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Operating Manual

1. UX Super BAGO005S4 8 09 15 MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines General safety instructions This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Read and observe the information in the operating manual before carrying out maintenance work on the hydraulic hose lines MD096 If you are injured by hydraulic fluid contact a doctor immediately MD 099 Risk of contact with hazardous materials due to improper handling This danger can cause extremely serious and potentially fatal injuries Before coming into contact with hazardous mate rials put on protective clothing Follow the manu facturer s safety instructions for the materials to be processed MD 100 This symbol indicates anchorage points for fas tening slinging gear when loading the machine MD100 MD101 This symbol indicates jacking points for lifting gear jack E MD101 UX Super BAG0054 8 09 15 23 General safety instructions MD 102 Danger from intervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the machine being started unintentionally and rolling These
2. 170 UX Super BAGO05S4 8 09 15 UX Super BAG0054 8 09 15 Using the machine Refrain from use if the average wind speed tops 5 m s leaves and thin twigs move To avoid overdosing switch the sprayer boom on and off only while travelling Avoid overdosing through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headlands with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying operations constantly check the actual spray liquid consumption in relation to the area treated Calibrate the flow meter if there are any differences between the actual spray rate and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the actual distance covered and the dis tance displayed See Control terminal AMASPRAY operating manual If spraying operations must be interrupted because of bad weather by all means clean the suction filter the pump the valve chest and the spray lines See page 179 Spray pressure and nozzle size influence the droplet size and the volume of liquid sprayed The higher the spray pressure the smaller the droplet diameter of the spray liquid The smaller droplets are more easily subject to increased undesirable drift ing If the spray pressure is increased the spray rate also inc
3. 936611 931215 938071 938172 938171 931306 931305 936612 936613 Construction Fixed Fixed Controlled Controlled Fixed Controlled Fixed Controlled type unbraked 1500 1500 1500 1800 1800 1800 2000 2000 Track mm 2250 2250 1750 2250 2250 2250 2250 2250 030007 1500 1500 9500 9500 9500 11500 max 6000 6500 6500 7500 8000 8000 9500 50 km h measure variable variable 1800 2000 2000 2000 2100 ment mm 150 100 100 100 mpression 100 100 Ropu rn 425 125 4125 sation no ver vou vow vou vow ve vor For Germany only Observe the national road traffic regulations 54 UX Super BAGO005S4 8 09 15 Load capacity for each pair of wheels Load 25 km h 40 km h 50 km h Oa Tyres index permitted load permitted load permitted load capacity kg capacity kg capacity kg at air pressure b at air pressure b at air pressure b o peeke w se 2 eoo powes Ee e Se O Seo e Se e EO occa E e E CEST RE eee Table 1 Product description UX Super BAG0054 8 09 15 55 Product description Driving with reduced tyre pressure The tyre pressure given in table 1 is required for achieving the permitted load capacity If the tyre pressure is lower the load capacity will also be lower as shown in table 2 If this is the case please also note the reduced payload of the machine Please additionally follow the specifications of the tyre manufac turer Tyres 1 5 table 1
4. Blending in the agent via ECO Fill see page 166 4 Activate the pump set the pump speed to 400 rpm and set agitator H to a medium position Where necessary increase the agitating power for a more effective mixing 5 Manually move suction chest G to position 6 Move the pressure gauge switch tap A to Go position 7 Open switch tap D 8 Open the induction bowl lid i iti 9 Move switch tap E to position i 10 Move switch tap F to position The suction power can be adjusted be tween 0 and opened at maximum While blending in the agent the supply of water and the suction speed can be adjusted using switch taps and F 11 Pour the calculated and measured quantity of agent for filling the tank into the induction bowl maximum 50 1 a The content of the induction bowl is evacu ated UX Super BAG0054 8 09 15 167 Using the machine Rinse the canister 12 Wash the canister or other containers using the canister flushing equipment Move switch tap E to position 13 Press the canister down for at least 30 Secs a The canister is washed with spray liquid To flush a number of canisters flush them with spray liquid immediately after they are emptied Then wash all canisters with flushing water one after another 15 Close switch taps D and H 16 Press the canister down for at least 30 secs a The canister is washed with flushing water If spray liquid was previously be
5. Each of the wheel chocks is attached with a thumb bolt on the right side of the implement Put the foldable wheel chocks into operating posi tion by pressing the button and apply directly on the wheels before uncoupling 76 Fig 40 UX Super BAG0054 8 09 15 Construction and function of the basic machine 5 9 Safety chain for implements without brake system Implements without a brake system or with a single line brake system must be equipped with a safety chain in compliance with local country regulations The safety chain must be correctly fixed to a suitable position on the tractor before transporting UX Super BAG0054 8 09 15 17 Construction and function of the basic machine 5 10 Drawbars cure after coupling If using non automatic trailer couplings secure the coupling pin positively after inserting it Q If using automatic trailer couplings check that the connection is se e Straight drawbar Fig 42 The straight drawbar is fastened in the tractor pin coupling Hitch drawbar Fig 43 The hitch drawbar is fastened in the tractor hitch hook Fig 43 Draw bar for UniTrail steering system The machine is coupled to the tractor using the draw bar with Category II lower link pins Note the separate operating manual for this purpose WARNING Risk of accidents if the connection between machine and tractor sepa Fig 44 rates Always use ball sleeves with sock ets
6. Folding in the sprayer boom Actuate tractor control unit yellow Raise the sprayer boom to a medium height Set tilt adjustment to 0 if present Actuate tractor control unit green until the individual segments of the two booms are fully folded in the two boom packages are folded in Actuate tractor control unit yellow 2 3 4 CAUTION Only drive in locked transport position Lower the boom locking it in the transport position The swing compensation locks automatically before the boom folds in UX Super BAGO054 8 09 15 109 Construction and function of the sprayer boom 6 2 Super L boom Fig 95 Fig 95 1 2 Sprayer boom with spray lines Transport safety bow Parallelogram frame for adjusting the height of the sprayer boom Nozzle protection tube Spacer Fig 96 1 2 3 110 Pressure connection for the spraying pressure pressure gauge Flow meter for determining the spray rate l ha Return flow meter for determining the spray liquid that has been fed back into the spray liquid tank Control terminal only Motor valves for switching the boom part width sections on and off Bypass valve Pressure relief Pressure sensor AMAZONE 6 Outer boom locking see Seite 106 7 Swing compensation see page 105 8 Valve and switch tap for DUS system mm m A 9 Boom equipment see Fig 96 pA pea ces cece wo pe pee Te
7. Residues of ammonium nitrate urea solutions may form salts by the evaporation of the water on or in the spray liquid tank This produces pure ammonium nitrate and urea In its undiluted form ammonium nitrate is explosive when combined with organic sub stances e g urea and subjected to critical temperatures during repair work e g welding grinding filing This danger can be eliminated by thoroughly washing out the spray liquid tank or the parts intended for repair with water be cause the salt of the ammonium nitrate urea solution is water soluble For this reason clean the field sprayer thoroughly with water before carrying out repair work UX Super BAGO005S4 8 09 15 Loading and unloading 3 Loading and unloading Loading and unloading with a tractor WARNING There is a risk of accident if the tractor is unsuitable and the machine brake system is not connected to the tractor or filled Couple the machine to the tractor correctly before loading the machine onto a transport vehicle or unloading it from a transport vehicle You may only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Loading using a lifting crane There are 4 attachment points Fig 5 1 on the right and 4 on the left of the machine DANGER
8. A hydraulic stand extension and ladder extension must be fitted in the case of tyres with a diameter greater than 1860 mm Depending on the wheel track the locking screw must be fitted if there is a steering axle see page 82 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts see also Loading section page 39 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel nuts 510 Nm 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 199 144 UX Super BAGO0054 8 09 15 Commissioning 7 6 Adjusting the system setting screw on the hydraulic block e Profi folding only Always adjust the system setting screw to the hydraulic system on your tractor Increas
9. Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of raised unsecured machine parts e unintentional start up and rolling of the tractor machine combination secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 143 Wait for the machine to stop before entering the machine danger area WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft UX Super BAGO05S4 8 09 15 Using the machine WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driv en PTO shaft e Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist
10. Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working width by one metre EOE Fig 109 UX Super BAG0054 8 09 15 123 Construction and function of the sprayer boom 6 10 Line filter for spray lines optional Line filters Fig 110 1 are e fitted in the spray lines in each part width section e an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch blue Filter insert with 80 mesh inch grey e Filter insert with 100 mesh inch red Fig 110 6 11 Automatic single nozzle control optional 50 em part width sections can be controlled separately by the electric single nozzle control In combination with the automatic part width section control Section Control overlapping can be reduced to a minimum area 6 11 1 Single nozzle control AmaSwitch Each nozzle can be switched on and off separately via Section Con trol 6 11 2 4 way AmaSelect single nozzle control e The sprayer boom is fitted with 4 way nozzle bodies Each of them is operated by an electric motor The nozzles can be switched on or off as desired depending on Section Control e Due to the 4 way nozzle bodies several nozzles can be simul taneously active in a nozzle body e Alternatively the nozzles can be manually selected For boundary treatment an
11. Lists without an essential order are shown as a list with bullets Ex ample e Point 1 e Point 2 Numbers in round brackets refer to items in diagrams The first num ber refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 UX Super BAGCG0054 8 09 15 General safety instructions 2 General safety instructions This section contains important information on safe operation of the machine 2 1 Obligations and liability Comply with the instructions in the operating manual Obligations of the operator Obligations of the user Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault free machine operation The operator is obliged only to let those people work with on the ma chine who are aware of the basic workplace safety information and accident prevention regulations have been instructed in working with on the machine have read and understood this operating manual The operator is obliged to keep all the warning symbols on the machine in a legible state to replace damaged warning symbols Before starting work anyone charged with working with on the ma chine is obliged e to comply with the basic workplace safety instructions and acci dent prevention regulations e to read and follow the General safety information section of this operating manual e to read the section War
12. Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN WERKE UX Super BAGO005S4 8 09 15 2 16 8 Field sprayer operation General safety instructions Observe the recommendations of the crop protection agent manufacturer in respect of o protective clothing o warning information on exposure to crop protection agents o regulations on dosing applications and cleaning e Observe the information in the German Plant Protection Law e Never open lines which are under pressure Only use genuine AMAZONE replacement hoses which stand up to chemical mechanical and thermal requirements Only use hose clamps made from V2A for installation The nominal volume of the spray liquid tank must not be ex ceeded during filling When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans replace the fresh air filters with activated carbon filters Observe the information on the compatibility of crop protection agents and substances for the field sprayer Do not spray any crop protection agents which have a tendency to stick together or set Do not fill field sprayers with water from bodies of water which are open to the public for the protection of people animals and the environment Only fill field sprayers o using a free flow from the mains water supp
13. ayes ifs enn one mikano ime fos mijas 1 SM i e LE a aa BP E lt one UX Super BAGO0054 8 09 15 Construction and function of the sprayer boom Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport The transport safety bows are for securing the folded sprayer boom against accidental unfolding while in transport position Unlocking the transport safety catch Before unfolding the sprayer boom swivel the transport safety bows upwards thereby unlock ing the sprayer boom Fig 97 A Locking the transport safety catch After folding the sprayer boom swivel the transport safety bows downwards thereby lock ing the sprayer boom Fig 97 B UX Super BAGO054 8 09 15 111 Construction and function of the sprayer boom 6 2 1 Super L boom folded using tractor control unit Profi folding See operating manual for software ISOBUS Preselected folding depending on the equipment you must press the fold sprayer boom preselection button on the control terminal before activating tractor control unit green in order to fold out the sprayer boom See separate AMASPRAY software ISOBUS operating manual Folding out the sprayer boom 1 A
14. draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted by screwing the hexagon socket head screw on the corresponding throttle in or out e Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Folding via the tractor control unit Fig 176 1 Hydraulic throttle valve Height adjustment 2 Hydraulic throttle valve Fold in the left boom extension 3 Hydraulic throttle valve Fold in the right boom extension 4 Hydraulic throttle valve Lock and unlock the swing compensation Fig 177 5 Hydraulic throttle valve Fold out the boom extension 6 Hydraulic throttle valve Fold in the boom extension Fig 177 212 UX Super BAGO05S4 8 09 15 pat AMAZONE Profi folding l 178 Throttle fold in the right hand boom 1 2 Throttle fold out the right hand boom 3 Throttle lock the swing compensation 4 Throttle transport safety catch 5 Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for
15. 490 453 408 srt 940 201 258 sa Forxmt soar 28 700 646 600 560 525 494 467 420 382 350 300 263 3 5 ap 15 6 bar 720 685 617 576 540 508 480 432 393 360 309 270 36 ID AI 2 8 bar 740 683 634 602 555 522 90 444 a04 370 318 278 37 _ M t rbar Sher juga zoea 608 570 537 507 456 415 s00 s26 285 sa ETT TTT T 45 nocan a 606 ent 500 400 ezalol szia se 111111 lar x114 640 600 565 593 480 436 400 s4s s00 40 50 ME rab Fig 192 UX Super BAG0054 8 09 15 231 Spray table 13 2 Spraying nozzles for liquid manure Nozzle type Permissible pres sure range bar w e CO e e e Co we ee ee i e 13 2 1 Spray table for three ray nozzle spraying height 120 cm AMAZONE spray table for three ray nozzles yellow Nozzle output AUS spray rate l ha km h Water AUS 10 11 l min 0 36 0 32 39 35 0 39 0 35 42 38 0 44 0 39 47 43 0 48 0 42 51 47 0 50 0 44 53 48 0 52 0 46 55 50 0 55 0 49 57 54 0 58 0 52 62 56 0 60 0 53 64 58 AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 61 0 54 72 65 59 1 2 0 67 0 59 78 70 64 1 5 0 75 0 66 88 79 72 1 8 0 79 0 69 92 83 76 2 0 0 81 0 71 95 85 78 2 2 0 84 0 74 98 88 80 2 5 0 89 0 78 93 84 2 8 0 93 0 82 98 87 3 0 0 96 0 84 92 232 UX Super BAGO05S4 8 09 15 AMAZONE spray table for three ray nozzles blue Spray table Nozzle outpu
16. Boom width reduction 2 A Stop tap opened B Boom width damping option Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for the boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced working width Close the stop tap for the boom damping e For road transport For use with full working width UX Super BAG0054 8 09 15 115 Construction and function of the sprayer boom a Implements with DistanceControl plus With reduced working width install each outer sensor rotated by 180 and disconnect the inner sensor Fig 100 6 6 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres Fig 101 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position 116 UX Super BAGO054 8 09 15 6 7 Hydraulic tilt adjustment optional Construction and function of the sprayer boom In unfavourable ground conditions e g when there are ruts of varia ble depth or when driving with one side of the vehicle in a furrow the sprayer boom can be aligned parallel to the ground or to the target surface
17. Fig 28 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow UX Super BAG0054 8 09 15 61 Construction and function of the basic machine 5 3 PTO shaft The wide angle PTO shaft takes on the power transmission between tractor and machine Fig 29 e Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar Russia only Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar e PTO shaft UniTrail Wide angle PTO shaft W100E 810 mm for open straight drawbar hitched at the top WARNING Risk of crushing from the tractor and machine unintentionally starting up or rolling Only couple uncouple the wide angle PTO shaft from the tractor if the tractor and machine are secured against unintentional starting and rolling WARNING Risk of being caught and drawn in by the unguarded PTO shaft or due to damaged safety devices Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain Before each use check that o all PTO shaft protective devices are installed and fully func tional the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positions
18. adjustment troubleshooting cleaning maintenance and repairs o when the machine is running O for as long as the tractor engine is running with a connect ed PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not locked against unintentional movement When carrying out such work there is a high risk of contact with unsecured components Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake Secure the machine against unintentional rolling only attached machine o On flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks 143 Commissioning 7 4 Fitting wheels If the machine is fitted with inflatable spare tyres running wheels must be fitted before putting into operation WARNING e Only one permitted set of tyres may be used as specified in the technical data see page 55 Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round
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20. tilt adjustment 6 Throttle fold in the left hand boom 7 Throttle fold out the left hand boom Profi folding II Fig 179 1 Throttle lower the right hand boom 2 Throttle raise the right hand boom 3 Throttle fold in the right hand boom 4 Throttle fold out the right hand boom 5 Throttle lock the swing compensation 6 Throttle transport safety catch 7 Hydraulic joints tilt adjustment the throt 9 tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom UX Super BAG0054 8 09 15 Cleaning maintenance and repair 213 Cleaning maintenance and repair 12 12 Adjustments on the folded out sprayer boom Alignment parallel to the ground With the sprayer boom folded out and correctly set all the spraying nozzles must be of the same parallel distance to the ground If this is not the case with the swing compensa tion unlocked align the folded out sprayer boom by means of counterweights Fig 180 1 Secure the counterweights to the boom extension ac cordingly Horizontal alignment Viewed in the direction of travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary e after a long period of use or in the event of rough co
21. 123 C liquid can be drained from the field sprayer UX Super BAG0054 8 09 15 Fig 122 131 Construction and function of the sprayer boom Overview pressure circulating system DUS 1 si i S jy vw e J T be tae ae hat Ta Tet a h h t het haf at het a h i Fig 124 Pressure circulating system DUS DUS switch tap DUS pressure limiting valve DUS return valve 132 UX Super BAGO05S4 8 09 15 6 15 Lift module Construction and function of the sprayer boom optional The lift module allows the sprayer boom to be raised by an additional Fig 125 The lift module is actuated using the tractor control unit yellow DANGER Risk of accidents and danger of damaging the machine When driving on the roads the sprayer boom must not be raised above the lifting module The total height of the machine with lifting module can be con siderably higher than 4 m Use the lifting module only when the sprayer boom is folded out Lower the lifting module again before folding in the sprayer boom The sprayer boom can otherwise not be put into the transport lock Always lift or lower the lifting module to the end position UX Super BAG0054 8 09 15 133 Commissioning 7 Commissioning This section contains information on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time th
22. 15 Machine transportation UX Super BAG0054 8 09 15 General safety instructions When using public highways national road traffic regulations must be observed Before moving off check the correct connection of the supply lines the lighting system for damage function and cleanliness the brake and hydraulic system for visible damage that the parking brake is completely disengaged O O O the function of the brake system Ensure that the tractor has sufficient steering and braking power Any machines and front rear weights connected to the tractor influence the driving behaviour and the steering and braking power of the tractor If necessary use front weights The front tractor axle must always be loaded with at least 20 of the tractor empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to regulations Comply with the maximum load for the connected machine and the approved axle and drawbar loads for the tractor The tractor must guarantee the prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the t
23. 2 6 Place the PTO shaft in the holder 2 7 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking brake pulling cable from tractor 150 UX Super BAGO05S4 8 09 15 8 2 1 Manoeuvring the uncoupled machine Coupling and uncoupling the machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake e fill the air reservoir Remove all air from the braking system at the drain valve on the air reservoir Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake e WONN a pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 69 a The service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuat
24. 215 On a daily basis Fluid filter Profi folding 210 o Check the clogging indicator If necessary replace oox Spray liquid tank Line filter in the nozzle lines Clean and or flush 223 if present j j Spraying nozzle Every week 50 operating hours i see Specialist worksho Hydraulic hose lines Check for defects 207 x Check for leak tightness 196 UX Super BAGO05S4 8 09 15 Every three months 200 operating hours i see Specialist worksho Dual circuit service brake Check for leak tightness 203 X system Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages Linkage adjuster brake settings Cleaning maintenance and repair Brake pad check Automatic load dependent brake 204 force regulator ALB ings Line filter Clean 223 Replace damaged filter inserts Hydropneumatic sprung e Check if the screws are mechan 206 suspension ically secure Axle holder on the hydro Check the screws for firm seating 206 pneumatic sprung suspen X sion Parking brake e Check the braking effect with the 204 brake on Annually 1 000 operating hours Oil change every 500 operating 215 X hours e Check valves and if necessary 217 X replace e Check the piston diaphragm and 218 X if necessary replace Flow meter and return flow Calibrate the flow meter 219 meter Align the return fl
25. AUS 10 11 bar l min 2 28 2 02 2 66 2 35 2 94 2 60 3 15 2 79 3 46 3 06 13 2 3 Spray table for FD nozzles AMAZONE spray table for FD 04 nozzle Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS l min 1 13 1 00 1 31 1 46 1 60 1 85 Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS l min 1 41 1 24 1 63 1 44 1 83 1 61 2 00 1 76 2 31 2 03 UX Super BAGO054 8 09 15 235 Spray table AMAZONE spray table for FD 06 nozzle Pressu Nozzle output re per nozzle Water AUS bar l min 1 70 1 49 1 96 1 72 219 1 93 2 40 2 11 2 4 7 2 44 Pressu Nozzle output re per nozzle Water AUS bar l min 2 26 1 99 2 61 2 30 2 92 Zt 3 20 2 82 3 70 3 29 Pressu Nozzle output re per nozzle Water AUS bar l min 2 83 2 49 3 27 2 88 3 65 S 4 00 3 52 462 4 07 236 AUS spray rate l ha km h 10 11 AUS spray rate l ha km h 10 11 AUS spray rate l ha km h 10 11 UX Super BAGO05S4 8 09 15 13 3 Spray table for drag hose unit Spray table Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 10 11 l min 0 20 0 18 43 3 0 22 0 19 47 43 0 24 0 21 51 47 0 26 0 23 55 50 0 28 0 25 60 54 0 29 0 26 62 56 0 31 0 27 66 60 0 32 0 28 68 62 0 34 0 30 72 66 036 0 32 TT 70 039 0 35 83 76 AMAZONE Spray table with dosing disc 4916 32 dia 0 8 mm Pres Nozzle output AUS spray ra
26. BAG0054 8 09 15 Fig 187 Cleaning maintenance and repair 223 Cleaning maintenance and repair 12 18 Instructions on testing the field sprayer According to law a spray test must be carried out Q Only authorised centres are permitted to carry out spray tests o 6 months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 935680 Fig 188 1 Push on cap Order no 913 954 and connector Order no ZF195 2 Flow meter connection Order no 919967 3 Pressure gauge connection Order no 7107000 2 O Ring Order no FC122 Hose connection Order no GE095 6 Sleeve nut Order no GE021 O1 N Hose clip Order no KEO06 Plug in socket Order no 919345 O Ring Order no FC112 S y 10 Turned socket Order no 935679 11 Securing plug Order no ZF195 Fig 188 224 UX Super BAGO05S4 8 09 15 Cleaning maintenance and repair Pump test testing pump performance delivery capacity pressure 1 Undo the sleeve nut Fig 189 1 2 Attach the hose connection 3 Tighten the sleeve nut Fig 189 Flow meter test 1 Remove all spray lines from the part width section valves Fig 190 1 2 Connect the flow meter connection Fig 188 2 to a part width section valve and connect to the tester 3 Block the connecti
27. Pressure filling connection optional M Quick emptying switch tap 9 Button for comfort equipment optional N Switch tap for pressure filling connection A Pressure equipment switch tap O Ecofill switch tap B Internal cleaning switch tap C External cleaning switch tap UX Super BAGO054 8 09 15 59 Construction and function of the basic machine e Pressure equipment switch tap 5 Spraying operation O ca Cleaning O a Injector mode O Fill spray liquid tank e B Internal cleaning switch tap Gi e C External cleaning switch tap e D Injector switch tap Optional e L Filling switch tap e M Quick emptying switch tap e E Ring line canister flushing switch tap o 0 Zero setting i i o Ring line O Canister flushing e F Evacuate switch tap for induction bowl Cut in injector Fig 24 o 0 Zero setting O Y Evacuate induction bowl O Draw in additionally from an ex ternal source via an injector Fig 25 60 UX Super BAG0054 8 09 15 e G Suction chest manual operation Construction and function of the basic machine H O tank O Sucking from spray tank O Sucking via suction hose When operating the suction chest manually there may be a squeaking noise This noise does not signify any Fig 26 danger Sucking from flushing water e H Main agitator switch tap Fig 27 e Additional agitator switch tap O Release residue in the pressure filter
