Outdoor Pizza Oven
Contents
1. NATURAL GAS CONVERSION 9 Use screw M5 10x8 pcs to attach trianglex2 pcs on the bottom of the base panel leaning against the two side panels Note itis CRITICAL that you only insert the screws with a few turns until all are in BEFORE you tighten them 10 Use screw M3 12x2 pcs and nut M3x2 pcs to attach the door magnet onto the right side panel 11 First insert the door lower axis into the hole in the base panel Next push down the door upper spring axis and let go of the spring when it is pointed to the hole in the horizontal beam Note You may need to add 1 or 2 washers 18 6 4 1 on the bottom pin so the door will close evenly NATURAL GAS CONVERSION 12 Put the oven assembly on the stand top panel Use screw M6 12x4 pcs to fasten the oven onto the stand Note These screws can be tightened at this time 13 Use screw M5 10x16 pcs to attach side shelf brac2. 12X12 mm Orifice Removal Phillips Head Screwdriver 1 Conversion Wrench 1 pc Tool 1 pc pc Screw 1 pc 1 80 Orifice 1 pc 17X19 mm Natural Gas Hose 1pc Wrench 1 pc NATURAL GAS CONVERSION PREPARATION Before beginning assembly of product make sure all parts are present Compare parts with package contents list and hardware contents list If any part is missing or damaged do not attempt to assemble the product Assembly tip Please lightly tighten the screws during assembly of the cart When the cart is completed THEN TIGHTEN ALL THE screws This will make it easier to make all the holes align properly 1 Use screw M6 40X2 pcs nut M6X2 pcs and flat washer 18 6 4 1 X 2 pcs to fix the weight under the base panel Note These screws MUST be tightened at this time as it will be hard to reach them after cart assembly 2 Use screw M6 12x16 pcs to attach swivel castor with lockx2 pcs and fixed castorx2 pcs onto the bottom of the base panel Note The locking wheels should go in the BACK of the cart near the weight 3 Use screw M6 12x2 pcs to fix the left side panel onto the base panel of the stand Note The panel should have the small holes at the top to the front of the cart assembly 4 Use screw
3. Replacement Parts List 1 BG070 01 Exterior 1 pc Oven 2 BG070 02 00B Oven 3 BGO7O 24 Burner Bracket Beam 1 pc 4 BGO7OB 03 01 Oven Interior 1 pc AR INS AJ Back Panel 1 pc 5 BGO7O 03A Oven 6 BGO70 10 00B Burner Assy 1 pc 7 BGO70 18 Cooking 8 BGO70 17B Base Back Heat Shield 1 pc Fa Grate 2 pcs Grate 1 pc o G 9 BGO70 32A Pizza 10 BGO70 13 00 Smoker 11 BG070 08 00C 12 BG070B 05A Control Stone 1 pc Box 1 pc Chimney Assy 1 pc Fascia 1 pc i A U J 13 BGO70B 03 02 Light Bezel 1 pc 14 BG0904B 01 10 Light Assy 1 pc 15 BG070B 70 Grease Stopper 1 pc 16 BGO70 19A Gas Pipe 1 pc i D 17 BG070 20A Valve Assy 1 pc 18 DHL 128 1Q 2D 1 Electric Igniter 1 pc 19 BG179 94 Control 20 BG179 73 00 Knob Bezel 1 pc x Knob 1 pc ON 21 BGO70B 66 Orifice Holder 1 pc 22 BG070B 09 03 00 Oven Door Heat Shield 1 pc 23 BG070B 09 00B Oven Door Assy 1 pc 24 BGO70 45 Oven Door Hinge 2 pc 46 Replacement Parts List e N Nos l ka 25 BG070B 38 Oven 26 BGO70 30 Temp 27 BGO70 12 00 Oven 28 BG070 76 00 Door Glass 2 pc Gauge 1 pc Door Handle Assy 1 pc Sideshelf 2 pcs lt L 7 i 29 BGO7OB 30 01 Left Sideshelf
4. Bulb lamp gets HOT quickly Only contact switch plug when turning on Do not touch hot lens guard or enclosure Do not remain in light if skin feels warm Do not look directly at lighted lamp Keep lamp away from materials that may burn Use only with a 10 watt or smaller bulb lamp o NOONAN Do not touch the bulb lamp at any time Use a soft cloth Oil from skin may damage bulb lamp 9 Do not operate the portable luminaries with a missing or damaged guard lamp containment barrier or UV filter Definitions Guard Guard is a portion of portable luminaries unit that prevents inadvertent contact with the bulb It may be integrated with the UV filter or lamp containment barrier or as part of an enclosure or shade Lamp containment barrier lamp containment barrier is a portion of a portable luminaries unit that encloses the bulb UV filter UV filter is a portion of a portable luminaries unit that limits ultraviolet UV emissions 33 CARE AND MAINTENANCE 28 Turn off unplug and allow to cool before replacing bulb lamp Next open the door and remove the two cooking grills smoker box pizza stone base grill and flame tamer 29 Use screw driver to loosen M5 35 screw 4 pcs that fix the heat shield And then remove the heat shield 30 Use screw driver to loosen the screw that fix the light assy 34 C
5. NFPA 54 2002 ANSI Z223 1 2002 All pipe sealants must be an approved type and resistant to the actions of L P gases Never use pipe sealant on flare fittings All gas connections should be made by a competent qualified service technician and in accordance with local codes and ordinances In the absence of local codes the installation must comply with the National Fuel Gas Code NFPA 54 2002 ANSI Z223 1 2002 Gas conversion kits may be purchased separately When ordering gas conversion kits have the model number and the type of gas N G or L P used for your grill on hand This grill must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa The installation of this grill must conform with local codes or in the absence of local codes with National Fuel Code NFPA 54 2002 ANSI Z223 1a 2002 Installation in Canada must be in accordance with the Standard CSA B149 1 or B149 2 installation code for gas burning appliances and equipment and local codes 21 CARE AND MAINTENANCE L P GAS INSTALLATION Gas grills that are set to operate with L P gas come with a high capacity hose and regulator assembly Note Only use the pressure regulator and hose assembly supplied with the grill or a replacement pressure regulator and hose assembly specified by the manufacturer This assembly
