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MVI56-HART

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1. 1 2 Package Contents The following components are included with your MVI56 HART module and are all required for installation and configuration Important Before beginning the installation please verify that all of the following items are present Qty Part Name Part Number Part Description 1 MVI56 HART MVI56 HART HART Multi drop Master Communication Module Module 1 Cable Cable 15 RS232 For RS232 Connection to the CFG Port Null Modem 1 Cable Cable 14 RJ45 to For DB9 Connection to Module s Port DB9 Male Adapter cable If any of these components are missing please contact ProSoft Technology Support for replacement parts Page 10 of 159 ProSoft Technology Inc June 5 2009 Start Here MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 1 3 Install ProSoft Configuration Builder Software You must install the ProSoft Configuration Builder PCB software in order to configure the MVI56 HART You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology web site To install ProSoft Configuration Builder from the ProSoft Web Site 1 Open your web browser and navigate to http www prosoft technology com pcb 2 Click the DOWNLOAD HERE link to download the latest version of ProSoft Configuration Builder 3 Choose SAVE or SAVE FILE when prompted 4 Save the file to your Desktop so that you can find it easily when you have finished d
2. Word High Byte Low Byte 0 Transmitter Variable Upper Limit 1 2 Transmitter Variable Lower Limit 3 4 Transmitter Variable Damping Value Sec 5 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code Sensor Serial Number 0 1 Sensor Serial Number 1 Sensor Serial Number 2 2 Unit Code for Limits 0 ProSoft Technology Inc June 5 2009 Page 139 of 159 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module COMMAND 55 Write Transmitter Variable Damping Value Description This command writes the Damping Value of a user selected transmitter variable Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code Transmitter Variable Damping Value Byte 0 1 Transmitter Variable Damping Value Byte Transmitter Variable Damping Value Byte 1 2 2 Transmitter Variable Damping Value Byte Transmitter Variable Damping Value Byte 3 3 Floating Point Data Returned Word High Byte Low Byte 0 Transmitter Variable Damping Value ae Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code 0 Page 140 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 56 Write Transmitter Variable Sensor Serial Number Description This command wr
3. Edit Module Comment Ea Comment Comment Put Comment Here Definition Reset Tag Reset All OK Cancel 3 Enter your comment and click OK to save your changes Printing a Configuration File To print a configuration file 1 Select the MODULE icon and then click the right mouse button to open a shortcut menu 2 On the shortcut menu choose VIEW CONFIGURATION This action opens the VIEW CONFIGURATION window 3 On the VIEW CONFIGURATION window open the FILE menu and choose PRINT This action opens the PRINT dialog box 4 On the PRINT dialog box choose the printer to use from the dropdown list select printing options and then click OK Page 26 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 2 2 MVI56 HART Configuration File The configuration file for MVIS56 HART consists of the following sections Section Description MODULE General module level parameters HART PORT 0 HART port configuration parameters HART PORT 1 HART port configuration parameters HART PORT 2 HART port configuration parameters HART PORT 3 HART port configuration parameters HART PORT 0 COMMANDS HART command list for port HART PORT 1 COMMANDS HART command list for port HART PORT 2 COMMANDS HART command list for port HART PORT 3 COMMANDS HART command list for p
4. ProSoft Technology Inc June 5 2009 Page 157 of 159 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Index User Manual Disclaimer of all Other Warranties 154 Disclaimer Regarding High Risk Activities 153 Displaying Timing Marks in the Data Analyzer 60 Done DB Address 37 Download the Project to the Module 42 Download the Sample Program to the Processor 19 50 E Enable 34 Enable DB Address 37 Enabled 28 Error Status Data Block 99 Error Status Offset 28 30 Example Field Terminations 92 Example of HART Command Function 3 38 Example of HART Command Function 34 40 Exiting the Program 57 F Failure Flag Count 28 Fixed Data 38 Float DB Address 35 Function Code 36 Functional Overview 7 71 Functional Specifications 70 G General Concepts 71 General Specifications 70 Guide to the MVI56 HART User Manual 7 H Hardware Specifications 70 HART Channels 77 HART Command Entry Formats 33 Hart Command Examples 38 HART Command List 79 HART Common Practice Commands 31 118 HART Common Practice Commands Set 32 HART Master Menu 57 HART Universal Commands 31 105 HART Universal Commands Set 31 How to Contact Us Technical Support 149 150 Initialize Output Data 28 Install ProSoft Configuration Builder Software 11 Install the Module in the Rack 13 Int DB Address 36 Intell
5. 6 3 7 Time Limit for Bringing Suit Any action for breach of warranty must be commenced within 39 months following shipment of the Product Page 154 of 159 ProSoft Technology Inc June 5 2009 Support Service amp Warranty MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 6 3 8 No Other Warranties Unless modified in writing and signed by both parties this Warranty is understood to be the complete and exclusive agreement between the parties suspending all oral or written prior agreements and all other communications between the parties relating to the subject matter of this Warranty including statements made by salesperson No employee of ProSoft or any other party is authorized to make any warranty in addition to those made in this Warranty The Customer is warned therefore to check this Warranty carefully to see that it correctly reflects those terms that are important to the Customer 6 3 9 Allocation of Risks This Warranty allocates the risk of product failure between ProSoft and the Customer This allocation is recognized by both parties and is reflected in the price of the goods The Customer acknowledges that it has read this Warranty understands it and is bound by its Terms 6 3 10 Controlling Law and Severability This Warranty shall be governed by and construed in accordance with the laws of the United States and the domestic laws of the State of California without r
6. 4 1 3 Main Menu When you first connect to the module from your computer your terminal screen will be blank To activate the main menu press the key on your computer s keyboard If the module is connected properly the following menu will appear on your terminal screen HART COMMUNICATION MODULE MENU Display Menu B Block Transfer tatistics C Module Configuration D Modbus Database View H HART Menu R Transfer Configuration from PC to MYI Unit S Transfer Configuration from HYI Unit to PC Y Version Information W Warnm Boot Module Esc Exit Program Page 54 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Viewing Block Transfer Statistics Press B from the Main Menu to view the Block Transfer Statistics screen Use this command to display the config
7. 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Loop Powered Power Mode B Point to Point Network with Analog 4 20 mA Analog Input Module 250 Ohm Precision Resistor Part of Analog Module Page 96 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Self Powered Power Mode B Point to Point Network with Analog HART Device 4 20 mA Analog Input Module 250 Ohm Precision Resistor Part of Analog Module ProSoft Technology Inc Page 97 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Master Powered Power Mode A Point to Point Network with Analog HART Device 4 20 mA Analog Input Module 250 Ohm Precision Resistor Part of Analog Module Page 98 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module 5 7 MVI56 HART Status Data and Error Codes 5 7 1 Error Status Data Block This block is generated with a Read Block ID 0 or 1 Offset Content Description 0 Reserved Not used 1 Write Block ID Block identification code for block requested by the module 2 Program Scan Coun
8. After it is fully charged the battery provides backup power for the CMOS setup and configuration data the real time clock and the 512K SRAM memory for approximately 21 days Before you remove a module from its power source ensure that the battery within the module is fully charged A fully charged battery will hold the BIOS settings after being removed from its power source for a limited number of days When the battery is fully discharged the module will revert to the default BIOS settings Note The battery is not user replaceable Your Feedback Please We always want you to feel that you made the right decision to use our products If you have suggestions comments compliments or complaints about the product documentation or support please write or call us ProSoft Technology 5201 Truxtun Ave 3rd Floor Bakersfield CA 93309 1 661 716 5100 1 661 716 5101 Fax www prosoft technology com Copyright ProSoft Technology Inc 2009 All Rights Reserved MVI56 HART User Manual June 05 2009 ProSoft Technology ProLinx inRAx ProTalk and RadioLinx are Registered Trademarks of ProSoft Technology Inc All other brand or product names are or may be trademarks of and are used to identify products and services of their respective owners ProSoft Technology Product Documentation In an effort to conserve paper ProSoft Technology no longer includes printed manuals with our product shipments User Manu
9. 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 110 Read All Dynamic Variables Description This command gets all dynamic Variables Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Primary Variable 1 2 Second Variable 3 4 Third Variable 5 6 Fourth Variable 7 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code Second Variable Units Code 2 Third Variable Units Code Fourth Variable Units Code ProSoft Technology Inc Page 147 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Page 148 of 159 ProSoft Technology Inc June 5 2009 Support Service amp Warranty MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 6 Support Service amp Warranty In This Chapter How to Contact Us Technical SUPPOSt eeceeeeeeeeeeeeneeteeeeeeetens 149 Return Material Authorization RMA Policies and Conditions 150 LIMITED WARRANTY 2 c ceeceecceeceeeceeeceeeeeeaeeeaesenetenesaeesaeeeaeeeaeea 151 ProSoft Technology Inc ProSoft is committed to providing the most efficient and effective support possible Before calling please gather the following information to assist
10. Database Swap Code 0 1 2 3 This parameter defines the byte order of each four byte group of data received This parameter is helpful when dealing with floating point or other multi register values as there is no standard byte order for storing these data types The following table describes the values and their associated operations Swap Code Description 0 None No Change is made in the byte ordering 1234 1234 1 Words The words are swapped 1234 341 2 2 Words amp Bytes The words are swapped then the bytes in each word are swapped 1234 4321 3 Bytes The bytes in each word are swapped 1234 2143 Use Long Oori This parameter defines if the command will be executed with short or long address If the value is 0 then the configured command will be executed using the Short Address specified If the value is 1 then the specified Short Address will be used only to ask for the long address and that will be used to execute the configured command Page 36 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Enable DB Address 0 to 3999 This field specifies the internal database register to be used to enable the execution of a command This parameter is only used if Enable is 4 or 5 If the value of this database register is 1 then the command will be executed otherwise it will no
11. FOR THIS COMMAND WRITE DATA nn an IN DATABASE WRITE DATA WRITE DATA BYTECOUNE LAST HART STATUS FOR THIS COMMAND Viewing Port Status and Configuration Press 1 2 3 or 4 to view status and configuration for ports 0 through 3 respectively HART Error Descriptions Error Type Description Gap Errors Increments when a delay of more than 20 milliseconds occurs between characters in a HART message Overflow Increments when a received HART message is longer than the internal buffer can hold SOM Errors Start of Message error Increments whenever the module does not see at least 3 preambles FF characters or all bits set ON at the beginning of a HART message Retry Count Increments every time a HART command fails and is retried Check Byte Increments when a Checksum error is detected in the received HART packet Page 58 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Error Type Description Overrun Parity Frame Increments every time one of three errors occur Overrun The HART driver wasn t able to read the current data byte before a new one arrived causing the current character to be lost Parity HART communications uses EVEN parity A byte is received with parity error Frame There is a zero bit where the stop bit should be The message is not f
12. HART Status Data and Error Codes 0 eecceeseeeeeeeeseeeeeeeeenees 99 HART Universal Commands cccceeeceeeeeeeeeeeeneeeeeeeeeaeeeeeesseeeeeeteas 105 HART Common Practice COMMANAS ecceeeeeeeeteeeeeeneeteneeeeeetens 118 Product Specifications The MVI56 HART Multi drop Master Communication Module is an ControlLogix backplane compatible module that allows ControlLogix processors to interface easily with HART compatible devices Devices commonly supporting the protocol include pressure temperature flow transmitters as well as other similar instruments commonly found in the process and other industry The MVI56 HART Master Communication Module allows Rockwell Automation ControlLogix compatible processors to easily communicate with HART slave devices The MVI56 HART module interfaces up to 15 devices on each HART channel with the ControlLogix processor Four channels on the module support master protocol commands to interface with slave devices on their own networks Each port is individually configurable Data is exchanged between the HART network and the ControlLogix processor backplane using the internal database contained in the module and direct control by the processor s ladder logic and pre defined data objects 5000 registers maximum The MVI56 HART module is the perfect solution for industrial applications in chemical and refining operations to gas and liquid distribution systems and remote offshore monit
13. HART networks Up to 15 devices can be connected to each channel Control of the slave devices by the master port is through the use of a user constructed command list auto polling if enabled Data for these commands is sourced from the module s database Data read from the slave devices is placed in the module s database The following diagram shows the operation of the master driver HART Master Module Processor Memory Backplane Interface Database Addresses 0 i I Controller Tags i I i i ControlLogix 1 1 I _ Register Data Register 1 i i storage 1 J 1 i 1 J Status from Module The master driver is configured as specified by the HART CFG file The master will construct control commands using the data in the database The master will send these commands and read requests out on the network Response messages generated by controlled devices on the network are received by the master driver Read data received by the master is passed to the module s database and passed to the processor 6 Additionally status data for the module is passed to the processor khOND o HART Command List The HART Command List specifies the commands to be executed to the HART devices connected to a channel AHART command can be seen as an outgoing message to the HART devices that provides Write Data for a specific command or a response message that
14. Install the Module in the Rack ceisiais iea anner en EREE EE AANA E N REVR 13 1 6 Connect your PC to the ControlLogix Processor sssssssssesesrrssrssrresrssrresrresrns 14 1 7 Open the Sample Ladder LOGIC ccceseeceeeeeeeeeeeeeseeceeeeesaeeesaaeseeeeeesaeeesaeeeenees 15 1 8 Download the Sample Program to the ProCeSSOl ccsseceseeeeeeeetseeeeeeeeeeeeeeeees 19 1 9 Connect your PC to the Module 0 cccceesceceeeeeceeeeeeeeeeeeeeeesaeeeeaaeeeeeeeseaeeesaeeteneees 20 2 Configuring the MVI56 HART Module 21 2 1 ProSoft Configuration Builder cccceccceceeeeeeeeeeeeeeeeceeeeesaeeesaaeseeeeeseeeeetaeseeneeees 21 2 2 MVI56 HART Configuration File ccccccccceeeeseeeeeeeeeeeeeeeaeeeseeeeseeeesaeeseeeeeenees 27 2 3 Hart Command Examples ccccceeeceeeeeeeeeeeeeeeeseeeeeeceaeeeeaaeseeeeeseeeesaeeseeeseneees 38 2 4 Download the Project to the Module ecccceeeeeeeeeeeeeee eee eeeeaeeeeeeeseeeesnaeeseaaeeeee 42 3 badderLogic _ _ _ _ __ Z oo 8 3 1 Using the Sample Program cccccseceeeeeeeeeeeeeeaeeeeaeeseeeeeeaaeseeaeeseeeesaeeesaaeeeeneeeaas 43 3 2 Adding the Module to an Existing Project eseesseesseeesseeseesseesnrsenrnsenrsennsennsenees 48 4 Diagnostics and Troubleshooting 51 4 1 Reading Status Data from the Module ccccceeeesceceeeeeeeeeeeeeeceeeeesaeeeeaaeseeneeeaas 51 4 2 PED Status NGICAtOlS a na n o aan ae aaa R AE
15. Ladder Logic MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 3 1 3 Data Object HARTData The HARTData object is defined in the example ladder logic to demonstrate how the data from a module can be stored in the processor This object can be used to temporarily store a received data set In this example four data areas are set up two for input data data received from the module and two for output data data to transfer to the module Within each of these two areas an area for floating point data and integer data is defined The following table describes the structure of the object Name Data Type Description HART_IN_Float_vals REAL 100 Data area to floating point data HART_IN_Int_vals INT 100 Data area to hold integer data HART_OUT_Float_vals REAL 100 Data area for output floating point data HART_OUT_Int_vals INT 100 Data area for output integer data 3 1 4 Auto Poll Data HARTAutoPoll Auto Poll Data HARTAutoPoll This data object contains the auto poll data ready to be used by the user multi drop or point to point First define where the auto poll data will copied to in the MVI56 HART database using the DB AutoPoll Address parameter in the configuration file Then copy the data from the MVI56 HART database into the CLX memory HARTAutoPoll object using the ladder logic Name Data Type Description
16. Page 117 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual 5 9 HART Common Practice Commands COMMAND 33 Read Transmitter Variables Description This command gets four user selected dynamic Variables Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code For Slot 0 Transmitter Variable Code For Slot 1 1 Transmitter Variable Code For Slot 2 Transmitter Variable Code For Slot 3 Floating Point Data Returned Word High Byte Low Byte 0 Variable for Slot 0 1 2 Variable for Slot 0 3 4 Variable for Slot 2 5 6 Variable for Slot 3 7 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code For Slot 0 Units Code for Slot 0 Variable 2 Transmitter Variable Code For Slot 1 Units Code for Slot 1 Variable 3 Transmitter Variable Code For Slot 2 Units Code for Slot 2 Variable 4 Transmitter Variable Code For Slot 3 Units Code for Slot 3 Variable Page 118 of 159 ProSoft Technology Inc June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 34 Write Damping Value Description This command writes the damping value of a HART device Write Parameters Word High Byte Low Byte 0 Floating Point Damping Value Sec 1 Floating Point Data Returned Word High Byte Lo
17. ProSoft to repair a verified malfunction or defect are warranteed in the terms specified above for new Product provided said warranty will be for the period remaining on the original new equipment warranty or if the original warranty is no longer in effect for a period of 90 days from the date of repair What Is Not Covered By This Warranty ProSoft makes no representation or warranty expressed or implied that the operation of software purchased from ProSoft will be uninterrupted or error free or that the functions contained in the software will meet or satisfy the purchaser s intended use or requirements the Customer assumes complete responsibility for decisions made or actions taken based on information obtained using ProSoft software This Warranty does not cover the failure of the Product to perform specified functions or any other non conformance defects losses or damages caused by or attributable to any of the following i shipping ii improper installation or other failure of Customer to adhere to ProSoft s specifications or instructions ili unauthorized repair or maintenance iv attachments equipment options parts software or user created programming including but not limited to programs developed with any IEC 61131 3 C or any variant of C programming languages not furnished by ProSoft v use of the Product for purposes other than those for which it was designed vi any other abuse misapplication neg
18. RUNNING Configure Startup Start Stop Delete Note If the list of configured drivers is blank you must first choose and configure a driver from the Available Driver Types list The recommended driver type to choose for serial communication with the processor is RS 232 DF1 DEVICES 3 Click to select the driver and then click CONFIGURE This action opens the CONFIGURE ALLEN BRADLEY DF1 COMMUNICATIONS DEVICE dialog box Configure Allen Bradley DF1 Communications Device Device Name AB_DF1 1 Comm Pott com bd Device Logi 5550 Serial Port Baud Rate 19200 aj Aan Nomo Octal Parity None hd Error Checking crc ad Stop Bits fi fi Protocol Ful Duplex Auto Configure I Use Modem Dialer Cancel Delete Help 4 Click the AUTO CONFIGURE button RSLinx will attempt to configure your serial port to work with the selected driver 5 When you see the message AUTO CONFIGURATION SUCCESSFUL click the OK button to dismiss the dialog box Page 18 of 159 ProSoft Technology Inc June 5 2009 Start Here User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Note If the auto configuration procedure fails verify that the cables are connected correctly between the processor and the serial port on your computer and then try again If you are still unable to auto configure the port refer to your RSLinx documentation fo
19. Security lt None gt Offline Project 5 On the Connected To Go Online dialog box click the General tab This tab shows information about the processor including the Revision firmware version In the following illustration the firmware version is 11 32 Minor Faults Redundancy Nonvolatile Memory Options General Date Time Major Faults Vendor Allen Bradley Type 1756 L55 A 1756 M13 A ControlLogix5555 Controller Change Type Revision 11 32 Change Revision Name Description Chassis Type Slot Mode Select File Cancel Help Page 16 of 159 ProSoft Technology Inc June 5 2009 Start Here MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 1 7 2 Select the Slot Number for the Module The sample application is for a module installed in Slot 1 in a ControlLogix rack The ladder logic uses the slot number to identify the module If you are installing the module in a different slot you must update the ladder logic so that program tags and variables are correct and do not conflict with other modules in the rack To change the slot number 1 Inthe Controller Organization list select the module 1 1756 MODULE MVI56 and then click the right mouse button to open a shortcut menu 2 Onthe shortcut menu choose Properties This action opens the Module Properties dialog box W Module Properties Locak1 1756 MODULE 1 1 Ei General Conn
20. Setup Jumper acts as write protection for the module s flash memory In write protected mode the Setup pins are not connected and the module s firmware cannot be overwritten Do not jumper the Setup pins together unless you are directed to do so by ProSoft Technical Support The following illustration shows the MVI56 HART jumper configuration SETUP SHUNT L em NOT JUMPERED Note If you are installing the module in a remote rack you may prefer to leave the Setup pins jumpered That way you can update the module s firmware without requiring physical access to the module Page 12 of 159 ProSoft Technology Inc June 5 2009 Start Here MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 1 5 Install the Module in the Rack If you have not already installed and configured your ControlLogix processor and power supply please do so before installing the MVI56 HART module Refer to your Rockwell Automation product documentation for installation instructions Warning You must follow all safety instructions when installing this or any other electronic devices Failure to follow safety procedures could result in damage to hardware or data or even serious injury or death to personnel Refer to the documentation for each device you plan to connect to verify that suitable safety procedures are in place before installing or servicing the device After you have checked the pla
21. Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 107 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 03 Read Dynamic Variables Description This command gets the current and four predefined dynamic Variables Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Current mA 1 2 Primary Variable 3 4 Second Variable 5 6 Third Variable 7 8 Fourth Variable 9 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code Second Variable Units Code 2 Third Variable Units Code Fourth Variable Units Code Page 108 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 06 Write Polling Address Description This command sets the polling address of a HART device Extreme care should be taken when you use this command because you can loose the communication with the device Write Parameters Word High Byte Low Byte 0 Polling Address Polling Address Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Polling Address 0 ProSoft Technology Inc Page 109 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART M
22. Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 127 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 43 Set PV Zero Description This command forces the Primary Value to Zero Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD Page 128 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 44 Write PV Units Description This command changes the setting of the Primary Variable units Write Parameters Word High Byte Low Byte 0 Primary Variable Units Code Primary Variable Units Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code 0 ProSoft Technology Inc Page 129 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 45 Trim DAC Zero Description This command calibrates the device Digital to analog converter zero This is done by writing the same current value that is measured in the loop Write Parameters Word High Byte Low Byte 0 Floati
23. a value from 5 to 20 Page 28 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Primary Master YorN This parameter determines if the specific HART channel will emulate a primary or secondary master You can have only one of each type on a HART network If you plan on using a handheld device secondary master you must set the parameter to Y If the parameter is set to Y the channel will act as the primary master A value of N will set the channel to act as a secondary master Retry Count 0 to 10 This parameter sets the number of retries for a command if the command response is not received from the slave device This parameter is normally set to a value of 3 The module will accept values of 0 to 10 DB Address Status 1 0 to 3999 This parameter is utilized to set the database address in the module where the status word for the channel will be placed If the parameter is set to 1 the word value will not be placed in the database If a value from 0 to 3999 is set for the parameter the status word for the channel will be placed at the specified database offset This word is bit mapped with each bit representing a slave device The bit will be set if slave device has a communication error Slave List Status The configuration parameter DB Address Status defines the register address in the virt
24. activity of the module Refer to Status Data Area and Error Codes for a detailed listing of the area and its contents The normal read data block also contains the block identification code the module expects to receive from the processor word 1 in the block Under normal data transfer conditions the ladder logic should use the code to build the appropriate block for the module in the output image Page 74 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Write Block These blocks of data transfer information from the ControlLogix processor to the module The structure of the output image used to transfer this data is shown in the following table Offset Description Length 0 Write Block ID 1 1 to 200 Write Data 200 201 to 247 Spare 47 The Block Identification code defines the content of the data contained in the block If the code is set to 1 or 0 the data area contains no valid data If the word contains a value from 1 to 20 the data contained in the block should be placed in the appropriate position of the module s database Under normal conditions the value used for the write block identification code should be that received in the read block from the module 5 2 4 Command Control Blocks Block identification codes greater than 9900 are utilized to perform special functions in the module Each control bloc
25. can be viewed through the Configuration Debug port attached to a terminal emulator LED status indicators on the front of the module provide information on the module s status 4 1 Reading Status Data from the Module The MVI56 HART module returns a status data set to the ControlLogix processor in read blocks with identification codes of 0 and 1 This data is transferred to the ControlLogix processor continuously The Configuration Debug port provides the following functionality Full view of the module s configuration data View of the module s status data Version Information Control over the module warm boot and cold boot Facility to upload and download the module s configuration file 4 1 1 Required Hardware You can connect directly from your computer s serial port to the serial port on the module to view configuration information perform maintenance and send upload or receive download configuration files ProSoft Technology recommends the following minimum hardware to connect your computer to the module 80486 based processor Pentium preferred 1 megabyte of memory At least one UART hardware based serial communications port available USB based virtual UART systems USB to serial port adapters often do not function reliably especially during binary file transfers such as when uploading downloading configuration files or module firmware upgrades A null modem serial cable ProSoft Technolo
26. carries process data Read Data back to the module The MVI56 module supports three kinds of data blocks in the Universal and Common Practice commands These data blocks are Integers EEE 754 Floating Point Numbers 32 bits Packed ASCII character strings The Packed ASCII character strings are unpacked and placed with the integers data block ProSoft Technology Inc Page 79 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual For all commands it is possible to select where the Write Data comes from it can be in the module s internal database or it can be configured as a fixed data block in the command For response messages from HART devices it is possible to configure where the Floating Point Data and Integer Data will be placed in the module s internal database but this is only possible for the Universal and Common Practice commands In the case of Device Specific commands all the Read Data is placed in the Integer data section See HART Command Support for a listing of supported HART commands Write Data HEADER WRITE DATA Lgl HEADER READ DATA Floating Point Data Integer Data Burst Mode If a slave on a network will be placed in burst mode its data can be placed in the module s database For the command to be burst by slave device enter a command in the user command list with the appropriate HART command number Set th
27. channel Error Status Offset 1 or 0 to 3935 This parameter defines the database location where the module status data will be stored If set to 1 data not placed in database Page 30 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 2 2 3 HART PORT x COMMANDS The HART PORT x COMMANDS sections of the CFG file set the user defined HART channel command lists These lists poll slave devices attached to the HART channels The module supports numerous commands The command list is formatted differently than the other sections of the configuration file Commands are present in a block between the labels START and END These labels inform the program where the list resides The module s program will parse all commands after the START label until it reaches the END label or until the command count entered for the port is reached Command List Overview The MVI56 HART module uses a command list to interface with HART slave devices The commands in the list specify the slave device to be addressed the function to be performed read or write the registers in the internal database to be associated with the device data There is a separate command list for each HART channel with up to 99 commands allowed per channel The command list is processed from top command 0 to bottom A poll interval para
28. found by the channel it continuously polls for the data using command 3 Occasionally it will poll for the configuration information for the device This is accomplished with HART commands 13 14 and 15 Less frequently the channel will perform a HART command 0 request to see if any of the data for the instrument has changed If communications is lost with the device the module will try to establish communications with the device using command 0 If User commands are present and enabled they will be executed after each data poll ProSoft Technology Inc Page 83 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual When the point to point mode of auto polling is enabled Auto Poll Code P the following diagram applies to the channel operation Point to point Poll Cmd 0 Where with address 0 P C loop iterators X Poll Counter internal fixed value Device found P 0 C 0 Read and store configuration Poll device for data with lt CMD 3 Communication failure Page 84 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Multi drop Mode Important If the HART device address is between 1 and 15 you must configure the channel for multi drop mode If the unit is set for multi drop mode the module will poll each unit attached to
29. in expediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and contents of file o Module Operation o Configuration Debug status information o LED patterns 2 Information about the processor and user data files as viewed through and LED patterns on the processor 3 Details about the serial devices interfaced if any 6 1 How to Contact Us Technical Support Internet Web Site www prosoft technology com support E mail address support prosoft technology com Asia Pacific 603 7724 2080 support asia prosoft technology com Languages spoken include Chinese English Europe location in Toulouse France 33 0 5 34 36 87 20 support EMEA prosoft technology com Languages spoken include French English North America Latin America excluding Brasil location in California 1 661 716 5100 support prosoft technology com Languages spoken include English Spanish For technical support calls within the United States an after hours answering system allows pager access to one of our qualified technical and or application support engineers at any time to answer your questions Brasil location in Sao Paulo 55 11 5084 5178 eduardo prosoft technology com Languages spoken include Portuguese English ProSoft Technology Inc Page 149 of 159 June 5 2009 MVI56 HART ControlLogix Pl
30. may stop working or may behave unpredictably Note If you are installing MVI56 HART with other modules connected to the PCI bus the peripheral modules will not have holding clips Make sure all of the modules are aligned with their respective slots before you snap them into place 1 6 Connect your PC to the ControlLogix Processor There are several ways to establish communication between your PC and the ControlLogix processor The following steps show how to establish communication through the serial interface Refer to your Rockwell Automation documentation for information on other connection methods 1 Connect the right angle connector end of the cable to your controller at the communications port Communications Port Page 14 of 159 ProSoft Technology Inc June 5 2009 Start Here MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 2 Connect the straight connector end of the cable to the serial port on your computer pum cg AEEA A c 1 7 Open the Sample Ladder Logic The sample program for your MVI56 HART module includes custom tags data types and ladder logic for data I O and status monitoring For most applications you can run the sample ladder program without modification or for advanced applications you can incorporate the sample program into your existing application The inRAx Solutions CD provides one or more ver
31. page 31 for a complete discussion of the HART commands supported by the module and of the structure and content of the data returned for each command ProSoft Technology Inc June 5 2009 Page 33 of 159 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual The following illustration shows a command list section of the CFG file Ml Edit HART Port 1 Commands Lx Enable Float DB Address Polllnterval FP Word Count FP Swap Code Short Address Function Code Enabled Mode 0 0 0 No Change 0 Write Burst Mode Command Number lt 2 Continuous 0 0 0 No Change 0 Burst Mode Control of 3 OnDataChange 400 0 2 Word and Byte Swap 0 Read Primary Variable gt Enable Value Status OK Set to Defaults Add Row Insert Row Delete Row Move Up Move Down Edit Row Copy Row Paste Hos OK Cancel Enable 0 1 2 3 4 5 This field defines whether or not the command is to be executed and under what conditions Code Description 0 The command is disabled and will not be executed in the normal polling sequence This can be used to process a command from a bursting slave device 1 Causes the command to be executed each scan of the command list if the Poll Interval Time is set to zero If the Poll Interval time is set the command will be executed when the interval timer expires 2 The command will execute only if the int
32. performing a write operation on the backplane Off The LED is off when the module is performing a read operation on the backplane Under normal operation the LED should blink rapidly on and off OK Red Off The card is not receiving any power and is not securely Green plugged into the rack Green The module is operating normally Red The program has detected an error or is being configured If the LED remains red for over 10 seconds the program has probably halted Remove the card from the rack and re insert the card to restart the module s program BAT Red Off The battery voltage is OK and functioning On The battery voltage is low or battery is not present Allow battery to charge by keeping module plugged into rack for 24 hours If BAT LED still does not go off contact ProSoft Technology as this is not a user serviceable item 4 2 1 Clearing a Fault Condition Typically if the OK LED on the front of the module turns red for more than ten seconds a hardware problem has been detected in the module or the program has exited To clear the condition follow these steps Turn off power to the rack Remove the card from the rack Verify that all jumpers are set correctly If the module requires a Compact Flash card verify that the card is installed correctly Re insert the card in the rack and turn the power back on Verify the configuration data being transferred to the module from the ControlLogix pro
33. resistor is dependant upon the number of instruments in the loop and the length and gauge of the pair of wires connecting the instruments to the unit 250 Ohm 3 Watt is a good first choice value If field instrument wiring is shielded terminate shields at the ground terminals of the HART connector Do not terminate the shields at the instrument Page 92 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 5 For multi drop applications the 1KQ resistor should be normally used when one transmitter is connected to the port If you increase the number of devices connected to a single port you may need to reduce the size of the resistor Master Powered Power Mode A Multidrop Network Channel 2 Channel 3 Channel 4 15 HART Devices 1000 Ohm Maximum per Channel 1 W Resister rey ProSoft Technology Inc Page 93 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Loop Powered Power Mode B Multidrop Network HART Devices Page 94 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Master Powered Power Mode A Point to Point Network HART Devices 1000 Ohm 1Watt Resister ProSoft Technology Inc Page 95 of 159 June 5
34. specifications and documentation that are included with the Product are subject to editing and modification without notice c Transfer of title shall not operate to convey to Customer any right to make or have made any Product supplied by ProSoft d Customer is granted no right or license to use any software or other intellectual property in any manner or for any purpose not expressly permitted by any license agreement accompanying such software or other intellectual property ProSoft Technology Inc Page 153 of 159 June 5 2009 MVI56 HART ControlLogix Platform Support Service amp Warranty HART Multi drop Master Communication Module User Manual e Customer agrees that it shall not and shall not authorize others to copy software provided by ProSoft except as expressly permitted in any license agreement accompanying such software transfer software to a third party separately from the Product modify alter translate decode decompile disassemble reverse engineer or otherwise attempt to derive the source code of the software or create derivative works based on the software export the software or underlying technology in contravention of applicable US and international export laws and regulations or use the software other than as authorized in connection with use of Product f Additional Restrictions Relating To Software And Other Intellectual Property In addition to compliance with the Terms of this Warranty Custome
35. speed operating mode Viewing the Slave Status List Press V to view the slave status values associated with the ports The slave status values are defined as follows ERR Device in Error OK Device OK Blank Device Not Polled ProSoft Technology Inc Page 57 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual Opening the Command Error List Menu Press E F G or H to open the Command Error List for clients 1 through 4 respectively This list consists of multiple pages of command list error status data Press to view a list of commands available on this menu Opening the Command List Menu Press N O P or Q to open the Command List menu for clients 1 through 4 respectively Use this command to view the configured command list for the module Viewing the Master Command List Help Press H to view a help screen with explanations of each item that appears on the command list HART MASTER COMMAND LIST HELP ENABLE FLOATING POINT DATA ADDRESSE IN DATABASE POLL _INTERUAL IN SECON COUNT OF FLOATING POINT pata REQUIRED FLOATING POINT DATA SWAP CODE HART DEVICE ID SHORT ADDRESS gt HART FUNCTION INTEGER DATA ADDRESS IN DATABASE COUNT OF INTEGER pare eau TIRED INTEGER DATA LONG ADDRESS POLLING Pio THE HART NETWORK ENABLE REGISTER IN DATABASE FOR THIS COMMAND DONE REGISTER IN DATABASE
36. table 48 Current Error Code Current error code for channel 49 Last Error Code Last error code reported for channel 50 Channel 4 State Channel 4 state machine value used for debugging 51 Comm State Channel 4 communication state machine value used for debugging 52 Device Status bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in error If the bit is clear 0 the slave is not in error 53 Device Poll List bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in the poll list If the bit is clear 0 the slave is not in the poll list 54 Device With Long Address Each bit in this word corresponds to a slave address bit mapped on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave uses the long address If the bit is clear 0 the slave does not use the long address 55 Current Command This field contains the index of the current command to execute 56 Command Request Count This field contains the total number of request messages issued on the channel 57 Command Response Count This field contains the total number of response messages received from devices on the network 58 Configuration Error Word Configuration error word see table 59 Curre
37. the project 1 Use the mouse to select DEFAULT MODULE in the tree view and then click the right mouse button to open a shortcut menu 2 On the shortcut menu choose CHOOSE MODULE TYPE This action opens the CHOOSE MODULE TYPE dialog box Choose Module Type xi Product Line Filter C All C PLXSK C PTQ MVI 56 C MVI 71 C PLX4K PLX6K C MVI 46 C MVI 69 MVI 94 Search Module Type STEP 1 Select Module Type Module Definition AA z MVIS56 BSAPS MVI56 EGD MVIS6 MDA4 MVIS6 MDA16 MVIS6 MNETC z z MVIS6 MNETR Action Required MVIS6 MNET MVI56 N2 MVIS56 PDPMV1 MVIS6 PDPS MVI56 S3964R MVIS6 WA PWP cancel _ 3 In the PRODUCT LINE FILTER area of the dialog box select MVI56 In the SELECT MODULE TYPE dropdown list select MVI56 HART and then click OK to save your settings and return to the ProSoft Configuration Builder window The next task is to set the module parameters ProSoft Technology Inc Page 23 of 159 June 5 2009 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Adding a module To add a module to your project 1 Double click the DEFAULT MODULE icon to open the CHOOSE MODULE TYPE dialog box Choose Module Type x Product Line Filter pLx4000 PLx6000 C MVI46 mvIse MVI71 All C PLxs000 C PTQ C mvie9 C MVIS6 amp MVI94 Search Module Type STEP 1 Sel
38. type to the module 1 Port Number This field contains the port number to report in the response block Valid values are 0 to 3 for ports 0 to 3 on the module 2 Number of This field contains the number of commands to report in Commands to the response message The value has a range of 1 to report 100 3 Start Index of This parameter sets the index in the command list where First to start The first command in the list has a value of 0 Command The last index in the list has a value of MaxCommands 1 4 to 247 Spare Not Used The module responds to a valid request with a block containing the requested error information The format for the block is shown in the following table Word Offset in Block Data Field s Description 0 Reserved Reserved 0 1 Block ID This is the next block requested by the module 2 Port Number This field contains the port number 0 to 3 corresponding to the data contained in the block Page 76 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Word Offset in Block Data Field s Description 3 Number of This field contains the number of commands contained in Commands the block that must be processed by the PLC This field reported will have a value of 1 to 100 4 Start Index of This field contains the index in the command list for the First first value in th
39. 1 to display I O data for Port 1 in the Data Analyzer The following illustration shows an example of the Data Analyzer output fee Sasa 4 e Lana iste Su BE PERE Sean HESE 3S8SER8 ReRE BASE gt 1 J gt i 1 gt mimi 2s Dan tena pasri gegn wt jetja PE sre Arer ERONEN ARA asl Lua ete nnp oe bet 43 S60 Xn waa ats ma a vi Displaying Timing Marks in the Data Analyzer You can display timing marks for a variety of intervals in the data analyzer screen These timing marks can help you determine communication timing characteristics Key Interval 5 1 milliseconds ticks 6 5 milliseconds ticks 7 10 milliseconds ticks 8 50 milliseconds ticks 9 100 milliseconds ticks 0 Turn off timing marks Removing Timing Marks in the Data Analyzer Press 0 to turn off timing marks in the Data Analyzer screen Viewing Data in Hexadecimal Format Press H to display the data on the current page in hexadecimal format Viewing Data in ASCII Text Format Press A to display the data on the current page in ASCII format This is useful for regions of the database that contain ASCII data Page 60 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Starting the Data Analyzer Press B to start the data analyzer Af
40. 159 ProSoft Technology Inc June 5 2009 Ladder Logic MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 3 3 1 Ladder Logic In This Chapter Using the Sample Program eccceeeceeeseeeeeeeeeseeeeeeeeeeeeeeeeesneeeneeeeenees 43 Adding the Module to an Existing Project 48 Ladder logic is required for application of the MVI56 HART module Tasks that must be handled by the ladder logic are module data transfer special block handling and status data receipt Additionally a power up handler may be needed to handle the initialization of the module s data and to clear any processor fault conditions The sample ladder logic on the ProSoft Solutions CD ROM is extensively commented to provide information on the purpose and function of each rung For most applications the sample ladder will work without modification Using the Sample Program The sample program consists of user defined data types controller tags and ladder rungs that allow communication between the ControlLogix processor the MVI56 HART module and the HART network You can use the sample program as is or you can incorporate the data types controller tags and ladder rungs into an existing program ProSoft Technology Inc Page 43 of 159 June 5 2009 MVI56 HART ControlLogix Platform Ladder Logic HART Multi drop Master Communication Module User Manual 3 1 1 Controller Tags The MVI56 HART
