Threaded Rod w Bracket Set 2 Meter 2 Bracket 3 Telescope Thread 4 Telescope 5 Threaded Rod 40mm 80 200mm 190 2000mm 100 2000mm 27 Rails systems mounted with attachments like Telescope brackets and Threaded rods need brac ing in form of Side supports to eliminate horizontal forces and vibrations Design and positioning of Side support see chapter 5 2 4 Support for mounting around telescope ceiling bracket Article no 1109815 Side Support unit for Telescope Support for Telescope or Threaded rod Ceiling Brackets Bracket for mounting in rail
31. ontrol label showing the date when periodic inspection is performed and this will then indicate when next service should be performed Use the checklist to verify that the rail system is properly installed safe before use Document the job by signing the Service Log Defects and damage of importance to the safety of the Rail system which have occurred between inspections and have already lead to corrective actions should be entered in the Service logbook A record of the date of inspection of the hoist and inspection result should be noted in the logbook together with a short description of the incident and the signature of the inspector This will enable the owner and service partner to see previous history for the rail system and in that way maybe making future fault finding and repairs easier Date Etac Molift Service ID C molift Molift Rail System installed by authorized personnel Periodic kg inspection lbs performed SWL a part of Etac www molift com Any Service or Repair should be documented in the service log and verified by using the Checklist after service and repair Mark label 7 with month and year of inspection Service required every 12 months lt Installation Checklist Periodic inspection gt check Figure Documentation of maintenance flow chart 68 Inspection r Service log FAIL Service and repair ist checklist Checklist for i
32. or Molift Nomad 23 With a room to room transfer coupling for suspen sions accessory it is possible to use two hoists to transfer a person from room to room through a doorway between two rail systems that are not connected 1 Move both ceiling hoists as close as possible to doorway Lower hoist B as much as possible without the user touching the floor Lower lifting strap on hoist A as far as needed to connect it too suspension on hoist B Make sure both lifting straps are properly con nected for a safe transfer Drive hoist A upwards and lower lifting strap on hoist B continue until user is transferred from room to room Pay attention and make sure user does not touch the floor The transfer is complete when there is no load on lifter B Lift user to a comfortable height disconnect band from lifter B and continue transfer with lifter A The directional safety feature that prevents lifting if angle on lifting strap is to steep might be activated during a room to room transfer If the hoist doesn t respond to Hand control up button lower the other lifting strap until angle sensor deactivates Never lift the user higher than necessary to carry out a lift Never leave a user unattended in a lifting situation There is a risk of injury to user or assistant from a swinging lifting strap suspension or hand control 24
33. or installing a Molift Rail System Site survey process and how to handle different constructions material in buildings Chapter 3 System Overview Overview of possible system configuration and combinations of MRS Chapter 4 Component Overview This chapter describes the MRS products and which components are available for different design solutions Chapter 5 Design Conditions This chapter describes the design conditions limi tations and possibilities how to combine the MRS products to create a sufficient and safe Molift Overhead System Chapter 6 Installation methods This Chapter describes work flow and tools for survey and installation process Chapter 7 Final Installation Procedure This Chapter describes procedure for the final test ing and certification of installed rail system Chapter 8 System combinations Examples This Chapter describes a few of the most common design solutions of Molift Rail System Shows com bination possibilities measurements and examples of specifications Chapter 9 Installation instructions This Chapter describe list of available Specific Installation Instructions for the various mounting options for MRS Chapter 10 Maintenance This Chapter describes how to perform periodic inspection service and repair to the rail system Molift Rail System www molift com 2 Installation criteria Principles 2 1 Site survey Design criteria 2 2 Lifting po