6. Bracket 2 pcs 30 BG070B 30 02 Right Sideshelf Bracket 2 pcs 31 BGO70B 57 00 Oven Left Holder Panel 1 pc 32 BG070B 58 00 Oven Right Holder Panel 1 pc il I 33 BG070B 59 Oven Back Seal Panel Oven Left Holder Panel 1 pc 34 BG070B 60 01 Grease Tray Left Bracket Oven Left 35 BG070B 60 02 Grease Tray Right Bracket Oven Left Holder Panel 1 pc 36 BGO7OB 71 Oven Upper Beam 1 pc Holder Panel 1 pc L 37 BG070B 65 Oven Supporting Beam 1 pc 38 BGO7OB 64 Drawer Rail Bracket 2pcs 39 BG070 75 Drawer 1 pc 40 BG070B 63 00 Drawer Fascia 1 pc Y i IC p 41 BG0614B 04 13 Drawer Rail 2 pcs 42 MCG4 04 01 Handle 2 pcs 43 BGO7OB 61 Grease Tray 1 pc 44 BGO70B 69 Fat Cup Bracket 2 pcs 45 BG070B 62 00 Fat Cup Assy 1 pc 46 TVQ 9B LL516 00 Hose and Regulator 1 pc 47 DGP350NP 55 00 Match Holder 1 pc 48 BG070B 73 00 Flame Tamer Assy 1 pc 47 Replacement Parts List 49 BGO70B 53 Trolley Top Panel 1 pc 50 BGO7OB 54 Trolley Door Horizontal Beam 1pc 51 BG070B 50 00 Trolley Left Sidepanel Assy 1 pc 52 BG070B 51 00 Trolley Right Sidepanel Assy 1 pc 53 BGO70B 52 Trolley Back Panel Assy 1 pc 54 BGO70B 55 Trolley Door Exterior 1 pc 55 BGO70B 56 Trolley Door Interior 1 pc 56 BG070 40 Tri
7. as possible when lighting 28 CARE AND MAINTENANCE GRILL BURNER LIGHTING FERM OFF Warning Do not lean over grill when lighting Turn off LP supply at cylinder when appliance is not in use i pa P MAX EN BAS Main Burner Lighting Illustration HIGH EA e COW 1 Check that the control knobs are in the OFF B l position S ae o 4 2 Open valve at tank fullv bv turning 7 P counterclockwise l 4 A O GN NG 3 The door must always be in the OPEN position for lighting 4 Push the Electronic Ignition down 3 to 4 seconds Main Burner Control Knob while turning the control knob to the HIGH position The burner should ignite If ignition does not take place within 5 seconds immediately turn the control knob to the OFF position Wait 5 minutes and repeat step 4 above or refer to match lighting instructions in manual If by chance the electronic igniter does not light the burner the burner may be lit with a match attached to the match extender located on the inside of the cabinet door Remove the base grate and pizza stone Keep your face as far away from the burner surface as possible and pass the match extender to the ports of the main burner tubes Position the match near the burner ports and push and turn the control knob counterclockwise to the HIGH position After the burner has lit turn the knob to the LP LOW position and carefully place the flame tamers and grates back in position Then tur
8. cleaned after use and the grill is left uncovered the drip trav will fill with water causing grease and water to spill into the grill cart We recommend cleaning and storing the drip trav after everv use DRIP TRAV The drip trav should be cleaned periodicallv according to the using situation NOTE Allow the drip trav to cool before attempting to clean COOKING GRATES The cooking grates can be cleaned immediatelv after cooking is completed and after turning off the grill Wear a barbecue mitt and scrub the cooking grates with a damp cloth If the grill is allowed to cool down cleaning the grates will be easier if removed from the grill and cleaned with a mild detergent STAINLESS STEEL After initial usage areas of the grill mav discolor from the intense heat given off bv the burners This is normal Purchase a mild stainless steel cleaner and rub in the direction of the grain of the metal Specks of grease can gather on the surface of the stainless steel and bake on to the surface and give a worn appearance For removal use a non abrasive oven cleaner in conjunction with a stainless cleaner 32 CARE AND MAINTENANCE NOTE Always scrub in the direction of the grain GRILL LIGHT Bulb Replacement IMPORTANT SAFETY INSTRUCTIONS Lighted lamp is HOT A WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK EXPOSURE TO EXCESSIVE UV RADIATION OR INJURY TO PERSONS Turn off unplug and allow to cool before replacing bulb lamp
9. gas pressure regulator supplied with this appliance This regulator is set for an outlet pressure of SAFETY INFORMATION 16 The cylinder used must include a collar to protect the cylinder valve 17 Do not store a spare LP gas cylinder under or near this appliance 18 Never fill the cylinder beyond 80 percent full 19 If the information in 17 and 18 is not followed exactly a fire causing death or serious injury may occur 20 The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psi 3 5 kPa 21 CALIFORNIA PROPOSITION 65 WARNING The burning of gas cooking fuel generates some byproducts that are on the list of substances known by the State of California to cause cancer reproductive harm or other birth defects To reduce exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas IMPORTANT We urge you to read this manual carefully and follow the recommendations enclosed This will ensure you receive the most enjoyable and trouble free operation of your new gas grill We also advise you retain this manual for future reference warnine Your grill has been designed to operate using only the gas specified by the manufacturer on the rating plate Do not atte
10. in minutes pressure can trigger the excess flow 3 Light the burner one at a time device providing a low flame and low following the lighting instructions temperature listed on the door liner and Page 25 and 26 Low heat Gas pressure is significantly affected Check your gas line and make natural gas by gas line and length of gas line from corrections by following the chart house gas line below From House to Grill Distance Tubing Size Up to 25 ft 3 8 in DIA 26 50 ft 1 2 in DIA 2 3 in of run 3 4 in 51 100 ft 1 3 in of run 1 2 in Over 101 ft 3 4 in DIA Cooking light 1 No power supply 1 Check power supply and make will not turn on 2 Defective Halogen bulb 3 Internal wiring issue sure it is properly plugged in 2 Replace the bulb 3 Check the wiring connections under the fire box All wire connections must be tight If any wires are damaged they should be replaced 42 WARRANTY Proof of purchase is required to access this warranty program which is in effect from the date of purchase Customers will be subject to parts shipping and handling fees if unable to provide proof of the purchase or after the warranty has expired If you have any questions or problems call customer service department at 1 866 410 0408 8 a m 5 p m PST Monday to Friday Warranty Provisions This warranty is non transferable and does not cover failures due to misuse of improper installatio
