Verti-Air 1.6m - Charterhouse Turf Machinery
Contents
1. Fig 11 The waste collection tray must be emptied when full This takes place according to the following procedure Fig 11 1 amp Drive the Verti Air to waste collection site An Ensure that the tractor is properly blocked and cannot move position independently Use the supplied key to unlock the safety guard catches on both sides and open safety guard Remove the waste collection tray from the Verti Air and empty it Put the waste collection tray back into the Verti Air Close the safety guard and lock the safety guard catches on both sides of the Verti Air using the supplied key Beware of jamming hazard for body parts Dispose of the waste in accordance with the prevailing conditions of local legislation 16 12 0 CLEANING THE FILTER The effectiveness of the suction will reduce if the filter in the suction unit becomes saturated with collected waste The filter must be cleaned using the methods indicated below 1 Knocking out the filter 2 Blowing through using air 3 Suction using a vacuum cleaner 4 Replacing the filter fabric A Consider personal protection in relation to released dust Ss Dispose of the waste in accordance with the prevailing conditions of local legislation Fig 12 This takes place according to the followi2. eene 14 8 0 DERIJSNELEHEID ibo tor e EE dE 14 9 0 HET GEBRUIK VAN DE VERTI AIR eene 14 10 0 START STOP PROCEDURE D Ma FR cae AK nnana 15 11 0 LEGEN VAN DE VUILOPVANGBAK eese nnne 16 12 0 REINIGEN VAN FILTER ska Ek natu aEa zs Ea ik ax edu aaa 17 13 0 HOEKVERSTELLING VAN DE SCHUDZEEF eene 18 14 0 HET AFKOPPELEN VAN DE VERTI AIR eene 19 15 0 PROBLEEM ANALYSE x2 iiroiicisieo edita dii tetas acera Ein rares era Ei run ESTE 20 16 0 ONDERHOUD coeire Rea gura oz aee Dea EHI C RE Ma RUE CEPR FM RRER M MN RUE 21 17 0 VSSNAAR VERSTELLING isis sta censo Gne Fo uxo E Iu Eo RR 22 1 0 TECHNICAL DATA Model VERTI AIR 120 VERTI AIR 160 Operational width 1 20 m 47 1 60 m 63 Operational depth with no wear and tear on brush Omm 26mm 0 1 02 Omm 26mm 0 1 02 Driving speed Max 8 Km h 5 mph Max 8 Km h 5 mph Weight 350 Kg 772 lbs 425 Kg 937 lbs Recommended tractor 25 HP with minimal lifting capacity of 500 Kg 1102 Ibs 35 HP with minimal lifting capacity of 600 Kg 1323 Ibs Maximum capacity Theoretical at maximum speed 12 Km h 7 5mph 9600 m h 103333 f h 12800 m7 h 137778 ft h Mesh size shaker screen 5mm x 5m
3. Adjust the tractor stabilizer to 100 mm lateral stroke Fit the top rod 3 of your tractor and turn this until it is the same height as the 3 point stop connection on the Verti Air 7 Connect the top rod to the frame using pin 2 secure 2 using the locking pin provided Screw the top rod in creating tension on this Fit the PTO 4 to the PTO axle of the tractor Ensure that all locking pins are properly secured 10 Start the tractor and raise the Verti Air 11 Fit the bracing legs 5 in work position 12 Position the machine with the roller on the ground and adjust the top rod by screwing it either in or out until the machine is vertically positioned ensure that the rear of the machine does not touch the ground mE T3 6 0 WORKING DEPTH ADJUSTMENT The working depth can be adjusted by rotating the spindles 6 on the front of the machine 10 to reposition the front roller Adjust both sides of the machine to the same height so that the field is cleaned as evenly as possible NEVER adjust the machine in a way that will cause damage to the surface to be treated IMPORTANT Initially check the working depth on the surface to be treated from a stationary position before using the machine 7 0 TRANSPORTING THE VERTI AIR The user is responsible for transporting the Verti Air behind the tractor on public highways Look into national legislation for the regulations The maximum speed across open fi
4. bears full responsibility for all risks arising from this Failure to execute the user maintenance and repair instructions prescribed by the manufacturer also constitutes improper incompetent use Inspect the area for treatment prior to using the Verti Air Remove any free standing obstacles and avoid irregularities The Verti Air has been manufactured in accordance with the latest technological knowledge and is safe for use There is a risk of injury for the user and third parties if the machine is operated maintained or repaired by improper persons This must be avoided Always use the Verti Air in combination with the correct tractor as defined in the technical data All persons appointed by the owner as authorised to operate perform maintenance on or repair the Verti Air must have read and fully understood the content of the operation manual and the Safety guidelines section in particular The user is responsible for a safe Tractor Verti Air combination The system as a whole must be tested for sound safety risk and ease of use User instructions must also be drawn up The user has an obligation to check the Verti Air for visible damage and defects before use Changes to the Verti Air including the operation that are detrimental to safety must be rectified immediately For safety based reasons adapting or adding to the Verti Air with the exception of factory approved changes is not permitted as a rule Modifications