34. s SWL may NEVER exceed the SWL of the rail system There may never be installed more than one lifting motor per rail system The SWL of the rail system must be clearly marked on the rail All rail systems must be provided with end stops and end caps to prevent the trolleys from running off the system Etac recommends that annual inspections of the system be carried out according to Check points for periodic inspection Please contact Your Service Partner Survey tools Digital camera Laser range meter Measure tape minimum 5 meter length Stairs Flash light Installation tools Security equipment gloves helmet boots ear protection plugs Laser range meter and folding rule Laser leveler Working platform stairs Lifting equipment for profiles Saw and table for cutting profiles Electric drill battery powered standard hand tooling Lights or Molift by Etac Customer Support in case of defects to the rail system 54 Recommended steps below to be performed by installer on site 1 Measurements verify dimensions in drawings results of site survey a Report any mistaken dimensions or failures early in the project b Place the profiles on floor according to layout do you have to modify profiles What about the planned placement of the charging stations Are they correct 2 Locate and mark fixing points a On the rails use a laser beam to identify locations of the
35. s end stops D S Q FR le WwW Ry kN Rail H85 W I Feed 165 14525 42 5 r4 gt 194 145 1 42 5 t a 247 po 82 I 52 5 165 Article no 1109163 Wall mounted traverse trolley set RH112 1109166 Wall mounted traverse trolley set RH142 34 4 5 Lift Motor Trolleys Lift motor trolleys are available in various versions for Molift AIR and Molift Nomad All motor trolleys are compatible with all rail profiles and all combinations of MRS products Trolley for Molift Nomad Pos Artideno fi Pos Articleno E 1 1109109 Trolley Molift Nomad w brake MRS 2 1109112 Trolley Molift Nomad 295 for climbing w brake MRS All measurements in mm 35 4 6 Switches Molift Rail System has 2 different options of switching direction within the MRS range For transfer from traverse system to a fixed rail Manually controlled For Single rails switching direction from straight rail to curve etc Manually controlled ON Article no 1109029 Traverse Switch Unit grey 1109650 Traverse Switch Unit white Article no 1109015 Switch MRS grey 1109066 Switch MRS white 1109085
36. t Overhead Systems consist of a rail system Molift Rails System MRS combined with the lift motor choices Molift AIR or Molift Nomad which give innovative and efficient solutions when it comes to lifting needs for disabled persons Molift Overhead Systems are easy and safe to use and can solve most lifting situations The func tional and user friendly design provides greater access to the user and increases assistant and user safety Molift solution gives a highly flexible inno vative cost effective and profitable investment General This handbook provides support and guidance to installation performance of Molift overhead lift systems and contains important information about the design criteria and installation solutions It is important to thoroughly understand the content of the handbook Conditions of Performing Installation Lift and transfer of a person will always pose a certain risk and only certified personnel are allowed to install the equipment and accessories covered by this technical manual Only personnel authorized by Etac can perform installation of the Molift overhead system and issue the installation certificate all in accordance with Etac s installation instructions and this handbook A Declaration of conformity The lifter is not intended to be operated by the person being lifted If a hoist is to be used by a disabled person living on their own then some form of communication device shall be inst
37. ted The installation certificate The installation certificate decal must be placed clearly visible on the rail in has to be issued by installation personnel author the system to which the lift motor is attached ized by Etac When a Periodic Inspection of the system is performed a test symbol will be placed in the circular area on the rail decal marking A Periodic Inspection of the overhead system must be made at least once a year Article no 1109014 MRS Label SWL SWL labels are supplied together with end stop wei Molift Rail System installed by authorized personnel Periodic C molift y y PEET Date Etac Molift Service ID SWL Okg inspection part of Etac pr www molift com sesernenenernnn GAGE naiirita t Clbs performed Decal position for identifica tion of SWL for Overhead system 4 57 8 System configuration Examples This Chapter describes a few of the most common design solutions of Molift Rail System Shows combination possibilities measurements and specifications For each examples of configuration there is a reference to the Installation Instructions in chapter 9 58 Straight rail system Ceiling mounted Suspended mounted Telescope bracket Threaded Straight rail system Ceiling mounted Suspended mounted Telescope bracket 190 2000 Configuration example Item no Rail profile Rail H62 OC A 6m l
