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reach-in co2 incubator operations manual for

1. 1 NOTE 1 CONTROL OPTIONS A ONI CONe STANDARD PMGR4EC AAAJAAA CTR 132 E CO E Sa ANALOG amp COMM PMGR4EC 1AFJAAA CTR 134 aa peace GENE NOTES COLOR KEY z GH i BLK STANDARD i i ES ga BLU LOW VOLTAGE WIRES RED 230VAC 50 OR 60HZ GRN OPTIONAL 5 7 Swi 230 VAC 8 AMP
2. TMR3 nn id ones l Dis l oO l D REL I41 REL 147 e Sy l Op y i 24 28 le 7 I 08198 R9 RIO seo ER Ea oe oo f l x watts pary ps RADE eI lst l o e Ril Rie D20 4 rae fas SR Reus res CRY Swit Seer mien AO A i a pu w 2 I swiere f R13 R14 cero e PA 1 emo ELAR 147 La gt gt we a E CONST 0 D repens A za She congo az F o8 CIN 216 U4 5 EN i consi Des EA Haga vase EEN ds cn 0088 FUS 155 pa 0168 FUS 156 i RIRE 0315A FUS 157 o OSA FUS 158 hlari S WW v E gt ia FUS 106 a 1250 FUS 159 ame PROS cons2 CoNne3 82 BIS ve ee cores eee Eo 5A FUS 104 TMR4 BOs A CUN94 CON95 10A a cc pese LTI s ALTIS a NE A EA COMPONENT WIRE COLOR CODE I T LIGHT FRAME GULD CON96 CON97 an rage ena o ETA ALTIS BLU 4 BLK p a OUS 195 3 BLU 4
3. CO2 Related Part Number Description Cco2 101 Carbon Dioxide Sensor SOL 135 CO Injection Solenoid FIL 213 In line CO2 HEPA Filter FIL 115 HEPA filter Fuse Related ID Description 115V 230V SW1 Main circuit breaker switch CBR 112 16A CBR 115 10A FUS1 Front mount chart recorder fuse FUS 156 0 16A FUS 155 0 08A FUS2 Side mount chart recorder fuse FUS 157 0 32A FUS 156 0 16A FUS3 Internal outlet fuse single duplex FUS 151 2A FUS 151 2A FUS3 Internal outlet fuse double duplex FUS 163 4A FUS5 Int outlet transformer fuse single FUS 164 3A FUS5 Int outlet transformer fuse double FUS 162 2 5A FUS6 Compressor fuse FUS 160 15A FUS 103 10A FUS7 Condensate pump fuse FUS 157 0 32A FUS 157 0 32A FUS8 Condensate pump transformer fuse FUS 157 0 32A FUS9 Door perimeter heater fuse FUS 106 1A FUS 158 0 5A FUS10 Air amp door heater fuse FUS 103 10A FUS 104 5A FUS11 Door heater transformer fuse FUS 164 3A FUS13 Humidity injection pump fuse FUS 159 1 25A FUS 159 1 25A FUS14 De hum pump transformer fuse FUS 106 1A Fuse size varies depending upon whether the chamber has a single internal duplex outlet or two internal duplex outlets 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 53 of 56 SECTION 13 SPARE REPLACEMENT PARTS CONTINUED
4. DOOR HEATER WITH HARNESS 120VAC 100W TOTAL GLASS amp FRAME HEPA DE HUM AIR PUMP CONTROL RELAY 2 WAY DE HUM SOLENOID RH SYSTEM DISABLE SWITCH RH INJECT SOLENIOD 24VDC RH INJECTION PUMP 24VDC DOOR HEAT XFORMER 250VA 230VAC gt 7 26 10 Page 49 of 56 SECTION 11 ELECTRICAL SCHEMATICS EL ECTR ICA SCHEMATIC PAGE 3 3 ie a l I f TB3 I me l l I i INST4 E PEN G BRE BRS TT ao ERB Wega 28128 TRAB SM Gg daa soie T asas n i WSIS Perel if Os O Ses all J asd ADH gt me EOS VPO Talc o E ae Sino OS Me oe a rt 1h ee 350 le CR2B z EN sofas area CRIB e py ies emi 073 REL 1a1REL 147 B EZ E EA D13 warte B remesa occo sal izej 73 ys SNSR4 UI rae d2 e locen kio a 1 coe iot pare es aa au SSR3 S BLACK ire o a PONE KEON 5 8 POS E wear sala rouse Ze BE SOL6 arame BE GF ts Sons CRIB a arg paa ae I REL tanvREL 147 z air e 7
5. os ees st 2 Swe Ley EA y Sein 1 ll TO CONT susea ino Tem PSW1 inact u5 isi ge im e AT ES PSW2 Plot CRE CONSSCONS6 iva Rarer eel cons4 a my cosa e eo E y con 27 e pi ASE al ar E 1 as 40 58 23 E PA pa ame DY ce l oye 28 GINES CRSA resta CONES Fa an 1 AS80717 Lae 15 170 iv SKIZI asl p RGA era Isw6 2 sale jane iam pa Pan RG e spa 155 71 zp oe ae CON67 tt A Sw7 cazas ee CR6R 4g SOLE Sucio mse Ber 6024 amp 6044 Series Operations Manual Rev F 02 14 12 E ee CO2 CONTROLLER SEE NOTE 1 CO2 SYSTEM DISABLE SWITCH OPTIONAL CO2 ANALOG OUTPUT DECONTAMINATION CYCLE ACTIVE CONTACTS OPTIONAL REMOTE ALARM CONTACTS LOGO ILLUMINATION COe INJECT SOLENIOD 24VDC DOOR SWITCH CO2 INJECT DISABLE DE CON DOOR ALARM RELAY OPTIONAL SIDE RECORDER ASSEMBLY amp CONNECTOR OPTIONAL GAS GUARD GAS GUARD ALARM INDICATORS GAS GUARD ALARM SILENCE SWITCH GAS GUARD TANK SELECT SWITCH 3 WAY CO2 SOLENOID VALVE lt OFF TANK 1 ON TANK 2 7 26 10 Page 50 of 56 SECTION 12 TROUBLESHOOTING Problem Unit will not turn on O Is the unit connected to a dedicated electrical circuit as defined in the installation section of the manual O Is there power at the electric outlet the unit is plugged into O Is the unit s power switch turned on Problem Unit temperature is above below temperature set point O Has the unit s temperature set point been recently lowered ra
6. Options Related Part Description Option Number CLM 132 Nylon tube clamp GASG301 REGL101 FIT 348 1 4 barb 1 4 push in adapter GASG301 REGL101 LGT 134 UVA replacement bulb 8 11 32 long LGHT602 LGT 156 24W HO florescent bulb LGHT303 PEN 101 Red pen for 10 inch recorder RCDR305 RCDR306 PEN 102 Purple pen for 10 inch recorder RCDR306 PEN 103 Red pen for 6 inch recorder RCDR301 RCDR302 PEN 104 Blue pen for 6 inch recorder RCDR302 PPR 101 10 inch recorder paper 24hr 7 day RCDR305 RCDR306 PPR 104 6 inch recorder paper 7 day 0 60C RCDR301 PPR 105 6 inch recorder paper 7 day 0 100C RCDR302 PPR 106 10 inch recorder thermal paper RCDR303 RCDR304 TUB 145 1 4 1 D vinyl tubing GASG301 REGL101 TUB 174 1 2 1 D silicone tubing PUMP301 WIR 102 20 3 conductor shielded wire ALRM301 SFTW103 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 54 of 56 SECTION 14 ADVANCED USERS SECTION Unlocking the Controllers The temperature humidity and CO2 controllers are factory programmed for precise control Unlocking the controllers gives the user access to all parameters Modifying parameters that are not thoroughly understood can adversely affect incubator performance that will not be covered under warranty To unlock an individual controller 1 Press and hold the advance and infinity keys simultaneously for six seconds 2
7. 02 14 12 Page 29 of 56 Analog Outputs With DLUX303 controllers there is an analog output signal for temperature humidity and CO2 which represents the actual chamber values This allows the chamber to be connected to an in house data acquisition or alarm system The analog signal outputs are selectable as either voltage DC or milliamp In both cases the output is scalable from 0 0 to 20 0 Common settings are 0 1V 0 5V 1 5V 0 10V 0 20mA and 4 20mA The factory default settings are 0 5V For each selected output range a temperature humidity and CO2 value must correspond to the high and low range This range should be large enough to encompass the entire chamber possible values and small enough to provide adequate resolution The analog outputs can be calibrated by placing an offset into the controller This offset affects only the analog outputs and not the controller displayed value To change the controller displayed value see the calibration section in the manual To change the factory defaults of the controllers the controllers must be unlocked Refer to Section 14 Unlocking the Controllers 1 Pressing the up and down keys simultaneously for 6 seconds 2 Press the up key until otPt is displayed 3 Press the advance key until the upper display reads 1 4 Press the up button until 3 is displayed 5 Press the advance button to scroll through the parameters use the up and down arrow buttons to chang
8. 305 gt COMPONENT WIRE COLOR CODE CON 1 GRN 2 RED BLK 3 RED WHT GRN 2 RED BLK 3 RED WHT RN 2 RED BLK 3 RED WHT NOTE SHARED CONNECTOR ONLY LIGHTS OR OUTLETS AVAIL ON UNIT OPTIONAL DUPLEX POWER OUTLET 2X GFCI FOR 230VAC 60HZ ONLY CHAMBER AIR CIRCULATOR 60HZ 1725RPM SOHZ 1425RPM CHAMBER AIR CIRCULATOR ADAPTER CABLE FOR 230VAC 50 60HZ CONDENSING UNIT WITH COMPRESOR THERMAL OVERLOAD START RELAY AND FAN OPTIONAL CONDENSATE PUMP TRANSFORMER FOR CONDENSATE PUMP 43VA DE HUM AIR PUMP TRANSFORMER FOR DE HUM PUMP 175VA DOOR PERIMETER HEATER 24VAC 43W DOOR PERIMETER HEAT TRANSFORMER 80VA ADAPTER CABLE FOR 230VAC 50 60HZ POWER SUPPLY 24VDC 75W 85 264VAC INPUT lt X24V 100W 85 264VAC INPUT FOR USE WITH GAS GUARD 24VDC 150W 85 264VAC INPUT FOR USE WITH LED TIMED LIGHT OPTION WITH OR WITHOUT GAS GUARD gt 71 26 10 Rev F 02 14 12 Page 48 of 56 SECTION 11 ELECTRICAL SCHEMATICS ECTRICAL SCH EMATIC PAG E
9. Alarm Alarm Indicator Controller Silence LED 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 11 of 56 SECTION 3 INSTALLATION Unpacking Your new unit has been thoroughly packaged to avoid shipping damage However the unit should be fully inspected upon arrival before signing for receipt If the package has visual damage notes should be made on the freight bill and signed by the delivery company In the event of concealed damage after the unit is uncrated keep the carton and packaging material Call the shipping company within 7 days of receipt request inspection and retain a copy of the inspection report Caron provides full on site installation services for all models Our installation services guarantees the proper set up and startup of all equipment Please contact the Service Department at 740 373 6809 or service caronproducts com for details Choosing a Location This product weighs in excess of 500 pounds Ensure that sufficient resources are available to safely move the product To ensure proper operation the unit must be located on a firm level surface capable of supporting approximately 800 pounds The unit should be located in an 18 C 25 C ambient area and where there is no direct airflow from heating and cooling ducts as well as out of direct sunlight Allow four inches of clearance on all sides of the product to allow for connections and airflow The unit requires a dedicated electrical conne
