UC Processor USER MANUAL
Contents
1. ATTENTION All views are of the front of the connector 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 10 User Manual UC Processor 4 Set up and Connection 4 1 Mounting Options optional display data acquisition HF xxxC Sensors S 350 Sensor Gyro notebook PC power supply Mount the sensors at the vehicle as described in the individual sensor manuals Make sure that all height sensor mounting positions at the vehicle fit to the chosen Sensor Location at Config in the UC Processor configuration software page 26 Config Measure all dimensions between the sensors very accurately This will increase the accuracy of the measurement For use with an additional S 350 Sensor it is possible to mount both electronic devices together and use a frame to mount the modules in the vehicle It is easier then to stabilize the individual electronics in the vehicle and avoid damages to electronics and vehicle by falling around during the measurement UC Processor Sensor Electronics for use with a CORREVIT S 350 Sensor Mounting plate 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 11 User Manual UC Processor 4 2 Connecting the Sensors It is not mandatory to connect Height Sensor 1 to connector HF1 of the UC Processor Height Sensor 2 to connector HF2 and so on It is one CAN Bus for HF Sensors and you can connect any HF Sensor to any HF connector If th2. ze H 1 _ Ge Identifier 535870906 H3 H4 Calibrate E nieri Ze Sample i c Outputs Offset Bit 16 Data format Unsigned k Factor 0 036 Units kml Load from CANdb Fig 5 44 C Dec Standard Periodical C Hex Extended O Remote request Length Bits IE ei Byte order Intel wi Offset RK Signals can be removed by a right click on the signal you want to delete A context menu will open By choosing the Remove function the signal will be deleted 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 30 User Manual UC Processor Outputs On the output page the user can create CAN output frames The frames Height Calib and Pitch are predefined frames The user can also create additional frames or can modify existing frames Do not forget to save the configuration into the UC Processor by the Save to UC Processor function of the Device menu _ untitled ucBox File View Device Help cade ucPitch Config CN Contig Inputs Message Hex Dec Bus S00 768 CANOQutput EN mm CANOuput Ca Save CANAD Su EEN apun d E 303 771 CANQutput Rate Overview LAN Output Messages Add anew CAN Output Save CANdb file 4dd a new CAN output message Fig 5 45a Additional frames can be created by clicking the right mouse button on the Output page in the tree A flere context box Fig 37b will open and Add a
3. compatibility with Windows XP wichtig Das Fortsetzen der Installation dieser Software kann die korrekte Funktion des Systems direkt oder n Zukunft beeintr chtigen Note This message only appears Microsoft empfiehlt strengstens die Installation jetzt abzubrechen when using Windows XP und sich mit dem Hardwarehersteller f r Software die den Windows Logo Test bestanden hat in Verbindung zu setzen Please confirm this screen by clicking at the Continue Anyway button The screen will prompt the user twice Please also confirm the second screen by clicking Continue Anyway Fig 5 11 After the successful installation the following screen will appear Windows 2000 Windows XP Professional and Windows Explorer are registered trademarks of the Microsoft Corp 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 16 User Manual UC Processor 5 1 3 Connect the UC Processor to the PC via USB connection After the UC Processor is connected to the FEELT ET PC and the box is powered on Windows will detect the new Hardware The Willkommen Hardware Wizard will start and will guide Es wird nach aktueller und aktualisierter Software auf dem you through the next steps Computer auf der Hardwareinstallations CD oder auf der Windows Update website mit Ihrer Erlaubnis gesucht For the installation it is not necessary to Saal lbs renien connect to the Windows Update Center V A Soll eme
4. 2 ucPitch Overview CAN Input Messages H Config i CAN Config eh Inputs Hex Dec Bus HH 101 257 Heightlnput che 102 258 Heightinmut 0303 H3 103 259 Heightinput om Im not comected Calibrate Calibrate not connected Outputs Add a new LAN Input Fig 5 38 continues on next page 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 28 User Manual UC Processor In D UtS continued from previous page H1 to H4 are predefined signals and reserved for the Sensors The settings of the CAN signals can be set manually or by reading a CAN dbc file SG SE Calibrate is a predefined frame sa 7 EINE The user can send a message which will do the offset correction of the Identifier Geen Height Pitch and Roll signals CAN Output By choosing the Load from CANdb button you can load the CAN signal Fig 5 39b information from a CAN dbc file Je untitled ucBox E led File view Device Help De 24 Si 2 ucPitch CAN Input for Hi Contig CAN Config CAN Message i Inputs Bus Heightinput K pe Obee Standard Periodical He Sal Hex Extended gt Remote request Hi H Calibrate Content Qutputs L Pe Offset Bit 132 v Length Bits 16 v Data format Unsigned Byte order Intel Factor Dm Offset o Units mm Fig 5 39b To add an additional CAN signal click the right mouse button on the JE _ untitled ucBo
