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C70 Connection Manual

1. YYY YY YYY Internal 3l sy control circuit R Scan output circuit lt CNX2 gt p4vocI t XSCNOQ 32 point the XSCN01 common 1 pin for signal 8 pins COM2 4 Internal control circuit R Source output circuit O ViVvivivivvvy 24VDC input wiring can supply to CNX1 lt CNY1 gt without using DCIN Output 16 points connector In this case Configure with the common make sure to wire more than
2. Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to GND plate of the connector 130 Appendix 3 Restrictions for Lithium Batteries MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3 1 Restriction for Packing The United Nations Dangerous Goods Regulations Article 12 became effective from 2003 When transporting lithium batteries with means subject to the UN Regulations such as by air transport measures corresponding to the Regulations must be taken The UN Regulations classify the batteries as dangerous goods Class 9 or not dangerous goods according to the lithium metal content To ensure safety during transportation lithium batteries battery unit directly exported from Mitsubishi are packaged in a dedicated container UN package for which safety has been confirmed When the customer is transporting these products with means subject to the UN Regulations such as air transport the shipper must follow the details explained in the section Transportation Restrictions for Lithium Batteries Handling by User The followings are restrictions for transportation Each restriction is specified based on the recommendation of the United Nations Area ransportation method Restriction pecial clause Worid ICAO TATA World 188 United States All air marine land DOT 49 CFH 173 185 Europe 1
3. a nennen nennen nnns 134 APPSNdIX ST S REICKONGE Met c 135 Appendix 3 2 Products information data sheet ER battery 136 Appendix 3 3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation 138 Appendix 3 3 1 Outline of Regulation nennen nennen nnne nens 138 Appendix 3 2 Target P 0 pente BORD Salum Deus aa vive dates 138 Appendix 3 3 3 Handling by User a nenne nnn nnne nnns 138 32 RELONG M 138 Appendix 3 4 Restriction related to EU Battery 139 ADD6110 X 9 44 1 Important NOLES uc vida es aed uev a uma ed vL etal leaden d Eos 139 Appendix 3 4 2 Information for end user a nennen nennen nennen nnns 139 Appendix 4 Precautions for Compliance to UL c UL Standards 141 System Configuration SKIP O O gt un E CNC UNIT EXT UNIT Wil gir mI m a Dobe HMI GOT CNC Drive System MANUAL PLG IRI N 3
4. 2 3 O O C C x o o N NO O 2 O c o Co Co Co lt o 43 MITSUBISHI CNC 2 General Specifications Battery life Backup power time after an alarm 5 Extended SRAM cassette PLC CPU module type Power ON time ratio 2 Guaranteed Actual service value value 3 Reference value 4 30 Not used 100 0 0 0 30 30 700 hours Q4MCA 3 50 years 1MBS o 43 000 hours 0 0 0 0 0 A C2 CO mE O O O lt 2 I Oo O OD O cjo C as S o DW 43 800 hours 5 00 years N 2 c o 43 800 hours 600 hours 5 00 years 25 days 16 e O c N 100 5 00 years 19 100 hours 2 18 27 200 hours 30 Q4MCA 3 10 years Q06UDVCPU 2MBS 50 38 200 hours Q13UDVCPU 4 36 years 43 800 hours 600 hours 5 00 years 25 days Q26UDVCPU 43 800 hours 100 5 00 years 15 000 hours 1 71 years 21 400 hours 30 2 44 Q4MCA p CS 43 800 hours 600 hours 4MBS 30 000 hours 5 00 years 25 days 50 3 42years 70 43 800 hours 100 5 00 years 0 10 000 hours 1 14 years o 14 200 hours Q4MCA 50 20 000 hours 8MBS 2 28 years 33 300 hours du 3 80 years 43 800 hours 5 00 years oe 43 800 hours 5 00 years 44 i 2 4 C70 Connection Manual 2 4 PLC CP
5. 2 ZCAT2132 330C8K 36 S241 1141 120581 _ fima ZCAT3035 1330 MCBK 39 1 3441 1341 3021 13 Lzomee nee fon L m 8 ZCAT1525 0430AP MCBK 2521 2021 41 151 25t04 USB 7 ZCAT1325 E c i _25 1 2081 5 1 12 841 112 1 3105 USB 7 ZCAT1325 0530ACBK 2541 2021 5 1 28 1221 3to5 USB 7 ZATA 0C MER 15 i988 26 ZCAT4625 3480DCBK 24521 121 26 Forcoreflatcable 32 2 4625 343007 45 5 1 24 5 1 3441 131 26 For core flat cable ZCAT6819 5230D BK 675 1 18 521 52 1 1681 40 Forcoreflatcable 58 ZCAT6819 5230DT BK gt 67 5 1 18 5 1 52 1 1741 40 For core flat cable 1 The M stamp is attached 2 Afixing band is attached at shipment 3 The core is fixed with double sided tape The tape is enclosed with the part ZCAT B type Cabinet fixing type installation hole 24 8 to 4 9mm plate thickness 0 5 to 2mm ZCAT AP ZCAT C type Structure that prevents easy opening after case is closed Ferrite Core Installation Method Connect the ferrite cores in the following manner 1 Wind a cable once around the ferrite core 2 Attach the case by pressing until a click sound is heard 3 Fix with a binding band so that the ferrite core position does not shift Binding band Wind a cabl
6. 79 4 2 Wiring iodhe Power Supply Modules seio ususi 80 4 3 Connecting the Emergency Stop Signal nnn nnns nnns 81 AA COMMECIING GO u u rS 82 4 5 Connecting the Servo Drive Unit a a 83 4 5 1 Precautions for handling the optical fiber Cable 83 4 6 Connecting the Dual Signal Module 85 AL GCOMNeCIAG Ne uu u u 86 4 8 Connecting the Skip Signal Sensor 87 4 9 Connecting the Manual Pulse Generator 88 4 10 Connecting the I O Extension Connector Unit 91 Appendix 1 EMC Installation Guidelines u u u vo ceo 93 Append TT 1 1016 100 plese xu ete uuu XT 94 Appendbc T2 EMG DIFCCIVES x uuu ore uuu u W au nun kasi h aasan 95 Appendix J S EI INS US cea at el lim Qu bly ete a i D uwa mutua ds wauu ss 96 Appendix Pane
7. 5 apices 43 800 hours 600 hours 5 00 years 25 days Q4MCA 43 800 hours 600 hours 1MBS 5 00 years 25 days Q4MCA i 43 800 hours 600 hours 2MBS 5 00 years 25 days Q03UDVCPU 4 43 800 hours 600 hours 4MBS 5 00 years 25 days Q4MCA 43 800 hours 600 hours 8MBS 5 00 years 25 days Extended SRAM cassette PLC CPU module type 42 C70 Connection Manual 2 4 PLC CPU Battery life Power ON tima ratio Guaranteed Actual service value ina ane Ah value 3 Reference value 4 alarm 5 Not used 43 800 hours 600 hours 5 00 years 25 days 1MBS 2MBS E Q04UDVCPU 0 Extended SRAM cassette PLC CPU module type N N N L lt gt oc oe o0 43 800 hours 600 hours 5 00 years 25 days CO CO NK O lt 2 s o 43 800 hours 600 hours 5 00 25 100 5 00 years 0 0 0 30 Q4MCA 2 48 years 43 800 hours 600 hours 4MBS 5 00 years 25 days 50 3 49years 0 0 A OO NO mE CO cO Co cO CO CO NO OD 2 257 2 2 c c c c c o o o o o N 2 O c o A C2 CO OD 2 2 c c o o 100 5 00 years Q4MCA ES 43 800 hours 8MBS I 2 30 years 5 00 years 33 600 hours 43 800 hours 5 00 years i gt O
8. C70 Connection Manual 2 3 Power Supply Names of parts The following shows the names of the parts of each power module Q63P 24VDC input 5VDC 6A output Q61P 100 240VAC input 5VDC 6A output Q64PN 100 240VAC input 5VDC 8 5A output Q64P 100 to 120VAC 200 to 240VAC input 5VDC 8 5A output INPUT 100 120 200 240VAC x o o x x o gt zt 9 6 Q63P Q61P Q64PN Q64P 1 POWER LED Q61P Q64PN Q64P ON green Normal 5VDC output instantaneous power failure within 20ms OFF power supply module is out of order while AC power supply is ON 5VDC error internal circuit failure blown fuse Over current protection or over voltage protection operated AC power supply is not ON Power failure including an instantaneous power failure of more than 20ms Q63P ON green Normal 5VDC output instantaneous power failure within 10ms OFF power supply module is out of order while DC power supply is 5VDC error internal circuit failure blown fuse Over current protection or over voltage protection operated DC power supply is not ON Power failure including an instantaneous power failure of more than 10ms 2 ERR terminal Q61P Q64PN Q64P Turned ON when the whole system operates normally This terminal turns OFF opens when the AC power is not input a stop error including a reset occurs in the CPU module or the fuse is blown Multip
9. HPLC DON T erminal block type FALTB40P Qn Manual Pulse Generator 999 UFO 01 2Z9 5VDC R Cable 24VDC Not used G396 max10m for wiring ewp Lo ie C o TR rus inside the panel SKIP signals 4 points 24VDC 9395 max 10m for wiring H310 Cable outside the panel Max 15m do gt G380 max 20m for wiring outside the panel H010 Cable Signal splitter 5 FCU7 HN387 SKIP SW MPG TERMINAL oi 099 24VDC Not used i i 12VDC Note1 H300 x Cable i MPG 2 Max 20m 30 V SKIP m Manual So signals C3 Pulse Notes 4points I Generator 24VDC Prepared by user Manual S 3 01 229 5VDC Pulse C 9 RUN Used with connector Generator Cable HD60C 12VDC Note 1 G020 5VDC 1ch Max 15m G021 5VDC 2ch Max 15m Note 1 HD60C 12VDC requires another power source12VDC G022 5VDC 3ch Max 15m FO20 12VDC 1ch Max 45m F021 12VDC 2ch Max 45m F022 12VDC 3ch Max 45m E Cannot be used with cable H300 at the same time 2ch S S S S S S S S S S eee S S S S ee S S S S lt lt lt MITSUBISHI CNC 1 System Configuration 1 3 Component Modules 1 3 1 CNC Control Unit 1 Basic base X MoPimme Hardware Design
10. TI GX Works2 GX Developer GT Works3 NC Configurator2 NC Analyzer 1 1 System Basic Configuration Drawing MITSUBISHI CNC 1 System Configuration C70 Connection Manual 1 2 General Connection Diagram 1 2 General Connection Diagram Display module GOT2000 Series GOT1000 Series H200 cable panel internal wiring Specifications including unit names cable H100 Cable G302 cable panel external wiring names and maximum lengths of cables are 30 20 subject to change without notice Always 24VDC l x confirm these details before placing an order Note Ethernet Module _ EC GT15 J71E1 100 is papa required for GT15 L L Y 24VDC or 100 240VAC CPU Module MELSEC Q Module Network Module Dual Signal Module Intelligent Module lt gt lt gt lt gt EMG DISPLAY VF VO IO VO Mod Mod Mod Mod ule ule ule ule 1 2 3 4 AC DC V H500 Cable Max 0 5m Cable Cable as n Cable for ternimal block Q170DBATCBL05M C HHI VU Machine 1 0 gt Cable Max 0 5 Max 5m able Max 0 5m Operation panel Battery CN ON Q6BAT Battery Unit Q173NCBATC T erminal block type FALTB40P 999 1 H400 Cable V 24VDC Not used C3 o 20
11. Q03UDECPU Q04UDEHCPU Q06UDEHCPU Q10UDEHCPU Q13UDEHCPU Q26UDEHCPU 39 MITSUBISHI CNC 2 General Specifications 98 115 Q03UDVCPU Q04UDVCPU Q06UDVCPU Q13UDVCPU Q26UDVCPU 1 CARD Memory card slot for C70 2 SW RUN STOP and RESET switches 3 USB USB connector for the connection of a tool 4 RS8232 RS 232C connector for the connection of a tool 5 BAT Battery Life time of the battery Frequency of battery Power ON Guaranteed Actual ser time ratio 2 value 3 vicevalue 4 Backup time after q 5 70 40 0 0 0 70 0 0 0 PLC CPU module type Q03UD E CPU 100 43 800hr 43 800hr 600hr QO4UD E HCPU 30 100hr 43 800hr 600hr 40 C70 Connection Manual 2 4 PLC CPU Life time of the battery Frequency of battery Power ON Guaranteed Actual ser time ratio 2 value 3 vicevalue 4 Backup time after a 4 9 alarm 5 70 40 25 300hr 43 800hr 600hr 36 100hr 43 800hr 600hr 1 5 PLC CPU module type 2 0 0 0 0 0 0 0 0 7 600hr 43 800hr 192hr 10095 43 800hr 43 800hr 192hr 22 600hr 43 800hr 600hr 0 0 0 0 0 0 0 0 41 MITSUBISHI CNC 2 General Specifications Battery life Power ON Backup power 22 Guaranteed Actual service value me a cP an value 3 Reference value 4
12. protection 2 C Overvoltage 5 5 to 6 5V protection Permissible instantaneous 10ms or less at 24VDC input 20ms or less power off time Across inputs LG and outputs FG 2 830VAC rms 3 cycles Altitude 2 000m 6 561 68ft 500VAC across primary and Dielectric withstand voltage 5VDC 10MQ or more Input and LG batched output and FG batched Insulation resistance measured with an insulation batch input LG batch output FG resistance tester 10 or m ore by insulation resistance tester 500VDC By noise simulator of 500Vp p By noise simulator of 1 500Vp p noise voltage 1 js noise width noise voltage 1 5 noise width and 25 to 60Hz noise frequency and 25 to 60Hz noise frequen Noise voltage IEC61000 4 4 2kV LED display Normal LED display Normal LED display Normal I ON Green Error OFF ON Green Error OFF ON Green Error OFF voltage current ae load OFF to ON 10ms or less ON to OFF 12ms or less Mechanical 20 million times or m ore Noise immunity c O O o 2 Q gt O O c O O x Electrical 100 thousand times or more at rated switching voltage current Fuse None Applicable size of wire 0 75 to 2mm Applicable crimping terminal RAV1 25 3 5 RAV2 3 5 Applicable tightening torque 0 66 to 0 89 N m Vass eg 04 35 MITSUBISHI CNC 2 General Specifications 36 1 2 4 5 Overcur
13. yku u uha a 55 2 9 Manual Pulse Generator Sam weet ade Zuma cet a ade 57 2 10 Terminal block for Dual Signal Module Recommended 59 Extension Connector D DIE eoo t he ae ee Soe ee lee eee 60 DS MVS Tall AtlOM peste kana tua so 65 gL Modulen 66 Solel LeCAUUONS Ter Ha glifigk ots l unu u sss venti eu tm a gta QR 66 3 1 2 Precautions for Installation of Basic Base Unit 69 3 1 3 Module Installation and Removal 71 3 2 Precautions for Mounting the Battery Holder Unit 73 3 3 Calculating Heat Generation by C70 74 Wiring and COnRBSCIINGZuu uu uu u a au s sah 77 6s 0 1 Le rn apayun T m D c mE 78 4 1 1 Power supply wiring a ar arsrssssssssssssssssssssssssrssssssssssssas 78 A kZ iQ eU eig OO LEE 79 AREA GOUNG
14. our sa 0V _ TM _ Reserve _ out scov Hg IN HA3 IE IN Ha T IN AN _ Reserve AB Reserve IN SKIPCOM a IN SKIP1 Ad IN SKIP3 Connector for the expansion connection of skip signal 5V manual pulse generator T 27 28 AM OuT C 30 Reserve 36 37 FA Reserve HH __ Reserve 40 TH Reserve 42 KM IN HB3 TI IN HB2 45 I3 7H Reserve IN SKIPCOM T IN SKIP2 d IN C70 Connection Manual 2 5 CNC CPU Module HONDA MPG Supe 2 Oc 5VDC 13 O Kas ln 220Q P gt 0 1uF IO T 220Q HB1 45 O T D gt 5VDC 0 1uF 10 e pn ov l 4709 2209 2 19 O e C D gt D 5VDC 26 O T 1 470 Q 0 2200 2 44 O e gt o SG 0V 15 O oM SG 0V 40 O VT 5VDC 5VDC 2 l 4709 2209 18 e gt E 1 27 Q4 4709 HIN 220Q 430 e T 5o se ov 17 O T 0 1uF SG 0V 42 O ov TAJA 10k Q SKIP1 24 10k Q 1 2 49 skip3 25 10k Q SKIP4 50 SKIPCOM 23 SKIPCOM 48 O4 Manual pulse generator I F specification Input pulse signal type 90 phase difference between HA1 and HB1 Max input pulse frequency 5kHz Number of pulses per rotation 100pulse rev Input si
15. Q312DB 12 slots SH NA 080483ENG 2 Power supply Input power supply 100 to 240VAC Q61P Output power supply 5VDC Output current 6A Input power supply 24VDC Q63P Output power supply 5VDC Output current 6A QCPU User s Manual Input power supply 100 to 240VAC Hardware Design Q64PN Output power supply 5VDC Maintenance and Inspection Output current 8 5A SH NA 080483ENG Input power supply 100 to 120VAC 200 to 240VAC Q64P Output power supply 5VDC Output current 8 5A Note Out of production C70 Connection Manual 1 3 Component Modules 3 PLC CPU Moddname Remaks Ethernet built in type Program 100k steps QCPU User s Manual Hardware Design Q26UDEHCPU sid Maintenance and Inspection SH NA 080483ENG Q03UDVCPU High speed type ae capacity 30k steps Note QO4UDVCPU High speed type Program capacity 40k steps Note QO6UDVCPU High speed type Program capacity 60k steps Note Q13UDVCPU High speed type Program capacity 130k steps Note Q26UDVCPU um type Program capacity 260k steps Note The High Speed Universal model is compatible with the safety observation function but not yet certified under the European safety standards EN ISO 13849 1 Cat3 PL d or EN62061 SIL CL2 by T V 4 CNC CPU module __ Modenam Remarks Q173NCCPU S01 CNC CPU module One each of following accessories are provided Battery kit Battery holder unit Connec
16. 112 C70 Connection Manual Appendix 2 6 CNV2E HP Cable Appendix 2 6 CNV2E HP Cable Max cable length 30m Application MDS B HR unit cable Drive unit side connector 3M Receptacle 36210 0100P L MDS B HR unit side connector Shell kit 36310 3200 008 Hirose Electric MOLEX Plug RM15WTP 8S Connector set 54599 1019 Clamp RM15WTP CP 10 P5 5V LG P5 5V P5 5V LG LG RQ RQ RQ RQ SD SD PD SD Case Case grounding grounding lt Cable connection diagram gt 113 MITSUBISHI CNC Appendix 2 Cable Appendix 2 7 CNV2E K1P CNV2E K2P Cable Max cable length 10m Application For HF KP Servo Motor side detector cable Compatible with only IP65 CNV2E K1P load side angle CNV2E K2P reverse load side angle r Servo drive unit side connector 3M Servo motor detector connector Receptacle 36210 0100PL Tyco Electronics AMP Shell kit 36310 3200 008 Connector 1674320 1 MOLEX Connector set 54599 1019 m me 3 P5 LG 6 P5G MR 5 MR MRR 4 MRR MD 8 MD MDR 7 MDR BAT 2 BAT 1 SD 9 SD lt Cable connection diagram gt 114 C70 Connection Manual Appendix 2 8 DG21 Cable Appendix 2 8 DG21 Cable Max cable length 5m Application Battery cable For drive unit battery unit Drive unit side connector Battery unit side connector 3M Hirose Electric Connector DF1B 2S 2 5R Connector 10120 3000VE Conta
17. 2 Connecting via signal splitter Both 5V power supply type and 12V power supply type manual pulse generator can be connected to the signal splitter 12V power supply type requires extra 12V power supply When connecting two 5V manual pulse generators 5V manual pulse generators Rear view NO 1 NO 2 FCU7 HN387 _ O O O SKIP MPG TERMINAL RIO1 6021 n j gr lt Te FG Note Be sure to connect the terminal block FG of the signal splitter to the ground When connecting two 12V manual pulse generators 12V manual pulse generators Rear view NO 1 NO 2 FCU7 HN387 12V0V A B 12V0V A B G9 ON ZO ON MPG TERMINAL i te MPG F021 ot 2 DCIN DC24V fav 38 ES Stabilized FG power supply Qe Note sure to connect the term
18. Corrected values of condenser capacity pulse frequency and currency limits in the following sections 2 5 CNC CPU Module 10 MPG and 13 EXT I F 2 8 Signal Splitter 5 MPG Reinforced the description of Note 2 4 9 Connecting the Manual Pulse Generator 1 Connecting directly to CNC CPU module by adding a sentence It is required to relay the shield also Added a note regarding use of non twisted pair cables to Appendix 2 24 H400 Cable Dec 2010 Date of revision Nov 2014 B NA 1500261 M Tenth edition created Added or corrected the following chapters for handling GOT2000 Series Added 1 3 2 1 GT27 Corrected 4 4 Connecting the GOT 4 10 Connecting the I O Extension Connector Unit Changed the section Nos according to the addition of the chapter 1 3 2 1 CNC CPU models Q04UDVCPU QO6UDVCPU Q13UDVCPU and Q26UDVCPU were added to the descriptions in 1 3 1 CNC Control Unit and 2 4 PLC CPU Corrected the following chapters for handling MDS D2 DH2 Series MDS DM2 Series and MDS DJ Series 4 5 Connecting the Servo Drive Unit Corrected the mistakes Global Service Network MITSUBISHI ELECTRIC AUTOMATION INC AMERICA FA CENTER Central Region Service Center 500 CORPORATE WOODS PARKWAY VERNON HILLS ILLINOIS 60061 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 Michigan Service Satellite ALLEGAN MICHIGAN 49010 U S A TEL 1 847 478 2500 FAX
19. source type modules 3m AC50TB E For A6TBX36 E A6TBY36 E A6TBX54 E A6TBY54 E A6TBX70 E negative common source type modules 5 MITSUBISHI CNC 1 System Configuration 20 c Cable for drive unit Motor side PLG cable CNP2E 1 cM Spindle side accuracy detector 30m 4 5 10 15 20 25 TS5690 cable CNV22J K1P For HF KP Servo Motor side detec 0 3M tor relay cable motor side Compatible with only IP65 CNV22J K2P For HF KP Servo Motor side detec 0 3M tor relay cable motor side Compatible with only IP65 For HF HF H HF KP Tool spindle Motor side detector cable for A48 CNV2E 8P rM 51 74 74 30m For HF KP Servo Motor side detec tor relay cable Drive unit side For HF HF H HF KP Tool spindle CNV2E 9P oM Motor side detector cable for A48 30m AE TUUM n A51 A74N A74 CNV2E HP MDS B HR unit cable 30m 2 3 4 5 7 10 15 20 25 30 For Servo Motor side detec id tor cable 10m 2 3 5 7 10 load side angle Compatible with only IP65 load side angle 0 3 reverse load side angle CO 2 3 4 5 7 10 15 20 25 30 _ For HF KP Servo Motor side detec d tor cable 10m 2 3 5 7 10 reverse load side angle Compatible with only IP65 DG21 5M Battery cable 0 3 0 5 1 5 For drive unit except MDS DJ Series battery unit For drive unit drive unit except MDS DJ Series 0 3 0 5 1 5 Note This cable is requir
20. DICOM 24V DC power D11 5 5V LG LG Case grounding lt DG24 cable connection diagram Connection cable for alarm output between drive unit and MDS BTBOX 36 gt For MDS D2 DH2 Drive unit side connector Battery box side Connector 10120 3000VE S hell kit 10320 52F 0 008 DICOM 24G DC power D11 DOCOM P5 45V LG LG Case grounding DG24 cable connection diagram Connection cable for alarm output between drive unit and MDS BTBOX 36 For MDS DM2 116 C70 Connection Manual Appendix 2 12 F020 F021 F022 Cable Appendix 2 12 F020 F021 F022 Cable Max cable length 45m Application Manual Pulse Generator 12VDC spec 1 1HB 1ch 12V 0V 2HA 2HB CX OL IH CO 2ch 12V 0V 3HA 3HB 12V 0V 3ch 969 96 96 7 XO G HANDLE Connector CDA 15P Contact CD PC 111 x 12 Case HDA CTH Recommended manufacturer Hirose Electric Wire material B 22 19 U x 2SJ 1 x9 1ch 2ch 8ch Recommended manufacturer Crimp terminal V1 25 3 x 12 Sumitomo Electric Industries Recommended manufacturer JST Cable name Och poce 5 E o Usable channel Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound co
21. HB1 HB1 Note Connect the the cable shield to N C SHIELD the connecter pin No 6 Wire material UL1061 2464 AWG26 2P Recommended manufacturer Oki Electric Cable Note Non twisted pair is acceptable as wire material When using non twisted pair cables use the following Wire material 2464VSV 4 AWG24 Recommended manufacturer Bando Electric Wire 126 Appendix 2 25 H500 Cable Max cable length 0 5m Application For dual signal module communication RIO Connector 51103 0300 Contact 50351 8000 Manufacturer MOLEX Note Connect the the cable shield to the connecter pin No 3 RIO TXRXH TXRXL SG Wire material 2464 VSV 2xAWG22 Recommended manufacturer Bando Electric Wire RIO TXRXH TXRXL SG C70 Connection Manual Appendix 2 25 H500 Cable RIO Connector 51103 0300 Contact 50351 8000 Manufacturer MOLEX Note Connect the the cable shield to the connecter pin No 3 127 MITSUBISHI CNC Appendix 2 Cable Appendix 2 26 H810 Cable Max cable length 1m Application 1 0 extension connector unit communication GOT HN831 25 1 26 1 25 50 HN831 GOT DC24V DC24V HN831 Connector PCS E50FA DC24V pc24y X Connector PCS E50FA Case PCS E50LA DC24V DC24V Case PCS E50LA Recommended manufacturer DC24V DC24V Recommended manufacturer HONDA TSUSHIN KOGYO CO LTD Y D00 Y D00 HONDA TSUSHIN KOGYO CO LTD Y
22. MITSUBISHI CNC 4 Wiring and Connecting 84 2 Precautions for laying the cable a Do not apply a force exceeding the cable s tolerable tension Binding the cables too tight with tie wraps could result in an increased loss or a disconnection Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move b Do not connect the cables with a radius less than the tolerable bending radius Excessive stress could be applied near the connector connection section and cause the optical characteristics to drop The cable bending radius should be 10 times or more than the outer diameter at the reinforced sheath and 20 times or more than the outer diameter at the fiber cord section c Do not apply torsion to the optical fiber cable Laying a twisted cable could cause the optical characteristics to drop d When laying the cables in a conduit avoid applying stress on the fiber cord and connector connection section Use the tensile end such as a pulling eye or cable grip etc e Fix the reinforced sheath with a cable clamp so that the mass of the optical fiber cable is not directly applied on the fiber cord and connector connection section f Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break g Loop the excessive cable with twice or more than the minimum bending radius R Confirm the minimum bending radius in the spe
23. 1 847 478 2650 Ohio Service Satellite LIMA OHIO 45801 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 CINCINATTI OHIO 45201 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 Minnesota Service Satellite ROGERS MINNESOTA 55374 U S A TEL 1 847 478 2500 FAX 1 847 478 2650 West Region Service Center 16900 VALLEY VIEW AVE LAMIRADA CALIFORNIA 90638 U S A TEL 1 714 699 2625 FAX 1 847 478 2650 Northern CA Satellite SARATOGA CALIFORNIA 95070 U S A TEL 1 714 699 2625 FAX 1 847 478 2650 Pennsylvania Service Satellite PITTSBURG PENNSYLVANIA 15644 U S A TEL 1 732 560 4500 FAX 1 732 560 4531 Connecticut Service Satellite TORRINGTON CONNECTICUT 06790 U S A TEL 1 732 560 4500 FAX 1 732 560 4531 South Region Service Center 1845 SATTELITE BOULEVARD STE 450 DULUTH GEORGIA 30097 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Texas Service Satellites GRAPEVINE TEXAS 76051 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 HOUSTON TEXAS 77001 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Tennessee Service Satellite Nashville Tennessee 37201 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Florida Service Satellite WEST MELBOURNE FLORIDA 32904 U S A TEL 1 678 258 4529 FAX 1 678 258 4519 Canada Region Service Center 4299 14TH AVENUE MARKHAM ONTARIO L3R 2 CANADA TEL 1 905 475 7728 FAX 1 905 475 7935 Canada Service Satellite EDMONTON ALBERTA T