41. 5 This parameter specifies the number of successive transfer errors that must occur before the communication ports are shut down If the parameter is set to 0 the communication ports will continue to operate under all conditions If the value is set larger than 0 1 to 65535 communications will cease if the specified number of failures occur Initialize Output Data Yes or No This parameter determines if the output data for the module should be initialized with values from the processor If the value is set to No 0 the output data will be initialized to 0 If the value is set to Yes 1 the data will be initialized with data from the processor Use of this option requires associated ladder logic to pass the data from the processor to the module 2 2 2 HART PORT x The HART PORT x sections of the configuration file set the HART channel communication parameters define the protocol specifics and set the command list parameters The parameters are the same for all ports The command list for each HART channel is entered in a different section of the file Enabled YorN This parameter enables or disables the specific HART channel If the parameter is set to Y the channel will be utilized If set to N the channel will not be used Preambles 5 to 20 This parameter sets the number of preambles to be transmitted before each message is sent from the channel The value of 5 is normally utilized for the parameter It can be set to
42. 58 of 159 ProSoft Technology Inc June 5 2009 Index User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reading Status Data from the Module 51 Redisplaying the Current Page 64 65 Redisplaying the Menu 57 Reference 7 69 Removing Timing Marks in the Data Analyzer 60 Required Hardware 51 Retry Count 29 Return Material Authorization RMA Policies and Conditions 150 Returning to the Main Menu 59 61 65 RS 232 Configuration Debug Port 88 S Select the Slot Number for the Module 17 Set Module Parameters 25 Set Up the Project 22 Setting Jumpers 12 Short Address 35 Slave List Status 29 Start Here 7 9 Starting the Data Analyzer 61 Status Object HARTStat 45 Stopping the Data Analyzer 61 Support Service amp Warranty 7 149 Swap Code 35 36 37 System Requirements 9 T The Configuration Debug Menu 52 Time Limit for Bringing Suit 154 To Determine the Firmware Version of your Processor 15 Transferring the Configuration File from MVI56 module to PC 56 Transferring the Configuration File from PC to MVI56 module 55 Troubleshooting 67 U Use Long 36 Using the Diagnostic Window in ProSoft Configuration Builder 52 Using the Sample Program 43 V Viewing Block Transfer Statistics 55 Viewing Data in ASCII Text Format 60 Viewing Data in Hexadecimal Format 60 Viewing Module Configur
43. 6 HART Module User Manual 2 1 1 Set Up the Project To begin start ProSoft Configuration Builder If you have used other Windows configuration tools before you will find the screen layout familiar ProSoft Configuration Builder s window consists of a tree view on the left an information pane and a configuration pane on the right side of the window When you first start ProSoft Configuration Builder the tree view consists of folders for Default Project and Default Location with a Default Module in the Default Location folder The following illustration shows the ProSoft Configuration Builder window with a new project S Untitled ProSoft Configuration Builder File Edit View Project Tools Help E G Default Project Beles E Default Location Default Module Please Select Module Type A BES Unknown Product Line 1 Last Change Never Last Download Never Module Information tt Last Change Ne Last Download Application Rev OS Rev Loader Rev MAC Address ConfigEdit Version 2 0 13 Build 18 ik te te te te ee 4 Module Configuration Module Module Type Module Name Default Module Updating data from new database Page 22 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Your first task is to add the MVI56 HART module to
44. 990 00 60 98 68 66 68 LOO 66 AS 67 _ TT lt R gt lt 1 gt lt 83 gt lt 88 gt lt 86 gt lt 80 gt lt GA gt lt C5 gt lt CD gt lt R gt _TT_ 61 83 14 00 00 HO 68 66 66 66 66 66 66 668 G6 G60 G8 G6 TT 88 08 86 60 66 A3 67 _ TT_ lt R gt lt 61 gt lt 63 gt lt 06 gt lt 80 gt lt 80 gt lt BA gt lt C5 gt lt GD gt lt R gt _TT_ 61 63 14 80 86 66 66 60 66 60 66 660 60 60 66 66 G0 G0 TT _ 96 60 00 06 80 A3 67 _ TT _ lt R gt lt 61 gt lt 03 gt lt 80 gt lt 60 gt lt 00 gt lt GA gt lt C5 gt lt GD gt lt R gt _TT_ 61 93 14 88 98 86 86 66 TT 66 66 60 66 66 66 66 66 66 66 G6 G6 990 990 99 A3 67 _TT_ lt R gt lt 81 gt lt 83 gt lt 88 gt lt 8O gt lt 8O gt lt BA gt lt C5 gt lt CD gt lt R gt _TT_ 61 83 14 86 90 99 908 66 66 TT 66 66 66 60 66 66 66 66 60 66 G6 G0 00 G0 A3 67 TT_ The Data Analyzer displays the following special characters Character Definition Data enclosed in these characters represent data received on the port lt gt Data enclosed in these characters represent data transmitted on the port lt R gt These characters are inserted when the RTS line is driven high on the port lt R gt These characters are inserted when the RTS line is dropped low on the port lt CS gt These characters are displayed when the CTS line
45. Auto_Poll_CMD_ Status SINT Auto Polling command status bits Last_Status_Byte SINT Last first status byte received from device Last_Second_Status_Byte SINT Last second status byte received from device Manufacture_ID_Code SINT Device s manufacture ID Code Device_Type_Code SINT Device Type Code Min_Preambles SINT Minimum Number of Preambles Universal_CMD_Major SINT Universal Command Major Rev Device_Rev_Level SINT Device Revision Level Software_Rev_Level SINT Software Revision Level Hardware_Rev_Level SINT Hardware Revision Level Device_Flags SINT Device Flags Device_ID SINT 3 Device ID Min_Preambles_Resp SINT Minimum Preambles Count to Response Max_Number_Devices SINT Maximum Number of HART Devices in the network Config_Change_Count INT Counter for configuration change Ext_Dev_Status SINT Extended Field Device Status Primary_Var_Units SINT Primary Units Code Secondary_Var_Units SINT Secondary Units Code ProSoft Technology Inc Page 47 of 159 June 5 2009 MVI56 HART ControlLogix Platform Ladder Logic HART Multi drop Master Communication Module User Manual Name Data Type Description Tertiary_Var_Units SINT Tertiary Units Code Quaternary_Var_Units SINT Quaternary Units Code Tag_Name SINT 8 HART device Tag Name Descriptor SINT 16 HART device Descriptor Tag_Descriptor_Data SINT 3 HART device descriptor data Transd_Serial_Num SINT 3 Transducer Serial Number Transd_limits SINT Transducer limits PV_Ala
46. E Generic 1756 Module Parent Local Connection Parameters Assembly Instance Size Name MVI56_Sample Input 1 250 16 bit Description MVI56 Module in Slot 1 Output 2 248 a 16 bit Configuration 4 0 H B bit Comm Format Data INT o D Slot 1 4 I I Open Module Properties Cancel Help Enter the Name Description and Slot options for your application You must select the COMM FORMAT AS DATA INT in the dialog box otherwise the module will not communicate over the backplane of the ControlLogix rack Click OK to continue ProSoft Technology Inc Page 49 of 159 June 5 2009 MVI56 HART ControlLogix Platform Ladder Logic HART Multi drop Master Communication Module User Manual 2 Edit the Module Properties Select the REQUESTED PACKET INTERVAL value for scanning the I O on the module This value represents the minimum frequency that the module will handle scheduled events This value should not be set to less than 1 millisecond The default value is 5 milliseconds Values between 1 and 10 milliseconds should work with most applications E Module Properties Local 1 1756 MODULE 1 1 General Connection Module Info Backplane Requested Packet Interval RPI bos ms 0 2 750 0 ms F Inhibit Module M Major Fault On Controller If Connection Fails While in Run Mode Module Fault Status Offline Cancel 3 Save the module Click OK to dismiss the dialog box Th
47. HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 48 Read Additional Transmitter Status Description This command gets extended information about the status of the Transmitter This information is specific for each transmitter Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Additional Status Byte 0 Additional Status Byte 1 2 Additional Status Byte 2 Additional Status Byte 3 13 Additional Status Byte 24 0 ProSoft Technology Inc Page 133 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 49 Write PV Sensor Serial Number Description This command changes the sensor serial number of the Primary Variable Write Parameters Word High Byte Low Byte 0 Sensor Serial Number Byte 0 Sensor Serial Number Byte 1 1 Sensor Serial Number Byte 2 Sensor Serial Number Byte 2 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Sensor Serial Number Byte 0 Sensor Serial Number Byte 1 2 Sensor Serial Number Byte 2 0 Page 134 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 50 Read Dynamic Variable As
48. M the module will automatically poll devices 1 to n n value of parameter Max Device Count If the parameter is set to N the auto polling option will be disabled and only commands in the command list will be utilized for the channel In the auto poll mode the module will automatically execute HART commands 0 3 13 14 and 15 Auto Poll DB Address 0 to 3700 This parameter sets the starting address for the data obtained by the auto poll feature Each device on a channel requires 50 words in the database The data area selected must not overlap any portion of the database used by other channels or the module Auto Poll Swap Float 0to3 This parameter swaps the floating point data values received by the auto poll feature Swap Code Description 0 None No Change is made in the byte ordering 1234 1234 1 Words The words are swapped 1234 341 2 2 Words amp Bytes The words are swapped then the bytes in each word are swapped 1234 4321 3 Bytes The bytes in each word are swapped 1234 2143 Depending on the host processor using the data the proper swap code must be utilized to present the data in the correct format Max Device Count 1to 15 This parameter sets the maximum number of slave devices to be utilized for the auto poll feature In point to point mode the parameter should be set to a value of 1 In multi drop mode the parameter should be set from 1 to 15 to represent the number of slave devices attached to the
49. MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Command Definition 03 Read Dynamic Variables 06 Write Polling Address 07 Read Loop Configuration 08 Read Dynamic Variable Classifications 09 Read Device Variables with Status 11 Read Unique Identifier Associated With Tag 12 Read Message 13 Read Tag Descriptor Date 14 Read PV Sensor Info 15 Read Output Information 16 Read Final Assembly Number 17 Write Message 18 Write Tag Descriptor Date 19 Write Final Assembly Number 20 Read Long Tag 21 Read Unique Identifier Associated With Long Tag 22 Write Long Tag HART Common Practice Commands Set Command Definition 33 Read Transmitter Variables 34 Write Damping Value 35 Write Range Values 36 Set Upper Range Value 37 Set Lower Range Value 38 Reset Configuration Changed Flag 39 EEPROM Control 40 Enter Exit Fixed Current Mode 41 Perform Transmitter Self Test 42 Perform Master Reset 43 Set PV Zero 44 Write PV Units 45 Trim DAC Zero 46 Trim DAC Gain 47 Write Transfer Function 48 Read Additional Transmitter Status 49 Write PV Sensor Serial Number 50 Read Dynamic Variable Assignments 51 Write Dynamic Variable Assignments 52 Set Transmitter Variable Zero 53 Write Transmitter Variable Units 54 Read Transmitter Variable Informat
50. OK 24VDC connected instruments on all Install 250Q 1KQ Install 1K resistor to HART power 4 channels terminals 1 and 2 on terminal block Power Mode B Loop Powered OK OK OK HART power eiat on i differential or terminals 1 and2 MOre enannels single ended on terminal block analog signal left open Self Powered Not possible OK OK instruments on 1 differential or or more channels single ended analog signal 5 6 1 Notes 1 All four channels on the unit must be either Master Powered Power Mode A or must be Loop or Self powered Power Mode B You cannot mix Power Mode A and Power Mode B on the same unit You can mix Loop powered and Self powered instruments on the same unit However you cannot mix Loop powered and Self powered instruments on the same channel For Master Powered Multi drop Mode and Point to Point Mode a 1K 1W resistor must be connected across the and input terminals of each HART channel Resistors are supplied with each product When configuring loop powered instruments in a Power Mode B type multi drop network use only one power supply per HART channel if you wish to maintain channel to channel isolation If channel to channel isolation is not required the same power supply may be used for all four channels However a separate series resistor is required for each channel An appropriately sized resistor must be connected in series with the power supply for each channel The value and power rating of the
51. RTBackplane Data to handle backplane logic Auto_Poll HARTAutoPoll 1 0 Auto PollData ByteData SINT 60 This object contains objects that define variables to be used with the module and status data related to the module Each of these object types is discussed in the following topics of the document Page 44 of 159 ProSoft Technology Inc June 5 2009 Ladder Logic MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Status Object HART Stat This object stores the status data of the module The HARTStat object shown in the following example is updated each time a read block is received by the processor Use this data to monitor the state of the module at a real time rate Name Data Type Description Scan_Cnt INT Program Scan Counter Product_Name SINT 4 Product Code Rev_Level SINT 4 Revision Op_Sys SINT 4 Operating system revision Run_Number SINT 4 Run number BIk_Rd_Count INT Number of block read transfers Blk_Wr_Count INT Number of block write transfers BIk_Parse_Cnt INT Number of blocks parsed by module Blk_Resv INT Reserved Blk_Cmd INT Number of command enable disable blocks Blk_Err INT Number of block errors ChStat HARTCHStat 4 Channel Status Data Within the HARTStat objects are objects containing the status information for each application port HARTCHStat Refer to Status Data Area and Error Codes for a complete listing of th
52. TECHNOLOGY Where Automation Connects INRA MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module cCHNULD at yie 1 661 716 510 MUTS6 HART June 05 2009 USER MANUAL MVI Multi Vendor Interface Modules WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX CL Div 2 GPs A B C D Temp Code T5 I3G Ex nA IIC T5 X 0 C lt Ta lt 60 C II Equipment intended for above ground use not for use in mines 3 Category 3 equipment investigated for normal operation only G Equipment protected against explosive gasses Warnings North America Warnings A Warning Explosion Hazard Substitution of components may impair suitability for Class I Division 2 B Warning Explosion Hazard When in Hazardous Locations turn off power before replacing or rewiring modules Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous C Suitable for use in Class I division 2 Groups A B C and D Hazardous Locations or Non Hazardous Locations ATEX Warnings and Conditions of Safe Usage Power Input and Output I O wiring must be in accordance with the authority having jurisdic
53. Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Press ESC to restart the module and force all drivers to be loaded The module will use the configuration stored in the module s Flash memory to configure the module 4 1 4 HART Master Menu HART INTERFACE MENU Display Menu A HART Data Analyzer U Slave Status List M Main Menu HART Command List Errors P F Por Port HART Command List N Port O Port 1 Port Status and Configuration 1 Port 2 Port 1 Redisplaying the Menu G Port 2 P Port 2 3 Port 2 H Port 3 Q Port 3 4 Port 3 Press to display the current menu Use this command when you are looking at a screen of data and want to view the menu choices available to you Opening the Data Analyzer Menu Press A to open the Data Analyzer Menu Use this command to view all bytes of data transferred on each port Both the transmitted and received data bytes are displayed Refer to Data Analyzer page 59 for more information about this menu Important When in analyzer mode program execution will slow down Only use this tool during a troubleshooting session Before disconnecting from the Config Debug port please press S to stop the data analyzer and then press M to return to the main menu This action will allow the module to resume its normal high
54. VI56 HART gt MVI56 HART Read Register Start Read Register Count write Register Start write Register Count Error Status offset Failure Flag Count Initialize Output Data 0 14 Values OK Bu ild 11 0 800 800 400 3800 0 NO HART Port 0 Enabled Yes Updating data from new database At this time you may wish to rename the Default Project and Default Location folders in the tree view To rename an object 1 Select the object and then click the right mouse button to open a shortcut menu From the shortcut menu choose RENAME Type the name to assign to the object Click away from the object to save the new name 2 3 Module Entries To configure module parameters 1 Click on the plus sign next to the icon comment to expand module information 2 Double click the B module comment icon to open the EDIT dialog box 3 To edit a parameter select the parameter in the left pane and make your changes in the right pane 4 Click OK to save your changes ProSoft Technology Inc June 5 2009 Page 25 of 159 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Comment Entries To add comments to your configuration file 1 Click the plus sign to the left of the f commet icon to expand the module Comments 2 Double click the 8 module comment icon The EDIT MODULE COMMENT dialog appears
55. aeeeeseeeeteeeeaeees 151 Index 157 Page 6 of 159 ProSoft Technology Inc June 5 2009 Start Here User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Guide to the MVI56 HART User Manual Function Section to Read Details Introduction Start Here page 9 This Section introduces the customer to the Must Do module Included are package contents system requirements hardware installation and basic configuration Verify Communication Diagnostic and Troubleshooting Verifying Communication page 66 Diagnostics and Troubleshooting page 51 This section describes how to verify communications with the network Diagnostic and Troubleshooting procedures Reference Product Specifications Functional Overview Reference page 69 Functional Overview page 71 Product Specifications page 69 These sections contain general references associated with this product Specifications and the Functional Overview Support Service and Warranty Index Support Service and Warranty page 149 This section contains Support Service and Warranty information Index of chapters ProSoft Technology Inc June 5 2009 Page 7 of 159 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual Page 8 of 159 ProSoft Technology Inc Jun
56. als Datasheets Sample Ladder Files and Configuration Files are provided on the enclosed CD and are available at no charge from our web site www prosoft technology com Printed documentation is available for purchase Contact ProSoft Technology for pricing and availability Asia Pacific 603 7724 2080 Europe Middle East Africa 33 0 5 3436 87 20 Latin America 1 281 298 9109 North America 1 661 716 5100 Contents MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Contents MVI Multi Vendor Interface Modules cccccceeeeeeeeeeeeeeeeceeaeeeeaaeeeeeeeeaeeeeaaeseeaeeseeeeeesaeeseaeeseaeeeeas 2 WAMIMINGS EE EEEE NE TEE ce tech pe TAT TEE E deel Wecdecevegerd A debe vestur de stunes E E 2 Battery Ete AdVISOPYs ea a aaa a ara aaea aa aa ie a raae aaan raa aaa aaiae Daiana ae aa ae Aaaa aain 3 Your Feedback Please ere erea EREE E EER EEKE E EE eLA be eera AEE EAEE 3 ProSoft Technology Product Documentation sssssssssseesseeessressntssnnstnnetrnnttnnsrnstnstnnnnnsnnnsnnnnn nann 3 Guide to the MVI56 HART User Manual 7 1 Start Here 9 1 1 System ReguirementS n seeni neni asii aa irar taa aeia aa ad edena ta a eaaa ia atii aa 9 1 2 Package Contents irnia a aae aa aa tine He e ade aaa eee 10 1 3 Install ProSoft Configuration Builder Software cccccceeeceeeeceeeeeseeeeeseeeeeneeeaas 11 1 4 Setting JUMPE TS sess Aaaa eee reaa E Ea aa aeaea a aa tiie iin tide 12 1 5
57. alue used for debugging 41 Device Status bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in error If the bit is clear 0 the slave is not in error 42 Device Poll List bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in the poll list If the bit is clear 0 the slave is not in the poll list Page 100 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Offset Content Description 43 Device With Long Address Each bit in this word corresponds to a slave address bit mapped on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave uses the long address If the bit is clear 0 the slave does not use the long address 44 Current Command This field contains the index of the current command to execute 45 Command Request Count This field contains the total number of request messages issued on the channel 46 Command Response Count This field contains the total number of response messages received from devices on the network 47 Configuration Error Word Configuration error word see
58. ata Returned Word High Byte Low Byte STATUS WORD Constant 254 Manufacturer Identification Code Manufacturer Device Type Code Number of Preambles Universal Command Revision Transmitter Specific Command Revision Software Revision Hardware Revision Device Function Flags Device ID Number 1 OJJ AJOIN o Device ID Number 2 Device ID Number 3 ProSoft Technology Inc June 5 2009 Page 105 of 159 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 01 Read Primary Variable Description This command gets the device Primary Variable and the Primary Variable Units Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Primary Variable Value 1 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code 0 Page 106 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 02 Read Current And Percent Of Range Description This command gets the current of the loop that is forced by the HART device and the Percent of Range of the Current Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Current mA 1 2 Percent of Range wo Integer Data Returned
59. atform Support Service amp Warranty HART Multi drop Master Communication Module User Manual 6 2 Return Material Authorization RMA Policies and Conditions The following RMA Policies and Conditions collectively RMA Policies apply to any returned Product These RMA Policies are subject to change by ProSoft without notice For warranty information see Limited Warranty In the event of any inconsistency between the RMA Policies and the Warranty the Warranty shall govern 6 2 1 All Product Returns a In order to return a Product for repair exchange or otherwise the Customer must obtain a Returned Material Authorization RMA number from ProSoft and comply with ProSoft shipping instructions b In the event that the Customer experiences a problem with the Product for any reason Customer should contact ProSoft Technical Support at one of the telephone numbers listed above page 149 A Technical Support Engineer will request that you perform several tests in an attempt to isolate the problem If after completing these tests the Product is found to be the source of the problem we will issue an RMA c All returned Products must be shipped freight prepaid in the original shipping container or equivalent to the location specified by ProSoft and be accompanied by proof of purchase and receipt date The RMA number is to be prominently marked on the outside of the shipping box Customer agrees to insure the Product or assume the ris
60. ation 55 Viewing Port Status and Configuration 58 Viewing the Master Command List Help 58 Viewing the Next 20 Commands 64 Viewing the Next 50 Commands 65 Viewing the Next Page of Commands 65 Viewing the Previous 20 Commands 64 Viewing the Previous 50 Commands 65 Viewing the Previous Page of Commands 64 65 Viewing the Slave Status List 57 Viewing Version Information 56 W Warm Boot Block 9998 77 Warm Booting the Module 56 Warnings 2 What Is Covered By This Warranty 152 154 What Is Not Covered By This Warranty 152 Word Count 35 36 Write Block 75 Write DB Address 37 Write Register Count 28 Write Register Start 27 Y Your Feedback Please 3 ProSoft Technology Inc June 5 2009 Page 159 of 159