28. Replace damaged sealing rings immediately Drain the air reservoir before the first transport of the day Only start up with the machine coupled if the pressure gauge on the tractor shows 5 0 bar WARNING Risk of crushing cutting being caught or drawn in or impact through the accidentally rolling machine if the service brake is released Dual circuit pneumatic braking system e Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red hose coupling is coupled Open the cover on the hose coupling on the tractor 2 Pneumatic braking system e Dual circuit pneumatic braking system 2 1 Fasten the brake line hose coupling yellow in the yellow coupling on the tractor as specified 2 3 Fasten the supply line hose coupling red in the red cou pling on the tractor as specified When coupling the supply line red the supply pressure coming from the tractor automatically presses out the actu ator button for the release valve on the trailer brake valve e Single circuit pneumatic braking system 2 1 Fasten the hose coupling black to the tractor as speci fied 3 Loosen the parking brake and or remove the wheel chocks UX Super BAG0054 8 09 15 71 Construction and function of the basic machine 5 5 3 Uncoupling the brake system WARNING Risk of crushin
29. Support ing chains must not become caught on machine or tractor parts Have any damaged or missing parts of the PTO shaft replaced immediately with genuine parts from the PTO shaft manufactur er Note that only a specialist workshop may repair a PTO shaft With the machine uncoupled place the PTO shaft in the holder provided This protects the PTO shaft from damage and dirt o Never use the supporting chain of the PTO shaft to sus pend the uncoupled PTO shaft 62 UX Super BAG0054 8 09 15 Construction and function of the basic machine WARNING Risk of being caught and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine Work only when the drive between the tractor and driven machine is fully guarded UX Super BAG0054 8 09 15 The unguarded parts of the PTO shaft must always be guarded by a shield on the tractor and a PTO shaft guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the PTO shaft provided or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft O refer to the operating manual provided for the PTO shaft
30. Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 184 1 12 13 3 Cleaning fresh water for several minutes Q After each use thoroughly clean the pump by pumping clea UX Super BAG0054 8 09 15 215 Cleaning maintenance and repair 12 13 4 Belt driven pump Checking adjusting the belt tension Test force Fe 75 N For a pump drive speed of 540 rpm maximum permissible deflection 14 mm For a pump drive speed of 1 000 rpm maximum permissible deflection 16 mm If the maximum deflection is exceeded increase the belt tension by extending the wheelbase via the slotted holes Fig 183 Replacing the drive belt Replace worn drive belts To do this 1 Slacken the belt tension using the slotted holes on the lower V belt pulley 2 Remove the upper belt guard Unscrew a pump 4 Replace the belt 216 UX Super BAGO05S4 8 09 15 Cleaning maintenance and repair 12 13 5 Checking and replacing the suction and pressure side valves Fig 184 A 11 UX Super BAG0054 8 09 15
31. Tyres 6 12 table 1 Tyres 13 table 1 Air pressure b 1 0 1 3 1 7 2 1 Tyres 14 16 table 1 Table 2 WARNING Never select air pressure lower than the values given in table 2 Vehicle stability is no longer guaranteed Risk of accident 4 14 Noise emissions data The workplace related emissions value acoustic pressure level is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring unit OPTAC SLM 5 The noise level is primarily dependent on the vehicle used 56 UX Super BAGO0054 8 09 15 4 15 Required tractor equipment Product description To be used with the machine the tractor must fulfil the performance requirements and be equipped with the required electrical hydraulic and brake connections for the brake system Tractor engine power UX 3200 from 75 kW 100 hp upwards UX 4200 from 85 kW 115 hp upwards UX 5200 from 95 kW 130 bhp upwards UX 6200 from 110 kW 150 bhp upwards Electrical system Battery voltage e 12 V volts Lighting socket 7 pin Hydraulic system Maximum operating pressure e 210 bar Tractor pump capacity e min 25 I min at 150 bar for hydraulic block for Profi folding optional min 75 I min at 150 bar for hydraulic pump drive optional Implement hydraulic fluid e HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands Tract
32. agent 10 3 3 Dilute the spray liquid with flushing water 1 3 4 5 Activate the pump adjust pump speed to 450 rpm Manually move suction chest G to position Move the pressure gauge switch tap A to position S Close main agitator H Control the flushing water supply using the auxiliary agitator I Once the desired amount of flushing water has been supplied 6 174 Manually move suction chest G to position UX Super BAGO05S4 8 09 15 10 4 Residues Using the machine There are three types of residue Disposing of the residues UX Super BAG0054 8 09 15 excessive residue remaining in the spray liquid tank when the spraying operation is finished This excessive residue is discharged diluted or pumped out and disposed of the technical residue that remains in the spray liquid tank the suction chest and the spray line when the spray pressure drops off by 25 The suction chest is composed of the suction filter pump and pressure controller sub assemblies Observe the values for the technical residues given on page 118 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue that remains in the spray liquid tank the suc tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Make sure that the residue in the spray line continues to be sprayed in
33. and integrated linch pins 78 UX Super BAG0O054 8 09 15 5 11 AutoTrail tracking control Construction and function of the basic machine AutoTrail tracking control for automatic virtually 100 precise tracking captures the position of the angle of the drawbar Fig 45 1 to determine the direction of travel of the tractor If the position of the drawbar deviates from the tractor s central position drawbar lined up with tractor s direction of travel AutoTrail realigns the following steering axle e the tracking steering drawbar until the central position is reached again Connecting the AutoTrail position encoder 1 Insert the rod Fig 45 2 into the plastic bush Fig 45 3 steck en 2 Insert the position encoder Fig 45 4 into the holder Fig 45 5 Align the potentiometer in direction of travel cable to rear and secure with a locking screw against rotation See operating manual for software ISOBUS A precondition for the perfect functioning of the hydraulically operated following steering axle drawbar is a correctly performed AutoT rail calibration Perform a AutoTrail calibration e before initial operation e if there are any deviations between the following steering axle control shown on the display and the actual following steering axle control Safety functions for preventing the machine from tipping over when the AutoTrail is switched on Safety functions Q If the sprayer boom is
34. are balanced with those on the trailed sprayer After the service braking system has been run in for a suitable period arrange for the brakes to be balanced by a specialist workshop Have the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pads To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING e Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always carry out a braking test after any adjusting or repair work on the braking system General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded Hinges e g on fork heads must be properly secured easy to move and not worn out Ropes and cables o must be properly run o may not have any visible cracks o may not be knotted Check the piston stroke on the brake cylinders and adjust as necessary The air reservoir must not o move around in the tensioning belts o be damaged o show any outward signs of corrosion damage UX Super BAGO054 8 09 15 199 Cleaning maintenance and repair Checking the br
35. brake valve from the same side Fig 35 Otherwise the brake will not function After reinserting the safety splint carry out a brake test for the service brake and the emergency brake When the implement is uncoupled the pressure accumulator presses hydraulic oil into the brake and decelerates the implement or into the hose line to the tractor and impedes the coupling of the brake line to the tractor In these cases relieve pressure using the hand pump on the brake valve 74 UX Super BAGCG0054 8 09 15 5 7 Parking brake Construction and function of the basic machine When the parking brake is on it secures the uncoupled machine against unintentional rolling The parking brake is operated by turning the crank which in turn operates the spindle and bowden cable e Crank locked in idle position Crank position for releasing applying in the end area the parking brake requires approx 20 kg manual force to be applied e Crank position for quick releasing apply ing A Apply the tractor parking brake B Release parking brake Fig 38 Correct the setting of the parking brake if the spindle s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts When the parking brake is off the bowden cable must be slightly slack UX Super BAGO054 8 09 15 15 Construction and function of the basic machine 5 8 Foldable wheel chocks
36. crushing cutting being trapped or drawn in or impact through inadequate roadworthiness and operational safety Before starting up the machine and the tractor always check their roadworthiness and operational safety 2 16 1 General safety and accident prevention information Beside these instructions comply with the generally applicable national safety and accident prevention regulations The warning symbols and other labels attached to the machine provide important information on safe machine operation Com pliance with this information is in the interests of your safety Before moving off and starting up the machine check the imme diate area of the machine children Ensure that you can see clearly e It is forbidden to ride on the machine or use it as a means of transport Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the specifications e When
37. dangers can cause extremely serious and potentially fatal injuries Secure the tractor and the machine against unintentional start up and rolling before any intervention in the machine Depending on the type of intervention read and observe the instructions in the appro priate sections of the operating manual MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of lateral ly moving machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor en gine is running e Please ensure that all personnel maintain a sufficient safety distance from moving ma chine parts MD 108 Risk of explosion or danger from hydraulic fluid escaping under high pressure caused by the pressure accumulator which is under pressure from gas and oil These dangers can cause serious and potentially fatal injuries if highly pressurised escaping hy draulic fluid penetrates the skin and passes into the body Read and observe the instructions in the operating manual before carrying out any maintenance or repair work If you are injured by hydraulic fluid contact a doctor immediately MD 114 This symbol indicates a lubrication point 24 Ce MD102 MD114 UX Super BAGCG0054 8 09 15 MD 118 This symbol indicates the maximum drive speed 540 rom
38. depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Installation requirements not complied with 208 UX Super BAGO05S4 8 09 15 Cleaning maintenance and repair e Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines Common causes for leaking hoses pipes and connection pieces include missing O rings or seals damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 12 11 4 Installation and removal of hydraulic hose lines Use only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information e Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions o There is no tension apart from the hose s own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to p
39. drainage function on the pres sure filter Fig 56 2 86 Fig 56 UX Super BAGO005S4 8 09 15 5 15 3 Maintenance platform with ladder Construction and function of the basic machine Maintenance platform with swivel down ladder for reaching the filling dome DANGER Risk of injury from poisonous vapours Never climb into the spray liquid tank Riding on the machine creates a risk of falling Riding on the field sprayer is prohibited You MUST ensure that the ladder is locked in transport position Fig 57 1 Folded up ladder secured in transport posi tion 2 Automatic catch To unlock the automatic catch lift the lever up UX Super BAGO054 8 09 15 87 Construction and function of the basic machine 5 15 4 Suction port for filling the spray liquid tank optional Fig 58 1 Suction hose 8 m 3 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 58 5 15 5 Filling connection for filling the spray liquid tank with pressure option Filling with free flow path and swivel spout Fig 59 Return flow safe direct filling not approved for filling from a public water supply net work Switch tap with filling connection Fig 60 5 Automatic fill stop with button for manual te
40. extra nozzle body can be separately configured LED single nozzle illumination integrated in the nozzle body Nozzle distance of 25 cm possible optional 124 UX Super BAGO054 8 09 15 6 12 Special optional equipment for liquid fertiliser Construction and function of the sprayer boom There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg AUS e An NP solution 10 34 0 with 10 kg N and 34 kg P O per 100 kg NP solution If the liguid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in I na only apply for water As a rule Use coarse dropped application for liguid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much fertiliser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns on ears have a particularly bad effect 6 12 1 Three ray nozzles optional The use of three ray nozzles for apply
41. gt O p Np Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 184 5 When reassembling ensure that the valve guide Fig 184 9 is not damaged Damage may cause the valves to jam Always tighten the nuts Fig 184 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks BP 160 185 25 Nm BP 250 280 20 Nm If necessary remove the pump Remove the nuts Fig 184 1 2 Remove the suction and pressure port Fig 184 3 and Fig 184 4 Remove the valve groups Fig 184 5 Check the valve seat Fig 184 6 valve Fig 184 7 valve spring Fig 184 8 and valve guide Fig 184 9 for wear or dam age Remove the O ring Fig 184 10 Replace defective parts After testing and cleaning fit the valve groups Fig 184 5 Insert new O rings Fig 184 10 Mount the suction Fig 184 3 and pressure port Fig 184 4 on the pump housing Tighten the nuts Fig 184 1 2 in a crosswise fashion using a torque of 25 Nm BP 160 185 20 Nm AR 250 280 217 Cleaning maintenance and repair 12 13 6 Checking and replacing the piston diaphragm At least once a year check that the piston diaphragm Fig 185 8 is in perfect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing
42. in a The test pressure reduces 12 7 Parking brake On new machines the brake cables of the parking brake may stretch Readjust the parking brake e if three quarters of the spindle tensioning distance is required to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable must not rest or chafe against other parts of the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied 204 UX Super BAGO05S4 8 09 15 12 8 Tyres wheels Cleaning maintenance and repair Required tightening torque for wheel nuts or bolts 510 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see section 12 8 1 Only use the tyres and wheels which we have specified see page 55 Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 8 1 Tyre pressures The required tyre pressure is dependent on o tyre size o tyre loading capacity o speed The operational performance of the tyres is reduced o by overloading o if tyre pressure is too l
43. liquid out of the spray line onto a re maining untreated area o Spray the excess residue onto the already treated area Fig 144 o Keep spreading the diluted residues until only air comes out of the nozzles 8 Switch off the sprayers on the on board computer 9 Clean the field sprayer When spreading residues on already treated areas observe the max imum permissible spray rate of the agents 176 UX Super BAGO05S4 8 09 15 Using the machine 10 4 2 Emptying the spray liquid tank using the pump 1 Connect a suitable drainage hose to the drainage connection on the machine side using a 2 inch Cam Lock Coupling 2 Move the pressure gauge switch tap A to position 3 Open switch tap M 4 Move suction chest lever G to position 5 Switch off the main agitator H 6 Activate the pump 540 rpm UX Super BAG0054 8 09 15 177 Using the machine 10 5 Cleaning the field sprayer Keep the exposure time as short as possible for example by daily cleaning of the utensils after the spraying operation is com pleted Do not leave the spray liquid in the spray liquid tank for an excessively long period e g overnight The service life and reliability of the field sprayer mainly depend on how long the materials of the field sprayer are exposed to the crop protection agent Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field wh
44. o observe the permissible drive speed of the machine o Observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 141 observe the correct installation position of the PTO shaft The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft Always mount the overload or freewheel clutch on the machine if the PTO shaft has an overload or freewheel clutch Before switching on the universal joint shaft read and follow the safety precautions for universal joint shaft operation in the sec tion Safety information for the user page 34 63 Construction and function of the basic machine 5 3 1 Coupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when coupling the PTO shaft Couple the PTO shaft with the tractor before coupling the machine with the tractor This will ensure the necessary clearance for safe coupling of the PTO shaft 1 Drive the tractor up to the machine leaving a clearance approx 25 cm between the tractor and the machine 2 Secure the tractor against unintentional starting and rolling see the section Securing the tractor against unintentional starting and rolling starting on page 143 Check whether the tractor universal joint shaft is switched off Clean and grease the tractor universal joint shaft Fit the latch of the PTO
45. off in the intermediate positions This provides the possi bility of reducing the working width of the boom Rinse the spray lines before twisting the multi nozzles head onto another nozzle type Fig 105 UX Super BAG0054 8 09 15 121 Construction and function of the sprayer boom O N e Nozzle carrier Triple nozzle head Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring element 4 presses the diaphragm onto the diaphragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping Spring element Diaphragm seat Sleeve nut holds the entire diaphragm valve in the three way nozzle carrier Nozzle filter fitted as standard on machines with 50 mesh inch Rubber seal Bayonet cap 10 O ring 122 Fig 106 UX Super BAGO05S4 8 09 15 6 9 5 6 9 6 Construction and function of the sprayer boom Electric boundary nozzles optional Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field ONENI Fig 107 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor Fig 108
46. people who have been trained and instructed may work with on the machine The operator must clearly specify the responsi bilities of the people charged with operation and maintenance work People being trained may only work with on the machine under the supervision of an experienced person Person special Trained opera Persons with specialist ly trained for the tor training activity specialist workshop Set up tool installation he e XX ee KKK C a Troubleshooting and fault elimina tion Disposal Legend X permitted not permitted A person who can assume a specific task and who can carry out this task for an appropriately qualified company Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate the work with which they have been charged and detect possible dangers Comment A qualification equivalent to specialist training can be obtained from several years experience in the relevant field If maintenance and repair work on the machine is additionally marked Workshop work only a specialist workshop may carry out such work The
47. personnel of a specialist workshop shall possess the ap propriate knowledge and suitable aids tools lifting and support equipment for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe 2 7 Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional Check the machine at least once a day for visible damage and check the function of the safety and protection equipment UX Super BAG0054 8 09 15 15 Note that there may be residual mechanical hydraulic pneumatic and electrical electronic energy on the machine General safety instructions 2 8 Danger from residual energy Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydraulic system against unintentional start up Carefully fix and secure larger assemblies to lifting gear when carry ing out replacement work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the au
48. raised higher than 1 5 m If the boom is folded in transport position o AutoTrail is switched off once the drawbar is in its central posi tion If an operational speed greater than 20 km h is reached a AutoTrail axle drawbar moves automatically to the central posi tion and remains in on road mode UX Super BAGO054 8 09 15 79 Construction and function of the basic machine DANGER Risk of accident from the machine tipping over For transportation move the steering drawbar steering axle to the transport position Transportation while AutoTrail is switched on is prohibited On the control terminal for this purpose 1 Move steering drawbar steering axle to the central position steering drawbar wheels in line with machine On the control terminal for this purpose M Put AutoTrail into manual mode 1 2 b fa Align steering drawbar steering axle manually o AutoTrail stops automatically once the central position has been reached Switch off control terminal Actuate tractor control unit red Switch off oil circulation n ton For steering drawbar only Secure the steering draw bar into position 0 by closing the stop tap 80 UX Super BAG0054 8 09 15 5 11 1 AutoTrail steering drawbar Construction and function of the basic machine Fig 46 1 Steering drawbar 2 Control cylinder 3 Ball valve for locking the hydraulic cylinder during transportation 0
49. refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity between the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space in the fitted hub 8 Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults The wheel hub bearing must only be greased with BPW special longlife grease with a dropping point greater than 190 C The wrong grease or too great a quantity can result in damage Mixing lithium saponified grease with sodium saponified grease can result in damage caused by incompatibility UX Super BAGO054 8 09 15 195 Cleaning maintenance and repair 12 4 Maintenance schedule overview Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority After the first working run see Specialist worksho Wheels e Wheel nut check 205 Hydropneumatic sprung e Check if the screws are mechan 206 suspension ically secure i i 6 Check if the screws are mechan 206 ically secure Hydraulic hose lines e Check for leak tightness 0 Check the oil level
50. serious risk of infection UX Super BAGCG0054 8 09 15 2 16 3 Electrical system UX Super BAG0054 8 09 15 General safety instructions When working on the electrical system always disconnect the battery negative terminal Only use the prescribed fuses If fuses are used that are too highly rated the electrical system will be destroyed risk of fire Ensure that the battery is connected correctly firstly connect the positive terminal and then connect the negative terminal When disconnecting the battery disconnect the negative terminal first followed by the positive terminal Always place the appropriate cover over the positive battery terminal If there is accidental earth contact there is a risk of ex plosion Risk of explosion Avoid sparking and naked flames in the area of the battery The machine may be equipped with electronic components whose function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the following safety information is not followed o If retrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents o Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2004 108 EC in the appropriate version and bear the CE ma
51. shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the supporting chain s so that it as perpendicular to the PTO shaft as possible 6 2 Attach the supporting chain s in a way that ensures suffi cient swivel range of the PTO shaft in all operating posi tions CAUTION Supporting chains must not become caught on machine or tractor parts 7 Check that there is sufficient clearance around the PTO shaft in all operating conditions Insufficient clearance will result in dam age to the PTO shaft 8 Provide the necessary clearance if required 64 UX Super BAG0054 8 09 15 5 3 2 Uncoupling the PTO shaft Construction and function of the basic machine WARNING Risk of crushing or impact if there is insufficient clearance when uncoupling the PTO shaft First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor This will ensure the necessary clearance for safe uncoupling of the PTO shaft CAUTION Risk of burning on hot components of the PTO shaft This danger can cause minor to serious
52. tank Using the machine Before spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve Carefully wash the empty agent canisters render them unusa ble collect and dispose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid To prevent limescale the degree of hardness of the water may not exceed 14 dH German degrees of hardness 160 UX Super BAGO05S4 8 09 15 10 2 1 Calculating the filling and refill quantity Using the machine To calculate the required refill quantity for the final filling of the spray liquid tank use the Filling table for remaining spray area page 118 Example 1 The following are given factors Tank nominal volume 1000 Residue in the tank 0 Water consumption 400 I ha Agent required per ha Agent A 1 5 kg Agent B 1 0 Question How ma
53. the control terminal so that colli sions do not occur Tighten the locking screw Fig 48 1 in the brake drum and se cure with a lock nut Fig 48 2 Perform the same setting for both sides Depending on the equipment the lock ing screws are either already fitted or supplied 82 Fig 48 UX Super BAGO005S4 8 09 15 Construction and function of the basic machine 5 12 Tracking control via tractor control unit When working on sloping terrain sprayer slips off e the tractor control unit b ue can be used from the comfort of the tractor seat to manually steer the steering drawbar so that it is tracking precisely When steering manually hydraulic control reduces damage to the crop particularly with regard to drill crops e g potatoes or vegeta bles when driving or manoeuvring in and out of the drills Turning circle dwk gt 18 m Transportation DANGER Risk of accident from the machine tipping over Move the steering drawbar to the transport position for transportation Actuate tractor control unit b ue until the drawbar is at the zero setting Fig 49 1 Pay attention to the pointer and scale on the hydraulic cylinder Fig 49 UX Super BAGO054 8 09 15 83 Construction and function of the basic machine 5 13 Hydraulic stand The hydraulically operated stand Fig 50 1 sup ports the uncoupled trailed sprayer It is operated via a double acting control valve Tractor control uni
