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PHASE 5 OPL USER`S MANUAL

1. FWD Output L E D Indicator for optional reversing models only If the dryer is started and the blower impellor fan motor is operating but the drive basket tumbler motor is not yet the Phase 5 OPL microprocessor controller computer display FORWARD indicator dot is on but the FWD forward motor output L E D is off then the fault is the Phase 5 OPL microprocessor controller computer itself 1 If the drive basket tumbler motor is not operating and the FWD indicator is on then the problem fault is elsewhere i e external to the Phase 5 OPL microprocessor controller computer 63 5 REV Output light emitting diode L E D Indicator for optional reversing models only a If the dryer is started and the blower motor is operating but the drive basket tumbler motor is not yet the Phase 5 OPL microprocessor controller computer display REVERSE indicator dot is on but the REV reverse motor output L E D is off then the fault is the Phase 5 OPL microprocessor controller computer itself 1 If the drive basket tumbler motor is not operating and the REV indicator is on then the problem fault is elsewhere i e external of the Phase 5 OPL microprocessor controller computer 64 SECTION XII OPTIONAL 9 VOLT BATTERY BACKUP Dryers ordered from the factory with the 9 Volt Battery Backup Option battery is not included allow the Phase 5 OPL microprocessor controll
2. A and B factors have been preprogrammed by the factory as outlined on page 54 and page 55 and should not be changed unless the Phase 5 OPL microprocessor controller computer should fail and is being replaced The replacement Phase 5 OPL microprocessor controller computer must be programmed for the particular dryer model and heating unit as shown in the A and B Factor table on page 59 of this manual 6 For Optional Reversing Models the Phase 5 OPL microprocessor controller computer can be programmed to reverse or not reverse single direction rotation 7 When used in conjunction with the preprogrammed cycles programming allows the Anti Wrinkle Program to be active or nonactive D TIMED MANUAL DRYING CYCLE MODE This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed especially for fine delicate items which require very low temperatures and long drying and or cool down time periods Timed manual Cycle mode Selections 1 Drying Time programmable from 0 to 99 minutes in 1 minute increments 2 Cool Down Time programmable from 0 to 99 minutes in 1 minute increments 3 Drying Temperature programmable from 100 F to 200 F 37 C to 93 C in one degree increments 4 For optional reversing models the Phase 5 OPL microprocessor controller computer can be programmed to reverse or no reverse single detection rotation 5 When used in
3. A For 60 Hz models only B For 50 Hz models only C For Non Heat Reclaimer models only D For models manufactured with a 7 5 HP Blower impellor fan Motor E For models manufactured with a 15 HP Blower impellor fan Motor 59 SECTION XI PHASE 5 OPL SYSTEM DIAGNOSTICS IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING ADJUSTING INSTALLATION OR TESTING OF ANY EQUIPMENT PER OSHA Occupational Safety and Health Administration STANDARDS ALL major circuits including door microprocessor temperature sensor heat and motor circuits are monitored The Phase 5 OPL microprocessor controller computer will inform the user via the light emitting diode L E D display of certain failure codes along with indicators both in L E D display and at the output of each relay and door switch circuit to easily identify failures A DIAGNOSTIC L E D DISPLAY FAILURE CODES 1 door indicates door switch circuit is open a Keyboard touch pad entry was made while main door is open or b There is a fault in the door switch circuit external of the Phase 5 OPL microprocessor controller computer 2 dSFL indicates a fault in the microprocessor temperature circuit a Ifa fault is detected in the microprocessor heat sensor circuit the L E D display will read dSFL an
4. door until the main door is closed Once the main door is closed the L E D display will return to reading dr__ The ENTER START key must now be pressed to resume the drying cycle and cooling cycle If the system parameters are not programmed for Flash Display or Temperature Display the temperature in the basket tumbler can be read at the L E D display while the cycle is in progress by pressing the ENTER START key Preprogrammed Cycle F has been preprogrammed by the factory as a Touch Up Cycle unless otherwise specified at the time of ordering the dryer This Touch Up Cycle is programmed to operate in the Timed manual Drying Cycle for 10 minutes of drying time at 170 F 77 C and a 2 minute Cool Down a Residing in Cycle F is the Special Cool Down Program Selection Patent No 5 161 314 1 This unique Cool Down Program Selection is specifically designed to limit the amount of cooling that occurs during the Cool Down Cycle During this Special Cool Down process the Phase 5 OPL microprocessor controller computer cycles the heat at various intervals to achieve a gradual cool down of approximately 10 F 12 C per minute A cycle in progress can be stopped and cancelled at any time by pressing the CLEAR STOP key The L E D display will return to the FILL mode no cycle in progress When using the manual selection cycle if an error is made making an entry press the CLEA
5. press key 0 and then press the Enter Start key Display will read nGrd for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 1 to 99 seconds in increments of 1 second I e for 12 seconds press key 1 press key 2 and then press the Enter Start key To exit press the Clear Stop key Select next program change 48 Special Cool Down Program This Special Cool Down Program is designed to limit the cooling process to 10 F 12 C per minute This program was created to work well with fabrics that respond adversely to a great change in temperature 1 e VISA THIS PROGRAM CAN ONLY BE FOUND IN PRESET CYCLE F WHEN THE PHASE 5 MICROPROCESSOR CONTROLLER computer HAS BEEN PROGRAMMED FOR SPECIAL COOL DOWN SC No Cycle In Progress To enter program mode press the Enter Start key once and immediately press the 0 key two 2 times and the 8 key once within 2 seconds Display will read SC Special Cool Down press the 0 key to toggle to nSC No Special Cool Down 49 Manually Loaded Cycle Automatic Drying Cycle Patent No 4 827 627 Press Key 2 Display reads dry for 1 second temp for 1 second and then F Display will read F Fabric Drying Temperature Enter desired drying temperature 160 F to 200 F 71 C to 93 C in increments of 1 F 17 C Le for 172 F 77 C press
6. 43 Program Location 8 No Cycle In Progress To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within 2 seconds Display will read cool for 1 second and temp for 1 second If no change is necessary press the Enter Start key If a change is necessary 0 to 99 minutes in increments of 1 minute I e for 8 minutes press key 0 key 8 and then press the Enter Start key Display will read cool for 1 second and temp for 1 second If no change is necessary press the Enter Start key If a change is necessary enter temperature change 70 F to 100 F 21 C to 37 C in increments of 1 F 17 C Le for 90 F 32 C press key 0 key 9 key 0 and then press the Enter Start key Non Reversing Models Bip to Contine on page 45 Reversing Models 44 Continued Display will read stop for 1 second and time for 1 second If no change is necessary press the Enter Start key Ifa change is necessary enter time change 30 to 120 seconds in increments of 1 second I e for 70 seconds press key 0 key 7 key 0 and then press the Enter Start key Display will read stop for 1 second and time for 1 second If no change is necessary press the Enter Start key Ifa change is necessary enter time change 5 to 10 seconds in increments of 1 second I e for 7 seconds press key 0 key 7 and then press the Enter
7. Cool Down Time programmable from 0 to 99 minutes in 1 minute increments f Cool Down Temperature programmable from 70 F to 100 F 20 C to 37 C in one degree increments 2 Timed manual Cycle mode a For optional reversing models the Phase 5 OPL microprocessor controller computer can be programmed to reverse or not reverse single direction rotation b Anti Wrinkle Program active or nonactive c Drying Time programmable from 0 to 99 minutes in 1 minute increments d Drying Temperature programmable from 100 F to 200 F 37 C to 93 C in one degree increments e Cool Down Time programmable from 0 to 99 minutes in 1 minute increments f Cool Down Temperature programmable from 70 F to 100 F 20 C to 37 C in one degree increments g For optional reversing models the Spin Time can be programmed from 30 seconds to 120 seconds in 1 second increments h For optional reversing models the Stop dwell Time can be programmed from 5 seconds to 10 seconds in 1 second increments ALL six 6 preprogrammed cycles have been programmed by the factory as outlined on page 54 and page 55 However even though these are the most common cycles used they should be reviewed to ensure they meet the location application or needs Should changes be found necessary refer to the Programming Section of this manual B MANUALLY LOADED CYCLES For occasional or onetime special loads the operator must set t
8. The L E D display informs the user of cycle status program verification and displays important diagnostic and fault codes A complete listing of the various display codes and their meanings are shown on page 26 and page 27 of this manual Display Selections 1 Display Status a While the dryer cycle is in progress programming allows the L E D display to read only the Cycle In Progress or only the Basket tumbler Temperature Programming also allows a flash display whereby the L E D display will flash back and forth between Cycle In Progress and Temperature 1 Both the Cycle In Progress and Temperature can be programmed to flash from 1 second to 15 seconds in 1 second increments 2 Cycle in Progress Display Status a Automatic Drying Cycle Mode Patent No 4 827 627 the L E D display reads percentage of extraction in the Cycle In Progress and then Cool Down b Timed manual Cycle mode the L E D display reads Drying Time and or Cool Down Time counting downwards as time elapses 3 Indicator Dots on the L E D Display a The indicator dots are an indicator as to the various Phase 5 OPL microprocessor controller computer output functions Additionally there are also indicators on the back side of the Phase 5 OPL microprocessor controller computer to verify the outputs of the relay 11 1 Drive Motor blower motor on reversing models 2 Heat On active 3 Reversing models have indicators for the forward
