User Manual
Contents
1. Figure 24 Wiper Control Panel Cable Connections Three Groups Group 3 slave of group 2 30 mz A R lt lt lt Awiper User Manual 6 SYSTEM OPERATION 6 1 WIPER CONTROL PANEL The control panel operates up to five wiper groups and up to five water spray zones Wiper groups 1 5 is represented with a column 1 5 on the touch panel Each wiper group can consist of any number of wiper units Each water spray zone controls a water valve and an air purge valve where applicable The three functions shown on the left affect the system as a whole while the functions in the numbered columns apply to its respective wiper group and water spray zone The following commands are valid whether the main switch is in on or off position e Heated wiper casing on off e Night mode on off e Water spray air purge The remaining functions require the control panel to be activated through the main Switch A red LED by the main switch indicates when the system is on standby mode Water Spray System On Off option Heating On Off Wiper Speed Indicator Night Mode Speed up Speed down Main switch Wiper Group Off D CCA WIPER CONTROLLER Figure 25 Wiper Control Panel 6 1 1 Wiper Speed Settings 0 When the main switch is switched on for the first time after powering up the system all wiper groups will indicate speed setting O wiper gr2. Connection IN 12131415167 Figure 21 ECM Cable Connections Wires 1 to 6 are already connected to different functions inside the wiper unit and should be connected to the ECM according to the illustration above to function properly Cut the cable from the wiper unit to a suitable length and remove 50 to 100mm of the cable sheath armour and bedding For cabinet installations extra length must be calcu lated as the screen wires should be terminated in the common cabinet grounding bar The wiper cable contains four pairs and each pair is marked with their respective pair number Remove the plastic coated aluminium tape and separate the pair screens from conductors Notice that the wires is marked with numbers 1 to 8 Cable pair 4 pair screen and wires 7 and 8 is not used for this application and can therefore safely be removed 5 4 3 27 eh en Awiper User Manual Remove 6 8 mm of insulation from each of the 6 wires and install cable crimps Merge the three pair screens into one common wire using yellow green tape and cable crimp Complete the cable preparation using electrical insulation tape on the wire sheath transition WIPER CONTROL PANEL The wiper control panel is connected to the ECM s via two Cat 5 FTP cables for each wiper group and one common Cat 5 FTP cable for the master functions DP1 red signals for master functions
3. DECC Awiper User Manual DECCA Heavy Duty Straight Line Wipers Odin Control System www deccawiper com DOCUMENT FRONT SHEET Controlled Approved per systems as Postal address Decca Wiper Systems AS Espehaugen 25 N 5028 Blomsterdalen Norway Telephone Int 47 55 11 23 00 Telefax Int 47 55 11 23 01 sales deccawiper com www deccawiper com ES Us lt Awiper User Manual CONTENTS 1 INTRODUCTION 6 1 1 PURPOSE OF MANUAL 6 12 MARKING OF EQUIPMENT 13 SYMBOLS 8 1 4 COMMON ABBREVIATIONS 8 2 INTRODUCTION 9 2 1 GENERAL DESCRIPTION 9 3 MAIN DATA 10 3 1 DIMENSIONS 10 3 2 TECHNICAL DATA 12 3 2 2 POWER SUPPLY 12 3 2 3 POWER CONSUMPTION 12 3 2 4 WEIGHTS 12 4 TECHNICAL DESCRIPTION 13 4 1 FUNCTIONAL DESCRIPTION 13 4 1 1 WIPER UNIT 13 4 1 2 WIPER ARMS 14 4 1 3 ODIN CONTROL PANELS 16 4 1 4 ODIN ELECTRONIC CONTROL MODULE ECM 17 4 2 TYPICAL INSTALLATIONS 20 4 3 WATER SPRAY SYSTEM OPTION 21 4 3 1 AIR PURGE SYSTEM 22 5 INSTALLATION PROCEDURE 23 5 1 LOCATION OF WIPER UNIT BRACKETS 23 52 BULKHEAD PENETRATION 24 5 3 WIPER CASING 24 5 4 CABLE CONNECTIONS 25 5 4 1 WIPER UNIT CABLE CONNECTON 25 5 4 2 ELECTRONIC CONTROL MODULE ECM CABLE CONNECTION 26 5 4 3 WIPER CONTROL PANEL 27 6 SYSTEM OPERATION 30 6 1 WIPER CONTROL PANEL 30 6 1 1 WIPER SPEED SETTINGS 30 6 1 2 OFF RESUME FUNCTION MAIN SWITCH 31 6 1 3 HEATER FUNCTION 31 6 1 4 WATER SPRAY AND AIR PURGE FUNCTION 31 6 1 5 NIGHT MODE 31 7
