User Manual - Kutai Electronics
Contents
1. SOCOMEC D06 TIF O O O L CB _ 082 L CB CB2 L CB _ CB2 CB 082 K2 K3 K1 K2 K3 3 1 S y E g S 3 2 CH a 4 4 Of Ole Air Circuit Breaker Type DC DC 3 8 Coverter L1 Le Standby L3 Source N Remote Start Spare Common Alarm B Battery Input B 7 v 60VDC 43 SOCOMEC ATyS 3e TYPE BTS ATS PLC Automatic Transfer Switch 5 18 SOCOMEC ATyS 3e type ATS Wiring Diagram 2P 220VAC Q O Normal Ll T ei car _ G 1 Standby OBI m 2 Source Source I2 G E 5 i aT a S K2 KI K3 K1 K2 K3 Op 3 2 WIT 14 J3 2 Remote Gas Start 3 3 3 4 7 7167 Spore TS PLC Controller i 3 5 M WIZ Common ere Alarm ir Circuit Breaker2. ak ALT Normal trip alarm Aux FARI Standby trio alarm Aux I ke E TSUBISHI MD TYPE BTS DE CB Che Stand Normal 9 am O SD Source G CBI CB2 1 2 Source A AL NV MOTOR UNIT E MOTOR UNIT A2 C B B C A2 NALT EAL NAU EAU NAU Faul J5 1 PEDES 0 14 J3 2 Remote Start JESS 3 4 4 16 Spare NTR Lo ACE L C a L O E 1 17 Common ED Alarm J5 6 RN TI ry m O PE Double Motors ET Gas B DC DC Battery Input SESCH Coverter 20 B 7 60VDC 50 ATS PLC Automatic Transfer Switch 5 25 MERLIN GERIN MCB type ATS Wiring Diagram 3P 4P 220VAC LOAD Li L2 13 Z Normal Source MCH Ar ON Coil MX1 Trip coil Charging Alternator ALT Normal trip alarm Aux FALT Emergency trip alarm Aux H MG MCB TY BTS 0000 CB CB2 O a WEB ie GBF O CB _ CB2 O _ CB _ CB2 Al Al A A M Al m um A rm L m NALT EALI B2 B4 M A2 A2 M Be B4 ME por WAE BN 3 1 3 2 3 3 3 4 PLC Contr E gt ontro Air Circuit Breaker Type P DC
3. L1 L2 Standby L3 Source N Remote Start Spare Common Alarm B Battery Input B 7 60VDC 47 ATS PLC Automatic Transfer Switch 5 22 SOCOMEC ATyS 6e type ATS Wiring Diagram 2P 220VAC OAD iL Le O SOCOMEC ATyS 6e TYPE BTS O 2 4 168 CES Li Normal Li eo s Standby Source 12 eer aa 1 l2 Source K2 K1 K3 K1 K2 K3 3 2 UIZ14 R MTZ mE emote a A Gas y Start 3 3 SES G4 1 16 Spare TTI JEN E ee i gt ontrolle G MD A Alarm E ir Circuit Breaker Type E GE cha Battery Input 3 8 Coverter 2207 B 7 e 60VDC 48 ATS PLC Automatic Transfer Switch 5 23 MITSUBISHI MD type ATS Wiring Diagram 3P 4P 220VAC O z AU Normal limit switch LAU Standby limit switch ALT Normal trip alarm Aux FALT Standby trip alarm Aux
4. A CB ax cB2 LI LI T O O CB __ cB2 Le Normal Le 7 i Standby _ CB CB L3 Source S ource I3 6 L O CB CB2 N 6 wA T 2 NLS ELS ATI Al B1 BT1 AT2 A2 B2 BI2 NLS ELS 5 13 KME WN Type and AICHI WN type ATS Wiring Diagram 3P 4P 220VAC J5 1 2 i 413 2 Remote Start 3 3 3 4 3 J Spare 5 4 7 s L OT O Q Okt A AAA ED Alarm Air Circuit Breaker Type DC DC G9 B Coverter Battery Input J1 20 B 7 60VDC 1 1 J1 13 2 9 39 ATS PLC Automatic Transfer Switch OAD Le NLS Normal limit switch ELS Standby limit switch D ME WN TYPE BIS CHI WN TYS TYPE BTS O O Normal l4 gue 4 r sea LI Standby Source 12 CBI 82 i L L Source NLS ELS ATI AT BI BT
5. 2 dt J1 J1 2 J1 4 x Common Al Alarm J1 19 B DC DC Battery Input Coverter 4 201 B 7 60VDC 36 ATS PLC Automatic Transfer Switch 5 11 KUTAI TS XXX Type ATS Wiring Diagram 3P 4P 220VAC F c SIG Co po CO q EE NLS Normal limit switch CN1 Connector ELS Standby limit switch O O O CS1 CS2 N1 o od o E1 Normal N26 c o Gd E Standby Source source N3 pem oye E3 HEP 220 COIL NLS ELS o o o o o o o o o o o lt lt lt lt Ex D gt D o do m 2 JA JE E JE JE 8 Ig 2 9 o m 2 c amp O gt O gt E m af di E di 4 n if J3 1 14 3 2 Remote 15 Start 3 IT 34 C O a L PO 61 16 Spare K ma mm rn PT PT KUTAI TS XXX Type Gey Nem 3 6 3 7 Gi 19 B DC DC Battery Input 3 8 Coverter 230 B 7
6. JI 3 SEA louble hrow NEES LS J1 11 J1 12 DC DC Coverter I4 Le Standby L3 Source N Remote Start Spare Common Alarm B Battery Input B 7 60VDC 33 ATS PLC Automatic Transfer Switch 5 8 Single Coil Double Throw Type ATS Wiring Diagram 2P 220VAC L Le 9 9 NLS Normal limit switch ELS Standby limit switch O CB das CB2 Normal Li 6 o O Source I2 a 082 J NLS A B2 ELS W 20 COIL NLS RES o A1 B1 hrow 2 J1 Lk J1 7 J1 9 S Ee ey S gr J1 15 V a UN N J1 16 MAT NS As eer EN J1 18 9 DC DC Sea Coverter gara LI Standby 12 Source Remote Start Spare Common Alarm B Battery Input B 60VDC 34 LOAD
7. 38648 BEEGEEGER HERE 3 1 43 2 Remote Start 03 3 3 4 3 Spare TS PLC Controller 035 K OL O C Common Alarm Y a SN o o mm pem Air Circuit Breaker Type 3 7 DC DC y B Es Battery Input 3 8 Coverter 20 B 7 BOVDC 4 Ug S Y e 41 SOCOME R Sa Normal Ll Source I2 TB 101 ATS PLC Automatic Transfer Switch 5 16 SOCOMEC ATyS 3S type ATS Wiring Diagram 2P 220V AC m ir Circuit ype DC DC Coverter Standby 2 Source Remote Start Spare Common Alarm B Battery Input B 60VDC 42 ATS PLC Automatic Transfer Switch 5 17 SOCOMEC ATyS 3e type ATS Wiring Diagram 3P 4P 220VAC OAD 2 L3 N 9 Normal Source
8. AT2 A2 B2 BI2 5 14 KME WN Type and AICHI WN type ATS Wiring Diagram 2P 220VAC 5 1 1 14 9 Remote Gas Start 5 3 ci 1 16 Spare D 5 2 ESCH OT O C EE Common 13 8 Alarm 3 6 ir Circuit Breaker Type DC DC WEB e Battery Input Coverter 0 20 B 7 60VDC 40 Li Le L3 N O O O O ATS PLC Automatic Transfer Switch SOCOMEC A535 TYPE BIS ICE _ CB2 Li ES O CB _ C82 Le Standb Normal Le T T 9 y _ CB _ CB2 L3 Source Source 13 8 O on CB o CB2 N O O z O S T N UT co nm o o Y ny ro mM d B o J 8 8 e k2 K A CA 5 15 SOCOMEC ATyS 3S type ATS Wiring Diagram 3P 4P 220VAC
