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        OPERATING INSTRUCTION OIL-FREE VACUUM PUMP MODEL TD
         Contents
1.                            rer  I    I I  I      aka ss as E EE EE         EEE  I    I                        ka L L                180  I                      130                       4 10 60 100    pump running time  s     19    Appendix 2        Portable model          Dimensions                                                                                                                                     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS                                                                                                                aS    d     D  b ILJ  D T  E           B    R I     L  B    Vibration damper height   20 mm  at vibration damper set 1225 991 00  Built in model  Type Art      No    b h  TD 461 1260 17 256 157 147  TD 461 1260 18 256 157 147  TD 461 1260 19 258 166 165  TD 461 T 1260 32 265 170 228  TD 800 14 1260 14 250 158 158  TD 801 1260 21 256 157 147  TD 801 1260 22 256 157 147  TD 801 1260 23 258 166 165  TD 801 T 1260 36 265 170 228                   20       7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    Appendix3 Manufacturer Declaration           Kaf       x ES MANUFACTURER   S CERTIFICATE FOR MACHINES  98   37 EEC                  B                 Manufacturer  D  rr Technik GmbH  amp  Co  KG     Pleidelsheimer Str 30  ae D 74321 Bietigheim  Bissingen  Reference number  Type TD  Product name  Vacuum pump  starting with serial num  V 000001    ber     Herewith we declare that prior to initial operation  it must be determin
2.   Clean all surfaces    Clean product and if necessary fit new  rotor vane only air non aggressive gases          23    Appendix 5  Exploded diagramme    7 D  RR                    QUALITY AIR SOLUTIONS       Appendix 6  Spare parts list          Pos  No     3    5       Article description  Felt washer  vane    Filter with non return  valve  3 er Set        TD 461  1260 17  19    1260 100 08  5x  1260 100 02    1100 040 00       TD 461  1260 18    5x  1260 100 02    1100 040 00       TD 461 T  1260 32    1260 100 08    5x  1260 100 02    1100 040 00       TD 800 14  1260 14    1260 100 08    5x  1260 100 02    1100 040 00       Further spare parts on request     Accessories on request or by www duerr technik com    24             TD 801  1260 21    1260 100 08    5x  1260 100 02    1100 040 00       TD 801  1260 22    5x  1260 100 02    1100 040 00       TD 801  1260 23    1260 100 08    5x  1260 100 02    1100 040 00       TD 801 T  1260 36    1260 100 08    5x  1260 100 02    1100 040 00          7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    25    Appendix 7  Addresses    Technical advice   D  rr Technik GmbH   Co  KG  Postfach 1129   74301 Bietigheim Bissingen  Telephone 07142 9022 0  Fax 0 71 42   90 22     99  www duerr technik de    D  rr Technik  UK  Ltd   Unit 5 Ashmead Business centre  Ashmead Road    Keynsham   Bistrol   BS31 1SX   Telephone 0117 9860414  Fax 0117 9860416  office durrtechnik co uk  D  rr Technik Sverige AB  Box 302    S 571 24 N  ssjov  Telephone 03
3.  The product is designed for operation in a  dry  well ventilated room    The product should not be operated in a  damp or wet environment  In addition  op   erating near gases or flammable fluids is  forbidden     1 3 2 Function description    The product belongs to the group of multi   vaned vacuum pumps  The product parts  are directly connected to an electro motor   The basic model is provided with a  230V 50 Hz electric motor as standard   With the electric motor an additional tem   perature switch is integrated  When the  temperature switch is activated  the prod   uct switches off automatically     Warning advice  After cooling off  the product starts automatically                    1   1 Pump cover   2 Slide vane   3 Suction nozzle   4 Felt washer   not necessary for 1260 18 and  1260 22    5 Pump housing   6 Electro motor    7 D  RR                    QUALITY AIR SOLUTIONS    The product parts consist of a pump hous   ing  5   a rotor with 5 slide vanes  2  a felt  washer  4  and a pump cover  1     The cast iron rotor is situated off centre in  a cylindrical chamber  5   In the rotor are 5  valve plates  2  movably arranged  During  rotation these are pushed against the wall  of the pump casing  5  by centrifugal  force  during which the volume between  the valve plates changes continuously   The vacuum is created through volume  variation     At unduly high temperatures the  product will switch itself off     Product for pressure operation   The product TD 801 wit
