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Reference - San Francisco Maritime National Park Association

1. SAME AS 1 SHIP S UIC 2 WORK CENTER 3 JOB SEQ NO 4 ALTERATIONS SHIP ALT FLD CHG ETC 1 5111 EXCEPT 11 COMPONENT NOUN NAME 14 QUANTITY 15 CA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 COMPONENT IDENTIFICATION 12 COMPONENT SERIAL NUMBER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 18 COMPONENT APLIAEL 19 LOCATION DECK FRAME SIDE 20 EIC L 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L L 1 21 NEXT HIGHER ASSEMBLY 22 SAC 23 WORK CENTER 24 NAME PLATE DATA 25 MIF 26 FOSS 21 1M 28 RIN 29 AILSIN 30 SECAS OFFICE USE 1 1 1 1 1 1 1 1 1 1 L 1 1 1 1 L L 1 1 1 1 1 1 1 1 JOB CONTROL NUMBER ALTERATION IDENTIFICATION SAMF AS 1 SHIP S UIC 2 WORK CENTER JOB SEQ NO 4 ALTERATIONS SHIP ALT FLD CHG ETC 1 5111 EXCEPT PAGE or 11 COMPONENT NOUN NAME 14 QUANTIY 15 CA 16 COMPONENT IDENTIFICATION 12 COMPONENT SERIAL NUMBER 18 COMPONENT APL AEL 19 LOCATION DECK FRAME SIDE 20 EIC 21 NEXT HIGHER ASSEMBLY 22 SAC 23 WORK CENTER 24 NAME PLATE DATA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 25 MIF 26 55 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 27 TM AN Nard FCf02005 Figure 2 5 Ship s Configuration Change form Continuation page OPNAV 4790 2 6 with the administrative management data they need to systematically repair or alter the ship s hull installed equipment or material It identifies the
2. 4790 2 4 OPNAV 4790 2R When filling out an OPNAV 4790 2K you must make all entries capital letters 1 True 2 False What OPNAV form should you use to provide additional information for an action reported on an OPNAV 4790 2K 4790 2L 4790 2 4790 2R 4790 CK Tp por Under the Intermediate Maintenance Management System what form when completed provides details for screening and planning 1 4790 2 2 4790 2L 3 4790 2 4 4790 2R associated maintenance action on an OPNAV 4790 CK must be documented on an OPNAV 4790 2K 1 True 2 False What OPNAV form is a continuation page for the Ship s Configuration Change form 4790 2C 4790 2L 4790 CK C 4790 CK L Jp 1 33 1 34 1 35 1 36 1 37 1 38 Which of the following publications provides block by block instruction for completing the OPNAV 4790 CK 1 OPNAVINST 3120 32 2 SPCCINST 4441 170 3 OPNAVINST 4970 4 4 OPNAVINST 5100 19 The Current Ship s Maintenance Project System provides which of the following activities with administrative management data 1 2 DESRON 3 Command 4 Shipyard Planned Maintenance System PMS actions are the maximum actions required to maintain equipment in a fully operational condition 1 True 2 False The Maintenance Requirement Card OPNAV 4790 provides which of the following information concerning preven
3. ASSISTANCE OTHER Specify REMARKS REQUEST TWO COPIES EACH OF FOLLOWING CLASSIFIED MRCs 72 EZVO N 12 2 80 EZW5 N TOTAL OF 6 MRCs REQUESTED ADEQUATE SECURE STORAGE PER OPNAVINST 5110 IS AVAILABLE ORIGNATOR amp WORK CENTER CODE DIV OFFICER ET SW Frost EEO1 LT B Smith DEPT HEAD 3 M COORDINATOR I M Daboss CDR USN GMC SW J R DOE Originator do not write below For TYCOM use only DO NOT TAKES PASSES FOR TYCOM CONCUR ACTION ACTION TYCOM REP SIGNATURE DATE OPNAV 4790 7B Rev 9 89 ACTION COPY PAGE 1 1 S N 0107 LF 007 8000 EDITION OF 3 84 MAY BE USED UNTIL EXHAUSTED FCI02008 Figure 2 8 Planned Maintenance System Feedback Report OPNAV 4790 7B 2 10 1 ORIGINATOR a Typewritten copies are preferred however handprinted copies are acceptable Use ballpoint pen and ensure all copies are legible EQUIPMENT IDENTIFICATION Fill in titled blocks that apply Gives as much information that can be determined Ensure that correct APL number is used for hull mechanical or electrical equipment or electronic weapons equipment which does not have an Army Navy number or mark mod designation DESCRIPTION OF PROBLEM Check the appropriate box Category A 1 MIP MRC REPLACEMENT Ensure that PMS documentation request is current in accordance with latest SFR For missing MIPs MRCs give SYSCOM control numbers when they can be determined If SYSCOM control numbe
4. NEVER touch any radioactive fragments If you do wash yourself thoroughly with soap and water and get medical attention Cathode Ray Tubes Cathode ray tubes CRTs are everywhere in televisions desktop computers radars and electronic warfare systems As a Fire Controlman you will probably maintain electronic systems that use CRTs Therefore you must know about their hazards handling and disposition CRT HAZARDS Working with CRTs can be extremely hazardous A CRT consists of a large glass envelope that maintains a high internal vacuum It also has a toxic phosphor coating on its face CRTs are under great pressure for example a 10 inch CRT is subject to nearly 2 000 pounds of force Of that 1 000 pounds is impressed on the face of the tube alone Therefore breaking the glass envelope will cause a violent implosion During the implosion all the glass fragments metal parts and toxic phosphor will be expelled violently Because a CRT carries a very high voltage and emits x rays it can also be hazardous when it s energized CRT HANDLING To protect yourself from serious injury when you handle CRTs follow these precautions e Follow the manufacturer s instructions handling e Keep new CRT in its shipping carton until you are ready to use it Place a defective CRT in its shipping carton immediately after you remove it from the equipment e Wear gloves and goggles NEVER remove a CRT until you hav
5. 09 What type of ammunition stowage spaces are frequently located on ship s weather decks 010 What alarm circuit is known as the high temperature alarm 011 What alarm circuit is known as the magazine sprinkler alarm 012 Under normal conditions how often should you take magazine temperature readings Q13 How should magazine temperatures that are in excess of 100 F be recorded in the permanent temperature log What does an AMMUNITION FAR SIDE sign look like Q14 5 17 015 What the basic types hydraulically controlled sprinkler systems are two of 016 Which type of sprinkler system uses fresh water to charge the piping between the outlet side of the main sprinkler valve and the sprinkler heads SUMMARY You have an important responsibility to handle ship and stow ammunition and explosives safely Remember the safety precautions and instructions pertaining to the safe operation and use of ammunition and explosives handling equipment must be strictly observed by all naval activities afloat and ashore The task of ammunition and explosives handling is enormous and by nature inescapably hazardous Mishaps arising in ammunition and explosives handling can kill and injure personnel destroy essential supplies and damage valuable equipment and property Many of these mishaps are caused by carelessness or unfamiliarity with the use and limitations of handling equipment as well as
6. Assignment Questions Information The text pages that you are to study are provided at the beginning of the assignment questions ASSIGNMENT 1 Textbook Assignment General Administration chapter 1 pages 1 1 through 1 6 Technical Administration chapter 2 pages 2 1 through 2 15 and Electronics Safety pages 3 1 through 3 8 1 1 1 2 1 3 1 4 1 5 1 6 Without the use of reports and an accountability system maintenance and repair would be almost impossible 1 True 2 False Which of the following reports must be completed before a ship gets underway 1 Eight O Clock report 2 Twelve O Clock report 3 Equipment status report 4 Casualty report Which of the following conditions would require you to initiate a casualty report 1 Your ship needs fuel 2 Your ship needs to do an UNREP 3 Your ship is anchoring 4 Your FC radar needs a part not on board Which of the following reports is an initial casualty report 1 CASREP 2 CASCOR 3 CASCAN 4 CASCON Which of the following publications gives guidance on the preparation and submission of a casualty report 1 OPNAVINST 4790 4 2 NWP 1 03 1 IC 1 3 NAVSEA OP 3565 4 SPCCINST 4441 170 Which of the following work center logs is a required log Pass down log 2 Trouble log 3 PMS accountability log 4 Tool check out log 1 7 1 8 Who will normally update your work center suppl
7. B72 07 00 92 Introduction to Amplifiers 172 08 00 82 Introduction to Wave Generation and Wave Shaping Circuits 172 09 00 83 Introduction to Wave Propagation Transmission Lines and Antennas B72 10 00 93 Microwave Principles 172 11 00 87 Modulation Principles 172 12 00 83 Introduction to Number Systems and Logic Circuits B72 13 00 94 Introduction to Microelectronics 172 14 00 84 Principles of Synchros Servos and Gyros B72 15 00 93 Introduction to Test Equipment B72 16 00 95 Radio Frequency Communications Principles 172 17 00 84 Radar Principles 172 18 00 84 The Technician s Handbook B72 19 00 92 Master Glossary and Index 172 20 00 85 Test Methods and practices B72 21 00 87 Introduction to Digital Computers B72 22 00 88 Magnetic Recording B72 23 00 91 Introduction to Fiber Optics B72 24 00 92 discharge ESD control program This follows the requirements of Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts Assemblies and Equipment Excluding Electrically Initiated Explosive Devices Metric MIL STD 1686 While this publication does not provide information on protecting electrically initiated explosive devices it does apply to protecting electrical and electronic parts assemblies and equipment from damage due to ESD 2 14 Q5 What is the Publication
8. Commanding officers and officers in charge may revoke individual and team certifications whenever such action is in the best interest of safety Revoking certification for individuals or teams including the team leader is mandatory if an explosive mishap is caused by failure to follow authorized procedures Flagrant disregard of safety precautions reckless operation of equipment used to handle explosive devices or other behavior indicating incompetence or unreliability is also cause for mandatory revocation of 5 7 certification Personnel whose certification has been revoked must be retrained until they are requalified and recertified if the commanding officer considers such action appropriate If however an individual s behavior indicates that retraining may be ineffective he or she must be assigned other tasks not involving explosive devices Whenever the certification of a military member is revoked an entry must be made in the member s service record stating the specific reason for the revocation Transfer of Certification When military personnel are transferred to another activity the commanding officer or officer in charge of the receiving activity has the discretion of accepting or rejecting the certification The transferring activity must enter in the appropriate section of the service record the individual s qualifications and dates of certification decertification for specific evolutions involving explosive devices C
9. Figure 3 4 DANGER CAUTION Tag Out Record Sheet NAVSEA 9210 9 front EYE PROTECTION No matter what job you are performing you depend heavily on your sense of sight To help protect your eyesight you should know when to wear eye protection and what eye protection to wear The Navy Occupational Safety and Health NAVOSH Program Manual OPNAVINST 5100 23 states that you must wear appropriate eye protective equipment whenever you perform eye hazardous operations In other words whenever you are doing something that could damage your eyes wear eye protection Some of the things you may do that fall into the eye hazardous category are e soldering TAGGED POSTED POSTING CLEARANCE CLEARANCE AUTHORIZED LOCATION POSITION BY CHECKED POSITION SIGNATURE CONDITION INITIAL BY CONDITION INITIAL AUTHORIZING REPAIR OFFICER ACTIVITY DATE TIME SIGNATURE OF WATCH OFFICER DUTY OFFICER CONTINUED ON ADDITIONAL SHEET CHECK IF APPLICABLE NAVSEA 9210 9 BACK 0116 LF 092 1047 FCf03005 Figure 3 5 DANGER CAUTION Tag Out Record Sheet NAVSEA 9210 9 back e using an electric drill e Eye protection is not an option it is a requirement If you are doing something that e maintaining batteries and calls for eye protection take the time to get it and cleaning and maintaining equipment by using wear it You can replace a scratched pair of hazardous materials goggles but you cannot replace a sc
10. In all cases the supervisor is responsible for ensuring that personnel assigned as handlers are trained in the use of the handling equipment to be used in each operation and understand the limitations of the equipment An ammunition explosives or explosive material handling operation includes one or more of the following evolutions e Logistics movement The transfer of ammunition to or from a ship at an authorized handling location The transfer may be to or from the pier a vehicle a small boat another ship or other approved transportation Strike up strike down Any movement of ammunition into or out of the normal stowage locations or magazines of the ship It may also be part of a logistics movement or part of a maintenance movement Maintenance movement Any movement of ammunition from its normal shipboard location to another location to conduct required assembly disassembly maintenance or tests of a weapons system or maintenance of a stowage area A maintenance movement may include strike up strike down movement within the normal stowage area or movement from one stowage area to another Maintenance movements include but are not limited to the following Removal of projectiles or missiles from tubes or launcher stowage cells for planned maintenance of the tubes or cells Movement of ammunition from ready stowage locations in gun mount handling rooms while conducting maintenance in the area Movement of am
11. NAVSHIPS 9890 5 is a YELLOW tag shown in figure 3 6 It is used only asa precautionary measure to give temporary special instructions or to indicate that anyone operating the equipment to which the tag is attached must exercise unusual caution The instructions you write on the CAUTION tag must state the specific reason why you attached the tag Do not use a CAUTION tag if there is a chance someone could be hurt or if equipment could be Table 3 7 DANGER CAUTION Tag Out Index and Record of Audits Description TITLE Description Log Serial The sequential log serial number issued for tag out actions Date Issued The date the log serial number was issued Type The type of tags used either CAUTION or DANGER Description The description of the system or component that will be tagged out and any amplifying information Date Issued Cleared damaged when normal operating procedures are used In that case use a DANGER tag DANGER Tag A DANGER Tag 9890 8 is a RED tag shown in figure 3 7 Itis used to prohibit operation of equipment that if operated could jeopardize the safety of personnel or damage the equipment Under NO circumstances may equipment be operated or removed when it is tagged with a DANGER tag TAG OUT PROCEDURES Before you tag out a piece of equipment be sure that you have your supervisor s permission If the equipment is mission critical you may also need permissi
12. What are the three basic ways you can protect yourself from electric shock 1 Isolate insulate and ground 2 Isolate insulate and de magnetize 3 Isolate ground and de magnetize 4 Isolate insulate and separate If you are rescuing an electric shock victim which of the following actions should you take 1 Free the victim from the live conductor 2 Start CPR if the victim is not breathing 3 Send for medical help and stay with the victim until help has arrived 4 All the above The effect of electric shock depends on which of the following factors 1 Voltage only 2 Body resistance only 3 Duration of electric shock only 4 Voltage body resistance and duration of the electric shock For which of the following voltage ranges should you observe strict safety precautions while you take voltage measurements 1 115 volts only 2 Above 220 volts only 3 Above 300 volts only 4 Both below and above 300 volts When you are afloat and are measuring voltages below 300 volts you must always notify and obtain permission from which of the following personnel Commanding officer Damage control officer Officer of the deck Safety officer mOn 1 64 When you are working with 4 000 volts what 1 71 Which of the following definitions best class of rubber gloves should you wear describes a laser 1 I 1 A concentrated light 2 II 2 A concentrated beam of optical radiation 3 III 3 A high intens
13. relaxation or failure to observe safety precautions orders and regulations pertaining to the handling and stowage of ammunition and explosives You can prevent the mishaps that are caused by misuse of handling equipment if you take the time to understand the use and limitations of the handling equipment Safety precautions and instructions are a vital element of safe ammunition and explosives handling operations Give them careful and constant study ANSWERS TO CHAPTER QUESTIONS Al To warn personnel of hazards that can cause personal injury A2 To draw attention to situations that may be potentially damaging to equipment A3 To ensure that each person is qualified and certified before performing any task involving explosives A4 The type commander A5 Foramaximum of 12 months unless it is revoked for cause A6 A logistics movement A7 NAVSEA SW020 AC SAF 010 Volume 1 and Volume 2 Transportation and Storage Data for Ammunition Explosives and Related Hazardous Materials AG A9 A10 11 12 A13 Primary magazines missile magazines ready service magazines lockers and chemical magazines Lockers The F alarm circuit The FH alarm circuit Once a day In a conspicuous manner red ink 5 18 A14 A15 A16 The sign is a yellow rectangle 5 inches high by 9 inches wide Painted on the sign are black slanted lines 1 8 inch thick and one inch long on 3 4 inch centers along the top and
14. these diagrams will give you enough information to follow the flow of these voltages and signals only identifying circuit cards or assemblies that directly effect the operation of your system They are not true schematics in that they do not identify every component in every assembly In addition to technical manuals each system will have some type of newsletter or bulletin published on a regular basis that gives you helpful information about your system This newsletter may be published monthly quarterly or as funds allow for the publisher It will contain technical articles and information to help you in trouble shooting and maintaining your gear Itis well worth your time to read the newsletter that applies to your equipment Q4 What source should you contact first to obtain a copy of the Ships Safety Bulletin that your work center does not have Q5 Afloat safety advisories are published in what format INSTRUCTIONS There are many instructions in the Navy and to keep them all in your work center would be unrealistic However many instructions contain important information pertaining directly to your FC world such as electronic safety and hazardous material control When you come across this information make a copy of it and keep it in a binder for reference in your work center Remember to keep this binder current as you receive official changes to your instructions SUMMARY This chapter has briefly discussed the v
15. 56 1 57 Which NEETS module discusses the principles of radar 1 11 2 12 3 17 4 18 The Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts Assemblies and Equipment MIL HDBK 263 provides guidance but not requirements for the establishment and implementation of an ESD control program 1 True 2 False Electric shock is the sensation and muscular spasm caused when which of the following electrical elements pass es through your body 1 Voltage only 2 Current only 3 Current and voltage 4 High voltage and low current Which of the following is the most important factor for you to know about electric shock 1 Why it has such negative effects 2 Where to secure power 3 How much a person can absorb 4 How to avoid it The severity of electric shock is most affected by which of the following factors 1 The length of time current flows through your body 2 The amount of body resistance you provide to the flow of current 3 The path the current flow takes through your body 4 All of the above What is the most dangerous path for current to take as it flows through your body 1 Hand to hand 2 Foot to foot 3 Left hand to either foot 4 Right hand to either foot 1 58 1 59 1 60 1 61 1 62 1 63 Most people who die from electric shock die from what primary cause 1 Shock 2 Exposure 3 Fibrillation 4 Injury from falling
16. Applicability Listing PAL Q6 What joint instruction gives guidance for use of the CSOSS Q7 Which section of the Equipment Identification Code Master Index NAMSO 4790 E2579 lists EIC numbers in numerical sequence and identifies the equipment nonmenclature assigned to each EIC number SUMMARY The Maintenance Data System MDS and its many components are an extremely important tool in tracking your equipment s performance The accurate and timely reporting of deferred maintenance or configuration changes will result in better parts support and equipment readiness The Planned Maintenance System PMS works with the MDS to ensure that your equipment is fully operational The MDS forms are processed and maintenance actions tracked through the Ship s Non tactical Automated Data Processing program SNAP This computer based system enables ship s personnel to order parts or fill out MDS forms on a computer screen Check with your command to find out what version youare using and where you can gettraining for SNAP Your ship s technical library is an important resource for you as an FC Many technical publica tions are no longer distributed in a printed format but are distributed on compact disks Check with your supply department and chain of command to find out how to order these publications whether in a paper or compact disk format One of the more important resources to become familiar with as an FC is the Combat System Op
17. EOD operations of ammunition or explosives must satisfy the following requirements 1 Be qualified and certified as required by OPNAVINST 8023 2 U S Navy Explosives Safety Policies Requirements and Procedures Department of the Navy Explosives Safety Policy Manual and supplemental regulations Remain vigilant throughout the operation and ensure that all regulations and instructions are observed Carefully instruct and frequently warn those under them of the need for care and constant vigilance Before beginning an operation ensure that all subordinates are familiar with a the characteristics of the explosive materials involved the equipment used safety regulations to be observed and the hazards of fire explosion and other catastrophes that the safety regulations are intended to prevent Be alert to detect any hazardous procedures or practices or symptoms of a deteriorating mental attitude of certified personnel and take immediate corrective action when necessary Limit the number of personnel working with explosives or ammunition to the minimum required to perform the operation properly Unauthorized personnel must not be permitted in magazines or in the immediate vicinity of handling or loading operations involving explosives or ammunition Authorized visitors must be properly escorted Be alert for any hazardous procedures or practices arising from carelessness or attempts 5 2 to expedite ammuni
18. Its topics include surface preparation painting and application of other preventive measures e NSTM Chapter 634 Deck Coverings NAVSEA S9086 VG STM 010 Provides information concerning materials installation procedures maintenance and repair of deck coverings gratings sealing methods and caulking compounds used for sealing deck seams ELECTRONICS INSTALLATION AND MAINTENANCE BOOK The Electronics Installation and Maintenance Book EIMB contains in one convenient source safety information maintenance policies and philosophies installation standards and practices and overall electronic equipment and materials handling procedures required by Chapter 400 of the Naval Ships Technical Manual The EIMB a 13 volume series of individual books is an excellent source of basic information that can be used as a training tool for your work center If space is available you will benefit from having a complete set for your technical library These books are periodically updated by incorporating the Engineering Information Bulletin EIB articles EIMB EIB s are also available on compact disc Check with your supply department for details on ordering the latest compact disc version COMBAT SYSTEM OPERATIONAL SEQUENCING SYSTEM CSOSS The Combat System Operational Sequencing System CSOSS is a collection of manuals specifically designed for each class of ship The manuals include step by step procedures and supporting mate
19. REMOVE INSTALL MODIFY ALTERATION EQUIPMENT DESCRIPTION COMPONENT NOUN NAME QUANTITY COMPONENT ACTION COMPONENT IDENTIFICATION COMPONENT SERIAL NUMBER COMPONENT APL AEL LOCATION NEXT HIGHER ASSEMBLY SERVICE APPLICATION CODE NAME PLATE DATA MAINTENANC INDEX PAG TECH MANUAL NUMBER o dl o jo EQUIPMENT IDENTIFICATION CODE ws MAINTENANCE ACTION DELETION OF RECORD gt FULLY COMPLETED E ALTERATION EQUIPMENT FULLY COMPLETED EQUIVALENT ALTERATIONS ALTERATION DIRECTIVE CONFIG FILE NOT APPLICABLE CORR MAINTENANCE ACTION 1O MAINTENANCE COMPLETED PARTS DRAWN FOR SUPPLY A ADDITION OF RECORD COMPLETED REQUIRED PARTS NOT DRAWN CORRECTICHANGE FROM SUPPLY LOCAL EXISTING RECORD MANUFACTURE PRE EXPENDED BINS MAINTENANCE ACTION COMPLETED NO PARTS REQUIRED SHIP SEQUENCE NUMBER WORK CENTER DIVISION OFF SUPPLY DEPT COORDINATOR SUPERVISOR PAGE Figure 2 4 Ship s Configuration Change Form OPNAV 4790 CK FCf02004 2 5 Ship s Configuration Change Form OPNAVINST 4790 4 provides block by block Continuation Page instructions for completing these forms The Ship s Configuration Change Form CURRENT SHIP S MAINTENANCE Continuation Page OPNAV 4790 CK C shown in PROJECT SYSTEM figure 2 5 is simply a continuation page for the OPNAV 4790 CK The COSAL Use and Maintenance The Current Ship s Mai
20. SIGNATURE OW ZEZNOS T SECTION SCHEDULING 12 LEAD WORK CENTER 13 SCHED START DATE 14 SCHED COMP DATE 16 KEY OP 17 TASK YR DA YR DA RECH 25 4053 4068 Q0 02IEVAC amp CHG 18 ASST WORK CENTER 19 SCHED START DATE 20 SCHED COMP DATE 21 EST MHRS 22 KEY OP 23 TASK YR DA YR DA 4 D 0 3 40 54 4067 Q004 03 UNSHIP amp 24 55 WORK CENTER 26 SCHED START DATE 26 SCHED COMP DATE 28 KEY 29 TASK YR DA YR DA 1051 4069 0049 01MONITOH FREQ 80 ASST WORK CENTER 31 SCHED START DATE 32 SCHED COMP DATE 34 KEY 85 TASK YR DA YR DA 6A 4056 4057 0006104 WELD 36 ASST WORK CENTER 37 SCHED START DATE 38 SCHED COMP DATE 89 EST MHRS 40 KEY OP 41 TASK 1 1053 4058 10021 0 REWIND amp BAKE id RN ad M YR YR DA SECTIONIII TECHNICAL DOCUMENTATION ON BORD 11 NORMALLY DONE BY a S F b X IMA DEPOT SECTION IV IUC REPAIR ACTIVITY TYCOM REMARKS COMPRESSOR MOTOR SHORTS SECTION V SUPPLEMENTAL PLANNING 50 EST MANDAYS 51 EST MANDAYS COST 52 EST MATERIAL COST 53 EST TOTAL COST FCf02003 Figure 2 3 Maintenance Planning amp Estimating Form OPNAV 4790 2P 2 4 Ship s Configuration Change Form The Ship s Configuration Change Form OPNAV 4790 CK shown in figure 2 4 is used to report configuration changes at the individual equipment level The associated maintenance action on a
21. SIGNATURE OF AUTHORIZING OFFICER SIGNATURE OF REPAIR ACTIVITY REPRESENTATIVE NAVSHIPS 9890 6 IRev 1 FRONT FORMERLY NAVSHIPS 50091 DANGER DO NOT OPERATE OPERATION OF THIS EQUIPMENT WILL ENDANGER PERSONNEL OR HARM THE EQUIPMENT THIS EQUIPMENT SHALL NOT BE OPERATED UNTIL THIS TAG HAS BEEN REMOVED BY AN AUTHOR IZED PERSON SIN 0105 641 6000 FCf03007 Figure 3 7 DANGER Tag NAVSHIPS 9890 8 if you had worn hearing protection This is commonly called a hearing threshold shift It simply means that the more you are exposed to damaging levels of noise the louder normal sounds must be for you to hear them You must start now to protect yourself from hearing loss OPNAVINST 5100 23 states that all personnel must wear hearing protective devices when they enter or work in an area where the operations generate noise levels of greater than 84 decibels If you are in doubt about whether a noise level is high enough Table 3 8 Safety Shorting Probe Procedure Action s Secure the input power to the equipment Use appropriate tag out procedures if necessary Open the equipment to gain access to the capacitors that need to be discharged Do NOT touch any exposed terminals as large filter capacitors can store a lot of energy Connect the flexible ground strap of the safety shorting probe to the metal chassis of the equipment ensuring a good metal to metal connection the capacitor is completely disch
