Product Manual
Contents
1. KM ese Star contactor 230V 50 60Hz KM4 Ancillary contactor 230V 50 60Hz 7 5 10 HP compressors KT es Timer 230V 50 60Hz V230 NEE 7G2 5 mm ER sien sete es Thermal relay reset man aut 1L 1R VA400 7G1 5 mm SB1T u N Emergency stop button n 1 NC 230 10A SB2 5e Luminous button 1NC 1NA bulb carrier SB3 Reset button FR KO solenoid valve 220 230 VAC 50 60HZ 15VA EER Oil control 230V 50 60HZ SL Oil level probe HL1 White indicator light BASS 230V HL2 Yellow indicator light 10 ORE Hour counter Jumper For remote control installation 6 WIRING DIAGRAMS Concept controlled without Oil Control RIO PRIMARY FUSE ERRA HEART TERRA HEART TERRA HEART jor m Transformer pr 0 230 400 sec 0 230 63VA Motor cable cross section Fuses 6 3x32 4A 500V GF Fuses 6 3x32 1A 500V GF 4 5 5 HP compressors Line contactor 230V 50 60Hz W230 isis 7G1 5 mm Delta contactor 230V 50 60Hz VE 7G1 5 mm Star contactor 230V 50 60Hz M Ancillary contactor 230V 50 60Hz 7 5 HP compressors EE dee Timer 230V 50 60Hz V230 7G2 5 mm EE Thermal relay reset man aut 1L 1R VA0O 7G1 5 mm od HE Emergency stop button n 1 NC 230 10A Luminous button 1NC 1NA bulb carrier 10 HP compressors M Q Reset button FR2. des directives 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CEE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 D Erkl rt unter ihrer alleinigen Verantwortung da der in Folge beschriebene Luftkompressor den Sicherheitsvorschriften der Richtlinien 2006 42 EG 2000 14 EG 2006 95 EG 2004 108 EG 2009 105 EG EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 E Declara bajo su exclusiva responsabilidad que el compresor de aire descrito a continuaci n responde a las prescripciones de seguridad de las directivas 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CEE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 NL Verklaart onder zijn eigen verantwoordelijkheid dat de hieronder beschreven luchtcompressor in overeenstemming is met de veiligheidsvoorschriften van de richtlijnen 2006 42 EG 2000 14 EG 2006 95 EG 2004 108 EG 2009 105 EG EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 N Erkl rer under eget ansvar at luftkompressoren her beskrevet er i overensstemmelse med sikkerhetsforskriftene i direktivene 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 S F rs krar under eget ansvar att den luftkompressor som beskrivs f ljande r i verensst mmelse med s kerhetsf reskrifterna i EU direktiv 2006 42 EG 2000 14 EG 2006 95 EG 2004 108 EG 2009 105 EG EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 GR Anovet H
3. If this is not the case install one or more exhaust fans to extract hot air Ideally the fans should be installed close to the ceiling Once correctly positioned remove the block used for transport see fig 4 B Power connection The compressor undergoes functional testing at the factory and is delivered ready for use Power connection is a critical phase of installation Before making any operation make sure that mains voltage is the same as the voltage rating specified in the CE plate and that switch is set to 0 or OFF concept SE fig 5 Have a wall mounted switch provided with plug fuses rating must be at least equal to the values indicated in the relevant table installed upstream of the control panel by a skilled tech nician Switch should be installed within the operator s reach See wiring diagrams on chapter 6 1 In the event the machine needs to be modified for com pliance with the rules in force in the User s country or for any other requirements have the job performed by skilled personnel only Power Absorption Absorption HP kW V230 A V400 A 4 3 12 5 7 2 5 5 4 16 6 9 6 7 5 5 5 22 12 7 10 7 5 16 H 300 cm 3 START UP Type of operation Starting Concept SE compressor start is controlled by a pressure switch switch on ON f
