CSI 2130 Brochure
Contents
1. 65 rating certifying that is dust and splashwater tight It also complies with international safety standards for hazardous areas in the United States Canada and Europe Product Data Sheet October 2011 Accessory Options Speed Detection Accurate detection of the shaft turning speed is critical to effective machinery health analysis The CSI 430 Laser Speed Sensor allows you to determine shaft speed without requiring reflective tape or specific markings on the machine Triaxial Accelerometer The Model A0643TX is a revolutionary new triaxial sensor This sensor can be magnet mounted to the machine and still provide high quality readings in all three directions Proximity Probe Connections To measure orbits on a protection system use BNC type cables and the dual volt adapter The phase reference can be read using the generic tach cable Structural Analysis For advanced structural analysis use the modally tuned hammer listed at the bottom of page 11 See pages 10 12 for additional accessory listings General Specifications Physical Data Color Display m 5 75 x 4 25 146 mm x 108 mm Transflective for indoor or outdoor use liquid crystal display built in backlight 640 x 480 pixel Key Pad m Oversized easy to press keys 12 soft function keys context sensitive help key Dinensions m 8 203 mm high 1 88 48 mm deep 10 25 260 mm wide Weight m 4 5 lbs 2 04 kg Operating Conditions Moistur2. Adv Package only Standard mount chains 2 Adv Package only Hex ball driver Adv packages only Extension Blocks 2 Adv packages only Pass Mode Cable RF packages only RF adapter RF packages only Expansion Paks Balance Expansion Pak for 2130 Adv Laser Expansion Pak 20x20 mm cabled heads Adv Laser Expansion Pak 20x20 mm RF heads Phototachs Strobes and Speed Sensors SpeedVue laser speed sensor package for 2130 404B IR Phototach for 2130 404B IR Phototach for 2130 with external power Computerized strobe light package for 2130 Special Vibration Sensors Low frequency accel top connect 2 pin High frequency accel top connect 2 pin 60 kHz high freq accel top connect stud mount 60 kHz high freq accel top connect epoxy mount SST kit for low frequency measurements Modally Tuned Impact Hammer 1 Ib Small Modal Force Hammer 3 Ib Mini Sledge Modal Force Hammer 12 Ib Sledge Modal Force Hammer Adapters Dual channel volt adapter 25 pin to 2 BNC Dual channel accel adapter Turck connectors 4 channel accelerometer input multiplexer for 2130 Page 11 D23465 A8211 A8AA10 A821510 99451 D24492 A8AA55 B821007 B8210 CHN 99510 B8100 EXT2 A8215C2 PM B8000RF A1730B1 A873025 IN A873025 CU A0430L3 A0404B 1 A0404P 1 A0555 30 A0120LF A0220HF A0222H1 A0222H2 A0623SS A034701 A034703 A034712 A06290V A06280A A648 Machinery Health Management CSI 430 Laser Speed Sensor
3. Management Custom machine configuration Custom tolerance values Additional live move options Upload jobs to software Communication Standard via cables m Cableless measurement Optional RF where permitted Special Features Dual built in inclinometers Dual axis position sensors On board signal processing Better than 1 u precision Yis gt a O CSI 8225 Laser Heads Application Vib S W Ratings Basic Adv 1 2 Ultra Route Analyze Cascade Balance Align Align ch ch Mgr FM CSA ATEX vooo ee Safety rated 1ch collector vo vvv A2130A1 Std 1 ch Route Analyze Cascade v v v dk A21301Q__ Safety rated 1 ch Route Analyze Cascade v ov v Cid v v v A2130A2 Std 2 ch Route Analyze Cascade vo v v o v A21302Q A v ovy Jv v v A8130Z1 1 ch Vibration Analyzer Package v v k i A8130Z2_ 2 ch Vibration Analyzer Package v v y A8130B1 1 ch Adv Balance Analyzer Package A813025 IN Adv Laser Align Pkg 8225 cabled heads w v A813025 CU Adv Laser Align Pkg 8225 RF heads C v v Page 9 Product Data Sheet October 2011 Description Part Number Firmware Applications Machinery Health Management Route Analyze Cascade applications A2130S0 Route application A2150S1 Analyze application A2130S2 Advanced Cross Channel application A2130S3 Transient application A2130S4 ODS Modal application A2130S5 Emerson s patented triaxial Advance
