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EtherCAT Compact controller ECC22XX (PDF

1. S single Configuration level D dual L dual light 00 without analog Q quad 10 50 full version 51 without CAN Clock frequency 0 8 0 8 GHz 1 0 1 0 GHz 59 Fig 26 identification key Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 11 Standards and certificates 11 1 Standards Applicable directives gt EMC directive 2004 108 EC Applicable standards gt PLC standard EN 61131 2 2008 4 gt Emission standards EN 61000 6 3 2012 11 gt Safety regulations EN 61010 2 201 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 55 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 11 2 UL certificate NOTICE OF COMPLETION AND AUTHORIZATION TO APPLY THE UL MARK 08 08 2014 Berghof Automationstechnik Gmbh Mr UWE MANZOW Harretstrasse 1 Eningen Baden wuerttemberg 72800 De Our Reference File E242595 Vol 1 Project Number 4786273972 Your Reference Auftrag 2336989 Bestell Nr 30741 Project Scope cULus Full Certification to UL 61010 2 201 of Programmable Logic Controllers Series EC COMPACT models ECC followed by 22 followed by 00 99 followed by blank followed by 0 8 or 1 0 followed by S D L or Q followed by blank may be followed by 1131 may be followed by additional suffixes Dear Mr UWE MANZOW Congratulations UL s investigation of your product s has bee
2. The device should now be fixed in place Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 13 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 Connection Uncontrolled and unpredictable operational sequences Failure in certain components in electronic control systems may result in uncontrolled and unpredictable operational sequences gt All types of failure and the associated fuse systems are to be taken into account at system level gt Comply with all automation system manufacturer instructions 5 1 Power supply The device is powered by an external 24 V DC supply It is not designed to be connected to the DC mains supply gt Before plugging in the device ensure it meets the specifications for external power supplies type K according to 61131 2 External PLC power supply 24 V DC L L1 L2 L3 L4 Supply voltage 24 V DC SELV 15 20 Alternating current Max 5 proportion The direct voltage level must not fall below 20 4 V Energy buffering Power fail 10 ms Internal power supply A power supply for the system electronics for an input voltage of 24 V DC 15 2096 is integrated into the device The power supply has integrated protection against reverse polarity and surge current protection 1 2 A gt Fuse the supply lines for the IO lines L1 to L4 externally so that the value approx 5 A for the power limited electrical circuits 150 U are
3. or corresponding country regulations 8 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 2 Safety Safety related systems The use of PLC in safety related systems requires specific measures Wherever a PLC is to be used in a safety related system the user must be given comprehensive advice by the PLC manufacturer in addition to information on any available standards or regulations regarding safety installations Before starting any work on the device disconnect all inputs including peripherals Keep all ventilation holes unobstructed Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 9 Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX 3 Product description ECC22XX The compact PLC controller ECC22XX is a CODESYS PLC for the controlling and regulating of automatic and industrial processes in low voltage installations e g for compact machinery or building automation The programming language CODESYS 3 5 IEC 61131 3 is used for programming the device The CODESYS SoftMotion packet permits complex multi axis drive applications The device can be connected via different interfaces and has additional digital and analogue inputs outputs 3 1 Overview X20 LED X15 S1 LED RAY aA vam PI T1 X6 1 9 7 m Fig 1 Overview SES A Electrical connection powe
4. start up and maintenance of the device must be carried out by qualified personnel For the purposes of this documentation and the safety instructions contained therein qualified personnel means trained staff with the authorisation to assemble install start up earth and identify devices systems and electrical circuits in accordance with standards set in safety engineering and who are familiar with safety concepts in automation engineering Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 7 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 1 5 Duty of care The user or processor OEM must ensure the following The device must only be used according to regulations The device must only be used in good working order The user handbook must always be kept legible and fully available Only sufficiently qualified and authorised personnel may carry out the assembly installation start up and maintenance of the device This authorised personnel must receive regular training on all relevant occupational health and safety and environmental protection issues and must be fully familiar with the content of this user handbook particularly the sections regarding safety features gt Any markings or identification labels and safety and warning signs on the device must not be removed and must be kept legible at all times gt The national and international regulations regarding the operating of machinery a
5. this declaration is void Hersteller manufacturer Berghof Automation GmbH Harretstrasse 1 D 72800 Eningen Produktbezeichnung product name ETHERNET CONTROLLER ECC22XX Produktnummer product number 250000100 250000300 252200100 Es wird die bereinstimmung mit folgenden EG Richtlinen und Normen erkl rt The requirements of the following EC directives and standards are met Angewandte Richtlinien applied directives EMV Richtlinie 2004 108 EU Angewandte Normen applied standards Produktnorm SPS EN61131 2 2008 4 Fachgrundnorm EN61000 6 3 2012 11 St raussendung Wohnbereich Sicherheitsbestimmungen EN61010 2 201 2014 01 NETT er 18 08 2014 Franzott INO GG Datum Gesch ftsf hrer Berghof Automation GmbH Projektingenieur Date Chief Executive Officer Berghof Automation GmbH Project Manager BERGHOF Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 21 0099 88 10 02 032 Dokument Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 12 Customer services addresses Repairs and corrective maintenance may only be carried out by the manufacturer or authorised customer service centres 12 1 Customer services Berghof Automation GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 183 F 49 7121 894 100 e mail support controls berghof com www berghof com 12 2 Addresses CAN in
6. 10 example connection temperature measurement uuesssnennesennnnerennnnen nennen nnnnne nennen ernennen nennen ern 31 11 example connection voltage output coooocccononcccnononcncnanancnonon ono nano n cnn nano nennen nennen nnne 32 12 GAN interface inn eI neben a a C d ete Hab 33 197 89 4857 HS 232 interface au diee Ne ouium coincidir na 34 14 RS 485 interface a e x RU AER e PAR o Ue EP lacada Laon ng 35 15 Ethernet interface iaa Lee cd edere Ld been LT Ce ben Ce e ines 36 TesEtherGAT interface o Some dete odit unt iens 37 17 USB interface s oie ee et n gated en NA dede iia 38 18 identification plate with device serial number 00001 example eee 39 19 LogIn WIDOOW ee ere ete os 40 20 listiot web Interface Settings ciaci n 40 212 Network Configuration page ie ia era ee eerie 41 22 location ofthe L EDS un ale Ra ais 42 23 function Key ST mo ete e ue etu 44 24 disassembling tHe device aa 48 25 ECC22XX identification plate nrinn aiana o aaa eaaa Eo aaa aaa eaea a anoda Eann 53 26 identification Keysni athens ii bb 54 27 CULus uthorisation ii VU nung nune ps 57 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx
7. Automation international manufacturer and user organisation for CAN users in automation CAN in Automation e V CiA Am Weichselgarten 26 91058 Erlangen headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstra e 196 90482 N rnberg info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin or VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin or Internet research www iec ch Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx 59 USER MANUAL 1 0 ECC22XX 60 13 Appendix 13 1 Table of figures Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 15 Overview ian eie ES eua a b ea een 10 2 dssermibling the device e emen e e ei a dide ue i ped 13 3 power SUPPIY PIUG IAT usa orti c eo e ri a 15 4 block diagram magana nla haaa e a e a fade tata given 17 5 digital outputs plug X2 Weidm ller SC SMT 3 81 16 180 LF 3 2 sse 18 6 digital inputs plug X3 Weidm ller SC SMT 3 81 16 180 LF 3 2 sssseeee 20 7 analogue inputs and outputs plugs X4 X5 and X6 Weidm ller SC SMT 3 81 14 180 LF 3 2 22 8 example connection voltage input nene nennen 29 9 example connection power input eese eene NA KANA nnne neret nnne nnn nennen rennen 30
8. GND The required connections can already be found on the circuit board gt Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of terminals and terminal blocks Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 29 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Power input Al I Fig 9 example connection power input gt gt gt gt Only use the corresponding AGND for each power input Do not connect AGNDs from different channels Only use one channel per function either AI U or AI 1 Do not connect to the common GND The required connections can already be found on the circuit board Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of terminals and terminal blocks v 30 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX Temperature measurement Al T serchor SAT EC Compact l PT 100 0 PT 100 0 Fig 10 example connection temperature measurement ten E 1 PT 100 with 2 wire connection 2 PT 100 with 3 wire connection Only use the corresponding AGND for each power input Do not connect AGNDs from different channels Only use one channel per function either AI U or AI D Do not connect to the common GND The required connections can already be found
9. No type of interfaces 1x Host USB Rev 2 0 No plugging unplugging cycles CAN bus interfaces max 1 000 No type of interfaces 1x CAN RJ45 none Potential isolation yes electrical isolation Transmission rate ISO 11898 max 1 Mbit s Terminal resistance Serial interfaces connectible via switch No type of interfaces 1x RS 232 2 x RS 485 RJ J45 assignment according to Modbus specifications Potential isolation 1x RS 485 1x RS 485 and 1x RS 232 electrical isolation Transmission rate Additional functions max baud rate 115 kBaud Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 51 Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX Ethernet controller Real time clock ECC2250 ECC2251 yes buffered maintenance free microSD card slot 1 0 1x microSD card SD or SDHC up to 32 GB Max life span 10 000 plugging unplugging cycles Digital inputs 16 x general purpose input type 1 3 acc to EN 61131 2 Digital outputs 4x4 0 5 A per output each group with own power supply Analogue inputs 6 A inputs voltage 10 V current 20 mA PT100 1000 2 wire 6 B inputs voltage 10 V current 20 mA alternatively the adjacent A B inputs can also be used as 1 PT100 1000 3 wire input Analogue outputs Battery 6x voltage 0 10 V 12 bit resolution Type Panasonic VL2020
10. PLC Manager Control Application Info Application Files Font Files Fig 20 list of web interface settings Te Click on the Network link The Network Configuration page is displayed 40 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Network Configuration COMMON Hostname BGH IMX6 Default Gateway 0 0 0 0 DNS Server 1 0 0 0 0 DNS Server 2 0 0 0 0 ETHO Mode static v IPAdress 169 254 255 100 NetMask 255 255 255 0 ETH1 Mode ethercat v Save Fig 21 Network Configuration page 8 Check the network settings and make any changes in the text boxes if required ECC22XX configuration ETHo X10 X12 ETH1 X13 9 Save the settings by clicking on Save 10 Additional settings can also be viewed and or modified on the web configuration page e g system time display resolution TargetVisu 11 In order to activate all of the modified settings reboot the device Remove the device temporarily from the power supply or Click on Reboot in the web interface and then confirm on the next screen by clicking on Reboot Module The device is now configured and ready for use Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx 41 USER MANUAL 1 0 ECC22XX 42 6 3 Operation 6 3 1 Status displays The status display function i
11. Stefan Giebeler ul com William R Carney ul com NWTEFDC 1DE9EA This is an electronically generated letter Signatures are not required for this document to be valid Page 1 of 1 56 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX The devices are authorised to use the following mark C US LISTED Prog Cntlr E242595 Fig 27 cULus authorisation The devices have been awarded cULus authorisation according to standard UL 61010 2 201 NRAQ 7 Link gt http database ul com cgi bin XYV cgifind new LISEXT 1FRAME index html gt UL File Number E242595 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 57 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 58 11 3 Declaration of conformity ZERTIFIKAT CERTIFICATE EG Konformit tserkl rung Declaration of conformity Hiermit erkl ren wir in alleiniger Verantwortung dass die nachstehend bezeichneten Ger te in ihrer Konzeption und Bauart sowie in der von uns in Verkehr gebrachten Ausf hrung der EG Richtlinie 2004 108 EG entsprechen Bei einer mit uns nicht abgestimmten nderung der Ger te verliert diese Erkl rung ihre G ltigkeit We hereby declare that the following described modules in their conception construction and form are in compliance with the EC directive 2004 108 EEC In case of any alteration of the modules not certified by us
12. a aaa N 31 Voltage output AO U t e E eb PE EE e tte need 32 53 07 GAN BUS ciu et debe AA bons 33 5 3 6 SRS 485 AS 232 5 iso eno abeunt oun dicun REM 34 5 947 RS ABS tie ieu Ap Rue a e te PE E i itu Matted ad oed 35 9 3 8 Ethernet Switch aoi cete IE Robe e Lad e deed ced et e b REL cunt 36 5 90 97 Ell er CAN nit ego Hen eu astute 37 Rmus DE 38 6 OPERATION m ica nike 39 6 1 Switching on and off een 39 6 2 Network Sicut 39 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 6 3 O me 42 6 31 Status displays u a Eee LI 42 Location of the operating status VE DSak e a a e a Ta a aea aae a Sea A Ee AE ANRE REESE TIRE 42 Meaning ofthe EED displays in a a e tere N 42 EAS O i tee OO ebd ne DOE Lang 44 6 3 3 Real time clock with buffer battery sssssseeeeeneeennneen meer 44 6 3 4 MICTOSD Card ou UR SR eeu ID 45 6 4 Troubleshooting mem 46 6 41 In error stop MOUS ictericia odo ia n e eid sto eeu re t a deb pde Fe 46 6 4 2 Unknown P aadress neuen aa din inet 46 T MAINTENANCE UPKEEP 2 2 2222 NEA 47 7 1 Maintenance E X 47 7 2 Cleaning O 47 8 DET lige 48 9 DISPOSAL 49
