Surftest SJ-400 Series - D&S Machined Products
Contents
1. Mass Control unit 1 2kg 2 64lbs Height Tilt adjustment unit 0 4kg 1 88lbs Drive unit SJ 401 0 6kg 1 32Ibs SJ 402 0 64kg 1 4 1lIbs Standard accessories AC adapter Carrying case Printing paper Touch pen Protect sheet Skidless nosepiece User s manual one sheet manual tools To denote your AC line voltage add the following suffixes e g 178 946 2A A for 120V C for 110V D for 220V E for 240V No suffix is required for 100V Optional Accessories 178 396 2 0 75mN measuring force with 12AAC731 standard type stylus 2um tip radius 178 397 4mN measuring force with 12AAB403 standard type stylus Sum tip radius 12AAB355 Unit mm Applicable skid nosepiece 12AAC731 2um 12AAB403 5um 12AAB415 10um X Tip radius Detail A Small hole type 0 6 44 4 gt 12AAC732 2um 12AAB404 Sum 12AAB416 10um Tip radius a 12AAB346 S 5 1 04 CS 12AAC733 2um D 12AAB405 5um 12AAB417 10um 90 Tip radius petal A Stylus tip position un 0 4 i 12AAC734 2um gt 12AAB406 Sum 12AAB418 10um 90 X Tip radius Detail A S 5 1 Deep hole type 94 7 87 7 2 1 Detail A 2 X Stylus Detail A 3 x stylus 12AAC740 2um 12AAC741 2um2. Measuring speed 0 05 0 1 0 5 1 0mm s 002 004 02 04 s Return speed 0 5 1 0 2 0 mm s 02 04 08 s Height Tilt Tilt adjustment range 1 5 adjustment unit Height adjustment amount 10mm 39 Assessed profile Primary profile P Roughness profile R Filtered waviness profile W DIN4776 MOTIF R W Evaluation parameters Ra Ry Rz Rq Pc R3z mr Rt Rp Rv Sm S dc Rk Rok Rvk Mr1 Mr2 A1 A2 Lo Ppi R AR Rx Aa Ag Ku HSC mrd Sk W AW Wte Wx Vo Analysis graphs Bearing Area Curve BAC Amplitude Distribution Curve ADC Number of sampling length X1 X3 X5 XL arbitrary length Arbitrary length SJ 401 0 1 to 25mm 0 1mm increments 01 to 2 01 increments SJ 402 0 1 to 50mm 0 1mm increments 04 to 2 01 increments Sampling length L 0 08 0 25 0 8 2 5 8mm 003 01 03 1 3 Printing width 48mm 1 89 paper width 58mm 2 28 Recording Vertical magnification 10 to 100K magnification Auto magnification Horizontal magnification 1 to 1K magnification Auto Detector Detection method Differential inductance method Minimum resolution 0 000125um 8um range 005uin 320uin range Stylus tip Corn 90 Radius 5um Diamond Corn 60 Radius 2um Diamond Measuring force AmN 0 75mN Radius of skid 40mm 1 57 Skid force Less than 400mN Function Customize Display Roughness parameter selectable Data compensation R surf
3. 12AAB413 Sum 12AAB414 Sum 12AAB425 101m 12AAB426 101m Skidless nosepiece X Tip radius Tip radius 1 Tip angle is 60 z GRY 35 4 10 Stylus tip position 21 5 12AAB355 Mitutoyo Unit mm Applicable skid nosepiece Deep groove type 2 ojn 727 AESA KO 2 AN 5 ri Y 44 7 35 Detail A 12AAC735 2um 12AAB409 5um 12AAB421 10um X Tip radius Extra deep groove type 2 a 12AAC736 2um 12AAB408 5um 12AAB420 10um X Tip radius 12AAC737 2um 12AAB407 5um 12AAB419 10um X Tip radius Detail A Gear face type 43 8 12AAB339 2um 12AAB410 5m 12AAB422 10um X Tip radius Detail A WE curve type 447 37 7 12AAB338 0 9 Fre n 281 2 Ball 81 588 44 7 Distinguish 12AAC738 2um 12AAB411 5um 12AAB423 10um __ Tip radius 12AAC739 2um 12AAB412 5um Detail A st Q 12AAB424 10um X Tip radius 21 5 23 5 Stylus tip position 19 5 AL Sl Stylus tip position 5 12AAB351 2 p Stylus tip position 3 5 Stylus tip position 12AAB353 En 23 1 12AAB354 1 Tip angle is 60 2 When us
4. Printout 7 LIEBE TIT nalysis screen Evaluation Curve Evaluation conditionss ISO 4287 1997 ANSI ASME B46 1 1995 JIS B0601 1994 etc Assessed profiles P primary profile R roughness profile WC WCA WE WEA DIN4776 profile E envelope residual profile R motif roughness waviness motif Evaluation P R WC WCA WE Ra Rq Rz Rz JIS Ry Ry DIN Rc Rpi Rp Romax Rvi Rv Rvmax Rti Rt R3zi R3z R3y S Pc Ppi Sm HSC mr dc Parameters WEA DIN4776 E plateau ratio mrd Rk Rpk Rvk Mr1 Mr2 Aa Aq a q Sk Ku Lo Lr A1 A2 R motif Rx R AR SR SAR NR NCRX CPM W motif Wte Wx W AW SW SAW NW Analysis graphs ADC BAC1 BAC2 power spectrum chart auto correlation chart Walsh power spectrum chart Walsh auto correlation chart slope distribution chart local peak distribution chart parameter distribution chart Digital filter 2CR 75 2CR 50 2CR 75 phase corrected 2CR 50 phase corrected Gaussian 50 phase corrected Cutoff length Ac 0 025mm 0 08mm 0 25mm 0 8mm 2 5mm 8mm 25mm or arbitrary value 001 003 01 03 1 3 1 or arbitrary value fl 0 25mm 0 8mm 2 5mm 8mm or arbitrary value 01 03 or arbitrary value fh 0 25mm 0 8mm 2 5mm 8mm or arbitrary value 01 03 or arbitrary value Sampling length L Data compensation 0 025mm 0 08mm 0 25mm 0 8mm 2 5mm 8mm 25mm or a
