Quick Shot Operations Manual - 90084-1
Contents
1. 5 104 6 RV 1008 7 RV 1004 8 RV 1003 9 RV 1005 10 RV 1006 ll 0 5 006 12x 5 011 13 RV 1002 14 RV 1007 15 RV 1010 RV 1011 RV 1012 16 RV 1013 RV 1014 RV 1015 SOLD SEPARATELY RV 1000 XXX CATALYST RELIEF VALVES 10 30 06 CUSTOMER PARTS KEY DESCRIPTION O RING VALVE O RING PIN STOP O RING PIN ALIGNMENT SPOOL DRAIN HOSE FITTING ORAIN RING DRAIN RETAINER RING PIN O RING O RING SPRING HOUSING SPRING STOP 5007 BLUE SPRING 1500 PURPLE SPRING 2500 SPRING 500 CAP MARKED 1500 CAP MARKED 2500 CAP MARKED 1000 5 SEAL KIT 4 MagnumVenusProducts QTY NOTE THE SFRING AND CAP FOR THE RELIEF VALVE MUST MATCH ACCORDING TO THE CHART ON THE FRONT a po paa pua pua je Quick Shot Operations Manual PAGE IN ORDER TO GET THE DESIRED RELIEVINC PRESSURE Rev 10 2014 Page 36 Quick Shot Operations Manual lt 23 19 28 lt he 34 O d 5 Q 1 2 20 f 7 SOY 29 15 18 5 6 3 21 16 i 7 gt 9 8 NOTE USE BLUE LOCTITE THREADLOCKER WHEN ATTACHING PISTON ROD 14 8 b al 11 amp 10 5 al AY 5 Dx 40 12 p 17 41 1 4 35 37 42 MAGNUM VENUS PLASTECH Assy Catalyst Pump Internal Mix 1000 3 Assy Catalyst Pump External Mix PCP 1000 RV REV E ITEM 29 WAS2. NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards uy MagnumVenusProducts Rev 10 2014 6 Quick Shot Operations Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminati
3. PF HN 02 03J SS ITEM 40 WAS 5 011 02 23 06 BT2 REV F REMOVED ITEM 23 FROM PARTS 03 09 06 BT2 REV 6 UPDATED FIGURE 1 1 01 29 07 BT2 REV ADDED THREADLOCKER NOTE 02 20 14 BT2 D MagnumVenusProducts Rev 10 2014 Page 37 Quick Shot Operations Manual Common Assy Parts List for Assy Catalyst Pump PCP 1000 C 3J Assy Catalyst Pump PCP 1000 RV Repair Kits PART NO DESCRIPTION PARTS LIST PCP 1000 SK SEAL KIT ITEM PART NO QTY DESCRIPTION 1 02849 16 1 MACHINE SCREW 4101 1 1 1 LOCK NUT 3 4101 3 1 1 SPRING 4 4101 7 1 1 INLET BODY 5 4101 8 1 1 TUBE FITTNG 6 6701 24 EN 1 PUMP SEAL WARNING DECAL 7 4102 4 1 1 UPPER GUIDE 8 4102 5 01 1 PISTON ROD PACK SPA 9 4102 7 1 1 PISTON BODY 10 4102 8 1 1 PISTON GUIDE 11 4102 9 1 1 SEAL RETAINER 12 0 5 013 3 O RING 13 5 014 1 O RING 14 7304 1 1 1 PISTON SEAL 15 9202 1 1 2 BEARING 16 9201 1 5 1 SS BALL 17 9201 1 14 1 55 18 15824 3 1 OUTLET BODY 19 50100 1 1 PRIMING KNOB 20 50210 1 1 BUSHING BLOCK 21 50590 1 1 PACKING NUT 22 85788 1 1 PISTON ROD 37 CV 2002 1 SPRING HOUSING 38 CV 2004 1 SPRING 39 CV 2003 1 PISTON 40 O S 011A 1 O RING 41 CV 2001 1 SEAT HOUSING Assy Catalyst Pump PCP 1000 C 3J FIGURE 1 1 95 2 PARTS LIST ITEM PARTNO QTY DESCRIPTION 23 51501 1 1 OUTLET FITTING Assy Catalyst Pump PCP 1000 RV PARTS LIST ITEM PARTNO DESCRIPTION 27 4101 18 1 1 JAM NUT 28 RV 1021 1 ADAPTER 29 02 0
4. Start Instructions Prime resin pump Adjust the catalyst percentage Prime Catalyst pump Slowly increase pump air regulator to desired output Check all hoses for fluid and air leaks Fill the Catalyst Jug at least half full of catalyst Set the Material Output by increasing the Pump air pressure regulator Adjust the catalyst percentage CW Increase by moving the Catalyst Pump Decrease on the Slave Arms Activate the Dispense Head to dispense catalyst amp resin 4 Resin Suction Wand Assembly Resin Supply Quy MagnumVenusProducts Rev 10 2014 Page 18 Quick Shot Operations Manual Hose Connections 1 Resin Hose connect the resin hose from the pump to resin valve on the dispense head See Fig 4 Fig 4 Catalyst