5. the tension on the V belts by moving the bracket with the belt tensioners 5 Check the V belt tension by pulling on point A with a tension of 4 5 kg 9 9 Ibs The stretch must be 2 mm 0 08 Tighten lock nut 4 Tighten nut 3 Replace safety guard 2 and replace all nuts 1 BONO dm 22
6. User manual and parts book Verti Air 120 160 Serial number Translation of the original user manual REDEXIM Kwekerijweg 8 3709 JA Zeist the Netherlands T 31 50 6933227 3130 6933228 com www redexim com NOTE IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT IT IS VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE USING THE VERTI AIR 1052 Dutch 945 120 204 Congratulations with the purchase of your Verti air This manual must be read and understood in order to ensure safe and long term operation of this Verti Air Safe operation of this machine is not possible if the user is not fully familiar with the content of this manual The Verti Air is not a stand alone machine It is the responsibility of the user to use the correct tractor The user also has to perform safety related checks on the tractor Verti Air combination including sound level user instructions and risk analysis The general safety instructions will be covered on the next page All users must be familiar with and apply these instructions There is a registration card below which must be sent back in order to process any future claims This user manual contains numerous instructions which are numbered in sequence This working sequence must be adhered to The pictogram A indicates safety instructions The pictogram indicates a and or note All informati
7. e machine to the tractor see section 4 0 A Use the correct tractor see specifications Switch the tractor off and secure the tractor Verti Air combination to prevent activation slipping 10 40 THEPTO The PTO is a very important part Fig 9 It provides the drive from tractor and ensures if correctly maintained and installed safe use of the machine The PTO has dedicated CE certification Read the PTO manual which can be found on the actual PTO L Fig 9 41 THE LENGTH OF THE PTO The length of the PTO is very important Fig 9 The drive on the tractor and or Verti Air can become damaged if this is too long The PTO can be damaged if the length of the tube overlap exceeds 150 mm 6 at any given time An The length changes when the machine is lifted or if another tractor 15 used The procedure for correctly adjusting the length of the PTO if newly purchased or if another tractor is used is as follows 1 Connect the Verti Air to the tractor as described in section 5 0 n Switch the tractor off and ensure that the tractor is properly blocked and cannot move position independently 2 Lower the Verti Air until the front roller is on the ground 3 Measure the distance A between the PTO connection on the tractor and the Verti Air connection from groove to groove 4 Measure the length B of
8. elds with the machine elevated is 20 km hour 12 4 mph on account of the weight of the Verti Air Driving at higher speeds constitutes a potential hazard for the driver bystanders and may even cause damage to the machine A minimum of 2090 of the weight of the tractor must be supported on front axle when the machine is elevated 8 0 DRIVING SPEED The driving speed is restricted to 12 km h 7 5 mph Driving at higher speeds is not recommended in relation to excessive wear and tear and damage to the machine and the surface to be treated 9 0 USING THE VERTI AIR The following checks must be made before proceeding to use the Verti Air at a site 1 Are there any freestanding objects on the field Remove these first 2 Are there slopes This machine is only suitable for use on slopes with a maximum gradient of 20 degrees Always work from the top to the bottom 3 Are there are any airborne objects in the area such as balls which will distract the user from the task at hand If so then the Verti Air may NOT be used 4 Is there a slipping or sagging hazard If yes postpone the activities until the conditions improve 5 Best results are achieved when working in dry conditions Postpone the activity if it is too wet 6 If the machine vibrates excessively then reduce the PTO speed T A field can be treated 2 or 3 times in identical or varying directions to facilitate better cleaning 8 Do not make any sharp turns as t