54. the instructions of the crop protection agent manufac turer a Before starting to spray enter the required spray rate target rate in the Control terminal AMASPRAY During spraying operations adhere exactly to the required spray rate l ha o in order to achieve the best possible results from your measure to protect your crop o to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before start ing to spray taking into account the prescribed operational speed the required spray rate and the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used in the crop protection measure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page Seite 181 Select the required nozzle size from the spray table before start ing to spray taking into account o the prescribed operational speed the required spray rate and o the targeted spray pressure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page Seite 181 e Select a low operational speed and a low spray pressure to pre vent wastage from windward drift Refer to the section Spray tables for flat fan anti drift injector and air mix nozzles Seite 181 e At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction page 174
55. the machine 10 5 9 Cleaning the sprayer with a full tank work interruption If spraying operations must be interrupted because of bad weather by all means clean the suction chest suction filter pumps pressure controller and the spray line 1 Interrupt pump operation 2 Switch off agitator s H I 3 Manually move suction chest G to position 4 Activate the pump adjust pump speed to 450 rpm Without nozzle control 5 Spread at least 50 litres of flushing water over an untreated area while driving gt The sprayer is cleaned with flushing water e Tank agitators are not clean e The spray liquid concentration in the tank is unchanged With nozzle control a The sprayer is cleaned with flushing water This is done using two litres of flushing wa ter per metre of working width observe the filling level 6 Switch on the sprayers for a short period The nozzles are flushed 7 Switch the pump off immediately because the agent concentration drops e Tank agitators are not clean e The spray liquid concentration in the tank has changed Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 min and switch on the agitators completely 184 UX Super BAGO05S4 8 09 15 11 Faults Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of t
56. the pressure sensor Fig 153 18 Drain the pressure sensor on the main agitator by screwing off the pressure sensor Fig 154 190 UX Super BAGO0054 8 09 15 Cleaning maintenance and repair Before starting up again Install all of the dismantled parts Close the suction port drainage tap At temperatures below freezing hand crank the piston diaphragm pumps before starting to prevent residual ice from damaging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost UX Super BAG0054 8 09 15 191 Cleaning maintenance and repair 12 3 Lubrication specifications QO Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 155 Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease Fig 155 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Lubricant designation KK Normal use conditions Extreme use conditions 192 UX Super BAGO05S4 8 09 15 12 3 1 Lubrication point overview Cleaning maintenance and repair Lubrication point Interval Number Type of lubrication of lubri cation po
57. unattended while filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question While filling keep watch on the fill level indicator to avoid overfilling the spray liquid tank While filling the spray liquid tank pay particular attention to the sealed surfaces no spray liquid must be allowed to get into the sewerage system Before each filling check the field sprayer for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements While filling pay attention to the permissible load capacity of your field sprayer Always take the differing specific weights kg l for the indi vidual liquids into account while filling your field sprayer Specific weights of different liquids O e Wate O CEN ua o Control terminal l In the control terminal call up the filling display from the Job menu 158 UX Super BAGO05S4 8 09 15 Using the machine As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or refill quantity to avoid leaving any residue at the end of the spraying operation o To calculate the required refill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area To do thi
58. undiluted concentration Always spray this residue on an untreated area The residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Undiluted residue I x 10 000 m7 ha Required distance m Spray rate I ha x working width m 118 UX Super BAGO05S4 8 09 15 AMAZONE Construction and function of the sprayer boom Spray line Super S sprayer boom with single nozzles or multi nozzles not diluta dilutable not diluta ble Number of part width sections Number of nozzles per part width sec tion ble pressure circu lating system NT IC dilutable 6 6 6 6 6 3 5 5 4 5 5 3 12 0 12 0 7 6 6 6 7 12 0 12 0 6 8 8 8 6 12 5 13 0 5 6 5 4 5 6 5 13 0 14 0 8 8 8 8 8 13 0 15 0 5 6 5 4 5 6 5 14 0 16 0 9 8 8 8 9 ae 13 5 18 0 4 4 3 3 5 4 5 3 3 4 4 21 0 17 5 24 0 6 6 6 6 6 6 6 15 0 16 0 20 0 4 4 6 5 4 5 6 4 4 16 0 17 0 22 0 DA gt A oO oO N 3 3 4 4 5 4 5 4 4 3 3 21 0 17 5 24 0 i N N UX Super BAG0054 8 09 15 119 Construction and function of the sprayer boom Spray line Super L sprayer boom with single nozzles or multi nozzles Anzahl Dusen pro verdunnbar nicht verdunn e verdunnbar e nicht verdunn Teilbreite c I 2 e 5 D 2 Oa O 2 5 o cC a ra lt L c c a 238 40 D Q 5 Ner EL
59. workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driv en PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger WARNING Risk of accidental contact with crop protection agents spray liquid Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses Skin protection agents etc UX Super BAG0054 8 09 15 155 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before o using crop protection agent o carrying out work on a contaminated field sprayer or o cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before re
60. 151 TANT SOO AOE scissor esc eee EE epee eee teats eee cee ENEE 152 USING the MachiNG eeecitaces sees anann EEEREN ENNAN 154 Preparing for spraying operation c ccccccscccssceceececeeeccseeceueeceueecueecaeecsueeseueesueessesseeeesaas 156 Preparing the spray liquid cccccccecccecccseeceeeceeesseesseesueeseecseseesaeeseseseueseuseesesceescenesans 157 UX Super BAG0054 8 09 15 7 Table of Contents Calculating the filling and refill quantity cece cece cc eeeeeeeeceeeeseeeeseeesaeeeseeeeseeeeseeeeaaeeeaes 161 Filling table for remaining spray ALCA cece ccceeccceeeceeeeceeeeceeeeseeeeseeesseeeseeeeseueeseeeeseeesaeeess 162 Fill the spray liquid tank via the suction port and blend in the agent at the same time 163 Adding th agent using EC O F Ill sewsacetivnsaencsvcedwsscuncacssdcccnes taneteteestesdcauansanasenndccusdoceesceumeeadese 166 Filling the spray liquid tank via the filling connection and blending in the agent 167 Spaying ODEA NO Aen een eee er ne nm nn aor mn nen ee ee Seen nee ena 170 PAO DIVING 1S Spray NO TG sessies ocescicwe cnccneton na eraa A E E REER eaa 172 Diitred uchon MeasSUreS sciencisma ia ea ai a a eainiie 174 Dilute the spray liquid with flushing water c cece ceececeeeeceeeeseeeeseeesaeeeseeeeseeeeseeeeseeeeaeeees 174 ROSU See ee ee ene eee en eee eee ee 175 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue re
61. 4 8 09 15 Using the machine 10 5 3 Cleaning the suction filter when tank is empty Clean the suction filter Fig 147 on a daily basis after cleaning the field sprayer 1 Unscrew the cover of the suction filter Fig 14712 2 Remove the cover with suction filter Fig 147 3 and clean with water 3 Reassemble the suction filter in the reverse sequence 4 Check the filter housing for leaks Fig 147 10 5 4 Cleaning the suction filter when tank is full 1 Activate the pump adjust pump speed to 300 rpm 2 Manually move suction chest G to position Attention The Cam Lock Coupling must be mounted on the suction port 3 Move the pressure gauge switch tap A to position 4 Open switch tap L Open agitator H completely Unscrew the cover of the suction filter Fig 14712 7 Activate the relief valve on the suction filter Fig 147 1 8 Remove the cover with suction filter Fig 147 3 and clean with water 9 Reassemble the suction filter in the reverse sequence 10 Check the filter cover for leaks UX Super BAG0054 8 09 15 181 Using the machine 10 5 5 Cleaning the pressure filter when the tank is empty 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 149 1 and clean with water Refill the pressure filter Check the screw connection for leaks Fig 149 10 5 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest G to
62. 40 226 213 192 175 160 asr 120 16 s7 32 20 14 s40 314201 a72 285 240 277 204 185 170 146 128 17 ea sel2s 16 7 a60 3s 202 288 270 254 240 216 196 180 154 195 18 io 300 361 326 204 208 268 253 226 207 100 168 maa 18 4s 20 fzo fin 400 369 345 257 240 218 200 371 160 20 a s2 22 12 420 388 360 ase 315 297 260 252 220 210 180 168 21 s4las 2alia aao 406 377 952 00 a11 293 266 240 220 100 nes 22 eolse 27 1 5 460 425 308 368345 825 907 276 251 200 107 173 28 es az 20 16 aso aas 411 284 960 aso 820 288 282 200 206 100 2a 74146152118 500162 29 400 375 a53 383 200 27a eso 214 ee 251 solsa s20 400 446 are 390 967 se7 12 284 200 225 105 261 sala jaa 540 ago 463 432 405 21 360 26 205 270 231 203 27 Tsel s60 517 480 448 420 308 3731336 305 280 240 210 26 e2 4a 2a s20 585 497 466 495 aoo se7 oas T16 200 200 218 20 erie l2e 600 554 514 460 aso 424 400 960 327 aoo 257 225 30 7a 50 28 e20 s72 651 406 465 ase 19 972 s08 s10 206 203 311 90 cao 501 540 612 480 452 427 ss fsa 20 274 mol sz Tee e60 600 568 528 495 406 a20 306 360 880 205 20 381 sa 680 628 sea 846 610
63. A E E EAE EE AEE 95 5 22 5 Bottom sieve in the induction DOWl 2sssssssssssssssss s eeseeeeseeeeseeeseueeseueeseeeesseesaeeeseeeeseees 96 5 23 Drawbar OD OM b saiisine aaa ma a a Aaa ar aa oiei 96 5 24 Transport and secure container Optional cccccccsseeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeseesesseeeeseneeees 97 5 20 Exterior wash down Kit Optional cccscccccssececeeeeeseeeeeeeeeeeeeeeeeeeeeseueeeseeeeeseeeeeaeeeeseneeesees 98 5 26 Cale he OPON kesz s snez ts ne testet t st g Ont SS ES T SETS KES S SA SES ESK T anes 99 9 21 NV ONTO OCU FS siriasi seins ck So pce secant dessert snak Sp uate tena eisai sie de pant t EAEE E EE 100 5 28 Comfort SQUIDOO TA cise ccectee acts paietecnceechnismnade vaicin nacic dle onda pieddind acl and saicednandclsetenibe Sauleadne sect ands seeicoenedeules 101 5 29 COO TAKE etc cut ences E A E ceed A A E SES Tt s 102 6 UX Super BAGO005S4 8 09 15 7 1 2 7 1 3 7 2 7 3 7A 1 5 7 6 Tf 7 8 8 8 1 8 2 8 2 1 9 10 10 1 10 2 Table of Contents PNT PS Vana ec ee ee eee ee ee ee 102 Construction and function of the Sprayer boom 2 2 103 Say DOOM eoe danke ceiuduiaunannaiacicdarteunqoahietacmaesqesaauniaeniaanierecnenvececden 107 Unlocking and locking the transport Safety Catch cccccccccceeccceeeeseeeeaeeeseeeseeeeseeeeaeeeeaes 108 Super S boom folding via the tractor Control UNIt cece ceeeeeeeeeeeeeeseeesa
64. Danger Machine can drop down Empty the tank before lifting the machine Lift the machine only at the points indicated DANGER The minimum tensile strength for each lifting belt must be 2000 kg Transport locks for hydraulic stand Remove the transport locks for the stand after unloading the machine 1 Hydraulically raise the machine over the stand 2 Remove the transport locks Fig 6 UX Super BAG0054 8 09 15 39 Product description 4 Product description This section AMAZONE e provides a comprehensive overview of the machine structure e provides the names of the individual modules and controls If possible read this section when actually at the machine This helps you to understand the machine better 4 1 Overview of the assemblies Fig 7 1 Spray liquid tank 2 Filling opening for spray liquid tank 3 Pressure gauge 5 Flushing water tank 1 4 Swivel out induction bowl in filling position 6 Flushing water tank 1 filling opening 7 Transport safety box 40 8 Spraying pump 9 Agitator pump 10 Fresh water tank Maintenance platform 11 Fill level indicator 12 Drawbar 13 Hose cabinet 14 Swivel down ladder 15 Control terminal 16 Wheels and tyres UX Super BAGO005S4 8 09 15 Product description Fig 8 1 Flushing water tank 2 5 Pump equipment 2 Flushing water tank 2 filling opening 6 Wheel chocks 3 Hydraulic stan
65. Operating Manual AMAZOURIE UX 3200 Super UX 4200 Super UX 5200 Super UX 6200 Super Trailed field sprayer Please read this operating MG3403 manual before commissioning BAG0054 8 09 15 Keep it in a safe place Printed in Germany for future use en Reading the instruction Manual and following it should seem to be in convenient and superfluous as it is not enough to hear from others and to realize that a machine is good to buy it and to believe that now everything should work by itself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to en sure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instruction manual Ceipzig Plgwits 1872 0 0 Leek 2 UX Super BAGO005S4 8 09 15 Identification data Manufacturer s address Spare part orders Identification data Manufacturer AMAZONEN WERKE H DREYER GmbH amp Co KG Machine ID no Type UX 3200 UX 4200 UX 5200 UX 6200 Permissible system pressure bar Maximum 10 bar Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasb
66. S EALA KIES a ae EAEI EAEI N N kh N Fig 136 162 UX Super BAGO05S4 8 09 15 Using the machine 10 2 3 Fill the spray liquid tank via the suction port and blend in the agent at the same time Preferably perform the filling from a suitable container and not from an open water access point 1 Connect the suction hose to the filling con nection and water access point 2 Move suction chest lever G to position 49 3 Move the pressure gauge switch tap A to position 4 Open switch tap L 5 Setthe setting tap main agitator H to the maximum position If the filling time is not enough for blending in the agent the filling speed can be reduced by means of setting tap H starting at a filling level of 500 I 6 Activate the pump at least 400 min and fill the tank 7 Start blending in the agent when more than 20 of the tank filling level has been reached Blending in the agent Blending in the agent via ECO Fill see page Fig 137 166 8 Open the induction bowl lid 9 Close switch tap L 10 Move the pressure gauge switch tap A to position al 11 Open switch tap D i iti 12 Move switch tap E to position 13 Move switch tap F to position amp While blending in the agent the supply of water and the suction speed can be adjusted using switch taps E and F UX Super BAGO054 8 09 15 163 Using the machine 14 Pour the quantity of agent calculated and mea
67. S n gt a gt ad ep MM Ps sssessse so aso fo r peo as os Ds recccece7 Tso as as eo 55 25 op renar as roo f as wos i erenessesina 09129 80 o rsssiss07 car gersssrzer so of oo e soseosese N N a 60 120 UX Super BAGO054 8 09 15 6 9 2 Single nozzles Construction and function of the sprayer boom Fig 104 1 Nozzle body with bayonet connection standard 2 Diaphragm If the pressure in the spray line falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping Q9 Spring element Diaphragm seat Ol Nr Slider holds the entire diaphragm valve in the nozzle body 6 Nozzle filter fitted as standard on ma chines with 50 mesh inch is inserted from below into the nozzle body Refer to the Nozzle filter section 7 Rubber seal 8 Nozzle 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 9 3 Multi nozzles optional When using multiple nozzle types it is beneficial to use multi nozzles Fig 105 In each case the nozzle pointing upwards is the one that is sup plied Turning the multi nozzles head Fig 105 1 anti clockwise brings a different nozzle into play The multi nozzles head is switched
68. X 3200 4200 690 I min pumps 420 l min injector 270 I min UX 4200 5200 6200 790 I min pumps 520 l min injector 270 I min Filling from open water access points Follow regulations closely when filling the spray liquid tank from an open water access point with a suction hose UX Super BAG0054 8 09 15 165 Using the machine 10 2 4 Adding the agent using ECO Fill 1 2 94 Oi e Activate the pump Couple the ECO Fill container with ECO Fill connection Move the pressure gauge switch tap A to 5 Move switch tap D to open position Move switch tap E and F to position 0 Move switch tap O to position 1 Evacuate the ECO Fill container Move switch tap O to position O when the desired quantity has been evacuated from the ECO Fill container Rinsing the ECO Fill counter 1 N 166 Decouple the hose from the ECO Fill con tainer and couple it to the flushing foot Move switch tap O to position 1 The counter is flushed Move switch tap O and D back to 0 and disconnect the counter Fig 139 UX Super BAGO05S4 8 09 15 pat 10 2 5 Filling the spray liquid tank via the filling connection and blending in the agent Using the machine option 1 Connect the pressure line to the filling con nection on the control terminal 2 Move switch tap N to position 1 3 Start blending in the agent once 20 of the tank filling level has been reached Blending in the agents
69. ZONE Construction and function of the sprayer boom Super S boom Fig 91 Fig 91 1 Sprayer boom with spray lines here folded 5 Swing compensation see page 105 2 Nozzle protection tube 4 Outer boom locking see Seite 106 boom package 6 Boom equipment 7 Pressure sensor 3 Spacer Fig 92 1 2 3 4 Pressure connection for the spraying pressure pressure gauge Flow meter for determining the spray rate l ha Return flow meter for determining the spray liquid which has been fed back into the spray liquid tank Motor valves for switching the boom part width sections on and off Bypass valve Valve and switch tap for pressure circulat ing system DUS UX Super BAG0054 8 09 15 107 Construction and function of the sprayer boom 6 1 1 Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport Unlocking the transport safety catch Raise the sprayer boom using height adjustment until the catching lugs Fig 93 1 are released from the catching sockets Fig 93 2 a The transport safety catch unlocks the sprayer boom from the transport position Fig 93 shows the unlocked spra
70. a o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 I min for cal ibrating the field sprayer Required nozzle type Al ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzle output for calibrating the field sprayer 1 3 I min 230 UX Super BAGO05S4 8 09 15 Spray table A oa Jos Ta 80 74 69 64 6o se sa Jos Ane TT 100 92 s s0 75 7 e7 so ss 05 zeje 1J 120 111 103 96 90 85 a0 72 65 eo s1 06 faifjiejia 10 120 120 112 105 00 oe ea 76 70 oo ss oz fazlasi 160148 187 125 120 118 107 96 T87 eo 69 60 08 fosfeno 180 186 154 148 135 127 120 108 08 eo 77 es 09 70 40 25 18 10 200 185 174 160 180 141 138 120 109 100 06 7s 40 a9fas aels2 220 203 189 176 165 165 147 192 120 110 ea Tes 11 Teetar eio 240 222 206 192 Jag 160 160144 181 120 105 00 sal Mro faalala ia 260 240 22a 206f 195 J184 173 186 az 130 311 es 13 Tear paise 280 250 240 228 New 108 167 168 159 1401 120 105 Teo e afie hia 300 277 257 240 225 212 200 180 164 150 729 113 15 es so 2e 1s 12 320 295 274 256 2
71. a e NA ha i E a ie 7 ne F ran 8 Fi 4 A k a r l ha 0 200 300 400 Fig 191 Example Required spray rate Intended operational speed Required atomisation characteristic for the crop protection measure Required nozzle type Required nozzle size Required spray pressure Required individual nozzle output for calibrating the field sprayer UX Super BAG0054 8 09 15 Spray table 4 0 bar 5 0 bar 200 I ha 8 km h coarse dropped fine drift ing bar I min 229 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output 1 a a a tot Determine the working point for the reguired spray rate 200 I na and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in guestion with reference to the reguired atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 192 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the reguired spray rate in this case for example 195 I ha In the line with the required spray rate 195 I h
72. a the control ter minal input of implement specific data e input of job related data e control of the field sprayer to change the spray rate used in spraying operation e the operation of all functions on the sprayer boom e the operation of special functions e the monitoring of the field sprayer during spraying operation The control terminal controls a job computer Here the job computer receives all necessary information and manages the area based regula tion of the spray rate l ha depending on the quantity target quantity entered and the current operational speed km h See operating manual for software ISOBUS 5 30 AMASPRAY The AMASPRAY can be used on the field sprayer as a fully automatic control device The device carries out area based regulation of the spread rate depending on the current speed and working width Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected See also AMASPRAY operat Q ing manual 102 UX Super BAG0054 8 09 15 6 Construction and function of the sprayer boom Construction and function of the sprayer boom The proper condition of the sprayer boom and how it is suspended have considerable influence on the distribution accuracy of the spray liquid With the spraying height of the sprayer boom to the crop set correctly a complete
73. achine and or climb the machine while it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine UX Super BAG0054 8 09 15 General safety instructions Warning symbols 21 General safety instructions MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand in the swivel range of the machine when machine parts are being lowered e Instruct personnel to leave the swivel range of any machine parts which can be lowered before you lower the parts MD 094 Risk of electric shock or burns from accidental ly touching overhead power lines or by coming within the prohibited distance of high voltage overhead power lines This danger causes serious or potentially fatal injuries anywhere on the body Maintain a sufficient distance from electrical overhead cables when swinging any parts of the machine in and out Nominal voltage Safety distance from transmission lines up to 1 kV 1m over 1 up to 110 kV 2m over 110 up to 220 kV 3m over 220 up to 380 kV 4m MD 095 Read and follow the operating manual and safety information before starting up the machine 22 MD 094 MD 095
74. achment equipment on the tractor and the machine drawbar Only couple permitted combinations of vehicles tractor and at tached machine On single axle machines observe the maximum permitted draw bar load of the tractor on the attachment equipment Ensure that the tractor has sufficient steering and braking power Machines attached or coupled to a tractor influence the driving behaviour and steering and braking power of the tractor and in particular single axle machines with drawbar loads on the tractor Only one specialist workshop can adjust the height of the draw bar if it is a straight drawbar with drawbar load Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system Have the brake system thoroughly checked regularly If there are any malfunctions stop the tractor immediately using the brake system Have the malfunction rectified immediately Before performing any work on the braking system park the machine safely and secure the machine against unintentional lowering or rolling away wheel chocks Be particularly careful when carrying out any welding torch cut ting or drilling work in the area of the brake lines Always carry out a braking test after any adjusting or repair work on the braking system 35 General safety instructions Pneumatic braking system Before coupling the machine clean the sealing rings on the hose couplings of the supply an
75. aeess 28 Safety information for users ccccccccsscecsececeeeceeccuceceucecaueeceueesaeeesueeceueecaueesseeesaeeseueessaeens 29 General safety and accident prevention information cccccceecceeeeceeeeceeeeseeeeaeeeeaeeesaeeens 29 ty UNG Syste Maescar EE Aa A EE EEE ia 32 Be all System secrecion ee s l s ta E E DEE EEE A E EE EEEE Aa 33 Universal joint shaft OPCration ccccccceccceeecceeeeceececeeeeseeeeseeeeseeesseeseueeseueeseeeeseeeseueeseeesaees 34 CGT ECO orrera E O E EE 35 BrO oV e E eae ee vise A E E E O A ee K 35 U e E EEE A E E E E A T E A E E E EN 36 Field Sprayer OMS lA WON sssssrcosrserninsuii asen Eo A E EET Ea 37 Cleaning maintenance and repairs c cccccseecceecccececeueeceucecueecseeceueeceueesueesseeeeueeseueessneess 38 Loading and unloading sssssssssgszsssseseseeeeeeeeeeeeeeeeeeeeeeee eeeeeeeeeeeeteeeeeeeteettae 39 Product COSCHIDUON sisses saaa aaa saai oaiae 40 Overview of the assemblies cccccccsecccsscecesecceecccueeceueeceueeceueecaeeseueeceueesaueesseeeseeeseaeessaeens 40 Safety and protection equipment ccccceccceeccceeeeceeeeee cece eeseeeeseeeesaeeseeeeseeeeseeeeseeeeseeeseeeess 42 Eeka re T EAA E E E OENE N E EEEE E E A E ET N 43 Supply hoses between the tractor and the MACHNING ccceccceecceeeeeeeeeeeeaeeaeeneeeseeeseeees 44 Transportation CQUIPMENL ccccecccsseccseccceeeceueeceueecaeeesseeceueecaueesaueesaeeeeeessueesueesee
76. ake drum for dirt 1 Unscrew the two cover plates Fig 162 1 on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit the cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 162 2 and thus die appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 162 Checking the play on wheel hub bearings To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns e urn axle nut back to the next available split Fig 163 pin hole To the next matching hole max 30 Fit split pin and bend slightly open Top up the dust cap with high melting point grease and drive it into or screw it onto the wheel hub Fig 164 200 UX Super BAG0054 8 09 15 Brake pad check Open the inspection hole Fig 165 1 by pulling out the rubber stopper if present At a residual thickness a for
77. an undiluted concentration Always spray this residue on an untreated area The distance needed to use up this undi luted residue can be found in the section Technical Data spray lines page 118 The residue contained in the spray line is de pendent on the sprayer boom working width Switch on the agitator for spraying the spray liquid tank empty when the residue in the spray liquid tank is only 5 of the nomi nal volume With the agitator switched on the technical residue increases in comparison to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing 175 10 4 1 Diluting the excess residue in the spray liquid tank and spraying out the di luted residue remaining at the end of spraying operations Using the machine For machines with comfort equipment See operating manual for software ISOBUS 1 Switch the sprayer off on the on board computer 2 Activate pump at the pump operating speed 3 Manually move suction chest G to position Dilute the excess residue with the tenfold amount of flushing water 4 Control the flushing water supply using agitator H 5 Once the desired filling level has been reached Move agitator H I to position 0 Switch on the sprayers on the on board computer Where possible first spray the undiluted spray
78. and direction of rotation of the drive shaft on the machine side MO113 MD 153 This pictogram indicates a hydraulic oil filter MD 159 Only fill the hand wash tank with clear fresh wa ter and never with crop protection agent MD 172 Swing the ladder to the operation platform up wards into transport position when driving MD 173 Risk of breathing in hazardous materials via poisonous vapours from the spray liquid tank This danger can cause extremely serious and potentially fatal injuries Never climb into the spray liquid tank UX Super BAG0054 8 09 15 General safety instructions max 540 Vmin B DEEG 25 General safety instructions MD 174 Danger from unintended continued movement of the machine Causes serious potentially fatal injuries any where on the body Secure the machine against unintended contin ued movement before uncoupling the machine from the tractor To do this use the parking brake and or the wheel chock s MD 175 The torque of the screw connection is 510 Nm MD 192 Danger of fluids escaping under high pres sure while working on hoses and connec tions under pressure This can result in extremely serious injuries on all parts of the body It is not allowed to work on this component MD 199 The maximum operating pressure of the hydrau lic system is 210 bars MD 209 Danger during transportation from unintend ed swivelling of the i