Hose 2 Catalyst Hose connect the catalyst hose from the catalyst pump output to the dispense head See Fig 4 3 Catalyst Return Hose connect the catalyst relief valve back to the top of the catalyst jug 4 Catalyst Pump Feed Hose connect the outlet of the catalyst jug to the catalyst pump inlet See Fig 5 amp 6 L EIL Fig 5 eee Fig 6 d N 5 Resin Pump Pickup Wand Assembly connect the pickup wand to the resin pump inlet See Fig 7 amp 8 Fig 7 w Fig 8 D MagnumVenusProducts Rev 10 2014 Page 19 Quick Shot Operations Manual Operating Procedures 1 Move the
5. a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames uy MagnumVenusProducts Rev 10 2014 8 Quick Shot Operations Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the cat
6. be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the ap
7. during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows
8. for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILI
9. notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 2 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicabl
10. use in your laminating area F NO SMOKING signs must be posted and observed all areas of storage or where solvents and other flammable materials are used uy MagnumVenusProducts Rev 10 2014 Page 10 Quick Shot Operations Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher conce
11. 1 PISTON BALL SPRING 52106 3 1 QUICK PIN CABLE ASSY VPRO 1006 6 SLAVE ARM BUSHING VPRO 1005 3 SLAVE ARM SPACER F HB 05C 12 2 HEX BOLT O V 137 90 2 O RING PF SE SW 12 1 MALE ELBOW PF RB 16 12 1 REDUCER BUSHING 7701 4 5 1 PLASTIC PLUG VPRO 1007 1 MOUNT BLOCK VPRO 1003 01 1 LINK BAR VPRO 1001 2 UPPER SLAVE ARM VPRO 1002 2 LOWER SLAVE ARM 85729 3 1 CENTER SECTION ASSY VPRO 2000 1 SHIFT BLOCK ASSY 85806 1 1 TRIP SLEEVE 85810 1 1 PISTON ROD 86800 1 1 SPRING RETAINER 87060 1 1 MALE COMPRESSION RING ALS 1018 1 CHROME BALL VLS 4622 1 CHROME BALL 95033 EN 1 PUMP PRIME CAUTION LABEL NOT SHOWN 95081 3 1 SLAVE ARM DECAL NOT SHOWN 95084 EN 1 AIR SHUT OFF CAUTION LABEL NOT SHOWN PF ME 06 04 1 MALE ELBOW OPTIONAL PARTS AND ASSEMBLIES PARTNO QTY DESCRIPTION 3101 13 2 1 HARDENED PISTON CUP SPACER 3101 14 2 1 HARDENED PISTON CUP BACKUP VLS 2425 1 BALL STOP PIN PART OF 48 MagnumVenusProducts Rev 10 2014 Page 30 Quick Shot Operations Manual MAGNUM VENUS PRODUCTS Dual Parallel Ball Valve Assembly 85690 1 REV X D MagnumVenusProducts Rev 10 2014 Page 31 Quick Shot Operations Manual Dual Parallel Ball Valve Assembly 85690 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 85693 1 2 2 85691 1 1 HANDLE BAR 3 85692 1 2 HANDLE STUD 4 85680 1 1 VALVE MOUNT BRACKET 5 05836 2 1 4 SS BALL VALVE W BALL STOP SCREW 6 PF HN 04 04S 1 FITTING 1 4 HOSE 1 4 NPT 7 55230 1 1 HOSE FITTING
12. 3 5 kg min Catalyst 1 to 2 5 by volume Air Consumption 6 cfm Length 25 inches 63 5 cm Width 33 inches 83 8 cm Height 54 inches 137 cm Weight 200 Ibs 91 kg AIR REQUIREMENTS Air supply should be clean dry compressed air at up to 90 100 PSI 6 7 bar and a minimum of 10 MVP recommends the use of an air hose that is 7 inch in diameter If air supply hose is too long or too small in diameter the resin pump may starve for air TOOL REQUIREMENTS Flat tip screwdriver with 74 inch tip 6 inch adjustable wrench 12 inch adjustable wrench 14 inch pipe wrench 7 16 inch open end wrench pim ON uy MagnumVenusProducts Rev 10 2014 Page 16 Quick Shot Operations