9. his may cause damage to the surface 14 10 0 START STOP PROCEDURE The start procedure is VERY important The surface to be treated can be seriously damaged if this procedure is not executed as described below The start procedure is as follows 1 en Thoroughly check the Verti Air for loose parts and check that all parts are working properly n If loose parts are discovered or incorrectly functioning parts then the problem must be rectified before using the Verti Air Drive to the site to be treated Adjust the working depth of the machine from a stationary position as described in section 6 0 NT Ensure that the tractor is properly blocked and cannot move position independently NT Switch the tractor engine off before getting off the tractor Lower the machine until it is suspended approximately 50 mm above the ground Put the tractor into the correct gear Switch on the PTO at a low motor speed Increase the speed to x 540 RPM Drive the tractor forwards and smoothly lower the Verti Air onto the preset bottom roller Increase the driving speed up to a maximum of 12 Km h 7 5 mph Stopping takes place as follows 1 2 3 While driving smoothly lift the machine until itis suspended approximately 50 mm above the ground Switch off the PTO and lift the machine higher Drive to the following site and start the process as described above 15 11 0 EMPTYING THE WASTE COLLECTION TRAY
10. ing if required Clean filter if required After every 100 operation hours or annually Grease the roller bearings on the front roller and the drive line Check for oil leaks in gearbox Check the oil level in the gearbox Check for loose bolts nuts Check the tension of the V belt wear and tear Check the brush for wear and tear Inspect and lubricate PTO Use EP 2 lubricating grease Repair or replace Top up to edge of filling opening if required Tighten the loose bolts nuts with the correct moment Adjust the V belt tension or replace the V belts where required Replace brush if required See PTO manual 21 17 0 V BELT ADJUSTMENT C 4 2 a Fig 15 The Verti Air is fitted with adjustable belt tensioners that maintain the stress on the V belts The drive line will be subjected to wear and tear through use Therefore the V belts may start slipping and require tightening The belt tensioners can be adjusted as follows See Fig 15 A Ensure that that tractor Verti Air is properly blocked and cannot move position independently I Ensure that the PTO axle of the Verti Air is disconnected Remove all bolts 1 and the safety guard 2 Loosen nut 3 Loosen lock nut 4 slightly until the tension has just been released Adjust nut 5 and use this to adjust
11. m 0 2 x 0 2 5mm x 5mm 0 2 x 0 2 Shipping dimensions LxWxH LxWxH 1500 x 1400 x 1 100 mm 1500 x 1800 x 1 100 mm 59 x 55 x 43 59 x 71 x 43 Three point connection CAT 1 CAT 1 Gearbox oil SAE 90 SAE 90 Lubricating grease EP 2 EP 2 Standard parts Adjustable front roller height Shaker screen adjustable cleaning settings Large waste collection tray Exchangeable filter system PTO axle Manual holder Adjustable front roller height Shaker screen adjustable cleaning settings Large waste collection tray Exchangeable filter system PTO axle Manual holder 2 0 GENERAL DESCRIPTION The Verti Air is a machine for cleaning artificial grass fields The machine also has a vacuum unit for extracting dirt from the field 3 0 UNLOADING THE MACHINE FROM THE PALLET Fig 8 The machine is horizontally positioned the pallet To remove the pallet follow the instructions as shown below Fig 8 A NEVER CRAWL UNDERNEATH THE MACHINE 1 Secure a cable to lifting point 1 A Ensure that the cable crane lift can hoist a minimum of 600 kg 1323 Ibs Remove the 3 point pins Lift the machine approximately 50 mm 2 above the pallet Remove the pallet 2 Carefully and slowly lower the machine onto the floor oe ey D Connect th
12. ng procedure See Fig 12 Drive the Verti Air to the waste collection site Ensure that the tractor is properly blocked and cannot move position independently 1 Use the supplied key to unlock the safety guard catches on both sides and open the safety guard 2 Remove the filter from the Verti Air and clean this using one of the methods stated above 3 Put the filter back into the Verti Air 4 Close the safety guard and use the supplied key to lock the safety guard catches on both sides Beware of jamming hazard for body parts Dispose of the waste in accordance with the prevailing conditions of local legislation 17 13 0 SHAKER SCREEN ANGLE ADJUSTMENT 2 Fig 13 If an excess of material is held in the collection tray that has not yet been sieved then the options include extending the time for the shaker screen to sieve the material This can be achieved by positioning the shaker screen at an angle This takes place as follows A Ensure that that tractor Verti Air is properly blocked and cannot move position independently Switch the tractor engine off before getting off the tractor 1 Use the supplied key to unlock the safety guard catches on both sides and open the safety guard 2 Loosen the nuts 1 by a single turn on both sides of the machine 3 Adjust the shaker screen 2 by repositioning it up or down to the desired angle Ensure that the shaker screen angle alwa