9. ALT Normal trip alarm Aux EALT Standby trip alarm Aux CB CB2 LI LI d 6 O CB 082 L2 Standb Normal L2 T WA 9 T O y CB __ CB2 L3 Source Source 3 ST i 5 A G CB _ _ CB2 N N O O o E O D P2 D P2 MOTOR UNIT E MOTOR UNIT C P1 B Off A On A On B Off C P1 NALT EALT NLS ELS NLS ELS 5 3 MOT Type ATS Wiring Diagram 3P 4P 220VAC Motor Operated MCCB J3 1 3 2 Remote Start 3 3 TS PLC Con J3 4 LJ y m Spare k OTICTOIIE 3 5 Common MOT TYPE Double Motors SAN 3 6 23 7 Bis DC DC Battery Input 3 8 Coverter 55 B 7 60VDC 29 ATS PLC Automatic Transfer Switch 5 4 MOT Type ATS Wiring Diagram 2P 220VAC Normal Ll Source I2 iL e LS Normal limit switch ID ELS Standby limit switch ALT Normal trip alarm Aux FALI Standby trip alarm Aux O O A 22 Standby __ CBI si CB 1 2 Source D P2 D P2 MOTOR UNIT E MOTOR UNIT C P1
10. MITSUBIS I MD TYPE BIS 9O 09 O0 0 __ cB ___ CB2 LI 6 _ CB _ CB2 Normal Le 9 SH CB ___ CB2 Source 13 6 6 _ CB _ CB2 N O o o Al Al N MOTOR UNIT E MOTOR UNIT AR C B B A2 NALT EALI NAU EAU NAU EAU N m N mM LO o o co e N m s KE N aa di di di I I I I I I I I I I 4 4 dj ef ER u l 3 1 G 13 2 GEIER 13 3 EA 41 16 gt ONLFOILC ED p aris 3 6 m mn 1 MO YPE Double Motors Hi DC DC I 0 19 E Coverter 256 Al Standby 3 Source Remote Start Spare Common Alarm B Battery Input B 7 60VDC 49 i AU Normal limit switch m geg EAU Standby limit switch ATS PLC Automatic Transfer Switch 5 24 MITSUBISHI MD type ATS Wiring Diagram 2P 220VAC
11. 60VDC asa Coverter 52 ATS PLC Automatic Transfer Switch 5 27 System Voltage different From AC220V wiring Diagram 220v 560 440 480v PTM Module For AC220V System For AC380 440 480V System 53 APPENDIX 01 Touch Screen Sensitivity Calibration The accuracy and sensitivity is precisely adjusted in factory unless necessary please do not recalibrate Attention Never use sharp and pointy objects when otep 4 2nd coordinate calibrating touch screen Use standard touch panel stylus only to prevent damage to the screen Automatic Transfer Switch Step 1 Power on controller Step 2 Press and hold Home key for 10secs to enter the calibration As shown in the below illustration Automatic Transfer Switch Mon 12 00 Jan 04 2010 We ATS PLC LI 220 0 M Standby EN oo Source 0 0 Y 60 0 H L2 0 otep 5 3rd coordinate Automatic Transfer Switch AIS PLC Step 3 first coordinate will first appear in the upper left hand corner aim for the center of the coordinate and press Total of 7 coordinates needs to be calibrated esa A Step 6 4th coordinate Automatic Transfer Switch Automatic Transfer Switch ATS PLC ATS PLC 54 Step 7 5th coordinate E Transfer Switch Y ATS PLC Step 8 6th coordi
12. L L2 L3 ID ae Cel S2 Standby ON Coil ATS PLC Automatic Transfer Switch NLS Normal limit switch FIS Standby limit switch CB _ CB2 1 1 i 5 CB sos 082 2 Normal L2 7 L 5 Standby _ CB _ CB2 3 Source Source 3 i E G CB z CB2 N 2 NLS ELS Ze ra 5 9 Dual Coil Double Throw Type ATS Wiring Diagram 3P 4P 220VAC d Ree UI Base Remote ES Start m TS PLC Controller jos Double Throw Type 2 Coils us DC DC B dl E EPUM 20 B 7 60VDC II 35 Normal source S1 Normal ON Coil 52 Standby ON Coll NLS Normal limit switch ELS Standby limit switch J Standby Source GE ATS PLC Automatic Transfer Switch ED ED Remote 1 148 Start 5 10 Dual Coil Double Throw Type ATS Wiring Diagram 2P 220VAC o o Ve ears
13. 60VDC at N lt n o n ni T I I I I 3 ATS PLC Automatic Transfer Switch 5 12 KUTAI TS XXX Type ATS Wiring Diagram 2P 220VAC 12118114 Jon Ps 101 612 gif RE E NLS Normal limit switch Bii ELS Standby limit switch EY CN1 Connector CS1 CS2 Normal N1 O E1 Standby source N26 o E2 Source E 220 COIL NLS ELS O O O C O O O O lt lt lt lt lt lt lt lt lt D w w U T O m lt P m T m J3 1 FAN 1 J3 2 Remote 1 15 Start SESCH is DTF O ERE 3 4 d U pare OILIULITOIIQC G 7 1 CL Common ned UTAI TS XXX Type qug em J3 6 yp J 8 LS Maa y B DC DC Battery Input 3 8 3 Coverter 20 B 7 60VDC 38 OAD Ll L2 L3 N O ID NLS Normal limit switch ELS Standby limit switch ID KME WN TYPE BTS ATS PLC Automatic Transfer Switch AICHI WN TYS TYPE BTS
14. B Off A On M n B Off C P1 NALT EALT NLS ELS NLS ELS J1 10 PLC Cont Double Motors Remote Start Spare Jei E Common Alarm DC DC EB B Battery Input Coverter fam B 7 60VDC 30 OA O O er 5 z MCH Charging Alternator ID XF ON Coil MX1 Trip coil ATS PLC Automatic Transfer Switch ALI Normal trip alarm Aux FALT Emergency trip alarm Aux OO 6 46 CB cB2 LI LI i i 5 PCB 082 Le Standb Normal L2 T T 9 y CB a OBZ L3 Source Source 13 e i O _ CB CB2 N N O MP L 3 00 ml Bi B m ct M Mel C NALT EALT en m QE P GN E C 1 1 C2 E WAE 5 5 Air Circuit Breaker Type ATS Wiring Diagram 3P 4P 220V AC RN RRR HN eae 3 4 ie D C Co i O er d a Air Circuit Breaker Type Common E DC