22. a fixed temperature The thermopneumatic elements which monitor the temperature of the magazine and activate the sprinkler system generate a pneumatic signal in response to thermal action The pneumatic signal can be either a sudden increase or decrease in air pressure which will actuate the sprinkler system The automatic control system consists of fixed temperature units FTUs heat actuated devices HADs heat sensing devices HSDs transmission lines Rockbestos covered copper tubing circle seal check valves and a pneumatically released pilot PRP valve Manual control valves located at separate local and remote control stations are used to activate the system manually Wet Type Sprinkler System A wet type sprinkler system is one in which the piping between the outlet side of the main sprinkler valve and the sprinkler heads is charged with fresh water Once the system is activated the fresh water is immediately discharged and replaced by salt water Although wet type sprinkler systems do contain quite a few more components than dry type systems they function on similar principles The main advantage of wet systems is a very rapid response time Sprinkling starts approximately 1 second after activation For technical operating information on both types of sprinkler systems refer to the instruction book NAVSEA 0348 LP 078 1000 Magazine Sprinkler System Q8 What are the five major types of shipboard magazines
23. and chemical 2 Missile and ready service 3 Ready service and locker 4 Primary and ready service Missile magazines are sometimes considered what type of magazine Primary 2 Ready service 3 Locker 4 Chemical Which of the following statements is true about all magazine types 1 They are insulated 2 They have manually activated sprinkler systems 3 They have special combustion detection devices 4 must be closed and locked when unattended Which of the following devices are used for environmental control of ammunition magazines Ventilation ducts Vent check valves Exhaust vents of the above mp FH alarms for a magazine indicate which of the following problems 1 High temperature 2 Gas detection 3 Smoke detection 4 Leakage or activation Which of the following documents serves as a check sheet for inspecting a magazine 1 The 3 M manual 2 A maintenance requirement card 3 The work center supervisor s work list 4 magazine temperature card 12 2 68 2 60 2 70 2 71 2 72 2 73 2 74 The daily inspection of magazines generally consists of checking for which of the following conditions 1 Improperly secured stowage 2 Unusual fumes or odors 3 Magazine cleanliness 4 All of the above Which of the following factors is considered most important in regard to powder stability 1 Humidity 2 Stowage 3 Temperature 4 Packaging
24. and completed maintenance actions including previously deferred actions and is commonly referred to as a two kilo Whenever you make an entry on this form print the information in CAPITAL letters Be sure your entries are legible and located within the tick marks If you make an error line it out with a single line and enter the correct information Refer to your 3 M manual for specific guidance Supplemental Form shown in figure 2 2 is used to provide amplifying 4790 2 Rev 6 76 SIN 0107 LF 047 9011 SHIP S MAINTENANCE ACTION FORM 2 KILO JOB CONTROL NUMBER SECTION IDENTIFICATION 9 1 8 9 10 ll 12 WND STA CAB DFR HULL NUMBER 18 IDENT EQUIPMENT SERIAL NUMBER 1 1 1 1 1 1 1 1 16 LOCATION Compartment Deck Frame Stde HERREN OSEO AEO DATE CONFIGURATION CHANGE FOR INSURY USE 2 4 25 SIF MHRS EXP 26 DEFER DATE 27 SIF MHRS REM 28 DEADLINE DATE YR DAY YR DAY SECTION DEFERRAL ACTION FOR SELECTED EQUIPMENTS ONLY 29 ACT TXN 30 S F MHRS 31 COMPLETION DATE 32 ACT MAINT 33 11 34 METER READING YR DAY TIME SECTION 111 COMPLETED ACTION SECTION REMARKS DESCRIPTION 35 REMARKS DESCRIPTION 36 CONT SHEET 37 CSMP SUMMARY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 38 FIRST MAINT 40 SECOND CONTACT SUPERVISOR Priat 43 INTEGRATED PRIORITY 46 SPECIAL PURPOSE AVAILABLE 48 PREARRIVAL
25. backlog of deferred maintenance for each work center on computer printouts generated by the ship s MDS Your ship s 3 M Coordinator will deliver a CSMP report to each work center on a regular basis You or someone in your work center will be required to verify that your work center s CSMP is accurate and to update it if it isn t The MDS provides the means for gathering the information used in the CSMP The success or failure of the CSMP system depends entirely on how accurate the information is and how supervisors and technicians use that information PLANNED MAINTENANCE SYSTEM The Planned Maintenance System PMS provides each command with a simple standard means for planning scheduling controlling and performing planned equipment maintenance PMS actions are the minimum actions necessary to maintain equipment in a fully operational condition In the following paragraphs we describe the primary forms used in the PMS These forms are available through the Naval Supply System Maintenance Requirement Card Maintenance procedures are contained on a Maintenance Requirement Card OPNAV 4790 shown in figure 2 6 Every preventive maintenance action has an associated MRC that describes in detail who rate should do what when how and with what resources for the maintenance requirement Equipment Guide List A maintenance requirement card may have an associated Equipment Guide List OPNAV 4790 81
26. bottom edges with lines slanting from top right to bottom left The letters are 1 8 inch thick and 3 4 inch high The dry type and the wet type The dry type sprinkler system APPENDIX I REFERENCES NOTE Although the following references were current when this NRTC was published their continued currency cannot be assured Therefore you need to be sure that you are using the latest version Chapter 1 Navy Occupational Safety and Health NAVOSH Program Manual for Forces Afloat OPNAVINST 5100 19 Chief of Naval Operations Washington DC 1984 Operational Reports NWP 1 03 1 IC 1 Formerly NWP 10 1 10 Department of the Navy Naval Doctrine Command Norfolk VA 1997 Ships Maintenance and Material Management 3 M Manual OPNAVINST 4790 4 Chief of Naval Operations Washington DC 1994 Tag Out User s Manual TUM NAVSEA S0404 AD URM 010 TUM Naval Sea Systems Command Washington DC 01 September 2000 Chapter 2 Coordinated Shipboard Use and Allowance List COSAL Use and Maintenance Manual SPCCINST 4441 170 Navy Department Navy Ship s Parts Control Center Mechanicsburg PA 1989 Electromagnetic Radiation Hazards Hazards to Ordnance NAVSEA OP 3565 Volume Naval Sea Systems Command Washington DC April 1995 Electromagnetic Radiation Hazards Hazards to Personnel Fuel and Other Flammable Material NAVSEA OP 3565 Volume I Naval Sea Systems Command Washington DC 1975 Implementation an
27. compartments on decks bulkheads and overheads indications of leaks from sprinkler or flood pipes nozzles or control valves and regulators and inoperable or damaged reachrods linkages automatic fire alarm devices and other similar equipment Another important requirement of the daily inspection is to observe record and report maximum and minimum temperature conditions Magazine Temperatures Temperature is the most important factor that affects powder and propellant stability This is why it s important to monitor temperature conditions Temperature readings are normally taken once a day The exact time may vary but most ships take the readings in the morning around 0800 for example using a special maximum and minimum thermometer sometimes called a high low thermometer Figure 5 5 illustrates a typical maximum and minimum thermometer GAUGE DIAL POINTER STEM PROTECTIVE TUBE BIMETALLIC ELEMENT MOUNTING INDEX POINTER INDEX RESET MECHANISM PRESENT INDICATING INDEX POINTER INDEX LOW TEMPERATURE RESET ARM INDEX POINTER FCf05005 Figure 5 5 Bimetallic maximum and minimum thermo meter Internal components B Dial face and pointers Every magazine or locker will have at least one direct reading thermometer It will be located where maximum space temperature variations will normally occur It must be installed so it is readily accessible for taking readings and resetting the index pointers Spec
28. for what positions of responsibility The following personnel require individual qualification and certification 1 Personnel whose duties require that they individually handle inspect package unpack assemble disassemble test fuze load or download stow arm or de arm explosives or explosive devices must be qualified and certified for such tasks Personnel assigned as safety observers for explosive operations and those who inspect explosive operations for quality assurance purposes must also be qualified and certified Supervisors of explosive operations and members of the command appointed certification boards must also be individually certified for the evolutions that they may supervise or observe for qualification purposes The only exception to this provision is that supervisors of explosives handling teams involved in handling explosives hazardous materials with power operated handling equipment need not themselves be qualified as operators They must however be certified as team leaders for the explosive operations being conducted 2 All operators of power operated handling equipment hoists winches cranes forklifts and so forth used in transporting loading or handling ammunition explosives and other hazardous materials must be both certified and licensed as ground support equipment and or materials handling equipment operators Civilian personnel who operate these types of Table 5 1 Qualification Levels and
29. hazardous material shipping symbols personal protective equipment spill response and disposal of waste The following section briefly covers safety precautions for the materials commonly used or handled by Fire Controlmen solvents aerosol containers polychlorinated biphenyls batteries and vacuum tubes SOLVENTS Varnishes lacquers cleaning fluids and some paints contain solvents that can ignite at relatively low temperatures Obviously such materials pose serious fire hazards Some solvents emit toxic vapors others can burn or irritate your skin and eyes Many solvents are used in the daily maintenance of electronic equipment The safest solvents are those that dissolve in water water based If water based solvents are not effective you may use trichloroethane or methyl alcohol two of the most popular 4 4 nonwater based solvents However since trichloroethane and methyl alcohol are extremely flammable use them only when you have adequate ventilation When you use hazardous paints or solvents always follow these safety precautions e Wipe up all spills immediately e Place rags or other items you use to clean up spills in a separate covered container e Use protective clothing goggles gloves or other appropriate safeguards to prevent paints or solvents from getting on your skin or in your eyes e Have accessible fire fighting equipment nearby e Have adequate ventilation Dispose of paints
30. must be stored in a flammable liquid storage compartment or cabinet POLYCHLORINATED BIPHENYLS Polychlorinated biphenyls PCBs are toxic chemicals of the chlorinated hydrocarbon group They range in form and appearance from oily liquids to crystalline solids to hard transparent resins These chemicals exhibit many favorable physical and chemical properties including high heat capacity chemical stability noncorrosivity to metals low flammability low vapor pressure and low electrical conductivity Therefore they are used extensively as insulators and coolants in electrical equipment PCBs in use aboard ship typically function as insulating fluids or coolants in electrical equipment The chemicals might occasionally be found in totally enclosed hydraulic and heat transfer systems Remember these chemicals are toxic That means they can be harmful to your health perhaps deadly Their adverse effects can result from either brief or repeated exposure The effects from short term contact with high concentrations of PCB vapors or liquids include eye nose and throat irritation headaches and the skin rash chloracne Repeated exposure can result severe skin irritation respiratory irritation digestive tract damage and liver damage Systemic intoxication an adverse effect to your entire bodily system can result from severe overexposure It is indicated by nausea vomiting weight loss jaundice and abdominal pain It ca
31. not compose a comprehensive list nor are they all mandatory They are included to give you an overview of what logs may be required and used on a routine basis in your work center Always check with your ship s local instructions concerning your work center s specific log requirements The logs discussed here include the work center pass down log trouble log supply log PMS accountability log tag out log and smooth log Work Center Pass Down Log Work center pass down logs are not considered formal documents They usually contain specific information about equipment that is helpful to the technician for maintenance trouble shooting and ordering of parts Most work centers use a blank book available through supply labeled with the work center name and kept with other important documents such as the 3 M manual Entries are made with pen and ink by the leading petty officer work center supervisor or repair parts petty officer Each entry is dated and gives enough information to clearly communicate what the problem or sequence of events is Information can be routine as in regular maintenance checks or it can be casualty related It s up to you how you want to design your work center log so that it s useful for your work center If you develop the habit of making daily entries you will be able to determine how long consumable parts actually last before they need to be replaced consumable parts are those parts you replace on a regu
32. of varying amounts of electric shock on a normal person In our example you grabbed 80 milliamperes of current That is 15 milliamperes beyond what could be fatal It is also 70 milliamperes beyond the can t let go threshold for a 120 pound person and 62 milliamperes beyond what is needed to cause you to stop breathing 3 2 Table 3 1 Effects of Electric Shock CURRENT milliamperes HUMAN REACTION at 60 Hertz 1 1 PERCEPTION A slight tingling sensation CAN T LET GO Arm and hand muscles close involuntarily A 120 pound person A 175 pound person CAN T BREATHE PARALYSIS OF THE CHEST MUSCLES HEART FIBRILLATION Rapid irregular contractions of the heart muscles Could be fatal Remember the 1 500 ohms is just an average value Body resistance varies from person to person and may often be less than 1 500 ohms When your skin is moist your body resistance could be as low as 300 ohms Also breaks in your skin at the point of contact could reduce your skin resistance to nearly zero Skin resistance is only important when you are handling voltages of less than 240 volts If you get shocked by more than 240 volts the voltage arc will burn through your skin and leave deep third degree burns where it enters your body Current Flow Path The two most dangerous paths that current can take through your body are 1 from hand to hand and 2 from left hand to either foot The s
33. shown in figure 2 7 that identifies the location of all identical equipment covered by the MRC Guide lists are filled out by technicians since they know where their equipment is located The Maintenance Requirement Card may also have an associated Tag Guide List OPNAV 4790 107 that describes what equipment must be tagged out while the maintenance is being performed see your 3 M manual for a sample 2 7 Maintenance Index Page A Maintenance Index Page OPNAV 4790 85 contains a brief description of the maintenance requirements on all the maintenance requirement cards for each item of equipment Included are the periodicity codes the man hours involved the minimum required skill level and if applicable the related maintenance requirements List of Effective Pages The List of Effective Pages Report No PMS 5 provides a listing of all Maintenance Index Pages assigned to your work center It includes a report date a force revision number your type commander ship s hull number and unit identification code your work center maintenance index page numbers and a brief description of equipment for each maintenance index page listed Weekly PMS Schedule A Weekly PMS Schedule OPNAV 4790 15 is a visual display posted in each work center s working area that shows who has been assigned to perform required maintenance on specific components or equipment Quarterly PMS Schedule A Quarterly PMS Schedule OPNA
34. state what you should be able to do after studying the material Answering the questions correctly helps you accomplish the objectives SELECTING YOUR ANSWERS Read each question carefully then select the BEST answer You may refer freely to the text The answers must be the result of your own work and decisions You are prohibited from referring to or copying the answers of others and from giving answers to anyone else taking the course SUBMITTING YOUR ASSIGNMENTS To have your assignments graded you must be enrolled in the course with the Nonresident Training Course Administration Branch at the Naval Education and Training Professional Development and Technology Center NETPDTC Following enrollment there are two ways of having your assignments graded 1 use the Internet to submit your assignments as you complete them or 2 send all the assignments at one time by mail to NETPDTC Grading on the Internet Internet grading are Advantages to may submit your answers as soon as you complete an assignment and e you get your results faster usually by the next working day approximately 24 hours In addition to receiving grade results for each assignment you will receive course completion confirmation once you have completed all the iv assignments To submit your answers via the Internet go to assignment http courses cnet navy mil Grading by Mail When you submit answer sheets by mail send
35. systems 5 16 to 5 17 B Batteries 4 6 to 4 7 carbon zinc dry cell 4 6 lithium cell 4 6 manganese dioxide alkaline zinc 4 6 nickel cadmium cell NICAD 4 7 C Casualty reports 1 2 CASCAN 1 2 CASCOR 1 2 CASREP 1 2 Cathode ray tubes CRTs 4 7 to 4 8 disposal 4 8 handling 4 8 CAUTION tag 3 9 Combat System Operational Sequencing System CSOSS 2 8 Current Ship s Maintenance Project System CSMP 2 13 D DANGER tag 3 10 E Electric shock 3 1 to 3 3 body resistance 3 2 current flow duration 3 2 current flow path 3 2 Electromagnetic Interference Survey Surface Ships 2 13 Electromagnetic Radiation Hazards NAVSEA OP 3565 2 13 Electronics Installation and Maintenance Book EIMB 2 12 Electrostatic discharge ESD 3 5 warning symbols 3 5 Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts Assemblies and Equipment Excluding Electrically Initiated Explosive Devices Metric MIL HDBK 263 2 13 Environmental and Natural Resources Program Manual OPNAVINST 5090 1 series 4 6 Equipment Guide List EGL OPNAV 4790 81 2 7 INDEX 1 Equipment Identification Code Master Index EIC NAMSO 4790 E2579 2 13 G Guide for User Maintenance of NAVSEA Technical Manuals NAVSEA S0005 AA GYD 030 2 13 H Hazardous materials identification 4 1 to 4 3 labeling requirements 4 2 to 4 3 Hazardous materials stowage requirements 4 8 Hazardous Material Use
36. to check signal waveforms while the equipment is energized If so before you connect the multimeter or the oscilloscope there are certain safety precautions and procedures you MUST follow that are designed to protect you from electric shock These precautions and procedures are divided into two Table 3 2 Procedures to Follow When Measuring Voltages Below 300 Volts Procedure ALWAYS notify and obtain permission from your commanding officer afloat or your supervisor ashore to work on energized equipment Some commands require you to complete a checklist before doing this ALWAYS study the schematic and wiring diagrams of the equipment on which you will be working Note the location of the test points and the location of any other high voltage points that you should be careful not to touch ALWAYS remove all metal items such as watches belt buckles rings even wedding bands and other items that have exposed metal If you are wearing a security badge put it in your pocket ALWAYS ensure that you are wearing electrical safety shoes if they were issued and that you are standing on insulating rubber matting If you must insert your hand into the enclosure of the energized equipment wear electrical safety rubber gloves rated for the appropriate voltage See table 3 3 NEVER work alone Have a co worker stand by Make sure that your co worker knows where to secure the power in case of emergency basic volt
37. 8 Panama City Fla 32407 7001 1850 234 4653 DSN 436 http hazmat dot gov hydro retesters htm Catch Em if You Can at s good advice for Sailors everywhere following several recent assaults The assailants are not prejudiced against anyone and never take prisoners They strike anytime day or night and often cause the victims to lose workdays In some cases convalescent leave is necessary Although there are a lot of these assailants around you won t find wanted posters for any of them Why Because they re not people They re the quick acting watertight scuttles and hatches you find aboard ship When you pass through these darnage control fittings you must use caution Most mishaps involving them are due to failure of the locking device or someones not making sure the locking device is fully engaged before passing through a fitting All damage contro petty officers otherwise known as DCPOs need to look more thoroughly at their quick acting watertight scuttles and hatches and related components Use 1671 001 87 force revision 4 99 and the damage control watertight closures inspec tion maintenance and repair booklet NavSea 59169 AW DCB 101 If questions still arise contact your chief damage controlman or the repair division for more guidance NavSafaCen Point of Contact Lt T Weston Code 341 757 444 3520 Ext 7106 DSN 564 e mail tweston safetycenter navy mil FCf01001 Figure 1 1 Ship
38. ARRIVAL CONFERENCE ACTION REMARKS ON BOARD YES SECTION REPAIR ACTIVITY PLANNING ACTION 49 REPAIR WIC 50 EST MHRS ASST REPAIR WIC 52 ASST EST MHRS 53 SCHED START DATE 54 SCHED COMP DATE YR DAY YR DAY MEM min 60 EST TOTAL COST 61 JOB ORDER NUMBER 62 LEAD P amp E CODE 63 DATE OF EST YR DAY 64 FINAL 65 MHRS EXPENDED 66 DATE COMPLETED COMPLETED BY Srgaature Rate ACCEPTED BY Sfgaature Rate Rank ACT YR DAY FCf02001 Figure 2 1 Ship s Maintenance Action Form OPNAV 4790 2K The Supplemental Form OPNAV 4790 2L information from drawings listings associated parts block 35 of the OPNAV 4790 2K 2 2 placement part labels etc for use by a repair activity When you need to use an OPNAV 4790 2L with an OPNAV 4790 2K enter the notation 21 USED in 4790 2L Rev by 73 SIN 0107 LF 77003060 SUPPLEMENTAL FORM 2 LIMA SECTION IDENTIFICATION JOB CONTROL NUMBER A SHIPS NAME B HULL NUMBER C SHIPS UIC D WORK CENTER E JOB SEQ NO F CONTINUATION FOR L 2K L 2L L 2P SECTION REMARKS SKETCHES G SECTION Ill AUTHENTICATION FIRST CONTACT MAINTENANCE MAN I DATE J SECOND CONTACT SUPERVISOR Print K DATE YR DAY YR DAY FCf02002 Figure 2 2 Supplemental form OPNAV 4790 2L Maintenance Planning amp Estimating Form Maintenance Management System IMMS When the form is completed it provides informati
39. E Ampplifies information or instruction Since we will discuss various handling methods in this chapter we will first list several of the GENERAL safety and maintenance rules that apply to all handling evolutions 1 Verify that the surrounding area is clear of personnel and obstructions before you operate equipment 2 Restrict noise and conversation to the minimum required to perform the evolution 3 Do not stand or walk under suspended loads or weapons 4 Do not load handling equipment above its maximum rated capacity safe working load Before you use handling equipment inspect it according to the applicable Maintenance Requirement Card MRC and type commander s directives 5 Do not raise weapons higher or suspend them longer than necessary 6 Keep weapons as level as possible when you lift them 7 Do not allow weapons to contact any deck or equipment during lifting 5 3 10 11 12 13 14 15 16 17 18 19 Verify that hooks used to handle weapons have operable safety latches or are moused Ensure that guide studs on weapons are aligned with the guide slot during loading and unloading Do not allow weapons to be unrestrained in any direction unless you are directed to do so in the procedure Use toxic cleaning agents sparingly and in well ventilated areas Vapors of most cleaning agents are toxic if inhaled in large quantities for extended periods Be sure t
40. HEMICAL DD FORM 2522 OCT 2000 FCf04002 Figure 4 2 Small Department of Defense Hazardous Chemical Warning Label DD Form 2522 Note National Fire Protection Association HEALTH CONTACT c FIRE ge 4 REACTIVITY SPECIFIC HAZARDS AND PRECAUTIONS including target organ effects See MSDS for further information i PROTECT X af that apply RESPIRATORY CONTACT COMPANY NAME ADDRESS Street Box City State ZIP Code Country c EMERGENCY TELEPHONE NUMBER Area Code 10 PROCUREMENT YEAR FOR HAZARDOUS CHEMICAL DD FORM 2521 OCT 2000 PREVIOUS EDITION MAY BF USED Fcf04001 Figure 4 1 Large Department of Defense Hazardous Chemical Warning Label DD Form 2521 NFPA labels do not comply with the requirements of the Occupational Safety and Health Administration OSHA Hazard Communication HAZCOM Standard They may only be used to supplement a HAZCOM compliant label Ql What is the minimum information that OSHA regulations require for labeling of hazardous materials Q2 What information can you find in the HMUG SAFETY PRECAUTIONS FOR HAZARDOUS MATERIALS As we mentioned above you must follow the prescribed safety precautions for the hazardous materials you use or handle in your workplace These precautions are supported by requirements for 4 3 f COMBUSTIBLE Figure 4 3 Department of Transportation
41. How many different temperature readings should you expect to see on a bimetallic maximum and minimum thermometer 1 One 2 Two 3 Three 4 Four In which of the following locations should an AMMUNTION FAR SIDE sign be installed 1 On the closest bulkhead to the magazine 2 Atthe main entrance to the magazine 3 Beside all escape hatches in the magazine 4 In all areas surrounding the magazine A magazine must be secured and locked at all except which of the following times 1 During quarters 2 When the ship is underway 3 When someone is working in the magazine 4 During a watch Which of the following publications contains information about magazine security 1 OPNAVINST 5530 12 2 OPNAVINST 5530 13 3 OPNAVINST 3120 32 4 OPNAVINST 3120 33 Magazine sprinkler systems are designed to completely flood their designated space 1 True 2 False 2 75 Which of the following descriptions identifies a dry type sprinkler system 1 The piping from the outlet side of the main sprinkler control valve to the sprinkler heads contains no water in a normal state 2 The piping between the outlet side of the main sprinkler valve and the sprinkler heads is charged with fresh water 3 The piping from the outlet side of the main sprinkler control valve to the sprinkler heads contains water in a normal state 4 The piping between the outlet side of the main sprinkler valve and the sprinkler heads is charged with coolant
42. ICS SAFETY LEARNING OBJECTIVES Upon completing this chapter you should be able to do the following 1 Describe electric shock and its effects on the human body 2 Describe the procedures to follow for measuring voltages 3 Describe electromagnetic radiation hazards 4 Describe the tag out bill and its responsibilities and procedures INTRODUCTION Electronics safety is essential for the well being of every Fire Controlman If you as a technician are not thoroughly familiar with electronics safety you may become the next casualty To be an effective Fire Controlman you must be thoroughly familiar with all aspects of electronic safety Statistics show that a high percentage of accidents and casualties could have been prevented if some specific precautionary measures had been taken Common sense good indoctrination and training are required of all personnel maintaining and operating electronic equipment When working with electronic equipment you should remember this rule SAFETY FIRST Dangerous voltages energize much of the equipment you work with Use the safety precautions outlined in this chapter to complement information given in your electronic equipment instructions These instructions applicable directives and equipment technical manuals provide specific safety instructions Before you perform maintenance on any equipment be sure to observe all required safety precautions This topic discusses ele