9. The Phase 5 OPL microprocessor controller computer will now return to the operating mode and the L E D display will read FILL B PROGRAMMING FLOWCHARTS The following section of this manual page 31 through page 53 explains the programming of the preprogrammed cycles and Program Locations system parameters through the use of flowcharts A flowchart is nothing more than a diagram of the programming process Two 2 different symbols will be used in these flowcharts a square Each rectangle will represent a readout on the Phase 5 OPL microprocessor controller computer L E D display and each square will represent a key that is pressed For example 1 Ifthe flowchart shows the symbol FLL the Phase 5 OPL microprocessor controller computer L E D display will read the same 2 If the flowchart shows the symbol you will press that specific key on the keyboard touch pad label a The flowchart arrows i e gt represents the program path b On the sides of these flowcharts are explanations of the flowchart procedure and in some cases the programming limits 29 Listed below is an index of the flowcharts on the following pages Flowchart Titles Page Entering and Exiting Program Mode 31 Programmed Cycles Automatic Drying Cycle Patent No 4 827 627 32 Timed Manual Drying Cycle oocccccooonnccnnccnninncnnnnnnonininonoss 36 System Parameters Programs Pro
10. clockwise CW basket tumbler rotation and reverse counterclockwise CCW basket tumbler rotation H CYCLE IN PROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress the temperature in the basket tumbler can be displayed by pressing the ENTER START key The temperature will be displayed in either Fahrenheit F or Celsius C depending on how the temperature conversion status program is set I TEMPERATURE CONVERSION STATUS Temperature related programs are programmable to be operated in either Fahrenheit F or Celsius C Programs affected are 1 Temperature Display Mode 2 Temperature Selections drying temperatures 3 Cool Down Temperatures IMPORTANT When changing the temperature conversion status from Fahrenheit or Celsius or vice versa ALL the Temperature Selections and Cool Down Temperatures will be changed accordingly The Phase 5 OPL microprocessor controller computer automatically calculates and converts the temperatures in these programs to the previously set value For example when changing from F to C if the preprogrammed Cycle A drying temperature was set for 160 F 71 C the Phase 5 OPL microprocessor controller computer will change to 160 F 71 C one degree Celsius J ANTI WRINKLE PROGRAM This program keeps items wrinkle free when they are not removed from the dryer promptly at the end of the drying cycle and or cooling cycle When this prog
11. was chosen at the beginning of Program Location 5 key 5 the operator will now be prompted to enter the time the L E D display will read Cycle In Progress before changing to the Basket tumbler Temperature The Flash Cycle Display Time is programmable from 1 to 15 seconds in 1 second increments c Flash Temperature Display Time if the Flash Display FLS was chosen at the beginning of Program Location 5 key 5 the operator will now be prompted to enter the time the L E D display will read Cycle In Progress before changing to the Basket tumbler Temperature The Flash Cycle Display Time is programmable from 1 to 15 seconds in 1 second increments 3 Program Location 8 key 8 a Cool Down Time this parameter program affects only the Automatic Drying Cycle Patent No 4 827 627 when the manually loaded cycle is selected This Auto Cool Down Time is programmable from 0 to 99 minutes in 1 minute increments b Cool Down Temperature this parameter program affects only the Automatic Drying Cycle Patent No 4 827 627 when the manually loaded cycle is selected The Cool Down Temperature is programmable from 70 F to 100 F 20 C to 37 C in one degree increments c Spin Time this parameter program is fixed at 2 minutes in the Automatic Mode and programmable in the Manual Mode This Spin Time is programmable in the manually loaded cycle only from 30 seconds to 120 seconds in 1 second increments 16
12. 1 Factor A slope from 1 to 9 in increments of one 1 2 Factor B heat loss offset from 1 to 99 in increments of one 1 3 Manual Selection Auto Mode Cool Down Time from 0 to 15 minutes in 1 minute increments 4 Maximum Guard Time MGrd from 1 minute to 99 minutes in 1 minute increments 57 Guard On Time G on tInE from 10 to 60 seconds in 1 second increments Guard Delay Time GdLY from 10 to 255 seconds in 1 second increments Buzz tone Time bUZ tInE from 0 to 15 seconds in 1 second increments Flash Display Cycle Time FLS 1 to 15 seconds in 1 second increments Flash Display Temperature Time 1 to 15 seconds in 1 second increments FIXED PARAMETERS Spin Time SPIn tInE is fixed at 2 minutes in the Automatic Cycle Mode Patent No 4 827 627 is not programmable a Timed Cycle 30 seconds to 120 seconds in 1 second increments Stop dwell Time StoP tInE is fixed at 5 seconds in the Automatic Cycle Mode Patent No 4 827 627 is not adjustable a Timed Cycle 5 seconds to 10 seconds in 1 second increments 58 SECTION X PHASE 5 AUTO CYCLE Patent No 4 827 627 A and B Factor Parameters for Current Production Dryer Models GAS ELECTRIC MODEL Ae STEAM MODEL TYPE Ap CG50 60 Poa 85 ee N A ER 55 CG165 75 TEARS CG 115 25 115 25 AT and B Factors not available at time of printing
13. Cool Down Temperature ii da caen 16 NS E EE Ee 16 Gy Dwell Stop AN A a a 17 es Buzon me it o eta edo ad E e La 17 4 Program Location 0 Key 0 a Anti Wrinkle Program ACI ALOIS ad is 17 b Buz Time Anti Wrinkle Tome 17 A Eeer deiten eege 2 ERE EEEE SES e Aaa 17 d Anti Wrinkle Delay Time cari in aiaa iain a ieai 17 e Maximum Guard Oni IDO a ead ie Bale ego ae 17 P Special Cool Down Program Selection Patent No 5 161 314 0 eee eeeeeseceteeeeeeeeaees 18 SECTION IV OPERATING INSTRUCTIONS cctesisssccsccccssoucascadeccucdvccsecesvassastseccscncuasaseustasesess 19 AvOperating QUES ee Ee 19 l SPreprogrammed EE 19 2 MA E a 21 B Operating Eege dees Eed enden ESCH rend ee deet 23 SECTION V LIGHT EMITTING DIODE L E D DISPLAY CODES ccssssssesees 24 A L E D Display Operating Stats 0ccscisescsdiessecctvsseeneatevsnszcdistewetaaahavacaulaceaetas cin besas 24 B Phase 5 OPL Microprocessor computer L E D Displays oonoonccnnnnonoccnonccnnnnnonacnonccannnonn oo 25 C Light Emitting Diode L E D Codes mesi di idea 26 SECTION VI PROGRAMMING INSTRUCTIONS eseseeeesesesoecccccosossssssssssesseseesesesoseocosessssssss 28 A Introduction to Programming titi a dance Nc 28 Bz Programme Blowchants O ee 29 Flowchart KE 30 SECTION VII FACTORY PRESET PARAMETERS PROGRAMG ssscssssssssssssesees 54 A Parameters Programs Preset By Factory For Non Reversing Dryers ceseseseceseeeeeeee
14. conjunction with the preprogrammed cycles programming allows the Anti Wrinkle Program to be active or nonactive E TEMPERATURE SELECTIONS DRYING TEMPERATURES Operating Temperature Selections 1 Automatic Drying Cycle Mode Patent No 4 827 627 programmable from 160 F to 200 F 71 C to 93 C in one degree increments 2 Timed manual Drying Cycle mode programmable from 100 F to 200 F 37 C to 93 C in one degree increments E COOL DOWN CYCLE Cool Down Cycle Selections 1 Preprogrammed Cycles a Automatic Drying Cycle Mode Patent No 4 827 627 1 Cool Down Time 0 to 99 minutes in 1 minute increments 2 Cool Down Temperature 70 F to 100 F 20 C to 37 C in one degree increments b Timed manual Drying Cycle mode 1 Cool Down Time 0 to 99 minutes in 1 minute increments 10 NOTE The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired whichever comes first 2 Manually Loaded Cycles a Automatic Drying Cycle Mode Patent No 4 827 627 1 Cool Down Time 0 to 99 minutes in 1 minute increments 2 Cool Down Temperature 70 F to 100 F 20 C to 37 C in one degree increments b Timed manual Drying Cycle mode NOTE The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired whichever comes first G LIGHT EMITTING DIODE L E D DISPLAY
15. d Dwell stop Time this parameter program is fixed at 5 seconds in the Automatic Mode and programmable in the Manual Mode This Dwell stop Time is programmable in the manually loaded cycle only from 5 seconds to 10 seconds in 1 second increments e Buz tone Time this parameter allows the operator to adjust the time the signal tone sounds from 0 to 15 seconds in 1 second increments This parameter program affects the tone at the end of the drying cycle and cooling cycle as well as at the end of the Guard On Time when the Anti Wrinkle Program is active Grd Program Location 0 Key 0 a Anti Wrinkle Program Activation this parameter program controls whether or not the Anti Wrinkle Program Grd will be active on for manually loaded cycles only io Buz Time anti wrinkle tone when the Anti Wrinkle Program is active Grd this parameter program allows the operator the option to have the tone buzzer sound at the end of each Anti Wrinkle On Time Cycle The Buz tone Time is programmable from 0 to 15 seconds in 1 second increments refer to Program Location 8 key 8 c Anti Wrinkle On Time this parameter program controls the amount of time that the basket tumbler will turn spin rotate without heat when the Anti Wrinkle Program is active Grd The Anti Wrinkle On Time is programmable from 10 seconds to 60 seconds in 1 second increments d Anti Wrinkle Delay
16. diode L E D display reads donE the Phase 5 OPL microprocessor controller computer will proceed into the Anti Wrinkle Program mode If the main door is not open within the Anti Wrinkle Delay Time i e 90 seconds the basket tumbler will rotate without heat for the programmed Anti Wrinkle On Time Ge 20 seconds The Phase 5 OPL microprocessor controller computer will repeat this process until the programmed Maximum Anti Wrinkle On Time has expired Ge 10 minutes or until the main door is opened whichever comes first The L E D display will continue to read donE until either the main door is opened or the Maximum Anti Wrinkle On Time has expired at which time the L E D display will read FILL no cycle in progress b Timed manual Dryer Cycle 1 2 3 4 5 6 7 NOTE 8 L E D display reads FILL no cycle in progress Press key 5 L E D display will now read drY for 1 second tInE for 1 second and then 00 Enter the drying time desired from 0 to 99 minutes in 1 minute increments For example for 40 minutes press key 4 key 0 and then press the ENTER START key L E D display will now read CooL for 1 second tInE for 1 second and then 00 For example for 10 minutes press key 1 key 0 and then press the ENTER START key L E D display will now read drY for 1 second tEnP for 1