24. 28 Extension cable Modlmme Remaks QC05B 0 45m cable QC06B 0 6m cable QCPU User s Manual QC30B Main en oe smp QC50B QC100B 10m cable 29 Connector __ Modenam Remarks Reference A6CON1 Soldering type 32 point connector 40 pin connector A6CON2 Crimp contact type 32 point connector 40 pin connector A6CON3 Flat cable pressure displacement type 32 point connector 40 pin connector Soldering tvpe 32 point connector module Type Building SEN 40 pin SLEE cable be mounted Block User s Manual S ing t 32 int SH NA 080042 olqering type 32 point connector 37 pin D sub connector A6CON2E Crimp contact type 32 point connector 37 pin D sub connector Flat cable pressure displacement type 32 point connector 37 pin D sub connector 21 MITSUBISHI CNC 1 System Configuration 30 Memory card QCPU User s Manual Hard ware Design Maintenance and Q2MEM 2MBS Small SRAM memory card 2MB Inspection SH NA 080483ENG 31 CC Link Remote I O unit a Thread terminal block type Input 32 points 24VDC positive negative common AJ65SBTB1 32D shared type 1 wire terminal block type response time 1 5 ms CC Link System Remote I O Module User s Output 32 points 12 24VDC 0 5A transistor output Manual SH 4007 AJ65SBTB1 32TE1 Source type 1 wire terminal block type b Waterproof connecto
25. A Vdrop Voltage drop in each output module V 5 Average power consumption of the input section of the input module Power consumption for simultaneous ON points Win lin x E x Number of input points x Simultaneous ON rate W ln Input current Effective value for AC A E Input voltage Voltage in actual use V 74 C70 Connection Manual 3 3 Calculating Heat Generation by C70 6 Power consumption of the external power supply section of the intelligent function module Ws x 5 loay x 24 Lyoov x 100 W The total of the power consumption values calculated in 1 to 6 becomes the C70 overall power consumption W Wew Woy Waay Wout Win Ws W From this overall power consumption W calculate the heating value and a rise in ambient temperature inside the control panel The outline of the calculation formula for a rise in ambient temperature inside the control panel is shown below W T TUA C W C70 overall power consumption value obtained above A Surface area inside the control panel m2 U When the ambient temperature inside the control panel is uniformed by a fan 6 When air inside the control panel is not circulated 4 When a rise in ambient temperature inside the control panel exceeds the specified limit it is recommended that you install a heat exchanger in the control panel to lower the ambient temperature inside the control
26. B When shipping lithium batteries incorporating in a device or machinery Dedicated packaging UN packaging is not required for batteries incorporated in device or machinery Yet make sure to fix the contents securely before the transportation as to prevent damage and short circuit If machinery and devices which incorporates lithium battery is not waterproof package must be waterproof material Check with your shipping company for details on packing and transportation Appendix 3 1 3 Reference Refer to the following materials for details on the regulations and responses Guidelines regarding transportation of lithium batteries and lithium ion batteries Edition 2 Battery Association of Japan 135 MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3 2 Products information data sheet ER battery MSDS system does not cover the product used in enclosed state The ER battery described in this section applies to that product This description is applied to the normal use and is provided as reference but not as guarantee This description is based on the lithium battery s ER battery hazardous goods data sheet Products information data sheet which MITSUBISHI has researched and will be applied only to the ER batteries described in Transportation Restrictions for Lithium Batteries Restriction for 1 Outline of hazard Principal hazard and effect Specific hazard Environmental effec
27. GT1665M 8 4 type SVGA 800x600 dots TFT color liquid crystal display High intensity and GT1665M STBA wide angle view 65536 colors Multi media and video RGB supported 100 240VAC built in flash memory 15MB GT16 General Description 8 4 type SVGA 800x600 dots IB NA 0800434E TFT color liquid crystal display High intensity and GT1665M STBD wide angle view 65536 colors lt Multi media and video RGB supported gt 24VDC built in flash memory 15MB 2 Option function board GT16 MES Interface Function GT16 MESB For MES interface function Board User s Manual IB NA 0800427E 3 CF card GT05 MEM 128MC Flash ROM 128MB GT05 MEM 256MC Flash ROM 256MB GOT1000 Series CF Card GT05 MEM 512MC Flash ROM 512MB Memory Card Adaptor User s GT05 MEM 1GC Flash ROM 1GB Manual IB 800302 GT05 MEM 2GC Flash ROM 2GB 4 Protection sheet ee o enn B NA 0800426E 6 60 5 26 1 3 2 3 GT15 1 GOT a GT1595 Model name GT1595 XTBA GT1595 XTBD b GT1585 GT1585V STBA GT1585V STBD GT1585 STBA GT1585 STBD c GT1575 15 0 type XGA 1024x768 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors 100 240VAC built in flash memory 9MB Note Out of production 15 0 type XGA 1024x768 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors 24VDC built in flash memory 9MB Note Out of produc
28. 2mA 5VDC 3 3mA 12VDC Response time 1 5 10 20 70ms 16 points common Positive negative common type 18 point terminal block 32 points 5 12VDC 1 2mA 5VDC 3 3mA 12VDC Response time 1 5 10 20 70ms 32 points common Positive negative common type 40 pin connector 64 points 5 12VDC 1 2mA 5VDC 3 3mA 12VDC Response time 1 5 10 20 70ms 32 points common Positive negative common type 40 pin connector d DC negative common type QX80 QX82 S1 16 points 24VDC Response time 1 5 10 20 70ms 16 points common Negative common type 18 point terminal block 32 points 24VDC Response time 1 5 10 20 70ms 32 points common Negative common type 37 pin D sub connector 64 points 24VDC 4mA Response time 1 5 10 20 70ms 32 points common Negative common type 40 pin connector 64 points 24 VDC 4mA Response time 0 2 0 3 0 5 0 7 1 3ms 32 points common Negative common type 40 pin connector I O module Type Building Block User s Manual SH NA 080042 module Type Building Block User s Manual SH NA 080042 MITSUBISHI CNC 1 System Configuration 7 Analog input module a Voltage input module 8 channels Input 10 to 10VDC Output resolution O to 4000 4000 to 4000 0 to 12000 12000 to 12000 0 to 16000 16000 to 16000 Conversion speed 80us channel 18 point terminal block Analog Digital Converter Module User s Manual SH NA 080055 Q68ADV b Curren
29. 3 Surge absorber to be selected varies depending on input power voltage 103 104 MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Appendix 1 6 4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply prepared by machine manufacturer Use a power supply that complies with CE Marking or that follows the safety standards given below Stabilized power supply selection items Standard tom s 5 Output or less of 24VDC output 500mV max Refer to the maximum current consumption of the unit in use Output current and calculate Output holding time 20ms min Instantaneous power failure time AC side Standards Safety Standards UL1950 CSA C22 2 No 234 approved IEC950 compliant Noise Terminal Voltage FCC Class A VCCI Class High Harmonics Current Restrictions IEC61000 3 2 Appendix 2 Cable MITSUBISHI CNC Appendix 2 Cable Note Symbols for writing cable drawings qD indicates twisted pair 2 v indicates the shield sheath i indicates shield clamping to the grounding plate 4 In the cable drawings the partner of the twisted pair cable is given a priority so the pin No of the connectors at both ends are not necessary in number of order 5 Equivalent parts can be used for the connector contact and wire material 106 C70 Connection Manual Appendix 2 1 Cable Wi
30. 6 Battery Box for CNC CPU Q173NCCPU Guideline when changing a battery is added 2 8 Signal Splitter Input condition and a figure for input output circuit are added 2 9 Manual Pulse Generator HD60 is added Corrected the mistakes IB NA 1500261 J Seventh edition created Revised the explanation to support the newly added power supply module Q64PN G302 cable and G303 cable 1 2 General Connection Diagram 1 3 1 CNC Control Unit 2 3 Power Supply 4 2 Wiring to the Power Supply Module 4 4 Connecting the GOT Appendix 2 11 G302 Cable Appendix 2 12 G303 Cable Changed the section Nos according to the addition of Appendix 2 11 and 2 12 Revised the figures in Appendix 2 16 2 23 Corrected the mistakes Jun 2012 IB NA 1500261 K Eighth edition created Handling of our product was added CNC CPU model Q10UDEHCPU was added to the descriptions in 1 3 1 CNC Control Unit and 2 4 PLC CPU The discontinued power supply unit Q64P are now mentioned after Q64PN and notes that say Q64PN has gone out of production were added Reference manual information in 1 8 Component Modules was updated 1 3 1 CNC Control Unit 26 Cable c Cable for drive unit was corrected as follows deleted CNV2E 6P CNV2E 7P added CNV2E HP Appendix 2 3 CNV2E 8P CNV2E 9P Cable was added and the subsequent sections were accordingly renumbered Minor errors were corrected Oct 2012 IB NA 1500261 L Ninth edition created
31. Black Black QD Green Unit mm 102 C70 Connection Manual Appendix 1 6 EMC Countermeasure Parts Example of surge absorber installation An example of installing the surge absorber in the machine control panel is shown below A short circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied Thus Install a circuit protection breaker in the stage before the surge absorber Note that almost no current flows to the surge absorber during normal use so a breaker installed as the circuit protection for another device can be used for the surge absorber Circuit Transformer protector MESS NC unit Other device panel power supply etc Contactor Panel earth Control panel leakage Circuit P relay panel ower suppl Factory power breaker protector AC reactor Unt oe etc and drive unit Other device panel power supply etc Circuit protector 1 Surge absorber Protection across phases 2 Surge absorber Protection across each phase s grounding Grounding M Grounding plate 1 The wires from the surge absorber should be connected without extensions 2 Ifthe surge absorber cannot be installed just with the enclosed wires keep the A CAUTION wiring length of A and B to 2m or less If the wires are long the surge absorber s performance may drop and inhibit protection of the devices in the panel
32. D02 Y D02 Y D04 Y D04 Y D06 Y D06 Y D08 Y D08 Y DOA Y DOA Y DOC Y DOC Y DOE Y DOE SCOMO SCOMO SCOM2 SCOM2 SCOM4 SCOM4 SCOM6 SCOM6 XD00 XD00 XD02 XD02 XD04 XD04 XD06 XD06 XD08 XD08 XDOA XDOA XDOC XDOC XDOE XDOE OV OV OV OV OV OV Note Fold the cable shield over the ov ov Note Fold the cable shield over the sheath and wrap copper foil tape over sheath and wrap copper foil tape over i YD01 YD01 i Connect the wound copper foil tape to YD03 YD03 Connect the wound copper foil tape to shield plate of the connector YD05 YD05 shield plate of the connector YD07 YD07 Y D09 Y D09 YD0B YD0B YD0D Y D0D Y DOF Y DOF SCOM1 SCOM1 SCOM3 SCOM3 SCOM5 SCOM5 SCOM7 SCOM7 XD01 XD01 XD03 XD03 XD05 XD05 XD07 XD07 XD09 XD09 XD0B XD0B XD0D XD0D XD0F XDOF SHIELD SHIELD Wire material UL20276 SB MA 25PX28AWG Recommended manufacturer Hitachi Cable Ltd Note H810 cable is a connection cable which is supplied by us The connector which is accompanied with GT15 DIOR unit is not required 128 C70 Connection Manual Appendix 2 27 MR BKS1CBL A1 H MR BKS1CBL A2 H Cable Appendix 2 27 MR BKS1CBL A1 H MR BKS1CBL A2 H Cable Max cable length 10m Application lt 200V Series gt Brake cable for HF KP MR BKS1CBL A1 H load side angle MR BKS1CBL A2 H reverse load side angle gt LIS Servo motor brake connector J apan Aviation Electronics Connector J NAFT02SJ 1
33. Hood Socket insulator Bushing and Ground nut Contact ST TMH S C1B 100 A534G Crimp tool CT160 3TMH5B AWG 20 Bl AWG 20 lt Cable connection diagram gt Appendix 2 28 MR PWS1CBL A1 H MR PWS1CBL A2 H Cable Max cable length 10m Application lt 200V Series gt Power cable for HF KP MR PWS1CBL A1 H load side angle MR PWS1CBL A2 H reverse load side angle gt EM Servo motor power supply connector Japan Aviation Electronics Connector J NAFT04SJ 1 Hood Socket insulator Bushing and Grand nut Contact ST TMH S C1B 100 A534G Crimp tool CT160 3TM5B AWG 19 Red AWG 19 White AWG 19 Black AWG 19 Green Y ellow D lt lt Cable connection diagram gt 129 MITSUBISHI CNC Appendix 2 Cable Appendix 2 29 SH21 Cable Max cable length 30m Application Power supply communication cable Power backup unit communication cable Cable for Auxiliary axis Servo drive units SV1 SV2 WM Jw no OV LL 0V SVTXD SVTXD SVTXD L SVTXD SVALM c SVALM SVALM SVALM SVRXD SVRXD SVRXD4 c SVRXD4 OV 0V 0 LL OV SVEMG SVEMG SVEMG SVEMG 5V 5V FG FG SV1 SV2 Wire material _ Plug 10120 3000VE UL20276 AWG28x10P Shell 10320 52F0 008 Recommended manufacturer Recommended manufacturer 3M Electric Cable
34. NC SRAM ee CR2450 0 1739 For SRAM tion manual Tor drive for built in battery B unit you are using for ER6 ER6V series ERG EReV 0 65 For NC SRAM cue the outline dimension for built in battery i idi servo detector is drawing for servo A6BAT MR BAT ER17330V 0 489 For servo detector For servo detector servo detector Q6BAT Q6BAT 0 499 For NC SRAM MR J3BAT ER6V 0 65g For servo detector Note Ifthe number of batteries exceeds 24 batteries for the battery cell or 12 batteries for the battery the dedicated packing for materials falling under Class 9 is required Example Rating nameplate for battery units MITSUBISHI sattery unr omes 5 6 4 subs ype OUTPUT DC 3 5 V LITHIUM BATTERIES ERE x amp Class 8 Safety class Battery Type ER amp BE 11 Battery manufacturer type Wercury Content Less than 1 ppm Lithium Metal Content 3 3 g Lithium metal content BITSUNISHI ELECTRIC CORFORATION JAPA HHIBIHIEIHIHHIHIHIHIWIHLLIIHIIIIIHUHIHNHII 133 MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3 1 2 Handling by User The following technical opinion is solely Mitsubishi s opinion The shipper must confirm the latest IATA Dangerous Goods Regulations IMDG Codes and laws and orders of the corresponding export country These should be checked by the company commissioned for the actual transportation IATA International Air Transport Association IMDG Code A un
35. PLII W5Re W26Re Q64TCTT Without heater disconnection detection ss Temperature Control Module User s Manual 4 channels Thermocouple K J T B S E R N U SH NA 080121 L PLII W5Re W26Re Q64TCTTBW With heater disconnection detection Sampling period 0 5s 4channels 2 units of 18 point terminal block c Platinum RTD 4 channels Platinum RTD Pt100 JPt100 Q64TCRT Without heater CO O detection Sampling period 0 5s 4channels T i Modul 18 point terminal block emperature Control Module User s Manual 4 channels Platinum RTD Pt1 00 JPt1 00 SH NA 0801 21 With heater disconnection detection STU rye Sampling period 0 5s 4channels 2 units of 18 point terminal block d Loop controller Loop control module Loop Control Module User s Q62HLC Thermocouple input 2ch 5 modes of PID control Manual Output 4 to 20mA SH NA 080573ENG 12 C70 Connection Manual 1 3 Component Modules 12 Channel isolated pulse input module 8 channels 30kpps 10kpps 1kpps 100pps 50pps Channel Isolated Pulse Input QD60P8 G 10pps 1pps 0 1pps Module User s Manual Count input signal 5 12 to 24VDC SH NA 080313E 13 High speed counter module 2 channels 200 100 10kpps Count input signal 5 12 24VDC External input 5 12 24VDC Coincidence output transistor sink type 12 24VDC 0 5A point 2A common 40 pin connector 2 channels 500 200 100 10kpps Count input signal EIA Standard RS 422 A differentia
36. be used for the equipment or systems that are to be subject to any fatal consequences Please inquire our customer service department about any particular usage other than the normal usage as a machine tool 1 Items related to prevention of electric shocks N WARNING Do not open close the front cover while the power is ON or during operation The high voltage terminals and charged sections will be exposed and this could result in electric shocks Do not remove the front cover even when the power is OFF except for the wiring works or periodic inspections The inside of the controller and servo drive unit are charged and this could result in electric shocks Always wait at least 15 minutes after turning the power OFF Then check the voltage with a tester etc before wiring works inspections or connecting with peripheral devices Failure to observe this could result in electric shocks Earth ground the controller servo drive unit and servomotor according to the local laws In Japan ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding All wiring works maintenance and inspections must be carried out by a qualified technician Failure to observe this could result in electric shocks Contact your nearby Service Center or Service Station for replacing parts and servicing Wire the controller servo drive unit and servomotor after
37. cable section without reinforced sheath 25mm or more C70 Connection Manual 4 6 Connecting the Dual Signal Module 4 6 Connecting the Dual Signal Module Connect a relay cable to the connector RIO for the connection of the dual signal module Use the connector RIO1 on the dual signal module When several dual signal modules maximum 3 modules are mounted use the connector RIO2 to connect to RIO1 on the next dual signal module Station No setting is necessary to connect several dual signal modules Q173NCCPU Bottom view Dual signal module Dual signal module 1 2 Rotary switch for Bottom view i prd Bottom view station No setting station No settin CDU E 25 Set 1 for module 2 H500 H500 T RIO1 NE lt Related items gt Cable drawing Cable H500 Cable Note communication failure will occur when a wrong station No has been set for the dual signal module is set as default Station No setting Available to mount up to 3 modules UE Set within the range of 0 to 2 Module 1 gt Set 0 Module 2 gt Set 1 Module 3 gt Set 2 85 MITSUBISHI CNC 4 Wiring and Connecting 4 7 Connecting the Signal Splitter Connect a relay cable to the connecter EXT I F for the connection of the signal splitter FCU7 HN387 Skip sensor signals refer to Wiring and Connecting Conn
38. in a sealed metal container the battery has no harmfulness Just for reference the table below describes the main substance of the battery Lithium metal Acute toxicity Local effect lt Thionyl chloride gt Acute toxicity Local effect Aluminum chloride Acute toxicity Local effect lt Lithium chloride gt Acute toxicity Local effect lt Carbon black gt Acute toxicity Carcinogenicity No information Corrosive action in case of skin contact Lcso 500ppm inhaled administration to rat The lungs can be damaged by chronic cough dyspnea and asthma Lpso 3700ppm oral administration to rat Not found Lpso 526ppm oral administration to rat The central nerves and kidney can be influenced Lpso 2 000mg kg gt rat LARC group 2 suspected of being carcinogenic 9 Ecological information Persistence Decom posability Bio accumulation po Not found tential Ecological toxicity 10 Caution for disposal Dispose of the battery following local laws or regulations Pack the battery properly to prevent a short circuit and avoid contact with water 137 MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3 3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Federal Aviation Administration FAA and Research and Special Programs Administration RSPA announced an additional regulation interim final rule for the primary lit
39. installation Failure to observe this could result in electric shocks Do not operate the switches with wet hands Failure to observe this could result in electric shocks Do not damage apply excessive stress place heavy things on or sandwich the cables Failure to observe this could result in electric shocks A A A A A A A A A Insulate the power lead using a fixed terminal block Failure to observe this could result in electric shocks Completely turn off the all lines of the power supply externally before wiring Not completely turning off all power could result in electric shock or damage to the product When turning on the power supply or operating the module after wiring be sure that the module s terminal covers are correctly attached Not attaching the terminal cover could result in electric shock 2 Items related to prevention of fire N CAUTION Install the controller servo drive unit servomotor and regenerative resistor on non combustible material Installation directly on or near combustible materials could result in fires If any malfunction in the unit is observed shut off the power at the unit s input power side Continuous flow of large current could result in fires Install an appropriate NFB circuit breaker and MC contactor on the power input section of the servo drive unit and configure the sequence that shuts the power off upon drive unit s emergency stop or alarm When breaker is shared f
40. quet quiet 107 Appehidbc2 OINPZEST tdm Qu S UOI Doa RU TEE 109 Appendix 2 3 CNV22J K1P CNV22J K2P Cable 110 Appendix 2 4 CNV2E 8P CNV2E 9P Cable 111 Appendix 2 5 GNV2E D pee au uka emus ers pitur nua La nu Lo debes 112 Appendix 26 C INVZE PIPIOSDIG uuu Sra u Su uk Q ss 113 Appendix 2 7 CNV2E K1P CNV2E K2P Cable 114 ADDpendbc2 9 Do21 63ble us od ste vetet adeat 115 Appendix 2 9 DG22 Mr 115 Appondix 240 DG ZIG Ail Or u uu ERE 116 Appana quaa MUCH leo AM A 116 Append 2 T2 F020 FOZ2T FO22 Gables acdosccsstioniete am d emet aetates 117 Appendix 2 13 G020 602 1 0022 C Aple ica tat aisi ce a atu ov kai c du on diua cin 118 Appendix 0302 Gic eC 119 POD SNE DGC Zl DG OOS uu 119 PD DENCIX 2 a u u hte hie Dua aei de aat nt tenerse ua Festa 120 Appendix 2 17 G399 P ger net nn Oar ee ee ee ee ee ee eee eee 121 Appendix 2 TO42396 02 u mn mu a Sua Qata sassa 122 Append 2
41. s Manual Hardware SH 081194ENG GT16 User s Manual Hardware uum a aa au eta SH 080928ENG GT15 User s Manual nnns nna nnns SH 080528ENG QCPU User s Manual Hardware Design Maintenance and Inspection SH 080483ENG MDS D2 DH2 Series Specifications Manual IB 1501124 ENG MDS D2 DH2 Series Instruction Manual IB 1501127 ENG MDS DM2 Series Specifications Manual IB 1501136 ENG MDS DM2 Series Instruction Manual IB 1501139 ENG MDS DJ Series Specifications Manual IB 1501130 ENG MDS DJ Series Instruction Manual IB 1501133 ENG MDS D DH Series Instruction Manual IB 1500025 ENG MDS D SVJ3 SPJ3 Series Instruction Manual IB 1500193 ENG MDS DM Series Instruction Manual IB 1500893 ENG Safety Handbook Original Instructions IB 1501026 ENG Pr
42. safety standard EN60204 1 6 DISPLAY I F Connector for display GOT OO OO OND 7 CN1 Connector for servo spindle drive unit 8 RIO Connector for Dual signal module IN OUT RXTXH IN OUT RXTXL sav O 9 AC FAIL Not used 47 MITSUBISHI CNC 2 General Specifications 10 MPG Connector for 5V manual pulse generator OUT IN HA O OUT sa ov a 53426 0610 MOLEX Input pulse signal type 5VDC HA1 SG 0V L FG 90 phase difference between HA1 and HB1 Max input pulse frequency 5kHz Number of pulses per rotation 100pulse rev H level 3 5V to 5 25V L level OV to 0 5V Input signal voltage Power voltage for pulse generators 5VDC 10 Max output current for pulse generators 100mA HA1 HB1 HB1 HA1 T a b c d e HA1 or HB1 rising edge falling edge phase difference T 4 T 10 T 1 or HB1 phase cycle Min 10 s 11 BAT Connector for battery 4 IN FG j EE IN IN 53426 0410 MOLEX 12 Service Connector for MITSUBISHI s servicing Do not connect any object It damages NC unit PC 48 13 EXT I F 26 25 50 HDR EC50LFDT1 SDL A OUT 5SV J sG v 4 Reserve 11 our seOv _ IK Reserve IE Reserve
43. standard cable is the a Heat resistant specifications cable For MDS C1 CH series b or equivalent is used as the standard cable Compound 6 pair cable structure drawing Sheath a aa B V Mesh shield Intervening wire Cable b Tape L1 L2 Conductor Insulator Core identification nsulator color Pair No L2 1 0 5mm White A2 0 5mm Black White B1 0 2mm Brown Orange B2 0 2mm Blue Green B3 0 2mm Purple White B4 0 2mm Yellow White 107 MITSUBISHI CNC Appendix 2 Cable 2 Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector Core wire _ Connect with ground plate of connector Shield Sheath external conductor 108 C70 Connection Manual Appendix 2 2 CNP2E 1 Cable Appendix 2 2 CNP2E 1 Cable Max cable length 30m Application Motor side PLG cable Spindle side accuracy detector TS5690 cable Spindle drive unit side connector 3M Receptacle 36210 0100P L Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG MT1 MT2 SD S D RQ RQ Case grounding Spindle motor side connector Tyco Electronics Connector 172169 1 Contact 170363 1 AWG26 22 170364 1 AWG22 18 P5 5V LG MT1 MT2 SD SD RQ ROT SHD Note For the pin 7 or 8 use the contact 170364 1 For the o