43. IONAL DEVELOPMENT AND TECHNOLOGY CENTER NAVSUP Logistics Tracking Number 0504 LP 026 7650 Sailor s Creed I am a United States Sailor will support and defend the Constitution of the United States of America and will obey the orders of those appointed over me represent the fighting spirit of the Navy and those who have gone before me to defend freedom and democracy around the world proudly serve my country s Navy combat team with honor courage and commitment am committed to excellence and the fair treatment of all CHAPTER 1 2 APPENDIX TABLE OF CONTENTS PAGE General Administration 2 1 1 Technical Administration 2 1 Electronics Safety nete ene tec ee aet eae 3 1 Hazardous ore Oe edet ets eee 4 1 Ammunition Safety Handling Shipping And Stowing 5 1 References oce eee eee tore eerte A A oed do re De mL Index 1 Course Assignments follow the index iii INSTRUCTIONS FOR TAKING THE COURSE ASSIGNMENTS The text pages that you are to study are listed at the beginning of each assignment Study these pages carefully before attempting to answer the questions Pay close attention to tables and illustrations and read the learning objectives The learning objectives
44. LATURE SERIAL NO QUANTITY MRC PERIODCITY LOCATION APPLICABLE DATA AS REQUIRED BY MRC FCf02007 Figure 2 7 Equipment Guide List OPNAV 4790 81 SHIP S NON TACTICAL AUTOMATED DATA PROCESSING PROGRAM SNAP The Ship s Non tactical Automated Data Processing Program SNAP system is used to process and track maintenance actions for your ship SNAP isa computer based system that includes the previously mentioned MDS forms in its data banks Instead of filling out a hard copy form you can access the SNAP computer and do the same thing on a computer screen Consult your chain of command to find out what version of computer software your ship uses and what training is available to you Ql What is a configuration change Q2 What manual discusses the MDS in detail Q3 What is the primary MDS form Q4 What basic information is contained in a maintenance requirement card THE TECHNICAL LIBRARY To do your job properly you must know how to use technical manuals effectively and efficiently In addition to the technical manuals for your equipment dozens of other technical manuals are available to help you do your job Many of these technical manuals are now produced on compact discs CDs as well as in 2 9 hard copy printed format Some of these manuals are even accessible on the Internet Check with your supply department and chain of command to see what format is available for your ship This section b
45. LOW BLACK 1 8 N 5 IN 3 4 IN FARSIDE FCf05007 Figure 5 7 AMMUNITION FAR SIDE sign or label example properly set on watertight closures and that the space is locked with an adequate locking device Only authorized personnel are be permitted in a magazine and then only when they have business there A magazine is no place in which to sit and shoot the breeze Some ammunition and explosive items such as small arms ammunition small arms and pyrotechnics are considered to be highly pilferable and must be stowed only in high security stowage spaces Additional information on magazine security is contained in OPNAVINST 5530 13 Physical Security Instructions for Sensitive Conventional Arms Ammunition and Explosives There is one more aspect of ammunition stowage that we need to discuss This is the magazine sprinkler systems used for emergency cooling and fire fighting on board ship SPRINKLER SYSTEMS Sprinkler systems provide emergency cooling and fire fighting capability in magazines ready service rooms and ammunition handling areas magazine sprinkler system consists of a network of pipes secured to the overhead and connected by a sprinkler system control valve to the ship s saltwater fire main The pipes are fitted with spray heads or sprinkler head valves arranged so that the water forced through them showers all parts of the magazine or ammunition handling area Magazin
46. LS PARTS MATERIALS TEST EQUIPMENT TEST EQUIPMENT MISCELLANEOUS 1 0399 Electrical tool testers SCAT 4547 1 0526 Gloves electrical workers 07239 235000 7500 volt maximum safeuse size 9 2 0883 Megger 500V 100MOhm SCAT 4452 rubber 3 0901 Multimeter AC DC SCAT 4245 MATERIALS 0098 Pen ball point 1144 Tag safety 1857 Tag safety check 2277 Pad writing paper NOTE Numbers in brackets can be referenced to Standard PMS Materials Identification Guide SPMIG for stock number identification PROCEDURE NOTE 1 For equipment issued on permanent or semi permanent loan to work centers accomplish monthly all others accomplish quarterly or before each issue For repair locker equipment accomplish quarterly or after each use whichever occurs first DISTRIBUTION STATEMENT D Distribution authorized to DOD components and DOD contractors only critical technology February 1994 Other requests for this document shall be referred to Naval Sea Systems Command SEA O4TD Destroy any method that will prevent disclosure of contents or reconstruction of the document LOCATION DATE Equipment Guide List Recommended February 1994 MAINTENANCE REQUIREMENT CARD OPNAV 4790 REV 2 82 FCf02006 Figure 2 6 Maintenance Requirement Card OPNAV 4790 2 8 EQUIPMENT GUIDE LIST OPNAV 4790 81 2 76 S N 0107 LF 047 9405 MIP NO Less last 2 characters EQUIPMENT NAME NOMENC
47. Minimum Standards for Certification CERTIFICATION LEVEL QUALIFICATION STANDARD IN TRAINING IT Incumbent is required by nature of duty to perform work tasks with explosive devices while under direct supervision of a certified team leader TL or individual 1 Incumbent is receiving training on newly introduced explosive devices for which inert training devices are not available Incumbent shall not work with explosives unless supervised by TL or I This level of certification is temporary until such time full qualification justifies certification at a higher level for example TM or I TEAM MEMBER TM BASIC QUALIFICATION Personnel are aware of basic safety precautions relative to the work task and explosive devices concerned have received formal and or on the job training and have been recommended by their immediate supervisor May not work with ordnance unless supervised by TL or I NOTE TM certified personnel will perform in team concept only under supervision of a certified TL INDIVIDUAL 1 Same as for team member TM above 2 Has sufficient knowledge and has demonstrated the proficiency of the work task alone or trains others in safe and reliable operations Capable of interpreting the requirements applicable checklists SOP and assembly operating manuals TEAM LEADER TL Same as TM and I above Has sufficient knowledge and has demonstrated the proficiency to direct the
48. NONRESIDENT TRAINING COURSE February 2001 Fire Controlman Volume 1 Administration and Safety NAVEDTRA 14098 NOTICE Page 4 4 must be printed on a COLOR printer DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Although the words he him and his are used sparingly in this course to enhance communication they not intended to be gender driven or to affront or discriminate against anyone DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited PREFACE By enrolling in this self study course you have demonstrated a desire to improve yourself and the Navy Remember however this self study course is only one part of the total Navy training program Practical experience schools selected reading and your desire to succeed are also necessary to successfully round out a fully meaningful training program COURSE OBJECTIVES After completing this course you will have a basic knowledge of the following topics Basic workcenter logs and reports primary sources of FC technical and non technical job related information the Maintenance Data System MDS and its associated forms primary technical manuals associated with the routine duties of Fire Controlmen electric shock and its effects on the human body procedures for measuring voltages electromagnetic radiation hazards the tagout bill and its associated procedures hazardous materials fo
49. Naval Surface Force U S Atlantic Fleet Norfolk VA and Commander Naval Surface Force U S Pacific Fleet San Diego CA 1991 AI 2 Magazine Sprinkling Systems NAVSEA 59522 010 Naval Sea Systems Command Washington DC 1989 Naval Ships Technical Manual Chapter 700 Shipboard Ammunition Handling and Stowage S9086 XG STM 010 CH 700R4 Naval Sea Systems Command Washington DC 01 September 1999 Physical Security Instructions for Conventional Arms Ammunition and Explosives AA amp E OPNAVINST 5530 13 Chief of Naval Operations Washington DC 1994 AI 3 INDEX A Aerosol containers 4 5 Ammunition 5 1 AMMUNITON FAR SIDE sign 5 16 explosives driver 5 10 handling 5 7 through 5 10 magazines 5 11 to 5 12 safety 5 1 to 5 4 shipping 5 10 to 5 11 stowage 5 11 to 5 17 Ammunition handling 5 7 to 5 10 equipment 5 8 to 5 9 operations 5 9 to 5 10 personnel qualification and certification 5 4 to 5 7 Ammunition magazine alarms 5 13 combustion gas and smoke detector 5 13 5 13 FH 5 13 Ammunition magazine security 5 16 Ammunition magazine sprinkler systems 5 16 to 5 17 dry type 5 16 wet type 5 17 Ammunition magazine temperatures 5 13 to 5 15 Ammunition magazines 5 11 to 5 13 lockers 5 12 missile 5 11 primary 5 11 ready service 5 12 Ammunition stowage 5 11 to 5 17 environmental controls 5 12 to 5 13 magazine inspections 5 13 to 5 16 magazines 5 11 to 5 12 sprinkler
50. New personnel may use information sources for which of the following purposes 1 To bring themselves up to date on new procedures and troubleshooting techniques 2 To record equipment maintenance data 3 To obtain information on equipment no longer installed 4 To determine who has what responsibilities on an equipment Which of the following periodicals is published by the Naval Safety Center 1 Navy Information Bulletin 2 Ships Safety Bulletin 3 Engineering Information Bulletin 4 Naval Technical Bulletin Which of the following periodicals typically deals with electrical safety shoes 1 Deckplate 2 Ashore 3 Ships Safety Bulletin 4 Engineering Information Bulletin Which of the following information sources use s a message format 1 Engineering Information Bulletin 2 Ashore 3 Ships Safety Bulletin 4 Afloat safety advisories The contents of Ashore are of what nature Informative Required reading General directive Shipboard directive BMC 1 19 1 20 1 21 1 22 1 23 1 24 1 25 Which of the following technical publications is the responsibility of the Naval Sea Systems Command 1 Fathom 2 Deckplate 3 Ships Safety Bulletin 4 Afloat safety advisories The magazine Deckplate specializes in articles on which of the following subjects 1 Shore safety 2 Afloat safety 3 Shore and afloat safety 4 Repair of naval vessels The Naval Saf
51. OLET 3 1029 used to illustrate the tissue damage that can be 3x1 done by harmful RF exposure 12 3x10 MEDICAL X RAYS directions given to you by your command s laser safety AM BROADCAST 536 1505 kHz TAG OUT BILL FCf03002 The tag out bill is a system of documents used to Figure 3 2 The electromagnetic spectrum save lives and to prevent unnecessary damage to equipment It uses caution tags danger tags 3 7 out of calibration labels and out of commission labels to let you know when a specific switch circuit breaker piece of equipment electronic system or plumbing valve should be either operated with extra care or left alone It is impossible in this section to identify all situations requiring tag out procedures However we can mention a few situations that require you to tag out certain equipment Working Aloft or Over the Side When you are working aloft or over the side be sure that any equipment that could give you radiation burns or that could asphyxiate you is turned off and tagged out e Corrective Maintenance When you are working on equipment that must have its power secured and there is a chance that someone else could inadvertently reapply power while you are still working on the equipment the equipment should be tagged out Preventive Maintenance When the PMS MRCs or equipment technical manuals direct you to secure electrical power those power switches should be tagged o
52. TECHNICAL ADMINISTRATION LEARNING OBJECTIVES Upon completing this chapter you should be able to do the following 1 Describe the Maintenance Data System and identify its associated forms 2 Identify the primary technical manuals associated with the routine duties of the Fire Controlman INTRODUCTION administration is a broad term that defines the methods used to document the completion of job tasks Whether a task is part of equipment maintenance or repair itis not fully completed until all documenting paperwork has been completed You as the technician are responsible for ensuring that all paperwork is completed for each task you are assigned The technical administration for most of your job tasks is prescribed by the ship s Maintenance and Material Management System 3 M manual The 3 M manual OPNAVINST 4790 4 series discusses this system in detail Part of the Maintenance and Material Management System includes the Maintenance Data System MDS This chapter discusses MDS and some of the manuals in the technical library that are useful in completing Fire Controlman paperwork THE MAINTENANCE DATA SYSTEM The Maintenance Data System MDS enables technicians and their supervisors to record maintenance actions in substantial detail This provides a variety of retrievable reports concerning maintenance and the performance of the equipment One of the major objectives of MDS is to provide the ca
53. Thus we see three different temperature readings They reflect the temperature variations throughout a 24 hour period The 45 spread between the high and low pointers in our example is a bit large However it could happen The reading you must be cautious about is the 100 F high When this occurs you should turn on the magazine cooling or ventilation system If these systems are not working you might have to use artificial cooling fans blowers Topside lockers may require cooling with water Remember the optimum temperature should be around 70 F A magazine temperature record card fig 5 6 is located in each magazine and is posted near the thermometer for recording daily magazine temperatures These cards are replaced on the first day of each month The completed cards are removed from the magazine and the temperatures for each month are posted in a permanent log The magazine temperature cards must be retained on file for a period of one year When magazine temperatures are recorded in the permanent log temperatures in excess of 100 F must MAGAZINE TEMPERATURE RECORD 5ND GEN 90 REV 11 48 P amp PO N or Va 11 2 48 99014 J c 8 8M FCf05006 Figure 5 6 Magazine Temperature Record Card be recorded in a conspicuous manner red ink If the temperature exceeds 110 F in smokeless powder rocket motor and JATO magazines the temperature must be checked hourly and recorded in a separate notebook These recorded temp
54. V 4790 14 is a visual display that shows a quarter s worth of specific maintenance requirements divided into weeks Planned Maintenance System Feedback Report The Planned Maintenance System Feedback Report OPNAV 4790 7B shown in figure 2 8 provides the command with an easy method for recommending changes to maintenance requirement cards ordering replacements for cards that have been lost or mutilated and notifying the system s command of any discrepancies in coverage This form has an original and four copies Instructions for preparing and submitting it are printed on the back of the form See figure 2 9 SHIP SYSTEM SUBSYSTEM MRC CODE Miscellaneous Shipboard Miscellaneous Shipboard Electrical Equip 3000 M 4 Electrical Equip and Installed and Installed Receptacles 3000 Q 2R Receptacles 3000 SYSTEM EQUIPMENT Miscellaneous Shipboard Miscellaneous Shipboard Electrical Electrical Equip and Installed Equip and Installed Receptacles Receptacles 3000 300XY TOTAL M H 0 2 ELAPSED TIME 0 1 MAINTENANCE REQUIREMENT DESCRIPTION 1 Inspect portable electrical tool device equipped with two prong plug 2 Measure insulation resistance SAFETY PRECAUTIONS 1 Forces afloat comply with Navy Safety Precautions for Forces Afloat OPNAVINST 5100 series 2 Ensure all tag out procedures are in accordance with current shipboard instruction 3 Tool test set SCAT 4547 can produce voltages dangerous to life Wear rubber gloves TOO
55. age categories 1 voltage measurements Table 3 3 Rubber Glove Ratings below 300 volts and 2 voltage measurements above 300 volts Maximum Safe Voltage VOLTAGES BELOW 300 VOLTS 750 volts Most of the voltage measurements that you will 3 000 volts make will be below 300 volts Almost all the newer 4 000 volts electronic systems operate at less than 28 volts except for the main input ac power Table 3 2 lists the safety 5 000 volts procedures for measuring voltages below 300 volts Follow them technician could not get the alligator clip on the test lead to stay on the probe so he held the clip to the probe with his right hand He violated safety precautions by continuing The following excerpt from a mishap report shows to hold the clip and the probe while he was the importance of following these precautions energizing the test lead with 1 200 volts Soon In addition to the procedures in table 3 2 you must obey the four safety precautions in table 3 4 when you take measurements on energized equipment Table 3 4 Safety Precautions For Measuring Voltages Below 300 Volts Safety Precaution ALWAYS use test probes with safety guards or barriers on the probe tips to prevent your hand from inadvertently touching the probe tip ALWAYS use insulated alligator clips ALWAYS keep your body clear of any metal parts of the equipment on which you are working ALWAYS try to keep one hand in your p
56. al use some specialized portable gear has been developed for unique handling problems on specific ships or classes of ships It is used for both conventional ammunition and nuclear weapons depending on design and application You will need to refer to operating MK 45 HANDLIFT TRUCK WITH MK 26 HANDLIFT TRUCK ADAPTER procedures handling and stowage manuals or ship class drawings for identification and use of this specialized gear Equipment that is used frequently for lifting and transferring weapons from one location to another includes hoists elevators traveling cranes floating cranes forklifts and hand trucks HANDLING OPERATIONS The task of ammunition and explosives handling is by nature hazardous Accidents occurring during these operations may kill or injure personnel destroy essential supplies damage valuable equipment and property and reduce the speed and efficiency of the handling operation Most accidents do not just happen They are caused by carelessness or unfamiliarity with the use and limitations of handling equipment as well as laxness or failure to observe safety precautions orders and regulations pertaining to the handling and storage of ammunition and explosives Accidents caused by misuse of handling equipment can be 05004 CONTAINER Figure 5 4 Handling a canister with Mk 45 hand lift trucks 5 9 prevented by a thorough understanding of its operation use and limitations
57. all of your assignments at one time Do NOT submit individual answer sheets for grading Mail all of your assignments in an envelope which you either provide yourself or obtain from your nearest Educational Services Officer ESO Submit answer sheets to COMMANDING OFFICER NETPDTC N331 6490 SAUFLEY FIELD ROAD PENSACOLA FL 32559 5000 Answer Sheets All courses include one scannable answer sheet for each assignment These answer sheets are preprinted with your SSN name assignment number and course number Explanations for completing the answer sheets are on the answer sheet Do not use answer sheet reproductions Use only the original answer sheets that we provide reproductions will not work with our scanning equipment and cannot be processed Follow the instructions for marking your answers on the answer sheet Be sure that blocks 1 2 and 3 are filled in correctly This information is necessary for your course to be properly processed and for you to receive credit for your work COMPLETION TIME Courses must be completed within 12 months from the date of enrollment This includes time required to resubmit failed assignments PASS FAIL ASSIGNMENT PROCEDURES If your overall course score is 3 2 or higher you will pass the course and will not be required to resubmit assignments Once your assignments have been graded you will receive course completion confirmation If you receive less than a 3 2 on any assignment
58. and solvents properly when you no longer need them If you are unsure of the disposal procedures check with your safety officer e Store flammable solvents only in approved flammable storage lockers Be sure to store flammable and corrosive materials separately e NEVER use carbon tetrachloride Carbon tetrachloride is a highly toxic compound and is banned from use Use trichloroethane instead NEVER smoke or use an open flame or allow anyone else to do so in areas where paint varnishes lacquers or solvents are being used e NEVER breathe the vapors of any cleaning solvent for prolonged periods If you don t have proper ventilation use proper PPE e NEVER discard aerosol containers in wastebaskets that will be emptied into an incinerator NEVER spray cleaning solvents onto electrical windings or insulation e NEVER apply cleaning solvents to heated equipment Doing so could cause a fire AEROSOL CONTAINERS Aerosol containers are everywhere When used properly aerosol containers dispense their chemicals quickly and effectively But if you misuse them they can hurt you and cause damage to your surroundings To prevent this you must be aware of the dangers associated with aerosol containers and how to protect yourself from those dangers Before you use any aerosol container read its label The label usually has instructions on how to use store and dispose of the container safely Do not ignore these instruc
59. and your overall course score is below 3 2 you will be given the opportunity to resubmit failed assignments You resubmit failed assignments only once Internet students will receive notification when they have failed an assignment they may then resubmit failed assignments on the web site Internet students may view and print results for failed assignments from the web site Students who submit by mail will receive a failing result letter and a new answer sheet for resubmission of each failed assignment COMPLETION CONFIRMATION After successfully completing this course you will receive a letter of completion ERRATA Errata are used to correct minor errors or delete obsolete information in a course Errata may also be used to provide instructions to the student If a course has an errata it will be included as the first page s after the front cover Errata for all courses can be accessed and viewed downloaded at http www advancement cnet navy mil STUDENT FEEDBACK QUESTIONS We value your suggestions questions and criticisms on our courses If you would like to communicate with us regarding this course we encourage you if possible to use e mail If you write or fax please use a copy of the Student Comment form that follows this page For subject matter questions E mail 311 cnet navy mil Phone Comm 850 452 1355 DSN 922 1355 FAX 850 452 1370 Do not fax answer sheets Addr
60. ar to the carbon zinc battery The only difference is the type of electrolyte used These batteries are used in portable electronic equipment The safety precautions for alkaline batteries are identical to those for carbon zinc batteries Lithium Cell Battery The lithium cell battery is a high energy long lasting battery with a longer shelf life than most other batteries It is often used in electronic equipment such as computers communications and cryptographic equipment torpedoes and missiles Unfortunately lithium batteries can be very dangerous They can release toxic gases or explode If you handle lithium batteries observe the following safety precautions to prevent injuring yourself and damaging your equipment Use only lithium batteries that are approved for use in your equipment e Store lithium batteries in cool well ventilated areas away from flammable items Always observe polarity when you install lithium batteries e NEVER pierce short circuit recharge crush cut burn drop dismantle modify or otherwise carelessly handle lithium batteries NEVER leave lithium batteries in equipment that will not be used for long periods of time e NEVER throw lithium batteries in daily trash Dispose of them properly See the Environmental and Natural Resources Program Manual OPNAVINST 5090 1 for more disposal information on lithium batteries Nickel Cadmium Cell Battery Commonly known as a NICAD t
61. arable supervisory representative if the organization does not have defined departments and Not less than one POI or senior or equivalent civilian supervisor who is certified to perform the specified function task or evolution In large units or activities such as aircraft carriers or weapons stations or ammunition depots the cognizant department head may delegate the responsibility for certification to an appropriate officer or supervisor with the concurrence of the commanding officer A commanding officer or officer in charge may augment the certification board with additional personnel from within or outside the command In small units or activities where a certified POI or senior is not assigned to the command and where board augmentation from outside the command is not feasible the type commander may authorize a waiver of the POI requirement Initial certification of personnel to perform particular explosive related jobs may be necessary in instances where no certification board is currently established e g a newly installed weapons system the addition of a handling and or storage capability or a newly commissioned ship In most cases experienced supervisory level personnel will be qualified for certification After careful review by the department head or equivalent supervisor of all available information relating to the individual s qualifications for the job to be performed and a personal interview a rec
62. ard DOD Hazardous Chemical Warning Label DD 2521 figure 4 1 or DD 2522 figure 4 2 or label developed by the facility that contains the manufacturer s name the product name and either all hazard warnings provided by the original stock system manufacturer s label or a locally developed hazard warning based on the physical and health hazards listed on the stock system manufacturer s label Some hazardous material containers may also display one of the Department of Transportation DOT shipping symbols shown in figure 4 3 These symbols depict the hazard category of the material and are used on outer packaging and on trucks and railway cars that transport those materials HAZARDOUS CHEMICAL WARNING LABEL 2 HAZARD CODE 4 PART NUMBER ITEM NAME HAZARDS 1 ACUTE mmedito RR 2 CHRONIC X ail that apply NONE SLIGHT MODERATE SEVERE Delayed HAZARDOUS CHEMICAL WARNING LABEL 6 HAZARDS 1 ACUTE immediate 2 X all that apply MODERATE SEVERE a HEALTH b CONTACT FIRE d REACTIVITY 7 SPECIFIC HAZARDS AND PRECAUTIONS including target organ effects See MSDS for further information SLIGHT Delayed c ONCE NN reo 9 b ADDRESS Street Box City State ZIP Code Country c EMERGENCY TELEPHONE NUMBER include Area Code 10 PROCUREMENT YEAR FOR HAZARDOUS C
63. are designed to keep you from being injured when you must or may accidentally touch an electrically live component There are four classes of rubber insulating gloves The primary features of the gloves are their wall thickness and their maximum safe voltage rating Refer back to table 3 3 for glove classes and the maximum safe voltage for which they may be used SAFETY SHORTING PROBE Some of the electronic equipment you may work on will use large capacitors to filter the electrical power You must discharge these capacitors before working on the equipment by using a safety shorting probe The procedure for using a shorting probe is provided in table 3 8 DANGER CAUTION TAG OUT RECORD SHEET SYSTEM OR COMPONENT REASON FOR TAG OUT DATE TIME TAG OUT ISSUED LOG SERIAL No PERSONNEL EQUIPMENT HAZARDS INVOLVED MANDATORY FOR DANGER TAGS AMPLIFYING INSTRUCTIONS MANDATORY FOR CAUTION TAGS WORK NECESSARY TO CLEAR TAG S INCLUDING TESTS OPERATIONS WORK ITEMS INCLUDED IN TAG OUT APPLICABLE DOCUMENTATION JOB ORDER RIP OUT S P ETC NUMBER amp TITLE TAG NUMBERS USED NAVSEA 9210 9 FRONT DATE TIME ISSUED OR ADDED 0116 LF 092 1047 79 ETTY OFFICER IN CHARGE WORK COMPLETE WCS POIC AUTHORIZING OFFICER SECOND REPAIR REPAIR PERSON ACTIVITY REP ACTIVITY REP SIGNATURE APPROP WHEN APPROP DATE CHECK BOX IF CONTINUED ON ADDITIONAL SHEET FCf03004