5. CAN output message you can press add for a new frame CAN Message Bus Identiti 772 Dec Standard Periodical SE O Hex Extended Remote request Fig 5 45b 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 31 User Manual UC Processor You can set the name of the Frame and all necessary CAN settings After creating a new frame you can add the signals into the frame On the page you can change the frame settings and you can define which signals should be in the output frame The signal could be added by clicking at the drop down menu You can manually change the position of the signal in the frame When all settings are configured the user can create a CAN dbc file for the current UC Processor settings using the Save CANdb file button refer to Fig 5 45a page 30 This generated UC Processor dbc can be opened directly into the data acquisition JC untitled ucBox File View Device Help GG 4 7 e EI RE CAN Output Message Ou Sample H Config CAN Config e Inputs CAN Message ei Qufputs Bus Identifier Info Height S S Fin Dec Standard Periodical Calib Identifier eg Pitch C Hex C Extended Remote request I Rate QUE Sample al 16 0 036 km h Start Length Type ei a Rol FitchAate Fall ate Koll Aoll2Aate v Sample 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 32 User Manual UC Processor 5 3 BIOS and
6. Firmware Update The Software structure of the UC Processor is based on a BIOS and a Firmware section The BIOS section is responsible for the basic microcontroller settings and for the complete communica tion The firmware section includes all functions for the calculation of pitch and roll Due to the continuous development of CDS products an Update of BIOS or Firmware may be necessa ry 5 3 1 BIOS Update Connect the UC Processor via USB to the PC NOTE DO NOT POWER ON THE UC PROCESSOR Open the UC Processor configuration tool and choose the ye APR BIOS Update function of the Device menu File view Help GB r Save toucBox BIOS Update ucPitch Firmware Update Config Ir CAN Co W s Sett mi 4 Inputs E D Output CL rr ER m Fig 5 47 i Choose the COM Port and browse for the ucBox BIOS Update location of the bios file extension img The BIOS IS included Into the directory where Please use the USB cable to connect the ucBox to your PL the configuration tool was installed into EE Make sure that the Erase all checkbox is set COM Port COM16 V Erase all ee CAPROGRATT Comsys ucBoxucBios_19 ing DW Serialo 1164 Product After pressing Start the BIOS will be programmed Fig 5 48 On the sensor faceplate there is a small hole Behind the hole see Fig 5 49a there is a small switch Please use a small screw driver or something similar for push
7. HF2 CAN input for HF xxxC Sensor HF3 CAN input for HF xxxC Sensor HF4 CAN input for HF xxxC Sensor S 350 CAN input for S 350 Sensor CAN V2 0B CAN V2 0B user specific configuration possible All CAN Outputs are protected against overvoltage and short circuit USB 2 0 full speed CAN Bus busy indication Power supply connected indication Reverse polarity indication 250 Hz 25 50 C 40 85 C 5 80 non condensing 180 x 125 x 65 mm 745 g 50 g half sine 6 ms 10 g 10 150 Hz Connection for optional display for online visualization of all output signals HF Sensor power supply via UC Processor D107 50 01 01E 08 08 9 User Manual UC Processor 3 2 Pin Assignments Power 4 pin Binder male Pin 1 UB Pin 2 UB Pin 3 GND Pin 4 GND USB 4 pin Binder female Pin 1 D Pin 2 D Pin 3 DGND Pin 4 Switch Display 9 pin Sub D female CAN Out 9 pin Sub D female Pin 1 n c Pin 6 n c Pin 1 n c Pin 6 n c Pin 2 CAN_Low Pin 7 CAN_High Pin 2 CAN Low Pin 7 CAN_High Pin 3 n c Pin 8 UB Pin 3 n c Pin 8 n c Pin 4 n c Pin 9 GND Pin 4 n c Pin 9 n c Pin 5 n c Pin 5 n c HELI HF4 Inputs S 350 Input 9 pin Sub D male 9 pin Sub D male Pin 1 n c Pin 6 n c Pin 1 n c Pin 6 n c Pin 2 CAN_Low Pin 7 CAN_High Pin 2 CAN_Low Pin 7 CAN_High Pin 3 n c Pin 8 n c Pin 3 n c Pin 8 n c Pin 4 n c Pin 9 GND Pin 4 n c Pin 9 n c Pin 5 UB Pin 5 n c
8. Roll Measurement Art No UC Box 15918 The CAN based UC Processor is compatible with all CORRSYS DATRON Height Sensors that are used for Pitch amp Roll measurement and also enables quick connection of a CORREVIT S 350 2 Axis Optical Sensor with Gyro to deliver simul taneous slip angle measurement from the vehicle center of gravity Information acquired by the sensors is calculated and transmitted via the UC Processor to a data acquisition system providing complete pitch and roll measure ment in an easy to use system An optional display enables viewing of all measured data online 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 6 User Manual UC Processor Features e Converts height signals from CORRSYS DATRON HF xxxC Sensors to pitch and roll angle e Provides the option to connect a CORREVIT S 350 2 Axis Optical Sensor which can be used with the Pitch amp Roll System for additional slip angle measurement e UC Processor profile is designed to mount directly to a CORREVIT S 350 2 Axis sensor Electronics for easy handling e Wide power input range from 10V 30V DC e Supports Motorola and Intel formats e Termination resistor switchable via CORRSYS DATRON Software e Easy set up via CORRSYS DATRON Software e No separate power supply required for the connected HF Sensors e Incorporated zero set button for fast and easy zero setting of the UC Processor e LED indicators for CAN activity p