44. the module fixing hole on the base unit Incorrect mounting could cause an operation failure or a damage drop of the unit AN Hold down the module loading lever at the module bottom and securely insert the fixing hook into the fixing hole in the base unit Install the module with the module fixing hole as a supporting point Incorrect loading of the module can cause an operation failure failure or drop AN Be sure to fix all the modules with screws to prevent them from dropping The fixing screws M3 x 12 are to be prepared by user For CNC CPU module use the attached fixing screws M3 x 13 A Tighten the screw in the specified torque range Under tightening may cause a drop short circuit or operation failure Over tightening may cause a drop short circuit or operation failure due to damage to the screw or module Be sure to install the extension cable to connectors of the basic base unit correctly After installation check them for looseness Poor connections could cause an input or output failure A Completely turn off all lines of external power supply used in the system before loading or unloading the module Not doing so could result in electric shock or damage to the product A Do not mount dismount the modules or base over 50 times Mounting dismounting over 50 times may cause an operation failure AN Do not directly touch the module s conductive parts or electronic parts Touching these parts could cause an operation failure
45. the operation b When an extension cable is used do not bind the cable together with the main circuit high voltage heavy current line or lay them close to each other Keep the cable at least 100 mm away from the line 6 Be sure to use the fixing screws and fix the basic base unit on the panel to avoid an operation failure due to vibrations Install the basic base unit in the following procedure a Fit the two fixing screws for top of the basic base unit to the panel 67 MITSUBISHI CNC 3 Installation 68 c Place the left hand side pear shaped hole of the basic base unit onto the left hand side screw d Fit the fixing screws into the fixing screw holes in the basic base unit bottom and re tighten all the fixing screws Note Install the basic base unit to a panel with no module installed in the right slot Remove the basic base unit after unloading the module from the right end slot C70 Connection Manual 3 1 Module Installation 3 1 2 Precautions for Installation of Basic Base Unit Install C70 to a panel etc considering enough about operability maintainability and environmental resistance 1 Unit installation position For enhanced ventilation and ease of module replacement leave the following space between the module top bottom and structure parts Note DIN rail installation is not available 1 eters 77222
46. time 1ms 16 points common Sink type 18 point terminal block Surge killer provided Fuse provided module Type Building Block User s Manual SH NA 080042 MITSUBISHI CNC 1 System Configuration d Transistor independent 8 points 5 to 24VDC OFF time leakage current 0 1mA I O module Type Building QY68A Response time 10ms Sink source type Block User s Manual 18 point terminal block Surge killer provided SH NA 080042 All points isolated e TTL CMOS 16 points 5 to 12VDC Response time 0 5ms QY70 16 points common Sink type one 18 point terminal block Fuse provided module Type Building Block User s Manual 32 points 5 to 12VDC Response time 0 5ms SH NA 080042 QY71 32 points common Sink type 40 pin connector Fuse provided f Transistor source type 16 points 12 to 24VDC OFF time leakage current 0 1mA QY80 Response time 1ms 16 points common Source type 18 point terminal block Surge killer provided Fuse provided 32 points 12 to 24VDC OFF time leakage current 0 1mA Response time 1ms 32 points common T SB Source type 37 pin D sub connector Thermal VO MOALE Type Burong Block User s Manual protection provided Short circuit protection SH NA 080042 provided Surge killer provided 64 points 12 to 24VDC OFF time leakage current 0 1mA Response time 1ms 32 points common QY82P Source type 40 pin connector Thermal protection provided Short circuit protection provide
47. wiring a 100VAC 200VAC and 24VDC wires should be twisted as dense as possible respectively Connect the modules with the shortest distance Use the wires of the following core size for wiring Application 100VAC 200VAC 24VDC wires 0 75 to 2mm I O equipment 0 3 to 0 75mm Outer diameter 2 8mm or less Ground wire 2 0mm or more b Do not bunch or lay them closely the main circuit high voltage large current cables of the 100VAC and 24VDC with the I O signal cables Keep the cable at least 100 mm away from the c As a countermeasure to power surge due to thunder connect a surge absorber for thunder as shown below 3 C70 Note 1 Separate the ground of the surge absorber for thunder E1 from that of CNC control unit E2 Note 2 Select a surge absorber for thunder whose power supply voltage does not exceed the maximum allowable circuit voltage even if at the time of maximum power supply voltage elevation 78 C70 Connection Manual 4 1 Precautions 4 1 2 Wiring of I O equipment a Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to cover the wire connections of the crimping terminals with mark or insulation tubes b The wires used for connection to the terminal block should be 0 3 to 0 75mm in core and 2 8mm 0 11inch or less in outside diameter c Run the input and output lines away from each other d When the
48. wiring cannot be run away from the main circuit and power lines use a batch shielded cable and ground it on the CNC control unit side IN OUT put module IN OUT T e Where wiring runs through piping ground the piping without fail f Run the 24VDC input line away from the 100VAC and 200VAC lines g Wiring of 200m 656 17ft or more distance will give rise to leakage currents due to the wiring capacity resulting in a fault Refer to the troubleshooting chapter of the I O Module User s Manual h As a countermeasure to power surge due to thunder separate AC lines from DC lines and connect a surge absorber for thunder refer to Wiring and Connecting Precautions Power supply wiring Without the countermeasures an I O device failure could occur due to thunder 4 1 3 Grounding To ground the cable follow the steps a to c shown below a Use the dedicated grounding as independent as possible Ground resistance 1000 or less b When CNC control unit and another equipment cannot be departed to ground the cable each other use ii Common Grounding shown below BEST A BETTER NG Another Another P Another C70 Unit equipment E Unit equipment C o Pu equipment Grounding Grounding Grounding Ground resistance Ground resistance Ground resistance 11808 or less 1000 or less 1000 or M NE c Use the grounding cable of 2 mm or more Positi
49. 0 4000 to 4000 0 to 12000 12000 to 12000 16000 to 16000 Digital Analog Converter Q64DAN Output 10 to 10VDC 0 to 20mADC Module User s Manual Conversion speed 80us channel SH NA 080054 18 point terminal block Transformer insulation between power supply and output modules 10 Interrupt input module Q62DA FG 16 points 24VDC 4mA module Type Building Response time 0 1 0 2 0 4 0 6 1ms Block User s Manual 16 points common 18 point terminal block SH NA 080042 MITSUBISHI CNC 1 System Configuration 11 Temperature input module a RTD 4 channels Platinum Pt100 JIS C1604 1997 IEC 751 Q64RD 1983 JPt100 JISC 1604 1981 Conversion speed 40ms channel 18 point sine block RTD Input Module Channel Isolated RTD Input Module 4 channels User s Manual Platinum RTD Pt100 JIS C1604 1997 IEC 751 SH NA 080142 1983 JPt100 JISC1604 1981 Ni100Q DIN43760 Q64RD G 1987 Conversion speed 40ms channel 18 point terminal block Channels are isolated b Thermocouple 4 channels Thermocouple JIS C1602 1995 Conversion speed 40ms channel Thermocouple Input Module 18 point terminal block Channel Isolated 4 channels Thermocouple JIS C1602 1995 Thermocouple Micro Voltage Q64TDV GH Micro voltage input range 100mV to 100mV Input Module User s Manual Conversion speed sampling period x 3 channel SH NA 080141 18 point terminal block 4 channels Thermocouple K J T BB S E R N U L
50. 1 9 A010 C uuu cuu e Shausha SS 123 Appendix 2 20 TATOO G3D I672 124 Appendix 2 2 T TH200 Cable spa sua 124 Appendix 2 22 H300 Cable a aaa a 125 Appendix 2 23 H910 E EE HE E y ETE eli er Co ee 126 Appendix 2 24 H400 Cable a sanas snas nnne sina nnns 126 Append 2 254590 amma usuku kusi Deui Ue ee te ee 127 Appendix 2 26 H810 rn nisu annis ssa ansia sean nnns nnn 128 Appendix 2 27 MR BKS1CBL A1 H MR BKS1CBL A2 H Cable 129 Appendix 2 28 MR PWS1CBL A1 H MR PWS1CBL A2 H Cable 129 Appendix 2 29 seccion susu Ft vos sou 130 Appendix Restrictions for Lithium Batteries u 131 Appendix 3 1 Restriction for Packing nennen nn nnns nnns 132 ADperdabces 1 1 Target PEOGUCIS Z Cue ten Do aa ha eosin h a Das hua 133 Appendix 3 1 2 Handling by User
51. 2 pins 1 pin for signal 4 pins RUN output 1 point is included with dedicated common r3 _ J RUN output is built in fuse poli switch e Supply 24VDC power before starting up GOT If it is 24VDC supplied after starting up GOT it will not operate Constant External voltage Supp y circuit power off detection dium lt FG Note Make sure to install FCU7 HN831 unit in the same panel as GOT Separate FCU7 HN831 unit from the drive line or power line when wiring 91 MITSUBISHI CNC 4 Wiring and Connecting 92 Appendix 1 EMC Installation Guidelines MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Refer to the EMC Installation Guidelines BNP B8582 45 for details related to the drive section servo spindle drive unit Appendix 1 1 Introduction EMC Directives became mandatory as of January 1 1996 The subject products must have a CE mark attached indicating that the product complies with the Directives As the NC unit is a component designed to control machine tools it is believed that it is not a direct EMC Directives subject However we would like to introduce the following measure plans to back up EMC Directives compliance of the machine tool as the NC unit is a major component of the machine tools 1 Methods of
52. 24 0 W 4 Wiring and Connecting 77 MITSUBISHI CNC 4 Wiring and Connecting 4 1 Precautions NCAUTION Be sure to ground of earth terminal FG and LG Not doing so could result in electric shock or operation failure Ground resistance 1000 or less When wiring in the unit be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage A External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fire or operation failure A Tighten the terminal screws within the specified torque range If the terminal screws are loose it could result in short circuit fire or operation failure Tightening the terminal screws too far may cause damages to the screws and or the module resulting in drop short circuit or operation failure A Be sure there are no foreign matters such as sawdust or wiring debris inside the module Such debris could cause fire damage or operation failure A The module has an ingress prevention label on its top to prevent foreign matter such as wiring debris from entering the module during wiring Do not remove this label during wiring Before starting system operation be sure to remove this label because of heat dissipation 4 1 1 Power supply
53. 24VDC Tyco Electronics Cable side 2 178288 3 Name of the signal OV 24VDC OV Note 1 Xxx or Yxx in this chapter does not indicate the internal device No Note 2 Connect to common signal which is determined for each input signal since dynamic scan method is applied for the input method If the common is connected to 24DVC it does not operate normally X00 to XOF COMO is used as the common X10 to X1F COM1 is used as the common X20 to X2F is used as the common X30 to X3F COM is used as the common Note 3 It is recommended to use DCIN as a connecter for 24VDC input but it is available to supply from CNX1 or CNX2 In this case make sure to wire more than 2 pins Note 4 Pressure welding connector for multicore cable is also required for a cable side connecter which connects to CNX1 CNX2 or CNY1 connecter UFS naB 04 YAMAICHI ELECTRONICS 63 MITSUBISHI CNC 2 General Specifications 64 Installation 65 MITSUBISHI CNC 3 Installation 3 1 Module installation 3 1 1 Precautions for Handling 66 NCAUTION Use C70 in an environment that meets the general specifications contained in this manual Using C70 in an environment outside the range of the general specifications could result in electric shock fire operation failure and damage to or deterioration of the product AN When mounting the module be sure to insert the module fixing hook on the module s bottom into
54. 5A 0A1 CANADA TEL 1 905 475 7728 FAX 1 905 475 7935 Mexico Region Service Center MARIANO ESCOBEDO 69 TLALNEPANTLA 54030 EDO DE MEXICO TEL 52 55 3067 7500 FAX 52 55 9171 7649 Monterrey Service Satellite MONTERREY N L 64720 MEXICO TEL 52 81 8365 4171 BRAZIL MELCO CNC do Brasil Com rcio e Servicos S A Brazil Region Service Center ACESSO JOSE SARTORELLI KM 2 1 CEP 18550 000 BOITUVA SP BRAZIL TEL 55 15 3363 9900 FAX 55 15 3363 9911 MITSUBISHI ELECTRIC EUROPE B V GOTHAER STRASSE 10 40880 RATINGEN GERMANY TEL 49 2102 486 0 FAX 49 2102 486 5910 Germany Service Center KURZE STRASSE 40 70794 FILDERSTADT BONLANDEN GERMANY TEL 49 711 770598 123 FAX 49 711 770598 141 France Service Center DEPARTEMENT CONTROLE NUMERIQUE 25 BOULEVARD DES BOUVETS 92741 NANTERRE CEDEX FRANCE TEL 33 1 41 02 83 13 FAX 33 1 49 01 07 25 France Lyon Service Satellite DEPARTEMENT CONTROLE NUMERIQUE 120 ALLEE JACQUES MONOD 69800 SAINT PRIEST FRANCE TEL 33 1 41 02 83 13 FAX 33 1 49 01 07 25 Italy Service Center VIALE COLLEONI 7 CENTRO DIREZIONALE COLLEONI PALAZZO SIRIO INGRESSO 1 20864 AGRATE BRIANZA MB ITALY TEL 39 039 6053 342 FAX 39 039 6053 206 Italy Padova Service Satellite G SAVELLI 24 35129 PADOVA ITALY TEL 39 039 6053 342 FAX 39 039 6053 206 U K Branch TRAVELLERS LANE HATFIELD HERTFORDSHIRE AL10 8XB U K TEL 49 2102 486 0 FAX 49 2102 486 5910 Spa
55. 7289 9 xp ojo CONTENTS L Ecl GOrfig ralio u uy uuu uy Qw UI SS 1 1 1 System Basic Configuration Drawing a a a nennen 2 t2 General Connection DIAGN arise uu T C doc aaa 3 1 3 GOMPONENT NIQGUeSu u v u a aa 4 LS ONG Gonlrol b u ee See een 4 ECIAM GO Nc sasa 23 1 62 Jr G I27 au 23 25 code O auk 27 ODIIOD x aa 28 Peripheral Der uuu T 29 1 5 2 D al Signal Mod le ccs u uuu uuu lu ea Sasaayasqupappapasshaqapakas 29 2 22 ua S 31 21 Installation Environment ConditiONS uuruuu u um 32 22 Base Unlu ua 33 S POWer SUDD y uuu cc 34 39 2 S NO OPUMOGOUIG eeu mus s amas anasu uqa Qupa 46 2 6 Battery Box for CNG GPU 7 u uuu u atto etx mus s m anna on aee teat 50 227 Dual Sonal MOGUIC uuu a Q 51
56. 86 4 2359 0689 Taiwan Taipei Service Center North Area 10F NO 88 SEC 6 CHUNG SHAN N RD SHI LIN DIST TAIPEI CITY 11155 TAIWAN R O C TEL 886 2 2833 5430 FAX 886 2 2833 5433 Taiwan Tainan Service Center South Area 11F 1 NO 30 ZHONGZHENG S ROAD YONGKANG DISTRICT TAINAN CITY 71067 TAIWAN R O C TEL 886 6 252 5030 FAX 886 6 252 5031 Notice Every effort has been made to keep up with software and hardware revisions in the contents described in this manual However please understand that in some unavoidable cases simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation 2006 2014 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED MITSUBISHI MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN 100 011 Manual No IB 1500261 IB NA 1500261 ENG M 1411 MEE EM JAPAN Specifications are subject to change without notice
57. 88 132 C70 Connection Manual Appendix 3 1 Restriction for Packing Appendix 3 1 1 Target Products The following Mitsubishi NC products use lithium batteries If the lithium metal content exceeds 1g for battery and 2g for battery the battery is classified as dangerous good Class9 In order to avoid an accidental actuation during the transportation all lithium battery products incorporated in a machinery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short circuits 1 Materials falling under Class 9 Number o Mitsubishi type Lithium metal E Ed Outline dimension Type for arrangement BAUEN YDE content Opo ate e Data E Ed drawing ER6V batteries MDS A BT 4 MDS A BT 6 Refer to Battery Op MDS A BT 8 Battery tion in the specifica Combination of tion manual for drive FCU6 BT4 D1 ER6 B4D 11 and i unit you are using for ER6V battery cell the outline dimension drawing for servo CR23500SE CJ5 CR23500SE CJ5 1 520 For K Banon g 2 Materials not falling under Class 9 N Mitsubishi type B Lithium metal Uber o Application Battery Outline dimension Type for arrangement SOY DS content Data backup class drawing ER6V batteries MDS A BT 2 ER6 B2 12 2 batteries For servo detector servo detector Bat FCU6 BTBOX series 2CR5 1 96g dd EO NO SRAW iM E servo detector CR2032 Refer to Battery Op I CR2032 0 067 For
58. C ENGINEERING is recommended to connect the dual signals to the dual signal module Use the connection cable FA CBL FMV M produced by MITSUBISHI ELECTRIC ENGINEERING A dual signal module requires two units of terminal converter modules and two cables FA LTB40P 3 5 7 9 41 13 15 17 49 21 23 25 27 29 31 33 35 37 39 FM 2 4 6 8 10 12 14 1G 18 20 22 24 26 28 30 32 34 36 38 40 EN FA CBL FMV M cable length 05 as 0 5m 10 as 1m 20 as 2m 30 as 3m and 50 as 5m Connector and the terminal block Connection diagram B20 A20 M ib bd bu ed v e e s es es s e Bl L Al Q G 6 9 D G G 69 6 62 63 6909 69 0 3 3 6 6 GQ 2 2 69 0 63 69 60 6 6 63 64 G 09 6 9 9 40 MIL40P Bn I 39 tato ue a Ai cara cao anl ino Note 1 Connect 24VDC to the terminals No 37 and 39 OV to the terminals No 38 and 40 Note 2 Input output cables must be protected against damage and mechanical stress movement The installation must be that short circuits between cores of multicore cables cannot be possible or do not lead to hazardous situation Note 3 EMG Switches must employ 2 NC contacts and be of direct opening type IEC60947 5 1 Annex K IEC60947 5 5 59 MITSUBISHI CNC 2 General Specifications 2 11 I O Extension Connector Unit 60 Gen
59. Changes for the Better MITSUBISHI ELECTRIC MITSUBISHI CNC Connection Manual C70 IB 1500261 ENG M Introduction This manual explains the items required for installing and connecting the 70 Read this manual thoroughly and understand the product s functions and performance before starting to This manual is written on the assumption that all option functions are added but the actually delivered device may not have all functions The unit names cable names and various specifications are subject to change without notice Please confirm these before placing an order For safe use fully understand Precautions for Safety on the next page first Details described in this manual N CAUTION For items described as Restrictions or Usable State in this manual the instruction manual issued by the machine tool builder takes precedence over this manual AN Items that are not described in this manual must be interpreted as not possible A This manual is written on the assumption that all option functions are added Confirm the specifications issued by the machine tool builder before use Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool A Some screens and functions may differ depending on each NC system or version and some functions may not be possible Please confirm the specifications before use Refer to the following documents GOT2000 Series User
60. F Broad band H PCF optical cable SH NA 080049 Double loop Q Corresponding QJ71LP218S 25 PLC to PLC network control normal station MELSECNET H Network Remote I O net remote master station System Reference With external supply power Manual Remote network SH NA 080124 SI QSI H PCF Broad band H PCF optical cable For QnA Q4AR QJ72LP25 25 Double loop MELSECNET 10 Network Remote I O net remote I O station System Reference Manual IB NA 66690 b Gl optical interface Q Corresponding MELSECNET H Network System Reference Manual PLC to PLC network SH NA 080049 Q Corresponding MELSECNET H Network System Reference Manual Remote network GI optical cable Double loop QJ71LP21G PLC to PLC network control normal station Remote I O net remote master station SH NA 0801 24 For QnA Q4AR MELSECNET 10 Network System Reference Manual IB NA 66690 Q corresponding Gl optical cable Double loop Remote I O net remote I O station LU ax Manual Remote network SH NA 080124 14 C70 Connection Manual 1 3 Component Modules c Coaxial interface Q Corresponding MELSECNET H Network System Reference Manual PLC to PLC network SH NA 080049 Q Corresponding MELSECNET H Network System Reference Manual Remote network SH NA 080124 For QnA Q4AR MELSECNET 10 Network System Reference Manual IB NA 66690 Q corresponding MELSECNET H Network System Reference Manua
61. FCU7 HN831 Recovers automatically when overload or overheat is resolved LED display 24VINDC RUN output RUN 172x66 91 5 x22 5 Outline dimension The figure inside brackets indicates the dimension to the tip of the con nector External connection method Protection function C70 Connection Manual 2 11 Extension Connector Unit Outline dimension and names of each parts 1 CNX1 Connector 3432 6002 LCPL Cable side 7940 0000SC 3448 7940 Name of the signal X00 X10 X11 X14 539 5 Low Xr ma 3x8 X1A X1D X1E X1F COM1 COM1 0V 0V 61 MITSUBISHI CNC 2 General Specifications 2 CNX2 Connector 3432 6002 LCPL 3M Cable side 7940 5n5008C 3448 7940 of the signal 3 CNY1 Connector 3429 5002 LCPL 3M Cable side 7926 0000SC 3448 7926 Name of the signal 62 4 GOT DIO Connector PCS E50LMD HONDA TSUSHIN KOGYO Cable side PCS E50FA 20 19 18 17 16 15 14 13 12 5 DCIN Connector 2 178313 5 Name of the signal XD0E XDOC XDOA XD08 XD06 XD04 XD02 XD00 XSCN06 XSCN04 XSCN02 XSCN00 YD0E YDOC YDOA YD08 YD06 YD04 YD02 YD00 C70 Connection Manual 2 11 I O Extension Connector Unit Name of the signal XDOF XDOD XDOB XD09 XD07 XD05 XD03 XD01 XSCN07 XSCN05 XSCN03 XSCNO1 YDOF YDOD YDOB YD09 YD07 YD05 YD03 YD01 24VDC 24VDC 24VDC
62. G HA3 HB3 HA2 HB2 SKIPCOM SKIPCOM SKIP1 SKIP2 SKIP3 SKIP4 SHIELD Wire material UL1061 2464 AWG26 7P Recommended manufacturer Oki Electric Cable O 0 0 O O 0 C70 Connection Manual Appendix 2 22 H300 Cable 5V Crimp terminal R1 25 3 5 5V Recommended manufacturer JST SG SG HA3 HB3 HA2 HB2 SKIPCOM SKIPCOM SKIP 1 SKIP 2 SKIP3 SKIP 4 125 MITSUBISHI CNC Appendix 2 Cable Appendix 2 23 H310 Cable Max cable length 15m Application SKIP for Signal splitter SKIP SKIP Connector CDE 9PF SKIP1 1 SKIP1 Contact CPCI COMI lt Crimp terminal 1 25 3 5 Recommended manutfacturer JST Case HDE CTH SKIP2 2 SKIP2 Manufacturer Hirose Electric COM2 7 COM2 SKIP3 3 SKIP3 Note Fold the cable shield over the COM3 8 0 COM3 sheath and wrap copper foil tape over SKIP4 4 SKIP4 it COM4 9 COM4 Connect the wound copper foil tape to shield plate of the connector SHIELD oS masa Wire material UL1061 2464 AWG26 4P Recommended manufacturer Oki Electric Cable Appendix 2 24 H400 Cable Max cable length 20m Application Manual pulse generator 5V type 1 6 MPG Connector 51103 0600 5V 5V Crimp terminal R1 25 3 5 Contact 50351 8000 SG SG Recommended manufacturer JST Manufacturer MOLEX HAL HA1
63. I F Connector 10150 6000EL Case 10350 3210 000 Manufacturer 3M Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to shield plate of the connector 123 MITSUBISHI CNC Appendix 2 Cable Appendix 2 20 H100 Cable Max cable length 30m Application Emergency stop signal EMG Crimp terminal R1 25 3 5 Recommended manufacturer JST EMG Connector 5557 02R 210 EMG COM Contact 5556PBT Manufacturer MOLEX EMG Note Connect the the cable shield to the FG terminal Wire material 2464 VSV 2 AWG22 Recommended manufacturer Bando Electric Wire Appendix 2 21 H200 Cable Max cable length 20m Application Display module communication UTP cross DISPLAY DISPLAY Emm mE or od 8 1 DISPLAY DISPLAY DISPLAY DISPLAY Connector 5 558530 TD RD4 Connector 5 558530 Manufacturer Tyco Electronics TD RD Manufacturer Tyco Electronics RD TD RD TD CMTR CMTR CMTR CMTR CMTT CMTT CMTT CMTT Wire material Ethernet Cat 5e AWG24 4P 124 Appendix 2 22 H300 Cable Max cable length 20m Application SKIP manual pulse generator EXT Connector HDR E50MSG1 Case HDR E50LPH Manufacturer HONDA TSUSHIN KOGYO CO LTD Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to shield plate of the connector EXT I F EXTI F 5V 5V SG S
64. ITSUBISHI CNC 1 System Configuration 26 Cable a Cables for CNC CPU F020 Manual pulse generator 45m 0 5 1 2 3 5 7 10 15 20 12V power supply type can be 1ch used F021 Manual pulse generator 0 5 1 2 3 5 7 10 15 20 For Signal splitter 2ch F022 Manual pulse generator 0 5 1 2 3 5 7 10 15 20 3ch G020 Manual pulse generator 15m 0 5 1 2 3 5 7 10 15 5V power supply type can be 1ch used 2021 Manual pulse generator 0 5 1 2 3 5 7 10 15 For Signal splitter 2ch G022 Manual pulse generator pue 5 1 2 3 5 7 10 15 3ch G302 Display module iis cns 2 3 5 10 15 20 For panel external wiring communication STP cross G303 Display module 1 2 3 5 10 15 20 For panel external wiring communication when using a HUB STP straight G380 Optical communication 5 10 12 15 20 For wiring between drive units cable outside panel For optical communication repeater unit cable outside panel For wiring between NC drive units cable Inside panel m Emm e peer r9 connection H100 30m _ 05 1 2 3 5 7 10 15 20 H200 Display module 20m 1 2 3 5 10 15 20 For panel internal wiring communication UTP cross H300 SKIP manual pulse 20m 0 5 1 2 3 5 7 10 15 20 generator input H310 SKIP connection 2 7 10 15 For Signal splitter 1 em mamme hs A 1ch for 5V we umma communication H810 Connection cable b