4. alert you of severe structural faults such as looseness or resonance that would otherwise make the job difficult or impossible to complete The user can take corrective action to remove the structural fault balance the rotor and leave the machine in reliable operating condition Page 6 Machinery Health Management The Advanced Transient Analysis application records the vibration signature from machine startup coastdown or during process disruptions for advanced analysis Laser Alignment The Advanced Laser Alignment application offers a graphically driven user interface and wireless operation to quickly and easily complete alignment jobs Emerson s advanced laser system uses built in dual inclinometers to automatically determine the shaft position so you simply rotate the shaft and the solution is plotted on the screen The Live Move option updates the change in alignment condition during the machine move Full job documentation is available in AMS Machinery Manager The Laser Alignment Expansion Pak adds this important capability to any CSI 2130 Motor Current Analysis Together with the MotorView module in AMS Machinery Manager the CSI 2130 performs non intrusive analysis of the rotor and stator condition in induction motors This can be accomplished with a standard current clamp or Emerson s patented flux monitoring Industrial Ratings Designed for use in industrial environments the CSI 2130 has received an IP
5. calculator Put together any combination of capabilities to match your requirements Additional modules are also available for transient and structural analysis Page 5 Machinery Health Management The Cascade application captures machine vibration during startup coast down or over an extended period of time Top half of screen shows spectra individually bottom half of screen shows cascade plot Advanced Cross Channel Analysis Standard data collection serves as an excellent base for identifying developing machinery faults but cross channel analysis is often required to identify the root cause of the fault Expand the vibration analysis application of the CSI 2130 with the cross channel module to determine the actual movement of the shaft during operation and to identify structural faults such as cracks and resonances While the dual channel CSI 2130 can display orbits for turobomachinery analysis the optional Advanced Cross Channel application expands these capabilities to include impact testing and other types of cross channel analysis As a further enhancement the ODS Modal application Operational Deflection Shapes makes structural analysis simple by automatically configuring the required series of cross channel tests Cross channel data can also be analyzed in the VibPro module of AMS Machinery Manager or exported to specialized ODS Modal analysis software Product Data Sheet October 2011 Expand the Power of
6. unit makes it ideal for field work in a wide variety of industrial applications E Large Color Display backlit VGA display for use anywhere E Small and Lightweight easily carried on long routes E n Field Reports color coded alarm report for each point E Industrial Design IP 65 rated with optional safety rating Relative Data Collection Time in Seconds 2120 Analyzer 2130 2 Ch Analyzer 2130 2 Ch Analyzer with Triax Product Data Sheet October 2011 Increase Productivity with the Dual Channel Option The CSI 2130 is available with either one or two channels for vibration analysis The dual channel option not only enables advanced analysis options but also brings significant efficiency improvements Emerson s patented dual channel data collection technique slashes measurement time by an additional 20 to 45 This increase in productivity translates into a complete return on investment within the first year Easy Operation The CSI 2130 requires only minimal training for effective operation In addition to collecting data the CSI 2130 converts data into actionable information about machinery health For example it can automatically distinguish between an imbalance and a bearing fault The user is instantly notified about the nature of developing faults at the time of measurement so that you can focus your attention on critical machine issues immediately Embedded Intelligence The ability to perf