9. USB driver must be installed for the elen j i t communication with the UC Processor If SE this driver is already installed on your ee PC it is not necessary to choose this requirements of the d options you have option selected Disk Space Required 1709 k Disk Space Remaining 1694750 k e Installation Wizand Cancel Fig 5 04 After pressing the Next button the fol lowing page will open and here you can set the program manager group 3 ucBox Configuration Utility Select Program Manager Group Enter the name of the Program Manager group to add ucBos Configuration Utility icons to Comsys Zip ArcSoft Camera Suite Deinstallatiansprogramm fur Canon Drucker FreePDF Ah Ghostgum Ghostscript Intellisys Irfanview ize Installation Wizand Cancel Fig 5 05 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 14 User Manual UC Processor Now the installation will start by clicking 2 ucBox Configuration Utility the Next button Start Installation Tou are now ready to install ucBox Configuration Utility Fress the Next button to begin the installation or the Back button to reenter the installation information e Installation Wizand Lancel Fig 5 06 The next screen will show the installation progress ucBox Configuration Utility Installing Curent File Copying file C ProgrammesCorSye suck ox US Blnstalerslabver ved All Files Time R
10. Yerbindung mit windows Update hergestellt werden So please choose the No not this time ee checkbox and continue the installation by clicking on the Next button Ja nur diese eine Mal Ja und jedes Mal wenn ein Ger t angeschlossen wird Nein diesmal nicht Klicken Sie auf Weiter um den Yorgang fortzusetzen uruck Abbrechen Fig 5 13 Due to the preinstalled driver it is not necessary to choose a specific location Make sure that the Install the software automatically Recommended checkbox is set and continue with the installation Mit diesem Assistenten konnen Sie Software fur de folgende Hardwarekomponente installieren CORASYS DATRON USB Device Assistent fiir das Suchen never Hardware E Falls die Hardwarekomponente mit einer LD 4 oder Diskette geliefert wurde legen Sie diese jetzt ein Wie mochten Sie vorgehen Co Software automatisch installieren empfohlen O Software won einer Liste oder bestimmten Quelle installieren fur fortgeschrittene Benutzer Klicken Sie auf Weiter um den Worgang fortzusetzen Fig 5 14 Windows 2000 Windows XP Professional and Windows Explorer are registered trademarks of the Microsoft Corp 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 17 User Manual UC Processor The USB Device driver installation starts and the following window appears Die Software wird installiert CORASYS DATRON USE Devi
11. can easily correct this by pushing the black switch at the UC Processor housing or by sending a CAN Message to the UC Processor or by pressing the Calibrate button in the ucPitch menu The offset values will be stored into the box until the offset calibration is performed a second time Pushing the Clear button in the UC Processor configuration tool will set the offset value to zero 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 21 User Manual UC Processor CAN Config On this page you can set some CAN specific settings like Baud rate output rate or CAN termination For pitch and roll rate there is a filter setting The filter is necessary to minimize noise on the output signals it is recommended to apply a moderate filter due to the high sampling rate and high speed processing time of 4ms J untitled ucBox SEE File View Device Help ca Geh Outputrate ms Config Config Filter 100 m for Rate calculation Inputs a Outputs Heightlnput Baud 1 Maud V Teminated ListenOnly S350 put Baud 1 Maud el Terminated ListenOnly CAN Output Baud 1MBaud fr Terminated ListenOnly Fig 5 37 Inputs On the input page the CAN signals of the connected sensors can be configured On the main input page you will have an overview over the used CAN Frames and its identifiers AC untitled ucBox File View Device Help ch aa
12. connect to the Windows Update Center So please choose the No not this time checkbox and continue the installation by clicking on the Next button Due to the preinstalled driver it is not necessary to choose a specific location Make sure that the Install the software automatically Recommended chek kbox is set and continue with the installa tion The USB to UART Bridge Controller installation starts and the following window appears UC Processor Assistent fiir das Suchen neuer Hardware Willkommen Es wird nach aktueller und aktualisierter Software auf dem Computer auf der Hardwareinstallations CD oder auf der Windows Update website mit Ihrer Erlaubnis gesucht Datenschutenichtlinie anzeigen Soll eme Yerbindung mit windows Update hergestellt werden um nach Software zu suchen Ja nur diese eine Mal Ja und jedes Mal wenn ein Ger t angeschlossen wird Nein diesmal nicht Klicken Sie auf weiter um den Worgang fortzusetzen uruck Abbrechen Fig 5 18 Assistent f r das Suchen neuer Hardware Mit diesem Assistenten konnen Sie Software f r de folgende Hardwarekomponente installieren CORRS S DATRON USE to UART Bridge Controller CG Falls die Hardwarekomponente mit einer CD d oder Diskette geliefert wurde legen Sie diese i jetzt ein Wie mochten Sie vorgehen Software automatisch installieren empfohlen Software von einer Liste oder bestimmte