10. alarm will be disabled Each of the three controllers has their own alarm indicator The small red LED labeled 3 will be illuminated The green set point will be replaced with an alarm message indicating the alarm condition Refer to the alarm table above for a description of the alarm messages Changing Alarm Set points All alarm set points were preset at the factory to minimize nuisance alarms that could be created as a result of door openings Alarm set point defaults are shown in the alarm table earlier in this section However alarm set points can be changed based on individual user requirements Each of the controllers is programmed in the same manner Press the advance key on the control system that you are changing until either A LO1 or A HI1 is displayed in green The red displayed value is the deviation from the set point that will activate the alarm Press the UP arrow to increase the deviation press the down arrow to decrease the deviation Press the Infinity Key to exit 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 45 of 56 SECTION 9 PREVENTATIVE MAINTENANCE Your CARON incubator has been robustly designed to minimize performance problems However regular maintenance is very important for continuous trouble free operation As a general rule CARON recommends an annual calibration check of the temperature humidity CO2 systems CARON offers a full range of on site calibration and validation services We als
11. amp 6044 Series Operations Manual Rev F 02 14 12 Page 37 of 56 move off of the chart allowing you to place the recording chart paper onto the recorder Press and release the Change Chart button to begin recording Changing the Chart Paper Press and hold the Change Chart button 3 for approximately one 1 second until the pen begins to move off scale and then release the button Note The green LED light will flash fast while the thermal pen arm is moving off scale Wait until the thermal pen arm has moved completely off scale and stops the green LED light will stop flashing and will be steady On To remove the chart paper unscrew counter clockwise the chart hub knob at the center of the chart Gently lift the thermal pen arm just enough to be able to slide the paper out from beneath it Remove the old recording chart paper and position a new one Re attach the chart hub knob and screw securely by hand against the chart Press and hold the Change Chart button 3 again for approximately one 1 second and the thermal pen arm will move back onto the chart and begin recording Green Light LED Status The green LED light located just below the three button membrane switch is used to show the recorder s status 1 LED on steady not flashing and input s recording within chart range indicates unit is recording normally 2 LED on steady not flashing and pen arm above outermost graduation and not moving indicates r
12. an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract Ohio Law governs this warranty Caron Products amp Services Inc PO Box 715 Marietta OH 45750 740 373 6809 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 8 of 56 INTERNATIONAL SYMBOLS AND DEFINITIONS Help Information Warning of hazardous area Warning of hot surface Warning of dangerous electric voltage OPBPOO Earth ground protective conductor WARNINGS Y Local government may require proper disposal 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 9 of 56 SECTION 2 EQUIPMENT OVERVIEW Congratulations You have just purchased the latest technology in CO2 incubators Before using the equipment familiarize yourself with key components of the product and thoroughly read this manual Control Panel Replaceable air intake filter refrigerated Power models Switch CO2 Sample _ Port Adjustable Sliding Shelf Left Side Access Port 0 Right Side Access Port Heated Triple Pane Outer Glass Door RTD Temperature Sensor Infrared CO2 Sensor Humidity Outer Door Drip Sensor Trough 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 10 of 56 SECTION 2 EQUIPMENT OVERVIEW CONTINUED INCUBATOR CONTROL PANEL Start Decon Temperature Humidity Humidity Cycle Switch Controller Disable Controller ACTIVE AUDIBLE CO Disable COs
13. gett eye a corel 2 Ret7 Caan rs i Ls sol t De ye MS aot ee A ol ace CON103 CON19 CON20 Gaal CONI9 Saal a i ES gt lt i SA TSV dy SV 437 FUS7 ys S CON23 annA aS Ra osea 1 tara Te CON Ome PNE Ss a ci obi tires corns fiae IE conea Rep of3 cones FUSE on atu l gt MTRE CR3A E 3 2 sevice CONIIO CON111 CONS comio CONIL CoNes cones CONS7 Se foe qn vas pa O toa caren pa r tt JE pa i 217 a Ep 8 ES Sy mes aul 1105 al PL conso bs zeng FZ CONS9 FUSTA IU coca papa lena FUS 153 1 08 EL UL TS conse spee lesar HAR 123 FUS9 E a PRTI OF 2 FUS 153 L 1387088 E 2 de iia CON71 CON72 Bayh 7 TRESS cove rae HTR2 aires y urb CON73 E e RR coN74 1 save a Ez con99 phn 5 a PURI A FUSIO as Us Meg toes ruse marsa aa conse oven HAR 110 32 24vDc cy 6024 amp 6044 Series Operations Manual HIGHEST AC WIRE NUMBER 80 UNUSED WIRE NUMBERS 83 99 HIGHEST DC WIRE NUMBER 185 NOTE 31 AND 32 ARE DC WIRE NUMBERS APPLIANCE COUPLER EMI FILTER MAIN POWER SWITCH CIRCUIT BREAKER WIRE COLORS HEAT RED 24V GND PURPLE BLK HUM YELLOW AC POWER BROWN LT BLUE DEHUM PINK HV AC 14GA LIGHTS TAN LV DC 18GA CONNECTOR FOR OPTIONAL GERMICIDAL LIGHT OPTIONAL FRONT RECORDER ASSEMBLY TRANSFORMER RECORDER amp PROBES NOTE SHARED CONNECTOR ONLY FRONT OR SIDE RECORDER AVAIL ON UNIT OPTIONAL SIDE RECORDER OUTLET OPTIONAL FLUORESCENT TIMED LIGHTING WITH FOUR LIGHT BANKS LGHT
14. heat load of the Wheaton R2P five tier cell roller assuming the incubator is running in a normal 70 74 degree lab ambient Alternative manufacturers or models of cell rollers have not been testing and may create too much heat to allow the incubator to properly control temperature 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 19 of 56 Connecting Communications or Analog Outputs DLUX303 With the purchase of DLUX303 the controllers are upgraded with additional features such as RS485 communications and analog outputs A set of terminals are provided to connect to RS485 communications and analog outputs Analog Output Connections RS 485 Communications Connections Back of unit Analog Outputs DLUX303 provide analog outputs as either milliamps 0 20mA 4 20mA or voltage 0 5V 1 5V 0 10V 0 20V signal output that represents each of the displayed temperature and humidity values These options can be used for connection to in house data acquisition recorder or alarm system Factory default settings are as follows Parameter Analog Output Corresponding Value Temperature 0 5V 0 100 C Humidity 0 5V 0 100 rh CO 0 5V 0 100 CO Connect shielded wires to the appropriate signal terminals I for current mA or V for voltage DC For both current and voltage outputs COM is common terminal The controller itself must be programmed for the voltage or current sig
15. l Swi3 raw A CON 195 1 BRN 3 BLU 4 BLK eed l a E SS A Se Al To Fee INST2 ser are SG O98 99 a 100 OHM eramos Lp re TBIA BORE wD v al O p ees mia a FIO He como vel 6 eae mole E md dete toreo xO Be soba om Te locos uch gett ak ee Se CON37 CON38 eel krsil J Cores cored BRE zl a CONTO de Do qq CON77 MaRS re A on CA Ae a feo OR conail conae al avers dea Aaa eee 2d caran i S Sie 6 Da EE E Ze a PSwi Bs Bo eae soi j cones i conag HHH So gla I j a cora 3 ali eyes Pin i l mares cora zie ist T l DO La ol D2 i menpa et 2 di we wre El Be se fo sa a TSTI TSTR e cias ls le CRI l Spee oy il sur sman mec acia HEATER ASSEMBLY ect Pov Lacanin zim tt O LA EATER ASSEMBLY a CR4A CReA Rer MIRA EA glee Toy RI Re ALM on A su CRIA 7 gt cs ede 2 88 88 rico SWS EGO z Sia cora 66 coca el cas az 3 a A IE Fe Bs e CON7S pei os St Pe La Raye feas co g z adla REE Imrie IC N32 ICA l 7 a ERE LS eh cave CON76 A con G pat 2 1 SALTS a2 G soup stare INST3 RH SENSER 7 ste MIE 1 ah age 3 y E R ecculoss sol Pa arom gs lk er olas A Pena PACO a a Os yl LO 4 TBIB 5 4 dE ver os mwee HTRI FILe on J com uel O nens E dE ae sote DIL i ale cra a CON26 i Loncs She cea Ee cance Fa ul CBC La TSO RELA ea GR gt aOc cor KOH 1S Es i al i po elk na weal ee ES A l ENET a mal C a p sw3 GE aT PP Eg alt 104 l ma oien pa ls le ET 8
16. of the thermal pen tip follow these simple rules 1 Never let the thermal pen tip ride on the chart plate when the chart paper is not present This will damage the protective coating of the heating element 2 Never use chart paper that is creased or that has been folded 3 Periodically clean the thermal pen tip with a cotton swap dipped in alcohol Clean more often when operating the recorder in a dusty environment 4 Always keep the door closed while the unit is recording 5 Never lift the pen arm more than is necessary to remove and replace the chart paper Excessive lifting may cause a decrease in the pen tip pressure and cause light printing 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 39 of 56 RDCR305 RCDR306 Side Mounted Temp Rh 10 Pen Recorder Side mounted Honeywell DR 4300 General Purpose Circular Chart Recorders are also available with CARON incubators This chart recorder uses reliable microprocessor operation to generate dependable pen drawn analog traces on preprinted 10 inch 250 mm charts The two pen model accepts inputs from a temperature sensor and a humidity sensor The single pen model records temperature only The recorders are housed in a molded case with a glass windowed gray gasketed door which protects internal components while allowing easy access to the chart Routine Maintenance The recorder does not require any periodic maintenance However the chart and ink cartridges will hav
17. that are out of specification e Cost of express shipment of equipment or parts e Any customer modifications of this equipment or any repairs undertaken without the prior written consent of CARON will render this limited warranty void e CARON and their representative are not responsible for consequential incidental or special damages whether shipping damage or damages that may occur during transfer to the customer s point of use When the equipment is signed for at the customer s site ownership is transferred to the customer Any damage claims against the shipping company become the responsibility of the customer e Repairs necessary because of the equipment being used under other than normal operating conditions or for other than its intended use Repair due to the customer s failure to follow normal maintenance instructions Parts considered consumable including light bulbs filters gases etc Damage from use of improper water quality Damage from chemicals or cleaning agents detrimental to equipment materials Force Majeure or Acts of God 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 7 of 56 This writing is a final and complete integration of the agreement between CARON and the customer CARON makes no other warranties express or implied of merchantability fitness for a particular purpose or otherwise with respect to the goods sold under this agreement This warranty cannot be altered unless CARON agrees to
