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XYR 301X Serial I/O Module - Honeywell Process Solutions

1. Function Description Maximum Data code Size 1 2 Read coil input status 1160 coils inputs 3 Read holding output 145 registers registers 4 Read input registers 145 registers 5 Force single coil 1 coil 6 Set single register 1 register T Read exception status 8 coils 8 Loopback test N A 9 10 NOT SUPPORTED NOT SUPPORTED 11 Communications event N A counter 12 14 NOT SUPPORTED NOT SUPPORTED 15 Force multiple coils 1160 coils 16 Set multiple registers 145 registers 17 255 NOT SUPPORTED NOT SUPPORTED Table B 1 Supported Modbus functions and limitations for XYR 301X modules Version 1 XYR 301X Serial I O Module User s Manual 8 7 07 Appendix C Comms Recovery If the communications setting of the XYR 301X has been forgotten or mistakenly set there is a way of recovering serial communications with the XYR 301X XYR 301X firmware versions 1 04 and earlier require ModScan to do this With later firmware versions this can be done using the configuration software cfg Honeywell_Serial_x xx exe Procedure for recovering communications with recent firmware V1 05 and later 1 Set the Modbus address switches to 00 This fixes the communications setting to Modbus RTU 9600 baud no parity and one stop bit Connect a standard straight through RS232 cable to the module and the PC Start the configuration software cfg Honeywell_Serial_x xx exe Set the slave address to 100 Ensure the comms settings ar
2. Choose the page to configure the XYR 3012 I O for differential voltage input as shown in Figure 4 6 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you gt Configure Serial Expansion Module File Format Connect Comms Pulsed Outputs Setup Single ended Voltage input Differential Voltage input Single 4 gt Module Detected DIP switches lt YR 3012 M DIP switches set A Analog input module Voltage differential Save configuration AIN1 0 to 5v AIN2 0 to 5v AIN3 0 to 5 Scale AIN4 0 to 5 Oto5 Otol 1to5Y AINS Oto 104 AINT AIN2 G C AINE 0 to 107 AIN 1 to 5v AINS 1 to 5 AINS AIN4 Firmware version 01 05 AINS AING PCB Revision 2 08 PCB Serial Number 01070162 Update Status Panel AIN AING ALL Read from module Figure 4 6 Setup page for differential voltage input Once the dip switches on the unit are set tick the checkbox on the form and click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Voltage differential 24 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Clicking Read from XYR 301X will read the scales out of the unit if any and display them in the scal
3. Baud Rate 9800 Parity None y Stop bits z Slave Adress 100 gt Connect to Module Firmware version PCB Revision PCB Serial Number Figure 4 1 Main configuration screen Version 1 XYR 301X Serial I O Module User s Manual 19 5 1 08 e Set the Port setting to match the computer com port you have connected to e Set the Slave Address to match the address switch setting of the XYR 301X If you are using address 00 for Honeywell Protocol set the Slave Address to 100 e Set the communications parameters The default communications parameters are Baud rate 9600 Parity NONE Stop bits 1 Click the button labeled Connect to XYR 301X If you are unable to communicate with the XYR 301X refer to Appendix C Comms Recovery If connection has been successful several folder tabs will become available depending on the module type The panel on the right hand side of the form shows the XYR 301X detected and its settings 4 2 Configuration common to all modules 4 2 1 Communications Select the Comms folder tab This page allows you to change the communications settings of the XYR 301X These settings are applied to both the RS 232 configuration port and to the RS 485 Modbus interface port Choose the required settings then click Set comms You will need to power off on the XYR 301X for the new settings to take effect Y Configure Serial Expansion Module File Format HexJoec
4. Connect Comms Pulse Inputs Setup Pulsed Outputs Setup DIO Check Module Detected Set Comms 1155 11 DIO SEOD Warming Clicking the Set comms Baud Rate T button will change the ae communications settings of the Digital 1 0 module IN module to those displayed here Parity Jone You must reset the module for the new comms settings to take Stop bits 1 affect Set comms Figure 4 2 Communications configuration screen 20 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Note that you will need to change the connection settings on the Connect page and re connect to the XYR 301X 4 2 2 Pulsed outputs Choose the folder tab labelled Pulsed Outputs Setup as shown in Figure 4 3 3 Configure Serial Expansion Module File Format wexfoec Connect Comms Pulse Inputs Setup Pulsed Outputs Setup DIO Check Module Detected Pulse Out Update Time Gm xYR 3011 DIO1 WE 00 00 hhimm ss A Digital 1 0 module DIO2 00 00 00 hh mm ss DIO3 00 00 00 i hh mm ss DIO4 00 00 00 i hh mm ss Dios 00 00 00 hhimm ss Dios 00 00 00 hhimm ss DI07 00 00 00 2 hh mm ss Read from module Firmware version 01 05 pios 00 00 00 hhimm ss Save Update Times PCB Revision 2 1E PCB Serial Number 03061111 Figure 4 3 Pulsed outputs setup page for a XYR 3011 I O The pulsed outputs are available on all models Clicking the button Read from XYR 301X will read the pulse out update ti
5. DIOG pus DID DIO7 DIOS DIOS DIOS D1010 DIO11 DID12 DID13 DID14 DIO DID16 J Edit YR 3011 il aA Digital 1 0 module i aA Il Pulse Input rate 5 5 DIO1 16384 SS YR TAS TAS VRS YAS AS 149 TAS TRS TAS VRS AAAD DIO2 16384 A Firmware version 01 05 DIO3 4 1638 PCB Revision 2 1E DIO4 16384 PCB Serial Number 03061111 Update Status Panel 99 9 3 3 2 y Figure 5 2 Check the operation of the XYR 3011 I O module using the DIO Check page Test the digital outputs by setting the select buttons to ON or OFF this will force the DO to the selected state Version 1 XYR 301X Serial I O Module User s Manual 31 5 1 08 Digital inputs are reflected in the software by blacking ON or greying OFF of the associated label in the Digital Inputs column The pulsed input count values are shown as well as the pulse rate The rate can be viewed in decimal or hexadecimal and represents a fraction of the maximum pulse rate where hex 4000 is 0 and hex C000 is 100 of the maximum pulse rate The pulse output count values are also shown The pulse out target may be set by clicking the Edit Targets button Pulses will be produced until the count reaches the target 5 2 XYR 3012 I O module The I O terminal block for the XYR 3012 I O is shown in Figure 5 3 ed En std B ES se ES DIO ALS Al 1 Al 1 Al 2 Al 2 Al 3 Al 3 Al 4 Al 4 A ALS 8 Earth 24 Al1 Al2 Al
6. Pulse out update time 1 Input registers 30109 Pulse out update time 2 Input registers 30110 Pulse out update time 3 Input registers 30111 Pulse out update time 4 Input registers 30112 Pulse out update time 5 Input registers 30113 Pulse out update time 6 Input registers 30114 Pulse out update time 7 Input registers 30115 Pulse out update time 8 Input registers 30116 Analog outputs 1 Holding registers 40001 Analog outputs 2 Holding registers 40002 Analog outputs 3 Holding registers 40003 Version 1 XYR 301X Serial I O Module User s Manual 8 7 07 Data Modbus I O Type Modbus Addresses Analog outputs 4 Holding registers 40004 Analog outputs 5 Holding registers 40005 Analog outputs 6 Holding registers 40006 Analog outputs 7 Holding registers 40007 Analog outputs 8 Holding registers 40008 Module supply voltage Input registers 30033 Analog supply voltage Input registers 30034 28V Serial port transmission Input registers 30201 mode Serial port baud rate Input registers 30202 Serial port parity and stop Input registers 30203 bit 0x4000 8V 0xC000 16V 0x4000 12V 0xC000 36V 42 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Appendix B Modbus Functionality Table B 1 specifies the maximum query and response data parameters for the XYR 301X modules See the Gould Modbus Protocol Reference guide PI MBUS 300 Rev B for more detail
7. 0 to 5V 0 to 10V or 1 to 5V For each scale the minimum to maximum signal levels are represented by 4000 hex to C000 hex To configure the XYR 3013 I O for voltage output select the page as shown in Figure 4 9 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you gt Configure Serial Expansion Module File Format HEX DEC Connect Comms Pulsed Outputs Setup Voltage Output Current Output AOT Check Module Detected DIP switches XYR 3013 M DIP switches set Analog output module Voltage Save configuration AOT1 0 to 5Y AOT2 0 to SY ADT3 0 to 10 AOT4 0 to 104 Oto5 Oto10Y 1to5Y ADT5 1 to 57 G AOTE 1 to 5V ADT Dto 5 AOTS 0 to 5V Firmware version 01 05 PCB Revision 1 2 PCB Serial Number 03061289 Update Status Panel Read from module Figure 4 9 Voltage output setup page Once the dip switches on the unit are set tick the checkbox on the form and click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Voltage Clicking Read from XYR 301X will read the scales out of the unit if any and display them in the scales grid Note that the dip switches should be set correctly for this result to be rele