65. Ma VE A y UU vu 2722222 EAEE 2 min 40mm min 100mm yy MITSUBISHI 1 123 5mm gt lt min 100mm MMA Z 4 6 a a min Smm min 5mm 2 Unit installation orientation a Since C70 generates heat it should be fitted on a well ventilated location in the orientation shown below for heat release GOOD b Do not use it in either of the orientations shown below 69 MITSUBISHI CNC 3 Installation 3 Installation surface Fit the base unit on a flat surface If the installation surface is not even this may strain the printed circuit boards and cause malfunctions 4 Installation of the unit in an area where the other devices are installed Avoid fitting basic unit in proximity to vibration sources such as large electromagnetic contractors and no fuse circuit breakers fit the unit on a separate panel or at a distance 5 Distances from the other devices In order to avoid the effects of radiated noise and heat provide the clearances indicated below between C70 and the other devices contactors and relays In front of CNC CPU 100 mm 3 94 inch or more On the right and left of C70 50 mm 1 97 inch or more min 100mm Contactor Relay etc 70 C70 Connection Manual 3 1 Module Installation 3 1 3 Module Installation and Removal This section explains how to install and remove a power supply module PLC CPU module CNC CPU module input output mod
66. PCF optic cable Recommended manufacturer Recommended manufacturer Japan Aviation Electronics Oki Electric Cable Cable Minimum bending radius R 2 core cable section with reinforced sheath 2 core cable section without reinforced sheath Note 1 Binding the cables too tight with tie wraps could result in an increased loss or a disconnection Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the PCF cable reinforced sheath to damage Note 3 Loop the excessive cable with twice or more than the minimum bending radius 120 C70 Connection Manual Appendix 2 17 G395 Cable Appendix 2 17 G395 Cable Max cable length 10m Application Optical communication cable for wiring between drive units outside panel for wiring between NC drive units Use when wiring outside of the panel with a cable of 10m or less Section with OPT reinforced sheath OPT x y a a f s Section without reinforced sheath OPT OPT 1 X 1 2 2 OPT I Connector PF 2D103 Wire material ESCA Premium Recommended manufacturer Recommended manufacturer MITSUBISHI RAYON Japan Aviation Elect
67. PORT PACKAGE IF DAMAGED For more information call X XXXX XX XX XXX m n T T T T T T TT 134 C70 Connection Manual Appendix 3 1 Restriction for Packing b Preparation of shipping documents and declaration of dangerous goods For information required in description refer to Appendix2 2 Product information data sheet 2 When packaged by user The user must follow UN Regulations when packing preparing for shipping and preparing the indications etc a Packing a lithium battery falling under Class 9 1 Consult with The Ship Equipment Inspection Society of Japan for details on packaging 2 Prepare for shipping as explained in 1 Reshipping in Mitsubishi UN packaging The Ship Equipment Inspection Society of Japan Headquarters Telephone 03 3261 6611 Fax 03 3261 6979 b Packing a lithium battery not falling under Class 9 1 Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer packaging 12 batteries or less 24 battery cells or less 2 Prepare for the certificates or test results showing compliance to drop test from 1 2m in height The safety test results have been obtained from the battery manufacturer Consult with Mitsubishi when the safety test results are required 3 Prepare for shipping as explained in 1 Reshipping in Mitsubishi UN packaging Class 9
68. RSON CENTER 18 JJANGUOMENNEI DONGCHENG DISTRICT BEIJING 100005 CHINA TEL 86 10 6518 8830 FAX 86 10 6518 8030 China Beijing Service Dealer China Tianjin Service Center UNIT 2003 TIANJIN CITY TOWER NO 35 YOUYI ROAD HEXI DISTRICT TIANJIN 300061 CHINA TEL 86 22 2813 1015 FAX 86 22 2813 1017 China Shenyang Service Satellite China Changchun Service Satellite China Chengdu Service Center ROOM 407 408 OFFICE TOWER AT SHANGRI LA CENTER NO 9 BINJIANG DONG ROAD JINJIANG DISTRICT CHENGDU SICHUAN 610021 CHINA TEL 86 28 8446 8030 FAX 86 28 8446 8630 China Shenzhen Service Center ROOM 2512 2516 25 F GREAT CHINA INTERNATIONAL EXCHANGE SQUARE JINTIAN RD S FUTIAN DISTRICT SHENZHEN 518034 CHINA TEL 86 755 2399 8272 FAX 86 755 8218 4776 China Xiamen Service Dealer China Dongguan Service Dealer MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD KOREA FA CENTER Korea Service Center 8F Gangseo Hangang Xi tower 401 Yangcheon ro Gangseo gu Seoul 157 801 KOREA TEL 82 2 3660 9602 FAX 82 2 3664 8668 Korea Taegu Service Satellite 4F KT BUILDING 1630 SANGYEOK DONG BUK KU DAEGU 702 835 KOREA TEL 82 53 382 7400 FAX 82 53 382 741 1 TAIWAN MITSUBISHI ELECTRIC TAIWAN CO LTD TAIWAN FA CENTER Taiwan Taichung Service Center Central Area NO 8 1 INDUSTRIAL 16TH RD TAICHUNG INDUSTRIAL PARK SITUN DIST TAICHUNG CITY 40768 TAIWAN R O C TEL 886 4 2359 0688 FAX 8
69. SV CITY BUILDING OFFICE TOWER 1 NO 896 19 AND 20 RAMA 3 ROAD KWAENG BANGPONGPANG KHET YANNAWA BANGKOK 10120 THAILAND TEL 66 2 682 6522 31 FAX 66 2 682 6020 MITSUBISHI ELECTRIC INDIA PVT LTD India Service Center 2nd FLOOR TOWER A amp B DLF CYBER GREENS DLF CYBER CITY DLF PHASE III GURGAON 122 002 HARYANA INDIA TEL 491 124 4630 300 FAX 491 124 4630 399 Ludhiana satellite office Jamshedpur satellite office India Pune Service Center EMERALD HOUSE EL 3 J BLOCK MIDC BHOSARI PUNE 411 026 MAHARASHTRA INDIA TEL 91 20 2710 2000 FAX 91 20 2710 2100 Baroda satellite office Mumbai satellite office India Bangalore Service Center PRESTIGE EMERALD 6TH FLOOR MUNICIPAL NO 2 LAVELLE ROAD BANGALORE 560 043 KAMATAKA INDIA TEL 91 80 4020 1600 FAX 91 80 4020 1699 Chennai satellite office Coimbatore satellite office MITSUBISHI ELECTRIC AUSTRALIA LTD Australia Service Center 348 VICTORIA ROAD RYDALMERE N S W 2116 AUSTRALIA TEL 61 2 9684 7269 FAX 61 2 9684 7245 MITSUBISHI ELECTRIC AUTOMATION CHINA LTD CHINA FA CENTER China Shanghai Service Center 1 3 5 10 18 23 F NO 1386 HONG QIAO ROAD CHANG NING QU SHANGHAI 200336 CHINA TEL 86 21 2322 3030 FAX 86 21 2308 3000 China Ningbo Service Dealer China Wuxi Service Dealer China Jinan Service Dealer China Hangzhou Service Dealer China Wuhan Service Satellite China Beijing Service Center 9 F OFFICE TOWER 1 HENDE
70. U The frequency of battery usage indicated battery consumption of PLC CPU Target CPU modules for Q03UDCPU Q04UDHCPU and Q06UDHCPU are the first 5 digits of the serial No is 10012 or later The bigger the frequency of battery usage is the higher amount of battery per unit time is consumed The frequency of battery usage depends on the elements a and b The following table shows the relationship between the combination pattern of a and b and the frequency of battery usage Elemets to decide how much battery is used b State of a file storage during standard RAM of attery usage a Battery long life function Note Size of register file during RAM SR lt Unit word With setting No file register or 0k lt SR lt 128k Without setting 128k lt SR lt 384k 384k lt SR Note Refer to the following manual for battery long life function QnUCPU User s Manual Function Explanation Program Fundamentals SH 080807 ENG The power on time ratio indicates the ratio of PLC power on time to one day 24 hours When the total power on time is 12 hours and the total power off time is 12 hours the power on time ratio is 5096 The guaranteed value equivalent to the total power failure time that is calculated based on the characteristics value of the memory SRAM supplied by the manufacturer and under the storage ambient temperature range of 25 to 75 operating ambient temperature of 0 to 55 The actual service va
71. X 27 11 394 8513 MITSUBISHI ELECTRIC ASIA PTE LTD ASEAN FA CENTER Singapore Service Center 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL 65 6473 2308 FAX 65 6476 7439 Malaysia KL Service Center 60 JALAN USJ 10 1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA TEL 60 3 5631 7605 FAX 60 3 5631 7636 Malaysia Johor Baru Service Center 17 amp 17 JALAN IMPIAN EMAS 5 5 TAMAN IMPIAN EMAS 81300 SKUDAI JOHOR MALAYSIA TEL 60 7 557 8218 FAX 60 7 557 3404 Philippines Service Center UNIT NO 411 ALABAMG CORPORATE CENTER KM 25 WEST SERVICE ROAD SOUTH SUPERHIGHWAY ALABAMG MUNTINLUPA METRO MANILA PHILIPPINES 1771 TEL 63 2 807 2416 FAX 63 2 807 2417 VIETNAM MITSUBISHI ELECTRIC VIETNAM CO LTD Vietnam Ho Chi Minh Service Center UNIT 01 04 10TH FLOOR VINCOM CENTER 72 LE THANH TON STREET DISTRICT 1 HO CHI MINH CITY VIETNAM TEL 84 8 3910 5945 FAX 84 8 3910 5946 Vietnam Hanoi Service Satellite 6th Floor Detech Tower 8 Ton That Thuyet Street My Dinh 2 Ward Nam Tu Liem District Hanoi Vietnam TEL 84 4 3937 8075 FAX 84 4 3937 8076 PT MITSUBISHI ELECTRIC INDONESIA Indonesia Service Center Cikarang Office JL Kenari Raya Blok G2 07A Delta Silicon 5 Lippo Cikarang Bekasi 17550 INDONESIA TEL 62 21 2961 7797 FAX 62 21 2961 7794 THAILAND MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD Thailand Service Center 12TH FLOOR
72. absorber on the brake terminal Do not connect or disconnect the cannon plug while the electromagnetic brake s power is ON The cannon plug pins could be damaged by sparks After changing programs parameters or after maintenance inspection always carry out a test operation before starting actual operation Use the power input voltage input frequency tolerable instantaneous power failure time that are complied with the power specification conditions indicated in each Specifications manual When making detector cables do not mistake connection Failure to observe this could result in malfunction o A AN A A A ZN o A AN A runaway or fire 5 Troubleshooting N CAUTION Use a servomotor with electromagnetic brakes or establish an external brake mechanism for the Shut off with motor Shutoff with CNC brake brake control output control PLC output purpose of holding this serves as countermeasures for possible hazardous situation caused by power M y failure or product fault Motor MBR EMG Use a double circuit structure for the electromagnetic brake s operation circuit so that the brakes will activate even when the external emergency stop signal is issued The machine could suddenly restart when the power is restored after an instantaneous power failure so stay away from the machine Design the machine so that the operator safety can be ensured even if the machine restarts To secure th
73. als with insulation sleeves Up to 2 terminals be attached to a terminal area Note 2 Be sure to ground the earth terminal LG PE and FG Ground resistance 1000 or less If LG PE terminals and FG terminals are connected without grounding the wires the modules may be susceptible to noise In addition since the LG terminals have potential of 1 2 input voltage the operator may receive an electric shock when touching metal parts Note 3 No system error can be detected by the ERR terminal of an extension base unit ERR terminal is always set off Note 4 Q64P has gone out of production 80 C70 Connection Manual 4 3 Connecting the Emergency Stop Signal 4 3 Connecting the Emergency Stop Signal Connect the emergency stop signal to the connector EMG An external power supply is required because Q173NCCPU module does not have 24VDC output for the emergency stop signal Q173NCCPU Cable H100 aK O Power supply Related items Cable drawing Cable H100 Cable 81 MITSUBISHI CNC 4 Wiring and Connecting 4 4 Connecting the GOT 82 Connect a LAN cable to the connector DISPLAY I F for the connection of the display module such as 2000 series GOT1000 series Refer to GOT2000 Series Connection Manual Mitsubishi Products SH NA 081197ENG for the connection of GOT2000 series Refer to GOT1000 Series Connection Manual 1 3 SH NA 080532ENG for the connection of GOT1000 series Et
74. are to the following items to suppress the noise radiated outside of the panel 1 Accurately ground the devices 2 Use shielded cables 3 Increase the electrical seal of the panel Reduce the gaps and holes Appendix 1 4 Panel Structure CNC control unit which is an open equipment must be installed within a sealed metal control panel IP54 or higher The design of the control panel is a very important factor for the EMC measures so take the following measures into consideration MITSUBISHI carried out the EMC test by installing the unit in the control panel with an attenuation property of maximum 37dB and average 30dB 30 to 300Hz measured by 3m method Appendix 1 4 1 Measures for Control Panel Body 1 Use metal for all members configuring the panel 2 When joining the metal plate treat the welded or contacting sections so that the impedance is reduced and then fix with screws Joining clearance Approx 20cm Painting mask 3 Note that if the plate warps due to the screw fixing etc By creating a clearance noise could leak from that place 4 Plate nickel tin the metal plate surface at the grounding plate and connect the connections with a low impedance 5 If there is a large opening such as ventilation holes make sure to close the hole Control panel Mesh cover conductive sponge Opening Note 1 Using screws to fix the plates that have been painted is the same as an insulated s
75. ase cover must be removed with a tool such as nippers 3 Module connector Connector for installing the Q series power supply module CPU module modules and intelligent function module To the connectors located in the spare space where these modules are not installed attach the supplied connector cover or the blank cover module QG60 to prevent entry of dirt 4 Module fixing screw hole Screw hole for fixing the module to the base unit Screw size M3x12 5 Base fixing hole Hole for fixing this base unit onto the panel of the control panel for M4 screw Note DIN rail installation is not available when installing the CNC CPU module onto the basic base unit The installation may cause the module s malfunction due to vibration 33 MITSUBISHI CNC 2 General Specifications 2 3 Power Supply C70 uses Q61P 100 240VAC input 5VDC 6A output Q63P 24VDC input 5VDC 6A output Q64PN 100 240VAC input 5VDC 8 5A output or Q64P 100 120VAC 200 240VAC input 5VDC 8 5A output Note Q64P has gone out of production Specifications Item Q61P Base loading position Q series power supply module loading slot Applicable base unit Q38DB Q312DB Q63B Q65B Q68B Q612B 100 240VAC 10 15 85 264VAC Input frequency 50 60 2 59 130VA Inrush current 20 8ms or less 6 6A or more Overvoltage protection 2 SVDC 5 5 to 6 5V Efficiency 70 or mo
76. chemical symbol means that the battery or ac cumulator contains a heavy metal at a certain concentra tion This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the European Union there are separate collection sys tems for used batteries and accumulators Please dispose of batteries and accumulators correctly at your local com munity waste collection recycling centre Please help us to conserve the environment we live in 139 MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries 140 Appendix 4 Precautions for Compliance to UL c UL Standards MITSUBISHI CNC Appendix 4 Precautions for Compliance to UL c UL Standards 142 Observe the following matters to comply with UL c UL Standards Refer to Instruction Manual for Compliance with UL c UL Standard BNP B2429 003 for details 1 Selection of external 24VDC power supply unit The unit shall be prepared by the machine tool builder The stabilized power supply unit supplying 24VDC to CNC control unit complies with the UL Standards on the condition that is a UL approved part Use a UL approved part for the stabilized power supply unit supplying 24VDC to each unit 2 Unit ambient temperature CNC control unit complies with the UL Standards on the condition that the unit is used at a temperature less than the maximum ambient temperature given in chapter 2 Make sure that the maximum ambient temperature of eac
77. cifications of your optical fiber cable Note 1 Binding the cables too tight with tie wraps could result in an increased loss or a disconnection Use a cushioning material such as sponge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the cable reinforced sheath section to break Note 3 Loop the excessive cable with twice or more than the minimum bending radius Note 4 Criteria for optical cable selection lt G396 Cable gt Wire material Optical communication cable POF type Core Plastic Application Use when wiring a cable of 10m or less inside the panel Min bending radius Minimum bending radius 2 core parallel cord lt G395 Cable gt Wire material Optical communication cable POF type Core Plastic Application Use when wiring a cable of 10m or less outside the panel Min bending radius Minimum bending radius 2 core cable section with reinforced sheath 2 core cable section without reinforced sheath lt G380 Cable gt Wire material Optical communication cable PCF type Core Glass Application Use when the desired cable length is between 10 and 20m G395 or G396 is rather recommended when it s shorter than 10m Min bending radius Minimum bending radius 2 core cable section with reinforced sheath 2 core
78. ct DF1B 2428S CA Shell kit 10320 52F 0 008 BT LG Case grounding Cable connection diagram between drive unit and MDS A BT A6BAT MR BAT MDS BTCASE gt Appendix 2 9 DG22 Cable Max cable length 5m Application Battery cable For drive unit drive unit Note This cable is required to supply the power from the battery unit to multiple drive units j 1 Drive unit side connector Hirose Electric Connector DF1B 2S 2 5R Contact DF1B 2428SCA Drive unit side connector Hirose Electric Connector DF 1B 2S 2 5R Contact DF1B 2428SCA 1 BT 2 LG Cable connection diagram between drive unit and drive unit 115 MITSUBISHI CNC Appendix 2 Cable Appendix 2 10 DG23 Cable Max cable length 5m Application Battery cable For drive unit battery box Note The battery box side is connected using a bare conductor or a terminal bar a y Drive unit side connector Battery box side Connector DF1B 2S 2 5R Contact DF1B 2428SCA lt DG23 cable connection diagram Connection cable between drive unit and MDS BTBOX 36 gt Appendix 2 11 DG24 Cable Max cable length 5m Application 5V spply DO output cable For drive unit battery box Note The battery box side is connected using a bare conducior or a terminal bar i ss Drive unit side connector Battery box side Connector 10120 3000VE Shell kit 10320 52F 0 008
79. d 24VDC user memory memory for stor age ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later C70 Connection Manual 1 3 Component Modules Reference GT27 General Description 0800502 Reference GT27 General Description IB 0800502 23 MITSUBISHI CNC 1 System Configuration c GT2708 8 4 type SVGA 800x600 dots TFT color liquid crystal display 65536 colors Multimedia and video RGB and multi touch sup ported GT2708 STBA 100 240VAC user memory memory for stor age ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later GT27 General Description IB 8 4 type SVGA 800x600 dots TFT color liquid crystal 0800502 display 65536 colors Multimedia and video RGB and multi touch sup ported T ED 24VDC user memory memory for stor age ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later 2 SD card Modemame Remas L1MEM 2GBSD 2GB SD memory card for GOT 3 Protection sheet GT25 12PSCC Protection sheet for 12 1 type Clear 5 sheets GOT2000 Series Protective GT25 10PSCC Protection sheet for 10 4 type Clear 5 sheets Sheet for GT27 GT25 GT23 GT25 08PSCC Protection sheet for 8 4 type Clear 5 sheets User s Manual 0800499 24 C70 Connection Manual 1 3 Component Modules 1 3 2 2 GT16 1 GOT a GT1695M 15 0 typ
80. d Surge killer provided 10 C70 Connection Manual 1 3 Component Modules 9 Analog output module a Voltage output module 8 channels Input resolution 0 to 4000 4000 to 4000 Oto 12000 12000 to 12000 16000 to 16000 Digital Analog Converter Q68DAVN Output 10 to 10VDC Module User s Manual Conversion speed 80us channel SH NA 080054 18 point terminal block Transformer insulation between power supply and output modules b Current input module 8 channels Input resolution 0 to 4000 4000 to 4000 0 to 12000 12000 to 12000 Digital Analog Converter Q68DAIN Output 0 to 20mADC Module User s Manual Conversion speed 80us channel SH NA 080054 18 point terminal block Transformer insulation between power supply and output modules c Voltage current output module 2 channels Input resolution O to 4000 4000 to 4000 0 to 12000 12000 to 12000 16000 to 16000 Digital Analog Converter Q62DAN Output 10 to 10VDC 0 to 20mADC Module User s Manual Conversion speed 80us channel SH NA 080054 18 point terminal block Transformer insulation between power supply and output modules 2 channels Input resolution O to 12000 12000 to 12000 Channel Isolated Digital 16000 to 16000 Analog Converter Module Output 12 to 12VDC 0 to 22mADC User s Manual Conversion speed 10ms 2channels SH NA 080281 18 point terminal block Channels are isolated 4 channels Input resolution O to 400
81. dule Q68B 8 slots for mounting Q series modules QCPU User s Manual including power supply module Hardware Design Q612B 12 slots for mounting Q series modules Maintenance and Inspection including power supply module SH NA 080483ENG Q52B 2 slots for mounting Q series modules excluding power supply module Q55B 5 slots for mounting Q series modules excluding power supply module 16 C70 Connection Manual 1 3 Component Modules 23 Spring clamp terminal block Model name Reference Spring Clamp Terminal Block m mm A to 16 Manual IB NA 0800204E 24 Terminal block adapter Insulation Displacement Q6TA32 For 32 points modules 0 5mm AWG20 Beta A a Series 32 Point I O Module Q6TA32 TOL Q6TA32 exclusive tool User s Manual IB NA 0800228E 25 Connector terminal block converter module AGTBX36 E For negative common type input modules standard type AGTBX54 E For negative common type input modules 2 wire type For positive common type input modules A6TBX70 For negative type input modules module Type Building A6TBX70 E Block User s Manual 3 wire type SH NA 080042 A6TBY36 E For source type output modules standard type A6TBY54 E For source type output modules 2 wire type A6TBXY36 For positive common type input modules and sink type output modules standard type A6TBXY54 For positive common type input modules and sink type output modules 2 wire type M
82. e XGA 1024x768 dots TFT color liquid crystal display High intensity and GT1695M XTBA wide angle view 65536 colors lt Multi media and video RGB supported gt 100 240VAC built in flash memory 15MB GT16 General Description 15 0 type XGA 1024x768 dots IB NA 0800434E TFT color liquid crystal display High intensity and GT1695M XTBD wide angle view 65536 colors lt Multi media and video RGB supported gt 24VDC built in flash memory 15MB b GT1685M 12 1 type SVGA 800x600 dots TFT color liquid crystal display High intensity and GT1685M STBA wide angle view 65536 colors lt Multi media and video RGB supported gt 100 240VAC built in flash memory 15MB GT16 General Description 12 1 type SVGA 800x600 dots IB NA 0800434E TFT color liquid crystal display High intensity and GT1685M STBD wide angle view 65536 colors Multi media and video RGB supported gt 24VDC built in flash memory 15MB c GT1675M 10 4 type SVGA 800x600 dots TFT color liquid crystal display High intensity and GT1675M STBA wide angle view 65536 colors Multi media and video RGB supported 100 240VAC built in flash memory 15MB GT16 General Description 10 4 type SVGA 800x600 dots IB NA 0800434E TFT color liquid crystal display High intensity and GT1675M STBD wide angle view 65536 colors lt Multi media and video RGB supportedd gt 24VDC built in flash memory 15MB 25 MITSUBISHI CNC 1 System Configuration d
83. e AWG24 with shield Appendix 2 15 G303 Cable Max cable length 20m Application Display module communication STP straight DISPLAY Connector 5 1479185 3 Boots 9 336513 7 Manufacturer Tyco Electronics DISPLAY DISPLAY RD RD CMTR CMTR CMTT CMTT SHIELD DISPLAY DISPLAY TD TD RD RD CMTR CMTR CMTT CMTT SHIELD Wire material Ethernet Cat 5e AWG24 4P with shield Connector 5 1479185 3 Boots 9 336513 7 Manufacturer Tyco Electronics Connector 5 1479185 3 Boots 9 336513 7 Manufacturer Tyco Electronics C70 Connection Manual Appendix 2 14 G302 Cable 119 MITSUBISHI CNC Appendix 2 Cable Appendix 2 16 G380 Cable Max cable length 20m Application Optical communication cable for wiring between drive units outside panel for optical communication repeater unit Use this when the desired cable length is between 10 and 20m G395 or G396 is rather recommended when it s shorter than 10m Section with OPT reinforced sheath OPT IN 7 y NA ET S T Section without reinforced sheath OPT OPT 1 X 1 2 2 OPT Wire material Connector CF 2D101 S Hard clad type