79. and function of the basic machine 5 22 Filter equipment Use all the filters provided with the filter equipment Clean the filters regularly refer to the Cleaning section page 188 Fault free field sprayer operation can only be achieved by correct filter ing of the spray liquid Correct filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle opening of the nozzles in question Ensure that the use of pressure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 22 1 Filling sieve The filling sieve prevents the spray liquid from becoming contaminated while filling the spray liquid tank via the filling dome Mesh size 1 00 mm Fig 72 5 22 2 Suction filter The suction filter Fig 73 1 filters e the spray liquid during the spraying opera tion e the water when filling the spray liquid tank via the suction hose Mesh size 0 60 mm 94 UX Super BAG0054 8 09 15 Construction and function of the basic machine 5 22 3 Self cleaning pressure filter The self cleaning pressure filter Fig 74 1 prevents the nozzle filter upstream of the spraying nozzle from becom
80. aphragm valve from a nozzle body to allow the nozzle line to run empty Switch off the pump drive when liquid no longer runs out of any section of the nozzle line after changing the positions of the suc tion fitting and the pressure fitting several times Dismantle and clean the suction filter and the pressure filter Dismantle the pressure hose of the pump so that the remaining water can flow out of the pressure hose and pressure fitting Change the positions of the pressure gauge at all positions once again Actuate the sprayer pump for approx 72 minute until liquid no longer runs out of the connection on the pressure side of the pump db Residual amounts can be sprayed out of the pressure connec tion with high pressure 11 12 13 14 15 UX Super BAG0054 8 09 15 Cover the pump pressure connection to protect it from dirt Lubricate the universal joint of the universal joint shaft and grease the profile tubes after longer periods out of operation Perform an oil change on the pumps before storing for the win ter Drain the hoses on the induction bowl and injector Empty the flushing water tank by unscrewing the union nut on the outlet 189 16 Super S boom drain the pressure sensor Fig 152 1 by removing the hose from the pressure sensor Cleaning maintenance and repair Fig 152 17 Super L boom drain the pressure sensor of the boom fitting with the boom lowered by removing the hose from
81. ation and application of crop protection agents insecticides fungicides herbicides etc in the form of sus pensions emulsions and mixtures as well as of liquid fertilisers e uses state of the art technology to ensure organic success pro vided that all the correct adjustments are made and correct dos es applied Economical use of spraying agents and low rates of pollution are achieved is intended exclusively for agricultural use for treating field crops Sloping terrain can be traversed as follows e Along the contours Direction of travel to left 15 Direction of travel to right 15 e Along the gradient Up the slope 15 Down the slope 15 Using the steering drawbar with AutoTrail control for precise tracking is prohibited if on sloping terrain See page 72 Intended use also covers e Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use e the operator bears the sole responsibility AMAZONEN WERKE accepts no liability UX Super BAG0054 8 09 15 45 Product description 4 7 Device inspections The implement underlies the European Union universally applicable regular device inspections Crop Protection Directive 2009 128 EC and EN ISO 16122 Have the device
82. axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement 136 UX Super BAGO05S4 8 09 15 7 1 1 2 Calculation of the required minimum ballasting at the front Gy min of the tractor for assurance of the steering capability Commissioning _ FF ec T eb 0 20T eb a b Enter the numeric value for the calculated minimum ballast Gy min required on the front side of the tractor in the table Section 7 1 1 7 7 1 1 3 Calculation of the actual front axle load of the tractor Ty tat Gy e at b T eb F ec V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine Gig Oy T Fy Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 5 Calculation of the actual rear axle load of the tractor Ty ia H tt tat E V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 6 Tyre load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufactu
83. blems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways UX Super BAG0054 8 09 15 207 Cleaning maintenance and repair 12 11 1 Labelling hydraulic hose lines Valve chest identification provides the follow ing information Fig 172 1 Manufacturer s marking on the hydraulic hose line A1HF 2 Date of manufacture of the hydraulic hose lines 02 04 February 2004 3 Maximum approved operating pressure 210 BAR Fig 172 12 11 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 11 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria e Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do not match the natural shape of the hose Both in a
84. chines category II lower link pin to category III using reducing sleeves if your tractor has a category III three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts 1 Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor 2 Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft o
85. ck into the original position Fig 117 128 UX Super BAGO054 8 09 15 6 13 Foam marker optional The foam marker Fig 118 1 and Fig 118 3 which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields without marked out tramlines Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providing a clearly visible orientation line The foam bubbles dis solve after a certain time without leaving any residue behind Set the interval between the individual appli cations of bubbles using the slotted screw as follows o turn clockwise distance is increased o turn anti clockwise distance is decreased Foam marker e Super S boom Fig 118 Super L boom Fig 119 1 Tank 2 Slotted screw 3 Compressor Fig 120 1 Air and liquid agitator 2 Flexible plastic nozzle See operating manual for software ISOBUS UX Super BAG0054 8 09 15 Construction and function of the sprayer boom Fig 119 Fig 120 129 Construction and function of the sprayer boom Operating device For implements without control terminal Fig 121 1 Left hand foam marker on 2 Right hand foam marker on 3 Foam marker off 4 Connection to the compressor 5 Connection to the tractor power supply Fig 121 130 UX Super BAGO054 8 09 15 AMAZONE 6 14 Co
86. coupling machines to the front or the rear of the tractor the following may not be exceeded o The approved total tractor weight o The approved tractor axle loads o The approved load capacities of the tractor tyres Secure the tractor and the machine against rolling unintentionally before coupling or uncoupling the machine e Do not stand between the machine and tractor to be coupled while the tractor is approaching the machine Any helpers may only act as guides standing next to the vehi cles and may only move between the vehicles when both are at a standstill Before connecting the machine to or disconnecting the machine from the tractor s three point linkage secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented UX Super BAG0054 8 09 15 29 General safety instructions Use of the machine 30 When coupling and uncoupling machines move the support equipment if available to the appropriate position stability When actuating the support equipment there is a risk of injury from crushing and cutting points Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor There are crushing and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between the tractor and the machine when actuating the three point linkage Coupled supply lines o must give slight
87. ctuate tractor control unit yellow Lift boom out of the arrester hook Activate tractor control unit green until the transport safety catch unlocks e 2 iy both boom packages are folded back the individual segments are fully unfolded MAY and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its working position Folding out does not always happen symmetrically a Actuate tractor control unit green d Set the spraying height for the sprayer boom Folding in the sprayer boom Actuate tractor control unit yellow Lift sorayer boom to maximum height Set tilt adjustment to 0 if present Actuate tractor control unit green until the individual segments are completely folded up both boom packages are folded in the transport catch secures the boom Actuate tractor control unit yellow 2 3 ze 4 CAUTION Only drive in locked transport position Lower boom into the arrester hook The swing compensation locks automatically before the boom folds in 112 UX Super BAGO05S4 8 09 15 6 3 Working with the sprayer boom folded out on one side Construction and function of the sprayer boom Working with the sprayer boom only folded out on one side is only permissible with the swing compensation locked only if the other boom is folded down as a package from the transport position Super S boom briefly for passing ob
88. d 7 Hydraulic block with system setting screw 4 Parking brake Jon compuir 8 Oil filter with clogging indicator UX Super BAG0054 8 09 15 41 Product description 4 2 Safety and protection equipment e Transport locking mechanism Fig 9 1 to prevent the Super L boom from folding out unintentionally e Transport locking mechanism Fig 10 to prevent the Super S boom from folding out unintentionally e Fig 11 Handrail on the Maintenance platform e Fig 12 1 PTO shaft guard with supporting chains 2 Machine PTO shaft guard Fig 13 Stop tap on AutoTrail drawbar against uninten tional activation of the track follow steering 42 UX Super BAG0054 8 09 15 AMAZONE Product description Fig 14 1 2 3 4 5 6 10 11 12 13 UX Super BAG0054 8 09 15 Spray liquid tank Flushing water tank Flushing water drain plug Agitator Agitator pump Flushing water filling cou pling Coupling for Ecofill Suction hose quick coupling Suction filter Spraying pump Spraying pump safety valve Induction device Induction device cleaning hose 14 15 16 17 18 19 20 21 23 24 25 26 27 Filling sieve Inner pre cleaning nozzles Pressure control valve Pressure filter Fill level gauge Quick emptying via pump Flow rate sensor Part width section valve DUS pressure circulating system Spray lines Injector Machine computer Control termi
89. d brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine lock the hose couplings on the tractor Hang the hose couplings of the machine supply and brake lines in the appropriate empty couplings When filling up or replacing the brake fluid use the prescribed fluid When replacing the brake fluid comply with the appropriate regulations Do not make any changes to the specified settings on the brake valves Replace the air reservoir if o the air reservoir can be moved in the tensioning belts o the air reservoir is damaged o the rating plate on the air reservoir is rusty loose or miss ing Hydraulic brake system for export machines 2 16 7 Tyres 36 Hydraulic brake systems are prohibited in Germany When filling up or replacing the brake fluid use the prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools Check the air pressure at regular intervals Inflate tyres to the specified pressure If the air pressure in the tyres is too high then there is a risk of explosions Park the machine in a safe place and lock the machine against unintentional lowering and rolling parking brake wheel chocks before carrying out work on the tyres
90. d remove the piston diaphragm Fig 185 8 and the washer disc from the piston Fig 185 9 2 If the piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 185 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin Clean all sealing faces Insert the cylinder Fig 185 10 back into the pump housing Fit the piston diaphragm Fig 185 8 Mount the cylinder head Fig 185 7 on the pump housing and tighten the screws Fig 185 6 an equal amount in a crosswise fashion Use adhesive for medium tight screw connections for the screw connection ae E 9 After testing and cleaning fit the valve groups Fig 185 5 10 Insert new O rings 11 Mount the suction Fig 185 3 and pressure port Fig 185 4 on the pump housing 12 Tighten the nuts Fig 185 1 2 in a crosswise fashion using a torque of 25 Nm BP 160 185 20 Nm AR 250 280 12 14 Calibrate the flow meter For information on this observe Operating manual for software ISO BUS section Impulses per litre UX Super BAGO054 8 09 15 219 Cleaning maintenance and repair 12 15 Field sprayer calibration Test the field sprayer by carrying out calibration before the start of the season each time a nozzle is changed to check the setting information in the spray tables in the case of deviations between the actual and
91. de up of trac tor and machine to check whether the connection fitting on your trac tor displays the required Dc value The actual calculated Dc value for the combination must be less than or equal to lt the given Dc value of the connection fitting of your tractor UX Super BAG0054 8 09 15 139 The actual Dc value of a combination to be coupled is calculated as follows Commissioning Fig 128 T Permissible total weight of your tractor in t see tractor operat ing manual or registration papers C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81 m s Actual calculated Dc value given on the tractor for the connec Dc value for the combination tion fitting Oooo we l You can find the Dc value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system e Then the actual tractor weight must be greater than or egual to 2 the actual weight of the connected machines In many countries other regulations apply In Russia for exam ple the weight o
92. e UX Super BAG0054 8 09 15 145 Commissioning 7 7 AutoTrail position encoder If using AutoTrail a holder for the position en coder Fig 131 1 must be fitted to the tractor The holder must be made according to the actual circumstances of the tractor with the sleeve with locking screw Fig 131 2 and metal plate Fig 131 3 provided When installed the position encoder must be directly above the pivot point of the tractor pin coupling Fig 131 4 Keep the distance between the coupling point and position encoder Fig 132 X as small as possible particularly with the hitch drawbar In neutral position with the machine cou pled the rod of the position encoder must be pulled approximately 100 mm out of the holder If necessary fasten the holder in an alterna tive position 146 UX Super BAGO05S4 8 09 15 Commissioning 7 8 Track setting of the adjustable axle workshop task Adjust the track width of the implement so that the wheels of the sprayer run in the middle of the tractor s wheel tracks The track width with 100 mm offset is variably adjustable from 1 500 mm to 2 250 mm The adjustable track widths depend upon the wheel assembly Fig 133 e Variable from 1 500 mm to 1 960 mm with wheel assembly according to position 1 Variable from 1 700 mm to 2 250 mm with wheel assembly according to position 2 Tighten the wheel bolts with a torque of 510 Nm j i m
93. e UX Super BAGO05S4 8 09 15 pat AMAZONE Construction and function of the sprayer boom Swing compensation The control terminal shows when swing compensation Fig 89 1 is locked Fig 89 1 Swing compensation unlocked 2 Swing compensation locked For illustration purposes in this image the pro tective device has been removed from the swing compensation Fig 89 Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation Fig 89 1 unlocks and the unfolded sprayer boom can swing free opposite the boom frame Locking the swing compensation o For road transport o When folding the boom out and in Folding via the tractor control unit the swing compensation locks au tomatically before the boom folds in UX Super BAGO054 8 09 15 105 Construction and function of the sprayer boom Outer boom locking The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstructions The locking mechanism enables the outer boom sec tion to avoid collision by moving around the ar ticulated axle in and against the direction of trav el it is then automatically returned to its working position 106 Fig 90 UX Super BAGO05S4 8 09 15 AMA
94. e cece eeseeeeseeeeseeesaeeeseeeeseeeeseeesseeesaeeess 14 Informal safety IMCASUICS ace siccinciscncaancntevecicnassneds sine vinensedareenonedaicsn tne dtines do e ket e ke e eket ke ket e ket ket ceeds 14 Yser UMM g sssaaa ane Cdenia a E A induct ated mehanmneuitaaied E a ae 15 Safety measures in normal operation cccceeccsecccseeeceeeeceeeeceeeeseeeeseeeseeeeseeeeseeeeseeeeseeesaeeees 15 Danger from residual energy ccccscccseeccseeceseeceucecaueecaueesaeeceueeceueessueesesecseessueessueesseeenaees 16 Maintenance and repair work fault elimination ssssssssssssssssss e zeezeezeezeeeeeeeeeeees 16 DESIJN CHANGOS srren neea EE EE ai eA EEE ket amend Ea 16 Spare and wear parts and AIS cccccccseccceeccceeecceeeceuceceueeceueeceecceeceueecaueesseeeseeeseaeessaeens 17 Cleaning and dispoSal 2 sssssssssssssssgg nel en ee eee oe 17 User WOrKS taU cess ctr casas itecceeteereacattteemaetepareanastceowncs staseseavetunndsseetnsaciedeneredaneseneckueue 17 Warning symbols and other Signs On the Machine ccceceseecceeeceeeeeeeseeeseeeseeseeeeeeeeeeees 18 Positions of warning symbols and other labels ccccccsecccececeeeeceeeeseeeeseeeeeeeeseeeeseeeesaees 19 Potential risks from not observing the Safety INStrUCTIONS ccccceeecseeeeeeeeeeeeeseeeeeeeeesaees 28 Safety CONSCIOUS working ccccsecccsccceececucecueeceeeccueeceueeceueesaueesaeeeeueeseueesaueessesesseeseaeess
95. e loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractors actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for connection fittings and towing eyes Fig 127 shows permitted combination options for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle doc umentation or on the rating plate on the connection fitting of your trac tor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DIN 11025 3000 kg lt 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 2000 kg gt 40 km h sedi l Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 127 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual Dc value for your combination ma
96. e nozzles are available SJ7 02 CE SJ7 03 CE SJ7 04 CE SJ7 05 CE SJ7 06 CE SJ7 08 CE The following FD nozzles are available 126 Fig 111 14 1201 AUS 110 1801 AUS 148 2401 AUS 184 300 AUS 222 4111 AUS 295 4801 AUS FD 04 150 2401 AHL ha FD 05 190 300 AHL ha FD 06 230 3601 AHL ha FD 08 300 4801 AHL ha FD 10 370 600 AHL ha Fig 112 at 8 km h at 8 km h UX Super BAG0054 8 09 15 AMAZONE Construction and function of the sprayer boom 6 12 3 Drag hose equipment for Super S boom optional Drag hose unit with dosing discs no 4916 39 for late top dressing with liquid fertiliser Fig 113 Fig 113 1 Numbered separate drag hose part width sections with 25 cm nozzle distance and hose distance No 1 on the left hand side is fitted on the outside looking in the direction of travel no 2 next to it and so on 2 Thumb nuts for securing the drag hose unit 3 Turned plug connection for connecting the hoses 4 Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available e 4916 26 dia 0 65 50 104 AUS ha at 8 km h e 4916 32 dia 0 8 80 162 AUS ha e 4916 39 dia 1 0 115 226 AUS ha standard e 4916 45 dia 1 2 150 308 AUS ha e 4916 55 dia 1 4 225 450 AUS ha Refer to the section Spray table for the drag hose unit Sei
97. e operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 29 when o coupling and uncoupling the machine o transporting the machine o using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to equipment movements that are continuous or e are automatically locked or require a floating position or pressed position to function 134 UX Super BAGO05S4 8 09 15 7 1 Checking the suitability of the tractor Commissioning WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractor
98. e parts when unfolding folding the sprayer boom in the vicinity of over head electricity cables through contact with the cables UX Super BAG0054 8 09 15 47 Product description 4 10 Rating plate and CE mark The rating plate shows 4 11 48 Vehicle machine ID no Type Basic weight kg Permissible support load kg Permissible rear axle load kg Permissible system pressure bar Permissible total weight kg Factory Model year Year of manufacture Conformity AMAZONE Amazonen Werke H Dreyer GmbH amp Co KG Am Amazonenwerk 9 13 D 49205 Hasbergen Grundgewicht kg Ll zul Gesamtgewicht kg oo zul St tzlast kg NI Werk NI E zul Achslast hinten kg Fd Modalljahr NI zul Systemdruck bar E Baujahr ann e de fabrication yoar of construction Tog MErOTOBNUHHA Fig 20 Directives Standards designation The implement complies e Implement directive 2006 42 EC with the e EMC directive 2004 108 EC UX Super BAGO005S4 8 09 15 Product description 4 12 Maximum permissible application rate The permissible application rate of the implement is limited by i e the legally required agitator capacity The permissible application rate is of particular importance for materials that require a high agitating intensity the technical maximum application rate of 200 I min without HighFlow Determining the permissible application rate depending on the agitator capacity Calculation formula for
99. e rubber stopper cap 2 Slacken the adjusting screw arrow with a ring spanner approx 4 of a turn anti clockwise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a smooth automat ic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly Refit the stopper cap Lubricate with BPW ECO_Li91 special high melting point grease Air reservoir Q Drain the air reservoir every day 1 Air reservoir 2 Tensioning belts 3 Drainage valve 4 Test connection for pres sure gauge Fig 168 1 Pull the drain valve in a sideways direction using the ring until no more water escapes from the air reservoir Water flows out of the drain valve 2 Unscrew the drain valve from the air reservoir and clean the reservoir if there are signs of dirt 202 UX Super BAGO05S4 8 09 15 Inspection instructions for the dual circuit service brake system Cleaning maintenance and repair 1 Leak tightness check 1 Check all connections pipe lines hose lines and screw connec tions for leak tightness Remedy leakages Repair any areas of chafing on pipes and hoses Replace porous and defective hoses en oe w N The dual circuit service brake system may be considered leakproof if the drop in pressure is no more than 0 15 bar after 10 mi
100. e to switch off the sprung suspension Fig 70 1 Hydraulic cylinder 2 Pressure accumulator 3 Axle holder g See operating manual for software ISOBUS Fig 70 92 UX Super BAG0054 8 09 15 5 21 Pump equipment Construction and function of the basic machine All components that come into direct contact with crop protection agents are produced from die cast aluminium with a plastic coating or from plastic Based on the current state of knowledge these pumps are suitable for spreading standard crop protection agents and liquid fertilisers Never exceed the maximum permissi ble pump drive speed of 540 1 min Technical data pump equipment Type UX Pf 3200 4200 4200 5200 6200 Pump equipment ai AR 185 AR 280 2 x AR 280 nominal speed l min Construction type 4 cylinder 6 cylinder 6 cylinder piston dia piston dia piston diaphragm pump phragm phragm pump pump Pulsation damping pp Pressure reservoir The pumps are driven e directly by the PTO shaft hitch drawbar Drive speed 540 rpm e via a belt drive from the PTO shaft straight drawbar o Drive speed 540 rpm directly from a hydraulic motor Drive speed 540 rpm 5 21 1 Hydraulic pump drive The maximum pump speed is hydraulically limited to 540 rpm For low pump speeds reduce the oil flow from the tractor side e The pump speed is displayed on the control terminal UX Super BAG0054 8 09 15 93 Construction
101. earching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate ly Risk of infection When connecting the hydraulic hose lines to the hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine AMA ZORNIE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have pro
102. ed hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 129 1 System converting bolt 2 LS connection for load sensing control line Fig 130 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor connection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig 129 1 Depending on the tractor hydraulic system the system setting screw must be e screwed out up to the stop factory setting on tractors with o open centre hydraulic system con stant flow system geared pump hy draulics o setting pump with adjustable oil extrac tion via the control unit screwed in up to the stop in contrast to the factory setting on tractors with o closed centre hydraulic system con stant pressure system pressure regu lated setting pump o load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection Using the flow control valve on the tractor adjust the actual flow rate to the required flow rate QO The machine must be depressurised before making adjustments The hydraulic block can be found at the front on the right of the machine behind the cover plat
103. eeccececseeceeeceeeteeeceeceeteueceeeteueesueesueesueesgeesaes 86 aed fo AOO eee ne eee ee E ne ee eee E eee 86 9 15 3 Maintenance platform with ladder ccc cccccccccceeeeseeeeeeeeceeeeseeeeseeeseueeseueeseeeeseesaneesaeeesaees 87 5 15 4 Suction port for filling the spray liquid tank optional cccceccceeeceeeeeceeeeeeeseeeeeseeeesaeees 88 5 15 5 Filling connection for filling the spray liquid tank with pressure option 88 5 16 SUING water tank serieren a aE E T 89 5 17 Induction bowl with canister flUSNING ccccceccceccceeeceeeseeeseeeeeeeeeeeeeeeeeeeesueeeueeaueeaueeaeeeaaes 90 5 18 Filling connection for Ecofill Optional cccccccceeccseeeeaeeeeeeeeseeeeseeeeseeesaeeeseeeeseueeseueeseeeaes 91 5 19 Fresh water CAMIK srrsarpsanvnavnsseusesiserceanesdaterrcedrosimestausenssondegtnaianedaeeisnoacteiapvaaetasenatinaaeneneaseneunedes 92 5 20 Hydropneumatic Sprung SUSPENSION OPtiONal cccccceecccceeceeseeeeaeeceseeeeeseeeeseeeeeseeeeees 92 5 21 P mp CII OE eriari ni AAR AiE iE AREAS 93 5 21 1 Hydraulic pump AVE isc ieina inia aaaea AA eiA i eiae 93 5 22 FILO SUM IS reia e E EE EE iE E SE S atten NEE 94 5 22 1 PN EE E e a E T T E TE A beat A A E E E 94 5 22 2 Seo a e E E A E E A E E ee E E 94 5 22 3 Self cleaning pressure filter cece eeccseeceeceeeceeeeeseceeceeceaeesaeesecesaeeeeeseeeseeeeeeeteeetaeenes 95 5 22 4 NOZZE oara eA AA en ne ERAEN AEEA AE AE
104. eeeseas 219 UX Super BAGCG0054 8 09 15 12 15 12 16 12 16 1 12 16 2 12 17 12 18 12 19 12 20 12 21 13 13 1 13 2 13 2 1 13 2 2 13 2 3 13 3 13 4 Table of Contents Field sprayer CaM AON csrctestsire eet ores dad weet ek t dn en ceilidh wil cuted ta trad Sion di ate hil alow ls 220 NOZZE e zastntstg t t t cenoe t KN SE K KES A E AE 222 ENNE TVS INO 221 ec ara cs espana z st E E aso viace aSk pane oaseeseeaene 222 Removing the diaphragm valve if the nozzle IS dripping cccceccceeeceeeeeeeeeeeeeeseeeeseeeeaes 222 IS WANS IE cts sere rc ncsnsates das E A raed an eadaraaiderdethen Cand ai aeeaamaasienaneaen 223 Instructions on testing the field sprayer cc ecccccccceeeeceeeceeeeeeeeeeeeeseeeeseeeeseeeeseeesaeeesaeeess 224 Electric NOMUNG SYSTEM se tsamoismudvecucauanvesswunuesaahindsiakcdvedanduawwaesuiveteatunieelsewduedesdaiauaismuauieainn 225 Screw tightening torques ccccecccecccescecseeecseeccueeceueecsueesaueesseessueecsueecsueesueessueessueessueesaass 226 Disposing of the field SPrayel cccccscccsceceseeceeeceecceeceuceceucecsueesaeeesueecsueecseeeseeessaeesees 227 Spray ta DIG sasssa aiaa aai i aiaia 228 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm 228 Spraying nozzles for liquid MANULE c cece cceccceeeeceeeeceeeeceeeeseeeeseeeseueeseueeseeesseetseeesueesaees 232 Spray table for three ray nozzle spraying heigh