8. 05 AINS PCB Revision 2 08 PCB Serial Number 01070162 AING AIN AINS Update Status Panel ALL Read from module Figure 4 7 Setup page for single ended current input Version 1 XYR 301X Serial I O Module User s Manual 25 5 1 08 Once the dip switches on the unit are set tick the checkbox on the form and click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Current single ended Clicking Read from XYR 301X will read the scales out of the unit if any and display them in the scales grid Note that the dip switches should be set correctly for this result to be relevant Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel 4 4 2 2 Differential current input The XYR 3012 I O can be configured to measure differential current The differential pairs are AIN1 AIN2 AIN3 AIN4 AINS AIN6 AIN7 AIN8 To use this configuration choose the differential current input page as shown in Figure 4 8 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you Configure Serial Expansion Module File Format HEX DEC Dif
9. Honeywell XYR 301X modules are designed to provide I O expansion for other Honeywell products like XYR 300X modules The XYR 301X modules support the Honeywell E Series protocol and communicate serially via RS232 or RS485 Configuration is done via the Honeywell E Series configuration utility The XYR 301X modules also support MODBUS protocol They may be used as a MODBUS slave with any 3 party MODBUS device or with the Honeywell or XYR 300X modules using MODBUS They support both MODBUS ASCII protocol and serial un signed MODBUS RTU also known as MODBUS binary The Modbus slave address of the XYR 301X is selected via two rotary switches on the bottom panel of the case All XYR 301X models provide digital inputs and outputs Specific models provide analog inputs or analog outputs Pulsed inputs and pulsed outputs are also available Several modules may be connected to one master allowing any combination of 1 O types Figure 1 1 shows a diagram of a XYR 301X module with parts labelled Status LEDs RS485 and power connector VO connector ee termination RS232 configuration switch connector DIN rail mount Analog configuration 4 access panel Figure 1 1 XYR 301X unit with significant parts labeled Version 1 XYR 301X Serial I O Module User s Manual 1 5 1 08 Two ports allow configuration and communications on the XYR 301X The RS232 port is intended for configuration The
10. RS485 port allows the unit to be in a multi drop configuration Overvoltage protection and supply monitoring is provided to minimize the risk of failure due to faulty connections or supply surges 1 1 Module types and features The module types and I O are summarized in Table 1 1 XYR 301X 11 12 13 Digital inputs outputs 16 8 8 Pulse outputs 8 8 8 Pulse inputs 4 Analog inputs 8 Analog outputs 8 Table 1 1 Summary of XYR 301X module types and I O 1 1 1 Digital inputs outputs Each digital I O channel on the XYR 301X modules can act as either an input or an output The input output direction does not need to be user configured Digital inputs are suitable for voltage free contacts or NPN transistor switch devices Digital outputs are open collector transistor outputs able to switch loads up to 30VDC 200mA If you have wired an input output channel as an input it is recommended that you do not write values to it as an output No electrical damage will occur if you attempt to use a channel wired as an input as an output or vice versa however the I O system will not operate correctly We recommend that the required digital inputs be assigned consecutively from channel 1 Then use the remaining channels as digital outputs 2 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 1 1 2 Pulsed outputs The first eight digital channels on each XYR 301X module can be used as p
11. contact or by a transistor switch Refer to Figure 2 5 Voltage free contact Transistor switch device Figure 2 5 Connection of digital inputs 8 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 2 2 2 Digital Outputs and Pulsed Outputs The XYR 3011 I O supports up to 16 digital outputs shared with the digital input function on the same terminals The XYR 3012 I O and XYR 3013 I O both provide 8 digital output signals These signals are marked DIO1 8 and DIO1 16 for the XYR 3011 I O On all XYR301X modules DIO1 8 can also operate as pulsed outputs When active digital outputs provide a transistor switch to EARTH To connect a digital output refer to the diagram in Figure 2 6 A bypass diode is recommended to protect against switching surges for inductive loads such as relay coils XYR 301X Module Max 30VDC 0 2A Figure 2 6 Connection of digital outputs Note that digital outputs will only switch DC circuits with maximum voltage 30VDC 2 2 3 Analog Inputs The XYR 3012 I O provides eight grounded single ended or four floating differential analog inputs These provide measurement of voltage signals 0 10V or current 0 20 mA signals An internal 24V analog loop supply ALS is generated for current loops Refer to Section 4 4 for detail on configuring single ended differential current mode or voltage mode inputs Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 2 2 3 1 Grounded S
12. floating inputs e Grounded single ended inputs connect between the AIN terminal and the GND terminal e Floating differential inputs each take up two terminals There are four differential pairs on the XYR 3012 I O AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8 For example the first input is connected to terminals AIN1 positive and AIN2 negative The two types of input cannot be mixed all inputs must be either grounded or floating Inputs can also be selected as mA current or voltage input all inputs must be the same either all current or all voltage The scale of each analog input is chosen during hardware configuration with scale options as follows Voltage input scale options 0 to 5V 0 to 10V 1 to 5V Current input scale options 0 to 10mA 0 to 20mA 4 to 20mA For compatibility with E Series modules 4 20mA current is recommended See section 4 4 for more information on compatibility The values on the analog input are decimal 16 384 hex 4000 for minimum signal 0 and decimal 49 152 hex C000 for maximum 100 The analog channel will measure over scale up to 150 which will have value 65 536 hex FFFF For 4 20mA signals the channel will measure under scale down to OmA which has a value of 8 192 hex 2000 See section 5 4 for hex to decimal conversion The XYR 3012 I O provides a 24V analog loop supply ALS for powering analog loops 1 1 5 Analog outputs The XYR 301
13. registers 40011 Pulse output target 4 Holding registers 40012 Pulse output target 5 Holding registers 40013 Pulse output target 6 Holding registers 40014 Pulse output target 7 Holding registers 40015 Pulse output target 8 Holding registers 40016 Pulse out update time 1 Input registers 30109 Pulse out update time 2 Input registers 30110 Pulse out update time 3 Input registers 30111 Pulse out update time 4 Input registers 30112 Pulse out update time 5 Input registers 30113 Pulse out update time 6 Input registers 30114 Pulse out update time 7 Input registers 30115 Pulse out update time 8 Input registers 30116 Analog inputs 1 Input registers 30001 Analog inputs 2 Input registers 30002 Analog inputs 3 Input registers 30003 Version 1 XYR 301X Serial I O Module User s Manual 8 7 07 Data Modbus I O Type Modbus Addresses Analog inputs 4 Input registers 30004 Analog inputs 5 Input registers 30005 Analog inputs 6 Input registers 30006 Analog inputs 7 Input registers 30007 Analog inputs 8 Input registers 30008 Module supply voltage Input registers 30033 Analog supply voltage Input registers 30034 24V Serial port transmission Input registers 30201 mode Serial port baud rate Input registers 30202 Serial port parity and stop Input registers 30203 bit 0x4000 8V 0xC000 16V 0x4000 12V 0xC000 36V 40 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 A 3 XYR