13. and storage max 85 non condensing Operating temperature 20 C to 70 C Relative humidity Shock resistance max 8596 non condensing Vibration sinusoidal EN 60068 2 6 test Fc 10 150 Hz 10 m s Shock Shock resistance 15 G approx 150 m s 11 ms duration sinusoidal half wave EN 60068 2 27 test Ea Emitted interference EN 61000 6 3 residential areas Resistance to interference EN 61131 2 EN 61000 6 2 industrial areas Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX Ethernet controller ECC2250 ECC2251 Protection class Insulation resistance SELV Ue 30 V acc to EN 61131 2 Protection rating IP20 Power supply 24 V power Supply voltage 24 VDC 20 25 SELV max Alternating current proportion 5 Power consumption typ 0 3 A max 1 A at 24 VDC L internal power supply Supply DI O L1 L4 max 2 A per group Protection against reverse yes polarity Potential isolation no Voltage failure switching Ethernet interfaces 10 ms at lt 20 4 VDC Power Fail lt 19 2 VDC No type of interface 1x 10 100 Base T or 3x 10 100 Base T via switch Connection system EtherCAT interfaces RJ45 max 1 3 No type of interface 1x EtherCAT via Ethernet interface Connection system USB interface RJ45
14. e V The rights of all companies and company names as well as products and product names mentioned in this website belong to the respective companies Notes on this handbook This equipment manual contains information which is specific to the product and which is valid at the time of printing This equipment manual is only complete in conjunction with the product related hardware and software user manuals required for the individual application You can reach us at Berghof Automation GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 0 F 49 7121 894 100 E mail controls berghof com www berghof com Berghof Automation GmbH is certified according to DIN EN ISO 9001 2000 USER MANUAL 1 0 ECC22XX Change log Version Date Description 1 0 22 08 2014 First version Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 3 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Contents 1 GENERAL INFORMATION NANANA DIANNA DAANAN 6 1 1 Notes on the handbook unsnnnsennsnnennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnsnnennnnnnnnnnnnnnnennsnnennnsnnnnnnsnnnnennsnnennnnnen 6 1 2 Symbols and visual depictions maa nananana 6 1 3 Hazard categories and indications mamanannaanananawawanananasasasan rr 7 1 4 Qualified persornel aerei TANKE KAG AAKALA 7 1 5 Duty Of Cale ui ria eL ro sopa kl a a POS aca RT dO di ua Bre Y RE To
15. is located at the start or end of the bus topology gt set switch S3 to ON in order to switch on the 120 Q terminal resistance between Tx Rx and Tx Rx i As far as possible the assignment of the interfaces should be carried out in accordance with the specifications given in MODBUS over Serial Line Specification and Implementation Guide V1 02 34 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 7 RS 485 Fig 14 RS 485 interface Assignment RS 485 interface plug X9 Pin Assignment Pin Assignment 1 NC 5 RS 485 Tx Rx 2 NC 6 NC 3 NC 7 reserved 4 RS 485 Tx Rx 8 ISO GND If the RS 485 interface is located at the start or end of the bus topology gt Set switch S4 to ON in order to switch on the 120 Q terminal resistance between Tx Rx and Tx Rx i As far as possible the assignment of the interfaces should be carried out in accordance with the specifications given in MODBUS over Serial Line Specification and Implementation Guide V1 02 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 35 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 8 Ethernet switch The onboard switch has 10 100 Base T with RJ 45 connections for networking The switch cannot be managed Fig 15 Ethernet interface Ethernet interface assignments on plugs X10 X11 and X12 Pin Assign
16. on the circuit board gt Cables to the PT100 0 sensors should be connected as directly as possible avoid the use of terminals and terminal blocks gt Only connect PT100 0 sensors to AI U T channels Each 14 pin plug in connector has 2 AI U T channels vvv yv 2 wire measurement Resistance can result in a measurement error which in the case of long cables with a small cross section can be up to 10 If the temperature of the sensor is known this deviation can be subtracted and this way compensated through the software alternatively use 3 wire measurement 3 wire measurement The nearest AI U connection is used to compensate the resistance in the cable It can only be used directly in conjunction with the following AI U T channel Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 31 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Voltage output AO U EC Compact X4 X5 X6 E z 11213 41 15 6 7z 8 9 410 11 12 15 Al U T Fig 11 example connection voltage output ron HEN 1 Terminal block gt Connect the voltage outputs directly to the input channel AGND If direct connection to the AGND is not possible connect the voltage input to the overall GND of the device gt AGNDs which are also used by other input channels should not be connected to the same terminal block in order to avoid changes in the voltage to the AO U and th
17. transferred internally from the electronic circuit board to the metallic housing which requires a suitable connection to a functional earth X20 Farthing the ECC22XX Requirements gt The support rail has a good conductive contact with the control cabinet gt The control cabinet must be earthed correctly Ensure that the device housing has good conductive contact with the support rail If specifically required in certain installations additional PE conductors may be connected to protect all metallic parts from high voltages on the underside of the device PE connection The device is now earthed i Where necessary the device can also be connected directly to the earth 16 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 Data connections xi E X1 L2 L3 L4 L Fig 4 block diagram USB SIO CAN Ethernet PCle Controller internal expansion connector 16x digital in 16x digital out 12x analog in 6x analog out power management energie reserve zeta Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx x3 x2 1x4 21 X6 USER MANUAL 1 0 ECC22XX 18 5 3 1 Digital outputs O The digital outputs are positive switching 24 V outputs with an output current of max 500 mA They have a common reference potential GND wi
18. 1 VCC B3 D B2 D B4 GND O NOTICE Damage to USB stick and malfunction due to data loss Removing a USB stick while it is still in use and data is being transferred can result in irretrievable damage to the memory Open files which cannot be accessed due to removal of the USB stick can block the device gt Therefore ensure that all operations are complete before removing the USB stick i NOTICE Property damage and malfunction due to data loss If a USB device requires more than the available 0 5 A the device will carry out a reset A reset will result in immediate stoppage of the device and any connected machines or systems Substantial property damage and damage to the USB device may ensue gt Before using a USB device check carefully its power requirements i The USB interface plug is designed to withstand 1 000 plugging and unplugging cycles Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 6 Operation 6 1 Switching on and off NOTICE Property damage gt Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct Switching on The device does not have an on off switch The device starts automatically when the system is switched on or the power is connected Switching off The device is switched off when the system is switched off or the power supply is disconnected 6 2
