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Star 10 Operators Manual

1. 4 2 2 Offloading with ramps Precautions Make sure that e the machine is totally folded e the ramps can support the load and that adherence is sufficient to avoid any risk of slipping during the operation and that they are correctly fixed IMPORTANT Since this method requires the machine to be switched on refer to Chapter 4 3 page 33 to avoid any risk of incorrect operation Select low travel speed NOTE For ramps over 25 the battery tray may well hit the ground If the slope is greater than the maximum travel slope use a hoist in addi tion to traction or retention 4 2 3 Loading The precautions are identical to the offloading precautions The machine must be secured in accordance with the sketch below To go up a lorry s ramps select low travel speed 4 2 4 Transport instructions e When transporting the machines make sure that the capacities of the vehi cle of the loading surfaces and of the straps and ties are sufficient to take the weight of the machine e The machine must be on a level surface or attached before the brakes are released 43 OPERATIONS BEFORE FIRST PUTTING INTO SERVICE During its manufacture each lift is the subject of continuous quality controls Transport can cause damage You must report any damage to the carrier before the machine is put into service for the first time REMINDER Before any operation familiaris
2. e Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 2 6 4 Compact 10 2 31 zm 1 20 m C E E ae z z N To Ol OI o o SC O O 2 48 m 2 6 5 Compact 12 2 31 m E C eo o olt O NI O 1 86 m 2 48 m 18 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 2 7 LABELS 7814 463 2 7 1 Common yellow labels 7814 354a 7814 383 b 7814 360 240 V 7814 573a 7814 351 AT THE END OF THE LOWERING OPERATION A 3 SECOND AUTOMATIC DELAY IS NECESSARY TO AVOID THE RISK OF CRUSHING 7814 465 7814 471 RECOMMENDATIONS FOR USE DAILY INSPECTION BEFORE USING THIS MACHINE THE OPERATOR MUST 1 Check the level of hydraulic oil and 1 Read and understand the information in the operator s battery electrolyte E f 2 Check that there are no apparent defects manual and the information marked on the machine and hydraulic leaks loose bolts loose electric become familiar with the controls SC connections 2 Receive training and practical experience in operating the 3 Check that
3. Do not climb onto the covers p AN j 7 7 Never use the platform as a In order to avoid risks of overturning it is essential for operators to comply with crane goods lift or lift Never the following instructions use the platform to pull or Do not neutralise the limit switches on the safety devices tow Avoid operating the control levers for one direction in the opposite direction without stopping in the O position in order to stop during travelling move the manipulator s lever gradually Comply with the maximum load as well as the number of people authorized on the lift Distribute the loads and place them if possible in the centre of the lift Verify that the ground can take the pressure and load per wheel Avoid hitting fixed or moving obstacles Do not drive the lift at high speed in areas which are narrow or not cleared Keep speed under control when turning Do not drive the lift in reverse lack of visibility Do not use the machine with a cluttered lift Do not use the machine with equipment or objects suspended from the guard rails Do not use the machine with elements which could increase the wind load e g panels Do not carry out machine maintenance operations when it is raised without having put in place the necessary safety devices travelling crane crane Carry out the daily checks and monitor proper operation during periods of use Protect the machine from any unsupervised
4. Do not expose the battery or the charger to water and or rain Dangers of explosion Keep sparks flames and burning tobacco away from the battery Batteries give off an explosive gas The battery tray must remain open throughout the recharging cycle Do not touch the battery terminals or the cable clamps with tools which could cause sparks The batteries are your platform s energy source Here are a few tips which will enable you to make the best possible use of their capacity without any risk of premature damage 4 6 2 Putting into service Check that the electrolyte level is correct Use the batteries sparingly during the initial cycles Make sure that you do not exceed discharges greater than 80 of the rated capacity The batteries give their full capacity after about ten work cycles Do not add water before these ten cycles 4 6 3 Discharging Never discharge the batteries to over 8096 of their capacity in 5 hours Never leave the batteries discharged e f the traction battery is discharged and if only a single charge monitor LED is on it is impossible to elevate the platform Lowering remains possible Procedure for emergency or rescue see Chapter 4 7 page 41 Make sure that the monitor is working properly In cold weather do not put off recharging because the electrolyte could free ze 39 Haulotte gt gt GROUP N Caution All the controls are cut off when the 220V plug is connected
5. 6 1 6 2 6 3 7 1 7 2 7 3 7 3 1 1 3 2 7 3 3 7 3 4 7 3 5 vi Operation and Servicing Compact 8 8W 10N 10 and 12 RESCUE AND REPAIR OPERATIONS rere rn nn c 41 Emergency e ul e E 41 Manual DA RE m 42 BRAKE RELEASE stores atico loops ae ies caaio 42 MAINTENANO Emi 43 GENERAL IRE CONMENDATIONS a di 43 MAINTENANCE DEVICE 43 MAINTENANCE SCHEDULE currantes da ona 44 E ele GE 44 Maintenance dagram enne nnn nnne nne nne nnne snse inse snae saisie sse sas sa sane as 45 OPERATIONS 46 Summary ei 46 gites lei H 46 Greasing of the slideways sisi 48 CISCO COS TENE 48 MANUFACTURER S RECOMMENDATIONS eem 48 OPERATING FAULTS es toc een NF Cin Pan ae 49 PLATFORM LIFTING SYSTEM WEE 49 TRAVEL OY EE 50 DIRECTION SY A E DE 50 ELEGIRIG DIAGRAM aaa ana 51 ELECTRIC COMRONENTES emn nennen nnne nennen nennen 52 WIRING DIAGRAM EG TR cena es nantes ae tn an 53 POSITION AND FUNCTION OF CONTACT GWWIICHES eene 54 SQ1 Low position contactor enne nmm nnnn nnnm nn nennen nnn nn nnne nnns 54 903 TOP position ee ee EE 54 SQ4 Travel interruption switch for Compact 12 only 54 9054 50b Pothole System OU lacio ii 54 207 EXTENSIONS SUSI OLD eser Decthissub dise Pium S 54 Haulotte gt gt Operation
6. Platform overload load 5 2 MAINTENANCE DEVICE This maintenance leg device enables the operator to work without any risk under the machine Procedure For the COMPACT 8 10 N see Photo 19 Fitting the maintenance leg Photo 19 Park the elevating platform on firm horizontal ground Make sure that the two emergency stop switches are in the ON position Turn the chassis s ignition key to the Chassis position Position the chassis raising switch upwards so as to elevate the platform Turn the maintenance leg forwards and let it hang vertically on the bottom pin pivot tube Push the raising switch into the bottom position so as to lower the platform gradually until the maintenance leg is resting on the bottom pivot tube Removing the maintenance leg Push the chassis s raising switch into the top position and raise the platform gradually until the maintenance leg is disengaged from the bottom pivot tu be Turn the maintenance leg backwards so that it is resting in the storage posi tion on the cylinder mount Push the chassis s raising switch into the bottom position and lower the plat form completely Procedure For the COMPACT 8W 10 12 see Photo 20 These operations are done on both sides of the lift Fitting the maintenance leg Park the elevating platform on firm horizontal ground Make sure that the two emergency stop switches are in the ON position Turn the chassis s ignition key t
7. Before any operation check the condition of the machine so as to make sure that it has not been damaged during transport Otherwise make the necessary reserves with the carrier in writing NOTE An incorrect operation can cause the machine to fall and cause very serious bodily injury and material damage 4 2 1 Offloading by lifting Precautions Make sure that e the machine is totally folded the lifting accessories are in good condition and have sufficient capacity e the personnel performing the operations is authorised to use lifting equip ment Offloading Offloading can be carried out using a fork lift truck or using straps placed in the places provided for this purpose see sketch below If there is a problem it is recommended that you contact PINGUELY HAULOTTE s After Sales Department Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP N Caution Never stand under or too close to the machine during operations N Caution Do not go down ramps in high speed mode
8. Extension capacity 150 Kg 25 mm Travel speed machine folded 0 2 17 mph Hydraulic reservoir Total weight 1730 Kg 1950 Kg Max load on one wheel 864 daN 1290 daN Max ground pressure 13 2 daN cm 17 3 daN cm Number of drive wheels Number orane este General hydraulic pressure 200 bars Travel 200 bars Steering 150 bars Lifting 165 bars S EC standards YE 14 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 2 5 2 Compact 10N 10 technical characteristics Load indoor use 230 kg including 2 persons 450 kg including 3 persons Load outdoor use forbidden 450 kg including 1 person Lateral manual force indoor use 40 daN 40 daN Lateral manual force outdoor use forbidden 20 daN Max wind speed indoor use 0 mph Max wind speed outdoor use forbidden 45 km h Working height 10 08 m 10 14 m Ground clearance anti tipping over device 25 mm deployed Platform dimensions 23mx08m 23mx1 2m Extension dimensions 0 92 m x 0 62 m 0 92mxim Extension capacity 120 Kg 150 kg Travel speed machine folded 0 2 17 mph variable Travel speed machine raised 0 62 mph as Hydraulic reservoir 25 Total weight 2160 Kg 2330 Kg Max load on one wheel 1048 daN 1473 daN General hydraulic pressure 220 bars Travel 220 bars Steering 150 bars Lifting 165 bars YES EC standards 15 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8