4. HEATER DIMMER and master ON OFF DP2 black signals for slave functions WATER SPRAY SPEED and group ON OFF DP3 green signals for the LED display speed settings O to 7 Cables are normally delivered in a grey colour colours shown are for illustration purposes only Always make sure that power is switched off before doing any kind of maintenance to the electric circuits The most basic control system consists of a control panel with only one wiper group connected to a wiper module ECM In this case DP1 DP2 and DP3 on the control panel is connected to DP1 DP2 and DP3 on the wiper module in the same order as shown in Fig 22 e 0000000 0000000 0000000 B 0000000 0000000 Figure 22 VViper Control Panel ECM Cable Connections Single group 28 User Manual W a 0000000 0000000 0000000 00000001 6000000 0000000 0000000 0000000 0000000 00000001 0000000 0000000 0000000 iper 0000000 0000000 00000001 0000000 output to module 2 and module Z2 passes on the DP1 signal to module 3 DP2 and A slightly more advanced configuration is a control panel with 3 groups connected to 3 DP3 signals is connected directly to the control panel as shown in Fig 23 wiper modules In this case module 1 passes on the DP1 signal through i
5. SPARE PARTS 32 8 WARRANTY 36 9 DRAWINGS 37 m B i 1 Awiper User Manual INTRODUCTION PURPOSE OF MANUAL The purpose of this manual is to provide guidance for installation and operation of Decca Straight Line Wipers controlled with the Odin Control system as supplied by Decca Wiper Systems AS The manual is intended to give technical information to understand the functions and features of the Decca Wiper Systems and to be able to operate the system together with installation commissioning and maintenance information The manual shall also be used as a textbook for training of crew and should be read and understood before operation of the wiper system Changes occuring since the last issue of the manual are marked with vertical black lines in left margin Awiper User Manual MARKING OF EQUIPMENT The wiper unit is identified with a label positioned on the back side of the wiper casing An additional similar label is positioned in a more protected location behind the wiper motor cover Figure 1 Label Locations on wiper unit The product label contains a serial number and technical information about the wiper unit For service and spare part orders always refer to the information listed on the product label m B i 1 3 1 4 Awiper User Manual SYMBOLS The NOTE symbol gives clarifying information or special instructions which are c
6. al 36 37 User Manual USA IMTRA CORPORATION 30 Samuel Barnet Blvd New Bedford MA 02745 Tel 1 508 9957 000 Fax 1 508 9985 359 deccaQimtra com www imtra com THE NETHERLANDS EXALTO B V Nijverheidsstraat 12 3371 XE Hardingxveld Giessendam PO Box 40 Tel 31 184 615 800 Fax 31 184 618 200 a pedlingham exalto com www exalto com SPAIN CONAVI S L Tomas Alonso no 148 Cp 36208 Vigo Tel 34 886 124 607 Fax 34 886 124 609 juancarlos EQconavi es www conavi es NORWAY amp THE REST OF THE WORLD DECCA WIPER SYSTEMS AS Espehaugen 25 5258 Blomsterdalen Tel 47 551 12 300 Fax 47 551 12 301 sales ddeccawiper com www deccawiper com
7. ide the water spray piping at sub zero temperatures the Decca wipers can be equipped with an air purge system The system comprises two solenoid valves and an electronic valve controller with a programmable timer function incorporated in the ECM Air is supplied from the ship s compressed air system Control Panel 12183010 Power Figure 17 Water Spray System with Air Purge 5 1 23 Awiper User Manual INSTALLATION PROCEDURE LOCATION OF WIPER UNIT BRACKETS The wiper unit is equipped with two fixing brackets The brackets can either be welded or bolted to the bulkhead Note that the standard brackets are made of aluminium but mild steel brackets can be ordered as an option Check the distance between the mounting holes on the end covers of the wiper unit compared with measurements given in Figure 18 The wiper casing should be placed as close to the window frame as possible Please consult your Decca supplier for project specific CAD drawings 8x for M8 8X Min 300 Bulkhead 1 Meter g gt penetration N For cable 013 NE oi ol E Lag w 27 Wiper stroke 128 27 Wiper stroke length Window width Figure 18 Wiper Unit Footprint all measurements in mm m B i 5 2 5 3 24 ZAwiper User Manual BULKHEAD PENETRATION It is important