14. 00 32768 2 50 5 00 3 00 5 00 10 00 12 00 8800 53 13 34816 2 81 5 63 3 25 5 63 11 25 13 00 9000 56 25 36864 3 13 6 25 3 50 6 25 12 50 14 00 9800 59 38 38912 3 44 6 88 3 75 6 88 13 75 15 00 A000 62 50 40960 3 75 7 50 4 00 7 50 15 00 16 00 A800 65 63 43008 4 06 8 13 425 8 13 16 25 17 00 BOOO 68 75 45056 4 38 8 75 4 50 8 75 17 50 18 00 B800 71 88 47104 4 69 9 38 4 75 9 38 18 75 19 00 C000 75 00 49152 5 00 10 00 5 00 10 00 20 00 20 00 C800 78 13 51200 5 31 10 63 5 25 10 63 21 25 21 00 D000 81 25 53248 5 63 11 25 5 50 11 25 22 50 22 00 D800 84 38 55296 5 94 11 88 5 75 11 88 23 75 23 00 E000 87 50 57344 6 25 12 50 6 00 12 50 N A 24 00 E800 90 63 59392 6 56 13 13 6 25 13 13 N A N A FOOO 93 75 61440 6 88 13 75 6 50 13 75 N A N A Table 5 1 Hex representation of voltage and current levels 36 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Appendix A Modbus Address Map A 1 XYR 3011 I O Data Modbus I O Type Modbus Addresses Digital input 1 Input status 10001 Digital input 2 Input status 10002 Digital input 3 Input status 10003 Digital input 4 Input status 10004 Digital input 5 Input status 10005 Digital input 6 Input status 10006 Digi
15. 3 Al4 AIS Al6 Al7 Al8 GND 24 AIEEE Figure 5 3 I O terminal block for XYR 3012 I O Pulse outputs coincide with DIO terminals 1 8 The operation of the XYR 3012 I O may be confirmed using the configuration software Start the software as described in section 4 and choose the AIN Check page as shown in Figure 5 4 32 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Configure Serial Expansion Module File Format mexfoec Differential Voltage input Single ended Current Input Differential Current Input AIN Check ir Module Detected Digital outputs Digital inputs Pulse Output count pa DIO1 XYR 3012 DIO2 116 DIO3 64 Analog input module DIO4 125 Current differential DIOS AIN1 O to 10m DIOG AIN2 0 to 10m DIO AIN3 0 to 10m DIOS AIN4 O to 10m AINS 4 to 20m AINE 4 to 20m4 AIN7 4 to 20m4 Analog Inputs AINS 4 to 20m4 a DI01 DID2 DIO3 DID4 DIOS DIOG DIO DIOS 4397799357 13533779338 AINT 16286 Firmware version 01 05 AINS 16410 PCB Revision 2 0B PCB Serial Number 01070162 Update Status Panel AINS 8262 Figure 5 4 Check the operation of the XYR 3012 I O module with the AIN Check page Test the digital outputs by setting the select buttons to ON or OFF this will force the DO to the selected state Digital inputs are reflected in the software by blacking ON or greying OFF of the associated label in the Digital Inputs column The pulse o
16. 3 I O has eight analog output channels and can be configured to output voltage or current For current signals source or sink can be selected The scale of each analog output is specified during configuration with scale options as follows Voltage output scale options 0 to 5V 0 to 10V 1 to 5V Current output scale options 0 to 10mA 0 to 20mA 4 to 20mA source or sink Voltage outputs are measured with respect to the ground terminal Current source outputs are measured with respect to the ground terminal Current sink outputs are measured with respect to the 24V ALS terminal 4 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Writing to the output register by the master produces the analog output Minimum to maximum signals 0 100 are produced by register values from decimal 16 384 to 49 152 hex 4000 C000 See section 5 4 for hex to decimal conversion The analog channel can output over scale up to 150 corresponding to register value 65 536 hex FFFF For 4 20mA signals the channel can output under scale down to OmA from a register value of 8 192 hex 2000 or less Note that the over scale output is limited by the maximum levels capable of the XYR301X module 12V or 24mA 1 1 6 Communications The XYR 301X modules have two communication ports RS232 and RS485 The RS485 port communicates using E Series protocol Both ports support Modbus protocol The RS232 port is intended for co
17. 3013 I O Data Modbus I O Type Modbus Addresses Digital input 1 Input status 10001 Digital input 2 Input status 10002 Digital input 3 Input status 10003 Digital input 4 Input status 10004 Digital input 5 Input status 10005 Digital input 6 Input status 10006 Digital input 7 Input status 10007 Digital input 8 Input status 10008 Digital output 1 Coil status 00001 Digital output 2 Coil status 00002 Digital output 3 Coil status 00003 Digital output 4 Coil status 00004 Digital output 5 Coil status 00005 Digital output 6 Coil status 00006 Digital output 7 Coil status 00007 Digital output 8 Coil status 00008 Pulse output count 1 Input registers 30009 Pulse output count 2 Input registers 30010 Pulse output count 3 Input registers 30011 Pulse output count 4 Input registers 30012 Pulse output count 5 Input registers 30013 Pulse output count 6 Input registers 30014 Pulse output count 7 Input registers 30015 Pulse output count 8 Input registers 30016 Pulse output target 1 Holding registers 40009 Pulse output target 2 Holding registers 40010 Pulse output target 3 Holding registers 40011 Pulse output target 4 Holding registers 40012 Pulse output target 5 Holding registers 40013 Pulse output target 6 Holding registers 40014 Pulse output target 7 Holding registers 40015 Pulse output target 8 Holding registers 40016
18. CAt ONS a iras 5 2 INSTALLATION 6 6 2 1 GENERAL INSTALLATION onrein i eee AAA ease hes EAT E aos aie 6 ZEL Power CONMECHON A RN 6 ZEZ Address O witChes r a bt E A lids eaten odes eet 6 2 2 SIGNAL CONNECTIONS eutanasia doin dados 8 2 2 1 Digital Inputs and Pulsed Inputs ooonoocnnncnionnononnonononnonncon nono nono noconocono con n rn n nc nn ran r narran ranas 8 2 2 2 Digital Outputs and Pulsed Outputs cccecccccsesssessseesceeseeeeecseeceaeseeeseeeeeeeeeseeseeeeeeeeeneeenes 9 22 3 Analog pulsa ad aa Ta eo 9 224 Analog Outputs AN 13 3 CONFIGURATION ona cea iia 16 3 1 ADD A RADIO MODULE TO CONNECT THE XYR 301X TO THE RADIO NETWORK ccocccnccconccnnncnnss 16 3 2 ADD THE SERIAL MODULE aid 16 4 HARDWARE CONFIGURATION isceeeeeeeeseseeeeeseeeeeseseeesseeeeseseeeeesse 19 4 1 CONNECTING TO THE XYR 301X MODULE eeceeesecssecssecsseceseesseeeseesenessneeseeeeaeesaeecaaecaecnaeeaeens 19 4 2 CONFIGURATION COMMON TO ALL MODULEG c scceseesseceseesseeeseeeseeesneesneeeaeesseeeaaecaaecaecsaeenaeens 20 AD COMMUNICA ONS dada aia ta dd nat tees 20 422 ME RO RN 21 43 XYR 3011 I O CONFIGURATION 0 ccccssessceseesseeecessessesscesecsseeseeseceseeseceesesecaeeeaesaecsaeeseseeeseeseeneeaes 22 4 3 1 Pulsed puts ANA gain AA 22 44 AXR3012 1 0 CONFIGURATION ri diia 23 E O A ON 23 AAD A RR A NAO 25 4 5 XYR 3013 I O CONFIGURATION csscsssessceseesseeeceseeseesseesecaseesesseceseeseseeessecseeeeesaecaaeeseesesess
19. Honeywell XYR 301X Serial I O Module User s Manual Version 1 5 1 2008 Notices and Trademarks Copyright 2008 by Honeywell International Inc Version 1 May 1 2008 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell International Process Solutions 2500 West Union Hills Phoenix AZ 85027 1 800 343 0228 ii XYR 301X Serial I O Module User s Manual Version 1 5 1 08 About This Document This document describes preparation operation and maintenance of the XYR 301X Wireless I O extensions Mounting installation and wiring are covered in other documents Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions XYR3000 is targeted at open loop control supervisory control and controls that do not have environmental or
20. OS DIOS 13 AOT4 4 to 20m4 source DIO DIO 23578 AOT5 Oto 10m4 sink AOTE Dto 10m source DIOS DIOS o AOT 4 to 20m4 sink AOTS 4 to 20m4 source Analog Outputs Copy to All Pulse Output Target Scaled AOT1 4000 DIO1 52 Firmware version 01 05 DE PCB Revision 1 2E ADT2 DID2 0 lt Copy PCB Serial Number 03061289 ADT3 16384 DID3 AQT4 p DIO4 789 ADT5 49152 DIOS o 7 Update Status Panel ADOTE g DIOG 49 ADT ono DIO 23578 AQTS 0 Edit Targets DIOS o Figure 5 6 Check the operation of the XYR 3013 I O module using the AOT Check page 34 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Test the digital outputs by setting the select buttons to ON or OFF this will force the DO to the selected state Digital inputs are reflected in the software by blacking ON or greying OFF of the associated label in the Digital Inputs column The pulse output count values are also shown The pulse out target may be set by clicking the Edit Targets button Pulses will be produced until the count reaches the target The analog outputs can be viewed in decimal or hexadecimal and represents a fraction of the analog signal where hex 4000 is 0 and hex C000 is 100 The analog output values can be set by the user for testing and the output signal measured to confirm the analog operation If you are using hexadecimal values which is the easiest ensure the symbol precedes the value to