Manual Getting Started Warning before preforming any operations on the Quick Shot be sure read and follow all Safety information MATERIAL REQUIREMENTS 1 Minimum of 5 gallons of resin 2 Minimum of 1 gallon of catalyst CONTROLS There are only 3 basic control features on the Quick Shot 1 Catalyst pump movement along the slave arm to increase or decrease catalyst percentages See Fig 1 Fig 1 Fig 2 2 Adjustment to the air regulator filter knob that increases air pressure to the resin pump See Fig 2 3 Parallel Ball Valve Assembly that turns the resin and catalyst supply on or off See Fig 3 Fig 3 D MagnumVenusProducts Rev 10 2014 Page 17 Quick Shot Operations Manual Quick
13. 45 55 1 OUTLET FITTING Associated Parts and Assemblies ITEM PART NO 34 50210 3 35 4101 7 01 42 CV 2000 QTY 1 1 1 DESCRIPTION ASSY BUSHING BLOCK INLET BODY SPA CHECK VAVLE Note Offset intake and outlet ports one flat on hex as shown in figure 1 1 MagnumVenusProducts Rev 10 2014 Page 38 Quick Shot Operations Manual 1 1 1 MAGNUM VENUS PLASTECH Catalyst Jug Assy W Recirc W O Sight Tube 2000 4 Catalyst Jug Assy W W O Sight Tube 2000 4 Catalyst Jug Assy W Recirc W Sight Tube CJ 2000 4 RS Catalyst Jug Assy W Recirc W Sight Tube CJ 2000 4 RSP REV ADDED CJ 20004 RSP DWG 03 21 06 2 F ITEM 12 WAS QTY 12 11 14 07 BT2 G ADDED ITEM 5 DELETED ITEM 7 02 01 08 BT2 H CORRECTEDITEM 17 TO3FT 10 17 12 BT2 D MagnumVenusProducts Rev 10 2014 Page 39 Quick Shot Operations Manual Common Assembly Parts For Catalyst Jug W W O Sight Tube 2000 4 Catalyst Jug W Recirc W O Sight Tube CJ 20004 R Catalyst Jug W Recirc W Sight Tube CJ 2000 4 RS Catalyst Jug W Recirc W Sight Tube CJ 20004 RSP PARTS LIST ASSOCIATED PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION ITEM PART QTY DESCRIPTION 2 8801 1 100 1 100 MESH 2 GAL CAT JUG SCREEN 5 8802 14 4 3 4105 1041 1 FILTER SCREEN NUT 8 6701 4 EN 1 CONTAMINATES CAUTION DECAL 4 4105 771 1 60 MESH SS SCREEN 9 6701 15 EN 1 DAILY MONTHLY INTST DECA
14. ESCRIPTION HFL 1212J12J 8 HOSE 12 124 STREET ELBOW BF 14 467 BASKET FILTER D MagnumVenusProducts Rev 10 2014 QUANTITY Page 41 Quick Shot Operations Manual This page left blank intentionally D MagnumVenusProducts Rev 10 2014 Page 42 Quick Shot Operations Manual Revision Information Revision Description Rev 03 2013 Updated the drawings and the Terms and Conditions section Updated the document format logo and address and added the revision information section Rev 10 2014 Updated the Address name logo and the Terms 4 Conditions of Sale Removed references to Plastech Updated the Parts Drawings section Qu MagnumVenusProducts Rev 10 2014 Page 43 Quick Shot Operations Manual M zi MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Included with this operations manual are the following component manuals VPRO 45110 Series Pump Manual FLUID SECTION PUMP ASSEMBLY PCP 2000 Catalyst Pump Manual Low Range CATALYST PUMP ASSY D MagnumVenusProducts Rev 10 2014 Page 44
