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PowerFlex® 700 Adjustable Frequency AC Drives Technical Data
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1. d C 9 BR2 N DC 7 Frame 2 Q D 881 BR2 DC DC U V W 4 R 5 T 0 Pe Frames T1 T2 T3 L L2 L3 0 Um 0 amp 1 Du e vm lt A w 13 Ay Ru 0 sta 77 Frame 3 amp 4 SM BRI BR2 DC DC U V W R S T T T2 T3 L1 L2 13 GON PS BR2 DC DCr DC Um VIT2 W T3 PE PE RILI SIL2 TAS Frame 5 75 HP 480V 55kW 400V Normal Duty Drive PS BR2 noe DC DC Um VT2 WT3 PE ve VA PE FEOIOIOJO OOOO 0 el C COOC Cj lele Glo o l oJ eeel o CD OOO O O O O Oloo O 6 0 5 e vic T Precharge Resistor Fuse FWP 15A14F Common Bus Drives w Precharge Only Frame 5 100 HP 480V Normal Duty Drive Terminals BR1 amp BR2 will only be present on drives ordered with the Brake Option BR1 00 DC um VIT2 WIT3 0 240 BR2 DC PB AC VAC PE PS T OO DOIOIOIG 5 SEE S lolo kay 0 Sd O 2 DOO O O O O9 O 5 E j lt Precharge Resistor Fuse FWP 15A14F Common Bus Drives w Precharge Only Frame 5 Common Bus ovac 240V AC Terminals BR1 amp BR2 will only be present on d
2. lt 259 1 10 20 gt a 0 59 Med im P A 7 lo of 3 M 5 l i e Powertiex B E A e E 1 gt lt 6 5 0 26 Lifting GE T 12 5 0 0 49 Approx Weight 1 kg bs Frame A Max C Max Drive Drive amp Packaging 5 808 12 16 644 5 25 37 275 4 10 84 225 0 24 61 625 0 24 61 37 19 82 0 42 18 93 0 1 Weights include HIM and Standard 1 0 35 For further information visit www abpowerflex com or www ab com support abdrives Specifications Approximate Dimensions Cont d PowerFlex 700 Frame 6 Dimensions S 85 0 33 m A gt e 480 071 gt 360 6 14 20 Detail 49 6 1 95 gt j lt D gt Le C 59 Welte 6 5 e 0 H 3 Powerflex o9 o Ee B E q U o e O 1 yY r H O 0 126 3 ose o h Lifting Holes 4 Places 4 97 13 5 0 53 12 7 0 50 Dia Y Approx Weight 1 kg lbs Drive amp Packaging 403 9 15 90 850 0 33 46 275 5 10 85 300 0 11 81 825 0 32 48 7144 157 5 91 85 202 5 mn Weights include HIM and Standard 1 0 36 For further information visit www abpowerflex com or www ab com support abdrives S
3. 22 2 0 87 Dia gt TEJI 1 Ver 1 189 7 747 177 9 7 00 157 9 6 21 141 9 5 59 105 1 4 14 26 8 1 06 Les 368 1 45 Le 50 7 2 01 gt 63 8 2 51 gt 4 44 112 0 lt 180 0 7 12 Frame 5 100 HP 34 9 1 37 Dia 42 6 1 68 31 9 1 26 lt gt 1 WE HS CIS 2419 A FW Pn P NU 8 80 T 1885 NE 7 42 28 0 1 10 lt gt 44 0 1 73 lt gt 66 4 2 61 gt gt 5 04 128 0 38 232 3 9 15 For further information visit www abpowerflex com or www ab com support abdrives Frame 5 75 HP lt 104 0 4 09 gt 34 9 1 37 Dia 93 2 3 67 gt 2 Places 22 2 0 87 Dia 4 gt 2 Par Places EE M Dur EWAR XT 627 247 Dia a gt D 2Places j j E j o H T L ojo j j 1 j 1 i I dc lt gt 3 35 85 0 150 0 6 91 215 0 8 46 gt 255 0 10 04 gt Frame 6 349 1 37 Dia 222 0 87 Dia 3 Places 627 247 Dia 4 Places 3 Places R
4. Parameter Name Number Group Parameter Name Number Group Parameter Name Number Group DPI Port Sel 274 Comm Control Local Mask 285 Masks amp Owners Accel Mask 281 Masks amp Owners DPI Port Value 275 Comm Contro Local Owner 297 Masks amp Owners Accel Owner 293 Masks amp Owners Drive Alarm X 211 22 Diagnostics Logic Mask 276 Masks amp Owners Accel Time X 140 141 Ramp Rates Drive Checksum 203 Drive Memory Man Ref Preload 193 HIM Ref Config Alarm X Fault 229 230 Diagnostics Drive Logic Rslt 271 Comm Contro Marker Pulse 421 Speed Feedback Alarm X Code 262 269 Alarms Drive OL Count 219 Diagnostics Maximum Freq 55 Torq Attributes Alarm Clear 261 Alarms Drive OL Mode 150 Load Limits Maximum Speed 82 Spd Mode amp Limits Alarm Config 1 259 Alarms Drive Ramp Belt 273 Comm Contro Maximum Voltage 54 Torg Attributes Analog In X Hi 322 325 Analog Inputs Drive Ref Rslt 272 Comm Contro Minimum Speed 81 Spd Mode amp Limits Analog In X Lo 323 326 Analog Inputs Drive Status X 209 210 Diagnostics MOP Frequency 11 Metering Analog In X Loss 324 327 Analog Inputs Drive Temp 218 Diagnostics MOP Mask 284 Masks amp Owners Analog InX Value 16 17 Metering Droop RPM FLA 152 Load Limits MOP Owner 296 Masks amp Owners Analog OutX Hi 343 346 Analog Outputs Elapsed MWh 9 Metering
5. 3 Impedance 5 Impedance HP Rating IP 00 Open Style IP 11 Nema Type 1 IP 00 Open Style IP 11 NemA Type 1 Standard Drive Normal Heavy Catalog Number Duty Duty Catalog Number Catalog Number Catalog Number Catalog Number 20BD1P1 0 5 0 33 1321 3R1 C 1321 3RA1 C 1321 3R1 B 1321 3RA1 B 20BD1P16 0 5 0 33 1321 3R2 B 1321 3RA2 B 1321 3R2 C 1321 3RA2 C 20BD2P1 1 0 75 1321 3R2 A 1321 3RA2 A 1321 3R2 B 1321 3RA2 B 20BD3P4 2 1 5 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD3P46 2 15 1321 3R4 C 1321 3RA4 C 1321 3R4 D 1321 3RA4 D 20BD5P0 3 2 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD5P0 3 1321 3R8 C 1321 3RA8 C 1321 3R8 D 1321 3RA8 D 20BD8P0 5 3 1321 3R8 B 1321 3RA8 B 1321 3R8 C 1321 3RA8 C 20BD8P06 b 3 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD0116 7 5 5 1321 3R12 B 1321 3RA12 B 1321 3R12 C 1321 3RA12 C 20BD0116 7 5 5 1321 3R8 B 1321 3RA8 B 1321 3R8 C 1321 3RA8 C 20BD0146 10 7 5 1321 3R18 B 1321 3RA18 B 1321 3R18 C 1321 3RA18 C 20BD014 10 7 5 1321 3R12 B 1321 3RA12 B 1321 3R12 C 1321 3RA12 C 20BD022 15 10 1321 3R25 B 1321 3RA25 B 1321 3R25 C 1321 3RA25 C 20BD022 15 10 1321 3R18 B 1321 3RA18 B 1321 3R18 C 1321 3RA18 C 20BD027 20 15 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD027 20 15 1321 3R25 B 1321 3RA25 B 1321 3R25 C 1321 3RA25 C 20BD034 25 20 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD
6. YN E gt 056 005 009 056 GLE 056 ELE 9596 OL 9cL v9L 06 VN 2 es 007 009 009 056 Dk osz 68c Occ SOc Srl 66 0LL 9 5 VN E 056 007 059 000 00 00c 08c Ole OrL OL 96 SL VN a 056 005 009 056 GLE 056 Eer 281 0ZL 96 POL 06 9 011100 VN n a OS 008 007 ost Scc OSI Ole 8SL SOL 92 HE S6 0901 32 Z S SS 056 007 055 002 00 002 Ole 6L 07 EOL GL me 0410802 911 WEI GLE SLE Sel 00c Scl 894 tvt 96 2 89 616 Sr LZOL e D E ka 056 SLE 00S DCL SZZ 05 69 BEL SC 6568 HZ 69 52000 0901 5 OS 008 008 0LL 621 OLL 0ZL EI S8 v9S v18 Sr 26 35 OGL 008 007 Sek Scc Sel E 91L1 SOL 969 00 Seis 6010802 L6 E gt 001 00 628 06 621 06 vv 804 CL BIY 689 LE LIL s S ES 05 00 00 0LL 002 0LL 82 v6 68 ty95 8 S g 9809807 AL z 2 00 056 056 06 OS 06 cl v8 6825 689 081 28 200802 019 001 006 006 0L Sel 0Z 98 v9 96 9 86 cc 06 9600802 657 09 OS OG 09 06 09 vl 96 t v c8c LOv G8l zz 00802 Wy SyO 384 WOv I a S 05 Scl Sel Sy 08 Sy 09 Sy 26 eve OSE SL GRI C 4 0080c 166 0 383 IWOr L 5 05 D l 06 Se 09 98 Sy EE 08 426 FSC Il SL 2 202006 928 6g0 384 IN0F1 620 38Q IN0F1 GCO 300 NOp L 08 08 08 08 Sy 0 EE 6 ee EtL 907 GL Fh J 20000 86 0c0 383 IWO 069 380 07 029 3c9 WOY
7. Output Amps Nominal Power Ratings IP20 NEMA Type 1 240V AC Input 208V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 2 2 2 4 3 3 2 5 2 8 3 8 0 37 0 5 0 33 B2P2A0AYNBNAO 0 4 2 4 8 6 4 4 8 5 6 7 0 0 75 1 0 0 37 0 75 B4P2A0AYNBNAO 0 6 8 9 0 12 78 10 4 13 8 1 5 2 0 0 75 1 5 B6P8A0AYNBNAO 1 9 6 10 6 144 11 12 1 17 2 2 3 0 1 5 2 0 B9P6A0AYNBNAO 1 15 3 16 8 23 17 5 19 3 26 3 4 0 5 0 2 2 3 0 B015A0AYNBNAO 1 22 24 2 33 25 8 27 8 38 5 5 7 5 4 0 5 0 B022A0AYNBNAO 1 28 33 44 32 2 38 50 6 7 5 10 5 5 7 5 B028A0AYNBNAO 2 42 46 2 63 48 3 53 1 72 5 11 15 7 5 10 B042A0AYNBNAO 3 52 63 80 56 64 86 15 20 11 15 B052A0AYNBNAO 3 70 78 105 78 2 86 117 3 18 5 25 15 20 B070A0ANNANAO 4 80 105 136 92 117 3 156 4 22 30 18 5 25 B080A0ANNANAO 4 104 80 115 120 175 160 120 92 132 138 175 175 0 40 22 30 B104A0ANNANAO 5 130 104 143 156 175 175 130 104 143 156 175 175 37 50 30 40 B130A0ANNANAO 5 154 130 169 195 231 260 177 150 195 225 266 300 45 60 37 50 B154A0ANNANAO ee 192 154 211 231 288 308 221 177 243 266 308 308 5 75 45 60 B192A0ANNANAO 6e Catalog number corresponds to output amps in these columns Drive must be programmed to lower voltage to obtain higher currents shown at right Frame 4 5 and 6 drives have dual current ratings one for normal duty applications and one
8. 1 Cable is Alcatel C1202 or equivalent Shielded cable with twisted conductors and no filler 2 Cable is Belden 295xx series or equivalent Notes 1000V motor is defined as one assembled without phase paper 1200V motor is defined as one assembled with phase paper 1488V motor meets NEMA MG 1 1998 section 31 standard where the insulation can withstand voltage spikes of 3 1 x rated motor voltage due to inverter operation inverter duty motor 1600V motor is a 1329R or 1329L Operation at nominal line voltage To increase the distance between the drive and the motor some mitigation device needs to be added to the system i e an RWR or Terminator NA Data Not Available at time of publication For further information visit www abpowerflex com or www ab com support abdrives Specifications Mounting 5 SE TERE 101 6 mm 101 6 mm 101 6 mm 4 0 in 4 0 in 4 0 in b d No Adhesive Label see below lt With Adhesive Label see below 50 8 mm 2 0 in Qeon D gt Refer to page 37 page 36 for nj detailed dimension LLL m information Lie 101 6 mm 101 6 mm 101 6 mm 4 0 in 4 0 in 4 0 in v v Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C surrounding air To operate the drive in installations between 41 and 50 C refer to the table below Acce
9. SeloN 10 62 86ed 89S 59231130 uolloalold pepueuiuooeg Indul JY 10A 80Z 2 z osz 057 009 002 008 006 808 LEC 09 GI 09 5 5 050 626 009 500 007 Gee 882 L i o6L 6v4 081 amp 9 2618802 osz GLE 00s 621 EI GLI 092 961 08 5 cel 06 5 e 092 057 009 006 006 002 80 lee Sb 09 Spl 09 9 86 a lt 5 WEI 00 007 Sel Gee Sel GLI 981 v0L 9 0v 86 07 5 050 SLE 00s SLL 56 SLL SLL Erl EL 20S ec 09 S 0618802 0006 NINO IN0 1 00 00 00 00 GLI 00 09 WEI 08 908 Hi 0 5 x x S DCL 008 00v Scl 500 Sel SLL SLL 0L 07 86 0 S 01880 0006 NINO INOT E ES 00 00 00 001 081 00 Or SO 08 6 06 CEL Sc OC v 0808802 0006 NINO INOT L B S x 001 622 56 06 DCL 06 SOL 82 OL LC h i 06 GC t 0208802 00 9 NINO INOY 001 00c 00c 09 00 09 08 9 CS 86l LLZy St 0685 00 9 NINO INOP I SvO 484 W0rl 05 05 DCL 09 06 05 g9 7 cv 091 5860 Ol Sk 5885 26 000F NINO INO c 9 383 INOT I E e 0S 00 00 S 09 6e tv EE 8c 2L0H LSC GZ OL z 8c09902 00Sc NINO IOT I ScO 383 WOv 500 380107 ScO 3cO WOY E DE 08 08 Sc 05 Ge EE ctz d 58 66l S GZ cc0880c 919 384 NOvL 919 38Q INOYL 9L9 3c0 INOV E 08 09 09 0c 08 0c E BOL GL LSI Leb S 910990z 010 383 INOvI 019 380105 0LO 3CO WOTL SL SE CL 02 CL vol 9 0 96 VE 8 2 9d69905 019 383 NOvL 010 38Q IN0F1 019 329 IN0F1 SL ER ER DL SL DL