11. then put on the NG hose Fasten the hose using 17X19 mm spanner NATURAL GAS CONVERSION 26 Use the screw driver to put the conversion screw into the knob 27 When converting to natural gas please be aware that the low heat setting of the main burners and searing burner is NG LOW as shown on the control panel LP LOW setting is not applied when converting to natural gas Lao d BAS LOW A WARNING Please remember this is an outdoor gas grill Many areas of the grill generate extreme heat We have taken every precaution to protect you from the contact areas However it is impossible to isolate all high temperature areas Therefore use good judgment and a certain degree of caution when grilling on this product We suggest a covered protected hand during operation of the grill Do not move the grill when it is in operation or hot to the touch Wait until the unit is turned off and properly cooled down before moving it Failure to follow this warning could result in personal injury A IMPORTANT Please be aware that the BTU rating of the rotisserie burner will change after the grill is converted to natural gas See below chart for reference NATURAL GAS CONVERSION Burner LP Gas Natural Gas Main Burner 16 000 BTU Hr 16 000 BTU Hr Aitor If low flames or burner problems are observed after converting from LPG to NG t
12. AL MAINTENANCE Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustion and ventilation air Keep the ventilation openings of the cylinder enclosure free and clear from debris Visually check the burners 30 CARE AND MAINTENANCE Normal Soft blue flames Out of Acjustment Hard blue flames too much air Poor Combustion wavy yellow flames too little air GENERAL CLEANING IMPORTANT Before cleaning make sure all controls are off and the grill is cool Always follow label instructions on cleaning products For routine cleaning wash with soap and water using a soft cloth or sponge Rinse with clean water and dry at once with a soft lint free cloth to avoid spots and streaks To avoid scratching the surface do not use steel wool to clean the grill Use a grill cover to protect finish from weather GREASE CUP The grease cup should be cleaned periodically to prevent heavy buildup of debris 31 CARE AND MAINTENANCE 2 gt 2 2 s223 2 22il 08000 00000 00060 l l l NOTE Allow the drip trav to cool before attempting to clean Important Do not leave the grill outside during inclement weather unless it is covered Rain water can collect inside of the grill the grill cart or the drip tray if left uncovered If the drip trav is not
13. ARE AND MAINTENANCE 31 Use one hand to hold the metal back part of the light and one handle to hold the front glass cover and then take them apart Then you can replace the bulb 32 After replacement use one hand to hold the metal back part of the light and one handle to hold the front glass cover and then clip them together in the right position 35 CARE AND MAINTENANCE 33 Use M4 10 screw to fix the light assy on to the back panel of the oven 34 Use screw M5 35 x 4 pcs to fix the back heat shield onto the back panel of the oven The order is screw back heat shield heat insulation washer flat washer oven back panel 35 Finally put back the two cooking grills smoker box pizza stone base grill and flame tamer into the oven Now you have finished replacing the bulb 36 CARE AND MAINTENANCE Cleaning Method Follow Steps 28 to 31 above for glass cover removal Use a damp towel to clean the surface of glass cover Make sure the glass cover is completely dry before reinstalling A WARNING Make sure the light switch is on OFF position and power plug is disconnected from power outlet prior to cleaning the glass cover A WARNING The light glass cover should not be in contact with water or any other liquid when it is warm Sudden changes of temperature may cause cracks on glass cover y SA To ensure cont
14. M6 12x2 pcs to fix the right side panel onto the base panel of the stand Note The panel should have the small holes at the top to the front of the cart assembly The Right side panel also has two 2 small holes in the middle where you will attach the door magnet 5 Use screw M4 10x4 pcs and nut M4x4 pcs to attach the transformer assembly onto the outside of the back panel of the stand Note These screws can be tightened at this time NATURAL GAS CONVERSION NATURAL GAS CONVERSION 6 Use screw M6 12x5 pcs to attach the stand base panel onto the base panel between the two side panels 7 Use screw M4 10x4 pcs to fix the stand door horizontal beam between the two side panels Note Please fasten the upper two screws first and then the lower two screws 8 Use screw M4 10x4 pcs to fix the stand top panel on the top of the two side panels and back panel Note These screws can be tightened at this time
15. a l b l a Warrantv Explored DIAgraM i bi ad island 45 Replacement Parts Listo SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble operate or install the product If you have any questions regarding the product please call customer service at 1 866 410 0408 Monday to Friday from 8 a m to 5 p m PST 1 The installation of this appliance must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Code CSA CGA B149 1 2 This oven is intended for use outdoors and should not be used in a building garage or any other enclosed or covered area 3 This outdoor oven is not intended for installation in or on recreation vehicles and or boats 4 A minimum clearance of 61 cm 24 inches from combustible constructions to the sides of the grill and 61 cm 24 inches from the back of the grill to combustible constructions must be maintained This outdoor cooking gas appliance must not be placed under overhead combustible construction 5 The use of an electrical source requires that when installed the grill must be electrically grounded in accordance with local codes or in the absence of local codes with ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep electrical supply cords and the fuel supply hose away from heated surfaces 6 Inspect the hoses before each use for exce