4.  safety fuse     On uncontrolled operation the  motor has to be protected by an  overcurrent protective relay  against short circuit     The following fuses are recommended   200 240 V  50 60 Hz Fuse 4    neutral  90 127 V  50 60 Hz Fuse 5    neutral    Because of the small difference be    Dees the starting and nominal cur   rent of small motors and the greater  tolerance of safety fuses  surges of  power are not easy to control  Only  a short circuit can be protected  against     2 3 6 Protection type    The product must only be assembled or  used according to their protection type           Hi                                          14       3  OPERATION     Please note whether the product  has a hot surface  There is a dan   ger of burns  if these surfaces are  touched when hot     Before daily operation please check that  the suction filter is clean     Product does not start against  pressure  Therefore the pressure  line must be pressure free  The star   ting volume should be  gt  50 cm        Operate the product via a separate switch  or through the system  for the portable  product insert the mains plug and use the  on off switch     4  CLEANING    To maintain faultless function  it is recom   mended to keep the product clean     The product has hot surfaces  Let  the product cool off before start   ing any cleaning work     Clean the surfaces of the product with a  fluff free cloth  special attention particularly  the cooling fins and the motor ventilator  kept fre
5. 54  310 350   1 8 2 3   2850 50  TD 801   1260 36  4 8   80 8 2  w    130    lt 60   305 17 3400   220 240   en  114  64     All motors are fitted with a temperature switch      All models duty rated S1   100  duty rated    T   portable products       can be applied up to max  800 mbar overpressure  special model with exhaust air nozzle     Remark  the sound pressure level is higher on products with open exhaust air nozzles    18       D    Performance diagramme    Receiver pressure  mbar     1000    500    200    100    7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    As our products are constantly being updated  they can be at variance with the  listed technical data  Should you use this Operating Manual for outline planning   please clarify with us the current technical data of the product required     Time necessary to pump out    10 1 volume                                                                                      ne KISA                        SIMA E  NS                  TI  papapas            ee Se SS SPSS               SESSSSES                     BS SSS SI                                                             T  l  L               example for another volume 4       4   connected volume  301          25   ST            C   requested endpressure  200 mbar                selected pump  TD 461    __                   _____ E            1          461       pump running time  30   10   60   180  T    T                      re                                  
6. 80   55 49 80  Fax 0380   743 15    Spare parts service   Spare part orders to be sent in accor   dance with the existing spare parts list   written to the above address or by tele   phone to the following number   Telephone 0 71 42   9022   19   Fax 0 71 42   9022   99  office duerr technik de    For ordering spare parts the following  details are required        Model no  and article no    Order no  as per parts list   How many of each item required  Exact address to dispatch to  Dispatch details    26    7 D  RR                    QUALITY AIR SOLUTIONS    Repairs   return delivery   When returning products  if possible  use  the original packing  Always pack the  equipment in synthetic packaging material   If possible use recyclable packing mate   rial     INDEX   A                                                       ama      26                                                 6  Agreed                                                       8                                                    17  Assembly and initial operation               11  Attention                                                  6  one EE 6  C   Checking slide vanes                            17  Cleaning  eeens 15  D                                    kk                         6                                  2020      1121222    6  Delivery schedule                                    9  Dimensions                                           20  Dismantle 91                          16       Elect
7. C                              QUALITY AIR SOLUTIONS    OPERATING INSTRUCTION  OIL FREE VACUUM PUMP MODEL TD    www duerr technik com    9000 607 17GB 01 09    7 D  RR                    QUALITY AIR SOLUTIONS    The information in this document can be  altered without prior announcement  No  part of these pages may be duplicated or  used  for any purpose  without prior writ   ten permission of the company  D  rr  Technik  either electronically or mechani   cally       2007 by D  rr Technik  All rights reserved     The use of brand name  trade name   trademark etc  in this manual is covered  by trademark protection legislation and  must not be assumed to be free to use     These operating instructions correspond  with the technical standard of our prod   ucts  subject to alteration and errors ac   cepted     The present operating instructions give  you all the necessary advice for the proper  and safe handling of the oil free vacuum  pumps model TD     Please read and carefully observe the op   erating instructions to avoid mistakes and  dangerous situations     The operating instructions are arranged as    follows   Chapter    Chapter 1    Chapter 2    Chapter 3    Chapter 4 5    Appendix    Planned purpose    Gives you safety advice and important  general information for the products     Contains detailed instructions and ad   vice for the transport  storage  installa   tion and the initial operation of the  product     Contains instruction and advice for safe  technical han