21. R 301X button reads the existing maximum pulse rate settings from the XYR 301X and displays them on the form If pulse rate is to be used the maximum pulse input rate must be set The pulse rate value is calculated as a fraction of the maximum pulse input rate Specify the maximum pulse input rate in pulses per minute The highest allowable pulse input rate is 60000 pulses per minute or 1kHz Once the maximum pulse rates are specified click the Save Max Rates button to save the data to the XYR 301X module The pulse input feature can be tested on the DIO Check page refer section 5 1 22 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 4 4 XYR 3012 I O configuration 4 4 1 Voltage input Voltage inputs may be selected in the scales 0 to 5V 0 to 10V or 1 to 5V For each scale the minimum to maximum signal levels are represented by 4000 hex to C000 hex 4 4 1 1 Single ended voltage input If the XYR 3012 I O is to measure voltage with respect to ground choose the Single ended voltage input page as shown in Figure 4 5 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you Configure Serial Expansion Module File Format Connect Comms Pulsed Outputs Setup Single ended Voltage input Dif
22. X modules If you want to communicate using MODBUS then simply set the address using the address switches on the bottom of the module Refer to section 2 1 2 for details on setting the address switches Ensure the Address switches are set to 00 for Honeywell protocol mode Refer to section 2 1 2 for details on setting the address switches The Honeywell Configuration utility allows you to configure systems consisting of a mixture of Honeywell Module types You can get this software from the Honeywell web site or from the Honeywell Product CD included with your device 3 1 Add a radio module to connect the XYR 301X to the radio network To configure a Serial module you must first create configuration for a radio module For example a XYR 3001 I O module This is the radio module you plan to connect the serial module to Refer to your radio module user manual for an explanation on how to create the radio module configuration 3 2 Add the Serial Module Once you have created the new radio module configuration you can add the serial module Select the new radio module that you want to connect the XYR 301X serial module to and select the Serial Units item Select Add a new Serial Unit to create the new configuration or select Load a New Serial Unit to load the configuration from an existing module See Figure 3 1 16 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Wireless IO and Gateway Config
23. ansmission mode Input registers 30201 Serial port baud rate Input registers 30202 Serial port parity and stop bit Input registers 30203 0x4000 8V 0xC000 16V XYR 301X Serial I O Module User s Manual Version 1 38 5 1 08 A 2 XYR 3012 1 0 Data Modbus I O Type Modbus Addresses Digital input 1 Input status 10001 Digital input 2 Input status 10002 Digital input 3 Input status 10003 Digital input 4 Input status 10004 Digital input 5 Input status 10005 Digital input 6 Input status 10006 Digital input 7 Input status 10007 Digital input 8 Input status 10008 Digital output 1 Coil status 00001 Digital output 2 Coil status 00002 Digital output 3 Coil status 00003 Digital output 4 Coil status 00004 Digital output 5 Coil status 00005 Digital output 6 Coil status 00006 Digital output 7 Coil status 00007 Digital output 8 Coil status 00008 Pulse output count 1 Input registers 30009 Pulse output count 2 Input registers 30010 Pulse output count 3 Input registers 30011 Pulse output count 4 Input registers 30012 Pulse output count 5 Input registers 30013 Pulse output count 6 Input registers 30014 Pulse output count 7 Input registers 30015 Pulse output count 8 Input registers 30016 Pulse output target 1 Holding registers 40009 Pulse output target 2 Holding registers 40010 Pulse output target 3 Holding
24. d click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Current Version 1 XYR 301X Serial I O Module User s Manual 29 5 1 08 Clicking Read from XYR 301X will read the scales out of the unit 1f any and display them in the scales grid Note that the dip switches should be set correctly for this result to be relevant Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel 30 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 5 Operation 5 1 XYR 3011 I O module The VO terminal block for the XYR 3011 I O is shown in Figure 5 1 bu p sy F F ra p DIO DIO ba F a b ph ae DIO 8 Earth Earth 9 16 Earth Earth AEE EEE Figure 5 1 I O terminal block for XYR 3011 I O Pulse inputs coincide with DIO terminals 1 4 Pulse outputs coincide with DIO terminals 1 8 The operation of the digital I O may be confirmed using the configuration software Start the software as described in section 4 and choose the DIO Check page as shown in Figure 5 2 Configure Serial Expansion Module File Format HEX DEC Connect Comms Pulse Inputs Setup Pulsed Outputs Setup DIO Check is ees Module Detected Digital outputs Digital inputs Pulse Input count Pulse Output count ON DIO1 DIO1 Cc DIO1 DID2 DIO2 DIO3 DIO3 pies DID4 DID4 DIO3 DIOS DIOS is DIOG
25. denote a hex number Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 35 5 4 Hexadecimal representation of voltage and current levels The voltage and current levels are represented as a fraction of the configured scale 4000 hex represents the minimum level in the scale and C000 hex represents the maximum level in the scale Levels and their hex representation are summarized in Table 5 1 for easy reference Voltage scale Current scale Hex Percent Dec 0 5Y 0 10V 1 5V 0 10mA 0 20mA 4 20mA value value 0000 0 00 0 N A N A N A N A N A N A 0800 3 13 2048 N A N A N A N A N A N A 1000 6 25 4096 N A N A N A N A N A N A 1800 9 38 6144 N A N A N A N A N A N A 2000 12 50 8192 N A N A 0 00 N A N A 0 00 2800 15 63 10240 N A N A 0 25 N A N A 1 00 3000 18 75 12288 N A N A 0 50 N A N A 2 00 3800 21 88 14336 N A N A 0 75 N A N A 3 00 4000 25 00 16384 0 00 0 00 1 00 0 00 0 00 4 00 4800 28 13 18432 0 31 0 63 1 25 0 63 1 25 5 00 5000 31 25 20480 0 63 1 25 1 50 1 25 2 50 6 00 5800 34 38 22528 0 94 1 88 1 75 1 88 3 75 7 00 6000 37 50 24576 1 25 2 50 2 00 2 50 5 00 8 00 6800 40 63 26624 1 56 3 13 2 25 3 13 6 25 9 00 7000 43 75 28672 1 88 3 75 2 50 3 75 7 50 10 00 7800 46 88 30720 2 19 4 38 2 75 4 38 8 75 11 00 8000 50
26. e 9600 baud no parity one stop bit Click Connect to XYR 301X The module should connect successfully Choose the Comms page and change the settings to the desired parameters If the module did not connect successfully try the steps listed below for using ModScan A NR a Procedure for recovering communications with firmware V1 04 and earlier 1 Set the Modbus address switches to 00 This fixes the communications setting to those specified in step 6 2 Connect the RS232 port to the PC and start ModScan Supply power to the XYR 301X 4 In ModScan set the following Address 0201 Length 3 Device ID 100 Modbus Point Type Holding register Click Connection Connect 6 Choose the appropriate COM port Also choose Baud rate 9600 Word length 8 Parity none Stop bits 1 7 Click Protocol Selection Choose STANDARD ASCII for Transmission mode Click OK OK ModScan should connect to the module with no errors 9 The registers displayed in ModScan represent the serial port settings that are used when the address switches are set to other than 00 as follows uy Cn 99 44 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Address Description 40201 Serial port transmission mode 40202 Serial port baud rate 40203 Serial port parity and stop bit 10 Use the tables below to work out the current communications settings or write to the registers using ModScan to change the
27. elect unit address For more information on configuring Honeywell E Series modules using the E Config software refer to the XYR3001 user manual 18 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 4 Hardware Configuration Hardware Set up allows the XYR 301X hardware function to be adjusted to suit the application To configure the hardware settings you need Access to the DIP switches under the Analog Configuration Panel refer Figure 1 1 XYR 301X unit with significant parts labeled Configuration Software to run on your PC Configuration of the XYR 301X modules is performed by either the dedicated XYR 301X configuration software cfg Honeywell Serial_x xx exe or by the Honeywell E Series configuration software from the Utilities Advanced SXM menu The software is available from Honeywell s Product CD or web page 4 1 Connecting to the XYR 301X module To use the configuration software perform the following steps e Connect the XYR 301X to the PC COM port with a standard serial cable straight through DB9 female to DB9 male See Appendix for wiring e Set the address switches to 00 e Supply power to the XYR 301X via the and terminals on the bottom of the module 12 15VDC e Start the configuration software on your PC or laptop cfg Honeywell Serial_x xx exe i Configure Serial Expansion Module File Format vexfoec Module Detected MODBUS RTU Communications Port Com y
