TB-6552 - Desco Industries Inc.
Contents
1. Items 50430 50431 50432 50433 A A Ss ai SmartLog X SmartLog X Wrist Strap Footwear Tester and Numeric Key Pad on mounting plate Dual Foot Plate Stereo Cable for Dual Foot Plate Team Basic Software Version 4 99 50430 and 50432 only AC Adapter 12VDC 500mA center pos 50430 and 50431 only DB9 Serial Adapter 25 RS 232 Non inverted Data Cable Mounting Anchors Mounting Screws Banana to Ring Terminal Cable Shunt Jumper TB 6552 Page 4 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned Magstripe Reader Reads Track 2 Magstripe 50443 Laser Barcode Scanner Smartlog X Tester New Feature Internal switch added to allow user to test only wrist strap or footwear see Software Technical Bulletin TB 6547 for more information Figure 2 50434 50435 SmartLog X features and components PACKAGING Items 50434 and 50435 SmartLog X SmartLog X Wrist Strap Footwear Tester and Laser Barcode Scanner on mounting plate Dual Foot Plate Stereo Cable for Dual Foot Plate Team Basic Software Version 4 99 50434 only DB9 Serial Adapter 25 RS 232 Non inverted Data Cable Mounting Anchors Mounting Screws Banana to Ring Terminal Cable Shunt Jumper Ferrite Bead A A as Ss a TB 6552 Page 5 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned CONFIGURING THE CLOCK MOUNTING THE UNIT AND CABLE CONNEC2. DESCO EMIT SmartLog X Automated Personnel Grounding Verification Wrist Strap and Footwear Tester Automated ESD Record Keeping Hardware Setup and Installation 3651 Walnut Ave Chino CA 91710 Phone 909 627 8178 Fax 909 627 7449 DescoEMIT com TB 6552 Page 1 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned DESCRIPTION The Desco EMIT SmartLog X is designed for fast frequent and accurate testing of ESD personnel grounding items By depressing the electrode button once the SmartLog X tests the resistance path limits of the worn wrist strap and both worn ESD footwear independently within three seconds Test results are electronically stored in the SmartLog X and can easily be downloaded to a PC for logging records and evaluation This product can be used as one of the tools to fulfill the ANSI ESD 20 20 paragraph 6 1 3 2 Compliance Verification Plan Verification should include routine checks of the Technical Requirements of the Plan Paperless data can enhance operator accountability immediately identifying problems while reducing logging and auditing costs There is no need to dedicate a computer The SmartLog X is a complete system including all required components Operator identification can be accomplished by using the keypad swiping a barcode card or waving a proximity card verify compatibility with the factory The SmartLog X can test either single or dual w
3. 6 Allow easy data analysis See Technical Bulletin TB 6547 for more information ESD Association Information Compliance verification should be performed prior to each use daily shift change etc The accumulation of insulative materials may increase the foot grounder system resistance If foot grounders are worn outside the ESD protected area testing for functionality before reentry to the ESD protected area should be considered ESD SP9 2 APPENDIX B Foot Grounder Usage Guidance A log should be maintained which verifies that personnel have tested their personal grounding devices ANSI ESD 20 20 Paragraph 6 2 2 2 Personnel Grounding Guidance ANSI ESD 20 20 Table 1 Flooring Footwear Systems Technical Requirements Recommended Range less than 35 X 10E6 ohms measured per ESD STM 97 1 Typical test programs recommend that wrist straps that are used daily should be tested daily However if the products that are being produced are of such value that knowledge of a continuous reliable ground is needed and then continuous monitoring should be considered or even required ESD Handbook TR 20 20 paragraph 5 3 2 4 4 TB 6552 Page 2 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned Carefully unpack the Desco EMIT SmartLog X _ The SmartLog X comes ready to install without any changes to the clock s configuration If multiple SmartLogs are to be installed in a daisy chain configuration refer