19. 10 TECHNICAL DATA la ADAN a tc ld a 50 10 1 zem 01011 Co 27 dat 50 10 2 Identification dE cCEE 53 10 3 ldentificatl On i n itae riae n iav di 54 11 STANDARDS AND CERTIFICATES irren caedis ie ti 55 11 1 NS E RD NA JA 55 11 2 UL certificate 22 oiii iieri ddr edenda eranc ines era a ra PEFSECREEEFEFEGREFERFEREFFERFRRTERFARRTEFERRERFRELERRRPEEN 56 11 3 Declaration of conformity aeeeeeeeeeeeeeee esee eee eene rr 58 12 CUSTOMER SERVICES ADDRESSES 111 1 1a 59 12 1 Customer SOIV CES AA NADARANG 59 12 2 Addresses iii 59 13 APPENDIX gt ooo id id 60 13 1 AS TEREREEEREERERRRNEFUEERERELEEELFTELHEREERERREEEENECRREEFERERELLETEEERFEREREFEEREUERELEREERRERER 60 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 5 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 1 General information This user handbook is intended for use by qualified professionals and contains information on the assembly installation start up and maintenance of the device 1 1 Notes on the handbook This user handbook is part of the product It contains information on the following topics Applications Safety Mechanical design Electrical design Connections Start up Upkeep and maintenance Decommissioning Disposal VVVVVVVVG v Always keep this user handbook available alongside the product 1 2 Symbols and visual depictions The following
20. 16 180 F LH LR gt Phoenix FK MCP 1 5 16 ST 3 81 LR LEDs Fig 6 digital inputs plug X3 Weidm ller SC SMT 3 81 16 180 LF 3 2 Digital outputs plug X2 Pin Label Assignment 1 11 24 V 2 l2 24 V 3 13 24 V 4 14 24 V 5 15 24 V 6 16 24 V 7 17 24 V 8 18 24 V 9 19 24 V 10 110 24 V 11 111 24 V 12 112 24 V 13 113 24 V 14 114 24 V 15 115 24 V 16 116 24 V Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Data from the digital inputs Feature Value Cable length max 30 m Description For unshielded connection cables Cables over 30 m in length must be shielded Cable cross section in after voltage drop control cabinet gt Only select after voltage drop there are no further practical restraints Field wiring according to regulations and standards gt Comply with all local regulations and the stipulations of EN 61131 2 Rated load voltage 24 V DC SELV Protection against yes reverse polarity Potential isolation no Status display yes One orange LED per input Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 21 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 3 Analogue inputs and outputs AlO The ECC22XX has up to 12 analogue inputs AI and 6 analogue outputs AO on plugs X4 X5 and X6 T
21. CC22XX_EN docx USER MANUAL 1 0 ECC22XX 24 The filtering can be activated and configured using CODESYS V3 The sampling rate is constant It can only be filtered with a whole multiple of the sampling rate Operating modes for the analogue inputs Li NOTICE Damage to channel High voltages can damage analogue channels stopping them from working correctly gt Ensure the input voltage does not exceed 30 V Operating mode voltage input Al U Feature Value Description Connections per input Al U T and AGND or Al U and AGND connect screening with AGND Measuring range 10 to 10 V Input impedance in 100 kO between Al U T and AGND or signal range between Al U and AGND Max errors at 25 C 12 500 ppm 25 mV Temperature 40 ppm K coefficient 20 4 MV K Digital resolution 24 bit Data format in 32 bit real floating point number in millivolts mV user program Maximum permissible permanent overload Max 30 V compared to AGND 30 V max voltage on Al channel Output of digital value in case of overload If a voltage of 10 V is applied to an Al U a plausible value is still given up to approx 15 V The specified accuracy is only valid for the range 10to 10 V From a voltage of 16 V the values are distorted considerably and from 23 V an error bit is set which can be queried in the application program Input type Unsymmetr
22. Network start up The device must be connected to the network with the correct settings before it can be used IN I N IE 0 0000 0 00 N n EC1000 MP400 00 1131 V3 Num 204900100 00001 amp Version 0000 SELV 24V DC 12A max C www berghof com Fig 18 identification plate with device serial number 00001 example Note down the IP address and subnet mask gt IP address 169 254 255 XX XX corresponds to the last 2 digits of the device serial number Exception 00 becomes 100 gt Subnet mask 255 255 255 0 sd Li NOTICE Property damage gt X Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct 2 Supply power to the device 24 V 8 Connect the device to a programming computer using a network cable X10 and network switch 4 Open a web browser on the programming computer 5 Enter the IP address of the device into the web browser Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 39 Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX The login screen will appear BI User Login Name Password Senden Reset Fig 19 login window 6 Use the following user name and password to log into the device Name admin Password admin The web configuration page will be displayed Configuration Network Real Time Clock Display FTP Server Users System Info Update Reboot Format Filesys
23. USER MANUAL 1 0 ECC22XX Ethernet Controller Compact 5 1 2 3 4 5 86 wis xe NG v2 A ES E EE BERGHOF A E S SE E Die ED x 2 lt lt x lt 1 2 3 4 5 6 7 8 9 10 11 12 3 14 X6 BERGHOF Copyright Berghof Automation GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Infringements will result in compensation for damages Legal disclaimer The content of this document has been verified for conformity with the hardware and software described therein It is however impossible to rule out all variations As a result we cannot be held responsible if the content is not fully compliant The information given in this document is updated regularly and any corrections will be reflected in future versions We are always willing to receive suggestions for improvements Subject to technical modifications Trademarks gt CANtrol and CANtrol dialog are trademarks belonging to Berghof Automation GmbH gt Microsoft Windows and the Windows logo are registered trademarks belonging to the Microsoft Corp in the USA and in other countries gt EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany gt CiA and CANopen are community trademarks belonging to the CAN in Automation
24. anufacturer should be contacted in order to change the battery Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 6 3 4 microSD card Serious injury as a result of uncontrolled and unpredictable operational sequences Inserting or removing the microSD card can result in the ECC22XX malfunctioning Failure in electronic control systems may result in uncontrolled and unpredictable operational sequences gt Only insert or remove microSD cards with the ECC22XX switched off NOTICE Loss of data microSD cards do not have their own write protection system gt X Ensure that no data is deleted or overwritten by accident Inserting a microSD card 1 Turn off the ECC22XX 2 Insert the microSD card into the microSD card slot 3 Turn the ECC22XX back on The microSD card is now ready for data transfer read write and copy i Max possible storage capacity 32 GB Any write protection on the microSD card itself is ignored data can still be overwritten The life cycle of the gold plated contacts is up to 10 000 plugging and unplugging cycles Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 45 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 6 4 Troubleshooting 6 4 1 In error stop mode 1 Establish cause of fault log into device on web browser 2 Correct the fault 3 Restart the device The dev