4. V230 7064 mm E Solenoid valve 220 230 VAC 50 60HZ 15VA VA00O 7G2 5 mm Sh Oil control 230V 50 60HZ ux White indicator light BA9S 230V Hour counter EE For remote control installation 7 TECHNICAL DATA Concept SE MK113 4 BK114 4 BK114 5 5 BK119 5 5 BK119 7 5 BK119 10 HP Kw 413 413 5 5 4 5 5 4 51515 10 7 5 V Hz ph 400 50 3 400 50 3 400 50 3 400 50 3 400 50 3 400 50 3 Amps 7 2 7 2 9 6 9 6 12 7 16 bar 10 10 10 10 10 10 Air intake 465 480 580 625 840 960 Vmin Tank 270 270 270 270 270 270 500 500 dB A 69 70 71 69 70 72 Dimemsions 112x60x137 112x60x137 112x60x137 112x60x137 112x60x137 112x60x137 cm 200x60x137 200x60x137 Weight Kg 173 193 196 203 210 250 260 Concept TA BK119 5 5 BK119 7 5 BK119 7 5 AP BK120 10 BK120 10 AP HP Kw 5 5 4 75155 145491 YS 10 7 5 10 7 5 V Hz ph 400 50 3 400 50 3 400 50 3 400 50 3 400 50 3 Amps 9 6 12 7 12 7 16 16 bar 10 10 14 10 14 Air intake l min 625 840 705 1080 900 Tank I 0 0 0 0 0 270 270 270 270 500 500 500 dB A 69 67 70 73 69 Dimemsions cm T9x58x70 79x58x70 79x58x70 91x79x81 91x79x81 112x60x137 112x60x137 112x60x137 120x80x150 200x60x137 200x60x137 200x80x150 Weight Kg 108 5 111 5 111 5 165 165 203 206 206 250 261 263 305
5. age Check that all accessories are included Lift machine with a transpallet or fork lift truck fit the vibration damp ing pads in their housings and transport the machine with the utmost care to the place of installation fig 2 Connect the elbow as shown and then connect the connection hose and the line cock supplied fig 2 Connection to tank and or to a compressed air line must be carried out by a specialised technician You are advised to keep the packing material in the event you need tore locate the compressor Keep package at least for the duration of the warranty period so the compressor can be safely shipped Y toa service centre if needed When no longer needed deliver packing material to the special collection centres for disposal Compressor description Compressor main components are fig 3 1 Bare pump 2 Air radiator 3 Oil control if any 4 Check valve 5 Electric motor 6 Pressure switch positioned outside on SE models 7 Control panel apart from SE models 1 8 Electric equipment apart from SE models 2 INSTALLATION Placement ce Upon installation make sure that the chosen place is in compliance with all prevailing national safety standards and meets the following requirements low percentage of dust suspended in air A shop must be suitably sized and well ventilated so that room temperature never exceeds 40 C fig 4 A when the compressor is working
6. operation T It is recommended this operation operational test be performed by a specialized technician Before continuing make sure that mains voltage is the same as voltage mentioned in the CE plate all connections have suitable cross section cable and that cables are neither damaged nor have bare wires wall mounted switch is equipped with suitable fuses oil level is above the minimum fig 7 machine has been connected to tank After checking the above proceed as follows Power the wall switch on Start the compressor powering the switch 1 fig 6 Check that the direction of rotation is the same as indi cated by the arrow on the motor case fig 8 3 START UP If the compressor is running in the wrong direction of rotation power the machine immediately off Power the main switch off and reverse two phases at terminals L1 L2 L3 of the EF switch Restart the machine after powering the voltage on Allow the motor to run for at least 5 minutes with the air cock open Close the air cock and check that compressor is loading tank and that it duly stops once pressure gauge 5 detects that max pressure has been reached Now you may appreciate the easiness of use of your com pressor The pressure switch which stops the motor when the max pressure allowed is achieved makes the compressor start again when pressure goes below the minimum threshold about 2 bar less than the max pressur
7. with no delay and stop once max pressurehas or broken check setting if necessary call a special been reached and the safety ized technician valve starts working The compressor does not Heatgasketor valve bro Stop the compressor with no delay and call charge and causes over ken a specialized technician heating The compressor is too noisy Bearings seizure Stop the compressor with no delay and call and rattles a specialized technician 6 WIRING DIAGRAMS Concept SE T EE Three phase electric motor Pressure switch with overload cutout po mec Thermal relay PE L1L2L3 GER Motor cable cross section 4 Hp compressors VE E 4G2 5 mm MAD 4G1 5 mm 6 WIRING DIAGRAMS Concept with direct starting FU1 SB2 7 6 S82 OF AH 7 8 07 G i HL2 KM4 YV FU3 9 10110 d pressostato pressure switch pressostato pressure switch elettrovalvola solenoid valve elettrovalvola solenoid valve primario primary primario primary secondario secondary ponte jumper Ro Transformer pr 0 230 400 sec 0 230 63VA Motor cable cross section FU1 FU2 Fuses 6 3x32 4A 500V GF FUS des Fuses 6 3x