64. areas of the ship The area on the weather deck in the vicinity of an exhaust vent is potentially hazardous and is marked to warn personnel not to loiter in the area Magazine Alarms Magazines are equipped with various alarm and sensing devices When activated they provide audible and visual warnings that something is wrong alarm may mean that an actual problem exists or that a problem is developing Designated personnel should investigate any activated alarm immediately The following paragraphs discuss three common alarms FH ALARM FH alarm circuit is used with a magazine s sprinkler system to indicate two system problems leakage and activation Leakage indicates that a problem is developing Actuation means that water is flowing and the ammunition is getting sprayed Actual sprinkling can result from a real fire or a high heat buildup in the magazine It also can result from a gross sprinkler system malfunction In any case appropriate action must be taken immediately F ALARM CIRCUIT The F alarm circuit is also known as the high temperature alarm circuit It sounds an alarm when magazine space temperature reaches a dangerous level If the F alarm sounds you should investigate the problem immediately If you react quickly enough you may be able to take measures to reduce the temperature This may prevent the sprinkler system from activating COMBUSTION GAS AND SMOKE DETECTOR Some magazines ma
65. arged Hold the safety shorting probe by its plastic handle and touch the metal probe tip to the appropriate terminals to be grounded Do NOT touch the metal probe tip or the flexible ground strap while the probe is in contact with the capacitor s terminals Repeat this step two or three times to ensure that to require hearing protection err toward the side of safety Protect your hearing RESPIRATORY PROTECTION It is very important to use the proper respiratory protection when you use hazardous paints solvents and other materials associated with cleaning and maintaining electronic equipment and antennas Be sure to ask your supervisor about the need for respiratory protection whenever you chip lead or chromate based paints while removing corrosion e prime or paint the bases of antennas or e clean circuits with spray solvents or alcohol Whenever you perform these operations be sure that the work area has good ventilation This will help prevent you from over inhaling hazardous vapors and dusts DECK INSULATING MATERIAL Your working environment should have deck insulating material more commonly called rubber matting to protect you and your shipmates from electric shock It mustbe installed wherever work is done on energized electrical and electronic equipment This includes electronic repair shops that have workbenches for working on electronic equipment The rubber matting should be rated for use in areas
66. arious reports logs publications and technical sources you will see in everyday life at your command Some of these such as the 3 M manual are required reading for all FC s and some i e local instructions are only required at your specific command It is your responsibility to find out what your local requirements are and to seek out the appropriate supporting instructions Talk with your work center supervisor leading petty officer chief petty officer and others in your chain of command to find out what your 1 6 administrative requirements will be Although this part of your job may seem the least fulfilling if you do it properly you will have a good record of your equipment s operational and maintenance history that will help you get the parts you need for maintenance and repair You will also be able to leave a good record trail for new personnel to follow Do not overlook the importance of these administrative tasks for yourself and your fellow FC s ANSWERS TO CHAPTER QUESTIONS Al Your ship s local instructions A2 Initial CASREP update CASREP with a sertial number change correction CASCOR and cancellation CASCAN A3 Laminated tags are audited on a daily basis by the work center supervisor and on a weekly basis by the division officer A4 Contact your ship s Safety Officer A5 Afloat safety advisories are in message format and come on a floppy disk from the Naval Safety Center CHAPTER 2
67. at you get parts support in a timely manner and that you don t waste time and money because of careless supply 1 3 log maintenance Your supply department will give you specific directions on keeping a good supply log and will direct you in complying with your ship s instructions There are specific personnel qualifications standards for repair parts petty officer that will guide you in preparing a supply log and in performing the duties of a good repair parts petty officer Check with your divisional chain of command or the supply department for the latest requirements and training for repair parts petty officer Preventative Maintenance System PMS Accountability Log The PMS accountability log is used to keep track of maintenance performed on a system or piece of equipment within the last 13 weeks It documents the maintenance done on equipment according to the maintenance requirement card MRC the actual date maintenance was completed and the signature of the person who did the actual maintenance This is a required log in your work center and is subject to routine inspection Inspection of the PMS accountability log is usually done on a weekly basis but can be done at any time For specific instructions for your work center check your ship s instructions and the 3 M manual Tag Out Log The tag out log documents the issuing of safety tags normally danger tags required for maintenance or repair of equipment This log is co
68. at tag should you use to give temporary 2 2 Asa Fire Controlman how many different special instructions to someone operating that tag out documents are you likely to use in tagged equipment 1 OUT OF CALIBRATION 1 2 OUT OF COMMISSION 2 Two 3 CAUTION 3 Three 4 DANGER 4 Five 2 8 Ifthere is a chance someone could be hurt or 2 3 Which of the following forms is an an equipment could be damaged under normal OUT OF COMMISSION label operations you should tag out the equipment 1 NAVSHIPS 9890 5 2 NAVSHIPS 9890 6 1 DANGER 3 NAVSHIPS 9890 7 2 CAUTION 4 NAVSHIPS 9890 8 3 OUT OF COMMISSION 2 4 Which of the following definitions best describes a tag out log 2 9 Anequipment may be operated when it is 1 A custody log of temporary tag out actions tagged 2 A temporary log of expected tag out saye itay okay actions 1 True 3 A permanent log of authorized tag out 2 False 4 Lon binding log of temporary Tb ram Ea i d HR expected and authorized tag out actions HE eee authorization 2 5 2 B tag out log contains a 1 The department head 2 The division officer 1 Section 1 3 Your supervisor 2 Section 2 4 All of the above 3 2 11 Electrical safety shoes are designed to protect 4 Section 4 you from what maximum voltage 1 300 volts 2 440 volts 3 600 volts 4 800 volts 2 12 2 13 2 14 2 15 2 16 2 17 There are four
69. atteries can best be described as a high energy long lasting battery with a longer shelf life than most other batteries 1 Lithium 2 Nickel cadmium 3 Carbon zinc 4 Manganese dioxide alkaline Which of the following safety precautions does NOT apply to lithium batteries 1 Always observe polarity when you install them 2 Always leave them in equipment for long periods to protect them 3 Never throw them away in daily trash 4 Use only the batteries that are approved for use in your equipment Which of the following types of batteries is used mostly in cordless rechargeable equipment 1 Alkaline 2 Lithium 3 NICAD 4 Carbon Which of the following types of batteries should always be charged in series never in parallel 1 NICAD 2 Lithium 3 Carbon zinc 4 Manganese dioxide 2 37 A cathode ray tube CRT is a type of vacuum 2 43 Which of the following chapters of the Naval tube Ships Technical Manual NSTM describes LT procedures for the stowage handling and True 2 False disposal of consumables 1 400 2 38 Which of the following equipment is associated with cathode ray tubes CRTs B 1 Electronic warfare systems 4 670 5 o 2 44 Most accidents result from not applying 4 of the above proper safety principles and can be prevented 1 True 2 39 Excess stress on an electron tube s glass envelope may cause which of the following actions 2 45 Which of the following OPNAV
70. classes of rubber gloves Which class is not approved for working with 850 volts 1 I 2 3 III 4 0 What is the recommended way to discharge a high value capacitor 1 Turn the equipment off 2 Turn the equipment on 3 Use a shorting probe 4 Usea multimeter Which of the following statements is true concerning eye protection equipment 1 Itis an option in hazardous areas 2 Itis not required when walking round eye hazardous activities 3 It should be stored properly 4 Itis not always required in hazardous areas You must use hearing protection when you enter a space where the noise exceeds what level 1 54 decibels 2 64 decibels 3 74 decibels 4 84 decibels You need respiratory protection when you perform all but which of the following operations 1 Cleaning circuit cards with spray solvents 2 Priming or painting antenna bases 3 Chipping chromate based paints while removing corrosion 4 Repainting equipment when working in the open air Rubber matting should be rated for use in work areas where the voltages will NOT exceed what value 1 2 000 volts 2 3 000 volts 3 4 000 volts 4 6 000 volts 2 18 2 19 2 20 2 2 2 22 2 23 2 24 Hazardous materials are substances that pose a threat to human health or the environment when used incorrectly or spilled accidentally 1 True 2 False Each hazardous material label must provide all but which of the following info
71. ctric shock voltage measurement electromagnetic radiation hazards tagout bills and protective equipment 3 1 ELECTRIC SHOCK Electric shock is the sensation and muscular spasm caused when electric current passes through the body The word current is underlined in the last sentence to emphasize that it is the current and NOT the voltage that causes electric shock No matter how much voltage is present you will be shocked only if you provide a ground path for the electric current The following excerpt from a mishap report shows just one result of not following proper safety procedures While trying to adjust the alignment between coarse and fine synchros in the gun drive drawer a Fire Controlman received a shock from a 115 volt While performing preventive maintenance he discovered that the alignment did not meet the performance specifications required by the maintenance requirement card MRC After trying to align the synchros he discovered that the fine synchro was faulty To get into the synchro control box he removed the insulation cover While adjusting the synchro the technician touched the exposed wiring on the synchro with his thumb allowing 115 volts of alternating current to enter his thumb and forearm He went to medical after which the corpsman sent him to the naval hospital for evaluation and observation He was released the next day slightly damaged but very much aware of the value of following safety
72. ctroexplosive devices in ordnance in electromagnetic environments Volume I is Hazards to Personnel Fuel and Other Flammable Material Volume II is divided into two parts Part I Hazards to Unclassified Ordnance Systems and Part II Hazards to Classified Ordnance Systems Volume I and Volume II Part I are unclassified All classified data is contained in Volume II Part II 2 13 Procedures for Conducting a Shipboard Electromagnetic Interference Survey Surface Ships The Procedures for Conducting a Shipboard Electromagnetic Interference EMI Survey Surface Ships MILSTD 1605 SHIPS provides detailed procedures for conducting an electromagnetic interference survey aboard surface ships Navy Electricity and Electronics Training Series The Navy Electricity and Electronics Training Series NEETS is a multi modular set of manuals that contain a vast amount of information The current modules are shown in table 2 1 The NEETS modules are high quality training aids and are excellent review publications on basic electronics for all Fire Controlmen ALL Fire Controlmen should be thoroughly familiar with the NEETS modules Equipment Identification Code Master Index The Equipment Identification Code Master Index NAMSO 4790 E2579 provides a listing of equipment identification codes EICs in two sections Section I lists EIC numbers in numerical sequence and identifies the equipment nomenclature assigned to each EIC number Sec
73. d Utilization of the Combat Systems Operational Sequencing System CSOSS Joint Instruction COMNAVSURFLANTINST 4790 20 COMNAVSURFPACINST 4790 9 Commander Naval Surface Force United States Atlantic Fleet Norfolk Virginia Commander Naval Surface Force United States Pacific Fleet San Diego California 1994 Naval Ships Technical Manual Chapter 001 General NSTM Publications and Index and User Guide S9086 AA STM 010 CH 001R45 Naval Sea Systems Command Washington DC 01 September 1999 Navy Installation and Maintenance Book NIMB SE000 01 IMB 010 Volume ID N0002400003 Naval Sea Systems Command Code 5 9103 Washington DC 01 May 1996 Compact Disk Ships Maintenance and Material Management 3 M Manual OPNAVINST 4790 4 Chief of Naval Operations Washington DC 1994 Chapter 3 Navy Electricity and Electronic Training Series NEETS Module 14 Introduction to Microelectronics NAVEDTRA 172 14 00 84 Naval Education and Training Program Management Support Activity Pensacola FL 1984 Navy Occupational Safety and Health NAVOSH Program Manual OPNAVINST 5100 23 Chief of Naval Operations Washington DC 1991 Navy Occupational Safety and Health NAVOSH Program Manual for Forces Afloat OPNAVINST 5100 19 Chief of Naval Operations Washington DC 1984 Ships Maintenance and Material Management 3 M Manual OPNAVINST 4790 4 Chief of Naval Operations Washington DC 1994 Standard Organizat
74. d in the following paragraphs are related to your job as a Fire Controlman both as a technician and as a member of a ship or station organization NSTM Chapter 079 Damage Control Practical Damage Control NAVSEA S9086 CN STM 020 Provides broad guidance for establishing a damage control organization It is designed to help organizations plan before damage occurs spend a minimal amount of time localizing damage that does occur and make emergency repairs or restoration as quickly as possible after damage occurs NSTM Chapter 300 Electric Plan General NAVSEA S9086 KC STM 010 Provides information and instructions on electrical equipment electrical safety precautions 2 12 electrical insulation and insulation resistance and maintenance reconditioning of electrical equipment It also provides the requirements that Fire Controlmen must meet in a shipboard safety program including the use and maintenance of both organizational and personal electrical and electronic equipment NSTM Chapter 400 Electronics NAVSEA S9086 ND STM 000 Provides major policies and instructions pertaining to the maintenance of electronic equipment and safety information on board both active and reserve ships NSTM Chapter 631 Preservation of Ships in Service Surface Preparation and Painting NAVSEA S9086 VD STM 020 Provides instructions requirements and information for the prevention of corrosion of ships boats and small craft
75. different types of coverings available so check current instructions for the approved materials Ammunition magazines must be identified properly and clearly In addition to the standard compartment designators another important sign or label must be in place This marking is commonly called the AMMUNITION FAR SIDE sign The sign fig 5 7 will be installed on all bulkheads decks and overheads surrounding a magazine On vertical bulkheads the signs should be 5 feet above the deck and spaced every 12 feet apart On horizontal decks and overheads the signs should be 12 feet apart and located to ensure maximum visibility The sign should not be installed where it is visible from outside the ship The sign is a yellow rectangle 5 inches high by 9 inches wide Painted on the sign are black slanted lines 1 8 inch thick and one inch long on 3 4 inch centers along the top and bottom edges with lines slanting from top right to bottom left The letters are 1 8 inch thick and 3 4 inch high Magazine Security ammunition stowage spaces containing ammunition or explosives are required by current directives and instructions to be secured and locked unless work is actually being performed within the space Properly securing an ammunition stowage space includes ensuring that all environmental controls are properly set and that all hatches doors or accesses are closed It also includes ensuring that all dogs are 11N AMMUNITIO YEL
76. ditor e sat srowe uatetycontar navy m SH korr SAFETY BULLETIN June 2000 Suggested routing should include CO XO department heads division officers April CPO mess petty officers lounge work center aupervisors and crew s mess Blanks provided for initiala following review SARs and SCBAs fire a Hit With the Fleet Ge news We re beginning to see more and more ships equipped with supplied air respirators SARs and self contained breath ing apparatuses SCBAs and the feedback is mostly positive Sailors usually say It s great or It s about timel There are two small drawbacks to SARs and SCBAs First the pressure gauges have to be calibrated every 18 months Second you must hydrostatically test the cylinders every three years according to personnel protection in service engineering agent PP ISEA Use MRC 5519 015 S 1R and 5519 015 18M 1R Doing this maintenance poses a problem but a little operational risk management can help you identify the hazards of removing this life support equipment from a ship All you have to do then is assess the hazards make risk decisions implement controls and supervise to ensure the controls remain in effect NavSafeCen Point of Contact Lt T Binner Code 31 757 444 3520 Ext 7112 e mail tbinner safetycenter navy mil ISEA Point of Contact Ms Cathy Carpenter NavSurfWarCenCoastSysSta Code A53 6703 West Hwy 9
77. e discharged its high voltage anode e NEVER strikeor scratch the surface of a CRT s glass envelope NEVER stand in front of a CRT when you install it If the CRT should implode the electron gun in its neck could be propelled at a very high velocity through the face of the tube and into your body NEVER carry a CRT by its neck e NEVER touch a CRT s phosphor coating it is extremely toxic If you break a CRT clean up the glass fragments very carefully If you touch the phosphor seek medical attention immediately CRT DISPOSAL are disposed of either by shipping them back to the manufacturer or by discarding them locally If you ship a CRT back to the manufacturer put it in the shipping container intact If you dispose of a CRT locally follow the procedure prescribed by your safety officer Q3 What are PCBs normally used for on board a ship What are two hazards associated with an energized CRT Q4 GENERAL STOWAGE REQUIREMENTS OF HAZARDOUS MATERIALS Proper stowage of hazardous materials is essential to ship and personnel safety Supply department and individual work center personnel are responsible for the proper stowage of hazardous materials in areas under their control For answers to your questions concerning hazardous material stowage consult your supervisor supply officer or hazardous material hazardous waste coordinator Hazardous materials aboard ship are typically packaged
78. e fighting equipment near by 3 Dispose of paints and solvents when you no longer need them 4 Both 2 and 3 above When you use aerosol containers which of the following basic safety rules should you follow 1 Keep them away from heat sources 2 If their contents are paint or solvents do not spray them on your skin 3 Never dent or puncture them 4 All of the above Which of the following is a favorable property of polychlorinated biphenyls PCBs 1 High heat capacity 2 High flammability 3 High vapor pressure 4 High electrical conductivity Polychlorinated biphenyls PCBs are used for which of the following purposes 1 As insulators in electrical equipment 2 As coolants in electrical equipment 3 As fluid in a totally enclosed heat transfer system 4 All of the above What NAVSEA publication is a management guide for PCBs 1 9593 A1 MAN 010 2 89593 A2 MAN 010 3 9593 A1 MAN 020 4 9593 A2 MAN 020 2 31 2 32 2 33 2 34 2 35 2 36 battery is group of cells that provides which of the following types of electrical power 1 Direct current only 2 Alternating current only 3 Direct and alternating current 4 Direct or alternating current What is the difference between the carbon zinc battery and the manganese dioxide alkaline battery 1 The outer container 2 The inner container 3 The electrolyte used 4 The carbon centered electrode Which of the following b
79. e hands on training with explosive devices but only under qualified supervision To become qualified you must demonstrate proficiency before a certified member of the certification board for each evolution you will perform You will be required to demonstrate a competent use of applicable documentation and a knowledge of ordnance safety precautions and procedures to the extent required for ensuring that you will comply with sound handling practices and safety instructions 5 5 You must have a working knowledge of all the types of explosive devices with which you may be required to work Accordingly you must become qualified and certified for each separate operation and each explosive device not in the same family type Another important requirement you must meet before becoming certified is to complete any appropriate Personnel Qualification Standards PQS For example before you are allowed to handle projectiles aboard a frigate you must complete the PQS for Non Nuclear Explosive Handling In addition to these your command may have locally prepared qualification sheets that you must complete CERTIFICATION When you are qualified and recommended for certification you will be issued final certification by the commanding officer the officer in charge or the designated head of the certification board An appropriate entry will be made in your training record and service record Next lets find out who must qualify and certify
80. e sprinkler systems are capable of completely flooding their designated spaces To 5 16 prevent unnecessary flooding of adjacent areas all compartments equipped with sprinkler systems are watertight The fire main pressure on most ships is considerably higher than the pressure that magazine bulkheads can withstand therefore magazines are equipped with exhaust ventilators located in the bulkhead near the overhead An exhaust ventilator is a pipe with a check valve that permits pressure release usually to the topside The diameter of the pipe is large enough to allow water to flow out as fast as it flows in This prevents excess pressure from building up in the magazine compartment On newer ships magazines are also equipped with capped drainpipes located in the bulkhead near the deck The caps may be removed in the adjacent compartment to drain the flooded magazine There are two basic types of hydraulically controlled sprinkler systems the dry type and the wet type Dry Type Sprinkler System A dry type sprinkler system is one in which the piping from the outlet side of the main sprinkler control valve up to the sprinkler heads contains no water in a normal or ready state This piping remains dry until the system is activated The sprinkler system may be activated automatically or manually An automatic system is designed to actuate the magazine sprinkler in response to either a rapid rise in temperature or a slow rise to
81. e the work center s logbooks to learn the operating history of the equipment they are assigned to maintain You may want to use technical periodicals to keep current of any changes or policies affecting equipment configuration and safety related items Periodicals also contain important information that may affect you as a Fire Controlman Remember however that most periodicals are only for informational purposes and do not change or supersede applicable policies directives or instructions SHIPS SAFETY BULLETIN The Ships Safety Bulletin is published quarterly by the Naval Safety Center Norfolk Virginia The bulletins cover all aspects of safety information from electrical safety shoes to revisions of safety courses If your work center does not maintain copies of the Ships Safety Bulletin contact your ship s Safety Officer to get a copy so you can keep current on safety related items These bulletins should be kept in hard binders in chronological order as they are filled with technical and safety information that everyone in the shop should have available for use Figure 1 1 illustrates a front cover of a Ship s Safety Bulletin AFLOAT SAFETY ADVISORIES Afloat safety advisories are in message format and advise commands of current and emergent safety related items Your command may obtain them on a floppy disk from the Naval Safety Center F Naval Safety Center ph Dirven Jr Commander eus a Rowe E
82. econd path is the MOST dangerous since the current will flow through both your heart and other vital organs Current Flow Duration Fibrillation is the shocking of your heart into a useless flutter The longer you are shocked the more chance there is for your heart to begin fibrillating Most people who die from electric shock die from fibrillation Fibrillation in a normal adult is unlikely if the current in milliamperes is less than 116 t where t is the shock duration in seconds The longer you are shocked the less current is needed to cause heart fibrillation Some examples of shock current levels and durations that could cause fibrillation are e 21 milliamperes for 30 seconds e 44 milliamperes for 7 seconds or e 67 milliamperes for 3 seconds HOW TO AVOID BEING SHOCKED Preventing yourself from receiving an electric shock can be summed up in three words isolate insulate and ground 1 Isolate Isolate yourself from the source of electric shock Secure the power to equipment before you attempt to work on it Be sure to keep all electrical equipment covers doors and enclosures in place when you are not actually working on the equipment If you must leave circuitry exposed rope off the area post appropriate signs and warn your fellow workers of the danger Insulate Make sure thatthe electrical tools and equipment you use are properly insulated Use only approved insulated hand and portable electric po
83. ed and have some means of temperature control They must also have a sprinkler system that can be activated from both remote and local stations Primary magazines must be closed and locked when unattended Missile Magazines Due to the nature of guided missiles a fine line distinction exists between a missile magazine and a primary magazine Most of the differences are minor and can be related to two factors First missile magazines contain various electrically and hydraulically powered equipment Quite often there is little or no physical separation between this equipment and the missiles Therefore the potential for fire is great Fire detection and suppression assumes greater importance in missile magazines Second missile magazines are located close to their launchers This closeness is necessary to reduce loading time and to support high rates of fire Thus missile magazines are generally located above the ship s waterline Forthis reason missile magazines are less protected than primary magazines and are more susceptible to battle damage and fire Missile magazines contain special features to combat the effects of accidentally ignited rocket motors Restraining latches e g cell latches keep each missile from moving in the magazine Blowout hatches relief ports and plenum exhaust vents pass rocket motor gases to the atmosphere This prevents internal magazine pressures from building to dangerous levels Missile magazi
84. edures required by the Department of Defense DOD the Chief of Naval Operations CNO and the Navy MATERIAL SAFETY DATA SHEET OSHA regulations require employers to provide employees with safety information on the hazardous materials with which they work This law also pertains to Federal civilian and military personnel Manufacturers must provide hazardous material information for all hazardous materials they produce and must make a Material Safety Data Sheet MSDS available to the users of each hazardous material In the Navy MSDSs are provided in a computer database on compact disk read only memory CD ROM entitled Hazardous Material Control and Management HMC amp M System CD ROM contains the Hazardous Material User s Guide HMUG Ships Hazardous Material List SHML Shipboard Safety Equipment Shopping Guide and the Hazardous Material Information System HMIS which provides over 70 000 MSDSs for materials used within the DOD The MSDS must be available to all users of hazardous materials and their supervisors therefore the CD ROM containing the HMC amp M database is provided on board every ship and shore station The MSDS is used to train hazardous material users on the dangers and precautions of that material Each MSDS contains the following information e General information including an emergency phone number for the material s manufacturer ngredients and identity information Physical a