84. e absolute position do not shut off the servo drive unit s control power supply when its battery voltage becomes low warning 9F If the battery voltage drop warning alarm occurs make sure to back up the machining programs tool data and parameters etc with the input output device before replacing the battery Depending on the level of voltage drop there is the possibility of memory loss Reload all the data backed up before the alarm occurrence 6 Maintenance inspection and part replacement PPPP P N CAUTION Periodically back up the programs tool data and parameters to avoid potential data loss Also back up those data before maintenance and inspections When replacing the battery on the controller side the machining programs tool data and parameters etc should be backed up with the input output device beforehand In case the memory is damaged in replacing the batteries reload all the data backed up before the alarm occurrence The electrolytic capacitor s capacity will drop due to deterioration To prevent secondary damage due to capacitor s faults Mitsubishi recommends the electrolytic capacitor to be replaced approx every five years even when used in a normal environment Contact the Service Center or Service Station for replacements Do not perform a megger test insulation resistance measurement during inspection Do not replace parts or devices while the power is ON Do not short circuit charge overhea
85. e once Connect the LAN connector to DISPLAY connector Cable STP CAT5 Cased ferrite core TDK ZCAT3035 1330 Note Ferrite cores are not required for wiring in panel 101 MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Appendix 1 6 3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general purpose stabilized power supply user prepared supplying power to the CNC control unit and the peripheral devices Select the following product or equivalent for the surge absorber Refer to the manufacturer catalog for detailed characteristics outline and connection methods of the surge absorber 1 Part name RAV 781BYZ 2 Manufacturer OKAYA ELECTRIC INDUSTRIES Surge electrical voltage withstand level alsenarge stan Stalig voltage capacity 10 8 20 us 1 2 50 us 250V 3 phase 300V 783V 2500A 20kV 75pF 20 to 70 G Clamp Surge Working temperature range Circuit voltage Max tolerable 50 60Hz Vrms circuit voltage a Black b Black c Black i 41 1 Unit mm 2 Part name RAV 781BXZ 4 Manufacturer OKAYA ELECTRIC INDUSTRIES Surge electrical voltage withstand level star c voltage capacity 8 2018 1 2 50 u s 250V 3 phase 300V 700V 2500A 75pF 20 to 70 C Surge Working temperature range Circuit voltage Max tolerable 50 60Hz Vrms circuit voltage a Black 0
86. ecautions for Safety Always read this manual and enclosed documents before installation operation maintenance and inspection to ensure correct usage Thoroughly understand the basics safety information and precautions of the devices before using This manual classifies the safety precautions into DANGER WARNING and CAUTION When the user could be subject to imminent fatalities or serious injuries if handling is A DANGER mistaken AN WARNING When the user could be subject to fatalities or serious injuries if handling is mistaken When the user could be subject to injuries or the property could be damaged if handling is A CAUTION mistaken Note that the items under N CAUTION could lead to serious consequences as well depending on the situation All the items are important and must always be observed The following sings indicate prohibition and compulsory This sign indicates prohibited behavior must not do For example amp indicates Keep fire away This sign indicated a thing that is pompously must do For example QD indicates it must be grounded The meaning of each pictorial sing is as follows N A AN A CAUTION CAUTION CAUTION Danger Danger rotated object HOT Electric shock risk explosive amp o Prohibited Disassembly is KEEP FIRE AWAY General instruction Earth ground prohibited For Safe Use This product is not designed or manufactured on the assumption that the product will
87. ecial precautions differing from the conventional cable are required when laying and handling the optical fiber cable 1 General precautions a A protective cap is attached to the optical module and optical fiber cable mounted on the PCB when the system is delivered Leaving this protective cap unattached could result in connection faults from the adherence of dirt and dust Do not remove the protective cap when not connecting the cable If dirty wipe off lightly with a piece of dry gauze etc Do not use solvents such as alcohol as the optical fiber material could melt Be sure to hold the connector section when connecting or disconnecting the optical connector Unless you hold the connector section the optical fiber cable may be damaged and disabled The optical connector cannot be connected in reversed Check the connector orientation when connecting it Align the connector lock lever with the lock holes on the PCB s optical module and press the connector straight in Confirm that the lock lever connects with the optical module and that a click is heard When disconnecting the optical fiber cable from the PCB press the lock release buttons on the lock lever and pull out the cable while holding the connector section The connector could be damaged if the cable is pulled without pressing down on the lock release buttons Do not apply excessive force onto the optical fiber cable by stepping on it or dropping tools etc on it 83
88. ecting the Skip Signal Sensor and the signals from manual pulse generator s refer to Wiring and Connecting Connecting the Manual Pulse Generator can be connected to the signal splitter Install the signal splitter on a DIN rail Q173NCCPU FCU7 HN387 m MPG me W fl Ul RPE Note Neither the connector RIO nor TERMINAL of the signal splitter is currently available lt Related items gt Cable drawing Cable H010 Cable 86 C70 Connection Manual 4 8 Connecting the Skip Signal Sensor 4 8 Connecting the Skip Signal Sensor Connect the skip signals to the connector EXT I F on CPU module or the connector SKIP on signal splitter H300 cable is used as composite cable with manual pulse generators Use a terminal block for the relay connection Skip signals are used for processing the high speed signals Shielding is necessary for the cable that connects the terminal block and the sensor H310 cable is applied when the signal splitter FCU7 HN387 is used Q173NCCPU Connecting directly to CNC CPU module Terminal block To be prepared by user Sensor Note 1 H300 cable is a composite cable with manual pulse generator s Note 2 Refer to 13 EXT I F in 2 5 CNC CPU Module for the specification details Connectin
89. ed 5V power supply type is available as of manual pulse generator When connecting a 5V manual pulse generator Q173NCCPU 5V manual pulse generator Bottom view Rear view NO 1 5V0V B G9 H400 When connecting two 5V manual pulse generators Q173NCCPU 5V manual pulse generators Rear view NO 2 NO 3 Terminal SUV S SV block QN fw O ON o To be prepared by user Note Channel 2 and 3 are uned in this wiring example H300 cable is a composite cable with skip signal Related items Cable drawing Cable H400 Cable H300 Cable 88 C70 Connection Manual 4 9 Connecting the Manual Pulse Generator Note 1 When selecting a manual pulse generator make sure that its case and 0V terminal are insulated Note 2 When connecting cables using a terminal block etc never fail to observe the followings The total length of the cables from the connector on C70 s side to the terminal area of manual pulse generators has to be within the maximum cable length 20m Have the cable shield single point grounded on C70 s side and cover the cable with the shield up to near the manual pulse generators It is required to relay the shield also For relay cables use wire material of cross section equivalent to UL1061 2464 AWQG26 x 2P or above
90. ed to supply the power from the battery unit to multiple 3 C C DG22 0M Battery cable DG23 oM Battery cable DG24 oM 5V spply DO output cable MA lt 200V Series gt poet MBEGMS Brake cable or HESKP un 200V Series BKS1CBLoM 2 3 5 7 10 reverse load side angle A2 H Brake cable for HF KP iuis 200V Series PWS1CBLaoM 2 3 5 7 10 load side angle 1 Power cable for HF KP lt 200V Series gt reverse load side angle o Power cable for HF KP Note It can not be used with HF KP13 drive units For drive unit except MDS DJ Series battery box Note The battery box side is connected using a bare conductor or a terminal bar For drive unit except MDS DJ Series battery box Note The battery box side is connected using a bare conductor or a terminal bar 0 3 0 5 1 5 3 0 3 0 5 1 5 10m 2 3 5 7 10 load side angle Power supply communication cable Power backup unit communication cable Cable for Auxiliary axis Servo drive unit 0 35 0 5 1 2 3 5 10 15 20 30 Note The Standard cable length column shows the lengths of the cable available from MITSUBISHI C70 Connection Manual 1 3 Component Modules 27 Relay terminal unit a Unit Relay Terminal Module User s Manual Hardware A6TE2 16SRN 40 pin connector A6TE2 16SRN For 24VDC Transistor output unit sink type module IB NA 66833 _ diria
91. ee to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Note 3 Do not use or store C70 under pressure higher than the atmospheric pressure of altitude Doing SO can cause an operation failure Note 4 The following environment conditions are also required for the layout design No large amount of conductible dust iron filings oil mist salt or organic solvents No direct sunlight No strong electrical or magnetic fields No direct vibrations nor shocks on C70 32 C70 Connection Manual 2 2 Base Unit 2 2 Base Unit 0 asizpg sss 06128 4 4 5 a T T S L3 ws we 170203 oma T9603_ wes 136203 seus Mem3 we mms NUMEN ME 3 i Application 1 Extension cable connector Connector to which the extension cables are connected for sending and receiving signals from the extension base unit 2 Base cover Protective cover of extension cable connector Before an extension cable is connected the area of the base cover surrounded by the groove under the word OUT on the b
92. een enforced since September 26th in 2008 Hereby battery and machinery incorporating battery marketed in European Union countries must be in compliance with the EU Battery Directive Lithium battery provided by MITSUBISHI are subjected to this restriction Appendix 3 4 1 Important Notes Follow the instruction bellow as shipping products incorporating MITSUBISHI device 1 When shipping products incorporating MITSUBISHI device any time later than September 26th 2008 the symbol mark shown as Figure 1 in section Information for end user is required to be attached on the machinery or on the package Also the explanation of the symbol must be added 2 Machinery with battery and maintenance battery produced before the EU Battery Directive are also subjected to the restriction When shipping those products to EU countries later than September 26th 2008 follow the instruction explained in 1 Appendix 3 4 2 Information for end user Figure 1 Note This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex Il Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and or reused This symbol means that batteries and accumulators at their end of life should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this
93. eral specifications of I O Extension connector unit is same as that of GOT Refer to the instruction manual of GOT you are using As for input output specifications they are basically same as GI15 DIOR unit apart from the number of input points is extended to 64points Refer to the instruction manual for GT15 DIOR unit Note This unit is dedicated to GT15 DIOR sink iput source output It cannot be used for GT15 DIO source input sink output Specifications list Specification Input connector MIL 40 pin connector x 2 CNX1 CNX2 Output connector MIL 26 pin connector x 1 CNY1 bested nie Batch solderless type AWG28 1 27 pitch flat cable Multicore cable solderless type AQG24 28 twisted cable Voltage 24VDC 20 4 28 8V Ripple ratio Less than 5 Current External power supply 1 85A Connector DCIN connector Supply from CNX1 or CNX3 connector is available Applicable size of electric wire AWG16 20 Connection cable between GT15 H810 cable and DIOR Install FCU7 HN831 unit the same panel as GOT Input method Dynamic scan method sink input The number of input points 64 points 16 points x 4 4 points of output for scan are used Output method Direct output source output The number of output points 16 points 1point RUN Generic output signal Overload protection function Overheat protec tion function inside GT15 DIOR RUN output signal Overload protection function inside
94. ervice Station or Service Center Following the UN recommendations battery units and batteries should be transported based on the gt P P P P P Pb P international regulations such as those determined by International Civil Aviation Organization ICAO International Air Transport Association International Maritime Organization and U S Department of Transportation DOT Due to ventilation problems do not install the base units vertically or horizontally when C70 is mounted on a board etc Install the basic base on a flat surface Unevenness or warping of the surface can apply undue force to printed circuit boards and lead to operation failures Avoid installing the base units close to a vibration source such as a large electromagnetic contactor or no fuse breaker Install them on a separate panel or at a safe distance To limit the effects of reflected noise and heat leave 100mm 3 94inch or more clearance to instruments fitted in front of CNC CPU on the rear of the door Similarly leave 50mm 1 97inch or more clearance between instruments and the left and right sides of the basic gt Pe Be base 2 Items related to wiring N CAUTION Correctly wire this product Failure to observe this could result in servomotor runaway etc gt Do not install a phase advancing capacitor surge absorber or radio noise filter on the output side of the servo drive unit Correctly connect the output side ter
95. es Outline of Regulation described above is solely Mitsubishi s opinion The shipper must confirm orders of Transportation Restrictions for Lithium Batteries Reference described below for transportation method corresponding the regulation These should be checked by the company commissioned for the actual lithium battery transportation 1 Indication of exterior box When transporting primary lithium battery by cargo aircraft indicate that transportation by passenger aircraft is forbidden on the exterior box Display example PRIMARY LITHIUM BATTERIES FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT a The character color must be displayed with contrast black characters against white background black characters against yellow background etc b The height size of characters to be displayed is prescribed depending on the packaging mass When the total mass is over 30kg at least 12mm When the total mass is less than 30kg at least 6mm Appendix 3 3 4 Reference 1 49CFR Code of Federal Regulation Title49 173 185 Lithium batteries and cells Search from the following URL http www gpoaccess gov cfr index html 2 DOT regulation body Department of Transportation Search 69fr 75207 pdf from the following URL http ohmsa dot gov hazmat 138 C70 Connection Manual Appendix 3 4 Restriction related to EU Battery Directive Appendix 3 4 Restriction related to EU Battery Directive EU Battery Directive 2006 66 EC has b
96. etween I O extension connector unit FCU7 HN831 external Input output unit GT15 DIOR Note The Standard cable length column shows the lengths of the cable available from MITSUBISHI 18 C70 Connection Manual 1 3 Component Modules b Cable for connector and terminal block changeover unit Modeiname Remaks _ Re _ For A6TBXY36 A6TBXY54 A6TBX70 positive common sink type modules 0 5m For AGTBXY36 A6TBXY54 A6TBX70 positive common sink type modules 1m For AGTBXY36 A6TBXY54 AGTBX70 positive common sink type modules 2m For AGTBXY36 A6TBXY54 A6TBX70 positive common sink type modules 3m For AGTBXY36 A6TBXY54 A6TBX70 positive common sink type modules 5m AC80TB For AGTBXY36 A6TBXY54 A6TBX70 positive common sink type modules 8m Common current not exceeding 0 5A AC100TB For A6TBXY36 A6TBXY54 A6TBX70 positive common sink type modules 10m module Type Building Common current not exceeding 0 5A Block User s Manual For A6TBX36 E A6TBY36 E A6TBX54 E SHINA 080042 6 54 6 70 negative common source type modules 0 5m AC10TB E For A6TBX36 E A6TBY36 E A6TBX54 E A6TBY54 E A6TBX70 E negative common source type modules 1m AC20TB E For A6TBX36 E A6T BY36 E A6TBX54 E A6TBY54 E A6TBX70 E negative common source type modules 2m For AGTBX36 E A6TBY36 E A6TBX54 E A6TBY54 E A6TBX70 E negative common
97. eye face protector face mask body skin protective cloth Dispose of them immediately because strong odors are produced when left for a long time Get them absorbed into dry sand and then collect the sand in an empty container Do not peel the external tube or damage it Do not dispose of the battery in fire or expose it to heat Do not immerse the battery in water or get it wet Do not throw the battery Do not disassemble modify or transform the battery Do not short circuit the battery Avoid direct sunlight high temperature and high humidity Recommended temp range 5 to 35C humidity 70 RH or less Material to avoid Flammable or conductive material Metal may cause a short circuit 136 C70 Connection Manual Appendix 3 2 Products information data sheet ER battery 6 Physical chemical properties Physical form Solid Shape Oylinder type KU Odorless Appearance Not applicable insoluble Boiling point Boiling range Melting point De NS composition tempera ture Flash point 7 Stability and reactivity Stability Stable under normal handling condition Do not mix multiple batteries with their terminals uninsulated This may cause a short Condition to avoid n circuit resulting in heating bursting or ignition Hazardous decomposition prod ucts Irritative or toxic gas is emitted in the case of fire 8 Toxicological information As the chemical substance is stored
98. g edge phase difference T 4 T 10 T HA1 or HB1 cycle Min 10us Signal Splitter CNC CPU HA1 HA2 Signal input HB1 HB2 HB3 12V Note 12V 12V 12V 5V Power 5V 5V Power output output 0V 0V 0V Note 12V power is separately required to connect 12V manual pulse generator Refer to 4 9 Connecting the Manual Pulse Generator 6 TERMINAL Not used 56 C70 Connection Manual 2 9 Manual Pulse Generator 2 9 Manual Pulse Generator UFO 01 2Z9 5V manual pulse generator 100 pulse rev lt Outline dimension gt Index Gasket 3 M4 stud Panel cut diameter 72 at equal pitch Above size only lt Panel cut drawing gt 3 4 8 at equal pitch Produced by NIDEC NEMICON CORPORATION 57 MITSUBISHI CNC 2 General Specifications HD60C 12V manual pulse generator 25 pulse rev lt Outline dimension gt 3 6 Packing t 2 0 3 MA stud bolt L10 80 1 4 05 A Installation of screws other than M3 x 6 not possible 260 0 5 16 E 260 Panel cut dimension drawing 3 64 8 Divide equally by three S 120 58 C70 Connection Manual 2 10 Terminal block for Dual Signal Module Recommended 2 10 Terminal block for Dual Signal Module Recommended Terminal block converter module FA LTB40P produced by MITSUBISHI ELECTRI
99. g measures such as cable clamps Separate the signal wire from the drive line or power line when wiring gt PP Carry out wiring so that there is no possibility of short circuit between wires nor of dangerous state gt N o AN P P gt gt P P N CAUTION Use wires and cables whose wire diameter heat resistance level and bending capacity are compatible with the system Ground the device according to the requirements of the country where the device is to be used Wire the heat radiating fins and wires so that they do not contact When using the RS 232C device as a peripheral device caution must be paid for connector connection disconnection Always use a double OFF type AC power supply switch on the device side and connect disconnect the connector with the AC power supply on the device side OFF AC socket NC unit lt gt EM RS 232C Be sure to ground the earth terminal FG and LG Not doing so could result in electric shock or operation failure Ground resistance 1000 or less When wiring in the unit be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit f
100. g via signal splitter Terminal block To be prepared Sensor MPG TERMINAL r2 e FCU 7 HN387 Note 1 Be sure to connect the terminal block FG of the signal splitter to the ground FG Note 2 Refer to 4 SKIP 2 8 Signal Splitter for the specification details Related items Cable drawing Cable H300 Cable H310 Cable 87 MITSUBISHI CNC 4 Wiring and Connecting 4 9 Connecting the Manual Pulse Generator Connect the signals of manual pulse generator s to any of the following connectors Connector MPG or EXT I F on CNC CPU module Connector MPG on signal splitter FCU7 HN387 All of the connectors above allow the connection of 5V power supply type manual pulse generator UFO 01 2Z9 The connector MPG on signal splitter allows the connection of 12V power supply type manual pulse generator HD60C as well Note Set the parameter shown below to suit the manual pulse generator used 5V manual pulse generator UFO 01 2Z9 1240 set12 bit0 1 100 pulse rev 12V manual pulse generator HD60C 1240 set12 bit0 0 25 pulse rev 1 Connecting directly to CNC CPU module Connect signals from manual pulse generator s to the connector MPG The connector EXT I F is applied when the channel 2 and 3 are us
101. gnal voltage H level 3 5V to 5 25V L level OV to 0 5V Output power voltage 5VDC 10 10 Max output current 100mA Note The connector MPG and EXT I F have input pins for HA1 and HB1 Use either of the connectors HA1 HB1 1 1 E us T lt gt a b c d e HA1 or HB1 rising edge falling edge phase difference T 4 T 10 T HA1 or HB1 cycle Min 10us SKIP I F specification Input ON voltage 18V or more to 25 2V or less Ton gt 2ms Input ON current 2mA or more vavpc 4E Input OFF voltage 4V or less Input OFF current 0 4mA or less Input signal holding time Ton 2ms or 0V t more Internal response time 0 08ms or less Note NC recognizes input signals of 2ms or more as the valid skip signals If machine contacts relay etc are used malfunctions will occur due to chatter ing Use semiconductor contacts transistor etc 49 MITSUBISHI CNC 2 General Specifications 2 6 Battery Box for CNC CPU Q173NCCPU Set the battery Q6BAT in the battery holder unit 17 Dimension 2 65 3 M5x14 Va dos o Life time of the battery Life time of the battery Q6BAT Power on Guaranteed Actual time ratio value service value 75 40 Q173NCCPU 20 000hr r atter 31 000hr 43 800hr or SM52 ON 100 43 800hr 1 The power on time ratio indicates the ratio of C70 power on t
102. h unit does not exceed the temperature given in chapter 2 Revision History Dec 2006 IB NA 1500261 A First edition created Jan 2007 IB NA 1500261 B Second edition created Maximum lengths were added or corrected for some cable types The explanations of the battery holder unit were added Mistakes were corrected Sept 2007 IB NA 1500261 C Third edition created The section composition was greatly changed The following sections were added 3 General Specifications Environmental Conditions 5 Panel Cut Dimension Drawing Installation Dimension Drawing 6 Installation and Wiring 7 Connections of Modules Appendix 1 EMC Installation Guidelines Appendix 3 Cable Connector for CNC CPU Appendix 4 Servo Spindle Cable and Connector Specifications MDS D DH Series Appendix 5 Servo Spindle Cable and Connector Specifications MDS D SVJ3 SPJ3 Series Appendix 6 Transportation Restrictions for Lithium Batteries Appendix 7 Precautions for Compliance to UL c UL Standards Mistakes were corrected Mar 2008 IB NA 1500261 D Fourth edition created The section composition was greatly changed 1 Introduction was merged to the Introduction in the beginning of this manual Explanations of the modules specifications were all merged in General Specifications 4 Outline Drawing 5 Panel Cut Dimension Drawing and Appendix 2 Connector Layout were merged into the chapter of Genera
103. hernet communication module is separately required for GT15 GT27 GT16 GOT2000 GOT1000 Cz HUB Q173NCCPU rr a laila cs T Cable 6303 100BASE T STP Straight Cable H200 100BASE T UTP cross Cable G302 100BASE T STP cross GOT1000 Ethernet I F GT15 J 71E71 100 HUB oy Cable G 303 100BASE T STP Straight Q173NCCPU Cable H200 100BASE T UTP cross Cable G302 100BASE T STP cross O MITSUBISHI Use the cable connector and hub that comply the IEEE802 3 100BASE TX standard Cross connection cable is used for one to one connection with display module Straight connection cable is usually used for the connection through a hub Shielded twisted pair cable STP is necessary to run a LAN cable out of the control panel Install a ferrite TDK product ZCAT3035 1330 around the cable Refer to EMC Installation Guideline EMC Countermeasure Parts Ferrite Core Installation Method to see how to install the ferrite core Be sure to separate the LAN cable from the drive line because LAN cables are easily affected by noise H200 cable is an unshielded twisted pair cable UTP which is a cross connection cable The cable is available for one to one connection with Q173NCCPU in the same control panel C70 Connection Manual 4 5 Co