25. ashes 1 x 2 s pause MAINTENANCE Maintenance mode active YELLOW USB UPDATE Packet update via USB active flashes slowly 1 s YELLOW RUN IN RAM Operating from RAM firmware flashes rapidly 400 ms update active YELLOW flashes 2 x 2 s pause NEEDS REBOOT Reboot required e g after update RED CODESYS operating statuses Error beyond scope of CODESYS runtime system RED or GREEN PLC ACTIVE CODESYS runtime system active RED PLC STOPPED At least one PLC application is stopped PLC ALL STOPPED All PLC applications are stopped GREEN PLC ALL RUNNING All PLC applications running RED RED PLC ERROR At least one PLC application is stopped due to an error RED flashing RESET COLD underway Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx 43 USER MANUAL 1 0 ECC22XX 44 6 3 2 Start Stop Fig 23 function key S1 Function key S1 Operating status Action Command Bootphase Press Change to maintenance mode CODESYS SPS Press quickly Change between PLC run and stop mode CPS te Press and hold Stop PLC with reset of variables except retain data 6 3 3 Real time clock with buffer battery Setting the time The time can be set via the web configuration page or the SysTimeRTC Library CODESYS library Changing the battery The battery is not designed to be changed by the user the m
26. dbus USB Thanks to the USB host interface a wide range of peripherals can be connected to the device Examples are a USB stick for updating the application or for downloading data directly CAN interfaces except ECC2251 The device has one standard CAN interface which can be used at a speed of up to 1 Mbit s Serial interfaces The ECC22XX has up to three potential free serial interfaces 2x RS485 1x RS232 Additional interfaces There is also a debugging interface located on the ECC22XX which can be used in conjunction with a special cable to be connected to the jack plug for additional information please contact our customer services team Real time clock A buffered maintenance free real time clock can be set to the current time via a software interface microSD card optional The ECC22XX has an optional microSD card slot e g for downloading data USD cards of up to 32 GB are supported Visualisation CODESYS target visualisation is included in the scope of delivery The Berghof Ethernet terminals ET1000 and ET 2000 provide a simple user friendly display The assembly also supports web visualisation Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 11 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Summary of features CPU Cortex TM Ag single core scalable to 800 MHz user program and data memory RAM 256 MB onboard user program memory Flash 256 MB onboard 128 MB user mem
27. e temperature value gt Only use the corresponding AGND for each power input gt Ensure that the cable resistance is substantially lower than the load resistance Riso as to guarantee high measuring accuracy Take into account the voltage divider between the load and cable resistance 32 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 5 CAN Bus i The ECC2251 version of the device has no CAN interface Plug X7 is not available Properties of the CAN interface Standard ISO 11898 Maximum baud rate 1 MBit s Lowest adjustable 50 kBit s baud rate Contacts Electrically isolated Assignment acc to CiA303 Fig 12 CAN interface Assignment CAN interface plug X7 Pin Assignment Pin Assignment 1 CANH 5 NC 2 CANL 6 NC 3 ISOGND 7 ISOGND 4 NC 8 NC If the CAN interface is located at the start or end of the CAN bus topology gt set switch S2 to ON in order to switch on the 120 Q terminal resistance between CAN_L and CAN_H Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 33 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 6 RS 485 RS 232 Fig 13 RS 485 RS 232 interface Assignment RS 485 RS 232 interface plug X8 Pin Assignment Pin Assignment 1 RS 232 RX 5 RS485 Tx Rx 2 RS 232TX 6 NC 3 NC 7 reserved 4 RS 485 Tx Rx 8 ISO GND If the RS 485 interface
28. gen www berghof com Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX Data from analogue outputs Data from analogue outputs Feature Value Description Protection Thermal overload protection Isolation voltage none between channel and other circuits Reference potential AGND Calibration frequency 12 months Maintenance of accuracy class Permissible load types no reference point earthed Largest capacitive load 10 uF Higher capacitive loads may result in oscillation of the output Load impedance range 21kO Overload protection Short circuit proof Current limitation from approx 22 mA at 25 C ambient temperature Output response during power supply switching on and switching off processes No supply voltage Al I to AGND lt 40 Q Low resistance output During device boot up The analogue output is not active during device boot up Deviations from the zero value during switching on are approx lt 1 5 of the signal range voltage connected to open output for approx 150 ms During temporary interruptions Behaviour in stop mode The analogue outputs are disconnected and low resistance in the case of temporary interruptions to the power supply of gt 10 ms Voltage output Can be configured in CODESYS Either the last valid value is used or 0 V is used Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 27 Ethe
29. h AGND Data from analogue inputs Data from analogue inputs Feature Value Description Cable length max 30 m Only valid for unshielded connection cables Cables over 30 m in length must be shielded Modulation method Delta sigma modulation Shared points between AGND reference the channels ground Calibration frequency 12 months Maintenance of accuracy class Clamp arrangement Shielding on common AGND pins Sampling duration rate 1 ms A reading is taken from each input channel every for measuring values millisecond regardless of how many channels are actually in operation Sampling rate 250 ms In operating mode AI PT calculations are carried Operating mode Al PT out after the millisecond sampling rate A new value is available in the user program every 250 ms Digital filtering Possible Time range for averaging Time range for averaging filter settings Operating mode Al PT 10 10ms 2 55 100 100 ms 25s 1 000 1 000 ms 1 s 250 s If filtering is active an average is calculated for the set time range However a value is still issued during the sampling rate interval For example if the filter is set to 1 000 the average of the measurements for the previous 1 000 ms 1 000 measurements is issued each millisecond or in the case of operating mode AI PT the average for the last 250 ms 1 000 measurements Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 23 Ether CAT E