15. For Startup Screen download program please refer to Appendix 02 2 7 4 1 Remote Communication Interface Setting Enable Disable ATS PLC Remote Communication Baud Rate Setting RS485 Address Setting 18 2 7 5 System Parameter Setting System Parameter Setting 2 7 5 1 System Power Setting System Power Setting ATS PLC Automatic Transfer Switch General Description Phase Selection CT Setting Range 50 6000 5A 19 ATS PLC Automatic Transfer Switch 2 7 5 2 Time Delay Setting Current Setting Red Time Delay Setting Adjustable Rang Black Attention All time delay setting is 2 seconds per Unit 2 7 5 3 Transfer Switch Type Setting Transfer Switch type Selection Blue represents the type Transfer Switch selected Type Setting Attention When inconsistent transfer Switch is selected may cause the ATS fails to operate 20 ATS PLC Automatic Transfer Switch 2 7 5 4 Scheduled Automatic Testing Exerciser Setting Exerciser Disabled Mon 12 00 Jan 04 2010 Attention When Exerciser is disabled All corresponding adjustments are omitted Mon 12 00 Jan 04 2010 Exerciser Enabled Day 1 MON 2 TUE Hour 24hrs Exercise with without load Minutes 00 to 59 Exercise Duration O to 120 Unit Minute Schedule Interval Range 1 to 4 weeks 21 ATS PLC Automatic Transfer Switch 2 7 5 5 Voltage Frequency
16. Setting current time Refer to 2 7 3 1 fe mm Exerciser Kutai TS XXX Type EN Mon 12 00 04 20 System Power MCCB Type Single Motor EN Es af Time Dela MOT Type Double Motors Automatic Transfer Switch E y Y Protect Function Double Throw Type 1 Coil LH C Year2013 v D el Lg O Factory Setting Double Throw Type 2 Coils Month 04 v Language Day 12 a inj Passcode Hour 08 v fo Minute 22 v D B Brightness Tuesday y ATS PLC gt ATS PLC ATS PLC Automatic Transfer Switch Step8 Setting exerciser parameter if needed Refer to 2 7 5 4 Automatic Transfer Switch Mon 12 00 Jan 04 2010 Exerciser Function Plant Exerciser Test Day of Week 3 a fm Ai Disable ga U Plant exerciser Hour Em O m Exerciser Test WithAMithout Load 00 23 El Plant Exerciser Minute 0 59 AA Y Exerciser Cycle Engine Run Time on Exerciser 2 5 4 25 week week week 0 120 LT L ATS PLC Step9 Setting all the necessary protections for both Normal and Standby source Refer to 2 7 5 5 Automatic Transfer Switch Mon 12 00 Jan 04 2010 Normal Source Normal Source Over amp Under Voltage OV UV Setting Normal Source Normal Source Over amp Under Frequency OF UF Setting Standby Source Standby Source Over amp Under Voltage OV UV Setting Sta
17. System Parameter Exerciser OV UV Setting Normal OV UV Setting OV UV Reset Time Delay 0F UF Setting Normal 0F UF Setting 0F UF Reset Time Delay OV UV Setting Protection Setup Standby OV UV Setting OV UV Reset Time Delay OF UF Setting Standby OF UF Setting OF UF Reset Time Delay Reverse Phase Sequency Normal V Calibration Calibrated V A Reading Load A Calibration Factory Setting Standby V Calibration 13 ATS PLC Automatic Transfer Switch 2 7 1 Program Mode Display Screen Automatic Transfer Switch at Communication Setting Mon 12 00 M Refer to Chapter 2 7 4 a System Settings Refer to System Setting ro Chapter 2 7 5 Lal mea Refer to Chapter 2 7 3 T emi System Setup Communication System Parameter auro B orr B uau rest B Proc Current Mode PROGRAM Home Key Press to Return to OFF S i ATS PLC Screen Display Attention If controller left untouched or no entries being selected in 60 seconds the screen will automatically return to OFF mode display screen 2 7 2 Enter Program Mode Procedure Error Warning Automatic Transfer Switch Mon 12 00 Jan 04 2010 TA Error Message Mute ATS PLC Attention The e
18. Automatic Transfer Switch 2 5 Manual Mode 2 5 1 Manual Mode Display Screen Normal Source Supplying Automatic Transfer Switch Jan 04 2010 Standby Source Manual Connect Button ATS Connection Status 2 gt a e v Engine Start Stop button Normal Source Data EE pe re meme Standby Source Data Display Area I EN m m Display Area In MANUAL ATS PLC 2 5 2 Manual Mode Display Screen Standby Source Supplying Automatic Transfer Switch Mon 12 00 Jan 04 2010 ATS Connection Status m a Normal Source Manual Mains i Engine Start Connect Button F Stop Button v Normal Li A L42 2200 y Standby Li 300 50 0 M28 Plas 220 0 N 50 0 Hz 2 3000 A KVA LS A 1131 22 i KWA VA LS 300 0 ma ATS PLC 11 ATS PLC Automatic Transfer Switch 2 6 TEST Mode 2 6 1 With Load Without Load Selection Automatic Transfer Switch Mon 12 00 Button Illuminates Button Illuminates Test With Load or Test Without Load When Selected When Selected Test Without Load Button we Test With Load Botton In TEST Mode ATS PLC Attention When executing Test while emergency source is connected system will bypass With Load Without Load Selection and exercise testing with load 2 6 2 With Load Testing Screen Display Automatic Transfer Switch Mon 12 00 Jan 04 2010 TAS Blue Represents the NS i iii Currently Displayed Paramet
19. DC Coverter TESE Standby 3 Source Remote Start Spare Common Alarm B Battery Input B 7 60VDC 51 OAD MCH Charging Alternator ATS PLC Automatic Transfer Switch 1 L2 XF ON Coil MX1 Trip coil ALI Normal trip alarm Aux ID FALI Emergency trip alarm Aux EE TTA TTA MG MCB PE BTS O O Normal Li c de L Ll Standby CBI En EE 2 Source Source I2 G gt 6 l e 8 Al Al Al Al Al Al LT um AD MP Gm Gr NALT EAL B2 B4 AM A2 A2 A4 B2 B4 N OF PO MOP EO 14 3 2 E Remote Gas Start 5 26 MERLIN GERIN MCB type ATS Wiring Diagram 2P 220VAC 3 4 1 16 Spare AN 3 5 3 K C C C 8 C e l Y1217 Common TETE Alarm ir Circuit Breaker Type LA DC DC J B Battery Input 1 20 B 7