9. Zr OS AREA en eds 9 2 4 1 Work area Compact 9 242 Workarea Compact OVV ii ELE an aeta A 10 LE mci eld area Compact LON NR 11 bs Workarea COMPACTE ae ee on ann arr mit 12 Zinc A T a a ee a a ie 13 2 5 TECHNICAL CHARACTERISTICS cir css sens an 14 2 5 1 Compact 8 8W technical characteristics ooocccconccccnnnoconnncnnnononnnononnnnnnnnnnnnnonanonnannnos 14 2 5 2 Compact 10N 10 technical charachertsice 15 2 5 3 Compact 12 technical charachertsice ener 16 20e OVERALL DIMENSIONS smc cea 17 261 OMPI RRCR 17 ae COMPACT neta a NT 17 203 COMPACT TON M 17 E CHE ein le cm EE 18 pol GG a lr erecto 18 als SE a ee 19 2d EN COMMON NOTONS T Tm 19 2 7 2 Common orange Iobels nnne nnnn nnne nenas rsei sinas nsns assess saa ss 19 24 9 Common Ted ADSIS morenas 20 Zk MEG geo T 20 2 1 9 Labels speciflc de model S a ae nana T T TM 21 2 0 Labels Specie le a NS nn ee nas 22 2 7 7 References of the machine s labels AA 22 2 8 Positioning of the labels on the machme ss 23 3 OPERATING PRINGIPLE S aa ae tee ns CURES 25 ode TDR I CRIT EE 25 A RAS AO SR a en 25 CC Me E Be e He Ee E 2 iens aono tnt unon ao 25 CO ES eeseuaesanenceenscesesceuee ac 25 32 Ren 6 m 00 WEE 25 3 2 1 Electronic variable speed unit 25 3 2 2 Battery charge monitor Hour counter nennen nennen nna nns 25 Haulotte gt gt Operatio
10. 1 2 Indoors For use indoors it is important to comply with the operating instructions as well as the recommendations so as to avoid any risk of an accident The factors to be complied with for use indoors are in particular e The maximum load not to be exceeded see the table of characteristics Table 2 5 page 14 The lateral manual force see the table of characteristics Table 2 5 page 14 The ground texture must be hard and firm 4 1 2 Manual extension The platforms are equipped with a single manual extension with two possible notches Conditions of use Depress the pedal and push as far as the first or second notch according to the desired extension see Photo 6 and Photo 7 page 32 e When transporting the lift on a trailer or vehicle it is essential for the manual extension to be locked and for the extension to be retracted see Photo 8 page 32 e It is recommended not to exceed the advocated load in order to make the manual move of the extension easier 31 Haulotte gt gt GROUP Photo 6 WS o Sa Photo 7 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 ENNE AU MASA a ELE M Leno n ri 3 ITA v Af BI AAG f Fee mr A IG rf flaulotte gt 2 e y e Photo 8 4 2 OFFLOADING LOADING N Caution Carry out the offloading operations on a stable sufficiently resistant flat and uncluttered surface 32 IMPORTANT
11. 8 2 G MNVL YIOAYASSY PI m LL ISYNODI 02 07 ONIJ331S 6 NOLLO3MIG Qvo DITU OZ MX om Fm Oto Ou DA 20 OS 00 m IZ S ZS o fh S8 3SYNOD OZ ZE 2 G SHIOHLOd ANN 0Z 91 2 Memes 3MV88 3 IXV AVI 34 314YUVW NAISS NI3Y43 eS ddS8 el V CIL g V 2 DG LNOY LNVAV N31SS3 8 dds8 X x ddS8 CIL g w llt LV Po Lu X 59 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W TON 10 12 8 3 HYDRAULIC COMPONENTS FOR COMPACT 12 Safety block including One way valve spray nozzle Electrovalve manual control Pressure sensor Hydraulic tank Lifting cylinder including 11a Safety block including 60 GROUP Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 HYDRAULIC DIAGRAM 121P251530B 8 4 ANVL HIOAH3S3H gt D OU OZ mu om Fm On OM DA ZU OS QO ZM iz O R o fm u8 E LV Po X E EE ddsa Was ZIL ZIL ell g V g bIh LEIL Ll H 2 DG LNOY LNVAV N31SS3 JAVY 3 IXV AVI 343148 v NAISS NI3Y4 ONIN331S S310H10d 6 3 NOLLO3Y10 YLL ASHNOD 02 07 2 G8 SHNO9N OZIZEZ 61 Haulotte gt gt GROUP 62 Operating and maintenance instructions COMPACT 8 8W 10N 10 12
12. GROUP 6 OPERATING FAULTS These few pages should enable you to get over any operating problem you may have on your scissor lift If a problem arises which is not covered in this chapter or which is not resolved by the solutions appearing below it will be necessary to consult qualified technical personnel before proceeding with any maintenance operation lt is also necessary to note that most of the problems encountered on the machine will come mainly from the electrical and hydraulic systems Before anything else check that The batteries are charged If they are the green leds are on e The two mushroom headed emergency stop switches on the chassis control box and on the platform control box are unlocked N Caution Bubbles pressure heat NOTE Cavitation emulsified oil can lead to incorrect operation of hydraulic unacceptable situation Risk components It takes about 4 hours for oil emulsified by cavitation ef of explosion fect to return to normal 6 1 PLATFORM LIFTING SYSTEM ANOMALY VERIFICATION PROBABLE CAUSE SOLUTION No movement when the Check whether the Control switch is not Replace the switch Af lifting switch on the unitis movements are done working ter Sales Department operated and the when the lifting selector Replace the manipulator manipulator is engaged switch on the chassis After Sales Depart control box is operated ment Manipulator is not wor Top up with oil as ne kin
13. Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 2 1 2 2 IDENTIFICATION 2 PRESENTATION Compact 8 8W 10N 10 and 12 self propelled lifts are designed for any high work within the limit of their characteristics see Chapter 2 5 page 14 and complying with all the safety instructions particular to the machine and to the locations where it is used The main operating post is on the platform The lift operating post is an emergency post A plate fixed on the back right of the chassis bears all the indications engraved enabling the machine to be identified o Pinguely Haulotte Y C C O La P ronni re BP9 42152 L Horme France EQUIPMENT TYPE SERIAL N TOTAL WEIGHT YEAR OF MANUFACTURE NOMINAL POWER GRADEABILITY MAXIMUM LOAD NUMBER OF PERSONS LOAD LATERAL FORCE MAX WINDSPEED MAX SLOPE OPERATION MAX o REMINDER Whenever requesting information intervention or spares specify the machine type and serial number GENERAL OPERATION The electric motor powered by the batteries operates a two section hydraulic pump The first section supplies pressurized oil for steering and travelling as well as low speed elevating the second section for travelling and high speed elevating The oil is directed towards the various parts by solenoid operated valves Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12
14. This instruction manual must be kept available to any operator Additional copies can be supplied by the manufacturer on request 1 1 2 Labels The potential dangers and instructions concerning the machine are indicated by labels and plates It is necessary to read the instructions appearing on them All of the labels comply with the following colour code The colour red indicates a potentially mortal danger The colour orange indicates a danger which may cause serious injury he colour yellow indicates a danger which may cause material damage or slight injury The head of the establishment must make sure that these labels are in good condition and must take the necessary steps to keep them legible Additional labels can be supplied on request by the manufacturer 1 1 3 Safety Ensure that any person to whom you entrust the machine is capable of assuming the safety requirements of its use Avoid any working mode liable to jeopardise safety Any use not compliant with the instructions could lead to risks and injury to people and damage to property The operating manual must be kept by the user throughout the machine s life including in the event of loan hiring out or re sale Make sure that all the plates or labels relating to safety and danger are complete and legible Haulotte gt gt GROUP Operating and maintenance instructions 1 2 GENERAL SAFETY INSTRUCTIONS N Caution Only trained operators can use H
15. as a level indicator In the work position above unless the machine is on a 1 50 metres the tilt monitor box gives a signal audible from the platform when hard firm and level surface the maximum permissible inclination is reached If this situation persists after a time delay of 1 to 2 seconds the platform s elevating and travel controls are cut off lower the platform again in order to be able to travel again N Caution Risk of overturning when the NOTE It is essential to check operation every day at the time of the verifi buzzer sounds cations before putting into service see tilt operation Photo 3 page 28 Photo 3 3 3 2 Travel speeds e The high travel speed is authorized when the lift is in the low position or be low 1 50 metres The low speed is possible when the platform is in the low position or below 1 50 metres The crawling speed is triggered automatically when the platform is above 1 50 metres 28 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP N Caution Do not put your feet towards the pothole safety systems so as to avoid risks of crushing 3 3 3 Pothole safety system When the platform is raised above 1 50 metres the pothole protection system deploys itself automatically Only the crawling speed is then possible in travel They retract automatically when the platform is lowered below 1 50 metres and when high or low speed drive is