8. 32 1A 500V GF 4 5 5 HP compressors KM1 Line contactor 230V 50 60Hz KEE 4G2 5 mm KMA Ancillary contactor 230V 50 60Hz VA0DO 4G1 5 mm Thermal relay reset man aut 1L 1R Emergency stop button n 1 NC 230 10A 7 5 HP compressors Luminous button 1NC 1NA bulb carrier 4G4 mm Reset button FR VAO0 4G2 5 mm Solenoid valve 220 230 VAC 50 60HZ 15VA Oil control 230V 50 60HZ OU level probe White indicator light BASS 230V Yellow indicator light 10 Hour counter For remote control installation 6 WIRING DIAGRAMS Concept remote start controlled with Oil Control ex eo 3g LL Rat 10 p dr b7 PE PE de primario primary primario primary secondario secondary pressostato pressure switch pressostato pressure switch elettrovalvola solenoid valve elettrovalvola solenoid valve ponte jumper DG Ha EES Transformer pr 0 230 400 sec 0 230 63VA Motor cable cross section FU1 FU2 Fuses 6 3x32 4A 500V GF FUS Fuses 6 3x32 1A 500V GF 4 5 5 HP compressors KM1 Line contactor 230V 50 60Hz V280 EE 761 5 mm KM 2 neg Delta contactor 230V 50 60Hz VAOO 7G1 5 mm
9. CONCEPT CONCEPT SE Instruction and maintenance manual Index Declaration of conformity ee se ee AR Re AR RA ee GR Re Re ee ee Re ee ee ee 2 Foreword RT ee ee ee ee ER ER ee ee ee Re RR ER ee ee ee ee ee ee Re ER ee ee ee ee ee ee ee RR ee ee ee 3 1 General information esse ee se se ee ee ee ee ee Re RR ER ee ee Re RR RR ee ee ee ee ee ee 4 KEE TE e EEN 6 ERA EE ME EE N EE N 7 4 Maintenance 9 5 Troubleshooting AR EE EE eir EE annor iaiaeiaeiaa iaa 11 ol re el el EE 11 Kelt al ets Eet AE OE EE EE EE EE OE 15 197634000 ED 6 08 2010 ENGLISH DECLARATION OF CONFORMITY The following declaration is attached to the compressor in original copy All identification data manufacturer model code and serial number are stamped on EC label Dichiara sotto la sua esclusiva responsabilit che il compressore d aria qui di seguito descritto conforme alle prescrizioni di sicurezza delle direttive 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 GB Declares under its sole responsibility that the air compressor described below complies with the safety requirements of directives 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 F D clare sous son enti re responsabilit que le compresseur dair d crit ci apr s est conforme aux prescriptions de s curit
10. E ookleonk Sukh tng Evdbvn OTL o GUUTLEGTAG a poc TOU TEPUYPAOETOL TOPOKATO OVTOTOKDLVETOL OTLG TPOSLOYPO G co oAetac TOV odnyidv 2006 42 EE 2000 14 EE 2006 95 EE 2004 108 EE 2009 105 CE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 PL O wiadcza pod pelna w asn odpowiedzialno ze opisana nizej sprezarka powietrzna odpowiada wymaganiom bezpiecze stwa zawartym w Dyrektywach 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 CZ prohla uje s plnou odpov dnost e uveden vzduchov kompresor vyhovuje bezpe nostn m po adavk m sm rnic 2006 42 ES 2000 14 ES 2006 95 ES 2004 108 ES 2009 105 ES EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 SK Zodpovedne vyhl suje e uveden vzduchov kompresor zodpoved bezpe nostn m po iadavk m smern c 2006 42 ES 2000 14 ES 2006 95 ES 2004 108 ES 2009 105 ES EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 H Teljes felel ss g nek tudat ban tan s tja hogy az al bbiakban jellemzett l gkompresszor a 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 LT Su visa atsakomybe parei kia kad emiau apra ytas oro kompresorius atitinka saugumo direktyv 2006 42 ES 2000 14 ES 2006 95 ES 2004 108 ES 2009 105 ES EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 LV Apliecin zem savas piln gas atbild bas ka apa