8. IONS    D  rr Technik GmbH   Co  KG   Postfach 1129     74301 Bietigheim Bissingen  Pleidelsheimer Stra  e 30     74321 Bietigheim Bissingen  Tel    49  71 42 90 22 0     Fax   49  71 42 90 22 99  Internet  www duerr technik com   E Mail  office duerr technik de    D  RR TECHNIK Sverige AB   Box 302     S 571 24 N  ssj     Tel     46  380   55 49 80     Fax    46  380 743 15  eMail  duerr baskomponent se    D  RR TECHNIK  UK  Ltd   Ashmead Road  Keynsham     UK Bristol   Tel     44  117 9 86 04 14 Fax   44  117 9 86 04 16  eMail  office durrtechnik co uk    DURR TECHNIK France S A R L    26  rue Diderot   F 92000 NANTERRE   Tel     33  1 55 69 1180  Fax   33  117 69 11 81  eMail  durrtechnik durrtechnik fr    
9. cal Data                 18  Performance diagramme                     19  Appendix 2 Dimensions                       20  Appendix 3 Manufacturer Declaration 21  Appendix 4 Trouble Shooting              22  Appendix 5  Exploded diagramme       24  Appendix 6  Spare parts list                 24  Appendix 8  Addresses                       26  Index 2    27    7 D  RR                    QUALITY AIR SOLUTIONS    1  INTRODUCTION AND  GENERAL ADVICE    1 1 Symbol explanation and  definition  1 1 1 Symbol explanation    In the manual and on the product hand  symbols and pictograms are used whose  meaning you should memorise  These  symbols help you to understand the in   formation in this manual quicker and make  you aware of potential danger or important  advice     Attention  Danger sign  It points out  danger as well as rules and bans to  prevent personal and  or danger to  property     Advice  Attention is brought to ad   vise on the handling and economic  use of product     Warning against electric energy   Your life could be in danger  Make  sure that all electrical work is carried  out by a qualified electrician     Warning advice  The product can  start without warning     On the product and in the operating instruc   tion special information signs and warning  Symbols with following meaning are used     Warning of hot surfaces  There  is a danger of burns  Observe es   pecially that these surfaces may  still be hot after the product has  been switched off  Work near  the
10. dling of the product     Gives detailed instruction for cleaning   maintenance and servicing the product     In the appendix you will find important  technical information     7 D  RR                    QUALITY AIR SOLUTIONS    Target group    Installer  operator  qualified  personnel  user    Operator  installer and qualified  personnel  User    Operator  qualified personnel    Qualified personnel    PREFACE    This operating manual is valid for oil free  vacuum pumps  hereinafter called product     The operating manual is only valid so long  as your product complies with the status  described within     These instructions contain all details re   quired for the transport  installation  opera   tion  shut down and maintenance of these  products     Therefore please read the operating in   structions carefully prior to the first opera   tion  thus ensuring the safe and economic  application of the products     When a fault occurs or maintenance is re   quired which is not dealt with in the oper   ating manual  you should contact our  qualified personnel    All service and maintenance work must  be carried out by qualified personnel    If service and maintenance work is ne   glected or carried out improperly  our war   ranty will be invalidated     Should you have any problems under   standing the operating instructions our  qualified personnel will be pleased to help  you     D  rr Group    D  rr Technik GmbH   Co  KG  Pleidelsheimer Stra  e 30  74321 Bietigheim Bissingen  Te
11. e enough to allow this to  happen  In unsuitable cases  e g  when  the product is built in an independent air  cooling system might be required     2 3 2 Vibration damping    The product produces vibrations  To  dampen this vibration suitable vibration  dampers must be used    Vibration dampers specially made for the   se products can be found in the accessory  list    Do not use rigid connections between the  product and the pipeline system     The wrong kind of vibration dam   pers or the use of rigid connec   tions can damage the product or  the equipment into which the unit  has been built     2 3 3 Assembly position    Products must be fitted in a horizontal po   sition  see fig  2 and 3               5          Suction filter with non return valve    7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS  2 3 4          connections    Product connections     A non return valve is necessary   If when switching off the product  the evacuated space cannot be  ventilated  The negative pressure  will aspirate air from the product  into the line system     A fine filter must be built in oth   erwise dust particles can be aspi   rated     When fitting the fine filter please  note the through flow direction   arrow      Fine filter with non return valve hose  connection    Pull off the protective cap from the vac   uum  and if required  the exhaust nozzle   Then push a vacuum hose  NW8  onto the  suction nozzle  1  ill 4     On the standard product the exhaust air  escapes sound dampened  v