61. available on this menu M Main Menu E Protocol Menu L Command List Menu Display Menu Redisplays refreshes this menu S Show Again Redisplays last selected page of data P Previous Page Goes back one page of data N Next Page Goes forward one page of data M Main Menu Goes up one level to main menu Redisplaying the Current Page Press S to display the current page of data Viewing the Previous 20 Commands Press to display data for the previous 20 commands Viewing the Previous Page of Commands Press P to display the previous page of commands Viewing the Next 20 Commands Press to display data for the next 20 commands Page 64 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Viewing the Next Page of Commands Press N to display the next page of commands Returning to the Main Menu Press M to return to the Main Menu 4 1 8 Master Command List Menu Use this menu to view the command list for the module Press to view a list of commands available on this menu M Main Menu L Protocol Menu Command List Menu Display Menu Redisplays refreshes this menu S Show Again Redisplays last select
62. cation Module User Manual Command Disable Control Block 9903 The block 9903 identification code is used by the processor to disable a set of commands that have an enable code set to 4 or 5 one shot The value referenced by the address associated with the command Enable DB Address will be set to 0 to disable the command The format for this command block is shown in the following table Word Offset in Block Data Field s Description 0 Block ID This field contains the value of 9903 identifying the enable command to the module 1 Port Number This is the HART port number 0 to 3 to be used with the command Each port has its own command list 2 Command This field contains the number of commands to disable in count the command list Valid values for this field are 1 to 60 3 to 62 Command These 60 words of data contain the command numbers in Numbers to the command list to disable The value referenced by the enable Enable DB address associated with each command will be set to 0 63 to 247 Spare Not Used There is no response to this block by the module Command List Error Data Block 9950 Block 9950 identification code requests the Command List Error Table for a single port from the module for the 100 user configurable commands The format for the block is shown in the following table Word Offset in Block Data Field s Description 0 Block ID This field contains the value of 9950 identifying the block
63. cca OE teas 66 5 Reference gt 9 5 1 Product Specification S renens na ait ar daia an aaia ra aE 69 5 2 Functional OV rViGW ccsccceecceceeeceeneeeeeeeeecaeeeeaaesteneeseeeeeseaeseeaaessaeeeseeeeseeaaeseeneeee 71 5 3 RS 232 Configuration DebuUg Port cccceeceeeeseeeeeeeeceeeeecaeeeeeaeeeeeeeseeeetaeeeeeneeee 88 5 4 DB9 to RJ45 Adaptor Cable 14 eecceeceeeceeeeeeeneeceeeeecaeeeeeaeeeeeeeseeeeesaeeseeeeees 90 5 5 Application Port Connection cccccceeeeeeeeeeeceeeeeeeaeeeeeeeeceaeeeeaaeeeeneeseeeesaeesseneeeeaees 91 5 6 Example Field Terminations c ccceceeecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeaeeeeeeneaeeeeeeeaees 92 5 7 MVI56 HART Status Data and Error Codes cccecccceeeeeeeeeeeeeneeeseneeeseaeeeeeeseeeees 99 5 8 HART Universal COMMAMAS cecccceceeeceeeeeeeeseeceeeeeseaeeesaaeseeaeeseeeeseaeeseneeteaes 105 ProSoft Technology Inc Page 5 of 159 June 5 2009 MVI56 HART ControlLogix Platform Contents HART Multi drop Master Communication Module User Manual 5 9 HART Common Practice Commands ccccccecceceeceeceeeeeeaeeeeneeeseaeeesaeeseneeeeas 118 6 Support Service amp Warranty 149 6 1 How to Contact Us Technical SUPPOMt e cece ceeeee cece eeeeeeceeeeeseaeeeeaeeeeneeeeas 149 6 2 Return Material Authorization RMA Policies and Conditions 0 0 ceee 150 6 3 LIMITED WARRANTY 2 ceecceeceeeeeeeeeeeeeeeaeecaeeecaeecaeesaaecaaeceaese
64. cement of the jumpers insert MVI56 HART into the ControlLogix chassis Use the same technique recommended by Rockwell Automation to remove and install ControlLogix modules Warning When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Verify that power is removed or the area is non hazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation 1 Turn power OFF 2 Align the module with the top and bottom guides and slide it into the rack until the module is firmly against the backplane connector Slot 1 MVI56 Module ProSoft Technology Inc Page 13 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual 3 With a firm but steady push snap the module into place 4 Check that the holding clips on the top and bottom of the module are securely in the locking holes of the rack 5 Make a note of the slot location You must identify the slot in which the module is installed in order for the sample program to work correctly Slot numbers are identified on the green circuit board backplane of the ControlLogix rack 6 Turn power ON Note If you insert the module improperly the system
65. cessor khOND oo Page 66 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module If the module s OK LED does not turn green verify that the module is inserted completely into the rack If this does not cure the problem contact ProSoft Technology Support 4 2 2 Troubleshooting Use the following troubleshooting steps if you encounter problems when the module is powered up If these steps do not resolve your problem please contact ProSoft Technology Technical Support Processor Errors Problem Description Steps to take Processor Fault Verify that the module is plugged into the slot that has been configured for the module Verify that the slot location in the rack has been configured correctly in the ladder logic Processor I O LED flashes This indicates a problem with backplane communications Verify that all modules in the rack are configured in the ladder logic Module Errors Problem Description Steps to take BP ACT LED remains off or blinks slowly MVI56E modules with scrolling LED display lt Backplane Status gt condition reads ERR This indicates that backplane transfer operations are failing Connect to the module s Configuration Debug port to check this To establish backplane communications verify the following items The processor is in Ru
66. command function 4 WRITE DAMPING VALUE is used in this example 8 Int DB Address 320 The integer data will copied to the database word address 320 9 Word Count 1 The command returns 1 word of integer data 10 Swap Code 3 The bytes in each returned integer data will be swapped 11 Use Long 1 This command executes using Long Address 12 Enable Address 1 This command does not use this feature 13 DB Done 1 This command does not use this feature Address 14 DB Write 800 The floating point value located at byte address 800 Address word address 400 will be used as the damping value to be written to the HART device 15 DB Swap Code 3 The bytes in each returned integer data will be swapped 16 Byte Count 4 The command will write 4 bytes 2 words to the HART device since the damping value uses floating point format 2 words 17 Fixed Data This command does not use this feature START 1 2 3 4 5 6 7 e 9 10 11 32 13 14 15 16 Float DB Poll Word Swap Short Func Int DB Word Swap Use Enable DB Done DB Write DB Swap Byte Fixed Enable Address Interval Count Code Address Code Address Count Code Long Address Address Address 1 300 0 2 3 34 320 1 3 2 1 1 800 3 4 END The user would have to verify that addresses 300 and 320 are located inside the Read Data area read from the MVI database to the PLC processor Address 400 would have to be located inside the Write Data area written from the PLC processor to the MVI database ProSof
67. command in the command list for each HART channel has a word value for a status error code This error data list can be read using the Configuration Debug Port and can be placed in the module s internal database using the Error Status Offset parameter for each port Accessing the Debug capabilities of the module is accomplished by connecting a PC to the Debug port then running a terminal emulation program This status error code is the first word of the Integer Data Block returned from every HART command executed This word has information about the execution of the command by the HART device Refer to the following section for a listing of the Error Codes to interpret the status error codes present in the integer data area The following illustration shows the location of each error word in the data block Word Offset Description 0 Command 0 Error Value 99 Command 99 Error Value The module error codes are listed in this section Error codes returned from the HART device are placed at the first word of the integer data block in the Virtual Database The error codes are formatted in the word as follows Page 102 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module If the most significant bit of the word contains 1 then the most significant byte has a communication error code The least significant byte of the word will contai
68. d between the module and the processor over the backplane is through the input and output images Ladder logic must be written in the ControlLogix processor to interface the input and output image data defined in the controller tags The user is responsible for handling and interpreting all data received on the application ports and transferred to the input image As blocks are transferred between the module and the processor each block contains block identification codes that define the content or function of the block of data transferred Block Range Descriptions 1 Null block Status Data Only 0 Null block Status Data Only 1 to 20 Read or write data 9902 Command Enable Control Block 9903 Command Disable Control Block 9950 Command List Error data 9998 Warm Boot Request from PLC Block contains no data 9999 Cold Boot Request from PLC Block contains no data ProSoft Technology Inc June 5 2009 Page 73 of 159 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Blocks 1 and 0 transfer status data from the module to the processor and they contain no data when transferred from the processor to the module Blocks 1 to 20 are utilized to transfer data stored or to be stored in the module s database These data blocks send data from module to the processor monitored data received from the devices on the HART network and to send data from the p
69. d intervals to determine the frequency of program execution Warm Booting the Module Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Press W from the Main Menu to warm boot restart the module This command will cause the program to exit and reload refreshing configuration parameters that must be set on program initialization Only use this command if you must force the module to re boot Page 56 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Exiting the Program Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology
70. de EEPROM Control Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 EEPROM Control Code 0 Page 124 of 159 ProSoft Technology Inc June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 40 Enter Exit Fixed Current Mode Description This command writes the damping value of a HART device Write Parameters Word High Byte Low Byte 0 Floating Point Current mA 1 Floating Point Data Returned Word High Byte Low Byte 0 Floating Point Current mA 1 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 125 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 41 Perform Transmitter Self Test Description This command starts the HART device Self Test to find if there is any problem with the device hardware Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD Page 126 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 42 Perform Master Reset Description This command performs a master reset in the HART device
71. e 5 2009 Start Here MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 1 Start Here In This Chapter System Requirements ccccesecceeseeeeeeeeeeeeeseeeeeeeeeeaeeeseeeseaeeesaeessaeensaees 9 Package Contents cecceeesceeeseeeeeeeseaeeseeeseaeeseaeeseaeeseaeeseaeeseaeeseaeenaes 10 Install ProSoft Configuration Builder Software ccseeeseeeeeeeetees 11 Z Setting JUmMPerS sasien i aan aao N E ERE aE 12 Install the Module in the Rack 0 0 0 eeeseeeeeeneeeeeeeneeeeeeeeeesenaeeeeneeeeeee 13 Connect your PC to the ControlLogix Processor ccceeeceeseeeeeeeeteee 14 Open the Sample Ladder LOGIC ecccecceseeeeeeeeeeeeeeeneeeeeeeeeneeeeeeeeeaees 15 Download the Sample Program to the Processor 19 Connect your PC to the Module eceeecceeeeeeeeeeeeeeeeeneeeeeneeeeeeeeeeeeaees 20 To get the most benefit from this User Manual you should have the following skills Rockwell Automation RSLogix software launch the program configure ladder logic and transfer the ladder logic to the processor Microsoft Windows install and launch programs execute menu commands navigate dialog boxes and enter data Hardware installation and wiring install the module and safely connect HART and ControlLogix devices to a power source and to the MVI56 HART module s application ports AX orion You must be able to complete the app
72. e CONTROLLER ORGANIZATION window now displays the module s presence E Controller My_Controller A Controller Tags E Controller Fault Handler CI Power Up Handler E Tasks a MainTask cE MainProgram Unscheduled Programs Motion Groups Ungrouped Axes EI Add On Instructions 3 6 Data Types Ci User Defined Ce Strings i Add On Defined Ci Predefined Oi Module Defined E3 Trends 1 0 Configuration 9 1756 Backplane 1756 A4 fa 0 1756 163 My_Controller iB 1 1756 MODULE MVI56_Sample Copy the Controller Tags page 44 from the sample program Copy the User Defined Data Types page 44 from the sample program Copy the Ladder Rungs from the sample program Save and Download page 19 the new application to the controller and place the processor in run mode NOOA Page 50 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 4 Diagnostics and Troubleshooting In This Chapter Reading Status Data from the Module ceeceeseeeeeeeeeeeeeeneeeeneeeeaees 51 LED Status INdiCators c ccc ccesesssssesssesssssssssssssssssssssssssesssssesssesseeeers 66 The module provides information on diagnostics and troubleshooting in the following forms Status data values are transferred from the module to the processor Data contained in the module
73. e HART device but doing it remotely through the HART network Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 121 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 37 Set Lower Range Value Description This command is similar in effect to push the ZERO button of the HART device but doing it remotely through the HART network Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD Page 122 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 38 Reset Configuration Changed Flag Description This command resets the status bit that indicates that configuration has been changed Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 123 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 39 EEPROM Control Description This command operates over the EEPROM changing its settings Write Parameters Word High Byte Low Byte 0 EEPROM Control Co
74. e bit is clear 0 the slave is not in error 20 Device Poll List bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in the poll list If the bit is clear 0 the slave is not in the poll list 21 Device With Long Address Each bit in this word corresponds to a slave address bit mapped on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave uses the long address If the bit is clear 0 the slave does not use the long address ProSoft Technology Inc June 5 2009 Page 99 of 159 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual Offset Content Description 22 Current Command This field contains the index of the current command to execute 23 Command Request Count This field contains the total number of request messages issued on the channel 24 Command Response Count This field contains the total number of response messages received from devices on the network 25 Configuration Error Word Configuration error word see table 26 Current Error Code Current error code for channel 27 Last Error Code Last error code reported for channel 28 Channel 2 State Channel 2 state machine value used for debugging 29 Comm State Channel 2 communica
75. e data stored in this object Channel Status Object HARTCHStat The HARTCHStat object holds the status data related to a single HART master port The following table describes the structure of the object Name Data Type Description State INT State machine value Comm_State INT Comm port state machine value Dev_stat INT Device bits OK Err Dev_in_poll INT Device bits for poll list Dev_long INT Device bits for long address Cur_cmd INT Current command list index Cmd_req INT Number of command requests issued Cmd_resp INT Number of command responses received Cfg_Err INT Configuration Error Word for channel CurErr INT Current error code for channel LastErr INT Last error for channel This information is passed to the controller from the module with each normal read block image ProSoft Technology Inc Page 45 of 159 June 5 2009 MVI56 HART ControlLogix Platform Ladder Logic HART Multi drop Master Communication Module User Manual Configuration Error Status Flags Cfg_Err The Cfg_Err word member of the HARTCHStat reports configuration errors for the respective port If the module is not functioning as expected inspect the value presented in this object If a configuration error exists the associated bit is set A value of zero for the bit indicates the configuration value is valid This does not guarantee that the module is configured correctly for your application The bits used by th
76. e file This field will have a value of 0 to Command MaxCommanads 1 5 to 104 Command List Each word of this area contains the last error value Errors recorded for the command The command index of the first value offset 4 is specified in word 3 of the request block The number of valid command errors in the block is set in word 3 of the block Refer to the command error list to interpret the error codes reported 105 to 248 Spare Not Used 249 Block ID This field contains the value of 9950 identifying the block type to the PLC For further information concerning the status blocks 0 and 1 please refer to Status Data Warm Boot Block 9998 Block 9998 performs a warm boot operation on the module The format of the block constructed by the processor is as follows Offset Description Length 0 9998 1 1 to 247 Spare 247 Cold Boot Block 9999 Block 9999 performs a cold boot operation on the module The format of the block constructed by the processor is as follows Offset Description Length 0 9999 1 1 to 247 Spare 247 5 2 5 HART Channels The MVI56 HART module supports the HART protocol as a Master on up to two channels Each channel is individually configurable The HART protocol uses the Bell 202 standard frequency shift keying FSK signal to communicate at 1200 baud superimposed at a low level on the 4 to 20 mA analog measurement signal Having an average value of zero and FSK signa
77. e module and to control the module The cable for communications on this port is shown in the following diagram RS 232 Config Debug Port Cable DB 9 Male Config Debug Port Ro 2 To 3 ro COM s COM 5 3 1 Disabling the RSLinx Driver for the Com Port on the PC The communication port driver in RSLinx can occasionally prevent other applications from using the PC s COM port If you are not able to connect to the module s configuration debug port using ProSoft Configuration Builder PCB HyperTerminal or another terminal emulator follow these steps to disable the RSLinx Driver 1 Open RSLinx and go to Communications gt RSWho 2 Make sure that you are not actively browsing using the driver that you wish to stop The following shows an actively browsed network iol M Autobrowse Refresh E Browsing node 10 found 2 0 DF1 COM1 UNTITLED 83 Workstation PSFT VAIO 1 H as Linx Gateways Ethernet Els AB_DF1 1 DH 485 E 3 01 SLC 5 05 UNTITLED 10 Workstation DF1 COM1 Page 88 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 3 Notice how the DF1 driver is opened and the driver is looking for a processor on node 1 If the network is being browsed then you will not be able to stop this driver To stop the driver your RSWho screen should look like this La IV Autobrowse Not Browsing AF Wor
78. e type field to 0 to disable the command The parameters in the command will be used to store the data received from the bursting slave There can only be one slave bursting on the network at any one time This mode can be used for faster update of data from a slave Auto Polling This feature is enabled by setting the AUTO POLL CODE in the configuration file to a value of P point to point or M multi drop If the value N is entered for the parameter the auto poll feature is disabled When the feature is disabled the channel will only execute the commands enabled in the user command list When the auto polling mode is enabled the module will automatically acquire data from the HART instruments attached to a channel without the use of user commands If user commands are present and enabled when the feature is enabled they will also be executed independent of auto polling Page 80 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module With the auto poll feature enabled the module automatically generates the following HART commands and stores the data in the module s database at the user specified location CMD 0 3 13 14 15 Description Read Unique Identifier Read Current and Four Dynamic Variables Read Tag Descriptor and Date Read PV Sensor Information Read Output Information If the unit is set for point to point
79. eceived 6 Transmitter Specific Command Error 7 In Write Protect Mode 8 to 15 Command Specific Errors see Below 16 Access Restricted 32 Device is Busy 64 Command not Implemented SECOND BYTE BIT 7 Device Malfunction BIT 6 Configuration Changed BIT 5 Cold Start BIT 4 Unused BIT 3 Output Current Fixed BIT 2 Analog Output Saturated BIT 1 Variable Not Primary Out of Limits BIT O Primary Variable Out of Limits COMMAND SPECIFIC ERRORS 8 Update Failed Update In Progress Set to Nearest Possible Value Applied Process Too High Lower Range Value Too High Not in Fixed Current Mode 10 Applied Process Too Low Lower Range Value Too Low Multi drop Not Supported 11 In Multi drop Mode Invalid Transmitter Variable Code Upper Range Value Too High 12 Invalid Unit Code Upper Range Value Too Low 13 Both Range Values Out of Limits 14 Pushed Upper Range Value Over Limit Span Too Small Page 104 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module 5 8 HART Universal Commands COMMAND 00 Read Unique Identifier Description This command gets the long address of the HART device plus other manufacturer information like Manufacturer ID Device Type Code Software Revision Hardware Revision etc Write Parameters NONE Floating Point Data Returned NONE Integer D
80. ect Module Type Module Definition STEP 2 Define Ports Action Required cce 2 On the CHOOSE MODULE TYPE dialog box select the module type Or 1 Open the PROJECT menu and choose LOCATION 2 On the LOCATION menu choose ADD MODULE To add a module to a different location 1 Right click the LOCATION folder and choose ADD MODULE A new module icon appears Or 1 Select the LOCATION icon 2 From the PROJECT menu select LOCATION and then select ADD MODULE Page 24 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module 2 1 2 Set Module Parameters Notice that the contents of the information pane and the configuration pane changed when you added the MVI56 HART module to the project Ei Untitled ppf ProSoft Configuration Builder Of x File Edit View Project Tools Help Default Project __ Name Stats Information S oa E G Default Location y MVI56 HART Configured MVI56 HART EEEn BMVIS6 HART MVIS6 HRTS 2 07 Module Values OK HART Port 0 Values OK HART Port 1 Values OK HART Port 2 Values OK HART Port 3 Values OK Comment Module Information Last Change Nev Last Download N Application Rev OS Rev Loader Rev MAC Address CconfigEdit version r e ever 5 Module Configuration Module Module Type Module Name M
81. ection Module Info Backplane Type 1756 MODULE Generic 1756 Module Parent Local r Connection Parameters Assembly A Instance Size Name MVI5S6 Input fi 250 16 bit Description Output B 248 5 16bit Configuration ja 0 8 bit Comm Format Data INT z Status Input Slot 1 4 a e Status Offline Cancel App Help 3 Inthe Slot field use the spinners on the right side of the field to select the slot number where the module will reside in the rack and then click OK RSLogix will automatically apply the slot number change to all tags variables and ladder logic rungs that use the MVI56 HART slot number for computation 1 7 3 Configuring RSLinx If RSLogix is unable to establish communication with the processor follow these steps 1 Open RSLINX 2 Open the COMMUNICATIONS menu and choose CONFIGURE DRIVERS Communications Station DDE OPC RsWho Configure Drivers Configure Shortcuts Configure Client Applications Configure CIP Options Driver Diagnostics CIP Diagnostics ProSoft Technology Inc Page 17 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual This action opens the CONFIGURE DRIVERS dialog box Available Driver Types Close RS 232 DF1 Devices Add New Help Configured Drivers Name and Description CCENN Status z AB_DF1 1 DH Sta 0 COM1