20. DC G9 B Z 31 ATS PLC Automatic Transfer Switch 5 6 Air Circuit Breaker Type ATS Wiring Diagram 2P 220VAC ilc ie o MCH Charging Alternator AP i ON Coil MX1 Trip coil SE ALI Normal trip alarm Aux i FACIT Emergency trip alarm Aux O O Normal Li as E 9 Source I2 G e es ME OR L Por BL il ni BL Cu CI M Al Cl Cd NALT EALT B2 NANI Ku EN KW B2 C2 A2 A2 C2 E 0F N 0F J5 1 J 2 J 3 D m PT 3 4 2 y L OL OLLE Gm 3 5 ir Circuit Breaker Type Ga 3 6 3 7 DC DC F 6 18 J 3 B8 Coverter 20 LI Standby 12 Source Remote Start Spare Common Alarm B Battery Input B 7 60VDC 32 ATS PLC Automatic Transfer Switch 5 7 Single Coil Double Throw Type ATS Wiring Diagram 3P 4P 220VAC OAD Li Es L3 N O Normal Source DU NLS Normal limit switch ELS Standby limit switch A2 B2 ELS 9 4 o ol A SE es o ol Al B1
21. No e 55 N De mM 19 o 00 e N m NI e E J3 1 J3 2 Remote Start 03 3 EE D C C aur f RIA O OCO Common PT 1 a MCCB TYPE Single Motor ra Alarm 3 6 J3 7 DC DC I 19 B i attery Input EEE Coverter B 7 60VDC 3 H A 1 27 ATS PLC Automatic Transfer Switch Normal source LS Normal limit switch ELS Standby limit switch ALI Normal trip alarm Aux FALT Standby trip alarm Aux Ha T ENI SENI 0I1 ENI SE NALT EALI cI ENI 5 2 MCCB Type ATS Wiring Diagram 2P 220VAC DC DC Coverter 1 Standby 2 Source Remote Start Spare Common Alarm B Battery Input B 7 60VDC 28 LOAD Li Le L3 N O LS Normal limit switch ID ELS Standby limit switch ATS PLC Automatic Transfer Switch
22. PLC Image Transfer Software software to the PC Drivers are supplied in the supplied software disk or can be downloaded from Kutai Electronics website www kutai com tw am u Step 2 Remove all other communication module s leaving only KCU 01 module installed d ir Module 1 Module 2 Module 3 Module 4 ABEL E KINA Tw Ds De T Du o Step 3 Turn on the DC power Step 4 Connect the USB cable to the KCU 01 and PC Step 5 Software Execute the ATS PLC Image Transfer 56 Step 6 Click on Link and select Connect to connect to the KCU 01 module ATS PLC Image Transfer Step 8 Click Load Image and select the image wishes to upload ATS PLC Image Transfer Link Help ATS PLC Automatic Transfer Switch Step 9 Enter Communication Setup and click on Step 12 The controller will display the follow screen ATS PLC Communication Interface Automatic Transfer Switch Mon 12 00 Jan 04 2010 Automatic Transfer Switch Mon 12 00 Jan 04 2010 Startup Extension Module Adapter ex KCU 01 KCU 02 KCU 03 ATS PLC Comm Interface ATS PLC Comm Interface Download LOGO Image only via KCU 01 Module ee Download Image Loading Count 0 MM ATS PLC ATS PLC Step 13 Click on Start on PC screen to begin file Step 10 Disable ATS PLC communication function downlo
23. Protection and Voltage and Current Reading Adjustment Normal OV UV OF UF Standby OV UV OF UF Heverse Phase Voltage and Current Reading Adjustment Load Current Adjustment Normal Source Voltage Adjustment 22 Automatic Transfer Switch Mon 12 00 Jan 04 2010 1 Normal Source Normal Source Over amp Under Voltage OV UV Setting Normal Source Mormal Source Over amp Under Frequency OF UF Setting Standby Source Standby Source Over amp Under Voltage o OV UV Setting e General Description Standby Source Standby Source Over amp Under Frequency OF UF Setting Other protection Reverse Phase sequence setting Calibrated V amp A Calibrated System Voltage and Current Reading Reading ATS PLC Voltage and Current Adjustment Automatic Transfer Switch l Mon 12 00 Voltage amp Current Readings Calibration Jan 04 2010 B Standby Source Voltage Adjustment Normal Volatge Load Current Standby Volatge Calibration Calibration Calibration uz j e ansam 3 i ATS PLC Automatic Transfer Switch Normal Source Voltage Adjustment Automatic Transfer Switch Normal Source Calibration Phase to Phase Voltage Adjustment KS 0O 38 O la Phase to Neutral Calibration Phase to Phase Calibration Mon 12 00 Jan 04 2010 Phase to Neutral Voltage Adjustment Attention This screen is displa
24. Readings Standby source Readings Automatic Transfer TAN b Normal Source Hz Standby Source Hz AUTO AIS PLC Switch Mon 12 00 Jan 04 2010 Message Area Normally shows the time amp any Warning when failure occurs Pointer Analog Mode Green Normal Range Red Abnormal Range Press to change display mode to digital display Standby source Data Programming Buttons Press to change back to analog display ATS PLC Automatic Transfer Switch 2 4 OFF Mode 2 4 1 OFF Mode Display Screen Automatic Transfer Switch Press to Enter Event Log Warning Message Current Time Display Area Current Date From OFF Press PROG to Enter System Programming In OFF ATS PLC 2 4 2 Event Log Display Screen Automatic Transfer Switch Mon 12 00 Press to Erase Events es me 01 10 Jan 04 2010 05 19 01 Normal power over voltage 02 Reverse phase sequence Dec 25 2008 Failure Events Display on 16 04 Time of Failure Max Of 40 entries eee E Dec 01 2009 M 15 33 Oct 25 2009 E 04 Standby power transfer failure 01 55 Sep 11 2009 05 Normal power under voltage Move up vy mm me Move down Return to last page Home Key ona Press to Return to OFF Screen Attention If controller left untouched or no entries being selected in 60 seconds the screen will automatically return to OFF screen 10 Listed in order of occurrence ATS PLC