10. 20BF142 6 132 2 50 138 165 142 156 213 175 300 175 450 110 12 50 115 137 119 179 238 150 250 150 400 ES Notes 1 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 480V or 600V Delta Delta systems For further information visit www abpowerflex com or www ab com support abdrives The AIC ratings of the Bulletin 140M Motor Protector may vary See publication 140M SG001B EN P 2080085 current rating is limited to 45 C surrounding air 20BC205 current rating is limited to 40 C surrounding air 0 Maximum allowable rating by US NEC Exact size must be chosen for each installation Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 5 Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on Specifications Power
11. 0 ES pu e 9 2 zz O Y 7 i y Mf P U lt 5 5 0 22 Frames 0 1 8 0 7 0 0 28 Frames 2 3 0 31 3 Places Dimensions are in millimeters and inches Weights are in kilograms and pounds g Weight 1 kg Ibs t A B C D E Drive Drive amp Packaging 0 110 0 4 33 336 0 13 23 200 0 7 87 80 0 3 15 320 0 12 60 5 22 11 5 8 16 18 1 135 0 5 31 336 0 13 23 200 0 7 87 105 0 4 13 1320 0 12 60 7 03 15 5 9 98 22 2 222 0 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 12 52 27 6 15 20 83 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 18 55 40 9 22 68 50 1 Weights include HIM and Standard WO 33 For further information visit www abpowerflex com or www ab com support abdrives Specifications Approximate Dimensions Cont d PowerFlex 700 Frame 4 Dimensions 15 0 0 59 gt 7 0 0 28 dia A 2 7 ol TC jj e II d 0 rJ 0 d 7 0 0 28 gt lt 3 o 2 Lifting Holes 3 Places 4 Places Approx Weight 1 kg Ibs 2 220 0 BST HESE 29 87 192 0 7 56 Ze 29 06 24 49 54 0 29 08 64 0 34 For further information visit www abpowerflex com or www ab com support abdrives Specifications Approximate Dimensions Cont d PowerFlex 700 Frame 5 Dimensions gt j lt 6 5 0 26
12. IP56 NEMA Type 4X 0 to 50 C 32 to 122 F Storage Temperature all const 40 to 70 C 40 to 158 F Important Drive must not be installed in an area where the surrounding air atmosphere contains volatile Atmosphere or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak Agency Certification The drive is designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems NEMA 250 Enclosures for Electrical Equipment IEC 146 International Electrical Code C Ou US ULand cUL Listed to UL508C and CAN CSA C2 2 No 14 M91 Marked for all applicable European Directives 1 EMC Directive 89 336 EEC Emissions EN 61800 3 Adjustable Speed electrical power drive systems Part 3 Immunity EN 61800 3 Second Environment Restricted Distribution Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations Electrical Voltage Tolerance See page 41 for Full Power and Operating Range Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full
13. See PowerFlex Reference Manual lt Cable Requirements Page 25 Same as AC lt Class 10 Motor Overload Integral to the PowerFlex 700 Input Cable Length is limited See Publication 20B UM001x EN P for further details For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Terminals Terminal Block Specifications Wire Size Range 1 Torque 9 No Name Frame Description Maximum Minimum Maximum Recommended p Power Terminal Block 4 0 mm2 0 5 mm2 1 7 N m 0 8 N m 9 GE e 0AWG 22 AWG 15 Ib in Chan 10 0 mm2 0 8 mm2 1 7 N m 14 N m S Nee 6 AWG 18 AWG 15 Ibn 12 Ib in i 25 0 mm2 2 5 mm2 3 6 N m 1 8N m Al power terminal 3 AWG 14 AWG 32 Ib in 16 Ib in i 10 0 mm2 0 8 mm2 1 7 N m 1 4 N m All bower terminals 6 AWG 18 AWG 15 Ibn 12 Ibin 35 0 mm2 10 mm2 2 9 N m 2 9 N m 4 All power terminals 1 0 AWG 8 AWG 24 Ib in 24 Ib in PS 35 0 mm2 2 5 mm 3 6 N m 3 6 N m 5 1 0 AWG 14 AWG 32 Ib in 32 Ib in 75 HP 2 PE 35 0 mm2 16 0 mm2 5 N m 5 N m 1 0 AWG 6 AWG 44 Ib in 44 lb in PS PS 70 0 mm2 16 0 mm2 15 N m 15 N m i 3 0 AWG 4 AWG 133 lb in 133 Ib in 5 35 0 mm2 2 5 mm2 3 6 N m 3 6 N m 100 HP 2 J BR1 2 terminals 1 0 AWG 14 AWG 32 Ib in 32 Ib in PE 35 0 mm2 16 0 mm2 5 N m 5 N m 1 0
14. 1 06 09 09 02 0 0c Fee CL FOE OO vel GS git 9109807 v6l 919 38j NOy 919 38Q HNOvL 910 420 IN0F1 SL Sy Sy EI 50 Gk v el GbE GZ 80 t 99 0 1100902 POL 019 384 IN0F1 019 38Q INOvL 019 3Z0 IN0F L SL 0 08 EI 6 21 SL cel 66 2 8 5 6 2 ec 0 120006 6 E 98 38Q IN0F 98 3c0 INOY H 0c 0c 9 OL 9 GL gs 09 TE 9y SL cc 0 202206 9L 0y9 38q ANOy 0F8 320 IN0F L SL 2i 9 A 9 09 Gy SEI ec ee 92 0 SI 0 Sd 9807 g9 Scg 38 WOvL Sca 420 Worl S 8 9 26 vc Fe FF 81 66 0 62 0 0 Ldc980c ES 918 3060007 E SL 9 E 6 PI EEEO VI SZO E0 0 8dl9805 ul OV 10 007 SREM z Slaquiny oj8182 age 0 XEWN or XEW 2 XEW 1 WN z XEW j uw 99S 8 uy L 1402 VAY sdwy aH ON 49qunN uonedessiq 9 c 9Bueu zuan ejqeisn py YLM 1311215 1010 NOY L p 10193101 8 85111 8510 sdwy nd ng sBuneu Buney 2 60 Jemod 1In2112 1000 nou ejog aull uoN eut luaual3 lndul M eng leng SeloN 10 62 8690 89S SeolAed uolo5alold pepueuiuooeg Indul JY HOA 00t 27 Ives www abpowerflex com or www ab com support abdri Ion VISI Forfurther informat E D Q c 9 G 2 VN a E 050 00S 009 500 007 500 022 861 08L pl 691 OSL 8 VN s 056 05 009 002 056 002 C
15. 20 HIM A3 LCD Display Analog Speed Potentiometer 20 HIM A4 LCD Display Programmer Only 20 HIM A5 Separately Mounted HIMs can be found on page 11 Accessories Choose Catalog Code Factory Installed Option Factory Installed Options Catalog Code 0 Catalog Code 2 Catalog Code 3 Catalog Code 4 Catalog Code 5 No HIM Blank Cover LCD Digital Speed LCD Full Numeric LCD Analog Speed LCD Programmer Only Position 10 Documentation Position 10 specifies documentation Documentation set includes Language User Manual multi language Quick Start and a CD 20B D 2P1 A 0 Y or N N Aor B N N O Drive Voltage Rating Enclosure HIM Documentation Brake Brake Emission Comm Slot 1 0 Feedback Rating Resistor Default Value A English Manual Choose Catalog Code Factory Installed Option Description Catalog Code English Documentation Set A No Documentation Set N N For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Option Selection Contd Position 11 Internal Brake IGBT Position 11 specifies the Internal Dynamic Brake IGBT It is standard on Frames 0 3 20B D 2P1 A 0 A N A or B N N 0 Drive Bar Rating Enclosure HIM Manuals Brake Eus i Emission Comm Slot 1 0 Feedback Frames 0 3 Frames 4 6 Default Value Y Internal Dynamic Brake IGBT Installed Default Value N Dynamic Braking Not Used No User Kit Av
16. 3 78 Frame 3 All Drives except 50 HP 480V 37 kW 400V 105 3 4 15 222 0 87 Dia 947 3 78 gt granos 287 1 13 Dia 2 Places 1 TOT 184 5 165 1 ZS 6 50 i i 160 1 6 30 D O O e Ceren n Y Y 227 0 89 gt 290 1 14 66 0 2 60 gt lt 97 0 3 82 1372 5 40 _ gt lt 187 0 7 36 Frame 3 50 HP 480V 37 kW 400V Normal Duty Drive 105 3 4 15 34 9 1 37 Dia Kekan 2 Places I lt 94 7 8 73 46 7 1 84 Dia 2 Places 28 7 1 13 Dia Jr ww i 2Places a 1845 1 7 26 165 1 2 6 50 Ic J w PESE i i m 1277 ID OD Od OW Oe Duos O Ar OOO TN D 5 03 OO ox C 2 2 A IA AA O OO V O d Q D NOOO 1 j d YOY O 7 Vent Plate 1 CL 11 Y v 227 0 89 lt 29 0 1 14 Le 66 0 2 60 gt 5 12 130 0 lt 186 0 7 32 For further information visit www abpowerflex com or www ab com support abdrives 37 Specifications Approximate Dimensions Contd PowerFlex 700 Frames 4 6 Bottom View Dimensions Frame 4 28 7 1 13 Dia lt 76 0 299 gt Places lt 65 3 2 57 gt
17. Parameters 343 344 4 20 mA Unipolar d use term 8 amp 9 ER 2 Wire Control Non Reversing 2 Disable Digital Input 1 24V DC internal supply Parameter 361 0 Unused Set Digital Input 2 Parameter 362 7 Run Stop Run Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Neutral 115V 2 Set Digital Input 1 Reversing 2 Common 24V Parameter 361 8 Run Forward External supply 25 Set Digital Input 2 O Board dependent D Pun Ewa Parameter 362 9 Run Reverse 28 Run Rev 3 Wire Control No Changes Required Internal supply MEM Start 3 Wire Control Neutral 115V 2 No Changes Required External supply HAN ME O Board dependent Requires 3 wire functions only Digital In1 Stop Sel Using 2 wire selections will cause a type 2 alarm Digital Output Power Source 2 Select Source to Activate Relays shown in powered state with Cy dmg e Parameters 380 384 drive faulted See pages 20 amp 21 inui e e Ea de Sa Standard Control Weg SH So 1 relay at terminals 14 16 fO s ale El gt NOT Run Vector Control oferen Dm 2 relays at terminals 14 16 9 Enable Input uy 2 Standard Control oL Configure with parameter 366 2 Vector Control 2 Li Wl ane E AER or dedicated hardware Enable Remove Jumper J10 see page 20 Notes 2 1 Refer to PowerFlex 700 User Manual for more information on bipolar wiring 2 Important Programming inputs for 2 wire control deactivates
18. Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Br hlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20B TD001C EN P September 2003 Supersedes 20B TD001B EN P June 2003 Copyright amp 2003 Rockwell Automation All rights reserved Printed in USA
19. drive s Vector Control utilizes patented Force 3 e Technology which provides excellent low speed performance 4 9 whether it is operated with or without feedback While this x 1 5 industry leading control provides the highest level of drive amp 10 performance it is as easy to use as any general purpose drive 3 available Multiple motor control algorithms allow N performance matched to the application need 0 0 2 0 2 4 6 8 10 12 Volts Hertz for simple Fan and Pump applications Frequency HZ Sensorless Vector for high torque production over a wide 25 Open Loop Performance speed range 5 e Vector for outstanding torque regulation and excellent low 3 xn speed zero speed performance with Vector control d cassette 8 15 E 1 0 Drives Features P os Fast acting Current Limit and Bus Voltage Regulation i 5 4 6 8 10 i2 result in maximum acceleration and deceleration without Prequency H tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Flying Start delivers smooth connection into rotating loads regardless of commanded direction without the need for any speed feedback Integral Process PI Control can eliminate the need for a separate process loop controller Intertia Ride Through offers tripless operation during a prolonged power outage by using the rotating energy stor