17. for 1 second Display Time for 1 second Stop Time Press the Enter Start key if no change is necessary Ifa change is necessary enter time change 5 to 10 seconds in increments of 1 second Le for 8 seconds press key 0 key 8 and then press the Enter Start key To exit press the Clear Stop key Select next program change 39 Program Location 2 No Cycle In Progress To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within 2 seconds Display will read FAr or CEL The 0 key will toggle between fahrenheit and celsius If no change is required press the Enter Start key Display will read reverse or non reverse single direction rotation The 0 key will toggle between reverse and non reverse If no change is necessary press the Enter Start key Reversing Models Non Reversing Models Continued 40 ENTER START LO A 03 b 65 DH b56 R START Select next program change Rotational Sensor Display will read sensor or no sensor Press the 0 key to toggle between sensor and no sensor If no change is necessary press the Enter Start key Slope Factor If no change is necessary press the Enter Start key If a change is necessary enter Factor A 1 to 9 in increments of 1 I e for Factor 3 press key 0 press key 3 and then press the Enter Start key Offset Factor
18. for 5 seconds and then proceed in the reverse direction for 2 minutes This process is repeated throughout the drying and cooling cycles Q Rotation Sensor Selection this feature allows the Phase 5 OPL microprocessor controller computer to monitor the rotation of the basket tumbler If the basket tumbler should fail to rotate the Phase 5 OPL microprocessor controller computer will disable ALL outputs stopping the dryer and a failure code will be displayed on the light emitting diode L E D R Special Cool Down Program Patent No 4 827 627 this feature resides in preprogrammed Cycle F and allows the Phase 5 OPL microprocessor controller computer to limit the cooling process to 10 F 12 C per minute and can be used for fabrics that need a controlled Cool Down Cycle De Visa S Battery Backup Optional this option allows the Phase 5 OPL microprocessor controller computer to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress SECTION HI PROGRAM SELECTIONS A PREPROGRAMMED CYCLES The Phase 5 OPL microprocessor controller computer can store in its memory six 6 preprogrammed cycles keys A through F on the keyboard touch pad This allows the user to have the six 6 most commonly used cycles requiring only the push of a single keyboard touch pad entry to start the dryer These preprogrammed cycles can be set in either t
19. of the L E D display will change from 00 to the percentage of extraction it senses i e 68 The Cycle Status of the L E D display will change and count upwards until the percentage of extraction programmed is reached To stop the dryer at any time open the main door To continue the cycle close the main door and press the PRESS START key The dryer will continue from where it left oft or the dryer may also be stopped by pressing the CLEAR STOP key However the cycle that was in progress will be cancelled and the L E D display will return to the FILL no cycle in progress mode 4 Once the preprogrammed percentage of extraction dryness level is reached oe 100 the drying cycle will end and the Cycle In Progress portion of the L E D display will read CL meaning that the dryer is now in the Cool Down Cycle mode The Cycle Status portion of the L E D display will continue to show the percentage of extraction However it serves no purpose in the Cool Down Cycle mode 19 5 6 Once the Cool Down Cycle is completed the dryer will shut off the tone buzzer will sound i e 7 seconds and the light emitting diode L E D display will read donE The L E D display will continue to read donE until the main door is opened If the Anti Wrinkle Program is active on once the drying cycle and cooling cycles are completed and the L E D display reads donE the
20. only 1 Always Reverse ArEu in this operational mode the operator has no choice Any manually loaded cycle entered will be a reversing cycle 2 Select Reverse SrEu when this parameter program is chosen the Phase 5 OPL microprocessor controller computer will prompt the operator to decide whether or not the manually loaded cycle entered is to be a reversing cycle c Rotation Sensor Selection this option allows the Phase 5 OPL microprocessor controller computer to monitor the rotation of the basket tumbler d Factor A slope program this parameter program is one of the factors that the Phase 5 OPL microprocessor controller computer uses when programmed in the Automatic Drying Cycle Mode Patent No 4 827 627 This factor pertains to the thermal characteristics of each model dryer In this Slope Program the Phase 5 OPL microprocessor controller computer monitors how long it takes for the dryer to get to the selected temperature The range of adjustment of this slope factor is 1 through 9 in increments of one 1 1 This slope factor has been programmed by the factory as outlined on page 54 and page 55 and should not be changed unless the Phase 5 OPL microprocessor controller computer should fail and is being replaced The replacement Phase 5 OPL microprocessor controller computer must be programmed for the particular dryer model and heating unit as shown in the A and B Factor tabl
21. the temperature selected as well as the A and B factors preset by the factory The Phase 5 OPL microprocessor controller computer monitors the first three 3 heat peaks slopes at which time it calculates the A Slope and B heat loss factors along with the percentage of extraction selected When the Phase 5 OPL microprocessor controller computer determines that ALL the factors are met the drying cycle will end and the dryer will go into the Cool Down Cycle Automatic Drying Cycle Mode Patent No 4 827 627 Selections 1 Drying Temperature programmable from 160 F to 200 F 71 C to 93 C in one degree increments 2 Dryness Level percentage of extraction programmable from 90 less dry to 100 more dry in one percent 1 increments 3 Cool Down Time programmable from 0 to 99 minutes in 1 minute increments 4 Cool Down Temperature programmable from 70 F to 100 F 20 C to 37 C in one degree increments 5 Factors system parameter program location 2 key 2 a Factor A Slope Program the Phase 5 OPL microprocessor controller computer monitors how long it takes to get to the selected temperature 1 Program selections are 1 through 9 in increments of one 1 b Factor B Heat Loss offset Program this factor setting is dependent upon the model dryer and the type of heating unit 1 Program selections are through 99 in increments of one 1 The
22. the load Approximately halfway through the drying cycle the Cycle Status portion of the L E D will change from 00 to the percentage of extraction it senses i e 68 The Cycle Status of the display will change and count upward until the percentage of extraction i e 95 is reached To stop the dryer at any time open the main door To continue the cycle close the main door and press the PRESS START key The dryer will continue from where it left oft or the dryer may also be stopped by pressing the CLEAR STOP key However the cycle that was in progress will be cancelled and the L E D display will return to the FILL no cycle in progress mode Once the preprogrammed percentage of extraction dryness level is reached i e 95 the drying cycle will end and the Cycle In Progress portion of the L E D display will read CL meaning that the dryer is now in the Cool Down Cycle mode The Cycle Status portion of the L E D display will continue to show the percentage of extraction However it serves no purpose in the Cool Down Cycle mode Once the Cool Down Cycle is completed the dryer will shut off the tone buzzer will sound Oe 7 seconds and the L E D display will read donE The L E D display will continue to read donE until the main door is opened 21 9 If the Anti Wrinkle Program is active on once the Drying Cycle and Cooling Cycles are completed and the light emitting
23. 0 minutes Dry Temperature 190 F 87 C Cool Down Time 6 minutes Cool Down Temperature 80 F 26 C CYCLE E Manual timed Mode Anti Wrinkle Active Dry Time 30 minutes Dry Temperature 180 F 82 C Cool Down Time 4 minutes Cool Down Temperature 80 F 26 C CYCLE F Manual timed Mode Anti Wrinkle Active Dry Time 10 minutes Dry Temperature 170 F 76 C Cool Down Time 2 minutes Cool Down Temperature 80 F 26 C System Parameters Programs Program Location 2 key 2 Temperature Conversion Status set in Fahrenheit Rotational Sensor non active Factor A and Factor B set for your particular model dryer and should not be changed Program Location 5 key 5 No Flash Display Display Time Flash Cycle Display Time 15 seconds Flash Temperature Display Time 1 second Program Location 8 key 8 Manual timed Mode Automatic and Manual Cool Down Time 6 minutes Automatic and Manual Cool Temperature 80 F 26 C Buz tone Time 7 seconds Program Location 0 Key 0771 Manual Selection Anti Wrinkle Active Anti Wrinkle Buz tone Active Anti Wrinkle On Time 60 seconds Anti Wrinkle Delay Time 120 seconds Maximum Anti Wrinkle Time 99 minutes 54 B PARAMETERS PROGRAMS PRESET BY FACTORY FOR OPTIONAL REVERSING DRYERS CYCLE A Automatic Mode Reverse Anti Wrinkle Active Dry Temperature 180 F 82 C Dryness Level 100 Cool Down Time 6 minutes Co
24. CONTINENTAL GIFBAU INC PHASE 5 OPL USER S MANUAL Continental Girbau Inc 2500 State Road 44 Oshkosh WI 54904 Telephone 920 231 8222 Fax 920 231 4666 www cont girbau com 010301MFM tcosta CGI Part No A113309 Retain This Manual In A Safe Place For Future Reference Please read this manual carefully to thoroughly familiarize yourself with the Phase 5 OPL computer system features operational instructions and programming characteristics This manual contains important information on how to employ ALL the features of your new dryer in the safest and most economical way This product embodies advanced concepts in engineering design and safety If this product is properly maintained it will provide many years of safe efficient and trouble free operation We have tried to make this manual as complete as possible and hope you will find it useful Manufacturer reserves the right to make changes from time to time without notice or obligation in prices specifications colors and material and to change or discontinue models at any time IMPORTANT NOTE TO PURCHASER Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas These instructions must be posted in a prominent location near the dryer Table of Contents SECTION I INTRODUCTION ee Ee 4 Phase 5 On Premise Laundry OPL Microprocessor Drying System ccessceceeeeeces
25. If no change is necessary press the Enter Start key If a change is necessary enter Factor b 1 to 99 in increments of 1 Le for Factor 56 press key 5 press key 6 and then press the Enter Start key CLEAR To exit press the STOP Clear Stop key 41 Program Location 5 No Cycle In Progress FILL ENTER To enter program mode press the Enter Start 0 0 0 key once and immediately press the 0 key START three 3 times within 2 seconds FLS or FLS Display will read flash or no flash If no change is necessary press the Enter Start key If a change is necessary the 0 key LO 0 will toggle between flash and no flash then press the Enter Start key ENTER START nFLS tInE Display will read cycle for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 1 to 15 seconds in increments of 1 second Le for 12 seconds ENTER 5 press key 1 key 2 and then press the Enter Start START key Continue B 42 Continued A Continued B Display will read temp for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 1 to 15 seconds in increments of 1 second I e for 10 seconds press key 1 ke 0 and then press the Enter Start key To exit press the Clear Stop key Select next program change