18. to the sensor may occur With the decontamination cycle now active the following automatic steps will occur 1 The unit will heat the incubator to approximately 90 C over a 2 hour period 2 At the end of the 2 hour period moisture will be injected raising the humidity level to create a high temperature high moisture environment This level will be held for 9 hours Some level of condensation forming on the door is common during the cycle The decon cycle will heat the incubator interior surfaces to approximately 90C Do not open the exterior door during the cycle as contact with interior surfaces may result in burns If the outer door is opening during the decon cycle an audible warning alarm will occur 3 After the moist heat cycle step an external pump injects HEPA filtered dry air into the incubator This allows the incubator to quickly cool down and remove moisture This cool down dehumidification process takes 3 hours 4 After the cabinet is cooled down and the moisture removed the temperature and humidity will return to their previous set points The decon cycle indicator light will go off and the cycle is complete With the decontamination cycle now complete the following steps can be completed to return the incubator to service 1 Power off the incubator 2 With power removed plug the disinfected Infrared CO2 sensor into the position it was Initially removed from in the rear plenum 3 Turn the incubator b
19. 2 cccceceeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeennenenees 48 Section 12 Troubleshooting viii dit tennis 51 Section 13 Spare Replacement Parts cccecceseeeeseeeeeeeeesseeeeeeeeeseeeeseees 52 Section 14 Advanced Users Section cccccccceeeeeeeneeeeeeeeeeeeeeeeeeeeeeeeeneeees 55 Unlocking the Controllers Locking the Controllers Appendix A Declaration of Conformity coooonnnnnnnccccncccccnnnnnanannnncnnonennnnnanannnnnn 56 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 4 of 56 SECTION 1 WARRANTY INFORMATION CO INCUBATOR LIMITED WARRANTY Please review this section before requesting warranty service At CARON one of our primary goals is to provide customers with high levels of personal service and top quality products delivered on time backed by technical service and supported for the life of the product Before contacting us for warranty service please be aware that there are repairs that are not covered under warranty WARRANTY DEFINED Caron Products amp Services Inc herein after CARON hereby warrants that equipment manufactured by CARON is free from defects in materials and workmanship when the equipment is used under normal operating conditions in accordance with the instructions provided by CARON COVERED e Parts and labor for a period of two 2 years from date of shipment e Any part found defective will be either repaired or replaced at CARON s discretion free of charge by C
20. 50 Hz SHS SES 230 VAC 10 AMP 60 Hz 115 VAC 16 AMP 60 Hz CONS CONS coven a Hf an a ui tes inst it CENS se piana x Mg ne ee ee CONS pay cons aal E e z cone EUS CONG al ES CONG pusis onsas E OB GONG E polo E g l 1 CoN SDa PI nie helio fo RED WHT CREA maine pry efe ETEN FOE FUTURE LICHT OPTION al be I mile wale Ts 3 ES _ ae Sy a re a 0 08 col ed Ka do E alte ae verve wage BANK 1 HERY LTT er tesenner ine l TaN 269 SSAC Armas wl u I T E DAISY CHAIN CONNECTOR o An BLK lia WHT y de 81 3 5 ae 25 z led o 080 EN a 2 1 BANK2 z LTIS N aai gt wm Oey y CRIA space a ETE pansy cua emeccros YE ae E q MESE Ya mel wn IS S S e Zi Za Z EL 2 Dg E O Ge 36 Fy ONERE BANK 3 eaa T20 r BE Teresa as Nieves MES 558 8 EE LRM he a su aed T Se Ze Sylsg aloo d EN ZA p 23 zizi a i FUSIS 4 63183 we O tues ew de 38 88 08381 al ee Als BAK 4 la HERY LTe3 ELE pes I CON87 eee y E raves O Ecos cons Exe taser boos Seta Se J 8 Cone va E aR pra st cacao CONS aes at eyo q pes ma Es Par conte Gy GN Ba MRE cano E come Kg FUSS eoweon BrE a7 aTe el laz se 45 CONI 75 TE LEJET er a A ante BSP AO evenen iso 1F SECOND nume mee cave 35 TRM 252 Er gt TRM 253 E EUA a Ts aie 3 gR Rasat lr CND CUNA a I ES ga oa Ig BE MTRI RBI meom 6 CONG HES Sto j CON103 CONI8 coNi7 coni7 CONIS CON102 ES A o
21. ARON in Marietta OH Parts that are replaced will become the property of CARON e If CARON factory service personnel determine that the customer s unit requires further service dependent of the model involved CARON may at its sole discretion provide a service technician to correct the problem or require the return of the equipment to the factory or authorized service depot e CARON will have the right to inspect the equipment and determine the repairs or replacement parts necessary The customer will be notified within a reasonable time after inspection of any costs incurred that are not covered by this warranty prior to initiation of any such repairs NOT COVERED e Calibration of control parameters e Improper installation including electrical service gas and water supply tubing gas supplies room ventilation unit leveling facility structural inadequacies or ambient conditions that are out of specification e Cost of express shipment of equipment or parts e Any customer modifications of this equipment or any repairs undertaken without the prior written consent of CARON will render this limited warranty void e CARON is not responsible for consequential incidental or special damages whether shipping damage or damages that may occur during transfer to the customer s point of use When the equipment is signed for at the customer s site ownership is transferred to the customer Any damage claims against the shipping company becom
22. CARSN REACH IN CO2 INCUBATOR OPERATIONS MANUAL FOR MODELS 6024 6026 6044 6046 Dear Valued Customer Thank you for purchasing CARON Products amp Services equipment We appreciate your business and look forward to being your preferred supplier of controlled environment equipment products in the future At CARON we are committed to continuous quality improvement Our goal is to supply our customers with highly reliable equipment at a fair price In order to openly monitor our performance we would appreciate your feedback on our products and services If you have questions or any suggestions for improvement based on the installation or operation of the equipment you have purchased please contact our service department at service caronproducts com or 740 373 6809 Thanks again for your business 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 2 of 56 TABLE OF CONTENTS Section 1 Wa rranty cronica idea 5 Section 2 Equipment Overview s sseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseeeeeaeeeeeeeees 10 Section 3 Equipment InstallatioN oooccccccnnnnnnncocconananconnnnananonorenananancnnnnos 12 Unpacking Choosing a Location Preliminary Cleaning Installing the Port Stopper Installing the Shelves Leveling the Unit Connecting the Drain Line Connecting the Water Supply Connecting Electrical Power Section 4 Optional Accessory Installation sseseeeeeeeeeeeeeeeeeeeee
23. CON AE o 28 rl S l en annl lg cone ig aR lali 5 CONE i sj IH rae Sova cuNes val fe SSR2 pmpa aa EIAs E Oh 6 The CON30 bal b cONe9 D9 oe eae 4 saree z usv F T4 aR Pees m haa la cONa4 u a Y era 8 sses par nl 5 moe eH dala g FUSII con34f ne fused lesa COE guns CON33 caca E e 6 6024 amp 6044 Series Operations Manual Rev F 02 14 12 OPTIONAL FLUORESCENT TIMED LIGHTING WITH THREE LIGHT BANKS LGHT 301 gt SECOND SET POINT RELAY FLUOR TIMER DISABLE SWITCH BANK BANK 1 ACTIVE INDICATOR LIGHT 1 DISABLE SWITCH BANK BANK 2 ACTIVE INDICATOR LIGHT 2 DISABLE SWITCH BANK BANK 3 ACTIVE INDICATOR LIGHT 3 DISABLE SWITCH NOTE SHARED CONNECTOR ONLY FLUORESCENT LIGHTS OR LED LIGHTS AVAILABLE ON UNIT OPTIONAL LED TIMED LIGHTING lt LGHT 302 LED S ACTIVE INDICATOR LIGHT SECOND SET POINT RELAY LED TIMER DISABLE SWITCH TEMPERATURE CONTROLLER SEE NOTE D OPTIONAL TEMP ANALOG OUTPUT OPTIONAL RS 485 COMM DECONTAMINATION CYCLE RELAY HEATER ADAPTER CABLE FOR 230VAC 50 60HZ HEATER ASSEMBLY 2 x HTR 147 325W AIR HEATER WITH OVER TEMP THERMOSTATS REFRIGERATION COOL SOLENOID CONDENSING UNIT TIME DELAY RELAY 2HR gt ALARM RELAY ALARM BUZZER 24 VDC 18 mA 7 ALARM SILENCE SWITCH DE CON CYCLE ENABLE SWITCH ALARM INDICATOR RED 24 VDC 2 mA DE CON CYCLE ACTIVE INDICATOR RH CONTROLLER SEE NOTE D OPTIONAL RH ANALOG OUTPUT
24. O2 Control 0 1 CO2 CO2 Sensor Infrared Interior Dimensions 32 W x 27 D x 52 7 H 32 W x 27 D x 66 H 81 3 cm x 68 6cm x 133 9cm 81cm x 69cm x 168cm rie ee Type 304 2B Finish Solid Stainless Steel onstruction Exterior 35 5 W x 33 3 D x 77 1 H 36 W x 33 D x 90 H Dimensions 90 2cm x 84 6cm x 195 8cm 90cm x 85cm x 229cm anabel Cold Rolled Steel Powder Coated onstruction Work Space 25 Cu Ft 708 Liters 33 Cu Ft 934 Liters of Shelves Four 4 Five 5 Shelf Construction Type 304 Perforated Stainless Steel Electropolished Shelf Dimensions 29 25 W x 26 45 D 74 3cm x 62 1cm Shipping Weight 525 lbs 825 lbs 575 lbs 950 lbs 600 Ibs 900 lbs 650 lbs 1025 Ibs Model 1 2 3 Electrical 115V 60Hz 16A 230V 60Hz 10A 230V 50Hz 10A Specifications are subject to change without notice Environmental Conditions Temperature 15 C to 25 C Humidity non condensing Add 2 75 inches for handle FE Includes export shipping crate 6020 Series units have forced internal air flow of 350 cfm 9 900 LPM 6040 Series units have forced internal air flow of 450 cfm 13 000 LPM 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 47 of 56 SECTION 11 ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC PAGE 1 UF 3