104. hium batteries transportation restrictions item in Federal Register on Dec 15 2004 This regulation became effective from Dec 29 2004 This law is a domestic law of the United States however if also applies to the domestic flight and international flight departing from or arriving in the United States Therefore when transporting lithium batteries to the United State or within the United State the shipper must take measures required to transport lithium batteries Refer to the Federal Register and the code of Federal Regulation Transportation Restrictions for Lithium Batteries Reference for details Appendix 3 3 1 Outline of Regulation 1 Transporting primary lithium battery by passenger aircraft is forbidden a Excluding primary lithium battery for personal use in a carry on or checked luggage Lithium metal content should be not more than 5g for cell and 25g for battery For details on the lithium metal content refer to Transportation Restrictions for Lithium Batteries Target Products 2 When transporting primary lithium battery by cargo aircraft indicate that transportation by passenger aircraft is forbidden on the exterior box Appendix 3 3 2 Target Products All NC products for which the lithium batteries are used are subject to the regulation Refer to the table Transportation Restrictions for Lithium Batteries Target Products Appendix 3 3 3 Handling by User The Transportation Restrictions for Lithium Batteri
105. hows how to calculate the average power consumption in each block 1 Power consumption of the power supply module The power conversion efficiency of the power module is approx 70 i e 30 of the output power is consumed by heating As a result 3 7 of the output power becomes the power consumption Therefore the calculation formula is as follows Wow S x lsv 5 lsy Current consumption of logic 5 VDC circuit of each module 2 Power consumption of a total of 5 VDC logic section of each module including CPU module The power consumption of the 5 VDC output circuit section of the power module is the power consumption of each module including the current consumption of the basic base Wey Isy x 5 W 3 A total of 24 VDC average power consumption of the output module power consumption for simultaneous ON points The average power of the external 24 VDC power is the total power consumption of each module Woay loay x 24 x ratio of simultaneous ON W lo4y Average current consumption of internal consumption power supply of the output module 24VDC A It is not applied for the power supply unit which supplies 24VDC from outside and has no 24VDC output 4 Average power consumption due to voltage drop in the output section of the output module Power consumption for simultaneous ON points Wout lout x Number of output points x Simultaneous ON rate W lour Output current Current in actual use
106. iform international code for the transport of dangerous goods by seas determined by IMO International Maritime Organization When shipping isolated lithium battery products 1 Reshipping in Mitsubishi UN packaging Class 9 Mitsubishi packing applies package specifications complying with the UN Packing Instruction The user only needs to add the following details before shipping Consult with the shipping company for details a Indication of container usage mark on exterior box Label with following details recorded 1 Proper shipping name Lithium batteries 2 UN NO UN3090 for isolated battery UN3091 for battery incorporated in a device or included 3 Shipper and consignee s address and name Example of completing form SHIPPER CONS I GNEE 5 hipper information Consignee information PROPER SHIPPING NAME LITHIUM BATTERIES UN NO UN3090 CLASS 9 SUBSIDIARY RISK PACKING GROUP 11 PACKING INST 903 4 Acare label with a telephone number for additional information 120x110mm A care label is to be attached on the outer package Shipping less than or equal to 4 isolated batteries incorporated in machinery does not need care label Lithium battery care label Air transportation sample i PR PP T CAUTION IF DAMAGED Lithium metal batteries DO NOT LOAD OR TRANS
107. ignals controlled by CPU When any of the signals is output to YOA the signal is input to XOA as a feedback signal Note 3 The device Nos written above are for the assignment on hardware These Nos are different from the device Nos to be actually used 53 MITSUBISHI CNC 2 General Specifications 4 PLCIO Connector for I O signals controlled by PLCCPU QnUDHCPU IN PLCX0O J AON PLC x10 2B20 2A20 IN JPLC XO ai a IN jJPicX2 jPLC X 2 E iN pico hw rex E A IN PLC xo4 PLO Xi4 de 2 IN poxo 2B14 2A14 IN PLC X06 JPLC X 6 2B13 2A13 IN PLC X07 IN PLC X17 2B12 2A12 IN PE IN JPLC X18 2811 2A11 IN PLC X09 PLC X19 2819 2A10 2A10 2803 209 2A09 2B08 2A08 oc 2 2A08 E 27 BE 2 07 505 2A06 2B04 2A04 2A05 2B03 2A03 1 2 A04 xC eec 2B02 2A02 0 ean 2A01 24VDC COM 2 24VDC COMI DY 0VCOM2 DC24V 50 DC26 4V 40 DC28 8V 0 10 20 30 40 50 55 C 2B02 Temperature 2A02 Es Note 1 Output pins with allow 0 2A output Other pins have 0 1A output Note 2 The device Nos written above are for the assign
108. ime to one day 24 hours When the total power on time is 12 hours and the total power off time is 12 hours the power on time ratio is 5096 2 The guaranteed value equivalent to the total power failure time that is calculated based on the characteristics value of the memory SRAM supplied by the manufacturer and under the storage ambient temperature range of 25 to 75 operating ambient temperature of O to 55 3 The actual service value equivalent to the total power failure time that is calculated based on the measured value and under the storage ambient temperature of 40 This value is intended for reference only as it varies with characteristics of the memory 4 In the following status the backup time after power OFF is 3 minutes The battery connector is disconnected The lead wire of the battery is broken 5 The battery should be changed after 5 years of use even an alarm has not occurred CNC CPU module type Backup time after alarm 4 50 C70 Connection Manual 2 7 Dual Signal Module 2 7 Dual Signal Module Use the dual signal module within the following specifications Q173SXY Q1735XY 32 points x 2 systems 32 points for PLC CPU control 32 points for CNC CPU Number of input points control 20 points x 2 systems for safety input 12 points x 2 systems for feedback input for output Photocoupler insulation 24VDC 20 15 ripple ratio within 5 PLC CPU control input 10ms default PLC CPU control i
109. in Service Center CTRA DE RUBI 76 80 APDO 420 08173 SAINT CUGAT DEL VALLES BARCELONA SPAIN TEL 34 935 65 2236 FAX 34 935 89 1579 Poland Service Center UL KRAKOWSKA 50 32 083 BALICE POLAND TEL 48 12 630 4700 FAX 48 12 630 4701 Mitsubishi Electric Turkey A S Umraniye Subesi Turkey Service Center SERIFALI MAH NUTUK SOK NO 5 34775 MRANIYE ISTANBUL TURKEY TEL 90 216 526 3990 FAX 90 216 526 3995 Czech Republic Service Center KAFKOVA 1853 3 702 00 OSTRAVA 2 CZECH REPUBLIC TEL 420 59 5691 185 FAX 420 59 5691 199 Russia Service Center 213 B NOVODMITROVSKAYA STR 14 2 127015 MOSCOW RUSSIA TEL 7 495 748 0191 FAX 7 495 748 0192 MITSUBISHI ELECTRIC EUROPE B V SCANDINAVIA Sweden Service Center HAMMARBACKEN 14 191 49 SOLLENTUNA SWEDEN TEL 46 8 6251000 FAX 46 8 966877 Bulgaria Service Center 4 A LYAPCHEV BOUL POB 21 BG 1756 SOFIA BULGARIA TEL 359 2 8176009 FAX 359 2 9744061 Ukraine Kharkov Service Center APTEKARSKIY LANE 9 A OFFICE 3 61001 KHARKOV UKRAINE TEL 380 57 732 7774 FAX 380 57 731 8721 Ukraine Kiev Service Center 4 M RASKOVOYI STR 02660 KIEV UKRAINE TEL 380 44 494 3355 FAX 380 44 494 3366 Belarus Service Center OFFICE 9 NEZAVISIMOSTI PR 177 220125 MINSK BELARUS TEL 375 17 393 1177 FAX 375 17 393 0081 South Africa Service Center 5 ALBATROSS STREET RHODESFIELD KEMPTON PARK 1619 GAUTENG SOUTH AFRICA TEL 27 11 394 8512 FA
110. in human body Example Simulation of immunity from digital EN61000 4 3 immunity wireless telephones EN61000 6 2 Example Regulation of withstand level of noise Burst immunity from relay or plug and play General EN61000 4 4 Conductive Example Regulation of withstand level of noise EN61000 4 6 immunity flowed from power supply wires etc EN61800 3 poner SDD Example Regulation of electromagnetic noise of 50 Motor frequency 60Hz power supply frequency control unit FN61000 4 8 magnetic field Power supply Example Regulation of power voltage drop EN61000 4 11 dip fluctuation withstand level EN61000 4 5 Example Regulation of withstand level of noise Surge caused by lightning EMC immunity zone covers Zone B and Zone Install a power supply to the CNC control unit within Zone B T Zone B indicates the power supply stepped down from the public electrical power distribution network by two steps or more of the insulation transformer 95 MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Appendix 1 3 EMC Measures The main items relating to EMC measures include the following 1 Store the device in a sealed metal panel 2 Ground all conductors that are floating electrically Decrease the impedance 3 Increase the distance between the drive line and signal wire 4 Shield the cables wired outside of the panel 5 Install a noise filter Take c
111. inal block FG of the signal splitter to the ground FG Connect a 12VDC power supply between the 12V terminal block and FG 89 MITSUBISHI CNC 4 Wiring and Connecting lt Related items gt Cable drawing Cable F020 F021 F022 Cable G020 G021 G022 Cable Cables for the connection of manual pulse generators to signal splitter Power supply type ich 2 5V power supply type Goo o o o G021 Go2i 12V power supply type F020 __ Note 1 When selecting manual pulse generator make sure that its case and 0V terminal insulated Note 2 24VDC supply is not required for the terminal block of signal splitter 12VDC supply is required for the 12V power supply type manual pulse generator only 90 C70 Connection Manual 4 10 Connecting the I O Extension Connector Unit 4 10 Connecting the I O Extension Connector Unit Connect a relay cable to GT15 DIOR external input output unit for the connection of extension connector unit FCU7 HN831 GOT FCU7 HN831 GT15 DIOR lt CNX1 gt DA H810 cable GT15 external input output unit ane ine TE GT15 DIOR sink input source output type paa FCU7 HN831 EE Internal R Y Z control A me n circuit Q O e Scan input circuit
112. installation in control operation panel 2 Methods of wiring cables to outside of panel 3 Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this manual However the level of the noise will differ according to the equipment type and layout control panel structure and wiring lead in etc Thus we ask that the final noise level be confirmed by the machine manufacturer 94 C70 Connection Manual Appendix 1 2 EMC Directives Appendix 1 2 EMC Directives The EMC Directives largely regulate the following two items eEmission Capacity to prevent output of obstructive noise that adversely affects external devices elmmunity Capacity to not malfunction due to obstructive noise from external source The details of each level are classified in the table below It is assumed that the Standards and test details required for a machine tool are the same as these Name ENStandards EN61000 6 4 General industrial Badiat ed noise Restriction of electromagnetic noise radiated through the air EN55011 CLASS A machine Conductive Restriction of electromagnetic noise discharged from EN61800 3 noise power supply line Motor control unit Immunity Static electricity Example Regulation of withstand level of static electrical electricity electrical discharge EN61000 4 2 discharge accumulated
113. ion plate to the noise filter 97 MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Appendix 1 5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise and thus must be appropriately shielded and treated The following measures must be sufficiently considered for the cables that carry out high speed communication Appendix 1 5 1 Precautions for Wiring in Panel 1 If the cables are led unnecessary in the panel they will pick up noise Pay attention to the device layout and wire length so that the wiring length is as short as possible Device Device Device Device Device Device AW itd S t 2 Always connect the grounding wire to the FG terminal indicated on the device 3 Keep the distance between the drive line and detector cable to the drive section motor as far apart as possible when wiring 4 Do not lead the power supply wire around the panel without using a filter Radiated bd Flow out Partition NE HAC input Conductive plate noise au Appendix 1 5 2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel Use a shield clamp within 10cm of the lead out port from the panel Refer to EMC Countermeasure Parts Shield Clamp Fitting 1 Ethernet cable Shield clamp Use a shield clamp within 10cm from the panel s inlet oullet e Install a ferrite core both GOT Ethernet cable ends of the connected unit
114. ire or operation failure Tighten the terminal screws within the specified torque range If the terminal screws are loose it could result in short circuit fire or operation failure Tightening the terminal screws too far may cause damages to the screws and or the module resulting in drop short circuit or operation failure Be sure there are no foreign matters such as sawdust or wiring debris inside the module Such debris could cause fire damage or operation failure The module has an ingress prevention label on its top to prevent foreign matter such as wiring debris from entering the module during wiring Do not remove this label during wiring Before starting system operation be sure to remove this label because of heat dissipation When connecting to a personal computer and a unit with the USB interface an electric shock or a unit failure may occur Operate these correctly according to the manual of a unit and a personal computer Observe the following cautions when a personal computer in an AC power supply is used 1 For a personal computer that uses a 3 pin power plug or power plug with a ground lead type make sure to use a plug socket including a ground input electrode or ground the earth lead respectively 2 For a personal computer that uses a 2 pin power plug without ground lead make sure to connect the unit to the personal computer according to the following procedures And it is recommended to supply the same power
115. l CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break Note 3 Loop the excessive cable with twice or more than the minimum bending radius OPT Connector PF 2D103 Hecommended manufacturer Japan Aviation Electronics 122 Appendix 2 19 H010 Cable Max cable length 5m Application Signal splitter connection EXT I F EXT Connector HDR E50MSG1 Case HDR E50LPH Manufacturer HONDA TSUSHIN KOGYO CO LTD Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to shield plate of the connector SG SG AB SG TXDH TXDL RXDH RXDL DTRH DTRL DSRH DSRL TBEMG1 TBEMG2 DEAD1 DEAD2 TBENA1 TBENA2 SG SG EMGIN1 EMGIN2 EMGOUT1 EMGOUT2 SG SG TXRXH TXRXL SG SG HA3 HB3 HA2 HB2 HA1 HB1 N C N C N C N C SKIPCOM SKIPCOM SKIP1 SKIP2 SKIP3 SKIP4 SHIELD Wire material UL20276 SB MA 25PX28AWG Recommended manufacturer Hitachi Cable Ltd TXDH TXDL RXDH RXDL DTRH DTRL DSRH DSRL TBEMG1 TBEMG2 DEAD1 DEAD2 1 2 SG SG EMGIN1 EMGIN2 EMGOUT1 EMGOUT2 SG SG TXRXH TXRXL SG SG HA3 HB3 HA2 HB2 HA1 HB1 N C N C N C N C SKIPCOM SKIPCOM SKIPI SKIP2 SKIP3 SKIP 4 SHIELD C70 Connection Manual Appendix 2 19 H010 Cable NC
116. l Remote network SH NA 080124 3C 2V 5C 2V coaxial cable Single bus QJ71BR11 PLC to PLC network control normal station Remote I O net remote master station 3C 2V 5C 2V coaxial cable Single bus QJ72BR15 Remote I O net remote I O station 18 CC Link CC Link System Master Local Module User s Manual SH NA 080394E For master local station For QCPU Compatible with CC Link Ver 2 QJ61BT11N 19 CC Link IE controller network CC Link IE Optical double loop interface module A 1000BASE SX Control normal station CC Link IE Controller Network CC Link IE Optical double loop interface module Reference Manual QJ71GP21S SX 1000BASE SX Control normal station SH NA 080668 With external power supply MITSUBISHI CNC 1 System Configuration 20 FL net OPCN 2 a Ver 2 00 a 1 gt QJ71FL71 T F01 10BASE T 100BASE TX FL net OPCN 2 Interface QJ71FL71 B2 F01 10BASE2 Module User s Manual QJ71FL71 B5 F01 10BASE5 SH NA 080350E b Ver 1 00 Remas QJ71FL71 1 10BASE T FL net OPCN 2 Interface QJ71FL71 B2 10BASE2 Module User s Manual QJ71FL71 B5 10BASE5 SH NA 080350E 21 AS i AS i Master Module User s QJ71AS92 Master station Manual Hardware IB NA 0800122E 22 Extension base Q63B 3 slots for mounting Q series modules including power supply module Q65B 5 slots for mounting Q series modules including power supply mo
117. l SUCI Gt u soni tea aska 96 Appendix 1 4 1 Measures for Control Panel Body 96 Appendix 1 4 2 Measures a eod vu aom Ec 97 Appendix 1 4 3 Measures for Power Supply a nnnm 97 Appendix 1 5 Measures for Wiring in Panel 98 Appendix 1 5 1 Precautions for Wiring in Panel 98 Appendix 1 5 2 Shield Treatment of Cables nennen nnn nnn 98 Appendix 1 6 EMC Countermeasure a 99 Appendix 1 6 1 Shield Clamp Fitting a a 99 Appendix 12622 Femte CONG c ct 100 Appendix 1 6 3 Surge Absorber a 102 Appendix 1 6 4 Selection of Stabilized Power Supply 104 Appendix 2 Cab amp u u uuu 105 Appendix 2 1 Cable Wire and AsSembly uu oh e erui erii use te bo Sette isque su pega ot
118. l Specifications 6 Installation and Wiring were divided into two sections Installation and Wiring and Connecting 7 Connections of Modules was merged into the section of Wiring and Connecting Chapter and section Nos were all revised according to the changes above Example of surge absorber installation of Appendix 1 6 3 Surge Absorber was corrected Mistakes were corrected Jul 2008 IB NA 1500261 E Fifth edition created 3 1 3 Installation and Removal of Module was added Mistakes were corrected Sep 2010 IB NA 1500261 H Sixth edition created Following chapters are corrected as 1 3 Component Modules is updated 2 General Specifications 4 Wiring and Connecting Following chapters are reviewed 1 2 General Connection Diagram 1 3 Component Modules 3 3 Calculating Heat Generation by C70 Following chapters are added 2 11 I O Extension Connector Unit 4 10 Connecting the I O Extension Connector Unit Continued on the following page Revision details Continued from the previous page Following chapters are deleted Appendix 2 Cable and Connector for CNC CPU Appendix 3 Servo Spindle Cable and Connector Specifications MDS D DH Series Appendix 4 Servo Spindle Cable and Connector Specifications MDS D SVJ3 SPJ3 Series Added new contents in the following chapters 2 5 CNC CPU Module 19 MPG 13 EXT I F Timing chart for HA1 HB1 is added 2
119. l line driver level High Speed Counter Module External input 5 12 24VDC User s Manual Coincidence output transistor sink type SH NA 080036 12 24VDC 0 5A point 2A common 40 pin connector 2 channels 200 100 10kpps Count input signal 5 12 24VDC External input 5 12 24VDC Coincidence output transistor Source type 12 24VDC 0 1A point 0 4A common 40 pin connector 14 Ethernet QJ71E71 100 10BASE T 100BASE TX Q Corresponding MELSEC QJ71E71 B2 10BASE2 Communication Protocol Reference Manual QJ71E71 B5 10BASE5 SH NA 080008 15 Serial communication RS 232 1 channel RS 422 485 1 channel QJ71C24N nu Transmission rate 230 4kbps Total Q Corresponding Serial RS 232 2 channels Communication Module ee Transmission rate 230 4kbps Total User s Manual Basic RS 422 485 2 channels SH NA 080006 Transmission rate 230 4kbps Total MITSUBISHI CNC 1 System Configuration 16 MES interface module Model name Reference 10BASE T 100BASE TX 1 channel MES Interface Module User s QJ71MES96 Note MX MESInterface and CF card are separately Manual required SH NA 080644ENG 17 MELSECNET H a SI QSI optical interface SI QSI H PCF Broad band H PCF optical cable Q Corresponding Double loop MELSECNET H Network Se es PLC to PLC network control normal station System Reference Remote 1 0 net remote master station Manual PLC to PLC network SI QSI H PC
120. le CPU system configuration turned OFF when a stop error occurs in any of the CPU modules Normally OFF when loaded in an extension base unit Turned ON when the whole system operates normally terminal turns OFF opens when the DC power is not input a stop error including a reset occurs in the CPU module or the fuse is blown In a Multiple CPU system configuration turned OFF when a stop error occurs in any of the CPU modules Normally OFF when loaded in an extension base unit 37 MITSUBISHI CNC 2 General Specifications 3 FG terminal Ground terminal connected to the shield pattern of the printed circuit board 4 LG terminal Grounding for the power supply filter This terminal has potential of 1 2 of the input voltage for AC input Q61P Q64PN and Q64P This is also a protective earth terminal PE 5 Power input terminals Power input terminals connected to a power supply of 100VAC or 200VAC Q64PN and Q64P Power input terminals connected to a power supply of 24VDC Q63P Power input terminals connected to a power supply of 100 200VAC Q61P 6 Terminal screw M3 5 x 7 screw 7 Terminal cover Protective cover of the terminal block 8 Module fixing screw hole Used to fix the module to the base unit M3 x 12 screw user prepared Tightening torque 0 36 to 0 48 N m 9 Module loading lever Used to load the module into the base unit Note 1 Q63P is dedicated for inp
121. lue equivalent to the total power failure time that is calculated based on the measured value and under the storage ambient temperature of 40 This value is intended for reference only as it varies with characteristics of the memory In the following status the backup time after power OFF is 3 minutes The battery connector is disconnected The lead wire of the battery is broken 6 Ethernet Ethernet connector 45 MITSUBISHI CNC 2 General Specifications 2 5 CNC CPU Module Dimension and Names of parts 1 LED Display of state alarm code with 3 digits 2 SW1 Rotary switch for maintenance usually set to 0 3 SW2 Rotary switch for maintenance usually set to 0 4 SW Not used 46 C70 Connection Manual 2 5 CNC CPU Module 5 EMG Connector for the emergency stop signal input EMGCOM 1 5566 02A 210 EMGCOM MOLEX Input type Current sinking sourcing Insulation method Photocoupler insulation Input voltage 24VDC 10 15 ripple ratio within 5 OFF voltage current 17 5VDC more 3 0mA or less ON voltage current 1 8VDC or less 0 18mA or less Input resistance Approximate 10k Response time OFF gt ON or ON gt OFF 1ms Applicable size of wire 0 3mm Note The emergency stop function suits Stop category 1 of European
122. ment on hardware These Nos are different from the device Nos to be actually used Cable side connector type onnector Pressure displace FCN 367J040 AU F FCN 363J040 FCN 361J040 AU Contact AWG 24 to 28 FCN 363J AU AWG 22 to 26 FCN 363J AU S 40 FCN 360C040 Case FCN 360C040 D Wide mouthed type FCN 360C040 E Long screw type FCN 360C040 H E Side mouthed type FCN 360C040 J1 Sloped mouth cover FCN 360C040 J2 Thin sloped mouth cover FUJITSU Component 54 2 8 Signal Splitter Note Signal splitter allows DIN rail installation only Dimension and Names of parts 86 DIN Rail 172 HI m DC24V SKIP I 56 FG MPG O O C70 Connection Manual 24 OQ Not used 1 o9 6 SUO 5 o 9 D SUB 9pin SKIP1 SKIPCOM1 SKIP2 SKIPCOM2 SKIP3 SKIPCOM3 SKIP4 SKIPCOM4 3 Connector for CNC CPU 4 9 SKIP I F specification Input ON voltage 18V or more to 25 2V or less Input ON current 6mA or more Input OFF voltage 4V or less Input OFF current 2mA or less In
123. minal U V W The servomotor will not run properly if incorrectly connected Always install an AC reactor per each power supply unit Always install an appropriate breaker per each power supply unit A breaker cannot be shared for multiple power supply units Do not directly connect a commercial power supply to the servomotor Failure to observe this could result in faults When using an inductive load such as relays always connect a diode in parallel to the load as a noise countermeasure When using a capacitive load such as a lamp always connect a protective resistor in series to the load to suppress rush currents Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output gt P PP P b signal If mistaken the signal will not be output due to fault in the drive unit and consequently the protective circuit such as emergency stop could be disabled Drive unit Drive unit COM 24VDC Control output signal Do not connect or disconnect the connection cables between each unit while the power is ON Do not connect or disconnect the PCBs while the power is ON gt Q Do not pull the cables when connecting disconnecting it Securely tighten the cable connector fixing screw or fixing mechanism Insufficient fixing could result in dislocation during operation Always treat the shield cables indicated in the Connection Manual with groundin