26. PC Anti Wrinkle Delay Time MLC and PPC Maximum Anti Wrinkle Time MLC and PPC MLC MANUALLY LOADED CYCLES PPC PREPROGRAMMED CYCLES Reversing Models ONLY 56 SECTION IX PHASE 5 OPL PROGRAMMING LIMITS A PREPROGRAMMED CYCLES 1 Automatic Cycle Mode Patent No 4 827 627 a Drying Temperature drY tEnP from 160 F to 200 F 71 C to 93 C in one degree increments b Dryness Level percentage of dryness drY LEuL from 90 to 100 in one percent 1 increments c Cool Down Time CooL tInE from 0 to 99 minutes in 1 minute increments d Cool Down Temperature CooL tEnP from 70 F to 100 F 21 C to 37 C in one degree increments 2 Timed manual Drying Cycle mode a Drying Temperature drY tEnP from 100 F to 200 F 37 C to 93 C in one degree increments b Drying Time drY tInE from 0 to 99 minutes in 1 minute increments c Cool Down Time CooL tInE from 0 to 99 minutes in 1 minute increments for preprogrammed cycle d Cool Down Temperature CooL tInP from 70 F to 100 F 21 C to 37 C in one degree increments e Reversing Models 1 Automatic Cycle Mode Patent No 4 827 627 is not programmable 2 Timed Cycle a Spin Time SPIn tInE from 30 seconds to 120 seconds in 1 second increments b Stop dwell Time StoP tInE from 5 seconds to 10 seconds in 1 second increments B SYSTEM PARAMETERS PROGRAM LOCATIONS
27. Phase 5 OPL microprocessor controller computer will proceed into the Anti Wrinkle Program mode If the main door is not open within the Anti Wrinkle Delay Time i e 90 seconds the basket tumbler will rotate without heat for the programmed Anti Wrinkle On Time Oe 20 seconds The Phase 5 OPL microprocessor controller computer will repeat this process until the programmed Maximum Anti Wrinkle On Time has expired i e 10 minutes or until the main door is opened whichever comes first The L E D display will continue to read donE until either the main door is opened or the Maximum Anti Wrinkle On Time has expired at which time the L E D display will read FILL no cycle in progress b Timed manual Drying Cycle D 2 3 4 NOTE 5 6 7 L E D display reads FILL no cycle in progress Press the letter on the keyboard touch pad corresponding to the cycle desired i e key D The dryer will then start rotate The L E D display will show Cycle In Progress and Cycle Status mode for 40 minutes During the Drying Cycle the Cycle Status time will count downward until the drying time programmed has expired To stop the dryer at any time open the main door To continue the cycle close the main door and press the PRESS START key The dryer will continue from where it left off or the dryer may also be stopped by pressing the CLEAR STOP key However the cycle that was
28. R STOP key once and the entry will be cancelled Reenter the selection 23 SECTION V LIGHT EMITTING DIODE L E D DISPLAY CODES The L E D display informs the operator of cycle status program verification and displays important diagnostic codes and fault codes A L E D DISPLAY OPERATING STATUS 1 Cycles in Progress a While the dryer is operating the L E D display will read which cycle is in progress For example in Drying Cycle mode the L E D display will read dr and in the Cool Down Cycle mode the L E D display will read CL 2 Cycle Status a While a cycle is in progress the L E D display will show the progress of the cycle load that is being processed 1 Automatic Drying Cycle a Cycle Status portion of the display will change and count upward until the percentage of extraction 2 Timed manual Drying Cycle a Cycle Status portion of the L E D display will show the drying time or cooling time and will count upward until the programmed time has expired 3 Alternate Display Programs a Programming allows for the L E D display to read just the basket tumbler temperature or flash back and forth from Cycle In Progress or Basket tumbler Temperature while the dryer cycle is in progress Unless otherwise specified at the time of ordering the dryer the Phase 5 OPL microprocessor controller computer is programmed not to flash and to read the Cycle In Progress NOTE Refer to the illus
29. Start key 45 Display will read buzz for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 0 to 15 seconds in increments of 1 second Le for 4 seconds press key 0 key 4 and then press the Enter Start key To exit press the Clear Stop key Select next program change 46 Program Location 0 No Cycle In Progress To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within two 2 seconds Press 0 key to enter program location 0 Display will read Grd or nGrd use 0 key to toggle between Grd and nGrd Press Enter Start if no change is necessary Display will read buzz or no buzz The 0 key will toggle between buzz and no buzz If no change is required press the Enter Start key Display will read Gon for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 10 to 60 seconds in increments of 1 second I e for 15 seconds press key 1 press key 5 and then press the Enter Start key 47 Display will read GdLY for 1 second and time for 1 second If no change is necessary press the Enter Start key Ifa change is necessary enter time change 10 to 255 seconds in increments of 1 second I e for 80 seconds press key 0 press key 8
30. Time when the Anti Wrinkle Program is active Grd this parameter program controls the Dwell stop and activation of the Anti Wrinkle On Time The Anti Wrinkle Delay Time GdLY is programmable from 10 seconds to 255 seconds in 1 second increments e Maximum Guard On Time this parameter program controls the maximum time that the Anti Wrinkle Program will be in progress The Maximum Guard On Time MGrd is programmable from 1 minute to 99 minutes in 1 minute increments 17 P SPECIAL COOL DOWN PROGRAM SELECTION Patent No 5 161 314 This unique Cool Down Program Selection is specifically designed to limit the amount of cooling that occurs during the Cool Down Cycle During the Special Cool Down Cycle process the Phase 5 OPL microprocessor controller computer cycles the heat at various intervals to achieve a gradual cool down of approximately 10 F 12 C per minute Hence this program allows the fabric to cool at a limited and controlled rate thus allowing the material to relax without excessive wrinkling especially with fabrics that are easily shocked and or respond adversely to great changes in temperature i e Visa This Special Cool Down Program Selection Patent No 5 161 314 can only be found in preprogrammed Cycle F when programmed as a Timed Cycle and only when the Phase 5 OPL microprocessor controller computer has been programmed for Special Cool Down SC as described in t
31. ay will read FILL no cycle in progress 20 2 Manually Loaded Cycles a Automatic Drying Cycle Patent No 4 827 627 D 2 3 4 5 6 NOTE 7 8 Light emitting diode L E D display reads FILL no cycle in progress Press Key 2 L E D display will now read F meaning select Fabric temperature desired Enter the temperature desired from 160 F to 200 F 71 C to 93 C in one degree increments For example for F190 press key 1 key 9 key 0 and then press the ENTER START key L E D display will now read drY LEuL for 1 second each and then the percentage of dryness 100 percent 100 At this point the percentage of dryness can be changed from 90 to 100 in one percent 1 increments For example for 95 press key 9 key 5 and then press the ENTER START key For optional reversing models if the system parameters are set for Select Reverse the L E D display will now read Sr meaning Select Reverse If reversing basket tumbler action is desired press the ENTER START key If No Reverse is desired press the 0 key The dryer will now start and the L E D display will show Cycle In Progress and Cycle Status i e dr00 meaning that the dryer is in the Drying Cycle mode During the Drying Cycle the Phase 5 OPL microprocessor controller computer is monitoring the moisture in
32. bility to better control the temperature inside the basket tumbler throughout the various cycles 2 The Phase 5 OPL microprocessor controller computer responds immediately to any temperature variations from temperature selection which enables the control temperature band to be 3 F 16 C from this selected drying temperature The narrower temperature control band greatly increases system efficiency since it takes less heat to maintain a given temperature than to rise to a given temperature Among its many amenities the Phase 5 OPL Drying System has a true Automatic Drying Cycle The Phase 5 OPL Automatic Drying Cycle Patent No 4 827 627 principle is based on one of the most fundamental laws of thermodynamics which governs the flow of heat in thermal systems Utilizing this microprocessor technology the user simply has to place the load in the dryer and push one single button to start drying cycle The Phase 5 OPL microprocessor controller computer will directly monitor the moisture content in the load and stop the drying cycle automatically when the selected percentage of extraction dryness level is reached The Phase 5 OPL Automatic Drying Cycle Patent No 4 827 627 virtually eliminates ALL guesswork The Phase 5 OPL microprocessor controller computer determines how much drying time is needed and compensates for various types of fabrics and load sizes thus avoiding damage to fabrics by over drying as well as avoiding was
33. cle status programs and displays important diagnostic and fault codes Anti Wrinkle Program helps keep items wrinkle free when they are not removed from the dryer promptly at the end of the drying and cooling cycles Diagnostics major circuits including the door switch microprocessor temperature sensor motor and heat output circuits are monitored Audible Tone Signal a tone will sound for each keyboard touch pad entry Additionally the tone will sound at the end of the drying and cooling cycles to indicate the cycle is complete Temperature Conversion Status temperature related programs can be set in either Fahrenheit F or Celsius C ALL temperatures will automatically convert to the corresponding values 1 F 17 C when changes are made Hi Temperature Protection if the Phase 5 OPL microprocessor controller computer senses that the temperature in the basket tumbler has reached 221 F 105 C it will shut the dryer down completely and a default code will appear in the L E D display indicating an overheating problem O Cycle Preview entire dryer parameters programs or the preprogrammed cycles are displayed for verification upon a coded entry to the keyboard touch pad P Reversing Option helps eliminate wrinkling due to the balling up or tangling of large items Certain models have the reversing option where the basket tumbler will turn in the forward direction for 2 minutes stop