20. eL 6 89 vc es Gt Z L 0 598 380107 98 320 Worl DH SL Sk 9 8 9 v9 8 Cr vi ee 82 0 L 0 26 Scg 38Q WOvL 929 3c9 NOy SL DL E 9 EE vc ceo 20 2 1 88 0 G0 0 edcagoc E I DV HOA OFZ D CS189UnN 602190 e qeJeAy 01 XEN ox XBW z XEN 1 MW z XEW WIN 28S UWL 3002 VAY Sduy GOH GN z JequinN S 9 c 36uey yuana aqeysnipy UHM oes 40104 NOPE p 40128101d 8 asnd asnj Leien sduy lndlno sBuney Buneuy 3 5olele9 Gi 102112 JOJO ynang Aelad aull uoN au luaual3 lndul dH eng o leng o 5 SeloN J0J 6z 80690 ees seolAed uol5alold pepueuiuio2eg Indul OV HOA OFZ Pa o 2 m zi 092 005 009 Sec 056 500 HUE 990 ZZL 09 29 09 D 2 xj gt 007 009 009 00 08 00 80 eve koc 0 62 80C GZ 9 2619905 GS 5 osz 057 00S 002 008 002 00 Scc OS 60S lyk 05 ER S 056 00s 00s Scc ose Gee 997 661 F09 19 09 9 6880 c s 05 00 007 Scl 500 Scl SZL DL YOL ESE 86 07 Kei x x 056 GLE 005 621 56 SLL SLL 67 OCELI Itr cel 0S S 0819905 D 0006 NWNO WNO L 2 a be DCL 008 098 Scl 00c Scl SLL 86 g6 SOE 4278 0 EI B OS 098 Sly DCL 056 WEI SLL cel 02 LO ELL Ob S 018808 5 0006 NINO ANOY 2 Si 5 05 ose 098 OLL 006 0LL DCL LIL 6 8 06 28 GC OE t 0808802 Qa 0006 NINO INOY 001 00 00 06 621 06 vel 86 2 82 7 L D i Sc v 0409902 5 0089 NINO IN0F L 001 002 006 08 Scl 08 98 v9
21. for heavy duty applications in parenthesis The drive may be operated at either rating Preliminary data check for availability before ordering C For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide PowerFlex 700 Drives 380 480V AC Three Phase Drives Output Amps Nominal Power Ratings IP20 NEMA Type 1 480V AC Input 380 400V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 1 1 1 2 1 6 1 3 1 4 1 9 0 37 0 5 0 25 0 33 D1P1A0AYNANAO 0 24 24 3 2 2 1 24 3 2 0 75 1 0 55 0 75 D2P1A0AYNANAO 0 3 4 4 5 6 3 5 4 5 6 15 2 0 75 1 5 D3P4A0AYNANAO 0 5 5 5 7 5 5 5 5 75 2 2 3 1 5 2 D5POAOAYNANAO 0 8 8 8 12 8 7 9 9 13 2 4 5 2 2 3 D8POAOAYNANAO 0 11 12 1 16 5 11 5 13 17 4 5 5 7 5 4 5 D011A0AYNANAO 0 14 16 5 22 154 17 2 23 1 7 5 10 5 5 7 5 D014A0AYNANAO 1 22 24 2 33 22 24 2 33 11 15 7 5 10 D022A0AYNANAO 1 27 33 44 30 33 45 15 20 11 15 D027A0AYNANAO 2 34 40 5 54 37 45 60 18 5 25 15 20 D034A0AYNANAO 2 40 51 68 43 56 74 22 30 18 5 25 D040A0AYNANAO 3 52 60 80 56 64 86 30 40 22 30 D052A0AYNANAO 3 65 78 104 T2 84 112 37 50 30 40 D065A0AYNANAO 3 77 65 85 98 116 130 85 72 94 108 128 144 5 60 37 50 D077A0AN
22. provides master slave type control between drives where one or more slave drives consumers can run based on the sta v v tus of a master drive producer which can also significantly reduce network traffic ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be config v ured to automatically detect a new drive and download the required parameter settings Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on v v v wv whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program For further information visit www abpowerflex com or www ab com support abdrives Product Overview Catalog Number Explanation Positions 1 8 Base Drive Selection Feedback Code Type Code Enclosure 20B 700 A IP20 NEMA Type 1 N Open Code Voltage Ph Prechg B 240VAC 3 C 400 846 3 D 480 86 3 E 600 806 3 F 69VAC 3 H X B40V DC N J 650V DCH N P 540V DC Y R 650V DC Y 400V 60Hz Input 480V 60Hz Input 600V 60Hz Input 3 690V 60Hz Input 400V 480V 600V 690V Ss Amps kW HP za DES kW HP oa m s kW HP Code Amps kW HP 208 240V 60Hz Input 13 037 05 0 37 0 5 0 37 0 5 052 52 45 50 208V 2
23. rating for all drives Single phase operation provides 50 of rated current Displacement Power Factor 0 98 across speed range Efficiency 97 5 at rated amps nominal line volts Max Short Circuit Current Rating Using Recommended Fuse or Circuit Breaker Type Maximum short circuit current rating to match specified fuse circuit breaker capability For further information visit www abpowerflex com or www ab com support abdrives Specifications Category Specification Control Method Sine coded PWM with programmable carrier frequency Ratings apply to all drives The drive can be sup plied as 6 pulse or 12 pulse in a configured package Carrier Frequency 2 4 8 amp 10 kHz Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range Standard Control 0 to 400 Hz Vector Control 0 to 420 Hz Frequency Accuracy Digital Input Within 40 01 of set output frequency Analog Input Within 40 4 of maximum output frequency Frequency Control Speed regulation with Slip Compensation Volts per Hertz Mode 0 5 of base speed across 40 1 speed range 40 1 operating range tandar 10 rad sec bandwidth Speed regulation with Slip Compensation Sensorless Vector Mode 0 5 of base speed across 80 1 speed range 80 1 operating range Standard 20 rad sec bandwidth Standard Speed regulation with
24. switching regenerative energy without costly external chopper circuits Internal Dynamic Brake Resistor up to 25 HP requires no extra panel space and supplies a large amount of braking torque for short periods Easy to Use Human Interface Tools The PowerFlex 7 Class AC drives provide common Human Interface tools that are familiar and easy to use These include the LCD Human Interface modules and PC based configuration tools LCD Human Interface modules provide Large and easy to read 7 line x 21 character backlit display Variety of languages English French German Italian Spanish Portuguese Dutch Alternate function keys for shortcuts to common tasks e Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount application PC based Configuration tools include DriveExplorer M and DriveExplorer Lite A simple and flexible On line tool for monitoring and configuration while connected to a drive DriveTools SP A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley AC amp DC drives For further information visit www abpowerflex com or www ab com support abdrives Product Overview Standard Drives Program Cont d Closed Loop Performance Outstanding Control and Performance 3 0 Allen Bradley
25. 0 100 20BE099 5 100 2 40 92 9 96 6 99 109 126 125 200 125 375 375 150 75 2 40 72 3 754 77 116 138 100 175 100 300 300 100 20BE125 6 125 2 50 117 122 125 150 250 150 375 375 250 100 2 50 92 9 96 6 99 125 200 125 375 375 150 20BE144 6 150 2 135 141 144 175 300 175 400 400 250 125 2 117 122 125 150 275 150 375 375 250 690 Volt AC Input Recommended Protection Devices See Notes below Dual Drive KW PWM Element Time Delay Circuit Motor Circuit Catalog Rating Freq Temp Input Ratings Output Amps Fuse Non Time Delay Fuse Breaker 3 Protector 4 Number ND HD kHz C Amps kVA Cont 1Min 3Sec Min 1 Max 2 Min 1 Max 2 Max 10 Max 10 690 Volt AC Input 20BF052 5 45 4 50 46 9 56 1 52 57 78 60 110 60 175 175 375 4 50 40 1 48 0 46 69 92 50 90 50 150 150 20BF060 5 55 4 50 57 7 68 9 60 66 90 80 125 80 225 225 45 4 50 46 9 56 1 52 78 104 60 110 60 175 175 20BF082 5 179 2 50 79 0 94 4 82 90 123 100 200 100 375 375 55 2 50 SY 68 9 60 90 120 80 125 80 225 225 20BF098 5 90 2 40 947 113 98 108 127 125 200 125 375 375 75 2 40 79 0 944 82 123 140 100 200 100 375 375 20BF119 6 110 2 50 115 137 119 131 179 150 250 150 400 90 2 50 94 7 113 98 147 196 125 200 125 375
26. 040 30 25 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD0406 30 25 1321 3R45 B 1321 3RA45 B 1321 3R45 C 1321 3RA45 C 20BD0526 40 30 1321 3R45 B 1321 3RA45 B 1321 3R45 C 1321 3RA45 C 20BD0526 40 30 1321 3R55 B 1321 3RA55 B 1321 3R55 C 1321 3RA55 C 20BD0656 50 40 1321 3R55 B 1321 3RA55 B 1321 3R55 C 1321 3RA55 C 20BD0656 50 40 1321 3R80 B 1321 3RA80 B 1321 3R80 C 1321 3RA80 C 20BD096 75 60 1321 3R80 B 1321 3RA80 B 1321 3R80 C 1321 3RA80 C 20BD0969 75 60 1321 3R100 B 1321 3RA100 B 1321 3R100 C 1321 3RA100 C 20BD1250 100 75 1321 3R100 B 1321 3RA100 B 1321 3R100 C 1321 3RA100 C 20BD156 100 1321 3R130 B 1321 3RA130 B 1321 3R130 C 1321 3RA130 C 20BD156 125 1321 3R160 B 1321 3RA160 B 1321 3R160 C 1321 3RA160 C 20BD180 125 1321 3R160 B 1321 3RA160 B 1321 3R160 C 1321 3RA160 C 20BD180 150 1321 3R200 B 1321 3RA200 B 1321 3R200 C 1321 3RA200 C Note the discount schedule difference between 1321 and PowerFlex 700 products Normal Duty Input Output and Heavy Duty Output Heavy Duty Input Normal Duty Heavy Duty Input Normal Duty Heavy Duty Output Heavy Duty Input Output Normal Duty Input Output Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based on the VFD rated output currents 12 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Accessories Contd Reflected Wave Reduction Reflected Wave Reduction Device wit
27. 1 Choose Catalog Code Factory Installed Kit Vector Control Only Factory Installed Kit Description Catalog Code No Encoder 0 12V Encoder 1 10 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Accessories Accessory kits are available to supplement the drive installation or tailor the drive to the particular requirements These may include installation issues communications structure or others Separately Mounted Human Interface Module HIM Remote Panel Mount IP 66 UL Type 4x12 Description Catalog Number Blank Plate LCD Display Digital Speed LCD Display Full Numeric Keypad 20 HIM C3 LCD Display Analog Speed Potentiometer LCD Display Programmer Only 20 HIM C5 For indoor use only Includes a PowerFlex HIM Interface Cable 20 HIM H10 Human Interface Module Interface Cables Description Catalog Number Bezel Kit for LCD HIMs NEMA 1 20 HIM B1 PowerFlex HIM Interface Cable 1m 39 in 20 HIM H10 Cable Kit Male Female 0 33 Meters 1 1 Feet 1202 H03 1 Meter 3 3 Feet 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Meter 29 5 Feet 1202 H90 DPI SCANport One to Two Port Splitter Cable 1203 03 Includes an interface cable 1202 C30 for connection to drive Required only when HIM is used as handheld or remote Requiredin addition to 20 HIM H10 for distances to a t
28. 15 Ohms 0 20BD DB1 0 115 Ohms 1 20BD DB1 1 62 Ohms 2 20BD DB1 2 Factory Installed Option Drive Input Voltage Frame Brake Resistance Catalog Code 208 240V AC 0 62 Ohms Y 1 2 5 Hp 62 Ohms Y 1 7 5 HP 22 Ohms Y 2 22 Ohms Y 380 480V AC 0 115 Ohms Y 1 115 Ohms Y 2 62 Ohms Y 8 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Option Selection Contd Position 13 EMC Filter Position 13 identifies the presence of the internal EMC filter meets second environment CE standards and provides the option of noise reducing common mode cores Cores are standard on all drives below 100 HP Note CE certification testing has not been performed on 600V class drives 20B D 2P1 A 0 A YorN N 08 N N 0 Brake Resistor Voltage Rating Comm Slot 1 0 Feedback Drive Rating Enclosure HIM Manuals Brake 380 480V AC No User Installed Kit Available Leave Default Value A No Catalog Code Option Standard Installation 208 240V AC No User Installed Kit Available Leave Default Value B No Catalog Code Option Standard Installation Factory Installed Option Factory Installed Option Drive Input Common Common Mode Catalog Voltage CE Filter Frame Mode Core Catalog Code Drive Input Voltage CE Filter Frame Core Code 380 480V AC 0 6 Yes Yes A 208 240V AC Yes 3 Yes A 208 240v AC Yes 0 3 No B 208 240V AC Yes