15. INDUCER PUMP 8 02143 1 CARTRIDGE NOZZLE 9 02870 4 2 SOCKET HEAD CAP SCREW 10 02142 1 CARTRIDGE NOZZLE 11 7102 12 4 4 CUP POINT SET SCREW MagnumVenusProducts Rev 10 2014 Page 32 Quick Shot Operations Manual MAGNUM VENUS PLASTECH DUO BALL VALVE ASSEMBLY DBV 2000 REV SHEET 1 2 7 28 2010 D MagnumVenusProducts Rev 10 2014 Page 33 Quick Shot Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 BV 88 316 1 50 55 BALL VALVE 2 DBV 2002 1 BRACKET 3 05836 1 25 SS BALL VALVE 4 85693 1 STOP PARALLEL VALVES 5 2004 1 STOP 6 03 08 1 DOWEL PIN 7 DBV 2001 2 _ HANDLE STUD 8 85691 1 1 HANDLE BAR 9 F SS 832 06 2 SET SCREW 10 55 1024 06 2 5 SCREW 12 5 1024 06 2 SCREW 13 08 1 NIPPLE 14 55230 1 1 CATALYST HOSE FITTING 15 5 1024 08 2 SCREW MAGNUM VENUS PLASTECH DUO BALL VALVE ASSEMBLY DBV 2000 REV MagnumVenusProducts Rev 10 2014 SHEET 2 2 7 28 2010 Page 34 Quick Shot Operations Manual RV 1000 XXX CATALYST RELIEF VALVES 10 30 06 872 ROUNDED END FLAT END APPROX IMATE RELIEVING PRESSURE SPRING amp CAP COLOR RV 1000 500 500 RV 1000 1500 1500 RV 1000 2500 D MagnumVenusProducts Rev 10 2014 Page 35 ITEM PART 5 013 2 RV 1001 0 5 017 4 RV 1009 5
16. L 10 O S 016 1 O RING 17 4105 2 01 1 1 2 x 3 FEED LINE 12 7701 2 2 2 1 2 SUCTION HOSE CLAMP 23 4105 12 01 1 OUTLET FITTING 13 01419 1 2 POLY TUBE 24 4105 1 01 4 TUBE FITTING 14 6701 16 EN 1 CAT JUG SUCTION HOSE DECAL 15 4105 8 1 1 CAT JUG NUT PIN WRENCH NOT SHOWN 16 4105 6 1 1 100 MESH SS SCREEN Catalyst Jug W W O Sight Tube CJ 2000 4 PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 4105 11 04 1 2 GAL CAT JUG W 11 59371 1 1 CAT JUG TUBE FITTING Catalyst Jug W Recirc W O Sight Tube CJ 2000 4 R PARTS LIST ITEM PARTNO QTY DESCRIPTION 1A 4105 11 03 1 2 GAL CAT JUG W CAP 11 59371 1 1 CAT JUG TUBE FITTING Catalyst Jug W Recirc W Sight Tube CJ 2000 4 RS PARTS LIST ITEM PARTNO DESCRIPTION 1B 4105 11 02 1 2 GAL CAT JUG W CAP 11A 4105 12 1 1 CAT JUG TUBE FITTING 18 4105 4 1 1 1 4 x 14 SIGHT TUBE 19 4105 9 1 1 SIGHT TUBE FLOAT 20 4105 5 1 1 SPLIT BUSHING 21 O S 010 1 O RING 22 4105 1 1 1 TUBE FITTING BODY Catalyst Jug W Recirc W Sight Tube CJ 2000 4 RSP PARTS LIST ITEM PARTNO QTY DESCRIPTION 1C 4105 11 05 1 2 GAL CAT JUG W CAP 11A 4105 12 1 1 CAT JUG TUBE FITTING 18 4105 4 1 1 1 4 x 14 SIGHT TUBE 19 4105 9 1 1 SIGHT TUBE FLOAT 20 4105 5 1 1 SPLIT BUSHING 21 O S 010 1 O RING 22 4105 1 1 1 TUBE FITTING BODY MagnumVenusProducts Rev 10 2014 Page 40 Quick Shot Operations Manual 5 1000 SIPHON HOSE 455 05 14 03 872 5 1001 PIPE gt N ITEM PART NUMBER D
17. ODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MVP MagnumVenusProducts Rev 10 2014 Page 14 Quick Shot Operations Manual Introduction A state of the art easy to use pail dispensing system designed for the fiber reinforced composites industry MVP s Quick Shot Pail Dispenser features an 11 1 power ratio positive displacement fluid pump capable of delivering up to 4 8 165 per minute Slaved to the resin pump the catalyst pump can meter measured amounts of MEKP into the resin varying from 1 to 2 5 of the volume of the resin The Qui
18. OW PRO CAT PUMP RELIEF VALVE TUBING ASSY RESIN PUMP EXTENSION BRACKET PUMP MOUNT COLUMN ASSY DUAL BALL VALVES PUMP MOUNT BRACKET CAT JUG BRACKET TUBING 3 FT CAT HOSE ASSY REDUCER BUSHING MANUAL QUICK SHOT OPERATIONS Rev 10 2014 Page 28 Quick Shot Operations Manual MAGNUM VENUS PLASTECH ASSY 11 1 PUMP VPRO 45110 QS REV 03 16 09 BT2 REV A REMOVED 218 FROM OPTIONAL PARTS NO LONGER AVAILABLE 07 26 10 BT2 D MagnumVenusProducts Rev 10 2014 Page 29 Quick Shot Operations Manual ASSY 11 1 PRO PUMP VPRO 45110 QS ITEM 238 248 56 PARTS LIST REPAIR KITS PART NO QTY DESCRIPTION PART NO DESCRIPTION F LN 04C 1 LOCK NUT VPRO 45110 SK SEAL KIT F JN 07C 1 HEX NUT F CS 04C 24 SS 1 SOCKET HEAD CAP SCREW F LN 04F 6 LOCK NUT O B 242 1 O RING F HB 04C 24 1 