34. d the Tone buzzer will sound for approximately 5 seconds every 30 seconds until 1 The problem is corrected or 2 The power to the dryer is discontinued and the problem is corrected IMPORTANT The Phase 5 OPL microprocessor controller computer has its own internal heat sensing circuit fuse protection which is located on the back side of the Phase 5 OPL microprocessor controller computer refer to the illustration on page 62 Ifa dSFL condition occurs check to see if the fuse has blown If it has DO NOT replace the entire Phase 5 OPL computer replace only the fuse and do so only with an 1 8 Amp Slo Blo fuse only NOTE Once the Phase 5 OPL microprocessor controller computer detects a problem in the heat circuit it updates every 30 seconds If the problem was a loose connection in this circuit which corrected itself the dSFL condition would automatically be cancelled 60 3 4 SEFL indicates a rotational sensor circuit failure This means that there is a fault somewhere in the Hot z basket tumbler rotation circuit or the Phase 5 OPL microprocessor controller computer program related to this circuit Program Location 2 PL02 is set incorrectly in the active mode SEn Whereby the dryer is not equipped with the optional rotational sensor and should be set in the nonactive mode nSEn indicates a possible overheating condition The Phase 5 OPL microprocesso
35. dryer 2 System Parameters a Which are the programs set by the factory and rarely need to be changed in the field These system parameters programs are stored in the memory as Program Locations key 2 key 5 key 8 and key 0 Both the preprogrammed cycles and the system parameters programs have been preprogrammed by the factory with the parameters shown on page 54 and page 55 of this manual The various program selections for the preprogrammed cycles and system parameters are outlined in Section HI of this manual ALL the program changes for the preprogrammed cycles and system parameters programs are done through the keyboard touch pad selection keys on the front of the control panel To change programs an access code must be entered The procedure for entering this access code is as follows First make sure that no cycle is in progress and that the light emitting diode L E D display reads FILL Then press the ENTER START key once and the 0 key three 3 times The 0 key must be pressed three 3 times within 2 seconds after pressing the ENTER START key If this access sequence is not entered correctly the Phase 5 OPL microprocessor controller computer will deny access into the Program Mode If the access code is entered correctly the L E D display will read ProG From this point any of the preprogrammed cycles or system parameters programs can be accessed To alte
36. ds in 1 second increments L PREPROGRAMMED CYCLE PREVIEW The parameters programs of the preprogrammed cycles can be displayed for verification To view a preset program parameter simply press the ENTER START key and the desired preset program parameter The light emitting diode L E D display will read the parameters programs set then return to the REAdY display mode M REVERSING OPTION This program helps eliminate wrinkling due to balling up or tangling of large items Reversing Option Selections 1 Reverse or No Reverse preprogrammed cycles only 2 Select Reverse or Always Reverse manually loaded cycles only 3 Basket tumbler Spin Time and Dwell stop Time a Fixed in the Automatic AUTO Mode and cannot be changed 1 Spin Time Forward 2 1 2 minutes Reverse 2 minutes 2 Dwell stop Time 5 seconds 13 4 Basket tumbler Spin Time and Dwell stop Time a Programmable in the Manual Mode 1 Spin Time programmable from 30 seconds to 120 seconds in 1 second increments 2 Dwell stop Time programmable from 5 seconds to 10 seconds in 1 second increments N DIAGNOSTICS Three 3 major circuits of the Phase 5 OPL microprocessor controller computer are monitored They are as follows 1 Microprocessor Heat Sensor Circuit fault will shut the drying cycle off and the light emitting diode L E D display will read dSFL 2 If there is a fault in the Door Switch Ci
37. e chart on page 59 of this manual 15 e Factor B heat loss offset program this parameter program is one of the factors that the Phase 5 OPL microprocessor controller computer uses when programmed in the Automatic Drying Cycle Mode Patent No 4 827 627 This factor also pertains to the thermal characteristics of each model dryer This factor setting is dependent upon the model dryer and the type of heating unit The range of adjustment of this slope factor is 1 through 99 in increments of one 1 1 This factor factor B has been programmed by the factory as outlined on page 54 and page 55 and should not be changed unless the Phase 5 OPL microprocessor controller computer should fail and is being replaced The replacement Phase 5 OPL microprocessor controller computer must be programmed for the particular dryer model and heating unit as shown in the A and B Factor table chart on page 59 of this manual 2 Program Location 5 Key 5 a Flash Display Status this parameter program allows for the light emitting diode L E D display to read only the Cycle In Progress or only the Basket tumbler Temperature while a cycle is in progress This is referred to as No Flash nFLS When this parameter is set to Flash FLS the L E D display will flash alternate back and forth between the Cycle In Progress and the Temperature b Flash Cycle Display Time if the Flash Display FLS
38. eeeeteeeeeaes 4 SECTION II D ek DR d 5 SECTION ITI PROGRAM SELECTIONS E 7 A Preprogrammed Cycles usina identidad 7 B Manually Loaded Cycles si A ido 8 C Automatic Drying Cycle Mode Patent No 4 827 627 ooooncoonconcniconocococonccoonconccononononanonncnnnon 9 D Timed Manual Drying Cycle Mode usina ips 10 E Temperature Selections Drying Temperatures seesseeeeeseeseeseesseserssresseseresressesererresseseresresseeee 10 Be Cool Down Cy Cle ist TA A A AAA AAA AA 10 G Light Emitting Diode L E D Display ee 11 H Cycle In Progress Temperature Display ii 12 I Temperature Conversion Status ini id 12 J Anti Wrinkle EH 12 K Audible Tone Sinal iis hstta t e a tit 13 L Prepr gramimed Cyle Preview iiri occioscssvcticaius didas 13 M Rev rsing Option id ds rd 13 IN DIARIOS A A Sa oO le Ae A A A eas 14 O System Parameters Program Locations ReVICW oooooocnococoncnoncnonanononcnoncnnnnconn nooo nn nono nnnncrnn ccoo anno 14 1 Program Location 2 Key 2 gt a Temperature Conversion Status caricia ricino diia Eed sscdeeantesadevends 15 B E es 15 Ce Rotation Sensor Selecto ni it fas 15 di Factor A Slope Program nena idos 15 e Factor B Heat Loss Offset Program 16 2 Program Location 5 Key 5 ds Flash Display AS rn 16 b Hab Cyce DA One SC er ae lk E 16 c Flash Temperature Display Time viii a sabedevs tege 16 3 Program Location 8 Key 8 a Col Downi ies o di 16 bh
39. en press the Enter Start key Select next program change To exit press the Clear Stop key The cycle has now been entered and stored into the Phase 5 OPL Microprocessor Controller computer under key A By pressing key A when the display reads FILL this will begin the drying cycle 35 Preprogrammed Cycle Programming Timed Manual Drying Cycle To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within 2 seconds Program Mode Select preprogrammed cycle to be changed i e D Display will read CY d for 1 second and then auto or manual Cycle between automatic and manual by pressing the 0 key If no change is required press the Enter Start key For Non Reversing Models press the Reversing Models Enter Start key Reversing Models Non Reversing Display will read always reversing or Models select reversing single direction rotation If no change is necessary press the Enter Start key If a change is necessary press the 0 key and then the Enter Start key Continued 36 Continued Display will read dry for 1 second time for 1 second drying temperature and then drying time programmed If no change is necessary press the Enter Start key Ifa change is necessary enter time change 10 to 99 minutes in increments of 1 minute I e for 35 minutes press key 0 key 3 key 5 and t
40. er computer to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress It is suggested that the battery be replaced at least once a year or as found necessary The battery life will depend on the age of the battery the amount of power interruptions and the backup time used 65 CGIA113309 1 01 04 01 50 2 01 23 01 100 3 04 11 01 200 4 09 19 01 200 5 04 22 02 200 6 10 09 02 25
41. ess the Enter Start key Continued 52 Display reads dry for 1 second temp for 1 second and then F Display will read F Fabric Drying Temperature Enter desired drying temperature 160 F to 200 F 71 C to 93 C in increments of 1 F 17 C Le for 180 F 82 C press key 1 key 8 key 0 and then press the Enter Start key Reversing Models Non Reversing Models or Reversing Models set for Always Reverse For Reversing Models Display will read select reverse if system parameter is programmed for gt e select reverse If reverse action is Display will read operating desired press the Enter Start key status and dryer will begin If no reverse action is desired press drying cycle the 0 key 53 SECTION VI FACTORY PRESET PARAMETERS PROGRAMS A PARAMETERS PROGRAMS PRESET BY FACTORY FOR NON REVERSING DRYERS CYCLE A Automatic Mode Anti Wrinkle Active Dry Temperature 180 F 82 C Dryness Level 100 Cool Down Time 6 minutes Cool Down Temperature 80 F 26 C CYCLE B Automatic Mode Anti Wrinkle Active Dry Temperature 180 F 82 C Dryness Level 98 Cool Down Time 6 minutes Cool Down Temperature 80 F 26 C CYCLE C Automatic Mode Anti Wrinkle Active Dry Temperature 160 F 71 C Dryness Level 98 Cool Down Time 4 minutes Cool Down Temperature 80 F 26 C CYCLE D Manual timed Mode Anti Wrinkle Active Dry Time 4
42. eversing single direction rotation If no change is necessary press the 0 key and then the Enter Start key 32 Continued Display will read dry for 1 second temp for 1 second drying temperature and then temperature programmed If a change is necessary enter temperature change 160 F to 200 F 71 C to 93 C in increments of 1 F 17 C Le for 182 F 83 C press key 1 key 8 key 2 and then press the Enter Start key Continued 33 Display reads Dry for 1 second Display reads Level for 1 second Dryness Level Extraction Press the Enter Start key if no change is necessary If a change is necessary enter change 90 to 100 in increments of 1 Le for 95 press key 0 key 9 key 5 and then press the Enter Start key Display Cool for 1 second Display Time for 1 second Cool Down Time Press the Enter Start key if no change is necessary If a change is necessary enter time change 0 to 99 minutes in increments of 1 minute Le for 8 minutes press key 0 key 8 and then press the Enter Start key 34 Display reads Cool for 1 second Display reads Temp for 1 second Press Enter Start if no change is necessary If a change is necessary enter temperature change 70 F to 100 F 21 C to 37 C in increments of 1 F 17 CJ Le for 80 F 26 C press key 0 key 8 key 0 and th