124. module it prevents the sensor connected to the AC input module which is ON at power off from turning OFF by switching off the power supply However if only the AC input module is connected to the AC line which is connected to the power supply detection of the AC down for the power supply module may be delayed by the capacitor in the AC input module Thus connect a load of approx 30mA per AC input module to the AC line 2 For DC input power supply a An instantaneous power failure lasting less than 10ms will cause 24VDC down to be detected but operation will continue b An instantaneous power failure lasting in excess of 10ms may cause the operation to continue or initial start to take place depending on the power supply load This is for a 24VDC input This is 10ms or less for less than 24VDC Inrush current When power is switched on again immediately within 5 seconds after power off an inrush current of more than the specified value 2ms or less may flow Reapply power 5 seconds after power off When selecting a fuse and breaker in the external circuit take account of the blow out detection characteristics and above matters Operation indication During the operation do not allow the input voltage to change from 200VAC level 170 to 264VAC to 100VAC level 85 to 132VAC If changed the POWER LED of the module turns off and the system operation stops Outline dimension Q61P Q63P mm Q64PN Q64P mm
125. nnecting the Servo Drive Unit 4 5 Connecting the Servo Drive Unit Connect an optical fiber cable to the connector CN1 for the connection of the optical communication servo drive units MDS D2 DH2 Series MDS DM2 Series and MDS DJ Series Refer to the following manuals for the details on the servo drive units basic wiring and so on MDS D2 DH2 Series Specifications Manual IB 1501124 MDS D2 DH2 Series Instruction Manual IB 1501127 MDS DM2 Series Specifications Manual IB 1501136 MDS DM2 Series Instruction Manual IB 1501139 MDS DJ Series Specifications Manual 1501130 MDS DJ Series Instruction Manual IB 1501133 MDS D DH Series Specifications Manual IB 1500875 MDS D DH Series Instruction Manual IB 1500025 MDS D SVJ3 SPJ3 Series Specifications Manual IB 1500158 MDS D SVJ3 SPJ3 Series Instruction Manual IB 1500193 MDS DM Series Specifications Manual IB 1500891 MDS DM Series Instruction Manual IB 1500893 Drive Unit Q173NCCPU or G395 G380 lt Related items gt Cable drawing Cable G395 Cable G396 Cable G380 Cable 4 5 1 Precautions for handling the optical fiber cable Sp
126. nput 10ms default value for digital filter value for digital filter Input response time CNC CPU control input 10ms for CR CNC CPU control input 2ms for CR fil filter ter 32 points common Input common method Common terminal 1A01 1A02 2A01 2A02 NCIO connector and PLCIO connector have each different common Input type Type 1 Current sinking 12 points x 2 systems 12 points for PLC CPU control 12 points for CNC CPU control Output insulation method Photocoupler insulation Rated load voltage 24VDC 20 15 0 1A x 8 points 0 2A x 4 points x 2 systems Maximum load current Common current 1 6A less for each connector 0 1VDC TYP 0 1A 0 2VDC MAX 0 1A 12 points common Output common method Common terminal 1B01 1B02 2B01 2B02 NCIO connector and PLCIO connector have each different common Not provided 24VDC 20 15 ripple ratio within 5 Provided thermal protection and short circuit protection Protection Thermal protection works for each 2 points Short circuit protection works for each 1 point 1 to 3A point Withstand voltage 560VAC rms 3cycles at 2000m elevation Insulation resistance 10 or more measured with an insulation resistance tester Simulator noise 500Vp p Noise width 15 32 points with I O assignments as 32 points I O mixed unit occupational points Operation display ON display LED and 32 input points display for PLC CPU control External connecti
127. o scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning a Mitsubishi recommends recycling and selling the product when no longer needed according to item 1 above The user should make an effort to reduce waste in this manner b When disposing a product that cannot be resold it shall be treated as a waste product c The treatment of industrial waste must be commissioned to a licensed industrial waste treatment contractor and appropriate measures including a manifest control must be taken d Batteries correspond to primary batteries and must be disposed of according to local disposal laws Disposal Note This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex Il Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and or reused This symbol means that batteries and accumulators at their end of life should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the Eu
128. omatic operation Keep your hands feet or face away from the spindle during rotation 4 General Precautions Always follow the precautions below Incorrect handling could result in faults injuries or electric shocks etc 1 Transportation and installation N CAUTION Correctly transport the products according to the weights Use servomotor s suspension bolts to transport the servomotor itself Do not use it to transport the servomotor after installation onto the machine Do not stack the products exceeding the indicated limit Do not hold the cables shaft or detector when transporting the servomotor PPP OF Do not transport the controller or servo drive unit by suspending or holding the connected wires or cables Do not hold the front cover when transporting the servo drive unit or the front cover could come off causing the unit to drop Installon a non combustible place where the unit s or motor s weight can be withstood according to the instruction manual The servomotor does not have a complete water proof oil proof structure Do not allow oil or water to contact or enter the motor Prevent the oil soaked cutting chips from being accumulated on the motor When installing the motor facing upwards take measures the machine side so that gear oil etc will not enter the motor shaft Do not remove the detector from the servomotor The detector installation screw is treated with sealing ZN A Do not all
129. on method 40 pin connector Applicable size of wire 0 3mm for AGCON1 and Number of output points 51 MITSUBISHI CNC 2 General Specifications Names of parts mm 1 mat 2 NCIO PLCIO 4 1 LED Shows the input signal state of PLCIO 2 Module No sticker Module Nos 1 to 3 should be written on this sticker when multiple dual signal modules are mounted 52 C70 Connection Manual 2 7 Dual Signal Module 3 NCIO Connector for I O signals controlled by NCCPU Q173NCCPU 1 20 IN NC X10 1B20 20 PNN NC Xii J 1B19 19 1A18 IN NC X12_ 1818 1 18 1 17 IN NC X13 1846 inia L n hexa 1B15 1A15 1A15 IN NC X15_ 1B14 1A14 1A14 IN NC X16 1B13 1A13 JNC X17 1B12 1A12 1A12 IN 1B11 VATI ISBN JNC X19 1810 IN OUT NC YOA X0A 1A10 1B09 IN OUT NC Y0B X0B 1A09 ia an Nc voc xoc 1B06 1A06 NC YOD XOD 1A07 1B05 1A05 NC YOE XOE 1A06 1804 1A04 NC YOF XOF 1A05 1B03 1A03 aS 1B02 1A02 1801 Laud 24VDC COMI PPA j0VcOM2 24VDC COM1 1A01 LOV COM2 ON DC24V 50 DC26 4V 40 DC28 8V 0 10 20 30 40 50 55 C Temperature Note 1 Output pins with allow 0 2A output Other pins have 0 1A output Note 2 Pins with signal names and are the output s
130. on the ground contact point as nearly to CNC control unit as possible and use the total length of the grounding cable as short as possible 79 MITSUBISHI CNC 4 Wiring and Connecting 4 2 Wiring to the Power Supply Module The following diagram shows the wiring example of power lines grounding lines etc to the basic base unit and the extension base unit 100 200VAC CPU base unit Q38B Q61P Q63P Q64PN Q64P QxxUD H CPU INPUT 100 240VAC Connectto 24VDC terminals of I O module that requires 24VDC internally Extension base unit Q68B Q61P Q63P Q64PN Q64P I O module 100VAC Eee nil ERR 1 FG LG PE 2 T INPUT 100 240VAC JE 2E 007 Grounding 1 The ERR terminal turns ON OFF as described below lt When the power supply module is mounted on the main base unit gt The terminal turns OFF opens when the AC power is not input a CPU module stop error including a reset occurs or the fuse of the power supply module is blown lt When the power supply module is mounted on the extension base unit gt The terminal is always OFF open 2 Be sure to ground the LG terminal of Q64P and Q64PN which are used as protective earth PE Note 1 Use the possibly thickest up to 2 mm wires for the 100 200 VAC and 24 VDC power cables Always use crimp terminals for the terminal block wiring To prevent a short circuit caused by any loosen screws use 0 8mm thick crimp termin
131. ons 31 MITSUBISHI CNC 2 General Specifications For the specifications of GOT CNC servo spindle drive unit and I O module refer to the manuals written in System Configuration Component Modules 2 1 Installation Environment Conditions C70 which is an open equipment must be installed within a sealed metal control panel IP54 or higher C70 must also be used and stored under the conditions listed in the table of specifications below Specification Operating ambient 0 to 55 C Temperature 32 to 131 F 25 to 75 C 13 to 167 F Operating ambient Humidity _ Operating ambient Humidity _ Humidity 5 to 95 RH non condensing Storage ambient Humidity 5 to 95 RH non condensing Under intermittent 10 to 57Hz 0 075mm 10 times each in Vibration resistance vibration szotsoz seme XYZ Under continuous 5 MMC For 80 min No corrosive gases nor inflammable gases 2000m 6561 68ft or less Note 3 Inside control panel Lor less Storage ambient Temperature Note 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category ll applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V Note 2 This index indicates the degr
132. or give damage to the module AN Do not touch the radiating fin of the CNC CPU module while an electric current is supplied or in a short while after the power OFF Touching the fin may cause burns Take care when removing the unit AN When removing the unit always remove the fixing screws and then take the fixing hook out from the fixing hole Incorrect removal will damage the module fixing hook C70 Connection Manual 3 1 Module Installation This section describes precautions for handling the CPU modules I O modules power supply modules and basic base unit etc 1 Do not drop or apply strong impact on the modules terminal block connectors and pin connectors 2 Do not remove modules printed circuit boards from the case in order to avoid failure 3 The module fixing screws and terminal block screws within the tightening torque range specified below Location of screw CNC CPU module fixing screw M3 x 13 screw Module fixing screw M3 x 12 screw I O module terminal block screw screw I O module terminal block fixing screw M3 5 screw Power supply module terminal screw M3 5 screw 4 Make sure to install the power supply module on the basic base unit and extension base unit When the power supply module is not installed and if the I O modules and intelligent function module installed on the basic base unit are light load type the modules may be operated In this case because a voltage becomes unstable we cannot guarantee
133. or multiple power supply units the breaker may not function upon short circuit failure in a small capacity unit Do not share a breaker for multiple units as this is dangerous Incorrect wiring and connections could cause the devices to damage or burn 3 Items related to prevention of bodily injury or property damage AN When transporting or installing a built in IPM spindle or linear servomotor be careful so that your hand or property will not be trapped in the servomotors or other metal objects Also keep the devices with low magnetic tolerance away from the product N CAUTION Do not apply voltages to other than those indicated in the connection manual for the controller or specifications manual for the servo drive unit Failure to observe this could cause the devices to rupture or damage etc Incorrect terminal connections could cause the devices to rupture or damage etc Incorrect polarity could cause the devices to rupture or damage etc Persons wearing medical devices such as pacemakers must stay away from this unit The electromagnetic waves could adversely affect the medical devices Fins on the rear of the unit regenerative resistor and servomotor etc will be hot during operation and for a while after the power has been turned OFF Do not touch or place the parts and cables etc close to these sections Failure to observe this could result in burns Do not enter the machine s movable range during aut
134. or relay cable Drive unit side CNV2E 8P CNV2E 8P Straight CNV2E 9P Angle Drive unit side connector 3M Receptacle 36210 0100P L Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG BT SD RQ RQ Case grounding T Motor detector Ball screw side detector side connector DDK Plug CMV1 SP10S M2 Straight CMV 1 AP 10S M2 Angle Contact CMV1 22ASC S1 LG CNT BT SD aD RQ RQ SHD lt Cable connection diagram for 15m or less gt Drive unit side connector 3M Receptacle 36210 0100PL S hell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG BT SD S D RQ RQ Case grounding Motor detector Ball screw side detector side connector DDK Plug CMV1 SP10S M2 Straight CMV1 AP10S M2 Angle Contact CMV1 22ASC S1 P5 5V LG CNT BT SD SD RQ RQ lt Cable connection diagram for 15m to 30m gt 111 MITSUBISHI CNC Appendix 2 Cable Appendix 2 5 CNV2E D Cable Max cable length 30m Application MDS B SD unit cable dj in Drive unit side connector 3M Receptacle 36210 0100PL MDS B SD unit side connector Shell kit 36310 3200 008 3M MOLEX Connector 10120 3000VE Connector set 54599 1019 Shell kit 10320 52F 0 008 P5 5V LG P5 5V P5 5V LG LG BAT RQ RQ RQ RQ SD SD SD Case Case grounding grounding lt Cable connection diagram gt
135. or scan 8 points 24VDC about 4mA GT15 DIO Output 16 points 1 point RUN output 24VDC GT15 External Unit Positive Common Input Sink Type Output User s Manual IB NA 0800382E 0 1A point Positive common input sink type output 28 C70 Connection Manual 1 3 Component Modules 1 3 3 Peripheral Device 1 Signal splitter X Modelname FCU7 HN387 Option Manual pulse generator is required for 2 or 3 axes specifications 2 Manual pulse generator Modelnam Remarks 01 229 5V specifications 12V specifications for connection to operation panel I O module HD60C 12V power supply is separately required 3 extension connector unit FCU7 HN831 Point extension unit of external input output unit GT15 DIOR 1 3 4 Dual Signal Module 1 Dual signal module Modelnam Remarks Q173SXY I O duplication monitoring module Maximum modules Q173SXY 2 I O duplication monitoring module High speed type Maximum 3 modules 2 Terminal block Model name FA LTB40P Terminal block converter module Arrangement MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED 3 Cable Modelnam Remarks o Cable for terminal block converter module FA CBLLILIFMV M Cable lengthOO 05 0 5m 10 1m 20 2m 30 3m 50 5m Arrangement MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED 29 MITSUBISHI CNC 1 System Configuration 30 2 General Specificati
136. ow foreign matters especially conductive foreign matters such as screws or metal chips or combustible foreign matters such as oil to enter the controller servo drive unit or servomotor Failure to observe this could result in rupture or damage Do not get on the product or place heavy objects on it Provide appropriate distance between the controller servo drive unit and inner surface of the control panel other devices Do not install or operate the controller servo drive unit or servomotor that is damaged or has missing parts Take care not to cut hands etc with the heat radiating fins or metal edges Do not block the intake outtake ports of the servomotor with the cooling fan N CAUTION N Install the controller s display unit and operation board unit on the spot where cutting oil will not reach N The controller servo drive unit and servomotor are precision devices so do not drop or apply thumping vibration 2 strong impacts on them Hard disk unit is a precision device so do not drop or apply strong impacts on it Store and use the units according to the environment conditions indicated in each specifications manual PPP When disinfectants or insecticides must be used to treat wood packaging materials always use methods other than fumigation for example apply heat treatment at the minimum wood core temperature of 56 C for a minimum duration of 30 minutes ISPM No 15 2009 If products s
137. panel If a normal ventilating fan is used dust will be sucked into C70 together with the external air and it may affect the performance of C70 7 Example of average power consumption calculation Q173NCCPU use a System configuration Q04UDH Q173NC Q173 i b 5VDC 24VDC current consumption of each module SVDCcurrntconsumption 24VDC current consumption EN 1 25 0 08 QJ71FL71 T F01 Note 0 50 A Q38DB Note Note 5VDC current consumption of the MELSEC standard module may be changed It must be always confirmed in the latest manual 75 MITSUBISHI CNC 3 Installation 76 c Power consumption of power module Wpw 3 7 x 0 39 1 25 0 20 0 05 0 08 0 50 0 23 x 5 5 79 W d Power consumption of a total of 5VDC logic section of each module Wey 0 39 1 25 0 20 0 05 0 08 0 50 0 23 x 5 13 5 W e A total of 24VDC average power consumption of the output module Woay 0 02 x 24 4 00 x 24 96 48 W f Average power consumption due to voltage drop in the output section of the output module Wour 0 1 x 0 2 x 24 x 1 0 5 x 0 3 x 16 x 1 2 88 W g Average power consumption of the input section of the input module Wiy 0 004 x 24 x 40x 1 0 004 x 24 x 16 x 1 5 38 W h Power consumption of the power supply section of the intelligent function module Ws 0 W i Power consumption of overall system W 5 79 13 5 96 48 2 88 5 38 1
138. power will turn OFF followed by the immediate operation stop A contactor etc is required in addition to the shutoff function mounted in the controller Turn OFF the power immediately if any smoke abnormal noise or odor is generated from the controller servo drive unit or servomotor Only a qualified technician may disassemble or repair this product Do not alter Use a noise filter etc to reduce the effect of electromagnetic disturbances Electromagnetic disturbances could adversely affect the electronic devices used near the servo drive unit Use the servo drive unit servomotor and each regenerative resistor with the designated combination Failure to observe this could result in fires or faults The combination of the servomotor and servo drive unit that can be used is determined Be sure to check the models of servomotor and servo drive unit before test operation The brakes electromagnetic brakes mounted in the servomotor are used for the purpose of holding and must not be used for normal braking Also do not run the motor with the motor brake applied Motor brake is used for the purpose of holding For the system running via a timing belt install a brake on the machine side so that safety can be ensured Be sure to confirm SERVO OFF or READY OFF when applying the magnetic brake Also be sure to confirm SERVO ON prior to releasing the brake When using the DC OFF type electromagnetic brake be sure to install a surge
139. pper foil tape to GND plate of the connector 117 MITSUBISHI CNC Appendix 2 Cable Appendix 2 13 G020 G021 G022 Cable 118 Max cable length 15m Application Manual Pulse Generator 5VDC spec 1HA 1HB 1ch 5V 0V 2HA 2HB q p q p q p 2ch 5V OV 3HA 3HB 3ch 88 69 Go 60 G8 09 q q p D 90 960 99 s HANDLE Connector CDA 15P Contact CD PC 111 x 11 Case HDA CTH Recommended manufacturer Hirose Electric Wire material B 22 19 U x 2SJ 1 x9 1ch 2ch 3ch Recommended manufacturer Crimp terminal V1 25 3 x 12 Sumitomo Electric Industries Recommended manufacturer JST Cable name s Ls G021 cable G022 cable o Usable channel Note Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to GND plate of the connector Appendix 2 14 G302 Cable Max cable length 20m Application Display module communication STP cross DISPLAY Connector 5 1479185 3 Boots 9 336513 7 Manufacturer Tyco Electronics DISPLAY TD TD RD RD CMTR CMTR CMTT CMTT SHIELD DISPLAY RD RD TD TD CMTT CMTT CMTR CMTR SHIELD Wire material Ethernet Cat 5
140. put signal holding time Ton 2ms or more Internal response time 0 08ms or less 6 33 2 8 Signal Splitter DIN Rail Terminal block for power supply Used for the 12V power supply type manual pulse generator Connector for skip signal Note NC recognizes input signals of 2ms or more as the valid skip signals If machine contacts relay etc are used malfunctions will occur due to chattering Use semiconductor contacts transistor etc 55 MITSUBISHI CNC 2 General Specifications 5 MPG 5V 12V Connector for manual pulse generator Win Hai 50 N 12VDC 1 IN _ HA2 5 e DEIN OUS SIN HA3 R SG OV o jN HB3 5VDC Oo 15 5VDC 15 8 9 AOUT 5VDC D SUB 15pin 5V manual pulse generator 12V manual pulse generator HD60 UFO 01 2Z9 input conditions input conditions oh pulse signal 1 and HB1 phases with phase difference 90 Refer to the waveform below level 5 to 5 25V Input signal voltage L level 0V to 0 5V Max input pulse fre 5kHz quency 5VDC 10 5VDC 10 power supply voltage Current consumption 100mA or less Number oF pulses per 100 pulse rev 25 pulse rev rotation HA1 HB1 HB1 HA1 a b c d e HA1 or HB1 rising edge fallin
141. r type Input 16 points 24VDC negative common AJ65FBTA4 16DE 4 wire super slim waterproof type response time EA CC Link System Compact Type Remote I O Module User s Output 16 points 12 24VDC 1 04 transistor output Manual SH 4007 AJ65FBTA2 16TE source type 2 wire super slim waterproof type 22 1 3 2 GOT 1 3 2 1 GT27 1 GOT a GT2712 Model name GT2712 STBA GT2712 STBD b GT2710 Model name GT2710 STBA GT2710 STBD 12 1 type SVGA 800x600 dots TFT color liquid crys tal display 65536 colors lt Multimedia and video RGB and multi touch sup ported gt 100 240VAC user memory memory for stor age ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later 12 1 type SVGA 800x600 dots TFT color liquid crys tal display 65536 colors Multimedia and video RGB and multi touch sup ported 24VDC user memory storage memory ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later 10 4 type SVGA 800x600 dots TFT color liquid crys tal display 65536 colors Multimedia and video RGB and multi touch sup ported 100 240VAC user memory memory for stor age ROM 57MB operation memory RAM 128MB Requiring GT Designer3 Version1 GOT2000 1 117X or later 10 4 type SVGA 800x600 dots TFT color liquid crys tal display 65536 colors Multimedia and video RGB and multi touch sup porte
142. re Permissible instantaneous NM 20ms or less power off time Across inputs LG and outputs FG Dielectric withstand voltage 2830VAC rms 3 cycles Altitude 2000m Input power supply Rated output current Overcurrent protection Across inputs and outputs LG and FG separated across inputs for LG FG across outputs for LG FG IInsulation resistance 10MQ or more by insulation resistance tester 500VDC By noise simulator of 1500Vp p noise voltage 1us noise width and 25 to 60Hz noise frequency Noise voltage IEC61000 4 4 2kV Operation display LED display Normal ON Green Error OFF Fuse Built in Unchangeable by user Noise immunity Application ERR contact Rated switching voltage current 24VDC 0 5A Minimum switching load 5VDC 1mA Contact OFF to ON 10ms or less ON to OFF 12ms or less output Mechanical 20 million times or more section Life time Electrical 100 thousand times or more at rated switching voltage current eu 34 C70 Connection Manual 2 3 Power Supply Q64P Base loading position Q series power supply module loading slot Applicable base unit Q38DB Q312DB Q63B Q65B Q68B Q612B 100 to 120VAC 10 15 24VDC 30 35 100 to 240VAC 10 15 200 to 240VAC 10 15 Input power supply 15 6 to 31 2VDC 85 to 264VAC 85 to 132VAC 170 to 264VAC at 15 6VDC input 2 8A or less at 200VAC input 0 75A or less Re vepeakoumen Rated output
143. re and Assembly Appendix 2 1 Cable Wire and Assembly 1 Cable wire The specifications of the wire used for each cable and the machining methods are shown in this section When manufacturing the detector cable and battery connection cable use the recommended wires shown below or equivalent products a Heat resistant specifications cable Wire characteristics Finish Wire type outer Sheath No of igu Conductive Insulation sistance special order part diame material pairs stand resistance tempera ter voltage 40 7O km or sends me omma rg 500VAC 1000 70 x 104 times 1030 km or imin Ikm or more or more at R200 0 2mm o o8mm b General purpose heat resistant specifications cable Flexibility 5UZUZ0C Compound 6 pair shielded cable Specification No Bangishi 17145 Note 1 8 7mm resistant Wire characteristics Wire type Sheath No of Configu Conductive With Insulatio m stand nresis Flexibility special order part ug material pairs ration res Si voltage 80200 6 pair o id sid a shielded cable 0 08mm 1000MQ n Specification No 8 7mm 35 kmor 60 100 x 10 times Bangishi 16903 4 strands 1089 or more at R200 Revision No 3 0 2mm less 0 08mm Note 1 Note 1 Bando Electric Wire Contact 81 48 461 0561 http www bew co jp Note 2 The Mitsubishi