8. ments in mm 11 Awiper User Manual The Odin Control Panel is available in five versions featuring control of one to five wiper groups See figure below for physical dimensions 73 114 50 free space Y Es 1 222 OJ OJ OJ IO rei cut out 1 5 i 9 p B _ C 1 5 Mode a B C 12188080 96 1269 12183040 150 4 12183050 182 5 Figure 4 Odin Control Panel dimensions Three Group Panel 1283030 illustrated all measurements in mm 12 Awiper User Manual Figure 5 Electronic Control Module all measurements in mm 3 2 TECHNICAL DATA 3 2 2 Power supply 0000000 0000000 Power supply voltages 110VAC Single Phase 220VAC Single Phase or 24V DC 3 2 3 Power consumption Power consumption 90W for motor and 75W for heater element Heater elements are equipped on 110VAC and 220VAC systems only 3 2 4 Weights Wiper Unit Single wiper 500mm stroke Additional weight pr 100mm stroke Control Panel 12183010 Control Panel 12183020 Control Panel 12183030 Control Panel 12183040 Control Panel 12183050 Electronic Control Module Electronic Control Module Electronic Control Module Electr
9. o Water Spray option To Air Purge option Power Figure 12 Typical set up one Wiper Group 19 r User Manual Control Panel 12183020 To Water Spray r option To Air Pu option Power Figure 13 Two Wipers Groups separate Operation 20 mz A Sct Awiper User Manual 4 2 TYPICAL INSTALLATIONS A standard wiper installation features a single arm wiper unit that is mounted above or below the window frame See examples in figure 14 Figure 14 Single Wiper Installation Layouts Taller windows require two wipers to ensure maximum visibility where one wiper unit covers the upper part and the other covers the lower part of the window See example in figure 15 left side Optionally the wiper unit can be supplied with two wiper arms The dual arm wiper unit can either be configured to cover one large window or two smaller adjacent windows See examples in figure 15 right side Figure 15 Dual Wiper Installation Layouts Avwiper User Manual 4 3 WATER SPRAY SYSTEM OPTION Decca wipers can be equipped with an optional water spray system that consists of 12mm OD piping and nozzles all in stainless steel 316L The water spray system can be installed onto the wiper mounting brackets or directly onto the bulkhead Figure 16 Water Spray System 22 mz A St Awiper User Manual 4 3 1 Air Purge System To prevent trapped water from freezing ins
10. onic Control Module ECM one wiper ECM two wipers ECM three wipers ECM four wipers 11 0kg 0 5kg 0 500kg 0 625kg 0 750kg 0 875kg 1 000kg 2 5kg 3 0kg 3 5kg 4 0kg 24 210 1 116 387 202 17 602 87 002 104 602 122 202 139 802 13 Avwiper User Manual 4 TECHNICAL DESCRIPTION 4 1 FUNCTIONAL DESCRIPTION 4 1 1 Wiper Unit Wiper Mounting Bracket Cable Wiper Motor Wiper Casing Wiper Arm Wiper Blade Figure 6 Wiper Unit 14 Figure 7 Wiper Function as viewed from front of wiper unit 4 1 2 Wiper Arms The arm is supplied in full length and is cut to appropriate length on site E 9 The three 4 013912 bolts on the upper part of the arm assy secure the arm in correct position This mechanism allows 30mm fine adjustment of the arm length Tension Springs The wiper arm features step less spring tension adjustment by means of two springs and a spring tension clamp that is secured by two M4 DIN912 bolts The spring tension clamp should be positioned so that the wiper blade is pressed against the window with a force of approximately 2 kg 4 Ib See figure 9 for practical advice on spring tension adjustment TRA TU e SK sss Spring Tension 2 Figure 8 Wiper 15 DECC Awiper User Manual Tension t