HEX BOLT F HB 05C 32 2 HEX BOLT F HB 06C 76 GR5 2 HEX BOLT 02966 6 AIRCRAFT BOLT 157 1 O RING PF SW 06 1 SWIVEL FITTING 15515 1 PLUG 15888 1 1 AIR MOTOR PISTON 112 1 O RING 04305 1 1 SPRING 15936 1 1 COMPRESSION RING 15939 1 1 PISTON BODY 15983 1 1 CYLINDER HEAD 15986 1 1 CYLINDER VLS 4615 2 PISTON CUP VLS 4616 1 PISTON CUP SPACER VLS 4617 1 PISTON CUP BACKUP VLS 4620 1 BALL STOP VLS 4621 1 FOOT VALVE SPRING VLS 4602 1 FOOT VAVLE BODY VLS 4604 1 FEMALE COMPRESSION RING VLS 4605 1 PISTON ROD PACKING SPA VLS 2424 1 FOOT VALVE COLLAR VLS 2414
19. Quick Shot Operations Manual D MagnumVenusProducts Rev 10 2014 Quick Shot Operations Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 10 2014 Page 2 Quick Shot Operations Manual TABLE OF CONTENTS SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNING INFORMATION 7 INTRODUCTION 16 GETTING STARTED 18 OPERATING PROCEDURES 21 PRIMING PROCEDURES 22 SHUT DOWN PROCEDURES 23 TROUBLESHOOTING 24 COMPONENT MANUALS 26 PARTS DRAWINGS 27 REVISION INFORMATION 41 uy MagnumVenusProducts Rev 10 2014 Page 3 Quick Shot Operations Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon n
20. T INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS Goods sold for export Seller s standard terms 4 condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installation
21. TY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TOR
22. alyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum o
23. catalyst pump to the desired catalyst percentage as noted on the slave arm sticker and pin the bottom and top bearing block at the same percentage 2 Turning the knob counter clockwise on top of the regulator filter combination unit decreases air pressure to the resin pump Turning the knob clockwise increases air pressure to the resin pump Turning the knob counter clockwise until the pressure gauge reads zero shuts the unit down See fig 9 Regulator Control Knob 3 When air pressure is attached to the pump pulling the parallel ball valve down will start resin and catalyst flow Pushing the handle back up will shut the resin and catalyst flow off stalling the resin pump against the fluid pressure and shutting it off See fig 10 Ay Fig 10 Note The best way to regulate the flow rate or output of the machine is at the regulator that controls the amount of air supplied to the resin pump In other words the higher the regulated air pressure the faster the pump will run In practice the valve is either on or off Any attempt to throttle the valve may negatively affect the machine s ability to meter the two materials in the appropriate quantities D MagnumVenusProducts Rev 10 2014 Page 20 Quick Shot Operations Manual Priming Procedures With the hoses connected as stated above 1 2 10 11 12 Fill the catalyst jug with a supply of catalyst Allow catalyst to gravity feed down to the inlet of t
24. ck Shot is very simple to operate Resin and catalyst can be mixed by hand or with an optional air driven pail mixer to disperse the catalyst evenly throughout the resin Operators can achieve accurately measured evenly mixed catalyst and resin quickly and easily Because two materials are pumped separately into the pail there are no accumulators to charge and no gun to flush BASIC UNIT FEATURES gt Pro Series Resin Pump Catalyst Pump Regulator Filter Combination Unit with gauge Catalyst Inline Relief Check Valve