5. or any arbitrary two sections on the profile choose P1 P2 P3 and P4 as required If you choose adjacent sections for tilt compensation then the characteristics of features umge of interest between Simplified surface feature evaluation these sections such as scratch depth etc can be measured directly with the ruler function e This function determines the coordinate difference between two arbitrary points so feature characteristics such as step height and width etc can be measured P3 P1 P2 P3 P4 Ruler z P2 function key Measured profile before Measured profile after tilt compensation tilt compensation Ruler Analysis screen Mitutoyo anil Ruler key The height tilt adjustment unit comes as standard for leveling the drive unit prior to making skidless measurements and supported by guidance from the unique DAT function makes it easy to achieve highly accurate alignment The DAT Function Turn tilt adjustment knob by Height adjustment 1 37 turns counter clockwise to level 3 786 pm 1 37 TURN Tilt adjustment Height tilt adjustment unit 7 i _ DAT screen guides the user when leveling DAT screen adjustment amount Turn tilt adjustment knob by specitied amount Final measurement Preliminary measurement Wy Dt Preliminary Intuitive adjustment Confirmation DAT measurement
6. Catalog No E4185 178 PORTABLE SURFACE ROUGHNESS TESTER Mitutoyo Revolutionary New Portable Surface Roughness Testers Make Their Debut Long awaited performance and functionality are here compact design skidless and high accuracy roughness measurements multi functionality and ease of operation Ne ra Cylinder surface roughness measurements with a a hand held tes er hand held tester A wide range high resolution detector and an ultra straight drive The skidless measurement and R surface compensation functions unit se en accuracy make it possible to evaluate cylinder surface roughness etector Measuring range 800um Resolution 0 000125um on 8um range Drive unit Straightness traverse length SJ 401 0 3um 25mm SJ 402 0 5um 50mm Ja ers that conform to international standards The SJ 400 series can evaluate 36 kinds of roughness parameters conforming to the latest ISO DIN and ANSI standards as well as to JIS standards 1994 1982 of ve ones and vaines Ultra fine steps straightness and waviness are easily measured by switching to skidless measurement mode The ruler function enables M i tu toyo simpler surface feature evaluation on the LCD monitor Measurement Applications e 4 R surface Advanced data processing with extended analysis measuremen The SJ 400 series allows A processing identical to that in the high end class These data analysis and report creation capabilities are
7. ace Tilt compensation Ruler function Displays the coordinate difference of any two points D A T function Helps to adjust leveling during skidless measurement Displacement detection mode Enables the stylus displacement to be input while the drive unit is stopped Statistical processing Maximum value Minimum value Mean value Standard deviation s Pass ratio Histogram Tolerance judgment Upper and lower limit values for three parameters can be specified Measuring Condition storage Five sets of measuring conditions control unit Printer Thermal printer Cut off length 0 08 0 25 0 8 2 5 8mm 003 01 03 1 3 Digital filter 2CR PC75 phase corrected Gauss Calibration Ra Step Automatic calibration entering the value of roughness specimen Power supply Via AC adapter built in rechargeable battery Ni H Battery Charging time 15 hours Number of measurements 600 maximum without printing Power consumption 43W max Dimension Control unit 307x165x94mm 12 09 x6 50 x3 7 Height Tilt adjustment unit 131x63x99mm 5 16 x2 48 x3 90 Drive unit SJ 401 128x36x47mm 5 04 x1 42 x1 85 SJ 402 155x36x47mm 6 08 x1 41 x1 84 Roughness standard JIS JIS B0601 1994 1982 DIN ISO ANSI LCD size Touch panel Data output RS 232C input output SPC output External control Connection to data processing system option