11. oo low Tension too high Tension correctly adjusted Figure 9 Wiper Tension Adjustment 16 FZ A yet Awiper User Manual 4 1 3 Odin Control Panels The wiper system is operated from the control panel typically mounted with good access from the operator s position From the control panel the wiper groups are switched on and off and the wiper speed and intermittent settings are adjusted The Odin control panel is available in five versions controlling from one to five different wipers wiper groups Figure 10 Odin Control Panel 12183030 illustrated 17 eh en Awiper User Manual 4 1 4 Odin Electronic Control Module ECM The ECM distributes control signals to the wiper units and the optional water spray system with input from the control panel Each ECM controls up to four wipers and two solenoid valves The ECM has a protection grade IP20 and should be located in a well vented area where it is not exposed to excess dust or moisture Allow at least 50mm free space on all sides The ECM should be placed where there is good access for future service Placing the ECM above ceiling panels or below floor panels is therefore not recommended Consult with your Decca supplier for practical advice and project specific solutions Cable connection to wiper 0000000 Connection to control panel Figure 11 Odin Electronic Control Module 18 Awiper User Manual Control Panel 12183010 T
12. oup inactive Each wiper group is individually controlled using the speed up and speed down keys see Fig 25 Once a wiper group is activated speed setting between 1 and 7 it can be deactivated by either stepping down the speed incrementally using the speed down key repeatedly or by pushing the wiper group OFF key 6 1 4 31 eh en Awiper User Manual The wiper speed settings range from O inactive to 7 and is indicated below the water spray switch Speed settings are preset in the following order Intermittent mode 15 seconds between sweeps Intermittent mode 10 seconds between sweeps Intermittent mode 5 seconds between sweeps Continuous mode low motor speed Continuous mode normal motor speed Continuous mode fast motor speed Continuous mode extra fast motor speed SP Ww Amm Off Resume Function Main Switch 6 If one or more wiper groups are active as the main switch is turned off the control sys tem will remember each respective wiper group s speed setting during standby mode When the control panel is reactivated main switch all wiper groups will resume at their previously used speed settings By using the off resume function rather than switching each wiper group off individually fewer control inputs are required from the operator Heater Function ci Decca Wipers are equipped with an internal heater element to prevent icing of the moving parts This function applies to all wiper units whether
13. over 10570144 G Drive belt tension bracket 82000002 jPaingSenson 5 50102001 jHeaterelement220VAC 50103001 element 110VAC 50103004 ELE Wiper arms and blades K Jupe am compete 82000004 Lt Wiper Blade 500mm LL 10500500 L2 WiperBlade 600mm 1 10500600 L8 Wiper Blade 700mm 11050070 L4 Wiper Blade 800mm 10500800 L5 Wiper Blade 900mm 1 10500900 16 Wiperblade 1000mm 110501000 Control Panels M Odin Control Panel for 1 wiper group 12183010 Odin Control Panel for 2 wipers groups Eo 12183020 Odin Control Panel for 3 wipers groups 12183030 Odin Control Panel for 4 wipers groups 12183040 Odin Control Panel for 5 vvipers groups 12183050 Odin Electronic Control Module 1 Group 220VAC 12190011 C Odin Electronic Control Module 3 Groups 220VAC 12190031 Odin Electronic Control Module 4 Groups 220VAC 12190041 Es E Q 34 Awiper User Manual SS Ay Me Fuse TR5 0 8A for ECM 220VAC 50508001 Fuse TR5 1 6A for ECM 110VAC 50508002 Fuse TR5 5 0A for ECM 24VDC 50508008 Avwiper User Manual WARRANTY Standard warranty is 12 month from delivery from shipyard to ship owner or 24 months from delivery to shipyard whichever comes first Wiper blades are not covered by the warranty DRAWINGS Awiper User Manu
14. rucial for the equipment or to the operation performed The WARNING symbol gives clarifying information or special instructions where personal injuries or damage to the equipment can occur COMMON ABBREVIATIONS Abbreviation Explanation mm millimetres inches kg kilogram ECM Electronic Control Module Awiper User Manual 2 INTRODUCTION 2 1 GENERAL DESCRIPTION Modern shipbuilding takes full account of visibility requirements Larger wheelhouses with an omnidirectional view are part of this trend As a result there is an increase in window area that must be kept clear in all weather conditions Decca straight line wipers are designed to meet these demands with reliable and efficient operation in heavy