16. a stone base grill and flame tamer 16 NATURAL GAS CONVERSION 20 Loosen the screws that are UA used to fasten the burner see ji ji picture at right Use a 10x12 mm Ki spanner to remove the 4 A p thermocouple out from the burner Next pull out the ignition wire from the electronic igniter Finallv take out the whole burner 21 Use a screwdriver to loosen the screw that is used to fasten the burner cover Turn the burner cover until the hole marked NG overlaps with the fixing hole on the burner Put the screw back into the holes and tighten again 22 Use orifice removal tool to remove the 6 1 2 LP orifice from the pizza oven And then use the same tool to fix the 1 8 NG orifice back to the position NATURAL GAS CONVERSION 23 Put the burner back into the oven and insert the ignition wire into the original position Use the 10x12 mm spanner to fix the thermocouple back into the oven again Finally fasten the burner with the original screws at ne ju 24 Put back the two cooking grills smoker box pizza stone and base grill into the right position 25 Use the 17X19 mm spanner to remove the regulator and
17. acific d Living Outdoor Living Products A warnine Improper installation adjustment alteration service or maintenance can cause injurv or property damage Read this instruction manual thoroughiv before installing or servicing this equipment AN warnine 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP tank not connected for use should not be stored in the vicinity of this or any other appliance p If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open the oven door 4 If the odor continues keep away from the appliance and immediately call your gas supplier or fire department 7 G For Outdoor Use Oniv ATTACH VOUR RECEIPT HERE Serial Number Outdoor Pizza Oven MODEL PL8430SSBG070 CERTIFIED Purchase Date our customer service department at 1 866 410 0408 Monday Friday 8 Questions problems missing parts Before returning to your retailer call a m 5 p m PST Oven Operation 1 2 3 Before Cooking Step 1 Keep your oven a safe distance away from your property Step 2 Always perform a leak test Step 3 Keep children away from the oven During Cooking To avoid tripping safety valves please follow these instructions carefully Step 1 Turn gas tank on slowly Step 2 Use protective gloves when oven gets hot After Cooking Step 1 Burn oven f
18. angle Bracket 2 pcs m y 57 DGP350SNP 30 00 Cylinder Tray Assy 1 pc 58 BG070 78 00 Trolley Base Panel Assy 1 pc 59 BG1073B 52 Swivel Castors 2 pcs with lock 60 BG1073B 52B Swivel Castors 2 pcs without lock oe 61 M5 30 Screw 4 pcs 62 M6 12 Screw 32 63 M4 10 Screw 12 64 M4 8 Screw 3 pcs pcs pcs 65 BGO70 41 Be RAZ 66 ES22 A10 4 PVC 67 ST1222 09 09 Oven 68 M6 40 Screw 2 pcs PVC Feet Washer 8 pcs Feet 4 pcs Back Panel Heat Insulation Washer 4 pcs fomm 69 M5 35 Screw 4 pcs 70 M5 10 Screw 24 71 M3 12 Screw 2pcs pcs 48
19. ank Valve off and do not use your grill until the leak is repaired As shown in Fig 7a gas tank must be place vertically It is unsafe to operate the grill if the gas tank is not vertical as shown in Fig 7b Fig 7 ig fa Fig 7b A WARNING The Type connective coupling see Fig 7 supplied with your grill must not be replaced with a different type of grill tank connection system Removal will result in loss of warranty gas leakage fire and severe bodily harm 23 CARE AND MAINTENANCE Thermally Propane Hand Wheel al Sensitive Nut Regulator N rea Type Valve i TI o PIG 7 Disconnecting a Liquid Propane Gas LP Gas Tank from Your Grill 1 Turn the burner knobs and LP gas tank valve to the full OFF position Turn clockwise to close 2 Detach the hose and regulator assembly from the LP gas tank valve by turning the quick coupling nut counterclockwise CAUTION When the appliance is not in use the gas must be turned off at the supply tank L P TANK INFORMATION Never use a dented or rusted L P tank or cylinder with a damaged valve L P cylinders are equipped with an O P D Overfilling Prevention Device The
20. as supply cylinder valve is to be in the OFF position e The tank supply system must be stored upright to allow for vapor withdrawal e The regulator and hose assembly must be inspected before each use of the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to the grill being used again e Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area e Only a qualified gas supplier should refill the L P tank A WARNING e Place dust cap on cylinder valve DO NOT store a spare L P gas cylinder under or outlet whenever the cylinder is not in near the grill Never fill the cylinder beyond 80 use Only install the type of dust cap full on the cylinder valve outlet that is provided with the cylinder valve Other HAMAS ER NACO types of caps or plugs may result in causing death or serious injury may occur leakage of propane PRE OPERATION LEAK TESTING Although all gas connections on the grill are leak tested prior to shipment a complete gas tightness check must be performed at the installation site due to possible shifting during shipment installation or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks and immediately check the system if the smell of gas is detected 1 Do not smoke while leak testing 2 Extinguish all open flames 3 Never leak te