13. sensor elec tronic will be illuminated orange If the PWR LED is red a fault is indicated e Blue LED on CAN communication between sensors and UC Processor is established Sensors For details please refer to the Sensor Hardware User Manuals Vol I of HF xxxC Sensors and or S 350 Sensor Note Each HF xxxC Sensor needs a separate identifier Please alway check the baud rate of processor and sensor Operating range If the sensor is mounted out of the recommended height range standoff distance it may not go out of standstill mode with vehicle motion and no measurement signals will be output Check and correct mounting as necessary Sensor lens The sensor lens located on the underside of the sensor housing may occasionally become dirty preventing proper operation Check and clean the sensor lens regularly 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 35
14. ATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 26 User Manual Config 4 untitled ucBox Help GE o File View Device ucPikch CAN Config Sensor Location Two Rear Front center UC Processor Seles H Inputs H Qutputs Dimension Dimension a Dimension b 1250 mm 4000 en 0 Calibration Offset Offset H1 om Offset HZ 0 00 Offset H3 om Offset HA ft mm Fig 5 36a This page will allow you to choose the mounting position and you can enter the mechanical dimensions between the sensors and different sensor locations Please use the drop down menu for choosing the sensor location Different mountings are possible Verify that the sensor position at the vehicle is similar to the setting of the HF sensor inputs Dimension c Clear Formulas Pitch H 1 H2 2 H3 c a H2 H1 IWb Fall H1 H2 a Sensor Location Two Rear Front center Two Rear Front center Two Front Rear center Pitch Lett Roll Rear Pitch Left Roll Front Pitch Right Roll Rear Pitch Right Roll Front Four Sensors Fig 5 36b Due to the mounting tolerances or the weight balance of the car there is a function called Calibration Offset Before starting the test drive the user can set the pitch and roll angle to zero by performing a calibration offset When the vehicle is ready for the test drive often the pitch and roll angle is not zero The user
15. CORRSYS DATRON Sensorsysteme GmbH UC Processor Easy to use Processing Unit for Pitch amp Roll Measurement USER MANUAL 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 User Manual UC Processor Notes 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 2 User Manual UC Processor Table of Contents General BR Keng e ig 10721 3 Ko EE 4 SATELY IMSTLUCLIONS au au au aa a ee er reed 5 Ne EE are Guat a ace ecg ace ang aca ae aa ana ane A 6 2 Extent OT DEVIVELY ra a wads wer E eww ene ewe en eek eee 8 32 TEENNICAL Data ser ee Genesee EEE WEITEN 9 3 1 SDEENEALUONE as ee er ee ode CAR SS SU Oe 9 32 PINGASSIGONMEMS cvcevewese ween ened ein ed head ae kere E 10 4 Set up and Connection 222 54554434 esas ee 11 AA Mounting Onuions 2 lt 2 02 04 04 54 40d An ate Ends 11 4 2 Connecting the Sensors 2 0 00 cc eee 12 5 Software Description DEE 13 6 TIrOUDIE SNOOEING NEE 34 In a continuous effort to improve our products CORRSYS DATRON reserves the right to change specifications without prior notice 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 3 User Manual UC Processor General Information Legal Notice Information furnished is believed to be accurate and reliable However CORRSYS DATRON assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties w
16. ase read carefully before operating the equipment CORRSYS DATRON is not responsible for damage that may occur when this system is used in any way other than that for which it is intended To assure safe and proper operation all supplied equipment components and or accessories must be carefully transported and stored as well as professionally installed and operated Careful maintenance and usage in full accordance with operating instructions is imperative CORRSYS DATRON equipment should be installed and operated only by qualified persons who are familiar with devices of this type Local regulations may not permit the operation of motor vehicles on public highways while the equipment is mounted on the exterior of the vehicle Use the equipment only for intended applications Improper application is not advised Do not modify or change the equipment or its accessories in any way Improper use or mounting of the equipment may affect the safety of the vehicle and or occupants The equipment must not be mounted and or operated in any way that may compromise vehicle or and or occupant safety Equipment must be mounted firmly and securely Use only original equipment components and or accessories included in the scope of delivery Do not mount equipment components and or accessories near heat sources e g exhaust Do not use defective or damaged equipment components and or accessories Always note correct pin assignments and ope
17. be saved 4 Name the file and select Save 5 Saved sensor settings are now avai lable to be written back to the UC Processor The UC Processor configuration settings have the extension uch hs untitled ucBox View Device Help Bale New Ga Open Chri 0 xl Save Chrl 5 Save As Add Device Rescan bus Exit Fig 5 25 hr untitled ucBox ie view Device Help New Open Chrl c xl Save Cerl 5 Add Device od Rescan bus Exit Fig 5 26 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 21 User Manual 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 UC Processor 22 User Manual UC Processor 5 2 Menu Selection and Navigation 5 2 1 Main Program Window Upon opening the UC Processor configuration tool the Main Program Window will display l ionu Sal J untitled ucBox Device Tree Fie View Device Help Messages Tool Bar GN za Status Bar S x Ready Fig 5 27 5 2 2 Project Window The Project Window opens automatically when a UC Processor is read or when a project file is opened Here all selectable UC Processor settings are displayed within the tree sections Ls untitled ucHox Sele File View Device Help GG 4 E ucPikch an Sensor Location Contig CAN Config Two Rear Front center d Wi Zi Inputs Er H Qutputs j Dim