38. ted to ceiling with brackets and does not allow wall mounting 3 P from the ceiling with telescopic 4 Suspended from the ceiling with threaded rods I ii Lifting Area Hatched area on floor under lifter Figure Ceiling mounted direct to ceiling without brackets Molift Rail System www molift com Figure Ceiling mounted with threaded rods Unn ling mounted with open ceiling using Molift Rail System www molift com 3 1 3 Wall mounted Straight rail system A wall mounted system Is mounted on separate wall brackets or on brackets connected to uprights supported by the wall Figure Wall mounted wall bracket Un Se v Figure Wall mounted Wall brackets supported by upright supports 3 2 Traverse System A traverse system is built up by two parallel primary rails a secondary rail connected to the primary rails by a traverse trolley in each primary rail The lifting motor is connected in the second ary rail This system allows full room coverage Secondary Rail mounted under Primary rails under trolley Secondary Rail mounted between Primary rails on top of trolley Box in Primary rail Secondary rail M olift Rail System www molift com 3 2 1 Ceiling mounted traverse system Ceiling mounted traverse ra
39. thadatsnsutersases 23 A Component OvervieW nmsrvmnmnsmsevrerrsrsrsennrn 26 Ae PACA CITI EE 27 4 1 1 Ceiling Mounted SysteMm cccceeee 27 4 1 2 Wall mounted SysteM cseeeee 29 4 2 RENN VOS coat acco Teen ete eS a cet sea nat 30 4 3 End Stops and End Caps c ccceeeeeeee 32 AA Traverse Trolleys unununsnminbitagansdtepipr are 33 4 5 Lift Motor Toe use 35 26 36 4 7 Battery eg ee cesta tesraustataatieud oases 37 4 8 hstal r ntsdsksareaseaqvustvser 40 5 Design CONdIION Ssnan 42 5 1 Lifting heights and lifting area 42 5 2 Design conditions Attachments 44 5 2 1 Ceiling mounteduLuusaavasanmes en 44 SAN NOUN REE th un eins a 45 5 2 3 Attachments for CUIVES ceeeeeeee 47 5 2 4 Side Support positioning rrrrrrrrr0n 48 6 ThistallationMmMethOds Fausa 54 7 Final Installation Procedure ararsrnsrvvrsrvensrsrnnnn 56 7 1 Load test Straight Rail System 56 7 2 Load test Traverse Rail System svnnrsro0n 56 FB VASE CAT ae 57 7 4 Installation Certification 57 8 System combinations Case studies 58 8 1 Single Rail SSE 59 8 2 Traverse Rail system mmmerrerrrrverrsverrrsennn 62 9 Installation ISTIC TONS sct c5ccsccenisbaretsnnssinueatccenas 67 Oc ATCA EE na E 68 SEVICE SOG ER EE E RURE 69 Checklist for installation of Molift Rail System 70 Periodic inspection for Molift Rail System 71 Molift Rail System MRS Molif
40. ting Interval 2000mm 2300 3000mm Min 1800mm Max 400mm Floor Molift Nomad An Overhead system covers a certain maximum lifting area in a room Due to the practical instal lation work and measurements of including parts a rail system cannot be mounted directly close to the walls There a few things to consider the minimum space between a rail and the wall the lengths of end stops trolleys and lift motor Min 120mm from wall Min 45mm a ih amp O OP mm gt r gt Min 97mm 1 45mm 1745mm r h Min 120mm from wall al iy we lp Lifting Area Hatched area on floor under lifter 43 Maximum distances between attachments to fulfill maximum deflection requirements according to ISO standard 10535 lt 1mm per 200mm rail length Depending on Safe Working load SWL and rail profile A Maximum distance between attachments Including distance between primary rails in traverse systems B Maximum distance from last attachment to end of rail Free end Overhang Safe Working Rail profile A Max B Max Load SWL distance distance SWL 160 kg Rail H62 CC 2200 mm 400 mm Rail H62 OC 2200 mm 400 mm Rail H62 DC 1200 mm 50 mm Rail H112 OC 4800 mm 550 mm Rail H142 OC 6000 mm 700 mm p Rail
41. unit White oo 14 End stops End stop for motortrolley 110940 2 Endstop for traverse trolley mom 4 Endcaps End Cap Rail H112 White 110934 6 65 Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC Secondary Rail H112 OC Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC Secondary Rail H142 OC Configuration example Rail profile Rail H112 OC PAm length 11109009 4m 2 Rail H112 OC P 4m length 1109009 4mf1 Traverse trolley set white Traverse mounting kit between primary 2 sets Bolts nuts and 1109353 1 rail washers Wall bracket unit White 11109259 a End stops End stop for motor trolley mowo 12 JEndstopfortraversetroley mom 4 Endcaps End Cap Rail H112 White 110934 6 66 9 Installation instructions Specific Installation Instructions for the various mounting options available upon request to molift etac com Installation instructions are supplied with the purchased article Documents Article no 1109910 1109912 MRS Threaded Rod 19 514 installation instruction pdf 1109940 1109942 1109920 1109922 MRS Threaded Rod support 19 515 installation instruction pdf 1109950 1109952 1109695 1109700 40 mm bracket 1109710 1109715 1109718 1109720 1109725 1109730 110973
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