82. ectual Property Indemnity 153 K Keystrokes 54 L Ladder Logic 43 LED Status Indicators 7 66 Limitation of Remedies 154 LIMITED WARRANTY 151 M Main Logic Loop 72 Main Menu 54 Master Command Error List Menu 64 Master Command List Menu 65 Master Driver 79 Max Device Count 30 Module Entries 25 Module Name 27 Module Power Up 71 Module Status Data and Variables HARTModuleDef 44 50 Multi drop Mode 85 MVI Multi Vendor Interface Modules 2 MVI56 HART Configuration File 27 MVI56 HART Status Data and Error Codes 99 N Navigation 53 No Other Warranties 155 Normal Data Transfer 74 Notes 92 O Open the Sample Ladder Logic 15 Opening the Command Error List Menu 58 Opening the Command List Menu 58 Opening the Data Analyzer Menu 57 Opening the Database Menu 55 Opening the HART Master Menu 55 P Package Contents 10 Pinouts 2 90 92 Point to Point Mode 83 Poll Interval 35 Preambles 28 Primary Master 29 Printing a Configuration File 26 Procedures for Return of Units Out of Warranty 150 Procedures for Return of Units Under Warranty 150 Product Specifications 7 69 ProSoft Configuration Builder 21 ProSoft Technology Product Documentation 3 Protocol Error Codes 103 Purchasing Warranty Extension 151 R Read Block 74 Read Register Count 27 Read Register Start 27 Page 1
83. ed page of data P Previous Page Goes back one page of data N Next Page Goes forward one page of data M Main Menu Goes up one level to main menu Redisplaying the Current Page Press S to display the current page of data Viewing the Previous 50 Commands Press to view the previous 50 commands Viewing the Previous Page of Commands Press P to display the previous page of commands Viewing the Next 50 Commands Press to view the next 50 commands from the master command list Viewing the Next Page of Commands Press N to display the next page of commands Returning to the Main Menu Press M to return to the Main Menu ProSoft Technology Inc Page 65 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual 4 2 LED Status Indicators The LEDs indicate the module s operating status as follows Module Color Status Indication CFG Green On NA Off NA P1 Green On NA Off NA P2 Green On Data is being transferred between the module and a remote terminal using the Configuration Debug port Off No data is being transferred on the Configuration Debug port APP Amber Off The MVI56 HART is working normally Status On The MVI56 HART module program has recognized a communication error BP ACT Amber On The LED is on when the module is
84. ed then the bytes in each word are swapped 1234 4321 3 Bytes The bytes in each word are swapped 1234 2143 Short Address 1 to 15 This parameter specifies the HART slave node address on the network to be considered Values of 1 to 15 are permitted If the device to be addressed only accepts long address then the parameter Use Long should be selected so the module can ask for the long address with the short one and then execute the command ProSoft Technology Inc Page 35 of 159 June 5 2009 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Function Code 0 to 255 This parameter specifies the HART function to be executed Any HART function can be executed even device specific ones but only supported commands will return formatted data and classified in floating point data and integer data Int DB Address 0 to 3999 This field specifies the internal database register where the integer or packed ASCII string values returned by the command will be placed If the Floating Point Word Count parameter is 1 then all the data returned by the HART command will be placed in this address without any formatting Word Count 0 to 125 This parameter specifies the number of words from the integer or packed ASCII string data returned by a HART command that will be placed on the Virtual Database If this parameter is 0 no data will be written to the
85. eference to its conflicts of law provisions If for any reason a court of competent jurisdiction finds any provisions of this Warranty or a portion thereof to be unenforceable that provision shall be enforced to the maximum extent permissible and the remainder of this Warranty shall remain in full force and effect Any cause of action with respect to the Product or Services must be instituted in a court of competent jurisdiction in the State of California ProSoft Technology Inc Page 155 of 159 June 5 2009 MVI56 HART ControlLogix Platform Support Service amp Warranty HART Multi drop Master Communication Module User Manual Page 156 of 159 ProSoft Technology Inc June 5 2009 Index MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 35 Write Range Values 120 COMMAND 36 Set Upper Range Value 121 COMMAND 37 Set Lower Range Value 122 COMMAND 38 Reset Configuration Changed Flag Index is s ee HART PORT x COMMANDS 31 HART PORT x 28 MODULE 27 A Adding a module 24 Adding the Module to an Existing Project 48 All Product Returns 150 Allocation of Risks 155 Analyzing Data for Port 1 60 Application Port Connection 91 Auto Poll Code 30 Auto Poll Data HARTAutoPoll 47 Auto Poll DB Address 30 Auto Poll Disabled Mode 83 Auto Poll Modes 78 Auto Poll Swap Float 30 Auto Polling 80 Backplane Data T
86. er of preambles that the HART slave will use in every command response Write Parameters Word High Byte Low Byte 0 Number of Response Preambles Number of Response Preambles Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Number of Response Preambles 0 Page 144 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 108 Write Burst Mode Command Number Description This command sets the command number that the HART device will use in Burst Mode Write Parameters Word High Byte Low Byte 0 Burst Mode Command Number Burst Mode Command Number Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Burst Mode Command Number 0 ProSoft Technology Inc Page 145 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 109 Burst Mode Control Description This command sets the HART device Burst Mode Write Parameters Word High Byte Low Byte 0 Burst Mode Control Code Burst Mode Control Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Burst Mode Control Code 0 1 ON 0 Off Page 146 of 159 ProSoft Technology Inc June
87. er where the floating point values returned by the command will be placed Poll Interval 0 to 65535 This parameter specifies the minimum interval to execute continuous commands Enable code of 1 The parameter is entered in units of seconds Therefore if a value of 10 is entered for a command the command will execute no more frequently than every 10 seconds Word Count 1 to 125 This parameter specifies the number of words from the floating point data returned by a HART command that will be placed on the Virtual Database If this parameter is 0 no data will be written to the Database If this parameter is 1 then all the floating point data will be written in the integer block of data Special care should be taken with this number because is a word count and a floating point value is 2 words long For example if you execute a HART command 3 which takes 5 floating point values from the device you should place a word count of 10 words Swap Code 0 1 2 3 This parameter defines the byte order of each four byte group of data received This parameter is helpful when dealing with floating point or other multi register values as there is no standard byte order for storing these data types The following table describes the values and their associated operations Swap Code Description 0 None No Change is made in the byte ordering 1234 1234 1 Words The words are swapped 1234 341 2 2 Words amp Bytes The words are swapp
88. ernal data associated with the command changes This value is valid only when there is a specified Write DB Address see below with a non zero byte count for write commands 3 The HART module will send the command if either the MVI56 HART module OR the HART device is powered up This is mainly used for configuration of HART devices on startup 4 Places the command in enabled mode This option is valid only if there is a specified Enabled DB Address see below If the Virtual Database word specified in Enabled DB Address has 1 the command will be executed otherwise it will not 5 Places the command in one shot enabled mode This option is valid only if there is a specified Enabled DB Address see below If the Virtual Database word specified in Enabled DB Address has a value of 1 the command will be executed otherwise it will not When the command has been successful the Virtual Database word specified in Enabled DB Address will be written with 0 so the command will be executed only once Refer to Command Enable Control Block 9902 page 75 and Command Disable Control Block 9903 page 76 for more information on how to use the enable code Page 34 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Float DB Address 0 to 3998 This field specifies the internal database regist
89. g point results will be copied to the internal Address database starting at word address 240 from 240 to 249 3 Poll Interval O The command is sent without any delay Word Count 10 The command returns 10 words of floating point data 5 Swap Code 3 The bytes in each returned floating point word are swapped 6 Short 0 This command is sent to the Hart slave device Address using short address 0 7 Function 3 The command function 3 READ DYNAMIC Code VARIABLES is used in this example 8 Int DB 290 The integer data will copied to the database starting at Address word address 290 from 290 to 292 9 Word Count 3 The command returns 3 words of integer data 10 Swap Code 3 The bytes in each returned integer data will be swapped 11 Use Long 1 This command executes using Long Address 12 Enable 1 This command does not use this feature Address 13 DB Done 1 This command does not use this feature Address 14 DB Write 1 This parameter is ignored since no data is sent to the Address HART device this is a read command 15 DB Swap 3 This parameter is ignored since no data is sent to the Code HART device this is a read command 16 Byte Count 0 This parameter is ignored since no data is sent to the HART device this is a read command 17 Fixed Data This command does not use this feature So these values could be entered in the configuration file as described below 17 START 2 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 Float DB Poll Word Swap Short Func In
90. g value in seconds 4 CMD 15 Cfg TOTAL FLOAT BYTE COUNT 40 TOTAL FLOAT WORD COUNT 20 DB Regs Device 50 Max DB Regs channel for 15 Devices 750 Max DB Regs for HART Card 3000 The following table defines the auto polling command status bits Bit Description 0 Long Address Set command 0 successful 1 Command 13 successful configuration 2 Command 14 successful configuration 3 Command 15 successful configuration 4 Command 3 successful data polling 5 Reserved 6 Reserved 7 Reserved Page 82 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module The following topics describe the modes of module operation Auto Poll Disabled Mode If the auto polling feature is disabled Auto Poll Code N the module functions as shown in the following diagram None issue User i Command Only the user commands are executed and all data is placed in and sourced from the module s internal database The user is responsible for constructing all commands to control and monitor the instruments attached to the channel Point to Point Mode Important If the HART device address is 0 you must configure the channel for Point to Point mode HART HART Device Address 0 In point to point mode the module only polls for a single instrument with a polling address of zero When the instrument is
91. gy Inc Page 51 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual 4 1 2 The Configuration Debug Menu The Configuration and Debug menu for this module is arranged as a tree structure with the Main Menu at the top of the tree and one or more sub menus for each menu command The first menu you see when you connect to the module is the Main menu Because this is a text based menu system you enter commands by typing the command letter from your computer keyboard in the diagnostic window in ProSoft Configuration Builder PCB The module does not respond to mouse movements or clicks The command executes as soon as you press the command letter you do not need to press ENTER When you type a command letter a new screen will be displayed in your terminal application Using the Diagnostic Window in ProSoft Configuration Builder To connect to the module s Configuration Debug serial port 1 Start PCB and then select the module to test Click the right mouse button to open a shortcut menu a Default Project Gi Default Location Bg Demo Module 2 On the shortcut menu choose DIAGNOSTICS a Default Project H a Default Location 2 hee Delete Rename Copy Paste Choose Module Type Gonfigure Verify View Configuration Write to Gompact Flash Export Configuration File s Load Config File Add External F
92. ick 10 From this menu you can select the Port the format and the ticks that you can display the data in For most applications HEX is the best format to view the data and this does include ASCII based messages because some characters will not display on HyperTerminal and by capturing the data in HEX we can figure out what the corresponding ASCII characters are supposed to be The Tick value is a timing mark The module will print a _TT for every xx milliseconds of no data on the line Usually 10milliseconds is the best value to start with After you have selected the Port Format and Tick we are now ready to start a capture of this data The easiest way to do so is to go up to the top of you HyperTerminal window and do a TRANSFER CAPTURE TEXT as shown below Transfer Help Send File Receive File Capture Text Send Text File Capture to Printer Page 62 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module After selecting the above option the following window will appear Folder C ProSoft txt File C ProSoft txt aa Ee Next name the file and select a directory to store the file in In this example we are creating a file ProSoft txt and storing this file on our root C drive After you have done this press the __Stt__ button Now you have everything tha
93. ile Download from PC to Device Upload from Device to PC Page 52 of 159 ProSoft Technology Inc June 5 2009 Diagnostics and Troubleshooting MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 3 This action opens the DIAGNOSTICS dialog box Press to open the Main Menu Time 11 58 39 MODULE MENU Display Menu B Block Transfer Statistics Cc Module Configuration D Database View R Transfer Configuration from PC to Unit S Transfer Configuration from Unit to PC U Reset diagnostic data V Version Information w Warm Boot Module Network Menu Esc Exit Program Com 1 z Connection DownLoad Contig Log ToFile Email Log to Support I ClearFile Close Important The illustrations of configuration debug menus in this section are intended as a general guide and may not exactly match the configuration debug menus in your own module If there is no response from the module follow these steps 1 Verify that the null modem cable is connected properly between your computer s serial port and the module A regular serial cable will not work 2 On computers with more than one serial port verify that your communication program is connected to the same port that is connected to the module If you are still not able to establish a connection contact ProSoft Technology for assistance Navigation All of the sub menus for this module contain commands to redisplay the me
94. injury or severe physical or environmental damage collectively high risk activities ProSoft specifically disclaims any express or implied warranty of fitness for high risk activities 6 3 4 Intellectual Property Indemnity Buyer shall indemnify and hold harmless ProSoft and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim investigation litigation or proceeding whether or not ProSoft is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless ProSoft and defend or settle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party ProSoft makes no warranty that the product is or will be delivered free of any person s claiming of patent trademark or similar infringement The Buyer assumes all risks including the risk of suit that the product or any use of the product will infringe existing or subsequently issued patents trademarks or copyrights a Any documentation included with Product purchased from ProSoft is protected by copyright and may not be duplicated or reproduced in any form without prior written consent from ProSoft b ProSoft s technical
95. intellectual property ProSoft Technology Inc Page 151 of 159 June 5 2009 MVI56 HART ControlLogix Platform Support Service amp Warranty HART Multi drop Master Communication Module User Manual 6 3 1 a 6 3 2 What Is Covered By This Warranty Warranty On New Products ProSoft warrants to the original purchaser that the Product that is the subject of the sale will 1 conform to and perform in accordance with published specifications prepared approved and issued by ProSoft and 2 will be free from defects in material or workmanship provided these warranties only cover Product that is sold as new This Warranty expires three years from the date of shipment the Warranty Period If the Customer discovers within the Warranty Period a failure of the Product to conform to specifications or a defect in material or workmanship of the Product the Customer must promptly notify ProSoft by fax email or telephone In no event may that notification be received by ProSoft later than 39 months Within a reasonable time after notification ProSoft will correct any failure of the Product to conform to specifications or any defect in material or workmanship of the Product with either new or used replacement parts Such repair including both parts and labor will be performed at ProSoft s expense All warranty service will be performed at service centers designated by ProSoft Warranty On Services Materials and labor performed by
96. ion 55 Write Transmitter Variable Damping Value Page 32 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Command Definition 56 Write Transmitter Variable Sensor Serial Number 57 Read Unit Tag Descriptor Date 58 Write Unit Tag Descriptor Date 59 Write Number Of Response Preambles 60 Read Analog Channel and Percent of Range 61 Read Dynamic Variables and PV Analog Ch 62 Read Analog Channels 63 Read Analog Channel Information 64 Write Analog Channel Additional Damping Value 65 Write Analog Channel Range Values 66 Enter Exit Fixed Analog Channel Mode 67 Trim Analog Channel Zero 68 Trim Analog Channel Gain 69 Write Analog Channel Transfer Function 70 Read Analog Channel Endpoint Values 71 Lock Device 72 Squawk 73 Find Device 74 Read I O System Capabilities 75 Poll Sub Device 76 Read Lock Device State 79 Write Device Variable 80 Read Device Variable Trim Points 81 Read Device Variable Trim Guidelines 82 Write Device Variable Trim Point 83 Reset Device Variable Trim 105 Read Burst Mode Configuration 106 Flush Delayed Responses 107 Write Burst Device Variables 108 Write Burst Mode Command Number 109 Burst Mode Control 110 Read All Dynamic Variables HART Command Entry Formats Refer to HART Command Support
97. ion Debug port using the RJ45 DB 9 Serial Adapter Cable and the Null Modem Cable included in the package with the MVI56 HART module 1 Connect the RJ45 DB 9 Serial Adapter Cable to the Null Modem Cable 2 Insert the RJ45 cable connector from the RJ45 DB 9 cable into the Configuration Debug port of the module 3 Attach the other end to the serial port on your PC Page 20 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module 2 Configuring the MVI56 HART Module In This Chapter ProSoft Configuration Builder c ceeccessseeeeeeeseeeeeeeeeneeeeeeeeeneeeeeeeeeaees 21 MVI56 HART Configuration File eceeceeeeeeeeeeeeeeeeeneeeeeeeeeneeeeeneeenees 27 Hart Command Examples ceccccseceeeeeeeeeeeeeeeeeseeeesneeeseaeesseeessaeeeaaes 38 Download the Project to the Module 2 1 ProSoft Configuration Builder ProSoft Configuration Builder PCB provides a quick and easy way to manage module configuration files customized to meet your application needs PCB is not only a powerful solution for new configuration files but also allows you to import information from previously installed known working configurations to new projects ProSoft Technology Inc June 5 2009 Page 21 of 159 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Configuring the MVI5
98. is member are shown in the following table Bit Code Description 0 0x0001 Enabled not set to Y or N 1 0x0002 Enable Handheld not set to Y or N 2 0x0004 Primary Master not set to Y or N 3 0x0008 Invalid Preambles 1 to 50 4 0x0010 Invalid Short Address Retries 0 to 50 5 0x0020 Invalid Long Address Retries 0 to 50 6 0x0040 Invalid Retries After Error 0 to 50 7 0x0080 Invalid Poll Time After Error 0 to 10000 8 0x0100 Invalid DB Address Status 9 0x0200 Invalid Command Count 10 0x0400 Memory Error in allocating commands 11 0x0800 Memory Error in allocating command fixed data 12 0x1000 Memory Error in allocating TX RX buffers 13 0x2000 HART Board not found 14 0x4000 Cannot initialize HART channel 15 0x8000 Backplane Object HARTBackplane The HARTBackplane object stores all the variables required for the data transfer operation between the module and the controller The LastRead data member is used as the handshaking byte to indicate the arrival of new data from the module The following table describes the structure of the object Name Data Type Description LastRead INT Index of last read block LastWrite INT Index of last write block BlocklIndex INT Computed block offset for data table The other members of the object are be used in the ladder logic to assist in the data transfer operation Page 46 of 159 ProSoft Technology Inc June 5 2009
99. is recognized high _TT_ These characters are displayed when the timing mark interval has been reached This parameter is user defined Stopping the Data Analyzer Press S to stop the data analyzer Use this option to freeze the display so the data can be analyzed To restart the analyzer press B Important When in analyzer mode program execution will slow down Only use this tool during a troubleshooting session Before disconnecting from the Config Debug port please press S to stop the data analyzer and then press M to return to the main menu This action will allow the module to resume its normal high speed operating mode Returning to the Main Menu Press M to return to the Main Menu ProSoft Technology Inc Page 61 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual 4 1 6 Data Analyzer Tips From the main menu press A for the Data Analyzer You should see the following text appear on the screen Data Analyzer Mode Selected After the Data Analyzer mode has been selected press to view the Data Analyzer menu You will see the following menu DATA ANALYZER VIEW MENU Display Menu 1 Select Port 1 2 Select Port 2 5 1 mSec Ticks 6 5 mSec Ticks 7 10 mSec Ticks 8 50 mSec Ticks 9 160 mSec Ticks Q No mSec Ticks H Hex Format A ASCIT Format B Start Stop M Main Menu Port 1 Format HEX T
100. ites the Serial Number of a user selected transmitter variable Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code Transmitter Variable Sensor Serial Number Byte 0 1 Transmitter Variable Sensor Serial Number Transmitter Variable Sensor Serial Number Byte 1 Byte 2 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code Transmitter Variable Sensor Serial Number Byte 0 2 Transmitter Variable Sensor Serial Number Transmitter Variable Sensor Serial Number Byte 1 Byte 2 ProSoft Technology Inc Page 141 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 57 Read Unit Tag Descriptor Date Description This command reads an ASCII Tag which identifies the device an ASCII descriptor of the device and the last Date it has been configured Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 TAG ASCII Character 0 TAG ASCII Character 1 2 TAG ASCII Character 2 TAG ASCII Character 3 3 TAG ASCII Character 4 TAG ASCII Character 5 4 TAG ASCII Character 6 TAG ASCII Character 7 5 Descriptor ASCII Character 0 Message ASCII Character 1 12 Descriptor ASCII Character 14 Message ASCII Character 15 13 Date Date 14 Date 0 Page 142
101. iver then make sure you do not have RSLogix open If RSLogix is not open and you still cannot stop the driver then reboot your PC 5 4 DB9 to RJ45 Adaptor Cable 14 le 18 0 gt 5 Cable Assembly o S J1 og Q J1 Vv Vv J2 5 EN DCD TRD TXD rapa K5 GY EEr RXD RXD Pes i i TXD S eS i i GND GND GND 5 i DSR RXD z i fi RTS i iS i CTS TXRXD TXD NIC T ee i Wiring Diagram Page 90 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 5 5 Application Port Connection The MVI56 HART module has a single terminal connector to attach the module to the HART networks The following diagrams display the configuration of the terminal connector CH1 CO O CH3 cH cha t 24 VDC GND cH are CH2 7 che cxs 7 cha CH4 j GND DEBUG CONFIG ProSoft Technology Inc Page 91 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual 5 6 Example Field Terminations Up to 15 One instrument per channel instruments per channel Multi drop Mode Point to Point Point to Point address 1 to 15 Mode Mode with address 0 to 15 Analog address 0 only Power Mode A Master Powered OK OK