29. 2 Fan Terminal Block Common Bus Only 120 2 VAC VAC VAC O 9 O A e E Nu Frame 6 Frame 5 Fan VA Rating Common Bus Only Frame Rating at any voltage 5 100 VA 6 138 VA For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Terminals Contd
30. 28 Process PI DC Bus Memory 13 Metering Flux Braking 166 Stop Brake Modes PI Integral Time 129 Process PI DC Bus Voltage 12 Metering Flux Current 5 Metering PI Lower Limit 181 Process PI Decel Mask 282 Masks amp Owners Flux Current Ref 63 Torq Attributes PI Output Meter 138 Process PI Decel Owner 294 Masks amp Owners Flux Up Mode 57 Torq Attributes PI Preload 133 Process PI Decel Time X 142 143 Ramp Rates Flux Up Time 58 Torg Attributes PI Prop Gain 130 Process PI Dig In Status 216 Diagnostics Flying Start En 169 Restart Modes PI Ref Meter 135 Process PI Dig Out Status 217 Diagnostics Flying StartGain 170 Restart Modes PI Reference Hi 460 Process PI Dig OutX Level 381 385 Digital Outputs Inertia Autotune 67 Torg Attributes PI Reference Lo 461 Process PI 389 IR Voltage Drop 62 Torq Attributes PI Reference Sel 126 Process PI id 301 287 ede Ixo Voltage Drop 64 Torq Attributes PI Setpoint 127 Process PI gt Jog Mask 278 Masks amp Owners PI Status 134 Process PI I SE Se EES a Owner 290 Masks amp Owners PI Upper Limit 132 Process PI Digital InX Sel 361 366 Digital Inputs Jog Speed 1 100 Discrete Speeds Pos Torque Limit 436 Torq Attributes Digital OutX Sel 380 384 Digital Outputs Jog Speed 2 108 Discrete Speeds Power Loss Level 186 Power Loss 388 Kf Speed Loop 447 Speed Regulator Power Loss Mode 184 Power Loss Direction Mask 279 Masks amp Owners Ki Speed Loop 445 Speed Regulator Power Loss Time 185 Power Loss Direction Mode 190 Direct
31. 4 6 Yes A 380 480V AC Yes 0 6 Yes A Position 14 Communication Adapter Position 14 selects a communications adapter for the drive Adapters are available for most industrial networks and can be supplied factory installed or as field kits D A Voltage Enclosure Rating A or B Emission Comm Slot 1 0 Brake Resistor Drive Rating Feedback Default Value N Communication Adapters Not Used Choose User Installed Kit Leave Default Value N User Installed Kit Description Catalog Number ControlNet Communication Adapter 20 COMM C DeviceNet Communication Adapter 20 COMM D Ethernet IP Communication Adapter 20 COMM E Interbus Communication Adapter 20 COMM I Profibus Communication Adapter 20 COMM P Remote I O Communication Adapter 20 COMM R RS 485 DF1 Communication Adapter 20 COMM S Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS 232 includes 1203 SFC and 1202 C10 Cables 1203 SSS Choose Catalog Code Factory Installed Option Factory Installed Option Description Catalog Code ControlNet DeviceNet Ethernet IP HVAC Remote I O RS 485 DF1 O r For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Option Selection Contd Position 15 I O Option Card Position 15 specifies I O
32. 40V Ke 24 0 75 1 0 bi d 0 75 1 0 JE 7 0 75 1 0 060 60 55 60 Code Amps Amps kW HP 3P5 35 1 5 2 0 3P4 34 1 5 2 0 2P7 27 15 20 082 82 75 75 2P2 25 22 037 05 5P0 0 22880 5P0 50 22 3 0 3P9 39 2 2 3 0 098 98 90 100 4P2 48 42 075 0 8P7 87 Ana 8P0 80 4 0 50 661 61 40 50 119 119 110 125 6P8 78 68 15 20 6011 5 55 re 011 11 55 75 9P0 90 55 75 142 142 132 150 9P6 11 96 22 30 Qt5 154 7 5 10 014 14 75 10 011 11 75 10 015 175 153 40 50 02 22 15 022 22 11 15 017 17 11 15 022 253 22 55 75 030 30 15 20 027 27 15 20 022 22 15 20 028 322 28 Sin 037 37 185 25 034 34 185 25 027 27 18 5 25 042 483 42 UN 043 43 22 30 040 40 22 30 032 32 22 30 052 56 52 15 20 056 56 30 40 052 52 30 40 041 41 30 40 070 782 70 185 2 072 72 37 50 065 65 37 50 052 52 37 50 080 92 80 22 30 085 85 45 60 077 77 45 60 062 62 45 60 104 120 104 30 40 105 105 55 75 096 96 55 75 077 77 55 75 1 Not available for Frame 3 drives or larger i c ae e Gi 125 125 55 75 125 125 75 100 099 99 75 100 2 Brake IGBT is standard on Frames 0 3 and optional on Frames 4 6 192 221 192 55 75 140 140 75 100 140 140 75 100 125 125 90 125 8 Note CE Certification testing has not been performed on 600V class drives 170 170 90 125 156 156 90 125 144 144 110 150 4 Frames 5 amp 6 Only 205 205 110 150 180 180 110 150 5 Vector Control Option utilizes DPI Only 208 240V AC Three Phase Drives
33. 9 196 110 125 90 100 E125A0ANNANAO 6e 144 125 158 188 216 250 142 119 156 179 213 238 132 150 110 125 E144A0ANNANAO 6e Catalog number corresponds to output amps in these columns Drive must be programmed to lower voltage to obtain higher currents shown at right Frame 4 5 and 6 drives have dual current ratings one for normal duty applications and one for heavy duty applications in parenthesis The drive may be operated at either rating 380 400V 85 A rating is limited to 45 C surrounding air 380 400V 205 A rating is limited to 409C surrounding air Preliminary data check for availability before ordering oco OD For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Option Selection Position 9 Human Interface Modules HIM Position 9 of the catalog string specifies the Human Interface Module HIM Four LCD styles are available as well as a blank plate These HIMs can be factory or user installed 20B D 2P1 A N Y or N N Aor B N N O Drive pus Rating Enclosure Documentation Brake iud 5 Emission Comm Slot lO Feedback Default Value 0 HIM Not Used Blank Cover Included Choose User Installed Kit Leave Default Value 0 User Installed Kit Handheld Local Drivemount Description Catalog Number Blank Plate 20 HIM A0 LCD Display Digital Speed 20 HIM A2 LCD Display Full Numeric Keypad
34. 96 FZL Elei St Ozi j Z608802 e 00 9 NINO INOY SYO 383 NOv 1 m 0L GLI GLI 09 00 09 Sc LEG 8 oL Sry OL St 0 7 000F NINO IN0F L Z60 384 IN0F1 09 Sel Scl 07 04 ov 05 HEI CCE LOL 9 6 SZ OL 8208802 o 00Sc NWO INOY SCO 383 INOP L Sc0 38Q INOY L SCO 329 WOT E 08 00 00l 0 06 08 Hl Sle ESC 8 66 S SZ ccoga0c 5 029 383 NOvL 070 38Q INOP L 029 3c9 WOT L 0 0L 0L 0c SE 0c Epi 6L SZE EG ES 8 Si 2 5 919 384 NOv I 919 38Q NOy 9L9 3c0 INOY L EI 07 07 e 0c CL JL Vol IL ve 96 H L 9d6880c LE 019 384 IN0F 0LO 38Q INOV L 019 3209 IN0F L SL oe 08 0 SL DL sel FOF 8L vc 89 Gt Zi 8498802 m 98 38Q INOv 899 329 WNOY L EI GLb 9 DL 9 04 gg g EL 2 8 82 0 L 0 82 2 S e SC8 38 WOvL 929 3c9 WNOy SL DL E 9 gE D Sc LO 61 86 0 S0 0 826 O E OV HOA 802 T z Siaquiny oero 310512117 ou XeW or XEN e XEN i UN z XEN 4 mt 98 2 uw 3002 vi suy qu QN 5 Jequ nN S 6 9 c 36uey uand ajqezsnfpy uim 19 18 S J0 OJN WOY p 10193101 8 85111 asnd ejog sdwy nd no sbuneg Bunen 3 KN Ra Una 1oo mam Aejaq our UoN aw uewa 3 idu dH nd Oo leng 2 on e Ives www abpowerflex com or www ab com support abdri Ion VISI Forfurther informat 26 E 9 E 9 o 0n i tion Cont d issipa Power Ratings Branch Circuit Protection and Power D
35. AWG 6 AWG 44 Ib in 44 Ib in 6 DC DC BR1 BR2 PE and 70 0 mm2 2 5 mm2 6 N m 6 N m motor connections 250 MCM 14 AWG 52 lb in 52 lb in SHLD Terminal 0 6 Terminating point for wiring shields ud Mi ui er AUX Terminal Block 0 4 1 3 mm 0 2 mm2 5 5 16 AWG 24 AWG Auxiliary Control Voltage 3 5 6 T gel 4 0 mm2 0 5 mm2 0 6 N m 0 6 N m 10 AWG 22 AWG 5 3 Ib in 5 3 Ib in 1 0 Terminal Block e 2 1 mm2 0 30 mm2 1 36 N m 1 36 N m o 5 6 Signal and control connections 14 AWG 22 AWG 12 lb in 12 Ib n e Encoder Terminal Block 4 5 6 Encoder power and signal connec 0 75 mm 0 196 mm2 1 36 N m 1 36 N m tions 18 AWG 24 AWG 12 Ib in 12 Ib in Fan Terminal Block 4 0 mm2 0 5 mm2 0 6 N m 0 6 N m 9 59 User Supplied Fan Voltage 10 AWG 22 AWG 5 3 Ib in 5 3 Ib n Notes Maximum minimum sizes that the terminal block will accept these are not recommendations p Not all terminals present on all drives 3 External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 0 3 Frame 40 W 165 mA 5 Frame 80 W 90 mA 4 Maximum minimum sizes that the terminal block will accept these are not recommendations Terminal Description BR1 DC Brake 4 Notes Dynamic Brake Resistor Connection 4 BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC Input Power or Dynamic Brake Choppe
36. Allen Bradley Technical Data PowerFlex 700 Adjustable Frequency AC Drives Allen Bradley BELANE Dof eE leg Rockwell Automation PowerFlex 700 Adjustable Frequency AC Drives Technical Data The PowerFlex 700 AC drive offers outstanding performance in an easy to use drive that you have come to expect from Rockwell Automation This world class performance comes in a small and competitively priced package The PowerFlex 700 AC drive is designed to control three phase induction motors in applications with requirements ranging from the simplest speed control to the most demanding torque control Two configurations are available Standard Control which includes volts per hertz and sensorless vector control and Vector Control which includes volts per hertz sensorless vector and vector control The Vector Control option includes Allen Bradley s patented Force Technology which provides world class motor control Table of Contents Description liter hber ek ves Daves le an SN Page Standard Drives Program 3 Catalog Number Explanation 5 PowerFlex 700 Des 6 Option Selection 1 1 der ete ke RE UR ee 7 ACCESSOMES ins Shwe d EPOR US dope Yee ptus A e 11 PowerFlex 700 Standard Packaged Drives 14 Power Wining es ep REDE URS RPG A RUM 17 Power Terminals 0 0 cece cence eee eee 18 Control Terminals 42 s w n WE eens REVERSE 21 Cable Recommendat
37. B 156 Stop Brake Modes Stop Owner 288 Masks amp Owners Stop BRK Mode A 155 Stop Brake Modes Stop BRK Mode B 156 Stop Brake Modes SV Boost Filter 59 Torq Attributes TB Man Ref Hi 97 Speed Reference TB Man Ref Lo 98 Speed Reference TB Man Ref Sel 96 Speed Reference Testpoint X Data 235 237 Diagnostics Testpoint X Sel 234 236 Diagnostics Torq Ref A Div 430 Torq Attributes Torque Current 4 Metering For further information visit www abpowerflex com or www ab com support abdrives 43 PowerFlex is a registered trademark of Rockwell Automation Zero Stacking Force Technology DriveExplorer DriveTools SP DPI and PanelView are trademarks of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield
38. IE yec 99 26 Jr Seb 9 08tagoe a VN 2 5 050 057 009 006 ose 002 vec ll 99 ecb Ly Seb a VN Se S 2 056 SIE 005 SLL osz SZ 056 881 SGC 60 LEL 00 9 991a905 L 62l 05 SIE 00S WEI 050 DCL g9 Bel GC 9 26 ZIL 00 o 9 zi Sel ose ose Sel 00c Sel 894 vol 96 621 06 SZ 9 Selagoe D 911 be Se E Scl 098 098 Scl 000 Scl vv 901 96 GPE 1 06 SC GS 26 0006 NINO IN0F 00 00 00 001 0Z 00 POL 9LL 22 V09 ECL 09 S 9600802 26 0006 NINO IN0F1 S 001 008 008 001 021 001 9LL 68 22 09 EZZ 09 e JL 0006 NIO INOT L 00 00 00 001 02 001 DEI 86 99 96y 969 05 v 2200802 Kei ZIL 0006 NINO IN0F L 001 050 050 SZ Scl GL POL 8L G9 96 9 66 07 0S S90080c o 019 00 9 NINO INOY L 5 0L 006 006 09 0LL 09 08 09 CS 26 Ly OE Ov cS0d80c g 6G 000t1 NINO 0vL S7O 484 WOrl E 09 ost 09 05 06 05 89 L Or GOCE 98 GSC Ot EI 000802 5 Lpk 0005 NINO 0F1 SYO Z284 IN0F L 05 Sel Sel 07 0L 07 vS 0 ye 6Sc cle OC SC z veodaoc Qa ty68 0001 NINO 0vL Z60 384 IN0F L 2 S 09 00 00 98 09 Ge vv EE 28 9 06 82 SL 06 6 86 5 9c 008CNWO OvL S O 3834 NOr S20 38Q WOvL SCO 300 NOrL 0 08 08 Sc 0S Sc t 6 cc 99l 661 OL 9 82 1 86 919 383105 919 380107 919 260 07 06 05 05 SL oe SL cc 5959 vk VOL SZL GZ OL L 087 y6 910 384 WOvL 919 38Q ANOy 910 3c0 IWOYL SL 07 07 EI 0c EI 6 91 Vol WI 67 96 S G
39. KS 300 20DH170 1 6 75 1584 85 6 140 210 280 300 BUSSMANN JKS 300 90 192 4 103 9 170 187 255 350 BUSSMANN_JKS 350 20DH205 7 6 90 192 4 103 9 170 255 313 350 BUSSMANN_JKS 350 110 232 125 3 205 220 289 400 BUSSMANN JKS 400 1 Also applies to P voltage class 650 Volt DC Input Recommended Protection Devices 2 kW Rating DC Input Ratings Output Amps Drive Catalog Number ND HD Amps kW Cont 1 Min 3 Sec Fuse Bussmann Style Fuse 650 Volt DC Input 20BD1P1 0 0 5 0 33 1 0 0 6 1 1 12 1 6 6 BUSSMANN JKS 6 20BD2P1 0 1 0 75 19 12 2 1 2 4 3 2 6 BUSSMANN_JKS 6 20BD3P4 0 2 1 5 3 0 2 0 3 4 4 5 6 0 6 BUSSMANN_JKS 6 20BD5P0 0 3 2 4 5 2 9 5 0 5 5 7 5 10 BUSSMANN_JKS 10 20BD8P0 0 5 3 8 1 5 2 8 0 8 8 12 15 BUSSMANN_JKS 15 20BD011 0 75 5 11 1 7 2 11 12 1 16 5 20 BUSSMANN_JKS 20 20BD014 1 10 7 5 14 7 9 5 14 16 5 22 30 BUSSMANN_JKS 30 20BD022 1 15 10 23 3 15 1 22 24 2 33 45 BUSSMANN_JKS 45 20BD027 2 20 15 28 9 18 8 27 33 44 60 BUSSMANN_JKS 60 20BD034 2 25 20 36 4 23 6 34 40 5 54 70 BUSSMANN_JKS 70 20BD040 3 30 25 42 9 27 8 40 51 68 80 BUSSMANN_JKS 80 20BD052 3 40 30 55 7 36 1 52 60 80 100 BUSSMANN_JKS 100 20BD065 3 50 40 69 7 45 4 65 78 104 150 BUSSMANN_JKS 150 20BR077 1 4 50 67 9 45 4 65 98 130 150 BUSSMANN_JKS 150 4 60 84 5 54 7 77 85 116 150 BUSSMANN_JKS 150 20BR096 7 5 60 84 5 54 7 77 116 154 150 BUSSMAN
40. MOP Rate 195 MOP Config Analog OutX Lo 344 347 Analog Outputs Elapsed Run Time 10 Metering MOP Reference 11 Metering Analog OutX Sel 342 845 _ Analog Outputs Enc Position Fdbk 1414 Speed Feedback Motor Cntl Sel 53 Torg Attributes Anlg In Config 320 Analog Inputs Encoder PPR 413 Speed Feedback Motor Fdbk Type 412 Speed Feedback Anlg In Sqr Root 321 Analog Inputs Encoder Speed 415 Speed Feedback Motor NP FLA 42 Motor Data Anlg Out Absolut 341 Analog Outputs Encoder Z Chan 423 Speed Feedback Motor NP Hertz 43 Motor Data Anlg Out Config 340 Analog Outputs Fault 1 Code 243 Faults Motor NP Power 45 Motor Data Auto Rstrt Delay 175 Restart Modes Fault 1 Time 244 Faults Motor NP RPM 44 Motor Data Auto Rstrt Tries 174 Restart Modes Fault 2 Code 245 Faults Motor NP Volts 41 Motor Data Autotune 61 Torq Attributes Fault 2 Time 246 Faults Motor OL Count 220 Diagnostics Autotune Torque 66 Torq Attributes Fault 3 Code 247 Faults Motor OL Factor 48 Motor Data Break Frequency 72 Volts per Hertz Fault 3 Time 248 Faults Motor OL Hertz 47 Motor Data Break Voltage 71 Volts per Hertz Fault 4 Code 249 Faults Motor Poles 49 Motor Data Bus Reg Kd 165 Stop Brake Modes Fault 4 Time 250 Faults Motor Type 40 Motor Data Bus Reg Ki 160 Stop Brake Modes Fault 5 Code 251 Faults Mtr NP Pwr Units 46 Motor Data Bus Reg Kp 164 Stop Brake Modes Fault 5 Time 252 Faults Mtr Tor Cur Ref 441 Torg Attributes Bus Reg Mode X 161 162 Stop Brake Modes Fault 6 Code 253 Faults Neg Torque Limi
41. NANAO 4 96 77 106 116 144 154 105 85 116 128 158 170 5 75 45 60 D096A0ANNANAO 5 125 96 138 144 163 168 125 96 138 144 163 168 75 100 55 75 D125A0ANNANA0 5 156 125 172 188 233 250 170 140 1187 210 255 280 0 125 75 100 D156A0ANNANA0 6 180 156 198 234 270 312 205 170 220 255 289 313 110 150 90 125 D180A0ANNANA0 6 600 690V AC Three Phase Drives Output Amps Nominal Power Ratings IP20 NEMA Type 1 600V AC Input 690V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 1 7 2 0 2 6 N A B 0 75 1 0 37 0 5 E1P7A0AYNANAO 06 2 7 3 6 4 8 N A 15 2 0 75 1 E2P7A0AYNANAO 00 3 9 4 3 5 9 N A 2 2 3 1 5 2 E3P9A0AYNANAO 06 6 1 6 7 9 2 N A 4 5 2 2 3 E6P1A0AYNANAO 06 9 0 9 9 13 5 N A 5 5 7 5 4 5 E9POAOAYNANAO 06 11 13 5 18 N A 7 5 10 5 5 7 5 E011A0AYNANAO 10 17 18 7 25 5 N A 11 15 7 5 10 E017A0AYNANAO 10 22 25 5 34 N A 15 20 11 15 E022A0AYNANAO 2 27 33 44 N A 18 5 25 15 20 E027A0AYNANAO 32 40 5 54 N A B 22 30 18 5 25 E032A0AYNANAO 3 41 48 64 N A 30 40 22 30 E041A0AYNANA0 3 52 61 5 82 N A Ga 37 50 30 40 E052A0AYNANAO 3 62 78 104 N A 45 60 37 50 E062A0ANNANAO 4 77 63 85 94 116 126 82 60 90 90 120 123 75 75 55 60 E077A0ANNANAO 5 99 77 109 116 126 138 98 82 108 123 127 140 0 100 75 75 E099A0ANNANAO 5 125 99 138 149 188 198 119 98 131 147 17
42. N_JKS 150 75 105 3 68 3 96 106 144 200 BUSSMANN_JKS 200 20BR125 7 5 75 105 3 68 3 96 144 168 200 BUSSMANN_JKS 200 100 137 1 88 9 125 138 163 250 BUSSMANN_JKS 250 20BR156 7 6 100 137 1 88 9 125 188 250 250 BUSSMANN_JKS 250 125 171 2 110 9 156 172 234 300 BUSSMANN_JKS 300 20BR180 7 6 125 171 2 110 9 156 234 312 300 BUSSMANN_JKS 300 150 204 1 132 2 180 198 270 400 BUSSMANN_JKS 400 1 Also applies to P voltage class For further information visit www abpowerflex com or www ab com support abdrives Specifications Maximum Motor Cable Lengths in feet 1488 volt motor 480V HP Carrier 1000 volt motor 1200 volt motor NEMA MG1 1998 Rating Freq kHz Shielded 1 Shielded 2 Unshielded Shielded 1 Shielded 2 Unshielded Shielded 1 Shielded 2 Unshielded 0 5 4 50 25 75 50 220 320 220 420 NA 8 40 20 75 40 220 220 220 420 NA 1 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 2 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 3 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 5 4 25 25 75 40 420 520 420 620 NA 8 25 25 75 40 420 275 420 520 NA 7 5 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 10 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 15 4 20 20 40 50 420 620 420 620 NA 8 20 20 40 40 420 520 420 520 NA 25 4 20 20 40 50 620 620 620 620 NA 8 20 20 40 40 620 420 620 620 NA
43. Ratings Branch Circuit Protection and Power Dissipation Contd 540 Volt DC Input Recommended Protection Devices 2 kW Rating DC Input Ratings Output Amps Drive Catalog Number ND HD Amps kW Cont 1 Min 3 Sec Fuse Bussmann Style Fuse 540 Volt DC Input 20BC1P3 1 0 37 0 25 13 07 1 3 1 4 1 9 3 BUSSMANN_JKS 3 20BC2P1 1 0 75 0 55 2 1 1 1 2 1 2 4 3 2 6 BUSSMANN_JKS 6 20BC3P5 1 1 5 0 75 37 2 0 3 5 45 6 0 8 BUSSMANN JKS 8 20BC5P0 1 22 15 5 3 2 9 5 0 5 5 7 5 10 BUSSMANN_JKS 10 20BC8P7 1 4 3 0 9 3 5 0 8 7 9 9 13 2 20 BUSSMANN_JKS 20 20BC011 1 5 5 4 12 6 6 8 11 5 13 17 4 25 BUSSMANN_JKS 25 20BC015 1 7 5 5 5 16 8 9 1 15 4 17 2 23 1 30 BUSSMANN_JKS 30 20BC022 1 11 7 5 24 13 22 24 2 33 45 BUSSMANN_JKS 45 20BC030 2 15 11 33 2 17 9 30 33 45 60 BUSSMANN_JKS 60 20BC037 2 18 5 15 40 9 22 4 37 45 60 80 BUSSMANN_JKS 80 20BC043 3 22 18 5 47 5 25 7 43 56 74 90 BUSSMANN JKS 90 20BC056 3 30 22 61 9 33 4 56 64 86 110 BUSSMANN_JKS 110 20BC072 3 37 30 80 5 43 5 72 84 112 150 BUSSMANN JKS 150 20BC085 4 37 80 5 43 5 72 108 144 150 BUSSMANN_JKS 150 45 95 1 51 3 85 94 128 200 BUSSMANN_JKS 200 20BH105 1 5 45 95 1 51 3 85 128 170 200 BUSSMANN_JKS 200 55 117 4 63 4 105 116 158 200 BUSSMANN_JKS 200 20BH125 7 5 45 91 9 637 96 144 168 150 55 139 8 75 5 125 138 163 225 BUSSMANN JKS 225 20BH140 7 6 55 117 4 63 4 105 158 210 200 BUSSMANN_JKS 200 75 1584 85 6 140 154 210 300 BUSSMANN J
44. Voltage 10 Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage 3 3 o E 2 Derated Power Range E Full Power Range E Drive Operating Range Nominal Motor Voltage 10 gt i Drive Rated Voltage gt Nominal Motor Voltage gt Drive Rated Voltage 10 Actual Line Voltage Drive Input Example Calculate the maximum power of a 5 HP 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input Actual Line Voltage Nominal Motor Voltage 74 3 74 3 x 5 HP 3 7 HP 74 3 x 60 Hz 44 6 Hz At 342V Actual Line Voltage the maximum power the 5 HP 460V motor can produce is 3 7 HP at 44 6 Hz e 5HPqeeJ 3 2 EE E 2 amp 5 5 a x 342V gt i 480V gt 460V gt 528V gt i Actual Line Voltage Drive Input 41 For further information visit www abpowerflex com or www ab com support abdrives Parameters List Shaded rows denote Vector parameters
45. Z 0 87 POL 019 383105 019 38q NOy 019 420 IN0F1 SL 0e DE DL SL DL CL 98 08 ZG 69 5 Si 0 086 Q 5 6 5 98 38CHAOF I 599 2030107 1 oc 0z 9 0l 9 gz os ze e z 0 7 S 9L Org 38C WOPL 078 3302007 1 gl a y 8 v 09 el vel zz 92 si z o 85 x 9 8 420 W0rl 8 EI 8 9 8 26 vc Ve vi 9 1 0 L 0 87 ta EG E 2 9L amp 3co WOYL SL 9 5 2 8 oF ect PEREO 6 0 86 0 6 0 0 tdtagoz 2 e 1 OV HOA 08b lt SHEM z Slaquiny 60 9190 ejqejeny sdwy Sdt 2 i 2 il 29S UWE 3002 VAY sduy GH ON JequinN xem UN xel UN S Bojme 8 c uornedessiq 9 g s6ued uang ejqeisnipy uum 1311215 1010 NOL p 10199104 8 85111 851131 Aejaq sdwy nd no sbuney Buneu eng Ra Jemod yn nau Aejaqawij uoy eui luaual3 lndul dH S Joo leng Q Da SeloN 10 6z 8690 ees 5931830 uolloalold pepuewuuooad lndul 9V HOA 087 Ives www abpowerflex com or www ab com support abdri Ion VISI Forfurther informat 28 Specifications Power Ratings Branch Circuit Protection and Power Dissipation Cont d 600 Volt AC Input Recommended Protection Devices See Notes below Dual Drive o HP PWM Input Element Time Non Time Circuit Motor Circuit 140M Motor Starter with Adjustable Catalog amp Rating _ Freq Temp Ratings Output Amps Delay Fuse Delay Fuse Breaker 3 Prot
46. ailable Leave Default Value Y No User Kit Available Leave Default Value N No Catalog Code Option Standard Installation Choose Catalog Code Factory Installed Option Factory Installed Option Factory Installed Option Drive Input Voltage Brake IGBT Frame Catalog Code Drive Input Voltage Brake IGBT Frame Catalog Code 208 480V AC Standard 0 3 Y 208 480V AC Optional 4 Y 208 480V AC Optional 5 Y 208 480V AC Optional 6 Y Position 12 Dynamic Brake Resistors Position 12 specifies the Internal Dynamic Brake resistor It is available on all drives below 100 HP This option provides limited dynamic without increasing the drive footprint Important These resistors have a limited duty cycle Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient for your application An external resistor may be required 20B D 2P1 A 0 A YorN Aor B N N 0 Voltage Brake Drive Rating Rating Enclosure HIM Manuals Brake Resistor Emission Comm Slot VO Feedback Default Value N No Dynamic Brake Resistor Included Choose User Installed Kit Leave Default Value N User Installed Kit Drive Input Voltage Brake Resistance Frame Catalog Number 208 240V AC 62 Ohms 0 20BB DB1 0 62 Ohms 1 2 5Hp 20BB DB1 1 22 Ohms 1 7 5 HP 20BB DB2 1 22 Ohms 2 20BB DB1 2 380 480 AC 1