25. Press the up key until LOC is displayed in the upper display Press the advance key until rLoC is displayed in the lower display Press the up key to change the security level from 2 to 5 Press the advance key until sLoC is displayed in the lower display Press the up key to change the security level from 2 to 5 Press infinity key twice to return to the main menu NO O1 BW PD All controller parameters are now available to be modified Once the appropriate changes have been made it is highly recommended to relock the controllers per the instructions below Locking the Controllers To lock an individual controller 1 Press and hold the advance and infinity keys simultaneously for six seconds Press the up key until LOC is displayed in the upper display Press the advance key until rLoC is displayed in the lower display Press the up key to change the security level from 5 to 2 Press the advance key until sLoC is displayed in the lower display Press the up key to change the security level from 5 to 2 Press infinity key twice to return to main menu NOOR WOD All controller parameters are now locked 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 55 of 56 CARON DECLARATION OF Caron Products and Services Inc 27640 State Route 7 Marietta OH 45750 USA 09 Declares that the product Designation 6024 amp 6044 Series Model Numbers 6024 3 6026 3 6044 3 6046 3 Classification Electric
26. Temp Rh 6 Pen Recorders Built in 6 ink pen temperature and or humidity recorders can be purchased with CARON incubators The recorders are shipped installed on the outer door of the incubator from the factory and require no installation Changing the chart paper Press and hold the change chart button on the recorder 3 for approximately one second until the pen begins to move to the left of the chart and then release the button Wait until the pen has completely moved off of the chart To remove the chart paper unscrew counter clockwise the chart hub knob at the center of the chart Remove the old chart paper and position the new one so that the correct line coincides with the time line groove on the chart plate Re attach the chart hub knob and fasten securely against the chart Press and hold the change chart button 3 again for approximately one second until the pen begins to move back onto the chart and then release the button Check to make sure that the pen is marking on the chart paper If it is not then carefully adjust the pen arm to establish contact with the paper Chart recorder marking system This type of pen consists of a self contained ink reservoir with a porous plastic stylus which is snapped around the outer edge of the metal pen arm A pen cap is provided to extend the life of the ink pen during shipping or when the recording unit is not in service To remove the pen cap gently lift t
27. ack on Turn the CO2 controller power back on Allow the incubator to stabilize at selected temperature humidity and CO2 setpoints 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 27 of 56 SECTION 6 OPTIONAL ACCESSORY OPERATION Using the Carboy Water System BOTL301 To fill the carboy while attached to the chamber unscrew the cap Fill carboy with distilled or deionized water see Connecting the Water Supply section for details The carboy holds 2 5 liters If the carboy must be removed in order to fill it up first disconnect the tubing between the carboy and chamber by pressing the metal lever at the tubing connects disconnects at the bottom of the carboy Then unscrew the four mounting screws and remove the carboy After re attaching the carboy connect the tubing by simply pressing the plastic fittings into each other Screw Cap 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 28 of 56 Operation of the Delux Controller System DLUX303 The chambers can be purchased with upgraded controllers The controllers have additional features of RS485 communications and analog outputs RS485 Communications Each controller on the network connected to the same PC or master device must be programmed with a unique address If multiple chambers are being connected each controller will have to be assigned a unique address Factory defaults for the controllers are addresses 1 for temperature 2 for humid
28. al equipment intended for residential commercial and lighting industrial environments Rated Voltage 220 240 ac Rated Frequency 50Hz Meets the essential requirements of the following European Union Directive s using the relevant section s of the normalized standards and related documents shown EMC EN 61326 CISPR 11 2004 Class B Laboratory Equipment Immunity Measurement amp Control requirements Performed according to EMC Directive 2004 108 EC IEC CISPR 11 1997 A1 1999 A2 2002 EN 55011 1998 A1 1999 A2 2002 FCC CFR47 Part 18 Safety EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use part 1 General Requirements Vawid M Zig By Dave Figel Engineering Production Manager CARON Products amp Services Inc 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 56 of 56
29. areas where CO can collect The CO gas supply should be 99 5 pure and should not contain a siphon tube Gas pressure to the unit must be regulated to 15 20PSI Failure to do so could cause tubing to burst The CO supply should be 99 5 and not have siphon tubes COs pressure should be regulated to 15 20 psi CO tank regulators can be purchased through CARON customer service Once the cylinder regulator is installed connect the outlet of the 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 15 of 56 regulator to the hose barb fitting using the tubing and clamps provided An inline HEPA filter is provided to remove any contaminants in the CO2 gas supply Check the connections closely for leaks If the unit is equipped with a built in gas guard system there will be 2 gas inlets Each of the inlets should be connected to an individual gas tank as described above Connecting Electrical Power Connect each incubator to a grounded circuit Failure to do so could result in electrical shock The unit requires a dedicated electrical outlet See table below for model specific power required and connection Model Power Requirements Plug Connection 1 115V 60Hz 16A FLA NEMA 5 20 2 230V 60Hz 10A FLA NEMA 6 15 3 230V 50Hz 8A FLA CEE 7 7 When the required electrical connection is available plug the provided power cord into the unit and the electrical outlet 6024 amp 6044 Series Oper
30. ations Manual Rev F 02 14 12 Page 16 of 56 SECTION 4 OPTIONAL ACCESSORY INSTALLATION Connecting Alarm Contacts ALRM301 With the purchase of ALRM301 a set of terminals on the rear of the unit is provided to monitor for temperature humidity or CO2 alarms With the purchase of DLUX303 a set of terminals is provided to connect RS485 communications and analog outputs With the alarm contacts the terminals provided allow for a NO normally open output a NC normally closed and COM common connection In the event of an alarm condition or power failure the NO contact will close and the NC contact will open Once the alarm is cleared the contacts return to their normal conditions Insert the appropriate wire into the terminal and tighten down the screw terminal on top of the connector Terminal Connection Unit off Normal Alarm N O to C Closed Open Closed N C to C Open Close Open Alarm Contact Connections 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 17 of 56 Installing Carboy water system BOTL301 Incubators can be purchased with an optional 2 5 gallon carboy water system The carboy system is preassembled and shipped inside the chamber The four bolts required to mount the carboy to the unit will be mounted in the left hand side of the chamber Remove the carboy assembly from inside the chamber and attach it to the chamber using the Y bolts Ya Bolts 4 total Tubing connects disconnect
31. attery back up in place will allow the recorder to continue to function normally for approximately 24 hours in the event of a power failure 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 36 of 56 RCDR303 RCDR304 Built In Temp or Temp Rh 10 Thermal Recorders Built in 10 thermal pen recorders can be purchased with CARON incubators The recorders are shipped installed on the outer door of the incubator from the factory and require no further installation Unlike ink pen recorders the thermal recorders draw their own chart and control lines The 10 recorders have been setup at the factory in the following configuration 7 Day 24 Hour Temperature 0 100 C Humidity 0 100 for dual input recorders If this is not the ideal configuration for an application the recorder may be reconfigured using the following process Configuring the recorder In order to configure the recorder you will need to enter the set up mode of the recorder To enter the set up mode of the recorder press and hold the Change Chart button 3 until the thermal pen arm begins to move off scale and then release the button Note The green LED light will flash fast while the thermal pen arm is moving off scale Wait until the thermal pen arm has moved completely off scale and stops the green LED light will stop flashing and will be steady On Unscrew counter clockwise the chart hub knob at the center of the chart and remove the recordin
32. be purchased through CARON customer service if necessary To install the shelf channels slide on end of the shelf track into the appropriate shelf location in the rear plenum Hook the front of the shelf track into the corresponding location on either the right or left side front shelf support pilaster Repeat the process on the opposite side of the incubator If your incubator was purchased with an optional shelving support system such as a shaker support system or cell roller support system please see the accessories section of the manual for details regarding installation Each shelf is capable of supporting a uniformly distributed A load of 50 pounds The maximum chamber capacity is 500 pounds stationary Optional shelving is available for supporting heavy loads such as shakers or cell rollers Chamber should be empty when being moved Do not pull multiple loaded shelves out simultaneously or the chamber may tip Leveling the Unit Place a level on the middle shelf of the incubator Adjust the feet until the unit sits level left to right and front to back Models 6024 amp 6026 have the leveling feet built into the caster Even if the unit is level without adjustment the leveling feet should still be lowered to avoid the cabinet moving while opening and closing the outer door amp prevent a flat spot from forming on the casters 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 13 of 56 Connecting the Drain Whe