25. Setting Automatic Transfer Switch P dal Mon 12 00 E Ns Jan 04 2010 Enter Passcode x 8 Correct d 9 0 1 Enter and Save ATS PLC Return to last page button Modification are not saved if pressed Attention The Passcode protects only the authority to change or adjust the parameter setting will not affect the operation of the controller s functions 16 ATS PLC Automatic Transfer Switch 2 7 3 4 Change or Disable Passcode Once passcode is set to change or disable the passcode enter System Setup and click Passcode Automatic Transfer Switch Change Passcode Disable Passcode ATS PLC 2 7 3 5 Brightness Adjustment Automatic Transfer Switch 7 System Clock Backlight Brightness Setting Brightness Backlight Language Brightness li A adjustment buttons 3 minutes ln A Passcode 2 10min Backlight will auto turn dark when screen Screen Saver time never be touched over current setting i Brightness Adjustment e Brighiness i Touch screen to illuminate backlight again When set to maximum the screen saver mode will be cancelled ATS PLC 17 ATS PLC Automatic Transfer Switch 2 7 4 Communication Setup In this setting user can choose to run the remote communication interface settings and download personalization of the startup screen function Communication Interface Setting Download Startup Screen General Description Attention
26. Type E S ED Battery Input 5 8 Coverter ea B 7 60VDC 44 OAD I1 L2 L3 N ATS PLC Automatic Transfer Switch E SOCOMEC ATyS 6 TYPE BTS 5 19 SOCOMEC ATyS 6 type ATS Wiring Diagram 3P 4P 220VAC CB CB2 1 LA E u 5 T O CB 82 2 Standb Normal L2 T T 2 i _ CB o C82 3 source Source 3 e 4 O _ CB CB2 N S ya N st uw wo N e K2 Ki K3 K1 k2 K3 4 i b H E H i i i i i i 1 A di di I I I I I I I I 4 4 4 ch l 4 3 1 J3 2 Remote Start 3 3 J3 4 Fn J Spare 5 PLC Controller ED ME K Common la o Alarm 3 6 m m J Air Circuit Breaker Type 3 7 1 19 B DC DC Battery Input Coverter 20 B 7 60VDC PD iG Dl Eu DE 45 ATS PLC Automatic Transfer Switch 5 20 SOCOMEC ATyS 6 type ATS Wiring Diagram 2P 220VAC BIS L pe oO SOCOMEC ATyS 6 T OO _ CBI CB2 No
27. modules can be selected and operates simultaneously 25 ATS PLC Automatic Transfer Switch SECTOIN 4 SPECIFICATION AND INSTALLATION 4 1 General Specification PARAMETER SPECIFICATION Silicon waterproof seal Panel Cut out Metal door UNITS mm 26 OAD LI Le L3 N oO LS Normal limit switch ELS Standby limit switch is OSO sos co ATS PLC Automatic Transfer Switch ALT Normal trip alarm Aux TYPICAL WIRING 5 1 MCCB Type ATS Wiring Diagram 3P 4P 220VAC also called the BTS switch SECTION 5 12P Housing CALT Standby trip alarm Aux 9 O0 Q9 CB ee CBP Li 7 i T o L1 CB un OB Normal Le 7 i 7 O Le Standby CB CB2 Source 13 G gt Ji l e 0 13 Source CB CB2 N 7 7 O N ez ee n Go MOTOR E NLS ELS E SC NALT EAL 6 EY O 63 G ca O O O O EZ GI lt lt Ka Ka Q W WO W CJ W WO LJ 02 QJ W CJ gt no ES a a A co
28. AL WIRING APPENDIX 01 TOUCH SCREEN SENSITIVITY CALIBRATION APPENDIX 02 DOWNLOAD START UP SCREEN ATS PLC Automatic Transfer Switch SECTION 1 INTRODUCTION 1 1 Preliminary Comments and Safety Precautions The manual covers installation operation and maintenance of the ATS PLC Automatic Transfer owitch Controller This manual is for use by authorized and qualified personnel only WARNING High voltages can kill 1 2 Overview Transfer switches protect critical electrical loads against loss of power A standby emergency generator backs up the normal grid power The transfer switch connects either the normal or the standby supply to the load When power is lost from the grid the transfer switch transfers the load to the standby source Eventually after the grid is restoration the ATS connects the load back to the grid Standby Normal Source Source t 1 3 Product Overview The ATS PLC is a programmable multifunction touch screen automatic transfer switch control unit with built in 5 7 inch color touch screen The compact design easily replaces the general conventional ATS controlling circuit board and controllers The interface is user friendly with plenty of preferred settings and configuration to suit user preference Suited for single phase 3 phase 3 wires 3 phase 4 wires systems The multi parameter setting ranges enables the controller to operate on all kinds of ATS transfer Switches and the customiza