21. assv 1 5 Handle latch 1 42 Light transformer 1 6 Gas pipe 1 43 Match holder 1 7 Chimnev assv 1 44 Camp stove superior girder 1 8 Cooking grill 2 45 Right side shelf bracket 2 9 Smoker box assy 1 46 Side bedplate assy 2 10 Pizza stone 1 47 Rail support 2 11 Bottom grill 1 48 Two part roller rail 2 12 Interior assy 1 49 Drawer fascia 1 13 Round burner assy 1 50 Door handle 2 14 Exterior 1 51 Drawer 1 15 Fascia heat shield 1 52 Drawer interior 1 16 Oven front panel 1 53 Grease tray 1 17 Back panel 1 54 Grease tray stator 2 18 Grease tray 1 55 Fat cup 1 19 Electronic igniter 1 56 Spring hinge assy 1 20 Nozzle stator 1 57 Oven supporting beam 1 21 Valve 1 58 Trolley top panel 1 22 Viewing window 2 59 Trolley door horizontal beam 1 23 Door handle assy 1 60 Trolley left side panel assy 1 24 Door heat shield assy 1 61 Triangle fortified 2 25 Left glass fixing bracket 1 62 Trolley back panel 1 26 Bottom glass fixing bracket 1 63 Magnet 1 27 Round temp gauge 1 64 Trolley right side panel assy 1 28 Right glass fixing bracket 1 65 Door axis 1 29 Control fascia 1 66 Trolley door exterior 1 30 Knob bezel 1 67 Trolley door interior 1 31 Control knob 1 68 Tank tray assy 1 32 Light switch 1 69 Tank fastener 1 33 Oven door assy 1 70 Base tray assy 1 34 Oven door hinge 2 71 Weight 1 35 Glass pressing 1 72 Swivel castor without lock 2 36 Left side shelf bracket 2 73 Swivel castor with lock 2 37 Oven left supporting assy 1 74 Flame Tamer 1 45
22. device shuts off the flow of gas to a cylinder after 80 capacity is reached This limits the potential for release of gas when the cylinder is heated averting a fire or possible injury The L P cylinder must have a shut off valve terminating in an L P gas supply cylinder outlet specified as applicable for connection No 510 in the standard for compressed gas cylinder 24 CARE AND MAINTENANCE valve outlet and inlet connection ANSI CGA V 1 Cylinders must not be stored in a building garage or any other enclosed area The L P cylinder must have an overfill protection device and a collar to protect the cylinder valve The L P gas supply cylinder must be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CAS B339 Cvlinders Spheres and Tubes for the Transportation of Dangerous Goods and Commission L P TANK USE e When turning the L P tank on make sure to open the valve SLOWLY two 2 complete turns to ensure proper gas flow Most gas tanks now come equipped with a leak detector mechanism internal to the tank When gas is allowed to escape rapidly it shuts off the gas supply Opening the valve rapidly may simulate a gas leak causing the safety device to activate restricting gas flow and causing low flames Opening the valve slowly will ensure this safety feature is not falsely triggered e When not in use g
23. e gas supply A leak may significantly reduce the gas flow making the grill difficult to light or causing low flames If you cannot stop a gas leak turn off the gas supply and call your local gas company If necessary replace the faulty part with the manufacturer s recommended replacement part A slight leak could cause a fire A ina Do not use the grill in garages breezewavs sheds or anv enclosed area Never operate the grill in enclosed areas as this could lead to a carbon monoxide buildup which could result in injurv or death Place the grill on a level surface Avoid moving the grill while it is in operation NOTE The grill will operate best if it is not facing directly into the wind 26 CARE AND MAINTENANCE 24 610mm Clearance to combustible construction A minimum of 61 cm 24 inches from the sides and back must be maintained from the gas grill above and below the cooking surface to adjacent vertical combustible construction Clearance to non combustible construction A minimum of 61 cm 24 inches clearance from the back of the grill to non combustible construction is required for the lid to fullv open Heat amp Smoke Exhaust Storage of an outdoor gas cooking appliance indoor is permissible oniv if the cvlinder is disconnected and removed from the appliance Heat amp Smoke Y Exhaust Mana Heat and s
24. eeve soap and water solution Socket To disconnect TTT 1 Pull sleeve back Pull plug out of Fig 3 socket Gas is automatically shut off 2 Close shut off valve and replace dust caps on socket and plug NATURAL GAS CONVERSION A IMPORTANT After your outdoor kitchen is converted to natural gas the working pressure for natural gas is 7 inche water column WC Gas pressure is affected by gas line size and the length of gas line run from house Follow the recommendations in the chart below From House to Grill Distance Tubing Size Up to 25 ft 3 8 in DIA 26 50 ft 1 2 in DIA 51 100 ft 2 3 in of run 3 4 in 1 3 in of run 1 2 in Over 101 ft 3 4 in DIA A WARNING Place the grill on a flat level surface Before the conversion make sure all control knobs are in the OFF position LP tank valve is closed and tank is disconnected from regulator and removed from grill CONVERSION INSTRUCTION Before the conversion make sure all control knobs are in the OFF position LP tank valve is closed and tank is disconnected from regulator and removed from grill 19 Before the conversion make sure all control knobs are in the OFF position LP tank valve is closed and tank is disconnected from regulator and removed from grill Next open the door and remove the two cooking grills smoker box pizz
25. ence safer and more enjoyable You can also call the customer service department at 1 866 410 0408 8 a m 5 p m PST Monday to Friday PROBLEM Grill will not light POSSIBLE CAUSE 1 The ignition wire came off the electrical igniter valve 2 The distance between the ignition pin and the burner is greater than 3 5 mm 3 The ignition wire is broken 4 The battery has died 5 The battery is in the wrong polarity 6 The electrode tip does not produce sparks at the burner port 7 No gas supplied 8 Air shutter opening is too big CORRECTIVE ACTION 1 Reconnect the ignition wire to the electrical igniter valve 2 Loosen the ignition pin and adjust the distance then fasten it again 3 Call customer service for a replacement ignition wire 4 Install a new AA battery 5 Change the battery polarity 6 Reinstall the electrode 7 Turn on the regulator valve 8 Loosen the air shutter and adjust the opening to a smaller size Burner flame is yellow and gas 1 The air shutter opening is not properly set 1 Loosen the air shutter and adjust the opening to have blue flames odor can be 2 Spiders or insects block the air 1 4 in opening for LPG smelled shutter 1 8 in or less opening for NG 3 Possible gas leaks 2 Clean blockages 3 Check for the source of gas leaks Excessive 1 Grilling fatty meats 1 Move the meats to the warming flare up 2 Knobs on HIGH rack if flare up continu
