CSX User Manual - Sigma Motion srl
Contents
1. e TT Sq Soft Starter EAS S Sof ej o CSX 007 CSX 055 Allow 100 mm 3 9 inch between soft starters CSX 075 CSX 110 Allow 200 mm 7 9 inch between soft starters CSX 007 CSX 055 Allow 50 mm 2 0 inch between the soft starter and solid surfaces CSX 075 CSX 110 Allow 200 mm 7 9 inch between the soft starter and solid surfaces Soft starters may be mounted side by side with no clearance that is if mounted without communications modules LJ The soft starter may be mounted on its side Derate the soft starter s rated current by 15 710 02407 00J CSX User Manual 3 ELECTRICAL INSTALLATION INSTALLATION 3 Electrical Installation 3 1 Power Terminations L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 Al A2 A3 01 02 mm AW G 13 14 23 24 mm AW G 007 030 037 055 075 110 007 110 et 014 15 F 1 02 0 33 26 16 oS 3 6mm 0 24 inch Torx T20 Torx T20 3Nm 4Nm 2 2 ft lb 2 9 ft lb 44 in lb max 3 2 Control Voltages CSX soft starters can be supplied in either of two control voltage configurations CSX xxx Xx C 1 110 240 VAC 10 15 or 380 440 VAC 10 15 CSX xxx xx C2 24 VAC VDC 20 WARNING Always apply control voltage before or with mains voltage AVERTISSEMEN T Toujours appliquer la tension de commande avant ou en m me temps que la tension secteur C2. A pprovals FUMER IEC 60947 4 2 m Pn IEC 60947 4 2 esc e GB 14048 6 EA a isso aden tsb avec ne toda TP TC 004 2011 TP TC 020 2011 Marlies usuresntadaiat nba Basic miran endis Dasndsos ia asta inn in arit Lloyds Marine N o 1 Specification UD Cd imienin tn EQUIPE OD Pv asc OR ARIA UL 508 O perational Life SX O07 HOD iniaa aa RV AD MS 1 000 000 operations C SXs0T5 S110 assi euni Gi alia A B dii dd iei 30 000 operations J 710 02407 00 12 CSX User Manual 710 02407 00
3. BS88 6 6U RD 30xxxA 0063 CSX 007 1150 A070U RD 30xxx0063 170M 1314 63 FE 6 6U RD 30xxxA 0125 CSX 015 8000 A070U RD 30xxx0125 170M 1317 160 FEE 6 6U RD 30xxxA0160 CSX 018 10500 A070U RD 30xxx0160 170M 1318 160 FEE 6 6U RD 30xxxA 0160 CSX 022 15000 A070U RD 30xxx0160 170M 1318 180 FM 6 6U RD 30xxxA 0160 CSX 030 18000 A070U RD 30xxx0160 170M 1319 180 FM 6 6U RD 30xxxA 0250 CSX 037 51200 A070U RD 30xxx0250 170M 1321 250 FM 6 6U RD 30xxxA 0315 CSX 045 80000 A070URD 30xxx0315 170M 1321 250 FM 6 6U RD 30xxxA 0315 CSX 055 97000 A070URD 30xxx0315 170M 1321 250 FM 6 6U RD 31xxxA 0450 CSX 075 168000 A070URD 31xxx0450 170M 1322 500 FMM 6 6U RD 31xxxA 0450 CSX 090 245000 A070URD 31xxx0450 170M 3022 500 FMM 6 6U RD 31xxxA 0450 CSX 110 320000 A070URD 31xxx0450 170M 3022 500 FMM xxx Blade Type Contact Ferraz Mersen for options 7 4 General Technical Data Mains Supply Mains voltage L1 L2 L3 Aeon an EC arai 3 x 200 VAC 440 VAC 10 15 MD oaa ated bt n i npa dA din ntes 3x 200 VAC 575 VAC 1096 15 Mains frequency at start iussus tiit tct olet dde 45 Hz to 66 Hz Rated insulation voltage Lo acisa temm cta tessuti taa Dx Etc 600 VAC Form designation auae am ap o Mea ade ai Bypassed semiconductor motor starter form 1 Control Voltage A1 A2 A3 CSX XXX XX C T augasepoddido in qiu dd o derat cb ob 110 240 VAC 1096 15 MEHR ON e or 380 440 VAC 1096 15 ESX ORN O2 Lamantiuo
4. be used with AuCom soft starters to provide the following functionality for networks of up to 99 soft starters O perational control Start Stop Reset Q uick Stop Starter status monitoring Ready Starting Running Stopping Tripped To use W inMaster with the CSX the soft starter must be fitted with a USB Module Modbus Module or a Remote O perator 710 02407 00 CSX User Manual 9 SPeciFicaTIONS 7 Specifications 7 1 Model Code CSX Control voltage C1 110 240 VAC amp 380 440 VAC C2 24 VACNDC Mains voltage V4 200 440 VAC V6 200 575 VAC Nominal kW rating 400 VAC lt 30 kW AC53b 4 6 354 2 37 kW AC53b 4 6 594 Motor protection Blank 2 W ithout motor protection With motor protection 7 2 Current Ratings AC53b 4 6 354 AC53b 4 20 340 45A AC53b 4 6 594 AC53b 4 TIME 580 o 7 3 Semiconductor Fuses Semiconductor fuses can be used with CSX soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination CSX soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussmann and Ferraz M ersen semiconductor fuses are detailed below 10 CSX User Manual 710 02407 00 SPECIFICATIONS SCR Ft Ferraz Mersen Fuse Bussmann Fuse Bussmann Fuse As European IEC Style Square Body British Style N orth American Style 170M