7. CSI 555 Strobe Light oper e Machinery Health Management Current Clamps Clip on AC current clamp 1 0 to 600 Amp AC A341B Clip on AC current clamp 50 mA to 150 Amp AC A341C Clip on AC current clamp 0 1 to 1000 Amp AC A341D Cables CSI 2130 Volts straight cable BNC to Turck 4 long D24859 CSI 2130 tach cable 404B connector to blue Turck 2 m D24861 CSI 2130 tach cable BNC to blue Turck 4 D24862 CSI 2130 SpeedVue cable LEMO to Turck 18 long D24863 1 CSI 2130 SpeedVue cable LEMO to Turck 6 ft long D24863 2 CSI 2130 accel hammer straight cable D24973 Current Clamps BNC to Turck 6 5 2m SpeedVue cable for 2120A 6 ft long D24809 2 Ext cable for Turck accel connector 6 5 65116 Ext cable for Turck accel connector 19 8 65117 Ext cable for Turck tach connector 6 5 65118 Ext cable for Turck tach connector 19 8 65119 Battery Pack Battery Pack for A2130A2 D24777 Battery Pack for A21302Q D24974 Other Accessories Folding desk stand for CSI 2130 A0130FS CSI 2130 Adhesive screen protectors 10 pack 91411 SpeedVue mounting strap for 2130 D24937 CSI 2130 printed user manual 97017 Note Descriptions are for illustrative purposes only Packages and part numbers are subject to change without notice Emerson Process Management 2011 Emerson Process Management The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy t
8. Product Data Sheet V 2130 101211 October 2011 Machinery Health Management CSI 2130 Machinery Health Analyzer The Route application in the CSI 2130 uses pre defined settings to provide instant feedback about machinery health in an easy to read color bar graph E Data collection vibration analysis alignment and balancing in a single unit Embedded intelligence unlocks powerful technology solutions Compact rugged design holds up to any plant environment E ntuitive operation shortens the learning curve for faster implementation E Modular format allows you to add capabilities as your needs change E Upload data to AMS Suite for a single view of machinery health www assetweb com Overview Maintenance departments today are asked to run with fewer staff and smaller budgets than ever before In this do more with less environment maintenance personnel can t afford to continuously chase the next breakdown They need to quickly and accurately identify developing faults and find the root cause of the machinery problem so that it can be fixed An effective technology solution must be simple to operate reducing training requirements while providing fast actionable information to help you prioritize maintenance activities Emerson s CSI 2130 Machinery Health Analyzer was developed with these requirements in mind EMERSON Process Management Product Data Sheet October 2011 Complex dat
9. Your CSI 2130 with Transient Analysis The Advanced Transient Analysis application expands the power of a single or dual channel CSI 2130 to record the raw vibration signal over a prolonged period of time for post processing and analysis This is essential for diagnostics of turbomachinery startup and coastdown or machines with short repetitive duty cycles This data can be examined directly on the CSI 2130 or in AMS Machinery Manager Field Balancing The Advanced Balancing application allows you to use the CSI 2130 as a powerful field balancer This application combines advanced technology with simple straightforward operation for a fast effective solution to your balancing problems The graphical user interface automatically guides you through the balance checklist so that only minimal training is required for effective operation The application offers a basic mode for simple one or two plane balancing and an advanced mode for more complex jobs Full job documentation can be printed or stored in AMS Machinery Manager The Advanced Balancing application offers two solutions to the typical challenges of field balancing Vector Averaging This technique systematically removes background vibration that would otherwise contaminate the calculated solution Balancing Watchdog This patented technology automatically checks the vibration data on the machine while you perform the balance job The Watchdog is able to identify and
10. a from vibration signals is condensed into machinery health information and presented in an easy to understand bar graph format Details are available at the push of a button The CSI 2130 stands alone as the industry leading vibration data collector In addition the CSI 2130 can provide E Advanced vibration analysis E Cross channel analysis E Transient analysis E Dynamic balancing E Laser shaft alignment Motor monitoring Routine data and corrective maintenance jobs can be uploaded to AMS Suite Machinery Health Manager for analysis and reporting AMS Machinery Manager integrates data from multiple technologies including vibration and oil analysis thermography and alignment and balancing into a singe database Alerts generated by AMS Page 2 Machinery Health Management Machinery Manager can be exported automatically to AMS Suite Asset Performance Management where they are combined with alerts from other plant assets to provide a unified view of your plant s health These predictive diagnostics power PlantWeb by enabling plant personnel to improve plant availability and reliability Monitor More Machines in Less Time As shown below data collection time is reduced by as much as 60 compared to the CSI 2120 and even more when compared to other instruments Faster data collection translates into more machines monitored and more time dedicated to machinery analysis Portable and Durable The durability of this