43. gram Location Zeinen T 40 Program Location oi 42 Bereet NEE 44 Prostar Location Da il 47 Special Cool Down Program Patent No 5 161 314 49 Manually Loaded Cycles Automatic Drying Cycle Patent No 4 827 627 50 Timed Manual Drying Cycle oocccccooonnccnncncninocnnnnnnonininonoss 52 30 Entering and Exiting Program Mode To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within two 2 seconds Program Mode Preprogrammed cycle System parameter program to be changed location to be changed Enter program to be changed AUTO 2 by pressing appropriate key Last parameter changed To exit program mode CLEAR STOP To proceed to next program to be changed To exit program mode 31 Preprogrammed Cycle Programming Automatic Drying Cycle Patent No 4 827 627 To enter program mode press the Enter Start key once and immediately press the 0 key three 3 times within 2 seconds Program Mode Select preprogrammed cycle to be changed i e A Display will read CY A for 1 second and then auto or manual Cycle between automatic and manual by pressing the 0 key If no change is required press the Enter Start key For Non Reversing Models press the Reversing Models Enter Start key Reversing Models Non Reversing Display will read reversing or Models non r
44. he Automatic Drying Cycle Mode Patent No 4 827 627 where the drying cycle will end when the percentage of extraction dryness level programmed has been reached or in the Timed manual Drying Cycle mode where the dryer will operate for the specific drying time programmed These cycles can be programmed in any combination Once the drying cycle is completed the Phase 5 OPL microprocessor controller computer then goes into the Cool Down Cycle where the articles are tumbled in room temperature air Once the programmed Cool Down Cycle is completed the dryer will shut off automatically With the Anti Wrinkle Program active when the Cooling Cycle is completed and the dryer is shut off if the main door is not opened the load will be tumbled without heat i e for 20 seconds every 90 seconds This process is repeated until either the main door is opened or 10 minutes has elapsed whichever comes first Preprogrammed Cycle Selections 1 Automatic Drying Cycle Mode Patent No 4 827 627 a For optional reversing models the Phase 5 OPL microprocessor controller computer can be programmed to reverse or not reverse single direction rotation b Anti Wrinkle Program active or nonactive c Drying Temperature programmable from 160 F to 200 F 71 C to 93 C in one degree increments d Dryness Level percentage of extraction programmable from ninety percent 90 to one hundred percent 100 in one percent 1 increments e
45. he Programming Section of this manual With this Special Cool Down Active SC the Cool Down Temperature limits differ than if it were a normal cycle The Special Cycle Cool Down Time or minimum limits are governed by the drying temperatures selected DRYING TEMPERATURE RANGE MINIMUM LIMIT 180 F to 200 F 82 C to 93 C 10 Minutes 150 F to 179 F 65 C to 82 C 7 Minutes 100 F to 149 F 37 C to 65 C 5 Minutes Although this Special Cool Down Program Selection Patent No 5 161 314 is designed primarily for gas heated dryers it can be used for both electric heated and steam heated dryers however the results will vary IMPORTANT During a cycle the Special Cool Down Cycle should be allowed to run its entire cycle without any interruption i e the main door should not be opened so that the material being dried is properly cooled otherwise serious injury may result NOTES To utilize this unique Special Cool Down Cycle the items below must be kept in mind 1 Activate the Special Cool Down Cycle as explained in the Programming Section of this manual Preprogrammed Cycle F must be set in the Timed Mode Preprogrammed Cycle F should be changed to reflect the programming limits outlined above 18 SECTION IV OPERATING INSTRUCTIONS The Phase 5 OPL microprocessor controller computer allows the operator to choose from six 6 prep
46. he specific programs needed This cycle is not stored within the Phase 5 OPL microprocessor controller computer and must be entered each and every time The Manually Loaded Cycle can be set in either the Automatic Drying Cycle Mode Patent No 4 827 627 or the Timed manual Drying Cycle mode Manually Loaded Cycle Selections 1 Automatic Drying Cycle Mode Patent No 4 827 627 a Drying Temperature programmable from 160 F to 200 F 71 C to 93 C in one degree increments b Dryness Level percentage of extraction programmable from 90 less dry to 100 more dry in one percent 1 increments c For optional reversing models depending on what the system parameter program is set for the operator has the choice of reverse or no reverse single direction rotation 2 Manually Drying Cycle mode a Drying Time programmable from 0 to 99 minutes in 1 minute increments b Cool Down Time programmable from 0 to 99 minutes in 1 minute increments c Drying Temperature programmable from 100 F to 200 F 37 C to 93 C in one degree increments C AUTOMATIC DRYING CYCLE MODE Patent No 4 827 627 In this mode the Phase 5 OPL microprocessor controller computer determines how much drying time is needed and compensates for various types of fabric and load sizes ALL automatically The Phase 5 OPL microprocessor controller computer accomplishes this by calculating the dryness level percentage of extraction using
47. hen press the Enter Start key Display will read dry for 1 second temp for 1 second drying temperature and then temperature programmed If a change is necessary enter temperature change 100 F to 200 F 37 C to 93 C in increments of 1 F 17 C Le for 182 F 83 C press key 1 key 8 key 2 and then press the Enter Start key 37 Display reads Cool for 1 second Display reads Time for 1 second Cool Down Time Press the Enter Start key if no change is necessary If a change is necessary enter time change 0 to 99 minutes in increments of 1 minute Le for 8 minutes press key 0 key 8 and then press the Enter Start key Display Cool for 1 second Display Temp for 1 second Cool Down Temperature Press the Enter Start key if no change is necessary If a change is necessary enter temperature change 70 F to 100 F 21 C to 37 C in increments of 1 F 17 C Le for 80 F 26 C press key 0 key 8 key 0 and then press the Enter Start key 38 Reversing Models Display reads Spin for 1 second Display reads Time for 1 second Spin Time Press the Enter Start key if no change is necessary Ifa change is necessary enter time change 30 to 120 seconds in increments of 1 second I e for 30 seconds press key 0 key 3 key 0 and then press the Enter Start key Non Reversing Models Display Stop
48. in progress will be cancelled and the L E D display will return to the FILL no cycle in progress mode When the programmed drying time has expired the Phase 5 OPL microprocessor controller computer will proceed into the Cool Down Cycle mode and the Cycle In Progress portion of the L E D display will read CL The Cycle Status portion of the L E D display will read the Cool Down Time i e 6 minutes and count downward until this time has expired Once the Cool Down Cycle is completed the dryer will shut off and the L E D display will read donE The L E D display will continue to read donE until the main door is opened If the Anti Wrinkle Program is active on once the Drying Cycle and Cooling Cycle are completed and the L E D display reads donE the Phase 5 OPL microprocessor controller computer will proceed into the Anti Wrinkle Program If the main door is not opened within the Anti Wrinkle Delay Time Oe 90 seconds the basket tumbler will rotate without heat for the programmed Anti Wrinkle On Time Oe 20 seconds The Phase 5 OPL microprocessor controller computer will repeat this process until the programmed Maximum Anti Wrinkle On Time has expired 1 e 10 minutes or until the main door is opened whichever comes first The L E D display will continue to read donE until either the main door is opened or the Maximum Anti Wrinkle On Time has expired at which time the L E D displ
49. ing Temperature Fabric temperature Degrees in Fahrenheit No Cycle In Progress Flash Display Active Anti Wrinkle Delay Time Anti Wrinkle On Time Anti Wrinkle Program Active Overheating Condition Manual Mode Maximum Guard Time No Buzzer Tone Anti Wrinkle Program Is Not Active No Reverse No Special Cool Down 26 nSEn ProG rEu SC SEFL SEn SPIn tihE Sr SrEu StoP tInE tEnP tInE thE 2 Fault Codes No Rotational Sensor Selected Program Mode Reverse Special Cool Down Rotational Sensor Circuit Failure Rotational Sensor Selected Spin Time Select Reverse Select Reverse Stop Time Temperature Display Time Time door Keyboard touch pad entry was made while the main door was open or Fault in the A C door switch circuit dSFL Fault in the microprocessor temperature sensor circuit SEFL Fault in the rotation of the basket tumbler Hot Indicates that the dryer has experienced an overheating condition To cancel the Hot default code press the CLEAR STOP key 27 SECTION VI PROGRAMMING INSTRUCTIONS A INTRODUCTION TO PROGRAMMING The various program selections are stored in the Phase 5 OPL microprocessor controller computer and are broken down into two 2 categories 1 Preprogrammed Cycles key A through key F a Allow the operator to have six 6 most commonly used cycle selections awaiting the push of a single keyboard touch pad entry to start the
50. key 1 key 7 key 2 and then press the Enter Start key Display will read dry for 1 second and level for 1 second and then 100 The dryness level is automatically set to 100 If no change is necessary press the Enter Start key If a change is necessary enter level change 90 to 100 in increments of 1 Le for 92 press key 0 key 9 key 2 and then press the Enter Start key Continued 50 Continued Non Reversing Models or Reversing Models set for Always Reverse Display will read operating status and dryer will begin drying cycle Reversing Models 51 For Reversing Models Display will read select reverse if system parameter is programmed for select reverse If reverse action is desired press the Enter Start key If no reverse action is desired press the 0 key Manually Loaded Cycle Timed Manual Drying Cycle Press Key 5 Display will read dry for 1 second and time for 1 second If no change is necessary press the Enter Start key If a change is necessary enter time change 0 to 99 minutes in increments of 1 minute I e for 30 minutes press key 3 key 0 and then press the Enter Start key Display will read cool for 1 second and time for 1 second If no change is necessary press the Enter Start key Ifa change is necessary enter time change 0 to 99 minutes in increments of 1 minute Le for 2 minutes press key 0 key 2 and then pr