85. erational Sequencing System CSOSS Each class 2 15 of ship has its own collection of manuals specifically configured to the CSOSS You need to become familiar with your command s CSOSS publications and the training offered for your CSOSS program The Navy Electricity and Electronics Training Series NEETS 1s still an excellent resource for reviewing your basic electronics Itis being updated to a compact disk format and is also available on an Internet web site There are many other good technical resources for FC s that are not mentioned here Make it a habit to look for other resources that can help you perform your job better ANSWERS TO CHAPTER QUESTIONS Al An addition deletion modification or relocation of any piece of installed equipment aboard a ship A2 3 M manual OPNAVINST 4790 4 series A3 The Ship s Maintenance Action Form OPNAV 4790 2K A4 Who rate should do what when how and with what resources for the maintenance requirement A5 A publication unique to each ship that lists technical manuals operating instruction charts performance standards sheets maintenance standards books and technical manual changes for operating and maintaining onboard systems and equipment under the technical cognizance of the Commander Naval Sea Systems Command COMNAVSEASYSCOM A6 COMNAVSURFLAMTINST 4790 20 COMNAVSURFPACINST 4790 9 A7 Section I CHAPTER 3 ELECTRON
86. eratures are transferred daily to the permanent log Any magazine in which the temperature is consistently above 100 F must be reported to the Naval Sea Systems Command NAVSEASYSCOM Cleanliness in Magazines All magazines and other spaces containing explosives must be kept scrupulously clean Combustible materials such as paper oily rags cotton waste solvents and volatile liquids are not permitted in or near a magazine except when they are being used for approved purposes Care must be taken to ensure that no steel wool sand gravel or other abrasive substances are on the decks or other working places where explosives are handled The bulkheads overhead and deck should be wiped or washed down as often as necessary to keep them clean AII ammunition holding and securing devices must be kept free of oil grease and paint Work in Magazines No work may be performed in a magazine or explosive stowage area unless it is required by ship design or as part of stowing and unstowing procedures canning decanning loading and unloading dollies oris otherwise necessary and unavoidable Work in a magazine normally is limited to such activities as admitting and stowing hazardous munitions removing articles stowed in the magazine keeping the stowage space clean and maintaining the equipment in the magazines Before any work that might cause abnormally high temperatures or intense local heat in magazine or adjacent compart
87. es of electrostatic charge are of little consequence during most daily activities they become extremely important when you work with ESD material If you are not certified in 2M repair do not attempt to repair any of these circuits For further information on handling ESD materials refer to Introduction to Microelectronics Navy Electricity and Electronic Training Series NEETS Module 14 NAVEDTRA 172 14 00 84 Q3 What is the FIRST step in taking voltage measurements below 300 volts 04 Whatis the major difference between using a test probe to measure a voltage above 300 volts and using it to measure a voltage of 300 volts or less Q5 What dangerous effect to electronic components are EDS precautions designed to reduce or eliminate ELECTROMAGNETIC RADIATION HAZARDS The electromagnetic spectrum encompasses everyday uses from commercial power to medical Table 3 5 Safety Precautions For Measuring Voltages Above 300 Volts Safety Precaution beginning your measurement ALWAYS follow all preliminary safety procedures for measuring voltages below 300 volts before ALWAYS make sure that the equipment you are working on is de energized ALWAYS follow the tag out procedures ALWAYS discharge all high voltage capacitors with a shorting probe ALWAYS attach the ground probe of the measuring device first ALWAYS secure the other probe of the measuring device to the test point to be measured meas
88. ess COMMANDING OFFICER NETPDTC CODE N311 6490 SAUFLEY FIELD ROAD PENSACOLA FL 32509 5237 For enrollment shipping grading or completion letter questions E mail fleetservices 2 cnet navy mil Phone Toll Free 877 264 8583 Comm 850 452 1511 1181 1859 DSN 922 1511 1181 1859 FAX 850 452 1370 Do not fax answer sheets Address COMMANDING OFFICER NETPDTC CODE N331 6490 SAUFLEY FIELD ROAD PENSACOLA FL 32559 5000 NAVAL RESERVE RETIREMENT CREDIT If you are a member of the Naval Reserve you will receive retirement points if you are authorized to receive them under current directives governing retirement of Naval Reserve personnel For Naval Reserve retirement this course is evaluated at 3 points Refer to Administrative Procedures for Naval Reservists on Inactive Duty BUPERSINST 1001 39 for more information about retirement points Student Comments Course Title Fire Controlman Volume 1 Administration and Safety NAVEDTRA 14098 Date We need some information about you Rate Rank and Name SSN Command Unit Street Address City State FPO Zip Your comments suggestions etc Privacy Act Statement Under authority of Title 5 USC 301 information regarding your military status is requested in processing your comments and in preparing a reply This information will not be divulged without written authorization to anyone other than those within DOD for official use in deter
89. ety Center publishes which of the following three periodicals 1 Afloat safety advisories Deckplate and Fathom 2 Ashore Ships Safety Bulletin and Fathom 3 Engineering Information Bulletin Ashore and Afloat safety advisories 4 Afloat safety advisories Deckplate and Engineering Information Bulletin Your system s newsletter or bulletin contains which of the following types of helpful information Technical articles Troubleshooting hints Maintenance techniques All of the above pe Which of the following is a major objective of the Maintenance Data System To report configuration changes To report field changes To maintain an equipment library To maintain logistic records T aum Which of the following definitions pertain s to a configuration change 1 The addition of an equipment 2 deletion of an equipment 3 The modification of an equipment 4 All of the above The Maintenance Data System s usefulness is dependent on which of the following factors 1 Accuracy 2 Thoroughness 3 Timeliness in reporting information 4 All of the above 1 26 1 27 1 28 1 29 1 30 1 31 1 32 What publication gives in depth information on completing MDS forms 1 OPNAVINST 4790 4 2 OPNAVINST 5100 19 3 OPNAVINST 5100 23 4 OPNAVINST 3120 32 What is the primary form used to report both deferred and completed maintenance actions 1 4790 2 2 4790 2L 3
90. face on which an ESDS device or assembly rests for at least 1 second before you pick it up ALW AYS avoid repairs that require soldering at the equipment level if possible ALWAYS ground the leads of test equipment before you energize it and before you probe ESDS items NEVER permit ESDS devices or assemblies to come in contact with ungrounded materials 3100 Whenever you service ESDS devices NEVER touch or handle materials that create static charges without repeating the grounding action Lasers can have varying effects on a person Effects on the eyes can range from inflammation of the cornea to corneal burn Effects on the skin can range FREQUENCY WAVELEGNTH from accelerated skin aging to skin burn If you use M 100 10 HZ lasers at your command be sure to follow all safety 1Hz 3x10 3x107 GONERGAEBONER IGO HA precautions for the class of laser in use and all 3x106 3x105 TELEPHONE 8x10 Officer 3x 103 2 3x 10 i For more information on the use of lasers refer to 8x 100 FM BROADCAST 88 106 Mhz the Navy Occupational Safety and Health NAVOSH 1 TELEVISION BROADCAST 3x10 214 RADAR Program Manual OPNAVINST 5100 23 for shore 3x10 operations and the NAVOSH Program Manual for RN INFRARED Forces Afloat OPNAVINST 5100 19 for shipboard 3x105 3x108 operations 3x107 VISIBLE LIGHT RADIATION 3x108 Q6 What common household appliance is typically 3x109 ULTRAVI
91. given for all tag out actions Preferably kept in a three ring binder it has the following five sections SECTION 1 Section 1 contains a copy of the Equipment Tag Out Bill found in Standard Organization and Regulations of the U S Navy OPNAVINST 3120 32 and a copy of the command s amplifying instruction on equipment tag out procedures SECTION 2 Section 2 contains the DANGER CAUTION Tag Out Index and Record of Audits OPNAV 3120 4 The authorizing officer uses this form to assign and track all of the issued DANGER CAUTION tags Table 3 7 describes blocks 1 through 5 on figure 3 3 SECTION 3 Section 3 contains the DANGER CAUTION Tag Out Record Sheets NAVSEA 9210 9 that are still in effect Figures 3 4 and 3 5 show the front and back sides of this form SECTION 4 Section 4 contains the Instrument Log NAVSHIPS 9890 10 Keep a record of all the OUT OF COMMISSION and OUT OF CALIBRATION labels issued in this log SECTION 5 Section 5 contains the DANGER CAUTION Tag Out Record Sheet NAVSEA 9210 9 Keep the record sheets that have been cleared and are no longer in effect in this section DANGER CAUTION TAG OUT INDEX AND RECORD OF AUDITS OPNAV3120 4 Rev 3 93 DESCRIPTION E LOG DATE TYPE DAT SERIAL ISSUED DANGER CAUTION SYSTEM COMPONENT WORK PERMIT OR TEST DOCUMENT REFERENCE ISSUED FCf03003 Figure 3 3 DANGER CAUTION Tag Out Index and Record of Audits OPNAV 3120 4 CAUTION Tag A CAUTION Tag
92. hat cleaning agent containers are kept closed except when in use Wash your hands thoroughly with soap and warm water after using these agents Use flammable cleaning agents and paints sparingly and only in well ventilated areas Be sure that no sparks open flames or other sources of ignition are present when you use these materials Do not strike or drop high explosive components Be sure that no sparks open flames or other sources of ignition are to be present when you work with explosives Observe all precautions for handling explosives Do not remove an armed exploder from any weapon Only EOD personnel may remove an armed exploder Ground yourself immediately before you touch an electrical connector or wire connected to a weapon by making bare skin to metal contact with the weapon Inspect all electrical connectors for bent pins and other physical damage Always engage and disengage electrical connectors by holding the connector never the wire Do not connect or disconnect energized electrical connectors unless you are directed to do so by authorized procedural documentation Keep the compression system free of foreign material to prevent the spontaneous combustion of oil or other carbonaceous material with hot highly compressed air Using extreme care shut the appropriate valves and bleed all air from lines and bodies before you disconnect fittings 20 Exercise extreme care to prevent sharp bends or twists
93. he nickel cadmium battery is used in most cordless rechargeable equipment such as flashlights cordless drills soldering irons and portable stereos The following safety precautions for NICADs are relatively simple Charge NICADSs in series never in parallel e Follow the manufacturer s instructions for charging NICADs NEVER expose NICADs to temperatures over 113 degrees Fahrenheit 45 degrees Celsius e NEVER short circuit NICADs e NEVER store NICADs and lead acid batteries the same container or in the same area e NEVER dispose of by throwing them overboard Store exhausted cells temporarily in a plastic lined steel container until you can dispose of them properly ashore See the Environmental and Natural Resources Program Manual OPNAVINST 5090 1 Series Appendix L VACUUM TUBES There are two basic categories of vacuum tubes 1 electron tubes and 2 cathode ray tubes As for other hazardous materials you must follow certain safety precautions when you work with or handle vacuum tubes Electron Tubes Electron tubes are fairly rugged devices Most of them can handle the shocks and knocks of everyday use However they are not indestructible Most electron tubes contain a near vacuum enclosed by glass Any excessive stress like dropping the tube may cause the glass to shatter causing an implosion burst inward An implosion is the opposite of an explosion When the glass shatters t
94. he outside air rushes into the tube to fill the vacuum As the air rushes into the tube it carries the glass fragments with it right on through the center of the tube and out the other side If you are in the path of these flying fragments you may be injured seriously So handle all electron tubes with care Some electron tubes contain radioactive material to aid ionization These must be handled with extra care Unbroken the radioactive tubes are as safe as other electron tubes because the radioactive material in the tube emits slow moving particles that are contained within the tube s thick glass envelope However breaking the tube will expose the hazardous radioactive material To avoid injuring yourself or others observe the following safety precautions when you handle either regular or radioactive tubes e Handle all electron tubes whether radioactive or not with extreme care mmediately place any electron tube that you remove whether radioactive or not into a protective container such as its shipping container e Inform your supervisor immediately if you break a radioactive electron tube e Seal off a radioactive contaminated area immediately to avoid exposing other personnel to the radioactive material e Treat all bad or damaged radioactive electron tubes as radioactive waste and dispose of them accordingly e NEVER remove a radioactive tube from its shipping container until you are ready to install it
95. ial brackets are available to mount the thermometer where it can be protected from accidental damage View A of figure 5 5 shows the internal components of the device The temperature sensitive element is a single helix low mass coil bimetal element that fits closely inside the thermometer stem The bimetal element is carefully sized and aged for lifetime stability and is covered with a fluid to assure good heat transfer The fluid also permits maximum speed of response and reduces pointer oscillations caused by outside vibrations The case and stem are made from stainless steel for strength and anticorrosion protection View B of figure 5 5 illustrates the dial face of the thermometer It is 3 inches in diameter A plastic window protects the index pointers The index reset arm is on the outside of the window and is used to reset the high low pointers Temperature gradations on our example are marked off in 20 increments The approximate readings on this thermometer are 100 F high 78 F present and 55 F low After you record these temperatures reset the high and low pointers in line with the present pointer As temperature rises during the day the present pointer pushes the high 5 14 pointer up the scale As temperature falls during the night the present pointer reverses direction and pushes the low pointer down the scale As the sun comes up the present pointer again moves up the scale
96. icer 1 In an appendix 2 In the front pages 3 In an index 4 Ina glossary 10 2 50 2 51 2 52 2 53 2 54 2 55 The purpose of the Explosives Handling Personnel Qualification and Certification Program is to ensure that each person is qualified and certified before performing any task involving explosives 1 True 2 False Which of the following personnel may be exempt from personal or team qualification for handling explosives 1 Security personnel 2 Personnel on watch 3 Working parties 4 All of the above Who is responsible for appointing a certification board for the handling shipping and stowing of explosives for your command 1l TYCOM 2 Commanding officer 3 Officer of the deck 4 Safety officer Who can authorize a waiver for the POT requirement on a certification board 1 TYCOM 2 Commanding officer 3 Officer of the deck 4 Safety officer Which of the following circumstances will result in revocation of certification for ammunition handling 1 Failure to follow authorized procedures 2 Flagrant disregard of safety procedures 3 Reckless operation of handling equipment 4 All of the above Who has the discretion for accepting a transfer of certification for ammunition handling 1 The commanding officer of the sending command 2 The safety officer of the sending command 3 The commanding officer of the receiving command 4 safety officer of the receivi
97. ife s activities is an old precept practiced from the dawn of time It was an intuitive basic survival instinct However as society evolved it became evident that instinct alone wasn t sufficient The movement toward a technical world required that cohesive thought be applied to matters of safety where dangerous and involved activities were concerned One such activity is the procuring stowing and use of ammunition by the military The U S Navy has many types of ammunition that must be maintained in a state of readiness at all times Your life the lives of your shipmates and the accomplishment of your mission depend on the quality and condition of this ammunition To ensure that ammunition will perform as expected it is prepared overhauled and assembled according to exacting specifications It must also be handled shipped and stowed carefully to prevent mishaps that may result in loss of life and material Since you will be near sometype of ammunition on almost a daily basis you will share the responsibility for ensuring that mishaps don t occur This chapter contains information that will help you understand how to handle ship and stow ammunition safely But before we discuss handling we must reinforce your awareness of safety 5 1 SAFETY Your major concern during weapons handling and stowage evolutions must be safety Safe handling and stowage operations are a team effort All personnel involved in handling wea
98. in air charging lines 21 Do not tighten pipe connections or other parts while they are charged with high pressure air 22 Do not remove safety straps or chains from charging lines until the charging valve has been shut and the bleeder valve has been opened SAFETY SUMMARY Most procedural guides PGs operation procedures OPs and checklists CLs have a SAFETY SUMMARY located in their front pages The safety summary lists one time each all WARNINGS CAUTIONS and NOTES associated with the operation weapons handling loading shipping employment emergencies etc and the procedures by which the associated hazards may be reduced or eliminated The safety summary is divided into several parts each consisting of the safety precautions that pertain to the various evolutions for the given weapon personnel must be familiar with and adhere to the applicable safety standards Specific safety precautions are contained in the PG OP and CL as appropriate The following safety standards apply to all phases of an operation involving weapons systems 1 Ensure that a launched weapon either warshot or exercise is precluded from striking the firing ship 2 Prevent an inadvertent launching arming or motor start 3 Ensure that the stowage handling maintenance and testing operations of the weapon and weapon system minimize the risk of injury to personnel 4 Strive to minimize the probability that a weapon
99. in cases or allotments of individual containers Do not store hazardous materials in heat producing areas or near heat producing items Shield hazardous materials stored on a weather deck or in exposed areas from direct sunlight Temporary storage of hazardous material in workspaces is limited to the amount necessary for the operation and maintenance of assigned equipment If a HAZMINCEN is in operation no more than a 7 day supply of common use HM may be kept in workcenter spaces Study the Naval Ships Technical Manual Chapter 670 Stowage Handling and Disposal of General Use Consumables NAVSEA S9086 WK STM 010 and become familiar with its contents You can find additional information in the NAVOSH Program Manual for Forces Afloat OPNAVINST 5100 19 Series NAVOSH Program Manual OPNAVINST 5100 23 Series and the Environmental and Natural Resources Program Manual OPNAVINST 5090 1 Series SUMMARY In your normal working environment you will be surrounded by hazardous materials Whether that means greases oils paints primers or cleaners and detergents you will be in daily contact with materials that are hazardous to you Material Safety Data Sheets MSDSs give safety information for materials you use in doing preventive maintenance The Hazardous Material User s Guide HMUG gives general guidelines for all types of hazardous materials Many of these materials have long lasting consequences that can effect your heal
100. in the following publications Navy Occupational Safety and Health NAVOSH Program Manual for Forces Afloat OPNAVINST 5100 19 Series Chapters B3 C23 and 15 Navy Occupational Safety and Health NAVOSH Program Manual OPNAVINST 5100 23 Series Chapters 6 7 9 11 and 20 e Natural and Environmental Resources Manual OPNAVINST 5090 1 Series Chapters 1 3 10 12 15 19 20 and 21 and Appendices A C G H I K and L This chapter discusses how to identify hazardous materials and the safety precautions related to these materials IDENTIFICATION OF HAZARDOUS MATERIALS hazardous material containers must be labeled Manufacturers of hazardous materials must follow strict Occupational Safety and Health Administration OSHA regulations on labeling As a minimum each label must clearly identify 1 the name ofthe material 2 the name and address of the manufacturer and 3 the nature of the hazard including the target organ s affected by the material Hazardous materials provided through the stock system including open purchase materials must meet these requirements You are not authorized to relabel properly labeled hazardous materials The Navy places great importance on handling hazardous materials properly To help you understand that importance the following section describes the Material Safety Data Sheet required by OSHA the Hazardous Material User s Guide HMUG and the labeling proc
101. instructions explains qualification and certification for supervisors of ammunition handling 2 False 1 Explosion 2 Implosion 3 Ionization 1 8023 1 4 Neutralization 2 8023 2 3 8032 1 2 40 Which of the following hazards is are 4 8032 2 associated with an energized cathode ray tube 2 46 Which of the following safety terms has the 9 1 Shock hazard from high voltage force of an order and must be obeyed 2 X ray emissions 1 Should 3 Both 1 and 2 above 2 May 4 Excess magnetic energy 3 Shall 2 41 Which of the following precautions applies to the handling of a CRT 2 47 Hazards that can cause personal injury are 1 Be careful when touching a CRT s indicated in notes by which of the following terms phosphor coating 2 Always use gloves when lifting a CRT by 1 DANGER its neck 2 CAUTION 3 Follow the manufacturer s handling 3 Note instructions 4 WARNING 4 Keep a firm grasp on the CRT when n 2 48 Situations that can cause potential damage to installing it from the front equipment are indicated in notes using which 2 42 When you dispose of a CRT locally you of the following terms should follow the procedures prescribed by 1l DANGER 9 which of the following persons 2 CAUTION 1 Your supervisor 3 WARNING The safety officer 4 Advisory 2 49 Where is the safety summary located in most 2 3 The executive officer 1 operation procedures OPs The commanding off
102. involved in an accident or incident or being jettisoned will explode Now let s begin by discussing why you should be qualified and certified to handle conventional explosive devices Ql What is the purpose of a WARNING Q2 What is the purpose of a CAUTION EXPLOSIVES HANDLING PERSONNEL QUALIFICATION AND CERTIFICATION PROGRAM The purpose of the Explosives Handling Personnel Qualification and Certification Program is to ensure that each person is qualified and certified before performing any task involving explosives An explosives handler must be certified by the command or organizational unit to which he or she is assigned To be certified the handler must demonstrate the ability to perform safely all required functions tasks or evolutions associated with specified explosives Security and aircrew personnel ammunition working parties and personnel on watch who may not handle the explosives directly may be exempt from personal or team qualification However each person must be carefully instructed in the safety precautions and regulations governing the function task or evolution to be performed CERTIFICATION BOARDS The commanding officer or officer in charge of each unit or naval activity involved with handling shipping and stowing explosives or explosive devices must appoint a certification board for his or her organization The board must include as a minimum The cognizant department head or comp
103. ion and Regulations of the U S Navy OPNAVINST 3120 32 Chief of Naval Operations Washington DC 1996 Chapter 4 Environmental and Natural Resources Program Manual OPNAVINST 5090 1 Chief of Naval Operations Washington DC 1994 Hazardous Material User s Guide HMUG OPNAV Publication P 45 110 96 Chief of Naval Operations Washington DC 1996 Naval Ships Technical Manual Chapter 670 Stowage Handling and Disposal of Hazardous General Use Consummables NAVSEA S9086 WK STM 010 CH 670R3 Naval Sea Systems Command Washington DC 01 May 1997 Navy Occupational Safety and Health NAVOSH Program Manual for Forces Afloat OPNAVINST 5100 19 Chief of Naval Operations Washington DC 1984 Shipboard Management Guide for Polychlorinated Biphenyls PCBs NAVSEA 9593 A1 MAN 010 Naval Sea Systems Command Washington DC 1986 Chapter 5 Ammunition and Explosives Ashore Safety Regulations for Handling Storing Production Renovation and Shipping NAVSEA OP 5 Volume 1 Naval Sea Systems Command Washington DC 1995 Ammunition and Explosives Safety Afloat NAVSEA OP 4 Naval Sea Systems Command Washington DC 1999 Department of Navy Explosives Safety Policy Department of the Navy Explosives Manual OPNAVINST 8020 11 Chief of Naval Operations Washington DC 1999 Explosives Handling Personnel Qualification and Certification Qual Cert Program COMNAVSURFLANTINST 8023 4F COMNAVSURFPACINST 8023 5B Commander
104. iopulmonary resuscitation CPR without delay Loosen the clothing about the victim s neck chest and abdomen so that breathing is easier Once the victim is breathing protect him or her from exposure to cold with a warm cover if possible Keep the victim from moving After a strong shock the heart is very weak Any sudden effort or activity may result in heart failure 5 Send for a doctor or a corpsman and stay with the victim until medical help has arrived Do not give the victim stimulants To be able to successfully rescue a shock victim it is extremely important that you and your shipmates be qualified in CPR The effects of electric shock can range from mild surprise to death It depends on the amount of current the voltage and the duration of the electric shock Since people have varying resistance levels it is hard to know exactly how a shock victim will be affected More than likely the victim will be very pale or bluish in color and may be unconscious Therefore immediate action is of the utmost importance 01 What three key factors will determine the severity of electric shock on your body Q2 What three one word commands should you follow to prevent shocking yourself VOLTAGE MEASUREMENT You will be required to work on energized equipment during many of your job assignments For example as you troubleshoot a piece of electronic equipment the technical manual may instruct you to measure voltages or
105. ir power outages and minimum discernible signal MDS readings from radars You will also be required to initial or sign your name on this check off list to verify your equipment status Therefore it is important that you give timely and accurate information so that your ship can get underway without any delays EIGHT AND TWELVE O CLOCK REPORTS Eight and twelve o clock reports are similar to getting underway reports These are daily reports that give the commanding officer a specific look at the daily status of all major equipment on board the ship They provide information on major weapons systems status estimated time of repair part ordering status and daily system operability test results Twelve clock reports are turned in to the commanding officer or the command duty officer if the commanding officer is absent just before 1200 each day and are logged into the ship s Deck Log This is normally coordinated by the Officer of the Deck and delivered by the Messenger of the Watch or Petty Officer of the Watch Eight o clock reports are turned in every evening at about 2000 to the command duty officer during inport duty days or to the commanding officer if the ship is underway Eight o clock reports have the same type of information as twelve o clock reports These reports are all ultimately turned into the commanding officer by duty department heads of all the major departments not just the combat systems departme
