to View/Download Hybrid Charge Controller USER MANUAL
Contents
1. WINDMAX Green Energy www greenpower4less com WIND TURBINE amp SOLAR H20 HYBRID CONTROLLOR OPERATION MANUAL OVERVIEW H20 hybrid wind turbine controller is designed to work with H20 hybrid wind turbine This multifunctional Hybrid controller combines the functions of AC to DC rectifier load control and dump load control for wind turbine and or solar systems It eliminates the need for separate rectifier solar charge controller and wind turbine controller It is the most cost effective solution for renewable energy systems Separate dump loader included with controller Hybrid Wind Solar Controller Main Features e High Reliability Separate dump loader and efficient ventilation design ensure reliable and efficient operation e Great for hybrid wind solar system hybrid controller can support battery charging from simultaneous wind generator load and solar load combined up to 4000w e Charge Control Constant voltage series PWM regulation to provide highly efficient battery charging increase battery capacity and life e Built in ON OFF Switch to connect the wind turbine or solar panels to the controller 2 e Load control and diversion control The controller has over charge protection short circuit protection pole confusion protection and automatic dump load function It is reliable with a highly efficient long service life e Uses advanced technology and automated production to provide exciting new features at a competitive cos2. Use clean water to wash the dirty or acid marks on the surface of the battery A When using the battery distilled water should be added constantly and acid is forbidden Regular check should be taken Before checking or repairing the out connected manual controller must be on OFF A Do not connect the battery conversely to prevent the machine from being damaged N It should connect with the ground to prevent from an electric shock Controller Connection Diagram Dump Load Wind Turbine BATTERY H20 Wind Turbine Controller Technical Parameters Rated Wind power W 2000 Maximum Wind Power W 3000 Solar panel power W 1000 Matching battery Bank V 48 Working method Continuous Wind Turbine dump load voltage 60 1 V Wind Turbine Stop voltage V 60 1 Wind Turbine restore charge 54 1 voltage V Wire Size mm gt 10 EN ion For your security please do the ground connect well and reliably This dump loader should be put in good ventilation and easy radiating places inflammable and explosive materials should not be put near the dump loader and the dump loader can not be covered by other materials Thank you for choosing WindMax H20 wind turbine controller Please read this user s manual carefully before installation to assure optimal performance please read the following Important Safety information before installation to ensure safe use of this product We recomme
3. breaking switch when the wind turbine is working A Notice 1 Before installation and operation please shut off all the electric power And then install them orderly 2 The control switch must be added to the battery bank gt 60V 3 Wind turbine and controller should be installed and operated by a professional wind turbine installer certified by state or local government 2 Working conditions Using in dry clean ventilated environment Avoid direct sunshine insolate drench damp and acid mist Avoid using in dusty environment Distance from controller to battery should be no less than 6 5 feet 2 meters The controller must be placed on the dry insulated panel and add the anti dust cap Place controller in ventilated places When the dump loader is working there is a high temperature so it should be placed in a ventilated place The dump loader should not be covered and no flammable explosive materials should be nearby NA G Di TROUBLE SHOOTING 1 When the wind turbine is working but the controller has repeated noise stop wind turbine immediately check the fuse and the connection of battery group are good or not maybe the battery is damaged 2 After connecting the battery if the voltmeter shows no value you should check if fuse is broken the battery is connected correctly the polarity is connected by mistake or the battery has already been damaged NOTES This controller has already considered the possibili
4. ION INSTRUCTIONS When installing controller for wind turbine you should follow the below operation steps 1 Wiring 1 1 Before operation put the manual switch in OFF position and make the wind turbine in stop state 1 2 Connect 3 phase output wires of wind turbine separately with the terminals on the controller s back panel No order among 3 phase 1 3 Connect the dump loader of the turbine with a b c terminal blocks on the back of the controller separately oo 29 1 4 Connect the controller with battery bank Connect the amp terminals of storage battery separately to the battery amp terminals on the back panel of the charge controller Take precautions against wrong polarity connection or short pole conversely circuit Don t connect the battery and 1 5 Connect the amp poles of solar panels separately to the back panel s solar amp terminals of the charge controller Forbidden to connect the solar and pole conversely Caution When the poles are wrongly connected reversed indicator will shine 1 6 After check the storage battery is connected correctly press the button to ON position in the back panel the turbine is in working condition 1 7 Press the wind turbine button to OFF position when the controller is not in use 1 8 When the controller s rated power is above 3kw it is forbidden to operate the manual
5. nd the wind turbine and controller are installed by professional wind turbine installers certified by NABCEP state or local government WindMax wind turbine and controller must be installed following the guidelines established by state and local regulations Consult a local electrical contractor or the local planning and zoning office for details and regulations The H20 wind turbine and controller may output high current and high voltages if you install the wind turbine yourself you assume full responsibility and risk such as electrical shock or improper operation WindMax Green Energy Corp Applied Magnets shall not be responsible for any consequential damages that any person or property might suffer as a result of wind turbine defects and failures The end user of information and products by WindMax Green Energy Corp Applied Magnets products assumes full responsibility and risk All specifications are subject to change without notice 10
6. t The wind turbine shut down automatically when the battery voltage gets to 125 and startup automatically when the voltage drops to 108 Charge control load control and dump load functions 1 When the battery s voltage is lower than the discharging bottom limit see the details in the attached form the shortage indicator shines it reminds the user that it is in the discharging lower limit and needs charge When the charging fuse breaks the charging fuse indicator will shine to remind the user to change the fuse When the wind turbine is working it is not allowed to open or change the fuse to avoid the user from being hurt or damage the controller When user change the fuse the wind turbine should in brake state shut off all the switches break the connection of the battery and then check or change the fuse When the wind speed is too high or the storage battery is fully charged the dump loader starts working and the dump load indicator shines At this time the wind turbine continues charging a little electric current into battery When the battery is fully charged and the voltage gets to 125 the wind turbine will automatically stop charging and the stop indicator will shine there is no value on the Ampere Meter at this time When the battery voltage drop to 108 of the rated voltage the stop indicator and dump load indicator will go off the wind turbine will resume to work and then charge to the battery automatically INSTALLAT
7. ty of any incidents in design and adopts the protection methods But those protections are not perfect The freguent restart of some function such as short circuit protect inverse connection protect etc will damage the internal components seriously Therefore the customer shouldn t depend on these protect functions excessively The following is very important for extend the equipments life span 1 The exhausted batteries and the connection are the main reason of failure Exhausted or wrong connection can cause the charge voltage too high or too low over charge over discharge shunt stop freguently and malfunction We suggest you to check the followings weekly the battery voltage capacity connection and clean the and pole in time Please stop the wind turbine before checking the battery When the voltage of the storage battery falls to 85 the Power Shortage button on the panel shines Stop using immediately and charge the battery in time Or else it will affect the life of the battery This eguipment can t charge the exhausted battery If the battery s voltage is under 75 of rated voltage the wind turbine will stop working please change for a new one or charge the battery separately 2 During charging the temperature should be kept between 5 45 C When the temperature is too high take measures to lower temperature or intermittent charging should be used After charging the injection plug should be spun tightly
Download Pdf Manuals
Related Search