11. d Balancing application A2130S7 sensor with integral magnet Basic Laser Alignment application A2130S8 Advanced Laser Alignment application A2130S9 Standard Accessories CSI 2130 protective rubber jacket D24642 USB communications cable A063902 Ethernet Communication cable MHM 64986 CSI 2130 hand strap qty 2 D24899 CSI 2130 hand pad qty 2 D24834 Shoulder strap for vibration meters D24933 Hardshell carrying case D24892 Power supply 93140 Power cord 65010 Screen protector starter pack Reorder using P N 91411 91413 Vibration Measurement Accessories Accelerometer A0760GP Triaxial Accelerometer with integral magnet A0643TX Magnet A090835 Cable 2 pin MIL to BNC blue 4 A6121BL Cable 2 pin MIL to BNC red 4 A6121RD Coiled accelerometer cable 2 pin to Turck 8 extended D24844 Triaxial accelerometer cable D25064 Dual channel accel adapter 25 pin to 2 BNC A06280A Triaxial accelerometer keyed mounting pad D24826 Balancing Accessory Package 4 channel multiplexer A648 1 20K RPM Infrared Phototach Kit including A0404P1 m A040801 Phototach power supply m A403 Reflective tape 3 rolls m 24862 Phototach cable Hard shell suitcase D24786 Page 10 Product Data Sheet October 2011 Standard Laser Accessories Mounting posts 4 Super fast smart charging station Tape measure Direct connect cable Screwdriver Hard shell suitcase Quick mount brackets amp chains 2 Basic Package only Standard mount brackets 2
12. e Sealed enclosure IP 65 rated Temperature m 15 to 113 F 10 to 50 C Page 7 Machinery Health Management 2130 KAACHINEHY HEALTH ARAL YEH Applications for Advanced Balancing and Alignment make it possible to detect and correct machinery faults with the same CSI 2130 Supply Battery m NiMH m 4 5 amp hours m 7 2V 8 hours typical use longer with backlight off Data saved in the event of low battery voltage Discharge Fastcharge Trickle charge Smart Charger Also functions as a continuous power supply 3 hours recharge time Quality Assurance NIST Traceable calibration Safety rated versions available approved to Class I Division II rating for Groups A B C amp D Performance specifications for safety rated version are identical to standard model The CSI 21302Q is approved for use in the following areas FM Class I Division 2 Groups A B C and D Temperature Code T4A Ta 50C CLI Zone 2 IIC Non Incedive T4 CSA Class Division 2 Groups A B C and D Temperature Code T4A Ta 50C Ex nA IIC T4 Ta 50C m ATEX CE EX II 3G Ex nL IIC T4 Safety Rating Class I Division Il Groups A B C amp D volatile gases vapors Normally confined in closed containers acetylene butadiene hydrogen ethylene oxide acetaldehyde ethylene cyclopropane ether vapors acetone ammonia butane gasoline hexanes methane propane NOTE Partial listing of gases is meant as a g
13. e as a temporary online monitor With line power it is possible to monitor machine health for longer spans up to a month It can automatically acquire and store data such as the overall vibration fault frequencies associated with specific fault types or even the complete spectrum over an extended period of time You can capture the break in period for new equipment or to ensure that a machine with a known fault can make it to the next outage Capture Machine Shutdowns For analysis of transient events the CSI 2130 collects a series of machine vibration snapshots during startup coastdown or process changes These spectra can then be viewed individually or in a Cascade plot Correlate Vibration and Process Variables to Identify Machine Problems Use the dual channel feature of the CSI 2130 to correlate machinery vibration with process variables This is accomplished by inputting the process information as a volt signal into one channel while monitoring vibration on the other Unsurpassed Versatility The CSI 2130 incorporates a modular design so that it can be configured to specifically address your current needs As your needs evolve the CSI 2130 can be easily and affordably expanded to enhance your capabilities while protecting your initial investment This versatile unit can be purchased as a single or dual channel analyzer with or without route measurement capability as a dedicated field balancer or as a laser alignment
