Holemaker HMP45 - Industrial Tool and Machinery Sales
Contents
1. No amp A Once this has been completed tighten screws 2 starting from the middle screw The slider should be located symmetrically relative to the middle screw Next tighten the neighboring screws 2 moving the slider in the degree necessary for making them visible Then tighten screws 3 until any noticeable resistance is felt Tighten counter nut 4 The screws 3 counteract the machining force and protect the pressure strip from shifting during operation www holemaker com 17 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES Air motor Gearcase integrated with slider Adjustment screws amp Locking nut Arbor assy HMP45 OPERATOR S MANUAL Motor wire Coolant system Spoke handle including knob assy _ Shaft pinion Main body SE NN assy q P 2 ip Panel Ai B F Valve A hose assy E Slide Magnet insert Control ta elemnts assy Then tighten screws 3 until any noticeable resistance is felt Tighten counter nut 4 The screws 3 counteract the machining force and protect the pressure strip from shifting during operation Caution In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its technical state work should be terminated2. www holemaker com 13 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL Relationship between machine speed and cutter diameter Rotary speed rpm 0 04 0 43 3 5 13 0 44 0 78 14 20 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed rpm 0 04 0 43 3 5 13 0 44 0 78 14 20 14 www holemaker com Holemaker HMP45 OPERATOR S MANUAL 90 100 80 70 40 Diameter mm 30 20 10 Ss ggeregs ese n 00 AL At FETS FR Revolutions of spindle rpm Drawing 5 Dependence of rotational speed on drilling diameter www holemaker com 15 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL 3 ADJUSTMENT MAINTENANCE AND SERVICE After every days work position of gear lever used for selection of gearbox speed should be changed For example if machine worked with 190 rom speed it should be switched to 290rpm Regularly Lubricate brass slide guide inserts with grease as well as the rack and pinion To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film When working with a pneumatic motor it is necessary to use an air lubrication unit Damaged machine parts to be exchanged only to original parts All repair work should be done only by authorized service points appointed by distributor CAUTION
3. e drill drift MT2 1pc e safety chain with snap hook 1pc e operators manual 1pc BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS www holemaker com 3 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL 1 GENERAL SAFETY ADVICE Drilling machine must not be used when 8 M D The operator has not read the Operators Manual The work to be done is not in agreement with the recommendations in this Manual Drilling machine is not complete or has been repaired with non original parts Power supply parameters do not conform to those stated on the motor s plate Machines operator has not checked condition of the drilling machine condition of air hose control panel or cutting tool Machine is not secured with safety chain as a protection from falling down especially when used at heights or in vertical or upside down positions Bystanders are present in the immediate vicinity of machine Important rules of safe use of drilling machine 1 Before attempting to work with the machine check condition of air hose and coupling 2 Make sure that the drill is supplied with purified air and oiled 3 Machine can be used outdoors but is not weatherproof Do not expose to rain snow or frost 4 Machine should not be used on rusty surfaces steel plates covered with paint uneven surfaces or steel plate which is being welded on 5 In
4. all cases always use a safety chain strap See drawing 1 The safety chain must not be loose 6 Do not use the machine in explosion hazard zones 7 Do not start work if the machine has excessive play on guide slides 8 Always wear safety goggles and ear protection Drawing 1 Examples how safety chain should be fastened www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R 4 S MAN UAL 9 Do not remove metal chips with bare hands always use gloves 10 Do not touch the spindle and cutting tool during work 11 Cutting Tools must be fastened firmly 12 Do not drill with blunt of damaged cutting tools 13 Do not use annular cutters without a pilot pin and arbors without an ejection spring AN Do not touch or replace the cutting tool with power source on 14 After use always clean drilling machine from metal chips and cutting fluid 15 Any maintenance and repair should be performed only when the machine is disconnected from the air supply 16 Before each use the machine should be checked for the presence of damage Check whether any of the parts are broken and all the that all parts are fasten properly 17 In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its technical state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible This