4. all operators can clearly see the display and perform the necessary tests Mount the Laser Barcode Scanner to its proper location labeled BARCODE SCANNER 50443 on the bottom right hand side of the SmartLog X plate 50430 50431 50432 50433 only SMARTLOG X HARDWARE A The Numeric Key Pad can be used to manually type in ID badge numbers if no card is available To test using the Numeric Key Pad press CLEAR enter an ID number and press ENTER 50430 50431 50432 50433 only B The SmartLog X Wrist Strap Footwear Tester s default wrist strap test range is 1M 10M Ohms The default footwear test range is 1M 35M Ohms The default test ranges may be changed to suit personal ground device testing See Technical Bulletin TB 6502 for instructions C The Infrared Barcode Reader 50430 50431 50432 50433 only and optional Laser Barcode Scanner can decode Code 39 3 of 9 and Code 128 barcode The location of the barcode on the employee card must be placed a half inch from the bottom of the card to the center of the barcode See Figure 5 To use the barcode reader follow the diagram located to the right of the clock s vertical slot D The Magstripe Reader 50434 50435 only reads Track 2 Magsitripe Employee ID Badge cn Figure 6 Location of barcode on ID card E When the hardware installation has been completed refer to TB 6129 for TEAM Basic Software installation TB 6129 will take you through
5. period a credit for purchase of replacement Desco EMIT products or at Desco EMIT s option the product will be repaired or replaced free of charge If product credit is issued the amount will be calculated by multiplying the unused portion of the expected five year life times the original unit purchase price Call our Customer Service Department at 909 627 8178 Chino CA or 781 821 8370 Canton MA for a Return Material Authorization RMA and proper shipping instructions and address Please include a copy of your original packing slip invoice or other proof of date of purchase Any unit under warranty should be shipped prepaid to the Desco EMIT factory Warranty replacements will take approximately two weeks If your unit is out of warranty Desco EMIT will quote repair charges necessary to bring your unit up to Desco EMIT factory standards Call Customer Service at 909 627 8178 for proper shipping instructions and address Ship your unit freight prepaid WARRANTY EXCLUSIONS THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES EXPRESSED AND IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED The express warranty will not apply to defects or damage due to accidents neglect misuse alterations operator error or failure to properly maintain clean or repair products LIMIT OF LIABILITY In no event will Desco EMIT or any seller be responsible or liable for a
6. RS 485 on the second SmartLog X Leave the terminator jumper of the second SmartLog X open and set its ID to 01 Connect one end of another RS 485 Inverted Data Cable to the clock port labeled RS 485 on the second SmartLog X Connect the other end of the same RS 485 Inverted Data Cable to the clock port labeled RS 485 on the third SmartLog X See NOTE Apply a shunt across the 2 pin terminator jumper of the third SmartLog X and set its ID to 02 A jumper is only needed on the first and last units of the daisy chain NOTE An RJ11 splitter will be needed for connecting more than two units to a daisy chain The RJ11 splitter RS 232 Non inverted Cable Serial J Adapter l ay attaches to the RS 485 clock port Slave Unit 1 Slave Unit 2 ID 01 Terminator Jumper Open Master Clock ID 02 Terminator Jumper Short ID 00 Terminator Jumper Short RJ11 Splitter needed to connect incoming and F outgoing RS 485 Cables bem J E a po EE awm lt lt nn a ee PC Computer Figure 5 Connecting more than one SmartLog X TB 6552 Page 9 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned D Mounting the SmartLog X and Optional 50443 Laser Barcode Scanner Use the provided anchors and screws to mount the entire SmartLog X plate Be sure to place the SmartLog X at a height where
7. See Figure 3 They can be used to control doors gates etc The relay terminal is limited to a maximum of 5A 250 VAC 30 VDC and 10A 125 VAC 4 The RS 232 Interface is described by the Electronic Industries Association EIA as EIA 232 or RS 232 Special consideration should be used when installing the communications cable Keep a 3 feet separation distance from any EMF source power wires fluorescent lights etc The cable length shall not exceed 50 feet from PC to unit The Desco EMIT 50461 Ethernet Adapter should be used if distance requirements exceed 50 feet TO ENTER CLOCK S SET UP eo ADVANCE MENU PRESS MENU BUTTON SIX TIMES RIGHT AFTER CLOCK DISPLAYS ENTER TIME AND DATE ON POWER fs s UP NOTE YOU RE x J ALLOWED 20 SEC ONCE MENU UNIT IS POWERED TO GO INTO SET UP MODE RS 485 TERMINATOR FIRST AND LAST LOGGER CLOCK ONLY REMOVE JUMPER FOR ALL OTHER LOGGER CLOCK PRESS ENTER BUTTON TO ON THE STRING MOVE ON TO NEXT SETTING PRESS ADVANCE BUTTON TO CHANGED SETTING RS 232 MODEM FACTORY MAKE SURE ONCE SETTING DEFAULT IS CHANGED PRESS ENTER m TO SAVE SETTING MASTER SLAVE Power input RELAY TERMINAL 9VDC 500mA 5A 250VACI30VDC Center positive 10A 125VAC eo O Figure 3 Back side of SmartLog X plate TB 6552 Page 7 of 11 Revision June 2007 2007 DESCO Late Oe C Connecting the SmartLog X NOTE Both the SmartLog X and computer should be turned off