18. ce Fig 5 15 If Windows XP is installed the test to verify the driver compatibility with Windows XP starts Hardwareinstallation A Die Software die fur diese Hardware installiert wird LORRSTS DATRON USB Device hat den Windows Logo Test nicht bestanden der die Fompatibilitat mit Windows 4P berpr ft Marum ist dieser Test wichtig Das Fortsetzen der Installation dieser Software kann die korrekte Funktion des Systems direkt oder in Zukunft beeintr chtigen Microsoft empfiehlt strengstens die Installation jetzt abzubrechen und sich mit dem Hardwarehersteller fur Software die den Windows Logo Test bestanden hat in Verbindung zu setzen Please confirm this message by clicking at the Continue Anyway button Fig 5 16 After successful installation the Hardwareupdate Assistent following message will appear Fertigstellen des Assistenten Die Software fur die folgende Hardware wurde installiert SE L RRSTS DATRON USB Device Klicken Sie auf Fertig stellen um den Yorgang abzuschlie en Zur ck Fertig stellen Abbrechen Windows 2000 Windows XP Professional and Windows Explorer are registered trademarks of the Microsoft Corp 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 18 Fig 5 17 User Manual Now the USB to UART Bridge Controller driver installation starts and the following window appears For the installation it is not necessary to
19. emaining minutes 0 seconds ise Installation Wizard Fig 5 07 After the installation the following window 2 ucBox Configuration Utility will appear ucBox Configuration Utility has been successfully installed Press the Finish button to exit this installation The installation of the UC Processor configuration tool is finished Fig 5 08 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 15 User Manual UC Processor 5 1 2 Installation of USB Driver The installation package also includes the Driver for the USB port This driver is a preinstalled version This means that the installation of the driver will be finished after the UC Processor is connected to the PC By clicking the Browse button you can ES USB Driver Installer choose the location where the driver will be installed LORRSTS DATRON USE to UART Bridge Controller Driver Set Choosing the Install button will start Install in C Programme CorSys ucBox USB Browse the installation of the driver Cancel Fig 5 09 After a successful installation the following USB Installer window will appear The following Windows screen will inform you that you are installing a driver that has not passed the Softwareinstallation n n u Die zu installierende Software hat den Windows Logo Test nicht bestanden Windows Logo testing to verity Its der die Kompatibilit t mit Windows XP berpr ft arum ist dieser Test
20. en Abbrechen Now the installation is completed Fig 5 22 5 1 4 Start the software After installing the UC Processor configuration tool start the program by clicking on the program icon or by accessing the program via Windows Explorer 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 20 User Manual 5 1 5 Select the interface Select Device gt Settings then select the port the UC Processor is connected to Baud rate and other port parameters are automatically set by the program Choose the CORRSYS DATRON USB to UART Bridge controller The port is only visible when a UC Processor is powered and connected 5 1 6 Connect a UC Processor UC Processor AC untitled ucBox File View Help GG E S Save to ucBox BIOS Update Firmware Update Fig 5 23 Settings ucBox COM Port setting Ki When you connect the uch ou with the USB cable the system creates a virtual COM port for this device please select the appropriate setting below COM Port COM16 CORASYS DATRON USB to UART Bridge Controller w Fig 5 24 Connect the UC Processor to the selected interface 5 1 7 Backup the sensor settings 1 Select File gt Rescan bus Sensor settings will appear in the Project Window To proceed click OK then check all sensor connections and confirm that the sensor is supported 2 Select File gt Save As 3 Select a directory into which the file will
21. ension Leen Dimension a Dimension b Dimension c nf ze pes ee re a pees E EE b 1250 mm 4000 Jee J0 mn IL N EEE SE Lesch f bh LJ 5 6 Calibration Offset HI H2 Offset HI Offset H2 0 00 fono Formulas Wem GE en Pitch H1 H2V 2 H3 c a H2 H1 b im om imm Ral H1 H2 Fa r O OO Ready Fig 5 28 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 23 User Manual 5 2 3 Menu Bar The Menu Bar includes File View Device Help Menu item File New to open a new empty window select File gt New Open Ctrl O to open a saved ucb file select File gt Open and locate the directory in which the desired file is saved From there double click the ucb file to be opened or select the file and click the Open button Save Ctrl S select File gt Save to save the current configura tion If no file name has been previously assigned to the pro ject the Save Tests As process will be executed Save as select File gt Save As to save the current configura tion The file extension ucb is automatically appended to the new filename For example if you name a file Config1 the file will be saved as Config1 ucb Add Device If no UC Processor is connected to the PC you can create your configuration offline and you can store the configuration later on into the UC Processor Rescan bus If a UC Processor is connected to the PC this function will allow to read out