29. INU SPL voto PROGRAMMABLE TOUCH SCREEN AUTOMATIC TRANSFER SWITCH CONTROL UNIT OPERATOR S MANUAL Waaah RI LOUE U S bu SNNT TT J3 l hi J4 il EUR L R Nl KUTAI ELECTRONICS INDUSTRY CO LTD Headquarters No 3 Lane 201 Chien Fu St Chyan Jenn Dist Kaohsiung TAIWAN Tel 886 7 8121771 Fax 886 7 8121775 URL http www kutai com tw ATS PLC Automatic Transfer Switch TABLE OF CONTENTS Section Page SECTOIN 1 INTRODUCTION 1 1 Preliminary Comments and Safety Precautions ANEREN RENE 3 TL ANGING WES as aaa o A E E SA A A SET AAA 3 TESE TOQUEI ONE TVI CN MEE TT S m Im 3 TA IECH FEU AR Sn et cai de Danas a aa Wang a Jaa A ant 3 T alaa Characters eT TT T C T Ir 4 TEGO OVELIVIGW 5525 c dd o a us c uo Aur Abou D i LL LIAE MEL A ada 5 SEE gulcidy e cus arctius dr tm 6 SECTOIN 2 TOUCH SCREEN PANEL OVERVIEW 2 Status ICON Sit a RET O O E O O tone ia 8 nto lg Ola STE ic GBR ame O E AA AA AA eee RTT EE 8 2 9 Auto Mode saga a aa sa 9 RO a Lee E TO OD TET 10 2 5 Manual ModE mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmrmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmme 11 2 D TES OG tu S EM II EE MS IE MEM O LE E IE aan aa an aa 12 2 17 Program MORE AAA mi To Oo mL 13 SECTOIN 3 KCU XX COMMUNICATION MODULE CONFIGURATION SECTOIN 4 SPECIFICATION AND INSTALLATION 4 t General EN RSS RE tela nds telas a uie cns iii 26 4 2 Unit Dimension and Installation Heterence essem tt 26 SECTION 5 TYPIC
30. ad ATS PLC Image Transfer Link Help Automatic Transfer Switch Mon 12 00 Jan 04 2010 Closed ATS PLC LO ATS PLC Baudrate RS485 Slave Address Step 11 Return to Communication Setup and click Step 14 File downloading Download Image gt ATS PLC Image Transfer ue E e 1 Link Help Automatic Transfer Switch Mon 12 00 Jan 04 2010 ATS PLC Startup Extension Module Adapter Comm Interface ex KCU 01 KCU 02 KCU 03 IJ Download Image Z im sny D ATS PLC 57 Step 15 Downloading completed Automatic Transfer Switch ATS PLC Comm Interface ATS PLC Step 16 Click on OK to end the downloading sequence gt ATS PLC Image Transfer Link Help Task complete 90 19 sec Step 17 Click on Link and select Disconnect and remove the USB connection gt ATS PLC Image Transfer Attention After image is downloaded Step 15 if user wishes to change to other image or download image to another controller please remove USB connection from PC and re plug it again and retrace back to Step 2 58
31. ble features to fulfill the operator s needs All configurations are stored in the internal program memory to prevent loss of data or important settings during a power outage 1 4 Functions Features e Microcomputer program control compact size and easy installation e 5 7 inch color LCD touch screen e Program and function setting via touch screen operation e Voltage current frequency and KVA readings for normal and standby power and current time display e Voltage current and frequency readings displayed digitally in numeric or gauge type display e Normal and standby power full phase voltage monitoring and protection e Normal and standby power frequency monitoring and protection e Normal and standby reverse phase sequence protection e Normal and standby overload or short circuit trip monitoring and protection e Optional exercise with or without load e Optional 1 to 4 weeks automatic scheduled exercise testing e Pre alert warning signal output for scheduled automatic Exercise testing e Transfer failure alarm e Full compatibility with all types of ATS switches e Optional USB RS485 Ethernet remote mobile proxy communication functions e Program on site or from remote mobile device PC Smart Phone e Program on site or from remote mobile device PC Smart Phone e Permanent stored configuration prevent loss of data during power outage e Front panel display provides sourc
32. e status and fail alarm indications e Built in 40 sets of event log e Built in 4 digits password protection e Multiple language support Traditional Chinese English Spanish ATS PLC Automatic Transfer Switch 1 5 Electrical Characteristics System Power ITEM CONTENT FACTORY PRESET System Phase 3 Phase 4 Wires 3 Phase 3 Wires Single Phase 3 Phase 3 Wires X 5A X Primary Current 5A Secondary Ratio Current Transformer CT X Not Available 50 100 150 200 250 300 400 500 600 800 1000 5A 1000 1200 1500 1600 2000 3000 4000 5000 6000 A Time Delay SCH ITEM SETTING RANGE UNIT FACTORY PRESET Protection Setting ITEM SETTING RANGE UNIT FACTORY PRESET Over Voltage Reset Ve aa Wu a Reverse Phase Sequence Protection Sept Disabled __ Deet Brightness ITEM SETTING RANGE UNIT FACTORY PRESET Adjustment Level 1 Level 8 Communications Transmission ITEM SETTING RANGE FACTORY PRESET 1200 2400 9600 19200 38400 57600 38400 RS485 Slave Address 00 99 Valid value 01 99 00 Disabled 00 Disabled ATS PLC Automatic Transfer Switch 1 6 Exterior Overview Front Automatic Transfer Switch N Mon 12 00 i Jan 04 2010 TAN Color Touch Screen d Volt Hz a Normal cn Standby 0 0 N DET 300 0 12 220 0 W Source Source 50 0 Hz t2 300 0 A 23 220 0 M 60 0 Hz LE 0 0 56 0 WAL 300 0 A EAN 2200 Y 30 KUA LS 0 0 Power on Indicator LED Blink