11. ca compresorul de aer denumit in continuare este in conformitate cu cerintele de securitate cuprinse in directivele 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 RU 3aaBnaeT mon CBOO Dong OTBETCTBEHHOCTb YTO HMKEONMCAHHbIA BO3AYLIHbIA KOMNpeccop COOTBETCTBYET TpeOoBaHuam 6esonacHocTM cornacHo IMDeKTHBaM 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 FOREWORD Use of the Instruction manual This manual is integral part of this compressor and should be kept for its whole working life Keep this manual in a safe place so not to damage it If the compressor is sold to a third party also give the Instruction Manual to the new Owner This manual should be carefully read before starting the compressor up and in case of any doubt on its operation This manual contains important safety information on operation procedures which should be complied with otherwise injuries to people or damages to the machine might occur Important use and maintenance instructions are also mentioned in this manual Should this manual be lost please ask for a new copy Spare parts list is not considered as integral part of this manual since it is available at autho rized dealers offices only Symbols The following symbols are used for especially important information Caution N Highlights precautions to be
12. d air ALWAYS replace damaged filter elements Do not operate the compressor without the suction filter fitted as foreign bodies or dust could seriously damage the inside components NOTE REPLACE FILTERING CARTRIDGE EVERY TWO OIL CHANGES een Rh 4 MAINTENANCE EVERY 300 HOURS oil change fig 10 To proceed with the replacement remove the cap from the filler plug A connect the supplied drain hose to cock B and collect the used oil in a bowl Remove the drain hose screw the cap on the cock B and fill with new oil through the filler A Top up and change oil when the compressor is hot zs The compressor is delivered with a special semi synthetic oil Syntenergy available by authorized dealers and which you should use This oil can possibly be replaced with one of the oils listed in the table which will be used for subsequent refilling Never mix different oils Do not spoil the environment with used oil contact the body responsible for correct disposal Syntenergy Fuch Renolin 104L GV100 Agip Dcrea 100 Api CM 8X Bp Energol CS100 Castrol Aircol PD100 Esso Exxc Olub H150 IP Calatia oil ISO 100 Mobil Rarus 427 Total Dacnis P100 EVERY 500 HOURS drive belt tension check Remove upper and rear panels To check belt tension apply i a 30N 3 kg weight at belt mid length Belt flexion should be about 10 mm fig 12 Loosen electric motor nuts Tension up belt at motor end
13. e s To stop the compressor always use switch 1 That way compressed air is drained from j inside the head and re starting is facilitated Press the emergency stop button in emergency cases ONLY Safety devices Operating pressure switch see fig 3 5 determines STOP and START pres sures e Oil level control if provided 1 Oil level is checked every 5 seconds during compressor standard operating mode If the feeler detects a low oil level for 12 times in a row the compressor is stopped and the warning light fig 9 ref 2 turns on steady light Whatto do power off and check the oil level top up if neces f sary Allow some minutes and then restart the compressor Should the machine stop once again call an authorized service center 2 If the light fig 9 ref 2 flashes after starting up the compressor or during compressor standard operation the following might have happened feeler short circuited or contact open Call an authorized service center in any case as the feeler needs to be replaced Should the above happen the compressor can work for 3 hours more Then it should be powered off and on again to continue working until the feeler is replaced e OU level indicator fig 9 ALWAYS CHECK OIL LEVEL BEFORE RESTARTING THE COMPRESSOR 4 MAINTENANCE Before carrying out any maintenance operation A Switch off the machine and
14. ey are still very hot for some time after stopping the compressor Never place inflammable nylon or cloth objects near or and on the compressor Never move the compressor when the tank is under pressure Never use the compressor if the power cable is faulty or the connection is not safe Never aim the air jet either at people or animals Never allow anyone to operate the compressor without giving him her proper instructions Never hit flywheel and fans with metal or blunt objects Compressor might break or be seri ously damaged Never operate the compressor without an air filter Never tamper with the safety valve or the tank Never use the compressor in potentially explosive premises Never connect the air outlet cock to a tube with a max capacity which is lower than the com pressor capacity Never run the compressor when temperature is under 0 C 1 GENERAL INFORMATION Standard accessories Your compressor is delivered with the following accessories fig 1 User s manual cd rom Vibration dampers key to open panels Elbow line cock Connection hose models without tank Unpacking and Handling The compressor is usually shipped to the customer with a carton cover Wear protective gloves and cut outer straps Remove then package by lifting it from the top Before removing the compressor make sure it is intact outside open access doors if any and visually check components for dam