16. ft above ground level in the open Specifications for use on land Calm smoke rises vertically 0 1 0 0 2 Light Air Direction of wind shown by smoke 0 3 1 5 Light Breeze Wind felt on face leaves rustle ordinary vanes moved by 1 6 3 3 wind Gentle Breeze Leaves and small twigs in constant motion wind extends 3 4 5 4 light flag Moderate Breeze Raises dust and loose paper small Branches are moved 5 5 7 9 Fresh Breeze Small trees in leaf begin to sway crested wavelets form 8 0 10 7 on inland waterways Strong Breeze Large branches in motion whistling heard in telephone 10 8 13 8 wires umbrellas used with difficulty Near Gale Whole trees in motion inconvenience felt when walking 13 9 17 1 against wind Gale Breaks twigs off trees generally impedes progress 17 2 20 7 1 8 Strong Gale Slight structural damage occurs chimney pots and slates 20 8 24 4 removed MINIMUM SAFETY DISTANCES Our machines are not insulated hence it is important to maintain a safety distance from the electrical power cables and devices according to applicable government regulations and the following diagram Voltage Minimum safety distance in meters Up to 300V from 300 V to 50 kV avoid contact 3 05 m from 50 kV to 200 kV 4 60 m from 200 kV to 350 kV 6 10 m from 350 kV to 500 kV 7 62 m from 500 kV to 750 kV 10 67 m from 750 kV to 1000 kV 13 72 m
17. platform conso les ENABLE starting switch is closed while a movement is requested from the chassis control panel e The Siemens calcu lator does not respond correctly according to the tests results Check the joystick s output data using the console s TESTER mode then replace either the joystick or the chopper according to the tests results e Check YV6 electrovalve s coil and its connections Replace the chassis control panel s lift switch Replace the chopper 27 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Alarm Number Message Description code of flashes iid PRESSURE e Alarm e Check NOT OK the continuity of the cable bundle between the weighing AL95 card and the variator AL97 CURR e Current out of con Replace the chopper PROTECTION trol AL98 e The hour shown on Wait for 6 minutes after putting the MDI and the chopper into service differ e If the problem remains connect the console instead of the MDI n this configuration if the ma chine functions again MDI fault e If the machine still does not function defective bundle or chopper AL99 CHECK UP The Check up func Deactivate the CHECK UP NEEDED tion has been activated ENABLE function using the console SAFETY 3 3 1 Checking the inclination N Caution Do not raise the platform Do not consider the slope alarm
18. sticker 1 SS EA 3078145130 Compact 8W sticker 2 2 SS Compact Wr Ste 7 o 3078145180 2 CompdiZTskker 3078150900 Compact 10N sticker 2 Compact 10N stieker 3078149010 Risk of crushing of upper limbs hands fingers 3078145730 Information 240V plug 12 3078143610 13 3078145310 Risk of injury wear protective clothing EE Risk of overturning Locking of the battery tray 1 1 3078143510 Risk of damage servicing of batteries 4 15 3078145110 Information Anchoring hook location 3078143830 3078152020 Procedure freewheeling brake release 1 3078144670 3078743520 3078148890 Organic hydraulic oil option 20 307P217080 HAULOTTE graphic 22 3078143810 1 2 Paone graphe 3078143800 1 1 3078143600 22 08 Electrical risk This machine is not insulated TI Electrical risk Do not use the machine as a welding earth Do not wash 24 3078145060 Information bottom panel label Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 SOTETETESD 3078144710 Stop time during lowering English 28 Information operating instructions English 57 Sliding bar 58 307P215550 4 Load on one wheel Compact 8W 58 Load on one wheel Compact 8 4 4 58 30 P215570 Load on one wheel Compact 10N 307P215590 Load on one wheel Compact 10 58 307P215610 Load on one wheel Compact 12 2 7 8 Positionin
19. the platform is warned by flashes see Photo 2 page 26 The problem can be identified from the number of flashes see table below e the operator on the ground is warned by a numerical indication The problem can be identified from the number displayed on the hour counter s screen see table below Alarm Number Message Description code of flashes MDI ALO1 3 EVP NOT OK e Defective coil or Look for failure on the lifting YV7 YV9 coil s supply cylinders lowering coil s AL Op SERIAL e Incorrect or lack of e Look for failure on ERROR 1 reception of serial card s the platform console s serial signal to chopper card the bundle the connections between the platform s console and the chopper Other possible reason incorrect cabling on the MDI line or the MDI display mE BEEN KO Fault in the PES Replace the chopper per s PES EN VMN ned OK e Low VMN at rest or Check the choppers isolation inconsistent with the between B and P terminals applied VMN at work e If the value is below 65 KOhms replace the chopper Otherwise replace the motor ind CONTACTOR SB1 s contact stuck e Check SB1 CLOSED E CONTACTOR SB1 s auxiliary con e Check SB1 OPEN tact faulty AL49 5 I 0 EVER e Null current on Replace the chopper movement request 26 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Alarm Number code of flashes MDI Haulotte gt gt GROUP II AL53
20. 2 3 MAIN COMPONENTS O 2 9l oll O O 9 1 O e O 10 16 5 14 13 12 11 19 20 21 01 Drive steered front wheel 10 Anchoring point 02 Platform 11 Rear wheel 03 Extensions 12 15 Location for the fork lift truck forks 04 Document box 13 Box 05 Top panel box 14 Anti tipping over device retraction 06 Protective bar 16 Chassis 07 220V plug 17 Platform access bar 08 Access ladder 18 Battery tray locking 09 Bottom panel 19 21 Anchoring points 20 Battery tray Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GRO 2 4 WORK AREA 2 4 1 Work area Compact 8 4 mI l ex T A T COL Wel H JL E EIL p 7 L A E Y B a t E B AA i Lol RES p les EN V 4 P 7 Kies de TOA mm S NW FR Ka T V E Ap zx y 8 18 m 26 ft 10 2 1 0 1 2 3 5 METRES Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W TON 10 12 2 4 2 Work area Compact 8W 8 27 m 27 ft 1 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Haulotte gt gt 2 4 3 Work area Compact 10N FEE
21. 34 item 5 Lowering Operate the manipulator to lower the lift after depressing the dead man s handle see Photo 10 page 34 item 5 During lowering at the height of 1 5 metres a time delay of 3 to 5 seconds is triggered so as to verify that no one is under the machine so as not to have any risk of crushing Lowering finishes with the alarm Travel Travel is done using the manipulator after depressing the dead man s handle Two speeds are possible in the lift s bottom position or below 1 5 metres high and low speed These two speeds need to be selected using the switch see Photo 10 item 2 When the lift is elevated above 1 5 metres only the crawling speed is possible oteering can be carried out simultaneously using the switch on the top of the manipulator USING THE ON BOARD CHARGER N Caution Set the chassis emergency stop on the OFF position 4 5 1 Characteristics The traction batteries must be charged with the charger provided for this purpose DO NOT OVERCHARGE THEM e Charger 24 V 30 A Power supply single phase 220 V 50 Hz Voltage supplied 24 V Charge time about 11 hours for batteries 70 to 80 discharged 4 5 2 Starting charging Starting is automatic on connection to the mains The charger is equipped with 1 indicator light he indicator signals charging in progress RED on Machine charging YELLON on 8096 charged GREEN on Machine charging complete 4 5 3 Hold
22. Haulotte gt gt GROUP OPERATING AND MAINTENANCE INSTRUCTIONS E ST OA Se T3 iil EP D ee y Em SELF PROPELLED SCISSOR PLATFORM COMPACT 8 8W 10N 10 and 12 242 032 6060 E 10 05 Ind A GB Distribu par Distributed by Distribuito da Haulotte France T l Phone 33 0 4 72 88 05 70 Fax Fax 33 0 4 72 88 01 43 Haulotte Hubarbeitsb hnen T l Phone 49 76 33 806 920 Fax Fax 49 76 33 806 82 18 Haulotte UK T l Phone 44 0 1952 292753 Fax Fax 44 0 1952 292758 Haulotte Asia T l Phone 65 6536 3989 Fax Fax 65 6536 3969 Haulotte Australia PTY Ltd T l Phone 61 3 9706 6787 Fax Fax 61 3 9706 6797 Haulotte Do Brazil Tel Phone 55 11 3026 9177 Fax Fax 55 3026 9178 Haulotte lberica Madrid Tel Phone 34 91 656 97 77 Fax Fax 34 91 656 97 81 Centre Mondial Pieces de Rechange Spare Parts International Centre T l Phone 33 0 4 77 29 24 51 Fax Fax 33 0 4 77 29 98 88 Haulotte Portugal T l Phone 351 21 955 98 10 Fax Fax 351 21 995 98 19 Haulotte U S Inc Main tool free 1 877 HAULOTTE Service tool free 1 877 HAULOT S Haulotte Netherlands BV T l Phone 31 162 670 707 Fax Fax 31 162 670 710 Haulotte Italia T l Phone 39 05 17 80 813 Fax Fax 39 05 16 05 33 28 Haulotte Scandinavia AB u b T l Phone 46 31 744 32 90 Fax Fax 46 31 744 32 99 Haulotte Iberica Sevilla T l
23. Kg O m E a n5 O m s 12 5 m s 45 km h 7814 459 c 150 Kg 300 Kg 450 Kg deo dee ut CI 12 5 m S 45Km h 7814 900 F max 1048 daN E P max 15 96 daN cm wv P21557a 120 Kg M 125m s 45 km h 7814 461 d P max 19 3 daN cm m s D i CHU 1 F max 1784 daN 7814 462 d 21 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 2 7 6 Labels specific Option 2 7 6 1 Organic hydraulic oil L BIO nos 2 7 7 References of the machine s labels IC Spare parts manual Compact 10 2420327850 Spare parts manual Compact 8 1 AE 2420327830 Spare parts manual Compact 12 1 1 MEN 2420327870 TI Spare parts manual Compact 8W 2420327890 1 Spare parts manual Compact 10N 2420326060 User s manual 1 3078150950 MA 10N floor height load capacity 3078149000 8W floor height load capacity 3078144620 mE 12 floor height load capacity 1 1 3 30781446100 10 floor height load capacity 1 a S0r8149880 1 1 1 1 1 2 3 3 3078144590 8 floor height load capacity 3 3 3 4 5 3078145100 1 DANGER direction of travel 3078144630 Risk of damage do not use the machine during battery charging 1 Li 3078143540 Information 240V plug 3078151230 1 Information Litpanellabel o 3078145120 Compact 8 sticker 3078145140 Compact 10