13. on and technical specifications used were the most recent at the time of publication Design specifications are subject to change without notice This document is a translation of the original user manual Original user manual Dutch language is available on request WARRANTY CONDITIONS THIS VERTI AIR IS SUPPLIED WITH A WARRANTY FOR DEFECTS IN MATERIALS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE DATE OF PURCHASE VERTI AIR WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 WHICH WERE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD Complete the table below for your own records Machine serial number Dealer name Purchase date Comments SAFETY INSTRUCTIONS The is designed for safe use This is only possible if the safety instructions defined in this manual are observed in full Read and understand 1 the manual before proceeding to use the Verti Air Fig 1 Verti Air Failure to use the machine as described in the manual can result in injury and or damage to the 1 2 4 Use of the machine requires operation by a competent user who has proficiently adjusted the machine to suit the surface for treatment The manufacturer accepts no liability whatsoever for incompetent use and any damage arising from this the user
14. parts Reassemble all parts Grease both tubes and reassemble both PTO parts Reassemble the PTO and fit it to the machine See the manual supplied with the PTO for additional information about maintenance and dismantling the PTO The gearbox may be exposed to a higher load if the PTO has been shortened incorrectly or another tractor is used This can cause damage 12 5 0 CONNECTING TO THE Check procedure before proceeding to connect the Verti Air Check the Verti Air for visual damage and repair this damage if the safe operation of the machine is no longer guaranteed Check that all nuts and bolts are properly secured Check that all safety guards and all safety stickers are in place on the machine and are not damaged The machine must NEVER be used without these Fig 10 The Verti Air can be connected to the tractor using the 3 point coupling The method is as follows Fig 10 1 Remove the 3 point pins 1 and 2 2 Fitthe PTO 4 to the PTO axle of the Verti Air 3 Carefully reverse the tractor into a suitable position for connecting the lower connecting arms to the frame Ensure that the tractor is properly blocked and cannot move position independently Switch the tractor engine off before getting off the tractor 4 Connect the lower connecting arms using the point connection plate pins 1 and secure this using the locking pins provided
15. res of the traffic regulations apply to use on public highways Transport of persons is not permitted Do not use the Verti Air during hours of darkness heavy rain storm or on slopes with a gradient greater than 20 degrees All persons using the Verti Air must be familiar with all functions and operational elements of the machine prior to commencing the activities Connect the Verti Air to the pulling vehicle as stated in the instructions Injury hazard Ensure that you have a clear long distance view and clear sight of the immediate vicinity There are safety stickers Fig 4 5 6 on both sides of the Verti Air one on the side panel and one on the rear guard Fig 7 with an identical meaning These safety stickers must be clearly visible and legible at all times and replaced when damaged Persons must STAY out of the hazard zone of the Verti Air when operational as there is a physical injury hazard due to airborne material Fig 5 933 280 402 Fig 5 Fig 6 Maintain safe distance of at least 4 metres Fig 6 Observe the permitted lifting capacity of the pulling vehicle Wear appropriate clothing Wear steel toecap safety shoes long trousers secure long hair and do not wear loose clothing 900 280 402 933 280 402 911 280 404 m grasa y 74 NN Z l EXI Fig 7 7 Locations of safety stickers Fig 7 Used cons
16. the PTO when in the shortest position from locking pin to locking bolt 5 Split the PTO into two parts and remove the safety guards from both ends 6 Both the ends of the tubes and the safety guards must be shortened B A 75 mm 3 7 Burr all parts use a little grease and reassemble all parts 8 Fit the PTO to the Verti Air side 9 Secure the other end of the PTO to the tractor 10 Check the tube overlap Never use the machine if PTO safety guard is damaged Replace this first 14 42 USING THE PTO Correct use of the PTO requires checks of the following items 1 2 3 4 4 3 When operational the angle of the centres of rotation may never exceed 30 degrees The centres of rotation must always be aligned The minimum tube overlap is 150 mm Never use the machine if the PTO safety guard is damaged PTO INFORMATION AND MAINTENANCE Abridged maintenance schedule PTO Periodic maintenance Grease the lubricating points every 100 operational hours or after a long period of inactivity Check the PTO for any damage to the safety guards and replace these if they are no longer sound Check that the safety stickers are in place on the PTO and are not damaged Annual maintenance Remove the PTO from the machine Inspect the PTO parts All damaged parts must be replaced Arrange all parts and carefully inspect them Replace any damaged or worn parts Clean all grip connections between