22. er Manual UC Processor 5 Software Description The UC Processor configuration tool will allow you to change the settings of the incoming sensor signals the creation of a user defined CAN output structure and will also generate the CAN DBC file for you In this tool you will also have the ability to specify the mounting position of the HF Sensors on the vehicle This will allow for verification that the measurements between the mounted sensors will provide accurate pitch and roll 5 1 Quick Start Tutorial and Overview 5 1 1 Install UC Processor configuration tool Begin the installation of the UC Processor ea configuration software by double clicking on the following file UC BoxInstaller exe Fig 5 01 All necessary program attributes will be installed A USB driver can also be added during the installation NOTE Please make sure that you have administrative rights on your PC for the installation of the USB driver Please note that without the USB driver the UC Processor configuration software can not communicate with the UC Processor After initializing the executable setup file the following window will appear 3 ucBox Co nfiguration Utility Welcome to ucBox Configuration Utility Setup program This Program will install uch os Configuration Utility on your computer Clicking on the Next button will bring you to the next phase of installation It is strongly recommended that you exit all Windows programs befo
23. ere is also a S 350 sensor connected to the UC Processor make sure that it is plugged into its own CAN Bus labeled S 350 Very important are the different CAN Identifiers for the individual sensors Make sure that the CAN ID of the HF Sensor mounted on vehicle position H1 is the same as in the software register Inputs of the H1 sensor settings Also take care about this for all other sensors Project window of the UC Processor configuration tool CAN Input Messages 4 untitled ucBox EB Overview CAN Input Messages Fie View Device Help E 4 S Bus g Heightlnput ucPitch S Heightlnput Config SR LOE 103 259 HeightInput CAN Config Two Rear Front center v not connected H Inputs Two Rear Front center not connected H Outputs Two Front Rear center Pitch Left Rall Rear Pitch Left Roll Front Pitch Right Roll Rear Pitch Right Roll Front Four Sensors Calibration Offset Offset H1 Offset H2 oo mm Formulas SR UHR Pitch H1 H2 2 H3 c a H2 H1 b Dm ooo mm Roll H1 H2 a Add a new CAN Input Details in Chapter 5 Software Description page 26ff For the connection of additional analog and digital sensors to the S 350 electronics please refer to the Sensor Hardware User Manual Vol I of the S 350 Sensor S 350 Sensor Electronics with connected Gyro 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 12 Us
24. g 5 52 A context menu will open Please choose the UC Add a device manually Processor Pitch and roll algorithm and press ok Product ucBox with Pitch amp Roll algorithm Fig 5 53 Save the complete configuration by the Save to ucBox function of the Device menu Ar untitled ucBox File Edit view Bos Help _ Ki gt A Save to ucBox E BIOS Update S H ER Firmware Update ze Config Uni CAN Config Safting ES Inputs u Qutputs H2 mr Now the update is completed Fig 5 54 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 34 User Manual UC Processor 6 Troubleshooting When troubleshooting the UC Processor begin by checking the following Cables and power supply e Check all connections to determine that each is complete and that the system is connected to a power supply that provides voltage output within the specified range e Check to determine that the correct cables have been used for all connections e The following problems can be caused by incorrect or incomplete cable connections and or connection to incorrect power supply voltage Output signals are not available to data acquisition and or connected PC Asensor will not go out of standstill mode with vehicle motion Sensor signals missing Error on CAN line Status LED s on sensor electronic boxes e If all connections are correct and no faults are present the PWR power LED on the
25. hich may result from its use No license is granted by implication or otherwise under any patent or patent rights of CORRSYS DATRON Specifications mentioned in this publication are subject to change without notice and do not represent a commitment on the part of CORRSYS DATRON This publication supersedes and replaces all information previously supplied All brand names are trademarks of their respective holders Copyright Copyright 2008 CORRSYS DATRON Revision D107 50 01 01E 08 08 Contact International Headquarters CORRSYS DATRON Sensorsysteme GmbH Charlotte Bamberg Str 12 35578 Wetzlar Germany Phone 49 6441 9282 0 Hotline 49 6441 9282 82 Fax 49 6441 9282 17 E mail sales corrsys datron com URL www corrsys datron com North American Headquarters CORRSYS DATRON Sensorsystems Inc 21654 Melrose Avenue Building 16 Southfield MI 48075 USA Phone 1 248 204 0850 Toll free 1 800 832 0732 Fax 1 248 204 0864 E mail USA sales corrsys datron com URL www corrsys datron com China Headquarters CORRSYS DATRON Sensorsysteme GmbH China Office Room 708 JinTianDi International Mansion No 998 RenMin Road Shanghai 200021 P R China Tel 86 21 63114144 Fax 86 21 63114154 E mail Xiaoying Li corrsys datron com cn URL www corrsys datron com cn 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 4 User Manual UC Processor Safety Instructions Ple