47. all HIM Start buttons 24 For further information visit www abpowerflex com or www ab com support abdrives Specifications Cable Recommendations Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in See table below Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution syst
48. e Memory Voltage Class 202 Drive Memory Reset To Defaults 197 Drive Memory Wake Level 180 Restart Modes Rev Speed Limit 454 Speed Regulator Wake Time 181 Restart Modes Run Boost 70 Volts per Hertz S Curve 146 Ramp Rates Save HIM Ref 192 HIM Ref Config Save MOP Ref 194 MOP Config Save To User Set 199 Drive Memory ScaleX In Value 476 482 Scaled Blocks ScaleX In Hi 477 483 Scaled Blocks ScaleX In Lo 478 484 Scaled Blocks ScaleX Out Hi 479 485 Scaled Blocks ScaleX Out Lo 480 486 Scaled Blocks ScaleX Out Value 481 487 Scaled Blocks Skip Freq Band 87 Spd Mode amp Limits Skip Frequency X 84 86 Spd Mode amp Limits Sleep Level 182 Restart Modes Sleep Time 183 Restart Modes Sleep Wake Mode 178 Restart Modes Sleep Wake Ref 179 Restart Modes Slip Comp Gain 122 Slip Comp Slip RPM FLA 121 Slip Comp Slip RPM Meter 123 Slip Comp Speed Desired BW 449 Speed Regulator Speed Feedback 25 Metering Speed Mode 80 Spd Mode amp Limits Speed Ref X Hi 91 94 Speed Reference Speed Ref X Lo 92 95 Speed Reference Speed Ref X Sel 90 93 Speed Reference Speed Ref Source 213 Diagnostics Speed Reference 23 Metering Speed Units 79 Spd Mode amp Limits Speed Torque Mod 88 Spd Mode amp Limits Start At PowerUp 168 Restart Modes Start Inhibits 214 Diagnostics Start Mask 277 Masks amp Owners Start Owner 289 Masks amp Owners Start Acc Boost 69 Volts per Hertz Status X Fault 227 228 Diagnostics Stop Mode A 155 Stop Brake Modes Stop Mode
49. ector 4 Current Range 5 6 Number ND HD kHz C Amps kVA Cont 1 Min 3 Sec Min 1 Max 2 Min 1 Max 2 Max 10 Max 10 Available Catalog Numbers 140 7 600 Volt AC Input 20BEOP9 0 0 5 0 3 4 50 0 7 07 09 341 14 1 3 1 3 15 3 M C2E B10 E 20BE1P7 0 1 05 4 50 1 3 14 17 2 2 6 2 4 2 6 15 3 M C2E B16 20BE2P7 0 2 1 4 50 2 1 Z BT Jeu 4 8 3 6 3 10 15 3 M C2E B25 20BE3P9 0 3 2 4 50 3 0 3 1 39 43 5 9 6 9 6 15 15 7 M C2E B40 M D8E B40 20BE6P1 0 5 3 4 50 5 3 5 5 6 1 6 7 9 2 9 12 9 20 20 13 M C2E B63 M D8E B63 20BE9P0 0 7 5 5 4 50 7 8 8 1 9 9 9 13 5 10 20 10 35 30 15 M C2E C10 M D8E C10 M F8E C10 20BE011 1 10 7 5 4 50 9 9 10 2 11 13 5 18 15 25 15 40 40 15 M C2E C10 M D8E C10 M F8E C10 2088017 1 15 110 4 50 15 4 116 0 17 18 7 255 20 40 20 60 50 20 M C2E C16 M D8E C16 M F8E C16 20BE022 2 20 15 14 50 20 2 21 0 22 25 534 30 50 30 80 80 30 M C2E C25 M D8E C25 M F8E C25 20BE027 2 25 20 4 50 248 25 7 27 33 44 35 60 35 100 100 50 M F8E C25 20BE032 3 30 25 4 50 294 30 5 32 405 54 40 70 40 125 125 50 M F8E C32 20BE041 3 40 30 4 50 37 6 39 1 41 48 64 50 90 50 150 150 100 M F8E C45 20BE052 3 50 40 4 50 47 7 49 6 52 615 82 60 110 60 200 200 100 20BE062 4 60 50 2 50 58 2 60 5 62 78 104 80 125 80 225 225 100 20BE077 5 75 g 50 72 3 754 77 85 116 90 150 90 300 300 100 60 2 50 58 2 60 5 63 94 126 90 125 90 250 25
50. ed in high inertia low friction loads Speed Regulation as required Open Loop Frequency regulation when speed regulation is not required Slip Compensation delivers a minimum 5 speed regulation without feedback hardware Droop allows drives to load share without fighting each other Encoder Feedback provides up to 001 speed regulation for the tightest application requirements Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPITM communication adapters offering the following benefits E E 5 3 e 5 z co o J o o 9 g ZI 5 9 2 2 E 8 E FS S 5 u amp Gi 2 Descriptio Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the v v v communication through the network scanner Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through net v v wv v Work scanner v v v v v v v Access to 100 of all parameters over the network v v v AutoBaud capability makes initial connections less problematic Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states v Very flexible configuration for each node Example reference must change by more than 5 Peer Control
51. em Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOOI Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 10096 coverage foil and an 8596 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This co
52. emovable Junction Box 1 1 1 EX a 1 XI 219 0 j 8 82 iO i J 222 e 1854 8 ji 7 30 D an Qi j O 1 1 Y I 1301 6 12 gt 230 1 9 06 280 1 11 03 330 1 13 00 gt Specifications Control and Performance Category Specification Protection Drive 200 208V 240V 380 400 480V 600V 690V AC Input Overvoltage Trip 247VAC 285VAC 475VAC 570VAC 690VAC AC Input Undervoltage Trip 120VAC 138VAC 233VAC 280VAC 345VAC Bus Overvoltage Trip 405VDC 405V DC 810VDC 810VDC 1013VDC Bus Undervoltage Shutoff Fault 153VDC 153VDC 305VDC 305V DC 381VDC Nominal Bus Voltage 281VDC 324VDC 540VDC 648VDC 810VDC All Drives Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without Derating IP20 NEMA Type 1 0 to 50 C 32 to 122 F
53. feedback Sensorless Vector Mode 0 1 of base speed across 80 1 speed range 80 1 operating range Vector 20 rad sec bandwidth Speed Control Speed regulation without feedback Vector Control Mode 0 1 of base speed across 120 1 speed range 120 1 operating range Vector 50 rad sec bandwidth BM Speed regulation with feedback Vector Control Mode 0 001 of base speed across 120 1 speed range 1000 1 operating range Vector 250 rad sec bandwidth BM Torque Regulation Torque Regulation without feedback 10 600 rad sec bandwidth Torque Regulation with feedback 5 2500 rad sec bandwidth Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability and vector control Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Two independently programmable accel amp decel times Each time may be programmed from 0 3600 sec Accel Decel onds in 0 1 sec increments 110 Overload capability for up to 1 minute Intermittent Overload 150 Overload capability for up to 3 seconds S SCH 1 Current Limit Capability Proactive Curen Limit programmable from 20 to 160 of rated output current Independently program mable proportional and integral gain Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 Electronic Motor Overload Protection U L File E59272 volume 12 Encoder Type Incremental dua
54. g Volts Out 1 2 Bipolar 10V 11 bit amp sign 2k ohm minimum load 340 2 7 Anlg Volts Out 1 344 Na 8 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm maximum load NE 9 Anlg Current Out 1 A z 10 Reserved for Future Use Sa 11 Digital Out 1 N C 1 Fault Max Resistive Load 380 a 12 Digital Out 1 Common 240V AC 30V DC 1200VA 150W 387 zl 18 Digital Out 1 N O 1 NOT Fault Max Current 5A Min Load 10mA E i ve e ACISOV DC B4OVA 105W 15 Digital Out 2 Common Max Current 3 5A Min Load 10mA 16 Digital Out 2 N O 1 Run 17 Anlg Current In 1 2 Isolated 3 4 20mA 11 bit amp sign 124 ohm input impedance 320 18 Anlg Current In 1 327 19 Anlg Current In 2 2 Isolated 4 4 20mA 11 bit amp sign 124 ohm input 20 Anlg Current In 2 impedance 21 10V Pot Reference 2k ohm minimum 22 10V Pot Reference 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 9 Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital In 3 Jog High State greater than 100V AC w est Sweisar PADO SUNL Once 31 Digital In 5 Speed Sel 2 High State greater than 20V AC DC 32 Digital In 6 Speed Sel 3 11 2 mA DC Notes Contacts in unpowered state Any relay programmed as Fault or Alarm
55. g string Additional Options Drive Mounted ControlNetIM Communication Module GC Drive Mounted DeviceNet Communication Module CD Drive Mounted Profibus Communication Module GP Drive Mounted RIO GR Panel Mounted Analog Input Isolator 0 10V N7 Panel Mounted Analog Input Isolator 4 20 mA N2 Panel Mounted Analog Isolator 0 10V N3 Option Notes Lead time increases from 5 business day to 10 business days Orders requiring selection options should be entered the same as a pre engineered Passport string 21BD011A6AYNANCBONNNN ND BO C1 J2 J4 N1 P6 S 1 S10 S13 S9 For further information visit www abpowerflex com or www ab com support abdrives Standard Packaged Drives Pre Engineered Program NEMA Type 1 Panel Mount Drive Welded Construction for Wall Mount Modular Constructionn for Floor Standing 240V 480V 600V Ratings NEMA Type 12 Fan amp Filter Panel Mount Drive Welded Construction for Wall Mount Modular Constructionn for Floor Standing 240V 480V 600V Ratings Description and Approximate Dimensions All Enclosure Types Drive Input Protection Options Input Output Contactors Bypass Options Input Output Line Reactor Options 115V Control Power Options Control Interface and Feedback Options Human Interface Modules Motor Interface Options Operator Devices Drawing and Test Options Frame Catalog Code A without Line Ca
56. h Common Mode Choke Catalog Number Description Loose Kit 380 600V AC 17 5A 3 7 7 5 KW 5 10HP 1204 RWC 17 A IP20 NEMA Type1 Reflected Wave Reduction Device Catalog Number Description Used with Loose Kit 380 575V AC 9A 0 37 3 7 kW 0 5 5HP 1204 RWR2 09 B IP 20 NEMA Type1 380 460V amp 500 600V A Frame Devices Terminator Catalog Number Description Used with Loose Kit IP65 NEMA Type4x 0 37 1 5 kW 0 5 2HP 460V Drives 1204 TFA1 Connection Cable Included 0 75 597 kW 1 800 HP 575V Drives 1 5 597 kW 2 800 HP 460V Drives 1204 TFB2 0 75 597 kW 1 800 HP 575 Drives Correct terminator selection is dependent on motor characteristics cable type and cable length Refer to publication 1204 1 0 for application details before ordering 13 For further information visit www abpowerflex com or www ab com support abdrives Standard Packaged Drives PowerFlex 700 Standard Packaged Drives Product Description PowerFlex 700 Standard Packaged Drives are ideal for global Original Equipment Manufacturers OEM and end users with special installation needs This program simplifies installation and start up by allowing users to order drive packages that combine operator interface control communications and power options in pre configured assemblies Designed to meet customer demands for space savings application flexibility and reliability Standard Packaged PowerFlex 700 AC drives offer a number of commonly reques