Parallel Ball Valve Assembly for dispensing resin amp catalyst OPTIONAL UNIT FEATURES Optional Air Driven Hand Mixer Optional Wall Mount Configuration CONTENTS Standard unit marking on box 1 VPRO 45110 Resin Pump Assembly 2 PCP 1000 RV INT Catalyst Pump Assembly 3 85690 1 Dual Ball Valve Assembly 4 CJ 2000 4 RSP 2 Gallon Catalyst Jug 5 RV 1000 500 Catalyst Relief Valve 500psi 6 HSA 1000 Assy Wand 55 Gal 85693 1 Pump Mount Column Base Mount unit only 8 62640 3 Base Plate Base Mount unit only 9 85681 1 Bracket Extension Valve Mount Base Mount unit only 10 05812 Regulator Filter Combo with Gauge 11 06414 Gauge 160 PSI 2 Face 12 85730 1 Cat Jug Bracket 13 85723 1 Pump Mount Bracket Check contents of box before installation uy MagnumVenusProducts Rev 10 2014 Page 15 Quick Shot Operations Manual SPECIFICATIONS Output 4 to 8 Ib 1 8 to
25. cumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s
26. e graduated containers under the dispensing nozzles of the parallel ball valves resin on the left catalyst on the right Open the ball valve and allow the pump to stroke 4 or 5 times Note the volume of material in each container Divide the volume of resin into the volume of catalyst This will give you the percentage of catalyst to resin IF THE METERING PERCENTAGE IS OFF Check catalyst pump for air lock Turn off air supply to resin pump Bleed fluid pressure Disconnect upper bearing block at the top of the catalyst pump from slave arm With valves open stroke catalyst pump by hand If material is not delivered evenly on both up and down stroke catalyst pump must be repaired MagnumVenusProducts Rev 10 2014 Page 24 Quick Shot Operations Manual 4 Component Manuals Pump Fluid Section Manual The Quick Shot comes standard with the VPRO 45110 QS Fluid Section Pump assembly For detailed repair instructions see the manual VPRO 45110 Series Pump Manual Catalyst Pump Manual The Quick Shot comes standard with the CPC 2000 RV INT Catalyst Pump For detailed repair instructions see the manual PCP 2000 Catalyst Pump Manual Low Range uy MagnumVenusProducts Rev 10 2014 Page 25 Quick Shot Operations Manual Parts Drawings QS FM PRO 11 Quick Shot Assembly VPRO 45110 QS 11 1 Pro Pump Assembly Quick Shot 85690 1 Dual Parallel Ball Valve Assembly RV 1000 XXX Relief Valve Assembly PCP 2000 RV INT Ca
27. e interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may
28. ear or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on positi
29. f magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in
30. he pump Be sure to let all air bubbles rise back to the jug before operating the pump Disconnect the catalyst pump from the slave arm and move it to the extreme end of the slave arm Pin it in a vertical position Pin should be between bearing block and resin pump but not connecting the bearing block to the slave arm Catalyst pump must not stroke when the resin pump is activated Place suction wand of resin pump into an adequate supply of resin Open parallel ball valves pull handle down Make sure there is a container to catch the dispensed material Slowly increase air pressure to the resin pump Turn the regulator knob clockwise Allow resin to move through the pump and out the ball valve until an even flow is emitted from the dispensing nozzle No air Turn parallel ball valves off in the up position Allow the resin pump to stall stop against