Promax MC520 Build
Contents
1. PROMAX MC520 MC520 MOBILE CONVEYOR Hydraulic Head Fold Fitting Guide PROMAX MC52 STEP ONE Remove all items from conveyor 1 Axle Feedboot Extensions Ballast Box Head Drum Guard Coupling Hose Kit Control Valve Assembly Head Drum Motor Assembly Conveyor Support Brace O NS oS a o Main Axle Assembly Wheels meek _ ODO Belt Scraper Assembly STEP TWO Attach lifting eyes and slings to points highlighted in the below illustration Fold Head and Tail section to operating position Secure in position with bolts provided Attach Sling amp Crane Here Attach Lifting Eye amp Crane Here PROMAX MC52 STEP THREE Fit Feedboot Assembly to Main Conveyor Tail Section Once fitted attach Conveyor Side Guards and Conveyor Rear Guard as illustrated below Feeboot Assembly 136 30 120 Conveyor Guard 139 70 104 M12X30 Guard Washer amp Plastic Washer Conveyor Guard 139 70 104 M12X30 Guard Washer amp Plastic Washer ___ Conveyor Rear Guard 136 70 003 M12X35 Plastic Washer 4 No PROMAX MC52 STEP FOUR During Transport of the MS65 the Wing Rollers of the 9th 10th and 11th Roller Beds have been dropped to gain room for storing components Wing Rollers should be secured at the First Hole of the First Row Secure with M8 L Bolts found in roller bed Firts Hole First Row Wing Rollers have been dropped down for packing purposes Riase the angle of the2. Straight yy i 4 Drive Pressure if 850m tong 90 90 Screwed onto 3 4 M M Straight aw A P x f zE mM 2 P e ow r J me a a er es z Ss r 5 r i N n Hya e oa z JE a 4 a ae F cm Ram MS65 2 hoses for the Ram 7100mm long 90 90 from valve Bank to Bulkhead 1450mm 90 90 from Tail Bulkhead to Ram Connects to Ram using a 3 4 X 3 8 M M adapter PROMAX MC52 STEP THIRTEEN Once the conveyor is lifted and secured to undercarriage supports fit the Head Drum Scraper to Conveyor Head Section as illustrated below Do not fully adjust Belt Scraper until belt is tightened correctly g y Head Drum Belt Scraper Bracket 136 30 506 01 F a a es 4 3 4 A M12X60 with Single Washer Head Drum Scraper Clamp Plate 136 30 506 02 Rosta Tensioner 11 80 0001 M12X35 with double washer and locknut 2 Number y 4 AP A D Head Drum Scraper Mounting Bracket i 13830 500 aao M12X35 with Double Washer amp locknuts Adjust so that Scraper is touching belt 2 Number Secure with M10X45 double washer amp locknut PROMAX MC52 STEP FOURTEEN Finally couple the conveyor to Powersource and run conveyor to check belt alignment Follow the instructions set out in your MS Series Operational manual and illustrations below If the belt i is cated to the left side of Tail drum use
3. the RIGHT tail drum adjuster bar If the belt is located to the right side of Tail drum use the LEFT tail drum adjuster bar
4. washer amp locknut Torque Wheel Nuts to 450Nm PROMAX MC52 STEP NINE Attach slings and lift Main Conveyor Assembly at points shown in image below Once in position move the Main Axle Assembly 136 20 203 into position to fix the Conveyor Support Assembly 136 30 702 Inner Conveyor Support 139 30 700 and Conveyor Ram Assembly 25 02 0210 to the Main Axle Assembly j Attach Sling and Crane Here M24X160 Double Washer amp Locknut 1 Number M24X180 Single Washer amp Locknut 1 Number Once secured in position lower the Conveyor so that the Conveyor Supports take the weight slacken chains and remove slings PROMAX MC52 STEP TEN Fit Ballast Box Assembly to Conveyor Tail Section Attach a crane to the Towbar Eye and lift up only enough to allow the Ballast Box to be manoeuvred into position Fix in position with bolts provided Feedboot Extensions not represented in this model Attach Crane Here i Use bolts found in Bracket to secure in position PROMAX MC52 STEP ELEVEN Fit Conveyor Support Brace Assembly onto Conveyor Support Assembly Secure Conveyor Support Brace Assembly with bolts provided es ENGINEERING STEP TWELVE Fit the Two Bank Control Valve with Bracket to Conveyor Tail Section with bolts provided Once in place reconnect hydraulic hosing to Conveyor Bulkheads as showed below Return 850mm long 90 90 Screwed onto 3 4 M M
5. roller to the hole highlighted Secure with L Bolt provided PROMAX MC52 Now secure the Head Motor Assembly to the Rigid Coupling Remove the Side Guards from the Motor Guard and align the assembly with the Rigid Coupling on the Conveyor head section as illustrated below Once aligned tighten bolts to secure Note Bolts must have lock tight applied Once secured insert an R pin here Remove Motor Side Guards to gain access to coupling Use Lock Tight when securing bolts NB Grub screws on 40mm and 2 1 2 taperlock must be torqued to 50 Newtons All bearings must be hand greased before grease pots are fitted Locktight bolts on Rigid couplin ENGINEERING STEP SIX Once the Hydraulic Head Motor is fitted remove bungs from hydraulic hosing and reconnect to Conveyor Head Section Bulkheads as shown in diagram below ITEM NUMBER DESCRIPTION ORIENTATION PROMAX MC52 STEP SEVEN Fit Head Drum Guard M12X35 6No Guard washer showing amp an M12 washer underneath Once fitted attached Feedboot Extensions with bolts amp nuts provided M12 X 35 with M12 Double Washers M12X35 BOLTS Ss Double washer STEP EIGHT Fit Wheels and Stubs to Axle Assembly as shown in illustration below Once fitted lift conveyor into position ready to attach complete Axle Assembly to undercarriage supports Insert Pin 27 01 0050 25mm x 200mm Secure Radial Axle Bracket with a M24X220
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