15. ig 5 and after a few seconds the compressor reaches correct rpm Concept CT star delta by pressing the I button located on the dashboard Figure 5 the boot sequence starts The compressor starts slowly star connection then after about 7 seconds enters the delta connection and the normal operating cycle starts Operation The compressor will stop when max pressure is reached and it will automatically restart only when pressure is at the minimum allowed value The default values unless otherwise requested are as follows Standard models Max 10 bar 8 bar start stop 10 bar High pressure models AP max pressure14 bar start 12 bar stop 14 bar Working pressure adjustment At User s discretion a pressure reducer can be installed downstream of the compressor Have the distribution line configured by a qualified technician Always look up the ideal operating pressure of the tool you wish to use in the relevant manual After use set pressure to 0 in order to prevent early wear of pressure reducer Controls and check devices fig 6 The control panel apart from SE models includes the following controls and check devices 0 1 Switch TA ON OFF SE Oil level light if provided with oil control Emergency stop button Working hour counter Air pressure gauge at delivery end oU Rom First start up Once machine has been placed and connected to mains it is ready for
16. k aprakst tais gaisa kompresors atbilst direkt vu 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 EST Avaldab enda t ieliku vastatusega et edaspidi kirjeldatud hukompressor vastav ohutuse n udmistele direktiividele 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 DK Forsikrer p eget ansvar at luftkompressoren der beskrives nedenfor er i overensstemmelse med sikkerhedsforskrifterne i direktiverne 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 P Declara sob a sua exclusiva responsabilidade que o compressor de ar descrito a seguir esta em conformidade com as prescri es de seguran a das directivas 2006 42 CE 2000 14 CE 2006 95 CE 2004 108 CE 2009 105 CEE EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 FI Vakuuttaa ett seuraavassa esitelty ilmakompressori vastaa alla lueteltujen direktiivien turvallisuusvaatimuksia 2006 42 EC 2000 14 EC 2006 95 EC 2004 108 EC 2009 105 EC EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 SLO Na lastno odgovornost izjavlja da je spodaj opisani zra ni kompresor v skladu z varnostnimi predpisi ki veljajo za stroje 2006 42 EU 2000 14 EU 2006 95 EU 2004 108 EU 2009 105 EU EN 1012 1 EN 60204 1 EN 60335 1 EN 61000 6 3 4 RO Declara pe propria raspundere
17. ll as air tools See the relevant manuals for correct use of accessories and tools Carefully read the User s Manual before servicing the compressor Before performing maintenance work switch off the compressor and cut off power supply by switching off the wall mounted switch if any What SHOULD BE DONE Understand how to stop the compressor at once and become familiar with the use of all controls Before any operation the air in the compressor tank should be released then close the cock if provided located between the compressor and the tank unplug the compressor so to avoid any accidental compressor start After any maintenance operation make sure all the disassembled parts are properly as sembled To have a safe operation make all checks mentioned in chapter Start up before starting the compressor Keep children and animals away from the working area so as to avoid any injury caused by devices connected to the compressor Carefully read the instructions of any tool you have installed especially if a spray gun is used make sure the shop is well ventilated before you start painting Always start and stop three phase compressor through the wall switch Should the compressor be working around the clock the use of soundproof headset is rec ommended What SHOULD NEVER BE DONE Do not paint indoor or close to naked flames Never touch cylinder head cooling fins and delivery tube since they become very hot while working Th