5. or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD 4207 T 07 3287 1114 E sales industrialtool com au F 07 3287 1115 W www industrialtool com au 2 www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES HMP45 OPERATOR S MANUAL CONTENTS 11 GENERAL SAFE TY AID VIG eit rattatiimi kasakat eat 4 2 START UP AND OPERA ION tcscssssdecnnsinesnsnssniotenintunaaerasiuenana aaa i kaia 6 3 ADJUSTMENTS MAINTENANCE amp SERVICE s tviosgoliaua sitta ita 16 4 TECHNICAL DATA vaatn anavim vanaliad uskuvat ajada alia aatal 19 The Holemaker HMP45 Package consists of e metal box 1pc e HMP45 drilling machine 1pc e 2 Morse Taper arbor 1pc e coolant system 1pc e chip guard 1pc e spoke handles 3pcs e hex wrench s 4 1pc e hex wrench s 5 1pc
6. pressurizes the discharge spring 4 That spring ejects the slug which is a by product of drilling the hole with a centre free cutter TIN DELETED FETE LEED o e t no rm Su f E Drawing 2 Principle of annular cutter s work Drawing 3 A few types of holes that can be done with an annular cutter 6 www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R 4 S MAN UAL 2 1 Installing and uninstalling the arbor The arbor installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply Installing the arbor a b oao h Raise the cutter guard 2 to the maximum height Clean the inside of the spindle using a cotton cloth Before mounting clean off the lubricant from the new arbor 3 Place the arbor with the tang on top and place it in the spindle By turning the arbor align the tang to the appropriate slot in the spindle Using a light impact from the bottom side drive the arbor into the spindle Uninstalling the arbor a b c d e f Raise the guard turn the spindle so that the opening in the spindle 1 is lined up with the opening in the reducer body Place the drill drift included as standard equipment into the uncovered spindle opening 1 Hold down the arbor 3 with one hand Strike the drill drift with a hamm
7. 10mm 3 8 is to be drilled a thick 10mm or more piece of material must be placed underneath the workpiece directly below the machines magnet to ensure enough magnetic adhesion is present Appropriate rpm should be adjusted depending on if drilling would be carried out with a drill bit or annular cutter and also the cutting tool s diameter The HMP45 is equipped with a mechanical 2 step reducing gearbox A general dependence between drilling diameter and drilling speed is shown in graphs Drawing 5 Detailed guides should also be available from the cutting tool manufacturer The graph is just a general guide and applies to average mild steel 2 9 Working in difficult areas The feed handles of the machine can be moved from one side to the other by removing the entire pinion shaft from the machine and re inserting into the opposite side of the drill AN Please keep all recommendations 12 www holemaker com QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R i S MAN UAL mm Constructional Steel Toughening Steel Tool Steel Adhesive Power Plate thickness mm 120 Constructiona Stee 100 Toughening Steel Mi Ta 80 on S 60 q A g 5 SS hu an lt 40 a Tr i i Race b ae 0 EI TA TATATATA TATAE 0 0 1 0 2 0 3 0 4 0 5 Air gap mm Drawing 4 Clamping force depending on the thickness of the substrate and the value gap
8. HOLEMAKER HMP45 Holemaker Portable Magnetic Drilling Machine OPERATOR S MANUAL Z WARNING BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL D amp A EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE pcre A REQUIRED REQUIRED FINGERS NEAR PRESENT CUTTING AREA OR sige INE ae MACHINE ARBOR Serial Date of Purchase Ver 1 10 18 08 2015 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL LIMITED WARRANTY Industrial Tool amp Machinery Sales hereinafter refered to as ITMS will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to overloading or use beyond recommended capacities and specifications Worn componentry due to normal wear and tear is not a warranty claim Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling
9. The warranty conditions for the pneumatic motor do not apply when occurred damages and wear are caused by impurities from air supply or an appropriate lubrication wasn t used Lubrication of the pneumatic motor It is necessary to use the air lubrication unit in the air supply system Inspections and maintenance of the air supply system should be carried out when needed depending on level of air pollution clean the filter and maintain the amount of oil in the lubrication unit to ensure an oil drop every 2 to 5 seconds The oil used in the air supply unit must have an ignition temperature higher than 260 C CAUTION The HMP45 is designed to be supplied with an air of pressure 4 to 6 bar 60 to 90 PSI Maintaining the machine s parameters and its condition strictly depend on the air purity and its preparation level and a proper servicing 16 www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R 4 S MAN UAL 3 1 Slides Adjustment Use the feed handles 1 to move the sliding section of the drill to a position where the screws 2 align with the holes 5 in the sliding section Loosen each of these screws slightly and then using the feed handles slide the sliding section up and down several times until any clearance between the pressure strip and the slider is even and aligned Canceling clearance 1 ees i A JAA s N Jo 11 N
10. ansit and storing with grease film e Before first start up of the machine all grease should be removed before each use all handles should be screwed into pinion 2 5 Before you cut Control elements include e MAGNET switch e MOTOR switch ON MOTOR OFF To start the machine follow these steps Make sure that both the motor and magnet ON OFF switch are in the OFF position e Plug machine into air supply and position drill e Slide the magnet ON OFF switch to the ON position e Toggle the motor switch to ON position after pulling back the safety latch of the switch e Once cut has been completed toggle the motor ON OFF switch to the off position e To position the machine in a new drilling spot the magnetic base switch has to be toggled to OFF position READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP 2 6 Before you cut e Before positioning the machine on work piece always make sure that e Work piece is made of ferrous steel some grades of stainless or acid resistant steel do not conduct magnetic flux 10 www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R 4 S MAN UAL e thickness of work piece is at least 10mm 3 8 e surface of steel under the magnet is flat e wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt etc which would reduce adhesive powe
11. e precisely above drilling point e Switch on magnetic action using the MAGNET switch Turn the motor on Making a hole with an annular cutter should ideally be done in one pass It makes the cutter work better and easier to eject the slug after the hole is completed If you experience slugs getting stuck inside a cutter after hole is complete try to reduce pressure on the cutter Do not allow excessive swarf build up around the annular cutter and arbor WARNING when the annular cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury www holemaker com 11 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL e After a hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF e When work with the machine is finished the air supply should be disconnected the machine should be cleaned up from swarf coolant etc and the cutter should be removed and cleaned 2 8 Workpiece Material As shown on the graphs Drawing 4 magnetic clamping force of the electromagnetic base to the ferrous material depends on its magnetic properties Steel with increased carbon content and some other alloying ingredients have lower magnetic permeability which causes a decrease in the clamping force Also the thickness of the work piece on which the drill is placed is significant If material less than
12. er taking care to not to damage the arbor Carefully remove the arbor from the socket in the spindle Remove the drill drift www holemaker com 7 Moiemak GI HMP45 OPERATOR S MANUAL 2 2 Installing and uninstalling an annular cutter Annular cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply Installing the annular cutter 1 2 3 4 Raise the drive and the slide 2 up using the feed handles 3 Raise the guard 1 to the maximum height in order to attain access to the arbor 4 grub screws 5 Insert the appropriate type of pilot 6 into the annular cutter 7 Position the annular cutter 7 with the cutter facing up so that the flat sides of the milling cutter are found facing the grub screws 5 Put the annular cutter 7 into the arbor socket 4 Tighten the grub screws securely 5 locking onto the flat sections of the annular cutter Uninstalling the annular cutter 1 2 3 4 Raise the drive and the slide 2 up using the feed handles 3 Raise the guard 1 to the maximum height in order to attain access to the arbor 4 grub screws 5 Loosen the grub screws 5 Remove the annular cutter 7 and the pilot pin 6 from the arbor socket 4 www holemaker com er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R 4 S MAN UAL 2 3 Installing and un