the fluid pressure Now return to the catalyst pump and operate the catalyst pump by hand until fluid pressure catalyst builds to the point where it is difficult to move the pump up and down by hand Move the catalyst pump along the slave arm toward the resin pump Pin the bearing blocks top and bottom to the slave arms at the desired catalyst percentage Increase the air pressure to the desired operating pressure of the resin pump and allow the pump to stall against the fluid pressure With an appropriate container under the dispensing nozzles open the parallel ball valves The u
31. icals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information uy MagnumVenusProducts Rev 10 2014 Page 12 Quick Shot Operations Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part n
32. ious polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order o
33. ision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES x MagnumVenusProducts Rev 10 2014 Page 5 Quick Shot Operations Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury
34. ms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PR
35. ng Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards uy MagnumVenusProducts Rev 10 2014 Page 7 Quick Shot Operations Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Var
36. nit will now dispense resin and catalyst NOTE It may take the catalyst pump a few strokes to balance out Therefore the first container of materials dispensed may be a little low on the catalyst percentages After the initial start up the unit will dispense a quantity of resin with the proper catalyzation each time the ball valves are open provided the material supply is maintained MagnumVenusProducts Rev 10 2014 Page 21 Quick Shot Operations Manual Shut Down Procedures TO SHUT THE UNIT DOWN OVERNIGHT 1 Turn the regulator knob counter clockwise until the gauge reads zero 2 Clean nozzle and ball valve area TO SHUT THE UNIT DOWN FOR PROLONGED PERIODS 1 Bleed resin and catalyst from the system 2 Purge resin pump through the ball valve with solvent until clean 3 Purge catalyst pump by hand through the ball valve with distilled water Caution Using a fluid other than distilled water to purge the catalyst pump may contaminate the catalyst pump 4 Bleed the cleaning materials from both pumps 5 Cover the dispensing nozzles separately with small plastic bags Fasten in place with rubber bands or twist ties 6 Cover the resin suction wand screen with a plastic bag Secure in place 7 Cover complete unit with plastic sheet Store in a dry dust free place MagnumVenusProducts Rev 10 2014 Page 22 Quick Shot Operations Manual Troubleshooting Caution Before attempting to disassemble an
37. ntration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew on
38. on is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusProducts Rev 10 2014 Page 13 Quick Shot Operations Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin 77 states that the electrical resistance of such leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg oh
39. otice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without
40. pointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or pe
41. r galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions uy MagnumVenusProducts Rev 10 2014 Page 9 Quick Shot Operations Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all cir