30. he layout of the I O is identical on all 3 plugs The following counterpieces have been tested for the SC SMT 3 81 Weidmiiller plug in connector and are approved for use with the ECC22XX gt Weidmiiller BCZ 3 81 14 180 F LH LR gt Weidmiiller BCF 3 81 14 180 F LH LR gt Phoenix FK MCP 1 5 14 ST 3 81 LR Fig 7 analogue inputs and outputs plugs X4 X5 and X6 Weidm ller SC SMT 3 81 14 180 LF 3 2 Analogue inputs and outputs plugs X4 X5 and X6 Pin X4 X5 X6 Assignment 1 Ali Al 5 Al9 U T 10 V PT100 1000 2 Ali Al 5 Al 9 l 20 mA 3 AGND 4 AI2 Al 6 Al 10 U 10 V 5 Al2 AI6 Al 10 l 20 mA 6 AGND 7 AI3 Al 7 Al 11 U T 10 V PT100 1000 8 Al3 Al 7 Al 11 l 20 mA 9 AGND 10 Al4 Al8 Al 12 U 10 V 11 Al4 Al8 Al 12 l 20 mA 12 AGND 13 AO1 AO 3 AO5 U 0 10 V 14 AO2 AO 4 AO 6 U 0 10 V 22 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Analogue channel wiring Ensure the following connection requirements are met so as to guarantee the measuring accuracy of the device Use analogue cables with a braided shield gt Separate the laying of analogue cables and power cables Where required install metallic shielding in cable channels gt Earth the screen at the place where it enters the control cabinet gt Connect the screen close and directly wit
31. ical voltage metering single ended Reference potential AGND Dynamic characteristics Analogue filtering Second grade low pass filter time constant T approx 500 us Greatest temporary 0 5 of measuring Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Operating mode voltage input Al U Feature Value Description deviation during electrical error testing according to IEC 61131 2 range Operating mode voltage input Al I Feature Value Description Connections per input Al I and AGND connect screening with AGND Protection Thermal current limitation Measuring range 20 to 20 mA Technical current direction into Al I Load impedance typ 20 Q Max errors at 25 C 2 000 ppm 40 pA Temperature 40 ppm K coefficient 20 8 uA K Digital resolution 24 bit Data format in 32 bit real floating point number in milliamps mA user program Maximum permissible Max 25 mA permanent overload Output of digital value If a current greater than 20 mA flows into an Al in case of overload a plausible value is still given up to approx 125 MA The specified accuracy is only valid for the range 20 to 20 mA Input type Current measurement compared to AGND Reference potential AGND Dynamic characteristics Analogue filtering Second grade low
32. ice is now ready for use 6 4 2 Unknown IP address If the IP address of the device is unknown maintenance mode can be used to reconfigure it 1 Reboot the device while pressing and holding S1 until the Run Stop LED flashes every 2 seconds The device is now in maintenance mode and can be reached via the default IP address 2 Connect to the device using the default IP address gt IP address 169 254 255 XX XX corresponds to the last 2 digits of the device serial number Exception 00 becomes 100 2 Correct the network settings and make a note ofthem 4 Restart the device Maintenance mode is disconnected The device is now configured and ready for use 46 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 7 Maintenance upkeep 7 1 Maintenance If the device is used correctly it should not require maintenance 7 2 Cleaning Only clean the device using a dry lint free cloth gt Do not use any cleaning liquids Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 47 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 8 Disassembly Fig 24 disassembling the device 1 Remove the device from the support rail according to the image above by pushing it in at the bottom so that the plastic snap in hooks on the frame are pressed in 2 Lift the device away from the top of the support rail 3 P
33. ion yes electronic voltage limitation typ 7 A response threshold The electricity is limited electronically Activation of short circuit protection results in thermal overload and tripping of thermal overload protection Permissible limits based on cold state max 10 000 short circuits overall duration max 500 hours Output delay 0 after typ 1 ms q Output delay 1 after typ 1 ms gr Output capacity lt 20 nF Rated voltage 24 V DC Voltage drop at rated 0 1V current Rated current at 1 0 5A signal Total current of all outputs max 2 A per group group 4 adjacent pins with supply from same source e g pins 1 4 power supply L1 Parallel circuit in two max 1A maximum permissible value with a logical outputs connection to increase performance Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 19 Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX 20 5 3 2 Digital inputs 1 The digital inputs are type 1 or 3 IEC61131 2 positive switching inputs They are designed for nominal input voltages of 24 V The inputs are transferred internally for process data processing in a cyclical fashion An open input is interpreted as static O The following counterpieces have been tested for the SC SMT 3 81 Weidmiiller plug in connector and are approved for use with the ECC22XX gt Weidmiiller BCZ 3 81 16 180 F LH LR gt Weidmiiller BCF 3 81
34. ment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LED Colour Meaning according to IEEE 802 3 clause 25 SPEED yellow On 100 Mbit s Off 10 Mbit s LNK RCV green Link Data Receive Flashing connection active data transfer underway Off no connection established 36 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 5 3 9 EtherCAT The onboard EtherCAT adapter 10 100 Base T with RJ 45 connection enables network connection to components with synchronised data transfer in real time LNK 1 RCV 8 SPEED Fig 16 EtherCAT interface Assignment of EtherCAT interface plug X13 Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LED Colour Meaning according to IEEE 802 3 clause 25 SPEED yellow On 100 Mbit s Off 10 Mbit s LNK RCV green Link Data Receive Flashing connection active data transfer underway Off no connection established Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 37 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 38 5 3 10 USB Devices with a USB interface can be connected to the USB host port Rev 2 0 Suitable USB device classes are gt CODESYS user only USB stick gt Linux level USB stick or mouse Fig 17 USB interface Assignment USB interface plug X14 Pin Assignment Pin Assignment B
35. n completed under the above Reference Number and the product was determined to comply with the applicable requirements This letter temporarily supplements the UL Follow Up Services Procedure and serves as authorization to apply the UL Mark at authorized factories under UL s Follow Up Service Program To provide your manufacturer s with the intended authorization to use the UL Mark you must send a copy of this notice to each manufacturing location currently authorized under File E242595 Vol 1 Records in the Follow Up Services Procedure covering the product are now being prepared and will be sent in the near future Until then this letter authorizes application of the UL Mark for 90 days from the date indicated above Additional requirements related to your responsibilities as the Applicant can be found in the document Applicant responsibilities related to Early Authorizations that can be found at the following web site http www ul com EAResponsibilities Any information and documentation provided to you involving UL Mark services are provided on behalf of UL LLC UL or any authorized licensee of UL We are excited you are now able to apply the UL Mark to your products and appreciate your business Feel free to contact me or any of our Customer Service representatives if you have any questions Very truly yours Reviewed by Stefan Giebeler William R Carney 49 69 489 810 210 847 664 1088 Staff Engineer Chief Engineer Director