5. AUTION W ith 24 VAC VDC use contacts rated for low voltage and low current gold flash or similar 4 CSX User Manual 710 02407 00 ELECTRICAL INSTALLATION 3 3 Control Circuits WARNING Isolate the CSX completely from the power supply before attempting any work on the CSX or motor Control terminals may be at phase voltage potential AVERTISSEMEN T Isoler compl tement le CSX de l alimentation secteur avant de tenter toute intervention sur le CSX ou sur le moteur Les bornes de commande peuvent tre au potentiel de la tension de phase CAUTION For CSX xxx xx C2 24 VAC VDC control voltage units you can connect an external 24 VDC supply into the control input terminals 01 02 Two wire control Three wire control o A3 A3 110 240 VAC e ATLE PG amp A2 A2 24 VAC VDC 901 o 0 01 oo 002 Lo 02 o A3 380 440 VAC oA1 A2 0 1901 o 6 S o 02 o Start stop To reset a trip open then close 02 Start Stop To reset a trip open then close 02 3 4 Outputs Main Contactor O utput The Main Contactor output terminals 13 14 closes as soon as the soft starter receives a start command and remains closed while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop The Main Contactor output will also open if the soft starter trips The Main Contact
6. Abit REND A Atos d Acepto ANDI a tans een eat 13 2 Hz to 200 Hz 07 g EMC Emission EguipimienEclass EM C esed pbi delen bom totins d Class B Conducted radio frequency emission 0 15 MHz to 0 5 MHz lt 56 46 dB uV NONO RCNH 0 5 MHz to 5 MHz lt 46 dB uV casing ato renta rand Redde mane T tasa ord Go RC RERO 5 MHz to 30 MHz lt 50 dB uV Radiated radio frequency emission cesses 30 MHz to 230 MHz lt 30 dB uV m e 230 MHz to 1000 MHz 37 dB uV m EMC Immunity Electrostatic discharge aces ire oat icta cantate 4 kV contact discharge 8 kV air discharge Radio frequency electromagnetic field 0 15 MHz to 1000 MHz 140 dB uV Rated impulse withstand voltage Fast transients 5 50 ns 2 kV line to earth 1 kV line to line Voltage dip and short time interruption 100 ms at 4096 nominal voltage Harmonics and distortion asse vec adi IEC 61000 2 4 Class 3 EN IEC 61800 3 Short Circuit Rated short circuit current CSX 007 to CSX 022 ressssssssessssssssssuessssssssssssessssssssssssessssssssssssessssee 5 kA Rated short circuit current CSX 030 to CSX 110 ennt 10 kA These short circuit ratings are with fuses used as given in the table under Semiconductor Fuses on page 10 Heat Dissipation E UEIEIG Stal C lessenaar ban Rican rasa isosca freien faga upra spin DC in s 3 watts ampere Dung RUN ascia taria at Coa dn on ANTA ANS Doe ENDURO USA 10 watts typical Standards
7. AuComn Contents l Caution Statermerite ee h btba 2 2 Mechanical Installation scssssssssssssssssssssssssssesssssssseessseeeeesssssssessseeeeesssseeeeseeeeeessssaes 3 3 Electrical Installat lO bi isusidteiin isa dodi coat ibus nandi 4 4 AUIUSEITIS BUS uomansa anc dta Gunn bur 7 5 Troubleshooting cunaninaginenoi aqaa antes 8 6 ACCESSO NOS Giiossnpvistinaaia adr fol atra aonana IGNES a FUE 9 7 Specificato NS nnna 10 The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment Ce manuel est galement disponible en fran ais partir de www aucom com Dieses Handbuch ist auch in deutscher Sprache aus www aucom com Questo manuale disponibile anche in italiano da www aucom com Este manual tamb m esta disponivel em Portugu s no site www aucom com Este manual tambi n esta disponible en espa ol a partir de www aucom com Hit n 44 E Mwww aucom com 2015 AuCom Electronics Ltd All Rights Reserved CAUTION STATEMENTS STATEMENTS 1 Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage It is the installer s responsibility to read and underst