33. er for Standby Source uv Normal Li oy Standby Li 2000 A 2 y JU Hz L2 j L 30 0 Hz IES 300 0 K 20 0 KVA L3 I 3 JOY 36 0 KVA C3 300 0 A Lauro BE orr Janu rest BB proc 0 ATS PLC 12 ATS PLC Automatic Transfer Switch 2 7 Program Mode PROG Attention Prior to execute system parameter configuration Programming PROG first set system to OFF Mode then press PROG to enter program configuration otherwise a operation failure message will be displayed See illustration in 2 7 2 MANU Mode Procedure Error Warning Programming Map System Clock Chinese Language English Spanish System Setup Set New Passcode Passcode Change Passcode Disable Passcode Set Brightness Brightness Screen Saver En Dis Communication Comm Interface Baudrate Communication RS485 Slave Address Download Image System Phase System Power CT Setting Program Mode TDEN TDNE Time Delay TDES TDEC TDOF MCCB Type 1 Motor MOT Type 2 Motors ACB Type Kutai TS Type Switch Type Double Throw 1 Coil Double Throw 2 Coils
34. fety of the servicing personnel nearby If the KCU 03 Ethernet module installed on the ATS PLC you can remotely monitor and operate the ATS and generator using the IPhone and Android mobile phones Free App software is available for Apple iOS5 1 system or above and android operating system 2 3 3 or above Free software can be downloaded from App Store or Google Play by simply key in Kutai and hit search For corresponding remote communication settings please refer to Section 2 7 4 1 and KCU XX user manuals and software user manuals WARNING ATS PLC with KCU 02 module constitutes a closed LAN network Each controller address can be set from 1 to 99 and not to be repeated Same transmission rate is a must 24 The installation for the KCU XX communication module on the ATS PLC controller is fairly simple Step 1 Remove slot cover from the back of controller step 2 Insert KCU XX into the ATS PLC communication slot otep 3 Tighten the screw ATS PLC Automatic Transfer Switch ATS PLC REMOTE COMMUNICATION ASSEMBLY En CELL PHONE yr Sm SMART PHONE SL a USB MODEM KUTAI KCU 03 KUTAI KCU 01 ETHERNET NETWORK KUTAI ATS PLC CONTROL UNIT 4 Communication
35. ing Bam a Home Button Press to return to main page at anytime Press and hold for 10 sec to execute touch screen sensitivity adjustment function Rear Vig Fl Removable DIN i De P Gergen 20600 00000000 d TT TTT CT S Terminal Number ele ele Communication Expansion Sockets Removable DIN Module 1 Module 2 Module 3 Module 4 terminal F J1 K le e Leh emm N IC AKLLAK Mounting Hole e ATS PLC Automatic Transfer Switch 1 7 ATS PLC Quickly Start Step1 Refer to chapter 5 wiring diagram for Step5 Select Language Refer to 2 7 3 2 completed wiring Automatic Transfer Switch Step2 Turn on the DC power and set the ATS PLC controller under OFF mode 77 System Clock Language Setting O Fx Automatic Transfer Switch i O Spanish ATS PLC Step6 Setting system phase and CT rated Refer to 2 7 5 1 ATS PLC Automatic Transfer Switch Step3 Into programming mode o U Oo k H Time Delay System Phase Automatic Transfer Switch Se RES TL Switch Type Current Transformer E Mon 12 00 m Exerciser a a gt Jan 04 2010 Y Protect Function CT 50054 Factory Setting System Setup Communication System Parameter ATS PLC Step7 Select switch type Refer to 2 7 5 3 Automatic Transfer Switch Step4
36. nate Automatic Transfer Switch ATS PLC Step 9 7th coordinate last calibration Automatic Transfer Switch ATS PLC ATS PLC Automatic Transfer Switch otep 10 After all 7 coordinates are successfully calibrated the screen will display Saving Calibration Parameters to end the sensitivity calibration Automatic Transfer Switch Saving calibration parameters ATS PLC Attention Once sensitivity calibration begins all coordinate must be calibrated before system is able to return to normal operation If accidentally touched the screen or inaccurate adjustment is made during calibration please completed the rest of calibration first before resuming to step 1 and recalibrate 55 APPENDIX 02 Download Start up Screen When powering up the ATS PLC the system will display a customizable start up screen This chapter will provide you with the step by step instruction on how to setup customizing start up screen Note 1 The Start up Screen picture format is limited to bmp jpg and png files only with image size 630 390 The system will proportionally reduce the image size if image size exceeds the limit Note 2 To download the image from PC to ATS PLC user will need to connect a KCU 01 USB communication module optional to the controller P pe KCU 01 USB Module use N ovo Step 1 Before connecting the ATS PLC to the PC user must first install the KCU 01 Modules and ATS
37. ndby Source Standby Source Over amp Under Frequency OF UF etting Other protection Reverse Phase sequence setting Calibrated V amp A Calibrated System Voltage and Current Reading Reading ATS PLC Step10 Power on Normal side AC volt input and set the ATS PLC under Manual mode Automatic Transfer Switch Mon 12 00 Jan 04 2010 TAS QE Normal Li 300 0 A L12 v Standby L1 VET 500 0 coa EE 66 0 KVA CS 300 0 A ILS ATS PLC Step11 Operate testing Manually start the genset and transfer the load from Normal to Standby source by press touch key Automatic Transfer Switch Mon 12 00 Jan 04 2010 T ov Normal Li A L42 2200 y Standby Li Oo HZ o A 23 220 0 M 60 0 Hz E2 3000 7T py Step12 Manually transfer the load go back to Normal Source and stop the genset by press touch key Automatic Transfer Switch Mon 12 00 Jan 04 2010 uA 2 2200 Normal Li 300 0 A Lia v Standby L1 Est DETTE 23 a ces 56 0 EMA LS 300 0 PLS ATS PLC Step13 Repeat Step 11 amp 12 to make sure the ATS works or not Step14 Set the ATS PLC on AUTO mode and finished the quick start procedure Automatic Transfer Switch at ATS PLC ATS PLC Automatic Transfer Switch SECTOIN 2 TOUCH SCREEN PANEL OVERVIEW 2 1 Status Icons Icon Function Function Normal power Grid a Engine remote start Emergency power Standby TOEN ED Time delay countdown Retu