33. chart into place over the chart hub and locating pin 5 Grasp the chart hub and locating pin and turn the chart until the desired time line on the chart is aligned with the time index on the chart plate and Pen 1 Push down the lifter to return the pens to the chart 6 Close the door and apply power SHKR301 SHKR302 SHKR303 Multi Tier Shaker Support System For applications that require shakers to be used in the incubator a multi tier reinforced shaker support shelving system is available This shelving allows the use of two or three small shakers each to be used inside the incubator Two tier configurations have one duplex outlet fused at 2A Three tier configurations have two duplex outlets fused at 4A total Shakers inside incubators produce heat To maintain control temperatures with 15C of ambient shakers that generated less that 50 watts each can be used If high power shakers are used in an incubator a refrigerated unit such as CARON s model 6026 or 6046 is required to remove the heat to allow the unit to control at lower temperatures 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 41 of 56 SECTION 7 CALIBRATION The temperature humidity and CO systems can all be calibrated as necessary CARON recommends an annual calibration check of all three systems If calibration is required allow the cabinet to stabilize a minimum of 12 hours from a power off condition If the unit has been in operation allow a minim
34. condensation forming on the door is normal 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 24 of 56 Changing the CO Set point If an alternative CO set point is required the following steps can be taken Increase CO Set point Enable CO Decrease POWER CO Set point CO Set point Press the up arrow to increase the CO set point by 0 1 CO Press the down arrow to decrease the CO set point by 0 1 COs Pressing and holding either button will cause the set point to scroll rapidly in either direction If CO is not required in the chamber the CO system can be disabled by turning off the Enable CO switch This will disable the entire CO system including the controller The system can be turned back on at anytime 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 25 of 56 Using the Decontamination Cycle The incubator is equipped with an automatic moist heat decontamination cycle The purpose of the cycle is to eliminate common microbial contamination in your incubator and extend the time between manual cleaning cycles CARON s incubator is equipped with a controlled humidity system that eliminates standing water which is the primary source of contamination The decontamination cycle is intended to be used as a reactive system to eliminate contamination It is not necessary to run the cycle at a fixed time interval Before initiating a decontamination cycle the following steps must be com
35. ction a quality water source and a floor drain Choose a location where these facilities are or can be made available If a water source or a drain is not available contact CARON customer service and ask about our CRYS102 product line or click this web link for information on the product http www caronproducts com 65 Preliminary Cleaning Your new incubator was thoroughly cleaned prior to leaving the factory It is recommended however to disinfect all interior surfaces with a general purpose laboratory cleaning agent prior to using the product After cleaning dry all interior components with a sterile cloth as necessary 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 12 of 56 Installing the Port Stoppers The unit has an access port built into each side of the cabinet The ports are designed to allow customer access for equipment validation or for installation of other equipment inside the chamber These ports should be sealed with the provided rubber stoppers to allow the incubator to function properly Install the stoppers provided in the port on each side of the unit Installing the Shelves Each incubator includes four 6024 6026 or five 6044 6046 perforated stainless steel shelves Each shelf requires two shelf channels for installation Prior to installation take time to consider what the size of the product being placed in the incubator will be and set the shelf spacing accordingly Additional shelving can
36. e be aware that there are repairs that are not covered under warranty WARRANTY DEFINED Caron Products amp Services Inc herein after CARON hereby warrants that equipment manufactured by CARON is free from defects in materials and workmanship when the equipment is used under normal operating conditions in accordance with the instructions provided by CARON COVERED e Parts for a period of two 2 years from date of shipment e Any part found defective will be either repaired or replaced at CARON s or their authorized representative s discretion Parts that are replaced will become the property of CARON e If CARON or their authorized representatives determine that the customer s unit requires further service CARON or the representative may at its sole discretion provide a service technician to correct the problem or require the return of the equipment to the an authorized service depot e CARON or their authorized representative will have the right to inspect the equipment and determine the repairs or replacement parts necessary The customer will be notified within a reasonable time after inspection of any costs incurred that are not covered by this warranty prior to initiation of any such repairs NOT COVERED e Calibration of control parameters e Improper installation including electrical service gas and water supply tubing gas supplies room ventilation unit leveling facility structural inadequacies or ambient conditions
37. e reference instrument s temperature sensor in close proximity to the cabinet s geometric center Be sure that the stabilization times described earlier have been satisfied prior to performing this calibration Press the advance key until the green display reads CAL calibrate Pressing the up arrow will increase the Humidity calibration offset by 1 Pressing the down arrow will decrease the Humidity calibration offset by 1 Pressing and holding either button will rapidly scroll the calibration offset When finished press the infinity key to return to the main menu 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 43 of 56 Calibrating the CO2 If CO set point calibration is required the following steps can be followed Infinity Key Advance Key Locate the reference instruments CO sensor in close proximity to the cabinet s geometric center or sample the chamber s contents through the sample port located on the control panel bezel Be sure that the stabilization times described earlier have been satisfied prior to performing this calibration Press the advance key until the green display reads CAL calibrate Pressing the up arrow will increase the CO calibration offset by 1 Pressing the down arrow will decrease the CO calibration offset by 1 Pressing and holding either button will rapidly scroll the calibration offset When finished press the infinity key to return to the main menu 6024 amp 6044 Series Operati
38. e the parameters Factory default parameters are listed below Parameter Description Display Value Type o tY Volt Function Fn rMt Retransmit Source r Sr Ai Scale Low S Lo 0 00 Scale High S hi 5 00 Range Low r Lo 0 0 Range High r hi 100 0 Calibration Offset 0 CA 0 0 For a DC volt output set the Type to Volt For a mA output set the Type to MA 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 30 of 56 Set the Scale Low value to correspond with the minimum value of the process output in electrical units For 0 5V set to 0 For 1 5V set to 1 For 4 20mA set to 4 Set the Scale High value to correspond with the maximum value of the process output in electrical units For 0 5V set to 5 For 1 5V set to 5 For 4 20mA set to 20 Set the Range Low value to the minimum temperature or humidity or CO2 that will correspond with the Scale Low value default is 0 0 Set the Range High value to the maximum temperature or humidity or CO2 that will correspond with the Scale High value default is 100 0 6 If an offset or calibration is needed adjust the o CA parameter accordingly 7 Press and hold the infinity button for 2 seconds to exit to home page Once all changes are made refer to Section 14 to relock the controllers 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 31 of 56 Built In Gas Guard System GASG301 An optional built in gas guard system is available to allow t
39. e the responsibility of the customer e Repairs necessary because of the equipment being used under other than normal operating conditions or for other than its intended use Repair due to the customer s failure to follow normal maintenance instructions Parts considered consumable including light bulbs filters gases etc Damage from use of improper water quality Damage from chemicals or cleaning agents detrimental to equipment materials Force Majeure or Acts of God 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 5 of 56 This writing is a final and complete integration of the agreement between CARON and the customer CARON makes no other warranties express or implied of merchantability fitness for a particular purpose or otherwise with respect to the goods sold under this agreement This warranty cannot be altered unless CARON agrees to an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract Ohio Law governs this warranty 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 6 of 56 EQUIPMENT INTERNATIONAL LIMITED WARRANTY Please review this section before requesting warranty service At CARON one of our primary goals is to provide customers with high levels of personal service and top quality products delivered on time backed by technical service and supported for the life of the product Before contacting your distributor for warranty service pleas