18. taken to ensure safety of the operator people in the com pressor working area and the compressor 7 Notes D Highlights recommended instructions or precautions to be taken to have an easier maintenance procedure or to explain most important instructions CH Specialized personnel T Every intervention highlighted by this symbol is exclusively the job of a specialized technician Technical Assistance Use only genuine spare parts for servicing the compressor Non genuine spare parts might cause injuries to people For efficient Technical Assistance please always state model type and part number of Your compressor Those data are specified both on compressor plate and label on manual cover page Product identification For any request for copies it is ESSENTIAL to provide ALL the data stamped on EC label Manufacturer s data CE mark TYPE name year of CODE compressor code manufacture SERIAL NO serial number max pres Air delivered l min and cfm els bar and Technical data noise level voltage V ph Hz dB A absorption A other power HP and kW approvals rotations per minute Rpm This compressor was designed and manufactured to be used only to deliver compressed VN air for handicraft and or industrial applications in full compliance with the safety instruc tions provided in the following paragraphs Compressor can be equipped with several accessories for blowing washing and painting as we
19. taking care to preserve alignment with compressor pulley Re tighten the nuts Routine maintenance Every 6 months Clean air radiator and all radiator fins to preserve cooling ef ficiency and ensure greater machine performance Every 2 years Check and clean suction and delivery valves j Inspect check valve and change seal A fig 13 if neces sary In these cases it is recommended to change relevant gaskets Compressor disposal Dispose of all materials according to prevailing rules d Always contact special disposal and recycling centres 5 TROUBLESHOOTING Problem Cause Remedy Air leaking off pressure Check valve leaking Bleed air off the tank remove the check switch valve when the com valve cap and clean valve seat and sealing pressor is stopped element Replace the sealing element if necessary Air leaking off pressure Loadless start valve bro Replace the valve switch valve for a long time ken when the compressor is running The compressor stops and Oil Control has triggered Top up with oil and restart Should the com cannot be restarted if provided pressor stop once again call a specialized technician The compressor stops once Safety valve faulty Stop the compressor with no delay and max pressure has been replace the valve reached and the safety valve starts working The compressor does not Pressure switch defective Stop the compressor
20. the wall mounted switch Bleed air from inside compressor and or tank Close the air cock between compressor and tank if provided Cabinet panels disassembly Front and upper panels have to be removed to access the compressor Upper panel unscrew the screws with a 5 mm socket wrench and lift the panel Front panel use the key supplied with the machine to open the locks and remove panel by first pulling it upwards and then outwards Never operate the compressor with the protection panels removed After the first 100 operating hours Check that all screws are tightened with special attention to head screws Check that all tubing connectors are tightened Check that the terminals of all wires brought to the control panel are tightened Check for any dust inside the cabinet to determine whether the conditions in the shop meet recommended requirements If so the compressor should be cleaned Change oil in the tank After the first 50 operating hours 1 working week oil level check and top up fig 10 Check oil level if the level is below MAX remove rod A and top up through filler plug EVERY 300 HOURS month suction filter cleaning fig 11 SPONGE FILTER remove front plastic panel and remove the sponge element wash in a solution containing normal detergent rinse and dry completely before refitting PAPER FILTER Remove the metal half shell and extract the paper item clean by blowing compresse
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