28. es grid Note that the dip switches should be set correctly for this result to be relevant Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel 4 4 2 Current input 4 4 2 1 Current inputs may be selected in the scales 0 to 10mA 0 to 20mA or 4 to 20mA For each scale the minimum to maximum signal levels are represented by 4000 hex to C000 hex Single ended current input The XYR 3012 I O can also measure current input To measure current with respect to ground choose the Single ended current input page as shown in Figure 4 7 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you Configure Serial Expansion Module File Format Single ended Voltage input Differential Voltage input Sinale ended Current Input Differential Current Inpi gt Module Detected DIP switches XYR 3012 V DIP switches set Analog input module Current single ended Save configuration AINT 0 to 10m AIN2 0 to 10m4 AIN3 4 to 20m4 Scale AIN4 4 to 20m4 Oto 10m4 4 to 20m4 AINS O to 10m AINI G AINE 0 to 10m AIN 4 to 20m4 AIN2 AINS 4 to 20m4 AINS AIN4 Firmware version 01
29. eseeeeseaes 28 AS Voltage Output onran NN 28 45 2 Curent outputa i i steele he ea EEA a Aa ea TN 29 5 OPERATION oia iii 31 5 1 XYR3011 VO MODULE mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmkHr 31 526 AVR 3012 0 MODULE deta daa Sos ation ia 32 O NP O 34 5 4 HEXADECIMAL REPRESENTATION OF VOLTAGE AND CURRENT LEVELS cc scccccceceesesssssceeeeeees 36 APPENDIX A MODBUS ADDRESS MAP cccscsssscssssssccssscssccssssssssccsssssseccssecsesssssscensees 37 PV DEY IR BO Lad VO aora 37 PUD AION IES OLD Ois O A TT 39 POD OL RB VO a NS aid nd 41 APPENDIX B MODBUS FUNCTIONALITY sscseeeeeeeeeeeeeeeseeeeeseseeeeesseseeesseeeeesesseesesse 43 APPENDIX C COMMS RECOVERY sswiccisscisssssessessvesessscncessecatosanatdasseeuasneseunsctassseestessseccapaseee 44 5 1 08 APPENDIX D SPECIFICATIONS APPENDIX E RS232 WIRING viii XYR 301 X Serial I O Module User s Manual Version 1 5 1 08 Tables Table 1 1 Summary of XYR 301X module types and I O oooonooccccnnoccccconocccccanoncncnanoncnc nano nc nr nano nn rro narran 2 Table 5 1 Hex representation of voltage and current levels occoonnncccnnnnncccnonoccccnononcncnnnonccc nan nc ncnannnccnnnnns 36 Table B 1 Supported Modbus functions and limitations for XYR 301X modules 0oooooococccccncococccccccccocnnnos 43 Table D 1 XYR 301X Specifications oooooociocccnnnnnnnnocococnconnnnnnnnnoncnnnnnncnnnnnnnnnnnnnnnnnnnn nn nnnnn nn nnnnnnnnnnnnnnnnnnnnnnes 47 Tab
30. ferential Voltage input Single 4 gt Module Detected DIP switches xYR 3012 BEGERBS BEERS iv DIP switches set Analog input module z Voltage single ended Save configuration AINT Dto 5 AIN2 0 to 57 AIN3 0 to 107 Scale AIN4 Oto 10 Oto5 Otol 1to5Y AINS 1 to 54 AINT AINE 1 to BY AIN 0 to 107 AIN2 e AINS 0 to 10 AIN3 AINA Firmware version 01 05 AINS a PCB Revision 2 08 PCB Serial Number 01070162 AING AIN AINS Update Status Panel ALL Read from module Figure 4 5 Setup page for single ended voltage input Once the dip switches on the unit are set tick the checkbox on the form and click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Voltage single ended Version 1 XYR 301X Serial I O Module User s Manual 23 5 1 08 Clicking Read from XYR 301X will read the scales out of the unit 1f any and display them in the scales grid Note that the dip switches should be set correctly for this result to be relevant Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel 4 4 1 2 Differential voltage input The XYR 3012 I O can be configured to measure differential voltage Neighboring channels serve as reference voltages in this mode The four differential pairs are AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 and AIN7 AIN8
31. ferential Voltage input Single ended Current Input Differential Current Input AIN Check 4 Module Detected DIP switches XYR 3012 IV DIP switches set Analog input module z z Current differential Save configuration AIN1 0 to 10m AIN2 0 to 10m AIN3 0 to 10m Scale AIN4 0 to 10m4 Dto 10m4 4 to 20m4 AINS 4 to 20mA AINT AIN2 G y AINE 4 to 20m4 AIN 4 to 20m4 AINS 4 to 20m4 AINS AIN4 Firmware version 01 05 AINS AING PCB Revision 2 08 PCB Serial Number 01070162 AIN AING Update Status Panel ALL Read from module Figure 4 8 Setup page for differential current configuration 26 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Once the dip switches on the unit are set tick the checkbox on the form and click Save configuration Check the XYR 301X Detected panel to ensure that the analog mode has been updated to Current differential Clicking Read from XYR 301X will read the scales out of the unit if any and display them in the scales grid Note that the dip switches should be set correctly for this result to be relevant Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 27 4 5 XYR 3013 I O configuration 4 5 1 Voltage output Voltage outputs may be selected in the scales
32. ingle Ended mA Inputs Single ended current inputs allow twice as many inputs as the differential mode This mode is useful when the sensor loop can be grounded to the XYR 301X module Devices may also be powered by the 24V supplied by the XYR301X Refer to Figure 2 7 Loop powered XYR 3012 I O Module sensor CA ALS 24V Externally powered sensor Figure 2 7 Connection for single ended current inputs Transducers may be externally powered or powered by the XYR 301X 24V loop supply Note The module is configured at the factory for this type of input To change the input configuration refer to section 4 4 10 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 2 2 3 2 Floating Differential Mode mA Inputs Differential mode current inputs should be used when measuring a current loop which cannot be connected to earth or ground This allows the input to be connected anywhere in the current loop Common mode voltage can be up to 27VDC Up to four loops can be connected to terminal pairs AIN1 AIN2 AIN3 AIN4 AINS AIN6 AIN7 AIN8 the former terminal is ve and the latter ve The diagram in Figure 2 8 indicates how to connect devices for differential mode current inputs XYR 3012 I O Module D ALS 24V D AIN1 D AIN2 D AIN3 te l o Externally powered sensor Loop powered sensor u AGND V Figure 2 8 Connections for differential current inputs Note The module configuratio
33. ions XYR 301X 11 12 13 Digital inputs outputs 16 8 8 Pulse outputs 8 8 8 Pulse inputs 4 Analog inputs 8 Analog outputs 8 Table D 2 XYR 301X module types and I O Version 1 XYR 301X Serial I O Module User s Manual 8 7 07 47 Appendix E RS232 Wiring The RS232 connection to the XYR 301X modules requires a standard straight through serial cable modem cable The wiring is shown in Figure E 1 N 7 Q V JO EO O 30 7440 23 U XYR 301X PC DB9 DB9 MALE FEMALE Figure E 1 Wiring for RS232 cable for PC XYR 301X communications 48 XYR 301X Serial I O Module User s Manual Version 1 5 1 08
34. le D 2 XYR 301X module types and I O oooocccconncccccnnocccccononcccnononcnnnnnnnn ee nano ncnc canon cnc naar nn cc naar nn cr naar nncnnnnns 47 Figures Figure 1 1 XYR 301X unit with significant parts labelled ee cece eeeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeseeeeeeeseeaeees 1 Figure 2 1 Several XYR 301X units connected to a Master 0 0 eect cence ee eeeeeeeeeeeeeeeeteeeaeeeseeeaeeeseeeatees 6 Figure 2 2 Power and RS485 connector Connect 12 15VDC to and earth to Connect RS485 to B MA ia 6 Figure 2 3 Address switches The address shown iS 01 onncccnnnnncccnnnoccccnnnoncccnn nono cn cnn cnn nn 7 Figure 2 4 RS485 multi drop connection and termination only use external termination for the master if it does not have internal termination ooooonoonccnnonociccnnnoccccnononnncnanoncnc nano nc nr nano rca r rn nr rnn nr 7 Figure 2 5 Connection of digital inputs o ococnnnnnnicinnnnoccnnnancccnnnorccnnnnorr cnn narrar cnn rr rr 8 Figure 2 6 Connection of digital outputs ooocooccnnnnccnnnnanoccnnnoncccnn nono ca nono tatt nar ccn nan rn cnn rr 9 Figure 2 7 Connection for single ended current inputs Transducers may be externally powered or powered by the XYR 301X 24 V loop Supply ccccceeeeeeeeeeececeeeeeseeeeeaeaeeeeeeeseceaaeaeeeeeeeeeeeesaeaeeeeeess 10 Figure 2 8 Connections for differential current inputs oooonnnccnnnnnicicnnncoccnnnononcnnnnco cnn crono narran narran 11 Figure 2 9 Connection for differe