42. rformance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods x MagnumVenusProducts Rev 10 2014 4 Quick Shot Operations Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair replacement costs or termination of any security interests or liens and Seller shall have no responsibility
43. s technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execu
44. talyst Pump Assembly CJ 2000 4 RSP Catalyst Jug Assembly HSA 1000 Suction Wand Assembly uy MagnumVenusProducts Rev 10 2014 Page 26 Quick Shot Operations Manual MAGNUM VENUS PLASTECH ASSY QUICK SHOT DISPENSER QS FM PRO 11 REV 09 14 05 BT2 REV A ITEM 16 WAS 4105 00 01 04 04 06 2 REV ITEM 3 WAS PF FC 04 ITEM 4 WAS 00817 12 02 08 BT2 REV C CREATED MULTIPLE REVISIONS 01 16 09 BT2 D MagnumVenusProducts Rev 10 2014 Page 27 Quick Shot Operations Manual Assy Quick Shot Dispenser PARTS LIST ITEM PART QTY 1 F LN 04C 3 2 PF HN 04 2 3 PF FX 04 BR 1 4 PF HN 04 3L 1 5 HAW 0444 3 1 6 F HB 04C 52 GR5 2 7 F BHCS 04C 12 2 8 05 44 2 9 03638 1 10 05812 1 11 BV FF44 L 1 12 06252 1 13 06414 1 14 PF AP 04 2 15 VHSA 1000 1 16 CJ 2000 4 RSP 1 17 62640 3 1 18 F LN 05C 2 19 F HB 04C 44 GR5 2 20 PF HN 04 048 1 21 MPM 2585 1 23 PCP 1000 RV INT 1 24 RV 1000 500 1 25 MS 2052 50IN 1 26 85675 1 1 27 85681 1 1 28 85683 1 1 29 85690 1 1 30 85723 1 1 31 85730 1 1 32 MPM 2052 1 2 5 FT 33 HCHP 023J3J 3 1 34 PF RB 04 02 1 90087 1 1 MagnumVenusProducts QS FM PRO 1 1 DESCRIPTION NYLOCK NUT CLOSE NIPPLE PIPE CROSS PIPE NIPPLE HIGH PRESSURE HOSE HEX BOLT BUTTON HEAD CAP SCREW HEX HEAD CAP SCREW PIPE CLAMP REGULATOR FILTER COMBO BALL VALVE LOCK RING PRESSURE GAUGE PIPE PLUG SUCTION WAND CATALYST JUG BASE PLATE WELDMENT HEX NUT HEX BOLT NIPPLE POLY ELB
45. tion that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such prov
46. to personnel in the area uy MagnumVenusProducts Rev 10 2014 Page 11 Quick Shot Operations Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chem
47. y portion of catalyst or resin system the fluid pressure in the system should be fully relieved The air supply to power head of pump should be turned off Allow fluid to drain into proper container NO RESIN IS COMING OUT CHECK THE FOLLOWING A Check air supply to pump B Check resin supply C Check pick up wand screen resin hose amp ball valve for obstructions D Replace piston cups piston amp inlet ball and packings NO CATALYST IS COMING OUT CHECK THE FOLLOWING A Check catalyst pump for air lock B Check catalyst supply C Check screen in jug for obstructions D Replace catalyst pump piston seal piston amp inlet ball and packings METERING IS UNEVEN CHECK THE FOLLOWING A Check both pumps for even delivery of material on both up amp down strokes B Check fluid lines for obstructions C Check catalyst pump for air lock D Assure that ball valves are in full open position Qu MagnumVenusProducts Rev 10 2014 Page 23 Quick Shot Operations Manual PUMP CALIBRATION Note If you would like to check out the ratio output between the resin and catalyst pumps the use of graduated containers will simplify the process The resin pump will dispense approximately 100 times more than the catalyst pump dispenses Therefore appropriate containers must be sized accordingly Be sure to have air pressure to the power head of the resin pump and all air purged from the resin and catalyst lines Place th
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