8. achieved using the surface roughness analysis program SURFPAK SJ Fine contour j measurement wit an auto leveling table Ae Deep groove measurement Upside down measurement profiles without a printout The large integrated touch panel LCD monitor clearly displays evaluation results and measured profiles Calculation Result screen Measured Profile screen surements The SJ 400 series detector uses interchangeable nosepieces that allow skid or skidless measurements to suit the type of measurement required Skidless measurement Skidded measurement Travers Traverse directio directio Skid e Skidless measurement is where surface features are measured relative e In skidded measurements surface features are measured with to the drive unit reference surface This measures waviness and finely reference to a skid following close behind the stylus This cannot stepped features accurately in addition to surface roughness but measure waviness and stepped features exactly but measuring range is limited to the stylus travel available range is greater because the skid tracks the workpiece surface e The SJ 400 series supports a variety of surface feature measurements contour simply by replacing the stylus Traverse gt gt 8 Measured profile Measured profile Tilt compensation function e The Tilt Compensation Datum Points are selectable from all of the profile choose P1 and P2
9. can be set for up to 3 roughness parameters A GO NG indication is displayed after a measurement The calculation result is INS if NG J Alem G cosm Calculation Result screen with GO NG andamant result Real sampling This function samples stylus displacement for a specified time without engaging detector traverse This function has a wide range of uses such as a simplified vibration meter or a displacement gage incorporated in another system Recalculating Previously measured data can be recalculated for use in other evaluations by changing the current standard assessed protile and roughness parameters Arbitrary length_measurement This function allows a sampling length to be arbitrarily set in 0 1mm increments SJ 401 0 1mm to 25mm SJ 402 0 1mm to 50mm It also allows the SJ 400 series to make both narrow and wide range measurements Key_masking Locks out input from the touch panel keys This eliminates the possibility of the operator accidentally changing the calibration or measurement conditions Condition JISIM GALES de 0 250m 45 RANGELBON Invalidated The SJ 400 series is equipped with Ra calibration and step calibration methods for detector calibration gain adjustment In both calibration methods only the calibrated value of the precision specimen needs to be entered No other operations are required to calibrate the tester Calibration screen Storing recalling measured da
10. ing this stylus the measuring force at the detector cannot be guaranteed 11 Optional Accessories Stand Tables P SS 178 042 1 mm 178 043 1 mm 178 049 mm 178 052 1 inch mm 178 053 1 inch mm 178 059 inch mm Order No 178 042 1 178 052 1 178 043 1 178 053 1 178 049 178 059 Table size 130 x 100mm 5 12 x 3 94 Maximum loading 15kgf Inclination angle AlS Horizontal rotating angle 3 X Y axis displacement 12 5mm 49 12 5mm 49 12 5mm 49 Min reading 0 001mm 00005 0 001mm 001 0 00 1mm 00005 of the micrometer head Dimension 262 x 233 x 83mm 220 x 189 x 83mm 262 x 233 x 55mm Mass 6 3kg 6kg 5kg Digital display Precision vise Cylinder attachment e Can be used with the XY leveling table Used to attach on a cylinder Diameter 815mm up to 60mm 178 019 Order No 178 019 Clamping method Sliding jaws Jaw opening 36mm 1 42 Jaw width 44mm 1 73 Jaw depth 16mm 63 Height 38mm 1 50 Mitutoyo Leveling table for D A T function e Can be used with the XY leveling tables Table swivels 1 5 E Table size 130x100mm Max Loading 15kgf 178 048 mm 178 058 inch mm Manual column stand Column travel 200mm Dimensions 370x200x740mm 178 009 Mass 13kg Measuring data output Input tool Memory card LCD protective sheet Data input device for spreadsheet software Stores recalls the meas
11. ns and illustrations of the products were valid at the time of printing In addition the latest applicable version of our General Trading Conditions will apply Only quotations submitted by ourselves may be regarded as definitive 50 000501 4 CFP Printed in Japan
12. rbitrary value 001 003 01 1 3 1 or arbitrary value Tilt compensation R plane curved surface compensation ellipse compensation parabola compensation hyperbola compensation Conic automatic compensation polynomial compensation polynomial automatic compensation Data deletion function e Data deletion to avoid an over range error e Data deletion in a specific range to perform recalculation e Automatic data deletion according to conditions set previously Recording magnifications Vertical 100X 500 000X Horizontal 1X 10 000X Special functions for report generation e Bit map image paste up function e Multiple data layout function OS requirement Windows 95 Windows 98 Windows NT4 0 Arbitrary can be specified in the following range from 0 3mm 012 to the values maximum traverse length Mitutoyo Carrying case is a standard accessory Specification Order No SJ 401 178 946 2 mm 178 947 2 inch mm 178 956 2 mm 178 957 2 inch mm SJ 402 178 940 2 mm 178 945 2 inch mm 178 958 2 mm 178 959 2 inch mm Measuring method Skidless Skidded measurement Measuring range Z axis 800um 80um 8um 32000uin 3200uin 320uin Up to 2 400um with an option stylus X axis SJ 401 25mm 1 SJ 402 50mm 2 Drive method Straightness SJ 401 0 3um 25mm 12uin 1 SJ 402 0 5um 50mm 20uin 2