24. Phone 34 95 493 44 75 Fax Fax 34 95 463 69 44 REVIEW JOURNAL 10 05 27 10 2005 Created Index a Haulotte gt gt Operating and maintenance instructions GROUP N Caution The technical data contained in this manual cannot involve our responsibility and we reserve the right to proceed with improvements or modifications without amending this manual GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly The purpose of this instruction manual is to help you in this We stress the importance e of complying with the safety instructions relating to the machine itself its use and its environment e of using it within the limits of its performances of proper maintenance upon which its service life depends During and beyond the warranty period our After Sales Department is at your disposal for any service you might need Contact in this case our Local Agent or our Factory After Sales Department specifying the exact type of machine and its serial number When ordering consumables or spares use this documentation together with the Spares catalogue so as to receive original parts the only guarantee of interchangeability and perfect operation This manual is supplied with the machine and is included on the delivery note REMINDER You are reminded that our machines comply with t
25. STBY HIGH e High current at rest Replace the chopper Replace the chopper 8 i BE AL66 AL73 AL74 AL75 i i AL90 AL93 AL94 CAPACITOR CHARGE e Capacitors do not charge on starting the TH PROTECTION BATTERY LOW POWER FAILURE DRIVER SHORTED CONTACTOR DRIVER VACC NOT OK INCORRECT START machine e Chopper s thermal protection temperature over 75 C 167F e Batteries ged dischar e Short circuit on an electrovalve s coil or the horn or SB1 s coil e SB1 conctactor s dri ver faulty or in short cir cuit e SB1 conctactor s dri ver malfunctioning or will not close e Manipulator at rest e Incorrect starting sequence Replace the chopper Check the batteries the charger the electric circuits supply Check the electrovalves coils the horn SB1 contactor s coil various Defective SB1 or chopper Defective SB1 or chopper Check the joystick s output vol tage using the console s TESTER mode In the case of an incorrect pro graming adjust the values calibrating the serial card Otherwise replace the chopper Check the joystick s output data using the consoles TESTER mode then replace either the joystick or the chopper FORW BACK DRIVER 1 KO WRONGINPUT CONF MICRO CONTROL KO e Backward and forward movements re quested simultaneously e YV6 coil in short cir cuit e The
26. T ON l Wo O UY ON NOS at bh PS Un 10 y OD co C c 00 Q O NC 0 Metres 2 1 0 1 2 3 4 5 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 2 4 4 Work area Compact 10 6 3 0 3 6 9 12 15 E 11 Lo e A A NM NC DEREN E wem 36 10 14 m 33 ft 3 a E d mm l d em m 0 Metres 2 1 0 1 2 3 4 5 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 12 11 10 0 METRES 2 4 5 Work area Compact 12 Haulotte 5 Y 30 24 a 21 10m 32ft9 Y LU 12m 39ft4 2 1 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 2 5 TECHNICAL CHARACTERISTICS 2 5 1 Compact 8 8W technical characteristics Lateral manual force outdoor use 20 daN 20 daN Max wind speed indoor use 0 mph Max wind speed outdoor use 27 96 mph 27 96 mph Height folded guard rail 2 14 m Ground clearance anti tipping over device deployed Platform dimensions 23mx08m 2 3mx 1 2m Extension dimensions 0 92 m x 0 62 m 0 92mx1m
27. W 10N 10 12 2 5 3 Compact 12 technical characteristics Load indoor use 300 kg including 3 persons Load outdoor use 300 kg including 1 person Lateral manual force indoor use 40 daN en Overall width 1 20 m Height folded guard rail 2 38 m Wheelbase 1 86 m Ground clearance anti tipping over device 25 mm deployed Platform dimensions 23mx1 2m Extension dimensions 0 92 m x 1m Extension capacity 150 kg Travel speed machine folded 0 2 17 mph variable Travel speed machine raised 0 62 mph Outside turning radius 2 5 m Max load on one wheel 1784 daN solid rubber 38x13x5 cm General hydraulic pressure 240 bars Travel 240 bars Steering 150 bars Lifting 155 bars YES EC standards 16 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 2 6 OVERALL DIMENSIONS 2 6 1 Compact 8 1 99 m 2 29 m 81 cm olol lt 2 14 m 2 18 m 1 86 m 2 48 m 2 6 2 Compact 8W 2 29 m 1 20 m 2 6 3 MEE Compact 10N 2 29 m 81 cm D o Hh i
28. and Servicing Compact 8 8W 10N 10 and 12 PERS ON OT ee An 54 1 3 7 A1 iiec co EE o4 7 3 8 G1 Pressure sensor eriri sire si seii eere ese e essersi serere seres 54 8 HYDRAULIC DIAGRAMS 1 eere nmn ENNER NENNEN NENNEN 57 8 1 HYDRAULIC COMPONENTS COMPACT 8 8W 10N 10 esses 58 8 2 HYDRAULIC DIAGRAM 118P251510B se 59 8 3 HYDRAULIC COMPONENTS FOR COMPACT 12 59 8 4 HYDRAULIC DIAGRAM 121DZbi1b20bR RM 59 Vil Haulotte gt gt Operation and Servicing Compact 8 8W 10N 10 and 12 viii Haulotte gt gt Operating and maintenance instructions GROUP 1 GENERAL RECOMMENDATIONS SAFETY 1 1 GENERAL WARNING NEN N Caution In order to attract the reader s attention the instructions will be preceded by this standardized sign 1 1 1 Manual The purpose of this manual is to help the operator to get to know HAULOTTE self propelled lifts so as to use them efficiently and SAFELY It cannot however replace the basic training necessary for any user of site plant The head of establishment has an obligation to ensure that operators know the instructions in the instruction manual The head of establishment is also responsible for the implementation of the user regulations in force in the country of use Before using the machine it is essential for safe use of the platform and its efficiency to familiarise yourself with all these instructions
29. aulotte self propelled lifts 1 2 1 Operators The operators must be over 18 and must hold an operating permit issued by the employer after he has checked their medical fitness and after they have passed a practical lift driving operating test There must be at least two operators so that one of them can Intervene quickly if necessary Take the controls in the event of an accident or breakdown Monitor and prevent machines and pedestrians going round the lift Guide the lift s operator if required 1 2 2 Environment Never use the machine On soft unstable cluttered ground On ground with a bank greater than the permissible limit With exposure to a wind greater than the permissible threshold If used out side make sure using an anemometer that the wind speed is less than or equal to the permissible threshold Near power lines find out the minimum approach distance depending on the voltage In temperatures below 15 C particularly in cold stores Consult us if itis necessary to work below 15 C In explosive areas During storms risk of lightning At night without floodlighting When there are very strong electromagnetic fields radar mobiles and high currents DO NOT TRAVEL ON PUBLIC HIGHWAYS 1 2 3 Using the machine It is important to ensure that in normal use that is lift operation the lift post selection key remains in the lift position so as to be able to control t
30. c circuit The control manipu lator is not working Top up with oil as ne cessary Replace the manipu lator After Sales De partment Hydraulic pump noisy e Lack of oil in the re Top up with oil as ne servoir cessary Cavitation of the hydraulic The hydraulic oil takes on pump Vacuum in the pump due to a lack of oil Overheating of the hydraulic circuit he system works in an irregular manner 50 Oil viscosity too high a cloudy becomes appearance opaque and goes white presence of bubbles Oil viscosity too high e Lack of hydraulic oil in the reservoir e The hydraulic oil is not at an optimum operating temperatu re Drain the circuit and replace with the re commended oil Drain the circuit and replace with the re commended oil Top up with oil as ne cessary e Do several move ments without a load so that the oil can warm up Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 ELECTRIC DIAGRAM 51 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 7 1 ELECTRIC COMPONENTS Controls protective fuse HL3 Working light HL4 Lifting light indicator HL5 Machine travel light indicator PT1 M D I display RCH Battery charger relay SA1 Control post selection Platform travel lifting selection SA4 Working light switch SB1 Battery cut off Emerg
31. cables remove if worn Every 50 hours Check the tightness of the screws and bolts in general of the front motor fixing screw 9 daNm ofthe rear brake fixing screw 9 daNm of the wheel nuts torque 110 daNm Change the hydraulic filter s cartridge e Grease the pivot pins on the steered wheels Every 250 hours the friction parts of the slideways spatula e Check the connection of the battery charger the level of the batteries Drain the organic hydraulic oil tank option EXE SOC EE Drain the intense cold oil tank Every 2000 hours Drain the hydraulic oil complete circuit and reservoir e Check the condition of the slideways the condition of the electric cables and hydraulic hoses etc Every 3000 hours or every 4 years 6 7 8 9 10 11 12 13 2 3 14 15 Every 1000 hours or Drain the hydraulic oil tank 16 every year Clean the motor driven pump unit s carbon brush 17 19 20 5 4 2 Procedure IMPORTANT e For filling and lubrication use only the lubricants recommended by PIN GUELY HAULOTTE If there is a problem contact the After Sales Depart ment Collect used oil putting it in a recipient to avoid environment contamination 46 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 5 4 2 1 Hydraulic oil reservoir Ensure the hydraulic oil level in the tank is sufficient MAXI MINI Unscrew the bo