35. mes from the XYR 301X and display them on the form The Pulse Out Update Times should be set to the approximate interval at which the XYR 301X will receive updates to its pulse out target register The pulse output circuitry will attempt to generate pulses at a rate that will reach the target pulse count within the update time For example if the Modbus master unit is configured to send the register value for the pulse output channel every minute then the Update Time should be set to 1 minute The maximum allowed pulse out update time is 34 minutes 57 seconds Set the update times for each channel in hours minutes and seconds An update time of zero will never produce any pulses After the update times have been set click the Save Update Times button The pulse output feature can be tested on the Check folder tab refer section 5 Version 1 XYR 301X Serial I O Module User s Manual 21 5 1 08 4 3 XYR 3011 I O configuration 4 3 1 Pulsed Inputs Choose the Pulse Inputs Setup page as shown in Figure 4 4 y Configure Serial Expansion Module File Format Hexfoec Connect Comms Pulse Inputs Setup Pulsed Outputs Setup DIO Check Module Detected Maximum Input Pulse rate XYR 3011 fo Digital 1 0 module DIO1 per minute DID2 120 per minute biog 60000 per minute Read from module pio4 60000 per minute Save Max Rates Figure 4 4 Pulse inputs setup Only available on a XYR 3011 I O module Clicking the Read from XY
36. n needs to be changed for this type of input To change the input configuration refer to section 4 4 Version 1 XYR 301X Serial I O Module User s Manual 11 5 1 08 2 2 3 3 Floating Differential Voltage Inputs Differential voltage inputs allow a voltage to be measured when it cannot be referenced to earth or ground The diagram in Figure 2 9 shows how to connect differential voltage inputs The module has a 27V common mode input range XYR 3012 I O Module ALS 24V AIN de ID AIN2 ID AIN3 D AIN4 Sensors with O voltage signals e O AGND V Figure 2 9 Connection for differential voltage input mode Note The module configuration needs to be changed for this type of input To change the input configuration refer to section 4 4 12 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 2 2 3 4 Single ended Voltage Input Single ended voltage inputs allow twice as many inputs as differential mode This mode is useful when one end of the input voltage can be connected to the ground of the XYR 301X module Figure 2 10 shows connections for single ended voltage input XYR 3012 I O Module ALS 24V Sensor with voltage AIN1 signal Figure 2 10 Connection for single ended voltage input Note The module configuration needs to be changed for this type of input To change the input configuration refer to section 4 4 2 2 4 Analog Outputs The XYR 3013 I O provides eight analog outputs These may be co
37. nfiguration The RS485 port is intended for normal operation and can be used in a multi drop setup There are two address switches on the base of the module Setting both address switches to 00 configures the module to use E Series protocol on the RS485 port When the switches are set within the range 01 99 the module uses Modbus protocol on the RS485 port with the Modbus address defined by the switches Whenever these address switches are changed the unit should be reset by disconnecting power When using E Series protocol the port settings are fixed at 9600 baud 8 data bits no parity 1 stop bit The Modbus communications settings are configurable as follows Modbus type RTU ASCH with 8 data bits ASCII with 7 data bits Note that the configuration software only supports Modbus RTU A Modbus Master can select ASCII protocol by writing to the appropriate register See Appendix A Baud rate 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 Parity none odd even Stop bits 1 or 2 The modules are fitted with a termination switch for the RS485 Set this switch only on the last module in a multi drop RS485 configuration The Honeywell E Series software is used to configure the XYR 301X modules as part of an E Series network The hardware set up for items such as expected pulse rates and analog signals is also available through this software When used as a Modbus only device stand alone configuration softwa
38. nfigured as voltage or current outputs The current output may be selected as sink or source current Refer to Section 4 5 for detail on configuring analog outputs Version 1 XYR 301X Serial I O Module User s Manual 13 5 1 08 2 2 4 1 Current Output Current output mode may be configured for current source or current sink Figure 2 11 shows the connections for current source mode Figure 2 12 shows the connections for current sink XYR 3013 I O Module ALS 24V Figure 2 11 Connection for current source output Note The module is configured at the factory for this type of output connection To change the input configuration refer to section 4 5 XYR 3013 I O Module ee ors Ze Figure 2 12 Connection for current sink output Note The hardware configuration needs to be changed for this type of output connection To change the hardware configuration refer to section 4 5 14 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 2 2 4 2 Voltage Output Voltage output mode produces a voltage referenced to the module s AGND Figure 2 13 shows the connection for voltage output configuration XYR 3013 I O Module PLC VOLTAGE ALS 24V Figure 2 13 Connection for voltage output configuration Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 15 3 Configuration Use the Honeywell Configuration utility to configure the XYR 301X module to communicate to Honeywell and XYR 300
39. ng the address switches 6 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 You can connect to a Honeywell XYR 300G M Gateway Module using either MODBUS protocol or Honeywell protocol Honeywell protocol is easier to set up and we recommend using this protocol for most applications Figure 2 3 Address switches The address shown is 01 Connect the RS485 B and A wires to the 4 way connector shown previously in Figure 2 2 An RS485 termination switch is provided Terminate the last XYR 301X module in the multi drop setup as shown in Figure 2 4 Up terminate Ea Down unterminated RS485 termination switch Figure 2 4 RS485 multi drop connection and termination only use external termination for the master if it does not have internal termination Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 2 2 Signal Connections All connections to the module should be SELV only Normal 110 220 240V mains supply should not be connected to any input terminal of the module 2 2 1 Digital Inputs and Pulsed Inputs The XYR 3011 I O supports 16 digital signals and the XYR 3012 I O and XYR 3013 I O support 8 digital signals Additionally digital inputs DIO1 4 on the XYR 3011 I O operate as pulse inputs Digital output signals share the same terminals as the Digital input signals marked DIO1 8 and DIO1 16 on the XYR 3011 I O module A digital input is activated by connecting to EARTH either by voltage free
40. nnnccinnninocccnnococnnnnonancnn nono nan nnnno nn rro nn rra rca 24 Figure 4 7 Setup page for single ended Current input ooooonnnccnnnnncocccnnocccnnonono nano nnno corno o nn n rro nn rra nn 25 Figure 4 8 Setup page for differential current configuration ooonnnoccnnnnnicicnnncoccnnnoconnnonanannnrnnno nan r narrar 26 Figure 4 9 Voltage output setup page ccocococccccnnnococcnonononcnonononcnnnnn ocn n nano narran nn rn rana nn rra rnnr rra 28 Figure 4 10 Current output Setup page ccccccccceeeeeeeeeeeceeeeeeeeeeeeaaeeeeeeeeesecaaaeaeeeeeeesecseaeeeeeeeeeeeeseaeees 29 Figure 5 1 I O terminal block for XYR 3011 I O ooooccnoniccccconacoconnnonancnnnnnononnnnn nn nn nan nnnr anna rn rn rra 31 Figure 5 2 Check the operation of the XYR 3011 I O module using the DIO Check page ccoo ccccoo 31 Figure 5 3 I O terminal block for XYR 3012 l O ocooococcccoconococcnononaccnnnnnonanonnno nano nnn cnn ran n rca r nn nn rca 32 Figure 5 4 Check the operation of the XYR 3012 I O module with the AIN Check page 33 Figure 5 5 I O terminal block for XYR 3013 O ooooccinicococonocococnnonoccnnnnnncnonnno nan nnnnn nan r nan nn nr 34 Figure 5 6 Check the operation of the XYR 3013 I O module using the AOT Check page ee 34 Figure E 1 Wiring for RS232 cable for PC XYR 301X Communications ceeceeeeeeeeeeeeeeeeeeeeneeeeeeaaes 48 Version 1 XYR 301X Serial I O Module User s Manual ix 5 1 08 1 Overview The