102. ivers is placed in the module s input image This data is processed by the ladder logic in the ControlLogix processor The input image for the module is set to 500 bytes This large data area permits fast throughput of data between the module and the processor The processor inserts data in the module s output image to transfer to the module The module s program extracts the data and transmits the data out to the master driver to the serial network Additionally the ControlLogix processor can send special control blocks to the module to instruct it to perform a special task The output image for the module is set to 496 bytes This large data area permits fast throughput of data from the processor to the module Page 72 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module The following illustration shows the data transfer method used to move data between the ControlLogix processor the MVI56 HART module and the HART networks ControlLogix Processor MVI HART Module ControlLogix Processor Controller Tags Status Read Data Special Control Blocks Module s Internal Ladder Database Logic Transfers Data from module s input image to data areas in the processor Input Image Ladder Logic Transfers Data from Output image Processor data areas to output image Backplane Driver All data transferre
103. k of loss or damage in transit Products shipped to ProSoft using a shipment method other than that specified by ProSoft or shipped without an RMA number will be returned to the Customer freight collect Contact ProSoft Technical Support for further information d A 10 restocking fee applies to all warranty credit returns whereby a Customer has an application change ordered too many does not need etc 6 2 2 Procedures for Return of Units Under Warranty A Technical Support Engineer must approve the return of Product under ProSoft s Warranty a A replacement module will be shipped and invoiced A purchase order will be required b Credit for a product under warranty will be issued upon receipt of authorized product by ProSoft at designated location referenced on the Return Material Authorization 6 2 3 Procedures for Return of Units Out of Warranty a Customer sends unit in for evaluation b If no defect is found Customer will be charged the equivalent of 100 USD plus freight charges duties and taxes as applicable A new purchase order will be required Page 150 of 159 ProSoft Technology Inc June 5 2009 Support Service amp Warranty MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 6 3 c If unit is repaired charge to Customer will be 30 of current list price USD plus freight charges duties and taxes as applicable A new purchase order will be required or au
104. k recognized and used by the module is defined in the following topics Command Enable Control Block 9902 The block 9902 identification code is used by the processor to enable a set of commands that have their enable code set to 4 or 5 one shot The value referenced by the address associated with the command Enable DB Address will be set to 1 to enable the command for a one shot enable code 5 or continuous enable code 4 execution After the command is executed the module resets the register to 0 to disable the command for the one shot mode The format for this command block is shown in the following table Word Offset in Block Data Field s Description 0 Block ID This field contains the value of 9902 identifying the enable command to the module 1 Port Number This is the HART port number 0 to 3 to be used with the command Each port has its own command list 2 Command This field contains the number of commands To enable in count the command list Valid values for this field are 1 to 60 3 to 62 Command These 60 words of data contain the command numbers in Numbers to the command list to enable The value referenced by the enable Enable DB address associated with each command will be set to 1 63 to 247 Spare Not Used There is no response to this block by the module ProSoft Technology Inc Page 75 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communi
105. kstation PSFT VAIO 1 Hats Linx Gateways Ethernet au aa H a AB_DF1 1 DH 485 Linx AB DF1 1 Gatew DH 485 Branches are displayed or hidden by clicking on the l or the El icons Eas AB_DF1 1 DH 485 4 When you have verified that the driver is not being browsed go to Communications gt Configure Drivers You may see something like this Configure Drivers E vailable Driver Types zi m Configured Drivers Status Name and Description _ If you see the status as running you will not be able to use this com port for anything other than communication to the processor To stop the driver press the Stop on the side of the window Configure Startup Statt Stop Delete ProSoft Technology Inc Page 89 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual 5 After you have stopped the driver you will see the following Configure Drivers E Available Driver Types zi Configured Drivers Name and Description Status AB_DF1 1 DH485 Sta 10 COM1 STOPPED Stopped 6 Upon seeing this you may now use that com port to connect to the debug port of the module Note You may need to shut down and restart your PC before it will allow you to stop the driver usually only on Windows NT machines If you have followed all of the above steps and it will not stop the dr
106. l causes no interference with the analog value The HART devices are powered from this 4 to 20 mA analog loop Both HART protocol channels in the module generate the Bell 202 FSK signal to communicate in multi drop mode with up to 15 HART devices and provide up to 250 mA supply for analog loop ProSoft Technology Inc Page 77 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Auto Poll Modes Each HART channel can be set to operate in three different modes Point to Point Multi drop User Mode Using the configuration file choose the auto poll mode through the Auto Poll Code parameter P M or N In the first two modes the module will automatically collect data from each HART instrument on the channel auto poll and store the data in the module s database In User Mode the module will only execute the commands in the user command list and will not automatically acquire data Refer to the Auto Polling section for more information Mode Use Auto Poll Use Command List N None N Y M Multi drop Y Y P Point to Point Y Y When configured for Point to Point communication the channel will automatically poll data from the connected slave address 0 When configured for Multi drop the channel will automatically poll data from the connected slaves in the network address 1 to 15 Refer to the Auto Polling section for more informatio
107. lect or misuse by the Customer vii accident improper testing or causes external to the Product such as but not limited to exposure to extremes of temperature or humidity power failure or power surges or vili disasters such as fire flood earthquake wind and lightning Page 152 of 159 ProSoft Technology Inc June 5 2009 Support Service amp Warranty MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module c The information in this Agreement is subject to change without notice ProSoft shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material The user guide included with your original product purchase from ProSoft contains information protected by copyright No part of the guide may be duplicated or reproduced in any form without prior written consent from ProSoft 6 3 3 Disclaimer Regarding High Risk Activities Product manufactured or supplied by ProSoft is not fault tolerant and is not designed manufactured or intended for use in hazardous environments requiring fail safe performance including and without limitation the operation of nuclear facilities aircraft navigation of communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly or indirectly to death personal
108. lication without exposing personnel or equipment to unsafe or inappropriate working conditions 1 1 System Requirements The MVI56 HART module requires the following minimum hardware and software components Rockwell Automation ControlLogix processor with compatible power supply and one free slot in the rack for the MVI56 HART module The module requires 800mA of available power Rockwell Automation RSLogix 5000 programming software version 2 51 or higher Rockwell Automation RSLinx communication software Pentium II 450 MHz minimum Pentium III 733 MHz or better recommended ProSoft Technology Inc Page 9 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual Supported operating systems o Microsoft Windows XP Professional with Service Pack 1 or 2 o Microsoft Windows 2000 Professional with Service Pack 1 2 or 3 o Microsoft Windows Server 2003 128 Mbytes of RAM minimum 256 Mbytes of RAM recommended 100 Mbytes of free hard disk space or more based on application requirements 256 color VGA graphics adapter 800 x 600 minimum resolution True Color 1024 x 768 recommended CD ROM drive ProSoft Configuration Builder HyperTerminal or other terminal emulator program Note You can install the module in a local or remote rack For remote rack installation the module requires EtherNet IP or ControlNet communication with the processor
109. lue Sec 1 The HART device also returns an integer status data Word High Byte Low Byte 1 STATUS WORD This command will return the following number of words Parameter Data Type Direction Number of Database Address Words this example Damping Value Floating Point Written from MVI to slave 2 4 bytes 400 word address or 800 byte address Damping Value Floating Point Read from slave to MVI 2 240 word address Status Word Integer Read from slave to MVI 1 290 word address The user can configure the command parameters as described in the following table Index Parameter Value Observation 1 Enable 1 The command is sent continuously 2 Float DB 300 The damping value response will be copied to the Address internal database starting at word address 300 occupies addresses 300 to 301 3 Poll Interval 0 The command is sent without any delay 4 Word Count 2 The command returns 10 words of floating point data 5 Swap Code 3 The bytes in each returned floating point word are swapped Page 40 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module 17 Code Count Data Index Parameter Value Observation 6 Short Address 0 This command is sent to the Hart slave device using short address 0 7 Function Code 34 The
110. meter is associated with each command to specify a minimum delay time in seconds between the issuance of a command For example a poll interval of 10 executes the command no more frequently than every 10 seconds Write commands have a special feature as they can be set to execute only if the data in the write command changes If the register data values in the command have not changed since the command was last issued the command will not be executed If the data in the command has changed since the command was last issued the command will be executed Use of this feature can lighten the load on the HART network In order to implement this feature set the enable code for the command to a value of 2 The module supports all the Universal page 105 and Common Practice page 118 commands as well as device specific commands A Device Specific command is supported without any translation of the data Commands Supported by the Module The format of each command in the list is independent on the function being executed All parameters in the command table must be entered Only one parameter is optional the Fixed Data field which contains data to be sent to a HART device The tables below list the functions supported by the module HART Universal Commands Set Command Definition 00 Read Unique Identifier 01 Read Primary Variable 02 Read Current And Percent Of Range ProSoft Technology Inc Page 31 of 159 June 5 2009
111. mode the module will automatically gather the information for the device with the polling address short address of zero and place the data into the database Each device requires a 50 word database area with the format shown in the following table DB Byte Type Description Byte Data Use of Data Offset Cnt Source 0 byte Auto polling command status bits 1 App Status 1 byte Last first status byte received from 1 Resp Status device 2 byte Last second status byte received 1 Resp Status from device 3 byte Manufacture ID Code 1 CMD 0 LongAddress 4 byte Device Type Code 1 CMD 0 LongAddress 5 byte Minimum number of preambles 1 CMD 0 Msgconstruction 6 byte Universal Command Major Rev 1 CMD 0 Msgchoice 7 byte Device Revision Level 1 CMD 0 Info 8 byte Software Revision Level 1 CMD 0 Info 9 byte Hardware Revision Level Physical 1 CMD 0 Info Signaling Code 10 byte Device Flags 1 CMD 0 Info 11 to 13 byte Device ID 3 CMD 0 Long Address 14 byte Minimum number of preambles to 1 CMD 0 be sent with the response message from the slave to the master 15 byte Maximum number of device 1 CMD 0 Info variables 16to17 word Configuration Change Counter 2 CMD 0 Info 18 byte Extended Field Device Status 1 CMD 0 Info 19 byte Primary variable units code 1 CMD 3 Cfg 20 byte Secondary variable units code 1 CMD 3 Cfg 21 byte Tertiary variable units code 1 CMD 3 Cfg 22 byte Quaternary variable unit
112. module is defined in the example as HARTData 1 to hold all data related to the database type HARTData and HART1 to hold all status data related to the module type HARTModuleDef The tag name can be set to any valid tag name desired Controller Tags MVIS6GIHART controller olx Scope fJ MVISEIHART Show All Name Description EnableCommand E HARTI TH capsul HART1 GenStat This object encapsula Raneral state fics HART1 BP I This object e ule Data to handle bac HART1 Auto_Poll This IT module AutoPollData F EHARTT ByteData Tt sob E HARTDatal Data to be HARTDatal HART_IN_Float_vals Data to F HARTDatal HART_IN_Intvals Data to be TE HARTDatal HART_OUT_Float_vals Data to be F HARTDatal HART_OUT_Int vals Data to be used with example pre Local 6 C H Local 6 1 l Loca 6 0 FA MJFAULTS WarmBoot Monitor Tags 3 1 2 Module Status Data and Variables HARTModuleDef All status and variable data related to the MVI56 HART is stored in a user defined data type An instance of the data type is required before the module can be used This is accomplished by declaring a variable of the data type in the Controller Tags Edit Tags dialog box The following table describes the structure of this object Name Data Type Description GenStat HARTStat General status information BP HA
113. n 0 If the most significant bit of the word contains 0 the most significant byte contains a command error code In this case the least significant byte contains device malfunction information If this word value is 1 or OXFFFF it means that the command timed out Use the error codes returned for each command in the list to determine the success or failure of the command If the command fails use the error code to determine the cause of failure 5 7 3 Protocol Error Codes These are error codes that are part of the HART protocol The standard HART error codes are shown in the tables below First Byte Error Code Word Second Byte 7 6 5 4 3 BIT 7 OF FIRST BYTE 1 COMMUNICATION ERROR FIRST BYTE BIT 6 Parity Error BIT 5 Overrun Error BIT 4 Framing Error BIT 3 Checksum Error BIT 2 Reserved BIT 1 RX Buffer Overflow BIT O Undefined SECOND BYTE BIT 0 to BIT 7 All O BIT 7 OF FIRST BYTE 0 COMMAND ERROR FIRST BYTE Bits 6 to 0 not bit mapped 0 No Error 1 Undefined 2 Invalid Selection 3 Passed Parameter Too Large 4 Passed Parameter Too Small ProSoft Technology Inc June 5 2009 Page 103 of 159 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual BIT 7 OF FIRST BYTE 0 COMMAND ERROR 5 Too Few Data Bytes R
114. n 34 WRITE DAMPING VALUE 2 3 1 Example of HART Command Function 3 The following example shows how to configure a command function 3 READ DYNAMIC VARIABLES to read the process variables from the HART slave device According to the HART specification this command will return four floating point variables Word High Byte Low Byte 0 Current mA 1 2 Primary Variable 3 4 Second Variable 5 6 Third Variable 7 8 Fourth Variable 9 The command also returns the following integer data Word High Byte Low Byte 0 Status Word 1 Primary Variable Units Code Second Variable Units Code 2 Third Variable Units Code Fourth Variable Units Code Page 38 of 159 ProSoft Technology Inc June 5 2009 Configuring the MVI56 HART Module User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module So this command will return the following number of words Database Address this example 240 word address 290 word address Number of Words Parameter Data Type Direction Read from slave to MVI 10 Read from slave to MVI 3 Variable Results Status Unit Codes Floating Point Integer The user can configure the command parameters as described in the following table in order to correctly read the command 8 results to the module database Index Parameter Value Observation 1 Enable 1 The command is sent continuously 2 Float DB 240 The floatin
115. n about auto poll mode User configured commands can be issued on each channel to the HART devices Up to 99 commands can be defined for each port Data read from the devices is placed in the virtual database of the module which is passed between the module and the processor Any write requests or device specific commands for the HART slave devices are sourced with data from the virtual database or from a configured constant data block Within the commands it can be specified whether or not to use the HART device s short or long address If the long address is selected the device is polled first with short address to ask for the long one Then the device is polled with the long address The module does this processing automatically In a HART network it is possible to have two masters The module fully supports the existence of a second master but it can reduce the throughput on the HART network This facility is enabled or disabled in the module s configuration If the ability to have a second master on the network is disabled then the maximum communication throughput is achieved Page 78 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 5 2 6 Master Driver The master driver supported on each application port of the module emulates a HART master device Configuration of each port is independent and should be connected to different
116. n mode The backplane driver is loaded in the module The module is configured for read and write block data transfer The ladder logic handles all read and write block situations The module is configured in the processor OK LED remains red The program has halted or a critical error has occurred Connect to the Configuration Debug port to see if the module is running If the program has halted turn off power to the rack remove the card from the rack and re insert the card in the rack and then restore power to the rack ProSoft Technology Inc June 5 2009 Page 67 of 159 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual Page 68 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module 5 5 1 Reference In This Chapter S Product Specifi aos ea na a aa A Oae A EE aA ERNE EN eneas 69 Functional OvVervieW siii pera niaar a ia a aai ienaa ieni sioa 71 RS 232 Configuration Debug PoOrt eceeeeeeeeeeeeeeeeneeteeeteeeeteneeeaees 88 DB9 to RJ45 Adaptor Cable 14 oo cee eeecceeeeeeeeeeeeneeeeneeeeeeeeeneeeteeeeeaees 90 Application Port Connection ecceeeeeeeeeeeteeteneeeeaeeeeaeeeeeeeeteeeneeeeeaees 91 Example Field Terminations ccceesseeeeesneeeeeeneeeeeeeneeesenneeeeneneeeene 92 MVI56
117. nd store configuration for a device C lt Y P 0 next device if at past end of device list C amp 1 device Poll each device found for data 9 lt _ with CMD 3 Communication failure on all devices _If user commands are ready to execute issue them at this time In multi drop mode the channel will poll for instruments 1 to the value set in the MAX DEVICE COUNT parameter For each device found it will continuously poll for data using command 3 After a certain number of iterations the HART Driver will ready the configuration data for the next device if there is one Each time configuration information is acquired it will be for a different slave device if more than 1 slave is recognized by the channel Less frequently the channel will poll for devices not found in the original search of the network using HART command 0 If communications is lost with all devices the module will try to establish communications with the devices using command 0 If user commands are present and enabled they will be executed after the data polling of the devices Page 86 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Multi drop Mode Example The intent is to show when using Multi drop mode how the Auto Poll DB Address and Max Device Count parameters should be used If the configuration file se
118. ng Point measured current mA 1 Floating Point Data Returned Word High Byte Low Byte 0 Floating Point Current mA 1 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD Page 130 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 46 Trim DAC Gain Description This command calibrates the device Digital to analog converter gain This is done by writing the same current value that is measured in the loop Write Parameters Word High Byte Low Byte 0 Floating Point Measured Current mA 1 Floating Point Data Returned Word High Byte Low Byte 0 Floating Point Current mA 1 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 131 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 47 Write Transfer Function Description This command changes the setting of the Transfer Function of the HART device Write Parameters Word High Byte Low Byte 0 Transfer Function Code Transfer Function Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transfer Function Code 0 Page 132 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56
119. nt Error Code Current error code for channel 60 Last Error Code Last error code reported for channel 61 to 248 Reserved Not used 249 Read Block ID Block identification code of 0 or 1 to indicate a status data block ProSoft Technology Inc June 5 2009 Page 101 of 159 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual 5 7 2 Configuration Error Word The following table defines the contents of the configuration error word Each bit in the word corresponds to an error condition recognized when the module is configured There is a separate word for each HART channel This data is reported in the status data area previously defined Bit Code Description 0 0x0001 Enabled not set to Y or N 1 0x0002 Enable Handheld not set to Y or N 2 0x0004 Primary Master not set to Y or N 3 0x0008 Invalid Preambles 1 to 50 4 0x0010 Invalid Short Address Retries 0 to 50 5 0x0020 Invalid Long Address Retries 0 to 50 6 0x0040 Invalid Retries After Error 0 to 50 7 0x0080 Invalid Poll Time After Error 0 to 10000 8 0x0100 Invalid DB Address Status 9 0x0200 Invalid Command Count 10 0x0400 Memory Error in allocating commands 11 0x0800 Memory Error in allocating command fixed data 12 0x1000 Memory Error in allocating TX RX buffers 13 0x2000 HART Board not found 14 0x4000 Cannot initialize HART channel 15 0x8000 Each
120. nu or return to the previous menu You can always return from a sub menu to the next higher menu by pressing M on your keyboard ProSoft Technology Inc Page 53 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual The organization of the menu structure is represented in simplified form in the following illustration Main Menu Child Menu C Child Menu B Child Menu A Child Sub Menu 1 Child Sub Menu 2 Child Sub Menu 3 Child Sub Menu 1 Child Sub Menu 1 Child Sub Menu 2 The remainder of this section shows you the menus available for this module and briefly discusses the commands available to you Keystrokes The keyboard commands on these menus are almost always non case sensitive You can enter most commands in lower case or capital letters The menus use a few special characters that must be entered exactly as shown Some of these characters will require you to use the SHIFT CTRL or ALT keys to enter them correctly For example on US English keyboards enter the command as SHIFT Also take care to distinguish capital letter I from lower case letter L L and number 1 likewise for capital letter O0 and number 0 Although these characters look nearly the same on the screen they perform different actions on the module