57. ion Config Kp Speed Loop 446 Speed Regulator Powerup Delay 167 Restart Modes Direction Owner 291 Masks amp Owners Language 201 Drive Memory Power Up Marker 242 Faults DPI Baud Rate 270 Comm Control Last Stop Source 215 Diagnostics Preset Speed X 101 107 Discrete Speeds DPI Data Rate 270 Comm Control Load Frm Usr Set 198 Drive Memory 42 For further information visit www abpowerflex com or www ab com support abdrives Parameter List Cont d Parameter Name Number Group Parameter Name Number Group Torque Perf Mode 53 Torq Attributes Pulse Input Ref 99 Speed Reference Torque Ref X Sel 427 431 Torq Attributes Pulse In Scale 422 Speed Feedback Torque Ref X Hi 428 432 Torq Attributes PWM Frequency 151 Load Limits Torque Ref X Lo 429 433 Torq Attributes Ramped Speed 22 Metering Torque Setpoint 435 Torq Attributes Rated Amps 28 Drive Data Torque Ref B Mult 434 Torq Attributes Rated kW 26 Drive Data Total Inertia 450 Spd Regulator Rated Volts 27 Drive Data Trim Hi 119 Speed Trim Reference Mask 280 Masks amp Owners Trim In Select 117 Speed Trim Reference Owner 292 Masks amp Owners Trim Lo 120 Speed Trim Regen Power Limit 153 Load Limits Trim Out Select 118 Speed Trim Reset Meters 200 Driv
58. ions esee 25 Maximum Lead Lengths 4 31 Approximate Dimensions KK KK KK KK K gt 33 Control and Performance 39 Voltage Tolerance 41 Parameter List ocu Rb a a WAN y Ak h aus es 42 2 For further information visit www abpowerflex com or www ab com support abdrives Product Overview Standard Drives Program Flexible Packaging and Mounting IP20 Type 1 For conventional mounting inside or outside a control cabinet Conduit plate is removable for easy installation and replacement without disturbing conduit Zero Stacking M Drives can be mounted next to each other with no reduction of surrounding air temperature rating 50 C This unique bookshelf design also allows access to one drive without disturbing another Space Saving Hardware Features Integral EMC Filtering plus built in common mode cores and common mode capacitors provides a compact all in one package solution for meeting EMC requirements including CE in Europe Internal Communications allow the user to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications Users can easily manage information from shop floor to top floor and seamlessly integrate their complete system as they control configure and collect data Integral Dynamic Brake Transistor delivers a cost effective means of
59. l channel Supply 12V 500 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 at 25 C Duty Cycle 50 10 Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output Requirements single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC 12 volt encoder Maximum low state voltage is 0 4V DC 1 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pulse Freq readings For further information visit www abpowerflex com or www ab com support abdrives Specifications Voltage Tolerance Nominal Line Nominal Motor Drive Full Power Drive Operating Drive Rating Voltage Voltage Range Range 200 240 200 2001 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 3801 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 5751 575 660 432 660 Frames 1 4 Only 500 690 600 575 575 660 475 759 Frames 5 amp 6 Only 690 690 690 759 475 759 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 10 Rated current is available across the entire Drive Full Power Range Drive Operating Range Lowestt Nominal Motor Voltage 10 to Drive Rated
60. le Ended Dual Channel A to Power Supply Common 1z D znor te SHLD Encoder Signal Differential Dual Channel BNOT Hs D le Hanor Ja I O Wiring Examples Standard amp Vector Control Options Input Output Potentiometer Unipolar Speed Reference 1 10k Ohm Pot Recommended 2k Ohm Minimum Connection Example Required Parameter Changes 2 Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Joystick Bipolar Speed 6 Reference 1 HOV Input 2 Set Direction Mode Parameter 190 1 Bipolar 2 Adjust Scaling Parameters 91 92 and 325 326 2 View Results Parameter 002 Analog Input Bipolar Speed Reference HOV Input O Oooo 2 Set Direction Mode Parameter 190 1 Bipolar Adjust Scaling Parameters 91 92 and 325 326 2 View Results Parameter 002 Analog Voltage Input Unipolar Speed Reference 0 to HOV Input 2 Configure Input with parameter 320 2 Adjust Scaling Parameters 91 92 and 325 326 2 View results Parameter 002 23 For further information visit www abpowerflex com o
61. nstruction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Location Rating Type Description ey F Four tinned copper conductors with XLP insulation Standard Copper braid aluminum foil combination shield and tinned copper drain Anixter B209500 Option 1 wire B209507 Belden 29501 29507 or equivalent Tray rated 600V 90 C Standard 194 F RHH RHW 2 PVC jacket Three tinned copper conductors with XLPE insulation 5 mil single helical copper tape 25 overlap min with three bare cop Option 2 Anixter OLF 7xxxxx or per grounds in contact with shield equivalent PVC jacket Tray rated 600V 90 C Three bare copper conductors with XLPE insulation and impervious Class amp ll 194 F RHH RHW 2 corrugated continuously welded aluminum armor Division amp Il Anixter 7V 7xxxx 3G or equivalent Black sunlight resistant PVC jacket overall Three copper grounds on 10 AWG and smaller For further information visit www abpowerflex com or www ab com support abdrives
62. otal maximum of 10 Meter 32 8 Feet Isolation Transformers For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances isolation transformers are available 240V 60 Hz Three Phase 240V Primary amp 240V Secondary 460V 60 Hz Three Phase 460V Primary amp 460V Secondary Motor Rating HP IP 32 Nema Type 3R Catalog Number IP 32 Nema Type 3R Catalog Number 0 33 1321 3TH005 AA 1321 3TH005 BB 0 5 1321 3TH005 AA 1321 3TH005 BB 0 75 1321 3TH005 AA 1321 3TH005 BB 1 1321 3TH005 AA 1321 3TH005 BB 15 1321 3TH005 AA 1321 3TH005 BB 2 1321 3TH005 AA 1321 3TH005 BB 3 1321 3TH005 AA 1321 3TH005 BB 5 1321 3TH007 AA 1321 3TH007 BB 7 5 1321 3TH011 AA 1321 3TH011 BB 10 1321 3TH014 AA 1321 3TH014 BB 15 1321 3TH020 AA 1321 3TH020 BB 20 1321 3TH027 AA 1321 3TH027 BB 25 1321 3TH034 BB 30 1321 3TH040 BB 40 1321 3TH051 BB 50 1321 3TH063 BB 60 1321 3TH075 BB 75 1321 3TH093 BB 100 1321 3TH118 BB 125 1321 3TH145 BB 150 1321 3TH175 BB For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Accessories Contd Line Load Reactors For impedance matching protection from AC line disturbances or motor protection reactors are available for both the input and output sides of the drive Input and Output Line Reactors 480V 60 Hz Three Phase
63. pecifications Approximate Dimensions Contd PowerFlex 700 Frames 0 3 Bottom View Dimensions 35 0 1 38 Frame 0 3 78 96 0 75 0 2 95 55 0 217 22 2 0 87 Dia 4 Places A 185 0 7 28 LI Y 41 9 1 65 lt gt 56 1 2 21 gt 75 9 2 99 lt 96 0 3 78 Frame 2 lt 167 5 6 59 Kee _ 28 7 1 13 Dia 22 4 0 88 Dia 3 Places 2 Places T 184 8 c 7 28 gt 39 3 1 55 lt l lt 57 2 2 25 gt 2 86 72 7 gt 4 17 106 0 lt 549 1894 lt 1774 6 98 Frame 1 1085 4 27 3 3 44 87 5 67 5 2 66 gt 47 5 1 87 22 2 0 87 Dia 28 6 1 13 Dia 7 SSF 3 Places 1 O O OOTY mad vJ YZ E 25 5 Y 2 1 00 AN 7 IW ES 187 6 185 1 7 39 7 29 PSDR 133 3 TOI 5 25 Gi 3 ar er eer o WKY Y Y 43 0 1 69 lt gt lt 70 0 2 76 lt 75 9 2 99 gt 96 0
64. plify installation Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems e 6KV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex Reference Manual available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wave protection motor cable types and motor cable distances The block diagram below also provides direction on other installation issues and concerns DC Input AC Input Input Fuses Page E Branch Circuit Protective Devices Page 26 30 Input Cable Length Not Used RE Input Power Conditioning Page 11 12 EMC Requirements See PowerFlex Reference Manual Same as AC LCD Human Interface Module Page 7 Power Terminal Block Q C Powerflex 881 882 DC DC U V W PE R 5 T T1 T2 T3 L1 L2 L3 Removable MOV and Caps underneath cover
65. position 8 4 Full Numeric LCD HIM Door Mounted position 9 6 Standard Drive User Manual position 10 A With Brake IGBT Frames 0 3 position 11 Y No Brake Resistor position 12 N Filter with Common Mode Choke position 13 A No Communication Module position 14 N Standard 115V AC I O position 15 B No Feedback position 16 0 Quick Ship Option positions 19 amp 20 QS Normal Duty VD No Bypass BO Drive Fault Control Relay J2 Drive Run Control Relay J4 115V AC Control Power Transformer C7 Fused Disconnect Switch P6 Hand Off Auto Selector Switch S7 Drive Fault Pilot Light S 0 Control Power On Pilot Light 973 Drive Run Pilot Light S9 Quick Ship Catalog Entry Frame Normal Duty HP Heavy Duty HP Type in Catalog Number Name Plated Catalog Number Dimensions HxWxD 0 75 5 21BD011A6AYNANBONNQS 21BD011A6AYNANBONNQS ND B0 C1 J2 J4 P6 81 810 813 859 813 x 610 x 422 mm 32 x 24 x 16 6 in 1 15 10 21BD022A6AYNANBONNQS 21BD022A6AYNANBONNQS ND BO C1 J2 J4 P6 S1 S10 S13 S9 813 x 610 x 422 mm 32 x 24 x 16 6 in 2 25 20 21BD034A6AYNANBONNQS 21BD034A6AYNANBONNQS ND BO C1 J2 J4 P6 S1 S10 S13 S9 965 x 610 x 422 mm 38 x 24 x 16 6 in 3 50 40 21BD065A6AYNANBONNQS 21BDO065A6AYNANBONNQS ND BO C1 J2 J4 P6 S1 S10 S13 S9 965 x 762 x 422 mm 38 x 30 x 16 6 in Type 1 IP20 Note Initially each customer ID is limited to 3 units per week per catalo
66. ptable Surrounding Air Temperature amp Required Actions Required Action IP 20 NEMA IP 20 NEMA IP 00 NEMA Type 1 Type Open Type Open No Action Remove Top Remove Top Label Drive Catalog Number Required Label amp Vent Plate All Except 20BC072 40 C 50 C NA 20BC072 40 C 45 C 50 C 32 For further information visit www abpowerflex com or www ab com support abdrives Specifications Approximate Dimensions PowerFlex 700 Frames AC Input 208 240 400V 480V Frame NDHP HDHP NDkW HD kW NDHP HDHP HD HP 0 0 5 0 33 0 37 0 25 0 5 0 33 0 33 1 0 75 0 75 0 55 1 0 75 0 75 15 0 75 2 1 5 1 5 2 2 1 5 3 2 2 4 2 2 5 3 3 55 4 75 5 5 1 2 15 7 5 55 10 75 75 3 2 11 75 15 10 10 5 3 7 5 5 2 10 75 15 11 20 15 15 18 5 15 25 20 20 3 15 10 22 18 5 30 25 25 20 15 30 22 40 30 30 37 30 50 40 40 4 25 20 45 37 60 50 50 30 25 5 40 30 55 45 75 60 60 50 40 100 75 75 6 60 50 75 55 125 100 100 75 60 90 75 150 125 125 110 90 PowerFlex 700 Frames 0 3 Frame 0 shown A 15 0 0 59 D 5 8 0 23 dia see below gt lt 6 gt A SS n f J a E i 0 B 6