32. d ground capable of supporting the maximum load per wheel Do not use the machine in a temperature below 15 particularly in a cold store Wipe any trace of oil or grease off the floor ladder and hand rails Make sure that there is no one in the immediate vicinity of the machine be fore raising or lowering the platform Make sure that no obstacle can interfere with the travel machine travel platform raising movements NOTE see work area sketch Chapter 2 4 page 9 4 3 2 4 Hydraulic system Check the pump and the hydraulic control block no leaks components pro perly fixed Check the hydraulic oil level 4 3 2 5 Batteries Check the cleanness and tightness of the battery s terminals regularly loose terminals or corrosion cause loss of power e Check the battery electrolyte level the level must be about 10 mm above the plates top up if necessary with distilled water Verify the sliding operation of the battery trays see Photo 16 page 39 35 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 4 3 2 6 Safety devices Verify the operation of the top and bottom emergency stop switches see Photo 12 and Photo 14 Verify the operation of the tilt indicator see Photo 13 page 36 with the plat form raised by operating the latter with the red emergency stop switch un locked the buzzer must sound when the machine s limit angle is reached Verify that t
33. dy and remove the cartridge Fit a new cartridge Photo 21 5 4 2 2 Hydraulic oil filter See Photo 21 Change the cartridge N Caution Before removal make sure that the oil circuit is no longer pressurised and that the oil is no longer at too high a temperature 5 4 2 3 Greasing of pivot pin on steered wheels see Photo 22 Grease the pivot pins with lead free grease Photo 22 47 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W TON 10 12 5 4 3 Greasing of the slideways Photo 23 see Photo 23 Grease the slideways with lead free grease using a spatula 5 4 4 List of consumables Hydraulic filter cartridge See Photo 21 page 47 5 5 MANUFACTURER S RECOMMENDATIONS IMPORTANT For any repair use original spare parts certified by the manufacturer Any failure to comply with this rule will result in serious safety and stability risks of the machine IMPORTANT For heavy maintenance operations requiring the dismantling of one or more components of the machine please contact the manufacturer for particular recommendations in order to avoid any dangerous situation IMPORTANT Before any dismantling of a component affecting the lifting structure it is imperative to carry out statics and dynamics tests each time the machine is going to be put in operation Chap 1 4 2 page 5 48 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12
34. e yourself with the machine by refer ring to this manual the engine s manual and the instructions on the various plates 33 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 4 3 1 Familiarisation with the control posts All the movements are controlled from a control box situated on the platform s extension This is the main driving post it must not be moved to another place on the platform otherwise the FORWARD and REVERSE controls may be inverted The control box situated on the chassis is an emergency post only NOTE Do not execute any manoeuvres before having assimilated the ins tructions in Chapter 4 4 page 36 It is essential to have very good knowledge of the characteristics and operation of the machine because some breakdowns can lead you to think that there is a breakdown when it is the safety devices which are working correctly 4 3 1 1 Chassis control station see Photo 9 Photo 9 1 Emergency assistance pull rod 4 Control post activation key 2 Hour counter battery charge state 5 Revolving light option 3 Raising lowering switch 4 3 1 2 Platform control station 1 Emergency stop switch 2 Selection of movement low speed high speed elevating lowering 3 Warning signal control 4 Visual fault indicator see Table 3 2 2 4 page 26 5 Manipulator 6 Steering control switch 7 Dead man 8 Visual indicator travel 9 Visual indicato
35. election of control station to position ground control no 1 In this position the controls of the control station at the platform will be cancelled Continuing to hold the key on the chassis side lower the platform using the switch provided if you need to help the person on the platform To stop an operation release the key NOTE During rescue and emergency manoeuvres from the ground with the extension deployed it is essential to ensure that there are no obsta cles under the platform wall beam power line etc 41 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Caution It is prohibited to lower 4 7 2 Manual repair overloads using emergency lowering at the risk of overturning the lift Photo 17 If an operating fault prevents the operator on the platform from coming back down a competent operator may bring the platform back down from the control station at the base frame Procedure of manual lowering of the platform In the event of a breakdown lowering of the platform can be carried out thanks to the standby pull rod on the bottom control box see Photo 17 Release to stop the platform when being lowered 48 BRAKE RELEASE N Caution It is vital to use a traction bar Brake release is carried out manually see Photo 18 between the towing vehicle Procedure and the front of the machine Screw valve NV order to avoid any risk that Operate hand pum
36. ency stop chassis SB2 Emergency stop platform SB3 Buzzer control Low position contactor SQ3 Top position contactor SQ4 Travel interruption switch SQ5 SQ6 Pothole system out Extension system out Weighing card Electrovalve 52 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 7 2 WIRING DIAGRAM E614 f Q A A i a SE ee S i 1 Xi ot HE Descente C12 E E e 1 L O EE LowerC12 er Geet SS 0 Alarme d BE se y 0 d ES 8 VS Alarm x NC rro 8 Ho Descente i O amp Hight Lower Es m o 3 f CG gt re Mvt s os DL Bas d N i S lt X Bottom i se 8 vH e G PV GV 9 X HS gt y e e isus Test o O o e P en TS uuu Pothole ra Direction T HUE TIR P Steering X a ot D Droite ig st Left Steering 2 o Hors neutre i Ei re LEE 8 Null position d Pre Coupure 10m C12 o N Ce m ose LE 8 10 meters c
37. engaged If the pothole safety systems are not deployed the crawling speed and raising are automatically cut off Photo 4 Photo 5 3 3 4 Platform load control If an overload is detected on the platform no movement can be performed from the upper control station The overload light indicator on the platform panel and the buzzer alert the operator The load needs to be removed from the platform so that all the controls can become operational again 29 Haulotte gt gt GROUP 30 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP USING THE MACHINE 4 1 GENERAL INSTRUCTIONS N Caution Do not use the machine if the wind speed exceeds 45 kph 4 1 1 The machine s environment 4 1 1 1 Outdoors Compact 8 8W 10 12 For use outdoors it is important to comply with the operating instructions as well as the recommendations so as to avoid any risk of an accident The factors to be complied with for use outdoors are in particular e The maximum load not to be exceeded see the table of characteristics Table 2 5 page 14 e The maximum wind speed see the table of characteristics Table 2 5 page 14 The lateral manual force see the table of characteristics Table 2 5 page 14 The ground texture must be hard and firm REMINDER Compact 10N machines are not meant for outdoor use 4 1
38. for charging the batteries N Caution Do not electric arc weld the machine without having disconnected the batteries Do not use the batteries to start another machine 40 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 4 6 4 Charging e When to recharge when the batteries are discharged between 35 and 80 of their rated capacity after a long period un used How to recharge make sure that the mains is suited to the charger s consumption top up with electrolyte to the minimum level if an element has a level below this minimum operate in clean well ventilated premises without any flame nearby open the cover use the machine s on board charger It has a charging rate appropriate to the capacity of the batteries During charging do not remove or open the caps on the elements make sure that the temperature of the elements does not exceed 45 C be attentive in summer or in premises with a high ambient temperature e After charging top up with electrolyte if necessary 4 6 5 Servicing Check the electrolyte levels before charging once a week in normal use e f necessary top up with distilled or demineralised water after charging Never add acid if it is spilt contact PINGUELY HAULOTTE s After Sales Department Never leave discharged batteries un used Avoid overflows Clean the batteries to prevent any formation of salts or current leakage wash t
39. g cessary e Lack of oil in the hydrau Top up with oil as ne lic circuit cessary The platform does not go Load too great on the Reduce the load up platform personnel or equipment e Lack of oil in the hydrau Top up with oil as ne lic circuit cessary Batteries discharged Recharge the batteries more than 80 the mo or switch to heat engine nitor cuts up lifting mode The platform does not go Load too great on the duce the load down platform personnel or equipment The platform goes up and Lack of oil in the hydrau Top up with oil as ne goes down jerkily lic circuit cessary 49 Haulotte gt gt GROUP 6 2 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 TRAVEL SYSTEM ANOMALY VERIFICATION PROBABLE CAUSE SOLUTION No movement when the switch is in the travel position and the the box is manipulator on platform control operated he machine runs away downhill 6 3 e Manipulator is not wor king e Lack of oil in the hydrau lic circuit e Balancing valve incor rectly adjusted or is not working properly DIRECTION SYSTEM Repair or replace the manipulator After Sa les Department Top up with oil as ne cessary Adjust or replace the ba lancing valve After Sa les Department ANOMALY VERIFICATION PROBABLE CAUSE SOLUTION No movement when the manipulator is operated e Lack of oil in the hy drauli