106. isor you have the responsibility for properly applying the information contained in this chapter and for enhancing your administrative skills As a work center supervisor you should ensure that your technicians are aware of the procedures for maintaining and updating various information sources publications of importance to them 1 1 REPORTS AND LOGS Reports and logs like inspections are necessary evils to the technician Without reports and an accountability system maintenance and repair would be almost impossible There would be no way to maintain supply support for equipment and no way to know what equipment is on board its quantity or location This section discusses some of the more important reports and logs you will use GETTING UNDERWAY REPORTS Getting underway reports are also known as pre underway check off lists or equipment status reports The Department Head or Combat Systems Weapons Officer is normally responsible for turning in this report before the ship gets underway Normally there will be a check off list of equipment and events that need to be done 72 hours 48 hours 24 hours 12 hours etc before your ship s underway time These reports are usually locally generated forms and therefore their content and format may vary among commands You may be asked to furnish information about the equipment in your work center or about such diverse areas as major systems status estimated time of repa
107. ity light wave 4 0 4 A low intensity light wave 1 65 What is the important additional safety 1 72 Which of the following publications should requirement for measuring voltage above 300 you refer to for information on using lasers for volts on energized equipment shipboard operations 1 You must wear rubber gloves 1 OPNAVINST 4790 4 2 You must wear safety shoes 2 OPNAVINST 5100 19 3 You must stand on rubber matting 3 OPNAVINST 5100 23 4 You must not hold the test probe 4 OPNAVINST 5100 25 1 66 How should you discharge high voltage 1 73 What is the purpose of the tag out bill 5 capacitors on energized equipment To idani equipment clauses 1 With a shorting probe 2 To report field change failures 2 With a grounding clip 3 To save lives and to prevent unnecessary 3 With both a shorting probe and a damage to equipment grounding clip 4 To prevent the energizing of equipment 4 With a measuring device without the knowledge of damage control 1 67 Which of the following terms is associated with the inadvertent destruction of delicate 1 74 Which of the following situations require s electronic components you to tag out the equipment 1 AC 1 Working aloft or over the side 2 1 2 Doing preventive maintenance 3 ESD 3 Doing corrective maintenance 4 MDS 4 of the above 1 68 Although many sources of electrostatic charge 1 75 Which of the following officers is responsible are of little consequence during most daily f
108. ive reasons for doing otherwise Certain types of ammunition may produce fumes that if inhaled may have a slightly intoxicating effect However this should not appreciably reduce individuals work efficiency Generally there is sufficient air volume in large sealed magazines and handling rooms to provide a safe working atmosphere Frequently in hot climates magazines can be maintained at a lower average temperature by closing off the supply of air during the heat of the day and running the blowers only at night when cool air can be forced in During the day the magazine will heat slowly by conduction rather than rapidly by the introduction of heated air Magazine Vent Check Valves It may be necessary to operate the sprinkler system in magazines while the ventilation valves are secured During these times the magazine must be vented by an air escape to ensure that the pressure within the magazine will not build up beyond the allowed pressure limits of the watertight boundaries Magazine check valves allow air and water to escape from the magazine into one of the ventilation ducts or through an independent air escape Exhaust Vents Most magazines particularly missile magazines are vented to the atmosphere When missile motors burn they rapidly produce large volumes of smoke and gas If a missile motor should accidentally ignite in a magazine the smoke and gas will be vented directly to the atmosphere rather than to other
109. ivilian employees who transfer to another activity must be recertified before being allowed to handle any explosive devices If they are transferring to another function within the same activity civilian employees must be certified for the new function unless they currently hold a valid certification for that function The requirements for certification revocation and transfer of certification of nonnuclear ordnance explosives handlers are contained in OPNAVINST 8023 2C U S Navy Explosives Safety Policies Requirements and Procedures Department of the Navy Explosives Safety Policy Manual To continue our discussion on the safe handling shipping and storing of conventional explosives we will look first at the handling portion Q3 What is the purpose of the Explosives Handling Personnel Qualification and Certification Program 04 Who authorize the use of live ordnance for training purposes Q5 Once an individual is certified to handle explosives for how long is the certification valid AMMUNITION HANDLING Handling ammunition in any environment requires detailed planning precise execution of details and strict compliance with safety regulations For ammunition handling aboard a ship the importance of these requirements cannot be over emphasized because of the limited working space andthe large number of personnel contained within the ship All personnel both military and civilian involved in ammu
110. kers The highest possible degree of safety is obtained by not mixing different explosives in the same magazines or lockers However there are exceptions to this rule Some stowage areas can be designated single purpose or multipurpose magazines While single purpose stowage is desirable it is not always possible Often a ship s mission requires it to carry a variety of ammunition Mixed stowage in multipurpose and certain single purpose magazines is acceptable But there are limitations and restrictions to mixed stowage Current safety instructions must be followed and proper authorization must be obtained for mixed stowage When mixed stowage is authorized it must conform as close as possible to the permissible stowage tables listed in NAVSEA OP 4 Ammunition Afloat There are five major types or classes of magazines We will discuss the four types you will most likely encounter primary magazines missile magazines ready service magazines and lockers The fifth type is called a chemical magazine Only lethal and incapacitating chemical ammunitions will be stowed in these extremely special magazines Normally chemical ammunition is not carried aboard ship A ship s primary and ready service magazines normally stow its complete wartime allowance of ammunition Primary Magazines Primary magazines are usually located below the main deck preferably below the ship s waterline Primary magazines must be well insulated ventilat
111. kly PMS Schedule 2 7 Planned Maintenance System Feedback Report OPNAV 4790 7B 2 7 Polychlorinated biphenyls PCBs 4 5 Protective equipment 3 10 to 3 14 eye protection 3 11 to 3 12 deck insulating material 3 14 hearing protection 3 13 respiratory protection 3 14 rubber gloves 3 10 safety shoes 3 10 shorting probe 3 10 Publication Applicability Listing PAL 2 9 Q Quarterly PMS Schedule 2 7 INDEX 2 R Radio frequency radiation hazards 3 6 Reports 1 1 through 1 2 casualty reports 1 2 eight o clock reports 1 2 getting underway reports 1 2 twelve o clock reports 1 2 Rubber gloves 3 4 S Safety 5 1 through 5 4 precautions 5 2 to 5 4 philosophy 5 1 Safety Summary 5 4 supervisory duties 5 2 Ship s Configuration Change Form OPNAV 4790 CK 2 5 Ship s Configuration Change Form Continuation Page OPNAV 4790 CK C 2 6 Ship s Maintenance Action Form OPNAV 4790 2K 2 1 Ships Maintenance and Material Management 3 M Manual 3 M manual 2 1 Ship s Non Tactical Automated Data Processing Program SNAP 2 9 Shock 3 2 to 3 5 Solvents 4 4 Supplemental Form OPNAV 4790 2L 2 2 T Tag Guide List TGL OPNAV 4790 107 2 7 Tag out bill 3 7 to 3 10 Tag out documents 3 8 to 3 10 Tag out log 3 8 Tag out procedures 3 10 Technical library 2 9 V Vacuum tubes 4 7 to 4 8 cathode ray 4 8 electron 4 7 Voltage measurement 3 3 to 3 5 Weekly PMS Schedule 2 7 INDEX 3
112. lar basis such as filters There is no formal requirement to keep a work center log however it is highly recommended that you spend the time and energy to maintain one work center log if properly maintained is an invaluable tool in getting to know your specific equipment It can help you to see trends in your system s performance and track recurring casualties resulting in an informal but accurate history of your equipment Not only will it help you but it will also help future technicians in doing maintenance and trouble shooting long after you have transferred Trouble Log Trouble reports and logs are usually filled out each time an equipment trouble is detected They are generated locally and are a great help in filling out 3 M documents because they tell you what equipment is affected the nature of the trouble and the time of the failure After you have corrected the trouble you should make an entry in the report or log stating that the correction has been completed including the date of completion and your signature Sometimes equipment belonging to someone else but located in your work center breaks An example of this might be a bad phone circuit or a blown fuse In these cases you should call the respective trouble call desk This might be Damage Control Central or equivalent or the Combat Systems Officer of the Watch CSOOW The trouble call desk will give you number that represents your call and the ass
113. lowing 1 Identify the hazardous materials found in Fire Controlman workspaces and the safety precautions associated with each material 2 Identify the storage requirements for hazardous materials INTRODUCTION What are hazardous materials HM A hazardous material is any material that because of its quantity concentration or physical or chemical properties may pose a substantial hazard to human health or the environment when used incorrectly spilled accidentally or released purposefully Subcategories of HM include combustible materials toxic materials corrosive materials including acids and bases and oxider aerosol or compressed gases Cleaning solvents paints batteries and floor wax are specific examples of hazardous materials Part of doing our job and maintaining our equipment and workspaces involves using hazardous materials Whether we use hazardous materials daily or infrequently we need to know how to identify them and understand their use storage and disposal procedures Many hazardous materials if not used properly can be hazardous to your health For example they can burn or irritate your skin cause internal damage if you inhale them or poison you if you ingest them You must therefore be aware of and follow safe handling storage and disposal procedures for all hazardous materials that you may have to use or work around You can find additional safety information on hazardous materials
114. ment used primarily as a magazine is performed all explosives should be removed to other safe stowage They should not be returned to the magazine until the work is completed and normal conditions are restored Appropriate warning safety precautions and instructions must be posted conspicuously in all areas where explosives dangerous chemicals or other hazardous materials are stowed Training must be conducted on a regular basis to ensure that all personnel are aware of the meaning and intent of all warning signs safety precautions and instructions 5 15 Food drink and smoking are prohibited in a magazine or magazine area Personnel are not permitted to carry cigarette lighters or any type of open flame or spark or flame producing apparatus in these areas Electrical switches junction boxes and convenience outlets must be protected with watertight fittings Be sure to keep protective caps and covers installed on these fixtures Magazine lighting may be either fluorescent or incandescent The light fixtures must be watertight installed properly and well maintained Be sure to use the proper size bulb where plastic protective globes are used Never have a naked unprotected light in a magazine Sound powered telephone circuits are usually installed in magazine spaces They should be tested routinely and maintained in good condition Traffic and working areas of certain magazines will have a nonskid deck covering There are
115. mining performance NETPDTC 1550 41 Rev 4 00 vii CHAPTER 1 GENERAL ADMINISTRATION LEARNING OBJECTIVES Upon completing this chapter you should be able to do the following 1 Describe the basic reports and logs used by work center supervisors 2 Identify the primary sources of technical and non technical job related information INTRODUCTION Throughout your career as a Fire Controlman you will be involved with receiving and passing on job related information The bulk of that information will be contained in reports logs and formal publications This chapter discusses the reports logs and publications of importance to you Reports and logs are bywords in general administration without which the performance of many functions would be nearly impossible As a Fire Controlman you will be involved with either creating or maintaining various administrative reports and logs in such areas as supervision and assignments space upkeep and cleanliness supply and logistics funding allocation and tool consumables and equipage procurement Job related publications are excellent for discovering new techniques in troubleshooting and testing equipment obtaining updates on safety procedures and increasing your knowledge of electronics These publications are very important to every Fire Controlman technician Therefore they must be maintained correctly and updated promptly As a Fire Controlman technician or superv
116. mmonly referred to as a laminated tag out log This program is authorized by the commanding officer At the discretion of the commanding officer certain work centers are allowed to use laminated danger tags The ship will have a local instruction that details all requirements for this program and what the commanding officer expects of work centers that are allowed the privilege of using laminated danger tags Laminated danger tags are numerically serialized danger tags that are laminated for use in routine periodic maintenance They are filled out with grease pencil and subject to the same type of signature requirements and logging as any danger tag Laminated tags can only be used for one working day and may not be used for maintenance or repair that extends beyond the normal work day If a danger tag is needed for more than one working day the normal tag out procedures for the department apply Laminated tags are audited on a daily basis by the work center supervisor and on a weekly basis by the division officer Specific requirements for the proper method of tag out are discussed in your ship s instructions the 3 M manual OPNAVINST 5100 19C Navy Occupational Safety and Health NAVOSH Program Manual for Forces Afloat NAVSEA 0404 AD URM 010 TUM Tag Out User s Manual TUM and COMNAVSURFPACINST 5101 2H CH 1 Equipment Tag Out Procedures Smooth Log The smooth log contains all baseline data information about your system when it
117. munition to test or repair magazine sprinkler systems or other protective devices Movement of ammunition for installation or checkout of modifications to weapons stowage areas or to handling launching or direction systems Movement of all up weapons for disassembly or movement of the explosive components of weapons for combining into a higher state of assembly 5 10 e Maintenance of weapons in tenders ADs ASs The assembly disassembly repair maintenance or testing of weapons or weapon components in an authorized weapons shop of a tender As a FireControlman you must become familiar with the handling of explosives It will become a repetitious task whether at a shore station or aboard ship However any repetitious work no matter how dangerous is likely to become routine and lead to carelessness Therefore you must be constantly vigilant to prevent mishaps in operations involving explosives Your supervisors will be constantly vigilant and will exercise close supervision to prevent mishaps Now on to the shipping of ammunition Q6 What type of handling evolution involves the transfer of ammunition from one ship to another AMMUNITION SHIPPING An important aspect of ammunition handling is transporting or shipping explosive materials We mentioned earlier in this chapter that projectiles missiles and some of their components are shipped in specially constructed airtight containers When placing weapons i
118. n OPNAV 4790 CK does not need to be documented on an OPNAV 4790 2K This form is used to report the completion of 1 a previously deferred maintenance action that results in a configuration change and 2 a maintenance action with no prior deferral that results in a configuration change SHIP S CONFIGURATION CHANGE FORM OPNAV 4790 CK 5 84 REV 5 84 S N 0107 LF 047 9010 SECTIONI JOB IDENTIFICATION JOB CONTROL NUMBER CONFIG FILE COMP MIA come ALTERATION IDENTIFICATION i ia Bs pique 7 EQUIPMENT NOUN NAME SECTION Il JOB DESCRIPTION REMARKS 12 10 DESCRIPTION JREMARKS SECTION Ili COMPONENT CONFIGURATION CHANGE IDENTIFICATION 31 COMPONENT NOUN NAME 16 COMPONENT IDENTIFICATION 14 QUANTITY 15 12 SERIAL NUMBER 18 COMPONENT APL AEL 9 LOCATION DECK FRAME SIDE 21 NEXT HIGHER ASSEMBLY 24 NAME PLATE DATA 28 EOSS SECTION IV SPECIAL PURPOSE Fe oh oe aa INSTRUCTIONS ITEM SECTION SECTION NUMBER DESCRIPTION PAGE 1 CONT PAGE LEGEND mwemmenmene Aer Pass eee eee __ SECTION t BLOCK 6 SECTION I BLOCK 15 MAINTENANCE TIME e METER READING JOB DESCRIPTION REMARKS MAINTENANCE ACTIONS 7 PARTIALLY COMPLETED REMOVED SECTION It
119. n be fatal To protect personnel use the label shown in figure 4 4 to mark all equipment and cabinets containing in service small and large PCB capacitors You can find additional information on PCBs in the Shipboard Management Guide for Polychlorinated Biphenyls PCBs NAVSEA 59593 1 010 We highly recommended that you study this publication BATTERIES A battery is a group of cells that provide direct current dc electrical power Batteries are used in automobiles boats aircraft ships submarines lighting equipment and portable and stationary electrical and electronic equipment They can be used as main power sources or as secondary or backup power sources Some batteries are rechargeable CAUTION contains PCBs 5 N S N 7 Polychlorinated Biphenyls FOR DISPOSAL INFORMATION CONTACT U S ENVIRONMENTAL PROTECTION AGENCY 2777777 7 7 7 7 d CAUTION CONTAINS PCBs Polychlorinated Biphenyls A toxic environmental containment requiring special handling and disposal in accordance ith U S Environmental Protection Agency Regulations 40 CFR 761 For Disposal Information contact the nearest U S E P A Office In case of accident or spill call toll free the U S Coast Guard National Response Center 800 424 8802 Also Contact Tel No E E E FF FFF FFF FLO EEHEEEEEHHEEER FCf04004 Figure 4 4 EPA requi
120. n the locker The contents of a locker must be arranged in a neat and orderly manner When the locker s lid or door is closed it cannot contact or jam any part of the ammunition Securing and safety latches hinges and other hardware must be well maintained and in good 5 12 working condition Sometimes lockers are equipped with a sprinkler or flooding system If such a system is installed clear and legible operating instructions must be prominently displayed Lockers must be kept closed and locked when unattended ENVIRONMENTAL CONTROLS Magazines are fitted with appropriate environmental control and safety features to protect their ammunition from excessive temperatures and humidity Most magazines are equipped with mechanical cooling or ventilation systems However there are a few magazines that do not have either of these features If a magazine without controls shows a heat gain in excess of 100 F portable ventilation systems are used to prevent overheating or condensation of moisture Supply and Exhaust Ventilation Ventilation ducts and exhaust ventilation outlets to and from magazines provide forced air ventilation Air is forced through the ducts by electric fans installed within the ducting Standard covers maintain water tightness keep flames caused by hits on the ship during combat from entering the magazines These covers must always be closed during combat general quarters conditions unless there are imperat
121. n these containers you should follow the packing procedures given in the associated publications for the weapons General instructions for preparing and shipping naval ordnance materials are contained in NAVSEA SW020 AC SAF 010 Volume 1 and Volume 2 Transportation and Storage Data for Ammunition Explosives and Related Hazardous Materials These publications contain information that you and your supervisors need to ship explosive materials efficiently and safely If you are stationed at a facility where normal day to day operations involve receiving and shipping explosive materials you should be familiar with the contents of NAVSEA SW020 AC SAF 010 EXPLOSIVES DRIVER Sometimes Fire Controlmen are assigned the duty of driving trucks that transport explosives or of operating the forklifts and cranes that load and offload the trucks Basically an explosives driver is a person with an excellent safe driving record who is fully qualified according to NAVSEA OP 2239 Motor Vehicle Driver s Handbook Ammunition Explosives and Related Hazardous Materials If you are assigned duties as an explosives driver take a good look at the requirements you must meet to become certified to drive motor vehicles that transport ammunition explosives and hazardous materials Let s continue now with the requirements for storing these hazardous materials safely Q7 What NAVSEA OP should you use to find general instructions for preparation and shippi
122. nd chemical characteristics e Fire and explosion hazard data e Health and hazard data including first aid Precautions for safe handling and use Control measures including protective equipment e Transportation data e Disposal data e Label data Your hazardous material control supervisor or hazardous material hazardous waste coordinator can provide you with an MSDS upon request Ashore the MSDSs for each work center are located within the work area Aboard ship MSDSs for every item of HM aboard are available either through the HMIS or by hard copy for open purchased items Supervisors must provide instruction in MSDS understanding and use and personnel using HM must be trained on the dangers and precautions contained within the MSDS before they actually use those materials HAZARDOUS MATERIALS USER S GUIDE HMUG The Hazardous Materials User s Guide HMUG provides safety data for hazardous materials commonly used on ships The HMUG supplements the information contained in the Material Safety Data Sheets MSDSs Always refer to the MSDS first Then use the HMUG to clarify any MSDS information you do not understand The HMUG provides compatibility information control measures safety precautions health hazards spill control and disposal guidelines for 22 hazardous material groups for instance adhesives cleaners degreasers paints solvents etc e The Compatibility Information section lists e
123. nd so forth stowing arming or de arming of explosives or explosive devices while acting as members of a team or work group Additionally a team leader must be designated and appropriately qualified and certified Personnel changes in certified teams must be kept to a minimum Requalification and recertification of a team after personnel changes have occurred are at the discretion of the commanding officer or officer in charge Shipboard gun crews are considered to be teams for the purpose of qualification and certification Contractor personnel who are required to perform at a naval activity any of the functions discussed in this chapter must provide the commanding officer or officer in charge with documentation that verifies their qualification and certification level before they perform such functions contracts when issued and also when renewed that deal with explosives and explosive operations contain a provision stating that personnel used for explosive type operations must be qualified and certified for the type of operation to be performed Certification unless revoked for cause is valid for a maximum of 12 months A renewal of the certification whether issued at the time of expiration or later should be granted only after the certification board has validated the individual s or team s qualification Whenever possible requalification should be completed before certification is renewed Revocation of Certification
124. nes are normally equipped with special combustion detection devices and contain automatic sprinkler systems with remote and local activation capabilities Missile magazines also have a water injection or booster suppression system A carbon dioxide system may be installed in some magazines especially in unmanned spaces Missile magazines are insulated have temperature control systems and must be closed and locked when unattended Ready Service Magazines Ready service magazines are located near the missile launcher they serve They provide permanent stowage for part of the ship s ammunition allowance especially gun type ammunition Generally ready service magazines have many of the same characteristics as primary magazines They are insulated ventilated and have manually activated sprinkler systems Missile magazines although in a class by themselves are sometimes considered as ready service magazines Ready service magazines must be closed and locked when unattended Lockers A locker can be a small compartment or space More often though a locker is a metal box like structure In either case a locker provides stowage for special types of ammunition such as detonators and pyrotechnic devices Lockers are frequently located on a ship s weather deck They will be close to the weapon or area they are intended to serve label installed on the outside of each locker clearly identifies the type of explosives contained withi
125. ng command 11 2 56 2 57 2 58 2 59 2 60 2 61 Which of the following statements concerning weapons handling equipment is true 1 Asa team member you will normally use only one type of handling equipment 2 Each weapon can be handled with a one size fits all piece of handling equipment 3 You should consult the applicable OP to ensure you have the right handling equipment 4 A good forklift driver can move weapons without using handling equipment The transfer of ammunition from a weapons station to your ship is considered what type of handling evolution 1 Logistics movement 2 Strike up 3 Strike down 4 Maintenance movement A magazine area includes all compartments spaces or passages next to or surrounding a magazine 1 True 2 False Which of the following documents gives guidance for mixed stowage of ammunition afloat 1 NAVSEA OP 4 2 NAVSEA OP 5 3 NAVSEA SW020 AC SAF 010 4 NAVSEA SW020 AC SAF 020 How many major types of magazines are there 1 Three 2 Four 3 Five 4 Six Which of the following is a characteristic of a primary magazine 1 Located below the ship s waterline 2 Contains various hydraulically powered equipment 3 Located near a missile launcher 4 Located on the ship s weather deck 2 62 2 63 2 64 2 65 2 66 2 67 Which of the following magazines normally stow a ship s wartime allowance of ammunition 1 Primary