8. and all instructions in this manual prior to installing operating or maintaining the equipment to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual Isolate the CSX completely from the power supply before attempting any work on the CSX or motor Cables to the control inputs must be segregated from mains voltage and motor cabling Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability Do not apply incorrect voltages to the control input terminals Do not connect power factor correction capacitors to the output of CSX soft starters If static power factor correction is employed it must be connected to the supply side of the soft starter W ARN ING ELECTRICAL SHO CK HAZARD The CSX contains dangerous voltages when connected to mains voltage O nly a qualified electrician should carry out the electrical installation Improper installation of the motor or the CSX may cause equipment failure serious injury or death Follow this manual and local electrical safety codes AVERTISSEMENT DANGER D ELECTROCUTION Le CSX contient des tensions dangereuses lorsqu il est raccord l alimentation secteur Seul un lectricien comp tent peut effectuer l installation lectrique U ne mauvaise installa
9. ar a trip via the control inputs the soft starter requires a closed to open transition on the stop input 02 In three wire control use the external stop button to momentarily open the stop input open A 1 02 In two wire control if the soft starter tripped with a start signal present remove the start signal open A1 to 01 02 The Reset button is located on the front of the unit above the adjustment switches The soft starter will trip again immediately if the cause of the trip still exists CSX User Manual 710 02407 00 ACCESSORIES ESSORIES 6 Accessories 6 1 Finger Guard Kit Finger guards may be specified for personnel safety Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP20 protection when used with cable of diameter 22 mm or greater 6 2 Remote Operator The Remote O perator can control and monitor the soft starter s performance Functionality includes O perational control Start Stop Reset Q uick Stop Starter status monitoring Ready Starting Running Stopping Tripped Trip code display 6 3 Communication Interfaces CSX soft starters support network communication via easy to install communications interfaces Each soft starter can support one communications interface at a time Available protocols Ethernet Profinet Modbus TCP Ethernet IP Profibus DeviceN et Modbus RTU and USB 6 4 PC Software W inMaster can
10. nttavqsautindtam ta dandi a ede a dtd 24 VAC VDC 20 Current consumption during rUn Lasse deed tton eere sito 100 mA Current consumption inrush COX i L aettansaat t dd e d LO t a a eect 10A SX SOOO rt toad NM NM MILLE MET MM D M MM LAE 2A Inputs SES POEITHELST C TH Voc ieu intonuit bra can autetn tocan und mitem N ormally open dele crea 150k 300 VAC and56k 24VAC VDC Stap terminal 2 desbiesabaseniiiaen iteram ana aikaa kiere N ormally closed mc GT 150k Q9300VAC and56k 24VAC VDC 710 02407 00J CSX User Manual 11 SPeciFicaTiONS O utputs Main contactor terminals 13 14 usen trate ER en t les ass rdv N ormally open M P 6 A 30 VDC 6A 250 VAC resistive Run relay terminals 23 24 2 ied bedient dote Normally open mn a 6 A 30 VDC 64A 250 VAC resistive Environmental Degree of Protection CSX 007 to C SX 055 usua tta rtc tpm IP20 Degree of Protection C SX 075 ToC SX LI auccm IPOO O perating temperature 1 55 25 2 scecinawniceccananin Bra pates arca Debra mal naga aat 10 C to 60 C Storage temperature sss 25 C to 60 C to 70 C for less than 24 hours FUMIE annann nibii Bw sunt bit on bon Dd E fd 5 to 95 Relative H umidity POTION del BB sacado apa send NU YR NAR URP ERR RR AN RR Rd Pollution D egree 3 VIDESCIOFE inienn nne sibi ei AERE CEA RR tid IEC 60068 Test Fc Sinusoidal rA C 4 Hz to 13 2 Hz 1 mm displacement E r
11. or output can be used to directly control a main contactor coil Run Contactor O utput The relay terminals 23 24 operates four seconds after the set start ramp time is complete The relay can be used to operate a contactor for power factor correction capacitors or to signal soft starter run status to an automation system 710 02407 00J CSX User Manual 5 ELECTRICAL INSTALLATION INSTALLATION 3 5 Electrical Schematics Soft starter installed with a motor protection Soft starter installed with a motor protection circuit breaker circuit breaker and main contactor M OK J ps 1 L1 2 7 I 3 L2 4 T2 prem HH 5 L3 6 T3 tcu m EN De I gt I gt 13 Al 4 a 23 K1 24 M Motor three phase Main contactor 13 14 Main contactor output 23 24 Run contactor output 6 CSX User Manual 710 02407 00J ADJUSTMENTS 4 Adjustments Initial Start Voltage u Initial Start Voltage 50 MU rm g Stop Ramp Time Start Ramp Stop Ramp Time Seconds Time Seconds 10s 49 108 496 8 8 148 6 14s XE 16s LO 16s 26 22s 1 20s al No Voltage Soft Stop Start EJ initial Start Voltage SN Select the initial start voltage A 03243 D Om Application Initial Start Voltage x 2 30 70 Suggested setting 8 Centrifugal Pump 5096 Submersible Pump 60 Scre