26. es until flame 3 Spray water on gas flames 4 Hood closed when grilling settles down 2 Grill fatty meats when the grids are cold while the knobs are on the LP LOW when using LP Gas or NG LOW when using Natural Gas setting 3 Never spray water on gas flames 4 Hood up when grilling Burner blows out 1 LP tank is empty 2 Burner is not aligned with the control valve 3 Gas supply is not sufficient 1 Refill the LP Tank 2 Install the burner correctly 3 Check the gas supply hose and make sure there are no leaks and no knots Low heat with the knob in HIGH position 1 Low heat is found in natural gas models 2 Ports are blocked 3 LP tank has run out 1 This model is set for 7 in natural gas usage Please check your natural gas supply system to have correct gas pressure Regulator is not needed for NG model Check the orifice if you installed NG nozzles Conversion kit provides the following nozzles 41 TROUBLESHOOTINGE Burner Orifice Size Main Burner 1 8mm 2 Clear ports of any obstructions 3 Refill the LP tank Low heat LP The propane regulator assembly Please follow these instructions gas incorporates an excess flow device 1 Make sure all burners are OFF designed to supply the grill with 2 Open the tank valve and wait 5 sufficient gas flow Rapid changes
27. he natural gas lines may not be large enough Refer to the From House to Grill chart below for natural gas supply line specifications Please contact a plumber to assure proper pressure at 7 inch water column From House to Grill Distance Tubing Size Up to 7 5m 25 ft 1cm 3 8 in DIA 7 9 5m 26 50 ft 1 3cm 1 2 in DIA 15 5 30 5m 51 100 ft 2 3 in of run 3 4 in 1 3 in of run 1 2 in Over 30 5 101 ft 3 4 in DIA DO NOT RETURN YOUR GRILL TO THE STORE 20 CARE AND MAINTENANCE Never attach an unregulated gas line to the appliance Connection to an unregulated gas line can cause excessive heat or fire Verify the type of gas supply to be used either Natural Gas N G or Liquid Propane L P and make sure the serial plate agrees with that of the supply Conversion kits are available separately for an additional cost which will enable you to convert your grill from L P to N G or to convert your grill from N G to L P Please see your local dealer for more information Always have a qualified service technician perform difficult conversions or modifications For natural gas installations an installer must supply a gas shutoff valve that is easily accessible to the grill All installer supplied parts must conform to local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 2002 and the National Fuel Gas Code
28. inued protection against electric shock 1 Connect to properly grounded outlets only 2 Do not expose to rain 3 Keep extension cord connections dry and off the ground Bulb specification Bulb Type Halogen Wattage 10 watts per bulb Voltage 12 volts Please contact customer service at 1 866 410 0408 for assistance on bulb replacement Replacing Battery for Electrical Igniter 1 Remove the igniter cap by turning clockwise 2 Replace the battery 3 When installing new battery ensure it is installed with the proper polarity 4 Put on the igniter cap back by turning counterclockwise WARNING 1 To protect against electric shock do not immerse cord or plugs in water or other liquid 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang over the edge of a table or touch hot surfaces 37 CARE AND MAINTENANCE 5 Do not use an outdoor cooking gas appliance for purposes other than intended 6 When connecting first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet 7 Use only a Ground Fault Interrupter GFI protected circuit with this outdoor cooking gas appliance 8 Never remove the grounding pl
29. is designed to connect directly to a standard 9 kg 20 lb L P cylinder L P cylinders are not included with the grill L P cylinders can be purchased separately at an independent dealer Connecting a Liquid Propane Gas Tank to the Grill 1 Open the doors of the cabinet Place a 9 kg 20 Ib tank with foot ring into the tank tray See Fig 4 Make sure the tank valve is in the OFF position 2 Tighten the retention screw beside the tank tray to secure the tank See Fig 5 3 Check the tank valve to ensure it has proper external mating threads to fit the hose and regulator assembly provided Type 1 connection per ANSI Z21 58b 2002 4 Inspect the valve connection port of the Fig 4 regulator assembly Look for damage or debris Remove any debris Inspect hose for damage Never use damaged or plugged equipment 5 Make sure all burner knobs are in the OFF position 6 Connect the hose and regulator assembly to the tank valve See Fig 6 Hand tighten the quick coupling nut clockwise to a full stop FIG 5 22 CARE AND MAINTENANCE DO NOT use a wrench to tighten because it could damage the quick coupling nut and result in a hazardous condition 7 Open the tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light your grill See Pre Operation Leak Testing on page 26 If a leak is found turn the T