105. eeeseeeeees 123 Line filter for Spray lines Optional ccccccccseecccseececeeeeececeeceecesseeeeeseeeesseeeessaeeesageeeseeeenes 124 Automatic single nozzle Control Optional cccecccseeeeeseeeeeeeeeeseeeeeeeeeeeeeeeesaeeeeseeeeeseneeees 124 Single nozzle Control AMASWILCH ccccecccceecceeeeceeeeceeeeceeeeseeeeseeeseeeeseueeseeeeseesaueesaeeeseees 124 4 way AmaSelect single nozzle control cece cccceccceeeeceeeeceeceeeeeeseeeeeeeeseeeeseeeeseeesseeesaeeees 124 Special optional equipment for liquid fertiliser ec cecccceeeceeeeceeeeceeeeseeeeseeeseeeeseeeeseees 125 Three ray nozzles optional ccccccceseceseseecceseeceeseeceeeeeceuececeuecesaueeesgeeesaeeessaeeensueseneaess 125 7 hole nozzles FD nozzles Optionall ccccccccsscccseeecseecceeeceueeceueeseueesaeessueessueessueenaaes 126 Drag hose equipment for Super S boom optional ccecceceeeeeeeeeeeeeeeeeseeeeeeeeeeees 127 Drag hose equipment for Super L boom optional ccccccecccseececaeeeeseeeeeseneeeseeeeees 128 Foam marker Optional maeiennaer 129 Pressure circulating system DUS Optional 001n00nnnnannnannnnnnnnnnnnennnnnnnnnnnnnnnnnnrrnenrnnnnnne 131 EMO NG aer A N AE A ETE EE EEEE EEEE EEEE 133 COMMISSIONING siisii nianna Ea EE aia i a aE ia 134 Checking the suitability of the tractor cece cecccsececeeeeceeeeeeeeeaeeeseeeeseueeseeeesaeesseeesaeeesaees 135 Calculat
106. eeeseeeesaees 109 Super L olole 1 eee enn een ener ee ee eee ee ener eT eee eter oe are ree ree 110 Super L boom folded using tractor Control unit ccc eececeeeeceeeeeeeesaeeesaeeesaeeeseees 112 Working with the sprayer boom folded out ON ONE Side s sssssssssss sss 113 Reduction joint on the outer DOOM Optionall cccccecceecseeeeeeeeeeeeeeaeeeeeeeeeeeesseeeeeeaeeeeeas 114 Boom width reduction option ccccceeeceeeeeeeeeeeeeeeeeseeeeeesseeeesseeseeeseeeeeesseeeeeeseeeeesaeeeeeeas 115 Boom extension Option jen citeainniiainsigoresactindulesissudontussicadelduaniobeastieddehddcenoneecsdiGaadeltatuiiacesectecdeneusorate 116 Hydraulic tilt adjustment optional 00nn0anaannaannennnannennnnnnnnnnnnnnnnnennnnnnsnnnnrnsnrnnresnrnerrsnrrennne 117 Distance control ODUONAN siiicissscsercctinorastassantanrioasmacdeereadmneasbeanaatanevaneisasudasusaeteasusestantumnens 117 Spray Ines and N ZZ GS sonrisa aa E E EAEE EEE 118 POCANGAN GAI A a E E E E E E E S 118 MIE NOZE Rr ne E ee er ee ere ee 121 NMG OZ ZS S Opona cece scent E A E E mea cesanedeeeedee 121 Electric boundary nozzles Optional cccccceccccsecceceeececeeeeeceeeeeeeeesseeeesseeeesseeeesaneeeseeeenes 123 Electric end nozzle Switching Optionall ccccccccceseeeeeeeeeeeeeeeeeeeeeseeeeeseeeeeseeesseeeeseeeenss 123 Electric additional nozzle switching Optional ccccccsecccceeececeeceeseeeeseeeeeseeeeesen
107. eeseeeseas 44 VG SNS CY NTS caer ccrer chee dost onctecnewueine E E E iacnaesiontiae 45 DEVIC gic o olel sg cement nee E eee ie E eee eon O eee eer 46 Consequences of using certain Crop protection AGENMS cccccccceeccceeeseeeeseeeeseeeeseeesaeeees 46 Danger areas And danger points cccceccceecceeeceeeeeeeeeeeeaeees cess eeseeeseeeseeeseesaeeseeeseeeseeeseeeses 47 Rating plate and CE MAM i cecvesscededecdsosccasieesavesdadeqvassevsedsadsosersdaveseveedseeqcesserteise serelabaeveussadeceuns 48 CMO Neg arsenate EA T E AE E s ners aence A case eine cadens STAK E E A EK 48 Maximum permissible application rate cccccccccseccceeeeceeeeeeeeeeeeseeeseeeeseeeeseeeseeesseeeseeeesaees 49 ASOT NING A A cece cece ace z s t seen zt s ez ta esel ezt kl sal mgos ks gs telmr t 50 Total UX measurements including Super S sprayer boom mm 50 Total WX measurements including Super L sprayer boom mm 50 BEEE gE szettet E E E TE E ENE E EBESZ S RT SEK S G ESETLEN ES SE GES 51 Weights basic machine and modules cccceccsecceeeeceeeseeeseeeseeeseeeseeeseeseeseeeseeeseeeseeeenees 52 Permissible total weight and tyres cccccccccceecceeceeeeeeeeeeeeeaeeeneeeseeseeeseeeseeeseeeseeeseeeseeeneeenes 53 UX Super BAG0054 8 09 15 5 Table of Contents 4 14 Noise emissions dala ene eee ee nen nee eee E ee ene ee eee k 56 4 15 Required
108. ents with control terminal Comfort equipment functions e Cleaning remote controlled residue dilution and internal cleaning when inter rupting or stopping spraying without leaving the tractor o Remote controlled changing from spraying position Fig 86 A to flushing position Fig 86 B o Cut off of main and additional agitator o Remote controlled switching on and off of internal cleaning e Automatic agitator remote controlled operation and regulation of the agitating intensity o Automatic fill level dependent regula tion of the main agitator agitator tap missing from control terminal o Automatic agitator cut off if fill level drops below 200 litres o Manual setting of the agitating intensity on the control terminal e Filling stop when filling via suction port o _ Filling stopped automatically when the desired fill level is reached o Filling stopped manually Changeover from filling position Fig 86 C to spraying position Fig 86 A via the control terminal or on the con trol panel Fig 86 1 Use the button to switch over the suction port e from spraying to flushing the control terminal has to be in the work menu from filling to spraying the control terminal has to be in the filling menu See operating manual for software ISOBUS UX Super BAG0054 8 09 15 101 Construction and function of the basic machine 5 29 Control terminal The following are performed vi
109. ere you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved When spreading residues on areas already treated observe the maximum permissible spray rate of the agents For machines with comfort equipment see operating manual for soft ware ISOBUS 178 UX Super BAGO05S4 8 09 15 Using the machine 10 5 1 Cleaning the sprayer with the tank empty Clean the spray liquid tank on a daily basis The flushing water tank must be filled completely The cleaning process should be carried out in a threefold reduc tion procedure 1 Activate the pump adjust pump speed to 450 rpm 2 Manually move suction chest G to position 3 Move the pressure gauge switch tap A to position L Open the agitator s H completely Flush the agitator with 10 of the flushing water supply 5 Switch off agitator s H I DUS Spray lines are flushed automat ically Use 10 of the flushing water supply for this purpose 6 Move the pressure gauge switch tap A to ale Sr ez gt L E 20 position Open switch tap B N Carry out the internal cleaning with 10 of the flushing water supply 8 Close switch tap B 9 Manually move suction chest G to position 10 Move t
110. ergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3403 Compilation date 09 15 Copyright AMAZONEN WERKE H DREYER GmbH amp Co KG 2015 All rights reserved Reprinting even of extracts is only possible with the approval of AMAZONEN WERKE H DREYER GmbH amp Co KG UX Super BAGO054 8 09 15 3 Foreword Foreword User evaluation Dear Customer You have chosen one of the quality products from the wide product range of AMAZONEN WERKE H DREYER GmbH amp Co KG We thank you for your confidence in our products On receiving the machine check to see if it has been damaged during transport or if parts are missing Using the delivery note check that the machine has been delivered in full including any special equip ment ordered Damage can only be rectified if problems are signalled immediately Before commissioning read and understand this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact yo
111. ers are safe for liquid fertiliser UX Super BAGCG0054 8 09 15 4 9 Danger areas and danger points Product description The danger area is the area around the machine in which people can be caught by e work movements made by the machine and its tools materials or foreign bodies thrown out of the machine tools rising or falling unintentionally unintentional rolling of the tractor and the machine Within the machine danger area there are danger points with perma nent or unexpected risks Warning symbols indicate these danger points and warn against residual dangers which cannot be eliminated for practical reasons In such cases the special safety regulations in the appropriate section are valid No one may stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic system connected e if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area Danger points exist between the tractor and field sprayer particularly when coupling and uncoupling where there are moving components on the moving machine in the swivel range of the sprayer boom e in the spray liguid tank due to poisonous vapours under raised unsecured machines or machin
112. es braked 394 Axle fixed 360 Axle controlled 7 5t 6 5t 494 Pa Axle controlled 9 5t 8t a 573 Axle fixed with hydropneumatic 585 sprung suspension Axle controlled with hydropneumatic 198 sprung suspension Se ee ae Oo O Drawbar O 00 Straight drawbar fixed otraight drawbar controlled Hitch draw bar fixed Hitch draw bar controlled 4 Hitch draw bar UX6200 fixed 45 Hitch draw bar UniTrail 260 Tyres in pairs NO O1 300 95 R46 340 85 R48 524 480 80 R46 LI158A8 700 520 85 R46 LI158A8 824 620 70 R46 784 650 65 R38 4 650 75 R38 24 Other special equipment Max 190 00 52 UX Super BAGO054 8 09 15 Sprayer boom weights Product description e Super S booms Le 27 19 10 27 22 15 27 21 15 760 932 760 982 T Te The permissible total weight of the machine depends on the permitted drawbar load permitted axle load permitted load capacity per pair of tyres The permissible total weight is the total of e the permitted drawbar load and one of the following whichever is smaller O permitted axle load O permitted load capacity for each pair of wheels Please refer to the following tables for the values used for determining the permissible total weight Permitted drawbar load UX Super BAG0054 8 09 15 53 Product description Permitted axle load Adjusting axle Fixed axle 73301905 73301904 73301002 73301003 936610
113. eseeseeseesenesseneesees 186 NO MINING E phi decendee A E E E 188 Winter storage and long periods out of operation ccccceececeeeeceeeeeeeeeeeeeseeeeseeesaeeeeeeeees 189 Lubrication Specifications icziciscsencica tect sanisesGxdenedeandunsad end k ken soupawenhaunddeuntuaswnesaiddentduasuadeaniddeendens 192 Lubrication POINT OVEFVICW cccccccecccseecseecseesaeeceecasecaeecaueceuscceeeceeeeaeeeseeseeeseeeseueseeeseeesas 193 Maintenance schedule OVEFVIEW ccccccceecceeeeseeeeceeeeseeeeseueeseeeeaeeesaeeseueeseueeseeesaesesaneess 196 DWD cite en ated etre E E E E e m t at s E 198 Axle and BTAK s zetnzizeet sez s ke s t aa ER E EE EEEE AEE 199 Automatic load dependent brake force regulator ALB ccccccceceeeeeeeeeeeseeeeeeeeeeeseeees 204 PAN TOM E eeni E E E EE E E E E 204 TE NNE E e E E eee eee ne KOTEK 205 TED S SUOS a EE E S E E E A 205 Be WOU MINTS Sa sede cnet E E SETS ca ahh E E 205 Hydropneumatic Sprung SUSPENSION cccccceceeceseeeceeeeeeeeeceeeeseeeeseeeeseeeeeueeseeeeseeesseeesaeeess 206 DENDAN ee peso pst sepa castes serosa nas xe oo ted clas astern sca ets io ots cetaceans oe ae oeene eacnane seas 206 Hydraulic system sec dest tease tirte hte tra techie et tens vente thane ee ee eke eke e ee ke eke e k kek keket ciadlcranasieus 207 Labelling hydraulic NOSE lines cccccccseecseecseeseeecaeeceeceeceuecegeceeceeaeeeeeecaeeseeeseueseeeseeesas 208 Maintenance i
114. f the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled 4 Couple the connection fitting Lift the stand into transport position 6 Remove wheel chocks release parking brake Al UX Super BAG0054 8 09 15 149 Coupling and uncoupling the machine 8 2 Uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Park the empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See page 143 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft
115. f the tractor must be double that of the attached machine The maximum operational speed is 25 km h 140 UX Super BAGO05S4 8 09 15 7 2 Adjusting the length of the PTO shaft to the tractor Commissioning WARNING Danger from e damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised lowered because the length of the PTO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaf
116. folding Maximum permissible pressure in oil return 5 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil return flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only when the free return has been correctly coupled Install the coupling union supplied on the pressure free oil return flow Profi folding LS The Profi folding LS contains an accumulator and is provided for load sensing operation Using machines with Profi folding LS in load sensing operation to reduce hydraulic system energy loss see page 145 UX Super BAG0054 8 09 15 67 Construction and function of the basic machine 5 4 1 Coupling hydraulic hose lines WARNING Risk of crushing cutting being trapped or drawn in or impact through faulty hydraulic functions when hydraulic hose lines are incorrectly connected When coupling the hydraulic hose lines please note the coloured markings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oils with biological oils Observe the maximum permissible hydraulic fluid pressure of 200 bars Only couple clean hydraulic connectors Plug the hydraulic plug s into the hydraulic sockets until you can feel the hydraulic plug s locking Check the coupling
117. g cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system e Always uncouple the supply line hose coupling red first and then the brake line hose coupling yellow The service brake of the machine only moves into the brake position when the red hose coupling has been uncoupled Always keep to this order otherwise the service brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve is automatically switched and operates the service braking system independently of the automatic load dependent braking force regula tor 1 Secure the machine against unintentionally rolling To do this use the parking brake and or wheel chocks 2 Pneumatic braking system e Dual circuit pneumatic braking system 2 1 Release the supply line hose coupling red 2 2 Release the brake line hose coupling yellow e Single circuit pneumatic braking system 2 1 Release the hose coupling black 3 Close the hose coupling covers on the tractor 72 UX Super BAGO005S4 8 09 15 5 6 Hydraulic service brake system Construction and function of the basic machine To control the hydraulic service brake system the tractor requires hydraulic braking equipment 5 6 1 Coup
118. he danger area of the machine before you switch on the universal joint shaft While work is being carried out with the universal joint shaft there must be no one in the area of the universal joint or PTO shaft while it is turning Never switch on the universal joint shaft while the tractor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop secure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning servic ing or maintenance work on universal joint shaft driven machines or PTO shafts After decoupling the PTO shaft place it on the holder provided UX Super BAGO05S4 8 09 15 2 16 5 Coupled machines 2 16 6 Brake system UX Super BAG0054 8 09 15 General safety instructions After removing the PTO shaft attach the protective sleeve to the universal joint shaft stub When using the travel dependent universal joint shaft note that the universal joint shaft soeed depends on the drive speed and that the direction of rotation reverses when you drive in reverse Observe the permitted combination options of the att
119. he functions of your machine in the best way possible UX Super BAGO054 8 09 15 13 General safety instructions 2 3 Organisational measures The operator must provide the necessary personal protective equip ment as per the information provided by the manufacturer of the crop protection agent to be used such as Chemical resistant gloves e Chemical resistant overalls e Water resistant footwear e A face mask Breathing protection Safety glasses Skin protection agents etc The operating manual e must always be kept at the place at which the machine is oper ated must always be easily accessible for the user and maintenance personnel Check all safety eguipment regularly 2 4 Safety and protection eguipment Before starting up the machine each time all the safety and protection eguipment must be properly attached and fully functional Check all safety and protection eguipment regularly Faulty safety eguipment Faulty or disassembled safety and protection eguipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety information in this operating manual comply with the general national regulations pertaining to accident prevention and environmental protection When driving on public roads and routes you should comply with the statutory road traffic regulations 14 UX Super BAGO005S4 8 09 15 2 6 User training General safety instructions Only those
120. he machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 143 Wait for the machine to stop before entering the machine danger area There is no suction from the Blockage on the suction side Remove the blockage pump suction filter filter insert suction hose Pump is sucking in air Check the hose connection of the suction hose optional on the suction port for leak tightness The pump does not have any Suction filter and filter insert dirty Clean suction filter and filter in power sert The valves are jammed or dam Change the valves aged Pump is sucking in air recog Check the hose connections on nisable from the air bubbles in the suction hose for leak tight the spray liquid tank ness The spray cone vibrates Irregular delivery flow from the Check and if necessary replace pump the suction and pressure side valves see Seite 217 Oil spray liquid mixture in the Pump diaphragm defective Change all six piston diaphragms oil filler neck or clearly visible see 218 consumption of the oil The required spray rate en High operational speed low Reduce the operational speed tered is not achieved pump drive speed and increase the pump dri
121. he pressure gauge switch tap A to position 11 Spread the diluted residues on the area already treated while driving 12 Switch the sprayer off and back on again several times for a few seconds via the on board computer The valves and the return lines are flushed by this switching on and off Keep spreading the diluted residues until only air comes out of the nozzles UX Super BAGO054 8 09 15 179 Using the machine Repeat the procedure three times Third run Flushing the DUS and agitator is not neces sary on the third run Use the rest of the flushing water supply for the internal cleaning 13 Drain the final residue see page 180 14 Clean the suction filter and pressure filter see page 181 181 10 5 2 Draining the final residues On the field Spread the final residues over the field In the courtyard o Place a suitable collecting container under the drain open ing of the suction chest and the drain hose for the pressure filter and collect the final residues Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines Collect the spray liquid residues in suitable containers 1 Switch off the pump 2 Manually move suction chest G to position 3 Move switch tap I to position B 4 Open stop tap K Drain the technical residue 5 Close switch tap K again and move switch tap I to position 0 180 UX Super BAGO05S
122. height be achieved on all nozzles UX Super BAG0054 8 09 15 103 Construction and function of the sprayer boom Folding out and in 104 CAUTION It is prohibited to fold the sprayer boom in and out during travel DANGER Always maintain an adequate distance from overhead cables when folding the sprayer boom out and in Contact with overhead cables may lead to fatal injuries WARNING Risk of crushing the entire body and impact due to personnel becoming trapped by laterally swivelling machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range The hydraulic cylinders for boom folding maintain their respective end positions transport position and working position in both the folded in and folded out boom stat
123. ilter the stirring performance can be increased when stirring spray liquid e tothe injector and induction bowl To prepare the spray liquid pour the relevant quantity of agent required to fill the spray liquid tank into the induction bowl 10 and evacuate into the spray liquid tank e directly into the spray liquid tank 4 e tothe internal B or external cleaning switch tap C The agitator pump 11 supplies the main agitator 12 in the spray liquid tank In its switched on state the main agitator ensures a ho mogeneous spray liquid in the spray liquid tank The stirring perfor mance of the main agitator can be adjusted infinitely using the main agitator setting tap H 58 UX Super BAGO054 8 09 15 5 2 Control terminal Construction and function of the basic machine The relevant operation modes are set centrally on the control termi nal using the various control elements 1 Suction filter D Injector switch tap 2 Pressure filter E Ring line canister flushing switch tap 3 Flushing water tank filling connection F Evacuate induction bowl Ecofill switch tap 4 Spray liquid tank filling connection via suction G Suction chest manual operation hose H Main agitator switch tap 5 Pressure filter outlet I Additional agitator drain residue switch tap 6 Quick emptying via pump K Suction filter drain spray liquid switch tap 7 Suction filter spray liquid outlet L Filling switch tap 8
124. in 1500 mm _ max 2250 mm Fig 133 Desired track width mm 740 mm 2 Perform the track width adjustment as follows 1 Hang the sprayer on the tractor 2 Secure the tractor implement against unin tentional starting and rolling away 3 Lift the sprayer on one side using a jack until the respective wheel lifts from the ground Undo the clamping screws Fig 134 1 2 Push in or pull out the axle halves to the desired position Hereby determine dimen sion x from the outer edge of the base frame Fig 133 1 to the middle of the sprayer wheel and push in or pull out the axle halves respectively 6 To align the axle first tighten screws Fig 134 1 to a torque of 210 Nm 7 Then tighten screws Fig 134 2 to a torque of 750 Nm 8 Push in or pull out the axle halves of the opposite side in the same manner UX Super BAG0054 8 09 15 147 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 29 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 143 WARNING Risk of crushing between
125. ing used it takes a little time before the i flushing water reaches the nozzle 17 Move switch tap E to position 0 and re move the canister 18 Open switch tap D Dueto the high consumption of flush l ing water keep switch tap D open onl as long as necessary 19 Move switch tap F to position 7 gt The content of the induction bowl is evac uated i iti 20 Move switch tap E to position The induction bowl is cleaned 21 Move switch taps E and F to position Q 22 Close switch tap D again 23 Move the pressure gauge switch tap A to A A position 168 UX Super BAGO05S4 8 09 15 Using the machine In order to avoid overfilling move switch tap N to position 0 when reach ing 80 of the filling level at the latest This allows you to clean the can ister with no hurry Complete filling the spray liquid tank 24 Move switch tap N to position 0 25 Decouple the pressure line UX Super BAGO054 8 09 15 169 Using the machine 10 3 Spraying operation nal Q Pay attention to the separate operating manual for the control termi Special instructions for spraying operations e Test the field sprayer by carrying out a calibration before the start of the season o when there are deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table e Before starting to spray determine the exact spray rate reguired referring to
126. ing are prohibited o drilling the running gear o drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic wires and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liq uid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on the machine 187 Cleaning maintenance and repair 12 1 Cleaning Monitor brake air and hydraulic hose lines particularly carefully Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils Lubricate the trailed sprayer after cleaning particularly after cleaning with a pressure washer steam jet or fat soluble medi ums Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning o Do no
127. ing blocked has a greater mesh count inch than the suction filter With the additional agitator switched on the in side surface of the pressure filter insert is con stantly rinsed through and undissolved particles of spraying agent and dirt are conveyed back into the spray liquid tank Overview of the pressure filter inserts l Fig 74 e 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216mm Mesh size 0 35 mm e 80 mesh inch yellow for nozzle size 02 Filter area 216mm Mesh size 0 20 mm 100 mesh inch green for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm 5 22 4 Nozzle filters The nozzle filters Fig 75 1 prevent the spraying nozzle from becoming blocked Overview of the nozzle filters e 24 mesh inch for nozzle size 06 and larger Filter area 5 00 mm Mesh size 0 50 mm e 50 mesh inch standard for nozzle size 02 to 05 Filter area 5 07 mm Mesh size 0 35 mm e 100 mesh inch for nozzle size 015 and smaller Filter area 5 07 mm Mesh size 0 15 mm Fig 75 UX Super BAG0054 8 09 15 95 Construction and function of the basic machine 5 22 5 Bottom sieve in the induction bowl The bottom sieve Fig 76 1 in the induction bowl prevents lumps and foreign bodies from being drawn in 5 23 Drawbar optional The automatic drawbar serves to pull the braked trailers e with a permissible total weight of 12000 kg and pneumatic b
128. ing liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised dis tribution of the liquid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force and roll off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h e yellow 50 801 AUS ha e red 80 126 AUS ha e blue 115 180 AUS ha e white 155 2671 AUS ha UX Super BAG0054 8 09 15 125 Construction and function of the sprayer boom 6 12 2 7 hole nozzles FD nozzles optional The same conditions apply for using 7 hole noz zles FD nozzles as for the three ray nozzles In contrast to the three ray nozzle in the case of the 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces Fig 111 Fig 112 o oO 7 hole nozzle FD nozzle The following 7 hol
129. ing the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast cc ceccseccseceeeees cece eeseeeeeeeseeeteeeeeeseeeeeeees 135 Requirements for tractor operation with attached machinesS 139 Machines without their OWN Drake system ccceccseecceecceeeceeeseeeceeeeeeeeeueeeueeeueeeeeeaeeeaeeeaees 140 Adjusting the length of the PTO shaft to the tractor cccccccccceccseeeeeeeeeeeeeeeeeeaeeeaeeeaees 141 Securing tractor machine against accidental starting and rolling 143 FIUNO WIC CG oreina Sece EEE E EA TEE EEEE EEE EEE 144 Initial operation of Service brake SYStOM cccccccceccceeeceeeseeeeseeeeeeeeseeeseeeseeeeseeesaeeesaeeess 144 Adjusting the system setting screw on the hydraulic DIOCK cccccccccecceeeseeeeeeeeeeeeeseees 145 AUTO Trail POSION ENCOQ T csiccescceesieectecasscctosceseunaeemedeiesaeecteeesta sales aa araka 146 Track setting of the adjustable axle workshop taSk ccccsecceecseeeeeeeeeeeeseeeeeeesaeeeeesneeeees 147 Coupling and uncoupling the MACHING cccsseeeeseeeeeneeeeeneeeeeneeeeneees 148 Couolinag the Machine sisirin iiia E a a aiai 148 Uncoupling the Machine erssrssoeneeiriiniikann iaaa aeaaaee 150 Manoeuvring the uncoupled MACHNING ccccceccseccceeeceeeceeeceeeseeeseueeeueeeueseueesueeueeseeeaeeeaees
130. injuries to the hands Do not touch components of the PTO shaft that have become hot particularly clutches Store the uncoupled PTO shaft in the holder provided This pro tects the PTO shaft from damage and dirt Never use the supporting chain on the PTO shaft to hang up the uncoupled PTO shaft Clean and lubricate the PTO shaft if it is going to be out of use for a long time 1 Uncouple the machine from the tractor Refer to the section Uncoupling the ma chine page 150 2 Drive the tractor up to the machine leaving a clearance of approximately 25 cm be tween the tractor and the machine 3 Secure the tractor against unintentional starting and rolling see the section Secur ing the tractor against unintentional starting and rolling starting on page 143 4 Pull the latch of the PTO shaft off the uni versal joint shaft of the tractor Observe the operating manual supplied with the PTO shaft when uncoupling the PTO shaft 5 Place the PTO shaft in the holder provided Fig 30 Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time UX Super BAGO054 8 09 15 65 Construction and function of the basic machine 5 4 Hydraulic connections All hydraulic hose lines are equipped with grips Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor c