36. naa o D Ru di 8 1 6 intended Use itii tno nde Senis coc AA rauen 8 2 SAY ppm 9 3 PRODUCT DESCRIPTION ECC22XX uuuusuneraannnnannnunnnnnnnennnnnnnnnnnunnnnnnnennnnnnnnnnnnnnnnnnnennsnnnnnnennnnnnnnnenn 10 A 10 3 2 Scope of delivery and accessories unennnansnnennnnansnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnennnnnnnnnn 11 3 3 Product features X X 11 4 ASSEMBLY gw 13 5 CONNECTION iaa ne NN ni APAN IUNII DE IUIS 14 SEE O na a Kama 14 5 2 EAfth eU AAP AA PAPA AN PA AA APP AG 16 5 3 Data connections 17 5 31 DigitaliOUIPUIS O Ze ale unns oci 18 5 3 2 Digital inputsitl sense ie tia loteo eis 20 5 3 3 Analogue inputs and outputs AIO 224urs40unsnnennnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnn nn 22 NR SI NN 23 Data from analogue INDUS jz mcr 23 Operating modes for the analogue inputs oooncccnicccnnnccnoncconocanonccnnncnnoncn nan cn nan cn ran nanar cnn arrancan nn 24 Data from analogue Outputs ii A Rn 27 Operating modes for the analogue outputs coooccncccnncccnoccconocanancnnnnnanancnnnn canon cn ran nn narra narrar nc ran cnn nnns 28 5 3 4 Example connections of analogue inputs and outputs ooooccccnnoccccononcncnanoncnnnann con e 29 Voltage input Al Uli ai In 29 Power input AT LI iie unen 30 Temperature measurement Al T ar aiia aea a ea
37. nd facilities where the device is being used must be observed at all times gt The user must always be kept abreast of any current relevant information regarding the device and its y y Ny V use or operation 1 6 Intended use The ECC22XX is a modular automation system for industrial control applications within the medium to high performance range The automation system is designed for use within overvoltage category I IEC 364 4 443 systems for the controlling and regulating of machinery and industrial processes in low voltage installations in accordance with the following general parameters EZ maximum rated supply voltage of 1 000 V AC 50 60 Hz or 1 500 V DC gt for use in maximum category 2 pollution environment EN 60950 gt for use up to a maximum altitude of 2 000 m gt for indoor use only Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applications specified in this documentation and associated user manuals The automation system must only be used as intended in a technically perfect condition without unauthorised modifications by qualified users y yyy Observe the rules of the employer s liability insurance association the technical inspectorate and the VDE Association of German electricians
38. not exceeded U value of the voltage applied Installation gt All connections and cables must be laid out so as to prevent inductive and capacitive interference causing any damage to the device gt Ensure that the infeed lines provide adequate current and voltage carrying capacity 14 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Connecting the power supply Live parts gt Before starting any work on the device disconnect all inputs including any connected peripherals gt Connect the power supply to plug X1 according to the following table Fig 3 power supply plug X1 Power supply plug X1 Pin Label Assignment 1 Lt external 24 V DC 15 20 power supply internal PLC max 1 A 2 M external GND power supply 3 Li Digital output DO1 4 supply 24 V DC 20 25 max 2 A 4 L2 Digital output DO5 8 supply 24 V DC 20 25 max 2 A 5 L3 Digital output DO9 12 supply 24 V DC 20 25 max 2 A 6 L4 Digital output DO13 16 supply 24 V DC 20 25 max 2 A Nominal current 2 A at peak load in case of overload up to 3 A might flow Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 15 Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX 5 2 Earth The functional earth dissipate HF currents and increase the stability of the device HF faults are
39. or similar Life span 10 years depends on operating temperature Storage 1 year without voltage any longer and RTC data can be lost i Further information on the battery can be found on the manufacturer s web site e g http www panasonic com industrial batteries oem 52 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 10 2 Identification plate O EC1000 MP400 00 1131 WEB Num 204900100 aie Version 0000 SELV 24V DC 12A max NG www berghof com Za Fig 25 ECC22XX identification plate SS E E Bar code identification no Supply voltage 2 Device type description 6 Date of manufacture year calendar week 3 Identification no 7 CE marking article no and serial no 4 Version delivery version as delivered condition Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 53 Ether CAT ECC22XX EN docx 54 USER MANUAL 1 0 ECC22XX 10 3 Identification The characteristics of the Ethernet controller can be found with the help of the identification key 12 3 4 56 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ECC22XX 0 8S 1131 Initials for customer BAT Berghof Automation Unit type ECC Ethernet Compact Controller Software license 1131 CODESYS as from V3 Processor core Unit family
40. ory Retain memory 100 kB 2 Ethernet 10 100 Base T interfaces 214 interface optional as Ethercat via Intel Controller i210 1 USB host interface V2 0 type A 1 CAN interface except ECC2251 3 serial interfaces 1x RS 232 2x RS 485 for communications with other devices and system real time clock 1 USD card slot optional USB host 2 0 type A 16 digital inputs 16 digital outputs 12 analogue inputs 6 analogue outputs VVVVVVVY VVVVVY 12 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 4 Assembly The EC compact devices are designed to be installed on support rails according to EN 60715 2001 35 X 7 5 mm Danger of burns The surface of the device can become hot gt X Ensure that there is sufficient convectional cooling for heat to dissipate gt Ensure that there is also a minimum of 50 mm free space both above and below the device Fig 2 assembling the device Requirements gt at least 1 cm free space must be left between the device and the adjacent module 1 Insert the device into the support rail according to the image above so that the plastic snap in hooks between the mounting surface and the rail are pressed in 2 Push the device at the top in towards the mounting surface 2 Push the device down so that the profile is aligned with the upper part ofthe rail mounting
41. pass filter time constant T approx 215 us Greatest temporary deviation during electrical error testing according to IEC 61131 2 0 5 of measuring range Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 25 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Operating mode temperature inputs Al PT Feature Connections per input Value Description Sensor connection between Al U T and AGND Possible sensors PT100 and PT1000 acc to EN 60751 Accuracy class AA A B and C platinum sensors may be used recommendation Bor C Measuring range 40 to 200 C Measuring current 0 3 mA RMS Conversion time 250 ms Max errors at 25 C 2 100 ppm 0 5 C Temperature 50 ppm K coefficient 20 012 C K Digital resolution 24 bit Data format in 2 x 32 bit real floating point number in Ohms Q and degrees user program Celsius C Linearisation The value in degrees Celsius is calculated from the resistance value and linearised 3 degree polynomial Input type 2 wire measurement or 3 wire measurement Reference potential AGND Dynamic characteristics Analogue filtering Second grade low pass filter time constant T approx 500 us Greatest temporary deviation during electrical error testing according to IEC 61131 2 0 5 of measuring range Berghof Automation GmbH Harretstrasse 1 72800 Enin