38. rmal ST SZ CB1 CB2 Source o Sd TI N S p C ir Circuit oo EE PE e eRe eee eae cee eee Con Breaker HE y Dr DC DC Coverter 1 Standby 2 Source Remote Start Spare Common Alarm B Battery Input B 7 60VDC 46 ATS PLC Automatic Transfer Switch 5 21 SOCOMEC ATyS 6e type ATS Wiring Diagram 3P 4P 220VAC LOAD LI L2 L3 N SOCOM 16 A MODE ce 00 O 1 _ CB gan OB LI 6 CB CB2 Normal L2 E 7 Source I3 CB N CB 082 JG D D bD BEE K2 K1 K1 K2 K3 n H S mi uds Re ses r EN Je a m A T H H 3 1 3 2 EE n 15 3 4 6 S PLC Controller 8 OT Ge HED l 18 Air Circuit Breaker Type 3 7 DC DC mQ E Coverter SCH J b E
39. rn to last page Modification will Load i not be saved if pressed in setting mode Enter Save Power source not connected MEE AN FAI Connecting failure Overload or trip warning Move right Reverse phase sequence warning Move left ATS failure Event logs erase Incorrect operation i A Incorrect password entered System locked Please contact with dealer EN hi ers 2 2 Start up Screen Automatic Transfer Switch Start up Screen Displays for 3 sec then enters operation mode pnm TIA KUTAI ELECTRONICS INDUSTRY CO LTD Press to skip start up sk screen il NN ATS PLC Attention Start up screen is customizable by user for details please refer to APPENDIX 02 2 3 Auto Mode ATS PLC Automatic Transfer Switch 2 3 1 Pointer Gauge Meter Mode Main Screen Connection Status Phase Indication Note 01 Press to see another phase Volt Amp Hz Note 02 Press to change display from Volt gt Amp gt Hz Normal Source Data Range In AUTO Automatic Transfer Switch Mon 12 00 Jan 04 2010 ETT L1 ATS PLC Hz Standby Source U IBZ Note 01 3 Phase 3 Wires selection sequence L12 gt L23 gt L31 3 Phase 4 Wires selection sequence L12 gt L23 gt L31 gt L1N gt L2N gt L3N Note 02 Volt Amp Frequency display sequence Volt gt Amp gt Hz 2 3 2 Numerical Meter Mode Main Screen Gonnection Status Normal Source
40. rror message is displayed for 5 seconds only and then automatically returns to previous Screen 14 ATS PLC Automatic Transfer Switch 2 7 3 System Setup Automatic Transfer Switch Mon 12 00 Jan 04 2010 System Clock Current Date and Time Setting Set Time Xe Language Selection 5 Language Language setting mar Description Password Setting ae Set New Password or Change Password Lana Rans 4 Digit Number Brightness Adjustment e el Brightness Backlight Brightness Setting ATS PLC 2 7 3 1 System Clock Setting Automatic Transfer Switch Decrease When selected the background turns blue F Increase had Passcode el Brightness ln Return to last page button Modification are not Enter and Save saved if pressed ATS PLC Attention The adjustment of system clock directly affects the automatic exerciser test and event log records therefore it is vital to setup the correct current time and date when install the unit for the first time 15 ATS PLC Automatic Transfer Switch 2 7 3 2 Language Setting Currently ATS PLC operating language only support traditional English and Spanish Automatic Transfer Switch zv lt System Clock When selected the back ground turns blue When selecting the lang Passcode language it turns blue el Brightness Spanish ATS PLC 2 7 3 3 Passcode
41. yed in 3 Phase 4 Wire system voltage setting only 2 7 5 6 Reset to Factory Setting Default Automatic Transfer Switch Mon 12 00 Jan 04 2010 Switch Type All pila IM Exerciser Do You want to continue Ro pnis Done System Power 1 Time Delay Resetting Parameters to Factory Default Cancel pm ATS PLC a default setting Factory Reset Confirmation Attention When execute factory reset all modified system parameters will be override to factory preset 23 ATS PLC Automatic Transfer Switch SECTION 3 KCU XX COMMUNICATION MODULE SETTING By installing the KCU XX modules EX KCU 01 KCU 02 KCU 03 etc to the ATS PLC user can operate or monitor the generator remotely e KCU 01 USB communication module e KCU 02 RS 485 communications module e KCU 03 Ethernet communications module WARNING A remote start signal can activate the ATS PLC and the engines can start at anytime without warning Place a Danger warning sign next to the generator stating that this generator can start at anytime also install a warning buzzer or a flash light Unexpected engine starts can result in serious injury or death When performing service or maintenance always disconnect he remote start signal input WARNING When servicing or operating near the vicinity of the generator Always make sure the remote communication setting is turned off to ensure the sa
Download Pdf Manuals
Related Search