131. inspected at regular intervals by a recognised and certified inspection workshop The date for performing the next device inspec tion is written on the inspection plate on the im plement Fig 19 German inspection plate Gepruftes Pflanzenschutzgerat Erstes Halbjahr 2017 Zweit Name der Kontrollwerkst tte Amtlich anerkannte 4 8 46 Kontrollwerkst tte Fig 19 Consequences of using certain crop protection agents We would like to draw attention to the fact that extended exposure 20 hours to crop protection agents with which we are familiar e g Las so Betanal and Tramat Stomp Iloxan Mudecan Elancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that the spray liquid be applied immediately after preparation and then that the sprayer be thoroughly cleaned with water Viton membranes are available as replacements for pumps These are resistant to solvent containing crop protection agents However their service life is reduced by use at low temperatures e g AUS in frosty conditions The materials and components used for AMAZONE field spray
132. ints Hydraulic cylinder for stand 100 at Grease ripple 2 prawbar bearing SSS 2 Grease nipple 2 Grease nipple Grease the cables and guide rollers rea kl Grease the spindle using the grease nipple Parking brake 100 1 5 Grease Grease nipple 4 Grease nipple 4 Hydraulic cylinder for the hydropneumat ic suspension PTO shaft 5 Lifting cylinder Following steering axle Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple 00 00 0 00 1 1 4 2 Steering cylinder heads on steering axles Brake shaft bearing outer and inner 200 Linkage adjuster 1000 ECO Master automatic linkage adjuster 1000 Renew wheel hub bearing grease 1000 check taper roller bearings for wear King pin bearing upper and lower Fig 160 ESEN Fig 159 Stndardesle Hi Tr os Hi UX Super BAG0054 8 09 15 193 Cleaning maintenance and repair Fig 160 For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instructions from the PTO shaft manufacturer which are fastened to the PTO shaft Steering cylinder heads on steering axles In addition to the lubrication work you must also make sure that the steering cylinder and the supply line are always bled Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into the brakes Dependi
133. ious injuries to fingers or hands 3 Risk avoidance instructions For example only touch machine parts when they have come to a complete standstill 18 UX Super BAGO005S4 8 09 15 2 13 1 Positions of warning symbols and other labels General safety instructions Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Fig 1 Fig 2 UX Super BAGO054 8 09 15 19 General safety instructions Fig 3 Fig 4 20 UX Super BAG0054 8 09 15 Order number and explanation MD 076 Danger of your hand or arm being drawn in or caught by power driven unprotected chain or belt drives This danger causes serious injuries including loss of body parts such as the hand or arm Never open or remove protective equipment from chains or belt drives while the tractor engine is running and the PTO shaft is connected hydraulic drive is engaged or the ground wheel drive is moving MD 078 Risk of crushing fingers or hands by acces sible moving machine parts This danger causes serious injuries including loss of body parts such as fingers or hand Never reach into the danger area while the trac tor engine is running and the PTO shaft hydrau lic system is connected MD 082 Danger of falling from treads and platforms when riding on the machine This danger causes serious or potentially fatal injuries anywhere on the body It is forbidden to ride on the m
134. ling the hydraulic service brake system O Only couple clean hydraulic couplings 1 Remove the protective caps 2 Clean the hydraulic plug and hydraulic socket if necessary Insert the tractor s hydraulic plug into the machine s hydraulic socket 4 Tighten the hydraulic screw union if present hand tight 5 6 2 Uncoupling the hydraulic service brake system Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 3 Store the hydraulic hose line in the hose cabinet 5 6 3 Emergency brake In event of the machine being released from the tractor during travel the emergency brake will brake the machine Fig 357 Pulling cable Brake valve with pressure accumulator 3 Hand pump to relieve the brake Brake released Brake applied DANGER Before travel set the brake to the application position UX Super BAGO054 8 09 15 73 Construction and function of the basic machine For this purpose 1 Secure the pulling cable to a fixed point on the tractor 2 Apply the tractor brake with the tractor en gine running and hydraulic brake connect ed Pressure accumulator of the emergency brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emergen cy brake it is essential to insert the safety splint into the
135. ly o using genuine AMAZONE filling equipment UX Super BAG0054 8 09 15 37 General safety instructions 2 16 9 Cleaning maintenance and repairs 38 Due to toxic vapours in the spray liquid tank climbing into the spray liquid tank is always forbidden Repair work in the spray liquid tank must only be carried out by a specialist workshop As a general rule only carry out maintenance or repair work or cleaning when o the drive is switched off o the tractor engine has come to a complete stop o the ignition key has been removed o the machine connector has been removed from the on board computer Regularly check the nuts and bolts for firm seating and retighten them as necessary Secure the raised machine and or raised machine parts against unintentional lowering before performing any cleaning mainte nance or repair work on the machine When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of genuine AMAZONE spare parts When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate urea solution ob serve the following points
136. ly to all movements while cornering without tensioning kinking or rubbing o must not chafe against other parts The release ropes for quick couplings must hang loosely and must not release themselves when lowered Also ensure that uncoupled machines are stable Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the connected machine and the permissible axle and drawbar loads for the tractor If neces sary drive only with a partially filled tank It is forbidden to stand in the working area of the machine It is forbidden to stand in the turning and swivel range of the machine There are crushing and cutting points at externally actuated e g hydraulic machine points Only actuate externally actuated machine parts when you are sure that no one is standing within the prescribed safety dis tance Before leaving the tractor secure it against unintended starting and rolling To do this O lower the machine onto the ground o apply the parking brake o switch off the tractor engine o remove the ignition key UX Super BAGCG0054 8 09
137. maining at the end of Spraying OPEratiONS c cc ccccceccceeeeceeeeceeeeseeeeseeesaeeeseeeeseeeeseeeaes 176 Emptying the spray liquid tank USING the PUMDP 2 222222222ss2sss s een eene eens eeseeeseeesaeenes 177 Cleaning the field sprayer cccccccccceecceneeceeeecaeeeceeceeeceueeceueesaueesueessueeseueesueesseseseeesaas 178 Cleaning the sprayer with the tank EMPty ccccccccsseeeeeeeceeeeseeeeseeesseeeseeeeseeeeseeeeseeeeaes 179 Draining the final VOCS QU CS dices csicsescicsysicdinnrds daedvienetnedwcah nade yaaa sunaveiencnubeiculuedyaiok onbeveeaueatenshonneesee 180 Cleaning the suction filter when tank IS CM 1Ly cccccccceeeeceeeeceeeeseeeeaeeesaeeeseeeeseeeeseeeeaes 181 Cleaning the suction filter when tank is full cece eeccc cece eeeseeeeseeeeaeeeseeeeseeeeseeeeaeeeeaes 181 Cleaning the pressure filter when the tank is empty ccccecccceeceseeeeeeeeeaeeeeeeeeseeeeaeeeeaes 182 Cleaning the pressure filter when the tank is full cc ccccceececeeeeceeeeeeeeeaeeeseeeseeeeseeeeaes 182 EONO CG ANG eaa E E S 183 Cleaning the sprayer during a critical agent change cccceeccceeceeeeeeeeeesaeeeseeeeseeeeseeeeaes 183 Cleaning the sprayer with a full tank Work interruption cccceecceeeeeeeaeeeeeaeeeeseeeeeees 184 ga a A E season deans suteaiaas a seaeeenevensisenseaaddansaans 185 Cleaning Maintenance and repair c sscccesseeesseeee
138. moving the gloves To use AutoTrail open the stop tap on the hydraulic cylinder 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment see page 94 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before o each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 188 Fill the flushing water tank and the clear water tank 156 UX Super BAGO05S4 8 09 15 10 2 Preparing the spray liquid Using the machine WARNING Risk of accidental contact with crop protection agent and or spray liquid e Always introduce the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in the crop protection agent Observe all safety regulations concerning physical protective equipment and breathing apparatus to be used when handling crop protection agents and preparing the spray liquid described in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contaminations involving crop pr
139. mplement or from mov ing parts of the implement This hazard can result in extremely serious and potentially fatal injuries Close the stop tap for transporting 26 MoS max 210 bar UX Super BAGO05S4 8 09 15 MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank This danger can cause extremely serious and potentially fatal injuries Never use the clear fresh water from the hand wash tank as drinking water MD 225 Danger of crushing the entire body caused by remaining in the swivel range of the draw bar between tractor and attached machine This danger can cause extremely serious and potentially fatal injuries Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured against unintentional rolling Instruct anyone in the danger area between tractor and machine to leave the danger ar ea while the tractor engine is running and the tractor is not secured against uninten tional rolling MD 226 Risk of crushing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries e It is forbidden to stand under suspended loads or raised machine parts Maintain an adequate safety distance from any suspended loads or raised machine parts Ensure that all person
140. n to prevent it from swivelling down again accidentally Use transport locking for locking the raised ladder to prevent it from folding down again accidentally Securing elements engage the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the transport position Switch the work lights off during transport to avoid blinding other motorists DANGER Move the steering drawbar steering axle to the transport position for transportation Otherwise there is the risk of the machine tipping over UX Super BAGO054 8 09 15 153 Using the machine 10 Using the machine 154 When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting on page 18 and Safety information for the user starting on page 29 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the attached machine
141. nal DUS switch tap Pressure equipment 4 way switch tap Internal cleaning switch tap External cleaning switch tap Injector switch tap Ring line canister cleaning switch tap Evacuate induction bowl Ecofill switch tap Suction chest manual op eration Main agitator setting tap Draining switch tap Filling switch tap Quick emptying switch tap 43 Product description 4 4 Supply hoses between the tractor and the machine Supply hoses in parking position Fig 15 1 Hydraulic hose lines depending on equip ment 2 Electric cable for lighting 3 Machine cable with machine connector for control terminal 4 Brake line with coupling head for air brake not shown Brake line with connection to hydraulic brake 4 5 Transportation equipment Fig 16 1 Rear lights brake lights turn indicators 2 2 warning signs square 3 2 red reflectors triangular 4 1 registration plate holder with lighting Fig 17 1 2x 3 reflectors yellow lateral view distance of max 3m Fig 18 1 Super L boom Additional brake light and position light not for France Connect the lighting system via the connector to the 7 pin tractor socket For France additional lateral danger signs and warning beacon on the sprayer boom are required 44 UX Super BAGCG0054 8 09 15 4 6 Intended use Product description The field sprayer e is intended for the transport
142. nel maintain an ade quate safety distance from suspended loads or raised machine parts UX Super BAG0054 8 09 15 MD226 General safety instructions 27 General safety instructions ME 710 In transport position unplug the lower hole on the mechanical stand ME 985 The system pressure is 10 bar 10 bar 145 psi 2 14 Potential risks from not observing the safety instructions Non compliance with the safety information can pose both a danger to people and also to the environment and machine can lead to the loss of all warranty claims In particular non compliance with the safety information could pose the following risks Danger to people through non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding Comply with the accident prevention instructions on the warning sym bols When driving on public roads and routes comply with the appropriate statutory road traffic regulations 28 UX Super BAGO005S4 8 09 15 2 16 Safety information for users General safety instructions WARNING Risk of
143. ng on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C 194 UX Super BAGO0054 8 09 15 ECO Master automatic linkage adjuster Cleaning maintenance and repair Each time the brake linings are replaced 1 Remove the rubber stopper cap 2 Apply grease 80 g until sufficient clean grease escapes at the adjusting screw 3 Slacken the adjusting screw by approximately one turn with a ring spanner Actuate the brake lever several times by hand 4 The automatic readjustment should function smoothly Repeat several times aS necessary 5 Refit the stopper cap Grease again Renewing the wheel hub bearing grease 1 Jack up the vehicle securely and release the brakes 2 Remove the wheels and dust caps 3 Remove the lynch pin and unscrew the axle nut 4 Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from the axle stub 5 Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting 6 Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt 7 Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before
144. nificantly reduced speed UX Super BAGO054 8 09 15 113 Construction and function of the sprayer boom 6 4 Reduction joint on the outer boom optional Using the reduction joint the outer element of the outer boom can be folded manually to reduce the working width Case 1 Number of nozzles _ Number of nozzles on the outer part width section foldable outer element When spraying with a reduced working width keep the outer part width sections switched off Case 2 Number of nozzles Number of nozzles on the outer part width section foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal o Enter the changed working width o Enter the changed number of nozzles on the outer part width sections Fig 98 2 bolts lock the folded and unfolded outer element in its respective end positions CAUTION Before road transport unfold the outer elements again so that the transport locking mechanism is active when the boom is folded 114 UX Super BAGO0054 8 09 15 6 5 Boom width reduction option Construction and function of the sprayer boom With the boom width reduction one or two booms can remain folded in during operation depending on the version In addition switch on the hydraulic accumulator optional as a colli sion protection The respective boom part width sections have to be activated in the on board computer Fig 99 1
145. ning symbols and other labels on the machine page 18 of this operating manual and to follow the safety instructions represented by the warning symbols when operating the machine e If you still have queries please contact the manufacturer UX Super BAG0054 8 09 15 11 General safety instructions Risks in handling the machine Guarantee and liability 12 The machine has been constructed to the state of the art and the recognised rules of safety However operating the machine may cause risks and restrictions to the health and safety of the user or third parties e the machine other property Only use the machine for the purpose for which it was intended in a perfect state of repair Eliminate any faults immediately which could impair safety Our General conditions of sales and delivery are always applicable These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes e Improper use of the machine Improper installation commissioning operation and mainte nance of the machine e Operation of the machine with defective safety eguipment or improperly attached or non functioning safety equipment Non compliance with the instructions in the operating manual regarding commissioning operation and maintenance Unauthori
146. nstruction and function of the sprayer boom Pressure circulating system DUS optional For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 122 1 is assigned to each part width section enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 l The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay prevents damage to the spray line The principal components of the pressure circulating system are one suction port hose Fig 122 1 per part width section the DUS switch tap Fig 123 1 the DUS pressure relief valve Fig 123 2 The DUS pressure relief valve is permanently set at the factory and reduc es the pressure in the pressure circulating system to 1 bar If the DUS switch tap is in position Fig 123 A the pressure circulating system is switched ON If the DUS switch tap is in position Fig 123 B the pressure circulating system is switched OFF If the DUS switch tap is in position Fig
147. ntact between the ground and the sprayer boom Inner boom section 1 Release the lock nut of the adjusting screw Fig 180 1 2 Turn the adjusting screw against the stops until the inner boom is flush with the sprayer boom middle section 3 Tighten the lock nut Outer boom section 1 Release the screws Fig 180 2 of the se curing link Fig 180 3 The boom is aligned directly at the plastic catch Fig 180 4 through the slotted holes of the securing link 2 Align the boom section 3 Tighten the screws Fig 180 2 214 Fig 181 UX Super BAG0054 8 09 15 12 13 Pump Cleaning maintenance and repair 12 13 1 Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar Foam generation and cloudy oil are signs of a faulty pump mem brane 1 Check whether the oil level is visible at the mark Fig 184 1 with the pump not running Fig 182 and standing on a flat surface ei 2 If the oil level is not visible at the mark Fig 184 1 remove the lid Fig 184 2 and top up with oil 12 13 2 Changing the oil After a few operating hours check the oil level top up if neces sary 1 Remove the pump 2 Remove the lid Fig 184 2 Drain the oil 3 1
148. ntervals cccccccecccseeceeeceeecseesaeecaeecaseceeeceuecascceeecececaeeeeeeeeeeseeeseeeseeeseeesas 208 Inspection criteria for hydraulic NOSE lines eee ccc eeeceeeeeeeeeeceeeeceeeeaeeeseeeeseeeeseeeseeesaeeess 208 Installation and removal of hydraulic hose lines cece cee ccc eececeeeeaeeeeeeeeseeeeseeeeaeeesaeees 209 clei 2 geen ee ene en ene ese EKE ae ee eee ene eee ee 210 Cleaning the solenoid valves c ccccccecccesceceseeceeeeceeeceeeceueeceueessueesaeessueeceueessueesseeseaeesaes 210 Clean exchange the filter in the hydraulic plug cece eeeccceececeeeeee cess eeeeeeeseeeeseeeesaeeeaes 211 Adjusting the hydraulic throttle Valve ccccccccccccccseeeeeeeeseeeeseeeeseeeeseeeseeeeseeeesaeesaeeeseeeess 212 Adjustments on the folded out Sprayer DOOM cccccccceeeeceeeeceeeseeeeaeeeseeeeseeeeseeesaeeesaeeess 214 FOIA e A E ont eaciced com onetanpeericeg on cver E E E ant snepeee beigoexeseeedee 215 Check the oil level e e ere ee ee 215 GRANIN OWN urai i EE EEE EEE EE 215 E est s E EEE EEA EE E 215 Bel driven PUMP sssini eaa aae Aa A ia ce A Eiei EE 216 Checking and replacing the suction and pressure side VAIVES cceccceecceeeeeeeeeeeeeeeeaees 217 Checking and replacing the piston diaphragm cccccccceeeeceeeeceeeeaeeeeeeeeseeeseeeeseeeeaeeeeaes 218 Calibrate the flow meter cccccccceeccceeeceececeececeeeceeceueecseeceueesaueeseessaeessueesueeseeess
149. nutes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervolr Set value 6 0 to 8 1 9 2 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters Fig 168 5 for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil tf necessary UX Super BAGO054 8 09 15 203 Cleaning maintenance and repair 12 6 1 Automatic load dependent brake force regulator ALB Check the brake pressure connect a pressure gauge to the test connection on the brake cylinder if the brake pressure deviates from the required values set the brake pressure on the ALB via the eye bolts 1 Container empty set dimension X until the brake pressure of 3 5 bar is reached Unscrew the eye bolt The test pressure reduces Screw the eye bolt in The test pressure increases or OP 2 Container at nominal volume minus 10 to XS 15 set dimension Y until the brake oy pressure of 6 5 bar is reached Unscrew the eye bolt The test pressure increases Fig 169 Screw the eye bolt
150. ny litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x 2 5ha 1000 Agent A 1 5 kg ha x 2 5ha 3 75 kg Agent B 1 0 I ha x 2 5ha 2 5 Example 2 The following are given factors Tank nominal volume 1000 Residue in the tank 200 Water consumption 500 l ha Recommended concentration 0 15 Question 1 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying Formula and answer to Question 1 Refill amount of water I x concentration Addition of agent I or kg 100 1000 200 I x 0 15 1 2 l or kg 100 UX Super BAG0054 8 09 15 161 Using the machine Formula and answer to Question 2 Quantity of liquid available I residue I Area to be treated ha Water consumption l ha 1000 I tank nominal volume 20 I residue 500 l ha water consumption 1 96 ha 10 2 2 Filling table for remaining spray area To calculate the required refill quantity for the final filling of the spray liquid tank use the Filling table for remaining spray area The specified refill quantities apply for a spray rate of 100 I ha For other spray rates the refill quantity increases by a multiple Working width m lel BER ma a S CAES EEJ EJEA EAKA EIES EIE
151. o account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank UX Super BAGO05S4 8 09 15 Transportation WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION e During transportation follow the instructions given in the section Safety instructions for the operator page 31 Transportation while AutoTrail is switched on is prohibited Transportation is prohibited with a locked tractor control unit As a general rule put the tractor control unit on the tractor into neu tral for transportation Move the sprayer boom to the transport position and secure mechanically If a working width reduction of the outer elements is mounted unfold it for transporting purposes Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport positio
152. ominal volume 3200 4200 5200 6200 Filling height from the mainte 1180 1080 1400 1400 nance platform Permissible system pressure Technical residue incl pump e On the flat 21 23 23 23 o Direction of travel 15 to left 21 23 23 23 Direction of travel Along the gradient O 15 up the slope 35 37 37 37 o 15 down the 28 30 30 30 slope idea ase ki Central switching mechanism Ni Electric part width section valve coupling Spray pressure adjustment Ls Electric Spray pressure setting range bar 0 8 10 Spray pressure display Pressure gauge 0 8 25 bar range 100 mm safe for liquid fertiliser and digital spray pressure display Pressure filter 50 80 100 mesh Agitator Infinitely adjustable Spray rate control Ground speed related via job computer mm 500 2500 Payload permissible total weight basic weight DANGER Exceeding the permitted payload is prohibited Risk of accident because of unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling media can be used to fill the tank completely UX Super BAG0054 8 09 15 51 Product description 4 13 4 Weights basic machine and modules The basic weight empty weight is calculated from the total individual weights of the modules Typuxsuper a200 a200 5200 6200 KKA o O Oo YO kg me e ie Adjusting axles unbraked 254 Adjusting axl
153. ons for the remaining part width section valves using blanks Fig 188 1 4 Switch on spraying Pressure gauge test Remove a spray line from a part width section valve 2 Connect the pressure gauge connection Fig 188 3 to a part width section valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread 4 Switch on spraying 12 19 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass UX Super BAG0054 8 09 15 225 Cleaning maintenance and repair 12 20 Screw tightening torques COR ccs 226 UX Super BAGO005S4 8 09 15 12 21 Disposing of the field sprayer Cleaning maintenance and repair Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated pla
154. ontrol unit Films are stuck on the implement for the markings that illustrate the respective hydraulic function The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit SW Hose identifica tion 13 H i y 4 eight adjust ouble AIZ ee Scie Lift module acting 4 fold out Double WAY Fold boom acting cha tamt l raise left boom Tilt adjustment Double Folding using trac tor control units i 4 green 2 teren b optional HR acting raise right boom extend hydraulic cylinder gag Ponte par machine left Double 4 natural 2 retract hydraulic cylinder AUNG machine right HF Stand optional acting 66 UX Super BAGO0054 8 09 15 L2 3 J 4 pat AMAZONE Construction and function of the basic machine Profi folding Folding using tractor control Hose identification units IP Permanent oil circulation Single acting CO T Pressure free return flow LS Load sensing control line WARNING Risk of infection from hydraulic fluid escaping at high pressure When coupling uncoupling the hydraulic hose line ensure that the hydraulic system is not under pressure on the tractor or machine side If you are injured by hydraulic fluid contact a doctor immediately Profi
155. operation locked I operation unlocked DANGER The use of the AutoTrail steering drawbar e for precise tracking on sloping terrain is prohibited Only use the AutoTrail steering drawbar on level ground Unevenness of a maximum 5 due to furrows is permitted e for manoeuvring while reversing is prohibited Risk of the machine tipping over e When using the tracking steering drawbar there is a risk of tipping over when performing a turning manoeuvre on a headland and on tight bends at high speeds due to the shifting of the centre of gravity when the steering drawbar is pushed in The risk of tipping over is especially great when travelling downhill on uneven ground Adapt your driving accordingly and reduce speed when performing a turning manoeuvre on a headland so that you are in complete control of the tractor and trailed sprayer To prevent the sprayer from tipping over observe the following gen eral principles e Avoid sudden sharp turns Reduce speed before turning While turning do not brake suddenly if still steering Exercise extreme caution when steering in furrows UX Super BAG0054 8 09 15 81 Construction and function of the basic machine 5 11 2 AutoTrail steering axle Fig 47 1 Following steering axle 2 Control cylinder For machines with a track width less than 1800 mm tyre widths greater than 500 mm Turn the steering axis as far as it will go via the manual control on
156. or from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufactur er Put the shortened halves of the PTO shaft back together 8 Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft UX Super BAGO05S4 8 09 15 Commissioning 7 3 Securing tractor machine against accidental starting and rolling WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through 4 UX Super BAG0054 8 09 15 E E a lh unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation
157. or button on the release valve as far as it will go The pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle UX Super BAG0054 8 09 15 151 Transportation 9 Transportation 152 During transportation follow the instructions given in the section Safety instructions for the operator page 31 Before moving off check o thatthe supply lines are connected correctly o the lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements On foldable machines check that the transport locks are correct ly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities int
158. or control units Depending on the equipment see Seite 66 Brake system depending on equipment Dual circuit service brake sys 1 hose coupling red for the supply line tem e 1 hose coupling yellow for the brake line or Single circuit service brake e 1 service line hose coupling for the brake line system or Hydraulic brake system 1 hydraulic coupling conforms to ISO 5676 The hydraulic brake system is prohibited in Germany and several other EU countries Universal joint shaft depending on equipment Required speed 540 rpm Direction of rotation Clockwise viewed from rear toward the tractor UX Super BAG0054 8 09 15 57 Construction and function of the basic machine 5 Construction and function of the basic machine 5 1 Functionality Fig 21 Via the suction chest G suction line 2 and suction filter 3 the spraying pump 1 sucks e the spray liquid from the spray liquid tank 4 e flushing water from the flushing water tank 5 The flushing water serves to clean the spray system e fresh water via the external suction port 6 The liquid that has been drawn in is fed via the pressure hose 7 to the pressure equipment switch tap A and from there is fed e via the self cleaning pressure filter 8 to the part width section valves 9 The part width section valves then send the liquid to separate spray lines Via the additional agitator setting tap I on the pressure f
159. otection agents and or spray liquids by taking proper care and by wearing the appropriate physical protection equipment To avert risks to third parties do not leave any prepared spray liquid unused crop protection agent as well as used crop pro tection agent canisters and the used field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid provide for sufficient cleanliness to keep contamination risks as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use of the crop protection agent Please read intently the directions for use of the agent and ob serve the specified precautions UX Super BAG0054 8 09 15 157 Using the machine WARNING Danger for people and animals from accidental contact with the spray liquid while filling the spray liquid tank e Wear personal protective eguipment when handling crop protec tion agents or dumping spray liguids from the spray liguid tank The type of personal protective eguipment reguired is described in the manufacturer s instructions the product information the directions for use the safety data sheet or the user manual for the crop protection agent in question Never leave the field sprayer
160. overlap is achieved Nozzles are attached to the boom at intervals of 50 cm Profi folding The boom is operated via the control terminal During use locate tractor control unit red See operating manual for software ISOBUS Profi folding consists of the following functions e Folding the sprayer boom in and out e Hydraulic height adjustment Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units e Depending on eguipment sprayer boom folding must be select ed using the control terminal and carried out using tractor control unit green preselected folding See operating manual for software ISOBUS Height adjustment is controlled via tractor control unit green Adjust spraying height WARNING Risk of crushing and impact for personnel who are caught while the height of the sprayer boom is being raised or lowered Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment 1 Direct people out of the danger area of the machine 2 Set spraying height as per spray table via e Actuate tractor control unit yellow Control terminal with Profi folding Always align the sprayer boom parallel to the ground only then can the specified spraying
161. ow o if tyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore starting a run See page 55 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down 12 8 2 Fitting tyres Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert UX Super BAGO054 8 09 15 205 Cleaning maintenance and repair 12 9 Hydropneumatic sprung suspension Check if the screws are mechanically secure Note the specified tightening torque 12 10 Drawbar Check if the screws are mechanically secure Note the specified tightening torque Fig 171 206 UX Super BAGO05S4 8 09 15 12 11 Hydraulic system Cleaning maintenance and repair WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When s
162. ow meter Calibrate the field sprayer and 222 check the lateral distribution if necessary replace worn nozzles Automatic linkage adjuster e Brake settings e Brake drum e Check for dirt w UX Super BAG0054 8 09 15 197 Cleaning maintenance and repair As necessary Super S boom e Correct the settings 212 Super L boom sotenoiavaves fearing cae throttle valve e Adjust the actuation speed azap aaa plug Rinse exchange the filter in the 211 hydraulic plug 12 5 Drawbars DANGER e Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing facto ry For reasons of safety performing welding and drilling work on the drawbar is prohibited Regularly lubricate the drawbar Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm lf wear is greater than this the ball point coupling on the eye must be promptly replaced 198 UX Super BAGO05S4 8 09 15 12 6 Axle and brake Cleaning maintenance and repair For optimum brake performance with a minimum of wear we recom mend that the brakes on the tractor
163. points on the hydraulic hose lines to see if they are sitting correctly and are sealed 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plugs on the hydraulic hose lines before coupling the hydraulic hose lines with the tractor 3 Connect the hydraulic hose line s to the tractor control unit s 5 4 2 Disconnecting hydraulic hose lines 1 Swivel the actuation lever on the tractor control unit on the trac tor to float position neutral position 2 Unlock the hydraulic connectors from the hydraulic sockets Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Store the hydraulic hose lines in the hose cabinet 68 UX Super BAG0054 8 09 15 Construction and function of the basic machine 5 5 Air pressure brake system Keeping to the service interval is essential for proper functioning of the dual circuit service brake system Fig 31 1 Braking force regulator with hand lever for adjusting the braking force manually The braking force is set in 4 stages depending on the load status of the trailed sprayer o Sprayer filled full load o Sprayer partly filled 2 o Sprayer empty empty N Release valve with actuator button 3 Actuator button Nr o press in until it stops and the service brake system releases e g for shunt ing the uncoupled trailed sp
164. position Move switch tap I to position i 2 Drain the residue into the pressure filter Undo the sleeve nuts 2 Remove the pressure filter Fig 149 1 and clean with water 3 Refill the pressure filter Check the screw connection for leaks 5 Move switch tap I to position 0 182 UX Super BAGO0054 8 09 15 Using the machine 10 5 7 Exterior cleaning 1 Move suction chest lever G to position position ne 3 In case no internal cleaning has been pre viously done Open the switch tap B for 30 seconds until flushing water runs out of the nozzles 4 Open switch tap C 5 Activate the pump 6 Clean the field sprayer and the sprayer boom with the spray gun Following the external cleaning 7 Close switch tap C and 8 Move the pressure gauge switch tap A to position LE 10 5 8 Cleaning the sprayer during a critical agent change 1 Clean the sprayer in three runs as always see page 179 2 Fill up the flushing water tank 3 Clean the sprayer two runs see page 179 4 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 180 By all means clean the suction filter and pressure filter see page 181 181 Clean the sprayer one run see page 179 Drain the final residue see page 180 UX Super BAGO054 8 09 15 183 Using
165. r ring line canister flushing Fig 64 Induction bowl with transport safety catch for preventing the induction bowl from being swiv elled down while in transport position To swivel the induction bowl in filling position 1 Take hold of the handle on the induction bowl 2 Unlock transport safety catch Fig 64 1 3 Swivel the induction bowl down Fig 657 1 The bottom sieve in the induction bowl pre vents lumps and foreign objects from being drawn in 2 Rotating canister flushing nozzle for wash ing out canisters or other containers 3 Pressure plate 4 Ring line to dissolve and induct crop protec tion agent and urea 5 Scale Water escapes from the canister flush ing nozzle if the pressure plate is pressed downwards the closed hinged lid presses the canister flushing nozzle down wards Fig 66 WARNING Close the hinged lid before rinsing the induction bowl 90 AMAZONE Induction bowl with canister flushing Fig 63 UX Super BAG0054 8 09 15 Spray gun for flushing the induction bowl Construction and function of the basic machine The spray gun is used for flushing the induc tion bowl with flushing water during or after the flushing process secure the spray gun against unin tentional spraying using the locking mechanism Fig 67 1 e before each pause in spraying e before depositing the spray gun in its holder after cleaning wo
166. rac tor lower links Before moving off move all the swivellable machine parts to the transport position Before moving off secure all swivellable machine parts in the transport position against dangerous position changes Use the transport safety catches intended for this Before transportation secure the operating lever of the three point hydraulic system against unintentional raising or lowering of the connected or coupled machine Check that the transport equipment e g lighting warning equipment and protective equipment is correctly mounted on the machine Before transportation carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against uninten tional release Adjust your driving speed to the prevailing conditions Before driving downhill switch to a low gear Before moving off always switch off independent wheel braking lock the pedals 31 General safety instructions 2 16 2 Hydraulic system 32 The hydraulic system is under a high pressure Ensure that the hydraulic hose lines are connected correctly When connecting the hydraulic hose lines ensure that the hy draulic system is depressurised on both the machine and tractor sides It is forbidden to lock the operator controls on the tractor used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop automatically when you release the app
167. rake e with a permissible total weight of 8000 kg and overrun brake e with a total weight which is lower than the permitted total weight of the field sprayer e without drawbar load e with towing eye 40 DIN 74054 Fig 77 Fig 77 1 Drawbar 2 Connection for lighting 3 Connection for brake To unlock the drawbar pull the rotary knob Fig 78 1 and turn until it engages in the upper groove Fig 78 2 Then raise the lever Fig 78 3 until the pin disengages The drawbar of the trailer must be long enough to prevent collisions with the boom when driving in curves 96 UX Super BAGO0054 8 09 15 Construction and function of the basic machine WARNING Risk of crushing when coupling the machine and standing be tween the machine and the trailer Instruct people to leave the danger area between the machine and the trailer before you approach the trailer Coupling the trailer via the automatic drawbar is a one man operation Helpers as guides are not necessary WARNING When coupling and uncoupling trailers follow the safety instruc tions in the section Coupling and uncoupling the machine see page 148 5 24 Transport and secure container optional Transport and secure container Fig 79 1 for storing protective clothing and accessories UX Super BAGO054 8 09 15 97 Construction and function of the basic machine 5 25 Exterior wash down kit optional Fig 80 E
168. rate thumb pressure Do not insert the slider up to the stop when in a new condition under any circumstances Fig 186 12 16 1 Fitting the nozzle 1 Insert the nozzle filter Fig 186 1 into the nozzle body Fig 186 2 from below 2 Insert the nozzle Fig 186 3 into the bayonet nut Fig 186 4 Insert the rubber seal Fig 186 5 above the nozzle 3 4 Press a rubber seal into the seat for the bayonet nut 5 Position a bayonet nut on the bayonet connection 6 Screw on the bayonet nut up to the stop 12 16 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 186 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 186 7 out of the nozzle body Fig 186 2 towards the bayonet nut 2 Remove the spring element Fig 186 8 and the diaphragm Fig 186 9 Clean the diaphragm seat Fig 186 6 4 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 186 10 must slope up in the direction of the boom profile 222 UX Super BAGO05S4 8 09 15 12 17 Line filter e Clean the line filters Fig 187 1 3 4 months depending on op erating conditions Change damaged filter inserts UX Super
169. rayer o pullit out as far as it will go and the trailed sprayer is braked again by the supply pressure coming from the air reservoir Fig 32 Air reservoir 2 Drainage valve for condensate 3 Test connection Dual circuit pneumatic braking system Fig 33 1 Hose coupling on brake line yellow 2 Hose coupling on supply line red Fig 33 UX Super BAG0054 8 09 15 69 Construction and function of the basic machine e Single circuit pneumatic braking system Fig 34 1 Hose coupling black Fig 34 5 5 1 Automatic load dependent braking force regulator ALB For machines with ALB the braking force is regulated according to the tank fill level via a float in the tank WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system You must not change the adjustment measurement on the automatic load dependent braking force regulator The adjustment measure ment must match the value given on the Haldex ALB plate 70 UX Super BAG0054 8 09 15 5 5 2 Coupling the brake system Construction and function of the basic machine WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system e When coupling the brake and supply line ensure that o the sealing rings on the hose couplings are clean o the sealing rings on the hose couplings seal properly
170. reases If the spray pressure is decreased the spray rate also decreas es If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases If the operational speed is decreased while the nozzle size and the spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol via the control terminal AMASPRAY 171 Using the machine The pump delivery capacity is dependent on the pump drive speed Select a pump speed between 400 and 550 rpm that always allows for an adequate flow rate to the sprayer boom and the agitator When selecting always take into account that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates The agitator normally remains switched on from the filling stage until the end of spraying operations The instructions of the agent manufacturer however have priority The spray liquid tank is empty when the spray pressure abruptly falls considerably Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are probably blocked 10 3 1 Applying the spray liquid 172 Properly couple the field sprayer to the tractor Before starting to
171. required spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by Calibration equipment 1 Quick check beaker 2 Stopwatch the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to the spraying nozzles D 2 TT Al Determining the actual spray rate while stationary via the individual nozzle output Determine the nozzle output from at least 3 different nozzles To do this check one nozzle on the left boom one on the right boom and one in the middle of the sprayer boom as described below 220 1 2 aS oe Determine the precise spray rate l ha required for the crop pro tection measure Determine the required spray pressure Control terminal AMASPRAY 3 1 Enter the required spray rate into the control terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the control terminal 3 3 Switch the control terminal from AUTOMATIC mode over to the MANUAL mode Fill the spray liquid tank with water Switch on the agitator Manually set the required spray pressure Switch on spraying and check that all nozzles are functioning perfectly Calculate the individual nozzle output l min at several nozzles To do so hold the quick check beaker under a nozzle for pre cisely 30 seconds Switch off spraying Calculate the average individual nozzle o
172. rer s documentation in the table Section 7 1 1 7 UX Super BAG0054 8 09 15 137 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front k g ee Se rear You can find the permissible values for the total tractor weight axle loads and load capacities in the tractor registration papers The actually calculated values must be less than or equal to lt the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gv min You must use a front weight which is equal to at least the re quired minimum front ballast Gy min 138 UX Super BAGO05S4 8 09 15 7 1 2 Requirements for tractor operation with attached machines Commissioning WARNING Risk of breakage during operation of components through unap proved combinations of connecting equipment e Ensure o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axl
173. revent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted UX Super BAGO054 8 09 15 209 Cleaning maintenance and repair 12 11 5 Fluid filter Oil filter for Profi folding Oil filter for hydraulic pump drive Hydraulic fluid filter Fig 173 1 with contamina tion indicator Fig 173 2 Green Filter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pressure After replacing the filter press the contamination indicator back into place Green ring again visible 12 11 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed thro
174. riveted pads 5mm N 2504 3mm b for adhesive pads 2mm the brake pad must be replaced Reinsert the rubber tab Brake adjustment Depending on use the wear and function of the brakes must be constantly checked and if nec essary readjustment must be carried out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 15 18 mm Adjusting the automatic linkage adjuster Cleaning maintenance and repair N AO S 1 an aih Fig 166 Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of ap prox 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the actuation direction UX Super BAG0054 8 09 15 201 Cleaning maintenance and repair Checking the function of the automatic linkage adjuster 1 Remove th
175. rk 33 General safety instructions 2 16 4 Universal joint shaft operation 34 Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operating manual from the PTO shaft manufacturer The protective tube and PTO shaft guard must be undamaged and the shield of the tractor and machine universal joint shaft must be attached and be in proper working condition Work is prohibited while the safety devices are damaged You may install or remove the PTO shaft only after you have done all of the following o Switched off the universal joint shaft o Switched off the tractor engine o Applied the parking brake o the ignition key has been removed Always ensure that the PTO shaft is installed and secured cor rectly When using wide angle PTO shafts always install the wide an gle joint at the pivot point between the tractor and machine Secure the PTO shaft guard by attaching the chain s to prevent movement Observe the prescribed pipe overlaps in transport and opera tional positions Read and follow the operating manual from the PTO shaft manufacturer When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave t
176. rk is complete Fig 67 5 18 Filling connection for Ecofill optional Ecofill connection for extracting spraying agent from Ecofill tanks Fig 68 1 Ecofill filling connection optional 2 Flushing port for Ecofill counter O Ecofill switch tap Fig 68 UX Super BAGO054 8 09 15 91 Construction and function of the basic machine 5 19 Fresh water tank Fig 69 1 Fresh water holdertank capacity 201 2 Hose 3 Drain tap for clear fresh water o for cleaning hands or o for cleaning the spraying nozzles 4 Soap dispenser WARNING Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe WARNING Inadmissible contamination of the clear water tank with crop protection agent or spray liquid Always fill the clear water tank with clear freshwater only and never with crop protection agent or spray liquid When using the field sprayer make sure that there is always an ade quate supply of clear freshwater Check and also fill the freshwater tank when you fill the spray liquid tank 5 20 Hydropneumatic sprung suspension optional The hydropneumatic sprung suspension contains an automatic level regulation device independent of the load status In manual mode the machine can be lowered e to reduce the overhead clearance
177. rmination of the filling optional Fig 60 88 UX Super BAG0054 8 09 15 Construction and function of the basic machine 5 16 Flushing water tank Fig 61 UX3200 one flushing water tank 320 capacity UX4200 5200 6200 two connected flushing water tanks 550 total capacity Fig 61 Fig 62 1 Flushing water tank 2 Screw lid with ventilation 3 Fill level indicator 4 Filling connection Fig 62 Clear water is also fed into the flushing water tank The water serves to e thin the residue in the spray liquid tank at the end of spraying operation e clean flush the whole field sprayer in the field e clean the suction chest and the spray lines when the tank is full Only fill the flushing water tank with clear fresh water Filling the flushing water tank 1 Connect filling hose 2 Fill the flushing water tank via the filling connection observe fill level display 3 Fit the stopper cap on the filling connection drawn in via the filling connection when flushing water is drawn in QO Fit the stopper cap on the filling connection otherwise air will be UX Super BAGO054 8 09 15 89 Construction and function of the basic machine 5 17 Fig 63 1 Swivel out induction bowl for receiving dissolving and drawing in crop protection agents and urea 2 Hinged lid 3 Handle for swivelling the induction bowl Spray gun 5 Hinged lid catch F Switch tap fo
178. ropriate control This does not apply to equipment movements that o are continuous o are automatically controlled o require a floating position or pressed position to function Before working on the hydraulic system lower the machine depressurise the hydraulic system shut off the tractor engine apply the parking brake remove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning O O O Replace the hydraulic hose lines if they are damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediately Danger of infection When searching for leakage points use suitable aids to avoid the
179. s subtract the technical undiluted residue in the sprayer boom from the calculated refill quantity Refer to the section Filling table for remaining areas Procedure 1 Determine the required water and agent spray rate by consulting the directions for use of the crop protection agent 2 Calculate the filling quantity or refill quantity for the area to be treated Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority UX Super BAGO054 8 09 15 159 With the agitator running feed the water soluble plastic film bag directly into the spray liquid
180. s suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight e Permissible approved axle loads Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted The approved trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Germa ny If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor man
181. sed design changes to the machine e Insufficient monitoring of machine parts which are subject to wear Improperly executed repairs Disasters through the impact of foreign bodies and Acts of God UX Super BAGCG0054 8 09 15 2 2 Representation of safety symbols General safety instructions Safety instructions are indicated by the triangular safety symbol and the highlighted signal word The signal word danger warning cau tion describes the severity of the risk and carries the following mean ing DANGER Indicates an immediate high risk which will result in death or serious physical injury loss of body parts or long term damage if not avoided If the instructions are not followed then this will result in imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re quired for proper machine handling Non compliance with these instructions can cause faults on the machine or disturbance to the environment NOTE Indicates handling tips and particularly useful information These instructions will help you to use all t
182. service brake SYStEM cccccecccseeeceeeeceeeeseeeeseeeseeeseeeeseeeaeeesaeeees 73 5 6 2 Uncoupling the hydraulic service brake SYStEM cccceccceececeeeceeeeseeeeseeeeseeeeseeesaneesaeeesaees 73 5 6 3 Em rgency Drake pene ee ee ere eee eee 73 5 7 PARDO DOr araa A E k stlse ndbetkrdezet ni 15 5 8 Foldable wheel CNOCKS ccccccesccsseceneeeseceneceecseceeeseeceeeseeetaeeteeeteeeeseessueeeueesueeseeeseeeeaes 76 5 9 Safety chain for implements without brake SYStOM c ccccsecceeeeseeeseeeeeeeseeseeeeeeeeesseeees 77 5 10 PAV ANS seine nae EE AEE EE EEEE seme EAA AAR EAA EE A AE A O 78 5 11 Auto Trall HACKING COMMON ssciiaiinceesaacaaietarniuiisyamcudenieeioiens ncoaseiterutaaonsameudupdmaodeneamecilearauiancaseadsls 79 5 11 1 AutoTrail steering drawbar ccccccccecccecceecceececececauecsuecueesaeesaeesaeesaeesaeesauesausecueeeeessanenans 81 5 11 2 AutoTrail steering AXIC cc ceccccccccscccescecencecaeeeceeceuceceueecaueesaeeseaeessueesaueesseeseueessueessaeenaaes 82 5 12 Tracking control via tractor control unit cece cece ceeec eee eeeeeeeeseeaeeeeeeeseeeaeeeaeeeseeeaeeeneeeaaes 83 5 13 Fn NG 0 MN sce os ep scene A AE E sz VET S EST T ESET EEE A P SSE KEZ TEK T 84 5 14 MECGHANIG STO nee eee eet ee R nee ee eee ane nee et renee eee 84 5 15 Sty MCI A zen szt sz zas S E A A ieee dee E seen OEK N E A A 85 5 15 1 Fill level indicator ON the machine ccccccceccs
183. spray check the following machine data on the control terminal o the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value impulses per 100 m Take the appropriate measures if during spraying operations a fault message appears on the display Check the displayed spraying pressure during spraying opera tions Make sure that the spray pressure displayed does not under any circumstances deviate by more than 25 from the target spray pressure given in the spray table by changing for exam ple the spray rate using the plus minus buttons Larger devia tions than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and lead to pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure UX Super BAGO05S4 8 09 15 Using the machine Example Required spray rate 200 l ha Intended operational speed 8 km h Nozzle type LU XR Nozzle size 05 Permissible pressure range for the in min pressure 1 bar stalled spraying nozzles max pressure 5 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar 25 min 2 8 bar and max 4 6 bar 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer 2 Manuall
184. stacles trees electricity pylons etc Lock the swing compensation before folding unfolding the sprayer boom on one side If the swing compensation is not locked the sprayer boom may swing off to one side If the unfolded boom extension strikes the ground this can cause damage to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed The sprayer boom is fully unfolded 1 Lock the swing compensation 2 Using the height adjustment lift the sorayer boom to a medium height 3 Fold up the desired boom extension WARNING Super L boom After folding the boom extension swivels forwards into the transport position Interrupt the folding process in good time for one sided spraying WARNING Super S boom Folded in boom must remain in horizontal position After folding in the boom lifts into the transport position Interrupt the folding process in good time for one sided spraying 4 Align the sprayer boom using tilt adjustment so it is parallel to the target surface 5 Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground Switch off the part width sections of the folded in boom During spraying operation drive at a sig