8. TIONS A Clock s Baud Rate ID Parity Daylight Option and Port Expand See Figure 3 on Page 7 1 Plug the power supply into the unit and then to the appropriate AC source Refer to Figure 3 to locate the power input jack The SmartLog X will cycle through a self diagnostic program The time and date will appear on the screen when the diagnostics is complete Do not continue until this step has been completed NOTE If any of the below settings are not correct procedure to step 2 and press the Advance button until the correct value appears on the display Power Requirement It is highly recommended that these units are installed on power lines separate from other devices The clock should not be installed on the same power line with devices containing electric motors These units have a built in self healing fuse and surge spike and noise protection The clock should be powered on a dedicated electrical circuit If you are located in an area where there are frequent electrical storms power surges blackouts or other similar problems we strongly recommend that the unit be placed on a surge protector 2 T 8 After the self diagnosis press the MENU button six times If you do not press the Menu button within 20 seconds the clock will exit out of the set up menu and will need to be reset by disconnecting then reconnecting the power supply Refer to Figure 3 for button locations Baud Rate should be set at 9600 factory
9. default Press Enter for the next screen Parity should be set for ODD factory default Press Enter for next screen The SmartLog X ID is a 2 digit field with valid D numbers 00 through 63 Each SmartLog X should have a different I D number if they are connected to the same communication line The SmartLog X should be numbered sequentially starting with 00 so that automatic polling in the software will not be interrupted The Daylight Option is enables daylight savings in the clock Port Expand should be set to YES factory default Press Enter button once more to cycle to the next setting before hitting the Menu button to exit NOTE The setting will not change if you do not cycle to the next setting by hitting the Enter button TB 6552 Page 6 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned B Terminator Jumper RS 485 Switch RS 232 Switch and Relay Terminal 1 The Terminator Jumper should be applied only when the clocks are in a daisy chain It only needs to be applied to the first and last SmartLog X in the daisy chain A stand alone SmartLog X does not need the jumper 2 The RS 485 is set default on SLAVE position right side and does not need to be switched unless the unit is in a daisy chain For units in a daisy chain set the RS 485 of the first SmartLog X to MASTER left position 3 The Relay Terminal connections can be made on the back of the SmartLog X
10. during the following procedures Connecting One SmartLog X See Figure 4 1 Connect the Serial Adapter to the desired PC computer 2 Connect one end of the provided RS 232 Non inverted Data Cable to the Serial Adapter 3 Connect the other end of the RS 232 Non inverted Data Cable to port labeled RS 232 on the SmartLog X IM NOTE Ensure that the SmartLog X ID is set to 00 and its Terminator Jumper is left open Master Clock ID 00 Terminator Jumper Open 8 bees ae oer Pl 1 Bea m Bee mem ira teed or ar nape La i i en amni maj G ESE PC Computer Serial RS 232 _ Adapter Non inverted Cable o Figure 4 Connecting one SmartLog X TB 6552 Page 8 of 11 Revision June 2007 2007 DESCO Late Oe Connecting More Than One SmartLog X See Figure 5 The following procedure provides an example on connecting 3 SmartLogs 1 2 10 Connect the Serial Adapter to the desired PC computer Connect one end of the provided RS 232 Non inverted Data Cable to the Serial Adapter Connect the other end of the RS 232 Non inverted Data Cable to clock port labeled RS 232 on the SmartLog X Apply a shunt across the 2 pin terminator jumper of the first SmartLog and set its ID to 00 Connect one end of a RS 485 Inverted Data Cable to the clock port labeled RS 485 on the first SmartLog X M Connect the other end of the RS 485 Inverted Data Cable to the clock port labeled
