CP485x4 User Manual
Contents
1. Cumt Centaurus Prime CP485x4 User s Manual Version 1 0 2005 ZYPEX Inc CP485 4 User s Manual Table of Contents Table of Contents Product Description CP485x4 Configuration amp Setup Power Baud Rate Control Mode Duplex Mode Termination Key Down Delay Control Mode Description RTS Mode Data Mode Duplex Mode Description Full Duplex Mode Half Duplex Mode Termination Description LEDs DIP Switch Settings Transient Protection and Grounding Transient Protection Shield Connection Static Control Connectors Power RS 232 Power Consumption Product Specifications Contact Information CP485 4 User s Manual NN NN O C1 O1 C1 ARE rO OTIO IO IO ODO Table of Contents Product Description The CP485x4 line driver is a quad RS 232 to RS 485 interface converter It allows an RS 232 device to reliably transmit data over long distances up to 4000 feet The CP485x4 has many features not normally found in typical line drivers and is intended for operation in harsh industrial environments The CP485x4 may be used in point to point applications as well as multi drop applications using either 4 wire or 2 wire configurations Up to 128 devices may be connected together on one communication line in half duplex mode or 64 devices in full duplex mode A variety of timing and control options are available on the CP485x4 Each channel is individually isolated and may be operated in either RTS mod2. 50 or 500 microseconds DIP Switch selected to allow the data to propagate down the RS 485 lines This is called a key down delay and makes sure the data is completely received at the other end before the RS 485 transmitted is disabled This insures that the receiver on the end devices does not have splatter or squelch noise at the end of the data packet and yet is expected to be a short enough time period that no response from the other device is lost This time is somewhat arbitrary and you may have to try different settings of DIP Switch 8 to see what works best with your wiring and device configurations Generally speaking hard copper lines don t require much key down delay and DIP Switch 8 should be OFF whereas modems especially RF modems need much longer quiet times and we suggest that these applications DIP Switch 8 should be ON If you have problems with very slow antique devices especially older low frequency RF modems these timings can be changed at the factory Contact Zypex or Centaurus Prime if any longer time period is required for your particular application CP485 4 User s Manual 4 Version 1 0 Duplex Mode Description Full Duplex Mode In Full Duplex Mode data is transmitted on the TX TX pair and data is received on the RX RX pair The RX RX pair is always active Half Duplex Mode In Half Duplex Mode the TX TX pair is internally connected to the RX RX pair TX is connected t
3. 4 User s Manual 7 Version 1 0 485x4 1st STAGE TRANSIENT PROTECTION AND GROUNDING TX 5U to 30U TX GND SHIELD ISOLATED COMMON EARTH RX RX CONNECT TO gt EARTH GROUND SIDACTORS CP485 4 User s Manual 8 Version 1 0 Connectors Power J5 J5 1 5 to 30Vdc J5 2 Common for J5 1 J5 3 Earth Ground RS 485 J7 J10 Pin Description Isolated Common Shield RX RX RS 232 J1 J4 Description Power Consumption Voltage Current Typical 1 0 Amp inrush 400 mA operational Version 1 0 CP485 4 User s Manual 9 CP485x4 Specifications RS 485 Channels Max Data Rate Line Loading Isolation Operation Data Format Input Voltage Transmit Control DCD Operation Status Indication Transient Protection Power Input RS 232 Port RS 485 Port Operating Temperature Range Size Mounting CP485 4 User s Manual 4 Individually Isolated RS 485 Channels 250kbps RTS control 1200 to 115 2K Baud Data Mode Load 128 nodes trunk 1500V RMS 2 wire Half Duplex 4 wire Full Duplex 7 Data bits with parity or 8 data bits both with or without parity 1 or 2 Stop Bits 5Vdc to 30Vdc Removable 3 pin connector RTS Control or DATA Control 2 character keyup delay Data Mode ONLY 50 or 500 microsecond key down delay Data Mode ONLY True Carrier Detect or synthesized Data Detect LE
4. D Indicators for TX RX RTS DCD Termination RS232 Cable and Power Peak Pulse Power 600 watts 10 100us waveform Peak Surge Current 100 amps 8 3ms single half sine wave ESD Protected 15kV Human Body Model 8kV Contact Discharge 15kV Air gap Discharge 2 Stage Surge Protection 1 Stage 150A Peak Pulse 2x10us waveform en Stage 600 watts 10x100us waveform 409G to 85 C 10 to 90 RH non condensing 4 0 in x 8 0 in Standoffs with 44 machine screws 10 Version 1 0 Contact Information ZYPEX Inc 2795 E Bidwell Street 100 405 Folsom CA 95630 916 983 9450 916 983 9448 fax www zypex com info zypex com Centaurus Prime Co ntact nfo rm ati on Centaurus Prime 4425 Cass Street Suites A B San Diego CA 92109 858 270 4552 858 273 7769 fax www centaurusprime com info centaurusprime com CP485 4 User s Manual 11 Version 1 0