13. ta and conditions The measurement conditions and data can be stored in the control unit or memory card optional and recalled as required Batch printout of data after on site measurement improves measuring efficiency Storage capacity Measurement Control unit 5 conditions conditions Memory card 20 conditions Measurement data Memory card 50 or more pieces of data The SJ 400 series can be set up to calculate and display only a subset of the roughness parameters available Parameters can be added later for recalculation if required Select parameter Customized screen m Surface_roughness analyzing program SURFPAK SJ The SURFPAK SJ program gives the SJ 400 series the same excellent operability and advanced analysis performance achieved by high end desktop testers More roughness parameters and analysis graphs are available unnecessary data can be filtered out and surface features including step and pitch can easily be evaluated SURFPAK SJ transforms this small machine into the equivalent of a high end ion Possibilities MICAT Mitutoyo Intelligent Computer Aided Technology the standard in world metrology software FORM RS 232C connecting cable 12AAA882 COMPACTFLASH Card Reader desktop evaluation system Calculation Measurement condition result display display Surface curve i SURFPAK SJ Specification Industrial standards met z in i i Bu Eu
14. uring conditions up For touch panel protection to 20 measured data and statistical data 10 sheet set Memory 8MB 12AAA841 2 08 264 005 Reference step specimen 12AAA896 Used to calibrate detector sensitivity Step nominal value 2um 10um SPC connecting cables Connects a control unit with DP 1VR 1m 936937 2m 965014 Printer paper Five rolls 25m Standard paper 270732 Durable paper 12AAA879 DP 1VR Performs various Statistical processing 178 611 mm 178 612 inch mm 264 503 100V S gt 264 503A 120V 26 264 503D 220V 264 503E 240 220V 850 1 97 Coordinate Measuring Machines Vision Measuring Systems Surface Form and Contour Measurement Optical Measuring Sensor Systems Digital Scale and DRO Systems Small Tool Instruments and Specifications are subject to change without notice Mitutoyo Corporation 20 1 Sakado 1 Chome Takatsu ku Kawasaki shi Kanagawa 213 8533 Japan Phone 044 813 8230 Fax 044 813 8231 http www mitutoyo co p Note All information regarding our products and in particular the illustrations drawings dimensional and performance data contained in this pamphlet as well as other technical data are to be regarded as approximate average values We therefore reserve the right to make changes to the corresponding designs dimensions and weights The stated standards similar technical regulations descriptio
15. using the tilt adjustment knob measurement OK NG Repeat DAT Function for the optionalleveling table Adjust the micrometer head by 0 928 mm to level With the SJ 400 mounted on a stand the DAT function also works with the optional leveling DAT screen guides the user when leveling tions Compact Tester Measuring curved surface roughness skidless measurement Usually a spherical or cylindrical surface R surface cannot be evaluated but by removing the radius with a filter R surface data is processed as if taken from a flat surface Statistics Statistical processing can be performed on multiple measurements for one roughness parameter Histograms can be displayed and printed in addition to statistical results mean standard deviation maximum minimum value and acceptance ratio Statistics An Ra SAFLE MM 030 x 0 575 um g 0 OH m AK OL EFL ym Actual al profile en Switchable Filtered profile Histograms Built in thermal printer A high quality high speed thermal printer prints out measured results It can also print a BAC curve or an ADC curve as well as calculated results and assessed profiles These results and profiles are printed out in landscape format just as they appear on the LCD in easy to understand form pres vor a i nn wm fe 1 ai GO NG indication Auto Calibration Upper and lower tolerance limits
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