17. titutes an environmental hazard and must be disposed in accordance with current regulations EU DECLARATION Redexim BV Utrechtseweg 127 3702 AC Zeist the Netherlands declare entirely under our own responsibility that the product VERTI GROOM WITH MACHINE NUMBER AS STATED ON THE MACHINE AND IN THIS MANUAL to which this statement relates is in accordance with the provisions of the Machine Directive 2006 42 EG Zeist 01 10 09 A C Bos 4 Manager Operations amp Logistics LFE Redexim Holland TABLE OF CONTENTS GEBRUIKERSHANDLEIDING EN ONDERDELENBOEK FOUT BLADWIJZER NIET GEDEFINIEERD EU VERKLARINQ olov e eco ara ta aran 7 1 0 TECHNISCHE GEGEVENS 2 9 2 0 ALGEMENE BESCHRIJVING 9 3 0 DE MACHINE VAN DE PALLET HALEN eene nnn 10 AO pcc EE 11 41 DELENGTE VAN DE PTO inara araen einar inaran Mp Sae RISE 11 4 2 GEBRUIK VAN DE PTO ciat er ERRRERR RARE MR caasmsareansnscunansmacsaaeatavasaenzactascets 12 43 INFORMATIE ONDERHOUD ceres 12 5 0 AANKOPPELEN AAN DE TRACTOR eee enn nnns 13 6 0 WERKDIEPTE VERSTELLING 13 7 0 TRANSPORT VAN DE VERTI AIR
18. to the Verti Air will render the current CE marking ineffective and the person who performed the modifications is responsible for arranging new CE marking Check the Verti Air for loose bolts nuts parts prior to each use The hydraulic system must be depressurised at all times before performing any activities on it The Verti Air may NEVER be used if the safety guards and safety stickers are not present The inspection hatch MUST be closed when using the Verti Air Fig 2 911 280 404 Fig 2 Fig 3 BEWARE OF jamming hazard when opening inspection hatch Fig 3 NEVER crawl underneath the Verti Air Tilt the Verti Air if required NEVER get off the tractor while the engine is still running The Verti Air must be blocked to prevent it from lowering driving off sliding away when performing maintenance adjustment and repair activities Always switch off the tractor engine remove the tractor ignition key and disconnect PTO when performing maintenance adjustment and repair activities Fig 4 Fig 4 Only use original Verti Air parts for maintenance or repair activities in relation to the safety of the machine and user Repairs to the Verti Air must be performed by authorised technical staff Maintain a repairs record In addition to the instructions in this user manual the prevailing safety standards and Occupational Health and Safety regulations must be observed The governing procedu
19. tting too level Brush speed too high Increase driving speed Decrease depth setting on machine Clear shaker screen Adjust shaker screen angle Lower brush speed by lowering PTO speed Insufficient cleaning Working depth setting is not deep enough Brush speed too low Filter contaminated Brush worn Increase depth setting on machine Increase PTO speed which causes increase in brush speed Clean filter Replace brush Poor field appearance after treatment Machine depth setting is too deep Decrease depth setting on machine Crunching sound when machine is operational Bearings require lubrication are worn Lubricate the bearings with an EP2 grease replace the bearings 20 16 0 Time schedule frequency Checkpoint Lubrication point Method Prior to each use Check for loose bolts nuts Presence and legibility of the safety stickers Fig 5 Check for oil leaks Check filters Tighten the loose bolts nuts to the correct moment Replace if not present damaged Repair oil leak Clean filters if required After the first 20 operational hours new or repaired Grease the roller bearings on the front roller Check for loose bolts nuts Check for oil leaks in gearbox Check filter Use EP 2 lubricating grease Tighten the loose bolts nuts to the correct moment Top up to edge of filling open
20. ys increases to the rear 4 Tighten the nuts 1 on both sides of the machine 5 Close the safety guard and use the supplied key to lock the safety guard catches on both sides Beware of jamming hazard for body parts 18 14 0 DISCONNECTING THE VERTI AIR Fig 14 The machine can be disconnected from the tractor in the following manner See Fig 14 1 Drive the Verti Air to a storage area with a stable level surface Ensure that tractor is properly blocked and cannot move position independently Switch the tractor engine off before getting off the tractor Fit the bracing legs 5 in parking position Carefully lower the Verti Air onto the surface Release the tension on the top rod 3 Remove the locking pin 2 and remove the pin from the top rod connection Disconnect PTO 4 Remove the locking pins from the pins 1 and remove the pins DUO ui p 99 19 Ensure that the Verti Air is in a stable position and cannot roll slide 8 Start the tractor and drive away When putting into storage it is recommended that brush does not come into contact with the surface or other objects otherwise the hairs will bend 15 0 TROUBLESHOOTING Problem Possible cause Solution Excess of material for cleaning is held in waste collection tray Driving speed too slow Working depth setting is too deep Shaker screen is blocked Shaker screen se
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