51. les The information on page 56 shows the parameters of each program location as well as what cycles are affected The programming limits of each program location are shown on page 57 and page 58 Additionally the parameters preset by the factory are shown on page 54 and page 55 Review system parameters programs with one touch of the keyboard touch pad key 8 The Phase 5 OPL microprocessor controller computer will automatically display Program Locations 2 5 8 and 0 14 1 Program Location 2 key 2 a Temperature Conversion Status this program controls whether the temperature related programs will be operated in Fahrenheit F or Celsius C The programs affected are as follows 1 Temperature Display Mode 2 Temperature Selections drying temperatures 3 Cool Down Temperatures IMPORTANT The Phase 5 OPL microprocessor controller computer automatically calculates and converts the temperatures in these programs to the previously set value For example when changing from F to C if the preprogrammed Cycle A drying temperature was set for 160 F 71 C the Phase 5 OPL microprocessor controller computer will change to 160 F 71 C one degree Celsius b Select Reverse for optional reversing models this program allows the operator to have a choice of Reverse or No Reverse single direction rotation basket tumbler action in the manually loaded cycles
52. ls 1 This indicator dot is on when the drive basket tumbler motor is operating in the reversing mode counterclockwise CCW direction 4 LEID Display Indicator Number 4 a For Optional Reversing Models 1 This indicator dot is on when the drive basket tumbler motor is operating in the forward mode clockwise CW direction C PHASE 5 OPL MICROPROCESSOR CONTROLLER COMPUTER RELAY OUTPUT L E D INDICATORS There are a series of five 5 L E D indicators red lights located at the lower back side area of the Phase 5 OPL microprocessor controller computer These are identified or labeled from left to right in the illustration below as HEAT MTR motor FWD forward REV reversing and door These L E D s indicate that the outputs of the Phase 5 OPL microprocessor controller computer or in the case of the door switch input are functioning MAN4098 00000000 JSFL FUSE 1 8 AMP Sla Bla AJET HEAT MTR 62 1 door light emitting diode L E D Indicator a Should be on ALL the time even if the dryer is not running unless the main door is open or there is a problem open circuit in the main door switch circuit NOTE If the dryer is started display indicator dots are on and there are no outputs HEAT and or 2 a 3 a 4 a MTR output L E D s are off and the door input L E D is on then the fault is the Phase 5 OPL micropr
53. nees 54 B Parameters Programs Preset By Factory For Optional Reversing Dryers oooconinconoccnoccnnnnos 55 SECTION VIII SYSTEM PARAMETER PROGRAM LOCATION CHART sssseeeeees 56 SECTION IX PHASE 5 OPL PROGRAMMING LIMITS cccccccccoconooooooncccoconacacacccccccccccnonos 57 A Preprogrammed Cycles cisma dia iii 57 B System Parameters Program Locations iii Mae Be ieee eee BA ieee 57 Di ge ee Fine 5 ic ce At A ON 58 SECTION X PHASE 5 AUTO CYCLE Patent No 4 827 627 csssssssssssssssssssceeeeseeens 59 A and B Factor Parameters for Current Production Dryer Models AAA 59 SECTION XI PHASE 5 OPL SYSTEM DIAGNOSTICS eseeesssssesssssssssssssosossossecseescessssssssseoo 60 A Diagnostic L E D Display Failure Codes uu AAA 60 B LED Display Failure Indicators usina 61 C Phase 5 OPL Microprocessor Controller computer Relay Output L E D Indicators 62 SECTION XII OPTIONAL 9 VOLT BATTERY BACKUP csssssssssssscssssceesesssscscceeees 65 SECTION I INTRODUCTION Phase 5 On Premise Laundry OPL Microprocessor Drying System The Phase 5 On Premise Laundry OPL Drying System has been designed with super performance in mind to provide for better temperature regulation efficiency performance consistency and faster drying times Specifically the Phase 5 OPL System s higher performance emanates from the following enhancements 1 The a
54. ocessor controller computer itself If the failure was elsewhere i e the dryer s door switch circuit the L E D display would read door if a keyboard touch pad entry was attempted If the display indicator dots are on and the door L E D input and the motor heat output L E D s are on yet the motor and or heat is not active on then the problem is elsewhere in the dryer HEAT Output L E D Indicator If the dryer is started and there is no HEAT yet the Phase 5 OPL microprocessor controller computer display heat circuit indicator dot is on but the HEAT output L E D indicator is off then the fault is the Phase 5 OPL microprocessor controller computer itself 1 If both the display indicator dot and the HEAT output L E D indicator dot are on then the problem fault is elsewhere i e external to the Phase 5 OPL microprocessor controller computer MTR Output L E D Indicator If the dryer is started and the blower impellor fan motor is not operating yet both the Phase 5 OPL microprocessor controller computer display blower impellor fan motor indicator dot and door input L E D indicator dot is off then the fault is the Phase 5 OPL microprocessor controller computer itself 1 Ifthe motor is not operating and the MTR output indicator is on then the problem fault is elsewhere i e external to the Phase 5 OPL microprocessor controller computer
55. ol Down Temperature 80 F 26 C CYCLE B Automatic Mode Reverse Anti Wrinkle Active Dry Temperature 180 F 82 C Dryness Level 98 Cool Down Time 6 minutes Cool Down Temperature 80 F 26 C CYCLE C Automatic Mode Reverse Anti Wrinkle Active Dry Temperature 160 F 71 C Dryness Level 98 Cool Down Time 4 minutes Cool Down Temperature 80 F 26 C CYCLE D Manual timed Mode Reverse Anti Wrinkle Active Dry Time 40 minutes Dry Temperature 190 E 87 C Cool Down Time 6 minutes Cool Down Temperature 80 F 26 C Spin Time 60 seconds Stop dwell Time 5 seconds CYCLE E Manual timed Mode Reverse Anti Wrinkle Active Dry Time 30 minutes Dry Temperature 180 F 82 C Cool Down Time 4 minutes Cool Down Temperature 80 F 26 C Spin Time 60 seconds Stop dwell Time 5 seconds CYCLE F Manual timed Mode Reverse Anti Wrinkle Active Dry Time 10 minutes Dry Temperature 170 F 76 C Cool Down Time 2 minutes Cool Down Temperature 80 F 26 C Spin Time 60 seconds Stop dwell Time 5 seconds System Parameters Programs Program Location 2 key 2 Temperature Conversion Status set in Fahrenheit Rotational Sensor non active Factor A and Factor B set for your particular model dryer and should not be changed Program Location 5 key 5 No Flash Display Display Time Flash Cycle Display Time 15 seconds Flash Temperature Display Time 1
56. on of the L E D display will read CL The Cycle Status portion of the L E D display will read the programmed Cool Down Time i e 10 minutes and count downward until this time expires 22 9 Once the Cool Down Cycle is completed the dryer will shut off the tone buzzer will sound Oe 7 seconds and the light emitting diode L E D display will read donE The L E D display will continue to read donE until the main door is opened 10 If the Anti Wrinkle Program is active on once the Drying Cycle and Cooling Cycle are completed and the L E D display reads donE the Phase 5 OPL microprocessor controller computer will proceed into the Anti Wrinkle Program mode If the main door is not open within the Anti Wrinkle Delay Time i e 90 seconds the basket tumbler will rotate without heat for the programmed Anti Wrinkle On Time i e 20 seconds The Phase 5 OPL microprocessor controller computer will repeat this process until the programmed Maximum Anti Wrinkle On Time has expired Oe 10 minutes or until the main door is opened whichever comes first The L E D display will read donE until either the main door is opened or the Maximum Anti Wrinkle On Time has expired at which time the L E D display will read FILL no cycle in progress OPERATING NOTES If the main door is opened while a cycle is in progress the L E D display will read door The L E D display will continue to read
57. processor controller computer is in the Guard On Time Program mode B PHASE 5 OPL MICROPROCESSOR CONTROLLER computer L E D DISPLAYS MANZO95 1 Cycle In Progress a dr Drying Time b CL Cool Down Time 2 Cycle Status a Automatic Mode Percent of Extraction b Manual Mode displays Drying Time or Cool Down Time 3 On Indicator dryer is in the operating mode 4 Heat On Indicator 5 Basket tumbler in Reverse mode counterclockwise CCW Indicator 6 Basket tumbler in Forward mode clockwise CW Indicator 25 C LIGHT EMITTING DIODE L E D CODES 1 Display Codes A AUto ArEu b bUZ bUZ tInE CEL CL Cool tInE Cool tEnP CYA CY b CYC CYd CYE CYF CYCL tInE d donE door drY LEuL drY tEnP Ar FLS GdLY G on tInE Grd Hot MAnU MGrd nbUZ nGrd nrEu nSC Slope Factor Automatic Mode Patent No 4 827 627 Always Reverse Heat Loss offset Factor Buzzer tone Buz Time Degrees in Celsius Cool Down Cycle In Progress Cool Down Time Cool Down Temperature Preprogrammed Cycle A Preprogrammed Cycle b Preprogrammed Cycle C Preprogrammed Cycle d Preprogrammed Cycle E Preprogrammed Cycle F Cycle Display Time Dryness Level percentage of extraction Numerical Value Drying or Cooling Cycles Complete or Dryer is in Anti Wrinkle Mode Door Circuit is Open or Fault in A C Door Switch Circuit Dryer Cycle is in Progress Dryer Level percentage of extraction Dry
58. r controller computer monitors the temperature in the dryer at ALL times If the Phase 5 OPL microprocessor controller computer detects that the temperature in the dryer has exceeded 220 F 104 C it will disable ALL outputs shut the dryer down the Tone buzzer will sound for approximately 5 seconds and the light emitting diode L E D display will read Hot The L E D display will continue to read Hot until the temperature sensed has dropped below 220 F 104 C or lower and the Phase 5 OPL microprocessor controller computer is manually reset by pressing the CLEAR STOP key B L E D DISPLAY FAILURE INDICATORS The L E D indicator dots located on the top portion of the L E D display indicate the various Phase 5 OPL computer functions while a cycle is in progress These indicator dots as shown in the illustration below DO NOT necessarily mean that the outputs are functioning They are only indicating that the function output should be active on 1 MAN4097 L E D Display Indicator Number 1 a Blower Motor Circuit Indicator 1 This indicator dot is on whenever a cycle is in progress 2 L E D Display Indicator Number 2 a Heat Circuit Indicator 1 This indicator dot is on whenever the Phase 5 OPL microprocessor controller computer is calling for the heating circuit to be active on 6l 3 Light emitting diode L E D Display Indicator Number 3 a For Optional Reversing Mode