30. ketx4 pcs onto the drawer side panels Note Arrows face UP 14 Using one of the screw M5 10 to fix the match holder onto the front bracket of right side shelf This step may be skipped if you do not want or need a match holder on your unit NATURAL GAS CONVERSION 14 Use screw M6 12x8 pcs and special nut TB31 05 03x8 pcs to hang side shelfx2 pcs onto the four brackets Note These screws can be tightened at this time 15 Use screw M4 8x3 pcs to fix the chimney assembly onto the top of the oven exterior Note These screws can be tightened at this time NATURAL GAS CONVERSION 16 Use screw M5 35x4 pcs to fix the back heat shield onto the back panel of the oven The order is screw back heat shield heat insulation washer flat washer oven back panel 17 Put the following accessories into the oven and close the oven door base grillx1 pc pizza stonex1 pc cooking grillx2 pcs smoker boxx1 pc hang on the cooking grill exact position is according to the food position inside the oven flame tamerx1 pc 18 Insert the fat cup into the back of the oven 19 Insert the battery into the electronic ignition Unscrew the button and place battery positive
31. moke exhaust out of the chimney and the ventilation holes on the bottom of two oven side panels See Fig 8 Make sure to keep anything that could be damaged by 27 CARE AND MAINTENANCE heat or smoke away from the heat and smoke exhaust holes GENERAL RULES Do not leave the grill unattended while cooking 1 Make sure the grill has been leak tested and is properly located 2 Light the grill burners using the instructions provided in this manual 3 Turn the control knobs to desired temperature High or Low and preheat the grill for 10 minutes before cooking 4 Adjust heat settings to meet your cooking needs for desired results 5 Allow grill to cool down wipe off any splatters or grease and clean the drip tray as needed 6 Do not put a cover on the grill while it is still hot as it could start a fire Do not attempt to light the grill if the odour of gas is present BEFORE AND AFTER LIGHTING 1 Ensure your grill is located on a level surface 2 Keep the gas grill area clean and free from combustible materials gasoline and other flammable vapors and liquids 3 Ensure nothing is obstructing the flow of combustion and ventilation air 4 Ensure the ventilation of the cylinder enclosure is free and clear of debris 5 Visually check burner flames A warninc Check the gas supply line for cuts wear or abrasion Always keep your face and body as far away from the grill
32. mpt to operate your grill on other gases Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty Ad warnine Make certain your LP propane tank is filled by a reputable propane dealer An incorrectly filled or an overfilled LP tank can be dangerous The overfilled condition combined with the warming of the LP tank a hot summer day tank left in the sun etc can cause LP gas to be released by the pressure relief valve on the tank since the temperature increase causes the propane to expand LP gas released from the tank is flammable and can be explosive Refer to your Owner s Manual for more information concerning filling your LP tank PACKAGE CONTENTS PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY A Main Body 1 D Bottom Grill 1 B Cooking Grill 2 E Fat Cup 1 C Pizza Stone 1 F Smoker Box 1 G Flame Tamer 1 The following list is included inside the pizza oven carton Battery 1 pc NATURAL GAS CONVERSION The following list is not included inside the pizza oven carton but needed when the user is assembling the pizza oven Phillips Head Screwdriver 1 pc The following list is not included inside the pizza oven carton but is included inside the NG conversion kit It is needed when the gas type is changed from LP to NG k j 7
33. n or maintenance This warranty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labor costs This warranty does not cover corrosion or discoloration after the grill is used or lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and chemical cleaners or any damage to other components used in the installation or operation of the gas grill Paint is not warranted and may require touch up Items considered to be consumable such as batteries are not covered under this warranty Some states do not allow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state 43 Exploded Diagram For replacement parts call our customer service department at 1 866 410 0408 8 a m 5 p m PST Monday to Friday 19 20 21 AU A 00 ER 47 48 60 61 74 73 Part Name Exploded Diagram Part Name 1 Heat spacer 4 Grease trav left bracket 1 2 Back heat shield 1 39 Oven back support 1 3 Light assv 1 40 Grease trav right bracket 1 4 Light bracket 1 41 Oven right supporting
34. n the control knob to the desired setting NOTE If the grill will not light after several attempts see the Troubleshooting section of this manual Turn the control knobs to the OFF position when not in use A Keep any electrical supply cords and the fuel supply away from any heated surfaces 29 CARE AND MAINTENANCE USING THE GRILL LIGHT Light Operation Instruction 1 Make sure the light s power switch on the control panel is in the OFF position 2 Connect power plug to properly grounded outlet 3 Turn the light s power switch to ON 7 A Keep any electrical supply cord away from any heated surface Do not turn on the lights when the hood is closed IMPAIRED VENTILATION OF HOT AIR FROM GRILL In order for the burners to function properly hot air created by the burners must have a way to escape The burners may become deprived of oxygen causing them to backfire especially if the burner output is set at HIGH If this occurs repeatedly the burners may crack This is the reason your grill was designed with ventilation louvers These design features give the hot air an escape route Accordingly never operate your grill with very little or no open space at the cooking surface the cooking grids provide sufficient space Also never cover the ventilation louvers with foil or other materials that prevent air flow Specifically do not cover the entire surface with foil a large pan etc GENER