144. rent protection The overcurrent protection device shuts off the 5V 24VDC circuit and stops the system if the current flowing in the circuit exceeds the specified value The LED of the power supply module is turned off or lights up in dim green when voltage is lowered If this device is activated switch the input power supply off and eliminate the cause such as insufficient current capacity or short Then a few minutes later switch it on to restart the system The initial start for the system takes place when the current value becomes normal Overvoltage protection The overvoltage protection device shuts off the 5VDC circuit and stops the system if a voltage of 5 5VDC or more is applied to the circuit When this device is activated the power supply module LED is switched OFF To restart the system switch the input power OFF then a few minutes later ON The initial start for the system will take place The power supply module must be changed if the system is not booted and the LED remains OFF Permissible instantaneous power off time 1 For AC input power supply a An instantaneous power failure lasting less than 20ms will cause AC down to be detected but operation will continue b An instantaneous power failure lasting in excess of 20ms may cause the operation to continue or initial start to take place depending on the power supply load Further when the AC supply of the AC input module is the same as that of the power supply
145. ronics Cable Minimum bending radius R 2 core cable section with reinforced sheath 50mm 2 core cable section without reinforced sheath Note 1 Binding the cables too tight with tie wraps could result in an increased loss or a disconnection Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp material CKN 13SP KITAGAWA INDUSTRIES Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break Note 3 Loop the excessive cable with twice or more than the minimum bending radius 121 MITSUBISHI CNC Appendix 2 Cable Appendix 2 18 G396 Cable Max cable length 10m Application Optical communication cable for wiring between drive units inside panel Use when wiring in the panel with a cable of 10m or less OPT OPT NA C ss m M X Le OPT OPT 1 X 1 2 2 Wire material ESCA Premium Recommended manufacturer MITSUBISHI RAYON Minimum bending radius R 2 core parallel cor Note 1 Binding the cables too tight with tie wraps could result in an increased loss or a disconnection Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move Recommended clamp materia
146. ropean Union there are separate collection systems for used batteries and accumulators Please dispose of batteries and accumulators correctly at your local community waste collection recycling centre Please help us to conserve the environment we live in Trademarks MELDAS MELSEC EZSocket EZMotion iQ Platform MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Ethernet is a registered trademark of Xerox Corporation in the United States and or other countries Microsoft and Windows are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United States and or other countries Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies AS RIRUM OUVC HAE Japanese ASI T F 75 A Eka be es CT L EARRA T Handling our product English This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures E S 319 Korean 7171 9 AT 7 A xbv A HE ABEARR AS FAS we gg uk
147. s Hp aS Q173NCCPU Ferrite core Note Ferrite cores are not required when wiring is done within the panel 98 C70 Connection Manual Appendix 1 6 EMC Countermeasure Parts Appendix 1 6 EMC Countermeasure Parts Appendix 1 6 1 Shield Clamp Fitting The effect can be improved by directly connecting the cable s shield sheath to the grounding plate as shown below Install the grounding plate near the outlet within 10cm of each panel and press against the grounding plate with the clamp fitting If the cables are thin several be bundled and clamped together To provide sufficient frame ground install the grounding plate directly on the cabinet or connect with a grounding wire Fnclosed fittings Ground Plate D 100 86 30 fitting Ax2 Ground Plate E 70 56 Clamp fitting B1 L1 maximum dimension L2 reference dimension when it is open Cramp Clamp fing B Peel the cable sheath at the clamp section j C Cable bo Earthing plate P Cable Clamp fitting i Fitting A B O m I Shield sheath NN Vie
148. screws M5 x 14 are to be prepared by user 1 Mounting location of the unit Mount the battery holder unit less than 50cm away from the CNC CPU as the battery cable is 50cms long 2 Mounting face Mount the battery holder unit on a flat face 3 Mounting direction of the unit Do not mount the battery holder unit with the bottom up which may lead the leakage of the battery liquid when the battery gets broken Make sure to insert the connector until it clicks into place when connecting Note Carry out wiring so that there is no possibility of short circuit nor dangerous state between wires 73 MITSUBISHI CNC 3 Installation 3 3 Calculating Heat Generation by C70 The ambient temperature inside the control panel storing the C70 must be suppressed to a C70 operating ambient temperature of 55 C 131 F For the design of radiation from the storing panel it is necessary to know the average power consumption heating value of the devices and instruments stored in the control panel Here the method of obtaining the average power consumption of C70 is described From the power consumption calculate a rise in ambient temperature inside the control panel The power consuming parts of C70 are roughly classified into six blocks as shown below The following s
149. stal display High intensity and wide angle view 65536 colors 24VDC built in flash memory 9MB GT15 General Description IB NA 0800322E 27 MITSUBISHI CNC 1 System Configuration 2 Communication unit a Ethernet communication unit GT15 Ethernet Ethernet 100Base TX 10Base T unit communication unit User s Necessary for connecting to Q173NCCPU Manual IB NA 0800314E GT15 J71E71 100 3 Option function board X Modenme Remarks Reference o GT15 Option Function Board GT15 QFNB32M Select either of these models when using GOT Board with options MELSEC Q QnA circuit monitor functions Users M GT15 MESB48M IB NA 4 Protection sheet Protection sheet for 15 0 type Clear 5 sheets GT15 90PSCB Note Out of production s 5 eue Sheet User s GT15 80PSCB Protection sheet for 12 1 type Clear 5 sheets IB NA 0800295E GT15 70PSCB Protection sheet for 10 4 type Clear 5 sheets 1 3 2 4 Option 1 CF card extension interface GT15 CF card extension unit GT15 CFEX C08 SET CF card extension interface front User s Manual IB NA 0800367E 2 External input output unit Input 16 points Output for scan 8 points 24VDC GT15 External I O Unit about 4mA Negative Common Input GT15 DIOR Output 16 points 1 point RUN output 24VDC Source Type Output User s 0 1A point Manual Negative common input source type output IB NA 0800425E Input 16 points Output f
150. supply line to a personal computer and the unit a Pull out the power plug of the personal computer from the AC outlet b Confirm that the power plug of the personal computer has been pulled out from the AC outlet and connect USB cables c Insert the power plug of the personal computer into the AC outlet 3 Adjustments N CAUTION Check and adjust programs and each parameter before starting operation Unpredictable operations could occur depending on the machine Do not make drastic adjustments or changes as the operation could become unstable 4 Usage ZN AN ZN AN AN ZN AN A A ZN A N CAUTION Use C70 in an environment that meets the general specifications contained in this manual Using C70 in an environment outside the range of the general specifications could result in electric shock fire operation failure and damage to or deterioration of the product When mounting the module be sure to insert the module fixing hook on the module s bottom into the module fixing hole on the base unit Incorrect mounting could cause an operation failure or a damage drop of the unit Hold down the module loading lever at the module bottom and securely insert the fixing hook into the fixing hole in the base unit Install the module with the module fixing hole as a supporting point Incorrect loading of the module can cause an operation failure failure or drop Be sure to fix all the modules with screws to pre
151. t Possible state of emergency 2 First aid measure Inhalation Skin contact Eye contact Ingestion 3 Fire fighting measure Appropriate fire extinguisher Special fire fighting measure Protectors against fire 4 Measure for leakage Environmental precaution How to remove 5 Handling and storage Han Cautions for safety han dling dling Appropriate storage age Not found As the chemical substance is stored in a sealed metal container the battery itself is not hazardous But when the internal lithium metal attaches to human skin it causes a chemical skin burn As a reaction of lithium with water it may ignite or forms flammable hydrogen gas Not found Damages or short circuits may occur due to external mechanical or electrical pres sures Ifa person inhales the vapor of the substance due to the battery damage move the son immediately to fresh air If the person feels sick consult a doctor immediately If the content of the battery attaches to human skin wash off immediately with water and soap If skin irritation persists consult a doctor In case of contact with eyes due to the battery damage rinse immediately with a plenty of water for at least 15 minutes and then consult a doctor If swallowed consult a doctor immediately Dry sand dry chemical graphite powder or carbon dioxide gas Keep the battery away from the fireplace to prevent fire spreading Fire protection gloves
152. t incinerate or disassemble the battery There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit Be careful not to break the heat radiating fins during maintenance or replacement 7 Disposal N CAUTION Take the batteries and backlights for LCD off from the controller servo drive unit and servomotor and dispose of them as general industrial wastes Do not alter or disassemble controller servo drive unit or servomotor Dispose of the spent batteries and the backlights for LCD according to the local laws 8 General precautions To explain the details drawings given in this instruction manual etc may show the unit with the cover or safety partition removed When operating the product always place the cover or partitions back to their original position and operate as indicated in the instruction manual etc Treatment of waste The following two laws will apply when disposing of this product Considerations must be made to each law The following laws are in effect in Japan Thus when using this product overseas the local laws will have a priority If necessary indicate or notify these laws to the final user of the product 1 Requirements for Law for Promotion of Effective Utilization of Resources a Recycle as much of this product as possible when finished with use b When recycling often parts are sorted into steel scraps and electric parts etc and sold t
153. t input module Q62AD DGH Q68ADI 2 channels Input 4 to 20mADC Output resolution 0 to 32000 0 to 64000 Conversion speed 10ms 2channels 18 point terminal block Channels are isolated Power supply for 2 wire transmitter 8 channels Input 20mADC Output resolution O to 4000 4000 to 4000 to 12000 12000 to 12000 0 to 16000 16000 to 16000 Conversion speed 80us channel 18 point terminal block c Voltage current input module Q64AD Q64AD GH 4 channels Input 10 to 10VDC 0 to 20mADC Output resolution O to 4000 4000 to 4000 0 to 12000 12000 to 12000 0 to 16000 16000 to 16000 Conversion speed 80us channel 18 point terminal block 4 channels Input 10 to 10VDC 0 to 20mADC Output resolution O to 32000 32000 to 32000 0 to 64000 64000 to 64000 Conversion speed 10ms 4channels 18 point terminal block Channels are isolated Channel Isolated High Resolution Analog Digital Converter Module Channel Isolated High Resolution Analog Digital Converter Module With Signal Conditioning Function User s Manual SH NA 080277 Analog Digital Converter Module User s Manual SH NA 080055 Analog Digital Converter Module User s Manual SH NA 080055 Channel Isolated High Resolution Analog Digital Converter Module Channel Isolated High Resolution Analog Digital Converter Module With Signal Conditioning Function User s Manual SH NA 080277 8 Ou
154. tate Peel the paint and fix the screws 96 C70 Connection Manual Appendix 1 4 Panel Structure Appendix 1 4 2 Measures for Door 1 Use metal for all materials configuring the panel 2 When joining the door use a gasket to lower the impedance of the contacting sections or use a structure with a large contact area as shown below 3 The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position a Use of gasket b Large contact area Control panel Door Contact area Ve Control anel P Cross section drawing EMI gasket Note 1 When not using a gasket ground the control panel grounding with a grounding wire to lower the door s impedance Note 2 Using screws to fix the plates that have been painted attachment of packing is the same as an insulated state Peel the paint and fix the screws Appendix 1 4 3 Measures for Power Supply 1 Shield the power supply section and insert a filter to prevent the noise from flowing in or out Selection of the noise filter capacity will differ according to the drive unit and devices being used Refer to the EMC Installation Guidelines BNP B8582 45 Flow out Conductive AC input noise Conductive noise filter D Note 1 The conductive noise can be suppressed by inserting a noise filter but the radiated noise will flow out Note 2 The conductive and radiated noise can both be suppressed by adding a partit
155. ther pins use the contact 170363 1 lt Cable connection diagram for 15m or less gt Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 P5 5V LG MT1 MT2 SD S D RQ RQ Case grounding Spindle motor side connector Tyco Electronics Connector 172169 1 Contact 170363 1 AWG 26 22 170364 1 AWG 22 18 P5 5V LG MT1 MT2 SD S D RQ ROT SHD Note For the pin 7 or 8 use the contact 170364 1 For the other pins use the contact 170363 1 Cable connection diagram for 15m to 30m 109 MITSUBISHI Appendix 2 Cable Appendix 2 3 CNV22J K1P CNV22J K2P Cable Max cable length 0 3m Application HF KP Servo Motor side detector relay cable motor side Compatible with only IP65 CNV22J K1P load side angle CNV22J K2P reverse load side angle Servo drive unit side connector Servo motor detector DDK Ball screw side detector side Plug CM10 CR10P M Plug 1747464 1 Contact 1674335 4 P5 5V P5 5V LG LG CNT BT BT SD SD S D RQ RQ RQ RQ Case grounding SAD lt Cable connection diagram gt 110 Appendix 2 4 CNV2E 8P CNV2E 9P Cable Max cable length 30m Application C70 Connection Manual Appendix 2 4 CNV2E 8P CNV2E 9P Cable For HF HF H HF KP Tool spindle Motor side detector cable for A48 A51 A74N A74 For HF KP Servo Motor side detect
156. tion 12 1 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors lt Video RGB supported gt 100 240VAC built in flash memory 9MB 12 1 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors Video RGB supported 24VDC built in flash memory 9MB 12 1 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors 100 240VAC built in flash memory 9MB 12 1 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors 24VDC built in flash memory 9MB C70 Connection Manual 1 3 Component Modules Reference GT15 General Description IB NA 0800322E GT15 General Description IB NA 0800322E GT1575V STBA GT1575V STBD GT1575 STBA GT1575 STBD 10 4 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors lt Video RGB supported gt 100 240VAC built in flash memory 9MB 10 4 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors lt Video RGB supported gt 24VDC built in flash memory 9MB 10 4 type SVGA 800x600 dots TFT color liquid crystal display High intensity and wide angle view 65536 colors 100 240VAC built in flash memory 9MB 10 4 type SVGA 800x600 dots TFT color liquid cry
157. tion cable 0 5m Q173NCBATC Q170DBATC Battery Q6BAT 5 Battery holder unit Modelname O Z O Remaks Q173NCBATC Battery holder unit MITSUBISHI CNC 1 System Configuration 6 Input module a AC 16 points 100 to 120VAC QX10 8mA 100VAC 60Hz 7mA 100VAC 50Hz Hesponse time 20ms 16 points common 18 point terminal block NS E E module Type Building 8 points 100 to 240VAC Block User s Manual QX28 14mA 200VAC 50Hz 8mA 100VAC 60Hz 7MA 100VAC 50Hz Response time 20ms 8 points common 18 point terminal block b DC positive common type 16 points 24VDC 4mA QX40 Response time 1 5 10 20 70ms 16 points common Positive common type 18 point terminal block 16 points 24VDC 6mA Response time 0 1 0 2 0 4 0 6 1ms 16 points common Positive common type 18 point terminal block 32 points 24VDC 4mA QX41 Response time 1 5 10 20 70ms 32 points common Positive common type m 40 pin connector I O module Type Building Block User s Manual QX41 81 Response time 0 1 0 2 0 4 0 6 1ms 32 points common Positive common type 40 pin connector 64 points 24VDC QX42 Response time 1 5 10 20 70ms 32 points common Positive common type 40 pin connector 64 points 24VDC QX42 81 Response time 0 1 0 2 0 4 0 6 1ms 32 points common Positive common type 40 pin connector c DC sensor C70 Connection Manual 1 3 Component Modules 16 points 5 12VDC 1
158. tput module a Relay QY10 16 points 24VDC 240VAC 2A point 8A common Response time 12ms 16 points common 18 point terminal block 8 points 24VDC 240VAC 2A point Response time 12ms 18 point terminal block All relays isolated C70 Connection Manual 1 3 Component Modules I O module Type Building Block User s Manual SH NA 080042 QY18A b Triac QY22 c Transistor sink type 16 points 100 to 240VAC Minimum load voltage Current 24VAC 100mA 100 240VAC 25mA OFF time leakage current 1 5mA 120VAC 3mA 240VAC Response time 1ms 0 5 cycle 16 points common 18 point terminal block Surge killer provided module Type Building Block User s Manual SH NA 080042 QY40P QY41P QY42P QY50 16 points 12 to 24VDC OFF time leakage current 0 1 Response time 1ms 16 points common Sink type 18 point terminal block Thermal protection provided Short circuit protection provided Surge killer provided 32 points 12 to 24VDC OFF time leakage current 0 1mA Response time 1ms 32 points common Sink type 40 pin connector Thermal protection provided Short circuit protection provided Surge killer provided 64 points 12 to 24VDC OFF time leakage current 0 1 Response time 1ms 32 points common Sink type 40 pin connector Thermal protection provided Short circuit protection provided Surge killer provided 16 points 12 to 24VDC OFF time leakage current 0 1mA Response
159. uch as units are directly fumigated or packed with fumigated wooden materials halogen substances including fluorine chlorine bromine and iodine contained in fumes may contribute to the erosion of the capacitors When exporting the products make sure to comply with the laws and regulations of each country Do not use the products in conjunction with any components that contain halogenated flame retardants bromine etc Failure to observe this may cause the erosion of the capacitors Securely fix the motor to the machine The motor could come off during operation if insecurely fixed Always install the servomotor with reduction gear in the designated direction Failure to observe this could result in oil leaks Always install a cover etc over the shaft so that the rotary section of the spindle motor cannot be touched during motor rotation When using a coupling connection to the servomotor shaft end do not apply impacts by hammering etc The detector could be damaged Use a flexible coupling when connecting with a ball screw etc and keep the shaft core deviation smaller than the tolerable radial load of the shaft Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break Do not apply a load exceeding the tolerable level onto the motor shaft The shaft or bearing could be damaged Before using this product after a long period of storage please contact the Mitsubishi S
160. ule and intelligent function module or another module to and from the base unit Module installation and removal to from Q3 0 DB Q6 0 B Installation 1 Insert the module fixing hook into the module fixing hole of the base unit A Base unit B Module connector C Module fixing hook D Module fixing hole E Module 3 Make sure that the module is installed in the base unit correctly 4 Fix the unit with screws on the base unit Note Be sure to fix all the modules with screws to prevent them from dropping The fixing screws M3 x 12 are to be prepared by user For CNC CPU module use the attached fixing screws M3 x 13 71 MITSUBISHI CNC 3 Installation Removal 1 Remove the module fixing screws 2 Hold the module with both hands and push the hook on the top of the module with a finger until it stops 3 While pushing the hook and using the bottom of the module as a support pull the module toward you 4 Lift the module upwards and remove the module fixing hook from the module fixing hole A B A Module fixing hook B Base unit C Module connector D E D E Module fixing hole Module 72 C70 Connection Manual 3 2 Precautions for Mounting the Battery Holder Unit 3 2 Precautions for Mounting the Battery Holder Unit Fix the battery holder unit Q170DBATO on the panel with screws paying particular attention to the mounting location and direction of the unit The fixing
161. utting a voltage of 24VDC Q63P may break down unless connected to 24VDC for inputting or with reversed polarity Note 2 Ensure that the earth terminals LG and FG are grounded Ground resistance 100 or less Since the LG terminals have potential of 1 2 input voltage the operator may receive an electric shock when touching metal parts Note 3 When Q61P Q63P Q64PN or Q64P is loaded on the extension base unit a system error cannot be detected by the ERR terminal ERR terminal is always OFF Note 4 Q64P automatically switches the input range 100 200VAC Therefore it is not compatible with the intermediate voltage 133 to 169VAC The CPU module may not work normally if the above intermediate voltage is applied Also note that Q64P may break down when connected to the power supply whose voltage or frequency is out of the specifications 38 2 4 PLC CPU C70 Connection Manual 2 4 PLC CPU For the further details than the following descriptions refer to QCPU User s Manual Hardware Design Maintenance and Inspection SH NA 080483ENQ Dimension and Names of parts mm Q03UDCPU RUN ERR USER BAT BOOT gt x EJECT 0300 MODE
162. vent them from dropping The fixing screws M3 x 12 are to be prepared by user For CNC CPU module use the attached fixing screws M3 x 13 Tighten the screw in the specified torque range Under tightening may cause a drop short circuit or operation failure Over tightening may cause a drop short circuit or operation failure due to damage to the screw or module Be sure to install the extension cable to connectors of the basic base unit correctly After installation check them for looseness Poor connections could cause an input or output failure Completely turn off all lines of external power supply used in the system before loading or unloading the module Not doing so could result in electric shock or damage to the product Do not mount dismount the modules or base over 50 times Mounting dismounting over 50 times may cause an operation failure Do not directly touch the module s conductive parts or electronic parts Touching these parts could cause an operation failure or give damage to the module Do not touch the radiating fin of the CNC CPU module while an electric current is supplied or in a short while after the power OFF Touching the fin may cause burns Take care when removing the unit When removing the unit always remove the fixing screws and then take the fixing hook out from the fixing hole Incorrect removal will damage the module fixing hook N CAUTION Install an external emergency stop circuit so that the
163. w of clamp section Outline drawing Earthing plate Clamp fitting 2 5 hol s ole Installation hole s A A 1 c m T 34 L1 Ul lt m N Y N m d m d Y Y Note 1 4 screw 6 22 iD LI I Unit mm m Note 1 Screw hole for wiring to earthing plate in cabinet Note 2 The earthing plate thickness is 1 6mm 99 MITSUBISHI CNC Appendix 1 EMC Installation Guidelines Appendix 1 6 2 Ferrite Core The ferrite core is mounted integrally with the plastic case This can be installed with one touch without cutting the interface cable or power supply cable This ferrite core is effective against common mode noise allowing measures against noise without affecting the quality of the signal Shape and dimensions ZCAT A ZCAT AP type ZCAT B type ZCAT type Applicable cable of thickness 1 3mm max 100 C70 Connection Manual Appendix 1 6 EMC Countermeasure Parts Recommended ferrite core ZCAT Series Unit mm ee E outer diameter ZCAT1518 0730 MCBK 22 1 1841 71 2 2017 0930 i781 98 203 9mx n ZCAT2032 0930 MCBK 36 1 3241 9 1 1951 ZCAT2032 0930CBK 36 1 3241 9 1 19 521 ZCAT2132 1130 MCBK 36 1 3241 1141 205 0

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