12. e from dust and pollutants     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    5  MAINTENANCE    The product has hot surfaces   Let the product cool off before  starting any maintenance work     The stated maintenance intervals are gui   delines for normal operational conditions   With extreme operational conditions  e g   long working times under full load  high  ambient temperatures  very dusty ambient  air  high humidity  the maintenance inter   vals must be shortened  When carrying  out maintenance work the mains plug  must be pulled out  Alternatively the prod   uct must be voltage free     5 1 Suction filter    The maintenance interval of the suction fil   ter depends on the dust content of the as   pirated gases and the filter area  Working  without or with a macro pored suction fil   ter  the product parts will deteriorate  quicker  The volume flow is noticeably re   duced with dirty suction filters  Change dir   ty suction filters        Operating time Activity    Measures to be taken       Daily Sight check suction filter    Change dirty filter          Every 5000 h Check rotor vanes       Dismantle rotor vanes and measure          15                      ON 2            01      Screw   Pump cover   Felt washer    not for 1260 18 and 1260 22   Rotor   Vane   Screw   Pump housing   Electro motor                   16    7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    6  REPAIR    6 1 Dismantle    See ill  6 and 7     Separate product from power  supply  Lines must be pressu
13. ed that the machine in  which this machine is to be installed  conforms to the stipulations of the applicable machine  directive  98 37           Directive for low voltage 73 23 EEC    Directive electromagnetic compatibility EMC  89 336 EEC     Following harmonized standards are applied    EN 1012 1 1996 07  EN 1012 2 1996 07   EN 60335 1 2007 02  EN 50106 2001 08   EN 60034 1 2005 04   EN 60034 5 2001 12   EN 55014 1 2 2002 08    Bietigheim  Bissingen  date 24 04 07    ppa  A Ripsam Signatures registered with original docu   vice president D  rr Technik ment D  rr Technik archive       21       Appendix 4    Trouble Shooting    7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    The following description for trouble shooting is only meant for qualified  personnel  Repairs must only be carried out by qualified personnel                 Fault Possible cause Remedy     Power supply missing e Check mains and equipment fuse  if  necessary  call electrician  Power supply too low e Check mains supply  Condenser defective e Check condenser  if necessary  change it  Machine incorrectly connected     Check connections  Motor defective e Factory repair  Protector in motor has switched  e Let product cool off  off Warning  Product switches on again  automatically   Product 1  High ambient temperature 1  Arrange better cooling  does not 2  Mech  sluggish 2  Factory repair  start 3  Protector defective 3  Factory repair  Suction filter blocked e Insert new filter  see chapter 6 1   Mechanically 
14. electrical connection again and  connect hose lines     17    7 D  RR                    QUALITY AIR SOLUTIONS                                                                                  APPENDIX  Appendix 1  Technical Data  2 Nominal data of motors  n   o   a  2  2 o  sis   2 er                   5  gt                    ZS 2 5                        a laal g         5     T               6     2                   5             5          gt  t              5 5       2              lt        W      O o    gt     sjla o      er mbar   dB A          min  V Hz   kg   IP  200 1 5 1420 50       461  1260 17  2 8   46   180    lt 54   en e 4700   220240   go  9    54  200 1 5 1420 50       461  1260 18  2 8   46   180    lt 54   en e ees 230 60 1941 54  28   46 140 170  21 1400 50       461 ena      55   180    lt 54    18 1700   22115        194  54  e I 200 1 5 1420 50  TD 461T   1260 32  2 8   46   180    lt 54   525 e 1700   220 240         105  54    0 800 14  1260 14  5 7   96   130    lt        360 33   3300                54  370   115  310 350   1 8 2 3   2850   220 240   50      i 350 1 7 3400   220 240   60  TD 801   1260 21  4 8   80   130    lt 60   297 e Pe 200 en   10  54  350 1 8 3260 200 60  300 1 6 2800 200 50    2 350 1 8 3260 200 60  TD 801     1260 22  4 8   80   130    lt 60   519 350  1823   2850   220 240   50   10  54  350 1 7 3400   220 240   60  300 3 0 2850   100 115   50    0 801  1260 23  48   80   130    lt 60   Zon 35 3400   400427         94  