26. ing this hidden switch Press the switch and power on the UC Processor The switch must be depressed during power on BIOS Update BIOS Update succeeded Please remove the bootstrap Jumper Fig 5 49a Fig 5 49b After a successful update disconnect the power for 5 seconds Power on the UC Processor The UC Processor is ready for the firmware update now 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 33 User Manual UC Processor 5 3 2 Firmware Update Open the UC Processor configuration tool and choose the Firmware Update function of the Device menu File view BESSE Help GG RH a Save touckex BIOS Update ucPitch S wl Firmware Update Config H Geen Settings Im l Inputs be be Il 55 Er Fig 5 50 Choose the location of the firmware file extension fwm The Firmware is included into the directory where the configuration tool dee kad was installed in Press Start and the firmware update will begin ucBox Firmware Update Fig 5 51 After the installation of BIOS and firmware you must do the basic configuration of the UC Processor To complete the update pro RE View Device Help i S New cedure do the following steps e Open arho i G Save Chrl 5 Current W Start the UC Processor configuration tool Re Sn 2 iqne Choose Add Device from the File menu Add Device ot a Rescar bus ECH HS Exit Ha Fi
27. n Quelle installieren fur fortgeschrittene Benutzer Klicken Sie auf weiter um den Worgang fortzusetzen Fig 5 19 Die Software wird installiert Jy CORRS YS DATRON USB to UART Bridge Controller E 2uruck Fig 5 20 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 Abbrechen 19 User Manual UC Processor If Windows XP is installed the test to verify the drivers compatibility with Windows XP starts Hardwareinstallation A Die Software die fur diese Hardware installiert wird LORRSYS DATRON USE to UART Bridge Controller hat den Windows Logo Test nicht bestanden der die Hompatibilitat mit Windows ab berpr ft IW arum ist dieser Test wichtig Das Fortsetzen der Installation dieser Software kann die korrekte Funktion des Systems direkt oder in Zukunft beeintr chtigen Microsoft empfiehlt strengstens die Installation jetzt abzubrechen und sich mit dem Hardwarehersteller fur Software die den Windows Logo Test bestanden hat in Verbindung zu setzen Installation fortsetzen Installation abbrechen Fig 5 21 Please confirm this message by clicking at the Continue Anyway button Assistent f r das Suchen neuer Hardware Fertigstellen des Assistenten Die Software fur die folgende Hardware wurde installiert E L RRSTS DATRON USB to UART Bridge Controller Klicken Sie auf Fertig stellen um den Yorgang abzuschlie en Zur ck Fertig stell
28. ower and reverse polarity e Optional display for online visualization of all output signals Application The CORRSYS DATRON UC Processor Unit is designed for application in dynamic vehicle tests which require precise measurement of the following parameters e Pitch and Roll measurement Slip angle measurement e Roll rate e Pitch rate 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 7 User Manual UC Processor 2 Extent of Delivery Standard Extent of delivery for Art no 15918 1 1 16134 2 1 10398 3 4 16135 4 1 13947 5 1 10380 6 mi zm UC processor Power cable 2m B coded 4P Banana K001 140 12 2 CAN Adapter 1m for HF signal cable K072 182 20 1 Connection cable USB 2m 4P Binder K041 14N 20 2 CAN connection cable 699122 UC Processor configuration tool Transport case Optional HF xxxC Sensors and Mounting Equipment with transport case Mounting plate 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 8 User Manual I Sal 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar UC Processor Typical Technical Data Specifications Input voltage Sensor inputs CAN inputs for Sensors CAN output PC Interface Indication LED for Update rate Temperature range Operation Storage Rel humidity Dimensions I x w x h Weight Shock Vibration 10V 30V DC HF1 CAN input for HF xxxC Sensor
29. rating voltages when connecting equipment to power supplies data acquisition evaluation systems and or any other applicable system or component Equipment may be damaged if not properly connected and or operated For additional information please call the CORRSYS DATRON Hotline 49 6441 9282 82 or email hotline corrsys datron com Use caution when exchanging sensor lamps lamps are extremely hot and may cause injury Do not look into sensor lamps lamps are extremely bright and may cause eye injury Sensor head can become very hot and may cause injury if power has been applied to the sensor for extended periods of time This is especially true if the sensor is used in hot environmental conditions Danger Sensor and or sensor components may be damaged if power is applied for extended periods especially in hot environmental conditions To avoid damage to the sensor lens please do only clean it with a micro fiber cloth Warning Caution Laser radiation is emitted from this aperture Do not stare into beam Laser class 3R according to DIN EN 60825 1 2001 11 Laser Power lt 5 mW wave length 660 nm red Disconnect power from the sensor if the vehicle is stationary for extended periods 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 gt User Manual UC Processor CORRSYS DATRON Sensorsysteme GmbH 1 Overview UC Processor Easy to use Processing Unit for Pitch amp