rain storm conditions sleet and even snow With unique technical design features and built with only high quality materials Decca wipers provide a reliable wiper operation in extreme weather conditions Control Panel Electronic Control Module Figure 2 Example of wiper system 10 mz A St Awiper User Manual 3 MAIN DATA 3 1 DIMENSIONS The wiper units are delivered in 5Omm 1 96 increment stroke lengths ranging from 500mm 16 69 to 3000mm 118 11 The wiper blades range from 500mm 19 68 to 1000mm 39 37 and the wiper arm length can be adjusted to fit the window on site Wiper casing length Stroke length 210 Stroke length _ L Figure 3 Wiper Unit Dimensions all measure
15. the wipers are in operation or not even if the main switch is turned off When the heater elements are activated a red LED will illuminate by the heater switch It is possible to control heated windows from the same switch but this requires external components that are not included in the standard scope of supply Please contact your nearest Decca distributor for more information on this option Water Spray and Air Purge Function The Odin control panel features a system for cleaning the windows using pressurised water and air Push and hold the water spray switch in order to open the water spray valve The valve will remain open as long as the water spray switch is held down Re leasing the water spray switch will close the water spray valve and open the air purge valve The air purge lasts for approximately 30 seconds and the wiper units will automat ically run at a continuous speed setting during this process Night Mode 2 The night mode function toggles between 100 and 65 LED brightness The control panel is designed using only LED s that are in red colour as this wavelength is per ceived to be the least glaring and distracting to the human eye thereby ensuring good night vision 32 iper User Manual A AV SPARE PARTS 7 Figure 26 Spare Parts 33 Awiper User Manual IERI B Motor Parvalux 110VAC systems Single speed PM11 80000302 D Camageasy 80000001 F MotorC
16. to mimimize the tension on the cable and the connector In order to obtain an optimal location of the bulkhead penetration the hole should be drilled according to the dimension given in figure 19 The cable has an OD of 13mm The cable gland for bulkhead penetration is not supplied and must therefore be sourced by installer Avoid sharp bends or edges the minimum cable bending radius is 75 Protect the connectors from water during installation WIPER CASING The wiper unit is mounted to the brackets after installation of cable The wiper unit is bolted to the brackets using carriage bolts for easy fitting and removal secured with washers and self locking nuts DE e SS S lt SS SS Figure 19 Wiper Casing Mounting B i 9 RAVI 54 CABLE CONNECTIONS 5 4 1 Wiper Unit Cable Connecton Connect A a Disconnect Figure 20 Cable Connection per User Manual Rotate the cable connector to enter the guides in the mating connector This will then form a waterproof connection Secure by twisting the outer lock ring clockwise until it clicks into locked position Always make sure that power is switched off before doing any kind of maintenance to the electric circuits The cable connector should only be twisted by hand Use of tools and excessive force will damage the connector 26 Mmerra ES lt lt Awiper User Manual 5 4 2 Electronic Control Module ECM Cable
17. ts M 59599 5559595 Figure 23 Wiper Control Panel Cable Connections Three Groups 29 m ES lt lt Awiper User Manual Each wiper module supports up to four wipers However it is possible to connect more than four wipers to one wiper group by connecting multiple wiper modules to the same group output on the control panel This is done by passing on both the DP1 signal M out and the DP2 signal S out Notice that slave units do not utilize the DP3 display signal e D D ooooofleoooooooooooooooo BM 31 o0000f000000dbo00000000 9000008000000000000009090 0000080000004 000000000 9000000000004 FEIER SEI 00000000000 000 0 Fm 000000000000po00000000 0000000000 000000000004 bO00000000 0000000000000p00lo00000 0000000000000000000000
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