5. e or Data mode In RTS mode the RS 232 RTS signal controls the RS 485 driver In Data mode the CP485 controls the RS 485 driver When incoming data is detected on the RS 232 RX line the CP485 enables the RS 485 driver and starts buffering the incoming data After a 2 character time delay keyup delay the data is transmitted on the RS 485 line When all of the characters have been sent the CP485 leaves the RS 485 driver enabled for a fixed time of either 50 or 500 microseconds DIP Switch selectable to allow the transmitted bytes to propagate out and then disables the RS 485 driver keydown delay Electronic switches are used to control all configuration options The user need only set the baud rate duplex mode full or half control mode RTS or Data and whether the line is to be terminated A unique capability of the CP485x4 is the ability to sense the presence of a received RS 485 carrier remote RS 485 driver enabled This is very useful for controlling devices that require a turn on delay before data can be transmitted e g devices such as radio modems All timing functions are crystal controlled and provide very accurate and stable delays Temperature and voltage fluctuations will not affect the CP485x4 s operation The CP485x4 has 1500 volt optical isolation between the RS 232 side and the RS 485 side The RS 485 lines are protected with 2 stages of surge protection CP485 4 User s Manual 1 Version 1 0 CP485x4 Configura
6. e voltages in excess of 60V are expected leave the connection from J5 3 Earth to ground open so that the SiDACtor s will not try to clamp the common mode voltage to earth ground The SiDACtor s and Transorbs will still provide transient protection but not as effectively for very large transients lightning for example Leaving the Earth connection open allows the CP485x4 to operate reliably with common mode voltages in excess of 100V Shield Connection The isolated ground or common of the CP485x4 is connected to center pin of the RS 485 connector SHLD The connection is made through a 100 ohm resistor The shield wires of the communication cables are normally connected to this point Care must be taken to avoid ground loops Only one end of the shield should be connected to earth ground Under some conditions other devices may induce a large common mode voltage on the shield wire Under these circumstances leave the CP485x4 s connection to earth ground J5 3 open see 485x4 Transient Protection and Grounding and Figure 1 Static Control When pin J5 3 is connected to earth ground the CP485x4 provides a bleed resistor which prevents static voltage buildup on the isolated section The bleed resistor ensures that the isolated section is always at a safe voltage potential The same connection provides a filter capacitor that deflects any high frequency noise that may be induced on the RS 485 communication lines to earth ground CP485
7. n re apply power CP485 4 User s Manual 3 Version 1 0 Control Mode Description RTS Mode When RTS Mode is selected DIP Switch 4 ON the baud rate setting has no effect and any type of data format may be used 7 data bits even parity 2 stop bits or 8 data bits odd parity 1 stop bit for example The RS 232 RTS signal is used to control the RS 485 driver Data Mode When Data Mode is selected DIP Switch 4 OFF DIP Switches 1 are used to set the baud rate Data on the RX 232 RX line is used to control the RS 485 driver The RS 232 RTS signal is not used The data format handles both 1 and 2 stop bits However the CP485 does need to know how many TOTAL data bits data plus parity will be in each byte The options are 8 bit mode 7 data bits plus a parity bit or 8 data bits with no parity or 9 bit mode 8 data bits with a parity bit DIP Switch 4 set to OFF selects 8 bit mode while setting DIP Switch 4 to ON selects 9 bit mode When incoming data is first detected on the RS 232 RX line the RS 485 driver is enabled and the incoming data is stored in a buffer After a 2 character time delay for the selected baud rate the buffered data is then transmitted out the RS 485 trunk This allows the CP485 to provide a turn on delay which allows any transients on the RS 485 lines to settle before data is sent After the transmission of the last character the CP485 keeps the RS 485 driver enabled for some small time period