11. ire wrist straps the split footplate design allows for individual footwear testing all in one test If a resistance path is below or exceeds the set limits failure will be noted via an audio and visual LED alarm Passing tests can enable a relay for automated door openers However if the user desires to test the wrist strap and ESD footwear separately this can be accomplished The wrist strap test is activated by inserting wrist strap banana plug into the designated banana jack Wrist strap only or footwear only testing can also be accomplished See Software Technical Bulletin TB 6547 for more information 32 SmartLogs can be daisy chained and connected to one computer allowing data to be collected to one central computer for all SmartLogs The SmartLog X can also be networked to a company s Intranet with the optional 50461 Ethernet Adapter The SmartLog X is calibrated to NIST traceable standards The SmartLog X s default Wrist Strap test range is 1M 10M Ohms and the default Footwear test range is 1M 35M Ohms The ranges can be easily adjusted SmartLog X Team Basic Software Use the powerful versatile SmartLog X Team Basic Software to collect and analyze records 1 Specify tests and shifts for each employee in database 2 Auto or manual polling of data to computer 3 Auto archive and network data posting 4 Allow data to be saved and stored automatically 5 Data retrieval at selectable time intervals
12. ny injury loss or damage direct or consequential arising out of the use of or the inability to use the product Before using users shall determine the suitability of the product for their intended use and users assume all risk and liability whatsoever in connection therewith TB 6552 Page 11 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned
13. the necessary steps to begin using your new SmartLog X TB 6552 Page 10 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned TROUBLESHOOTING Problem The host computer is not recognizing the SmartLog X a Verify that the cable from the computer to the SmartLog X is properly connected The cable should be flat non inverted See Figure 4 b Verify that the communication setup on the clock is 9600 baud rate parity ODD Refer to the instructions on back of SmartLog X plate to enter configuration mode c If there are more than 2 units verify that their IDs are unique by entering the SmartLog X configuration mode Contact your local IT department to verify that the computer s comport is working properly e Make sure that the SmartLog X LED s are blinking during data transmission If they are not blinking or remain on all the time please contact Desco EMIT technical support at 909 627 8178 for further support CONTACT AND WARRANTY USA Europe Desco EMIT Charleswater 3651 Walnut Ave Unit 17 Millbrook Business Park Sybron Way Chino CA 91710 Crowborough East Sussex TN6 3JZ U K Tel 909 627 8178 Tel 01892 665313 Fax 909 627 7449 Fax 01892 668838 LIMITED WARRANTY Desco EMIT expressly warrants that for a period of five 5 years from the date of purchase Desco EMIT SmartLogs will be free of defects in material parts and workmanship labor Within the warranty
14. to page 9 for instructions Please see the following technical bulletins for more information on the SmartLog X Description Number __ Description gt Z gt S TB 6502 SmartLog X Wrist Strap and Footwear Tester TB 6546 Ethernet Adapter TB 6547 SmartLog X Team Basic Software The Desco EMIT SmartLog X is available in six models ltem Description _ o o 50430 SmartLog X 120V Software Included 50431 SmartLog X 120V Hardware Only Note SmartLog X is not designed to work in high humidity environments above 70 RH TB 6552 Page 3 of 11 Revision June 2007 2007 DESCO INDUSTRIES INC Employee Owned ESD PERSONAL GROUNDING TEST STATION Fi p Test 1 Swipe card or enter PIN 2 Step on the footplates one foot on each footplate 3 While wearing wrist strap plug the wrist strap aon into the appropriate jack 4 Press and HOLD the metal touch plate on the unit until the results of the test are displayed _ Numeric Keypad Infrared Barcode Reader Reads Code 39 and Code 128 Barcode Optional Accessories i ne 50443 Laser Barcode Scanner gt SMARTLOG xX A 50461 Ethernet Adapter Proximity Interface Smartlog X Tester New Feature Internal switch added to allow user to test only wrist strap or footwear See Software Technical Bulletin TB 6547 for more information Figure 1 50430 50431 50432 50433 SmartLog X features and components PACKAGING
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