35. or 10 15 minutes to burn off food residue Step 2 Wait until the oven is completely cooled before closing oven door Step 3 Clean up grease build up and cover your oven Please refer to the owner s manual for details Awannine 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use should not be stored in the vicinity of this or any other appliance A ancen If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open oven door 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage Always keep this manual for convenient future reference TABLE OF CONTENTS Safety Information a A anne a EAN DA AA 4 Package Contents sicaire anren ki ee feinsiizz a ereen aAa RaPi rans Ainea andaian inah teases Hardware Contents ii lii el a acta Preparations cia acen Assembly INSEFUCUOAS casco ia a a ened Natural Gas ConVerSION iii aci Operation Instruction iii ki riioikekinei ninsa dana nnn dice vaddes aireari sdeeca daa vedalstasdsttisdeesssvasdeses Care and Maintenance ii ke a a a A A DA A Troublesh oting i kai ik i
36. ssive abrasion or wear or cuts that may affect safe operation of the grill If there is evidence of excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being put into operation The replacement hose assembly must be those specified by the manufacturer 7 Keep your oven in an area clear and free from combustible materials gasoline and other flammable vapors and liquids 8 DO NOT obstruct the flow of combustion and ventilation air to this appliance 9 Keep the ventilation openings of the tank enclosure free and clear from debris 10 Check all gas connections for leaks with a soapy water solution and brush Never use an open flame to check for leaks 11 Never use charcoal in the oven 12 Never use the grill in windy areas 13 Only a 9 kg 20 Ib LP gas cylinder is allowed The cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cvlinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cvlinders Spheres and Tubes for Transportation of Dangerous Goods A 9 kg 20 lb LP Gas cylinder s dimensions are 14 Never use the grill without the drip tray installed and hung under the burner box Without the drip tray hot 18 in 45cm l i La 20 4em 308cm grease and debris could leak downward and produce a fire hazard 15 Use only the
37. st with an open flame 4 Mix a solution of equal parts mild detergent or liquid soap and water 25 CARE AND MAINTENANCE 5 Turn off the burner control knobs 6 Turn the top knob of the fuel supply cylinder counterclockwise two 2 rotations to open 7 Apply the soap solution to connections of the fuel supply assembly If no soap bubbles appear there is no gas leak If bubbles form at the connections a leak is detected If a leak is detected immediately turn off the gas supply tighten any leaking fittings turn gas on and repeat steps 1 3 8 Turn off the knob on the fuel supply cylinder 9 Turn on the burner control knobs for a moment to release the pressure in the hose then turn the control knobs back off 10 Wash off soapy solution with cold water and towel dry Check all gas supply fittings before each use and each time the gas supply cylinder is connected to the regulator Have a qualified service technician leak test the grill any time a part of the gas system is replaced It is also recommended that you perform a leak test at least once a year whether or not the L P gas supply cylinder has been disconnected 7 When leak testing this appliance make sure to test and tighten all loose connections A slight leak in the svstem can result in a low flame or hazardous condition Most L P gas tanks now come equipped with a leak detector mechanism internal to the tank When gas is allowed to escape rapidly it shuts off th
38. tip facing OUT Screw button back on Your complete pizza oven is now assembled NATURAL GAS CONVERSION PREPARATION Before beginning conversion make sure all parts are present Compare parts with package contents If any part is missing or damaged do not attempt to convert Contact customer service for replacement parts 1 Turn off gas supply and then remove cap on gas supply side 2 Recommended Install a shut off valve on gas supply side before installing the socket 3 Socket should be installed by an authorized technician in accordance with the national fuel gas code NFPA 54 ANSI223 1 4 Before inserting plug turn on gas supply and leak test all connections including the stem of the shut off valve and the opening of the socket For best results use an ammonia free soap and water solution OPERATING INSTRUCTION Socket me _ Plug 1 To connect push back socket sleeve Fig 1 L 2 Insert plug and release sleeve Fig Ags 2 Sleeve 3 Push plug until sleeve snaps Sockel forward Fig 3 Gas will flow L I automaticallv Failure to connect plug properly to socket will inhibit gas flow E to the appliance Fig 2 4 Test connection with ammonia free A Sl
39. ug or use with a two prong adaptor 9 Use only extension cords with a three prong grounding plug rated for the power of the equipment and approved for outdoor use with a W A marking OVEN DOOR CLEANING 36 Loosen the M4 10 screw 4 pcs that fix the oven door and then take the oven door apart from the oven 37 Loosen the M4 10 screw 7 pcs that fix the door exterior and interior and then loosen the M4 10 screw 4 pcs that fix the door hinge Then Loosen the shoulder screw that fix the door handle 38 CARE AND MAINTENANCE 38 Use spanner 194 to loosen the nut that fix the temp gauge And then vou can completelv separate the oven door exterior and interior so as to do the cleaning 39 After cleaning vou need to re assemble the oven door Put the door interior onto the exterior and make every screw hole in line with each other Use M4 10 screw 7 pcs to fix the door interior and exterior And then use shoulder screw to fix the handle onto the door Finally use M4 10 screw 4 pcs to fix the hinge onto the door 40 Use spanner or hand directly to tighten the nut that fix the temp gauge on the glass You can set the torque of the spanner at 4 0kgf cm 39 CARE AND MAINTENANCE 41 Use M4 10 screw 4 pcs to fix the door onto the oven Now you have finished cleaning the oven door 40 TROUBLESHOOTINGE Many solutions given here can make your grilling experi
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