15. ent through the agreed use are  minimized  Nonetheless we feel obliged to  describe the following safety measures so  the remaining dangers can also be mini   mized     Warning  When electrical equip   ment is being used  the basic safety  precautions must be followed  to  prevent risk of fire  electric shock  and personal injury           Therefore please read the manual  to hand  prior to starting work  Keep  this manual within reach for the en   gineer and the operator  The infor   mation should be passed on to any  successor     During operation of the products the rele   vant laws and regulations for the place of  deployment must be observed  In the in   terest of safe operation the authorised op   erator and the supervisory personnel are  responsible for keeping within the regula   tions     Check during all work on the product for  possible dangers  All parts must be cor   rectly fitted and all requirements fulfilled to  ensure safe operation  Should the product  be damaged in any way  the product  should no longer be used  The product  should only be repaired by experts  Mark  the defect clearly and pull out the mains  plug  so that until the repair is effected  no  accidents or damage can occur through  the defective product     22    Take account of environmental in      fluences  Do not operate the prod   uct in a wet or damp environment     In dangerous situations or during         technical problems  separate the  product at once from the power  supply  pull the 
16. h exhaust    nozzle can also be fitted as a com   pressor  The max  pressure is  approx  0 8 bar  Exceeding this  pressure can lead to motor damage     1 3 3 Delivery schedule    The product are also supplied as a ready  to use portable version  The basic version  is fitted onto a base plate with carrying  handle  Additionally in the motor connec   tion box there is an ON OFF switch and a  mains cable with fitted plug         base  plate is fitted with 4 anti vibration dampers  for damping vibration     2  TRANSPORT     STORAGE  2 1 Transport and Storage    The product is dispatched from the factory  in a specially padded transport carton   With this the product is safe against transit  damage  Always use the original packag   ing of the product if possible    Transport the product in an upright posi   tion     Protect the product during transport   T and storage against dampness and  extreme temperatures  Take special  care that the electrical equipment  does not get damp or wet     Product must only be transported  pressureless  Remove air from  any fitted pressure containers  and lines      5    Environmental rules regarding the dis   posal of the packaging must be observed  and to assist this please note the labels on  the packaging        2 Keep packaging if at all possible     10    7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    2 2 Transport and storage require   ments    Temperature   25   C to   55   C  Relative humidity  10  to 90   without  condensation    The produc
17. ia the felt  washer between pump cover and pump  housing  If the exhaust air should be led  out of the built in space  a product with  exhaust nozzle must be used     13    2 3 5 Electro installation    Work on electrical equipment must  only be carried out by qualified e   lectricians     Product to be installed must be con   nected according to the following instruc   tions    Please observe implicitly the regulations of  the local power supplier  The connection  can only be carried out on a voltage sup   ply with correctly installed protective con   ductor    The power supply voltage and frequency  must comply with the details on the model  label  The motors are designed for  10   fluctuation  The capacitor is allowed to  vary  10  from the rated capacity  Please  make sure no connection cable is placed  across the product  The hot surface of the  product could damage the insulation of the  cable    The electrical connection can be seen on  the circuit diagram  ill  6      The portable product is supplied ready  for connection with an on off switch and    mains lead   The mains voltage and frequency must  comply with the details on the model label                         QUALITY AIR SOLUTIONS    The motors are designed for   10  fluc   tuation  The capacitor is allowed to vary   10  from the rated capacity     Please note the rotational direc   tion of the motor  motor ventila   tor should rotate in a clockwise  direction     The motor can be additionally  protected with a
18. lefon 0 71 42   90 22 0  Telefax 0 71 42   90 22 99    7 D  RR                    QUALITY AIR SOLUTIONS    CONTENT  1  INTRODUCTION AND GENERAL  ADVICE una aaa 6  1 1 Symbol explanation and  defmttton sciis eee eect ee eee 6  1 1 1 Symbol explanation                     6  1 1 2 Definitions                                   6  1 2 General safety advice                 6  1 3 Product description                     8  1 3 1 Agreed application                      8  1 3 2 Function description                      8  1 3 3 Delivery schedule                       9  2  Transport  storage                            10  2 2 Transport and storage  requirement                             10  2 3 Assembly and initial operation  11  2 3 1 Environment requirements        11  2 3 2 Vibration damping                     12  2 3 3 Assembly position                     12  2 3 4 Hose connections                     13  2 3 5 Electro installation                     14  2 3 6 Protection type                          14  3  Operation                                          15  4                   u u u uuu                   15  5                                                              15  5 1 Suction filter                              15  6                                                      16  61 Dismantlle                                 16  62 Checking slide vanes                17  6 3                                                  17                 2  2 18  Appendix 1 Techni
