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1. 74 a FPD VI ZAAFS TAILGATE LOCK Instructions PL8250 FORD F150 97 and up Layout Rear View FORD F250 f350 99 UP Nuh ORD Explorer Sport Trac 01 UP Parts Included Power Tailgate Lock Unit Short Wiring Cable Long Wiring Cable Cable Ties Blue Connector Taps Lock Washer Tools Required T 30 Torx Driver 10 MM Sockethead Lock Washer Scissor Link Bracket Actuator Plies For the latest instructions please visit www popandlock net Installation Lower the tailgate and remove the access panel Release the rod ends from the scissor links remove the two 10 MM nuts holding the scissor link bracket and the handle and take them out Test the system by bolting the POWER LOCK to the passenger s side stud of the handle on top of the scissor link bracket Make sure the two arms of the lock crank straddle the toggle link before you tighten the nut Connect the lock to the short and the long wiring harness and take it forward into the cab to test wire it Locate the wires to connect to Refer to the attached vehicle wiring chart for the wire colors and location Connect the long wiring harness to the blue wire taps and test the system Lock and unlock the doors using the power door lock switch The two crank arms should flip the toggle link up and down to lock and unlock the scissor link and should reset to center by the spring when the actuator is powered off Reverse the wiring if the operation is2. circumstance Pop amp Lock LLC and Pop amp Lock Corporation is unable to verify whether products sold through Auction Sites are new used or refurbished and as such Pop amp Lock LLC and Pop amp Lock Corporation is unable to warranty such purchases Pop amp Lock LLC advises using extreme caution when buying through auction sites as you ll be doing so at your own risk 3 No Liability Pop amp Lock Corporation is not liable for any loss or damage claimed by Customer or any third person to have been suffered or incurred as a result or or related to the Locks purchased under this Agreement regardless of the circumstances or form of action except any bodily injury or death for which Pop amp Lock is liable under products liability law Without limiting the generality of the foregoing in no event will Pop amp Lock LLC be liable to Customer for any indirect special or consequential damages regardless of the circumstances or the cause of action particularly not for the value of a vehicle or any other money damages in the event that a tailgate is stolen either notwithstanding the use of a Pop amp Lock or when it has been returned for repair or replacement END OF TERMS AND CONDITIONS Please Mail Completed Warranty Form below In Self Addressed Envelope To POP amp LOCK LLC 1271 CONTRACT DRIVE GREEN BAY WI USA 54304 Additional Install Instructions and answers to technical questions can be found on our w
3. for the harm suffered by any person as a result installing it 2 Warranties a Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the case of every attempt and that the most that can be expected from a so called anti theft or security device is that it will deter many thieves b POP amp LOCK LLC and Pop amp Lock Corporation MAKES AND CUSTOMER RECEIVES NO WARRANTY EXPRESSED OR IMPLIED EXCEPT THE WARRANTIES OF TITLE TO THE POP amp LOCK AND THEIR MERCHANTABILITY PARTICULARILY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT c As Customer s only remedy Pop amp Lock LLC and Pop amp Lock Corporation will repair or replace at its option and without charge any lock that is defective in material or workmanship when received by Customer and is returned to Pop amp Lock LLC and Pop amp Lock Corporation FOB Pop amp Lock Corporation s offices within one 1 year after it s receipt by the Customer Pop amp Lock LLC will ship all replacement or repaired Locks to Customer FOB Pop amp Lock s shipping point d Factory support is only available for Pop amp Lock products purchased as new through an Authorized Pop amp Lock dealer Please Note Pop amp Lock Products purchased on auction sites such as Ebay Amazon and Craigslist to name a few will not be covered under factory warranty under any
4. when trying to lock Note 3 If you have trouble locating the lock and unlock wires test all the wires that are inside the rubber boot that runs between the door and the cab of the truck Once you locate them you can follow them to a location that makes tapping to the wires easier This works on most models except 03 G M Note 6 On the Honda Ridgeline the lock and unlock wires are located in the fuse panel down by the driver s side kick panel The yellow black lock and the yellow green unlock wires are in the small green plug that is located at the bottom front side of the fuse box A small hole may need to be drilled in the side of the bed rail near the top rear on the driver s side of the bed to access the rear tail light compartment to attach the brake light and power lock wiring Note 7 On the 07 Double Cab Tacoma the lock wire is located in the 10 pin plug pin 9 Blue Black wire The unlock wire is located in the 12 pin plug pin 10 Blue Red wire both plugs are hanging loose in the driver side kick panel Note 8 On the Ford 09 crew cabs the lock unlock wires are located under the drivers side sill plate the plate you step on when getting in and out of the truck The wires run from the driver s side front door to the driver s side rear door Gray Brown for Lock and Purple Gray for unlock there are multiple and different size purple gray wires use the largest gauge Note 9 On some models the factory keyless system m