14. eudo tach Generates tach pulses for hidden shafts Triaxial Internal multiplexer for automatic sequencing of triaxial measurements Output Communication with host computer with USB ethernet or emailable data files USB data stick file transfer Balancing Specifications Pre configured jobs for single and two plane balancing Full calculator mode Advanced Mode adds m Up to 4 planes m Up to 8 sensor inputs Up to 6 different speeds Automatic unit conversion Automatic weight splitting Trial weight estimation Product Data Sheet October 2011 Special Features Vector Averaging Eliminates background vibration Balancing Watchdog Automatically detects secondary machinery faults Graphic User Interface Provides data stability indicator Displays live imbalance vector Eliminates confusion about weight placement Alignment Specifications Basic Mode offers Auto sweep includes partial sweep Manual 4 point Soft foot detection Thermal growth compensation m Live machine moves Jackshaft applications Record notes and observations Store and recall jobs Advanced Mode adds QuickSpec alignment checker Manual sweep Dual pass mode uncoupled shafts Vertical machine alignment m C face alignment Straightness measurement m Enhanced soft foot detection Data averaging Part No Description tA2130D1 A2130D1Q 1 ch collector Machinery Health
15. gration provides better than 120 dB for typical applications Frequency Range 740 ranges from DC 10 Hz to DC 80 kHz Low Frequency Response DC coupling on non powered inputs allows flat response to DC for non integrated signals Resolution m 1 3 Octave 100 200 400 800 1600 3200 6 400 12 800 lines True Zoom provides effective resolution of up to 300 000 lines Averaging Normal Exponential Peak Hold Order Tracking Synchronous Time and Negative Averaging Number of Averages m 5 000 in route mode 10 000 in Job mode unlimited in Monitor mode Integration None Single Double Analog or Digital applies to dual channel models Page 8 Machinery Health Management Trigger Vibration level Pretrigger Tach Pretach Anti Aliasing Filters attenuate all alias components to below noise floor Amplitude Units Metric or English acceleration velocity displacement or user programmable Frequency Units Hz CPM Orders Scaling m Linear or Log both X and Y axes Windows Hanning or Uniform Cursor Single Harmonic Moving Harmonic Sideband Memory m 512 MB internal memory for data storage Secure digital memory card slot for virtually unlimited memory Powered Inputs m 2 mA 20 V ICP power supply 15 V Non Powered Inputs m 24 V range Input Impedance Greater than 125 k ohms Tach TTL input built in conditioning for non TTL signals adjustable trigger Ps
16. h PeakVue machinery faults are clearly visible in the waveform opening up new options for fault detection and diagnosis Product Data Sheet October 2011 Full Spectrum of Measurement Another unique feature of the CSI 2130 is its exceptional frequency range Using Emerson s patented Slow Speed Technology SST the CSI 2130 can accurately measure signals on critical low speed equipment that would be out of range for other vibration analyzers The CSI 2130 also boasts the highest frequency range in the market It can measure signals up to 80 000 Hz which is important for accurate diagnosis of centrifugal compressors and other high speed machinery In field Analysis There are many route vibration data collectors available for simply getting the normal periodic vibration spectrum and waveform But when your needs call for an advanced vibration analyzer with analysis tools beyond normal periodic route vibration measurements then the CSI 2130 is unmatched The CSI 2130 has advanced in field analysis tools including m waveform autocorrelation for identifying periodic versus random impacting waveform energy m fault frequency overlays to match and identify the source of peaks in the vibration spectrum m trending of up to 12 narrow band parameters for as long as two years allowing you to see where on the trend your immediate measurement acquisition appears m Fourteen predefined analysis experts Such as coast down bump tests t
17. hey are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice Asset Optimization Division 835 Innovation Drive Knoxville Tennessee 37932 All rights reserved AMS Machinery Health PlantWeb and PeakVue are marks of one of the Emerson T 865 675 2400 Process Management group of companies The Emerson logo is a trademark and service mark of F 865 218 1401 Emerson Electric Company All other marks are the property of their respective owners Ss EMERSON Process Manageme www assetweb com