41. ntial voltage input MOde ooooocnnnccnnnnncocccnnononnnonanoncnn nono nca nono narran nn 12 Figure 2 10 Connection for single ended voltage IMPUt ooonncccnnnnncccnnnncccnnonononcno nono nann anno nnar nono nn naar rca 13 Figure 2 11 Connection for current source OUtpUt oooonncocicinococinonononcnnnnnonnnnnnno cnn nono nn nr nnnn rca r nn nn rn rnn rra 14 Figure 2 12 Connection for current SINK output oococconnnnccinonococcnononnnnnnncn nano nono nan ron nn narran nar nnn nar rrnnr rra 14 Figure 2 13 Connection for voltage output configuration oooocnnnnnccnnnnncocccnnonannnonononnn rra orinar nono nan r ran rca 15 Figure 3 1 Configuration of XYR 301X modules using Honeywell Configuration Utility 17 Figure 3 2 Selectthe Unit type ii ide 17 Figure 4 1 Main configuration screen ooonnnnncccnnnococcnnnononcnn nono nnn nono nn anno nn r anna cnn rra rra 19 Figure 4 2 Communications configuration SCreen onnnncccnninicinnnococnnnnononnnnnnno narran o narra rn rr rra 20 Figure 4 3 Pulsed outputs setup page for a XYR 3011 I O The pulsed outputs are available on all Models ii A A AA a T A 21 Figure 4 4 Pulse inputs setup Only available on a XYR 3011 I O module ooooccococccncocociccnocananonanancnnnananos 22 Figure 4 5 Setup page for single ended voltage input oooonnccccnnnnocinnnococnnnnonancno nono cnn nnnno nan r nono nn rrnnn nn 23 Figure 4 6 Setup page for differential voltage input nioconn
42. r Facsimile 602 313 3293 Mail Honeywell TAC MS P13 2500 West Union Hills Drive Phoenix AZ 85027 World Wide Web Honeywell Solution Support Online http www honeywell com ps Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com Version 1 XYR 301X Serial I O Module User s Manual 5 1 08 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions vi Symbol Definition Uy CAUTION LIDO p ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appea
43. re cfg Honeywell Serial _x xx exe is available to set up the modules All required software may be downloaded from the Honeywell website Version 1 XYR 301X Serial I O Module User s Manual 5 5 1 08 2 Installation All connections to the module should be SELV only Normal 110 220 240V mains supply should not be connected to any input terminal of the module 2 1 General installation Several XYR 301X modules may be connected to one master via RS485 multi drop connection as shown in Figure 2 1 Ensure there is good earthing between the XYR 301X units and the master A 2 5 sqmm 12 gauge earth wire is recommended Master XYR 301X XYR301X XYR 301X ill Figure 2 1 Several XY R 301X units connected to a master 2 1 1 Power Connection The XYR 301X modules require 12 15VDC power supply This is supplied to the 4 way connector shown in Figure 2 2 gob Figure 2 2 Power and RS485 connector Connect 12 15VDC to and earth to Connect RS485 to B and A 2 1 2 Address Switches The address switches are found on the bottom panel of the module as shown in If you are using the XYR 301X module with other Honeywell E Series modules Honeywell 300X modules the address switches must be set to 00 This enables Honeywell protocol mode If you are using a Modbus Master device ensure each XYR 301X connected to the same Modbus master has a unique Modbus address Note that the module must be reset after changi
44. rs next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements XYR 301X Serial I O Module User s Manual Version 1 5 1 08 CONTENTS 1 OVERVIEW a ta 1 1 1 MODULE TYPES AND FEATURES orase iones 2 LE Digital inputs outs oo 2 112 PULSERA Gut puts adi AA AA cate AA diel Gen as Ta A ened 3 E sai IEE AAA E REN 3 1 14 Analog pts cu AA nai ita 4 1 1 5 Analog output a ias 4 1 1 6 COMmMUNI
45. safety consequences As with any process control solution the end user must weigh the risks and benefits to determine if the products used are the right match for the application based on security safety and performance Additionally it is up to the end user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails Revision Information Document Name Document ID Version Publication Date Number XYR 301X Serial I O Module User s Manual 34 XY 25 23 1 5 1 2008 References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Getting Started with Honeywell OneWireless solutions XYR3000 MSG How to build an XYR3000 system Terminology The following acronyms are used in the document Acronyms Model numbers XYR300X XYR3001 XYR3002 XYR301X XYR3011 XYR3012 XYR3013 XYR300G X XYR300G M XYR300G E Version 1 XYR 301X Serial I O Module User s Manual iii 5 1 08 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Support and Contact Information United States and Canada Contact Honeywell Solution Support Center Phone 1 800 822 7673 In Arizona 602 313 5558 Calls are answered by dispatcher between 6 00 am and 4 00 pm Mountain Standard Time Emergency calls outside normal working hours are received by an answering service and returned within one hou
46. settings to the desired values Note that the module transmission mode should be set to Modbus RTU Modbus address 40201 serial port transmission mode Setting Register Value Modbus RTU 0x0101 Modbus ASCII 8 data bits 0x0201 Modbus ASCII 7 data bits 0x0202 Modbus address 40202 serial port baud rate Setting Register Value 1200 0x000C 2400 0x0018 4800 0x0030 9600 0x0060 14400 0x0090 19200 0x00C0 28800 0x0120 38400 0x0180 57600 0x0240 76800 0x0300 115200 0x0480 Modbus address 40203 serial port parity and stop bit Parity Setting Register s High Byte Value None 0x00 Odd 0x11 Even 0x22 Stop bit Register s Low Byte Value Setting 1 stop bit 0x11 2 stop bits 0x22 11 Once the new comms setting are correct be sure to change the address switches back to a non zero setting for normal operation Version 1 8 7 07 XYR 301X Serial I O Module User s Manual 45 Specifications EMC Approval EN 55024 1998 EN 61000 3 2 2002 EN 61000 3 3 2002 EN 55022 1998 FCC Part 15 Operating temperature range 40 to 45 deg C Power supply 10 8 15 6VDC 13 8V nom Supply current quiescent 13 8V 11 100mA 12 100mA 13 120mA Additional supply current for I O per digital input 13mA per digital output 13mA per analog input 50mA If using 24V loop suppl
47. tal input 7 Input status 10007 Digital input 8 Input status 10008 Digital input 9 Input status 10009 Digital input 10 Input status 10010 Digital input 11 Input status 10011 Digital input 12 Input status 10012 Digital input 13 Input status 10013 Digital input 14 Input status 10014 Digital input 15 Input status 10015 Digital input 16 Input status 10016 Digital output 1 Coil status 00001 Digital output 2 Coil status 00002 Digital output 3 Coil status 00003 Digital output 4 Coil status 00004 Digital output 5 Coil status 00005 Digital output 6 Coil status 00006 Digital output 7 Coil status 00007 Digital output 8 Coil status 00008 Digital output 9 Coil status 00009 Digital output 10 Coil status 00010 Digital output 11 Coil status 00011 Digital output 12 Coil status 00012 Digital output 13 Coil status 00013 Digital output 14 Coil status 00014 Digital output 15 Coil status 00015 Digital output 16 Coil status 00016 Pulse input count 1 Input registers 30017 30018 Pulse input count 2 Input registers 30019 30020 Pulse input count 3 Input registers 30021 30022 Pulse input count 4 Input registers 30023 30024 Pulse input rate 1 Input registers 30001 Pulse input rate 2 Input registers 30002 Pulse input rate 3 Input registers 30003 Pulse input rate 4 Input registers 30004 Maximum input pulse rate 1 Input registers 30101 Version 1 8 7 07 XYR 301X Serial I O Mod
48. ule User s Manual 37 Data Modbus I O Type Modbus Addresses Maximum input pulse rate 2__ Input registers 30102 Maximum input pulse rate3__ Input registers 30103 Maximum input pulse rate 4 Input registers 30104 Pulse output count 1 Input registers 30009 Pulse output count 2 Input registers 30010 Pulse output count 3 Input registers 30011 Pulse output count 4 Input registers 30012 Pulse output count 5 Input registers 30013 Pulse output count 6 Input registers 30014 Pulse output count 7 Input registers 30015 Pulse output count 8 Input registers 30016 Pulse output target 1 Holding registers 40009 Pulse output target 2 Holding registers 40010 Pulse output target 3 Holding registers 40011 Pulse output target 4 Holding registers 40012 Pulse output target 5 Holding registers 40013 Pulse output target 6 Holding registers 40014 Pulse output target 7 Holding registers 40015 Pulse output target 8 Holding registers 40016 Pulse out update time 1 Input registers 30109 Pulse out update time 2 Input registers 30110 Pulse out update time 3 Input registers 30111 Pulse out update time 4 Input registers 30112 Pulse out update time 5 Input registers 30113 Pulse out update time 6 Input registers 30114 Pulse out update time 7 Input registers 30115 Pulse out update time 8 Input registers 30116 Module supply voltage Input registers 30033 Serial port tr