19. plug      Check regularly the power supply line and  the casings of electrical components and if  they are damaged  have them repaired by  a qualified electrician    Check the electrical equipment for exter   nal damage before work starts  Check  thoroughly whether lines or cables are  damaged  If there is damage  do not op   erate the product     If there is damage  do not operate       the product  Pull out mains plug     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    For all maintenance and repair work the  mains plug must be pulled out of the  socket     Attention  Work on electrical equip   ment must only be carried out by a  qualified electrician     Only original spare parts must be used   Otherwise there may be injury to the user     Warning  The use of other spare  parts and other accessories  as  stated in this manual  can cause  personal injury  Only use spare  parts permitted by the manufacture     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    1 3 Product description  1 3 1 Agreed application    The product is intended for aspiration of  air and non aggressive gases     The aspiration of fluids  aggres   sive or explosive gases is forbid   den  It will cause danger to health  and the possible danger of ex   plosion or fire     The product is designed for use in equip   ment or a unit  It should only be used if the  manufacturer of the equipment or unit  in  which the product is to be incorporated   has ensured that all requirements for safe  operation has been met   
20. re  free     All repair work must only be car   ried out by a qualified personnel     1  Disconnect all hose lines     2  Turn off all electrical connections and  dismantle product     3  Undo screws  1  holding pump cover   2  take off pump cover and remove felt  washer  3  and pull the slide vanes  5   from the rotor     4  Clean all component parts and blow  through with compressed air     The pump housing and the rotor  must not be loosened from the  electric motor as they have been  factory set     Before starting work with clean   ing agents  eye protection   breathing protection and relevant  protective clothing should be  worn     No liquid and no lubrication must  get into the product     All component parts should be given a vi   sual inspection  Change any damaged  parts  Any parts which have to be returned  to the manufacture for repair should be ca   refully packaged and noted     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS  62 Checking slide vanes    Give the slide vanes a visual inspection   Change slide vanes which are damaged  or very dirty    Measure the slide vanes  If the height is  less than 13 mm  renew them  Always  change the complete set of slide vanes   never an individual one     63 Assembly    See ill  7        8   1  Assemble slide vanes as per ill  8     When fitting the pump cover take  care that the contact areas are  clean    2  If necessary fit felt washer  3  and  pump cover  2  and fasten with screws   1     3  Re assemble product    4  Make 
21. ro installation                                 14  Environment requirements                    11  Exploded                                               24  F   Fine          13  Function description                                  8  G   General safety                                          6  H   Hose connections                                 13  M   Maintenance                                         15  Manufacturer Declaration                      21    7 D  RR                    QUALITY AIR SOLUTIONS    N   non return valve                                     13       Operation u                        15  Operator    6       Performance dagramme 19  PRERFA  GE    anne 4  ProdUGt EE 6  Product connections                              13  Product description                                  8  Protection type                  2 14  Q   Qualified                                                   6  R                                                16  5102                26  return delivery                  26  5   Spare parts service                                26  E elle               10  storage requirements                             10  SUCTION filter    uu uuu u uuu u        15  Symbol explanation                                 6  T   Technical Data                                       18  Transporte        u un                10  Trouble Shooting                                   22  U                       6    27    D  RR  TECHNIK    QUALITY AIR SOLUT
22. se surfaces only after they  have cooled off        CE Conformity symbol  It can be  recognised by this conformity  symbol that the product corre   sponds to the safety guidelines of  the European Union     7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS    1 1 22 Definitions    User  Operator  The responsible Person  who has the authorisation to use the  product  The user must have been given  instructions on the safe handling of the  unit from the appropriate authority   Operator Authority  Responsible for the  safe installation  regular servicing and  cleaning of the product    Qualified personnel  Trained by the op   erating authority or by authorised D  rr  Technik personnel who are aware of the  dangers of the product and familiar with  the technical aspects of the product   Qualified personnel are trained to carry  out service and repair on the product   Product  General term used for oil free  vacuum pumps model TD     1 2 General safety advice    During use  care and maintenance of the  product  the following fundamental safety  measures must be observed for the pro   tection of the operator  maintenance and  service engineers as well as the product    x Xx During the development and          manufacture of the product  the        recognised regulations of the           Technical aspects  as well as the  recognised valid standards and guide   lines were taken into account and used  In  addition the product has been de signed  and constructed in such a way that en   dangerm