126. ng ordnance items AMMUNITION STOWAGE As a Fire Controlman you will be responsible for the care of projectiles missiles and associated components while they are in stowage This is an important task because these weapons and components will spend about 99 percent of their existence in stowage This care is even more important aboard surface ships and submarines Why Because at shore stations weapons are stored in their shipping containers inside magazines Aboard surface ships these weapons are stowed in missile tubes or magazines and are exposed to salt water and humidity A large part of your job will involve maintaining the environmental control and fire suppression systems in magazines MAGAZINES A magazine is any compartment space or locker used or intended to be used for ammunition stowage From the magazine we can expand to the magazine area A magazine area includes all compartments spaces or passages next to or surrounding a magazine These places are used or intended to be used as the area for handling and passing ammunition The areas around loaded freighters railroad cars and trucks are treated as magazine areas too The safety and security measures that apply to shipboard magazines and magazine areas also apply to these portable units Each magazine is specifically designed for the ammunition it will contain As a general rule different types of ammunition will be stowed in separate magazines or loc
127. nition handling must be thoroughly trained qualified and certified in their areas of responsibility The following discussion will cover certain aspects of handling equipment and the elements of ammunition handling operations HOOK CHAIN HOIST MANUALLY OPERATED WIRE ROPE HOIST ELECTRICALLY OPERATED HOOK CHAIN HOIST HANDLING EQUIPMENT As a team member you will use a variety of ammunition handling equipment Examples of handling equipment include hoists and trolleys figure 5 1 missile transfer dollies figure 5 2 and hand lift trucks figures 5 3 and 5 4 to name but a few Each weapon has its own type of handling equipment Therefore you should consult the applicable OPs and to ensure that you have all the equipment needed to properly handle and stow the weapon s CHAIN HOIST MANUALLY OPERATED LEVER TYPE COME A LONG CHAIN HOIST ELECTRICALLY OPERATED FCf05001 Figure 5 1 Hoist and trolley FAIRLEAD DOLLY GUIDE RAIL Sv ADAPTER ASSEMBLY WHEEL REAR POCKET BUMPER CASTERS 4 R WHEEL LOCK PIN BRAKE HANDLE MISSILE GUARD FORKLIFT GUIDE FCf05002 FRAMES 2 Figure 5 2 Missile transfer dolly HANDLE GRIP 4 T x REVERSIBLE RATCHET WRENCH X STEERING COLUMN ASSEMBLY NG PIN BRACKET CROSSBEAM WHEEL AND BRAKE ASSEMBLY BRAKE ASSEMBLY 2 FCf05003 Figure 5 3 Mk 45 hand lift truck In addition to gear for gener
128. now these safety standards they have been drilled into your thinking You may have even taught this material to someone at some time in your career DO NOT ALLOW A COMPLACENT ATTITUDE TO KILL YOU Although voltage is normally mentioned in talks about electrical shock you must remember that current is what will kill you As little as one tenth of one ampere 0 1 ampere of current can be fatal The majority of shock fatalities are related to voltages less than 120 volts Even lesser voltages can be fatal because of the relative current flow Treat all voltages as life threatening In view of the potential harm of electrical shock the tag out system was implemented for your safety Do not take anything for granted when tagging out equipment Make sure everything is done by the book and that you and your fellow FC s are safe Do not be in such a hurry that you use short cuts in tagging equipment out or in using protective equipment Do not adopt the attitude that it s the other guy who gets killed or injured when using short cuts Read study and know what your command requirements are for tagging out equipment and checking out protective gear Take the knowledge offered in this chapter and apply it to your everyday job Remember SAFETY FIRST Al A2 A3 A4 5 ANSWERS CHAPTER QUESTIONS The amount of body resistance you have to the current flow the path the current takes through your body and the length
129. nt As a supervisor you will be required to give information about the status of your equipment to the duty department head Therefore it is important that you give accurate and up to date information to insure support for equipment maintenance and casualties Look at your ship s local instructions to find out what specific reports are required for your ship for both eight o clock and twelve o clock reports CASUALTY REPORTS Casualty reports CASREPs are a method your ship uses to communicate in a written message format your ship s need for outside assistance to fix a broken piece of equipment The reason you might need to send this report can vary However normally it will be either because the part you need is not in your supply system or because you need greater technical expertise to fix your equipment Your CASREP message will result in getting your equipment fixed and operating in a quick and timely manner The casualty report CASREP system contains four types of reports initial CASREP update CASREP with a serial number change correction CASCOR and cancellation CASCAN CASREPs are not a substitute for 3 M data but they are in addition to and complement it Information on the preparation and submission of casualty reports is contained in Operational Reports NWP 1 03 1 IC 1 formerly NWP 10 1 10 WORK CENTER LOGS Every work center requires many types of logs to work efficiently The logs mentioned here do
130. ntenance Project CSMP Manual SPCCINST 4441 170 in addition to System provides the command and the work center SHIP S CONFIGURATION CHANGE FORM CONTINUATION PAGE OPNAV AT90 CK C REV 5 84 S N 0107 LF 047 9010 JOB CONTROL NUMBER ALTERATION IDENTIFICATION SAME AS 1 SHIP S UIC 2 WORK CENTER 3 JOB SEQ NO 4 ALTERATIONS SHIP ALT FLD CHG ETC 5111 PAGE 11 COMPONENT NOUN 14 QUANTITY 16 COMPONENT IDENTIFICATION 12 COMPONENT SERIAL NUMBER 18 COMPONENT APLIAEL 19 LOCATION DECK FRAME SIDE 74 NAME PLATE DATA 25 MIF 26 EOSS 27 TM 28 RIN 29 AILSIN 80 SECAS OFFICE USE JOB CONTROL NUMBER ALTERATION IDENTIFICATION Seas 1 SHIP S 2 WORK CENTER 3 JOB SEQ NO 4 ALTERATIONS SHIP ALT FLD CHG ETC 5111 PAGE OF 1 4 L L 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 COMPONENT NOUN 14 QUANTITY 15 16 COMPONENT IDENTIFICATION 12 COMPONENT SERIAL NUMBER 18 COMPONENT APL AEL 19 LOCATION DECK FRAME SIDE 20 EIC 1 1 1 1 1 1 1 1 1 1 L 1 1 1 1 1 1 1 1 1 21 NEXT HIGHER ASSEMBLY 22 SAC 23 WORK CENTER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24 NAME PLATE DATA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 25 MIF 26 EOSS 21 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 RIN 29 AILSIN 30 SECAS OFFICE USE JOB CONTROL NUMBER ALTERATION IDENTIFICATION
131. ociated fault Each trouble desk has its own log and will record your trouble call in it Make sure that you put this number in your work center s trouble log to ensure that you also have a record of the fault You can use a blank book binder folder or whatever you think will get the job done in keeping accurate records of these types of faults It s a good idea to have the person correcting the fault sign or initial the log after the fault has been corrected This will give you an accurate history of your work center s non equipment related casualties Other locally generated logs that may be used are test equipment checkout logs to track test equipment on loan to other divisions consumable usage logs to track the use of consumable supplies and tool accountability logs to track tools issued to individuals Supply Log Your work center uses the supply log to list and keep track of parts you have ordered in order to support equipment maintenance or repair Normally the person assigned as Repair Parts Petty Officer RPPO will make entries and update the supply log as required This log is kept in your work center with other important records You can either use a pre printed form that is already divided into rows and columns ordered through your supply system or create your own record An important thing to remember is to be consistent in making entries when you order receive or update parts for your equipment This will ensure th
132. ocket or behind your back when you are taking a measurement to avoid creating a ground path for electric current flow through your body from hand to hand thereafter he touched the ground lead and received a serious shock He was treated for minor burns on the palm VOLTAGES ABOVE 300 VOLTS the safety procedures for measuring voltages below 300 volts also apply when you are measuring voltages above 300 volts However the big difference when measuring voltages above 300 volts is that you must NOT hold the test probe while the equipment is energized Instead you must attach the test probes while the equipment is de energized Refer to table 3 5 ELECTROSTATIC DISCHARGE PRECAUTIONS Electrostatic discharge ESD can destroy or damage many electronic components including integrated circuits ICs and discrete semiconductor devices Since certain devices are more susceptible to ESD damage than others warning symbols shown in figure 3 1 are now used to identify ESD sensitive ESDS items The widespread use of integrated circuits led to the development of special training courses in miniature microminiature 2M circuit repair Certified 2M technicians are trained in procedures for reducing the causes of ESD damage The procedures are similar for all levels of maintenance If you are certified in 2M repair you should follow the protective measures in table 3 6 to help prevent ESD damage Remember although many sourc
133. oduce a noticeable sensation of 3 6 pain or discomfort to give warning that injury may be occurring Radiated RF energy can also cause indirect injury to personnel by inducing high RF voltage levels in metal objects If you touch such an object while it contains a high RF voltage you will likely receive an RF burn The current will produce heat as it overcomes the resistance of your skin The effect of the heat may range from warmth to a painful burn LASER RADIATION HAZARDS The word laser is the acronym for light amplification by stimulated emission of radiation A laser is a concentrated beam of optical radiation As a technology has increased the use of lasers has increased from industrial and medical purposes to both offensive and defensive military purposes Table 3 6 Electrostatic Discharge Precautions EDS Precautions ALW AYS ground the workbenches where you will handle ESDS devices ALWAYS be sure that you are grounded ALWAYS check packaging and equipment technical manuals for ESD warnings and instructions ALWAYS ground the electrostatic unit package of an ESDS device or assembly before you open it ALWAYS minimize the handling of ESDS devices or assemblies ALW AYS avoid unnecessary physical movement ALW AYS hold the ESDS device or assembly through its electrostatic free wrap if possible when you remove or replace it in the equipment ALW AYS touch with your bare skin the sur
134. of time the current flows through your body Isolate insulate and ground ALWAYS notify and obtain permission from your commanding officer afloat or your supervisor ashore to work on energized equipment Some commands require you to complete a checklist before doing this When your measuring a voltage above 300 volts you must NOT hold the test probe while the equipment is energized Instead you must attach the test probes while the equipment is de energized Electrostatic discharge ESD 3 15 A7 8 9 10 microwave oven RF injuries result from the tissue being cooked in a manner similar to the way food is cooked in a microwave oven Working aloft or over the side doing corrective or preventive maintenance Ensure that personnel are qualified to do the work they are about to do maintain tag out logs signing and issuing tags and tag out record sheets clear the record sheets from the tag out logs and destroying the tags when the work is completed Tag out logs CAUTION Tags NAVSHIPS 9890 5 DANGER Tags NAVSHIPS 9890 8 QUT OF CALIBRATION Labels NAVSEA 9210 6 and OUT OF COMMISSION Labels NAVSHIPS 9890 7 Safety shoes rubber gloves safety shorting probes eye protection hearing protection respiratory protection and deck insulating material CHAPTER 4 HAZARDOUS MATERIALS LEARNING OBJECTIVES Upon completing this chapter you should be able to do the fol
135. ommendation for certification will be made to the commanding officer or officer in charge Final certification will then be at the discretion ofthe commanding officer or officer in charge When a full qualification and certification board is formed later certification procedures will be conducted for the remaining junior personnel PERSONNEL QUALIFICATION Personnel working with explosives must be qualified as team members as individual or team leaders as instructors as safety observers or as a quality assurance inspector Because of numerous weapons launching devices and weapon fuzing and loading configurations explosive devices are segregated into representative family types You must qualify and be certified only for applicable family types and operational situations Table 5 1 shows the qualification levels and standards for certification Generally only inert ordnance is used for drill or training purposes If a training device is not available or if an explosive device for which training is required has no inert model a closely related family type inert device must be used for training Training aids such as mockups pictures manuals exploded views and films may also be used effectively When the use of either a family type device or training aids is not considered to be an effective alternative for hands on training with a non inert device and all safety factors have been carefully weighed the type commander may authoriz
136. on from your division officer or department head For further information on equipment tag out procedures refer to the 7ag out User s Manual NAVSEA S0400 AD URM 010 TUM Q7 What three situations discussed in the text require you to tag out equipment 08 Name two tagout responsibilities of your department authorizing officer for tag out procedures Q9 Whatare the five tag out documents that you may use in your job as a Fire Controlman PROTECTIVE EQUIPMENT The wearing of the correct protective equipment is essential to all naval personnel It is especially important for the safety of electronics personnel This section discusses basic electrical equipment safety 3 10 The date that ALL the tags were cleared shoes rubber gloves safety shorting probes eye hearing and respiratory protection and deck insulating material ELECTRICAL SAFETY SHOES You will normally be issued a pair of electrical safety shoes when you report to your first duty station You must wear them whenever you work on or around energized equipment Take care of them You can clean and shine them just like regular safety shoes When they become worn out or damaged turn them in to your supply division for a new pair Electrical safety shoes do not have any exposed metal parts like you might find on regular safety shoes They have special non conducting soles designed to protect you from a maximum of 600 volts RUBBER GLOVES Rubber gloves
137. on required for The Maintenance Planning amp Estimating Form detailed screening and planning Figure 2 3 shows this OPNAV 4790 2P is used with an OPNAV 4790 2K form as it may appear when a repair activity has that defers maintenance to be done by an intermediate completed planning and scheduling for the maintenance activity IMA under the Intermediate maintenance requirement 2 3 MAINTENANCE PLANNING amp ESTIMATING FORM P amp E OPNAV 470 2P 6 94 SECTIONI PLANNING JOB CONTROL NUMBER A SHIP S NAME B HULL NUMBER 1 SHIP S UIC 2 WORK CENTER 3 JOB SEQ NO USS UNDERWAY 208 88 05 2858 4 PERIODIC MAINTENANCE REQUIREMENT 6 YYMM ISSUED 7 SPECIAL DATA 8 2 9 QUALITY ASSURANCE REQUIREMENT 10 SPECIAL REQUIREMENTS DEPOT ACCOMPLISH SUBSAFE g X creanme a 1 b i IMA ACCOMPLISH b LEVEL 1 h X sPecia b SPECIAL INTEREST i SPECIAL TSU NAVSEC NOSSO ETC c NUCLEAR LEVEL 1 c DRY DOCK REQUIRED PRE OVERHAUL d k eus REE MAPEPO d non oesteucrive test j NOISE CONTROL d REQUIRED NUCLEAR WORK RADIOLOGICAL POST OVERHAUL e SHIP TO SHOP e PROCEDURES k CONTROL e TEST REQUIRED ACCOMPLISH WITH SUBMARINE ANTENNA X OIER CONTROLS DEPARTURE TEST MODIFICATIONS ENGINEERING DIVISION X t X REQUIRED g DISAPPROVE HAZMAT IUC
138. or the safety of a ship s personnel and the activities they become extremely important operational readiness of its equipment when you work with ESD material 1 Commanding officer 1 True 2 Executive officer 2 False 3 Safety officer 4 1 69 What are the two electromagnetic radiation hazards with which you will be primarily concerned on the job 1 Commercial power and television 2 X rays and electrical stations 3 Radio frequencies and lasers 4 Voltage storage plants and commercial power 1 70 An RF radiation burn is a result of which of the following factors 1 Voltage flowing through the body 2 Current flowing through the body 3 The body not being grounded properly 4 A lead shield not being worn properly ASSIGNMENT 2 Textbook Assignment Electronics Safety chapter 3 pages 3 8 through 3 15 Hazardous Materials chapter 4 pages 4 1 through 4 9 and Ammunition Safety Handling Shipping and Stowing chapter 5 pages 5 1 through 5 18 2 1 Which of the following is not a responsibility 2 6 Section 3 of the tag out log contains what of an authorizing officer for tag outs 1 Maintaining tag out logs 2 Performing tag out training 3 Signing and issuing tags and tag out record sheets 4 Clearing completed tag out sheets from the tag out log forms 1 The tag out index 2 record of audits 3 DANGER CAUTION tag out record sheets 4 An equipment tag out bill 2 7 Wh
139. pability to report configuration changes A configuration change is generally defined as the addition deletion modification or relocation of any piece of installed equipment aboard a ship From your viewpoint the reason it is important for your command to report configuration changes is to ensure that you have the required parts support that you need to maintain and repair your equipment 2 1 The usefulness of the MDS depends on the accuracy thoroughness and timeliness of the reported information Programs for improving the reliability maintainability and logistic support of your equipment depend on how conscientiously you adhere to the reporting procedures This section briefly describes the major components of the MDS MDS forms the Current Ship s Maintenance Project reports and the Planned Maintenance System MAINTENANCE DATA SYSTEM FORMS As a Fire Controlman you may use several MDS forms each day The Ships Maintenance and Material Management 3 M Manual OPNAVINST 4790 4 commonly referred to as the 3 M Manual provides in depth information on how to complete these forms For information on completing the supply forms associated with the MDS refer to the appropriate supply manuals Ship s Maintenance Action Form The Ship s Maintenance Action Form OPNAV 4790 2K shown in figure 2 1 is the primary MDS form A multiple copy form having six sections the 4790 2K is used to report both deferred
140. performance or training of others in safe and reliable operations QUALITY ASSURANCE Same as Lor TL above QA Must have detailed knowledge and ability to train others in applicable explosive device systems inspection criteria and be able to decide that the necessary assembly or installation procedures have been completed per applicable directives NOTE Only TM I TL and QA are interrelated Certification at the QA level automatically assumes the individual has all knowledge and skill levels required of the TM I and TL member SAFETY OBSERVER 1 Must have sufficient knowledge of safety procedures and the functioning of SO safety devices to decide subsequent reaction when safety procedures or devices are not properly used 2 Certification at the SO level does not require prior certification at any other level NOTE The certification level is not restricted to the most senior within a unit A junior who possesses the foregoing standards and demonstrated maturity may likewise be certified 5 6 equipment at shore activities must also be certified and licensed 3 Instructors of formal courses command approved courses in any of the functions tasks or evolutions involving explosives Team qualification and certification are required for personnel whose duties require handling inspecting packaging unpacking assembling disassembling testing fuzing loading or downloading aircraft launchers a
141. pons must be trained and qualified to perform their job expeditiously and safely as prescribed by Ammunition and Explosives Ashore Volume 1 NAVSEA OP 5 Ammunition Afloat NAVSEA OP 4 and NAVSEA OP 3347 Ordnance Safety Precautions SAFETY PHILOSOPHY Safety is a state of mind engendered from the top echelons of command down to the lowest working level through positive action and good leadership Most accidents result from not applying proper safety principles These accidents can be prevented but only with the full cooperation of every person concerned This means that safety is a function of all hands not just the safety observers Where explosive munitions are concerned safety is a way of life and the means of survival for everyone in the general area To help emphasize the critical nature of safety we will expand the basic elements of safety in the following paragraphs Only by the continuous and vigorous application of these basic elements of safety can the level of ordnance accidents incidents be reduced and hopefully eliminated Throughout the remainder of this chapter keep the following factors in mind Your knowledge of safety principles should be sound and based on thorough training Your application of safety principles should be under close and constant qualified supervision SUPERVISORY DUTIES Anyone who supervises the inspection care preparation handling use or routine disposal excluding
142. procedures Source Ninety nine percent of what you do in your job as a Fire Controlman you will do around electricity Since that makes you extremely susceptible to electric shock it s very important for you to know the basics of electric shock how to avoid being shocked and how to treat victims of electric shock The following section discusses those factors This section discusses the severity avoidance and victims of electric shock BASICS OF ELECTRIC SHOCK The following factors determine the severity of the effect electric shock has on your body The amount of body resistance you have to the current flow e The path the current takes through your body e The length of time the current flows through your body Body Resistance Resistance varies greatly in different parts of your body A value of 1 500 ohms is commonly used as the resistance between major extremities of an average human body hand to hand or hand to foot For example suppose you accidentally grabbed a wire carrying 120 volts alternating current V ac We can use Ohm s law E R to figure how much current would flow through your body 120 V ac the voltage you grabbed 1 500 ohms your average body resistance Therefore I 120 1 500 amp I 080 amp I 80 milliamperes Therefore if you grabbed a 120 V ac wire 80 milliamperes of current would flow through your body Table 3 1 shows the effects
143. r s Guide HMUG 4 2 J Job information sources 1 4 to 1 5 afloat safety advisories 1 4 Ashore magazine 1 5 Fathom magazine 1 5 Ships Safety Bulletin 1 4 L Laser radiation hazards 3 6 to 3 7 List of Effective Pages LOEP Report No PMS 5 2 7 Logs 1 2 to 1 4 Preventative Maintenance System PMS accountability log 1 4 smooth log 1 5 supply log 1 4 tag out log 1 3 trouble log 1 3 work center pass down log 1 2 M Maintenance Data System MDS 2 1 to 2 9 Maintenance Data System MDS forms 2 2 to 2 9 Equipment Guide List EGL OPNAV 4790 81 2 7 Maintenance Index Page MIP OPNAV 4790 85 2 7 Maintenance Planning and Estimating Form OPNAV 4790 2 2 3 Maintenance Requirement Card MRC OPNAV 4790 2 7 Planned Maintenance System Feedback Report OPNAV 4790 7B 2 7 Ship s Configuration Change Form OPNAV 4790 2 5 Ship s Configuration Change Form Continuation Page OPNAV 4790 CK C 2 6 Ship s Maintenance Action Form OPNAV 4790 2K 2 1 Supplemental Form 4790 2L 2 2 Tag Guide List TGL OPNAV 4790 107 2 7 Maintenance Index Page MIP OPNAV 4790 85 2 7 Maintenance Requirement Card MRC OPNAV 4790 2 7 Material Safety Data Sheet MSDS 4 1 N Naval Ships Technical Manual NSTM 2 12 Navy Electricity and Electronics Training Series NEETS modules 2 13 OPNAVINST 4790 4 3 M manual 2 1 P Planned Maintenance System PMS 2 7 Quarterly PMS Schedule 2 7 Wee
144. ratched eye You should remember the following facts e Wear eye protection even when you are just regarding eye protection walking around hazardous activities 3 12 gt 9 CAUTION DO NOT OPERATE THIS EQUIPMENT UNTIL SPECIAL INSTRUCTIONS BELOW ARE THOROUGHLY UNDERSTOOD 1301440 ONIZIMOHLNY 3l VN9IS GOOLSYAGNN 38V 3GIS 3SS3A38 NO SNOILONYLSNI TvIO3dS LNAWdINOA SIHL 31Vve ado LON NOLV2I3LLN3QI IN3NOdWOO M31SAS H 5 2 8 5 3 a 2 8 E 8 NOILn VO 3AUVIN3S3td3H silva 40 SUNIWNOIS NAVSHIPS 9890 5 REV 2070 BACK FCf03006 Figure 3 6 CAUTION Tag NAVSHIPS 9890 5 Clean and store eye protection equipment properly after you are through using it HEARING PROTECTION Although you may not think of hearing protection as being associated with electrical and electronic repair it is Consider the area in which you will be working Hearing loss is a problem in the Navy Every day you may be working with and around noisy equipment and machinery that could damage your hearing In most cases the damage will not happen overnight it will happen slowly Your hearing may degrade until you will not be able to hear the softer sounds as well as you could have SYSTEM COMONENT IDENTIFICATION DATE TIME POSITION OR CONDITION OF ITEM TAGGED DANGER DO NOT OPERATE SIGNATURE OF PERSON ATTACHING TAG SIGNATURES OF PERSONS CHECKING TAG
145. re labels for PCB hazards 4 6 Batteries can be dangerous If used or handled improperly they can explode release toxic gases or leak hazardous chemicals The following section will give you the safety precautions for some of the more common types such as carbon zinc dry cell batteries manganese dioxide alkaline zinc cell batteries lithium cell batteries and nickel cadmium cell batteries Carbon Zinc Dry Cell Battery The carbon zinc dry cell battery is a very common battery in the Navy It has a zinc outer container a carbon center electrode and a chemical paste for the electrolyte Itis usually sealed in a cardboard or plastic casing When you use store or dispose of carbon zinc batteries always observe the following safety precautions e NEVER store carbon zinc batteries in electronic equipment for extended periods The corrosive electrolyte could leak out of the battery and damage the equipment NEVER throw carbon zinc batteries into a fire or an incinerator They could explode e NEVER throw carbon zinc batteries overboard while at sea they contain metal pollutants Store them on board in a plastic lined metal container until you can properly dispose of them ashore See the Environmental and Natural Resources Program Manual OPNAVINST 5090 1 Series Appendix L Manganese Dioxide Alkaline Zinc Cell Battery Commonly called an alkaline battery the manganese dioxide alkaline zinc cell battery is simil
146. rial for combat system personnel to use in supporting the operation and maintenance of combat system equipment Combat system readiness fundamentals are provided in the Combat System Technical Operations Manual CSTOM The CSOSS and CSTOM manuals cover a wide spectrum of readiness fundamentals for each class of ship Joint instruction COMNAVSURFLANTINST 4790 20 COMNAVSURFPACINST 4790 9 series provides directions to commanding officers for use of CSOSS CSOSS 15 a readiness tool that provides the means to manage combat systems readiness around the clock at sea and in port in peacetime and in wartime Consult your specific CSOSS User s Guide for detailed instructions and explanations concerning the requirements of your ship class and related equipment Your ship s Combat Systems Officer of the Watch CSOOW and chain of command will help you find specific information about these manuals and CSOSS instructions OTHER PUBLICATIONS Many other useful publications are available throughout the fleet However because of their vast number we can describe only a few of them You can identify many of these additional publications by checking the bibliographies of your primary publications Electromagnetic Radiation Hazards Electromagnetic Radiation Hazards NAVSEA OP 3565 is a two volume manual that prescribes operating procedures and precautions to prevent injury to personnel ignition of volatile vapors and premature initiation of ele