42. r X13 EtherCAT X2 Digital outputs X14 USB 2 0 X3 Digital inputs X15 reserved X4 Analogue inputs and outputs X16 Debug interface X5 Analogue inputs and outputs X20 Functional earth X6 Analogue inputs and outputs S1 Function key Reset and Run Stop X7 CAN Bus except ECC2251 S2 Terminal resistance CAN Bus ON OFF X8 RS 232 RS 485 S3 Terminal resistance RS 485 ON OFF X9 RS 485 S4 Terminal resistance RS 485 ON OFF X10 Ethernet LED LEDs for power and system status X11 Ethernet USD microSD card connection optional X12 Ethernet Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX 3 2 Scope of delivery and accessories Scope of delivery Ethernet Controller ECC22XX Accessories Connector set ECC22XX order no 201606000 3 3 Product features Assembly The device is designed for installation on a DIN rail 35 mm in a control cabinet in an industrial environment with a category 2 pollution environment Ethernet The device has two 10 100 Mbit s Ethernet interfaces TCP IP and UDP IP protocols permit flexible connections to visualisation software higher level control units and to the IT infrastructure One Ethernet interface can be equipped with an optional 3 switch 3 ports for the user connected directly to the CPU The second Ethernet interface is connected to the controller via a PCIe Additional protocols are available PROFINET BACnet and Mo
43. r CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Operating modes for the analogue outputs Operating mode voltage output AO U Feature Value Description Signal range Oto 10 V Connections per output AO U and AGND connect screening to AGND Screening used alongside Al channels Load impedance gt 1kO Output current Max 20 mA Max errors at 25 C 2 000 ppm 20 mV Temperature 40 ppm K coefficient 20 4 MV K Value of least 244 ppm 42 44 mV significant bit LSB Digital resolution 12 bit Data format in 32 bit real floating point number in millivolts mV user program Dynamic characteristics Build up time for 320 us change in full range to 95 of final value Overshooting 0 1 of measuring range Greatest temporary 0 5 of measuring deviation during range electrical error testing according to IEC 61131 2 28 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX EN docx USER MANUAL 1 0 ECC22XX 5 3 4 Example connections of analogue inputs and outputs Voltage input Al U i112 3 4 5 e EC Compact Ka 3 m amp BERGHOF EPER Br Fig 8 example connection voltage input gt Only use the corresponding AGND for each voltage input gt Do not connect AGNDs from different channels gt Only use one channel per function either AI U or AI 1 gt Do not connect to the common
44. s dependent on the software development environment used in conjunction with the device The operating status LEDs show the current status of the power supply the module mode and any error messages The signals from the LEDs depend on the current operating status of the device gt CODESYS inactive the firmware controls the LEDs gt CODESYS active only the CODESYS runtime system CODESYS Runtime controls the LEDs Location of the operating status LEDs The Run Stop and Error LEDs display the system status Fig 22 location of the LEDs 1 PWR green shows that the power supply to the electronics is correct 2 Run Stop shows the system statuses and CODESYS operating statuses yellow green red 3 Error red shows the device has been stopped due to an error Meaning of the LED displays gt System statuses are shown using flashing signals on the Run Stop LED in yellow gt CODESYS operating statuses are shown via continuous illumination of the Run Stop LED in either red or green While the Run Stop light is flashing yellow the device is in use and must not be switched off gt gt The device does not show warnings via the LEDs during start up Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Run Stop LED System statuses BOOTLOADER Bootloader active BOOTING Linux booting sequence active YELLOW fl
45. symbols and visual depictions will be used in this handbook gt pg List entry gt RE Individual instruction or list of instructions which can be carried out in any order 1 List of instructions which must be carried out in the order given 2 i Additional product information Design of warnings Danger type and source Optional Short description and possible consequences additional gt X Preventive measures symbols 6 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 1 3 Hazard categories and indications The following indications are used in the case of warning messages so as to ensure your personal safety and avoid any damage to property The indications have the following meanings A DANGER Serious injury or death Non compliance with the safety features will result in death or serious injury Take preventive measures Possible serious injury or death Non compliance with the safety features may result in death or serious injury Take preventive measures Possible minor injuries Non compliance with the safety features may result in minor injuries Take preventive measures NOTICE Possible damage to property Non compliance with the safety features may result in damage to property gt Take preventive measures LEER I i Further information 1 4 Qualified personnel The installation
46. th the supply voltage The supply lines are organised into four groups of four The following counterpieces have been tested for the SC SMT 3 81 Weidmiiller plug in connector and are approved for use with the ECC22XX gt Weidmiiller BCZ 3 81 16 180 F LH gt Weidmiiller BCF 3 81 16 180 F LH gt Phoenix FK MCP 1 5 16 ST 3 81 LR LEDs Fig 5 digital outputs plug X2 Weidm ller SC SMT 3 81 16 180 LF 3 2 Digital outputs plug X2 Pin Label Assignment 1 Ol 24 V supply from L1 2 O2 3 OS 4 O4 5 O5 24 V supply from L2 6 06 7 07 8 08 9 O9 24 V supply from L3 10 O10 11 O11 12 012 13 013 24 V supply from L4 14 O14 15 O15 16 O16 i The maximum output current is 0 5 A and the output stage is protected against overload gt Take possible limitation of the output current when connecting external devices e g increased surge current from lamps into account Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX Data from the digital outputs Feature Output type Value semiconductor Description non storing Protective circuit for inductive loads 41 V terminal voltage typ compared to 24 V fast de excitation must be provided externally Status display yes one orange LED per output Overload protection yes in the case of thermal overload Short circuit protect
47. ush the device downwards and remove completely from the support rail 48 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 9 Disposal The following options are available for disposal of the device gt At the end of the device s life cycle you can return it to the manufacturer for a set fee The manufacturer will then deal with the recycling of the device gt Dispose of the device according to regional specifications Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 49 Ether CAT ECC22XX_EN docx USER MANUAL 1 0 ECC22XX 50 10 Technical data 10 1 EC controller Ethernet controller ECC2250 ECC2251 Device data Name ECC2250 1131 ECC2251 1131 Article no 2500000100 2250000300 Programming tool At least CODESYS V3 5 Assembly Support rail NS 35 7 5 EN 50022 I O expansion CPU user memory none CPU Freescale MX6 CPU max 800 MHz Single Core Program memory flash 256 MB onboard 100 MB for application Program memory and data memory RAM 256 MB onboard max 128 MB for application Retain memory Dimensions and weight 100 kB Dimensions WxHxD mm 210 x 106 x 48 Weight Operating conditions approx 750 g Operating temperature 0 C to 55 C to comply with installation requirements Relative humidity Transport

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