30. re running this Setup Program Click Cancel to quit Setup and close any programs vou have running Click Mest to continue with the Setup program WARNING This program i protected by copyright law and International treaties Unauthorized reproduction or distribution of this program or ary portion of it may result in severe civil and criminal penalties and Will be prosecuted to the mas mam extent possible under law Fig 5 02 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 13 User Manual UC Processor On this Page the user can set the path and the directory where the program files will be installed 2 ucBox Configuration Utility Destination Location Click Next to continue Setup will install uc os Configuration Utility m the following folder To install into a different folder click Browse and select another folder Tou can choose not to install ucBox Configuration Utility by clicking Cancel to exit Setup Destination Folder C Progranmne ConrSys ucbox Browse e Installation Wizand Cancel Fig 5 03 The checkbox will allow you to choose the software parts which you will need for the usage of the ucBox A ucBox Configuration Utility Select Components The ucBox Configuration utility contains all files for the configuration utility E K ucBox Configuration utility below select the ee e W USE Driver for Corsys devices options that you The
31. s function will be used for an update of the firmware part of the UC Processor firm ware CORRSYS DATRON will inform you when an update is necessary Settings The USB port of the UC Processor will ucBox COM Port setting generate a virtual com port on your PC Here you When you connect the ucBox with the USB cable the system creates can choose the correct COM port The followi n g a virtual COM port for this device please select the appropriate setting below example will help you to find the correct virtual COM port COM Port COM16 CORRSYS DATRON USB to UART Bridge Controller Cancel Fig 5 33 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 25 User Manual UC Processor 5 3 How to configure the UC Processor Connect the UC Processor via USB cable to your PC power up the processor Choose the correct virtual Com port and start the Rescan bus function of the file menu The following window will appear 4 untitled ucBox File ven Device Help Ge gt 47 E Curent Va Signa m S Fig 5 34 Clicking on the ucPitch checkbox will expand the tree J untitled ucBox Seles Fie View Device Help wh A S g Curent Values Config CAN Config H Inputs H Gukputs Fig 5 35 The main page includes an online display This display can be used by the user to check the function of each connected HF Sensor Push the Start button for the measurement 2008 CORRSYS D
32. the actual configuration of the UC Processor Exit select File gt Exit to close the program Menu item View The View Menu includes commands used to View options available in the Program Window Select View gt DeviceTree to view the Device Tree Select View gt Messages to view the Message box Select View gt Toolbar to view the Toolbar Select View gt Status Bar to view the Status Bar 2008 CORRSYS DATRON Sensorsysteme GmbH Weizlar UC Processor Ir untitled ucBox File View Device Help GR ssa Fig 5 29 4 untitled ucBox a View Device Help Mew EZ Open Chrl o E Save Cerl 5 Save ds Add Device od Rescan bus Exit Fig 5 30 J untitled Device Br v DeviceTree v Messages d uch Toolbar Status Bar Inputs H Gukpuks Fig 5 31 D107 50 01 01E 08 08 Help 24 User Manual UC Processor Menu item Device Save to UC Processor The current configuration i untitled ucBox will be written into the UC Processor This step is necessary otherwise all your settings will have no File Edit view r Help ce om wm OO Save to ucBox effect m BIOS Update Bios Update This function will be used for an TG Firmware Update o update of the BIOS part of the UC Processor firm Can ane Se E ware CORRSYS DATRON will inform you when Inputs Bu H an update is necessary ee s Fig 5 32 Firmware Update Thi
33. x Inputs tree File View Device Help GR oa S x ucPitch Config CAN Config HZ H H4 Calibrate Qukpuks Fig 5 40 The following window will open GAN db Signalselection DataFramez ID Frame optDataframe Push the Add CAN db button and you can open a dbc from a specific location In this example the dbc file for a S 350 Sensor is opened Fig 5 41 continues on next page 2008 CORRSYS DATRON Sensorsysteme GmbH Wetzlar D107 50 01 01E 08 08 29 User Manual In pu tS continued from previous page Now you can choose the signal you want to import into the UC Processor by double clicking on the signal or selecting the signal and pressing the OK button The following window will appear You will have the option to modify the signal name and you can choose the CAN bus line where the sensor is con nected to UC Processor CAN db Signalselection Please select a CAN Signal a DDU VI U B Dataframel Timestamp Weld H DataFramez H ID Frame H optD ataFrame Cancel Bit 6 31 Fig 5 42 Add a CAN input signal Bus Hame After pressing the OK button the signal is generated and will be displayed in the tree Of course you can edit the CAN settings afterwards e g Identifier AC untitled ucBox File view Device Help FIERE X ucPitch LAN Input for y Sample Config CAN Config LAN Message 5 Inputs Bus 350Input
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