121. of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 14 Read PV Sensor Info Description This command gets information about the Primary Variable sensor like limits and span Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Upper Sensor Limit 1 2 Lower Sensor Limit 3 4 Minimum Span 5 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Sensor Serial Number 0 Sensor Serial Number 1 2 Sensor Serial Number 2 Unit Codes for Sensor Limits and Span Page 112 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module COMMAND 15 Read Output Information Description This command gets information about the Primary Variable Output Information Write Parameters NONE Floating Point Data Returned Word High Byte Low Byte 0 Upper Range Value 1 2 Lower Range Value 3 4 Damping Value Sec 5 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Alarm Select Code Transfer Function Code 2 Primary Variable Range Units Code Write Protect Code 2 Private Label Distributor Code 0 ProSoft Technology Inc June 5 2009 Page 113 of 159 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Comm
122. of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module COMMAND 58 Write Unit Tag Descriptor Date Description This command writes an ASCII Tag which identifies the device an ASCII descriptor of the device and the last Date it has been configured Write Parameters Word High Byte Low Byte 0 Packed ASCII TAG Byte 0 Packed ASCII TAG Byte 1 1 Packed ASCII TAG Byte 2 Packed ASCII TAG Byte 3 2 Packed ASCII TAG Byte 4 Packed ASCII TAG Byte 5 3 Packed ASCII Descriptor Byte 0 Packed ASCII Descriptor Byte 1 Packed ASCII Descriptor Byte 10 Packed ASCII Descriptor Byte 11 Date Date 10 Date 0 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 TAG ASCII Character 0 TAG ASCII Character 1 2 TAG ASCII Character 2 TAG ASCII Character 3 3 TAG ASCII Character 4 TAG ASCII Character 5 4 TAG ASCII Character 6 TAG ASCII Character 7 5 Descriptor ASCII Character 0 Message ASCII Character 1 12 Descriptor ASCII Character 14 Message ASCII Character 15 13 Date Date 14 Date 0 ProSoft Technology Inc June 5 2009 Page 143 of 159 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 59 Write Number Of Response Preambles Description This command sets the numb
123. oring stations are addressing virtually all aspects of control data acquisition and maintenance HART is a registered trademark of the HART Communication Foundation ProSoft Technology Inc Page 69 of 159 June 5 2009 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual 5 1 1 General Specifications Single Slot 1756 backplane compatible The module is recognized as an Input Output module and has access to processor memory for data transfer between processor and module Ladder Logic is used for data transfer between module and processor Sample ladder file included Configuration data obtained from configuration text file downloaded to module Sample configuration file included Local or remote rack 5 1 2 Hardware Specifications Specification Description Backplane Current Load 800 mA 5V DC 3mA 24V DC Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Shock 30g Operational 50g non operational Vibration 5 g from 10 to 150 Hz Relative Humidity 5 to 95 non condensing LED Indicators Module Status Backplane Transfer Status Application Status Serial Activity Debug Configuration port CFG CFG Port CFG RJ45 DB 9M with supplied cable RS 232 only Shipped with Unit RJ45 to DB 9M cables for each port 6 foot RS 232 configuration cable 5 1 3 Functional Specification
124. ormatted correctly These errors are typically caused by electrical wiring problems or electrical interference on the network loop Response Timeout Increments when the response to a HART Command is not received within the configured timeout period Returning to the Main Menu Press M to return to the Main Menu 4 1 5 Data Analyzer The data analyzer mode allows you to view all bytes of data transferred on each port Both the transmitted and received data bytes are displayed Use of this feature is limited without a thorough understanding of the protocol HART DATA ANALYZER VIEW MENU Display Menu 1 Select HART Port 2 Select HART Port 1 3 Select HART Port 2 4 Select HART Port 3 C 1 mSec Ticks D 5 mSec Ticks E 10 mSec Ticks F 50 mSec Ticks G 100 mSec Ticks O No mSec Ticks H Hex Format A ASCII Format B Start S Stop Z HART Menu Port HART PORT O Format HEX Tick 0 Important When in analyzer mode program execution will slow down Only use this tool during a trouble shooting session Before disconnecting from the Config Debug port please be sure to press M to return to the main menu and disable the data analyzer This action will allow the module to resume its normal operating mode ProSoft Technology Inc June 5 2009 Page 59 of 159 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual Analyzing Data for Port 1 Press
125. oroeoooocooente4isc T 9 i D i 0 0 9 0 4 0 1 0 4 8 1 POS eorOQo WIQOnerae HSS 26242226646uU 4 The lt R gt means that the module is transitioning the communications line to a transmit state All characters shown in lt gt brackets are characters being sent out by the module The lt R gt shows when the module is done transmitting data and is now ready to receive information back And finally all characters shown in the brackets is information being received from another device by the module ProSoft Technology Inc Page 63 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual After taking a minute or two of traffic capture you will now want to stop the Data Analyzer To do so press the S key and you will then see the scrolling of the data stop When you have captured the data you want to save open the Transfer menu and choose Capture Text On the secondary menu choose Stop Transfer Help Send File Receive File Capture Text gt me Send Text File Pause You have now captured and saved the file to your PC This file can now be used in analyzing the communications traffic on the line and assist in determining communication errors 4 1 7 Master Command Error List Menu Use this menu to view the command error list for the module Press to view a list of commands
126. ort 2 2 1 MODULE The Module section contains the data that applies to the whole module and includes the backplane data transfer parameters Module Name 0 to 80 characters This parameter assigns a name to the module that can be viewed using the configuration debug port Use this parameter to identify the module and the configuration file Read Register Start Range 0 to 3999 This parameter specifies the starting register in the module where data will be transferred from the module to the processor Valid range for this parameter is 0 to 3999 Read Register Count 0 to 4000 The Read Register Count parameter defines the size of the module s input database up to a maximum value of 4000 words Write Register Start 0 to 3999 This parameter specifies the starting register in the module where the data will be transferred from the processor to the module ProSoft Technology Inc Page 27 of 159 June 5 2009 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Write Register Count Range 0 to 4000 This parameter specifies the number of registers to transfer from the processor to the module Valid entry for this parameter is 0 to 4000 Error Status Offset 1 or 0 to 3935 This parameter defines the database location where the module status data will be stored If set to 1 data not placed in database Failure Flag Count 0 through 6553
127. ownloading 5 When the download is complete locate and open the file and then follow the instructions on your screen to install the program If you do not have access to the Internet you can install ProSoft Configuration Builder from the ProSoft Solutions CD ROM included in the package with your MVI56 HART To install ProSoft Configuration Builder from the Product CD 1 Insert the ProSoft Solutions Product CD into the CD drive of your PC Wait for the startup screen to appear 2 Onthe startup screen click PRODUCT DOCUMENTATION This action opens an explorer window 3 Click to open the UTILITIES folder This folder contains all of the applications and files you will need to set up and configure your MVI56 HART 4 Double click the SETUPCONFIGURATIONTOOL folder double click the PCB_ EXE file and follow the instructions on your screen to install the software on your PC The information represented by the character in the file name is the PCB version number and therefore subject to change as new versions of PCB are released Note Many of the configuration and maintenance procedures use files and other utilities on the CD ROM You may wish to copy the files from the Utilities folder on the CD ROM to a convenient location on your hard drive ProSoft Technology Inc Page 11 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual 1 4 Setting Jumpers The
128. port When this initialization procedure is complete the module will begin communicating with other nodes on the network depending on the configuration ProSoft Technology Inc Page 71 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual Main Logic Loop Upon completing the power up configuration process the module enters an infinite loop that performs the functions shown in the following diagram From Power Up Logic Call I O Handler Call I O Handler Transfers data between the module and processor user status etc Call CFG DEBUG Port Call Serial Port Driver Rx and Tx buffer routines are interrupt driven Call to serial port routines check to see if there is any data Dryer in the buffer and depending on the value will either service the buffer or wait for more characters Call Network Server Call Network Server Drivers Drivers Respond to messages received 5 2 2 Backplane Data Transfer The MVI56 HART module communicates directly over the ControlLogix backplane Data travels between the module and the ControlLogix processor across the backplane using the module s input and output images The update frequency of the data is determined by the scan rate defined by the user for the module and the communication load on the module Typical updates are in the range of 1 to 10 milliseconds Data received by the master dr
129. r Communication Module COMMAND 52 Set Transmitter Variable Zero Description This command forces a selected transmitter variable to zero Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code Transmitter Variable Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code 0 ProSoft Technology Inc Page 137 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual COMMAND 53 Write Transmitter Variable Units Description This command changes a selected transmitter variable unit Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code Transmitter Variable Units Code Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Primary Variable Units Code Transmitter Variable Units Code Page 138 of 159 ProSoft Technology Inc June 5 2009 Reference User Manual MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module COMMAND 54 Read Transmitter Variable Information Description This command gets information about any selected transmitter variable sensor Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code Transmitter Variable Code Floating Point Data Returned
130. r further troubleshooting steps 1 8 Download the Sample Program to the Processor Note The key switch on the front of the ControlLogix module must be in the REM or PROG position 1 If you are not already online with the processor open the COMMUNICATIONS menu and then choose DOWNLOAD RSLogix will establish communication with the processor 2 When communication is established RSLogix will open a confirmation dialog box Click the DOWNLOAD button to transfer the sample program to the processor t Download to the controller A Name Type 1756 L55 A 17 6 M13 A ControlLogix5555 Controller Path AB_DF1 1 Security lt None gt Cancel Help 3 RSLogix will compile the program and transfer it to the processor This process may take a few minutes 4 When the download is complete RSLogix will open another confirmation dialog box If the keyswitch is in the REM position click OK to switch the processor from Program mode to Run mode RSLogix 5000 aN Done downloading Change controller mode back to Remote Run Yes wm Note If you receive an error message during these steps refer to your RSLogix documentation to interpret and correct the error ProSoft Technology Inc Page 19 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual 1 9 Connect your PC to the Module With the module securely mounted connect your PC to the Configurat
131. ransfer 72 Backplane Object HARTBackplane 46 Battery Life Advisory 3 Burst Mode 80 Byte Count 37 C Channel Status Object HARTCHStat 45 Clearing a Fault Condition 66 Cold Boot Block 9999 77 COMMAND 00 Read Unique Identifier 105 COMMAND 01 Read Primary Variable 106 COMMAND 02 Read Current And Percent Of Range 107 COMMAND 03 Read Dynamic Variables 108 COMMAND 06 Write Polling Address 109 COMMAND 108 Write Burst Mode Command Number 145 COMMAND 109 Burst Mode Control 146 COMMAND 110 Read All Dynamic Variables 147 COMMAND 12 Read Message 110 COMMAND 13 Read Tag Descriptor and Date 111 COMMAND 14 Read PV Sensor Info 112 COMMAND 15 Read Output Information 113 COMMAND 16 Read Final Assembly Number 114 COMMAND 17 Write Message 115 COMMAND 18 Write Tag Descriptor and Date 116 COMMAND 19 Write Final Assembly Number 117 COMMAND 33 Read Transmitter Variables 118 COMMAND 34 Write Damping Value 119 O OND ON SW P COMMAND 39 EEPROM Control 124 COMMAND 40 Enter Exit Fixed Current Mode 125 COMMAND 41 Perform Transmitter Self Test 126 COMMAND 42 Perform Master Reset 127 COMMAND 43 Set PV Zero 128 COMMAND 44 Write PV Units 129 COMMAND 45 Trim DAC Zero 130 COMMAND 46 Trim DAC Gain 131 COMMAND 47 Write Transfer Function 132 COMMAND 48 Read Additional Transmitter Stat
132. rms SINT PV Alarm counter PV_Transfer SINT PV Transfer counter PV_URLLRV_Units SINT PV upper and lower range value limits 3 2 Adding the Module to an Existing Project 1 Add the MVI56 HART module to the project Select the the I O CONFIGURATION folder in the CONTROLLER ORGANIZATION window and then click the right mouse button to open a shortcut menu On the shortcut menu choose NEW MODULE 4 Tasks E3 Trends Controller My_Controller A Controller Tags Controller Fault Handler EI Power Up Handler MainTask cE MainProgram Unscheduled Programs Motion Groups J Ungrouped Axes L Add On Instructions Data Types Lip User Defined E Strings ER Add On Defined Da Predefined T Module Defined 1 0 Configuration acknlane 6 A4 i New Module Page 48 of 159 ProSoft Technology Inc June 5 2009 Ladder Logic MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module This action opens the SELECT MODULE dialog box W Select Module Module Description Analog Communications Controllers Digital Drives Motion Other 1756 MODULE Generic 1756 Module Allen Bradley Specialty Find Add Favorite By Category By Vendor Favorites OK Cancel Help Select the 1756 MODULE Generic 1756 Module from the list and click OK This action opens the NEW MODULE dialog box New Module Type 1756 MODUL
133. roSoft Technology Inc Page 55 of 159 June 5 2009 MVI56 HART ControlLogix Platform Diagnostics and Troubleshooting HART Multi drop Master Communication Module User Manual Press Y to confirm the file transfer and then follow the instructions on the terminal screen to complete the file transfer process After the file has been successfully downloaded the module will restart the program and load the new configuration information Review the new configuration using menu commands 6 and 0 to verify that the module is configured correctly Transferring the Configuration File from MVI56 module to PC Press R to receive upload the configuration file from the module to your PC Press Y to confirm the file transfer and then follow the instructions on the terminal screen to complete the file transfer process After the file has been successfully downloaded you can open and edit the file to change the module s configuration Viewing Version Information Press V to view Version information for the module Use this command to view the current version of the software for the module as well as other important values You may be asked to provide this information when calling for technical support on the product Values at the bottom of the display are important in determining module operation The Program Scan Counter value is incremented each time a module s program cycle is complete Tip Repeat this command at one secon
134. rocessor to the module control data to send to the end devices Block identification codes 9900 to 9999 are used for special control blocks to control the module 5 2 3 Normal Data Transfer Normal data transfer includes the transferring of data received by or to be transmitted to the master drivers and the status data These data are transferred through read input image and write output image blocks Refer to Module Configuration for a description of the data objects used with the blocks and the ladder logic required The following topics discuss the structure and function of each block Read Block These blocks of data transfer information from the module to the ControlLogix processor The structure of the input image used to transfer data received from the HART devices is shown in the following table Offset Description Length 0 Reserved 1 1 Write Block ID 1 2 to 201 Read Data 200 202 to 248 Spare 47 249 Read Block ID 1 The Block Identification Code word 249 signals the ControlLogix processor that a new block is ready for processing and informs the processor of the contents of the block If the value of the code is set to 1 the block contains the first 200 words of data contained in the database of the module If the Read Block ID is set to 0 or 1 the block contains the status data that should be copied to the status data area in the module This information can be used to determine the health and
135. rs purchasing software or other intellectual property shall comply with any license agreement accompanying such software or other intellectual property Failure to do so may void this Warranty with respect to such software and or other intellectual property 6 3 5 Disclaimer of all Other Warranties The Warranty set forth in What Is Covered By This Warranty page 152 are in lieu of all other warranties express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose 6 3 6 Limitation of Remedies In no event will ProSoft or its Dealer be liable for any special incidental or consequential damages based on breach of warranty breach of contract negligence strict tort or any other legal theory Damages that ProSoft or its Dealer will not be responsible for included but are not limited to Loss of profits loss of savings or revenue loss of use of the product or any associated equipment loss of data cost of capital cost of any substitute equipment facilities or services downtime the claims of third parties including customers of the Purchaser and injury to property Some areas do not allow time limitations on an implied warranty or allow the exclusion or limitation of incidental or consequential damages In such areas the above limitations may not apply This Warranty gives you specific legal rights and you may also have other rights which vary from place to place
136. s The MVI56 HART module supports the HART Multi drop implementation of the protocol Following are some general specifications for the module Built in accordance to the HART Bell 202 Frequency Shift Keying FSK standard to superimpose digital signals at a low level on top of the 4 to 20mA o Four independent HART master ports that are completely user configurable o Supports up to 15 devices per port o Paoint to point slave address 0 or Multi drop slave address 1 to 15 modes supported Supports 99 universal and common practice commands per port to control and monitor devices with integer IEEE754 floating point and packed ASCII character string data blocks Page 70 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module Burst mode can be used for faster update of data from a single slave Supports an auto polling feature that will automatically collect data from each HART instrument on the channel and store the data in the module database Communication ports can be configured as a secondary master that is handheld configuration device Protocol Supported HART protocol uses the Bell 202 standard frequency shift keying FSK digital signal to communicate at 1200 baud superimposed at a low level on the 4 to 20mA analog measurement signal The MVI56 HART module supports version 5 of the HART protocol Supported Func
137. s The bytes in each word are swapped 1234 2143 Byte Count 0 to 250 This parameter specifies the number of bytes to be sent to a HART device in the command If the command has no data then this value should be 0 ProSoft Technology Inc Page 37 of 159 June 5 2009 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual If the value of this field is different of 0 and Write DB Address is different of 1 then the data for the command will be taken from the Virtual Database If the value of this field is different of 0 and Write DB Address is 1 then the data for the command will be from the Fixed Data field for the command Fixed Data Up to 250 HEX values separated by space This parameter is a string of HEX values to be sent with the HART command There should be at least the number of bytes specified in the Byte Count parameter The bytes should be written in hexadecimal format and separated by a space This data will be sent if the Parameter Write DB Address is 1 and Byte Count is greater than 0 and it will be sent in the same order that they are written 2 3 Hart Command Examples This section describes two examples that shows how to configure HART commands The first example shows a read command function code 3 READ DYNAMIC VARIABLES and the second example shows a write command functio
138. s code 1 CMD 3 Cfg 23 to 30 byte Tag name 8 CMD 13 Info 31 to 46 byte Descriptor 16 CMD 13 Info ProSoft Technology Inc Page 81 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual DB Byte Type Description Byte Data Use of Data Offset Cnt Source 47 to 49 byte Tag Descriptor data 3 CMD 13 Info 50 to 52 byte Transducer serial number 3 CMD 14 Info 53 byte Transducer limits and min span 1 CMD 14 Info units code 54 byte PV alarm selection code 1 CMD 15 Info 55 byte PV transfer function code 1 CMD 15 Info 56 byte PV upper and lower range value 1 CMD 15 Info units code 57 byte Write protection code 1 CMD 15 Status 58 byte Private label distributor code 1 CMD 15 Info 59 byte PV analogchannel flag 1 CMD 15 Info TOTAL BYTE COUNT 60 TOTAL WORD COUNT 30 DB Byte Type Description Byte Data Use of Data Offset Cnt Source 60 to 63 float Primary variable value 4 CMD 3 Status 64 to 67 float Secondary variable value 4 CMD 3 Status 68 to 71 float Tertiary variable value 4 CMD 3 Status 721075 float Quaternary variable value 4 CMD 3 Status 76to 79 float Upper transducer limit 4 CMD 14 Cfg 80 to 83 float Lower transducer limit 4 CMD 14 Cfg 84 to 87 float Minimum span 4 CMD 14 Cfg 88 to91 float PV upper range value 4 CMD 15 Cfg 92 t095 float PV lower range value 4 CMD 15 Cfg 96 to 99 float PV dampin
139. signments Description This command gets the actual assignment of the Dynamic Variables returned with command 3 Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code For Primary Transmitter Variable Code For Second Variable Variable 2 Transmitter Variable Code For Third Transmitter Variable Code For Fourth Variable Variable ProSoft Technology Inc Page 135 of 159 June 5 2009 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual COMMAND 51 Write Dynamic Variable Assignments Description This command sets the assignment of the Dynamic Variables returned with command 3 Write Parameters Word High Byte Low Byte 0 Transmitter Variable Code For Primary Transmitter Variable Code For Second Variable Variable 1 Transmitter Variable Code For Third Transmitter Variable Code For Fourth Variable Variable Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Transmitter Variable Code For Primary Transmitter Variable Code For Second Variable Variable 2 Transmitter Variable Code For Third Transmitter Variable Code For Fourth Variable Variable Page 136 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Maste
140. sions of the sample ladder logic The version number appended to the file name corresponds with the firmware version number of your ControlLogix processor The firmware version and sample program version must match 1 7 1 To Determine the Firmware Version of your Processor Important The RSLinx service must be installed and running on your computer in order for RSLogix to communicate with the processor Refer to your RSLinx and RSLogix documentation for help configuring and troubleshooting these applications 1 Connect an RS 232 serial cable from the COM serial port on your PC to the communication port on the front of the processor 2 Start RSLogix 5000 and close any existing project that may be loaded 3 Open the Communications menu and choose Go Online RSLogix will establish communication with the processor This may take a few moments ProSoft Technology Inc Page 15 of 159 June 5 2009 MVI56 HART ControlLogix Platform Start Here HART Multi drop Master Communication Module User Manual 4 When RSLogix has established communication with the processor the Connected To Go Online dialog box will open Minor Faults Redundancy Nonvolatile Memory Options General Date Time Major Faults Condition The project file Controller ACD was not found in your project directory Connected Controller Controller Name Controller Controller Type 1756 L55 A 1756 M13 A ControlLogix5555 Controller Comm Path AB_DF1 1