18. ime synchronous averaging order tracking MCSA high resolution high frequency etc for troubleshooting difficult machine problems m Quad plotting for comparisons of multiple measurements Page 4 Machinery Health Management Fault frequency overlays is just one of many advanced analysis tools available in the field with the CSI 2130 Variable Speed Analysis Variable speed analysis is essential to any effective machinery health program because most critical pieces of equipment must be operated at varying speeds to accommodate the changing production demands While most vibration systems do not take variable speed into account during data collection the CSI 2130 automatically adapts all of its diagnostic tools to variabl turning speeds during routine data collection This provides an accurate evaluation of developing problems in the field Predict Catastrophic Failure Many online monitoring systems installed in plants today serve as nothing more than a shutdown switch in the case of a catastrophic condition By collecting the signals from these systems with the CSI 2130 you can add predictive capabilities by identifying faults before a catastrophe occurs Orbit plots can be generated to identify problems such as misalignment and shaft rubs Trending data also helps to uncover developing cracks and other types of structural faults Product Data Sheet October 2011 Monitoring Trouble Spots The CSI 2130 can also serv
19. orm additional diagnostic tests at the machine site transforms simple data collection into an effective machinery health program In today s demanding work environment it is difficult to find the time to acquire advanced analysis skills Embedded diagnostics enable even a novice user to conduct sophisticated tests with the touch of a button The bottom line impact is that users can quickly harness the full power of the CSI 2130 in the field immediately impacting your botton line Page 3 Machinery Health Management The full VGA screen displays standard and PeakVue data at the same time The PeakVue plot bottom right provides clear indication of a rolling element bearing fault that is not visible in the standard reading bottom left Detect the Earliest Sign of Bearing and Gear Wear Detecting imbalance or misalignment is simple with most data collectors but the CSI 2130 can also detect developing faults on bearings and gears Emerson s patented PeakVue processing applies digital technology to detect stress waves the earliest sign of bearing and gear wear Demodulation and other analog technologies typically can not detect such faults until much later after the machine is already damaged PeakVue processing not only offers the earliest warning of developing faults it also provides an indication of severity Measurements can be translated into reliable trends to determine the optimal timing for maintenance Wit
20. uideline only Refer to applicable safety code to classify a specific site Environmental Rating IP 6 5 dust tight protected against water jets Product Data Sheet October 2011 Analyze amp Route Specifications Analysis Experts Interactive data acquisition setups for the following analysis types High Frequency High Resolution Bearing Gear Fault analysis Low Frequency Order Tracking Synchronous Time Averaging Bump Test on and off line Coastdown peak hold and peak phase Turning Speed Detection vibration and laser Rotor Fault Detection Cross Channel Phase and Orbit Analysis Data Analysis Speed 400 line 1000 Hz spectrum m 0 14 sec avg 1600 line 1000 Hz spectrum m 0 5 sec avg Analysis Capabilities Noise Floor Less than 0 2 micro volts per root Hz over 1 000 Hz frequency range PeakVue m Built in with selectable filters Demodulation m Built in with selectable filters SST m Built in Low Frequency processing Dual Channel Fully matched independently configurable Simultaneous dual channel collection Filtered Orbit analysis Cross Channel m Synchronized cross channel Phase and Coherence Full Spectrum or Single Frequency Dynamic Analysis Overall Spectra Waveform 12 analysis parameters 1 3 Octave A weighting Phase Bode Nyquist Signal Range Autoranging maintains optimum dynamic range 16 bit A D Converter has 96 dB Dynamic Range coupled with analog inte
Download Pdf Manuals
Related Search