40. g of the labels on the machine 39 N N T e A og amp QO 10 20 10 32 15 34 DS E A Se 53 PEN 34 BIOS n es 37 48 26 684115 13 36 39 Positions communes tous pays Common positions all countries Positions suppl mentaires Australie et Hollande Extra positions Australia and Holland Positions suppl mentaires USA Extra positions USA OE oO Positions suppl mentaires Italie Extra positions Italy 23 Haulotte gt gt GROUP 24 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 3 OPERATING PRINCIPLE 3 1 HYDRAULIC CIRCUIT N Caution Do not change the settings If there is a problem call PINGUELY HAULOTTE All the machine s movements are provided by the hydraulic energy supplied by a gear pump driven by a variable speed electr
41. he lift from the platform In the event of a problem on the platform a person present and trained in emergency standby manoeuvres can assist by putting the key in the ground control position Do not use the machine with A load greater than the nominal load More people than the authorized number e A lift lateral force greater than the permissible value e A wind greater than the permissible speed Haulotte gt gt Operating and maintenance instructions GROUP In order to avoid any risk of a serious fall it is essential for operators to comply with the following instructions Hold on to the guard rails firmly when the lift is being raised or driven Wipe any traces of oil or grease off the steps floor and hand rails Wear individual protective equipment suited to the working conditions and local regulations in force particularly when working in a dangerous area Do not neutralise the limit switches on the safety devices Avoid hitting fixed or moving obstacles Do not increase the working height by using ladders or other accessories Do not use the guard rails as a means of access for getting onto and off the platform use the steps provided for this purpose on the machine Do not climb onto the guard rails when the platform is in the raised position Do not drive the lift at high speed in areas which are narrow or not cleared Do not use the machine without fitting the lift s protective bar or without clo sing the safety gate
42. he limit switches are free from any foreign body Verify the visual and audible alarms Photo 12 Photo 13 Photo 14 N Caution N Caution These machines are not If the machine has a 220 volt power point plug it is essential for the isolated and must not be put extension cable to be connected to a mains socket protected by a 30 mA into service near power lines quick trip circuit breaker 44 DRIVING IMPORTANT The machine must only be put into service once all the verification operations have been finished After use always put the fuse in the STOP position 4 4 1 General recommendations Verify before travelling or doing any work high up that there are no people obstacles holes and slopes and that the ground is flat hard and firm and above all capable of taking the weight of the wheels Always keep a sufficient distance away from unstable edges or tilts Make sure that there is no one in the immediate vicinity of the machine be fore carrying out a movement or travelling Be particularly vigilant if the ex tension is out as visibility is reduced REMINDER It is forbidden to travel on the public highway e In order to move the machine it is necessary not to be in overload Otherwi se the machine is immobilized e The travel manoeuvre can be carried out only from the control post situated on the platform It is impossible to do travelling and platform elevating simultaneously 36 Haulotte gt g
43. he provisions of the Machines Directive 89 392 EEC of June 14th 1989 as amended by the directives 91 368 EEC of June 21st 1991 93 44 EEC of June 14th 1993 93 68 EEC of July 22nd 1993 and 89 336 EEC of May 3rd 1989 directive 2000 14 CE and directive EMC 89 336 CE Haulotte gt gt Operating and maintenance instructions Operation and Servicing Compact 8 8W 10N 10 and 12 CONTENTS 1 1 GENERAL WARNING EE als Man acia Mg Mee E 012 Re AS 1 2 GENERAL SAFETY INSTRUCTION A OO e o SI en 1122 ENVIFONMEN Duros cido 122 0 Using ht n el e E RER EE 1 3 1 Risks of jolting Overturning nnn A Tee SNNT RT 1 3 3 Risks of explosion or burning E IS RS O COIN EU T 1 3 5 Abnormal noise ccc ccc ecccccceccucceccccccecceccececeeceeeueneatececueateteuecneeaueneaueneanes TAs VERIFICATIONS a cu IAE Routine Venice be dan esse de he Seu 1 4 2 Examination of suitability of a machine 1 4 3 State of conservation 22 0 0 ccc ccc cc cc ccecccccccceccccccccecccuacecececeaecceueacauacsneatanscenenearers 1 5 REPAIRS AND ADJUSTMENTS ire 1 6 VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE Ls ABEAUFORESOALE ree 1 8 MINIMUM SAFETY DISTANCES is 2 PRESENTATION Mee Pay IDEN 4419 aa a ar Z5 GENERAL OPERA DON ri Zo MAIN SOMPONEN KE Haulotte gt gt Haulotte gt gt Operation and Servicing Compact 8 8W 10N 10 and 12
44. he top without removing the caps dry with compressed air with clean cloths grease the terminals The servicing operations on the batteries must be carried out safely wearing gloves and goggles In order to diagnose the state of your batteries quickly record once a month the density of each element using a hydrometer as a function of the temperature using the graphs below do not carry out measurement directly after filling Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP STOP RECHARGE DO NOT RECHARGE RECHARGE NOW Ss 2 2 2 2 2 2 2 2 2 2 ee ee sech zech LL LL zech vs od od o zech Ll Ll Ll Ll Ll ZA O gt NN P O1 D M ND PS O1 OO yoo 100 80 60 40 20 0 State of charge of a battery as a function of density and temperature 47 RESCUE AND REPAIR OPERATIONS N Caution Only a competent operator may perform repairs or rescue operations 4 7 1 Emergency lowering This is the case in which the operator on the platform is no longer able to control the movements even though the machine is functioning as normal A competent operator on the ground may operate the control station at the base frame with the main power supply to bring the operator on the platform back down Rescue procedure place the key selector from s
45. hoto 10 page 34 4 4 3 1 Recommendations Do not operate the machine if the guard rails are not correctly installed and if the entrance is not closed in the operating position Beware of reduced visibility and blind spots when travelling or when opera ting the machine Make sure that the platform is correctly positioned in extension when moving the machine Operators are strongly recommended to wear an officially approved helmet when operating the machine Inspect the work place looking for overhead obstructions or other possible dangers Do not drive the machine acrobatically and do not sit astride the machine Adapt the travel speed to suit the conditions of the ground traffic and slope the position of people and any other factor which could cause a oollision Do not operate a machine where a crane or other machine is operating high up except if the crane s controls have been locked and or precautions have been taken to avoid any collision The platform emergency stop cuts the line switch battery breaker 37 Haulotte gt gt 4 5 38 GROUP before recharging N Caution In cold weather the charging time increases Photo 15 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 4 4 3 2 Procedure Raising e Select the elevating mode using the switch see Photo 10 item 2 Operate the manipulator to raise the lift after depressing the dead man s handle see Photo 10 page
46. ic motor In the event of a breakdown manual back up action enables the scissors to be lowered 3 1 1 Raising the lift For raising the lift the number of cylinders differs depending on whether an COMPACT 8 8W 10N 10 or 12 is being used The cylinders are controlled by on off valves via a variable speed unit which gives the progressiveness of the movement A single movement at a time is possible 3 1 2 Travel machine travel Two travel speeds high low are controlled by a switch High travel speed The 2 motors are supplied in series they receive the pump s flow which goes into one motor and then the other Low travel speed The 2 motors are supplied in parallel each receives half of the pump s flow The supply of pressure to these engines eliminates the brake s action As soon as the movement stops the brake returns to its position under the action of springs 3 1 3 Steering oteering is impossible in the raising position oteering is controlled using the button on top of the manipulator 3 2 ELECTRICAL CIRCUIT The electrical energy used for the controls and starting is supplied by four 6 volt batteries in series An on board charger enables these batteries to be recharged overnight by connection to a 16A domestic socket 3 2 1 Electronic variable speed unit This is the central part for all the lifts operation Its role is to control the speed of movements and travel adapting the motor driven pump
47. ific operation 5 3 1 1 Intense cold hydraulic oil conditions of use This oil is meant for working at low temperature N Caution The ambient temperature must not exceed 15 C In the opposite case use a standard or organic hydraulic oil 44 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 5 3 2 Maintenance diagram NC i ns Ir Ll TT i ES e Y S UE TI Ehl pete T cw S mm n RE O 12 UL 4 9 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 5 4 OPERATIONS 5 4 1 Summary table IMPORTANT If ORGANIC OR EXTREME COLD OIL IS USED FREQUENCIES IN THE TABLE BELOW ARE REDUCED BY HALF INTERVALS OPERATIONS ITEM 1 4 5 Check the following levels hydraulic oil electric batteries charge of batteries using indicator Each day or before Check the cleanness of the following each putting into machine check in particular the watertightness of the service connectors and hoses take this opportunity to check the condition of the tyres cables and all accessories and equipment Lift slideway for extension Check the clogging of the hydraulic oil filter Caution After the first 50 hours e Change the hydraulic filter s cartridge see 250 hour interval Check the condition of the battery