147. riefly describes some of the various manuals and publications that you should expect to find in your ship s technical library PUBLICATION APPLICABILITY LISTING The Publication Applicability Listing PAL a publication that is unique to each ship lists technical manuals operating instruction charts performance standards sheets maintenance standards books and technical manual changes for operating and maintaining onboard systems and equipment under the technical cognizance of the Commander Naval Sea Systems Command COMNAVSEASYSCOM The PAL is produced from the Ships Technical Publications System NAVSEASYSCOM s technical manual information system and is maintained by the Naval Ship s Data Support System NSDSS Port Hueneme California Although the PAL provides assistance in determining the publication needs of a ship or shore station it does not specify required publications REPORT SYMBOL OPNAV 4790 4 SEE INSTRUCTIONS ON BACK OF GREEN PAGE FROM SHIP NAME AND HULL NUMBER SERIAL USS NEVERWAS 1074 94 FFG 999 DATE O9 MAR 94 NAVAL SEA SUPPORT CENTER PACIFIC Category A TYPE COMMANDER Category B SUBJECT PLANNED MAINTENANCE SYSTEM FEEDBACK REPORT SYSTEM SUB SYSTEM OR COMPONENT APL CID AN NO MK MOD SONAR RECEIVING SET AN SQR 18A V1 SYSCOM MIP CONTROL NUMBER SYSCOM MRC CONTROL NUMBER 4621 23 23 VARIOUS DESCRIPTION OF PROBLEM CATEGORY A CATEGORY B MRC REPLACEMENT a TECHNICAL
148. rmation Name of the material 2 Name of the transporting agent 3 Name and address of the manufacturer 4 The nature of the hazard s including the target organ affected by the material Material Safety Data Sheets MSDSs are provided in which of the following formats in the Navy 1 On CD ROM only 2 In printed publication only 3 On floppy diskette only 4 On the Internet only Which of the following information will you find on an MSDS 1 Manufacturer s name 2 Expiration date 3 Container labeling 4 Fire and explosion hazard data What is the relationship between the Hazardous Material User s Guide HMUG and MSDSs 1 The HMUG supercedes the MSDSs 2 The HMUG supplements the MSDSs 3 The HMUG replaces the MSDSs 4 The HMUG clarifies the MSDSs The Hazardous Material User s Guide HMUG includes guidance for which of the following items 1 Ammunition 2 Medical pharmaceutical supplies 3 Propellants 4 Solvents How many sizes of labeling for hazardous material does the Department of Defense use 1 One 2 Two 3 Three 4 Four 2 25 2 26 2 27 2 28 2 29 2 30 Which of the following solvents will NOT ignite at a relatively low temperature 1 Varnishes 2 Lacquers 3 Water based cleaning fluids 4 Paints When you are using hazardous paints or solvents which of the following safety precautions should you follow 1 Have a repair team standing by 2 Have fir
149. rs cannot be determined provide as much nameplate data as can be obtained When ordering a variety of missing worn MIPs MRCs the subject section shall be left blank Category B 2 TECHNICAL a Identify specific discrepancy discovered in PMS by MRC control number step number etc b For publication discrepancies identify publication by number volume revision date number change number page paragraph and or figure as appropriate THIS FORM WILL NOT BE USED TO ORDER PUBLICATIONS 3 TYCOM ASSISTANCE Includes clarification of 3 M instructions and other matters related to PMS administration 4 OTHER Identify in detail any problem not covered by 1 through 3 above Shifts of maintenance responsibility will be reported under this item Ensure that all work centers involved in the change are identified by work center code Approval by the Executive Officer will be shown in the Remarks REMARKS Provide brief but complete description of problem or requirements Executive Officer indicate approval of maintenance responsibility shift by endorsement Use additional forms if more space is required Mark addition forms page 2 of 2 page 2 of 3 etc Staple additional forms behind basic form e ORIGINATOR IDENTIFICATION Sign and insert work center code in appropriate space DIVISION OFFICER Review for accuracy and completeness and sign in the space provided DEPARTMENT HEAD Review for accuracy and completene
150. s 1 I 2 II 3 III 4 IV In what NAVSEA publication can you find a complete listing of NSTM chapters S9086 AA STM 010 59086 5 020 S9086 VD STM 020 59086 5 010 A 1 45 1 46 1 47 1 48 1 49 1 50 1 51 In what chapter of the NSTM can you find information on damage control 1 069 2 079 3 300 4 400 Chapter 400 of the NSTM provides information on which of the following subjects 1 Weapons 2 Electronics 3 Engineering 4 Combat systems The Electronics Installation and Maintenance Book contains most of the information required by which chapter of the NSTM 1 079 2 300 3 400 4 479 The Electromagnetic Radiation Hazards manual prescribes operating procedures related to which of the following topics 1 Igniting volatile vapors 2 Preventing personnel injury 3 Bothl and 2 above 4 Handling electronic equipment In NAVSEA OP 3565 where will you find classified data 1 Volume I Part I 2 Volume I Part II 3 Volume II Part I 4 Volume II Part II In which of the following publications can you find procedures for conducting electromagnetic interference surveys 1 OPNAVINST 5100 19 2 OPNAVINST 5100 23 3 MIL STD 1605 4 MIL STD 1606 What is the NAVEDTRA number of the NEETS module entitled Microwave Principles 1 172 08 00 82 2 172 11 00 87 3 172 20 00 88 4 172 21 00 77 1 52 1 53 1 54 1 55 1
151. s Safety Bulletin FATHOM Fathom an afloat safety review magazine shown in figure 1 2 is published quarterly by the Naval Safety Center Its articles pertain to safety issues concerning surface and submarine forces and it is distributed primarily to these forces ASHORE Ashore a shore safety review periodical in magazine format is published quarterly by the Naval Safety Center Ashore is an official publication approved for distributing safety related information to inform naval personnel on current safety concerns and emerging developments within their areas of expertise Although the contents of this periodical are informative they are not directive Ashore presents good articles and is a beneficial addition to any shore based Fire Controlman s reference library Figure 1 3 illustrates a front cover of an Ashore magazine TECHNICAL MANUALS Throughout your training you have become familiar with technical manuals They are a key FCf01002 Figure 1 2 Fathom magazine 1 5 he Naval Safety Center s Official Magazine for Shore Safety gt e FCf01003 Figure 1 3 Ashore magazine ingredient in understanding and maintaining your equipment Every system in the Navy has its own set of technical manuals that explain its operation in detail The technical manuals for your equipment will include diagrams for various voltages and computer signals that are important to your system s operation Most of
152. ss and sign in the space provided 3 M COORDINATOR a Serialize date and sign in the appropriate space b ROUTING INSTRUCTIONS For Category FBRs forward the white and yellow copies to the appropriate NAVSEACEN and the pink copy to the TYCOM For Category FBRs forward the white yellow and pink copies to the TYCOM Retain blue copy in suspense file Return green copy to the originator Figure 2 9 Instructions for completing OPNAV 4790 7B The PAL consists of four separately bound volumes each having two parts Volume 1 lists only general and ship applicable publications that do not relate to equipment or systems It does not include any of the publications that appear in volumes 2 3 and 4 Volume 1 dGeneral Publications Part 1 Electronics Hull Maintenance amp Electrical HM amp E and Miscellaneous Part 2 Weapons Volume 2 Electronics Part 1 Equipment sequence Part 2 Publication sequence Volume 3 HM amp E Part 1 Equipment sequence Part 2 Publication sequence Volume 4 Weapons Part 1 Equipment sequence Part 2 Publication sequence NAVAL SHIPS TECHNICAL MANUAL The Naval Ships Technical Manual NSTM is a set of books called chapters that contain general information on a variety of topics You can find a complete listing of the NSTM chapters in chapter 001 General NSTM Publications Index and User Guide NAVSEA S9086 AA STM 010 The chapters liste
153. sual signs or written captions embedded in the text of technical manuals to notify you of a possible danger to personnel or damage to equipment In such cases each precaution is mentioned as a WARNING or CAUTION immediately before the procedural directions to which it pertains WARNINGS Hazards that can cause personnel injury are indicated in notes headed by the word WARNING These warnings generally fall into three categories e Warning against poisonous fumes or harmful fluids e Warning against explosive or flammable components e Warning against mechanical hazards These warnings are normally brief such as calling attention to the danger involved in standing under a suspended weapon Operating personnel reading such warnings are expected to use common sense in avoiding the hazard CAUTIONS These are captions that draw attention to situations that may be potentially damaging to equipment They are mentioned in notes headed by the word CAUTION A typical caution might be written for improper lifting pushing or pulling on control surfaces during the handling of projectiles A related type of caption NOTE follows applicable steps that direct action and amplify the action to be performed Notes that precede a procedural guide PG operation procedure OP or check list CL amplify the entire procedure In summary WARNING of danger to personnel CAUTION Warns of danger to equipment NOT
154. th even after many years The Navy is making great strides in using less toxic materials for doing routine maintenance but there are some materials in use that will always be hazardous to humans Because of this you should learn all you can about all of the materials you use Educate yourself and your fellow FCs concerning the specific hazardous materials you use and know the safety precautions first aid procedures and stowage requirements that are associated with each type of material ANSWERS TO CHAPTER QUESTIONS Al 1 the name of the material 2 the name and address of the manufacturer and 3 the nature of the hazard including the target organ affected by the material A2 Compatibility information control measures safety precautions health hazards spill control and disposal guidelines for 22 hazardous material groups A3 Insulators and coolants in electrical equipment A4 Avery high voltage and x ray emissions CHAPTER 5 AMMUNITION SAFETY HANDLING SHIPPING AND STOWING LEARNING OBJECTIVES Upon completing this chapter you should be able to do the following 1 Describe the basic safety principles associated with ammunition handling shipping and stowage Describe the explosive handling personnel qualification and certification program Describe the different types of ammunition stowage and their associated safety devices INTRODUCTION The application of basic safety principles to l
155. tion II lists nomenclature in alphanumerical sequence and identifies the EIC numbers assigned to the equipment Guide for User Maintenance of NAVSEA Technical Manuals The Guide for User Maintenance of NAVSEA Technical Manuals NAVSEA S0005 AA GYD 030 is an important part of the technical library because keeping the technical manuals aboard your ship up to date is essential to the operational readiness of your command s systems and equipment Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts Assemblies and Equipment The Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts Assemblies and Equipment Excluding Electrically Initiated Explosive Devices Metric MIL HDBK 263 provides guidance not requirements for establishing and implementing an electrostatic MODULE Table 2 1 NEETS Modules TITLE OF MODULE NAVEDTRA NUMBER Introduction to Matter Energy and Direct Current B72 01 00 92 Introduction to Alternating Current and Transformers 172 02 00 91 Introduction to Circuit Protection Control and Measurement B72 03 00 93 Introduction to Electrical Conductors Wiring Techniques and Schematic Reading B72 04 00 92 Introduction to Generators and Motors B72 05 00 94 Introduction to Electronic Emission Tubes and Power Supplies B72 06 00 92 Introduction to Solid State Devices and Power Supplies
156. tion or explosives handling operations 8 Consult pertinent ordnance publications OPs to ensure that all personnel comply with specific safety precautions concerning the handling stowage and transportation of the ammunition involved Report accidents When a supervisor is aware of an accident in his or her area of responsibility he or she must immediately stop the ammunition operations In addition to performing required on scene duties the supervisor must determine the circumstances and personnel involved in the accident in order to prepare an accident report SAFETY PRECAUTIONS Safety precautions state clearly concisely and in the simplest language what may or may not be done They should be easy to understand and not subject to misinterpretation They should be explicit and allow no recourse but should be general enough that they can be applied to similar situations that may arise in the future Safety precautions are a serious matter They are designed to protect the well being of everyone on board and in some cases the ship itself Safety precautions that use terms such as shall will and must have the force of an order and must be obeyed Safety precautions using the terms should or may are to be followed as a matter of policy Deviation from safety precautions is permitted only where it is fully justified by the urgency of the situation Certain safety precautions are presented as vi
157. tions If you do you may become ill from the toxic effects of the chemicals in the container Even worse you may be seriously injured if the container explodes Here are some basic rules to follow when using aerosol containers Ventilation Ensure that you have plenty of ventilation when you use aerosols that contain dangerous or toxic gases If you must use such aerosols when ventilation is not adequate wear the appropriate PPE Heat Sources Keep all aerosol containers away from open flames sunlight heaters and other possible 4 5 sources of heat Do not smoke in areas where aerosols are being used Disposition NEVER discard aerosol containers in wastebaskets that will be emptied into an incinerator as they could explode Dispose of the containers according to the MSDS s instructions Some aerosol containers are considered hazardous waste Paint NEVER spray paint or other protective coatings onto warm or energized equipment as you may cause a fire Skin NEVER spray paints or solvents onto your skin Some liquids in aerosol containers may burn you others may cause a skin rash Dents Punctures NEVER dent or puncture aerosol containers Since they are pressurized they may explode if they become dented or punctured Temperature NEVER store aerosol containers in heated areas where temperatures can exceed the recommended storage temperature on their labels Aboard ship all aerosols are considered flammables and
158. tive maintenance 1 Who does the maintenance 2 When to do the maintenance 3 How to do the maintenance 4 All of the above What OPNAV form identifies the location of all identical equipment covered by a Maintenance Requirement Card 1 4790 81 2 4790 85 3 4790 15 4 4790 14 What OPNAV form describes what equipment must be tagged out while maintenance is being performed 1 4790 81 2 4790 107 3 4790 14 4 4790 85 1 39 1 40 1 41 1 42 1 43 1 44 In which of the following documents can you find periodicity codes man hours involved minimum required skill level and related maintenance requirements for MRCs 1 Equipment Guide List 2 Maintenance Index Page 3 Weekly PMS Schedule 4 Quarterly PMS Schedule Which of the following OPNAV forms contains names of personnel who are assigned to perform required maintenance on specific equipment Maintenance Requirement Card Maintenance Index Page Weekly PMS Schedule Quarterly PMS Schedule TUE What OPNAV form is used for recommending changes to maintenance requirement cards 1 4790 6A 2 4790 7B 3 4790 81 4 4790 15 Which of the following publications is unique to each ship 1 Naval Ship s Technical Manual 2 Electronics Installation and Maintenance Book 3 Engineering Information Bulletin 4 Publication Applicability List Which volume of the Publication Applicability List contains information on weapons publication sequence
159. und in FC workspaces storage requirements for hazardous materials basic safety principles associated with ammunition handling shipping and stowage the Navy s program for qualifying and certifying explosives handling personnel and types of ammunition stowage and their safety devices THE COURSE This self study course is organized into subject matter areas each containing learning objectives to help you determine what you should learn along with text and illustrations to help you understand the information The subject matter reflects day to day requirements and experiences of personnel in the rating or skill area It also reflects guidance provided by Enlisted Community Managers ECMs and other senior personnel technical references instructions etc and either the occupational or naval standards which are listed in the Manual of Navy Enlisted Manpower Personnel Classifications and Occupational Standards NAVPERS 18068 THE QUESTIONS questions that appear in this course are designed to help you understand the material in the text VALUE In completing this course you will improve your military and professional knowledge Importantly it can also help you study for the Navy wide advancement in rate examination If you are studying and discover a reference in the text to another publication for further information look it up 2001 Edition Prepared by FCC SW Charles F C Mellen Published by NAVAL EDUCATION AND TRAINING PROFESS
160. ured ALWAYS make sure that the measuring device is set up for the voltage level and polarity to be ALWAYS energize the equipment under test make the measurement and then de energize the equipment af 2 Wy ATTENTION Static Sensitive Devices Handle Only at Static Safe Work Stations Reusable Container Do Not Destroy MIL STD 129H Symbol ATTENTION Contents Static Sensitive Handling Precautions Required Contents JEDEC 14 Symbol Destructable CAUTION CONTENTS SUBJECT TO DAMAGE BY STATIC ELECTRICITY DO NOT OPEN EXCEPT AT APPROVED STATIC FREE WORK STATION FCf03001 Figure 3 1 ESD warning symbols x rays as shown in figure 3 2 You will be concerned primarily with radio frequency and laser hazards RADIO FREQUENCY RADIATION HAZARDS Radiation from antennas fed by high powered radio frequency RF transmitters has the potential to directly injure the soft tissue of personnel who are near the radiating antennas These injuries result from the tissue being cooked in a manner similar to the way food is cooked in a microwave oven Transmitters aboard ships on aircraft and at shore stations are potential sources of harmful radiation The sensations caused by exposure to excessive RF radiation vary You should remain alert in any area in which you may be exposed to RF radiation because at some frequencies exposure to excessive levels of RF radiation will not pr
161. ut TAG OUT RESPONSIBILITIES Commanding officers are responsible for the safety of their personnel and the operational readiness of their ship They are ultimately responsible for ensuring that their personnel follow appropriate tag out procedures To help do this they assign authorizing officers who have the authority to sign issue and clear tags and labels There is usually one authorizing officer for each department who may be a commissioned officer a chief petty officer or a petty officer Your department s authorizing officer normally has the following responsibilities Ensure that personnel are qualified to do the work they are about to do e Maintain tag out logs e Sign and issue tags and tag out record sheets and e Clear the record sheets from the tag out logs and destroy the tags when the work is completed 3 8 TAG OUT DOCUMENTS There are five tag out documents that you may use in your job as a Fire Controlman e Tag out logs e CAUTION Tags NAVSHIPS 9890 5 DANGER Tags NAVSHIPS 9890 8 OUT OF CALIBRATION Labels NAVSEA 9210 6 OUT OF COMMISSION Labels NAVSHIPS 9890 7 This subsection discusses the first three documents in depth The last two documents are labels that are only used to identify test equipment that is either out of calibration or out of commission and therefore need no further explanation Tag Out Log A tag out log is a permanent log of the authorizations
162. was first installed for all weapon systems on your specific ship It also contains the latest data on your weapons systems based on the most recent maintenance overhauls or testing completed This data consists of information such as radiation cut out zones for radar radar transmitter tests system operability tests pre and post fire checks train and elevation measurements pre aim calibration gun exercises towed target exercises and other important tests measurements and exercises The smooth log is actually more than one volume and is normally kept wherever the Combat Systems Officer of the Watch CSOOW stands watch Ql What resources should you use to determine what reports should be turned in for your ship s eight o clock reports Q2 What are the four types of casualty reports used in the casualty reporting system Q3 How often should laminated tags be audited INFORMATION SOURCES Many types of information sources apply to your job Use them They may be periodicals bulletins magazines or messages schematics work center logs instructions or applicable modules in the Navy Electricity and Electronic Training Series NEETS You may also use individual command logs to keep an accurate history of equipment performance and the location of test equipment New personnel may use the various information sources to bring themselves up to date on new procedures and troubleshooting techniques In addition they may us
163. wer tools Check power and extension cords frequently for deterioration cracks or breaks Breaks in the insulation cause many electrical mishaps 3 Ground Electric current always follows the path of least resistance To prevent yourself from being the unintentional path to ground make sure that your equipment is well grounded Well grounded equipment will direct any stray electric current to ground thereby protecting you from electric shock A good ground can also help protect your equipment from excessive voltage spikes or lightning For further information on equipment grounding see Shipboard Bonding Grounding and Other Techniques for Electromagnetic Compatibility and Safety MIL STD 1310 NAV Y HOW TO TREAT VICTIMS OF ELECTRIC SHOCK The rescue of electric shock victims depends on prompt action However to avoid becoming a victim yourself you must observe the following safety precautions 1 Shut off the voltage at once 3 3 2 If you cannot shut off the voltage immediately try to free the victim from the live conductor by using a dry board belt or clothing or other nonconducting material Do not make direct contact with any part of the victim s body with any part of your body If you do you will become part of the same circuit and may become an electric shock victim yourself 3 After you remove the victim from the power source determine if he or she is breathing If the victim is not breathing apply card
164. where the maximum voltage will not exceed 3 000 volts It must be installed in one continuous run at least 36 inches wide and must extend at least 24 inches past each end of the workbench If you must work on energized equipment in an area where rubber matting is not installed protect yourself from electric shock by using a 6 foot piece of rubber matting as a portable safety deck When you are done roll it up and store it for the next job Rubber matting does a great job of protecting you from electric shock but it will not protect you for long if you do not take care of it The following tips will help keep the insulating properties of rubber matting intact 3 14 Keeprubber matting clean and free of any excess dirt oil or oil based products When you clean it do NOT use abrasive cleaners or electric buffers they will ruin its insulating effectiveness Inspect the rubber matting for cuts cracks or excessive wear periodically If you notice any of these conditions replace it entirely 010 Name four types of personal protective equipment associated with working with electricity SUMMARY Throughout your training you have been taught about electrical and electronic safety This chapter has attempted to give you an overview of this area of safety However one of the greatest dangers in this area is not your lack of knowledge but the complacency you may develop from hearing the same message over and over You k
165. xample material classes that are not compatible with the hazardous material group and the types of reactions that could occur if incompatible materials should mix e The Control Measures section identifies and prescribes personal protective equipment PPE for the chemical hazards in the group e The Safety Precautions section provides safety guidance for using and storing hazardous materials in the group e The Health Hazards section points out common signs and effects of overexposure to the hazardous material and provides What to do instructions for the hazardous material user e The Spill Control section provides information for responding to a spill e The Disposal Guidelines section provides acceptable methods for disposing of materials within the group The HMUG does not include items such as ammunition explosives propellants medical pharmaceutical supplies and radioactive materials LABELING REQUIREMENTS The Department of Defense DOD and the Navy both have standard label requirements for marking hazardous materials Every Navy command must have a system to ensure that hazardous materials are properly marked Within that system all HM must be labeled in one of the following ways original manufacturer s label or an exact copy of the manufacturer s label or e For National Stock Number material the original stock system container label or an exact copy of the stock system label or e Stand
166. y contain a combustion gas and smoke detector This detector is another early warning device similar to a smoke detector in a house It detects the presence of combustion gases and smoke particles in the air formed in all types of fires and in smoldering or overheated materials These particles are so small that they are 5 13 invisible to the human eye however they are present before there is any evidence of flame MAGAZINE INSPECTIONS Aboard ship magazine inspections are mandatory and are an integral part of the ship s PMS These inspections must be conducted by qualified personnel using a check sheet maintenance requirement card to ensure that a hazard or abnormal condition is not overlooked It is not within the scope of this manual to discuss in detail the criteria of all required magazine inspections However we can provide a brief description of daily magazine inspection requirements Daily Visual Inspections The daily visual inspection of magazines generally consists of checking for improperly secured stowage unsatisfactory protective packaging unusual fumes or odors magazine cleanliness and any other abnormal condition Abnormal conditions in a ship s magazine or ammunition stowage space include evidence of tampering to gain access broken damaged or missing locks evidence of theft and the presence of unauthorized materials Abnormal conditions also include evidence of localized overheating from adjacent
167. y log 1 Work center supervisor 2 Repair parts petty officer 3 Chief petty officer 4 Division officer How frequently is your work center PMS accountability log normally inspected 1 Daily 2 Weekly 3 Monthly 4 Quarterly For which of the following purposes may the commanding officer authorize the use of laminated danger tags 1 After hours trouble shooting 2 Emergency maintenance after1600 3 Routine maintenance during working hours 4 Routine maintenance after working hours Who is required to audit your work center s laminated danger tags on a daily basis 1 Work center supervisor 2 Leading petty officer 3 Division officer 4 Department head Which of the following publications give s specific instructions for tag out requirements 1 Your ship s instructions 2 The 3 M manual 3 OPNAVINST 5100 19 series 4 All of the above Which of the following logs contains your weapon system s baseline data 1 Work center pass down log Equipment report log Smooth log Tag out log gt 59 1 13 Which of the following information is typically found in a smooth log 1 Regular maintenance checks casualty reports and sequence of events 2 Radar transmitter checks pre fire checks and system operability tests 3 Trouble calls history of equipment and test equipment check out log 4 Preventative maintenance checks list of effective pages tag out guide list

Reference - San Francisco Maritime National Park Association

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