13. immediately and the machine should be sent to service for inspection as soon as possible 18 www holemaker com nOlemank er HMP45 OPERATOR S MANUAL 4 TECHNICAL DATA 690 750 Nominal pressure Air consumption Motor power 19 mm 8047 Weldon Standard adhesive force of electromagnet 7500 N for steel 7 8 22 mm thick and Ra lt 1 25 Slide stroke Machine speeds under load 190 rpm II 290 rpm www holemaker com 19 PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD 4207 T 07 3287 1114 E sales industrialtool com au F 07 3287 1115 W www industrialtool com au
14. installing the coolant system Place the machine in the vertical position 2 Slide the drive and the slider 1 up using feed handles 2 3 Place coolant bracket 7 with cooling unit 6 onto screws 8 4 Connect the cooling conduit ending 3 with the coupling 4 found in the cooling ring 5 _ Before starting the machine e Remove the bottle s cap e Fill it with soluble cutting fluid e Replace bottle cap After fulfilling the above actions and making sure that the system has been appropriately fixed and the cooling conduit 3 is placed correctly on the coolant coupling 4 the bottle cap should be loosened by 1 3 of a turn Turn on the valve 9 so that liquid travels to the hose after which the machine can be started see II pt 3 After finishing work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid from leaking during the time that the machine is not being used and uninstall the cooling system 6 before placing the machine in the box Uninstalling the cooling system 1 Place the machine in the vertical position 2 Slide the drive and the slider 1 up using feed handles 2 3 Disconnect the cooling conduit ending 3 and the coolant coupling 4 found in the cooling ring 5 4 Remove the cooling system www holemaker com 9 Moiemak GI HMP45 OPERATOR S MANUAL 2 4 Before first use e Steel elements of the drilling machine are protected for tr
15. machine is not recommended to be used to drill on steel thinner than 10mm 3 8 On thin steel less than 10mm 3 8 magnet s adhesive power would be significantly reduced which can cause machines failure or personal injury The pneumatic motor used in Holemaker HMP45 drilling machine is ATEX 112 G D C IIC T6 T4 certified which is required for usage in explosion risk zones AN CAUTION Never carry the drill by the motor s air supply hose www holemaker com 5 er QUALITY EUROPEAN MADE MAGNETIC DRILLING MACHINES H M P45 O P E RATO R S MAN UAL 2 START UP AND OPERATION Cutters and optional eguipment features The Holemaker HMP45 has a 2 Morse Taper spindle which can be used with twists drills annular cutters tapping heads and reamers etc that have a 2 Morse Taper shank The Annular cutter 1 is located inside arbor body 2 and is fastened with grub screws 3 When fastening the cutter in the arbour ensure that the grub screws are firmly tightened to avoid them coming loose during operation It is important to position the cutter in relation to the arbour in such a way that fixing flats on the cutter shank are positioned opposite to the grub screws 3 Both grub screws 3 should be used to fasten the cutter The Pilot Pin 5 is located inside the cutter to easily position the annular cutter over centre of a planned hole During drilling as the cutter goes into the material the pilot pin moves back into the arbour body and
16. r of the electromagnetic base e Install drill bit annular cutter or other tooling such as tapping head or reamer into the machine before plugging it air supply Then plug into air supply See paragraph 2 and position where you wish to drill Place the machine so that the tool is over the centre of the hole you intend to make and turn the magnetic base ON Prior to use always make sure that the machine is secured from falling down with original chain 2 7 Cutting e Select the right speed for the tool you intend to use see the speeds chart in this manual AN Do notuse water as the cutting fluid The coolant system is an integral part of the machine and should always be used Warning The coolant system can only be used when drilling machine is in vertical position In other positions additional external source of coolant should be used for example a pressure feed coolant bottle e Check working of cooling system Open coolant reservoir s tap and apply pressure on the pilot by turning the feed handles counter clockwise As the pilot pin starts to retract up into the annular cutter cutting fluid should start to run down cutters inner wall and onto the workpiece If there is no cutting fluid flowing down check if the tap is fully opened It may take a few seconds for cutting fluid to fill the whole system e Connect air pressure hose with feeding air of appropriate parameters 6 bar 90 PSI 1400 l min e Position an axis of the spindl
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