23. sluggish e Factory repair  1  Dirt aspirated 1  Factory repair     in future fit in line fil   ter  Pressure in line e Ventilate vacuum line  Motor ventilator blocked e Fit ventilator cover correctly  Pump motor blocked  ice form      Warm up pump above 5   C  ing from condensed water  pump  Lines leaking e Check and if necessary renew  Suction filter very dirty e Change suction filter  possibly fit filter  with larger surface area  Perlorm  Rotor vane worn e Change rotor vane  ance fal  7  ling off Felt washer dirty e Change felt washer       Rotor vane incorrectly inserted  during maintenance    Pump wrongly connected       e Insert rotor vane correctly  see fig  8     e Check electrical connection  see fig  6        22       7 D  RR                    QUALITY AIR SOLUTIONS                Fault Possible cause Remedy  e Bearing damaged e Factory repair  e Vibration transmission to prod   e Use suitable vibration absorbers  Product uct  too noisy  e Dirt in product e Clean product  fit in line suction filter  e Felt washer forgotten after e Fit felt washer  maintenance  e Rotor vane worn e Change rotor vane  e Rotation direction incorrect e Check electrical connection  e During maintenance not all ro    Fit missing rotor vanes  see fig  8   Product tor vanes have been inserted  too noisy  e Pump cover not fastened se  e Secure all screws  and no curely  output       Soling of surface between  pump cover and pump casing    Rotor vane sticking     fluid or  dirt aspi rated     
24. the vacuum is built  into a machine or housing  it must be  noted that the identification plate is visible  and readable  without having to dismantle  the product  Also ensure that the connec   tion clamps are easily accessible when  taking off or opening the housing     Please make sure that the ex   haust airway is clear     When fitting into a housing it should be  observed that the minimum distance is            see fig  2 and 3   It must also be  noted that there is sufficient ventilation  In  certain cases an independent ventilation  system may be required    Please make sure that the power line con   nection and air hoses are not kinked     11                                                       1 Suction nozzle   2 Exhaust nozzle   pressure nozzle   only on special models  1260 18 and 1260 22     12                        QUALITY AIR SOLUTIONS    The room temperature must not fall below  5   C  otherwise problem free operation  cannot be guaranteed   The ambient operating temperature must  not exceed 40  C  Operating ambient tem   peratures above 40   C will require addi   tional ventilation  The ideal ambient tem   peratures are between 10  C to 15  C   Approx  70  of the products in   duced electrical energy is converted  into heat and is given off to the sur   rounding area   The motor ventilator normally ensures an  effective pressurised cooling of the prod   uct  To do this the air must be able to flow  to and for unhindered  Ventilation open   ings must be larg
25. ts are intended for immediate  use  Products in their original packaging  can be stored in a warm  dry  dust free  room  If the products should be stored  long term  e g  as a replacement pump  then they must be protected with a drying  agent  This will prevent corrosion of the  inner parts of the product     When the product has been stored for a  long time the motor ventilator must be ro   tated by hand and then started a number  of times     The mains supply must be dis   connected before rotating the  product by hand              50                                        40                                                                         7 D  RR  TECHNIK    QUALITY AIR SOLUTIONS  2 3 Assembly and initial operation    The product is designed to be inserted  into units  They should only be fitted by a  trained engineer  who is familiar with any  potential hazards  The product must only  be operated when it has been made cer   tain that all relevant safety requirements  have been fulfilled     2 3 1 Environment requirements    The product must only be installed  and operated in dry  well ventilated  and dust free rooms     Take care when choosing the site for in   stallation that the product is easily acces   sible for operating  cleaning and mainte   nance  especially the connection piece  and the operational parts    The product should be installed on a level  and sufficiently solid surface  To reduce  vibration the supplied vibration dampers  should be mounted  If 
    
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