40. e to be replaced as required Replacing the Ink Cartridge Refer to Figure 8 in the Honeywell manual Replacing the Ink Cartridge and Chart 1 Remove power from recorder Push in the button on the door and swing the door open 2 Pull up on the pen lifter to raise the pens from the chart plate NOTE DO NOT LIFT THE PENS DIRECTLY CAUTION Be careful not to move the pen arm while removing and installing the ink cartridge The longer pen arm is pen 1 3 Unclip and remove the purple Pen 1 or red Pen 2 ink cartridge for the pen arm 4 Remove the protective cap from the pen tip on the new cartridge and open its clip 5 Slide the new cartridge onto the pen arm so that its tip fits into the notch at the end of the pen arm and close the clip to secure the cartridge to the pen arm 6 Push down the pen lifter to return the pen tip to the chart 7 Close the door and apply power Replacing the chart Refer to Figure 8 in the Honeywell manual Replacing the Ink Cartridge and Chart 1 Remove power from recorder Push in the button on the door and swing the door open 2 Pull up on the pen lifter to raise the pens from the chart plate NOTE DO NOT LIFT THE PENS DIRECTLY 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 40 of 56 3 Lift the chart from the hub and locating pin and slide it from under the pens to remove it from the chart plate 4 Slip the new chart under the pen lifter pens and time index and press the
41. ecorder is in Change Chart mode Press and release Change Chart button to return to normal recording mode 3 LED flashing rapidly and one or both inputs recording at outermost or innermost graduation indicates a sensor break Check or replace sensor s If sensor s are ok make sure process temperature is within configured range of recorder 4 LED flashing slowly 8 seconds ON 8 seconds OFF indicates recorder is in Set Up mode Refer to section CONFIGURING THE RECORDER 5 LED is Off indicates that there is no power to the recorder Check A C power to the recorder 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 38 of 56 Recorder Calibration If calibration is required for single input recorders use the Left 1 and Right 2 arrow buttons on the recorder to calibrate the temperature being recorded on the chart to correspond to the temperature of the solution The arrow buttons must be held for approximately eight 8 seconds before the pen begins to move If calibration is required for dual input recorders you must first select the input that you wish to calibrate This is done by pressing and holding the Left 1 arrow button to select Input 1 or the Right 2 arrow button to select Input 2 The arrow button must be held down until the green LED light turns off after which follow the instructions in single input instructions above Maximizing Pen Life In order to maximize the amount of life expected out
42. eft side of the cabinet installed 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 51 of 56 SECTION 13 SPARE REPLACEMENT PARTS General Part Number Description MTR 130 Blower Motor BLW 112 Blower Wheel CTR 131 Watlow Standard controller CTR 134 Watlow Ramp and Soak Controller POW 108 24V DC Power Supply FLTR303 Condenser Filter Replacement Kit CRD 113 Power Line Cord STP 101 2 Rubber Port Stopper Temperature Related Part Number Description HTR 150 Air Heater RMT 114 107C Air Heater Thermostat RMT 115 121C Air Heater Thermostat RTD 101 Temp Sensor RTD 100 Ohm Platinum REL 103 Heater Solid State Relay CND 135 115V 60Hz Condensing Unit CND 137 230V 60Hz Condensing Unit CND 138 230V 50Hz Condensing Unit REL 152 Refrigeration Solid State Relay REL 154 Refrigeration Time Delay Relay SOL 108 Refrigeration Cooling Solenoid Humidity Related Part Number Description HUM 110 RH Sensor PMP 150 24VDC RH Pressure Pump NOZ 101 Precision RH Spray Nozzle SOL 108 Dehumidification Solenoid SOL 135 Humidification Solenoid REL 152 Humidification Solid State Relay SWR 135 Humidity On Off Switch TUB 168 Drain Tubing 3 8 TUB 132 Water Supply Tubing Y 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 52 of 56 SECTION 13 SPARE REPLACEMENT PARTS CONTINUED
43. eir set points Allow the unit to stabilize for 12 hours before use or prior to making any calibration adjustments Changing the Temperature Set point If an alternative temperature set point is required the following steps can be taken Actual Temperature Increase Decon Cycle ACTIVE Temperature Active Indicator Set point Decrease ton E Temperature initiate Decon Set point TEMP C Temperature Set point Press the up arrow to increase the temperature set point by 0 1 C Press the down arrow to decrease the temperature set point by 0 1 C Pressing and holding either button will cause the set point to scroll rapidly in either direction 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 23 of 56 Changing the Humidity Set point If an alternative humidity set point is required the following steps can be taken Actual Humidity Increase Humidity Set point Enable Humidity Decrease Humidity Set point Humidity Set point Press the up arrow to increase the humidity set point by 1 RH Press the down arrow to decrease the humidity set point by 1 RH Pressing and holding either button will cause the set point to scroll rapidly in either direction If humidity is not required in the chamber the RH system can be disabled by turning off the Enable Humidity switch This will disable the entire RH system including the controller The system can be turned back on at anytime At humidity levels above 80
44. er or fiber tip pen cartridge is changed you should make sure that each pen stops at the outer most temperature graduation of the chart paper Otherwise this pen offset will cause the unit to record an incorrect temperature on the chart Recorder Calibration 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 35 of 56 If a calibration adjustment is required for a single pen recorder use the left 1 and right 2 arrow push buttons on the recorder to calibrate or move the pen s position on the chart to correspond to the temperature of the solution The arrow buttons must be held for approximately five seconds before the pen will begin to move For two pen recorders you must first select the pen that you wish to calibrate This is done by pressing the left 1 arrow button to select the red pen or the right 2 arrow button to select the blue pen The arrow button must be held down until the green LED light goes out After the green LED light goes out follow the instructions in step 3 above Battery Backup The green LED light remains a constant green color indicating that both the battery and the main power to the unit are good Refer to Figure 5 for the location of the green LED indicating light If the AC power were to fail or the battery becomes weak then the green LED light will begin flashing indicating that either you have lost the main power to the unit or it is time to replace the battery Having a 9 volt DC b
45. g chart paper Gently lift the thermal pen arm just enough to be able to slide the paper out from beneath it Remove the recording chart paper and place the Setup Chart onto the recorder This chart contains the configuration categories of the recorder Probe Input Inner Chart Temperature Outer Chart Temperature Temperature Scale Chart Rotation Speed Input Filtering Optional Relay Contacts and Date Time for internal clock Next press and hold either button 1 or 2 until the green LED light goes out and release the button If this step is successfully completed the pen arm will move to the outermost graduation ring of the Setup Chart Use the Left 1 or Right 2 arrow buttons to adjust the center of the thermal pen to be on this outermost graduation ring Position the Setup Chart so that the tip of the thermal pen is in the center of the Start circle Tighten the chart hub knob to secure the chart in place Next press and release the Change Chart button to begin The chart will rotate to the first category Input 1 Use the Left and Right arrow buttons to move the thermal pen arm to the desired option of each category Press and release the Change Chart button to accept the selection and advance to the next category You must press and release the Change Chart button when you have finished configuring the last category in order to save all of the changes that have been made to the recorder s configuration The thermal pen arm will 6024
46. he pen arm away from the chart paper Remove the black plastic pen cap to expose the fiber tip of the ink pen and gently place the pen back onto the chart paper Do not let the pen arm snap back onto the chart paper This will flatten the fiber tip of the pen and will no longer give you a fine line marking on the chart paper Place the pen cap in a safe place for future use If the stylus does not touch the chart adjustment can be made by slightly bending the metal pen arm in the center towards the chart paper Do not use more pressure than is necessary to create a fine line marking on the chart paper As the pen ink supply runs out the pen color will become lighter This indicates that the pen should be replaced Replacement of the Pen Recorders that are equipped with fiber tipped cartridge pens will have a cartridge that is color coded red to designate pen number one and an optional cartridge that is color coded blue to designate pen number two The pen cartridge is securely fastened to the metal pen arm using a special U clip tab For ease of replacement it is suggested that the two screws that hold the pen arm be loosened and the pen cartridge 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 34 of 56 and metal pen arm be removed as an assembly Unsnap the plastic U clip tab of the pen cartridge from the metal pen arm remove and discard the old pen cartridge Replace the new cartridge by opening the hinge and snapping i
47. ised and if so has the unit been allowed 12 hours stabilize at the new set point O Has the inner door been recently opened for an extended period of time O Is the access port stopper in the right side of the cabinet installed O Is the condenser filter on the front of the cabinet clean Unit humidity level is above below humidity set point O Is the unit connected to a water source as specified in the installation section of the manual O Has the unit been leveled to insure the cabinet drain works correctly O The cabinet s drain line uses gravity to remove water Does the drain line have any rises in it above the cabinet s drain level that could be trapping water O Has the unit s humidity set point been recently lowered raised and if so has the unit been allowed time to stabilize at the new set point O Has the inner door been recently opened for an extended period of time O Is the access port stopper in the right side of the cabinet installed O Is the condenser filter on the front of the cabinet clean Unit CO2 level is above below the CO2 set point O Is the unit connected to a pressure regulated CO2 source as specified in the installation section of the manual O Has the unit s CO2 set point been recently lowered raised and if so has the unit been allowed time to stabilize at the new set point O Has the inner door been recently opened for an extended period of time O Is the access port stopper in the right and l