48. ing charge If the charger remains connected to the mains for a period greater than 48 hours it re starts a charging cycle after the end of the preceding charge so as to compensate for self discharging 4 5 4 Interrupting charging The charger is stopped by disconnecting the mains plug If it is necessary to operate the machine during a charging cycle it is necessary to disconnect the charger This might reduce the battery s life time After the operation re connect the charger again Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 4 5 5 Precautions in use Avoid recharging the batteries if the temperature of the electrolyte is over 40C Let it cool down Keep the top of the batteries dry and clean An incorrect connection or cor rosion can cause considerable loss of power If new batteries are fitted recharge after 3 or 4 hours of use and do so 3 to 5 times The charger has been adjusted in the factory with the cable with which it is equipped If this cable is replaced it is important to contact the PINGUELY HAULOTTE factory so that they can give you their agreement 4 6 USING AND SERVICING BATTERIES Photo 16 4 6 1 Recommendations Dangers of burning Batteries contain acid Always wear protective clothing and goggles when working with batteries Avoid spilling or touching battery acid Spilt battery acid can be neutralized with sodium diaocarbonate and water
49. intervention when it is not in ser Vice NOTE Do not tow the lift it has not been designed for that and must be transported on a trailer Haulotte gt gt GROUP 1 3 RESIDUAL RISKS Caution If the machine has a 220 V power point max 16 A it is essential for the extension lead to be connected to a mains outlet protected by a 30 mA quick trip circuit breaker 1 4 VERIFICATIONS Operating and maintenance instructions 1 3 1 Risks of jolting Overturning The risks of jolting or overturning are considerable in the following situations sudden operation of the control levers overload of the lift ground weakness Beware of thawing in winter gusting wind hitting an obstacle on the ground or high up working on quays bays pavements etc Allow a sufficient stopping distance 3 metres at high speed 1 metre at low speed 1 3 2 Electrical risks The electrical risks are considerable in the following situations hitting a power line use in stormy weather Minimum safety distances page 6 1 3 3 Risks of explosion or burning The risks of explosion or burning are considerable in the following situations work in an explosive or flammable atmosphere using a machine with hydraulic leaks 1 3 4 Risks of collision Risks of crushing people present in the area in which the machine is operating during travelling or operation of the equipment Evaluation by the
50. l 0 6G OCH 5 OOL d a S CR CMM L we ea BA ho Le o V PS N co l N o sd E lt x a 2 Z ell gt di Z d T r i lt us LL mM d os co a K mE e ED x 5 S g Sa H i 3 o d E Ske sk OR OOF r T Si Bi OOL A OOL lt t O a UI LL g E 7 X 2 53 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 7 3 POSITION AND FUNCTION OF CONTACT SWITCHES 7 3 1 SQ1 Low position contactor Raising Tilt sensor activated Micro speed activated Activates the pothole system check and prevents potholes from retracting Lowering Anti crushing safety device activated Tilt sensor deactivated Deactivates the pothole system check SQ5 amp SQ6 and allows potholes to retract 7 3 2 SQ3 Top position contactor Raising is stopped when the maximum height has been reached e Motorpump group cut off 7 3 3 SQ4 Travel interruption switch for Compact 12 only Raising Disables travel movements when the working height is over 10 m 33 ft floor height over 8 m 26ft Lowering Allows travel movements when the working height is under 10 m 33 ft floor height under 8 m 26ft 7 3 4 SQ5 SQ6 Pothole system out Contactor SQ 5 Checks the left pothole s position Contactor SQ 6 Checks the right pothole s position 0 Device closed 0 Device closed 1 Device open 1 Device open 7 3 5 SQ 7 E
51. n and Servicing Compact 8 8W 10N 10 and 12 ll EE 28 3 3 1 Checking the inclination sisi 28 Re Ee E 28 3 0 9 Pothole ENEE E 29 as PO Wie ebe e PARERE omm 29 4 USING THE MACHINE a en en nas san 31 41 GENERAL INSTRUCTI N LE 31 4 1 1 The machine s environment sise 31 21 2 TWEET E 31 4 2 OFFLOADING LOADING rota 32 diz adn OY Wun le e sopa ER 4 2 2 Offloading with ramps coocccccccccccnccocncconnnncnconnnonnnnnnnnnonnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnanenenaninos 33 s a NEO T P 33 E ER Ke Ee ee gl Lt ele EE 33 4 3 OPERATIONS BEFORE FIRST PUTTING INTO SERVICE 33 4 3 1 Familiarisation with the control posts 34 4 3 2 Checks before any putting into service 35 bs DRIVING tapas 36 4 4 1 General FeCOmMme MOAN OMS ae a ae ot ee en 36 4 4 2 Operations from the ground see Photo 9 page 24 37 4 4 3 Operation from the platform see Photo 10 page 34 37 4 5 USING THE ON BOARD CHARGER iii 30 ol ed 38 4 5 2 Starting CHANGING DEE 38 doos MONO EN on ETE 38 4 5 4 Interrupting charging Um ER 38 ee EREECHEN 39 4 6 USING AND SERVICING BATTERIES ccc cccceeeseeeseeceeeseeeseeeseeeeeeseeeaeeeess 39 A nn e mmm 39 MG 2 TUNING IMO SCIVO ege 39 PE DIS CIAO E 39 22 5 Charging oras 40 uoce rini SING esoo m 40 Haulotte gt gt 4 1 4 7 1 4 7 2 4 8 5 5 1 5 2 5 3 5 3 1 5 3 2 5 4 5 4 1 5 4 2 9 4 3 5 4 4 9 9
52. o the Chassis position Position the chassis raising switch upwards so as to elevate the platform Unscrew turn the maintenance leg and let it hang vertically Push the raising switch into the bottom position so as to lower the platform gradually until the maintenance leg is resting on the two fixing points top and bottom 43 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Removing the maintenance leg Push the chassis s raising switch into the top position and raise the platform gradually until the maintenance leg is disengaged Turn the maintenance leg until it is resting in the storage position and screw again to fix it Push the chassis s raising switch into the bottom position and lower the plat form completely 5 3 MAINTENANCE SCHEDULE The schedule on the next page indicates the intervals the maintenance points parts and the ingredients to be used The mark in the symbol indicates the maintenance point depending on the interval The symbol represents the consumable to be used or the operation to be carried out 5 3 1 Consumables Lubrifiers used by Pinguely Haulotte AFNOR 48602 BP HYDRELF EQUIVIS ISO VG 46 SHF ZS 46 DS 46 ZS 46 Consumable Specification Hydraulic oil Organic hydraulic oil option BIO ISO 46 ISO 6743 4 SHELL TELLUS 32 Intense cold hydraulic Oil SHELL ALVANIA EP Lithium grease LF 3 Exchange or spec
53. operator before any use of the risks above him 1 3 5 Abnormal noise When the platform is started the user must listen for abnormal noise seizure discharge of an equilibrium valve discharge of a pressure limiter etc lf abnormal noise is detected the user must stop using the equipment immediately and contact the PINGUELY HAULOTTE After Sales department to detect the source of the problem Comply with the national regulations in force in the country of use For FRANCE Order of March 1st 2004 circular DRT 93 22 September 1993 specifying 1 4 1 Routine verifications The machine must be the subject of routine inspections every 6 months so that any defect liable to cause an accident is detected These inspections must be carried out by an organisation or personnel specially designated by the head of establishment and under the latter s responsibility company s personnel or not Articles R 233 5 and R 233 11 of the Code du Travail The result of these inspections must be entered in a safety register opened by the head of establishment and kept constantly available to the works inspector and Haulotte gt gt Operating and maintenance instructions GROUP safety committee of the establishment if there is one as well as a list of the specially designated personnel Article R 233 5 of the Code du Travail NOTE Such register can be obtained from the trade organisations and some of them can be obtained from
54. p until brake release is complete it might career out of control Unscrew NV2 These towing operations must be carried out at low speed and must remain under the responsibility of the operator Drive at low speed Once in place Screw NV2 Unscrew NV1 Photo 18 NV2 MK4 NV1 After any manual braking and once the machine has been put back into operation check that the brakes are functioning on a ramp of maximum admissible incline 42 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 5 MAINTENANCE 5 1 GENERAL RECOMMENDATIONS N Caution Do not use the machine asa The maintenance operations indicated in this manual are given for normal welding earth Do not weld conditions of use ve disconnecting the In difficult conditions extreme temperatures high humidity polluting atmosphere battery s and terminals high altitude etc some operations must be carried out more frequently and Do not start other vehicles special precautions must be taken Refer to PINGUELY HAULOTTE s After with the batteries connected Sales Service Only qualified and competent personnel can carry out any work on the machine and they must comply with the safety instructions relating to the protection of personnel and environmental protection At regular intervals check the operation of the safety devices 19 Tilt buzzer stopping travel cut as well as lifting 2