59. r the programming the operator will locate the parameter program that is to be changed If the change is a numerical one i e time and or temperature the operator will simply enter the numerical value desired If an error is made press the CLEAR STOP key once and the incorrect entry that was made will be cancelled Once the entry is made or the parameter program set does not need to be changed press the ENTER START key and the Phase 5 OPL microprocessor controller computer will advance to the next program selection When making numerical changes please keep in mind to stay within the programming limits shown on page 57 and page 58 If an erroneous entry is made the Phase 5 OPL microprocessor controller computer will ignore the entry made when the ENTER START key is pressed and will return to the numerical value previously set 28 The Phase 5 OPL microprocessor controller computer walks the operator through the various parameters programs and advances each time the ENTER START key is pressed Once ALL the steps in the particular preprogrammed cycle or Program Location system parameters are set the light emitting diode L E D display will read ProG At this point the operator can go to the next preprogrammed cycle or Program Location system parameter to be changed If no other programs parameters need to be changed the user can get out of the program mode by pressing the CLEAR STOP key
60. ram is active on and the drying cycle and cooling cycle is completed the dryer will shut off the tone will sound and the light emitting diode L E D display will read dONE If the door is not opened the Phase 5 OPL microprocessor controller computer will wait until the Anti Wrinkle Guard Delay Time GdLY has expired at which time the basket tumbler will rotate without heat for the programmed Guard On Time G on tInE The Phase 5 OPL microprocessor controller computer will repeat this process until the Maximum Guard Time MGrd has expired or until the door is opened whichever comes first 12 Anti Wrinkle Program Selections 1 Anti Wrinkle Guard Active or No Anti Wrinkle Guard 2 Guard Delay Time a Programmable from 10 seconds to 255 seconds in 1 second increments 3 Guard On Time a Programmable from 10 seconds to 60 seconds in 1 second increments 4 Maximum Guard Time a Programmable from 1 minute to 99 minutes in 1 minute increments K AUDIBLE TONE SIGNAL A tone will sound for each keyboard touch pad entry made The tone will also sound at the end of the drying cycle and cooling cycle to indicate that the cycle is complete When the Anti Wrinkle Program is active programming allows for the elimination of the tone during the Anti Wrinkle Program with the exception of the keyboard touch pad entry tone which is fixed at approximately 1 second Programming allows the tone to be set from 0 to 15 secon
61. rcuit the L E D display will read door This door display code will also appear if while a cycle is in progress the main door was opened and not closed and a keyboard touch pad entry was made a There is a red indicator light labeled door on the back side of the Phase 5 OPL microprocessor controller to help in diagnosing this specific fault failure 3 If the basket tumbler fails to rotate a signal will appear on the L E D display SEFL along with an audible tone High Temperature Protection if the Phase 5 OPL microprocessor controller computer senses that the temperature in the basket tumbler has exceeded 220 F 104 C it will shut the dryer down completely and the default code Hot will appear in the L E D display indicating that this an overheating problem The Hot default code will be displayed until the temperature has dropped down to 220 F 104 C or lower and then the CLEAR STOP key must be pressed at which time the L E D display will return to FILL O SYSTEM PARAMETERS Program Locations Review The system parameters are the programs which once set by the factory rarely need to be changed in the field These system parameters programs are stored in the memory and catalogued as program locations keys 2 s gt 8 and 0 ALL of the parameters affect the manually loaded program cycles and some affect the Manually Loaded Program Cyc
62. rogrammed cycles key A through key F which unless otherwise specified at the time of ordering the dryer has been preprogrammed by the factory with the parameters programs shown on page 54 and page 55 Additionally for occasional or onetime special loads the manually loaded cycles can be used where the operator must set the specific program s needed NOTE Refer to Section III of this manual for a complete explanation of the various cycles selections available After the load is put into the basket tumbler and the main door is closed determine which cycle will suit the application type of load We recommend using the Automatic Drying Cycle Patent No 4 827 627 for most loads This cycle provides for the best drying in the shortest time ALL automatically A OPERATING SEQUENCE 1 Preprogrammed Cycles a Automatic Drying Cycle Patent No 4 827 627 D 2 3 NOTE Light emitting diode L E D display reads FILL no cycle in progress Press the letter on the keyboard touch pad corresponding to the cycle desired 1 e key A a The dryer will then start rotate The L E D display reads Cycle In Progress and Cycle Status i e dr00 meaning that the dryer is in the Drying Cycle mode During the drying cycle the Phase 5 OPL microprocessor controller computer is monitoring the amount of moisture in the load Approximately halfway through the drying cycle the Cycle Status portion
63. second Program Location 8 key 8 Manual timed Mode Automatic and Manual Cool Down Time 6 minutes Automatic and Manual Cool Temperature 80 F 26 C Manual Selection Spin Time 60 seconds Manual Selection Stop dwell Time 5 seconds Buz tone Time 7 seconds Program Location 0 key 0 Manual Selection Anti Wrinkle Active Anti Wrinkle Buz tone Active Anti Wrinkle On Time 60 seconds Anti Wrinkle Delay Time 120 seconds Maximum Anti Wrinkle Time 99 minutes 33 SECTION VII SYSTEM PARAMETER PROGRAM LOCATION CHART Phase 5 OPL PROGRAM LOCATIONS CYCLES LOCATIONS PROGRAMS AFFECTED PROGRAM LOCATION 2 Key 2 Display Temperature F or C MLC and PPC Select Reverse or Always Reverse MLC ONLY Rotational Sensor or No Rotational Sensor MLC and PPC A Factor SLOPE MLC and PPC Refer to charts on page 59 and page 60 B Factor SLOPE MLC and PPC Refer to charts on page 59 and page 60 PROGRAM LOCATION 5 Key 5 Flash or No Flash MLC and PPC Time and Temperature No FLASH ONLY MLC and PPC Flash Cycle Display Time MLC and PPC Flash Temperature Display Time MLC and PPC PROGRAM LOCATION 8 Key 8 Cool Down Time MLC ONLY Cool Down Temperature MLC ONLY Spin Time MLC ONLY Stop DweELL Time MLC ONLY End Of Cycle Buz Tone Time MLC and PPC PROGRAM LOCATION O Key 0 With or Without Anti Wrinkle MLC ONLY Anti Wrinkle Buz Tone Time MLC and PPC Anti Wrinkle On Time MLC and P
64. second and then F meaning select Fabric temperature desired Enter the temperature desired from 100 F to 200 F 37 C to 93 C in one degree increments For example for 182 F 83 C press key 1 key 8 key 2 and then press the ENTER START key For optional reversing models if the system parameters are set for Select Reverse the L E D display will now read Sr meaning Select Reverse Ifreversing basket tumbler action is desired press the ENTER START key If No Reverse is desired press the 0 key The dryer will now start and the L E D display will show Cycle In Progress and Cycle Status Oe dr40 meaning the dryer is in the Drying Cycle mode During the Drying Cycle the Cycle Status portion of the L E D display will count downward in time until the drying time selection i e 40 minutes has expired To stop the dryer at any time open the main door To continue the cycle close the main door and press the PRESS START key The dryer will continue from where it left off or the dryer may also be stopped by pressing the CLEAR STOP key However the cycle that was in progress will be cancelled and the L E D display will return to the FILL no cycle in progress mode Once the programmed drying time has expired the Phase 5 OPL microprocessor controller computer will proceed into the Cool Down Cycle mode and the Cycle In Progress porti
65. ted time and energy for any given load Once the Phase 5 microprocessor controller computer determines the load is dry the microprocessor controller will go into Cool Down Cycle Patent No 4 827 627 until the preprogrammed time or temperature is reached and then shuts the dryer off automatically SECTION I FEATURES Dependable Microprocessor Solid State Integrated Circuitry to eliminate as many moving parts as possible Program Changes Are Easily Made At The Keyboard touch pad actual programs are viewed at the light emitting diode L E D display for verification Automatic Drying Cycle Patent No 4 827 627 computerized monitoring of load dryness for precise fast and efficient drying Timed Manual Drying Cycle for special loads programming allows for a specific amount of time in minutes for both drying and cool down cycles Preprogrammed Cycles the Phase 5 OPL microprocessor controller computer can store in its memory six 6 preprogrammed cycles in either the Automatic Drying Mode Patent No 4 827 627 or Manual Drying Mode Manually Loaded Cycles for occasional or onetime special loads the user can set a specific program in either the Automatic Drying Cycle Patent No 4 827 627 or Timed Mode Variable Programmable Fabric Temperature Selections accommodates the type of fabric to be dried Controlled Cool Down Program helps eliminate wrinkled loads L E D Display informs user of cy
66. tration on the following page page 25 for details 4 Indicator Dots a Located at the top of the L E D display is a series of dots which indicate the various Phase 5 OPL microprocessor controller computer output functions while a cycle is in progress 1 Illustration No 3 refer to the following page page 25 a ON INDICATOR this indicator dot is on whenever a cycle is in progress Additionally when the Anti Wrinkle Program is active this indicator dot will be on when the Phase 5 OPL microprocessor controller computer is in the Guard On Time Program 24 2 Illustration No 4 refer to the illustration below a HEAT INDICATOR this indicator dot is on whenever the Phase 5 OPL microprocessor controller computer is calling for the heating unit to be active on 3 Illustration No 5 refer to the illustration below a REVERSING INDICATOR this indicator dot is functional for dryer models with the Reversing Action Option only This indicator dot will be on when the basket tumbler is in the reverse counterclockwise CCW direction 4 Illustration No 6 refer to the illustration below a FORWARD INDICATOR this indicator dot is functional for dryer models with the Reversing Action Option only This indicator dot will be on when the basket tumbler is in the forward clockwise CW direction Additionally when the Anti Wrinkle Program is active this indicator dot will be on whenever the Phase 5 OPL micro

PHASE 5 OPL USER`S MANUAL

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