49. ulse outputs The maximum output frequency is 100Hz A pulse output on the XYR 301X will output the number of pulses equal to the register value sent by the master When the master sends a new register value the XYR 301X will output additional pulses until the output count is the same as the new value Three register values are associated with creating each pulsed output e The Count keeps a tally of how many pulses have been output this is a 16 bit register and overflows to 0 e The Target is set by the master and is the trigger for pulses to be created The digital channel outputs pulses until the Count value reaches the Target value If the Target register is set to 0 the pulses stop and the Count register is cleared e The Update Time is the interval in which the XYR 301X expects to receive updates to the Target value The module will output enough pulses for the Count to reach the Target within the update time The output pulse rate is determined by the update time and the difference between the count and the target If the calculated pulse rate is more than the maximum rate 100Hz the XYR 301X will output pulses at the maximum rate At the end of the update time the count value will be less than the target The XYR301X will then calculate the new required pulse rate for the next update period based on the difference between Count and Target values If the calculated pulse rate is greater than around three times the maximum rate p
50. ulses are not output The Count value will be set to the value of the Target without any pulses output Pulses will be output again when the calculated pulse rate falls within the maximum possible rate 1 1 3 Pulsed inputs The first four digital channels on the XYR 3011 I O module can be used as pulsed inputs The maximum input pulse frequency is 1KHz The pulse input channel calculates two register variables each of which can be read by the Modbus master e The Pulse Count is a count of the pulses detected on the channel since the XYR 301X powered up The pulse input counts are 32 bit values 2 x 16 bit registers a low and a high register and wrap around to zero on overflow e The Pulse Rate is a measure of the rate of pulses detected on the channel The pulse rate value is decimal 16 384 hex 4000 for zero rate and decimal 49 152 hex C000 for the maximum rate configured by the user These zero and maximum values are the same as 0 and 100 used for analog values See section 5 4 for hex to decimal conversion The maximum pulse input rate is set during configuration The value is in pulses per minute and is limited to 60000 1KHz the maximum rate capable of the module Version 1 XYR 301X Serial I O Module User s Manual 3 5 1 08 1 1 4 Analog inputs The analog inputs on the XYR 3012 I O can be connected as either grounded single ended inputs or as floating differential inputs The XYR 3012 I O has eight grounded inputs or four
51. uration Utility File View Utilities Unit Options Help Honeywell Test E Units Create Serial Units YR 300641 h XYR 300182 Add a New Serial Unit F Mappings UpdateTimes B Load a New Serial Unit Dutput Reset Times Sensitivities SH Pulsed Inputs JH Pulsed Outputs Setpoints Pf Debounce gt EENT i lt YA 300683 f Version 1 41 0 74 Figure 3 1 Configuration of XYR 301X modules using Honeywell Configuration Utility Select the Unit Type Unit Type x YA 3011 XYA 3012 XYA 3013 X Cancel Figure 3 2 Select the unit type When you select Add a new Serial Unit you will need to select the unit type Select the correct module type here Version 1 XYR 301X Serial I O Module User s Manual 17 5 1 08 Finally you will be prompted to select the Address Picker module address You can choose to allow the configuration software to select an Unit Address Unit Name unused address for you or you can select A 9 XYR 3012H96 2 the module address manually A 97 XYR 3012 96_2 Serial Module address must be in the A 98 YR 3012 96_2 range 96 to 127 v 99 Every serial module that is 100 connected to the same radio module 101 needs a separate address v 102 You can use the same address on v 103 I 104 two different serial modules if they 105 are connected to different radio Z 106 modules Y 107 108 Y 109 Y 110 Y 111 119 Y OK Figure 3 3 S
52. utput count values are also shown The pulse out target may be set by clicking the Edit Targets button Pulses will be produced until the count reaches the target The analog inputs can be viewed in decimal or hexadecimal and represents a fraction of the analog signal where hex 4000 is 0 and hex C000 is 100 In differential configuration only the value of the first channel in the differential pair shows the quantity being measured The second channel of each differential pair should be ignored Version 1 XYR 301X Serial I O Module User s Manual 33 5 1 08 5 3 XYR 3013 I O module The I O terminal block for the XYR 3013 I O is shown in Figure 5 5 ia a b va 3 Ea os DIO ALS sain ai Sr ha Sr oa AOT A ALS 8 Earth 24 8 GND 24 HHHHEHH HHHHHHHHHH Figure 5 5 I O terminal block for XYR 3013 I O Pulse outputs coincide with DIO terminals 1 8 The operation of the XYR 3013 I O may be confirmed using the configuration software Start the software as described in chapter 4 and choose the AOT Check page N Configure Serial Expansion Module DER Eile Format HEX DEC Connect Comms Pulsed Outputs Setup Voltage Output Current Output AOT Check Digital outputs Digital inputs Pulse Dutput count Module Detected OFF A DIO e I DI01 22 XYR 3013 is i DIO2 40 DIO2 Analog output module DIO3 DIO3 G S Current DIO4 c DIO4 AOT1 Oto 10mA sink f DIOS a AOT2 Dto 10m source DIOS C ADT3 4 to 20m4 sink DI
53. vant 28 XYR 301X Serial I O Module User s Manual Version 1 5 1 08 Choose the desired scale for each channel in the Scale box Click the Save scales to XYR 301X button and check that the scales are updated in the XYR 301X Detected panel 4 5 2 Current output Current outputs may be selected in the scales 0 to 10mA 0 to 20mA or 4 to 20mA For each scale the minimum to maximum signal levels are represented by 4000 hex to C000 hex To configure the XYR 3013 I O for current output select the page as shown in Figure 4 10 Remove the access panel from the front of the XYR 3012 I O case to gain access to the dip switches Replace the access panel after setting the switches Set the switches according to the picture shown The unit should be orientated with the 20 way connector towards you Configure Serial Expansion Module File Format Connect Comms Pulsed Outputs Setup Voltage Output Current Output AOT Check Module Detected DIP switches XYR 3013 V DIP switches set Analog output module Voltage Save configuration AOT1 0 to SY AOT2 0 to 54 AOT3 0 to 10 AOT4 Oto 10 Oto5 Oto10Y 1to5Y ADT5 1 to 5V G ADTE 1 to 57 AOT 0 to 5V AOTS 0 to 5V Firmware version 01 05 PCB Revision 1 2 PCB Serial Number 03061289 Update Status Panel ALL Read from module Figure 4 10 Current output setup page Once the dip switches on the unit are set tick the checkbox on the form an
54. y per analog output 50mA Loop supply 24V Loop supply max current 270mA RS232 port Modbus protocol RS485 port Modbus protocol Honeywell E Series protocol Modbus protocol Transmission modes Modbus ASCII 8 data bits Modbus ASCII 7 data If no parity use 2 stop bits If using parity use 1 bits stop bit Modbus RTU Baud rates 1200 2400 4800 9600 14 400 19 200 28 800 38 400 57 600 76 800 115 200 Parity Odd even none Stop bits 1 2 Slave address 01 99 Default settings If slave address 0 Modbus RTU 9600 N 1 46 XYR 301X Serial I O Module User s Manual Digital inputs On state voltage lt 2 1VDC Wetting current SmA Max pulse input rate 1kHz Minimum pulse width 0 5mS Max pulse input count 4294967295 32 bit Digital outputs Output voltage range 0 30VDC Output current max 200mA Max pulse output rate 100Hz Max pulse output count 65535 Analog Inputs Input voltage range 0 12V Voltage resolution 16 bits Input current range 0 24mA Current resolution 16 bits Input impedance voltage 100k Input impedance current 1000hm Common mode voltage 27VDC range Calibrated accuracy 0 10 Analog Outputs Output voltage range 0 12V Voltage resolution 12 bits Output current range 0 24mA Current resolution 12 bits Calibrated accuracy 0 10 Table D 1 XYR 301X Specificat

XYR 301X Serial I/O Module - Honeywell Process Solutions

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