48. ity and 3 for CO2 As an example a second chamber would need to be assigned address 4 for temperature 5 for humidity and 6 for CO2 To assign new addresses to controllers the controllers must be unlocked Refer to Section 13 Unlocking the Controllers Once the controllers are unlocked on each controller follow these steps to set a unique address for each controller Press and hold the up and down key simultaneously for six seconds The upper display will read Ai and the lower will read SEt Press the up key until the upper display reads CoM Press the advance key until PCoL appears Set the protocol to either Modbus Mod or Standard Bus Std Press the advance key until Ad M Modbus or Ad S Standard appears Press up down to increase decrease the address number Press the advance key until bAUd appears Press the up down arrow keys to set the baud rate 38 4K is default Press the advance key until Par appears Press the up down arrow keys to set the Parity none is default Press the advance key until M hL appears Press the up down arrow keys to set the Word Order Lohi is default Press infinity to exit to the main menu A LA SHS OONDOOBRAN When using ModBus other parameters such as Baud Rate Parity and Word Order must be set Standard Bus only requires a unique address be set Once all addresses are entered refer to Section 13 to relock the controllers 6024 amp 6044 Series Operations Manual Rev F
49. n using a pressurized water source failure to connect the unit to a drain could result in facility flooding The incubators control humidity by injecting water only as needed This eliminates standing water which is a primary source of contamination and corrosion There are several ways to take advantage of this feature The simplest method is to connect the drain fitting and tubing supplied with the incubator to a local floor drain During operation any water that is not evaporated inside the cabinet will be sent to the cabinet drain to avoid standing water minimizing the risk of contamination and corrosion The drain line relies on gravity to remove water from the chamber The drain line must remain below the chamber to drain properly Kinks or elevations in the drain line above the cabinet drain will not allow the chamber to drain If a floor drain is not available CARON offers a water recirculation system accessory CRSY102 that acts as both a water supply and a drain for humidified incubators This system continuously recycles any excess water not needed by the incubator filters and conditions it and reuses it to control humidity If neither a floor drain nor a CRSY102 are available another option is a carboy for a water source and a plug in the interior incubator drain While this solution is not recommended due to the creation of standing water in the bottom of the incubator it will allow the incubator to control humidit
50. nal and corresponding scale see Operations Section Communications RS 485 communications are intended to communicate with a PC using ModBus RTU or Standard Bus The maximum number of chambers connected to a single PC is limited 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 20 of 56 to 247 controllers Modbus or 16 controllers Standard Bus Chambers have three controllers each Connect shielded wires to the RS 485 Communications terminal blocks Communications wires should be shielded and routed away from power wires Maximum distance of total wire is 2000 feet When connecting multiple chambers route wires in a daisy chain fashion A termination resistor of 120 ohms may be placed across RS 485 and RS 485 of the last chamber in the daisy chain For PC s having an RS 232 serial port 9 pin D Sub connection an RS 485 to RS 232 converter may be used Recommended sources are B amp B Electronics P N 485019TB and CMC Connecticut Micro Computer ADA485L SFTW301 software is available from CARON to load onto a PC to monitor and record data This data storage is not 21CFR Part 11 compliant 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 21 of 56 Installing a Drain Water Pump PUMP301 In applications where a floor drain is not available and a CARON water recycling system is not being used a drain pump can be purchased to pump any excess condensate from the incubator to a local sink or drain The p
51. neeeeees 17 Connecting Alarm Contacts ALRM301 Installing Carboy water system BOTL301 Installing Cell Roller Ramp amp Support Kit CELR301 Connecting Communications or Analog Outputs DLUX303 Installing Drain Water Pump PUMP301 Installing Side Mounted Recorders RCDR305 RCDR306 SECON AAA PP 23 Changing the Temperature Set point Changing the Humidity Set point Changing the CO2 Set point Running a Decontamination cycle Section 6 Optional Accessory OperatiON ooooccccccccccocconcnnnnnnnncnnnnnnnonanannannos 28 Carboy water system BOTL301 Delux controller system DLUX303 Built in Gas Guard System GASG301 Interior Electrical Outlet OUTL301 0UTL302 Built in Temp or Temp Rh 6 Pen Recorders RCDR301 RCDR302 Built in Temp or Temp Rh 10 Thermal Recorders RCDR303 RCDR304 Side Mounted Temp Rh 10 Pen Recorder RCDR305 RCDR306 Multi Tier Shaker Support System SHKR301 SHKR302 SHKR303 Section 7 Calibration ooconccncnnncononcnnonencnnnncnnoncnrnnenrnnoncnnn near nn ennn nenas 42 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 3 of 56 Calibrating the Temperature Calibrating the Humidity Calibrating the CO2 Section AMOS A feeds Mets a dd ee 45 Alarm System Overview Changing Alarm Set points Section 9 Preventative Maintenance oooomnnnnnnccccccnconconnnnnnnnnnnnnenenennnnnnnanos 46 Section 10 SpecitICA ION Sc ctcician a a ad 47 Section 11 Electrical Schematics 2
52. o offer preventative maintenance contracts on our equipment Contact our service department for details at 740 373 6809 or visit us on the web at www caronproducts com Recommended Daily Maintenance Checks O Check the Temperature humidity and CO2 displays versus set points O Check for and correct any alarm condition Recommended Monthly Maintenance Checks O Check to ensure the drain in the bottom of the unit is draining properly O Check front air intake filter If it is dirty replace it with CARON part number FLTR301 Washing the filter will result in poor performance Recommended Annual Maintenance Checks O Disinfect all interior surfaces with a general purpose laboratory cleaning agent O Perform a complete calibration of the temperature humidity and CO2 systems O A full validation is recommended for GMP facilities each time a unit is installed moved or undergoes significant repair Contact CARON s service department to schedule on site validation 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 46 of 56 SECTION 10 SPECIFICATIONS MODEL 6024 6026 6044 6046 Temperature 10 C Above a q 10 C Above a p Range Ambient to 60 C aa Ambient to 60 C AA Temperature o Control EUNE Temperature 0 3C Uniformity Temperature RTD Sensor Humidity Range Ambient to 95 RH Humidity Control 3 RH Humidity Sensor Capacitive CO2 Range 0 20 CO2 C
53. ons Manual Rev F 02 14 12 Page 44 of 56 SECTION 8 ALARMS The incubators are equipped with an alarm system that constantly monitors temperature humidity and CO to ensure the user is notified if the cabinet goes into an alarm condition Notification occurs via a RED indicator LED and an audible alarm Each alarm condition has been factory programmed to minimize nuisance alarms while maximizing warning time The following table contains the alarm conditions being checked the factory default alarm range the amount of time an alarm must be present to occur alarm delay and the message that will be displayed on the individual system controller Alarm Description Alarm Alarm Delay Alarm Message Deviation Temp higher than Set point 1 0 C 15 minutes Temp Controller AL h1 Temp lower than Set point 1 0 C 15 minutes Temp Controller AL lo RH higher than Set point 10 RH 15 minutes RH Controller AL h1 RH lower than Set point 10 RH 15 minutes RH Controller AL lo CO higher than Set point 1 0 CO2 15 minutes CO Controller AL h1 COz lower than Set point 1 0 CO2 15 minutes CO Controller AL lo In the event an alarm occurs the master alarm indicator will illuminate and an audible alarm will occur To temporarily disable the audible alarm toggle the alarm audible enable switch to silence When the alarm condition is corrected both the master alarm indicator and the audible
54. pleted 1 Remove all samples products equipment etc from the incubator 2 Power down the incubator 3 If the unit is equipped with an inner door kit remove the inner doors and lay them on the incubator shelving during the decontamination cycle 4 Locate the removable sensor access plate in the rear plenum of the incubator Remove the plate by sliding the fasteners down 5 With power off remove the infrared CO2 sensor by unscrewing the connector on the rear of the CO2 sensor The sensor unscrews where the orange cable meets the gray sensor housing Failure to remove the sensor will result in damage to the sensor and will not be covered by warranty 6 Insert the orange cable into the grommet where the sensor was removed so that it is easily accessed when the sensor is replaced following the decon cycle 7 Replace the CO2 sensor plate and turn the incubator power switch back on 8 The CO2 controller will not read the correct value with the sensor unplugged Turn off the power switch to the individual CO2 controller on the control panel 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 26 of 56 9 Press the decon cycle switch located on the temperature controller panel The yellow light will indicate the cycle is active 10 The infrared CO2 sensor can be disinfected using isopropanol Spray the cleaner on a soft clean cloth and wipe the sensor Do not immerse the sensor in any type of A cleaner as damage