185. stics in particular for any plastics which have come into contact with pollutants UX Super BAG0054 8 09 15 227 Spray table 13 Spray table 13 1 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 191 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o the required spray rate and o the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Fig 192 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type Permissible pressure range bar min pres sure piece ure on o C EA CO TeeJet For further information about the nozzle characteristics see the noz zle manufacturer s website www agrotop com www lechler agri de www teejet com 228 UX Super BAGCG0054 8 09 15 Selecting the nozzle type 50 cm i _ a z mm z ETT oe ka Tees e il ke ee we a ta Ta aw F Si Ca 7 hg an ez F e oO oS EA A E Fa m A EN v ral a
186. sured for filling the tank into the induc tion bowl The content of the induction bowl is evacu ated To increase the user s protection for example when handling powder agents first pour the agent into the induction bowl maximum 50 1 close the lid and only then switch tap F to position and switch tap E to position Rinse the canister 15 Wash the canister or other containers using the canister flushing 16 Move switch tap E to position 17 Press the canister down for at least 30 secs The canister is rinsed with water 18 Move switch tap E to position O and re move the canister 19 Move switch tap F to position 0 20 Close switch tap D Once the tank has reached the set filling lev el 21 Move switch tap G to position 22 Decouple the suction hose from the filling connection The suction hose is still filled with water 23 Set the setting tap main agitator H again to a medium position Fig 138 164 UX Super BAGO05S4 8 09 15 Using the machine Increasing the suction power by cutting in the injector Move switch tap F to position a The injector must not be cut in until the pump has drawn in water The water being sucked via the injector does not flow through the suction filter Comfort equipment with filling stop The additional injector must not be switched on as the automatic filling stop will not function otherwise The total suction power is U
187. t 120 CM ce cceececeeceeeeeeaeeesaeeeeeeeeseees 232 Spray table for 7 hole nozzles cccceecccseccceeecceeeceucecaueeceeeceecsueeceueessueesueessueessueessueesaaes 234 Spray table for FD N ZZ GS ensinan N OAE EE 235 Spray table for drag hose UNIf sssssssssssssss eze ezek eeeez ke ee ee ee ee t ee ee t e ee e et k e et keeee 237 Conversion table for spraying ammonium nitrate urea solution AUS liquid fertiliser 239 UX Super BAGO054 8 09 15 9 User Information 1 User Information The User Information section provides information on use of the oper ating manual 1 1 Purpose of the document This operating manual e describes the operation and maintenance of the machine e provides important information on safe and efficient handling of the machine is a component part of the machine and should always be kept with the machine or the towing vehicle e Keep it in a safe place for future use 1 2 Locations in the operating manual 1 3 Diagrams Instructions and responses Lists Item numbers in diagrams 10 All the directions specified in the operating manual are always seen in the direction of travel Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2
188. t AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 ES 1 05 0 93 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 5 1 26 1 12 1 32 1 17 1 36 1 20 AMAZONE spray table for three ray nozzles white Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 1 16 1 03 1 2 1 27 1 12 1 5 1 42 1 26 1 8 1 56 1 38 2 0 1 64 1 45 2 2 1 73 1 54 2 0 1 84 1 62 2 8 1 93 1 71 3 0 2 01 1 78 UX Super BAGO054 8 09 15 233 Spray table 13 2 2 Spray table for 7 hole nozzles AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressu Nozzle output re per nozzle Water AUS Pressu Nozzle output re per nozzle Water AUS Pressu Nozzle output re per nozzle Water AUS bar l min 1 17 1 04 1 33 1 18 1 28 1 37 1 47 1 52 Pressu Nozzle output re per nozzle Water AUS bar l min 1 49 1 32 1 68 1 49 1 83 1 62 1 95 1 73 2 11 1 87 2 16 1 91 AUS spray rate l ha km h AUS spray rate l ha km h 11 AUS spray rate l ha km h 10 11 AUS spray rate l ha km h 10 11 UX Super BAGO005S4 8 09 15 AMAZONE spray table for 7 hole nozzle SJ7 06VP grey Spray table Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS 10 11 bar l min 1 77 1 57 2 01 1 78 2119 1 94 2 35 2 08 2 61 2 31 Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water
189. t blue 5 14 Mechanic stand To use the stand 1 2 3 4 84 DANGER When resting the machine on the hydraulic stand it must not be more than 30 off the vertical When operating the stand step on the tractor clutch to release the pin from the yoke bar hitch The red mark Fig 51 1 on the stand control display is visible if the machine is resting on the hy draulic stand UX with steering drawbar Risk of collision between the raised stand and Maintenance platform Unplug the lower hole on the raised stand Stand raised during use or transportation Fig 52 Stand lowered Fig 53 when machine is uncoupled Loosen linchpin Fig 52 2 Pull out pin Fig 52 3 Raise lower stand using handle Fig 52 4 Reinsert the pin into the stand and secure with the linchpin Using the manual crank Fig 52 5 contin ue to raise lower the stand UX Super BAGO005S4 8 09 15 pat 5 15 Spray liquid tank Construction and function of the basic machine The spray liquid tank is filled via the filling opening e the suction hose optional on the suction port e the pressure filling connection optional Spray liquid tank 1 2 Internal cleaning 3 Hinged screw lid for filling opening 4 External filling connection 5 Filling sieve 6 Ventilation 7 Float for determining the fill level 8 Agitator 9 Additional agitator When using the machine parts of the frame
190. t clean any electrical components o Do not clean any chromed components o Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine The set pressure of the high pressure cleaner steam jet must not exceed 120 bar Comply with safety regulations when working with pressure washers 188 UX Super BAGO05S4 8 09 15 Cleaning maintenance and repair 12 2 Winter storage and long periods out of operation 1 10 Thoroughly clean the machine prior to overwinter breaks o Cleaning the sprayer with the tank empty see Page 179 o Draining the final residual amount Drive the spray pump at low speed and allow the air to be pumped once the flushing process has been completed and liq uids no longer run out of the spray nozzles Open stop tap K drain the technical residues of the suction side switch several times between the different positions on the suc tion fitting G and then close the stop tap K again Move the switch tap I in position i drain the technical resi due on the pressure side switch several times between the dif ferent positions on the pressure fitting switch tap A and then move switch tap I back to position 0 For each sprayer boom part width section remove a di
191. t that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractors three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine UX Super BAGO054 8 09 15 141 Commissioning 142 WARNING Risk of crushing from unintentional e _ rolling of the tractor and the connected machine e lowering of the raised machine secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 Todo so raise and lower the machine via the tractors three point hydraulic system While doing so actuate the manual controls for the tractors three point hydraulic system on the rear of the tract
192. te l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 31 0 27 66 60 1 2 0 34 0 30 12 66 1 5 038 0 34 81 74 1 8 0 41 0 36 87 19 043 0 38 92 83 2 2 045 0 40 96 87 048 0 42 93 0 51 0 45 98 0 53 0 47 0 57 0 50 0 61 0 54 UX Super BAG0054 8 09 15 237 Spray table AMAZONE Spray table for dosing disc 4916 39 dia 1 0 mm standard Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 043 0 38 92 84 1 2 047 041 91 1 5 0 53 0 47 1 8 0 58 0 51 2 0 0 61 0 53 2 2 0 64 0 56 2 5 0 68 0 59 2 8 0 71 0 62 3 0 0 74 064 0 79 0 69 0 85 0 74 AMAZONE Spray table for dosing disc 4916 45 dia 1 2 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 57 0 50 1 2 0 62 0 55 0 70 0 62 0 77 0 68 0 81 0 72 0 86 0 76 0 92 081 0 96 0 85 1 00 0 89 1 10 0 97 1 16 1 03 AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 86 0 76 1 2 0 93 0 82 1 5 1 005 0 93 1 8 1 15 1 02 2 0 1 22 1 08 2 2 1 27 1 12 2 9 1 35 T19 2 8 1 43 1 27 3 0 1 47 1 30 3 5 1 59 1 41 4 0 1 69 1 50 238 UX Super BAG0054 8 09 15 AMAZONE Spray table trate urea solution AUS Ing ammonium NI Conversion table for sprayi 13 4 iquid fertiliser O O O LO 09 N 00 O O lt T
193. te 234 UX Super BAGO054 8 09 15 127 Construction and function of the sprayer boom 6 12 4 Drag hose equipment for Super L boom optional e with dosing discs for late top dressing with liquid fertiliser Fig 114 1 Drag hoses at 25 cm intervals after fitting the 2nd spray line 2 Bayonet connection with dosing discs 3 Metal weights stabilise the position of the hoses during operation Fig 115 1 Deflector hoop for the transport position 2 Transport position raised by lowering the transport hook re Se J i Te m Ep s AK i TAr A i ee pe e L N a 1 eaa ie r e A a key q fe 1 F 3 Spacing runners Remove both spacing runners Fig 115 3 when operating drag hoses Pe JA a Eo i i ee ofa h 1 th es Tri 1g i A chee iph Ii i i 4 1 y I 4 i igi A Lit wi hy i xij pi d za i i ee Fig 116 1 one setting tap for every boom part width section a Spraying via both spray lines with drag hoses b Spraying via a standard spray line c Spraying via the 2nd spray line only Remove drag hoses for normal spray ing operation After removing the drag hoses seal off the nozzle bodies with blanks Fig 117 1 Transport hook Screw on both transport hooks lower Q down when operating drag hoses In transport position the distance be tween nozzle and mud guard must be 20 cm For normal spraying screw both transport hooks ba
194. the application rate in l min The agitator capacity per minute must be 5 of the hopper volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min l min I See page 93 See page 51 Conversion of the application rate in l ha 1 Determine the application rate per nozzle divide the permissible application rate by the number of nozzles 2 Read the application rate per hectare depending on the speed from the spray table See page 231 Example UX 6200 pump 2x AR 280 Super L 36 m 72 nozzles 10 km h Permissible application rate 2x 245 l min 0 05 x 6 200 litres 180 l min Application rate per nozzle 2 5 l min Permissible application rate per hectare 300 I ha UX Super BAGO054 8 09 15 49 Product description 4 13 Technical Data 4 13 1 Total WX measurements including Super S sprayer boom mm UX 3200 6250 6500 UX 4200 5200 6200 6850 7300 UX 3200 4200 5200 3250 3400 UX 6200 3650 4 13 2 Total WX measurements including Super L sprayer boom mm UX 3200 4200 5200 2400 UX 3200 6400 6650 UX 6200 2600 2800 UX 4200 5200 6200 7250 7500 UX 3200 4200 5200 3350 3500 UX 6200 3650 The total heights depend on the tyres 50 UX Super BAG0054 8 09 15 4 13 3 Data sheet Product description Type UX Basic weight 3000 4000 3100 4100 3200 4200 3300 4300 kg Spray liquid tank Actual volume 3600 4600 5600 6560 N
195. the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractors three point linkage e from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor page 135 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 148 UX Super BAGO05S4 8 09 15 Coupling and uncoupling the machine WARNING Risk of crushing being caught or pulled in or impact when the machine is unexpectedly released from the tractor e Use the intended eguipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractors three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same Be absolutely certain to upgrade the ma
196. the valve groups Fig 185 5 Check and replace the piston diaphragm for each piston individ ually Only remove the next piston in sequence after the current ly removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 185 8 even if only one piston diaphragm distorted punctured or porous X 2 N BP 160 185 25 Nm 3 BP 250 280 20 Nm Fig 185 Checking the piston diaphragm 1 If necessary remove the pump 2 Slacken the nuts Fig 185 1 2 Remove the suction and pressure port Fig 185 3 and Fig 185 4 Remove the valve groups Fig 185 5 Remove the screws Fig 185 6 Remove the cylinder head Fig 185 7 Check the piston diaphragm Fig 185 8 Replace the damaged piston diaphragm eo NS oS 218 UX Super BAGO05S4 8 09 15 Replacing the piston diaphragm Cleaning maintenance and repair Ensure the correct position for the recesses and or holes on the hydraulic cylinders Secure the piston diaphragm Fig 185 8 with a washer disc and a screw Fig 185 11 on the piston Fig 185 9 so that the rim shows on the cylinder head side Fig 185 7 Always tighten the nuts Fig 185 1 2 in a crosswise fashion using the specified torque Improper tightening of the nuts caus es warping which results in leaks 1 Undo the screw Fig 185 11 an
197. thorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WERKE Only use modification and accessory parts approved by AMAZONEN WERKE so that the type approval for ex ample remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in or impact through the failure of support parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts 16 UX Super BAGCG0054 8 09 15 2 10 1 Spare and wear parts and aids General safety instructions Immediately replace any machine parts which are not in a perfect state Only use genuine AMAZONE spare and wear parts or those ap proved by AMAZONEN WERKE so that the type approval remains valid according to the national and international regulations The use of spare and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the
198. tractor CQuipMen ccccccccscccsseecesecceeecceeeceueeceueeseeeesueeceusecsueetaeessueeseueessaeenaess 57 5 Construction and function of the basic machine 58 5 1 FUNC TONIN aee E E E E EEEE E SL MEG BEE 58 5 2 Sepie Ce NII P E E E A E E eaveatan E E E 59 5 3 PEOS ss E E A E E T anne eee 62 3 3 1 Coping ihe PTO SNAN ascesa e R AA E REE A EAT EEI 64 5 3 2 Uncoupling the PTO SNAT ss iencisa cate sesmenniednie es ENTE EEE 65 5 4 FY A UII COMEC IONS sese sca nets nasa cee pec O EE E E si 66 5 4 1 Coupling hydraulic hose lines oa x csceecscncea avec eecacancnsduarahe natdeicacennednebewnieseaensdeanieae acedcecmusedtickasdbcecen ess 68 5 4 2 Disconnecting hydraulic NOSE lines cece cece eecceeecceeee cece eeceeeseeeeeeeseeeseeceeesseeteeeteeeseeeeaeees 68 5 5 Air pressure brake system cccccceccsceceeceeeceeceeceecaeeceecaeeceesuecuesaeecsesaueseesaeeseeseeseesaeeeeeeas 69 5 9 1 Automatic load dependent braking force regulator ALB 2 2 70 5 5 2 Coupling the brake SYSTEM ccccccceecceeeceeceeeceeeeeeeeeeeeaeeaeceeeceeeseeseeseeeseeeeeeeeeseeesaeenes 71 9 5 3 Uncoupling the brake SYStOM cccccscccsseeceseeceeeceseeceueeceueesaeeeseeseaeessueesaeeesueessueessueenaaes 72 5 6 Hydraulic service brake system ccccccecccecccecccececseecseecaeeseeseesaeecaeesseseeseueecueseeeseeeenans 73 5 6 1 Coupling the hydraulic
199. ufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations UX Super BAG0054 8 09 15 135 Commissioning 7 1 1 1 Data required for the calculation Fig 126 kg Tractor empty weight Ty Ilka Front axle load of the empty tractor See tect Operaung imal ON EGE documentation kg Rear axle load of the empty tractor kg Front weight if available See front weight in technical data or weigh Fa Jiko Maximum drawbar load See technical data of machine m Distance between the centre of gravity of thel See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a a2 ment m Distance from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment m Distance between the centre of the lower see technical data of front machine mount link connection point and the centre of gravi ing or front ballast or measurement ty of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement m Distance between the centre of the rear
200. ugh This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 174 1 2 Remove the solenoid Fig 174 2 3 Unscrew the valve rod Fig 174 3 with valve seats and clean with compressed air or hydraulic fluid VORSICHT Risk of injury from hydraulic fluid escaping at high pressure Beforehand depressurise the hydrau lic system 210 Fig 173 Fig 174 UX Super BAG0054 8 09 15 12 11 7 Clean exchange the filter in the hydraulic plug Cleaning maintenance and repair Not with Profi folding The hydraulic plugs are equipped with a filter Fig 172 1 that may block and then have to be cleaned exchanged This is the case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing Fig 175 2 Remove the filter with compression spring 3 Clean exchange the filter 4 Re fit the filter and compression spring cor rectly 5 Screw back on the hydraulic plug In doing so observe the correct seating of the O ring seal CAUTION Danger of injuries from escaping hydraulic oil at high pressure Work on the hydraulic system only in a depressurized state UX Super BAG0054 8 09 15 211 Cleaning maintenance and repair 12 11 8 Adjusting the hydraulic throttle valve The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy
201. under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections 2 Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes 4 Immediately repair leaking connections 186 UX Super BAGO05S4 8 09 15 UX Super BAG0054 8 09 15 Cleaning maintenance and repair Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and proper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and wear parts and aids section page 17 Use only genuine AMAZONE replacement hoses and hose clamps made of V2A for assembly Specialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The follow
202. ur local service partner Regular maintenance and timely replacement of worn or damaged parts increases the lifespan of your machine Dear Reader We update our operating manuals regularly Your suggestions for improvement help us to create ever more user friendly manuals AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de UX Super BAGO005S4 8 09 15 4 1 4 2 4 3 4 4 4 5 4 6 4 4 8 4 9 4 10 4 11 4 12 4 13 4 13 1 4 13 2 4 13 3 4 13 4 4 13 5 Table of Contents User Information eccacesiacscseseenneen poensencsaneaasescenvesnsiqesasusseuestpaesseocseneasaebesenesnss 10 Purpose of the COCUIMGCIM iscnicics scccusc Prednededcnndatencdanscunascwnevbwnstesuneenisdvaeiederedascsaavheddeeceaesauserwees 10 Locations in the Operating manual ccccecccseccceececeeeeseeeeseeeeaeeeseueeseueeseueeseeeeseeesaeeeseueesaees 10 EAGAN aa dan tye onsen anne sian yanstaaeh wa ceceraetaantiaseshertantcambuatsdattantaateastes eansenserieebematens 10 General safety INStrUCTIONS sccceeeseeeeneeeeeneeseeneesenseesenseesenseesoneenees 11 Obligations and Nability esiseinas aaa a e EEE EE Eaa 11 Representation of safety SYMDOIS cccccccccsecccsececeeeeseeeeseeeeaeceseeeeseueeseeeeseeeeseeesaneesaueesaees 13 Organisational INCASUNCS cicrpaise snn Aaaa aE iR 14 Safety and protection equipment cccceeccceeecceeeceeeeee
203. use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lubrication systems and equipment and e when cleaning using solvents 2 12 User workstation The machine may only be operated by one person sitting in the driv er s seat of the tractor UX Super BAG0054 8 09 15 17 General safety instructions 2 13 Warning symbols and other signs on the machine Always keep all the warning symbols on the machine clean and in a legible state Replace illegible warning symbols You can obtain the warning symbols from your dealer using the order number e g MD 075 Warning symbols structure Warning symbols indicate danger areas on the machine and warn against residual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example risk of cutting 2 The consequence of non compliance with the risk avoidance instructions For example causes ser
204. using hydraulic tilt adjustment Adjust using e control terminal e AMASPRAY See the operating manual for the control terminal 6 8 Distance control optional The Distance Control regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface e DistanceControl with 2 sensors e DistanceControl with 4 sensors Ultrasound sensors Fig 102 1 detect the dis tance to the ground or the crop If the height deviates from the desired measurement on one side the distance control regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides the height adjustment raises the entire boom Switching off the sprayer boom on a headland will automatically raise the sprayer boom by ap prox 50 cm When switched back on again the sprayer boom is lowered back to the calibrated height See operating manual for software J ISOBUS e setting the ultrasound sensors see Fig 102 UX Super BAG0054 8 09 15 117 Construction and function of the sprayer boom 6 9 Spray lines and nozzles The sprayer booms can be fitted with various spray lines In turn the spray lines can be fitted with single nozzles or multi nozzles depend ing on the predominant conditions of use J 7 p y EFE pea EE Fig 103 6 9 1 Technical data Ensure that the residue in the spray line is still being sprayed at an
205. utput l ha Using the table on the quick check beaker By calculation Using the spray table UX Super BAGO05S4 8 09 15 Cleaning maintenance and repair Example Nozzle size 06 Intended operational speed 7 km h Nozzle output on the left boom 0 85 30s Nozzle output in the centre 0 84 30s Nozzle output on the right boom 0 86 30s Calculated average value 0 85 I 305 50 1 7 l min 1 Calculate the individual nozzle output l ha using the quick check beaker AMAZONE le 1 calculated spread rate 290 I ha 2 gt calculated spray pressure 1 6 bar 2 Calculate individual nozzle output l ha d l min x 1200 Spread rate I ha e km h o d Nozzle output calculated average value l min o Operational speed km h 1 7 l min x 1200 291 l ha 7 km h 3 Read the individual nozzle output l ha from the spray table From the spray table see page 231 Spread rate 291 I ha Spray pressure 1 6 bar If the calculated values for spread rate spray pressure do not agree with the set values Calibrate the flow meter see the operating manual for the oper ator control terminal Check all nozzles for wear and blockages UX Super BAG0054 8 09 15 221 Cleaning maintenance and repair 12 16 Nozzles From time to time check the seating of the slider Fig 186 7 To do this insert the slider into the nozzle body Fig 186 2 as far as possible using mode
206. ve speed until the fault message disappears and the audible alarm signal stops There has been a deviation Deviation from the prescribed JAlter your operational speed to from the permissible spray operational speed which has an return to the prescribed opera pressure range for the nozzle effect on the spray pressure tional speed range set for spray fitted to the sprayer boom ing operation UX Super BAGO054 8 09 15 185 Cleaning maintenance and repair 12 Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 143 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section Seite 37 You may only carry out maintenance or repair work
207. work may chafe the spray liquid tank This does not affect the durability of the spray liquid tank Hinged screw lid for the filling opening To open the lid rotate to the left and swing open To close the lid fold down and rotate to the right until tight UX Super BAG0054 8 09 15 85 Construction and function of the basic machine 5 15 1 Fill level indicator on the machine The fill level indicator shows the tank capacity I in the spray liquid tank The fill level on the machine is shown e electronically Fig 87 1 optional mechanically Fig 87 2 5 15 2 Agitators The field sprayer has a main agitator and an additional agitator Both agitators are designed as hydraulic agitators The additional agitator is also combined with pressure filter rinsing for the self cleaning pressure filter The main agitator has its own agitator pump The additional agitator is supplied by the operation pump When the agitators are switched on they mix the spray liquid in the spray liquid tank thereby providing a homogeneous spray liquid The stir ring performance can be infinitely adjusted The stirring performance is adjusted using switch tap H for the main agitator on the setting tap using switch tap I for the additional agitator on the setting tap To switch off the relevant agitator turn the set ting tap to position 0 The fastest stirring performance is available in position 1 Safety device for
208. xterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20m pressure hose 3 Spray gun Operating pressure 10 bar Water output 18 I min WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidentally Fig 80 Secure the spray gun against uninten tional spraying using the locking mechanism Fig 81 1 e before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete Fig 81 98 UX Super BAG0054 8 09 15 Construction and function of the basic machine 5 26 Camera optional The implement can be equipped with Fig 82 1 and Fig 83 1 a cam era Features e Viewing angle of 135 Heater and lotus coating e Infrared night view technology e Automatic backlight compensation Super S boom Fig 82 Super L boom Fig 83 UX Super BAGO054 8 09 15 99 Construction and function of the basic machine 5 27 Work floodlights 2 work floodlights on the sprayer boom and 2 work floodlights on the platform Fig 84 LED individual nozzle illumination Fig 85 2 variants Separate power supply from the tractor is required operation via the dashboard Power supply and operation via ISOBUS 100 UX Super BAG0054 8 09 15 5 28 Comfort equipment Construction and function of the basic machine Comfort equipment for implem
209. y move suction chest G to posi tion 3 Move the pressure gauge switch tap A to position S 4 Switch on agitator H I The agitator power can be set variably Switch on the control terminal 6 Unfold the sprayer boom 7 Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop according to the spray table 8 Enter the value for the required spray rate into the control terminal 9 Activate pump at the pump operating speed At low spray rates the pump speed can be reduced to save energy 10 Switch on the sprayers via the control terminal UX Super BAGO054 8 09 15 173 Using the machine Driving to the field with the agitator switched on 1 2 3 Switch off the control terminal Switch off the pump drive Set the desired agitating intensity 10 3 2 Drift reduction measures Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection
210. yer boom Locking the transport safety catch Lower the sprayer boom fully using height ad justment until the catching lugs Fig 94 1 grasp the catching sockets Fig 94 2 a The transport safety catch locks the sprayer boom in the transport position Fig 94 shows the locked sprayer boom If the catching lugs Fig 94 1 do not grasp the catching sockets Fig 94 2 align the sprayer boom using tilt ad justment 108 UX Super BAGO054 8 09 15 6 1 2 Super S boom folding via the tractor control unit Construction and function of the sprayer boom Profi folding See operating manual for software ISOBUS Preselected folding depending on the equipment you must press the fold sprayer boom preselection button on the control terminal before activating tractor control unit green in order to fold out the sprayer boom See separate AMASPRAY Software ISOBUS operating manual Folding out the sprayer boom 1 Actuate tractor control unit yellow Raise the boom to unlock it from its transport position Actuate tractor control unit green until me 2 both boom packages are folded down the individual segments are fully folded out a5 and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its working position Folding out does not always happen symmetrically i Actuate tractor control unit yellow Set the spraying height for the sprayer boom d

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