141. t DB Word Swap Use Enable DB Done DB Write DB Swap Byte Fixed Enable Address Interval Count Code Address Code Address Count Code Long Address Address Address Code 1 240 0 10 3 0 3 290 3 3 1 1 1 1 3 END Count Data ProSoft Technology Inc June 5 2009 Page 39 of 159 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual In this example the user should verify that the command result is located inside the Read Data area in order to have the data copied to the PLC processor through the backplane The following backplane configuration could be used for this example Read Register Start 0 Starting DB address where read by processor Read Register Count 300 Number of regs for processor to read Write Register Start 300 Starting DB address where write data placed Write Register Count 300 Number of regs to write to module from processor 2 3 2 Example of HART Command Function 34 The following example shows how to configure a command function 34 WRITE DAMPING VALUE to write a damping values Seconds to the HART slave device According to the HART specification this command will write one floating point variables Word High Byte Low Byte 0 Floating Point Damping Value Sec 1 The HART device should also return the floating point value after it processes the request Word High Byte Low Byte 0 Floating Point Damping Va
142. t If the Enable value is 5 then after the successful execution of the command this value will become 0 Done DB Address 1 to 3999 This field specifies the internal database register to be used to signal the successful execution of acommand When a command is successfully executed a 1 is written to this register This Done DB Address can be shared with the Enable DB Address of another command to do a chained command execution Write DB Address 1 to 7999 Bytes This field specifies the internal database register to use as a source of data for HART commands that include data It is possible to include data with every HART command but only if the command and the device will accept this data If this value is 1 it indicates that there will not be data with the command or that it will not come from the database Note This value is specified in Bytes not Words Swap Code 0 1 2 3 This parameter defines the byte order of each four byte group of data received This parameter is helpful when dealing with floating point or other multi register values as there is no standard byte order for storing these data types The following table describes the values and their associated operations Swap Code Description 0 None No Change is made in the byte ordering 1234 1234 1 Words The words are swapped 1234 341 2 2 Words amp Bytes The words are swapped then the bytes in each word are swapped 1234 4321 3 Byte
143. t Technology Inc June 5 2009 Page 41 of 159 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual 2 4 Download the Project to the Module In order for the module to use the settings you configured you must download copy the updated Project file from your PC to the module To Download the Project File 1 Inthe tree view in ProSoft Configuration Builder click once to select the MVI56 HART module 2 Open the PROJECT menu and then choose MODULE DOWNLOAD The program will scan your PC for a valid com port this may take a few seconds When PCB has found a valid com port the DOWNLOAD dialog box will open Download files from PC to module xi gt STEP 1 Select Communication Path Select Connection Type Com 3 X Ethernet a er ee CIPconnect Pee A F CIP Path Edit STEP 2 Transfer File s DOWNLOAD Abort OF Cancel 3 Choose the com port to use from the dropdown list and then click the DOWNLOAD button The module will perform a platform check to read and load its new settings When the platform check is complete the status bar in the DOWNLOAD dialog box with the message Module Running Download files from PC to module xi Module Running STEP 1 Select Communication Path Select Connection Type Com 3 Ethernet CIPconnect OF Cancel Page 42 of
144. t This value is incremented each time a complete program cycle occurs in the module 3 to 4 Product Code These two registers contain the product code of HRT5 5 to 6 Product Version These two registers contain the product version for the currently running software 7to8 Operating System These two registers contain the month and year values for the program operating system 9to 10 Run Number These two registers contain the run number value for the currently running software 11 Read Block Count This field contains the total number of read blocks transferred from the module to the processor 12 Write Block Count This field contains the total number of write blocks transferred from the processor to the module 13 Parse Block Count This field contains the total number of blocks successfully parsed that were received from the processor 14 Reserved Not used 15 Command Block Count This field contains the total number of command blocks received from the processor for enable and disable requests 16 Error Block Count This field contains the total number of block errors recognized by the module 17 Channel 1 State Channel 1 state machine value used for debugging 18 Comm State Channel 1 communication state machine value used for debugging 19 Device Status bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in error If th
145. t shows up on the HyperTerminal screen being logged to a file called ProSoft txt This is the file that you will then be able to email to ProSoft Technical Support to assist with issues on the communications network To begin the display of the communications data you will then want to press B to tell the module to start printing the communications traffic out on the debug port of the module After you have pressed B you should see something like the following oo harr m w imd imd mm B L m VAI pay Vv 111001_TT_ fa w Ser54eeeoecoooooeo dc Se a A p a a AINA SR OR SONS SSeS SSS AeeQoecoooecOra AGRrPeOFOrere a kand band taad bamad kad and band tand 0601 61 60 _TT_ 0211001103 100110 1100 1081100 061T001 51 _TT__TT_ lt R gt lt 1 gt lt 81 gt lt 00 gt lt 80 gt lt 80 gt lt AG gt lt 3C gt lt 72 gt lt R gt _TT__ 7 eae j 11 00 02 _TT_ 00 03 L 00 04 L 00 L 05 L00 061100 L07ILOOT I T_TT_ lt R gt lt 01 gt lt 4 gt lt 00 gt lt 00 gt lt 00 gt lt OA gt lt 70 gt lt OD gt lt R gt _TT__TT_ 1 1 00 _TT_ 021 001 031 001 041 001 051 801 061 001 071 01L TT_ lt R gt lt O1 gt lt 2 gt lt 0 gt lt 00 gt lt 00 gt lt OA gt lt F8 gt lt D gt lt R gt _TT__TT__TT_I B81_TT__TT_ lt R gt lt 1 gt lt 03 gt lt 00 gt lt 00 gt lt 00 gt lt A gt lt C5 gt lt CD gt lt R gt _TT__TT__ sesseoreressr7eul mmmmamnmmmnmm mm mm e SEeee
146. ter the key is pressed all data transmitted and received on the currently selected port will be displayed The following illustration shows an example lt R gt lt 61 gt lt 03 gt lt 60 gt lt 68 gt lt 66 gt lt GA gt lt C5 gt lt CD gt lt R gt _TT_ 61 03 14 90 06 99 89 89 88 _TT_ 86 68 96 66 66 68 60 66 66 60 60 66 60 G6 A3 7 _TT_ lt R gt lt 01 lt 83 gt lt 88 gt lt 068 gt lt 86 gt lt 6A gt lt C5 gt lt CD gt lt R gt _TT_ 61 63 14 68 60 86 86 86 80 66 66 60 66 66 66 66 66 60 TT_ 66 66 60 60 60 A3 67 _ TT lt R gt lt 01 gt lt 63 gt lt 00 gt lt 80 gt lt 66 gt lt 0A gt lt C5 gt lt CD gt lt R gt _TT_ 61 63 14 60 60 66 66 G0 00 90 00 99 00 86 96 66 66 60 _TT_ 608 60 66 96 60 A3 67 _TT_ lt R gt lt O1 gt lt 03 gt lt a0 gt lt 86 gt lt 00 gt lt 8A gt lt C5 gt lt CD gt lt R gt _TT_ 61 63 14 66 06 66 66 66 TT 86 0 46 80 66 08 66 66 66 60 66 66 oai aali 60 A3 67 _TT_ lt R gt lt 61 gt lt 83 gt lt 00 gt lt 00 gt lt 80 gt lt OA gt lt C5 gt lt CDY lt R gt _TT_ 01 83 14 00 00 00 00 00 H8 _TT_ 00 09 09 09 99 09 99 00 0O 0O 00 66 66 60 AS 67 TT_ lt R gt lt 61 gt lt 63 gt lt 60 gt lt 80 gt lt 06 gt lt OA gt lt C5 gt lt CD gt lt R gt _TT_ 61 63 14 06 68 66 60 66 696 TT _ 60 66 60 60 90
147. the channel starting with polling address 1 The parameter MAX DEVICE COUNT in the configuration determines the maximum slave address number to be polled in multi drop mode For example if the MAX DEVICE COUNT parameter is set to 3 the channel will poll for polling addresses 1 2 and 3 It is important when assigning the device polling addresses for instruments on a channel to start with 1 and successfully increase the value by one until the last instrument is assigned an address If you set the MAX DEVICE COUNT parameter to 2 and assign the two instruments addresses 1 and 15 the polling address 15 will never be used only addresses 1 and 2 Therefore the second instrument will never be polled and will be in communication failure Up to 15 instruments can be assigned to a single channel polling address 1 to 15 HART Driver HART Device Address 4 HART Device Address 1 HART Device Address 15 ProSoft Technology Inc Page 85 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual If the module is configured for multi drop auto polling Auto Poll Code M the following diagram applies Where Multidrop P C loop iterators Ne device X Poll Counter Internal fixed value Cmd0 Y HART configure counter Internal fixed value Poll with addresses lto 15 Device s Found C 0 P 0 1 device Read a
148. thorization to use the purchase order submitted for evaluation fee The following is a list of non repairable units 3150 All 3750 3600 All 3700 3170 All 3250 1560 Can be repaired only if defect is the power supply 1550 Can be repaired only if defect is the power supply 3350 3300 1500 All Oo e SE e DE gt SE e E e a e E e E e E e e 6 2 4 Purchasing Warranty Extension a ProSoft s standard warranty period is three 3 years from the date of shipment as detailed in Limited Warranty page 151 The Warranty Period may be extended at the time of equipment purchase for an additional charge as follows e Additional 1 year 10 of list price e Additional 2 years 20 of list price e Additional 3 years 30 of list price LIMITED WARRANTY This Limited Warranty Warranty governs all sales of hardware software and other products collectively Product manufactured and or offered for sale by ProSoft and all related services provided by ProSoft including maintenance repair warranty exchange and service programs collectively Services By purchasing or using the Product or Services the individual or entity purchasing or using the Product or Services Customer agrees to all of the terms and provisions collectively the Terms of this Limited Warranty All sales of software or other intellectual property are in addition subject to any license agreement accompanying such software or other
149. tion A Warning Explosion Hazard When in hazardous locations turn off power before replacing or wiring modules B Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous C These products are intended to be mounted in an IP54 enclosure The devices shall provide external means to prevent the rated voltage being exceeded by transient disturbances of more than 40 This device must be used only with ATEX certified backplanes D DO NOT OPEN WHEN ENERGIZED Electrical Ratings Backplane Current Load 800 mA 5 V DC 3mA 24V DC Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Shock 30g Operational 50g non operational Vibration 5 g from 10 to 150 Hz Relative Humidity 5 to 95 non condensing All phase conductor sizes must be at least 1 3 mm squared and all earth ground conductors must be at least 4mm squared Markings ANSI ISA ISA 12 12 01 Class I Division 2 GPs A B C D CSA cUL C22 2 No 213 1987 CSA CB Certified IEC61010 ATEX EN60079 0 Category 3 Zone 2 EN60079 15 CE We 243333 Battery Life Advisory All modules in the MVI series use a rechargeable Lithium Vanadium Pentoxide battery to backup the 512K SRAM memory real time clock and CMOS The battery should last for the life of the module The module must be powered for approximately twenty hours before it becomes fully charged
150. tion Codes HART Universal Commands Set supported are 00 to 03 06 to 09 and 11 to 22 HART Common Practice Commands Set supported are 33 to 83 and 105 to 110 HART Network Communications Supports four master channels Each channel on the module is configured independently to emulate a HART master Burst mode can be used for faster update of data from a slave device Command polling is also user configurable including disabled continuous on change of data write only and dynamically user or automatic enabled Status Error codes returned by the HART protocol available on an individual command basis In addition a slave status list is maintained per active channel 5 2 Functional Overview This section provides an overview of how the MVI56 HART module transfers data using the HART protocol You should understand the important concepts in this chapter before you begin installing and configuring the module 5 2 1 General Concepts The following discussion explains several concepts that are important for understanding the operation of the MVI56 HART module Module Power Up On power up the module begins performing the following logical functions Initialize hardware components o Initialize ControlLogix backplane driver o Test and Clear all RAM o Initialize the serial communication ports Read module configuration from the Compact Flash Initialize Module Register space Set up the communication interface for the debug configuration
151. tion state machine value used for debugging 30 Device Status bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in error If the bit is clear 0 the slave is not in error 31 Device Poll List bit mapped Each bit in this word corresponds to a slave address on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave is in the poll list If the bit is clear 0 the slave is not in the poll list 32 Device With Long Address Each bit in this word corresponds to a slave address bit mapped on the network starting at bit 1 for slave address 1 Bit 0 is not used If the bit is set the slave uses the long address If the bit is clear 0 the slave does not use the long address 33 Current Command This field contains the index of the current command to execute 34 Command Request Count This field contains the total number of request messages issued on the channel 35 Command Response Count This field contains the total number of response messages received from devices on the network 36 Configuration Error Word Configuration error word see table 37 Current Error Code Current error code for channel 38 Last Error Code Last error code reported for channel 39 Channel 3 State Channel 3 state machine value used for debugging 40 Comm State Channel 3 communication state machine v
152. ts the following parameters Parameter Value Config File Section DB Address Status 3660 Auto Poll DB Address 400 HART PORT 0 Max Device Count 15 DB Address Status 3661 Auto Poll DB Address 1200 HART PORT 1 Max Device Count 15 DB Address Status 3662 Auto Poll DB Address 2000 HART PORT 2 Max Device Count 15 DB Address Status 3663 Auto Poll DB Address 2800 HART PORT 3 Max Device Count 15 The HART database has the following structure HART Database 0 Auto Poll block detail Ano Auto Poll Data c pea az Channel 1 WRITTEN FROM PROCESSOR Spare 1950 to 2000 Device Address 2 _ Auto Poll Data gt e 2 Channel 3 r r Auto Poll Data gt Channel 4 READ TO PROCESSOR Device Address 15 Spare 3550 to 3600 The configuration file for this example shows that when the MAX Device Address parameter is configured as 15 the module will reserve 750 words for each channel 15 devices x 50 words each even though not all devices may be present on the network ProSoft Technology Inc Page 87 of 159 June 5 2009 MVI56 HART ControlLogix Platform Reference HART Multi drop Master Communication Module User Manual 5 3 RS 232 Configuration Debug Port This port is physically an RJ45 connection An RJ45 to DB 9 adapter cable is included with the module This port permits a PC based terminal emulation program to view configuration and status data in th
153. ual database where the status data for each HART channel will be placed This word has one bit for each HART device and if this bit is in 1 it means that the corresponding HART device is not answering to the poll Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 HART 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Device The bit 0 of the Slave List Status is used for a slave connected in a point to point configuration In this mode the slave s 4 to 20 milliamp signal will also be active and can be utilized by an analog input or out module depending on the signal type Command Count 0 to 99 This parameter sets the number of user commands to be utilized The first command in the list is always reserved for the auto poll command so the user should configure this value considering one command for the auto poll For example if the user configures two commands the command count parameter should be set as 3 This parameter can be set from 0 to 99 If the parameter is set to a value other than 0 commands should be present in the HART PORT x COMMANDS section ProSoft Technology Inc Page 29 of 159 June 5 2009 MVI56 HART ControlLogix Platform Configuring the MVI56 HART Module HART Multi drop Master Communication Module User Manual Auto Poll Code P MorN This parameter sets the auto poll mode of the channel If the parameter is set to P the module will automatically poll device 0 in point to point mode If the parameter is set to
154. ulti drop Master Communication Module User Manual COMMAND 12 Read Message Description This command reads an ASCII message contained in the HART Device and written by the Write Message command 17 Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Message ASCII Character 0 Message ASCII Character 1 2 Message ASCII Character 2 Message ASCII Character 3 14 Message ASCII Character 28 Message ASCII Character 29 15 Message ASCII Character 30 Message ASCII Character 31 Page 110 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 13 Read Tag Descriptor and Date Description This command reads an ASCII Tag which identifies the device an ASCII descriptor of the device and the last Date it has been configured Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 TAG ASCII Character 0 TAG ASCII Character 1 2 TAG ASCII Character 2 TAG ASCII Character 3 3 TAG ASCII Character 4 TAG ASCII Character 5 4 TAG ASCII Character 6 TAG ASCII Character 7 5 Descriptor ASCII Character 0 Message ASCII Character 1 12 Descriptor ASCII Character 14 Message ASCII Character 15 13 Date Date 14 Date 0 ProSoft Technology Inc Page 111
155. unication Module User Manual COMMAND 16 Read Final Assembly Number Description This command reads the final assembly number of the HART device Write Parameters NONE Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Final Assembly Number 0 Final Assembly Number 1 2 Final Assembly Number 2 0 Page 114 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 17 Write Message Description This command writes an ASCII message contained in the HART Device and that can be read with command 12 Write Parameters Word High Byte Low Byte 0 Packed ASCII Message Byte 0 Packed ASCII Message Byte 1 1 Packed ASCII Message Byte 2 Packed ASCII Message Byte 3 11 Packed ASCII Message Byte 22 Packed ASCII Message Byte 23 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 115 of 159 June 5 2009 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual COMMAND 18 Write Tag Descriptor and Date Description This command writes an ASCII Tag which identifies the device an ASCII descriptor of the device and the last Date it has been configured Write Parameters Word High Byte Low B
156. uration and statistics of the backplane data transfer operations between the module and the processor The information on this screen can help determine if there are communication problems between the processor and the module Tip To determine the number of blocks transferred each second mark the numbers displayed at a specific time Then some seconds later activate the command again Subtract the previous numbers from the current numbers and divide by the quantity of seconds passed between the two readings Viewing Module Configuration Press C to view the Module Configuration screen Use this command to display the current configuration and statistics for the module Opening the Database Menu Press D to open the Database View menu Use this menu command to view the current contents of the module s database Opening the HART Master Menu Press H to open the HART Master Menu This menu allows you to view information about the protocol driver HART INTERFACE MENU T Display Menu A HART Data Analyzer V Slave Status List M Main Menu HART Command List Errors F Port 1 G Port 2 H Port 3 E Port HART Command List N Port O Port 1 P Port 2 Q Port 3 Port Status and Configuration o i Port 2 Port 1 3 Port 2 4 Port 3 Transferring the Configuration File from PC to MVI56 module Press S to send download the configuration file from your PC to the module and store the file on the module s Compact Flash Disk P
157. us 133 COMMAND 49 Write PV Sensor Serial Number 134 COMMAND 50 Read Dynamic Variable Assignments 135 COMMAND 51 Write Dynamic Variable Assignments 136 COMMAND 52 Set Transmitter Variable Zero 137 COMMAND 53 Write Transmitter Variable Units 138 COMMAND 54 Read Transmitter Variable Information 139 COMMAND 55 Write Transmitter Variable Damping Value 140 COMMAND 56 Write Transmitter Variable Sensor Serial Number 141 COMMAND 57 Read Unit Tag Descriptor Date 142 COMMAND 58 Write Unit Tag Descriptor Date 143 COMMAND 59 Write Number Of Response Preambles 144 Command Control Blocks 75 Command Count 29 Command Disable Control Block 9903 34 76 Command Enable Control Block 9902 34 75 Command List Error Data Block 9950 76 Command List Overview 31 Commands Supported by the Module 31 33 Comment Entries 26 Configuration Error Word 102 Configuration Error Status Flags Cfg_Err 46 Configuring RSLinx 17 Configuring the MVI56 HART Module 21 Connect your PC to the ControlLogix Processor 14 Connect your PC to the Module 20 Controller Tags 44 50 Controlling Law and Severability 155 D Data Analyzer 57 59 Data Analyzer Tips 62 Data Object HARTData 47 DB Address Status 29 DB9 to RJ45 Adaptor Cable 14 90 Diagnostics and Troubleshooting 7 51 Disabling the RSLinx Driver for the Com Port on the PC 88
158. w Byte 0 Floating Point Damping Value Sec 1 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD ProSoft Technology Inc Page 119 of 159 June 5 2009 MVI56 HART ControlLogix Platform HART Multi drop Master Communication Module Reference User Manual COMMAND 35 Write Range Values Description This command writes the Upper and Lower range of the Primary Variable Write Parameters Word High Byte Low Byte 0 Range Units Code Floating Point Upper Range Value Byte 0 Floating Point Upper Range Value Byte 1 Floating Point Upper Range Value Byte 2 Floating Point Upper Range Value Byte 3 Floating Point Lower Range Value Byte 1 Floating Point Lower Range Value Byte 2 LO mM Floating Point Lower Range Value Byte 3 Floating Point Lower Range Value Byte 0 Floating Point Lower Range Value Byte 3 Floating Point Data Returned Word High Byte Low Byte 0 Upper Range Value 2 Lower Range Value 3 Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Range Units Code 0 Page 120 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 36 Set Upper Range Value Description This command is similar in effect to push the SPAN button of th
159. yte 0 Packed ASCII TAG Byte 0 Packed ASCII TAG Byte 1 1 Packed ASCII TAG Byte 2 Packed ASCII TAG Byte 3 2 Packed ASCII TAG Byte 4 Packed ASCII TAG Byte 5 3 Packed ASCII Descriptor Byte 0 Packed ASCII Descriptor Byte 1 8 Packed ASCII Descriptor Byte 10 Packed ASCII Descriptor Byte 11 9 Date Date 10 Date 0 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 TAG ASCII Character 0 TAG ASCII Character 1 2 TAG ASCII Character 2 TAG ASCII Character 3 3 TAG ASCII Character 4 TAG ASCII Character 5 4 TAG ASCII Character 6 TAG ASCII Character 7 5 Descriptor ASCII Character 0 Message ASCII Character 1 12 Descriptor ASCII Character 14 Message ASCII Character 15 13 Date Date 14 Date 0 Page 116 of 159 ProSoft Technology Inc June 5 2009 Reference MVI56 HART ControlLogix Platform User Manual HART Multi drop Master Communication Module COMMAND 19 Write Final Assembly Number Description This command writes the final assembly number of the HART device Write Parameters Word High Byte Low Byte 0 Final Assembly Number 0 Final Assembly Number 1 1 Final Assembly Number 2 Final Assembly Number 2 Floating Point Data Returned NONE Integer Data Returned Word High Byte Low Byte 0 STATUS WORD 1 Final Assembly Number 0 Final Assembly Number 1 2 Final Assembly Number 2 0 ProSoft Technology Inc

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