5. Dole Ram 1500 94 03 TanPink O Driver Side Kick Panel Note 5 Ram 1500 2500 Brown Orange or R f INI Ram 1500 2500 Orange Gray or Lime Green or R IN Ram 2500 3500 94 03 Orange Black Pink Violet Driver Side Kick Panel Note 5 Ridgeline Yellow black Yellow green Driver s Side Kick Panel Note 6 amp 9 f Brown or Green Red or P Toyota HacomaiRepulaneay 98 06 Blue Blue White Driver Side Kick Panel Note 4 amp 9 Access cab Tacoma Double cab 98 06 Blue Pink Driver Side Kick Panel Note 4 amp 9 Toyota Tacomal Doublecay 07 Blue Black Blue Red Driver Side Kick Panel Note 7 amp 9 Access Cab 99 03 Pink Black Red Orange Driver Side Kick Panel Note 5 amp 9 Toyota Tundra 04 Pink Black or Blue White Red Oranga OF Driver Side Kick Panel Note 3 amp 9 Black Yellow Tundra Crew Max f N Tundra Double cab Blue Red Blue Black Diver Side Kick Panel Note 5 amp 9 See Notes following page VEHICLE WIRING CHART Pop N Lock Load N Lock All wire color information is for reference only and may vary by vehicle Please verify with a test light If you have trouble locating the lock and unlock wires test all the wires with a test light that are inside the rubber boot that runs between the door and the cab of the truck to find correct wire colors To Test With a Test Light Ground the test light to good conducting ground and probe the wire to be tested by piercing the wire case to connect to the copper
6. ay be programmed to re lock the truck doors after 1 or 5 minutes if the truck is unlocked and the door are not physically opened Please refer to the user s manual or contact your local dealer if you require a change to the factory programming Please visit www PopandLock net for the latest wiring Info For Technical Support Monday Friday 8 00 am to 5 00 pm CST 1 800 342 5911 POLLOCK LOAD GDLOCK
7. ebsite at www popnlock net or by calling Technical Support 1 800 342 5911 Q Monday Friday 8am to 5pm CST POP amp LOCK LIMITED WARRANTY FORM Please complete and mail this form to record your warranty with the manufacturer NAME POP amp LOCK MODEL ADDRESS VEHICLE YEAR CITY _ VEHICLE MAKE MODEL STATE ZIP REASON FOR RETURN continue on other side TELEPHONE EMAIL ADDRESS VEHICLE WIRING CHART Pop N Lock Load N Lock All wire color information is for reference only and may vary by vehicle Please verify with a test light If you have trouble locating the lock and unlock wires test all the wires with a test light that are inside the rubber boot that runs between the door and the cab of the truck to find correct wire colors MAKE MODEL YEARS Driver Side Kick Panel Chevy GMC Silverado Sierra 99 02 Tan Gray Or Just Below Driver Side Fuse Block Silverado Sierra Chevy GMC S 10 Sonoma 03 06 Gray Driver Side Door Between Switch and Lock Actuator Note 2 Colorado Canyon Silverado Sierra S 10 Sonoma a Driver Side Door Between Switch and Lock Actuator Note 2 Colorado Canyon Chevy GMC er yeradooena Under the sill plate in the wiring harness that goes under the driver s Crew Cab oe Gray side seat Colorado Canyon a D O EA A rw ema e ame vey OO Tr ra enn NE aR abt mors ow om AMBER eens OO Driver Side Kick Panel Dodge Dakota Lt Green Blue Purple Black Or Passenger Side Kick Panel Note 5
8. out of phase You can now unplug the wires from the blue leads Reinstall all the components into the tailgate with the actuator on the passenger s side Connect the rod ends into the scissor links Feed the round bullet connectors on the end of the short wiring cable into a drain hole at the bottom of the tailgate and up the tailgate to the handle opening Connect them to the wires of the power tailgate lock Route the end of the short cable from the tailgate between the bumper and the truck bed Connect the short wire harness to the long wire harness Locate the connector so that you can reach it to remove the tailgate Coil and tie the extra length of the short wiring harness inside the tailgate Don t attach it to the truck 10 Route the long wire harness along the frame rail and the existing wiring on the driver s side of the truck Use cable ties to attach the harness to the existing wiring underneath the truck Follow the existing wiring under the cab and up the firewall to the grommet at the hood release cable 11 Pull the wires through the grommet and lead them to the blue connectors you attached to the wiring in Step 4 The system is now fully installed Perform a final check and reverse the wires if necessary For Tech Support call 800 342 5911 Ol 2LOCK LIMITED WARRANTY TERMS AND CONDITIONS 1 Installation Pop amp Lock LLC and Pop amp Lock Corporation is not responsible for installing the Pop amp Lock or
9. wire inside Hit the lock button to see if the test light lights up If so this is the lock wire Do the same with the unlock wire to verify the correct wire Note 1 If the wiring is connected in the driver s side kick panel the Handle will lock unlock with the driver s door If you prefer the Handle to lock unlock with the passenger door on some models the wiring may be connected into the passenger side kick panel using the same color wiring If the same colors can t be found use a test light to find the passenger side colors Note 2 On the CHEV Y GMC 03 Two door or Extended Cab Models if not using a relay harness it is necessary to remove the driver s side door panel and attach the lock and unlock wires directly to the wires of the door lock actuator inside the door Once the door panel is removed you will need to remove the driver s side kick panel and fish the harness wires through the rubber boot that runs between the door and the cab of the truck and into the door Use the supplied Wire Taps to attach to the specified wires directly under the truck s door lock switch and test the locks If the truck locks operate opposite the lid lock reverse the leads connected Note 3 Some 04 Toyota Tundra models used blue white instead of pink black for the lock wire and black yellow instead of red orange for the unlock wire Note 4 Make sure the key is out of the ignition when testing this model as the doors will automatically unlock
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