55. t securely around the metal pen arm Refer to the image below PEN CAP 4 U CLIP TAB PEN CARTRIDGE Pen Arm Calibration To check and or adjust the recording pen s calibration to the outer most temperature graduation of the chart press and hold the change chart button 3 until the pen begins to move off of the chart Once the pen s has moved off of the chart again press and hold the change chart button 3 until the pen begins to move back onto the chart The pen should briefly stop at the outer most temperature graduation of the chart before continuing onto the chart to begin recording If the pen does not stop exactly at this location on the chart it can be adjusted or calibrated by using the left 1 or right 2 arrow buttons When the pen moves back onto the chart and briefly stops you will have approximately five seconds in which to adjust the pen s position using the left and right arrow buttons of Figure 3 On multiple pen recorders each pen will move one at a time onto the chart briefly stopping at the outer most temperature graduation of the chart at which time the pen s position can be adjusted by using the left 1 or right 2 arrow buttons When the time to adjust the position of the first pen has expired the second pen will move onto the chart briefly stopping at the outer most temperature graduation of the chart at which time the second pen s position may be adjusted Each time the chart pap
56. to carboy Attach the preassembled tubing provided with the carboy to the water inlet on the rear of the chamber i Tubing to water inlet TMT Fill the carboy with water as described in the connecting a water supply section of the manual 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 18 of 56 Installing Cell Roller Ramp amp Support Kit CELR301 For applications that require a cell roller a reinforced floor cell roller ramp and interior outlet are provided with CELR301 The cell roller adaptor kit was designed around a 5 tier Wheaton R2P cell roller With the purchase of this kit the standard interior shelving and pilasters are removed to allow for the physical space of the cell roller Support braces that have tracks to guide the cell roller wheels into the incubator are factory installed The cell roller ramp ships inside the incubator The ramp has small tabs at the end that fit into an opening at the end of each cell roller support brace The ramp is designed to support the weight of the cell roller as it is pushed into the incubator Once the cell roller is pushed into the cabinet remove the ramp and save it in a convenient place should it need to be reused to remove the cell roller Cell Rollers can be heavy and awkward to A handle Ensure that sufficient resources are available to safely move the product Cell rollers produce heat The CARON model 6024 was designed to handle the
57. um of 3 hours of stable operation at all set points If you do not have the appropriate reference instruments to perform calibration contact CARON s service department for on site calibration at service caronproducts com Caron also provides validation services which ensures that the unit is functioning properly according to IQ OQ and PQ protocols which satisfy FDA guidelines for qualification verification of equipment Be sure that all reference instruments are calibrated to an appropriate standard Calibrating the Temperature If temperature calibration is needed the following steps can be taken Infinity Key Advance Key TEMP C Locate the reference instrument s temperature sensor in close proximity to the cabinet s geometric center Be sure that the stabilization times described earlier have been satisfied prior to performing this calibration Press the advance key until the green display reads CAl calibrate Pressing the up arrow will increase the Temperature calibration offset by 0 1 C Pressing the down arrow will decrease the Temperature calibration offset by 0 1 C Pressing and holding either button will rapidly scroll the calibration offset When finished press the infinity key to return to the main menu 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 42 of 56 Calibrating the Humidity If humidity calibration is needed the following steps can be taken Infinity Key Advance Key Locate th
58. ump is located near the middle of the back of the incubator Connect the supplied tubing from the pump to the sink drain The tubing may be run vertically into a ceiling but should not exceed 15 feet height Installing Side Mounted Recorders RCDR305 amp RCDR306 The recorder will arrive packaged inside the chamber Carefully remove the recorder from its packaging Mount the recorder by using the pre installed recorder bracket There are three factory drilled holes located on the right side of chamber as you face the front of chamber Using the factory supplied screws screw the recorder to the side of the chamber There are two cables that come out of the recorder One is to power the recorder the other is the temperature and or humidity signals coming from the chamber With power to the equipment turned off plug the two connectors into their mating connector at the top of the chamber Turn power to the chamber back on Standard factory set up for chart speed is 7 day operation Refer to the Chart Recorder s User s Manual provided with the recorder to change the chart speed settings for various chart speeds 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 22 of 56 SECTION 5 OPERATION With the incubator properly installed and with water and CO2 connected the power switch on the front lower left of the control bezel can be turned on Within a few minutes the temperature humidity and CO will begin moving toward th
59. w gas to flow through Tank 1 if required by the incubator The factory default master tank is Tank 1 When the appropriate gas pressure is supplied to both tanks the master tank will always be used as the gas source The unit will swap from the master tank to the alternative tank whenever a low gas pressure condition is detected The alarm switch is used to disable the audible alarm when a low gas condition is detected The audible alarm can be silenced while a new tank is installed by selecting the silence position Once a low gas pressure condition is resolved it is recommended that the alarm switch be returned to audible to ensure audible notification of future low gas pressure conditions As a reminder the Tank 1 and Tank 2 alarm lights will be illuminated for as long as a low pressure condition is present on the respective tank 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 32 of 56 OUTL301 amp OUTL302 Interior Electrical Outlet An optional interior duplex electrical outlet is available to supply power to small interior appliances such as shakers or stirrers It is not intended to power high current draw devices The outlet is 115V and GFI protected For incubators that have a single interior duplex outlet the outlet is fused at 2 0 Amps Incubators with two interior duplex outlets are fused at 4 0 Amps total 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 33 of 56 RCDR301 RCDR302 Built In Temp or
60. wo tanks of CO2 to be connected to an incubator requiring approximately 15 psig of gas pressure The unit is designed to automatically switch from the primary tank to the secondary tank when low gas pressure of approximately 10 psig is detected on the primary tank This allows for a continuous supply of CO2 to an incubator after the primary tank is empty In addition the user is notified of a tank empty scenario via an audible and visual alarm The CO gas supply should be 99 5 pure and should not contain a siphon tube Gas pressure to the unit must be regulated to less than 30 psig Failure to do so could cause tubing to burst The CO gas supplies must be equipped with two stage regulators to ensure that the incoming gas to the unit is regulated to appropriate levels The high pressure stage should have a 0 2000 psig range and the low pressure gauge should adjust from 0 30 psig When connecting the gas supplies adjust each tank output to 20 25 psig If the appropriate regulators are not available contact CARON customer service to purchase them Once the cylinder regulators are installed and adjusted on each tank connect the outlet of the regulator on Tank 1 to the hose barb fitting labeled Tank 1 on the back of the unit Repeat the process for Tank 2 Turn on the regulated gas supplies and check the connections closely for leaks The power switch is used to turn on off the operation of the product If power is off the unit will allo
61. y with some limitations while not requiring a drain BOTL101 is a carboy accessory that can be purchased through CARON A drain plug is provided in the shipping kit for each incubator When the interior drain is plugged at humidity levels above 80 water can condense on the door filling up the drain pan located below the door 6024 amp 6044 Series Operations Manual Rev F 02 14 12 Page 14 of 56 Connecting the Water Supply resistivity between 50KQ CM and 1MQ CM and a pH of greater than 6 5 Using water outside this range will void your warranty A Use only distilled or deionized water with a Chloramines can damage internal rubber A Do not use water that contains chloramines gaskets resulting in leaks To ensure proper operation distilled or deionized water is required as a supply on units that have humidity control If these water sources are not available contact CARON customer service A water inlet fitting on the back of the unit and Y black tubing are provided to connect the water supply to the chamber Connect an appropriate water supply to the fitting Incoming line pressure should be regulated to not exceed 80 psi If a Condensate Recirculator water recycling system was purchased as a water supply refer to its user s manual for proper installation of the water supply Connecting a CO supply High concentrations of carbon dioxide can cause asphyxiation The use of CO monitors and alarms is recommended for

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