55. r movement 10 Visual indicator weighing Photo 10 34 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP Photo 11 4 3 2 Checks before any putting into service 4 3 2 1 Safety bar Make sure that the safety bar slides freely to permit access to the platform see Photo 11 page 35 Before any putting into service the machine must undergo visual inspection 4 3 2 2 General mechanical appearance of the machine Visual inspection of all of the machine chipped paint missing or loose parts or battery acid leaks must attract your attention Check that there are no bolts nuts connectors and hoses undone no hy draulic oil leaks no electric conductors cut or disconnected Check the wheels no nuts loose or missing Check the tyres no cuts or wear Check the lifting and steering cylinders no evidence of damage oxidation or foreign bodies on the rod Inspect the platform and the scissor arms no visible damage wear or de formation Check the steered axle no excessive wear on the pivot pins no loose or missing parts no deformation or visible cracks Check the condition of the control box s power cable Check that there is a manufacturer s rating plate warning labels and user s manual Check the condition of the guard rails and sliding access bar 4 3 2 3 Machine s environment Check that a serviceable fire extinguisher is close to hand Always work on har
56. s rotation speed to suit a given control order The variable speed unit receives the signal from the control manipulator but also information on the nature of the movement to be carried out and the state of the safety devices In the event of a problem or breakdown refer to the various tables concerning operating faults see Chapter 6 page 49 3 2 2 Battery charge monitor Hour counter This combines in a single unit the following functions e State of charge of the batteries Hour counter Resetting 25 Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W 10N 10 12 3 2 2 1 State of charge of the batteries The state of charge of the battery is indicated by 5 LEDs When the battery is correctly charged four green LEDs are on item 1 Photo 1 page 26 When the battery discharges itself the LEDs go out one by one When the battery is discharged the red LED item 2 Photo 1 page 26 co mes on raising is cut but travel remains possible It is compulsory to recharge the batteries otherwise they would be excessi vely discharged and damaged Photo 1 3 2 2 2 Hour counter The hours are counted on the screen item 3 Photo 1 when the electric pump unit is operating At that time the timer flashes 3 2 2 3 Resetting This takes place when the battery is correctly recharged Photo 2 3 2 2 4 Alarm Problem on the machine When there is a problem on the machine the operator on
57. state of conservation and for examining suitability He must check with the hirer that the routine general verifications and verifications before putting into service have indeed been carried out 1 5 REPAIRS AND ADJUSTMENTS Major repairs maintenance work or adjustments on the safety elements or systems concerns mechanics hydraulics and electricity They must be carried out by PINGUELY HAULOTTE personnel or personnel working on behalf of PINGUELY HAULOTTE who must use original parts only Any modification outside PINGUELY HAULOTTE s control is not authorised The manufacturer is not liable if original parts are not used or if the work specified above is not carried out by PINGUELY HAULOTTE approved personnel 1 6 VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE To be carried out after e major removal refitting arepair involving the machine s essential parts any accident caused by the failure of an essential part It is necessary to proceed with an examination of suitability an examination of the state of conservation a static test a dynamic test see coefficients S 1 4 2 page 5 Haulotte gt gt GROUP 1 7 Operating and maintenance instructions BEAUFORT SCALE Description of Wind Calm The Beaufort Scale of wind force is accepted internationally and is used when communicating weather conditions lt consists of number O 17 each representing a certain strength or velocity of wind at 10m 33
58. t Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP N Caution Before any operations make sure that the chosen movement has been selected 4 4 2 Operations from the ground see Photo 9 page 34 4 4 2 1 Recommendations Dangers of crushing Keep your hands and limbs away from the cross pieces Use common sense and good preparation when operating the machine with the ground control Keep a safe distance between the machine and fixed obstacles From the controls situated on the chassis only the elevating and lowering controls are possible 4 4 2 2 Procedure Raising Pull the circuit breaker Turn the key on the chassis side holding it so as to see the five LEDs come on according to the charge in the batteries see Photo 9 item 4 Holding the key on the chassis side raise the platform for simple verifica tion or for a rescue using the switch see Photo 9 item 3 n order to stop an operation release the key or the switch Lowering Pull the circuit breaker Turn the key on the chassis side holding it so as to see the five LEDs come on according to the charge in the batteries see Photo 9 item 4 Holding the key on the chassis side lower the platform for simple verifica tion or for a rescue using the switch see Photo 9 item 3 Lowering finishes with the alarm In order to stop an operation release the key or the switch 4 4 3 Operation from the platform see P
59. the OPPBTP or private preven tion organisations The people designated must be experienced in the field of risk prevention Articles R 233 11 of Decree n 93 41 Itis forbidden to allow any worker to proceed during the operation of the machine with any verification whatsoever Article R 233 11 of the Code du Travail 1 4 2 Examination of suitability of a machine The head of the establishment in which this equipment is put into service must make sure of the suitability of the machine that is that it is appropriate for the works to be carried out safely and that it is used in accordance with the instruction manual In addition in the above mentioned French order of March 1st 2004 problems associated with hiring the examination of the state of conservation verification at the time of putting back into service after repair as well as coefficient 1 25 static test and coefficient 1 1 dynamic test conditions are mentioned Each person responsible using the machine must acquaint himself and follow the requirements of this decree 1 4 3 State of conservation Detect any damage liable to be the cause of dangerous situations safety devices load limiters tilt monitor leaks from cylinders deformation condition of welds tightness of bolts hoses electrical connections condition of tyres excessive mechanical play NOTE In the case of hiring the person responsible using the hired machine has the responsibility of examining the
60. the tilt indicator operates machine under the employer s supervision correctly by sounding the buzzer 3 Ensure that maintenance is performed according to the manufacturer s instructions INSTRUCTIONS BEFORE USE 4 Refrain from using the machine in the event of any malfunction IMPORTANT when using the AC power line to 5 Not wash the electrical components with a washer pressure i si the work platform the power plug must be 6 Not remove any parts which might affect the stability connected to an electrical installation protected 7 Not modify the machine without the manufacturer s approval by a 30mA circuit breaker C15100 standard 8 Not use the machine as a welding earth 9 Not weld on the machine without first disconnecting the START UP battery terminals See the instructions in the maintenance manual 1 Unlock the emergency stop button then THE MACHINE press the starter button MUST NO BE USED 2 If the machine does not start wait 10 WHILE CHARGING THE BATTERIES seconds then repeat the operation 7814 961 19 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 N 3 Common red labels 7814 467 5 7814 368a Haulotte gt gt 9 E 20 Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 GROUP 2 7 5 Labels specific to models 2 7 5 1 Compact 8 150 Kg 350
61. ut C12 d x Mq e Homme mort ml i KI ZE Deadman SR Gauche S ES Right Steering g se 5 2 o Consigne D al IL SE Cursor 4 14 Tr Dx Elia D a EE 5 0 Descente gt SQ1 a l Lower gt SQ1 D l gt IT 0 l N N EE l i l o 9 Surcharge X rl A e ra D y 9 8 Overload GV e L d M H ca 3 33 no CO S oc y y i w Q gt IE d e s ay ett A EE m e HS o o 299 o MM 1 e a ISCH PX AE gt o MAR 3 Reverse O7 o N T Y I N 0 D 7 T Y Y 0 I l 0 N L 4 4 4 D r EN N lt co o N Y o Sr Y Ki SS TR ey 22 d d q 55 MAV e co 10 co A 0 0 O 5 er 8 2 3 Forward S e T Se ZE o S Z N d gc a y tia px T 5 gt Qu ue Mont e T Lift b gt LL LL 3 PF CH S o J AU Libre S E E f e 9 Emergency Stop Free 9 ii T e S gt 6 OOL e 9 E St 5 Devers Contacteur Ja He ZLA Ti in Contactor 25 0 i LL Tilt Main Conta ge N Descente d e St 9 Lower i or f Voyant Pesage 5 T gt lt rae ae Weighing Light M E E 0 LOL P d OSL OOF A S zS i N 9 6 lt gt A LOL lt HA 9 9 OL i di Option phare de travail a a Working light option p ven aS J l y e 0 GS m 9 OOL ma lt i c I E S REN Lo mas pre mt ee Le mus e eur J i Cc l o 5 e Ek 6s SO _ 3 Option feu clats DH l El 4 y Flashing light option l e e
62. xtension system out signals whether the extension of the platform is in or out 7 3 6 SQ 10 Tilt sensor oee Checking the inclination page 28 7 3 7 A1 Angle sensor signals the raised position of the platform 7 3 8 G1 Pressure sensor signals the load on the platform o4 GROUP Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Contact switches positioning SQ3 SQ4 C12 SQ1 SQ5 SQ6 55 Haulotte gt gt GROUP 56 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 Haulotte gt gt 57 Operating and maintenance instructions COMPACT 8 8W 10N 10 12 8 HYDRAULIC DIAGRAMS Haulotte gt gt GROUP Operating and maintenance instructions COMPACT 8 8W TON 10 12 8 1 HYDRAULIC COMPONENTS COMPACT 8 8W 10N 10 Pothole cylinder Lifting cylinder including Safety block including One way valve spray nozzle Electrovalve manual control 58 GROUP Haulotte gt gt Operating and maintenance instructions COMPACT 8 8W 10N 10 12 HYDRAULIC DIAGRAM 118P251510B

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