67. r DC DC Bus DC Input Power or Dynamic Brake Chopper PE PE Ground Refer to page 19 for location on 3 Frame drives Motor Ground Refer to page 19 for location on 3 Frame drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power 18 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Terminals Contd fe PEB SS o aS tll H eua Bosporus re wuna a huss 22995525555 Fa 8 om 1 5 lo kb H ISH Se 3 Se oH Tee Ss 7 sh Kan J Sa X suo 13 e Loi A J 5 lee e e ee e e e n X PE Fam2 Frame 0 1 O LT i Es of E e 5 Hi
68. r www ab com support abdrives Specifications Input Output Connection Example Required Parameter Changes Analog Current Input Unipolar S Qonfigure Input for Current Speed Reference EE Parameter 320 Bit 1 1 Current Dei Sa Adjust Scaling 4 20 mA Input rums n anaes and 325 326 iew Results j Parameter 002 Analog Current Input Unipolar 5 2 Configure Input for Current Speed Reference Parameter 320 and add jumper at appropriate terminals Adjust Scaling 4 20 mA Input Parameters 91 92 and 325 326 View results Parameter 002 Analog Output S Configure with Parameter 340 HOV 4 20 mA Bipolar Select Source Value 10V Unipolar Parameter 384 Digital Out1 Sel shown 2 Adjust Scaling Standard Control 1
69. rent to 5 mA Current mode 7 8 Analog Out 2 max load resistance is 400 ohms 9 Analog Out 2 4 10 Reserved for Future Use 11 Digital Out 1 N C 4 Fault Max Resistive Load 380 12 Digital Out 1 Common 240V AC 30V DC 1200VA 150W 391 13 Digtal Out 1 N O 0 NOT Fault Max Cure oA Min Load 10A RE E ME L BEEN 240V ACISOV DC 0401 105W 15 Digital Out 2 3 Com Max Current 3 54 Min Load 10mA 16 Digital Out 3 N O 4 Run 17 Current In Jumper 1 Placing a jumper across terminals 17 amp 18 or 19 amp 20 will 18 Analog In 1 configure that analog input for current 19 Current In Jumper 1 20 Analog In 2 21 10V Pot Reference 2k ohm minimum load 22 10V Pot Reference 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 5 Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital In 3 Jog Bie cp Fe 100V AC 31 Digital In 5 Speed Sel 2 High State greater than 20V DC 32 Digital In 6 Hardware Enable Speed Sel 3 11 2 mA DC Important 4 20mA operation requires a jumper at terminals 17 amp 18 or 19 amp 20 Drive damage may occur if jumper is not installed These inputs outputs are dependant on a number of parameters see Related Parameters Differential Isolation External source mu
70. rives ordered with th O Brake Option Common Mode Capacitor 82 881 be pc de j MOV Jumpers E BR1 DC DC A X A Y HM J 0 5 USE 75 C COPPER WIRE ONLY TORQUE 52 IN LB 6 N M Input F lter Capacitor l2 Uy v n 1 O H l il EE USE 75 C i n ji Ji USE 75 C COPPER WIRE 1 AE 1 corren WIRE V PE MER TORQUE U NV W I PE PE I R S T TORQUE T2 piri 52 IN LB Ti T2 T3 LU j L2 L3 j 52 INLB al 6 NM OUTPUT INPUT P NM OUTEUT Frame 6 Frame 6 Common Bus 20 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Control Terminals Standard Control Option Description 1 Anlg Volts In 1 2 Isolated 3 bipolar differential 10V 11 bit amp sign 88k ohm 320 input impedance 327 2 Anlg Volts In 1 3 Anlg Volts In 2 2 Isolated 4 bipolar differential 10V 11 bit amp sign 88k ohm 4 Anlg Volts In 2 input impedance i E 5 Pot Common For and 10V pot references iE 6 Anl
71. st be maintained at less than 160V with respect to PE Input provides high common mode immunity Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 5 150mA maximum Load Not present on 115V versions 22 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Control Terminals Contd Encoder Terminal Block Vector Control Option Only Encoder Terminal Designations No Description refer to page 40 for encoder specifications 8 12V DC Power Internal power source 250 mA 7 12V DC Return Common 6 Encoder Z NOT Pulse marker or registration input 1 5 Encoder Z 4 Encoder B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single channel or quadrature A input 1 Encoder A 1 Z channel can be used as a pulse input while A amp B are used for encoder Sample Encoder Wiring 1 0 Connection Example Vo Encoder Power Internal 12 DC Connection Example Encoder Power External Drive Power Internal drive 12V DC 250mA 200 mA ID Power Source Encoder Signal Sing
72. t 437 Torg Attributes Commanded Freq 2 Metering Fault 6 Time 254 Faults Notch Filter Freq 419 Speed Feedback Commanded Speed 2 Metering Fault 7 Code 255 Faults Notch Filter K 420 Speed Feedback Commanded Torque 24 Metering Fault 7 Time 256 Faults Output Current 3 Metering Compensation 56 Torq Attributes Fault 8 Code 257 Faults Output Freq 1 Metering Control Status 440 Torq Attributes Fault 8 Time 258 Faults Output Power 7 Metering Control SW Ver 29 Drive Data Fault Amps 225 Diagnostics Output Powr Fctr 8 Metering Current Lmt Gain 149 Load Limits Fault Bus Volts 226 Diagnostics Output Voltage 6 Metering Current Lmt Sel 147 Load Limits Fault Clear 240 Faults Overspeed Limit 83 Spd Mode amp Limits Current Lmt Val 148 Load Limits Fault Clear Mode 241 Faults Param Access Lvl 196 Drive Memory Current Rate Limit 154 Load Limits Fault Clr Mask 283 Masks amp Owners PI Configuration 124 Process PI Data In XX 300 307 Datalinks Fault Clr Owner 295 Masks amp Owners PI Control 125 Process PI Data Out XX 310 317 Datalinks Fault Config 1 238 Faults PI Error Meter 137 Process PI DB Resistor Type 163 Stop Brake Modes Fault Frequency 224 Diagnostics PI Fdback Meter 136 Process Pl DC Brake Level 158 Stop Brake Modes Fault Speed 224 Diagnostics PI Feedback Hi 462 Process PI DC Brk Lvl Sel 157 Stop Brake Modes Fdbk Filter Sel 416 Speed Feedback PI Feedback Lo 463 Process PI DC Brake Time 159 Stop Brake Modes Feedback Select 80 Spd Mode amp Limits PI Feedback Sel 1
73. talog Code H with or without Line Approximate Dimensions Reactors Catalog Code A with Line Reactors Reactors HxWxD Style 0 amp 1 813 x 610 x 422 mm Wall Mouni 32 x 24 x 16 6 in 2 0 0 965 x 762 x 422 mm Wall Mouni 38 x 30 x 16 6 in 3 965 x 762 x 422 mm Wall Mouni 38 x 30 x 16 6 in 4 m 1270 x 762 x 422 mm Wall Moun 50 x 30 x 16 6 in 1 amp 2 1 amp 2 1118 x 610 x 523mm Wall Mouni 44 x 24 x 20 6 in m 3 3 1270 x 762 x 523 mm Wall Moun 50 x 30 x 20 6 in 4 4 1422 x 914 x 622 mm Wall Mouni 56 x 36 x 24 5 in 5 5 5 2200 x 800 x 600 mm Floor Standing 86 6 x 31 5 x 23 6 in 6 6 6 2200 x 1000 x 600 mm Floor Standing 86 6 x 39 5 x 23 6 in Custom OEM Specific Package Program Meets customer specific specifications All voltage ratings are available The Allen Bradley Standard Packaged Drives Program allows users to order PowerFlex 700 drive packages that exceed the options offered with a standard drive product Users can choose from an option list that includes control power packaging and documentation to meet unique application demands The program provides different physical pre engineered package sizes based upon environmental and option mounting requirements For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Power Wiring The PowerFlex 700 has the following built in protective features to help sim
74. ted pre engineered options as well as more complex custom engineered packages Benefits Options Drive Input Protection Communication Input Output Contactors Input Output Line Reactors Motor Interface Bypass Simplified installation and start up by use of common options assembled at the factory Drive functionality exceeds options offered with a standard drive Multiple packaging options specific to customer needs Pre engineered options for easy order entry consistent manufacturing high quality and reduced deliveries Selectable configurations to meet application requirements Control Power Control Interface and Feedback Features Standard PowerFlex 700 AC drives and drive related options Six pulse and multi pulse Enclosure options Type 1 Type 12 fan and filter or convection AC and Type 4 indoor Pre engineered options Custom engineered solutions UL panel recognition from the factory for pre engineered options Human Interface Module HIM Door Mounted Operator Devices Please contact your local distributor or sales office for product availability Standard Packaged Drives offers Quick Ship and pre engineered programs 14 For further information visit www abpowerflex com or www ab com support abdrives Standard Packaged Drives Quick Ship Program Standard Features Include Top of frame 480V PowerFlex 700 Drive Frames 0 3 NEMA Type 1 Enclosure IP20
75. voltage For Standard Control user kits include a separate I O board For Vector Control user kits include the entire cassette including the main control board 20B D 2P1 A 0 A YorN N AorB N EN 0 Drive Kerg Rating Enclosure HIM Manuals Brake See Emission Comm Slot Feedback ating Resistor Standard Cassette Vector Option Choose User Installed Kit Leave Default Value N Choose User Installed Kit Leave Default Value N Description Catalog No Control Description Catalog Code 24V DCAC 20 DA1 A0 Vector with 24V DC 24V DC 20B VECT CO 115V AC 20 DAT BO Vector with 115V AC 115VDC 20B VECT DO Choose Catalog Code Factory Installed Option Choose Catalog Code Factory Installed Option Control Description Catalog Code Control Description Catalog Code Standard No I O N Vector 24VDC C Standard 24V DC AC A Vector 115V DC D Standard 115V AC B Note The Vector Control option utilizes DPI only Position 16 Input Cards for Feedback Devices For Vector Control Only Position 16 specifies the input card for the desired feedback device 20B D 2P1 A 0 A YorN N Aor B N N Rating Enclosure HIM Manuals Brake Gelee Emission Comm Slot 1 0 Feedback Voltage Drive Rating Default Value O Feedback Option Not Used Choose User Installed Kit Vector Control Only Leave Default Value O Description Catalog No 12V Encoder 20B ENC
76. will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 3 DS Gm These inputs outputs are dependant on a number of parameters See Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with respect to PE 150mA maximum Load Not present on 115V versions For further information visit www abpowerflex com or www ab com support abdrives 21 Installation Considerations Control Terminals Cont d Vector Control Option INNNNNNNNNNNNNNNN ANANN Co AD Notes No Signal EA Description co 1 Analog In 1 1 2 Isolated 3 bipolar differential 10V 4 20mA 11 bit amp sign 320 2 Analog In 1 1 88k ohm input impedance For 4 20mA a jumper must be 327 3 Analog In 2 1 installed at terminals 17 amp 18 or 19 amp 20 4 Analog In 2 1 5 Pot Common B For and 10V pot references 6 Analog Out 1 2 Bipolar current output is not bipolar 10V 4 20mA 11 bit amp 340 7 Analog Out 1 sign voltage mode limit cur
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