8. o RX and TX is connected to RX Either pair may be used but not both Termination Description If termination is enabled in full duplex mode the TX TX pair is terminated and the RX RX pair if terminated If termination is enabled in half duplex mode the TX RX combination is terminated Termination consists of a 120 ohm resistor across the two RS 485 lines plus a 1 2K pull up resistor and a 1 2K pull down resistor LEDs RTS LED The RTS LED is illuminated when the RS 485 driver is enabled TX LED The TX LED is illuminated when data is being transmitted on the RS 485 lines RX LED The RX LED is illuminated when data is being received on the RS 485 lines DCD LED The DCD LED is illuminated when the voltage on the RX RX pair is greater than 800mV If the RX pair is terminated either end the DCD LED will illuminate when the remote RS 485 driver is enabled If the RX pair is not terminated the LED will be ON continuously TERM LED The TERM LED is illuminated when the RS 485 channel is terminated CABLE LED The CABLE LED is illuminated when an active RS 232 cable is plugged into the DB 9 connector The LED will not illuminate if the RS 232 cable is crossed or improperly wired CP485 4 User s Manual 5 Version 1 0 DIP Switch Settings Switch Description Switch 1 Switch 2 Switch Baud Rate Select OFF OFF OFF 1200 Baud ON OFF OFF 2400 Baud OFF ON OFF 4800 Baud ON ON OFF 9600 Ba
9. setting full or half duplex Full duplex is 4 wire mode and half duplex is 2 wire mode In half duplex mode electronic switches connect the TX pair to the RX pair The RS 485 lines may be connected to either the TX TX pair or the RX RX pair CP485 4 User s Manual 2 Version 1 0 Termination Set DIP Switch 6 to enable or disable termination of the RS 485 trunk The TERM LED will illuminate if termination is enabled Key Down Delay DIP Switch 8 is only used in DATA Mode and allows you to set a very short or very long key down delay This is the amount of time that the RTS line is held ON following the transmission of the last bit of the last byte of a data packet The OFF position is a key down time of 10 microseconds The ON position of this switch makes the key down time 50 microseconds For short hard copper lines we recommend that this switch be in the OFF position For slow devices like modems we suggest that you position DIP Switch 8 in the ON position Factory Test Options If any DIP Switch is moved from OFF to ON or ON to OFF during the one to two seconds of power up self test when the lights flash in the pretty power up sequence it is in self test mode then the CS485x4 enters a factory test mode At this point the various DIP Switches are used to enable various factory test options The only way to get the CS485x4 out of this factory test mode is to un power the device wait a few seconds the
10. tion and Setup Power Connect a DC power supply to J5 pins 1 amp 2 Connect the positive side to J5 pin 1 and the common or return to J5 pin 2 Voltage can be 5 VDC to 30 VDC CAUTION The CP485 will be damaged if these connections are reversed Connect J5 pin 3 to an earth ground This connection enables the first stage of transient protection for each RS 485 channel and keeps any static charge from building up on the RS 485 lines The earth ground must be a short wire directly to a suitabl building ground using 14 gauge wire minimum size wire Baud Rate Set DIP Switches 1 3 to configure the channel for the desired baud rate see DIP Switch Settings The data format is automatically set to 8 data bits no parity and 1 stop bit Control Mode Set DIP Switch 4 to the desired Control Mode setting RTS control or Data control DATA mode is with DIP Switch 4 in the ON position See the Control Mode Description in the next section for a full explanation of these two modes of operation If you set DIP Switch 4 to ON then you must set DIP Switch 7 to be either 8 bit mode or 9 bit mode OFF or ON respectively Use 8 bit mode in DATA mode only if your data packets have either e 7 data bits plus parity odd or even e 8 data bits no parity Use 9 bit mode in DATA mode only if your data packets are 8 data bits with parity Duplex Mode Set DIP Switch 5 to the desired Duplex Mode
11. ud OFF OFF ON 19 2K Baud ON OFF ON 38 4K Baud OFF ON ON 57 6K Baud ON ON ON 115 2K Baud Switch 4 Data RTS Mode OFF Data Mode ON RTS Mode Switch 5 Duplex Select OFF Half Duplex ON Full Duplex Switch 6 RS 485 Termination OFF No Termination ON Termination Enabled Switch 7 Data Mode ONLY total number of bits OFF 8 bit mode e g 8 bit no parity ON 9 bit mode e g 8 bit w parity Switch 8 Key Down Delay OFF Normal 50 microseconds ON Slow 500 microseconds CP485 4 User s Manual 6 Version 1 0 Transient Protection and Grounding Transient Protection The CP485x4 has 2 stages of transient protection for each channel The first stage connects each RS 485 data line to a SiDACtor The common side of the SiDACtors are connected to the EARTH terminal of J5 Figure 1 SiDACtor s provide ultra fast transient response and provide a path to earth ground for high voltage transients The second stage of transient protection uses Transorbs that are connected to the isolated common of the RS 485 section The Transorbs make sure all transient signals are clamped to within the normal operating voltage of the RS 485 electronics Under certain conditions some devices introduce a large ac or dc voltage on the RS 485 communication lines referred to as common mode voltage This does not present a problem unless the common mode voltage exceeds the SiDACtor s clamping voltage If common mod
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