12. tion du moteur ou du CSX peut d clencher une panne d quipement provoquer de graves blessures ou m me la mort Suivre les instructions de ce manuel et des codes locaux concernant la s curit lectrique It is the responsibility of the user or person installing the CSX to provide proper grounding and branch circuit protection according to local electrical safety codes SHO RT CIRCUIT The CSX is not short circuit proof After severe overload or short circuit the operation of the CSX should be fully tested by an authorised service agent GROUNDING AND BRANCH CIRCUIT PROTECTION 2 CSX User Manual 710 02407 00 MECHANICAL INSTALLATION HANICAL INSTALLATION 2 Mechanical Installation 2 1 Dimensions and W eights 03232 C W idth H D E W eu mm inch mm inch mm mm mm oL AL M DL E 98 82 201 188 165 55 90 5 23 24 3 85 322 7 91 740 6 49 216 36 09 4 6 145 124 215 196 193 110 5 37 3 8 5 70 4 88 8 46 7 71 7 59 44 15 84 200 160 240 216 214 1145 51 61 CSX 110 7 87 6 30 9 44 8 50 8 43 45 20 135
13. topping Ready 03244 B e Trip Codes 5 3 The Ready LED will flash a different number of times to indicate the cause of the trip Ready LED Description 4y Power Circuit Check mains supply L1 L2 L3 motor circuit T1 T2 T3 soft S xl starter SC Rs and bypass relays 4y 6 Supply Frequency C heck mains voltage is available and supply frequency is in ERN range 2 N etwork Communication Failure between module and network Check ToS network connections settings and configuration 2 Starter Communication Failure between starter and module Remove and refit 8 x9 accessory module Supply Frequency Protection The soft starter will trip on supply frequency if the frequency rises above 72 Hz or falls below 40 Hz for more than five seconds while the soft starter is running These trip points are not adjustable In pre start starting and stopping modes the high and low frequency limits both apply with no time delay A supply frequency trip will also occur if all three input phases are lost while the soft starter is running all three input phases fall below 120 VAC at start or while the soft starter is running the line contactor opens while running Reset Trips can be cleared by pressing the Reset button on the soft starter sending a Reset command from the serial communications network or by switching the control inputs To cle
14. w Compressor Conveyor Crusher 1096 Fan Other applications EJ Start Ramp Time as 105 125 Select the start ramp time B bi AN amp The start ramp defines how long the soft starter will 21 20s lt take to increase voltage from the initial start voltage to gree 9 full voltage The start ramp time does not control the time the motor will take to reach full speed 1 Set the start ramp time to 20 seconds 2 Set the initial start voltage as required for the application 3 Attach a current monitoring device to output T1 4 Start the motor under normal load conditions Record the time required for the measured current to fall to or below the motor s rated full load current ti then stop the motor 5 Set start ramp time t NOTE The start ramp time must be long enough for the motor to reach full speed before the Soft starter enters bypass mode 03380 C Stop Ramp Time Bs 108 425 Select the soft stop ramp time C 6s D Pi Soft stop extends the time soft starter takes to reduce Os 4s voltage to zero The ramp time does not control the time the motor will take to stop completely 04980 A lo Soft Stop 03381 B 710 02407 00J CSX User Manual 7 TROUBLESHOOTING 5 5 1 Troubleshooting LEDs Jalea LED Status Ready Run Off No control power Motor not running On Ready Motor running at full speed Flash Starter tripped Motor starting or s
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